WO2025214517A1 - Quick-replacement structure for pump head, and magnetically levitated pump - Google Patents
Quick-replacement structure for pump head, and magnetically levitated pumpInfo
- Publication number
- WO2025214517A1 WO2025214517A1 PCT/CN2025/098833 CN2025098833W WO2025214517A1 WO 2025214517 A1 WO2025214517 A1 WO 2025214517A1 CN 2025098833 W CN2025098833 W CN 2025098833W WO 2025214517 A1 WO2025214517 A1 WO 2025214517A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pump head
- quick
- hook
- buckle
- limit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/605—Mounting; Assembling; Disassembling specially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
Definitions
- the present application relates to the field of magnetic levitation technology, and specifically to a quick-change structure for a pump head and a magnetic levitation pump.
- a magnetic levitation motor is a magnetic levitation rotary drive that uses magnetic field force to suspend the rotor so that there is no mechanical contact between the rotor and the stator.
- the magnetic levitation motor can be a magnetic bearing motor, a bearingless motor or a bearingless thin-film motor.
- a magnetic bearing motor also known as a magnetic bearing, is a motor that combines a rotary drive motor with an axial magnetic bearing or/and a radial magnetic bearing or/and an axial-diameter hybrid magnetic bearing, rather than integrating them together.
- a bearingless motor integrates motor rotation and suspension functions.
- a bearingless motor uses an additional winding on top of the winding that generates the rotating drive magnetic field to generate an excitation magnetic field. The interaction between the two magnetic fields disrupts the balanced distribution of the original drive magnetic field, generating a radial force on the rotor.
- the rotor is suspended by controlling the radial force in the motor.
- the magnetic suspension winding of a bearingless motor is wound around the stator and does not occupy additional radial space, thus overcoming the disadvantages of the large size and high cost of magnetic bearings to a certain extent.
- early bearingless motors In order to achieve suspension of the motor rotor in five degrees of freedom, early bearingless motors generally required two bearingless motors and an axial magnetic bearing.
- the bearingless thin-film motor is a special bearingless motor that inherits the advantages of bearingless motors.
- the axial length to diameter ratio of the rotor is very small and it is thin-film, eliminating the need for axial magnetic bearings.
- the bearingless technology is used to achieve rotor rotation and active radial suspension.
- the magnetic circuit formed by the mechanical structure is used to achieve passive suspension of the other three degrees of freedom in addition to the radial and rotor rotational degrees of freedom. It has the characteristics of high cleanliness, no precipitation, no particles, no dynamic seals, and superior performance. It has good application prospects in ultra-pure drive fields such as biochemistry, medical care, and semiconductor manufacturing.
- magnetic levitation motor refers to a magnetic levitation rotary drive that uses magnetic field force to suspend the rotor so that there is no mechanical contact between the rotor and stator.
- Magnetic levitation motors can be equipped with components of different functions to create magnetic levitation devices tailored to different application requirements, adapting to different application scenarios.
- Magnetic levitation devices can be configured as magnetic levitation pumps, magnetic levitation agitators, and the like.
- the magnetic levitation pump includes a magnetic levitation motor and a pump head.
- the pump head includes a pump housing and an impeller disposed within the pump housing.
- the magnetic levitation rotor is both the rotor of the magnetic levitation motor and part of the pump's impeller. It can be, for example, a permanent magnet rotor, a short-circuit cage rotor, or a reluctance rotor.
- the magnetic levitation stator is both a rotationally driven stator and a magnetically levitated stator.
- the magnetic levitation stator is configured to drive the rotor impeller to rotate and levitate.
- the magnetic levitation motor is directly fixedly connected to the pump head, which is placed at the upper end of the magnetic levitation motor. After adjusting the relative positions of the two, multiple screws are sequentially inserted into the pump head and the magnetic levitation motor, and each screw is tightened to achieve a secure connection between the two. If the pump head of a magnetic levitation pump is damaged after long-term use or needs to be replaced according to actual needs, all the screws connecting the magnetic levitation motor and the pump head need to be removed, the pump head removed and a new pump head installed, and then the multiple screws are tightened one by one.
- the assembly and disassembly process of replacing the pump head is cumbersome and inefficient, and the operator needs to use both hands to install and replace the pump head, which requires a lot of time and labor costs.
- the magnetic levitation pump has the problem of needing to adjust the direction of the pump head outlet, that is, the installation direction of the pump head relative to the magnetic levitation motor. In this case, it is necessary to remove all the screws, rotate the relative position of the pump head with respect to the magnetic levitation motor to adjust the direction of the pump head outlet, and then lock the pump head after adjustment.
- the operation process is cumbersome and the purpose of quickly changing the assembly direction of the pump head cannot be achieved.
- the embodiments of the present application provide a quick-change structure for a pump head and a magnetic levitation pump, which are used to solve at least one of the above problems.
- the embodiments of the present application disclose a quick-change structure and a magnetic levitation pump for a pump head, wherein the quick-change structure fixes the relative position of the pump head and the quick-change structure through the accommodating space formed by the flange and the limit block, and realizes the axial limitation of the buckle and the limitation of the pump head in and out directions respectively through the first limit part, the second limit part and the locking unit, thereby achieving the purpose of quickly assembling and positioning the pump head, and there is no need to remove the flange.
- the locking unit By moving the locking unit in the direction away from the pump head to release the limitation of the locking unit on the pump head in the outward rotation direction, the pump head can be taken out, and the installation position of the pump head can be quickly adjusted or the pump head can be replaced.
- the replacement process meets the design requirements of one-handed installation and two-handed disassembly, is easy to operate, and has high assembly and disassembly efficiency, which greatly saves assembly time and labor costs and facilitates later maintenance.
- the pump head includes a shell
- the quick-change structure includes a flange and a limit unit
- the limit unit includes a plurality of limit blocks and a plurality of clips
- the plurality of limit blocks are arranged at intervals along the circumferential direction on the upper end surface of the flange
- the plurality of limit blocks and the flange constitute the accommodating space of the shell
- the plurality of clips are arranged at intervals on the outer circumference of the shell
- the side of the limit block adjacent to the pump head is provided with a first limit portion for axially limiting the clip and a second limit portion for limiting the screw-in direction of the pump head
- at least one of the limit blocks is provided with a locking unit
- the locking unit can rotate relative to the limit block and limit the screw-out direction of the pump head.
- the first limiting portion extends from one end of the limiting block along the screwing direction of the pump head, and when the buckle rotates into the limiting block, the first limiting portion is tightly fitted with the top of the buckle.
- a groove is provided at the bottom of one side of the limit block adjacent to the pump head, the groove cooperates with the buckle, the groove has a top wall surface and a stop surface, the first limit portion is configured as the top wall surface of the groove, and the second limit portion is configured as the stop surface of the groove.
- the groove also includes an entry surface, and the entry surface and the stop surface are arranged in sequence along the screw-in direction of the pump head, and the entry surface and the stop surface form a certain angle ⁇ , wherein 90° ⁇ 180°, the entry surface is configured as an arc surface, and the stop surface is configured as an inclined surface.
- the entry surface approximately forms a circle and is configured as a concentric circle with the shell, and the stop surface can abut against the inclined surface of the buckle.
- At least one of the limit blocks is provided with a receiving cavity, a mounting hole is provided at the bottom of the receiving cavity, a rotating connection piece is provided in the mounting hole, and the locking unit is arranged in the receiving cavity and is rotatably connected to the limit block through the rotating connection piece.
- the locking unit includes a hook and a torsion spring
- the hook includes a hook body, a handle and a hook portion, the handle and the hook portion are respectively arranged at both ends of the hook body
- the rotating connecting member is configured as a pin shaft
- the hook body and the torsion spring are sleeved on the pin shaft
- the hook body and the limit block are rotatably connected through the pin shaft.
- a limiting groove is provided on the hook body, the torsion spring is arranged on a side of the hook body adjacent to the limiting groove, the first end of the torsion spring is arranged in the limiting groove, and the second end of the torsion spring abuts against the side wall of the accommodating cavity.
- the torsion spring is disposed between the bottom wall of the accommodating cavity and the hook body, and the pin connects the mounting hole, the torsion spring and the hook body in sequence from the bottom of the accommodating cavity; or,
- the torsion spring is arranged between the top wall of the accommodating cavity and the hook body, and the pin is sequentially connected to the mounting hole, the hook body and the torsion spring from the bottom of the accommodating cavity.
- the handle extends from an end of the hook body away from the hook portion and back toward the hook portion, and the handle has a pressure portion extending in a circumferential direction; or, the handle has a pressure portion extending in an axial direction.
- an outer edge surface of the pressure-applying portion is provided with an anti-slip portion, and the anti-slip portion is configured as an anti-slip groove or an anti-slip protrusion.
- the pump head rotates along the screw-in direction until the buckle abuts against the hook
- the pump head continues to rotate, and the buckle pushes the hook to drive the torsion spring to rotate back toward the pump head.
- the buckle passes over the hook, the torsion spring rebounds and drives the hook to rotate toward the pump head.
- one end of the limiting block and the top of the side thereof adjacent to the pump head form a blocking portion, and the blocking portion can abut against the hook portion to limit the rotation stroke of the hook toward the pump head.
- the buckle has a top surface, a first outer edge surface and a second outer edge surface that cooperate with the groove.
- the top surface is configured as a plane and a downward-inclined inclined surface in sequence.
- the first outer edge surface and the second outer edge surface are arranged in sequence along the screwing direction of the pump head.
- the first outer edge surface is configured as an arc-shaped surface that cooperates with the entry surface, and the second outer edge surface is configured as an inclined surface that tilts downward toward the screwing direction of the pump head to cooperate with the stop surface.
- a rotor cavity and an impeller cavity are formed in the shell, the rotor cavity is arranged on one side of the impeller cavity, a liquid outlet connected to the interior of the impeller cavity is formed on the shell, the opening between two adjacent limit blocks is configured as a placement port for the liquid outlet, the clip is arranged on the outer circumference of the impeller cavity and the bottom of the clip and the bottom of the impeller cavity are located on the same plane.
- the liquid outlet and one of the clips are arranged in the placement port, the circumferential distance between a side of the clip facing away from the liquid outlet and a side of the liquid outlet facing away from the clip is less than or equal to the circumferential distance of the placement port, and the circumferential distance between a side of the clip facing away from the liquid outlet and a side of the liquid outlet facing the clip is greater than or equal to the circumferential distance of the groove.
- At least one rubber stopper is further included.
- a blind hole is provided on one side of the limit block adjacent to the pump head.
- the rubber stopper is correspondingly arranged in the blind hole and protrudes in the radial direction to abut against the buckle.
- An embodiment of the present application also discloses a magnetic levitation pump, including a magnetic levitation motor and a pump head, the magnetic levitation motor including a stator, the pump head including a housing and a rotor impeller arranged in the housing, a rotor cavity and an impeller cavity being formed in the housing, and also including a quick-change structure for the pump head, the pump head being fixed to the magnetic levitation motor through the quick-change structure, and the stator being configured to generate a magnetic field to drive the rotor impeller to rotate and levitate.
- a plurality of bolt holes are provided on the flange at intervals along the circumferential direction, each of the bolt holes is correspondingly arranged at the outer edge of each of the limit blocks, and the flange is fixed to the magnetic levitation motor by passing bolts through the bolt holes.
- a cavity is provided inside the magnetic levitation motor, and the cavity is configured to accommodate the rotor cavity.
- the outer wall of the rotor cavity abuts against the inner wall of the cavity to limit the pump head in the radial direction.
- the quick-change structure fixes the relative position of the pump head and the quick-change structure through the accommodating space formed by the flange and the limit block, and realizes the axial limitation of the buckle and the limitation of the pump head's rotation in and out direction through the first limit part, the second limit part and the locking unit, respectively, to achieve the purpose of quickly assembling and positioning the pump head, and there is no need to remove the flange.
- the pump head installation position can be quickly adjusted and the pump head can be replaced by turning the locking unit.
- the replacement process meets the design requirements of one-handed installation and two-handed disassembly, is easy to operate, and has high assembly and disassembly efficiency, which greatly saves assembly time and labor costs and facilitates later maintenance.
- FIG1 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application
- FIG2 is an enlarged view of the limit block at position A in FIG1 ;
- FIG3 is a schematic structural diagram of the housing of the pump head in an embodiment of the present application.
- FIG4 is an enlarged view of the buckle at position D in FIG3 ;
- FIG5 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG6 is an enlarged view of a limit block provided with a locking unit at position B in FIG5 ;
- FIG7 is a schematic structural diagram of a locking unit in an embodiment of the present application.
- FIG8 is a schematic structural diagram of a locking unit in an embodiment of the present application.
- FIG9 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG10 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG11 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG12 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG13 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- Figure 14 is a front view of Figure 13;
- FIG15 is an enlarged view of the contact between the limit block and the buckle at position C in FIG14;
- FIG16 is a bottom view of the quick-change structure for the pump head in an embodiment of the present application.
- FIG17 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG18 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG19 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG20 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application.
- FIG21 is a schematic structural diagram of the assembly of a magnetic levitation motor and a quick-change structure in an embodiment of the present application
- FIG22 is a schematic structural diagram of a magnetic levitation pump according to an embodiment of the present application.
- FIG23 is a cross-sectional view of the magnetic levitation pump along the axial direction in an embodiment of the present application.
- first means two or more, unless otherwise explicitly specified.
- the magnetic levitation motor is directly fixedly connected to the pump head, and the pump head is placed on the upper end of the magnetic levitation motor.
- multiple screws are inserted into the pump head and the magnetic levitation motor, and the screws are locked one by one to achieve a tight connection between the two.
- the pump head is removed and a new pump head is installed, and then the multiple screws are tightened one by one.
- the operation process is relatively cumbersome and inefficient when assembling and disassembling the pump head, and the operator needs to use both hands to install and replace the pump head, which requires a lot of time and labor costs.
- the magnetic levitation pump has the problem of needing to adjust the direction of the pump head outlet, that is, the installation direction of the pump head relative to the magnetic levitation motor. In this case, it is necessary to remove all the screws, rotate the relative position of the pump head with respect to the magnetic levitation motor to adjust the direction of the pump head outlet, and then lock the pump head after adjustment.
- the operation process is cumbersome and the purpose of quickly changing the assembly direction of the pump head cannot be achieved.
- the embodiments of the present application provide a quick-change structure and a magnetic levitation pump for a pump head.
- the quick-change structure fixes the relative position of the pump head and the quick-change structure through the accommodating space formed by the flange and the limit block, and realizes the axial limitation of the buckle and the limitation of the pump head in and out directions through the first limit part, the second limit part and the locking unit, respectively, to achieve the purpose of quickly assembling and positioning the pump head, and there is no need to remove the flange.
- the pump head installation position can be quickly adjusted and the pump head can be replaced by turning the locking unit, and the replacement process meets the design requirements of one-handed installation and two-handed disassembly, is easy to operate, and has high assembly and disassembly efficiency, which greatly saves assembly time and labor costs and facilitates later maintenance.
- the present application proposes a quick-change structure for a pump head
- the pump head 61 includes a shell 610
- the quick-change structure 1 includes a flange 10 and a limit unit
- the limit unit 20 includes a plurality of limit blocks 21 and a plurality of clips 22
- the plurality of limit blocks 21 are arranged at intervals along the circumferential direction on the upper end surface of the flange 10
- the plurality of limit blocks 21 and the flange 10 constitute an accommodating space of the shell 610
- the plurality of clips 22 are arranged at intervals on the outer circumference of the shell 610
- the side of the limit block 21 adjacent to the pump head 61 is provided with a first limit portion 210 for axially limiting the clip 22 and a second limit portion 211 for limiting the screw-in direction of the pump head 61
- at least one limit block 21 is provided with a locking unit 30, which can rotate relative to the limit block 21 and limit the screw-out direction of the pump head 61.
- the pump head 61 includes a housing 610, and the housing 610 is quickly positioned by a quick-change structure 1, thereby realizing rapid positioning of the pump head 61.
- the quick-change structure 1 includes a flange 10 and a limiting unit 20.
- the flange 10 is disc-shaped.
- the limiting unit 20 includes a plurality of limiting blocks 21 and a plurality of snaps 22.
- the plurality of limiting blocks 21 are arranged on the upper end face of the flange 10 at intervals along the circumferential direction.
- the plurality of limiting blocks 21 are arranged on the upper end face of the flange 10 at equal intervals.
- the limiting blocks 21 and the flange 10 can be integrally formed, or the limiting blocks 21 can be fixed to the flange 10 by fastener connection or welding. Those skilled in the art can determine the processing method of the limiting blocks 21 and the flange 10 according to actual needs and processes.
- the plurality of limiting blocks 21 and the flange 10 surround the accommodating space of the housing 610, and the housing 610 can be placed from top to bottom from the top of the accommodating space, so that the limiting blocks 21 limit the corresponding parts on the housing 610.
- a plurality of buckles 22 are arranged at intervals on the outer circumference of the housing 610.
- a plurality of buckles 22 are arranged at equal intervals on the outer circumference of the housing 610.
- Each buckle 22 is placed from the opening between two adjacent limit blocks 21 to ensure the initial positioning of the relative position of the pump head 61 and the quick-change structure 1.
- the pump head 61 is placed in the accommodating space, and the side of the limit block 21 adjacent to the pump head 61, that is, the inner circumference side of the limit block 21, achieves the purpose of limiting the buckle 22.
- the limit block 21 is provided with a first limiting portion 210 for axially limiting the buckle 22, and a second limiting portion 211 for limiting the screw-in direction of the pump head 61, and the screw-in direction is the direction shown by i 1 in Figure 10.
- the first limiting portion 210 for axial limiting can be axially limiting the top of the buckle 22, or it can be axially limiting the bottom of the buckle 22.
- the limiting block 21 can only limit the circumferential direction and screw-in direction of the pump head 61.
- the pump head 61 may also retreat in the opposite direction of the screw-in direction, i.e., the screw-out direction. Therefore, the screw-out direction of the pump head 61 is limited by providing a locking unit 30.
- the screw-out direction is the direction shown by i2 in Figure 16.
- At least one limiting block 21 is provided with a locking unit 30.
- the locking unit 30 can rotate relative to the limiting block 21 and limit the screw-out direction of the pump head 61.
- the number of locking units 30 can be determined by those skilled in the art according to actual needs. In this embodiment, providing one locking unit 30 can satisfy the requirement of limiting the screw-out direction of the pump head 61, thereby reducing production costs while satisfying the limiting function.
- the first limiting portion 210 mainly serves the purpose of axially limiting the buckle 22.
- the length of the first limiting portion 210 and the length of the buckle 22 must be greater than the length of the buckle 22 to ensure that the first limiting portion 210 can be closely matched with the buckle 22 during the entire process from the time the buckle 22 enters the limiting block 21 to the time the buckle 22 rotates to the final position.
- the first limiting portion 210 needs to extend from one end of the limiting block 21 along the screw-in direction of the pump head 61, that is, from the position where the buckle 22 initially enters the limiting block 21 along the screw-in direction of the pump head 61, so as to ensure that when the buckle 22 rotates along the screw-in direction, the first limiting portion 210 always has a portion that can axially limit the buckle 22.
- the first limiting portion 210 can be axially limited by the top of the buckle 22 or by the bottom of the buckle 22.
- the first limit portion 210 when the buckle 22 rotates into the limit block 21, the first limit portion 210 is tightly fitted with the top of the buckle 22, and a friction force is applied to the top of the buckle 22 through the tight fit relationship, so as to further achieve axial limitation of the buckle 22.
- the relative position of the pump head 61 and the quick-change structure 1 is limited mainly by the friction force provided by the first limit portion 210.
- the second limit portion 211 mainly serves to limit the screw-in direction of the buckle 22.
- the second limit portion 211 provides a function of limiting the pump head 61 in the screw-in direction, that is, limiting the buckle 22 in the screw-in direction, limiting the movement stroke of the pump head 61 in the screw-in direction, so as to ensure that the pump head 61 is screwed in a suitable distance relative to the quick-change structure 1, and prevent the pump head 61 from being screwed out of the limit block 21.
