WO2025231996A1 - 可供塔吊转换的共用基础及其施工方法 - Google Patents
可供塔吊转换的共用基础及其施工方法Info
- Publication number
- WO2025231996A1 WO2025231996A1 PCT/CN2024/106708 CN2024106708W WO2025231996A1 WO 2025231996 A1 WO2025231996 A1 WO 2025231996A1 CN 2024106708 W CN2024106708 W CN 2024106708W WO 2025231996 A1 WO2025231996 A1 WO 2025231996A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- embedded section
- foundation
- tower crane
- common foundation
- common
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/16—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with jibs supported by columns, e.g. towers having their lower end mounted for slewing movements
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/44—Foundations for machines, engines or ordnance
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
Definitions
- this application provides a common foundation for tower crane conversion and its construction method.
- a construction method for a common foundation that can be converted for tower crane use includes the following steps:
- S2 Prepare a common foundation, using the embedded section of the heavy tower crane as the main load-bearing component.
- the embedded section is provided with a first foot for connecting with the heavy tower crane, and a second foot for connecting with the light tower crane is added to the embedded section.
- the construction requirements are analyzed to clarify the hoisting needs and determine the specifications of the tower cranes required for the construction site.
- the required tower cranes for the construction site are analyzed.
- the embedded section of the heavy-duty tower crane is used as the main load-bearing component.
- the embedded section is equipped with the original first anchor bolt for connecting to the heavy-duty tower crane.
- the second anchor bolt for connecting to the light-duty tower crane is added to the embedded section.
- the second anchor bolt and the embedded section together constitute the shared foundation.
- the shared foundation is equipped with both the first and second anchor bolts, meaning it can connect to both heavy-duty and light-duty tower cranes.
- the shared foundation After the shared foundation is prepared, it is transported to the construction site. A foundation pit is then excavated at the construction site, and trestles for connecting to the embedded section are installed in the pit. The embedded section is then connected to the trestles, thereby installing the embedded section in the foundation pit, at which point the first and second anchor bolts are exposed above the ground. After the pre-embedded section is installed, concrete is poured into the foundation pit. After the concrete sets, the common foundation is fixed in the foundation pit. At this time, the first and second anchors are also fixed and exposed above the ground for connection with the tower crane.
- the above process involves the coordinated construction of a common foundation, which is suitable for conversion between different tower cranes and can simultaneously accommodate the installation of tower cranes of different specifications.
- This common foundation utilizes the pre-embedded sections of the existing heavy-duty tower crane as the load-bearing components, eliminating the need to fabricate new pre-embedded sections. This allows the common foundation to meet construction requirements while saving on manufacturing costs.
- the bottom of the trestle is provided with multiple legs, and the ends of the multiple legs away from the trestle have horizontal bends; in step S3, when installing the trestle in the foundation pit, the bends of the legs are aligned with the foundation pit, the levelness of the trestle is checked, and concrete is poured at the legs to form a cushion layer after ensuring that the trestle is in a horizontal state.
- the trestles are connected to the embedded section to install the embedded section in the foundation pit.
- the trestles Before connecting the trestles to the embedded section, the trestles must first be installed and fixed in the foundation pit.
- the bent sections on multiple legs are aligned with the bottom surface of the foundation pit. At this time, multiple legs jointly support the trestles, and because the bent sections are horizontally set, the trestles are in a horizontal state.
- their levelness is checked to ensure that they are level.
- concrete is poured into the foundation pit, and the concrete forms a cushion layer at the legs, thereby fixing the trestles.
- the embedded section can be installed.
- the cooperation of each component completes the installation of the trestles.
- the levelness of the trestles ensures the levelness of the subsequent embedded section installation, thereby preventing the embedded section from tilting and ensuring the verticality of the embedded section.
- the bottom steel bars for connecting the support legs are tied between the pad and the trestle.
- the bottom layer of reinforcing steel is tied in the space formed by the foundation layer and the support, connecting the bottom layer of reinforcing steel to the support legs.
- This bottom layer of reinforcing steel improves the tightness of the connection between multiple support legs, thereby enhancing the...
- the high stability of the multiple supports within the foundation pit, and the levelness of the supports can also be adjusted during the binding of the bottom reinforcement.
- the trestle has a first threaded hole, and the embedded section is threaded with a connecting bolt; in step S4, when connecting the embedded section to the trestle, the connecting bolt is aligned with the first threaded hole, and then the connecting bolt is screwed into the first threaded hole to connect the embedded section to the trestle.
- the connecting bolt when connecting the embedded section to the support, the connecting bolt is aligned with the first threaded hole, and then the connecting bolt is tightened so that the connecting bolt threaded into the first threaded hole.
- the connecting bolt thus connects the support to the embedded section.
- the connection method is simple and easy to operate.
- the embedded section can be aligned by adjusting the connecting bolts on the embedded section, further ensuring its verticality.
- step S4 after connecting the embedded section to the trestle, surface reinforcement is tied around the perimeter of the embedded section.
- a fixing rod is provided on the second anchor, and multiple reinforcing rods are staggered on the fixing rod, all of which are fixedly connected to the pre-embedded section.
- the stability of the second anchor on the embedded section can be improved by the combination of the fixing rod and multiple reinforcing rods, thereby increasing the connection strength between the second anchor and the embedded section.
- a common foundation that can be converted for tower cranes applied in the construction method of the aforementioned common foundation that can be converted for tower cranes, includes a pre-embedded section, on which a plurality of first anchors are arranged around the pre-embedded section, and on the inner side of the plurality of first anchors a plurality of second anchors are arranged around the same side.
- the common foundation includes a pre-embedded section for embedding in the foundation pit.
- Multiple first anchors are arranged around the pre-embedded section.
