WO2025246522A1 - 一种高密绒面料加工用起毛机 - Google Patents

一种高密绒面料加工用起毛机

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Publication number
WO2025246522A1
WO2025246522A1 PCT/CN2025/081006 CN2025081006W WO2025246522A1 WO 2025246522 A1 WO2025246522 A1 WO 2025246522A1 CN 2025081006 W CN2025081006 W CN 2025081006W WO 2025246522 A1 WO2025246522 A1 WO 2025246522A1
Authority
WO
WIPO (PCT)
Prior art keywords
raising
reprocessing
box
roller
napping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2025/081006
Other languages
English (en)
French (fr)
Inventor
唐海国
沈一骁
沈冬宇
陈芬娟
屠芬莉
陈一波
奚迪成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Tonghui Textile Co Ltd
Original Assignee
Zhejiang Tonghui Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Tonghui Textile Co Ltd filed Critical Zhejiang Tonghui Textile Co Ltd
Priority to ZA2025/04632A priority Critical patent/ZA202504632B/en
Publication of WO2025246522A1 publication Critical patent/WO2025246522A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics

Definitions

  • This utility model belongs to the technical field of napping machines, and in particular relates to a napping machine for processing high-density fleece fabrics.
  • This utility model provides a napping machine for processing high-density fleece fabrics, aiming to solve the problems of traditional napping equipment, namely, the lack of a cleaning mechanism leading to fiber flying, environmental pollution and fabric quality degradation, and the inability to adjust the distance between the napping roller and the fabric, which limits the applicability and napping effect of the equipment.
  • This utility model provides a napping machine for processing high-density fleece fabric, including a frame, a napping mechanism mounted on the frame, and a reprocessing mechanism located beside the napping mechanism.
  • the reprocessing mechanism includes: a reprocessing box mounted on the frame; two electric push rods located on the top side inside the reprocessing box; a mounting base located at the telescopic ends of the two electric push rods; a cleaning brush located in the mounting base; a cleaning roller rotatably mounted at the lower part of the reprocessing box, the outer side of which is provided with cleaning protrusions; a servo motor located outside the reprocessing box, the output end of which is fixedly connected to the end of the cleaning roller; an adsorption hood located inside the reprocessing box; and a fan and a recovery box located at the top of the reprocessing box, the adsorption end of which is connected to the adsorption hood, and the discharge end of which is connected to the recovery box
  • the raising mechanism includes a raising box disposed on the frame, assembly slots symmetrically disposed on both sides of the raising box, a connecting plate slidably disposed in the two assembly slots, a first raising roller rotatably disposed between the two connecting plates, and two hydraulic rods disposed on the top of the raising box, the telescopic ends of the two hydraulic rods penetrating the side wall of the raising box and connected to the top side of the connecting plate.
  • a second raising roller is provided below the assembly groove, and the second raising roller is rotatably engaged with the side wall of the raising box.
  • a first motor and a second motor are provided on the outside of the connecting plate and the raising box, wherein the output end of the first motor is fixedly connected to the end of the first raising roller by a key, and the output end of the second motor is fixedly connected to the end of the second raising roller by a key.
  • a guide roller is rotatably fitted at the middle position of the frame.
  • the inner side of the assembly groove is provided with a guide groove for guiding the sliding of the connecting plate.
  • the cleaning brush and cleaning roller work together in this device to make the fabric cleaning process more complete, effectively removing surface impurities and excess fibers, and further removing more stubborn impurities, thus achieving a more thorough and efficient cleaning effect.
  • the combination of the fan and the adsorption hood can effectively suck in the lint and impurities generated during the cleaning process and transport them to the recycling bin through the pipeline. This design not only significantly improves the cleanliness of the working environment and reduces potential threats to the health of operators, but also facilitates the unified collection, processing and recycling of lint and impurities in the future.
  • the distance between the first raising roller and the fabric in this device can be precisely adjusted. This precise adjustment ensures that the pressure applied to the fabric is moderate, neither too heavy and damaging to the fabric, nor too light and affecting the raising effect, thus ensuring the uniformity and quality stability of the raising effect.
  • the coordinated work of the first and second raising rollers ensures that both sides of the fabric can be evenly raised. This design not only significantly improves the raising efficiency, but also makes the raising effect more beautiful and consistent through the fine processing of both sides of the fabric, meeting the needs of high-quality production.