- the side of the limit block 21 in this embodiment adjacent to the pump head 61 is provided with a groove 212, and the groove 212 can realize the function of axially limiting the top of the buckle 22 and limiting the screw-in direction of the pump head 61.
- the groove 212 extends from one end of the limit block 21 along the screw-in direction, that is, it extends from the position where the buckle 22 initially enters the limit block 21.
- the setting position of the groove 212 in the axial direction of the limit block 21 can be determined according to the position of the buckle 22 relative to the housing 610 in the axial direction.
- the groove 212 is provided at the bottom of the side of the limit block 21 adjacent to the pump head 61, ensuring that the limit block 21 has sufficient mechanical strength while meeting the design requirements of the relative position of the pump head 61 and the quick-change structure 1.
- the top wall 2120 of the groove 212 is configured as the first limiting portion 210 to achieve the purpose of axially limiting the buckle 22; the inner wall 2121 of the groove 212 is configured as the second limiting portion 211 to achieve the purpose of limiting the screwing direction of the pump head 61.
- the shape of the groove 212 matches the shape of the buckle 22, and the axial dimension of the groove 212 is substantially consistent with the axial dimension of the buckle 22.
- the top wall 2120 of the groove 212 can tightly fit with the top of the buckle 22, and the top wall 2120 of the groove 212 provides a friction force to the top of the buckle 22.
- the circumferential dimension of the groove 212 is larger than the circumferential dimension of the buckle 22, ensuring that the groove 212 has sufficient space in the circumferential direction to allow the buckle 22 to rotate and fit within the groove 212, thereby limiting the screwing direction of the pump head 61.
- the groove 212 needs to limit the screw-in direction of the pump head 61, the groove 212 needs to have a surface that blocks the limit block in the screw-in direction to limit the movement of the pump head 61 in the screw-in direction.
- the groove has a top wall surface 2120 and a stop surface 2122.
- the first limiting portion is configured as the top wall surface 2120 of the groove to achieve the purpose of axially limiting the top of the buckle 22.
- the second limiting portion is configured as the stop surface 2122 of the groove.
- the stop surface 2122 is configured at the tail of the groove along the screw-in direction of the pump head, that is, the limiting buckle 22 can only rotate within the space formed by the top wall surface 2120 and the stop surface 2122, to prevent the buckle 22 from rotating out of the limit block.
- the groove also includes an entry surface 2121.
- the entry surface 2121 and the stop surface 2122 are sequentially arranged along the screw-in direction of the pump head to form the side wall surface of the groove. Since the side wall surface is a uniformly extended surface without bending, it is impossible to block the movement of the pump head 61 in the screw-in direction. Therefore, in this embodiment, the side wall surface of the groove 212 is configured to form a certain angle ⁇ , that is, the entry surface 2121 and the stop surface 2122 form a certain angle ⁇ . In order to ensure that the stop surface 2122 can play a blocking role, the range of the angle ⁇ between the entry surface 2121 and the stop surface 2122 needs to be configured to be 90° ⁇ 180°.
- the stop surface 2122 can play a blocking role on the pump head 61.
- the specific shapes of the entry surface 2121 and the stop surface 2122 can be determined by those skilled in the art according to actual needs.
- the inner wall surface 2121 is sequentially configured as an arc surface and an inclined surface along the screw-in direction of the pump head.
- the inner wall surface 2121 is also configured as a plane and an inclined surface in sequence along the screw-in direction of the pump head, including but not limited to this, and the shape of the buckle 22 is set accordingly according to the shape of the groove 212.
- the entry surface 2121 is set as an arcuate surface, and the portion of the buckle 22 that cooperates with the entry surface 2121 is also set as an arcuate surface.
- the arcuate surface facilitates the rotation of the buckle 22 relative to the groove 212, and the rotation is relatively labor-saving, so as to ensure that the buckle can smoothly enter the limit block, which is convenient for the operator to rotate the pump head with one hand to achieve rapid positioning of the pump head and the quick-change structure.
- the pump housing is circular, multiple arcuate surfaces are approximately enclosed to form a circle and are configured as concentric circles with the housing 610, which facilitates the relative positioning of the pump head 61 and the quick-change structure 1, while making the rotation of the pump head 61 relatively labor-saving.
- the stop surface 2122 is set as an inclined surface, and the inclined surface serves the purpose of limiting the screw-in direction of the pump head 61.
- the part where the buckle 22 cooperates with the stop surface 2122 is also set as a slope, and the two slopes abut more firmly, and the pump head 61 cannot rotate further.
- the stop surface 2122 blocks the further rotation of the buckle 22, and further blocks the further rotation of the pump head 61.
- At least one of the limit blocks 21 is provided with an accommodating cavity 213, specifically refer to Figure 9.
- the number of accommodating cavities 213 is adapted to the number of locking units 30.
- a mounting hole 34 is provided at the bottom of the accommodating cavity, and a rotating connector is provided in the mounting hole 34, and the rotating connector is passed through the bottom of the mounting hole 34 into the interior of the accommodating cavity.
- the top of the rotating connector can be located inside the top of the accommodating cavity or below the top wall of the accommodating cavity or pass through the top of the accommodating cavity.
- the top of the rotating connector is located inside the top of the accommodating cavity or below the top wall of the accommodating cavity, which ensures that the mounting hole 34 of the rotating connector is not exposed at the top of the limit block, making the limit block more beautiful.
- a locking unit 30 is correspondingly configured in a receiving cavity 213.
- the locking unit 30 is rotatably connected to the limit block 21 through the rotating connection member, and the locking unit 30 can perform rotational movement toward the pump head 61 and rotational movement away from the pump head 61 in the receiving cavity 213.
- the receiving cavity 213 is configured as a placement space for the locking unit 30 and limits the movement stroke of the locking unit 30 rotating toward the pump head 61 and rotating away from the pump head 61.
- the buckle 22 When the pump head 61 rotates in the screw-in direction and the buckle 22 enters one end of the limit block 21, the buckle 22 abuts against the locking unit 30 and pushes the locking unit 30 to rotate away from the pump head 61, so as to make room for the buckle 22 to rotate in the screw-in direction. Then, the locking unit 30 rotates toward the pump head 61 and limits the buckle 22 in the screw-out direction, thereby preventing the pump head 61 from rotating in the screw-out direction and disengaging from the quick-change structure 1.
- the locking unit 30 includes a hook 31 and a torsion spring 32.
- the hook 31 includes a hook body 310, a handle 311 and a hook portion 312.
- the handle 311 and the hook portion 312 are respectively arranged at the two ends of the hook body 310, and the handle 311 is configured so that the operator pushes the hook 31 to rotate, and the hook portion 312 is configured to abut against the limit block 21 to achieve the limit of the direction in which the pump head 61 is screwed out.
- the hook body 310, the handle 311 and the hook portion 312 can be integrally formed or fixedly connected together by fasteners.
- the hook body 310 is rotatably connected to the limit block 21 by a pin 33, so that the hook 31 rotates toward the pump head 61 and rotates away from the pump head 61.
- the shape of the handle 311 is roughly "L"-shaped.
- the handle 311 is configured to extend at one end of the hook body 310 at a certain angle.
- the angle can be a right angle or an obtuse angle.
- the specific angle can be determined by technical personnel in this field according to actual needs to facilitate the application of force points and facilitate pushing or pressing the hook 31.
- the rotatable connection member can be configured as a pin, with the hook 31 and the stop block 21 rotatably connected via a pin 33.
- a mounting hole 34 is provided along the axial direction of the accommodating cavity 213, and the pin 33 is disposed within the mounting hole 34 to achieve the rotatable connection between the hook 31 and the stop block 21.
- a torsion spring 32 is disposed on the pin 33 and above the hook body 310. The axial position of the pin 33 relative to the stop block 21 is determined according to actual usage and is not limited here.
- a mounting hole 34 is provided at the bottom of the accommodating cavity 213.
- a pin 33 extends from the bottom of the mounting hole 34 through the mounting hole 34, the hook body 310, and the torsion spring 32, so that the hook body 310 and the torsion spring 32 are all rotatably connected to the stop block 21 via the pin 33.
- a preset gap is provided between the top of the pin 33 and the top wall of the accommodating cavity 213, or the top of the pin 33 is inserted into the top of the accommodating cavity 213, so that the top surface 220 of the stop block 21 is smooth and flat, without exposing the mounting hole 34, which is more aesthetically pleasing.
- This design ensures that the hook 31 can rotate relative to the stop block 21 while improving the aesthetics of the quick-change mechanism 1.
- a mounting hole 34 can be provided at the top of the accommodating cavity 213, and the pin shaft 33 passes through the mounting hole 34, the torsion spring 32 and the hook body 310 in sequence from the top of the mounting hole 34, so that the hook body 310 and the torsion spring 32 are all rotatably connected to the limit block 21 through the pin shaft 33.
- the bottom of the pin shaft 33 is connected to the bottom of the limit block 21, and the top of the limit block 21 can see the top of the pin shaft 33 and the connection point.
- a limiting groove 3100 is provided on the hook body 310.
- the first end 320 of the torsion spring 32 is disposed within the limiting groove 3100, while the second end 321 of the torsion spring 32 abuts the sidewall of the accommodating chamber 213.
- the first end 320 abuts the limiting groove 3100 at both ends along its length, preventing the first end 320 from moving within the limiting groove 3100.
- the position of the second end 321 is fixed by the sidewall of the accommodating chamber 213. This allows the hook 31 to rotate away from the pump head 61 while simultaneously compressing the torsion spring 32 to a certain distance.
- the compressed distance of the torsion spring 32 in turn provides a rebound force, driving the hook 31 to rotate toward the pump head 61, thereby achieving interaction between the hook 31 and the torsion spring 32.
- the relative position setting of the hook 31 and the torsion spring 32 can not only realize that the hook 31 rotates back toward the pump head 61 under the push of the buckle 22 while compressing the torsion spring 32, but also can drive the hook 31 to automatically rotate toward the pump head 61 under the rebound force of the torsion spring 32 to achieve the limitation of the direction of the pump head 61 being screwed out.
- the hook 31 and the torsion spring 32 interact with each other.
- the operator only needs to rotate the pump head 61 with one hand to realize the automatic locking function of the hook 31, thereby realizing the function of screwing in and limiting the pump head 61.
- the operation is simple, which greatly improves the efficiency of assembling and disassembling the pump head 61.
- the axial orientation of the torsion spring in this application is determined by actual usage and is not limited here.
- the hook body 310 and the torsion spring 32 can be oriented toward the top wall of the accommodating chamber 213 or toward the bottom of the accommodating chamber 213 within the accommodating chamber 213.
- the torsion spring 32 in this embodiment is disposed between the bottom wall of the accommodating chamber 213 and the hook body 310, that is, the side of the hook body 310 where the upper limit groove 3100 is located is adjacent to the bottom wall of the accommodating chamber 213, the limit groove is close to the bottom wall of the accommodating chamber 213, and the pin connects the mounting hole 34, the torsion spring 32, and the hook body 310 in sequence from the bottom of the accommodating chamber 213.
- a torsion spring 32 is provided between the hook body 310 and the bottom wall of the accommodating chamber 213, so that there is no direct contact between the hook body 310 and the bottom wall of the accommodating chamber 213. This prevents the hook body 310 from rotating for a long time and causing friction between the hook body 310 and the bottom wall of the accommodating chamber 213 to generate debris, which could affect the normal rotation of the hook and even damage the hook body 310, thereby affecting the locking unit's function of limiting the pump head.
- the contact surface between the hook body 310 and the torsion spring 32 is relatively small, and the friction surface of the hook body 310 during rotation is also relatively small, which to a certain extent reduces the loss of the hook body 310 and the debris generated by rotational friction.
- the pin shaft is axially higher than the hook body 310, so that the pin shaft is fixed by a cotter pin at the end that is higher than the hook body.
- the torsion spring 32 in this embodiment can also be disposed between the top wall of the accommodating cavity 213 and the hook body 310.
- the side of the hook body 310 where the upper limit groove 3100 is located is adjacent to the top wall of the accommodating cavity 213, with the upper limit groove 3100 being close to the top wall of the accommodating cavity 213.
- a pin connects the mounting hole 34, the hook body 210, and the torsion spring 32 in sequence from the bottom of the accommodating cavity 213.
- the bottom of the hook body 210 contacts the bottom wall of the accommodating cavity 213, generating friction between the hook body 210 and the bottom wall of the accommodating cavity 213 during rotation, thereby generating debris.
- the service life of the hook body in this embodiment is slightly shorter.
- the hook and torsion spring 32 are disposed toward the top wall of the accommodating cavity 213, making installation more convenient.
- the pin shaft is higher in the axial direction than the torsion spring 32 , so that the pin shaft is fixed by a cotter pin at one end higher than the torsion spring 32 .
- a handle extends from one end of the hook body away from the hook portion toward the hook portion.
- the handle is provided with a portion for the operator to apply pressure with his hand, which is defined as a pressure-applying portion 3110 in this embodiment.
- the pressure-applying portion 3110 in this embodiment extends along the circumferential direction of the pump head.
- the pressure-applying portion 3110 extends in an arc shape downward and then upward along the screwing direction of the pump head. Referring to Figure 8, the portion extending in an arc shape upward is the portion that the operator presses. To facilitate the operator's use, the portion extending in an arc shape upward is provided with an anti-slip portion 3111.
- the length of the pressure-applying portion 3110 extending in the circumferential direction depends on the space that the quick-change structure 1 has in the circumferential direction. Since the magnetic levitation motor 62 and the pump head 61 are both arranged in the axial direction of the quick-change structure 1, no other structure is provided in the circumferential direction to block the handle body 3110.
- the pressure-applying portion 3110 extends in the circumferential direction for the operator to contact the pressure-applying portion 3110 and press it to rotate back toward the pump head.
- the design of the handle 311 structure in this embodiment is not only more beautiful, but also easier for the operator to operate. When disassembling the pump head, the operator only needs to press the pressure-applying portion 3110 in the direction toward the limit block to disengage the hook of the hook from the buckle. The handle can be pressed with less pressing force, and the operation is more convenient and labor-saving.
- the pressure-applying portion 3110 in this embodiment extends upward or downward in the axial direction.
- the angle may be a right angle or an obtuse angle.
- the specific angle can be determined by those skilled in the art according to actual needs, so as to facilitate the application of the force point and facilitate the pushing of the hook 31.
- the length of the extension of the handle body 3110 depends on the space provided on the upper or lower side of the quick-change structure 1 to avoid interference between the handle body 3110 and the magnetic levitation motor 62 or the pump head 61 in the axial direction.
- the operator needs to contact the pressure-applying portion 3110 and rotate the handle in the direction away from the pump head. A certain driving force must be applied to achieve the rotation of the handle.
- the pulling force will be greater than the pressing force, and the operator will be more laborious when operating.
- the shape of the handle includes but is not limited to this. Those skilled in the art can design the shape of the handle according to actual needs.
- the present application provides an anti-slip portion 3111 on the outer edge surface of the pressure portion 3110 of the handle.
- the anti-slip portion 3111 is provided on the outer edge surface contacted when the operator presses the pressure portion 3110 or dials the pressure portion 3110, with reference to FIG8 .
- the anti-slip portion 3111 can be configured as an anti-slip pattern or an anti-slip protrusion, and the anti-slip pattern can be configured as a thread or a pattern, including but not limited to the above.
- the anti-slip portion 3111 can achieve the purpose of anti-slip when pressing or dialing the handle 311, that is, pressing the pressure portion 3110 or dialing the pressure portion 3110, it can be sufficient.
- the anti-slip portion 3111 can increase the friction between the operator's hand and the handle body 3110, preventing the operator's hand from slipping on the handle 311 without pressing or moving the handle 311. This helps save time in assembling and disassembling the pump head 61, thereby improving efficiency.
- the shape of the handle 311 and the design of the anti-slip portion 3111 include but are not limited to these. As long as the function of pressing or moving the hook 31 can be achieved, it falls within the scope of protection of this application. Those skilled in the art can design the shape of the handle 311 and the shape and position of the anti-slip portion 3111 according to actual needs to facilitate operation by the operator.
- one end of the limit block 21 and the top of its inner side form a blocking portion 214.
- the blocking portion 214 is the portion of the limit block 21 on the side adjacent to the pump head 61.
- the pump head 61 needs to be inserted from top to bottom into the accommodating space formed by the flange 10 and the limit block 21.
- the maximum movement stroke of the hook 31 is greater than the axial length of the accommodating space.
- the part of the side of the limit block 21 adjacent to the pump head 61 and one end thereof are configured as a blocking portion 214, so that the hook 31 and the torsion spring 32 have an interaction force in the initial state, the torsion spring 32 has a certain amount of compression, and the hook portion 312 of the hook 31 abuts against the blocking portion 214, limiting the rotation stroke of the limit hook 31 toward the pump head 61, thereby preventing the hook 31 from protruding too much from the limit block 21 in the radial direction, affecting the smooth insertion of the pump head 61.
- the setting of the blocking portion 214 makes it possible for the hook portion 312 to abut against the blocking portion 214, and the hook 31 still tends to move toward the pump head 61 under the action of the rebound force of the torsion spring 32, and the blocking portion 214 then blocks the hook 31 from moving toward the pump head 61.
- the hook 31 will no longer rotate except under the action of manpower.
- the buckle has a top surface 220, a first outer edge surface 221, and a second outer edge surface 222 that cooperate with the groove, refer to Figure 4.
- the top surface 220 is configured as an inclined surface that tilts downward toward the screw-in direction of the pump head, so that when the buckle is screwed into the quick-change structure, the top wall surface 2120 of the groove can slowly and tightly cooperate with the inclined surface until the top wall surface 2120 is tightly fitted with the highest point of the buckle, applying a downward pushing force to the buckle, so that the pump head and the motor cooperate more tightly.
- the first outer edge surface 221 and the second outer edge surface 222 are arranged in sequence along the screw-in direction of the pump head, the first outer edge surface 221 is configured as an arc-shaped surface that cooperates with the entry surface 2121, and the second outer edge surface 222 is configured as an inclined surface that tilts downward toward the screw-in direction of the pump head to cooperate with the stop surface 2122.
- the first outer edge surface 221 may or may not abut against the buckle 22.
- the first limiting portion 210 i.e., the top wall surface 2120 of the groove
- the pump head 61 will be subjected to two forces in the axial direction and the rotational direction, and the pump head 61 will be difficult to rotate. Therefore, when the first outer edge surface 221 does not abut against the buckle 22, the first outer edge surface 221 only needs to achieve the purpose of limiting the movement stroke of the pump head 61 along the rotational direction.
- a rotor chamber 6100 and an impeller chamber 6101 are formed in the housing 610, refer to Figure 3.
- the rotor chamber 6100 is arranged on one side of the impeller chamber 6101.
- the radial dimension of the rotor chamber 6100 is smaller than the radial dimension of the impeller chamber 6101.
- the buckle 22 is arranged on the outer circumference of the impeller chamber 6101 and the bottom of the buckle 22 is located on the same plane as the bottom of the impeller chamber 6101.
- the rotor chamber 6100 is placed at the lower part of the flange 10, and the impeller chamber 6101 is placed at the upper part of the flange 10, so that the upper end surface of the flange 10, the bottom of the buckle 22, and the bottom of the impeller chamber 6101 are located on the same radial plane, so that the relative position of the pump head 61 relative to the quick-change structure 1 meets the design requirements while ensuring that the quick-change structure 1 has good mechanical strength.
- a liquid outlet 6102 is formed on the housing 610 to communicate with the interior of the impeller chamber 6101.
- the opening between two adjacent limit blocks 21 is configured as a placement opening for the liquid outlet 6102. Multiple limit blocks 21 form multiple placement openings for the liquid outlet 6102.
- the number of installation directions of the pump head 61 depends on the number of limit blocks 21.
- four limit blocks 21 are set on the flange 10, and the opening between two adjacent limit blocks 21 is a placement opening for a pump head 61.
- the four limit blocks 21 have four openings, and the pump head 61 can achieve four installation directions at different angles to meet different needs.
