WO2025190432A1 - Municipal solid waste treatment system, method and apparatus - Google Patents
Municipal solid waste treatment system, method and apparatusInfo
- Publication number
- WO2025190432A1 WO2025190432A1 PCT/CN2025/093918 CN2025093918W WO2025190432A1 WO 2025190432 A1 WO2025190432 A1 WO 2025190432A1 CN 2025093918 W CN2025093918 W CN 2025093918W WO 2025190432 A1 WO2025190432 A1 WO 2025190432A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- door
- cracking
- feeder
- domestic waste
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
Definitions
- the present invention relates to the technical field of waste disposal, and in particular to a system, method and equipment for disposing of domestic waste.
- domestic waste cracking technology has provided a new idea and solution for waste disposal. Specifically, domestic waste needs to be dried, sorted, and crushed before being put into a cracking furnace. The waste is cracked in the high-temperature environment of the cracking furnace, and cracking gas and slag are generated during the cracking process. The cracking gas enters the secondary combustion chamber and directly burns to generate heat and produces flue gas or tail gas and fly ash. The generated heat energy is further converted into electrical energy. The generated flue gas or tail gas needs to be purified before it can be discharged, and the generated fly ash needs to be solidified and landfilled together with the slag.
- the main purpose of the present invention is to provide a system, method and equipment for treating domestic waste, so as to solve the problem of low utilization rate of energy and resources generated by cracking in the prior art.
- a domestic waste treatment system which includes: a pretreatment device, which pre-treats domestic waste, and the pretreatment includes: dehydration, drying, sorting and crushing; a cracking device, which includes: a cracking gasification furnace and a feeder arranged above the cracking gasification furnace, and the feeder feeds the pre-treated domestic waste into the cracking gasification furnace for cracking and generating cracking gas and slag; wherein, the feeder includes a box body, and the box body includes: a feed door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein, the feed door, the discharge door and the isolation door are connected to each other.
- the box body When the isolation door and the discharge door are both closed, the box body is divided into a sealed upper hopper and a lower hopper; a cracking gas purification device, which removes chlorine-containing compounds and sulfur-containing compounds in the cracking gas, and cools the cracking gas to separate large molecular organic matter and small molecular combustible gas.
- the large molecular organic matter is sent back to the cracking gasifier for further cracking, and the small molecular combustible gas is collected in an external storage device; a slag sorting device, which sorts the slag into metal, incompletely cracked organic matter and slag ash, and sends the incompletely cracked organic matter back to the cracking gasifier for further cracking.
- the cracked gas purification device further comprises a spray water washing structure, which reduces the temperature of the cracked gas and changes the macromolecular organic matter from gas to liquid, solid-liquid mixed state or solid state, so as to separate the macromolecular organic matter and small molecular combustible gas in the cracked gas.
- the feeder includes the following three modes: a first mode, in which the feed door is in an open state, and the isolation door and the discharge door are in a closed state; a second mode, in which the feed door is in a closed state, the isolation door is in an open state, and the discharge door is in a closed state; a third mode, in which the feed door and the isolation door are in a closed state, and the discharge door is in an open state.
- the feeder is a vertical feeder or a horizontal feeder
- the discharge door of the vertical feeder is arranged along the horizontal direction
- the discharge door of the horizontal feeder is arranged along the vertical direction.
- the horizontal feeder also includes a propeller, which is arranged opposite to the discharge door.
- the propeller pushes the domestic waste falling from the upper hopper into the lower hopper in a horizontal direction, so that the domestic waste falls into the cracking gasification furnace.
- At least two of the horizontal feeders are evenly arranged above the feed port on the side wall of the cracking gasifier.
- the vertical feeder is arranged above the center of the feed port of the cracking gasifier.
- the feed door is a single-side push-pull structure with the open end arranged horizontally or tilted downward.
- the volume of the lower silo is greater than the volume of the upper silo.
- the small molecule combustible gases include carbon monoxide, hydrogen, methane and small molecule hydrocarbons.
- a method for treating domestic waste comprises: pre-treating domestic waste, wherein the pre-treatment comprises: dehydration, drying, sorting and crushing; cracking the domestic waste by a cracking device, wherein the cracking device comprises: a cracking gasification furnace and a feeder arranged above the cracking gasification furnace, wherein the feeder feeds the pre-treated domestic waste into the cracking gasification furnace for cracking and generating cracking gas and slag; wherein the feeder comprises a box body, wherein the box body comprises: a feed door at the upper end, a discharge door at the lower end, and a container located between the feed door and the discharge door.
