WO2025260397A1 - 一种火电厂的电气控制柜 - Google Patents

一种火电厂的电气控制柜

Info

Publication number
WO2025260397A1
WO2025260397A1 PCT/CN2024/101617 CN2024101617W WO2025260397A1 WO 2025260397 A1 WO2025260397 A1 WO 2025260397A1 CN 2024101617 W CN2024101617 W CN 2024101617W WO 2025260397 A1 WO2025260397 A1 WO 2025260397A1
Authority
WO
WIPO (PCT)
Prior art keywords
fixedly installed
heat
air outlet
heat dissipation
control cabinet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/101617
Other languages
English (en)
French (fr)
Inventor
郑鹏
王玖斌
吴迅
罗彬�
朱玉辉
廖开友
刘晶
蔡军强
曾多
王万杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huaneng Chongqing Luohuang Power Generation Co Ltd
Original Assignee
Huaneng Chongqing Luohuang Power Generation Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huaneng Chongqing Luohuang Power Generation Co Ltd filed Critical Huaneng Chongqing Luohuang Power Generation Co Ltd
Publication of WO2025260397A1 publication Critical patent/WO2025260397A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/56Cooling; Ventilation
    • H02B1/565Cooling; Ventilation for cabinets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/28Casings; Parts thereof or accessories therefor dustproof, splashproof, drip-proof, waterproof or flameproof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/30Cabinet-type casings; Parts thereof or accessories therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/30Cabinet-type casings; Parts thereof or accessories therefor
    • H02B1/32Mounting of devices therein

Definitions

  • This invention relates to the field of control cabinet technology, specifically to an electrical control cabinet for a thermal power plant.
  • Electrical control cabinets are one of the important pieces of equipment in thermal power plants. They are mainly used to control and monitor the operation of electrical systems. They are usually composed of multiple electrical components and assemblies, including circuit breakers, contactors, relays, PLCs, etc. They can realize remote control, automated control and protection functions of electrical systems. They can precisely control and adjust electrical systems according to the operating status and needs of thermal power plants to ensure the stable operation and safety of electrical systems.
  • the internal equipment of electrical control cabinets in thermal power plants typically has certain temperature requirements.
  • the equipment is usually equipped with a fan-powered cooling function.
  • fan-powered cooling alone is not ideal. If used in excessively hot weather, the heat inside the control cabinet cannot be dissipated in time, and the equipment is prone to overheating damage if it operates in a high-temperature environment for a long time. If the ambient temperature is too low, the conductivity of the electronic components inside the electrical control cabinet may decrease, affecting the operation of the equipment.
  • a new type of electrical control cabinet for thermal power plants is needed to meet people's needs.
  • This invention provides an electrical control cabinet for a thermal power plant to solve the technical problems of the prior art mentioned in the background section.
  • this invention discloses an electrical control cabinet for a thermal power plant, comprising an electrical control cabinet with several ventilation openings, a heat-absorbing plate fixedly installed on the inner wall of the electrical control cabinet, a heat dissipation structure installed on the heat-absorbing plate, four connecting seats symmetrically fixedly installed on the top side of the electrical control cabinet, ventilation structures installed on the four connecting seats, and two fixed frames symmetrically fixedly installed on the top side of the electrical control cabinet, with snow-proof structures installed on the two fixed frames.
  • the heat dissipation structure includes multiple heat-conducting plates, which are fixedly installed on one side of the heat-absorbing plate.
  • Heat-conducting pipes are fixedly installed on the heat-conducting plates.
  • a U-shaped connecting frame is fixedly installed on one side of the electrical control cabinet, and a water tank is fixedly installed on one side of the U-shaped connecting frame.
  • One end of the heat-conducting pipe passes through the electrical control cabinet and is fixedly installed on one side of the water tank, connecting the heat-conducting pipe to the water tank.
  • the other end of the heat-conducting pipe passes through the electrical control cabinet and is fixedly installed on a water pump.
  • a water pump is fixedly installed on the water pump, connecting the water pump to the water tank.
  • a temperature-conducting plate is fixedly installed on the inner wall of the water tank.
  • Two semiconductor cooling chips are fixedly installed on one side of the temperature-conducting plate, with the cooling surfaces of both semiconductor cooling chips in contact with the temperature-conducting plate.
  • a heat-conducting copper plate is movably installed on one side of each of the two semiconductor cooling chips, with the heating surfaces of the two semiconductor cooling chips in contact with the two heat-conducting copper plates respectively.
  • Multiple heat dissipation pipes are fixedly installed on one side of each of the two heat-conducting copper plates, with multiple heat dissipation fins fixedly installed on the heat dissipation pipes.
  • the ventilation structure includes two threaded rods with opposite threads. Two connecting seats located on the same side are rotatably mounted on the same threaded rod. A driving device is used to drive the two threaded rods to rotate.
  • the same air outlet box is threaded onto the two threaded rods.
  • the air outlet box is slidably installed in a corresponding ventilation opening.
  • the inner wall of the air outlet box has a first air outlet groove and a second air outlet groove.
  • the second air outlet groove corresponds to the ventilation opening.
  • One end of two telescopic corrugated pipes is fixedly installed on one side of the air outlet box. The other end of the two telescopic corrugated pipes is fixedly installed with the same air guide box.
  • Both telescopic corrugated pipes are connected to the air guide box.
  • the two telescopic corrugated pipes are respectively connected to the first air outlet groove and the second air outlet groove.
  • the air duct is rotatably installed inside the air duct box.
  • the air duct has a first air outlet, a second air outlet, a third air outlet, and a connecting hole.
  • the connecting hole connects to the first, second, and third air outlets.
  • the second air outlet connects to a telescopic corrugated pipe near the second air outlet slot.
  • the first air outlet is matched to the telescopic corrugated pipe near the first air outlet slot.
  • a diverter pipe is fixedly installed on one side of the air duct box, connecting to the air duct box.
  • the third air outlet connects to the diverter pipe.
  • An air guide shroud is fixedly installed at one end of the diverter pipe, fixedly installed on one side of the water tank.
  • the semiconductor cooling chip and heat dissipation fins are located inside the air guide shroud, which connects to the diverter pipe.
  • a U-shaped mounting bracket is fixedly installed on the top side of the type connecting bracket, and a fan is fixedly installed on the top side of the U-shaped mounting bracket. The output end of the fan is connected to the connecting hole.
  • the snow-proof structure includes multiple guide rods, which are fixedly installed on the inner wall of the fixed frame.
  • Movable support rods are slidably installed on the guide rods.
  • a metal protective canopy is fixedly installed on the top side of the movable support rod.
  • a connecting plate is fixedly installed on one side of the movable support rod. Multiple arc-shaped abutments are fixedly installed on one side of the connecting plate.
  • a compression cylinder is fixedly installed on one side of the air outlet box.
  • a fixed frame is fixedly installed at the output end of the compression cylinder.
  • a roller is rotatably installed on the fixed frame. The roller is located on one side of the arc-shaped abutment.
  • An electric heating tube is fixedly installed on the inner wall of the connecting hole.
  • the movable support rod has two guide sliding holes, and two guide rods are slidably installed in the two guide sliding holes respectively; a spring is slidably sleeved on the guide rod, one end of the spring is fixedly installed on the inner wall of the fixed frame, and the other end of the spring is fixedly installed on one side of the movable support rod.
  • the drive device includes a support frame, on which a motor is fixedly mounted.
  • a first pulley is fixedly mounted at the output end of the motor, a belt is driven onto the first pulley, and two second pulleys are driven onto the belt. Both second pulleys are rotatably mounted on the bottom side of the water tank.
  • a linkage shaft is fixedly mounted on each of the two second pulleys, and both linkage shafts are rotatably mounted on the water tank. Multiple blades are fixedly mounted on each linkage shaft, and the blades are located inside the water tank.
  • a first bevel gear is fixedly mounted at one end of the linkage shaft, and a second bevel gear is fixedly mounted at one end of the positive and negative threaded rod. The second bevel gear meshes with the first bevel gear.
  • the air guide box has two guide holes, the second air outlet is connected to the guide hole, and the first air outlet is adapted to the guide hole;
  • Both sides of the air outlet box are fixedly installed with mounting bases, and each mounting base has a threaded hole.
  • Two positive and negative threaded rods are respectively threaded into the two threaded holes.
  • the present invention has the following beneficial effects:
  • the heat generated inside the electrical control cabinet during use can be absorbed by the heat-absorbing plate, heat-conducting fins, and heat pipes.
  • the water pump By turning on the water pump, the water in the tank can circulate through the heat pipes, carrying away the heat and achieving a heat dissipation effect.
  • the semiconductor cooling chip By turning on the semiconductor cooling chip, the water in the tank can be cooled, ensuring that the water can continuously meet the heat dissipation needs.
  • the fan can be turned on during this process, blowing air towards the heat dissipation pipes and fins to lower the temperature of the heating surface of the semiconductor cooling chip, thereby improving the cooling effect of its cooling surface and further accelerating the cooling of the water in the tank.
  • the airflow will quickly circulate through the two ventilation openings under the action of the fan, accelerating the airflow inside the electrical control cabinet for heat exchange.
  • the heat dissipation effect of the electrical control cabinet is further improved.
  • the metal protective canopy and electric heating tubes allow for several advantages.
  • the fan and heating tubes can be activated to heat the airflow.
  • the hot air then circulates through the vents to heat the internal equipment, preventing excessively low temperatures from affecting its operation.
  • the metal protective canopy can block snow. If excessive snow accumulates on its surface, the regulating cylinder can be activated to switch the air duct, allowing hot air to flow through the first air outlet to the bottom of the metal protective canopy, heating it and accelerating the melting of snow.
  • the motor also allows the air outlet box to reciprocate, providing uniform heating. During this process, the squeezing cylinder activates the rollers to contact the connecting plate. The reciprocating movement of the air outlet box causes the metal protective canopy to sway, shaking off the snow and further improving the snow removal effect.
  • Figure 1 is a schematic diagram of the structure of an electrical control cabinet for a thermal power plant proposed in this invention
  • Figure 2 is a bottom view of the electrical control cabinet of a thermal power plant proposed in this invention.
  • Figure 3 is a schematic diagram of the heat absorption plate part of the electrical control cabinet of a thermal power plant proposed in this invention
  • Figure 4 is a schematic diagram of the connection structure of the heat-conducting pipe part of the electrical control cabinet of a thermal power plant proposed in this invention.