- the first anchors can be connected to heavy tower cranes.
- Multiple second anchors are also arranged inside the multiple first anchors.
- the second anchors can be connected to light tower cranes.
- the common foundation is suitable for the conversion of different tower cranes and can meet the installation of tower cranes of different specifications at the same time.
- the pre-embedded section includes multiple support rods, each of which is provided with a first foot, the multiple support rods are arranged in a ring, a connecting rod is provided between two adjacent support rods, each connecting rod is provided with a second foot, and a reinforcing rod is also provided between two adjacent support rods.
- the support rods and connecting rods are used to support the first and second anchors, and the support rods and connecting rods work together to form the foundation frame of the embedded section.
- the embedded section as a whole is composed of a frame structure, which can reduce the burden on the pre-embedded section.
- the self-weight of the embedded section improves the convenience of transportation during the embedded section process, facilitating its transport to the construction site and installation in the foundation pit.
- the reinforcing bars between adjacent support rods enhance the tightness of the connection between the support rods, thereby improving the overall strength of the embedded section.
- a support plate is provided at the bottom of the support rod, and multiple connecting bolts are threaded onto the support plate.
- the embedded section is connected to the trestle via connecting bolts on the support plate.
- the connection method is simple, easy to operate, and highly flexible.
- the support rod is provided with multiple studs along both its length and width.
- the studs in the above technical solution can be used to enhance the bonding ability between the support rod and the concrete, thereby improving the stability of the embedded section in the foundation pit.
- this application includes at least one of the following beneficial technical effects.
- the components in this application can work together to complete the construction of a common foundation.
- This common foundation is suitable for conversion between different tower cranes, thus simultaneously meeting the installation requirements of tower cranes of different specifications.
- the common foundation of this application uses the pre-embedded sections of the original heavy-duty tower crane as the load-bearing components of the foundation, eliminating the need to manufacture new pre-embedded sections. This allows the common foundation to both meet construction requirements and save on manufacturing costs.
- connection method is simple and easy to operate.
- the embedded section can be aligned by adjusting the connecting bolts on it, thereby ensuring its verticality.
- Support rods and connecting rods are used to support the first and second anchors. Together, they form the foundation frame of the embedded section, making the entire embedded section a frame structure. This reduces the self-weight of the embedded section, improves the convenience of transportation, facilitates its transport to the construction site, and also facilitates its installation in the foundation pit.
- the reinforcing rods between adjacent support rods increase the tightness of the connection between them, thereby improving the overall strength of the embedded section.
- Figure 1 is a schematic diagram of the common foundation in a construction method for a common foundation that can be converted for tower cranes according to Embodiment 1 of this application;
- Figure 2 is a top view of Figure 1;
- FIG. 3 is a schematic diagram of the treadmill in Embodiment 1 of this application.
- Figure 4 is a schematic diagram of the common foundation being installed into the foundation pit in Example 1 of the application;
- Figure 5 is a schematic diagram of the coordination between the common foundation, the diagonal bracing, the surface reinforcement, and the tie bars in Embodiment 1 of the application;
- Figure 6 is a schematic diagram of a common foundation that can be converted for tower cranes according to Embodiment 2 of this application;
- Figure 7 is an enlarged view of part A in Figure 6;
- Figure 8 is a structural schematic diagram of the QTZ1800 tower crane selected in Embodiment 2 of this application.
- Embodiment 1 of this application discloses a construction method for a common foundation that can be converted for tower cranes, including the following steps:
- S2 Referring to Figures 1 and 2, prepare a common foundation, using the embedded section 1 of the heavy tower crane as the main load-bearing component.
- the embedded section 1 is provided with a first foot 2 for connecting with the heavy tower crane, and a second foot 3 for connecting with the light tower crane is added to the embedded section 1.
- the bent section 20 of the support leg 19 is aligned with the foundation pit.
- the levelness of the trestles 10 is checked. After ensuring that all the trestles 10 are in a level state, concrete is poured at the support leg 19 to form a cushion layer 21.
- the bottom reinforcement 22 for connecting the support leg 19 is tied between the foundation layer 21 and the support 10.
- the bottom reinforcement 22 passes through the support 10 and the foundation layer 21.
- the bottom reinforcement 22 is not allowed to be cut when it passes under the support 10.
- FIG. 1 Referring to Figures 1 and 4, install the common foundation.
- the pre-embedded section 1 is threaded with connecting bolts 9.
- Connecting bolts 9 align with the first threaded hole on the support 10. Screw the connecting bolts 9 into the first threaded hole to connect the pre-embedded section 1.
- First foot 2 and second foot 3 are exposed above the ground:
- tie diagonal bracing 24 is tied to the embedded section 1.
- the upper end of the diagonal bracing 24 is welded to the embedded section 1, and the lower end is tied to the bottom layer steel bar 22.
- the surface layer steel bar 25 and tie bar 26 are tied around the perimeter of the embedded section 1.
- a fixing rod 23 is welded on the second foot 3 and the fixing rod 23 is welded to the pre-embedded section 1.
- the slope construction around the foundation pit needs to be determined according to the soil conditions.
- the soil layer at the bottom of the foundation pit needs to reach a certain foundation bearing capacity, and if necessary, reinforcement techniques such as sand and gravel replacement, soil reinforcement, and pile foundations can be adopted.
- the implementation principle of the construction method for the common foundation that can be converted for tower cranes in Embodiment 1 of this application is as follows: Before constructing the common foundation, the construction requirements are analyzed to clarify the hoisting requirements and determine the specifications of the tower crane required at the construction site. Then, the required tower cranes at the construction site are analyzed. After that, the embedded section 1 of the heavy tower crane is used as the main load-bearing component. The embedded section 1 is equipped with the original first foot 2 for connecting with the heavy tower crane. Then, the second foot 3 for connecting with the light tower crane is added to the embedded section 1. The second foot 3 and the embedded section 1 together constitute the common foundation. At this time, the common foundation is equipped with both the first foot 2 and the second foot 3.