- an isolation door in the middle wherein, the feed door, the isolation door and the discharge door are all in the closed state, dividing the box body into a sealed upper hopper and a lower hopper; removing chlorine-containing compounds and sulfur-containing compounds in the cracking gas, and cooling the cracking gas to separate large molecular organic matter and small molecular combustible gas, the large molecular organic matter is sent back to the cracking gasifier for further cracking, and the small molecular combustible gas is collected in an external storage device; the slag is sorted into metal, incompletely cracked organic matter and slag ash, and the incompletely cracked organic matter is sent back to the cracking gasifier for further cracking.
- the cracked gas purification device further comprises a spray water washing structure, which reduces the temperature of the cracked gas and changes the macromolecular organic matter from gas to liquid, solid-liquid mixed state or solid state, so as to separate the macromolecular organic matter and small molecular combustible gas in the cracked gas.
- the feeder includes the following three modes: a first mode, in which the feed door is in an open state, and the isolation door and the discharge door are in a closed state; a second mode, in which the feed door is in a closed state, the isolation door is in an open state, and the discharge door is in a closed state; a third mode, in which the feed door and the isolation door are in a closed state, and the discharge door is in an open state.
- the feeder is a vertical feeder or a horizontal feeder
- the discharge door of the vertical feeder is arranged along the horizontal direction
- the discharge door of the horizontal feeder is arranged along the vertical direction.
- the horizontal feeder also includes a propeller, which is arranged opposite to the discharge door.
- the propeller pushes the domestic waste falling from the upper hopper into the lower hopper in a horizontal direction, so that the domestic waste falls into the cracking gasification furnace.
- At least two of the horizontal feeders are evenly arranged above the feed port on the side wall of the cracking gasifier.
- the vertical feeder is arranged above the center of the feed port of the cracking gasifier.
- the feed door is a single-side push-pull structure with the open end arranged horizontally or tilted downward.
- a feeder for a cracking gasification furnace in a domestic waste treatment system comprising: a box body, the box body comprising: a feed door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein, the feed door, the isolation door and the discharge door are all in a closed state, dividing the box body into a sealed upper bin and a lower bin;
- the feeding device comprises the following three modes: a first mode, wherein the feed door is in an open state, and the isolation door and the discharge door are in a closed state; a second mode, wherein the feed door is in a closed state, the isolation door is in an open state, and the discharge door is in a closed state; a third mode, wherein the feed door and the isolation door are in a closed state, and the discharge door is in an open state.
- a feeding method for a cracking gasification furnace of a domestic waste treatment system includes: providing a feeding box body, the box body including: a feeding door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feeding door and the discharge door; wherein the feeding door, the isolation door and the discharge door are simultaneously in a closed state to divide the box body into a sealed upper silo and a lower silo; opening the feeding door and closing the isolation door to seal the lower silo, allowing the material to enter the upper silo through the feeding door, and closing the feeding door after the feeding is completed; opening the isolation door to allow the material in the upper silo to enter the lower silo, and closing the isolation door to seal the upper silo after the feeding is completed; opening the discharge door to allow the material to enter the cracking gasification furnace.
- a complete domestic waste treatment system including: a pretreatment device, a cracking device, a cracking gas purification device and a slag sorting device
- domestic waste can be completely cracked, and the final products can be reused as resources, which greatly increases the resource utilization rate; and the final products also include small molecular combustible gases that can be used instead of natural gas, which greatly increases the energy utilization efficiency.
- FIG1 is a schematic diagram of a domestic waste treatment system according to an embodiment of the present invention.
- FIG2 is a schematic diagram of the overall structure of a vertical feeder according to one embodiment of the present invention.
- FIG3 is a schematic structural diagram of a discharge door according to an embodiment of the present invention.
- FIG4 is a schematic structural diagram of a discharge door according to another embodiment of the present invention.
- FIG5 is a schematic structural diagram of an isolation door according to an embodiment of the present invention.
- FIG6 is a schematic structural diagram of the U-shaped sealing groove on the edge of the side door in FIG5 ;
- FIG. 7 is a schematic structural diagram of a horizontal feeder according to yet another embodiment of the present invention.