  • Figure 5 is a cross-sectional view of the water tank section of an electrical control cabinet for a thermal power plant proposed in this invention.
  • Figure 6 is a schematic diagram of the connection structure of the air outlet box part of the electrical control cabinet of a thermal power plant proposed in this invention.
  • Figure 7 is a schematic diagram of the semiconductor cooling chip portion of an electrical control cabinet for a thermal power plant proposed in this invention.
  • Figure 8 is a schematic diagram of the air duct section of an electrical control cabinet for a thermal power plant proposed in this invention.
  • Figure 9 is a schematic diagram of the air guide box part of the electrical control cabinet of a thermal power plant proposed in this invention.
  • 100 Electrical control cabinet; 101, Ventilation vent; 200, Heat absorber plate; 201, Heat-conducting sheet; 202, Heat-conducting pipe; 203, U-shaped connecting frame; 204, Water tank; 205, Water pump; 206, Pumping pipe; 207, Temperature-conducting plate; 208, Semiconductor cooling chip; 209, Heat-conducting copper plate; 210, Heat dissipation pipe; 211, Heat dissipation fins; 212, Support frame; 213, Motor; 214, First pulley; 215, Belt; 216, Second pulley; 217, Linkage shaft; 218, Blade; 300, Connecting seat; 301, Threaded rod; 302, Air outlet box; 303, Telescopic corrugated pipe; 304, Air guide box; 305, Air guide pipe; 306, First air outlet; 307, Second air outlet.
  • first and second are for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the invention. They are merely used to distinguish components or operations described using the same technical terms and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with “first” or “second” may explicitly or implicitly include at least one of those features.
  • the technical solutions and features of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.
  • the present invention provides the following embodiments.
  • Example 1 This embodiment of the invention provides an electrical control cabinet for a thermal power plant, as shown in Figures 1-2. It includes an electrical control cabinet 100 with two ventilation openings 101. A heat-absorbing plate 200 is fixedly installed on the inner wall of the electrical control cabinet 100, and a heat dissipation structure is installed on the heat-absorbing plate 200.
  • Four connecting seats 300 are symmetrically fixedly installed on the top side of the electrical control cabinet 100, and ventilation structures are installed on the four connecting seats 300.
  • Two fixing frames 400 are symmetrically fixedly installed on the top side of the electrical control cabinet 100, and snow-proof structures are installed on the two fixing frames 400.
  • the heat dissipation structure includes multiple heat-conducting plates 201, which are fixedly installed on one side of the heat-absorbing plate 200.
  • Heat-conducting pipes 202 are fixedly installed on the heat-conducting plates 201.
  • a U-shaped connecting bracket 203 is fixedly installed on one side of the electrical control cabinet 100, and a water tank 204 is fixedly installed on one side of the U-shaped connecting bracket 203.
  • One end of the heat-conducting pipe 202 passes through the electrical control cabinet 100 and is fixedly installed in the water tank 204.
  • the heat pipe 202 is connected to the water tank 204.
  • the other end of the heat pipe 202 passes through the electrical control cabinet 100 and is fixedly installed with a water pump 205.
  • a water pump 206 is fixedly installed on the water pump 205 and is connected to the water tank 204.
  • a temperature-conducting plate 207 is fixedly installed on the inner wall of the water tank 204.
  • Two semiconductor cooling chips 208 are fixedly installed on one side of the temperature-conducting plate 207. The cooling surfaces of the two semiconductor cooling chips 208 are in contact with the temperature-conducting plate 207.
  • a heat-conducting copper plate 209 is movably installed on one side of each of the two semiconductor cooling chips 208. The heating surfaces of the two semiconductor cooling chips 208 are in contact with the two heat-conducting copper plates 209 respectively.
  • Multiple heat dissipation pipes 210 are fixedly installed on one side of each of the two heat-conducting copper plates 209. Multiple heat dissipation fins 211 are fixedly installed on the heat dissipation pipes 210.
  • the ventilation structure includes two threaded rods 301 with opposite threads. Two connecting seats 300 located on the same side are rotatably mounted on the same threaded rod 301. A driving device is used to drive the two threaded rods 301 to rotate.
  • the same air outlet box 302 is threaded onto the two threaded rods 301.
  • the air outlet box 302 is slidably mounted in a corresponding vent 101.
  • the inner wall of the air outlet box 302 has a first air outlet groove 311 and a second air outlet groove 312. The second air outlet groove 312 is connected to the vent 101.
  • one end of two telescopic corrugated pipes 303 is fixedly installed on one side of the air outlet box 302, and the other end of the two telescopic corrugated pipes 303 is fixedly installed with the same air guide box 304.
  • Both telescopic corrugated pipes 303 are connected to the air guide box 304, and the two telescopic corrugated pipes 303 are respectively connected to the first air outlet slot 311 and the second air outlet slot 312.
  • An air guide pipe 305 is rotatably installed inside the air guide box 304, and the air guide pipe 305 has a first air outlet 306 and a second air outlet 307.
  • the third air outlet 308 is connected to the connecting hole 320, which is connected to the first air outlet 306, the second air outlet 307, and the third air outlet 308.
  • the second air outlet 307 is connected to the telescopic corrugated pipe 303 near the second air outlet slot 312.
  • the first air outlet 306 is adapted to the telescopic corrugated pipe 303 near the first air outlet slot 311.
  • a diverter pipe 309 is fixedly installed on one side of the air guide box 304, and the diverter pipe 309 is connected to the air guide box 304.
  • the third air outlet 308... 08 is connected to the diversion pipe 309. One end of the diversion pipe 309 is fixedly installed with an air guide shroud 310.
  • the air guide shroud 310 is fixedly installed on one side of the water tank 204.
  • the semiconductor cooling chip 208 and the heat dissipation fins 211 are both located inside the air guide shroud 310.
  • the air guide shroud 310 is connected to the diversion pipe 309.
  • a U-shaped mounting bracket 313 is fixedly installed on the top side of the U-shaped connecting bracket 203.
  • a fan 314 is fixedly installed on the top side of the U-shaped mounting bracket 313. The output end of the fan 314 is connected to the connecting hole 320.
  • the heat generated inside the electrical control cabinet 100 is conducted to the heat absorber plate 200, which then conducts the heat to the heat conduction plate 201.
  • the heat from the heat conduction plate 201 is then conducted to the heat conduction pipe 202.
  • the water pump 205 can be turned on to draw water from the water tank 204 and circulate it through the heat conduction pipe 202. As the water flows through the heat conduction pipe 202, it carries away the heat from the heat conduction pipe 202, achieving heat exchange. Finally, the water returns to the water tank 204 through the other end of the heat conduction pipe 202, achieving recycling.
  • the water in the water tank 204 gradually heats up during the continuous heat exchange process, and the water temperature is conducted to the temperature conduction plate 207.
  • the semiconductor cooling chip 208 can be turned on to cool the temperature conduction plate 207 and the water in contact with it.
  • the output end of the fan 314 blows air into the connecting hole 320 on the air duct 305, causing the airflow to pass through the air duct 305.
  • the heat dissipation fins 211 and heat pipes 210 inside the fan cover 310 remove heat from the heat dissipation fins 211 and heat pipes 210, dissipating heat from the heating surface of the thermoelectric cooler 208 and improving the cooling effect of the thermoelectric cooler 208.
  • part of the airflow blown out by the fan 314 enters one of the telescopic corrugated pipes 303 through the second air outlet 307, and is finally blown out from the second air outlet slot 312 into the ventilation opening 101, so that the air can quickly circulate from the two ventilation openings 101 to exchange heat in the electrical control cabinet 100.
  • the motor 213 can be turned on to make the air outlet box 302 slide back and forth.
  • the air outlet box 302 slides, it will stretch the telescopic corrugated pipe 303 and drive the second air outlet slot 312 to slide.
  • the air can be blown evenly into the ventilation opening 101, improving the heat exchange effect.
  • the drive device includes a support frame 212.
  • the support frame 212 is fixedly installed on the bottom side of the water tank 204.
  • a motor 213 is fixedly installed on the support frame 212.
  • a first pulley 214 is fixedly installed at the output end of the motor 213.
  • a belt 215 is driven on the first pulley 214.
  • Two second pulleys 216 are driven on the belt 215. Both second pulleys 216 are rotatably installed on the bottom side of the water tank 204.
  • a linkage shaft 217 is fixedly installed on each of the two second pulleys 216. Both linkage shafts 217 are rotatably installed on the water tank 204. Multiple blades 218 are fixedly installed on each of the two linkage shafts 217.
  • the blades 218 are located inside the water tank 204.
  • a first bevel gear 318 is fixedly installed at one end of the linkage shaft 217.
  • a second bevel gear 319 is fixedly installed at one end of the positive and negative threaded rod 301.
  • the second bevel gear 319 meshes with the first bevel gear 318.
  • the air guide box 304 has two guide holes 315.
  • the second air outlet 307 is connected to the guide hole 315, and the first air outlet 306 is connected to the guide hole 315.
  • the air outlet box 302 is compatible with the mounting base 316 fixedly installed on both sides.
  • the two mounting bases 316 are provided with threaded holes 317, and the two positive and negative threaded rods 301 are respectively threaded into the two threaded holes 317.
  • the motor 213 enables its output end to drive the first pulley 214 to rotate.
  • the first pulley 214 rotates, it drives the two second pulleys 216 to rotate through the cooperation of the belt 215.
  • the rotating second pulleys 216 drive the linkage shaft 217 to rotate, and the linkage shaft 217 drives the blades 218 to stir in the water tank 204, so that the water in the water tank 204 can flow and make full contact with the temperature guide plate 207, thereby improving the cooling effect of the water.
  • the rotating linkage shaft 217 drives the first bevel gear 318 to rotate.
  • the first bevel gear 318 rotates, it drives the positive and negative threaded rod 301 to rotate through the meshing of the second bevel gear 319.
  • the rotating positive and negative threaded rod 301 rotates on the two connecting seats 300.
  • the continuously rotating positive and negative threaded rod 301 drives the mounting seat 316 to slide back and forth horizontally through the cooperation of the threaded hole 317, thereby causing the reciprocating sliding mounting seat 316 to drive the air outlet box 302 to slide.
  • two guide holes 315 are provided on the air guide box 304.
  • the second air outlet 307 is connected to the guide hole 315, and the first air outlet 306 is adapted to the guide hole 315.
  • the output end of the fan 314 blows air into the connecting hole 320 on the air guide duct 305, so that the airflow is delivered to the diversion pipe 309 through the third air outlet 308 on the connecting hole 320.