- the direction in which the liquid outlet 6102 is placed is the direction in which the pump head 61 is placed, and the position and number of the liquid outlet 6102 are not limited.
- the liquid outlet 6102 is arranged on the circumferential side of the pump housing, and the number of the liquid outlet 6102 is not limited. For example, it can be one or two liquid outlets 6102 along the tangential direction of the circumference.
- the pump housing may include a top cover and a lower housing, and the liquid outlet 6102 is formed on the lower housing. In order to ensure that when the liquid outlet 6102 is placed between the openings of adjacent limit blocks 21, the buckle 22 can also move a certain stroke and correspond to the limit blocks 21.
- a buckle 22 is provided near the position of the liquid outlet 6102, and the liquid outlet 6102 and the buckle 22 adjacent to it are simultaneously arranged in the opening area between adjacent limit blocks 21.
- the liquid outlet and a buckle are arranged in the placement port.
- the circumferential distance between the side of the buckle facing away from the liquid outlet and the side of the liquid outlet facing away from the buckle is less than or equal to the circumferential distance of the placement opening.
- the circumferential distance between the side of the buckle facing away from the liquid outlet and the side of the liquid outlet facing the buckle is greater than or equal to the circumferential distance of the groove. This ensures that after the buckle 22 rotates to its maximum stroke in the screwing direction, the liquid outlet 6102 and the limiting block 21 abut or still have a certain circumferential distance, thereby meeting the design requirement that the pump head 61 can be properly assembled within the quick-change structure 1.
- the specific working principle of the quick-change structure 1 provided in the above embodiment is as follows: when the pump head 61 rotates along the screw-in direction until the buckle 22 abuts against the hook 312, as shown in Figure 11, the pump head 61 continues to rotate, and the buckle 22 abutting against the hook 31 pushes the hook 31 to rotate back toward the pump head 61, as shown in Figures 14 and 15, and then the hook 31 drives the torsion spring 32 to rotate back toward the pump head 61, as shown in the direction i3 in Figure 1, and the torsion spring 32 produces a certain amount of compression; when the buckle 22 passes over the hook 312 12 , the hook 31 rotates until it abuts against the blocking portion 214, as shown in FIG13 , thereby limiting the pump head 61 in the direction of screwing out.
- the pump head 61 is further rotated until the buckle 22 abuts against the inner wall surface 2121 of the groove 212, thereby limiting the pump head 61 in the direction of screwing in.
- the top wall surface 2120 of the groove 212 limits the top of the buckle 22 in the axial direction.
- the quick-change structure 1 also includes at least one rubber stopper 40, refer to Figure 15.
- a blind hole is provided on one side of the limit block 21 adjacent to the pump head 61, and the blind hole is provided in the portion of the stop surface 2122 of the groove 212.
- the rubber stopper 40 is correspondingly configured in the blind hole and protrudes in the radial direction to abut against the buckle 22.
- the rubber stopper 40 then serves to limit the circumferential and radial directions of the buckle to prevent the buckle from moving.
- the blind hole can extend in the axial direction, refer to Figure 16, or extend in the radial direction, refer to Figure 17, including but not limited to this, it is only necessary to ensure that the rubber stopper 40 is configured in the blind hole to abut against the buckle 22, and further apply a rotational force in the direction of screwing out to the pump head 61.
- the pump head 61 As the pump head 61 rotates to the maximum movement stroke with the groove 212, that is, when the inclined surface of the buckle 22 abuts the inclined surface of the groove 212, as shown in Figures 12 and 13, the pump head 61 stops moving. However, since the pump head 61 only has the top wall surface 2120 of the groove 212 to exert friction on it at this time, which acts as a limit in the axial direction, when the pump head 61 rotates to the point where the buckle abuts the stop surface 2122, the hook portion does not hook the side of the buckle adjacent to the hook portion. At this time, the pump head will have the problem of rotating in the circumferential direction, which to a certain extent affects the stable assembly of the pump head 61 relative to the quick-change structure 1.
- the side of the buckle adjacent to the hook portion is configured as an inclined surface, and the inclined surface matches the shape of the hook portion so that the hook portion can firmly hook the inclined surface.
- a rubber plug is provided on the stop surface 2122 in this embodiment.
- This component force is directed toward the direction of the pump head to rotate a certain distance in the direction of the pump head to abut against the hook on the side of the buckle adjacent to the hook, ensuring that the pump head no longer rotates, thereby fixing the position of the pump head relative to the quick-change structure and achieving stable assembly of the pump head.
- the rubber plug 40 can increase the friction force of the buckle in the circumferential and radial directions. The circumferential friction force causes the buckle 22 to slide back, further making the pump head 61 more firmly fixed.
- the number of blind holes is set to 1, and the number of blind holes depends on the number of rubber plugs that need to be set.
- One blind hole can prevent the pump head 61 from automatically rotating a certain distance in the screw-out direction after being rotated to the right position in the screw-in direction, while reducing production costs and processes.
- the blind hole is preferably arranged on the limit block 21 where the locking unit 30 is not provided, so that there is enough space on the side of the limit block 21 adjacent to the pump head 61 to open the blind hole.
- the number of rubber stoppers 40 includes one but is not limited to this.
- the number and specific positions of the rubber stoppers 40 can be determined by those skilled in the art according to actual needs.
- one rubber stopper 40 can achieve the purpose of limiting the direction in which the pump head 61 is screwed out. Therefore, the present application only requires one small rubber stopper.
- the limit blocks 21 correspond to the buckles 22 one by one, and the number of the two is equal, and the number of the locking units 30 is less than or equal to the number of the limit blocks 21 or the buckles 22.
- the limit blocks 21 and the buckles 22 recorded in the drawings disclosed in the present application are configured as 4, and the locking unit 30 is configured as 1, which is an optional embodiment of the present application.
- the number of limit blocks 21, buckles 22 and locking units 30 includes but is not limited to this, and those skilled in the art can set the number of limit blocks 21, buckles 22 and locking units 30 according to actual needs.
- the four limit blocks 21 constitute the four installation directions of the pump head 61, and the opening between two adjacent limit blocks 21 is an installation direction of the pump head 61, so that the installation direction of the pump head 61 can be selected in multiple ways to meet actual use needs. Since the pump head 61 in this application is relatively small in size, one locking unit 30 can limit the rotational direction of the pump head 61. Therefore, one locking unit 30 is set to save costs while meeting the function of limiting the rotational direction of the pump head 61.
- the present application also discloses a magnetic levitation pump 60, as shown in Figures 21 and 22.
- the magnetic levitation pump 60 includes a magnetic levitation motor 62, a pump head 61, and a quick-change structure 1 for the pump head 61.
- the pump head 61 includes a housing 610 and a rotor impeller disposed within the housing 610.
- the housing 610 includes a rotor cavity 6100 and an impeller cavity 6101.
- the rotor cavity 6100 is disposed on one side of the impeller cavity 6101, and the radial space of the rotor cavity 6100 is smaller than the radial space of the impeller cavity 6101.
- the rotor portion of the rotor impeller is disposed within the rotor cavity 6100, and the blade portion of the rotor impeller is disposed within the impeller cavity 6101.
- the housing 610 is also formed with a liquid inlet 6103 and a liquid outlet 6102 that communicate with the impeller chamber 6101.
- the liquid inlet 6103 is located at the top center of the housing 610, and the liquid outlet 6102 is located on the circumference of the housing 610.
- the pump head 61 is fixed to the magnetic levitation motor 62 via a quick-change structure 1.
- the magnetic levitation motor 62 includes a stator.
- the magnetic body of the rotor portion of the rotor impeller corresponds to the stator of the magnetic levitation motor 62.
- the stator is configured to generate a magnetic field to drive the rotor impeller to rotate and levitate.
- a plurality of bolt holes 50 are provided at intervals in the circumferential direction of the flange 10, and corresponding bolt holes 50 are provided on the magnetic levitation motor 62.
- Bolts are passed through the bolt holes 50 on the flange 10 and the bolt holes 50 on the magnetic levitation motor 62 in sequence to achieve a fixed connection between the quick-change structure 1 and the magnetic levitation motor 62.
- the position of the bolt holes 50 on the flange 10 is preferably configured at the outer edge of the limit block 21, and the number of the bolt holes 50 is preferably configured to be equal to the number of the limit blocks 21, that is, one bolt hole 50 is provided at the outer edge of each limit block 21.
- the position and number of the bolt holes 50 include but are not limited to these. Those skilled in the art can set the position and corresponding number of the bolt holes 50 on the flange 10 according to actual needs to meet the purpose of firmly fixing the quick-change structure 1.
- the magnetic levitation motor 62 can also limit the pump head 61 radially, so that the pump head 61 is more firmly mounted on the magnetic levitation motor 62.
- a cavity 620 is provided inside the magnetic levitation motor 62. As shown in FIG23 , the cavity 620 is preferably located in the middle of the magnetic levitation motor 62 and extends inward from the end of the magnetic levitation motor 62.
- a stator is provided inside the magnetic levitation motor 62. The stator corresponds radially to the rotor portion of the rotor impeller.
- the rotor portion of the rotor impeller is disposed within the cavity 620 of the magnetic levitation motor 62. Since the rotor portion of the rotor impeller is disposed within the rotor cavity 6100, the rotor cavity 6100 is also disposed within the cavity 620. When the rotor cavity 6100 is placed within the cavity 620, the outer wall of the rotor cavity 6100 abuts against the inner wall of the cavity 620 to radially limit the pump head 61.
- the specific assembly method of the magnetic levitation pump 60 is to first fix the quick-change structure 1 on the top of the magnetic levitation motor 62 by bolts, and then put the pump head 61 from top to bottom into the magnetic levitation motor 62.
- the rotor cavity 6100 of the pump head 61 is correspondingly placed in the cavity 620 of the magnetic levitation motor 62 and abuts against it to achieve radial limitation of the rotor cavity 6100 by the cavity 620; then rotate the pump head 61 in the screwing direction so that the buckle 22 on the housing 610 rotates.
- the handle 311 of the hook 31 is moved in the direction away from the pump head 61, as shown in FIG18 , so that the hook portion 312 of the hook 31 does not contact the blocking portion 214.
- the pump head 61 is rotated in the direction of screwing out, as shown in FIG19 , so that the hook 312 of the hook 31 does not contact the blocking portion 214.
- the pump head 61 is rotated in the direction of screwing out, as shown in FIG19 , so that the hook 22 is disengaged from the limit block 21, and the pump head 61 is removed from the magnetic levitation motor 62 from bottom to top.
- the embodiments of the present disclosure provide a quick-change structure for a pump head and a magnetic levitation pump, which can realize rapid assembly and positioning of the pump head without removing the flange, and the replacement process meets the design requirements of one-handed installation and two-handed disassembly. It is easy to operate, and the assembly and disassembly efficiency is high, which greatly saves assembly time and labor costs and facilitates later maintenance.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求于2024年04月10日提交中国专利局的申请号为202410425274.9、名称为“泵头用快换结构及磁悬浮泵”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure claims priority to Chinese patent application number 202410425274.9, filed with the Patent Office of China on April 10, 2024, entitled “Quick-change structure for pump head and magnetic levitation pump,” the entire contents of which are incorporated herein by reference.
本申请涉及了磁悬浮技术领域,具体的是一种泵头用快换结构及磁悬浮泵。The present application relates to the field of magnetic levitation technology, and specifically to a quick-change structure for a pump head and a magnetic levitation pump.
磁悬浮电机是一种利用磁场力将转子悬浮,使转子和定子之间没有任何机械接触的磁悬浮旋转驱动器,磁悬浮电机可以是磁轴承电机、无轴承电机或无轴承薄片电机等。A magnetic levitation motor is a magnetic levitation rotary drive that uses magnetic field force to suspend the rotor so that there is no mechanical contact between the rotor and the stator. The magnetic levitation motor can be a magnetic bearing motor, a bearingless motor or a bearingless thin-film motor.
磁轴承电机也称为磁轴承,是将旋转驱动的电机与轴向磁轴承或/和径向磁轴承或/和轴径混合磁轴承等结合在一起而不是集成在一起的电机。A magnetic bearing motor, also known as a magnetic bearing, is a motor that combines a rotary drive motor with an axial magnetic bearing or/and a radial magnetic bearing or/and an axial-diameter hybrid magnetic bearing, rather than integrating them together.
无轴承电机是将电机旋转与悬浮功能集成在一起的电机,无轴承电机在产生旋转驱动磁场的绕组上,再加绕一套绕组产生激励磁场,两种磁场相互作用打破原有驱动磁场的平衡分布从而产生作用在转子上的径向力,通过控制电机中的径向力实现转子的悬浮。与磁轴承电机相比,无轴承电机的磁悬浮绕组绕在定子上,不占用额外的径向空间,在一定程度上克服了磁轴承的体积大和成本高的缺点。早期的无轴承电机为了实现电机转子在五个自由度上的悬浮,一般需要两个无轴承电机和一个轴向磁轴承构成。A bearingless motor integrates motor rotation and suspension functions. A bearingless motor uses an additional winding on top of the winding that generates the rotating drive magnetic field to generate an excitation magnetic field. The interaction between the two magnetic fields disrupts the balanced distribution of the original drive magnetic field, generating a radial force on the rotor. The rotor is suspended by controlling the radial force in the motor. Compared to magnetic bearing motors, the magnetic suspension winding of a bearingless motor is wound around the stator and does not occupy additional radial space, thus overcoming the disadvantages of the large size and high cost of magnetic bearings to a certain extent. In order to achieve suspension of the motor rotor in five degrees of freedom, early bearingless motors generally required two bearingless motors and an axial magnetic bearing.
无轴承薄片电机是一种特殊的无轴承电机,继承了无轴承电机的优点,且转子的轴向长度与直径比很小,呈薄片状,省去了轴向磁轴承,利用无轴承技术实现转子的旋转和径向上的主动悬浮,利用机械结构构成的磁路实现除径向和转子旋转自由度外的另外三个自由度的被动悬浮,具有高洁净,无析出,无颗粒,无动密封,性能优越的特点,在生物化学、医疗、半导体制造等超纯净驱动领域具有良好的应用前景。The bearingless thin-film motor is a special bearingless motor that inherits the advantages of bearingless motors. The axial length to diameter ratio of the rotor is very small and it is thin-film, eliminating the need for axial magnetic bearings. The bearingless technology is used to achieve rotor rotation and active radial suspension. The magnetic circuit formed by the mechanical structure is used to achieve passive suspension of the other three degrees of freedom in addition to the radial and rotor rotational degrees of freedom. It has the characteristics of high cleanliness, no precipitation, no particles, no dynamic seals, and superior performance. It has good application prospects in ultra-pure drive fields such as biochemistry, medical care, and semiconductor manufacturing.
除特别说明外,名词磁悬浮电机指利用磁场力将转子悬浮,使转子和定子之间没有任何机械接触的磁悬浮旋转驱动器。Unless otherwise specified, the term magnetic levitation motor refers to a magnetic levitation rotary drive that uses magnetic field force to suspend the rotor so that there is no mechanical contact between the rotor and stator.
磁悬浮电机可以组配不同功能的装配件,从而成为不同应用需求的磁悬浮设备,以适应不同的应用场景。磁悬浮设备可以配置为磁悬浮泵、磁悬浮搅拌器等。在磁悬浮泵的应用中,磁悬浮泵包括磁悬浮电机和泵头,泵头包括泵壳和设于泵壳内的叶轮,磁悬浮转子既是磁悬浮电机的转子,又是泵的叶轮的一部分,可以是例如永磁转子或短路笼式转子或磁阻转子,磁悬浮定子既是旋转驱动的定子,又是磁悬浮的定子,磁悬浮定子配置为驱动转子叶轮旋转和悬浮。Magnetic levitation motors can be equipped with components of different functions to create magnetic levitation devices tailored to different application requirements, adapting to different application scenarios. Magnetic levitation devices can be configured as magnetic levitation pumps, magnetic levitation agitators, and the like. In the application of a magnetic levitation pump, the magnetic levitation pump includes a magnetic levitation motor and a pump head. The pump head includes a pump housing and an impeller disposed within the pump housing. The magnetic levitation rotor is both the rotor of the magnetic levitation motor and part of the pump's impeller. It can be, for example, a permanent magnet rotor, a short-circuit cage rotor, or a reluctance rotor. The magnetic levitation stator is both a rotationally driven stator and a magnetically levitated stator. The magnetic levitation stator is configured to drive the rotor impeller to rotate and levitate.
目前,在磁悬浮泵的整体结构中,磁悬浮电机与泵头直接固定连接,泵头放置在磁悬浮电机的上端部,调整好两者的相对位置再通过多个螺钉依次穿设在泵头与磁悬浮电机中,一一锁紧实现两者的紧固连接。磁悬浮泵经过长时间使用泵头发生损坏或根据实际需求需更换泵头时,需将连接磁悬浮电机与泵头的多个螺钉全部拆掉,取下泵头安装新的泵头,再将多个螺钉一一锁紧。因此,在装配和拆卸更换泵头时操作工序较为麻烦,效率较低,且操作者需要双手操作才能实现泵头的安装和更换,需要耗费大量的时间成本及人力成本。除此之外,磁悬浮泵在实际使用中因使用场地及具体需求的不同,存在需调整泵头出液口朝向的问题,即泵头相对磁悬浮电机的安装方向。在此种情况下,需将多个螺钉全部拆卸,转动泵头相对磁悬浮电机的相对位置调整泵头出液口的方向,调整好后再将泵头锁定,操作工序麻烦,无法实现快速更换泵头装配方向的目的。Currently, in the overall structure of a magnetic levitation pump, the magnetic levitation motor is directly fixedly connected to the pump head, which is placed at the upper end of the magnetic levitation motor. After adjusting the relative positions of the two, multiple screws are sequentially inserted into the pump head and the magnetic levitation motor, and each screw is tightened to achieve a secure connection between the two. If the pump head of a magnetic levitation pump is damaged after long-term use or needs to be replaced according to actual needs, all the screws connecting the magnetic levitation motor and the pump head need to be removed, the pump head removed and a new pump head installed, and then the multiple screws are tightened one by one. Therefore, the assembly and disassembly process of replacing the pump head is cumbersome and inefficient, and the operator needs to use both hands to install and replace the pump head, which requires a lot of time and labor costs. In addition, in actual use, due to different usage sites and specific needs, the magnetic levitation pump has the problem of needing to adjust the direction of the pump head outlet, that is, the installation direction of the pump head relative to the magnetic levitation motor. In this case, it is necessary to remove all the screws, rotate the relative position of the pump head with respect to the magnetic levitation motor to adjust the direction of the pump head outlet, and then lock the pump head after adjustment. The operation process is cumbersome and the purpose of quickly changing the assembly direction of the pump head cannot be achieved.
申请内容Application Contents
为了克服现有技术中的缺陷,本申请实施例提供了一种泵头用快换结构及磁悬浮泵,其用于解决以上问题中的至少一种。In order to overcome the defects in the prior art, the embodiments of the present application provide a quick-change structure for a pump head and a magnetic levitation pump, which are used to solve at least one of the above problems.
本申请实施例公开了一种泵头用快换结构及磁悬浮泵,该快换结构通过法兰和限位块围构成的容纳空间实现泵头与快换结构相对位置的固定,并通过第一限位部、第二限位部及锁止单元分别实现对卡扣的轴向限位和泵头旋进和旋出方向的限位,实现快速装配定位泵头的目的,且无需拆卸法兰,通过沿背向泵头的方向拨动锁止单元解除锁止单元对泵头旋出方向的限位,便可将泵头取出,快速地调整泵头的安装位置或更换泵头,并且更换过程满足单手安装,双手拆卸的设计要求,操作方便,装配及拆卸效率较高,大大节省装配工时及人力成本,便于后期的维护。The embodiments of the present application disclose a quick-change structure and a magnetic levitation pump for a pump head, wherein the quick-change structure fixes the relative position of the pump head and the quick-change structure through the accommodating space formed by the flange and the limit block, and realizes the axial limitation of the buckle and the limitation of the pump head in and out directions respectively through the first limit part, the second limit part and the locking unit, thereby achieving the purpose of quickly assembling and positioning the pump head, and there is no need to remove the flange. By moving the locking unit in the direction away from the pump head to release the limitation of the locking unit on the pump head in the outward rotation direction, the pump head can be taken out, and the installation position of the pump head can be quickly adjusted or the pump head can be replaced. In addition, the replacement process meets the design requirements of one-handed installation and two-handed disassembly, is easy to operate, and has high assembly and disassembly efficiency, which greatly saves assembly time and labor costs and facilitates later maintenance.