- the common foundation can be connected to both heavy tower cranes and light tower cranes. After the common foundation is prepared, it is transported to the construction site. A foundation pit is then excavated at the site, and trestles 10 are installed in the pit to connect with the pre-embedded section 1. The pre-embedded section 1 is then connected to the trestles 10, thus installing it in the foundation pit. At this point, the first anchor 2 and the second anchor 3 are exposed above the ground. After the installation of the pre-embedded section 1 is completed, concrete is poured into the foundation pit. Once the concrete has set, the common foundation is fixed in the pit, and the first anchor 2 and the second anchor 3 are also fixed and exposed above the ground for connection with the tower crane.
- the above process involves the coordinated operation of various components to complete the construction of a shared foundation.
- This shared foundation can be used for different tower cranes, simultaneously accommodating the installation of tower cranes of varying specifications.
- the shared foundation utilizes the existing embedded section 1 of the heavy-duty tower crane as the load-bearing component, eliminating the need for fabricating new embedded sections 1. Therefore, the shared foundation not only meets construction requirements but also... Save on production costs.
- the common foundation for tower crane conversion disclosed in Embodiment 2 of this application is applied to the construction method of the common foundation for tower crane conversion in Embodiment 1.
- the common foundation for tower crane conversion includes a pre-embedded section 1 for embedding in the foundation pit.
- the top of the pre-embedded section 1 is provided with a plurality of first footings 2 and a plurality of second footings 3.
- the first footings 2 are used to connect to heavy tower cranes, and the second footings 3 are used to connect to light tower cranes.
- the plurality of first footings 2 are arranged around the perimeter, and the plurality of second footings 3 are arranged around the inner side of the plurality of first footings 2.
- the bottom of the pre-embedded section 1 is provided with a connector for connecting to the foundation pit.
- the embedded section 1 includes multiple support rods 4, each support rod 4 having a first foot 2.
- the multiple support rods 4 are arranged in a ring, and a reinforcing rod 6 is provided between two adjacent support rods 4.
- a connecting rod 5 is also provided between two adjacent support rods 4. The end of the connecting rod 5 is fixed to the top of the support rod 4, and each connecting rod 5 has a second foot 3.
- a fixing rod 23 is fixed to each second foot 3.
- multiple reinforcing rods 18 are staggered on the connecting rod 5. Some of the reinforcing rods 18 are fixedly connected to both the connecting rod 5 and the fixing rod 23, while others are fixedly connected to both the support rod 4 and the fixing rod 23. This improves the tightness of the connection between the second anchor 3 and the connecting rod 5 and the support rod 4 through the reinforcing rods 18, thereby improving the stability of the second anchor 3 on the embedded section 1.
- the support rod 4, connecting rod 5, reinforcing rod 6, fixing rod 23, and reinforcement rod 18 are all made of H-shaped steel structure, which is simple to manufacture and low in cost.
- multiple studs 7 are provided on the support rod 4 along both the length and width directions. After the embedded section 1 is installed in the foundation pit, concrete needs to be poured into the foundation pit to fix and embed the embedded section 1 in the foundation pit.
- the studs 7 are used to enhance the bonding ability between the support rod 4 and the concrete, thereby improving the stability of the embedded section 1 in the foundation pit.
- a support plate 8 is fixed to the bottom of the support rod 4.
- the connecting parts include multiple connecting bolts 9 that are threaded onto the support plate 8.
- a trestle 10 is provided in the pit. Multiple first threaded holes are opened on the trestle 10. The first threaded holes correspond to the connecting bolts 9 and can be threaded onto the connecting bolts 9.
- a support trestle 10 When installing the embedded section 1 in the foundation pit, a support trestle 10 is pre-installed in the pit. Then, the embedded section 1 is placed in the pit, and the connecting bolt 9 is aligned with the corresponding first threaded hole. The connecting bolt 9 is rotated to screw it into the first threaded hole, thereby fixing the support plate 8 onto the support trestle 10, and thus fixing the embedded section 1 in the foundation pit. During the process of rotating the connecting bolt 9 to connect the support rod 4, the embedded section 1 can also be aligned, thereby controlling the verticality of the embedded section 1.
- the support plate 8 is provided with ventilation holes 11, which improves the density of the concrete filling the space below the support plate 8.
- the first anchor 2 includes a mounting plate 12, which is fixed to the top of the support rod 4.
- a connecting plate 13 is vertically fixed to the mounting plate 12, and a pin hole 15 is provided on the connecting plate 13.
- Support plates 14 are attached to both sides of the connecting plate 13. The bottom of the support plate 14 is fixed to the connecting plate 13, and the top is used to abut against the tower crane.
- the pre-machined hole on the tower crane is aligned with the pin hole 15 on the connecting plate 13.
- the pin is passed through both the hole and the pin hole 15 simultaneously, thereby completing the connection of the tower crane.
- the cooperation of the support plate 14 and the connecting plate 13 can improve the stability of the connection between the tower crane and the corresponding anchor.
- the second foot 3 includes a second connecting seat 17, which has a second threaded hole for threaded connection with a bolt.
- the pre-machined threaded hole on the tower crane is aligned with the second threaded hole, and then the bolt is passed through both the threaded hole and the second threaded hole on the tower crane simultaneously, thereby completing the connection between the tower crane and the corresponding foot 3 via a threaded connection.
- the top of the support rod 4 is connected to the mounting plate 12 by welding, and the bottom is connected to the support plate 8 by welding.
- the two ends of the connecting rod 5 are connected to the two support rods 4 by welding.