  • part of the airflow blown out by the fan 314 will enter one of the telescopic corrugated pipes 303 through the second air outlet 307, and finally blown out from the second air outlet slot 312 into the ventilation opening 101.
  • the first air outlet 306 is connected to the telescopic corrugated pipe 303 and the first air outlet slot 311, while the second air outlet slot 312 is closed. At this time, the airflow can be blown to the bottom side of the metal protective canopy 403 through the first air outlet slot 311.
  • the snow-proof structure includes multiple guide rods 401, which are fixedly installed on the inner wall of the fixed frame 400.
  • a movable support rod 402 is slidably installed on the guide rod 401.
  • a metal protective canopy 403 is fixedly installed on the top side of the movable support rod 402.
  • a connecting plate 404 is fixedly installed on one side of the movable support rod 402.
  • Multiple arc-shaped blocks 405 are fixedly installed on one side of the connecting plate 404.
  • a compression cylinder 406 is fixedly installed on one side of the air outlet box 302.
  • a fixed frame 407 is fixedly installed at the output end of the compression cylinder 406.
  • a roller 408 is rotatably installed on the fixed frame 407. The roller 408 is located on one side of the arc-shaped blocks 405.
  • An electric heating tube 411 is fixedly installed on the inner wall of the connecting hole 320.
  • the movable support rod 402 has two guide sliding holes 409, and the two guide rods 401 are slidably installed in the two guide sliding holes 409 respectively.
  • a spring 410 is slidably sleeved on the guide rod 401.
  • One end of the spring 410 is fixedly installed on the inner wall of the fixed frame 400, and the other end of the spring 410 is fixedly installed on one side of the movable support rod 402.
  • An adjusting cylinder 412 is fixedly installed on the top side of the U-shaped mounting bracket 313.
  • a linkage rack 413 is fixedly installed on the output end of the adjusting cylinder 412.
  • An adjusting gear ring 414 is fixedly installed on the air duct 305. The adjusting gear ring 414 meshes with the linkage rack 413.
  • the regulating cylinder 412 can be turned on to connect the first air outlet 306, the telescopic corrugated pipe 303, and the first air outlet 311, while the second air outlet 312 is closed. Then the fan 314 and the electric heating element 411 are turned on so that the hot airflow blows through the first air outlet 311 to the bottom of the metal protective canopy 403 to heat the metal protective canopy 403 and accelerate the melting of snow.
  • the motor 213 can be turned on to make the metal protective canopy 403 swing back and forth to shake off the snow on the metal protective canopy 403 and further improve the snow removal effect.
  • the heat generated inside the electrical control cabinet 100 is conducted to the heat absorber plate 200, which then conducts the heat to the heat conduction plate 201.
  • the heat from the heat conduction plate 201 is then conducted to the heat conduction pipe 202.
  • the water pump 205 can be activated, drawing water from the water tank 204 and circulating it through the heat conduction pipe 202.
  • the water flows through the heat conduction pipe 202, it carries away the heat from the pipe, achieving heat exchange.
  • the water returns to the water tank 204 through the other end of the heat conduction pipe 202, achieving recycling.
  • the water in the water tank 204 gradually heats up during this continuous heat exchange process, and the water temperature is conducted to the heat conduction plate 207.
  • thermoelectric cooler 208 can be activated, utilizing its properties to... This device enables simultaneous cooling and heating.
  • the cooling surface of the thermoelectric cooler 208 is in contact with the temperature-conducting plate 207, thereby cooling the temperature-conducting plate 207 and consequently cooling the water in contact with it.
  • the heating surface of the thermoelectric cooler 208 is in contact with the heat-conducting copper plate 209, allowing its heat to be transferred to the heat sink 210 and heat sink fins 211.
  • the output of the fan 314 blows air into the connecting hole 320 on the air duct 305, allowing the airflow to be delivered through the third air outlet 308 on the connecting hole 320 to the distribution pipe 309, and then into the air guide shroud 3. 10.
  • the airflow blows out from the air guide shroud 310.
  • the airflow will blow over the heat dissipation fins 211 and heat pipes 210 inside the air guide shroud 310, thereby carrying away the heat of the heat dissipation fins 211 and heat pipes 210, dissipating heat for the heating surface of the semiconductor cooling chip 208, and improving the cooling effect of the cooling surface of the semiconductor cooling chip 208.
  • part of the airflow blown out by the fan 314 will enter one of the telescopic corrugated pipes 303 through the second air outlet 307, and finally be blown out from the second air outlet slot 312 into the ventilation port 101, so that the air can quickly circulate from the two ventilation ports 101 and exchange heat inside the electrical control cabinet 100.
  • turning on motor 213 enables its output to drive the first pulley 214 to rotate.
  • the rotation of the first pulley 214 in conjunction with belt 215, drives the two second pulleys 216 to rotate.
  • the rotating second pulleys 216 then drive the linkage shaft 217 to rotate, which in turn drives the blades 218 to agitate within the water tank 204, allowing the water to flow and ensuring sufficient contact between the water and the temperature-conducting plate 207, thus improving the cooling effect.
  • the continuously rotating linkage shaft 217 drives the first bevel gear 318 to rotate.
  • the positive and negative threaded rods 301 rotate through meshing with the second bevel gear 319.
  • the rotating positive and negative threaded rods 301 rotate on the two connecting seats 300.
  • the continuously rotating positive and negative threaded rods 301 drive the mounting seat 316 to slide back and forth horizontally through the engagement with the threaded hole 317. This causes the sliding mounting seat 316 to drive the air outlet box 302 to slide.
  • the air outlet box 302 slides, it stretches the telescopic bellows 303 and drives the second air outlet groove 312 to slide.
  • air can be blown evenly into the ventilation port 101, improving the heat exchange effect.
  • the fan 314 and heating element 411 can be turned on separately.
  • the airflow is heated as it passes through the heating element 411 and finally blown into the electrical control cabinet 100 through the second air outlet 312 to heat the electrical components inside the cabinet.
  • the metal protective canopy 403 can be used to block snow. If there is a lot of snow on the metal protective canopy 403, the regulating cylinder 412 can be turned on.
  • the output of the regulating cylinder 412 will push the linkage rack 413 to move.
  • the moving linkage rack 413 will then drive the regulating gear ring 414 to rotate through meshing with the regulating gear ring 414.
  • the rotating regulating gear ring 414 will drive the air guide 305 to rotate within the air guide box 304.
  • the third air outlet 308 and the second air outlet 307 will move, disconnecting them from the telescopic corrugated pipe 303 and the diverter pipe 309, respectively.
  • the air duct 305 will connect the first air outlet 306 to the telescopic corrugated pipe 303 near the first air outlet slot 311.
  • the first air outlet 306, telescopic corrugated pipe 303, and first air outlet slot 311 are in a connected state, while the second air outlet slot 312 is closed.
  • the fan 314 and the electric heating element 411 are turned on, allowing hot air to flow through the first air outlet slot 311 to the bottom of the metal protective canopy 403, heating the metal protective canopy 403 and accelerating its heating process.
  • the motor 213, activated during this process causes the air outlet box 302 to reciprocate, evenly distributing hot air onto the metal protective canopy 403.
  • the reciprocating movement of the air outlet box 302 activates the compression cylinder 406.
  • the output of the compression cylinder 406 moves the fixed frame 407, causing it to move the roller 408 into contact with the connecting plate 404.
  • the roller 408 moves accordingly, pressing against the arc-shaped abutment 405.
  • This pressure on the arc-shaped abutment 405 causes the connecting plate 404 and the corresponding movable support rod 402 to move, thus enabling the movable support rod 402 to move in conjunction with the metal protective canopy 403.
  • the movable support rod 402 moves.
  • the movable support rod 402 slides on the guide rod 401 through the guide hole 409, thereby restricting the direction of movement of the movable support rod 402.
  • the movable support rods 402 on both sides will stretch or compress the corresponding springs 410.
  • the moving roller 408 disengages from the arc-shaped stop block 405, the arc-shaped stop block 405 is no longer compressed.
  • the springs 410 which are in a stretched or compressed state, will move and reset by pulling the corresponding movable support rod 402.
  • the metal protective canopy 403 can achieve a reciprocating shaking effect, so as to shake off the snow on the metal protective canopy 403 and further improve the snow removal effect.
  • Example 2 based on Example 1, further includes:
  • the area division module is used to divide the area within the electrical control cabinet 100 that requires fan cooling into several ventilation areas and to number the ventilation areas.
  • the third temperature sensor group is set up in each ventilation area.
  • Each ventilation area has a corresponding third temperature sensor for the heat dissipation device.
  • the third temperature sensor is used to detect the surface temperature of the heat dissipation device at its location.
  • the first wind speed sensor group is set up in each ventilation area.
  • Each ventilation area has a corresponding first wind speed sensor for the heat dissipation device.
  • the first wind speed sensor is used to detect the wind speed at its location.
  • the second wind speed sensor is used to detect the wind speed inside the second air outlet slot 312;
  • the fourth temperature sensor is used to detect the gas temperature inside the second air outlet slot 312;
  • a wind speed regulation assessment device which operates periodically during the normal operation of the heat dissipation structure, includes:
  • the first control module is used to control the fan 314 to operate at rated power for a first preset time during each evaluation of the wind speed regulation evaluation device, and to control the third temperature sensor group, the first wind speed sensor group, the second wind speed sensor, and the fourth temperature sensor to operate multiple times within the first preset time.
  • the third calculation module is used to calculate the wind speed efficiency coefficient of the heat dissipation device based on the first wind speed sensor and the second wind speed sensor.
  • H ⁇ sub>kj ⁇ /sub> is the wind speed efficiency coefficient of the j-th heat dissipation device in the k-th ventilation zone;
  • v ⁇ sub>1 ⁇ /sub> is the average detection value of the second wind speed sensor within the first preset time period;
  • v ⁇ sub>kj1 ⁇ /sub> is the average detection value of the first wind speed sensor corresponding to the j-th heat dissipation device in the k-th ventilation zone within the first preset time period.
  • the fourth calculation module is used to calculate the first ventilation velocity corresponding to the heat dissipation device in each ventilation area based on the third calculation module and the third temperature sensor group;
  • T ⁇ sub>kj1 ⁇ /sub> is the first ventilation speed corresponding to the j-th heat dissipation device in the k-th ventilation zone
  • T ⁇ sub>kj2 ⁇ /sub> is the target operating temperature of the j-th heat dissipation device in the k-th ventilation zone
  • S ⁇ sub>kj ⁇ /sub> is the surface area of the j-th heat dissipation device in the k-th ventilation zone.