  • Figure 1 is a three-dimensional structural diagram of this utility model
  • Figure 2 is a schematic diagram of the raising mechanism of this utility model
  • Figure 3 is a front view of the reprocessing mechanism of this utility model
  • Figure 4 is a schematic diagram of the fabric guiding structure of this utility model
  • This utility model embodiment provides a napping machine for processing high-density fleece fabric, as shown in Figures 1-4. It includes a frame 1, a napping mechanism mounted on the frame 1, and a reprocessing mechanism located beside the napping mechanism.
  • the reprocessing mechanism includes: a reprocessing box 2 mounted on the frame 1; a set of electric push rods 3 located at the top inside the reprocessing box 2; mounting seats 4 located at the telescopic ends of the two electric push rods 3; cleaning brushes 5 located within the mounting seats 4; a cleaning roller 6 rotatably mounted at the lower part of the reprocessing box 2, the outer side of which has cleaning protrusions; a servo motor 7 located outside the reprocessing box 2, the output end of which is keyed to the end of the cleaning roller 6; an adsorption hood 8 located inside the reprocessing box 2; a fan 9 and a recovery box 10 located at the top of the reprocessing box 2, the adsorption end of the fan 9 being
  • this solution mainly includes a frame 1.
  • the telescopic ends of the two electric push rods 3 first drive the mounting base 4 to move downwards precisely.
  • the cleaning brush 5 inside the mounting base 4 gradually approaches the fabric, ensuring optimal cleaning results while avoiding unnecessary damage to the fabric.
  • the cleaning brush 5 performs preliminary cleaning of the fuzz on the fabric surface, effectively removing surface impurities and excess fibers.
  • This step is the foundation of the cleaning process, laying the groundwork for subsequent deeper cleaning.
  • the cleaning protrusions on the outer side of the cleaning roller 6 further clean the fabric through friction and rolling. These cleaning protrusions can penetrate deep into the fabric fibers to remove more stubborn impurities and fiber residues, thereby achieving a more thorough cleaning effect.
  • the servo motor 7 provides stable and continuous power to the cleaning roller 6, ensuring it rotates at an appropriate speed. This guarantees cleaning effectiveness while avoiding excessive friction or stretching of the fabric.
  • the fan 9 generates strong suction, which draws in lint, impurities, and other debris generated during cleaning through the suction hood 8 and transports them to the recycling bin 10 via the fan 9's pipes. This design not only maintains a clean working environment but also facilitates the subsequent unified processing of lint and impurities.
  • the napping mechanism includes: a napping box 11 disposed on the frame 1; assembly slots 12 symmetrically disposed on both sides of the napping box 11; connecting plates 13 slidably disposed in the two assembly slots 12; a first napping roller 14 rotatably disposed between the two connecting plates 13; two hydraulic rods 15 disposed on the top of the napping box 11, the telescopic ends of the two hydraulic rods 15 penetrating through the side wall of the napping box 11 and connected to the top side of the connecting plate 13; and a second napping roller 16 disposed below the assembly slots 12, the second napping roller 16 being rotatably engaged with the side wall of the napping box 11.
  • the fabric smoothly enters the raising box 11 through the inlet of the raising mechanism.
  • the hydraulic rod 15 drives the connecting plate 13 to move stably up and down in the assembly slot 12 through precise telescopic movement. This action not only adjusts the distance between the first raising roller 14 and the fabric, but also ensures that the pressure applied to the fabric is just right.
  • the first raising roller 14 begins to rotate at an appropriate speed.
  • the rotation of the first raising roller 14 and the movement of the fabric create relative motion. It is this relative motion that effectively lifts the fibers on the fabric surface, thereby forming the desired nap effect.
  • This raising process is both uniform and efficient, ensuring the quality of the fabric's nap.
  • the second raising roller 16, located at the bottom of the raising box 11, also begins to work in conjunction. Unlike the first raising roller 14, the second raising roller 16 is mainly responsible for raising the reverse side of the fabric. Through cooperation with the first raising roller 14, the second raising roller 16 can further enhance the nap effect of the fabric, making it more uniform and dense.
  • the hydraulic rod 15 can flexibly adapt to different fabric types and napping requirements. This flexibility not only improves production efficiency but also enables the napping mechanism to better meet various production needs.