- the second foot 3 is welded and fixed to the connecting rod 5.
- the second foot 3, the connecting rod 5, the support rod 4 and the reinforcing rod 18 are also fixedly connected by welding.
- first footings 2 and second footings 3 are set to four, and the lines connecting the four first footings 2 form a rectangular frame. In other embodiments, the number and specific structure of the first footings 2 and second footings 3 can be adjusted for suitability to the actual tower crane being used in construction.
- the structures of the first footing 2 and the second footing 3 are designed with reference to the QTZ1800 and QTZ615 tower cranes required for construction.
- the standard section of the QTZ615 tower crane has dimensions of 2300 ⁇ 2300 ⁇ 6000mm (length ⁇ width ⁇ height), and it can be installed on the common foundation via the second footing 3.
- the standard section of the QTZ1800 tower crane has dimensions of 3200 ⁇ 3200 ⁇ 6000mm (length ⁇ width ⁇ height), and it can be installed on the common foundation via the first footing 2.
- the specific structures of the first footing 2 and the second footing 3 can be designed according to the tower crane selected in actual construction, and the structures of the first footing 2 and the second footing 3 can be the same or different.
- the required pin holes 15 or threaded holes can also be machined on the corresponding tower cranes according to the structures of the first footing 2 and the second footing 3, so that the tower crane can be connected to the corresponding footing.
- the common foundation is installed in the foundation pit. After the common foundation is installed, it is necessary to pour water into the foundation pit. C35 concrete is poured into the foundation pit, thus burying the common foundation underground. At this point, the first anchor 2 and the second anchor 3 are exposed above the ground. After the common foundation is installed in the pit, steel reinforcement needs to be added to the common foundation according to factors such as the tower crane model and foundation conditions to improve the stability of the common foundation when it is located in the pit.
- the implementation principle of the common foundation for tower crane conversion in Embodiment 2 of this application is as follows:
- the embedded section 1 is connected to the foundation pit through connectors, thereby installing the embedded section 1 in the foundation pit.
- concrete is poured into the foundation pit, thereby burying the embedded section 1 in the foundation pit.