其中,本申请实施例所述的泵头用快换结构,所述泵头包括壳体,所述快换结构包括法兰及限位单元,所述限位单元包括多个限位块及多个卡扣,所述多个限位块沿圆周方向间隔设置在所述法兰的上端面,所述多个限位块及所述法兰围构成所述壳体的容纳空间,所述多个卡扣间隔设置在所述壳体的外圆周,所述限位块临近所述泵头的一侧设有对所述卡扣进行轴向限位的第一限位部及对所述泵头的旋进方向进行限位的第二限位部,至少一个所述限位块内设有锁止单元,所述锁止单元能相对所述限位块转动并对所述泵头的旋出方向进行限位。Among them, the quick-change structure for the pump head described in the embodiment of the present application, the pump head includes a shell, the quick-change structure includes a flange and a limit unit, the limit unit includes a plurality of limit blocks and a plurality of clips, the plurality of limit blocks are arranged at intervals along the circumferential direction on the upper end surface of the flange, the plurality of limit blocks and the flange constitute the accommodating space of the shell, the plurality of clips are arranged at intervals on the outer circumference of the shell, the side of the limit block adjacent to the pump head is provided with a first limit portion for axially limiting the clip and a second limit portion for limiting the screw-in direction of the pump head, at least one of the limit blocks is provided with a locking unit, and the locking unit can rotate relative to the limit block and limit the screw-out direction of the pump head.
可选地,所述第一限位部自所述限位块的一端沿所述泵头的旋进方向延伸,当所述卡扣旋转进入所述限位块时,所述第一限位部与所述卡扣的顶部紧密配合。Optionally, the first limiting portion extends from one end of the limiting block along the screwing direction of the pump head, and when the buckle rotates into the limiting block, the first limiting portion is tightly fitted with the top of the buckle.
可选地,所述限位块临近所述泵头的一侧底部设有凹槽,所述凹槽与所述卡扣相配合,所述凹槽具有顶壁面和止挡面,所述第一限位部配置为所述凹槽的顶壁面,所述第二限位部配置为所述凹槽的止挡面。Optionally, a groove is provided at the bottom of one side of the limit block adjacent to the pump head, the groove cooperates with the buckle, the groove has a top wall surface and a stop surface, the first limit portion is configured as the top wall surface of the groove, and the second limit portion is configured as the stop surface of the groove.
可选地,所述凹槽还包括进入面,所述进入面与所述止挡面沿所述泵头旋进方向依次设置,所述进入面与所述止挡面呈一定夹角α,其中,90°≤α<180°,所述进入面配置为弧形面,所述止挡面配置为斜面,所述进入面近似围构成圆形且与所述壳体配置为同心圆,所述止挡面能与所述卡扣的斜面相抵接。Optionally, the groove also includes an entry surface, and the entry surface and the stop surface are arranged in sequence along the screw-in direction of the pump head, and the entry surface and the stop surface form a certain angle α, wherein 90°≤α<180°, the entry surface is configured as an arc surface, and the stop surface is configured as an inclined surface. The entry surface approximately forms a circle and is configured as a concentric circle with the shell, and the stop surface can abut against the inclined surface of the buckle.
可选地,至少一个所述限位块内设有容纳腔,所述容纳腔的底部设有安装孔,所述安装孔内设置有转动连接件,所述锁止单元配置在所述容纳腔内并通过所述转动连接件与所述限位块转动连接。Optionally, at least one of the limit blocks is provided with a receiving cavity, a mounting hole is provided at the bottom of the receiving cavity, a rotating connection piece is provided in the mounting hole, and the locking unit is arranged in the receiving cavity and is rotatably connected to the limit block through the rotating connection piece.
可选地,所述锁止单元包括卡钩和扭簧,所述卡钩包括卡钩本体、把手及钩部,所述把手和所述钩部分别设置在所述卡钩本体的两端,所述转动连接件配置为销轴,所述卡钩本体及所述扭簧套设在所述销轴上,所述卡钩本体与所述限位块通过所述销轴转动连接。Optionally, the locking unit includes a hook and a torsion spring, the hook includes a hook body, a handle and a hook portion, the handle and the hook portion are respectively arranged at both ends of the hook body, the rotating connecting member is configured as a pin shaft, the hook body and the torsion spring are sleeved on the pin shaft, and the hook body and the limit block are rotatably connected through the pin shaft.
可选地,所述卡钩本体上设有限位槽,所述扭簧配置在所述卡钩本体临近所述限位槽的一侧,所述扭簧的第一端部配置在所述限位槽内,所述扭簧的第二端部与所述容纳腔的侧壁相抵接。Optionally, a limiting groove is provided on the hook body, the torsion spring is arranged on a side of the hook body adjacent to the limiting groove, the first end of the torsion spring is arranged in the limiting groove, and the second end of the torsion spring abuts against the side wall of the accommodating cavity.
可选地,所述扭簧配置在所述容纳腔的底壁与所述卡钩本体之间,所述销轴自所述容纳腔的底部依次连接所述安装孔、所述扭簧及所述卡钩本体;或,Optionally, the torsion spring is disposed between the bottom wall of the accommodating cavity and the hook body, and the pin connects the mounting hole, the torsion spring and the hook body in sequence from the bottom of the accommodating cavity; or,
所述扭簧配置在所述容纳腔的顶壁与所述卡钩本体之间,所述销轴自所述容纳腔的底部依次连接所述安装孔、所述卡钩本体及所述扭簧。The torsion spring is arranged between the top wall of the accommodating cavity and the hook body, and the pin is sequentially connected to the mounting hole, the hook body and the torsion spring from the bottom of the accommodating cavity.
可选地,所述把手自所述卡钩本体远离钩部的一端背向所述钩部延伸,所述把手具有沿周向方向延伸的施压部;或,所述把手具有沿轴向方向延伸的施压部。Optionally, the handle extends from an end of the hook body away from the hook portion and back toward the hook portion, and the handle has a pressure portion extending in a circumferential direction; or, the handle has a pressure portion extending in an axial direction.
可选地,所述施压部的外缘面设有防滑部,所述防滑部配置为防滑纹或防滑凸起。Optionally, an outer edge surface of the pressure-applying portion is provided with an anti-slip portion, and the anti-slip portion is configured as an anti-slip groove or an anti-slip protrusion.
可选地,当所述泵头沿旋进方向旋转至所述卡扣与所述钩部相抵接时,所述泵头继续旋转,所述卡扣推动所述卡钩带动所述扭簧背向所述泵头旋转,当所述卡扣越过所述钩部时,所述扭簧回弹并带动所述卡钩朝向所述泵头旋转。Optionally, when the pump head rotates along the screw-in direction until the buckle abuts against the hook, the pump head continues to rotate, and the buckle pushes the hook to drive the torsion spring to rotate back toward the pump head. When the buckle passes over the hook, the torsion spring rebounds and drives the hook to rotate toward the pump head.
可选地,所述限位块的一端与其临近所述泵头的一侧的顶部构成阻挡部,所述阻挡部能够与所述钩部相抵接,以限位所述卡钩朝向所述泵头旋转的行程。Optionally, one end of the limiting block and the top of the side thereof adjacent to the pump head form a blocking portion, and the blocking portion can abut against the hook portion to limit the rotation stroke of the hook toward the pump head.
可选地,所述卡扣具有与所述凹槽相配合的顶端面、第一外缘面和第二外缘面,沿所述泵头的旋进方向,所述顶端面依次配置为平面及向下倾斜的斜面,所述第一外缘面和所述第二外缘面沿所述泵头的旋进方向依次设置,所述第一外缘面配置为与所述进入面相配合的弧形面,所述第二外缘面配置为朝向所述泵头的旋进方向向下倾斜的斜面,以与所述止挡面相配合。Optionally, the buckle has a top surface, a first outer edge surface and a second outer edge surface that cooperate with the groove. Along the screwing direction of the pump head, the top surface is configured as a plane and a downward-inclined inclined surface in sequence. The first outer edge surface and the second outer edge surface are arranged in sequence along the screwing direction of the pump head. The first outer edge surface is configured as an arc-shaped surface that cooperates with the entry surface, and the second outer edge surface is configured as an inclined surface that tilts downward toward the screwing direction of the pump head to cooperate with the stop surface.
可选地,所述壳体内形成有转子腔和叶轮腔,所述转子腔设于所述叶轮腔的一侧,所述壳体上形成有连通所述叶轮腔内部的出液口,相邻两个所述限位块之间的开口配置为所述出液口的安放口,所述卡扣配置在所述叶轮腔的外圆周且所述卡扣的底部与所述叶轮腔的底部位于同一平面上。Optionally, a rotor cavity and an impeller cavity are formed in the shell, the rotor cavity is arranged on one side of the impeller cavity, a liquid outlet connected to the interior of the impeller cavity is formed on the shell, the opening between two adjacent limit blocks is configured as a placement port for the liquid outlet, the clip is arranged on the outer circumference of the impeller cavity and the bottom of the clip and the bottom of the impeller cavity are located on the same plane.
可选地,所述出液口与一个所述卡扣配置在所述安放口中,所述卡扣背向所述出液口的一面与所述出液口背向所述卡扣的一面之间的周向距离小于等于所述安放口的周向距离,所述卡扣背向所述出液口的一面与所述出液口朝向所述卡扣的一面之间的周向距离大于等于所述凹槽的周向距离。Optionally, the liquid outlet and one of the clips are arranged in the placement port, the circumferential distance between a side of the clip facing away from the liquid outlet and a side of the liquid outlet facing away from the clip is less than or equal to the circumferential distance of the placement port, and the circumferential distance between a side of the clip facing away from the liquid outlet and a side of the liquid outlet facing the clip is greater than or equal to the circumferential distance of the groove.
可选地,还包括至少一个橡胶塞,所述限位块临近所述泵头的一侧设置有盲孔,所述橡胶塞对应配置在所述盲孔内,且在径向方向上凸出与所述卡扣相抵接。Optionally, at least one rubber stopper is further included. A blind hole is provided on one side of the limit block adjacent to the pump head. The rubber stopper is correspondingly arranged in the blind hole and protrudes in the radial direction to abut against the buckle.
可选地,所述限位块配置为4个,所述锁止单元配置为1个,所述卡扣配置为4个。Optionally, there are four limit blocks, one locking unit, and four buckles.
本申请实施例还公开了一种磁悬浮泵,包括磁悬浮电机和泵头,所述磁悬浮电机包括定子,所述泵头包括壳体及设于所述壳体内的转子叶轮,所述壳体内形成有转子腔和叶轮腔,还包括所述泵头用快换结构,所述泵头通过所述快换结构固定在所述磁悬浮电机上,所述定子配置为产生磁场以驱动所述转子叶轮旋转和悬浮。An embodiment of the present application also discloses a magnetic levitation pump, including a magnetic levitation motor and a pump head, the magnetic levitation motor including a stator, the pump head including a housing and a rotor impeller arranged in the housing, a rotor cavity and an impeller cavity being formed in the housing, and also including a quick-change structure for the pump head, the pump head being fixed to the magnetic levitation motor through the quick-change structure, and the stator being configured to generate a magnetic field to drive the rotor impeller to rotate and levitate.
可选地,所述法兰上沿圆周方向间隔设有多个螺栓孔,每个所述螺栓孔对应配置在每个所述限位块的外缘处,所述法兰通过螺栓穿设所述螺栓孔固定在所述磁悬浮电机上。Optionally, a plurality of bolt holes are provided on the flange at intervals along the circumferential direction, each of the bolt holes is correspondingly arranged at the outer edge of each of the limit blocks, and the flange is fixed to the magnetic levitation motor by passing bolts through the bolt holes.
可选地,所述磁悬浮电机内部设有腔体,所述腔体配置成容纳所述转子腔,当所述转子腔放入所述腔体内时,所述转子腔的外壁与所述腔体的内壁相抵接以在径向方向上限位所述泵头。Optionally, a cavity is provided inside the magnetic levitation motor, and the cavity is configured to accommodate the rotor cavity. When the rotor cavity is placed in the cavity, the outer wall of the rotor cavity abuts against the inner wall of the cavity to limit the pump head in the radial direction.
本申请实施例的有益效果如下:The beneficial effects of the embodiments of the present application are as follows:
该快换结构通过法兰和限位块围构成的容纳空间实现泵头与快换结构相对位置的固定,并通过第一限位部、第二限位部及锁止单元分别实现对卡扣的轴向限位和泵头旋进和旋出方向的限位,实现快速装配定位泵头的目的,且无需拆卸法兰,通过拨动锁止单元便可快速地实现泵头安装位置的调整及更换泵头,并且更换过程满足单手安装,双手拆卸的设计要求,操作方便,装配及拆卸效率较高,大大节省装配工时及人力成本,便于后期的维护。The quick-change structure fixes the relative position of the pump head and the quick-change structure through the accommodating space formed by the flange and the limit block, and realizes the axial limitation of the buckle and the limitation of the pump head's rotation in and out direction through the first limit part, the second limit part and the locking unit, respectively, to achieve the purpose of quickly assembling and positioning the pump head, and there is no need to remove the flange. The pump head installation position can be quickly adjusted and the pump head can be replaced by turning the locking unit. The replacement process meets the design requirements of one-handed installation and two-handed disassembly, is easy to operate, and has high assembly and disassembly efficiency, which greatly saves assembly time and labor costs and facilitates later maintenance.
为让本申请的上述和其他目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附图式,作详细说明如下。In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
图1是本申请实施例中泵头用快换结构的结构示意图;FIG1 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图2是图1中A处限位块的放大图;FIG2 is an enlarged view of the limit block at position A in FIG1 ;
图3是本申请实施例中泵头的壳体的结构示意图;FIG3 is a schematic structural diagram of the housing of the pump head in an embodiment of the present application;
图4是图3中D处卡扣的放大图;FIG4 is an enlarged view of the buckle at position D in FIG3 ;
图5是本申请实施例中泵头用快换结构的结构示意图;FIG5 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图6是图5中B处设有锁止单元的限位块的放大图;FIG6 is an enlarged view of a limit block provided with a locking unit at position B in FIG5 ;
图7是本申请实施例中锁止单元的结构示意图;FIG7 is a schematic structural diagram of a locking unit in an embodiment of the present application;
图8是本申请实施例中锁止单元的结构示意图;FIG8 is a schematic structural diagram of a locking unit in an embodiment of the present application;
图9是本申请实施例中泵头用快换结构的结构示意图;FIG9 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图10是本申请实施例中泵头用快换结构的结构示意图;FIG10 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图11是本申请实施例中泵头用快换结构的结构示意图;FIG11 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图12是本申请实施例中泵头用快换结构的结构示意图;FIG12 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图13是本申请实施例中泵头用快换结构的结构示意图;FIG13 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图14是图13的主视图;Figure 14 is a front view of Figure 13;
图15是图14中C处限位块与卡扣相抵接的放大图;FIG15 is an enlarged view of the contact between the limit block and the buckle at position C in FIG14;
图16是本申请实施例中泵头用快换结构的仰视图;FIG16 is a bottom view of the quick-change structure for the pump head in an embodiment of the present application;
图17是本申请实施例中泵头用快换结构的结构示意图;FIG17 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图18是本申请实施例中泵头用快换结构的结构示意图;FIG18 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图19是本申请实施例中泵头用快换结构的结构示意图;FIG19 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图20是本申请实施例中泵头用快换结构的结构示意图;FIG20 is a schematic structural diagram of a quick-change structure for a pump head in an embodiment of the present application;
图21是本申请实施例中磁悬浮电机与快换结构装配的结构示意图;FIG21 is a schematic structural diagram of the assembly of a magnetic levitation motor and a quick-change structure in an embodiment of the present application;
图22是本申请实施例中磁悬浮泵的结构示意图;FIG22 is a schematic structural diagram of a magnetic levitation pump according to an embodiment of the present application;
图23是本申请实施例中磁悬浮泵沿轴向的剖视图。FIG23 is a cross-sectional view of the magnetic levitation pump along the axial direction in an embodiment of the present application.
以上附图的附图标记:1、快换结构;10、法兰;20、限位单元;21、限位块;210、第一限位部;211、第二限位部;212、凹槽;2120、顶壁面;2121、进入面;2122、止挡面;213、容纳腔;214、阻挡部;22、卡扣;220、顶端面;221、第一外缘面;222、第二外缘面;30、锁止单元;31、卡钩;310、卡钩本体;3100、限位槽;311、把手;3110、施压部;3111、防滑部;312、钩部;32、扭簧;320、第一端部;321、第二端部;33、销轴;34、安装孔;40、橡胶塞;50、螺栓孔;1. Quick-change structure; 10. Flange; 20. Limiting unit; 21. Limiting block; 210. First limiting portion; 211. Second limiting portion; 212. Groove; 2120. Top wall surface; 2121. Entry surface; 2122. Stop surface; 213. Accommodating chamber; 214. Blocking portion; 22. Buckle; 220. Top end surface; 221. First outer edge surface; 222. Second outer edge surface; 30. Locking unit; 31. Hook; 310. Hook body; 3100. Limiting groove; 311. Handle; 3110. Pressing portion; 3111. Anti-slip portion; 312. Hook; 32. Torsion spring; 320. First end portion; 321. Second end portion; 33. Pin; 34. Mounting hole; 40. Rubber plug; 50. Bolt hole;
60、磁悬浮泵;61、泵头;610、壳体;6100、转子腔;6101、叶轮腔;6102、出液口;6103、进液口;62、磁悬浮电机;620、腔体。60. Magnetic levitation pump; 61. Pump head; 610. Housing; 6100. Rotor cavity; 6101. Impeller cavity; 6102. Liquid outlet; 6103. Liquid inlet; 62. Magnetic levitation motor; 620. Cavity.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
在本申请的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。本申请的说明书和权利要求书及上述附图中的术语“包括”和“设有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列单元的系统、产品或设备不必限于清楚地列出的那些单元,而是可包括没有清楚地列出的或对于这些产品或设备固有的其它单元。In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present application. The terms "including" and "having" and any variations thereof in the specification and claims of the present application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a system, product or device comprising a series of units is not necessarily limited to those units explicitly listed, but may include other units that are not explicitly listed or are inherent to these products or devices.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more, unless otherwise explicitly specified.
本公开中的附图并不是严格按实际比例绘制,各个结构的具体地尺寸和数量可根据实际需要进行确定。本公开中所描述的附图仅是示意图。The drawings in this disclosure are not drawn strictly to scale, and the specific size and quantity of each structure can be determined according to actual needs. The drawings described in this disclosure are only schematic diagrams.