  • F be the heat transfer coefficient of the j-th heat-dissipating device in the k-th ventilation zone;
  • F be the cross-sectional area of the air outlet of the second air outlet 312 perpendicular to the air outlet direction;
  • N ⁇ sub>k ⁇ /sub> be the total number of heat-dissipating devices in the k-th ventilation zone;
  • ln be the natural logarithm;
  • e be the natural constant;
  • N ⁇ sub>k1 ⁇ /sub> be the heat transfer coefficient of the j-th heat-dissipating device in the k-th ventilation zone.
  • the value is greater than the corresponding second preset value (some heat dissipation devices in the ventilation area may not be working or generate little heat, resulting in). Smaller, when Larger components require reliable heat dissipation, therefore The larger,
  • the distance between the current ventilation area and the second air outlet 312 is relatively small. In this case, to compensate for the loss of air velocity, it is necessary to increase the air velocity within the second air outlet 312.
  • Hk is the average value of the wind speed efficiency coefficient of the k-th ventilation zone; for The corresponding wind speed correction coefficient;
  • A is the specific heat capacity of air at constant pressure;
  • B is the density of air;
  • T1 is the average detection value of the fourth temperature sensor within the first preset time period;
  • Tkj is the temperature of the air after flowing through the k-th ventilation area within the first preset time period;
  • ⁇ kj is the average temperature difference of the j-th heat dissipation device in the k-th ventilation area within the first preset time period;
  • W is the total number of detections by the third temperature sensor within the first preset time period;
  • Tkjm ' is the m-th detection value of the third temperature sensor corresponding to the j-th heat dissipation device in the k-th ventilation area within the first preset time period;
  • Tkj(m-1) ' is the (m-1)-th detection value of the third temperature sensor corresponding to the j-th heat
  • the sorting module is used to sort the first ventilation speeds corresponding to the heat-dissipating devices in the ventilation area from largest to smallest, and determine the maximum value of the first ventilation speed corresponding to the heat-dissipating devices in the ventilation area as the target ventilation speed.
  • the second control module is used to adjust the actual power of the fan 314 to the target power.
  • the value detected by the second wind speed sensor is the target ventilation wind speed. Specifically, if the target power is greater than or equal to the current maximum allowable power of the fan 314, an alarm is triggered, prompting the fan to be replaced.
  • Example 3 based on Example 1 or 2, includes a hollow shell embedded within the air guide shroud 310, parallel to the heat-conducting copper plate 209.
  • the air outlet side of the hollow shell is a certain distance from the heat dissipation fins 211.
  • the air inlet of the hollow shell is connected to the branch pipe 309 via a main air inlet pipe.
  • the heat-conducting copper plate 209 is divided into multiple heat dissipation fin areas, each with several heat dissipation fins 211 spaced apart.
  • the hollow shell is equipped with several exhaust pipes facing the heat dissipation fins 211.
  • Each heat dissipation fin area has at least one set of exhaust pipes, and each exhaust pipe is equipped with a first control valve.
  • a supplementary air inlet pipe is located on the air inlet side of the exhaust pipe near the first control valve, and the supplementary air inlet pipe is connected to a second control valve.
  • the electrical control cabinet of the thermal power plant also includes:
  • each heat sink fin area corresponds to a third wind speed sensor group
  • the third wind speed sensor group includes several third wind speed sensors
  • the third wind speed sensors are used to detect the wind speed at their location.
  • each heat sink fin area corresponds to a first temperature sensor group
  • the first temperature sensor group includes a plurality of first temperature sensors
  • the first temperature sensors are used to detect the surface temperature of the heat sink fin 211 corresponding to the heat sink fin area.
  • the second temperature sensor is used to detect the gas temperature inside the shunt tube 309;
  • a flow sensor is used to detect the gas flow rate at the outlet of the exhaust duct.
  • the first evaluation device which operates periodically, is used to evaluate the heat dissipation effect of the heat sink 211.
  • the first evaluation device includes:
  • the first determining module is used to determine the target gas flow rate based on the average value of the detection value of the second temperature sensor within a second preset time period;
  • Qi is the target gas flow rate of the i-th heat dissipation fin area
  • T3 is the average value of the detection value of the second temperature sensor within the second preset time period
  • A is the specific heat capacity of air at constant pressure
  • B is the density of air
  • T4i is the temperature of the cooling gas after flowing through the i-th heat dissipation fin area (the first evaluation device works periodically, and a corresponding temperature sensor can be set to obtain the temperature before the first evaluation device starts the evaluation in the current cycle)
  • W is the thermal power of the heating surface of the semiconductor cooling chip 208.
  • the third control module is used to control the first control valve so that the detection values of each flow sensor are the target gas flow rates of the corresponding heat sink fin area, and blow air into the corresponding heat sink fin area for a third preset time.
  • the second temperature sensor, the third wind speed sensor, and the first temperature sensor are controlled to perform multiple detections.
  • the first calculation module is used to calculate the heat dissipation evaluation coefficient based on the first temperature sensor and determine the heat dissipation fin area with the heat dissipation evaluation coefficient greater than the first preset value as the abnormal heat dissipation fin area.
  • P ⁇ sub>i1 ⁇ /sub> is the heat dissipation evaluation coefficient of the i-th heat sink fin region; M is the total number of first temperature sensors for each heat sink fin region; T ⁇ sub>ij ⁇ /sub> is the average detection value of the j-th first temperature sensor within the third preset time period of the i-th heat sink fin region; T ⁇ sub>1 ⁇ /sub> is the target temperature after heat dissipation of the heat sink fins; max represents the maximum value; min represents the minimum value; T ⁇ sub>i1 ⁇ /sub> is the standard deviation of all T ⁇ sub> ij ⁇ /sub> of the i-th heat sink fin region; ⁇ ⁇ sub>1 ⁇ /sub> and ⁇ sub> 2 ⁇ /sub> are the first coefficient and the second coefficient, respectively (both with values greater than 0 and less than 1); This reflects the satisfactory average heat dissipation performance. It reflects the temperature uniformity of the heat sink fin area. Abnormal temperature uniformity in the heat sink fin
  • the second calculation module calculates the supplementary flow rate of the abnormal heat dissipation fin area based on the detection values of the second temperature sensor, the third wind speed sensor, and the first temperature sensor within a third preset time period when the number of abnormal heat dissipation fin areas is less than the first number.
  • q ⁇ sub>s ⁇ /sub> is the supplementary gas flow rate of the s-th abnormal heat dissipation fin area; G is the heat transfer coefficient of heat dissipation fin 211; Es is the surface area of heat dissipation fin 211 in the s-th abnormal heat dissipation fin area; T ⁇ sub>5 ⁇ /sub> is the average detection value of the second temperature sensor within the third preset time period; T ⁇ sub>4s ⁇ /sub> is the temperature of the cooling gas after flowing through the s-th abnormal heat dissipation fin area (a corresponding temperature sensor can be set within the third preset time period for detection); V ⁇ sub>s ⁇ /sub> is the average detection value of the third wind speed sensor in the s-th abnormal heat dissipation fin area within the third preset time period; q ⁇ sub>s ⁇ /sub> is the average detection value of the flow sensor within the third preset time period; D is the cross-sectional area of the exhaust duct outlet perpen
  • the fourth control module is used to control the operation of the second control valve corresponding to the abnormal heat dissipation fin area, so that the gas flow rate at the outlet of the second control valve is the supplementary gas flow rate.
  • the cooling gas entering the fan can use the same cooling gas source as the supplementary air intake duct;
  • the supplementary flow rate for the abnormal heat dissipation fin areas is calculated based on the detection values of the second temperature sensor, the third wind speed sensor, and the first temperature sensor within the third preset time period.
  • the fourth control module controls the second control valve corresponding to the abnormal heat dissipation fin area to work, so that the gas flow rate at the outlet of the second control valve is the supplementary gas flow rate.