- the first foot 2 and the second foot 3 at the bottom of the embedded section 1 are exposed above the ground and used to connect with the tower crane.
- the first foot 2 and the second foot 3 are fixed.
- Multiple first foot 2 are arranged around and located outside multiple second foot 3.
- the first foot 2 can be used to connect with heavy tower cranes, while the multiple second foot 3 can be used to connect with light tower cranes. This allows the common foundation to be converted for different tower cranes, which can simultaneously meet the installation of tower cranes of different specifications.
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Abstract
本申请涉及一种可供塔吊转换的共用基础及其施工方法,涉及建筑施工技术领域,可供塔吊转换的共用基础的施工方法包括以下步骤:S1:前期准备;S2:将重型塔吊的预埋节作为主受力构件,所述预埋节上设置有用以与重型塔吊连接的第一地脚,在预埋节上加装用以与轻型塔吊连接的第二地脚;S3:开挖基坑,在基坑中安装马凳;S4:将预埋节与马凳连接,在此使第一地脚和第二地脚露出地面;S5:向基坑中浇筑混凝土。本申请中各部件配合可完成共用基础的施工,该共用基础适用于不同塔吊的转换,该共用基础将原有重型塔吊的预埋节作为基础的受力构件,无需额外再制作新的预埋节,由此使得共用基础既能满足施工需求,又能节约制作成本。
Description
本申请涉及建筑施工技术的领域,尤其是涉及一种可供塔吊转换的共用基础及其施工方法。
大型体育场馆、会展场馆类建筑的结构形式一般为:主体结构采用钢筋混凝土的框架结构形式,局部采用劲性结构;屋盖结构采用钢桁架、网架等钢结构形式。在进行此类大型场馆建筑施工时,起重吊装设备的选择尤为重要,在不同的施工阶段需要选择不同的起重吊装设备。
在实际作业中,主体结构施工阶段多采用QTZ615型塔吊进行,QTZ615型塔吊的吊重较小,为轻型塔吊,以80米臂长为例,QTZ615型塔吊的最大吊装重量约26吨,末端吊装重量约3.5吨,主要适用于钢筋混凝土结构施工和劲性结构的钢杆和钢梁等小H型钢结构构件的吊装。屋盖钢结构施工阶段多采用QTZ1800型塔吊进行,QTZ1800型塔吊的吊重较大,为重型塔吊,以80米臂长为例,QTZ1800型塔吊的最大吊装重量约64吨,末端吊装重量约18吨,适用于较大型的钢结构构件吊装。
而为了实现不同塔吊在不同施工阶段的更换,现场需要制备两个独立的塔吊的预埋节和基础,一方面导致经济成本的增加,这是因为制作两个预埋节和基础需要花费更多数量的钢筋和混凝土等材料,另一方面,为了进行两个不同位置塔吊的安装,施工现场不得不预留更多的洞口,因此会降低施工质量,提高安全风险。
发明内容
为了改善现有技术中需要制备两个独立的塔吊的预埋节和基础来实现不同塔吊在不同施工阶段的更换的问题,本申请提供了一种可供塔吊转换的共用基础及其施工方法。
本申请提供的可供塔吊转换的共用基础及其施工方法采用如下的技术方案。
一种可供塔吊转换的共用基础的施工方法包括以下步骤:
S1:前期准备,根据施工需求确定并分析施工现场所需塔吊的规格;
S2:制备共用基础,将重型塔吊的预埋节作为主受力构件,所述预埋节上设置有用以与重型塔吊连接的第一地脚,在预埋节上加装用以与轻型塔吊连接的第二地脚;
S3:施工准备,开挖基坑,在基坑中安装马凳;
S4:安装共用基础,将预埋节与马凳连接,在此使第一地脚和第二地脚露出地面;
S5:固定共用基础,向基坑中浇筑混凝土。
在上述技术方案中,在制作共用基础前,先对施工需求进行分析,从而明确吊装需求,确定施工现场所需塔吊的规格,再对施工现场所需塔吊进行分析。在此之后,将重型塔吊的预埋节作为主受力构件,预埋节上设置有原有的用以与重型塔吊连接的第一地脚,随后将用以与轻型塔吊连接的第二地脚加装至预埋节上,第二地脚和预埋节共同构成共用基础。此时的共用基础既配设有第一地脚,也配设有第二地脚,即,共用基础既能与重型塔吊连接,也能与轻型塔吊连接。当共用基础制备完成之后,将共用基础运输至施工现场。再在施工现场开挖基坑,并在基坑中安装用以与预埋节连接的马凳。随后将预埋节与马凳连接,由此将预埋节安装于基坑中,此时使第一地脚和第二地脚露出地面。当预埋节的安装完成之后,向基坑中浇筑混凝土,待混凝土凝结之后,共用基础被固定于基坑中,此时第一地脚和第二地脚同样被固定并露出地面用以与塔吊进行连接。
上述过程中各部件配合可完成共用基础的施工,该共用基础适用于不同塔吊的转换,其能同时满足不同规格的塔吊安装。该共用基础利用原有重型塔吊的预埋节作为基础的受力构件,无需额外再制作新的预埋节,由此使得共用基础既能满足施工需求,又能节约制作成本。
可选的,所述马凳底部设置有多个支脚,所述多个支脚远离所述马凳的一端具有水平的弯折段;在步骤S3中,在基坑中安装马凳时,将支脚的弯折段与基坑贴合,校核马凳的水平度,确保马凳处于水平状态后在支脚处浇筑混凝土以形成垫层。