目前,在磁悬浮泵的整体结构中,磁悬浮电机与泵头直接固定连接,泵头放置在磁悬浮电机的上端部,调整好两者的相对位置再通过多个螺钉穿设在泵头与磁悬浮电机中,一一锁紧实现两者的紧固连接。经过长时间使用泵头发生损坏或根据实际需求需更换泵头时,需将连接磁悬浮电机与泵头的多个螺钉全部拆掉,取下泵头安装新的泵头,再将多个螺钉一一锁紧。因此,在装配和拆卸更换泵头时操作工序较为麻烦,效率较低,且操作者需要双手操作才能实现泵头的安装和更换,需要耗费大量的时间成本及人力成本。除此之外,磁悬浮泵在实际使用中因使用场地及具体需求的不同,存在需调整泵头出液口朝向的问题,即泵头相对磁悬浮电机的安装方向。在此种情况下,需将多个螺钉全部拆卸,转动泵头相对磁悬浮电机的相对位置调整泵头出液口的方向,调整好后再将泵头锁定,操作工序麻烦,无法实现快速更换泵头装配方向的目的。At present, in the overall structure of the magnetic levitation pump, the magnetic levitation motor is directly fixedly connected to the pump head, and the pump head is placed on the upper end of the magnetic levitation motor. After adjusting the relative position of the two, multiple screws are inserted into the pump head and the magnetic levitation motor, and the screws are locked one by one to achieve a tight connection between the two. After a long period of use, if the pump head is damaged or needs to be replaced according to actual needs, all the screws connecting the magnetic levitation motor and the pump head need to be removed, the pump head is removed and a new pump head is installed, and then the multiple screws are tightened one by one. Therefore, the operation process is relatively cumbersome and inefficient when assembling and disassembling the pump head, and the operator needs to use both hands to install and replace the pump head, which requires a lot of time and labor costs. In addition, in actual use, due to different usage sites and specific needs, the magnetic levitation pump has the problem of needing to adjust the direction of the pump head outlet, that is, the installation direction of the pump head relative to the magnetic levitation motor. In this case, it is necessary to remove all the screws, rotate the relative position of the pump head with respect to the magnetic levitation motor to adjust the direction of the pump head outlet, and then lock the pump head after adjustment. The operation process is cumbersome and the purpose of quickly changing the assembly direction of the pump head cannot be achieved.
为了解决上述问题,本申请实施例提供了一种泵头用快换结构及磁悬浮泵,该快换结构通过法兰和限位块围构成的容纳空间实现泵头与快换结构相对位置的固定,并通过第一限位部、第二限位部及锁止单元分别实现对卡扣的轴向限位和泵头旋进和旋出方向的限位,实现快速装配定位泵头的目的,且无需拆卸法兰,通过拨动锁止单元便可快速地实现泵头安装位置的调整及更换泵头,并且更换过程满足单手安装,双手拆卸的设计要求,操作方便,装配及拆卸效率较高,大大节省装配工时及人力成本,便于后期的维护。In order to solve the above problems, the embodiments of the present application provide a quick-change structure and a magnetic levitation pump for a pump head. The quick-change structure fixes the relative position of the pump head and the quick-change structure through the accommodating space formed by the flange and the limit block, and realizes the axial limitation of the buckle and the limitation of the pump head in and out directions through the first limit part, the second limit part and the locking unit, respectively, to achieve the purpose of quickly assembling and positioning the pump head, and there is no need to remove the flange. The pump head installation position can be quickly adjusted and the pump head can be replaced by turning the locking unit, and the replacement process meets the design requirements of one-handed installation and two-handed disassembly, is easy to operate, and has high assembly and disassembly efficiency, which greatly saves assembly time and labor costs and facilitates later maintenance.
为了使本技术领域的技术人员更好地理解本申请方案,下面参考附图1-23和具体实施方式对本申请作进一步的详细说明。In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below with reference to Figures 1-23 and specific implementation methods.
根据本申请实施例,本申请提出了一种泵头用快换结构,泵头61包括壳体610,快换结构1包括法兰10及限位单元20,限位单元20包括多个限位块21及多个卡扣22,多个限位块21沿圆周方向间隔设置在所述法兰10的上端面,多个限位块21及所述法兰10围构成壳体610的容纳空间,多个卡扣22间隔设置在壳体610的外圆周,限位块21临近泵头61的一侧设有对卡扣22进行轴向限位的第一限位部210及对泵头61的旋进方向进行限位的第二限位部211,至少一个限位块21内设有锁止单元30,锁止单元30能相对所述限位块21转动并对所述泵头61的旋出方向进行限位。According to an embodiment of the present application, the present application proposes a quick-change structure for a pump head, the pump head 61 includes a shell 610, the quick-change structure 1 includes a flange 10 and a limit unit 20, the limit unit 20 includes a plurality of limit blocks 21 and a plurality of clips 22, the plurality of limit blocks 21 are arranged at intervals along the circumferential direction on the upper end surface of the flange 10, the plurality of limit blocks 21 and the flange 10 constitute an accommodating space of the shell 610, and the plurality of clips 22 are arranged at intervals on the outer circumference of the shell 610, and the side of the limit block 21 adjacent to the pump head 61 is provided with a first limit portion 210 for axially limiting the clip 22 and a second limit portion 211 for limiting the screw-in direction of the pump head 61, and at least one limit block 21 is provided with a locking unit 30, which can rotate relative to the limit block 21 and limit the screw-out direction of the pump head 61.
具体参照图1和图3,在本实施例中,泵头61包括壳体610,壳体610通过快换结构1进行快速定位,进而实现泵头61的快速定位。快换结构1包括法兰10及限位单元20。法兰10呈圆盘状。限位单元20包括多个限位块21及多个卡扣22。多个限位块21沿圆周方向间隔设置在法兰10的上端面。可选地,多个限位块21等间距设置在法兰10的上端面。限位块21与法兰10可以一体成型,也可将限位块21通过紧固件连接或焊接的方式固定在法兰10上,本领域技术人员可根据实际需求和工艺确定限位块21与法兰10的加工方式。多个限位块21及法兰10围构成壳体610的容纳空间,壳体610可自容纳空间的上方自上而下放入,实现限位块21对壳体610上相对应的部分进行限位。多个卡扣22间隔设置在壳体610的外圆周,可选地,多个卡扣22等间距设置在壳体610的外圆周。每个卡扣22自相邻两个限位块21之间的开口放入,保证泵头61与快换结构1相对位置的初步定位。泵头61放入容纳空间内,限位块21临近泵头61的一侧即限位块21的内圆周侧实现对卡扣22进行限位的目的。具体的,当泵头61沿旋进方向旋转使卡扣22进入限位块21临近泵头61的一侧时,限位块21上设有对卡扣22进行轴向限位的第一限位部210,及对泵头61的旋进方向进行限位的第二限位部211,旋进方向即图10中的i 1所示方向。在此实施例中,进行轴向限位的第一限位部210可以为对卡扣22的顶部进行轴向限位,也可为对卡扣22的底部进行轴向限位。泵头61沿旋进方向旋转到与第二限位部211相抵接时,此时限位块21只能实现对泵头61的周向及旋进方向进行限位,泵头61还会存在沿旋进方向的反方向即旋出方向回退的现象,因此通过设置锁止单元30实现对泵头61的旋出方向进行限位,旋出方向即图16中的i2所示方向。至少一个限位块21内设有锁止单元30,锁止单元30能相对限位块21转动并对泵头61的旋出方向进行限位。锁止单元30的个数本领域技术人员可根据实际需求确定,在本实施例中,设置一个锁止单元30即可满足对泵头61旋出方向进行限位,在满足限位功能的同时降低生产成本。1 and 3 , in the present embodiment, the pump head 61 includes a housing 610, and the housing 610 is quickly positioned by a quick-change structure 1, thereby realizing rapid positioning of the pump head 61. The quick-change structure 1 includes a flange 10 and a limiting unit 20. The flange 10 is disc-shaped. The limiting unit 20 includes a plurality of limiting blocks 21 and a plurality of snaps 22. The plurality of limiting blocks 21 are arranged on the upper end face of the flange 10 at intervals along the circumferential direction. Optionally, the plurality of limiting blocks 21 are arranged on the upper end face of the flange 10 at equal intervals. The limiting blocks 21 and the flange 10 can be integrally formed, or the limiting blocks 21 can be fixed to the flange 10 by fastener connection or welding. Those skilled in the art can determine the processing method of the limiting blocks 21 and the flange 10 according to actual needs and processes. The plurality of limiting blocks 21 and the flange 10 surround the accommodating space of the housing 610, and the housing 610 can be placed from top to bottom from the top of the accommodating space, so that the limiting blocks 21 limit the corresponding parts on the housing 610. A plurality of buckles 22 are arranged at intervals on the outer circumference of the housing 610. Optionally, a plurality of buckles 22 are arranged at equal intervals on the outer circumference of the housing 610. Each buckle 22 is placed from the opening between two adjacent limit blocks 21 to ensure the initial positioning of the relative position of the pump head 61 and the quick-change structure 1. The pump head 61 is placed in the accommodating space, and the side of the limit block 21 adjacent to the pump head 61, that is, the inner circumference side of the limit block 21, achieves the purpose of limiting the buckle 22. Specifically, when the pump head 61 rotates along the screw-in direction so that the buckle 22 enters the side of the limit block 21 adjacent to the pump head 61, the limit block 21 is provided with a first limiting portion 210 for axially limiting the buckle 22, and a second limiting portion 211 for limiting the screw-in direction of the pump head 61, and the screw-in direction is the direction shown by i 1 in Figure 10. In this embodiment, the first limiting portion 210 for axial limiting can be axially limiting the top of the buckle 22, or it can be axially limiting the bottom of the buckle 22. When the pump head 61 rotates along the screw-in direction until it abuts against the second limiting portion 211, the limiting block 21 can only limit the circumferential direction and screw-in direction of the pump head 61. The pump head 61 may also retreat in the opposite direction of the screw-in direction, i.e., the screw-out direction. Therefore, the screw-out direction of the pump head 61 is limited by providing a locking unit 30. The screw-out direction is the direction shown by i2 in Figure 16. At least one limiting block 21 is provided with a locking unit 30. The locking unit 30 can rotate relative to the limiting block 21 and limit the screw-out direction of the pump head 61. The number of locking units 30 can be determined by those skilled in the art according to actual needs. In this embodiment, providing one locking unit 30 can satisfy the requirement of limiting the screw-out direction of the pump head 61, thereby reducing production costs while satisfying the limiting function.
具体参照图1,在本实施例中,第一限位部210主要起到对卡扣22进行轴向限位的目的,第一限位部210和的长度需大于卡扣22的长度,以保证第一限位部210能够在卡扣22进入限位块21时至卡扣22旋转至最终位置的整个过程中都与之紧密配合,且第一限位部210需自限位块21的一端沿泵头61的旋进方向延伸,即自卡扣22初始进入限位块21的位置沿泵头61的旋进方向延伸,以满足卡扣22在沿旋进方向旋转时,第一限位部210始终有能对卡扣22进行轴向限位的部分。对于第一限位部210,可以通过对卡扣22的顶部进行轴向限位,也可通过对卡扣22的底部进行轴向限位。可选地,在卡扣22旋转进入限位块21的情况下,第一限位部210与卡扣22的顶部紧密配合,通过紧密配合的关系对卡扣22的顶部施加摩擦力,以进一步实现对卡扣22的轴向限位。可选地,泵头61与快换结构1相对位置的限位主要是由第一限位部210提供的摩擦力进行限位。第二限位部211主要起到对卡扣22的旋进方向进行限位的目的,泵头沿旋进方向旋转时,二限位部211对泵头61提供一个在旋进方向上进行限位的功能,即对卡扣22在旋进方向上进行限位,限位泵头61在旋进方向上的运动行程,以保证泵头61相对快换结构1旋进的距离合适,避免泵头61旋出限位块21。1 , in this embodiment, the first limiting portion 210 mainly serves the purpose of axially limiting the buckle 22. The length of the first limiting portion 210 and the length of the buckle 22 must be greater than the length of the buckle 22 to ensure that the first limiting portion 210 can be closely matched with the buckle 22 during the entire process from the time the buckle 22 enters the limiting block 21 to the time the buckle 22 rotates to the final position. The first limiting portion 210 needs to extend from one end of the limiting block 21 along the screw-in direction of the pump head 61, that is, from the position where the buckle 22 initially enters the limiting block 21 along the screw-in direction of the pump head 61, so as to ensure that when the buckle 22 rotates along the screw-in direction, the first limiting portion 210 always has a portion that can axially limit the buckle 22. The first limiting portion 210 can be axially limited by the top of the buckle 22 or by the bottom of the buckle 22. Optionally, when the buckle 22 rotates into the limit block 21, the first limit portion 210 is tightly fitted with the top of the buckle 22, and a friction force is applied to the top of the buckle 22 through the tight fit relationship, so as to further achieve axial limitation of the buckle 22. Optionally, the relative position of the pump head 61 and the quick-change structure 1 is limited mainly by the friction force provided by the first limit portion 210. The second limit portion 211 mainly serves to limit the screw-in direction of the buckle 22. When the pump head rotates along the screw-in direction, the second limit portion 211 provides a function of limiting the pump head 61 in the screw-in direction, that is, limiting the buckle 22 in the screw-in direction, limiting the movement stroke of the pump head 61 in the screw-in direction, so as to ensure that the pump head 61 is screwed in a suitable distance relative to the quick-change structure 1, and prevent the pump head 61 from being screwed out of the limit block 21.
可选地,参照图5和图6,本实施例中的限位块21临近泵头61的一侧设有凹槽212,凹槽212能够实现对卡扣22的顶部进行轴向限位及对泵头61的旋进方向进行限位的功能。凹槽212自限位块21的一端沿旋进方向延伸,即自卡扣22初始进入限位块21的位置开始延伸。凹槽212在限位块21轴向方向上的设置位置可根据卡扣22相对壳体610在轴向方向上的位置确定。可选地,凹槽212设置在限位块21临近泵头61的一侧的底部,保证限位块21有足够的机械强度的同时,满足泵头61与快换结构1内的相对位置的设计需求。在本实施例中,凹槽212的顶壁面2120配置为第一限位部210,以实现对卡扣22轴向限位的目的;凹槽212的内壁面2121配置为第二限位部211,以实现对泵头61的旋进方向进行限位的目的。凹槽212的形状与卡扣22的形状相配合,凹槽212的轴向尺寸与卡扣22的轴向尺寸基本相一致,保证卡扣22能旋进凹槽212的同时,凹槽212的顶壁面2120能与卡扣22的顶部紧密配合,通过凹槽212的顶壁面2120提供给卡扣22的顶部一个摩擦力;凹槽212的周向尺寸大于卡扣22的周向尺寸,以保证凹槽212在周向方向上有足够的空间允许卡扣22在凹槽212内旋转配合,并对泵头61的旋进方向进行限位。Optionally, referring to Figures 5 and 6, the side of the limit block 21 in this embodiment adjacent to the pump head 61 is provided with a groove 212, and the groove 212 can realize the function of axially limiting the top of the buckle 22 and limiting the screw-in direction of the pump head 61. The groove 212 extends from one end of the limit block 21 along the screw-in direction, that is, it extends from the position where the buckle 22 initially enters the limit block 21. The setting position of the groove 212 in the axial direction of the limit block 21 can be determined according to the position of the buckle 22 relative to the housing 610 in the axial direction. Optionally, the groove 212 is provided at the bottom of the side of the limit block 21 adjacent to the pump head 61, ensuring that the limit block 21 has sufficient mechanical strength while meeting the design requirements of the relative position of the pump head 61 and the quick-change structure 1. In this embodiment, the top wall 2120 of the groove 212 is configured as the first limiting portion 210 to achieve the purpose of axially limiting the buckle 22; the inner wall 2121 of the groove 212 is configured as the second limiting portion 211 to achieve the purpose of limiting the screwing direction of the pump head 61. The shape of the groove 212 matches the shape of the buckle 22, and the axial dimension of the groove 212 is substantially consistent with the axial dimension of the buckle 22. While ensuring that the buckle 22 can be screwed into the groove 212, the top wall 2120 of the groove 212 can tightly fit with the top of the buckle 22, and the top wall 2120 of the groove 212 provides a friction force to the top of the buckle 22. The circumferential dimension of the groove 212 is larger than the circumferential dimension of the buckle 22, ensuring that the groove 212 has sufficient space in the circumferential direction to allow the buckle 22 to rotate and fit within the groove 212, thereby limiting the screwing direction of the pump head 61.
可选地,由于凹槽212需实现对泵头61的旋进方向进行限位的目的,凹槽212需具有在旋进方向上的阻挡限位块的一个面,以对泵头61在旋进方向上的运动行程进行限位。凹槽具有顶壁面2120和止挡面2122,参照图2,第一限位部配置为凹槽的顶壁面2120,实现对卡扣22的顶部进行轴向限位的目的,第二限位部配置为凹槽的止挡面2122,该止挡面2122配置在凹槽沿泵头的旋进方向的尾部,即限位卡扣22只能在顶壁面2120和止挡面2122围构成的空间内进行旋转,避免卡扣22旋出限位块。Optionally, since the groove 212 needs to limit the screw-in direction of the pump head 61, the groove 212 needs to have a surface that blocks the limit block in the screw-in direction to limit the movement of the pump head 61 in the screw-in direction. The groove has a top wall surface 2120 and a stop surface 2122. Referring to Figure 2, the first limiting portion is configured as the top wall surface 2120 of the groove to achieve the purpose of axially limiting the top of the buckle 22. The second limiting portion is configured as the stop surface 2122 of the groove. The stop surface 2122 is configured at the tail of the groove along the screw-in direction of the pump head, that is, the limiting buckle 22 can only rotate within the space formed by the top wall surface 2120 and the stop surface 2122, to prevent the buckle 22 from rotating out of the limit block.
除此之外,凹槽还包括进入面2121,进入面2121与止挡面2122沿所述泵头旋进方向依次设置形成凹槽的侧壁面,由于侧壁面若为一个均匀延伸无折弯的面,便无法实现阻挡泵头61在旋进方向上的运动,因此,在本实施例中,将凹槽212的侧壁面配置为呈一定夹角α,即进入面2121与止挡面2122呈一定夹角α,为了保证止挡面2122能够起到阻挡的作用,需将进入面2121与止挡面2122夹角α的范围配置为90°≤α<180°,如此止挡面2122便可起到对泵头61的阻挡作用。进入面2121与止挡面2122的具体形状本领域技术人员可根据实际需求确定,例如:可选地,内壁面2121沿着泵头的旋进方向依次配置为为弧形面和斜面。此外,内壁面2121还沿着泵头的旋进方向依次配置为平面和斜面,包括但不限定于此,卡扣22的形状根据凹槽212的形状相应设置。将进入面2121设置为弧形面,卡扣22与进入面2121相配合的部分也设置为弧形面,弧形面便于卡扣22相对凹槽212的旋转,旋转较为省力,以保证卡扣能够丝滑进入限位块,便于操作人员单手旋转泵头实现泵头与快换结构的快速定位。且由于泵壳为圆形,将多个弧形面近似围构成圆形且与壳体610配置为同心圆,便于泵头61与快换结构1相对位置定位的同时,使得泵头61旋转较为省力。本实施例中将止挡面2122设置为斜面,斜面起到对泵头61的旋进方向上进行限位的目的。当泵头61沿着旋进方向旋转到卡扣22的外缘与止挡面2122相抵接时,卡扣22与止挡面2122相配合的部分也设置为斜面,两个斜面相抵接更为稳固,泵头61便无法进一步旋转,当泵头61运动到此位置时即证明泵头61已旋转到最大运动行程,此时,止挡面2122阻挡了卡扣22的进一步旋转,进一步阻挡了泵头61的进一步旋转,当操作人员旋转到该位置时,便停止沿旋进方向旋转泵头61,保证了泵头61相对快换结构1的相对位置的固定。In addition, the groove also includes an entry surface 2121. The entry surface 2121 and the stop surface 2122 are sequentially arranged along the screw-in direction of the pump head to form the side wall surface of the groove. Since the side wall surface is a uniformly extended surface without bending, it is impossible to block the movement of the pump head 61 in the screw-in direction. Therefore, in this embodiment, the side wall surface of the groove 212 is configured to form a certain angle α, that is, the entry surface 2121 and the stop surface 2122 form a certain angle α. In order to ensure that the stop surface 2122 can play a blocking role, the range of the angle α between the entry surface 2121 and the stop surface 2122 needs to be configured to be 90°≤α<180°. In this way, the stop surface 2122 can play a blocking role on the pump head 61. The specific shapes of the entry surface 2121 and the stop surface 2122 can be determined by those skilled in the art according to actual needs. For example, optionally, the inner wall surface 2121 is sequentially configured as an arc surface and an inclined surface along the screw-in direction of the pump head. In addition, the inner wall surface 2121 is also configured as a plane and an inclined surface in sequence along the screw-in direction of the pump head, including but not limited to this, and the shape of the buckle 22 is set accordingly according to the shape of the groove 212. The entry surface 2121 is set as an arcuate surface, and the portion of the buckle 22 that cooperates with the entry surface 2121 is also set as an arcuate surface. The arcuate surface facilitates the rotation of the buckle 22 relative to the groove 212, and the rotation is relatively labor-saving, so as to ensure that the buckle can smoothly enter the limit block, which is convenient for the operator to rotate the pump head with one hand to achieve rapid positioning of the pump head and the quick-change structure. And because the pump housing is circular, multiple arcuate surfaces are approximately enclosed to form a circle and are configured as concentric circles with the housing 610, which facilitates the relative positioning of the pump head 61 and the quick-change structure 1, while making the rotation of the pump head 61 relatively labor-saving. In this embodiment, the stop surface 2122 is set as an inclined surface, and the inclined surface serves the purpose of limiting the screw-in direction of the pump head 61. When the pump head 61 rotates along the screw-in direction until the outer edge of the buckle 22 abuts against the stop surface 2122, the part where the buckle 22 cooperates with the stop surface 2122 is also set as a slope, and the two slopes abut more firmly, and the pump head 61 cannot rotate further. When the pump head 61 moves to this position, it proves that the pump head 61 has rotated to the maximum movement stroke. At this time, the stop surface 2122 blocks the further rotation of the buckle 22, and further blocks the further rotation of the pump head 61. When the operator rotates to this position, he stops rotating the pump head 61 along the screw-in direction, ensuring that the relative position of the pump head 61 relative to the quick-change structure 1 is fixed.