- FIG8 is a schematic structural diagram of a propeller according to yet another embodiment of the present invention.
- FIG9 is a flow chart of a method for treating domestic waste according to an embodiment of the present invention.
- FIG10 is a flow chart of a feeding method for a cracking gasifier according to an embodiment of the present invention.
- Existing waste incineration or pyrolysis systems typically pre-process domestic waste. Specifically, the waste is first dehydrated and dried, then sorted to remove soil and metal materials. The sorted waste is then crushed, heated, and extruded to form fine particles suitable for use with conventional screw feeders. However, processing the waste into fine particles is time-consuming, labor-intensive, and requires additional equipment, significantly increasing the time and financial costs of waste treatment.
- Pre-treated domestic waste is fed into the cracking furnace via a screw feeder, where it is cracked to produce cracking gas and slag.
- a screw feeder projects using cracking equipment to treat domestic waste or other combustible waste typically pass the resulting cracking gas directly into a secondary combustion chamber, where it burns to generate heat, which in turn heats a liquid to produce steam.
- This steam can drive a steam turbine, which in turn drives a generator set to generate electricity; alternatively, the steam can be used directly for heating.
- Direct combustion of pyrolysis gas also produces flue gas, which requires purification before discharge.
- the purification process produces hazardous waste such as fly ash, which can only be solidified and landfilled.
- the slag produced by pyrolysis contains mixed metals, incompletely cracked organic matter, and ash.
- Existing technologies do not separate and recycle these slag for resource utilization, instead solidifying them as waste and landfilling them directly. Solidification and landfilling are expensive, increasing waste disposal costs.
- the domestic waste treatment system includes: a pretreatment device 10, a cracking device 20, a cracking gas purification device 30 and a slag sorting device 40.
- the domestic waste treatment system can finally decompose domestic waste into small molecular combustible gas and slag ash.
- the calorific value of the generated small molecular combustible gas is about 1100 kcal/cubic meter. After combustion, it mainly produces carbon dioxide and water, and no tail gas purification treatment is required.
- the generated slag ash can also be used as building materials or landfill covering materials, increasing resource utilization and reducing land resource waste caused by landfill.
- the moisture content of domestic garbage or kitchen waste can be as high as about 60%, and the calorific value is about 1,700 kcal per kilogram. Excessive moisture content will not only cause garbage to stick to each other, making it difficult to sort out inorganic debris from domestic garbage, but will also reduce the calorific value of the garbage and reduce the cracking efficiency.
- the pretreatment device 10 can be used to implement pretreatment operations such as dehydration, drying, sorting and crushing of domestic garbage. Specifically, the domestic garbage is first sent to the crushing device to crush sealed packaging such as plastic or other packaging bags, bottles, cans, etc., to release any liquid that may be present therein.
- the domestic garbage is then mixed with the microbial flora and placed in a drying bin, where microorganisms are used to ferment the easily degradable organic matter in the domestic garbage to generate heat, and the water content in the garbage is partially evaporated to achieve dehydration and drying of the domestic garbage.
- the fermentation treatment time is about 14 days
- the moisture content of the domestic garbage after fermentation treatment is 20%-40%, preferably about 30%.
- Inorganic impurities and metals are separated from the dehydrated and dried domestic waste.
- the inorganic impurities can include stones, glass, slag, etc., and the separated inorganic impurities and metals can be recovered in other ways.
- the cracking furnace in the embodiment of the present invention does not use the screw feeder commonly used in the prior art when feeding, but instead uses a more adaptable feeder, the domestic waste does not need to be finely crushed or extruded into pellets. This not only reduces the amount of equipment, saves costs, but also reduces energy consumption.
- Common cracking devices currently available on the market generally consist of a cracking gasifier and a feeder positioned above or upstream of the furnace.
- Existing feeders fall into two general categories: The first is a screw feeder, which uses a rotating screw pusher to push waste material from a trough forward into the cracking furnace.
- the trough is narrowed at the furnace entrance, and the flexible compression of the waste material seals the feed opening, preventing air from entering the cracking furnace.
- This type of screw feeder is suitable for soft waste materials and can provide a seal, isolate air, and continuously feed the material.
- the feed speed is slow, the feeder requires continuous operation, consumes a lot of power, and is prone to jamming and shutdown when squeezed by hard materials such as coal, wood, and straw.
- the screw feeder lacks the ability to create a seal through compression deformation.