将马凳与预埋节连接以将预埋节安装于基坑中,而将马凳与预埋节连接前,需要先将马凳安装固定于基坑中。在上述技术方案中,安装马凳时,将多个支脚上的弯折段与基坑的底面贴合,此时多个支脚共同对马凳进行支撑,又由于弯折段水平设置,使得马凳处于水平状态。当马凳放置完成之后,校核该马凳的水平度,确保马凳处于水平状态后,向基坑中浇筑混凝土,混凝土在支脚处形成垫层,由此使得马凳被固定。随后即可进行预埋节的安装。上述过程中各部件配合可完成马凳的安装,通过马凳的水平度来保证后续的预埋节安装的水平度,由此避免预埋节出现倾斜,保证预埋节的垂直度。
可选的,所述垫层与所述马凳之间存有空间,待垫层的混凝土凝结后,在垫层与马凳之间绑扎用于连接支脚的底层钢筋。
在上述技术方案中,待垫层的混凝土凝结后,在垫层与马凳形成的空间内绑扎底层钢筋,使底层钢筋与支脚连接,从而通过底层钢筋提高多个支脚相互连接的紧密度,提
高多个支脚在基坑内的稳定性,同时绑扎底层钢筋的过程中,还可对马凳的水平度进行调节。
可选的,所述马凳上开设有第一螺纹孔,所述预埋节上螺纹连接有连接螺栓;在步骤S4中,将预埋节与马凳连接时,使得连接螺栓与第一螺纹孔对齐,然后将连接螺栓拧进第一螺纹孔中以将预埋节连接于马凳上。
在上述技术方案中,将预埋节与马凳连接时将连接螺栓与第一螺纹孔对齐接,随后拧动连接螺栓,使得连接螺栓螺纹连接于第一螺纹孔中,连接螺栓由此将马凳与预埋节连接,连接方式简单且易于操作。除此之外,通过调整预埋节上的连接螺栓还可进行预埋节找正,进一步保证预埋节的垂直度。
可选的,在步骤S4中,将预埋节与马凳连接后,在预埋节周侧绑扎面层钢筋。
仔上述技术方案中,将预埋节与马凳进行连接后,在预埋节的周侧绑扎面层钢筋,由此提高预埋节在基坑中的稳定性,避免后续向基坑中浇筑混凝土时预埋节受到冲击而产生倾斜。
可选的,所述第二地脚上设置有固定杆,所述固定杆上交错设置有多个加固杆,所述多个加固杆均与所述预埋节固定连接。
通过固定杆和多个加固杆的配合可提高第二地脚在预埋节上的稳定性,由此提高第二地脚与预埋节的连接强度。
一种可供塔吊转换的共用基础,其应用于上述可供塔吊转换的共用基础的施工方法中,包括预埋节,所述预埋节上环绕设置有多个第一地脚,所述多个第一地脚内侧环绕设置有多个第二地脚。
在上述技术方案中,共用基础包括用以埋设于基坑中的预埋节,预埋节上环绕设置有多个第一地脚,第一地脚能够与重型塔吊连接,而多个第一地脚的内侧还设置有多个第二地脚,第二地脚则可与轻型塔吊连接,由此使得共用基础适用于不同塔吊的转换,因而能同时满足不同规格的塔吊安装。
可选的,所述预埋节包括多个支撑杆,每一所述支撑杆上均设置有一个第一地脚,所述多个支撑杆环绕设置,相邻两个所述支撑杆之间设置有连接杆,每一所述连接杆上均设置有一个第二地脚,相邻两个所述支撑杆之间还设置有加强杆。
通过上述技术方案,支撑杆和连接杆用以对第一地脚和第二地脚进行承托,支撑杆和连接杆共同配合形成预埋节的基础框架。预埋节整体由框架结构构成,由此可减轻预
埋节的自重,提高预埋节运输过程中的便利性,有利于将预埋节运输至施工现场,同时利于将预埋节安装至基坑中。相邻两个支撑杆之间的加强杆则可提高支撑杆之间连接的紧密性,进而提高预埋节整体的强度。
可选的,所述支撑杆底部设置有支板,所述支板上螺纹连接有多个连接螺栓。
在上述技术方案中,预埋节通过支板上的连接螺栓与马凳连接,连接方式简单且易于操作,且灵活度高。
可选的,所述支撑杆上沿长度和宽度方向均设置有多个栓钉。
当预埋节安装于基坑中后,需向基坑中浇筑混凝土,由此将预埋节固定而埋设于基坑中,上述技术方案中的栓钉则可用以增强支撑杆与混凝土的结合能力,进而提高预埋节在基坑中时的稳定性。
综上所述,本申请包括以下至少一种有益技术效果。
1.本申请中各部件配合可完成共用基础的施工,该共用基础适用于不同塔吊的转换,因而能同时满足不同规格的塔吊安装。本申请的共用基础将原有重型塔吊的预埋节作为基础的受力构件,无需额外再制作新的预埋节,由此使得该共用基础既能满足施工需求,又能节约制作成本。
2.将预埋节与马凳连接时,先将连接螺栓与第一螺纹孔对齐,随后拧动连接螺栓,使得连接螺栓螺纹连接于第一螺纹孔中,连接螺栓由此将马凳与预埋节连接,连接方式简单且易于操作。除此之外,通过调整预埋节上的连接螺栓还可对预埋节进行找正,从而保证预埋节的垂直度。
3.支撑杆和连接杆用以对第一地脚和第二地脚进行承托,支撑杆和连接杆共同配合形成预埋节的基础框架,使得预埋节整体由框架结构构成,由此可减轻预埋节的自重,提高预埋节运输过程中的便利性,有利于将预埋节运输至施工现场,同时利于将预埋节安装至基坑中。相邻两个支撑杆之间的加强杆则可提高支撑杆之间连接的紧密性,进而提高预埋节整体的强度。
图1是本申请实施例1的一种可供塔吊转换的共用基础的施工方法中的共用基础的示意图;
图2是图1的俯视图;
图3是本申请实施例1中的马凳的示意图;
图4是申请实施例1中的共用基础安装至基坑中的示意图;
图5是申请实施例1中的共用基础与斜拉筋、面层钢筋以及拉结筋配合的示意图;
图6是本申请实施例2中的一种可供塔吊转换的共用基础的示意图;
图7是图6中A部分的放大图;
图8是本申请实施例2中选用的QTZ1800型塔吊的结构示意图。
附图标记说明:1、预埋节;2、第一地脚;3、第二地脚;4、支撑杆;5、连接杆;6、加强杆;7、栓钉;8、支板;9、连接螺栓;10、马凳;11、透气孔;12、安装板;13、连接板;14、承托板;15、销孔;16、加强板;17、第二连接座;18、加固杆;19、支脚;20、弯折段;21、垫层;22、底层钢筋;23、固定杆;24、斜拉筋;25、面层钢筋;26、拉结筋。
以下结合附图1-8对本申请作进一步详细说明。
实施例1
本申请实施例1公开了一种可供塔吊转换的共用基础的施工方法,包括以下步骤:
S1:前期准备,根据施工需求确定并分析施工现场所需塔吊的规格;
S2:参照图1和图2,制备共用基础,将重型塔吊的预埋节1作为主受力构件,预埋节1上设置有用以与重型塔吊连接的第一地脚2,在预埋节1上加装用以与轻型塔吊连接的第二地脚3;