可选地,在本实施例中,至少一个限位块21内设有容纳腔213,具体参照图9。容纳腔213的个数与锁止单元30的个数相适配。容纳腔的底部设有安装孔34,安装孔34内设置有转动连接件,转动连接件自安装孔34的底部穿设进容纳腔内部。转动连接件的顶部可位于容纳腔的顶部内或位于容纳腔的顶壁下方或穿出容纳腔的顶部。转动连接件的顶部位于容纳腔的顶部内或位于容纳腔的顶壁下方,可保证限位块的顶部没有转动连接件的安装孔34露出,使得限位块较为美观。Optionally, in this embodiment, at least one of the limit blocks 21 is provided with an accommodating cavity 213, specifically refer to Figure 9. The number of accommodating cavities 213 is adapted to the number of locking units 30. A mounting hole 34 is provided at the bottom of the accommodating cavity, and a rotating connector is provided in the mounting hole 34, and the rotating connector is passed through the bottom of the mounting hole 34 into the interior of the accommodating cavity. The top of the rotating connector can be located inside the top of the accommodating cavity or below the top wall of the accommodating cavity or pass through the top of the accommodating cavity. The top of the rotating connector is located inside the top of the accommodating cavity or below the top wall of the accommodating cavity, which ensures that the mounting hole 34 of the rotating connector is not exposed at the top of the limit block, making the limit block more beautiful.
本实施例中的一个容纳腔213内对应配置一个锁止单元30。锁止单元30通过所述转动连接件与限位块21转动连接,锁止单元30能在容纳腔213里做朝向泵头61的旋转运动及背向泵头61的旋转运动。容纳腔213配置为锁止单元30的放置空间并限位锁止单元30朝向泵头61旋转及背向泵头61旋转的运动行程。当泵头61沿旋进方向旋转,卡扣22进入限位块21的一端时,卡扣22与锁止单元30相抵接并推动锁止单元30背向泵头61转动,以给卡扣22让出沿旋进方向旋转的啮合空间,而后锁止单元30朝向泵头61转动并实现对卡扣22旋出方向的限位,避免泵头61沿旋出方向旋转脱离快换结构1。In this embodiment, a locking unit 30 is correspondingly configured in a receiving cavity 213. The locking unit 30 is rotatably connected to the limit block 21 through the rotating connection member, and the locking unit 30 can perform rotational movement toward the pump head 61 and rotational movement away from the pump head 61 in the receiving cavity 213. The receiving cavity 213 is configured as a placement space for the locking unit 30 and limits the movement stroke of the locking unit 30 rotating toward the pump head 61 and rotating away from the pump head 61. When the pump head 61 rotates in the screw-in direction and the buckle 22 enters one end of the limit block 21, the buckle 22 abuts against the locking unit 30 and pushes the locking unit 30 to rotate away from the pump head 61, so as to make room for the buckle 22 to rotate in the screw-in direction. Then, the locking unit 30 rotates toward the pump head 61 and limits the buckle 22 in the screw-out direction, thereby preventing the pump head 61 from rotating in the screw-out direction and disengaging from the quick-change structure 1.
结合图7和图8,在本实施例中,锁止单元30包括卡钩31和扭簧32。卡钩31包括卡钩本体310、把手311及钩部312。把手311和钩部312分别设置在推动卡钩本体310的两端,把手311配置成操作人员推动卡钩31转动,钩部312配置成与限位块21相抵接以实现对泵头61旋出方向的限位。卡钩本体310、把手311及钩部312三者可以一体成型或通过紧固件固定连接在一起,本实施例中优选为一体成型,使得卡钩31便于加工且卡钩31整体较为圆润。卡钩本体310与限位块21通过销轴33转动连接,实现卡钩31朝向泵头61旋转和背向泵头61旋转的目的。把手311的形状大致为“L”型,把手311配置为在卡钩本体310的一端部且呈一定夹角延伸,该夹角可为直角或钝角,具体的角度本领域技术人员可根据实际需求确定,以便于施加受力点,方便推动或按压卡钩31。7 and 8 , in the present embodiment, the locking unit 30 includes a hook 31 and a torsion spring 32. The hook 31 includes a hook body 310, a handle 311 and a hook portion 312. The handle 311 and the hook portion 312 are respectively arranged at the two ends of the hook body 310, and the handle 311 is configured so that the operator pushes the hook 31 to rotate, and the hook portion 312 is configured to abut against the limit block 21 to achieve the limit of the direction in which the pump head 61 is screwed out. The hook body 310, the handle 311 and the hook portion 312 can be integrally formed or fixedly connected together by fasteners. In the present embodiment, it is preferably integrally formed so that the hook 31 is easy to process and the hook 31 is relatively round as a whole. The hook body 310 is rotatably connected to the limit block 21 by a pin 33, so that the hook 31 rotates toward the pump head 61 and rotates away from the pump head 61. The shape of the handle 311 is roughly "L"-shaped. The handle 311 is configured to extend at one end of the hook body 310 at a certain angle. The angle can be a right angle or an obtuse angle. The specific angle can be determined by technical personnel in this field according to actual needs to facilitate the application of force points and facilitate pushing or pressing the hook 31.
可选地,在本实施例中,转动连接件可配置为销轴,卡钩31与限位块21之间通过销轴33转动连接。具体为在容纳腔213上沿轴线方向设置安装孔34,销轴33配置在安装孔34内以实现卡钩31与限位块21之间的转动连接,扭簧32设在所述销轴33上且位于所述卡钩本体310上方。销轴33相对于限位块21在轴线方向上设置的位置根据实际使用情况决定,在此不作限定。可选地,容纳腔213底部设有安装孔34,参照图15,销轴33自安装孔34底部依次穿设安装孔34、卡钩本体310及扭簧32,以实现卡钩本体310和扭簧32与限位块21之间均通过销轴33转动连接,在此实施方式中,销轴33的顶部与容纳腔213的顶壁之间具有预设间隙或销轴33的顶部穿设在容纳腔213的顶部内,使得限位块21的顶端面220为光滑平面,没有显露安装孔34,从外观角度上较为美观。这样设计可在保证卡钩31相对限位块21旋转功能的同时,使快换结构1具有较好的美观度。此外,还可在容纳腔213顶部设有安装孔34,销轴33自安装孔34顶部依次穿设安装孔34、扭簧32及卡钩本体310,以实现卡钩本体310和扭簧32与限位块21之间均通过销轴33转动连接,在此实施例中,销轴33的底部与限位块21的底部连接,限位块21的顶部能看到销轴33的顶部及连接点。Optionally, in this embodiment, the rotatable connection member can be configured as a pin, with the hook 31 and the stop block 21 rotatably connected via a pin 33. Specifically, a mounting hole 34 is provided along the axial direction of the accommodating cavity 213, and the pin 33 is disposed within the mounting hole 34 to achieve the rotatable connection between the hook 31 and the stop block 21. A torsion spring 32 is disposed on the pin 33 and above the hook body 310. The axial position of the pin 33 relative to the stop block 21 is determined according to actual usage and is not limited here. Optionally, a mounting hole 34 is provided at the bottom of the accommodating cavity 213. Referring to FIG15 , a pin 33 extends from the bottom of the mounting hole 34 through the mounting hole 34, the hook body 310, and the torsion spring 32, so that the hook body 310 and the torsion spring 32 are all rotatably connected to the stop block 21 via the pin 33. In this embodiment, a preset gap is provided between the top of the pin 33 and the top wall of the accommodating cavity 213, or the top of the pin 33 is inserted into the top of the accommodating cavity 213, so that the top surface 220 of the stop block 21 is smooth and flat, without exposing the mounting hole 34, which is more aesthetically pleasing. This design ensures that the hook 31 can rotate relative to the stop block 21 while improving the aesthetics of the quick-change mechanism 1. In addition, a mounting hole 34 can be provided at the top of the accommodating cavity 213, and the pin shaft 33 passes through the mounting hole 34, the torsion spring 32 and the hook body 310 in sequence from the top of the mounting hole 34, so that the hook body 310 and the torsion spring 32 are all rotatably connected to the limit block 21 through the pin shaft 33. In this embodiment, the bottom of the pin shaft 33 is connected to the bottom of the limit block 21, and the top of the limit block 21 can see the top of the pin shaft 33 and the connection point.
可选地,在本实施例中,为了保证卡钩本体310与扭簧32之间的相互作用,在卡钩本体310上设置限位槽3100,扭簧32的第一端部320配置在限位槽3100内,扭簧32的第二端部321与容纳腔213的侧壁相抵接。第一端部320与限位槽3100沿长度方向的两端相抵接,避免第一端部320在限位槽3100内发生移动,且第二端部321的位置在容纳腔213的侧壁作用下固定不动,使得卡钩31背向泵头61转动的同时能带动扭簧32背向泵头61压缩一定行程,扭簧32压缩的行程能反过来提供回弹力,带动卡钩31朝向泵头61旋转,实现卡钩31与扭簧32的相互作用。在本实施例中,卡钩31与扭簧32相对位置的设置,既能实现卡钩31在卡扣22的推动下背向泵头61旋转的同时压缩扭簧32,又能在扭簧32的回弹力下带动卡钩31朝向泵头61自动旋转实现对泵头61旋出方向的限位,卡钩31与扭簧32相互作用,操作人员只需单手旋转泵头61便可实现卡钩31自动锁止功能,进而实现泵头61旋进及限位泵头61的功能,操作简单,大大提高了泵头61装配及拆卸的效率。Optionally, in this embodiment, to ensure interaction between the hook body 310 and the torsion spring 32, a limiting groove 3100 is provided on the hook body 310. The first end 320 of the torsion spring 32 is disposed within the limiting groove 3100, while the second end 321 of the torsion spring 32 abuts the sidewall of the accommodating chamber 213. The first end 320 abuts the limiting groove 3100 at both ends along its length, preventing the first end 320 from moving within the limiting groove 3100. Furthermore, the position of the second end 321 is fixed by the sidewall of the accommodating chamber 213. This allows the hook 31 to rotate away from the pump head 61 while simultaneously compressing the torsion spring 32 to a certain distance. The compressed distance of the torsion spring 32 in turn provides a rebound force, driving the hook 31 to rotate toward the pump head 61, thereby achieving interaction between the hook 31 and the torsion spring 32. In this embodiment, the relative position setting of the hook 31 and the torsion spring 32 can not only realize that the hook 31 rotates back toward the pump head 61 under the push of the buckle 22 while compressing the torsion spring 32, but also can drive the hook 31 to automatically rotate toward the pump head 61 under the rebound force of the torsion spring 32 to achieve the limitation of the direction of the pump head 61 being screwed out. The hook 31 and the torsion spring 32 interact with each other. The operator only needs to rotate the pump head 61 with one hand to realize the automatic locking function of the hook 31, thereby realizing the function of screwing in and limiting the pump head 61. The operation is simple, which greatly improves the efficiency of assembling and disassembling the pump head 61.
本申请中扭簧在轴向上的设置方位根据实际使用情况决定,在此不作限定。卡钩本体310及扭簧32在容纳腔213内的朝向可以朝向容纳腔213的顶壁设置,也可以朝向容纳腔213的底部设置。可选地,本实施例中的扭簧32配置在容纳腔213的底壁与卡钩本体310之间,即卡钩本体310上限位槽3100所在的一侧临近容纳腔213的底壁设置,限位槽靠近容纳腔213的底壁,销轴自容纳腔213的底部依次连接安装孔34、扭簧32及卡钩本体310。在该实施例中,卡钩本体310与容纳腔213的底壁之间设置有扭簧32,使得卡钩本体310与容纳腔213的底壁之间没有直接接触,避免了卡钩本体310与容纳腔213的底壁之间长时间旋转摩擦产生碎屑,影响卡钩的正常旋转甚至导致卡钩本体310发生损坏,进而会影响锁止单元对泵头的限位功能。卡钩本体310与扭簧32相接触的接触面较小,卡钩本体310在旋转时的摩擦面也较小,一定程度上减小了卡钩本体310的损耗及旋转摩擦产生的碎屑。在该实施方式中,销轴沿轴向的高度高于卡钩本体310,使得销轴在高出卡钩本体的一端通过开口销进行固定。The axial orientation of the torsion spring in this application is determined by actual usage and is not limited here. The hook body 310 and the torsion spring 32 can be oriented toward the top wall of the accommodating chamber 213 or toward the bottom of the accommodating chamber 213 within the accommodating chamber 213. Optionally, the torsion spring 32 in this embodiment is disposed between the bottom wall of the accommodating chamber 213 and the hook body 310, that is, the side of the hook body 310 where the upper limit groove 3100 is located is adjacent to the bottom wall of the accommodating chamber 213, the limit groove is close to the bottom wall of the accommodating chamber 213, and the pin connects the mounting hole 34, the torsion spring 32, and the hook body 310 in sequence from the bottom of the accommodating chamber 213. In this embodiment, a torsion spring 32 is provided between the hook body 310 and the bottom wall of the accommodating chamber 213, so that there is no direct contact between the hook body 310 and the bottom wall of the accommodating chamber 213. This prevents the hook body 310 from rotating for a long time and causing friction between the hook body 310 and the bottom wall of the accommodating chamber 213 to generate debris, which could affect the normal rotation of the hook and even damage the hook body 310, thereby affecting the locking unit's function of limiting the pump head. The contact surface between the hook body 310 and the torsion spring 32 is relatively small, and the friction surface of the hook body 310 during rotation is also relatively small, which to a certain extent reduces the loss of the hook body 310 and the debris generated by rotational friction. In this embodiment, the pin shaft is axially higher than the hook body 310, so that the pin shaft is fixed by a cotter pin at the end that is higher than the hook body.
此外,本实施例中的扭簧32还可配置在容纳腔213的顶壁与卡钩本体310之间,即卡钩本体310上限位槽3100所在的一侧临近容纳腔213的顶壁设置,限位槽3100靠近容纳腔213的顶壁,销轴自容纳腔213的底部依次连接安装孔34、卡钩本体210及扭簧32。在该实施例中,卡钩本体210的底部与容纳腔213的底壁之间相接触,卡钩本体210在旋转时会与容纳腔213的底壁之间产生摩擦,进而会产生碎屑,相较于扭簧32配置在容纳腔213的底壁与卡钩本体310之间,本实施例中卡钩本体的使用寿命会略低,但本实施例中卡钩和扭簧32是朝向容纳腔213的顶壁设置,安装较为方便。在该实施方式中,销轴沿轴向的高度高于扭簧32,使得销轴在高出扭簧32的一端通过开口销进行固定。Furthermore, the torsion spring 32 in this embodiment can also be disposed between the top wall of the accommodating cavity 213 and the hook body 310. Specifically, the side of the hook body 310 where the upper limit groove 3100 is located is adjacent to the top wall of the accommodating cavity 213, with the upper limit groove 3100 being close to the top wall of the accommodating cavity 213. A pin connects the mounting hole 34, the hook body 210, and the torsion spring 32 in sequence from the bottom of the accommodating cavity 213. In this embodiment, the bottom of the hook body 210 contacts the bottom wall of the accommodating cavity 213, generating friction between the hook body 210 and the bottom wall of the accommodating cavity 213 during rotation, thereby generating debris. Compared to a case where the torsion spring 32 is disposed between the bottom wall of the accommodating cavity 213 and the hook body 310, the service life of the hook body in this embodiment is slightly shorter. However, in this embodiment, the hook and torsion spring 32 are disposed toward the top wall of the accommodating cavity 213, making installation more convenient. In this embodiment, the pin shaft is higher in the axial direction than the torsion spring 32 , so that the pin shaft is fixed by a cotter pin at one end higher than the torsion spring 32 .
可选地,在本实施例中,把手自卡钩本体远离钩部的一端背向钩部延伸。把手上设置有操作人员手施压的部分,本实施例中定义为施压部3110。可选地,本实施例中的施压部3110沿泵头的周向方向延伸。施压部3110呈沿泵头的旋进方向先向下弧形延伸,再向上弧形延伸,参照图8,向上弧形延伸的部分即为操作者按压的部分,以方便操作者使用,向上弧形延伸的部分设有防滑部3111。施压部3110沿周向延伸的长度取决于快换结构1在周向方向上具有的空间,由于磁悬浮电机62和泵头61均设置在快换结构1的轴线方向,在其周向上没有设置其他结构阻挡把手本体3110,施压部3110沿周向延伸便于操作人员接触施压部3110并按压其背向泵头旋转,本实施方式中把手311结构的设计不仅较为美观,且便于操作人员操作,在拆卸泵头时,操作人员只需沿朝向限位块的方向按压施压部3110便可将卡钩的钩部与卡扣脱离,按压的力较小便可按动把手,操作较为方便省力。Optionally, in this embodiment, a handle extends from one end of the hook body away from the hook portion toward the hook portion. The handle is provided with a portion for the operator to apply pressure with his hand, which is defined as a pressure-applying portion 3110 in this embodiment. Optionally, the pressure-applying portion 3110 in this embodiment extends along the circumferential direction of the pump head. The pressure-applying portion 3110 extends in an arc shape downward and then upward along the screwing direction of the pump head. Referring to Figure 8, the portion extending in an arc shape upward is the portion that the operator presses. To facilitate the operator's use, the portion extending in an arc shape upward is provided with an anti-slip portion 3111. The length of the pressure-applying portion 3110 extending in the circumferential direction depends on the space that the quick-change structure 1 has in the circumferential direction. Since the magnetic levitation motor 62 and the pump head 61 are both arranged in the axial direction of the quick-change structure 1, no other structure is provided in the circumferential direction to block the handle body 3110. The pressure-applying portion 3110 extends in the circumferential direction for the operator to contact the pressure-applying portion 3110 and press it to rotate back toward the pump head. The design of the handle 311 structure in this embodiment is not only more beautiful, but also easier for the operator to operate. When disassembling the pump head, the operator only needs to press the pressure-applying portion 3110 in the direction toward the limit block to disengage the hook of the hook from the buckle. The handle can be pressed with less pressing force, and the operation is more convenient and labor-saving.