- the other type is a feeder that can be used for hard materials, including rotary feeders, coal block feeders, etc. These feeders can be used for coal blocks, wood blocks, hard particles, homogeneous powder materials, etc.
- these feeders are not suitable for continuous feeding of flexible materials such as domestic waste, foam plastic waste, and waste textiles. They are prone to clogging, low efficiency, and poor sealing effect.
- an embodiment of the present invention provides a cracking device 20 comprising: a hydraulic grab, a feeder, and a cracking gasification furnace.
- a vertical cracking furnace can be used as the cracking gasification furnace.
- the advantages of a vertical cracking furnace include: 1. the furnace temperature can be raised to above 800°C, meeting the requirements for high-temperature cracking; 2. the ability to perform cracking operations continuously for 24 hours; 3. a large processing capacity; 4. relatively low energy consumption, resulting in a high cost-effectiveness; and 5. excellent sealing performance, capable of maintaining a sealed state during continuous operation to prevent cracking gas from overflowing the cracking furnace.
- the vertical cracking furnace may include multiple feed ports, which may be located at the center of the furnace roof or above the sidewalls of the furnace roof.
- the feeder is located at the feed port of the vertical cracking furnace.
- the hydraulic grab is used to grab pretreated domestic waste and place it into the feeder.
- the feeder completes the process of feeding the vertical cracking furnace in a sealed state.
- the vertical cracking furnace cracks the domestic waste to produce cracking gas and slag.
- the temperature of the vertical cracking furnace can be set to 800-900°C, so that the temperature inside the furnace is lower than the temperature of slag agglomeration, greatly reducing slag agglomeration; the vertical cracking furnace can be made of refractory materials and thermal insulation materials, which not only reduces the problem of slag adhering to the furnace wall, but also improves the thermal efficiency of the cracking reaction. Without adding any other fuel or energy, the cracking operation can be maintained continuously and stably by relying solely on the energy of the waste material itself.
- the feeder includes a box body 21, the upper end of the box body 21 is a material inlet, and the lower end is a material outlet.
- the cross-section of the box body 21 can be rectangular, but it can also be designed into other shapes according to actual needs, and the present application is not limited to this.
- a feed door 22 is provided at the upper end of the box body 21, a discharge door 23 is provided at the lower end of the box body 21, and an isolation door 24 is provided in the middle position or near the middle position of the box body 21.
- the isolation door 24 divides the box body 21 into two parts, forming an upper material bin 211 between the feed door 22 and the isolation door 24, and a lower material bin 212 between the isolation door 24 and the discharge door 23.
- the box body 21 is divided into a sealed upper material bin 211 and a lower material bin 212.
- the volume of the lower hopper 212 should be larger than that of the upper hopper 211 to prevent abnormal accumulation of material when entering the lower hopper 212, causing it to rise above the level of the central sliding door, potentially affecting the sealing effect of the central isolation door.
- a feed hopper 25 is also provided at the top of the main body 21 to facilitate feeding of material into the box.
- the feeders in this embodiment of the present invention include: a vertical feeder and a horizontal feeder.
- the cracking unit 20 can be equipped with either a vertical feeder or a horizontal feeder.
- the vertical feeder can be positioned above the center of the feed opening of the vertical cracking furnace to ensure uniform feeding.
- the number of horizontal feeders is at least two, preferably four. Accordingly, the vertical cracking furnace can also have four feed openings, evenly distributed above the four side walls of the vertical cracking furnace.
- the horizontal feeders can be evenly distributed around the vertical cracking furnace to achieve multi-point uniform feeding. The structural features of the vertical and horizontal feeders are described in detail below.
- Figure 2 is a vertical feeder.
- the feed door 22 of the vertical feeder can be a single-sided push-pull structure design that is set horizontally or tilted downward.
- One side of the feed door 22 can penetrate the side wall of the box body 21 and be connected to the driving end of the power mechanism 221.
- the edges of the other three sides of the feed door 22 are provided with sealing strips, which can effectively seal the inlet of the box body 21 when closed.
- the sealing strips are formed by compacting and sealing with heat-resistant rubber strips to ensure a reliable seal between the edge of the feed door and the inner wall of the box body to prevent gas from overflowing.
- the power mechanism 221 is arranged on the outside of the box body 21 and is used to drive the feed door 22 to move along the side wall of the box body 21.