S3:施工准备,对共用基础进行放线,开挖基坑。
参照图3和图4,在基坑中安装多个马凳10,马凳10上开设有第一螺纹孔,马凳10底部设置有多个支脚19,支脚19由钢筋构成,多个支脚19远离马凳10的一端具有水平的弯折段20。
将支脚19的弯折段20与基坑贴合,校核马凳10的水平度,确保多个马凳10均处于水平状态后,在支脚19处浇筑混凝土以形成垫层21。
垫层21与马凳10之间存有空间,混凝土达到一定强度后(48小时为宜),在垫层21与马凳10之间绑扎用于连接支脚19的底层钢筋22,底层钢筋22从马凳10与垫层21之间穿过,底层钢筋22通过马凳10下方时不允许将底层钢筋22切断。
S4:参照图1和图4,安装共用基础,预埋节1上螺纹连接有连接螺栓9,连接螺栓9与马凳10上的第一螺纹孔对接,将连接螺栓9拧进第一螺纹孔中以将预埋节1连
接于马凳10上,调整连接螺栓9来进行预埋节1的找正,确保预埋节1的垂直度误差小于1/1000。
第一地脚2和第二地脚3露出地面:
参照图5,在预埋节1上绑扎斜拉筋24,斜拉筋24上端焊接在预埋节1上,下端绑扎在底层钢筋22上,在预埋节1周侧绑扎面层钢筋25和拉结筋26;
校核预埋节1的水平度,测量第一地脚2和第二地脚3露出地面的高度。
S5:固定共用基础,向基坑中浇筑混凝土:
复核第一地脚2和第二地脚3露出地面的高度,确保其与浇筑前的测量值相同;
进行混凝土的养护。
在本申请实施例中,为了进一步提高第二地脚3位于预埋节1上时的稳定性,在第二地脚3上焊接固定杆23,并将固定杆23焊接至预埋节1上。
在本申请实施例中,当基坑开挖完成之后,需根据土质条件确定基坑四周的边坡做法。基坑底部土层需达到一定地基承载力,必要时可采取砂石换填、土体加固、桩基等加强技术措施。
本申请实施例1中可供塔吊转换的共用基础的施工方法的实施原理为:在制作共用基础前,先对施工需求进行分析,从而明确吊装需求,由此确定施工现场所需塔吊的规格,再对施工现场所需塔吊进行分析;在此之后,将重型塔吊的预埋节1作为主受力构件,预埋节1上设置有原有的用以与重型塔吊连接的第一地脚2,随后将用以与轻型塔吊连接的第二地脚3加装至预埋节1上,第二地脚3和预埋节1共同构成共用基础,此时的共用基础既配设有第一地脚2,也配设有第二地脚3,即,共用基础既能与重型塔吊连接,也能与轻型塔吊连接。当共用基础制备完成之后,将共用基础运输至施工现场,再在施工现场开挖基坑,并在基坑中安装用以与预埋节1连接的马凳10;随后将预埋节1与马凳10连接,由此将预埋节1安装于基坑中,此时第一地脚2和第二地脚3露出地面。当预埋节1的安装完成之后,向基坑中浇筑混凝土,待混凝土凝结之后,共用基础被固定于基坑中,此时第一地脚2和第二地脚3同样被固定并露出地面用以与塔吊连接。
上述过程中各部件配合可完成共用基础的施工,共用基础可供不同的塔吊进行转换,其能同时满足不同规格的塔吊安装,共用基础将原有的重型塔吊的预埋节1作为基础的受力构件,无需额外再制作新的预埋节1,由此使得共用基础既能满足施工需求,又能
节约制作成本。
实施例2
本申请实施例2公开的可供塔吊转换的共用基础应用于实施例1中的可供塔吊转换的共用基础的施工方法中。参照图1和图2,可供塔吊转换的共用基础包括用以埋设于基坑中的预埋节1,预埋节1顶部设置有多个第一地脚2和多个第二地脚3,第一地脚2用以与重型塔吊连接,第二地脚3用以与轻型塔吊连接,多个第一地脚2环绕设置,多个第二地脚3环绕设置于多个第一地脚2的内侧,预埋节1底部设置有用以与基坑连接的连接件。
参照图1和图6,预埋节1包括多个支撑杆4,每一支撑杆4上均设置有一个第一地脚2,多个支撑杆4环绕设置,相邻两支撑杆4之间设置有加强杆6,相邻两支撑杆4之间还设置有连接杆5。连接杆5端部与支撑杆4顶部固定,每一连接杆5上均设置有一个第二地脚3,每一第二地脚3上固定有一固定杆23。
参照图1和图6,连接杆5上交错设置有多个加固杆18,部分加固杆18同时与连接杆5和固定杆23固定连接,另一部分加固杆18同时与支撑杆4和固定杆23固定连接,由此通过加固杆18提高第二地脚3与连接杆5和支撑杆4的连接紧密性,进而提高第二地脚3在预埋节1上的稳定性。
参照图1和图6,支撑杆4、连接杆5、加强杆6、固定杆23以及加固杆18均选用为H型钢结构,制作简单且成本低。
参照图1和图6,支撑杆4上沿长度和宽度方向均设置有多个栓钉7。当预埋节1安装于基坑中后,需向基坑中浇筑混凝土,由此将预埋节1固定且埋设于基坑中,栓钉7用以增强支撑杆4与混凝土的结合能力,进而提高预埋节1在基坑中的稳定性。
参照图1和图3,支撑杆4底部固定有支板8,连接件包括多个螺纹连接于支板8上的连接螺栓9,基坑中设置有马凳10,马凳10上开设有多个第一螺纹孔,第一螺纹孔与连接螺栓9对应并能与连接螺栓9螺纹连接。
将预埋节1安装于基坑中时,预先在基坑中安装马凳10,然后将预埋节1置于基坑中,在此连接螺栓9与对应的第一螺纹孔对接,转动连接螺栓9以将连接螺栓9拧进第一螺纹孔中,由此将支板8固定于马凳10上,进而将预埋节1安装固定于基坑中。在转动连接螺栓9以进行支撑杆4的连接的过程中,还可进行预埋节1的找正,从而对预埋节1的垂直度进行控制。
参照图1和图3,在本申请实施例中,支板8上开设有透气孔11,通过透气孔11提高填充在支板8下方的混凝土的密实程度。
参照图1和图6,第一地脚2包括安装板12,安装板12固定于支撑杆4顶部,安装板12上垂直固定有连接板13,连接板13上开设有销孔15,连接板13两侧贴合有承托板14。承托板14底部与连接板13固定,顶部用以与塔吊抵接。将第一连接座与对应的塔吊连接时,将塔吊底端与承托板14抵接,此时塔吊上加工好的孔洞与连接板13上的销孔15对齐,将销轴同时穿过孔洞与销孔15,由此完成塔吊的连接。承托板14和连接板13的共同配合可提高塔吊与对应的地脚连接的稳定性。