  • the connecting plate 13 is provided with a first motor 17 and a second motor 18 on the outside of the raising box 11, wherein the output end of the first motor 17 is fixedly connected to the end of the first raising roller 14, and the output end of the second motor 18 is fixedly connected to the end of the second raising roller 16.
  • first motor 17 and the second motor 18 drive the first napping roller 14 and the second napping roller 16 to rotate, respectively, to adapt to different fabric types and napping requirements.
  • a guide roller 19 is rotatably fitted at the middle position of the frame 1.
  • a guide groove 20 for guiding the sliding of the connecting plate 13 is provided on the inner side of the assembly groove 12.
  • the guide groove 20 can prevent the connecting plate 13 from shifting or shaking during movement. Its precise guiding function ensures that the connecting plate 13 always maintains the correct position and orientation, thereby ensuring the consistency and uniformity of the napping treatment of the fabric by the napping roller.
  • the fabric to be processed is wound onto the second raising roller 16.
  • the hydraulic rod 15 extends and retracts, driving the connecting plate 13 to move up and down smoothly and stably within the assembly groove 12 to adjust the distance between the first raising roller 14 and the fabric, ensuring that the pressure applied to the fabric is neither too heavy nor too light, but just right.
  • the first raising roller 14 begins to rotate.
  • the rotation of the raising roller and the direction of fabric travel create relative motion.
  • This relative motion is the key to the raising process, effectively pulling up the fibers on the fabric surface to form a uniform and dense nap effect. This process is not only efficient, but also ensures the stability and reliability of the raising quality.
  • the second raising roller 16 located at the bottom of the raising box 11 also begins to work in coordination.
  • the second raising roller 16 is mainly used for raising the reverse side of the fabric; through close cooperation with the first raising roller 14, the second raising roller 16 can further enhance the raising effect of the fabric, making it more uniform and beautiful overall.
  • the extension and retraction of the hydraulic rod 15 demonstrates exceptional flexibility. It can be adjusted in real time according to different fabric types and napping requirements, ensuring that the napping mechanism is always in optimal working condition. This flexibility not only improves production efficiency but also allows the napping mechanism to better adapt to various complex production environments.
  • the fabric After being napped, the fabric is guided by the guide roller 19 and wound onto the cleaning roller 6.
  • the telescopic end of the electric push rod 3 drives the mounting base 4 to move downwards precisely, so that the cleaning brush 5 inside the mounting base 4 gradually approaches the fabric surface.
  • the cleaning brush 5 performs a preliminary cleaning of the fabric in a gentle and effective manner, removing surface impurities and excess fibers.
  • the cleaning protrusions on the outside of the cleaning roller 6 further clean the fabric through friction and rolling. These cleaning protrusions can penetrate deep into the fabric fibers to remove more stubborn impurities and fiber residues, thereby achieving a more thorough cleaning effect.
  • the servo motor 7 provides stable and continuous power support to the cleaning roller 6, ensuring it rotates at an appropriate speed. Simultaneously, the powerful suction generated by the fan 9 draws in lint, impurities, and other debris generated during cleaning through the adsorption hood 8 and transports them to the recycling bin 10. This design not only effectively maintains the cleanliness of the working environment but also facilitates the subsequent unified processing and recycling of lint and impurities.
  • the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application.
  • the apparatus embodiments described above are merely illustrative.
  • the division of units described above may be implemented in other ways in practice.
  • multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed.
  • the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.
  • the units described above as separate components may or may not be physically separate.