此外,本实施例中的施压部3110沿轴向方向向上或向下延伸,参照图7,该夹角可为直角或钝角,具体的角度本领域技术人员可根据实际需求确定,以便于施加受力点,方便推动卡钩31。把手本体3110延伸的长度取决于快换结构1上侧或下侧所具有的的空间,避免把手本体3110与磁悬浮电机62或泵头61在轴向方向上相干涉。操作人员在拆卸泵头时需接触施压部3110并沿背向泵头的方向拨动把手旋转,施加一定的推动力才能实现把手的旋转。对于同等规格的泵头和锁止单元,拨动力相较于按压力会大一些,操作人员在操作时较为费力。当然,把手的形状包括但不局限于此,本领域技术人员可根据实际需要设计把手的形状。In addition, the pressure-applying portion 3110 in this embodiment extends upward or downward in the axial direction. Referring to Figure 7, the angle may be a right angle or an obtuse angle. The specific angle can be determined by those skilled in the art according to actual needs, so as to facilitate the application of the force point and facilitate the pushing of the hook 31. The length of the extension of the handle body 3110 depends on the space provided on the upper or lower side of the quick-change structure 1 to avoid interference between the handle body 3110 and the magnetic levitation motor 62 or the pump head 61 in the axial direction. When removing the pump head, the operator needs to contact the pressure-applying portion 3110 and rotate the handle in the direction away from the pump head. A certain driving force must be applied to achieve the rotation of the handle. For pump heads and locking units of the same specifications, the pulling force will be greater than the pressing force, and the operator will be more laborious when operating. Of course, the shape of the handle includes but is not limited to this. Those skilled in the art can design the shape of the handle according to actual needs.
当泵头尺寸较小时,快换结构的尺寸也较小,把手311的尺寸也较小,操作人员在拨动时会存在容易滑动的问题,为了解决这一问题,本申请在把手的施压部3110的外缘面设置防滑部3111。可选地,在操作人员按压施压部3110或拨动施压部3110时接触的外缘面设置防滑部3111,参照图8。防滑部3111可配置为防滑纹或防滑凸起,防滑纹可配置为螺纹或花纹,包括但不限于此,只要防滑部3111能够实现按压或拨动把手311,即按压施压部3110或拨动施压部3110时起到防滑的目的即可。操作人员按压或拨动把手311时,防滑部3111能够增加操作人员的手与把手本体3110之间的摩擦力,不会轻易发生在把手311上打滑没有按压或拨动把手311的问题,更有利于节省装配和拆卸泵头61的时间,提高效率。当然,把手311的形状及防滑部3111的设计包括但不限于此,只要能够实现按压或拨动卡钩31的功能都属于本申请所保护的范围,本领域技术人员可根据实际需要设计把手311的形状和防滑部3111的形状和位置,以便于操作人员操作。When the pump head is small, the quick-change structure is also small, and the handle 311 is also small. The operator may easily slip when dialing. In order to solve this problem, the present application provides an anti-slip portion 3111 on the outer edge surface of the pressure portion 3110 of the handle. Optionally, the anti-slip portion 3111 is provided on the outer edge surface contacted when the operator presses the pressure portion 3110 or dials the pressure portion 3110, with reference to FIG8 . The anti-slip portion 3111 can be configured as an anti-slip pattern or an anti-slip protrusion, and the anti-slip pattern can be configured as a thread or a pattern, including but not limited to the above. As long as the anti-slip portion 3111 can achieve the purpose of anti-slip when pressing or dialing the handle 311, that is, pressing the pressure portion 3110 or dialing the pressure portion 3110, it can be sufficient. When the operator presses or moves the handle 311, the anti-slip portion 3111 can increase the friction between the operator's hand and the handle body 3110, preventing the operator's hand from slipping on the handle 311 without pressing or moving the handle 311. This helps save time in assembling and disassembling the pump head 61, thereby improving efficiency. Of course, the shape of the handle 311 and the design of the anti-slip portion 3111 include but are not limited to these. As long as the function of pressing or moving the hook 31 can be achieved, it falls within the scope of protection of this application. Those skilled in the art can design the shape of the handle 311 and the shape and position of the anti-slip portion 3111 according to actual needs to facilitate operation by the operator.
可选地,在本实施例中,限位块21的一端与其内侧的顶部构成阻挡部214,参照图9,阻挡部214即限位块21临近泵头61的一侧的部分。泵头61需自上而下插入法兰10及限位块21围构成的容纳空间内,为了使得泵头61能够顺利放入,轴向方向上需要没有遮挡物阻挡泵头61在轴向方向上的运动,而卡钩31能相对泵头61做旋转运动,卡钩31的最大运动行程大于容纳空间的轴向长度,若让卡钩31运动至其最大运动行程,卡钩31会在径向方向上凸出凹槽212过多,影响泵头61的顺利放入。因此,将限位块21临近泵头61的一侧的部分与其一端配置为阻挡部214,使得卡钩31与扭簧32在初始状态下具有相互作用力,扭簧32具有一定的压缩量,卡钩31的钩部312与阻挡部214相抵接,限位卡钩31朝向泵头61旋转的行程,进而避免卡钩31在径向方向上凸出限位块21过多,影响泵头61的顺利放入。除此之外,阻挡部214的设置使得钩部312与阻挡部214相抵接时,卡钩31在扭簧32的回弹力作用下仍存在朝向泵头61运动的趋势,而阻挡部214此时又阻挡卡钩31朝向泵头61运动,卡钩31除了人力作用下不会再发生旋转,泵头61在旋进限位块21并与快换结构1相对位置固定好后,泵头61会存在沿旋出方向旋转的问题,而卡钩31恰好能够在泵头61的旋出方向起到阻挡泵头61旋转的目的,从而避免泵头61脱离快换结构1。Optionally, in this embodiment, one end of the limit block 21 and the top of its inner side form a blocking portion 214. Referring to Figure 9, the blocking portion 214 is the portion of the limit block 21 on the side adjacent to the pump head 61. The pump head 61 needs to be inserted from top to bottom into the accommodating space formed by the flange 10 and the limit block 21. In order for the pump head 61 to be smoothly inserted, there needs to be no obstruction in the axial direction to block the movement of the pump head 61 in the axial direction, and the hook 31 can rotate relative to the pump head 61. The maximum movement stroke of the hook 31 is greater than the axial length of the accommodating space. If the hook 31 is allowed to move to its maximum movement stroke, the hook 31 will protrude too much from the groove 212 in the radial direction, affecting the smooth insertion of the pump head 61. Therefore, the part of the side of the limit block 21 adjacent to the pump head 61 and one end thereof are configured as a blocking portion 214, so that the hook 31 and the torsion spring 32 have an interaction force in the initial state, the torsion spring 32 has a certain amount of compression, and the hook portion 312 of the hook 31 abuts against the blocking portion 214, limiting the rotation stroke of the limit hook 31 toward the pump head 61, thereby preventing the hook 31 from protruding too much from the limit block 21 in the radial direction, affecting the smooth insertion of the pump head 61. In addition, the setting of the blocking portion 214 makes it possible for the hook portion 312 to abut against the blocking portion 214, and the hook 31 still tends to move toward the pump head 61 under the action of the rebound force of the torsion spring 32, and the blocking portion 214 then blocks the hook 31 from moving toward the pump head 61. The hook 31 will no longer rotate except under the action of manpower. After the pump head 61 is screwed into the limit block 21 and fixed relative to the quick-change structure 1, the pump head 61 will have the problem of rotating in the screw-out direction, and the hook 31 can just block the pump head 61 from rotating in the screw-out direction, thereby preventing the pump head 61 from detaching from the quick-change structure 1.
可选地,在本实施例中,卡扣具有与凹槽相配合的顶端面220、第一外缘面221和第二外缘面222,参照图4。顶端面220配置为朝向泵头的旋进方向向下倾斜的斜面,以使卡扣在旋进快换结构时,凹槽的顶壁面2120能够与斜面慢慢紧密配合,直至顶壁面2120与卡扣的最高处紧密配合时,对卡扣施加一个向下推动的力,使得泵头与电机配合的更为紧密。第一外缘面221和第二外缘面222沿泵头的旋进方向依次设置,第一外缘面221配置为与进入面2121相配合的弧形面,第二外缘面222配置为朝向泵头的旋进方向向下倾斜的斜面,以与止挡面2122相配合。第一外缘面221与卡扣22可以相抵接,也可不抵接,当第一限位部210即凹槽的顶壁面2120对卡扣22的顶部提供的摩擦力较大时,第一外缘面221与卡扣22若相抵接,泵头61便会受到轴向方向和旋进方向上的两个力,泵头61会存在难以旋转的现象,因此,在第一外缘面221与卡扣22不抵接的情况下,第一外缘面221只需实现对泵头61沿旋进方向的运动行程进行限位的目的。Optionally, in this embodiment, the buckle has a top surface 220, a first outer edge surface 221, and a second outer edge surface 222 that cooperate with the groove, refer to Figure 4. The top surface 220 is configured as an inclined surface that tilts downward toward the screw-in direction of the pump head, so that when the buckle is screwed into the quick-change structure, the top wall surface 2120 of the groove can slowly and tightly cooperate with the inclined surface until the top wall surface 2120 is tightly fitted with the highest point of the buckle, applying a downward pushing force to the buckle, so that the pump head and the motor cooperate more tightly. The first outer edge surface 221 and the second outer edge surface 222 are arranged in sequence along the screw-in direction of the pump head, the first outer edge surface 221 is configured as an arc-shaped surface that cooperates with the entry surface 2121, and the second outer edge surface 222 is configured as an inclined surface that tilts downward toward the screw-in direction of the pump head to cooperate with the stop surface 2122. The first outer edge surface 221 may or may not abut against the buckle 22. When the first limiting portion 210, i.e., the top wall surface 2120 of the groove, provides a greater friction force on the top of the buckle 22, if the first outer edge surface 221 abuts against the buckle 22, the pump head 61 will be subjected to two forces in the axial direction and the rotational direction, and the pump head 61 will be difficult to rotate. Therefore, when the first outer edge surface 221 does not abut against the buckle 22, the first outer edge surface 221 only needs to achieve the purpose of limiting the movement stroke of the pump head 61 along the rotational direction.
可选地,在本实施例中,壳体610内形成有转子腔6100和叶轮腔6101,参照图3。转子腔6100设于叶轮腔6101的一侧。转子腔6100的径向尺寸小于叶轮腔6101的径向尺寸。卡扣22配置在叶轮腔6101的外圆周且卡扣22的底部与叶轮腔6101的底部位于同一平面上。泵头61在放入容纳空间时,转子腔6100放置在法兰10的下部,叶轮腔6101放置在法兰10的上部,且使得法兰10的上端面、卡扣22的底部、叶轮腔6101的底部位于同一径向平面上,使得泵头61相对快换结构1相对位置满足设计需求的同时保证快换结构1具有较好的机械强度。壳体610上形成有连通叶轮腔6101内部的出液口6102。相邻两个限位块21之间的开口配置为出液口6102的安放口。多个限位块21即形成出液口6102的多个安放口。当泵头61的出液方向需改变时,只需将泵头61自快换结构1上取下,改变出液口6102相对限位块21的放置位置即可调整泵头61的安装方向,操作简单,在不拆卸快换结构1的情况下便可实现更换泵头61安装方向的目的。在本实施例中,泵头61安装方向的个数即取决于限位块21的个数,例如:法兰10上设置4个限位块21,相邻两个限位块21之间的开口即为一个泵头61的安放口,4个限位块21具有4个开口,泵头61便可实现4个不同角度的安装方向以满足不同的需求。Optionally, in this embodiment, a rotor chamber 6100 and an impeller chamber 6101 are formed in the housing 610, refer to Figure 3. The rotor chamber 6100 is arranged on one side of the impeller chamber 6101. The radial dimension of the rotor chamber 6100 is smaller than the radial dimension of the impeller chamber 6101. The buckle 22 is arranged on the outer circumference of the impeller chamber 6101 and the bottom of the buckle 22 is located on the same plane as the bottom of the impeller chamber 6101. When the pump head 61 is placed in the accommodation space, the rotor chamber 6100 is placed at the lower part of the flange 10, and the impeller chamber 6101 is placed at the upper part of the flange 10, so that the upper end surface of the flange 10, the bottom of the buckle 22, and the bottom of the impeller chamber 6101 are located on the same radial plane, so that the relative position of the pump head 61 relative to the quick-change structure 1 meets the design requirements while ensuring that the quick-change structure 1 has good mechanical strength. A liquid outlet 6102 is formed on the housing 610 to communicate with the interior of the impeller chamber 6101. The opening between two adjacent limit blocks 21 is configured as a placement opening for the liquid outlet 6102. Multiple limit blocks 21 form multiple placement openings for the liquid outlet 6102. When the liquid outlet direction of the pump head 61 needs to be changed, it is only necessary to remove the pump head 61 from the quick-change structure 1 and change the placement position of the liquid outlet 6102 relative to the limit block 21 to adjust the installation direction of the pump head 61. The operation is simple and the purpose of replacing the installation direction of the pump head 61 can be achieved without disassembling the quick-change structure 1. In this embodiment, the number of installation directions of the pump head 61 depends on the number of limit blocks 21. For example, four limit blocks 21 are set on the flange 10, and the opening between two adjacent limit blocks 21 is a placement opening for a pump head 61. The four limit blocks 21 have four openings, and the pump head 61 can achieve four installation directions at different angles to meet different needs.
可选地,在本实施例中,出液口6102放置的方向即为泵头61放置的方向,出液口6102的的位置及数量不做限制,在一种实施例中,出液口6102设置在泵壳的周侧,出液口6102的数量不做限制,例如可以为沿圆周切线方向的一个或两个出液口6102。在一种实施例中,泵壳可以包括顶盖和下壳,出液口6102形成于下壳上。为了保证出液口6102放置在相邻限位块21开口之间时,卡扣22也能运动一定行程并与限位块21相对应,故在设计卡扣22时考虑到壳体610圆周方向卡扣22设置的个数,为了满足上述需求在临近出液口6102的位置设置有一个卡扣22,出液口6102与临近其的卡扣22同时配置在一个相邻的限位块21之间的开口区域内。出液口与一个卡扣配置在所述安放口中。在本实施例中,其一,为了保证出液口6102与临近其的卡扣22整体部分能够完全放入相邻两个限位部之间的开口内,将卡扣背向出液口的一面与出液口背向卡扣的一面之间的周向距离小于等于安放口的周向距离。其二,为了保证卡扣22自凹槽212的一端旋转至凹槽212的另一端的同时,出液口6102与限位块21之间不存在周向方向上的干涉,将卡扣背向出液口的一面与出液口朝向卡扣的一面之间的周向距离大于等于凹槽的周向距离,使得卡扣22沿旋进方向旋转完最大行程后,出液口6102与限位块21之间相抵接或仍具有一定的周向距离,满足泵头61能够正常装配在快换结构1内的设计需求。Optionally, in this embodiment, the direction in which the liquid outlet 6102 is placed is the direction in which the pump head 61 is placed, and the position and number of the liquid outlet 6102 are not limited. In one embodiment, the liquid outlet 6102 is arranged on the circumferential side of the pump housing, and the number of the liquid outlet 6102 is not limited. For example, it can be one or two liquid outlets 6102 along the tangential direction of the circumference. In one embodiment, the pump housing may include a top cover and a lower housing, and the liquid outlet 6102 is formed on the lower housing. In order to ensure that when the liquid outlet 6102 is placed between the openings of adjacent limit blocks 21, the buckle 22 can also move a certain stroke and correspond to the limit blocks 21. Therefore, when designing the buckle 22, the number of buckles 22 set in the circumferential direction of the housing 610 is taken into account. In order to meet the above requirements, a buckle 22 is provided near the position of the liquid outlet 6102, and the liquid outlet 6102 and the buckle 22 adjacent to it are simultaneously arranged in the opening area between adjacent limit blocks 21. The liquid outlet and a buckle are arranged in the placement port. In this embodiment, firstly, to ensure that the liquid outlet 6102 and the entire portion of the adjacent buckle 22 can be completely inserted into the opening between two adjacent limiting portions, the circumferential distance between the side of the buckle facing away from the liquid outlet and the side of the liquid outlet facing away from the buckle is less than or equal to the circumferential distance of the placement opening. Secondly, to ensure that there is no circumferential interference between the liquid outlet 6102 and the limiting block 21 as the buckle 22 rotates from one end of the groove 212 to the other end of the groove 212, the circumferential distance between the side of the buckle facing away from the liquid outlet and the side of the liquid outlet facing the buckle is greater than or equal to the circumferential distance of the groove. This ensures that after the buckle 22 rotates to its maximum stroke in the screwing direction, the liquid outlet 6102 and the limiting block 21 abut or still have a certain circumferential distance, thereby meeting the design requirement that the pump head 61 can be properly assembled within the quick-change structure 1.
上述实施例提供的快换结构1具体的工作原理如下:泵头61沿旋进方向旋转至卡扣22与钩部312相抵接时,如图11所示,继续旋转泵头61,与卡钩31相抵接的卡扣22推动卡钩31背向泵头61旋转,如图14和图15所示,进而卡钩31带动扭簧32背向泵头61旋转,如图1中i3所示方向,扭簧32产生一定的压缩量;当卡扣22越过钩部312时,扭簧32会自动回弹并带动卡钩31朝向泵头61旋转,如图12中i4所示方向,卡钩31旋转至于阻挡部214相抵接,如图13所示,实现在泵头61旋出方向上的限位;继续旋转泵头61至卡扣22与凹槽212的内壁面2121相抵接,即达到对泵头61的旋进方向上的限位,凹槽212的顶壁面2120实现对卡扣22的顶部进行轴线方向的限位。The specific working principle of the quick-change structure 1 provided in the above embodiment is as follows: when the pump head 61 rotates along the screw-in direction until the buckle 22 abuts against the hook 312, as shown in Figure 11, the pump head 61 continues to rotate, and the buckle 22 abutting against the hook 31 pushes the hook 31 to rotate back toward the pump head 61, as shown in Figures 14 and 15, and then the hook 31 drives the torsion spring 32 to rotate back toward the pump head 61, as shown in the direction i3 in Figure 1, and the torsion spring 32 produces a certain amount of compression; when the buckle 22 passes over the hook 312 12 , the hook 31 rotates until it abuts against the blocking portion 214, as shown in FIG13 , thereby limiting the pump head 61 in the direction of screwing out. The pump head 61 is further rotated until the buckle 22 abuts against the inner wall surface 2121 of the groove 212, thereby limiting the pump head 61 in the direction of screwing in. The top wall surface 2120 of the groove 212 limits the top of the buckle 22 in the axial direction.
可选地,快换结构1还包括至少一个橡胶塞40,参照图15。限位块21临近泵头61的一侧设置有盲孔,盲孔设置在凹槽212的止挡面2122的部分,橡胶塞40对应配置在盲孔内,且在径向方向上凸出能够与卡扣22相抵接。当泵头61旋转至卡扣22的第二外缘面222与凹槽212的止挡面2122相抵接时,橡胶塞40此时起到对卡扣周向和径向的限位,避免卡扣的移动。盲孔可以沿轴向方向延伸,参照图16,或沿径向方向延伸,参照图17,包括但不限于此,只需保证橡胶塞40配置在盲孔中能够与卡扣22相抵接,进一步对泵头61施加一个沿旋出方向的旋转力即可。Optionally, the quick-change structure 1 also includes at least one rubber stopper 40, refer to Figure 15. A blind hole is provided on one side of the limit block 21 adjacent to the pump head 61, and the blind hole is provided in the portion of the stop surface 2122 of the groove 212. The rubber stopper 40 is correspondingly configured in the blind hole and protrudes in the radial direction to abut against the buckle 22. When the pump head 61 rotates until the second outer edge surface 222 of the buckle 22 abuts against the stop surface 2122 of the groove 212, the rubber stopper 40 then serves to limit the circumferential and radial directions of the buckle to prevent the buckle from moving. The blind hole can extend in the axial direction, refer to Figure 16, or extend in the radial direction, refer to Figure 17, including but not limited to this, it is only necessary to ensure that the rubber stopper 40 is configured in the blind hole to abut against the buckle 22, and further apply a rotational force in the direction of screwing out to the pump head 61.