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Abstract

本发明涉及控制柜技术领域,本发明提供了一种火电厂的电气控制柜,包括电气控制柜,所述电气控制柜上开设有若干个通风口,电气控制柜的内壁固定安装有吸热板,吸热板上安装有散热结构,电气控制柜的顶侧对称固定安装有四个连接座,四个连接座上安装有通风结构,电气控制柜的顶侧对称固定安装有两个固定框架,两个固定框架上安装有防雪结构。本发明通过热传导与风冷的结合散热,进一步提升对电气控制柜的散热效果。本发明在冬季使用时,若环境温度较低,可以开启风机与电热管,对电气控制柜内部设备进行加热,避免温度过低影响设备运行,而在室外使用时,金属防护棚能够用于挡雪,且本发明还具有除雪功能。

Description

一种火电厂的电气控制柜 技术领域
本发明涉及控制柜技术领域,具体为一种火电厂的电气控制柜。
背景技术
电气控制柜是火电厂中的重要设备之一,主要用于控制和监测电气系统的运行,它通常由多个电气元件和组件组成,包括断路器、接触器、继电器、PLC等,可以实现对电气系统的远程控制、自动化控制和保护等功能,可以根据火电厂的运行状态和需求,对电气系统进行精确的控制和调节,确保电气系统的稳定运行和安全性。
现有技术中,现有的火电厂电气控制柜内部设备对温度通常具有一定要求,为了避免设备运行时温度过高,通常会配备风力散热的功能,但是单靠风力散热效果不够理想,若在温度过高的天气下使用,控制柜内的热量不能及时的散发,设备长期在高温环境下运行容易导致过热损坏,若使用的环境温度过低,容易导致电器控制柜内的电子元器件导电性能下降,影响设备运行,为了使火电厂电气控制柜能够满足不同环境下的使用,因此需要一种火电厂的电气控制柜来满足人们的需求。
发明内容
本发明提供一种火电厂的电气控制柜,用以解决上述背景技术提出的现有技术具有的技术问题。
为解决上述问题,本发明公开了一种火电厂的电气控制柜,包括电气控制柜,所述电气控制柜上开设有若干个通风口,电气控制柜的内壁固定安装有吸热板,吸热板上安装有散热结构,电气控制柜的顶侧对称固定安装有四个连接座,四个连接座上安装有通风结构,电气控制柜的顶侧对称固定安装有两个固定框架,两个固定框架上安装有防雪结构。
优选的,所述散热结构包括多个导热片,导热片固定安装在吸热板的一侧,导热片上固定安装有导热管,电气控制柜的一侧固定安装有U型连接架,U型连接架的一侧固定安装有水箱,导热管的一端贯穿电气控制柜并固定安装在水箱的一侧,导热管与水箱相连通,导热管的另外一端贯穿电气控制柜并固定安装有水泵,水泵上固定安装有抽水管,抽水管与水箱相连通,水箱的内壁固定安装有导温板,导温板的一侧固定安装有两个半导体制冷片,两个半导体制冷片的制冷面均与导温板相贴合,两个半导体制冷片的一侧均活动安装有导热铜板,两个半导体制冷片的制热面分别与两个导热铜板相贴合,两个导热铜板的一侧均固定安装有多个散热管,散热管上固定安装有多个散热鳍片。
优选的,所述通风结构包括两个正反牙丝杆,位于同一侧的两个连接座转动安装在同一个正反牙丝杆上,驱动装置用于驱动两个正反牙丝杆旋转,两个正反牙丝杆上螺纹安装有同一个出风盒,出风盒滑动安装在相对应的一个通风口内,出风盒的内壁开设有第一出风槽与第二出风槽,第二出风槽与通风口相对应,出风盒的一侧固定安装有两个伸缩波纹管的一端,两个伸缩波纹管的另外一端固定安装有同一个导风盒,两个伸缩波纹管均与导风盒相连通,两个伸缩波纹管分别与第一出风槽、第二出风槽相连通,导风盒内转动安装有导风管,导风管上开设有第一出风口、第二出风口、第三出风口与连通孔,连通孔与第一出风口、第二出风口、第三出风口相连通,第二出风口与靠近第二出风槽一侧的伸缩波纹管相连通,第一出风口与靠近第一出风槽一侧的伸缩波纹管相适配,导风盒的一侧固定安装有分流管,分流管与导风盒相连通,第三出风口与分流管相连通,分流管的一端固定安装有导风罩,导风罩固定安装在水箱的一侧,半导体制冷片与散热鳍片均位于导风罩内,导风罩与分流管相连通,U 型连接架的顶侧固定安装有U型安装架,U型安装架的顶侧固定安装有风机,风机的输出端与连通孔相连通。
优选的,所述防雪结构包括多个导向杆,导向杆固定安装在固定框架的内壁上,导向杆上滑动安装有活动撑杆,活动撑杆的顶侧固定安装有金属防护棚,活动撑杆的一侧固定安装有连接板,连接板的一侧固定安装有多个弧形抵块,出风盒的一侧固定安装有挤压气缸,挤压气缸的输出端固定安装有固定架,固定架上转动安装有滚轮,滚轮位于弧形抵块的一侧,连通孔的内壁固定安装有电热管。
优选的,所述活动撑杆上开设有两个导向滑孔,两个导向杆分别滑动安装在两个导向滑孔内;所述导向杆上滑动套接有弹簧,弹簧的一端固定安装在固定框架的内壁上,弹簧的另外一端固定安装在活动撑杆的一侧。
优选的,所述U型安装架的顶侧固定安装有调节气缸,调节气缸的输出端固定安装有联动齿条,导风管上固定安装有调节齿环,调节齿环与联动齿条相啮合。
优选的,驱动装置包括支撑架,所述水箱的底侧固定安装有支撑架,支撑架上固定安装有电机,电机的输出端固定安装有第一皮带轮,第一皮带轮上传动安装有皮带,皮带上传动安装有两个第二皮带轮,两个第二皮带轮均转动安装在水箱的底侧,两个第二皮带轮上均固定安装有联动轴,两个联动轴均转动安装在水箱上,两个联动轴上均固定安装有多个叶片,叶片位于水箱内;所述联动轴的一端固定安装有第一锥形齿轮,正反牙丝杆的一端固定安装有第二锥形齿轮,第二锥形齿轮与第一锥形齿轮相啮合。
优选的,所述导风盒上开设有两个导向孔,第二出风口与导向孔相连通,第一出风口与导向孔相适配;
所述出风盒的两侧均固定安装有安装座,两个安装座上均开设有螺纹孔,两个正反牙丝杆分别螺纹安装在两个螺纹孔内。
与现有技术相比,本发明具备以下有益效果:
本发明中,通过导热管、风机等结构的设置,电气控制柜使用时内部产生的热量能够被吸热板、导热片与导热管吸收,通过开启水泵能够使水箱内的水通过导热管循环流动,过程中会带走其中的热量,达到散热的效果,而通过开启半导体制冷片则能够对水箱内的水进行降温,使水能够持续满足散热使用,并且过程中可以开启风机,通过风机能够朝散热管与散热鳍片处吹风,降低半导体制冷片制热面的温度,进而提升其制冷面的制冷效果,进一步加快对水箱内水的冷却,另一方面,气流会在风机的作用下快速从两个通风口进行流通,加速电气控制柜内空气的流动进行换热,通过热传导与风冷的结合散热,进一步提升对电气控制柜的散热效果。
本发明中,通过电机的设置,通过开启电机能够使叶片搅动水箱内的水,使水箱内的水能够进行流动,使水能够与导温板充分接触,提升对水的降温效果,且过程中会带动出风盒在通风口处往复移动,以便将外接的空气均匀的吹入通风口内,提升换热效果。
本发明中,通过金属防护棚、电热管等结构的设置,在冬季使用时,若环境温度较低,可以开启风机与电热管,对风机吹出的气流进行加热,之后热气流从通风口进行流通,对内部设备进行加热,避免温度过低影响设备运行,而在室外使用时,金属防护棚能够用于挡雪,若金属防护棚表面积雪堆积过多,可以开启调节气缸来对导风管进行切换,使得热气流通过第一出风槽吹到金属防护棚底侧,为金属防护棚加热,加速金属防护棚上积雪的融化,配合开启电机能使出风盒往复移动,对金属防护棚进行均匀加热,过程中开启挤压气缸能够带动滚轮与连接板接触,在出风盒往复移动的作用下会带动金属防护棚往复晃动,以便将金属防护棚上的积雪晃掉,进一步提升除雪效果。
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。
附图说明
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:
图1为本发明提出的一种火电厂的电气控制柜的结构示意图;
图2为本发明提出的一种火电厂的电气控制柜的仰视结构示意图;
图3为本发明提出的一种火电厂的电气控制柜的吸热板部分的结构示意图;
图4为本发明提出的一种火电厂的电气控制柜的导热管部分的连接结构示意图;
图5为本发明提出的一种火电厂的电气控制柜的水箱部分的剖视结构示意图;
图6为本发明提出的一种火电厂的电气控制柜的出风盒部分的连接结构示意图;
图7为本发明提出的一种火电厂的电气控制柜的半导体制冷片部分的结构示意图;
图8为本发明提出的一种火电厂的电气控制柜的导风管部分的结构示意图;
图9为本发明提出的一种火电厂的电气控制柜的导风盒部分的结构示意图。
图中:100、电气控制柜;101、通风口;200、吸热板;201、导热片;202、导热管;203、U型连接架;204、水箱;205、水泵;206、抽水管;207、导温板;208、半导体制冷片;209、导热铜板;210、散热管;211、散热鳍片;212、支撑架;213、电机;214、第一皮带轮;215、皮带;216、第二皮带轮;217、联动轴;218、叶片;300、连接座;301、正反牙丝杆;302、出风盒;303、伸缩波纹管;304、导风盒;305、导风管;306、第一出风口;307、第二出风口;308、第三出风口;309、分流管;310、导风罩;311、第一出风槽;312、第二出风槽;313、U型安装架;314、风机;315、导向孔;316、安装座;317、螺纹孔;318、第一锥形齿轮;319、第二锥形齿轮;320、连通孔;400、固定框架;401、导向杆;402、活动撑杆;403、金属防护棚;404、连接板;405、弧形抵块;406、挤压气缸;407、固定架;408、滚轮;409、导向滑孔;410、弹簧;411、电热管;412、调节气缸;413、联动齿条;414、调节齿环。
具体实施方式
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,并非特别指称次序或顺位的意思,亦非用以限定本发明,其仅仅是为了区别以相同技术用语描述的组件或操作而已,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案以及技术特征可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。
本发明提供如下实施例
实施例1,本发明实施例提供了一种火电厂的电气控制柜,如图1-图2所示,包括电气控制柜100,所述电气控制柜100上开设有两个通风口101,电气控制柜100的内壁固定安装有吸热板200,吸热板200上安装有散热结构,电气控制柜100的顶侧对称固定安装有四个连接座300,四个连接座300上安装有通风结构,电气控制柜100的顶侧对称固定安装有两个固定框架400,两个固定框架400上安装有防雪结构。