  • the components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种高密绒面料加工用起毛机，包括机架、设于机架上的起毛机构及再处理机构，再处理机构包括设置在机架上的再处理箱；在再处理箱内部设置在顶侧的两个电动推杆；设于两个电动推杆的伸缩端的装配座；设于装配座内的清洁毛刷；转动设置在再处理箱下部的清洁辊，设于再处理箱顶部的风机及回收箱。本实用新型通过清洁毛刷与清洁辊的协同工作，实现了对面料的彻底高效清洁，有效去除表面及深层杂质，同时，风机与吸附罩的配合确保清洁过程中的绒毛、杂质被吸入并回收，提升了工作环境清洁度并降低健康风险，此外，装置能精确调整起毛辊与面料间距，确保起毛效果均匀美观，满足高品质生产需求。

Description

一种高密绒面料加工用起毛机 技术领域
本实用新型属于起毛机技术领域，尤其涉及一种高密绒面料加工用起毛机。
 背景技术
随着纺织行业的快速发展，对面料起毛和清洁技术的要求也日益提高，传统的去起毛设备在设计和功能上存在一些明显的不足，这些不足限制了其在现代纺织生产中的应用，并难以满足高品质、高效率的生产需求。
首先，传统去起毛设备未设置清洁机构，这是一个显著的缺陷，在起毛过程中，面料上粘附的纤维往往会被起毛辊所带起，但由于缺乏清洁机构，这些纤维无法被有效处理，这不仅导致纤维在工作环境中乱飞，严重污染了工作环境，增加了对操作人员健康潜在的威胁；同时，纤维的残留也会影响面料本身的品质，使得面料表面不够整洁，降低了产品的整体质量。
其次，传统去起毛设备无法调节起毛辊与面料之间的间距，这也是一个亟待解决的问题，起毛辊与面料之间的间距对于起毛效果具有至关重要的影响。间距过大，起毛效果可能不够明显；间距过小，则可能对面料造成损伤。由于传统设备缺乏间距调节功能，其只能适配同一种类型的起毛，无法适应不同面料类型和起毛要求的变化，这不仅限制了设备的适用范围，也增加了生产过程中的不便和成本。
 实用新型内容
本实用新型提供一种高密绒面料加工用起毛机，旨在解决传统去起毛设备存在的问题，即，由于缺乏清洁机构导致的纤维乱飞、环境污染及面料品质下降，由于无法调节起毛辊与面料间距而限制了设备的适用范围和起毛效果的问题。
本实用新型提供了一种高密绒面料加工用起毛机，包括机架、设于所述机架上的起毛机构、及设于所述起毛机构旁侧的再处理机构，所述再处理机构包括：设置在所述机架上的再处理箱；在所述再处理箱内部设置在顶侧的两个电动推杆；设于所述两个电动推杆的伸缩端的装配座；设于所述装配座内的清洁毛刷；转动设置在所述再处理箱下部的清洁辊，所述清洁辊的外侧设置有清洁凸起；设于所述再处理箱外侧的伺服电机，所述伺服电机的输出端与清洁辊的端部键固定连接；设于所述再处理箱内的吸附罩；设于所述再处理箱顶部的风机及回收箱，所述风机的吸附端与吸附罩相连通，所述风机的排出端与回收箱相连通。
优选地，所述起毛机构包括设置在所述机架上的起毛箱、对称设于所述起毛箱两侧的装配槽、滑动设置于两个所述装配槽内的连接板、转动设置于两个所述连接板之间的第一起毛辊、设于所述起毛箱顶部的两个液压杆，所述两个液压杆的伸缩端贯穿起毛箱的侧壁并与连接板的顶侧相连接。
优选地，所述装配槽的下方设置有一个第二起毛辊，所述第二起毛辊与起毛箱的侧壁转动配合。
优选地，所述连接板与起毛箱的外侧设置有第一电机与第二电机，其中，所述第一电机的输出端与第一起毛辊的端部键固定连接，所述第二电机的输出端与第二起毛辊的端部键固定连接。
优选地，所述机架的中部位置转动配合有导向辊。
优选地，所述装配槽的内侧设置有用于引导连接板滑动的导向滑槽。
与现有技术相比，本申请主要有以下有益效果：
其一：本装置中清洁毛刷与清洁辊协同工作，使得面料的清洁过程更为完善，能够有效去除表面的杂质和多余纤维，进一步去除更为顽固的杂质，从而实现更为彻底和高效的清洁效果，此外，风机与吸附罩的配合能够有效地将清洁过程中产生的绒毛、杂质等吸入并通过管道将其输送至回收箱中，这一设计不仅显著提升了工作环境的清洁度，降低了对操作人员健康潜在的威胁，同时也方便后续对绒毛和杂质的统一收集、处理与回收利用。