参照图6和图7,第二地脚3包括第二连接座17,第二连接座17上开设有第二螺纹孔,第二螺纹孔用以与螺栓螺纹连接。通过第二连接座17与对应的塔吊连接时,使塔吊上加工好的螺纹孔与第二螺纹孔对齐,然后将螺栓同时穿过塔吊上的螺纹孔与第二螺纹孔,由此通过螺纹连接的方式完成塔吊与对应的地脚的连接。
在本申请实施例中,为了提高共用基础的整体强度,支撑杆4顶部通过焊接的方式与安装板12连接,底部通过焊接的方式与支板8连接,连接杆5两端通过焊接与两个支撑杆4连接,第二地脚3被焊接固定于连接杆5上,第二地脚3、连接杆5、支撑杆4以及加固杆18之间同样通过焊接的方式固定连接。
在本申请实施例中,根据施工现场所采用的大多数塔吊的结构,将第一地脚2和第二地脚3的数量设置为四个,四个第一地脚2之间的连线围成矩形框。在其他实施例中,第一地脚2和第二地脚3的数量和具体结构可更加实际施工的塔吊进行适用性调整。
在本申请实施例中,第一地脚2和第二地脚3的结构参考施工所需的QTZ1800型塔吊和QTZ615型塔吊进行设计。参照图6,QTZ615型塔吊标准节的尺寸为2300×2300×6000mm(长×宽×高),其可通过第二地脚3安装于共用基础上。参照图8,QTZ1800型塔吊标准节尺寸为3200×3200×6000mm(长×宽×高),其可通过第一地脚2安装于共用基础上。在其他实施例中,第一地脚2和第二地脚3的具体结构可根据实际施工中所选用的塔吊进行设计,第一地脚2和第二地脚3的结构可以相同也可不同。在其他实施例中,也可根据第一地脚2和第二地脚3的结构在对应的塔吊上加工所需的销孔15或螺纹孔,以使塔吊能与对应的地脚建立连接。
在本申请实施例中,共用基础安装于基坑中,当共用基础安装完成之后,需向基坑
中浇筑C35混凝土,由此将共用基础埋设于地下,此时第一地脚2和第二地脚3露出地面。而当共用基础安装于基坑中后,需根据塔吊型号、地基条件等因素在共用基础上配设钢筋,以提高共用基础位于基坑内时的稳定性。
本申请实施例2的可供塔吊转换的共用基础的实施原理为:使用共用基础时,通过连接件将预埋节1与基坑连接,由此将预埋节1安装于基坑中,随后向基坑中浇筑混凝土,由此将预埋节1埋设于基坑中,此时,预埋节1底部的第一地脚2和第二地脚3露出地面并用以与塔吊连接。待基坑中浇筑的混凝土凝结成型后,第一地脚2和第二地脚3即被固定,多个第一地脚2环绕设置且位于多个第二地脚3的外侧,第一地脚2可用以与重型塔吊进行连接,而多个第二地脚3则可用以与轻型塔吊进行连接,由此使得共用基础可供不同的塔吊进行转换,其能同时满足不同规格的塔吊安装。
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。
Claims (10)
- 一种可供塔吊转换的共用基础的施工方法,其特征在于:包括以下步骤:S1:前期准备,根据施工需求确定并分析施工现场所需塔吊的规格;S2:制备共用基础,将重型塔吊的预埋节(1)作为主受力构件,所述预埋节(1)上设置有用以与重型塔吊连接的第一地脚(2),在预埋节(1)上加装用以与轻型塔吊连接的第二地脚(3);S3:施工准备,开挖基坑,在基坑中安装马凳(10);S4:安装共用基础,将预埋节(1)与马凳(10)连接,在此使第一地脚(2)和第二地脚(3)露出地面;S5:固定共用基础,向基坑中浇筑混凝土。
- 根据权利要求1所述的可供塔吊转换的共用基础的施工方法,其特征在于:所述马凳(10)底部设置有多个支脚(19),所述多个支脚(19)远离所述马凳(10)的一端具有水平的弯折段(20);在步骤S3中,在基坑中安装马凳(10)时,将支脚(19)的弯折段(20)与基坑贴合,校核马凳(10)的水平度,在确保马凳(10)处于水平状态后,在支脚(19)处浇筑混凝土以形成垫层(21)。
- 根据权利要求2所述的可供塔吊转换的共用基础的施工方法,其特征在于:所述垫层(21)与所述马凳(10)之间存有空间,待垫层(21)的混凝土凝结后,在垫层(21)与马凳(10)之间绑扎用于连接支脚(19)的底层钢筋(22)。
- 根据权利要求1所述的可供塔吊转换的共用基础的施工方法,其特征在于:所述马凳(10)上开设有第一螺纹孔,所述预埋节(1)上螺纹连接 有连接螺栓(9);在步骤S4中,将预埋节(1)与马凳(10)连接时,使得连接螺栓(9)与第一螺纹孔对齐,然后将连接螺栓(9)拧进第一螺纹孔中以将预埋节(1)连接于马凳(10)上。
- 根据权利要求1所述的可供塔吊转换的共用基础的施工方法,其特征在于:在步骤S4中,将预埋节(1)与马凳(10)连接后,在预埋节(1)周侧绑扎面层钢筋(25)。
- 根据权利要求1所述的可供塔吊转换的共用基础的施工方法,其特征在于:所述第二地脚(3)上设置有固定杆(23),所述固定杆(23)上交错设置有多个加固杆(18),所述多个加固杆(18)均与所述预埋节(1)固定连接。
- 一种可供塔吊转换的共用基础,应用于权利要求1-6中任一项所述的可供塔吊转换的共用基础的施工方法中,其特征在于:包括预埋节(1),所述预埋节(1)上环绕设置有多个第一地脚(2),所述多个第一地脚(2)内侧环绕设置有多个第二地脚(3)。
- 根据权利要求7所述的可供塔吊转换的共用基础,其特征在于:所述预埋节(1)包括多个支撑杆(4),每一所述支撑杆(4)上均设置有一个第一地脚(2),所述多个支撑杆(4)环绕设置,相邻两个所述支撑杆(4)之间设置有连接杆(5),每一所述连接杆(5)上均设置有一个第二地脚(3),相邻两个所述支撑杆(4)之间还设置有加强杆(6)。
- 根据权利要求8所述的可供塔吊转换的共用基础,其特征在于:所述支撑杆(4)底部设置有支板(8),所述支板(8)上螺纹连接有多个连接螺栓(9)。
- 根据权利要求8所述的可供塔吊转换的共用基础,其特征在于:所述支撑杆(4)上沿长度和宽度方向均设置有多个栓钉(7)。
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