散热结构包括多个导热片201,导热片201固定安装在吸热板200的一侧,导热片201上固定安装有导热管202,电气控制柜100的一侧固定安装有U型连接架203,U型连接架203的一侧固定安装有水箱204,导热管202的一端贯穿电气控制柜100并固定安装在水箱204 的一侧,导热管202与水箱204相连通,导热管202的另外一端贯穿电气控制柜100并固定安装有水泵205,水泵205上固定安装有抽水管206,抽水管206与水箱204相连通,水箱204的内壁固定安装有导温板207,导温板207的一侧固定安装有两个半导体制冷片208,两个半导体制冷片208的制冷面均与导温板207相贴合,两个半导体制冷片208的一侧均活动安装有导热铜板209,两个半导体制冷片208的制热面分别与两个导热铜板209相贴合,两个导热铜板209的一侧均固定安装有多个散热管210,散热管210上固定安装有多个散热鳍片211。
通风结构包括两个正反牙丝杆301,位于同一侧的两个连接座300转动安装在同一个正反牙丝杆301上,驱动装置用于驱动两个正反牙丝杆301旋转,两个正反牙丝杆301上螺纹安装有同一个出风盒302,出风盒302滑动安装在相对应的一个通风口101内,出风盒302的内壁开设有第一出风槽311与第二出风槽312,第二出风槽312与通风口101相对应,出风盒302的一侧固定安装有两个伸缩波纹管303的一端,两个伸缩波纹管303的另外一端固定安装有同一个导风盒304,两个伸缩波纹管303均与导风盒304相连通,两个伸缩波纹管303分别与第一出风槽311、第二出风槽312相连通,导风盒304内转动安装有导风管305,导风管305上开设有第一出风口306、第二出风口307、第三出风口308与连通孔320,连通孔320与第一出风口306、第二出风口307、第三出风口308相连通,第二出风口307与靠近第二出风槽312一侧的伸缩波纹管303相连通,第一出风口306与靠近第一出风槽311一侧的伸缩波纹管303相适配,导风盒304的一侧固定安装有分流管309,分流管309与导风盒304相连通,第三出风口308与分流管309相连通,分流管309的一端固定安装有导风罩310,导风罩310固定安装在水箱204的一侧,半导体制冷片208与散热鳍片211均位于导风罩310内,导风罩310与分流管309相连通,U型连接架203的顶侧固定安装有U型安装架313,U型安装架313的顶侧固定安装有风机314,风机314的输出端与连通孔320相连通。电气控制柜100内产生的热量会传导到吸热板200上,吸热板200在将热量传导到导热片201上,导热片201的热量会传导到导热管202上,过程中可以开启水泵205将水箱204中的水抽出并通过导热管202流通,水在流过导热管202的过程中会带走导热管202的热量,实现热交换,最终水会在通过导热管202的另外一端回到水箱204内,实现循环使用,水箱204内水会在持续的换热过程中逐渐升温,水的温度会传导到导温板207上,过程中可以开启半导体制冷片208对导温板207与接触的水进行降温,配合开启风机314,风机314输出端会朝导风管305上的连通孔320内吹风,使得气流吹过导风罩310内的散热鳍片211与散热管210,从而带走散热鳍片211与散热管210的热量,为半导体制冷片208的制热面进行散热,提升半导体制冷片208制冷面的制冷效果,另一方面,风机314吹出的部分气流会通过第二出风口307进入其中一个伸缩波纹管303,最终从第二出风槽312中吹出到通风口101内,使得空气能够快速从两个通风口101中流通,对电气控制柜100内进行换热,换热过程中开启电机213能够使出风盒302往复滑动,出风盒302滑动时会拉伸伸缩波纹管303并带动第二出风槽312滑动,第二出风槽312往复滑动的过程中能够使空气均匀的吹入通风口101内,提升换热效果。
驱动装置包括支撑架212,水箱204的底侧固定安装有支撑架212,支撑架212上固定安装有电机213,电机213的输出端固定安装有第一皮带轮214,第一皮带轮214上传动安装有皮带215,皮带215上传动安装有两个第二皮带轮216,两个第二皮带轮216均转动安装在水箱204的底侧,两个第二皮带轮216上均固定安装有联动轴217,两个联动轴217均转动安装在水箱204上,两个联动轴217上均固定安装有多个叶片218,叶片218位于水箱204内;所述联动轴217的一端固定安装有第一锥形齿轮318,正反牙丝杆301的一端固定安装有第二锥形齿轮319,第二锥形齿轮319与第一锥形齿轮318相啮合。所述导风盒304上开设有两个导向孔315,第二出风口307与导向孔315相连通,第一出风口306与导向孔315 相适配;所述出风盒302的两侧均固定安装有安装座316,两个安装座316上均开设有螺纹孔317,两个正反牙丝杆301分别螺纹安装在两个螺纹孔317内。开启电机213能够使其输出端带动第一皮带轮214转动,第一皮带轮214转动时会通过与皮带215的配合带动两个第二皮带轮216进行转动,转动的第二皮带轮216则会带动联动轴217转动,而联动轴217则会带动叶片218在水箱204内搅动,使水箱204内水能够流动,使水能够与导温板207充分接触,提升对水的降温效果,转动的联动轴217会带动第一锥形齿轮318转动,第一锥形齿轮318转动时会通过与第二锥形齿轮319的啮合而带动正反牙丝杆301转动,转动的正反牙丝杆301会在两个连接座300上转动,持续转动的正反牙丝杆301会通过与螺纹孔317的配合带动安装座316往复水平滑动,从而使得往复滑动的安装座316带动出风盒302滑动。为了对导风盒304内吹出的风进行导向,导风盒304上开设有两个导向孔315,第二出风口307与导向孔315相连通,第一出风口306与导向孔315相适配,开启风机314,风机314输出端会朝导风管305上的连通孔320内吹风,使得气流通过连通孔320上的第三出风口308输送到分流管309中,另一方面,风机314吹出的部分气流会通过第二出风口307进入其中一个伸缩波纹管303,最终从第二出风槽312中吹出到通风口101内,导风管305转动后能够使第一出风口306与伸缩波纹管303、第一出风槽311处于连通状态,而第二出风槽312则处于关闭状态,此时气流能够通过第一出风槽311吹到金属防护棚403底侧。
所述防雪结构包括多个导向杆401,导向杆401固定安装在固定框架400的内壁上,导向杆401上滑动安装有活动撑杆402,活动撑杆402的顶侧固定安装有金属防护棚403,活动撑杆402的一侧固定安装有连接板404,连接板404的一侧固定安装有多个弧形抵块405,出风盒302的一侧固定安装有挤压气缸406,挤压气缸406的输出端固定安装有固定架407,固定架407上转动安装有滚轮408,滚轮408位于弧形抵块405的一侧,连通孔320的内壁固定安装有电热管411。
所述活动撑杆402上开设有两个导向滑孔409,两个导向杆401分别滑动安装在两个导向滑孔409内;
所述导向杆401上滑动套接有弹簧410,弹簧410的一端固定安装在固定框架400的内壁上,弹簧410的另外一端固定安装在活动撑杆402的一侧。
所述U型安装架313的顶侧固定安装有调节气缸412,调节气缸412的输出端固定安装有联动齿条413,导风管305上固定安装有调节齿环414,调节齿环414与联动齿条413相啮合。冬季环境温度较低的情况下使用时可以单独开启风机314与电热管411,气流在经过电热管411时会被加热,最终通过第二出风槽312吹到电气控制柜100内,对电气控制柜100内的电气元件进行加热,冬季使用时金属防护棚403能够用来挡雪,若金属防护棚403上积雪较多可以开启调节气缸412使第一出风口306与伸缩波纹管303、第一出风槽311处于连通状态,而第二出风槽312则处于关闭状态,然后在开启风机314与电热管411,使得热气流通过第一出风槽311吹到金属防护棚403底侧,为金属防护棚403进行加热,加速积雪的融化,过程中配合开启电机213能够使金属防护棚403实现往复晃动的效果,以便将金属防护棚403上的积雪晃掉,进一步提升除雪效果。
本发明的工作原理和有益效果为:
使用过程中电气控制柜100内产生的热量会传导到吸热板200上,吸热板200在将热量传导到导热片201上,导热片201的热量会传导到导热管202上,过程中可以开启水泵205,水泵205能够将水箱204中的水抽出并通过导热管202流通,水在流过导热管202的过程中会带走导热管202的热量,实现热交换,最终水会在通过导热管202的另外一端回到水箱204内,实现循环使用,水箱204内水会在持续的换热过程中逐渐升温,水的温度会传导到导温板207上,过程中可以开启半导体制冷片208,利用半导体制冷片208的特性在开启时 能够使其一面制冷一面制热,半导体制冷片208的制冷面与导温板207贴合,从而为导温板207进行降温,进而对与导温板207接触的水进行降温,而半导体制冷片208的制热面则与导热铜板209贴合,使其热量传导到散热管210与散热鳍片211上,配合开启风机314,风机314输出端会朝导风管305上的连通孔320内吹风,使得气流通过连通孔320上的第三出风口308输送到分流管309中,之后在通过分流管309进入导风罩310,从导风罩310吹出,过程中气流会吹过导风罩310内的散热鳍片211与散热管210,从而带走散热鳍片211与散热管210的热量,为半导体制冷片208的制热面进行散热,提升半导体制冷片208制冷面的制冷效果,另一方面,风机314吹出的部分气流会通过第二出风口307进入其中一个伸缩波纹管303,最终从第二出风槽312中吹出到通风口101内,使得空气能够快速从两个通风口101中流通,对电气控制柜100内进行换热。
换热过程中开启电机213能够使其输出端带动第一皮带轮214转动,第一皮带轮214转动时会通过与皮带215的配合带动两个第二皮带轮216进行转动,转动的第二皮带轮216则会带动联动轴217转动,而联动轴217则会带动叶片218在水箱204内搅动,使水箱204内水能够流动,使水能够与导温板207充分接触,提升对水的降温效果,且持续转动的联动轴217会带动第一锥形齿轮318转动,第一锥形齿轮318转动时会通过与第二锥形齿轮319的啮合而带动正反牙丝杆301转动,转动的正反牙丝杆301会在两个连接座300上转动,持续转动的正反牙丝杆301会通过与螺纹孔317的配合带动安装座316往复水平滑动,从而使得往复滑动的安装座316带动出风盒302滑动,出风盒302滑动时会拉伸伸缩波纹管303并带动第二出风槽312滑动,第二出风槽312往复滑动的过程中能够使空气均匀的吹入通风口101内,提升换热效果。