其二：本装置的第一起毛辊与面料之间的距离得以精确调整，这种精确的调整确保施加在面料上的压力适中，既不会过重导致面料受损，也不会过轻影响起毛效果，从而确保了起毛效果的均匀性和质量稳定性，此外，第一起毛辊和第二起毛辊的协同工作确保了面料正反两面都能得到均匀的起毛处理，这种设计不仅显著提高了起毛效率，而且通过对面料正反两面的精细处理，使得起毛效果更加美观、一致，满足了高品质生产的需求。
 附图说明
图1是本实用新型的立体结构示意图；
图2是本实用新型的起毛机构结构示意图；
图3是本实用新型的再处理机构正面结构示意图；
图4是本实用新型的面料导向结构示意图；
图中：1、机架；2、再处理箱；3、电动推杆；4、装配座；5、清洁毛刷；6、清洁辊；7、伺服电机；8、吸附罩；9、风机；10、回收箱；11、起毛箱；12、装配槽；13、连接板；14、第一起毛辊；15、液压杆；16、第二起毛辊；17、第一电机；18、第二电机；19、导向辊；20、导向滑槽。
 具体实施方式
除非另有定义，本文所使用的所有的技术和科学术语与属于本申请技术领域的技术人员通常理解的含义相同。本申请在说明书中所使用的术语只是为了描述具体的实施例，不是旨在于限制本申请。本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形，意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象，而不是用于描述特定顺序。
在本文中提及“实施例”意味着，结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是，本文所描述的实施例可以与其它实施例相结合。
本实用新型实施例提供了一种高密绒面料加工用起毛机，如图1-4所示，包括机架1、设于所述机架1上的起毛机构、及设于所述起毛机构旁侧的再处理机构。再处理机构包括：设置在所述机架1上的再处理箱2；在所述再处理箱2内部设置在顶部的一组电动推杆3；设于两个所述电动推杆3伸缩端的装配座4；设于所述装配座4内的清洁毛刷5；转动设置在所述再处理箱2下部的清洁辊6，所述清洁辊6的外侧设置有清洁凸起；设于所述再处理箱2外侧的伺服电机7，所述伺服电机7的输出端与清洁辊6的端部键固定连接；设于所述再处理箱2内的吸附罩8；设于所述再处理箱2顶部的风机9及回收箱10，所述风机9的吸附端与吸附罩8相连通，所述风机9的排出端与回收箱10相连通。
需要说明的是，基于传统去起毛设备存在的缺陷，即，缺乏清洁机构，因而导致纤维乱飞、环境污染及面料品质下降；无法调节起毛辊与面料间距，因而限制设备的适用范围和起毛效果，本方案通过清洁毛刷5与清洁辊6协同工作，实现了对面料的高效彻底清洁，去除面料表面及顽固杂质，风机9与吸附罩8配合，能够吸入绒毛、杂质并回收，提升工作环境清洁度，降低健康风险，方便后续处理与回收，同时，装置精确地调整起毛辊与面料间距，确保起毛效果均匀美观，满足高品质生产需求。
具体地，本方案主要包括机架1。当需要对起毛的面料进行清洁时，首先使两个电动推杆3的伸缩端带动装配座4精准地向下移动，这一过程中，装配座4内的清洁毛刷5逐渐接近面料，这样既能保证清洁效果达到最佳，又能避免对面料造成不必要的损伤，接下来，清洁毛刷5对面料表面的毛羽进行初步清洁，有效去除表面的杂质和多余的纤维，这一步骤是清洁过程的基础，为后续更深入的清洁奠定了基础，同时，清洁辊6外侧的清洁凸起通过摩擦和滚动的方式，对面料进行进一步的清洁，这些清洁凸起能够深入面料纤维，去除更顽固的杂质和纤维残留，从而实现更彻底的清洁效果。
伺服电机7为清洁辊6提供稳定且连续的动力，确保其以适当的转速转动，这样既能保证清洁效果，又能避免对面料造成过度的摩擦或拉伸。在清洁过程中通过风机9产生强大的吸力，吸附罩8由此将清洁过程中产生的绒毛、杂质等吸入并经过风机9的管道输送到回收箱10中，这一设计不仅保持了工作环境的清洁，还方便了后续对绒毛和杂质的统一处理。