- the power mechanism 221 can use a hydraulic cylinder, an air cylinder or an electric push rod to achieve the translation of the feed door 22. After the feed door 22 is opened, it is convenient to feed into the upper silo. After closing, the material in the upper silo can be unloaded into the lower silo.
- a discharge door 23 is provided at the lower end of the box body 21.
- the discharge door 23 is directly connected to the feed port of the cracking gasifier. According to the embodiment of the present application, the discharge door 23 can be implemented in a variety of ways, which are described in detail below.
- the discharge door 23 includes two symmetrically arranged flip doors 231.
- the opposite closed sides of the flip doors 231 are provided with interlocking steps 232.
- the protrusions of the upper and lower mating steps 232 only need to extend 5 cm, which increases the sealing surface when the discharge door is closed.
- Two power mechanisms 233 are symmetrically fixed to the levers of the box body 21 and the discharge door shaft, which are used to drive the flip doors 231 up and down.
- the power mechanisms 233 can be designed with electro-hydraulic push rods, whose driving ends are connected to the levers on the flip doors 231. The expansion and contraction of the two electro-hydraulic push rods drive the opening and closing of the flip doors.
- the flip doors open when they flip downward and close when they flip upward. When closed, they effectively seal the lower opening of the feeder box.
- the opening angle of the flip doors is controlled by a controller, and material can be fed to different locations along the tilted flip doors as needed, increasing the material delivery area and achieving uniform material distribution.
- the lower surface of the flip door 231 is provided with a high temperature resistant layer 234.
- the high temperature resistant material on the bottom of the flip door faces the cracking gasification furnace and can be used in high temperature environments to block and reduce the impact of the high temperature in the furnace on the feeder.
- the door shaft 235 of the discharge door 23 is fixedly connected to the side wall of the housing 21 using a bearing.
- the door shaft 235 is appropriately extended outside the housing.
- a lever 236 is welded to the end of the extended door shaft 235 and fixed perpendicularly to the door shaft 235.
- the other end of the lever is connected to an electro-hydraulic push rod via a movable joint.
- the power mechanism 233 in this embodiment can use a hydraulic cylinder, a pneumatic cylinder, or an electric push rod to achieve the flip movement of the discharge door.
- discharge door 23 can also be set horizontally or with the open end tilted downward, and the power mechanism is set on both sides of the box body to drive the discharge door to move through the side wall of the box body.
- a high-temperature-resistant layer 234 is applied to the lower surface of the discharge door 23 to enhance its high-temperature resistance.
- This layer is suitable for high-temperature environments and blocks and reduces the impact of the furnace's high temperatures on the feeder.
- Refractory sealing strips are also provided on the edges of the other three sides of the discharge door 23, ensuring a tight seal with the inner wall of the main body 21.
- the high-temperature-resistant layer is made of an inorganic, high-temperature-resistant material.
- the isolation door 24 can be a double-sided push-pull structure, with two side doors 241 of the isolation door 24 arranged horizontally and side by side. Tracks that match the movement of the side doors 241 are provided on the opposite side walls of the box body 1.
- a power mechanism 242 is provided on the outside of the box body 21 to drive the two side doors 241 to move horizontally relative to each other.
- the power mechanism 242 can be a hydraulic cylinder, a pneumatic cylinder, or an electric push rod to open and close the biparting doors.
- the isolation door 4 features a mortise and tenon structure 243.
- One side door 241 has a U-shaped sealing groove 244 on its edge, while the other side door 241 has a tenon that fits within the U-shaped sealing groove 244. This structure ensures a tight seal when the bi-directional doors are closed. When closed, the isolation door 24 seals and separates the upper and lower hoppers 211 and 212 within the housing.
- the power mechanism 221, the power mechanism 233, and the power mechanism 242 are all connected to a controller for controlling the start and stop sequence of the power mechanisms 221, 233, and 242.
- the feeder forms two sealed bins: an upper bin and a lower bin.
- the lower part of the side wall of the box body 21 is a double-layer structure, and there is cooling water between the two layers, that is, the lower part of the side wall of the box body 21 has a water jacket structure.
- the water jacket structure has a cooling function, and the circulating water absorbs the heat emitted from the lower part of the box body, thereby preventing the lower part of the box body from being too hot when the feeding device is working, ensuring that the box body and the door shaft rotation structure are not deformed, and making the feeding device more stable and safe to complete the feeding work.