在冬季环境温度较低的情况下使用时可以单独开启风机314与电热管411,气流在经过电热管411时会被加热,最终通过第二出风槽312吹到电气控制柜100内,对电气控制柜100内的电气元件进行加热,冬季使用时金属防护棚403能够用来挡雪,若金属防护棚403上积雪较多可以开启调节气缸412,调节气缸412的输出端会推动联动齿条413移动,移动的联动齿条413则会通过与调节齿环414的啮合而带动调节齿环414转动,转动的调节齿环414会在带动导风管305在导风盒304内转动,导风管305转动的过程中会带动第三出风口308与第二出风口307移动,第三出风口308与第二出风口307分别断开与伸缩波纹管303、分流管309的连通,同时导风管305会带动第一出风口306与靠近第一出风槽311一侧的伸缩波纹管303连通,此时第一出风口306与伸缩波纹管303、第一出风槽311处于连通状态,而第二出风槽312则处于关闭状态,然后在开启风机314与电热管411,使得热气流通过第一出风槽311吹到金属防护棚403底侧,为金属防护棚403进行加热,加速积雪的融化,过程中配合开启电机213能够使出风盒302往复移动,使热气被均匀吹到金属防护棚403上,出风盒302往复移动的同时可以开启挤压气缸406,挤压气缸406的输出端会带动固定架407移动,使得移动的固定架407带动滚轮408与连接板404接触,在出风盒302往复移动的过程中滚轮408会跟随移动,往复移动的滚轮408会挤压在弧形抵块405上,弧形抵块405受到挤压时会带动连接板404与对应的活动撑杆402移动,使得活动撑杆402通过与金属防护棚403的配合带动另外一侧的活动撑杆402移动,活动撑杆402滑动的过程中会通过导向滑孔409在导向杆401上滑动,进而限制了活动撑杆402的移动方向,两侧的活动撑杆402在移动的过程中会拉伸或者挤压对应的弹簧410,当移动的滚轮408从弧形抵块405上脱离时,弧形抵块405不在受到挤压,处于拉伸或者压缩状态的弹簧410会在拉动对应的活动撑杆402移动复位,进而在滚轮408的往复挤压下,能够使金属防护棚403实现往复晃动的效果,以便将金属防护棚403上的积雪晃掉,进一步提升除雪效果。
实施例2,在实施例1的基础上,还包括:
区域划分模块,用于将电气控制柜100内需要风机吹风散热的区域划分为若干通风区域,并对通风区域进行编号;
第三温度传感器组,每个通风区域设置一组第三温度传感器组,每个通风区域的需散热器件对应设置一个第三温度传感器,第三温度传感器用于检测其所在处需散热器件的表面温度;
第一风速传感器组,每个通风区域设置一组第一风速传感器,每个通风区域的需散热器件对应设置一个第一风速传感器,第一风速传感器用于检测其所在处风速;
第二风速传感器,用于检测第二出风槽312内风速;
第四温度传感器,用于检测第二出风槽312内气体温度;
风速调节评估装置,风速调节评估装置在散热结构正常工作过程中周期性工作,风速调节评估装置包括:
第一控制模块,用于在风速调节评估装置每次评估时,首先控制风机314以额定功率工作第一预设时长,并在第一预设时长内控制第三温度传感器组、第一风速传感器组、第二风速传感器、第四温度传感器进行多次工作;
第三计算模块,用于基于第一风速传感器和第二风速传感器计算需散热器件的风速效率系数;
Hkj为第k个通风区域的第j个需散热器件的风速效率系数;v1为第一预设时长内第二风速传感器的平均检测值;vkj1为第一预设时长内为第k个通风区域的第j个需散热器件对应的第一风速传感器的平均检测值;
第四计算模块,用于基于第三计算模块、第三温度传感器组计算每个通风区域的需散热器件对应的第一通风风速;

为第k个通风区域的第j个需散热器件对应的第一通风风速;Tkj1为第一预设时长内第k个通风区域的第j个需散热器件对应的第三温度传感器的平均检测值;Tkj2为第k个通风区域的第j个需散热器件的目标工作温度;Skj为第k个通风区域的第j个需散热器件的表面积;为第k个通风区域的第j个需散热器件的传热系数;F为第二出风槽312的出风口的垂直于出风方向的截面积;Nk为第k个通风区域的需散热器件的总数量;ln为自然对数;e为自然常数,Nk1为第k个通风区域的需散热器件的 大于对应的第二预设值(通风区域内可能有部分需散热器件当前并未工作或发热量较小,导致较小,当较大需要保证对应的需散热器件可靠散热,因此越大,
越大;基于预设的函数或 风速修正系数表格获取;较小,可能当前的通风区域距离第二出风槽312,此时为了弥补风速损失,需要增大第二出风槽312内风速,增大)的需散热器件的总数量;Hk为第k个通风区域的风速效率系数的平均值;对应的风速修正系数;A为空气定压比热容;B为空气的密度;T1为第一预设时长内第四温度传感器平均检测值;Tkj为第一预设时长内空气流经第k个通风区域后的温度;∈kj为第一预设时长内第k个通风区域的第j个需散热器件的平均温差;W为第一预设时长内第三温度传感器的总检测次数;Tkjm’为第一预设时长内第k个通风区域的第j个需散热器件对应的第三温度传感器的第m次检测值;Tkj(m-1)’为第一预设时长内第k个通风区域的第j个需散热器件对应的第三温度传感器的第m-1次检测值;θ(∈kj)为∈kj对应的风速修正系数(基于预设函数或∈kj-风速修正系数表格获取);
排序模块,用于将通风区域的需散热器件对应的第一通风风速进行从大到小排序,确定通风区域的需散热器件对应的第一通风风速最大值为目标通风风速;
第二控制模块,用于调节风机314的实际功率为目标功率,目标功率下第二风速传感器检测值为目标通风风速。其中,当目标功率大于等于风机314的当前最大允许功率,进行报警,提醒更换风机;
上述技术方案的有益效果为:
1.在散热结构的正常工作中,因为不同通风区域中需散热器件的实际温度状态不同及需要的散热量也不同,为了避免部分通风区域的通风效果无法满足散热需求,因此需要通过风速调节评估装置周期性工作进行调整第二出风槽312内风速,以满足所有的通风区域的散热需求, 保证整个电气控制柜的可靠工作;
2.由于不同的通风区域与第二出风槽312相对应的方位不同,因此风速效率系数不同,通过计算当前的第一预设时长内与具体为准匹配的风速效率Hkj,及根据当前的第一预设时长内各个通风区域内需散热器件的理论需求散热参数确定各个通风区域内需散热器件的理论散热风速并基于整个通风区域的整体风速效率状态需要散热量状态温差状态∈kj进行修正,最终得到合适的第一通风风速,便于最终选择合适的目标风速,尽可能满足所有的需散热器件的散热需求。
实施例3,在实施例1或2的基础上,导风罩310内嵌设平行于导热铜板209的中空壳,中空壳的出风侧与散热鳍片211具有一定距离,中空壳的进风口通过进风主管与分流管309连通,导热铜板209上划分为多个散热鳍片区域,每个散热鳍片区域均间隔设置若干散热鳍片211;中空壳设置若干排风管,排风管朝向散热鳍片211,每个散热鳍片区域至少设置一组排风管,排风管设置第一控制阀;排风管的位于第一控制阀的进风口侧设置补充进风管,补充进风管连接有第二控制阀;火电厂的电气控制柜还包括:
第三风速传感器组,每个散热鳍片区域对应一个第三风速传感器组,第三风速传感器组包括若干第三风速传感器,第三风速传感器用于检测其所在处风速;
第一温度传感器组,每个散热鳍片区域对应一个第一温度传感器组,第一温度传感器组包括若干第一温度传感器,第一温度传感器用于检测散热鳍片区域对应的散热鳍片211的表面温度;
第二温度传感器,用于检测分流管309内气体温度;
流量传感器,用于检测排风管的出风口的气体流量;
第一评估装置,周期性工作,用于评估散热鳍片211的散热效果,第一评估装置包括:
第一确定模块,用于根据第二温度传感器在第二预设时长内的检测值的平均值确定目标气体流量;
Qi为第i个散热鳍片区域的目标气体流量;T3为第二温度传感器在第二预设时长内的检测值的平均值;A为空气定压比热容;B为空气的密度;T4i为冷却气体流经第i个散热鳍片区域后的温度(第一评估装置周期性工作,可设置对应的温度传感器,在当前周期第一评估装置开始评估前获取);W为半导体制冷片208的制热面的热功率;
第三控制模块,用于控制第一控制阀使得各流量传感器检测值均为对应的散热鳍片区域的目标气体流量,对对应的散热鳍片区域吹风第三预设时长,第三预设时长内控制第二温度传感器、第三风速传感器、第一温度传感器进行多次检测;
第一计算模块,用于基于第一温度传感器计算散热评估系数,确定散热评估系数大于第一预设值的散热鳍片区域为异常散热鳍片区域;
Pi1为第i个散热鳍片区域的散热评估系数;M为每个散热鳍片区域的第一温度传感器的总数量;Tij为第i个散热鳍片区域的第三预设时长内第j个第一温度传感器的平均检测值;T1为散热鳍片散热后的目标温度;max表示最大值;min表示最小值;Ti1为第i个散热鳍片区域的所有的Tij的标准差;∝1、∝2分别为第一系数和第二系数(均取值为大于0小于1);体现了平均散热效果满足状态,体现了散热鳍片区域的温度均匀状态,当散热鳍片区域的温度均匀性异常容易影响相关器件的工作寿命;报警模块,当异常散热鳍片区域的数量大于第一数量,进行报警;
第二计算模块,当异常散热鳍片区域的数量小于第一数量,基于第三预设时长内第二温度传感器、第三风速传感器、第一温度传感器检测值计算异常散热鳍片区域的补充流量;
qs为第s个异常散热鳍片区域的补充气体流量;G为散热鳍片211的传热系数;Es为第s个异常散热鳍片区域的散热鳍片211的表面积;T5为第三预设时长内第二温度传感器的平均检测值;T4s为冷却气体流经第s个异常散热鳍片区域后的温度(可在第三预设时长内设置对应的温度传感器进行检测);Vs为第三预设时长内第s个异常散热鳍片区域的第三风速传感器的平均检测值;qs为第三预设时长内流量传感器的平均检测值;D为排风管的出风孔的垂直于轴向的截面积;exp为以自然常数e为底的指数函数;
第四控制模块,用于控制异常散热鳍片区域对应的第二控制阀工作,使得第二控制阀出口的气体流量为补充气体流量。
进入风机的冷却气体可与补充进风管采用同一冷却气体源;
上述技术方案的有益效果为:
1.通过设置中空壳、正对每个散热鳍片区域的排风管,实现正对每个散热鳍片区域散热,避免冷却空气流经分流管309后经过上方的散热鳍片区域再流经下方的散热鳍片区域,避免上方散热鳍片区域存在脏污堵塞影响下方的散热鳍片区域的通风量,从而影响下方的散热鳍片区域的冷却效果。
2.根据半导体制冷片208的制热面的热功率确定每个散热鳍片区域的目标气体流量,以对应的目标气体流量吹风第三预设时长进行散热测试(确定目标气体流量保证确定的气体流量与实际发热状态及散热参数匹配,测试更加准确),以确定目标气体流量下的实际散热效果(散热评估系数),确定散热评估系数异常的异常散热鳍片区域,当异常散热鳍片区域数量较多进行报警,此时可整体更换下散热管210、散热鳍片211进行清洗,从而保证散热鳍片211的散热效果;
3.当异常散热鳍片区域的数量小于第一数量,基于第三预设时长内第二温度传感器、第三风速传感器、第一温度传感器检测值计算异常散热鳍片区域的补充流量,第四控制模块控制异常散热鳍片区域对应的第二控制阀工作,使得第二控制阀出口的气体流量为补充气体流量;实现在异常散热鳍片区域较少时,不需要对整个电气控制柜停机拆卸下散热管210、散热鳍片211进行清洗,此时可对异常散热鳍片区域进行冷却流量补充,保证冷却效果,同时可对部分异常的异常散热鳍片区域使用清洁工具清洁,减少清洁工作量。