在本实用新型的进一步较佳实施例中，如图1-2所示，所述起毛机构包括：设置在所述机架1上的起毛箱11；对称设于所述起毛箱11两侧的装配槽12；滑动设置在两个所述装配槽12内的连接板13；转动设置在两个所述连接板13之间的第一起毛辊14；设于所述起毛箱11顶部的两个液压杆15，这两个液压杆15的伸缩端贯穿起毛箱11的侧壁并与连接板13的顶侧相连接，所述装配槽12的下方设置有第二起毛辊16，所述第二起毛辊16与起毛箱11的侧壁转动配合。
在本实施例中，面料通过起毛机构的入口顺畅进入起毛箱11，液压杆15通过精确的伸缩运动带动连接板13在装配槽12内稳定地上下移动，这一动作不仅调整了第一起毛辊14与面料之间的距离，还确保了施加在面料上的压力恰到好处。
一旦面料接触第一起毛辊14，第一起毛辊14便开始以适当的速度旋转，第一起毛辊14的旋转与面料的行进形成了相对运动，正是这种相对运动使得面料表面的纤维被有效拉起，进而形成所需的毛羽效果，这种起毛过程既均匀又高效，确保了面料的起毛质量。与此同时，位于起毛箱11下部的第二起毛辊16也开始协同工作，与第一起毛辊14不同，第二起毛辊16主要负责对面料的反面进行起毛处理，通过与第一起毛辊14的配合，第二起毛辊16能够进一步增强面料的起毛效果，使其更加均匀和密集。
在整个起毛过程中，液压杆15能够灵活适应不同面料类型和起毛要求，这种灵活性不仅提高了生产效率，还使得起毛机构能够更好地满足各种生产需求。
在本实用新型进一步的较佳实施例中，如图2所示，所述连接板13在起毛箱11的外侧设置有第一电机17与第二电机18，其中，所述第一电机17的输出端与第一起毛辊14的端部键固定连接，所述第二电机18的输出端与第二起毛辊16的端部键固定连接。
在本实施例中，第一电机17和第二电机18分别驱动第一起毛辊14与第二起毛辊16转动，以适应不同面料类型和起毛要求。
本实用新型进一步较佳实施例中，如图1-4所示，所述机架1的中部位置转动配合有导向辊19。
在本实施例中，通过设置导向辊19能确保面料在行进过程中按照预定的路径前进，避免偏离或产生褶皱。
本实用新型进一步较佳实施例中，如图2所示，所述装配槽12的内侧设置有用于引导连接板13滑动的导向滑槽20。
在本实施例中，导向滑槽20能够防止连接板13在移动过程中发生偏移或晃动，其精确的导向作用确保了连接板13始终保持正确的位置和方向，从而保证了起毛辊对面料起毛处理的一致性和均匀性。
工作原理：将待加工的面料绕至第二起毛辊16上，此时，液压杆15伸缩带动连接板13在装配槽12内平稳且稳定地上下移动，以调整第一起毛辊14与面料之间的距离，确保施加在面料上的压力既不过重也不过轻，恰到好处；一旦面料与第一起毛辊14接触，第一起毛辊14便开始旋转；起毛辊的旋转与面料的行进方向形成了相对运动；这种相对运动正是起毛过程的关键，它有效地将面料表面的纤维拉起，从而形成均匀且密集的毛羽效果；这一过程不仅高效，而且确保了起毛质量的稳定与可靠。
与此同时，位于起毛箱11下部的第二起毛辊16也开始协同工作。与第一起毛辊14不同，第二起毛辊16主要针对面料的反面进行起毛处理；通过与第一起毛辊14的密切配合，第二起毛辊16能够进一步增强面料的起毛效果，使其整体更加均匀和美观。
在整个起毛过程中，液压杆15的伸缩运动展现出了极高的灵活性，它能够根据不同面料类型和起毛要求进行实时调整，从而确保起毛机构始终处于最佳工作状态。这种灵活性不仅提高了生产效率，还使得起毛机构能够更好地适应各种复杂的生产环境。
起毛后的面料经导向辊19的传动绕至清洁辊6上，此时，电动推杆3伸缩端带动装配座4精准地向下移动，使装配座4内的清洁毛刷5逐渐接近面料表面。这一过程中，清洁毛刷5以轻柔且有效的方式对面料进行初步清洁，去除表面的杂质和多余纤维；清洁辊6外侧的清洁凸起通过摩擦和滚动的方式对面料进行进一步清洁，这些清洁凸起能够深入面料纤维，去除更顽固的杂质和纤维残留，从而实现更彻底的清洁效果；