- an insulation layer is provided at the bottom of the door to reduce the deformation of the flip door panel due to heat.
- This structure greatly reduces the deformation effect of temperature on the feeder, ensuring that the feeder can still operate normally and stably and maintain a sealed state in a high temperature environment.
- the heat absorbed by the circulating water can form water vapor, which can be used for production to complete the waste heat utilization.
- FIG7 is a schematic diagram of the structure of a horizontal feeder.
- the feed door 22 of the horizontal feeder can be a single-sided push-pull structure designed to be set horizontally or tilted downwards and driven by a power mechanism (not shown in the figure).
- the isolation door 24 of the horizontal feeder can be a double-sided push-pull structure designed to be set horizontally or tilted downwards and driven by a power mechanism (not shown in the figure).
- the structure of the feed door 22 and isolation door 24 of the horizontal feeder is the same as that of the feed door 22 and isolation door 24 of the vertical feeder, and will not be repeated here. Only the parts that are different from the structure of the vertical feeder are described below.
- the horizontal feeder also includes a discharge door 23 and a propeller 26 arranged at the lower end of the box body 21, wherein the discharge door 23 is arranged on one side of the lower bin 212 in the vertical direction, and the propeller 26 is arranged on the other side of the lower bin 212 opposite to the discharge door 23.
- the propeller 26 can move horizontally toward or away from the discharge door 23, and the discharge door 23 can be opened or closed.
- the propeller 26 and the discharge door 23 cooperate to move to push the domestic waste in the lower bin 212 into the cracking gasification furnace.
- the discharge bin 212 of the horizontal feeder includes a first space and a second space having a length greater than the first space, that is, the second space protrudes from the first space on both opposite sides along the length direction to facilitate the arrangement of the pusher 26 and the discharge door 23.
- the discharge door 23 is a single-sided push-pull structure designed in the vertical direction. One side of the discharge door 23 can penetrate the side wall of the discharge bin 212 and be connected to the driving end of the power mechanism (not shown in the figure). The power mechanism can drive the discharge door 23 to open or close in the vertical direction.
- the edges of the other three sides of the discharge door 23 are provided with sealing strips, which can effectively seal the discharge port of the box body 21 when closed.
- the sealing strips are formed by compacting and sealing with heat-resistant rubber strips to ensure a reliable seal between the edge of the feed door and the inner wall of the box body.
- the power mechanism can use a hydraulic cylinder, an air cylinder or an electric push rod to realize the translation of the discharge door 23. After the discharge door 23 is opened, the propeller 26 starts to work, pushing the material falling from the upper hopper 211 into the lower hopper 212 toward the discharge door 23 and falling into the cracking gasification furnace through the discharge door 23.
- the pusher 26 includes a front end for pushing materials, a rear end fixedly connected to the side wall of the lower hopper 212, and a telescopic portion located behind the front and rear ends for controlling the horizontal movement of the pusher 26.
- the front end of the pusher 26 may be trapezoidal in shape.
- the height of the pusher 26 may be slightly less than the height of the second space.
- the pusher 26 may protrude beyond the side wall edge of the lower hopper 212 after fully moving toward the discharge door 23.
- the domestic waste is cracked by the cracking device 20 to generate cracking gas and slag, wherein the cracking gas is discharged into the cracking gas purification device 30 , and the slag is transported to the slag sorting device 40 .
- the cracking gas obtained by cracking domestic waste specifically includes: pollutants containing sulfur or chlorine elements, various other harmful substances, large molecular organic matter and small molecular combustible gases.
- Small molecular combustible gases include: carbon monoxide, hydrogen, methane and small molecular hydrocarbons and other gases.
- small molecular hydrocarbons specifically include: olefin compounds or alkyne compounds, etc. Since the combustion of small molecular combustible gases only produces carbon dioxide and water, small molecular combustible gases are also called clean combustible gases. Since pollutants may be produced after the combustion of large molecular organic matter, the flue gas needs to be purified before it can be discharged.
- the large molecular organic matter in the cracking gas needs to be separated, collected and sent back to the cracking gasification furnace for secondary cracking until it becomes a small molecular combustible gas.
- the large molecular organic matter is a compound with a molecular weight greater than 200Da or a carbon atom number greater than 6.
- the cracked gas purification device 30 can be used to remove pollutants and separate large-molecule organic matter from small-molecule combustible gases.