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。

Claims (10)

  1. 一种火电厂的电气控制柜,包括电气控制柜(100),其特征在于:所述电气控制柜(100)上开设有若干个通风口(101),电气控制柜(100)的内壁固定安装有吸热板(200),吸热板(200)上安装有散热结构,电气控制柜(100)的顶侧对称固定安装有四个连接座(300),四个连接座(300)上安装有通风结构,电气控制柜(100)的顶侧对称固定安装有两个固定框架(400),两个固定框架(400)上安装有防雪结构。
  2. 根据权利要求1所述的一种火电厂的电气控制柜,其特征在于,所述散热结构包括多个导热片(201),导热片(201)固定安装在吸热板(200)的一侧,导热片(201)上固定安装有导热管(202),电气控制柜(100)的一侧固定安装有U型连接架(203),U型连接架(203)的一侧固定安装有水箱(204),导热管(202)的一端贯穿电气控制柜(100)并固定安装在水箱(204)的一侧,导热管(202)与水箱(204)相连通,导热管(202)的另外一端贯穿电气控制柜(100)并固定安装有水泵(205),水泵(205)上固定安装有抽水管(206),抽水管(206)与水箱(204)相连通,水箱(204)的内壁固定安装有导温板(207),导温板(207)的一侧固定安装有两个半导体制冷片(208),两个半导体制冷片(208)的制冷面均与导温板(207)相贴合,两个半导体制冷片(208)的一侧均活动安装有导热铜板(209),两个半导体制冷片(208)的制热面分别与两个导热铜板(209)相贴合,两个导热铜板(209)的一侧均固定安装有多个散热管(210), 散热管(210)上固定安装有多个散热鳍片(211)。
  3. 根据权利要求1所述的一种火电厂的电气控制柜,其特征在于,所述通风结构包括两个正反牙丝杆(301),位于同一侧的两个连接座(300)转动安装在同一个正反牙丝杆(301)上,驱动装置用于驱动两个正反牙丝杆(301)旋转,两个正反牙丝杆(301)上螺纹安装有同一个出风盒(302),出风盒(302)滑动安装在相对应的一个通风口(101)内,出风盒(302)的内壁开设有第一出风槽(311)与第二出风槽(312),第二出风槽(312)与通风口(101)相对应,出风盒(302)的一侧固定安装有两个伸缩波纹管(303)的一端,两个伸缩波纹管(303)的另外一端固定安装有同一个导风盒(304),两个伸缩波纹管(303)均与导风盒(304)相连通,两个伸缩波纹管(303)分别与第一出风槽(311)、第二出风槽(312)相连通,导风盒(304)内转动安装有导风管(305),导风管(305)上开设有第一出风口(306)、第二出风口(307)、第三出风口(308)与连通孔(320),连通孔(320)与第一出风口(306)、第二出风口(307)、第三出风口(308)相连通,第二出风口(307)与靠近第二出风槽(312)一侧的伸缩波纹管(303)相连通,第一出风口(306)与靠近第一出风槽(311)一侧的伸缩波纹管(303)相适配,导风盒(304)的一侧固定安装有分流管(309),分流管(309)与导风盒(304)相连通,第三出风口(308)与分流管(309)相连通,分流管(309)的一端固定安装有导风罩(310),导风罩(310)固定安装在水箱(204)的一侧,半导体制冷片(208)与散热鳍片(211)均位于导风罩(310)内,导风罩(310)与分流 管(309)相连通,U型连接架(203)的顶侧固定安装有U型安装架(313),U型安装架(313)的顶侧固定安装有风机(314),风机(314)的输出端与连通孔(320)相连通。
  4. 根据权利要求1所述的一种火电厂的电气控制柜,其特征在于:所述防雪结构包括多个导向杆(401),导向杆(401)固定安装在固定框架(400)的内壁上,导向杆(401)上滑动安装有活动撑杆(402),活动撑杆(402)的顶侧固定安装有金属防护棚(403),活动撑杆(402)的一侧固定安装有连接板(404),连接板(404)的一侧固定安装有多个弧形抵块(405),出风盒(302)的一侧固定安装有挤压气缸(406),挤压气缸(406)的输出端固定安装有固定架(407),固定架(407)上转动安装有滚轮(408),滚轮(408)位于弧形抵块(405)的一侧,连通孔(320)的内壁固定安装有电热管(411)。
  5. 根据权利要求4所述的一种火电厂的电气控制柜,其特征在于:所述活动撑杆(402)上开设有两个导向滑孔(409),两个导向杆(401)分别滑动安装在两个导向滑孔(409)内;
    所述导向杆(401)上滑动套接有弹簧(410),弹簧(410)的一端固定安装在固定框架(400)的内壁上,弹簧(410)的另外一端固定安装在活动撑杆(402)的一侧。
  6. 根据权利要求3所述的一种火电厂的电气控制柜,其特征在于:所述U型安装架(313)的顶侧固定安装有调节气缸(412),调节气缸(412)的输出端固定安装有联动齿条(413),导风管(305)上固定安装有调节齿环(414),调节齿环(414)与联动齿条(413)相啮 合。
  7. 根据权利要求3所述的一种火电厂的电气控制柜,其特征在于:驱动装置包括支撑架(212),所述水箱(204)的底侧固定安装有支撑架(212),支撑架(212)上固定安装有电机(213),电机(213)的输出端固定安装有第一皮带轮(214),第一皮带轮(214)上传动安装有皮带(215),皮带(215)上传动安装有两个第二皮带轮(216),两个第二皮带轮(216)均转动安装在水箱(204)的底侧,两个第二皮带轮(216)上均固定安装有联动轴(217),两个联动轴(217)均转动安装在水箱(204)上,两个联动轴(217)上均固定安装有多个叶片(218),叶片(218)位于水箱(204)内;所述联动轴(217)的一端固定安装有第一锥形齿轮(318),正反牙丝杆(301)的一端固定安装有第二锥形齿轮(319),第二锥形齿轮(319)与第一锥形齿轮(318)相啮合。
  8. 根据权利要求3所述的一种火电厂的电气控制柜,其特征在于:所述导风盒(304)上开设有两个导向孔(315),第二出风口(307)与导向孔(315)相连通,第一出风口(306)与导向孔(315)相适配;
    所述出风盒(302)的两侧均固定安装有安装座(316),两个安装座(316)上均开设有螺纹孔(317),两个正反牙丝杆(301)分别螺纹安装在两个螺纹孔(317)内。
  9. 根据权利要求3所述的一种火电厂的电气控制柜,其特征在于:还包括:
    区域划分模块,用于将电气控制柜(100)内需要风机吹风散热的区域划分为若干通风区域,并对通风区域进行编号;
    第三温度传感器组,每个通风区域设置一组第三温度传感器组,每个通风区域的需散热器件对应设置一个第三温度传感器,第三温度传感器用于检测其所在处需散热器件的表面温度;
    第一风速传感器组,每个通风区域设置一组第一风速传感器,每个通风区域的需散热器件对应设置一个第一风速传感器,第一风速传感器用于检测其所在处风速;
    第二风速传感器,用于检测第二出风槽(312)内风速;
    第四温度传感器,用于检测第二出风槽(312)内气体温度;
    风速调节评估装置,风速调节评估装置在散热结构正常工作过程中周期性工作,风速调节评估装置包括:
    第一控制模块,用于在风速调节评估装置每次评估时,首先控制风机(314)以额定功率工作第一预设时长,并在第一预设时长内控制第三温度传感器组、第一风速传感器组、第二风速传感器、第四温度传感器进行多次工作;
    第三计算模块,用于基于第一风速传感器和第二风速传感器计算需散热器件的风速效率系数;
    第四计算模块,用于基于第三计算模块、第三温度传感器组计算每个通风区域的需散热器件对应的第一通风风速;
    排序模块,用于将通风区域的需散热器件对应的第一通风风速进行从大到小排序,确定通风区域的需散热器件对应的第一通风风速最大值 为目标通风风速;
    第二控制模块,用于调节风机(314)的实际功率为目标功率,目标功率下第二风速传感器检测值为目标通风风速。
  10. 根据权利要求3所述的一种火电厂的电气控制柜,其特征在于:导风罩(310)内嵌设平行于导热铜板(209)的中空壳,中空壳的出风侧与散热鳍片(211)具有一定距离,中空壳的进风口通过进风主管与分流管(309)连通,导热铜板(209)上划分为多个散热鳍片区域,每个散热鳍片区域均间隔设置若干散热鳍片(211);中空壳设置若干排风管,排风管朝向散热鳍片(211),每个散热鳍片区域至少设置一组排风管,排风管设置第一控制阀;排风管的位于第一控制阀的进风口侧设置补充进风管,补充进风管连接有第二控制阀;火电厂的电气控制柜还包括:
    第三风速传感器组,每个散热鳍片区域对应一个第三风速传感器组,第三风速传感器组包括若干第三风速传感器,第三风速传感器用于检测其所在处风速;
    第一温度传感器组,每个散热鳍片区域对应一个第一温度传感器组,第一温度传感器组包括若干第一温度传感器,第一温度传感器用于检测散热鳍片区域对应的散热鳍片(211)的表面温度;
    第二温度传感器,用于检测分流管(309)内气体温度;
    流量传感器,用于检测排风管的出风口的气体流量;
    第一评估装置,周期性工作,用于评估散热鳍片(211)的散热效果,第一评估装置包括:
    第一确定模块,用于根据第二温度传感器在第二预设时长内的检测值的平均值确定目标气体流量;
    第三控制模块,用于控制第一控制阀使得各流量传感器检测值均为对应的散热鳍片区域的目标气体流量,对对应的散热鳍片区域吹风第三预设时长,第三预设时长内控制第二温度传感器、第三风速传感器、第一温度传感器进行多次检测;
    第一计算模块,用于基于第一温度传感器计算散热评估系数,确定散热评估系数大于第一预设值的散热鳍片区域为异常散热鳍片区域;
    报警模块,当异常散热鳍片区域的数量大于第一数量,进行报警;
    第二计算模块,当异常散热鳍片区域的数量小于第一数量,基于第三预设时长内第二温度传感器、第三风速传感器、第一温度传感器检测值计算异常散热鳍片区域的补充流量;
    第四控制模块,用于控制异常散热鳍片区域对应的第二控制阀工作,使得第二控制阀出口的气体流量为补充气体流量。
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