在整个清洁过程中，伺服电机7为清洁辊6提供稳定且连续的动力支持，确保其以适当的转速进行转动；同时，风机9产生的强大吸力通过吸附罩8将清洁过程中产生的绒毛、杂质等吸入，并输送至回收箱10中。这一设计不仅有效保持了工作环境的清洁度，还方便了后续对绒毛和杂质的统一处理与回收利用。
需要说明的是，对于前述各实施例，为了简单描述，故将其都表述为一系列的动作组合，但是本领域技术人员应该知悉，本实用新型并不受所描述的动作顺序的限制，因为依据本实用新型，某些步骤可能采用其他顺序或者同时进行。其次，本领域技术人员也应该知悉，说明书中所描述的实施例均属于优选实施例，涉及的动作和模块并不一定是本实用新型所必须的。
本申请所提供的几个实施例中，应该理解到，所揭露的装置，可通过其他的方式实现。例如，以上所描述的装置实施例仅仅是示意性的，例如上述单元的划分，实际实现时可以有另外的划分方式，例如多个单元或组件可以结合或者可以集成到另一个系统，或一些特征可以忽略，或不执行。另一点，所显示或讨论的相互之间的耦合或通信连接可以是通过一些接口，装置或单元之间的间接耦合或通信连接，可以是电信或者其它的形式。
上述作为分离部件说明的单元可以是或者也可以不是物理上分开的，作为单元显示的部件可以是或者也可以不是物理单元，即可以位于一个地方，或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。
以上实施例仅用以说明本实用新型的技术方案，而非对实用新型的保护范围进行限制。显然，所描述的实施例仅仅是本实用新型部分实施例，而不是全部实施例。基于这些实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型所要保护的范围。尽管参照上述实施例对本实用新型进行了详细的说明，本领域普通技术人员依然可以在不冲突的情况下，不作出创造性劳动对本实用新型各实施例中的特征根据情况相互组合、增删或作其他调整，从而得到不同的、本质未脱离本实用新型的构思的其他技术方案，这些技术方案也同样属于本实用新型所要保护的范围。

Claims (6)

  1. 一种高密绒面料加工用起毛机，其特征在于，包括：
    机架；
    设于所述机架上的起毛机构；及
    设于所述起毛机构旁侧的再处理机构；
    其中，所述再处理机构包括：
      设置在所述机架上的再处理箱；
      在所述再处理箱内部设置在顶侧的两个电动推杆；
      设于所述两个电动推杆的伸缩端的装配座；
      设于所述装配座内的清洁毛刷；
      转动设置在所述再处理箱下部的清洁辊，所述清洁辊的外侧设置有清洁凸起；
      设于所述再处理箱外侧的伺服电机，所述伺服电机的输出端与清洁辊的端部键固定连接；
      设于所述再处理箱内的吸附罩；
      设于所述再处理箱顶部的风机及回收箱，所述风机的吸附端与吸附罩相连通，所述风机的排出端与回收箱相连通。
  2. 如权利要求1所述的高密绒面料加工用起毛机，其特征在于，所述起毛机构包括：
    设置在所述机架上的起毛箱；
    对称设于所述起毛箱两侧的装配槽；
    滑动设置于两个所述装配槽内的连接板；
    转动设置于两个所述连接板之间的第一起毛辊；和
    设于所述起毛箱顶部的两个液压杆，所述两个液压杆的伸缩端贯穿起毛箱的侧壁并与连接板的顶侧相连接。
  3. 如权利要求2所述的高密绒面料加工用起毛机，其特征在于，所述装配槽的下方设置有一个第二起毛辊，所述第二起毛辊与起毛箱的侧壁转动配合。
  4. 如权利要求3所述的高密绒面料加工用起毛机，其特征在于，所述连接板与起毛箱的外侧设置有第一电机与第二电机，其中，所述第一电机的输出端与第一起毛辊的端部键固定连接，所述第二电机的输出端与第二起毛辊的端部键固定连接。
  5. 如权利要求1所述的高密绒面料加工用起毛机，其特征在于，所述机架的中部位置转动配合有导向辊。
  6. 如权利要求3所述的高密绒面料加工用起毛机，其特征在于，所述装配槽的内侧设置有用于引导连接板滑动的导向滑槽。
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