由于泵头61旋转到与凹槽212的最大运动行程,即卡扣22的斜面与凹槽212的斜面相抵接时,如图12和图13所示,泵头61停止运动,但由于泵头61此时只有凹槽212的顶壁面2120对其施加摩擦力,起到轴线方向上的限位,泵头61旋转到卡扣与止挡面2122相抵接时,钩部没有钩住卡扣临近钩部的一侧,此时泵头便会存在在周向方向上旋转的问题,在一定程度上影响泵头61相对快换结构1的稳定装配。在本申请中卡扣临近钩部的一侧配置为斜面,斜面与钩部的形状相配合,以使得钩部能够稳固地钩住斜面。为了使得钩部能够钩住卡扣临近钩部的一侧,本实施例中在止挡面2122部分设置橡胶塞,当泵头旋转至卡扣的第二外缘面222与止挡面2122相抵接时,卡扣在径向上与橡胶塞相抵接,此时橡胶塞会对卡扣施加一个圆周方向的分力,该分力朝向泵头的旋出方向,带动泵头沿旋出方向旋转一定距离,使得卡扣临近钩部的一侧与钩部相抵接,保证泵头不再旋转,进而使得泵头相对快换结构的位置固定,实现泵头的稳定装配。橡胶塞40能够增加卡扣周向和径向方向上的摩擦力,周向的摩擦力使得卡扣22发生往回滑动的现象,进一步使得泵头61固定更加稳固。在本实施例中,盲孔的个数设置为1个,盲孔的个数取决于需要设置的橡胶塞的个数。1个盲孔便可防止泵头61沿旋进方向旋转到位后又自动沿旋出方向旋转一定距离,同时减少生产成本和工序,且该盲孔优选设置在没有设置锁止单元30的限位块21上,以使限位块21临近泵头61的一侧有足够的空间开设盲孔。As the pump head 61 rotates to the maximum movement stroke with the groove 212, that is, when the inclined surface of the buckle 22 abuts the inclined surface of the groove 212, as shown in Figures 12 and 13, the pump head 61 stops moving. However, since the pump head 61 only has the top wall surface 2120 of the groove 212 to exert friction on it at this time, which acts as a limit in the axial direction, when the pump head 61 rotates to the point where the buckle abuts the stop surface 2122, the hook portion does not hook the side of the buckle adjacent to the hook portion. At this time, the pump head will have the problem of rotating in the circumferential direction, which to a certain extent affects the stable assembly of the pump head 61 relative to the quick-change structure 1. In the present application, the side of the buckle adjacent to the hook portion is configured as an inclined surface, and the inclined surface matches the shape of the hook portion so that the hook portion can firmly hook the inclined surface. In order to enable the hook to hook the side of the buckle adjacent to the hook, a rubber plug is provided on the stop surface 2122 in this embodiment. When the pump head rotates until the second outer edge surface 222 of the buckle abuts the stop surface 2122, the buckle abuts the rubber plug in the radial direction. At this time, the rubber plug will apply a circumferential component force to the buckle. This component force is directed toward the direction of the pump head to rotate a certain distance in the direction of the pump head to abut against the hook on the side of the buckle adjacent to the hook, ensuring that the pump head no longer rotates, thereby fixing the position of the pump head relative to the quick-change structure and achieving stable assembly of the pump head. The rubber plug 40 can increase the friction force of the buckle in the circumferential and radial directions. The circumferential friction force causes the buckle 22 to slide back, further making the pump head 61 more firmly fixed. In this embodiment, the number of blind holes is set to 1, and the number of blind holes depends on the number of rubber plugs that need to be set. One blind hole can prevent the pump head 61 from automatically rotating a certain distance in the screw-out direction after being rotated to the right position in the screw-in direction, while reducing production costs and processes. The blind hole is preferably arranged on the limit block 21 where the locking unit 30 is not provided, so that there is enough space on the side of the limit block 21 adjacent to the pump head 61 to open the blind hole.
需要说明的是,橡胶塞40的个数包括1个但不限于此,橡胶塞40的个数和具体位置本领域技术人员可根据实际需求确定,在本申请中,由于泵头61尺寸较小,一个橡胶塞40便可达到对泵头61旋出方向限位的目的,因此,本申请设置一个小胶塞即可。It should be noted that the number of rubber stoppers 40 includes one but is not limited to this. The number and specific positions of the rubber stoppers 40 can be determined by those skilled in the art according to actual needs. In the present application, since the pump head 61 is relatively small in size, one rubber stopper 40 can achieve the purpose of limiting the direction in which the pump head 61 is screwed out. Therefore, the present application only requires one small rubber stopper.
在本申请中,限位块21与卡扣22一一相对应,两者的个数相等,锁止单元30的个数小于等于限位块21或卡扣22的个数。本申请所公开的附图中记载的限位块21和卡扣22均配置为4个,锁止单元30配置为1个,为本申请可选地实施方式。但限位块21、卡扣22及锁止单元30的个数包括但不限于此,本领域技术人员可根据实际需求设置限位块21、卡扣22及锁止单元30的个数。本实施例中4个限位块21构成泵头61的4个安装方向,相邻两个限位块21之间的开口即为泵头61的一个安装方向,使得泵头61的安装方向可多选,以满足实际使用需求。由于本申请中的泵头61尺寸较小,1个锁止单元30即可实现对泵头61的旋出方向进行限位的作用,故设置1个锁止单元30,节省成本的同时满足对泵头61旋出方向进行限位的功能。In the present application, the limit blocks 21 correspond to the buckles 22 one by one, and the number of the two is equal, and the number of the locking units 30 is less than or equal to the number of the limit blocks 21 or the buckles 22. The limit blocks 21 and the buckles 22 recorded in the drawings disclosed in the present application are configured as 4, and the locking unit 30 is configured as 1, which is an optional embodiment of the present application. However, the number of limit blocks 21, buckles 22 and locking units 30 includes but is not limited to this, and those skilled in the art can set the number of limit blocks 21, buckles 22 and locking units 30 according to actual needs. In this embodiment, the four limit blocks 21 constitute the four installation directions of the pump head 61, and the opening between two adjacent limit blocks 21 is an installation direction of the pump head 61, so that the installation direction of the pump head 61 can be selected in multiple ways to meet actual use needs. Since the pump head 61 in this application is relatively small in size, one locking unit 30 can limit the rotational direction of the pump head 61. Therefore, one locking unit 30 is set to save costs while meeting the function of limiting the rotational direction of the pump head 61.
本申请实施例还公开了一种磁悬浮泵60,如图21和图22所示,在本实施例中,磁悬浮泵60包括磁悬浮电机62、泵头61及泵头61用快换结构1。泵头61包括壳体610及设于壳体610内的转子叶轮,壳体610内形成有转子腔6100和叶轮腔6101,转子腔6100设于叶轮腔6101的一侧,且转子腔6100的径向空间小于叶轮腔6101的径向空间,转子叶轮的转子部分设于转子腔6100内,转子叶轮的叶片部分设于叶轮腔6101内。壳体610上还形成有连通叶轮腔6101的进液口6103和出液口6102,在一种实施方式中,进液口6103设置在壳体610的顶部中心位置,出液口6102设置在壳体610的周侧,泵头61通过快换结构1固定在磁悬浮电机62上,通过先将快换结构1锁定在磁悬浮电机62上,再将泵头61装配在快换结构1上,该快换结构1能够实现泵头61与电机快速装配拆卸及更换的目的,避免了传统的泵头61与电机之间需要多个螺钉一一固定的结构,大大提升了泵头61的装配及更换效率。磁悬浮电机62包括定子,转子叶轮的转子部分的磁性体与磁悬浮电机62的定子相对应,定子配置为产生磁场以驱动转子叶轮旋转和悬浮。The present application also discloses a magnetic levitation pump 60, as shown in Figures 21 and 22. In this embodiment, the magnetic levitation pump 60 includes a magnetic levitation motor 62, a pump head 61, and a quick-change structure 1 for the pump head 61. The pump head 61 includes a housing 610 and a rotor impeller disposed within the housing 610. The housing 610 includes a rotor cavity 6100 and an impeller cavity 6101. The rotor cavity 6100 is disposed on one side of the impeller cavity 6101, and the radial space of the rotor cavity 6100 is smaller than the radial space of the impeller cavity 6101. The rotor portion of the rotor impeller is disposed within the rotor cavity 6100, and the blade portion of the rotor impeller is disposed within the impeller cavity 6101. The housing 610 is also formed with a liquid inlet 6103 and a liquid outlet 6102 that communicate with the impeller chamber 6101. In one embodiment, the liquid inlet 6103 is located at the top center of the housing 610, and the liquid outlet 6102 is located on the circumference of the housing 610. The pump head 61 is fixed to the magnetic levitation motor 62 via a quick-change structure 1. By first locking the quick-change structure 1 to the magnetic levitation motor 62 and then assembling the pump head 61 on the quick-change structure 1, the quick-change structure 1 can achieve the purpose of rapid assembly, disassembly, and replacement of the pump head 61 and the motor, avoiding the traditional structure that requires multiple screws to fix the pump head 61 to the motor, thereby greatly improving the assembly and replacement efficiency of the pump head 61. The magnetic levitation motor 62 includes a stator. The magnetic body of the rotor portion of the rotor impeller corresponds to the stator of the magnetic levitation motor 62. The stator is configured to generate a magnetic field to drive the rotor impeller to rotate and levitate.
可选地,为了保证快换结构1能够稳固固定在磁悬浮电机62上,在法兰10的圆周方向间隔设置多个螺栓孔50,并在磁悬浮电机62上对应配置有螺栓孔50,通过螺栓依次穿设法兰10上的螺栓孔50及磁悬浮电机62上的螺栓孔50,实现快换结构1与磁悬浮电机62的固定连接。法兰10上螺栓孔50的位置优选配置限位块21的外缘处,螺栓孔50的个数与限位块21的个数优选配置为相等,即每个限位块21的外缘处设置一个螺栓孔50。当然,螺栓孔50的位置及个数包括但不限于此,本领域技术人员可根据实际需要设置螺栓孔50在法兰10上的位置及相应的个数,以满足稳固固定快换结构1的目的。Optionally, in order to ensure that the quick-change structure 1 can be firmly fixed on the magnetic levitation motor 62, a plurality of bolt holes 50 are provided at intervals in the circumferential direction of the flange 10, and corresponding bolt holes 50 are provided on the magnetic levitation motor 62. Bolts are passed through the bolt holes 50 on the flange 10 and the bolt holes 50 on the magnetic levitation motor 62 in sequence to achieve a fixed connection between the quick-change structure 1 and the magnetic levitation motor 62. The position of the bolt holes 50 on the flange 10 is preferably configured at the outer edge of the limit block 21, and the number of the bolt holes 50 is preferably configured to be equal to the number of the limit blocks 21, that is, one bolt hole 50 is provided at the outer edge of each limit block 21. Of course, the position and number of the bolt holes 50 include but are not limited to these. Those skilled in the art can set the position and corresponding number of the bolt holes 50 on the flange 10 according to actual needs to meet the purpose of firmly fixing the quick-change structure 1.
除了上述快换结构1对泵头61轴向限位、旋进方向及旋出方向的限位,磁悬浮电机62还可对泵头61进行径向限位,以使泵头61装配在磁悬浮电机62上更加稳固。可选地,磁悬浮电机62内部设有腔体620,如图23所示,腔体620优选配置在磁悬浮电机62的中部且自磁悬浮电机62端部向内延伸。磁悬浮电机62内设有定子,定子与转子叶轮的转子部分在径向上相对应,因此转子叶轮的转子部分配置在磁悬浮电机62的腔体620内,由于转子叶轮的转子部分设于转子腔6100内,故转子腔6100也配置在腔体620内。当转子腔6100放入腔体620内时,转子腔6100的外壁与腔体620的内壁相抵接以对泵头61进行径向限位。In addition to the axial limiting, inward and outward limiting of the pump head 61 by the quick-change structure 1, the magnetic levitation motor 62 can also limit the pump head 61 radially, so that the pump head 61 is more firmly mounted on the magnetic levitation motor 62. Optionally, a cavity 620 is provided inside the magnetic levitation motor 62. As shown in FIG23 , the cavity 620 is preferably located in the middle of the magnetic levitation motor 62 and extends inward from the end of the magnetic levitation motor 62. A stator is provided inside the magnetic levitation motor 62. The stator corresponds radially to the rotor portion of the rotor impeller. Therefore, the rotor portion of the rotor impeller is disposed within the cavity 620 of the magnetic levitation motor 62. Since the rotor portion of the rotor impeller is disposed within the rotor cavity 6100, the rotor cavity 6100 is also disposed within the cavity 620. When the rotor cavity 6100 is placed within the cavity 620, the outer wall of the rotor cavity 6100 abuts against the inner wall of the cavity 620 to radially limit the pump head 61.
在本申请中,磁悬浮泵60的具体装配方式为先将快换结构1通过螺栓固定在磁悬浮电机62的顶部,将自上而下泵头61放入磁悬浮电机62内,泵头61的转子腔6100对应放置在磁悬浮电机62的腔体620内并与其相抵接,以实现腔体620对转子腔6100的径向限位;再沿旋进方向旋转泵头61,使得壳体610上的卡扣22旋转至限位块21内,卡扣22旋转至与凹槽212的内壁面2121相抵接后停止运动,此时通过限位块21实现对泵头61的周向限位和旋进方向的限位;同时当卡扣22与卡钩31之间无相互作用力时,卡钩31在扭簧32的回弹力下朝向泵头61旋转至与阻挡部214相抵接,实现对泵头61旋出方向上的限位,从而实现泵头61的快速装配。拆卸泵头61时,将卡钩31的把手311沿背向泵头61的方向拨动,如图18所示,使得卡钩31的钩部312与阻挡部214不抵接,此时,沿旋出方向旋转泵头61,如图19所示,使卡扣22脱离限位块21后,将泵头61自下而上从磁悬浮电机62内取出。In the present application, the specific assembly method of the magnetic levitation pump 60 is to first fix the quick-change structure 1 on the top of the magnetic levitation motor 62 by bolts, and then put the pump head 61 from top to bottom into the magnetic levitation motor 62. The rotor cavity 6100 of the pump head 61 is correspondingly placed in the cavity 620 of the magnetic levitation motor 62 and abuts against it to achieve radial limitation of the rotor cavity 6100 by the cavity 620; then rotate the pump head 61 in the screwing direction so that the buckle 22 on the housing 610 rotates. When the pump head 61 is disassembled, the handle 311 of the hook 31 is moved in the direction away from the pump head 61, as shown in FIG18 , so that the hook portion 312 of the hook 31 does not contact the blocking portion 214. At this time, the pump head 61 is rotated in the direction of screwing out, as shown in FIG19 , so that the hook 312 of the hook 31 does not contact the blocking portion 214. At this time, the pump head 61 is rotated in the direction of screwing out, as shown in FIG19 , so that the hook 22 is disengaged from the limit block 21, and the pump head 61 is removed from the magnetic levitation motor 62 from bottom to top.
本申请中应用了具体实施例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。Specific embodiments are used in this application to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the technical solution and core ideas of this application. At the same time, for those skilled in the art, according to the ideas of this application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting this application.
综上所述,本公开实施例提供了一种泵头用快换结构及磁悬浮泵,其能实现快速装配定位泵头,且无需拆卸法兰,并且更换过程满足单手安装,双手拆卸的设计要求,操作方便,装配及拆卸效率较高,大大节省装配工时及人力成本,便于后期的维护。To sum up, the embodiments of the present disclosure provide a quick-change structure for a pump head and a magnetic levitation pump, which can realize rapid assembly and positioning of the pump head without removing the flange, and the replacement process meets the design requirements of one-handed installation and two-handed disassembly. It is easy to operate, and the assembly and disassembly efficiency is high, which greatly saves assembly time and labor costs and facilitates later maintenance.
Claims (20)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410425274.9A CN118293105A (en) | 2024-04-10 | 2024-04-10 | Pump head is with quick change structure and magnetic suspension pump |
| CN202410425274.9 | 2024-04-10 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025214517A1 true WO2025214517A1 (en) | 2025-10-16 |
Family
ID=91682082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2025/098833 Pending WO2025214517A1 (en) | 2024-04-10 | 2025-06-03 | Quick-replacement structure for pump head, and magnetically levitated pump |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN118293105A (en) |
| WO (1) | WO2025214517A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118293105A (en) * | 2024-04-10 | 2024-07-05 | 苏州苏磁智能科技有限公司 | Pump head is with quick change structure and magnetic suspension pump |
| CN118508625B (en) * | 2024-07-12 | 2024-10-18 | 槃实科技(深圳)有限公司 | Mixer and blood pump |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114159693A (en) * | 2021-11-26 | 2022-03-11 | 浙江首沃医疗科技有限公司 | External magnetic suspension cardiopulmonary assist device |
| CN116407703A (en) * | 2021-12-31 | 2023-07-11 | 微创外科医疗科技(上海)有限公司 | Locking and releasing mechanism and extracorporeal life support system |
| CN220025884U (en) * | 2023-06-26 | 2023-11-17 | 微创外科医疗科技(上海)有限公司 | Locking mechanism and medical pump |
| WO2023236850A1 (en) * | 2022-06-06 | 2023-12-14 | 心擎医疗(苏州)股份有限公司 | Extracorporeal magnetic suspension blood pump |
| CN118293105A (en) * | 2024-04-10 | 2024-07-05 | 苏州苏磁智能科技有限公司 | Pump head is with quick change structure and magnetic suspension pump |
-
2024
- 2024-04-10 CN CN202410425274.9A patent/CN118293105A/en active Pending
-
2025
- 2025-06-03 WO PCT/CN2025/098833 patent/WO2025214517A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114159693A (en) * | 2021-11-26 | 2022-03-11 | 浙江首沃医疗科技有限公司 | External magnetic suspension cardiopulmonary assist device |
| CN116407703A (en) * | 2021-12-31 | 2023-07-11 | 微创外科医疗科技(上海)有限公司 | Locking and releasing mechanism and extracorporeal life support system |
| WO2023236850A1 (en) * | 2022-06-06 | 2023-12-14 | 心擎医疗(苏州)股份有限公司 | Extracorporeal magnetic suspension blood pump |
| CN220025884U (en) * | 2023-06-26 | 2023-11-17 | 微创外科医疗科技(上海)有限公司 | Locking mechanism and medical pump |
| CN118293105A (en) * | 2024-04-10 | 2024-07-05 | 苏州苏磁智能科技有限公司 | Pump head is with quick change structure and magnetic suspension pump |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118293105A (en) | 2024-07-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2025214517A1 (en) | Quick-replacement structure for pump head, and magnetically levitated pump | |
| CN219633775U (en) | Quick release device | |
| WO2020125111A1 (en) | Bearing stator, compressor, and air conditioner | |
| WO2020073814A1 (en) | Connector having plug and socket interlocked with each other | |
| CN117803605B (en) | Assembling and disassembling structure and fan | |
| CN118630967B (en) | A high-efficiency heat dissipation motor and motor end cover | |
| CN117967613B (en) | A fan module and a server | |
| CN208057502U (en) | Wind turbine and range hood | |
| CN219962773U (en) | Coupling easy-to-disassemble and assemble end for cleaning roller | |
| CN218991948U (en) | Fan rotating shaft constraint fixing sleeve | |
| CN219592192U (en) | Novel motor housing | |
| CN223242864U (en) | Quick mounting structure of air conditioner and air conditioner | |
| CN208595176U (en) | A kind of dismountable buckle-type machinery arm stopper | |
| KR200144545Y1 (en) | Impeller assembly of vacuum cleaner | |
| CN112867306A (en) | Converter cabinet | |
| CN219013515U (en) | Temperature control valve | |
| CN223552937U (en) | Cable clamps, towers, and wind turbine generators | |
| CN222680830U (en) | A sensor valve cover removal tool specially used for railway freight cars | |
| CN223152362U (en) | Easy-to-detach hot air fan | |
| CN223305975U (en) | Blower fan and range hood | |
| CN220302369U (en) | Bladeless fan | |
| CN221170035U (en) | Rotary pump | |
| KR200228516Y1 (en) | Plug socket | |
| CN215444723U (en) | Nut component convenient to disassemble | |
| CN222621360U (en) | Electromechanical device mounting apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 25785979 Country of ref document: EP Kind code of ref document: A1 |