- the cracked gas purification device 30 includes a harmful element absorption structure, a spray water washing structure, and an air cooling structure.
- the harmful element absorption structure can be a turbulent bed reactor or other device, and the spray water washing structure can be a spray tower.
- the generated cracked gas is passed into the turbulent bed reactor, where an alkaline solution such as calcium hydroxide or sodium carbonate acts as an absorbent to remove chlorine- and sulfur-containing compounds from the cracked gas.
- an alkaline solution such as calcium hydroxide or sodium carbonate acts as an absorbent to remove chlorine- and sulfur-containing compounds from the cracked gas.
- Other harmful substances including nitrides or heavy metal aerosols, can also be removed through catalytic reduction reactions or ceramic/metal filters.
- the gas, free of chlorine- and sulfur-containing compounds, and other harmful substances, is passed into the spray tower, where the gas temperature is lowered through spray water washing. Because the boiling point of large-molecule organic matter is much higher than that of small-molecule combustible gases, the lowered temperature causes the large-molecule organic matter to change its physical form, from gas to liquid, solid-liquid mixed state, or solid, thereby separating it from the small-molecule combustible gases.
- the air-cooling system further separates residual macromolecular organic matter from the cracked gas cooled by the spray tower.
- the separated macromolecular organic matter is returned to the cracking gasifier for secondary cracking, breaking it down into small molecular combustible gases.
- the separated small molecular combustible gases can then be collected and used in an external storage device.
- inorganic impurities and metals are sorted in the pretreatment device 10, there are still unsorted inorganic impurities and metals in the domestic waste.
- the unsorted inorganic impurities and metals will be discharged from the cracking gasification furnace into the slag sorting device 40 together with the slag.
- the slag sorting device 40 will sort the slag into metals, incompletely cracked organic matter and slag ash through operations such as screening and crushing and through instruments such as magnetic separators, jigs or eddy current separators.
- the separated metals can be directly sold and utilized, and the incompletely cracked organic matter (tar and charcoal, etc.) is sent back to the cracking gasification furnace for secondary cracking to continue to produce cracking gas.
- the slag ash is inorganic slag without impurities and can be used as building materials or landfill cover materials.
- a domestic waste treatment system can process 100 tons of domestic waste per day. Specifically, approximately 46 kilograms of large inorganic impurities and metals are first separated through pretreatment, of which approximately 26 kilograms of inorganic impurities are present. The pretreated waste is then fed into a cracking gasifier for cracking. The resulting cracked gas passes through a cracking gas purification device to produce approximately 1,230 cubic meters of combustible gas (small molecule combustible gas) and approximately 53 kilograms of macromolecular organic matter, such as tar. The aforementioned macromolecular organic matter is immediately returned to the cracking gasifier for further cracking. After the above process, the total amount of combustible gas obtained can reach 1,580-1,600 cubic meters.
- the secondary cracking of 53 kilograms of macromolecular organic matter can produce an additional 350-370 cubic meters of combustible gas, significantly improving the energy and resource utilization of the domestic waste cracking products. Furthermore, testing has shown that the combustible gas produced by this domestic waste treatment system produces 0.02 nanograms of dioxin-like harmful substances after combustion, which is far less than the most stringent international standard of 0.1 nanogram.
- a method for treating domestic waste which includes:
- the cracking device includes: a cracking gasifier and a feeder arranged above the cracking gasifier, the feeder feeds the pre-treated domestic waste into the cracking gasifier for cracking and generating cracking gas and slag;
- the feeder includes a box body, and the box body includes: a feed door located at the upper end, a discharge door located at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein the feed door, the isolation door and the discharge door are all in a closed state, dividing the box body into a sealed upper silo and a lower silo.
- S906 removing chlorine-containing compounds and sulfur-containing compounds from the cracked gas, and cooling the cracked gas to separate large molecular organic matter and small molecular combustible gas.
- the large molecular organic matter is sent back to the cracking gasifier for further cracking, and the small molecular combustible gas is collected in an external storage device.
- a feeding method for a cracking gasifier which includes:
- S1002 provide a feed box body, the box body comprising: a feed door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein, when the feed door, the isolation door and the discharge door are all in the closed state, the box body is divided into a sealed upper bin and a lower bin.
- the pyrolysis gasification furnace comprises three doors from top to bottom, namely: a feed door, an isolation door and a discharge door, and these three doors separate the main body of the box into an upper silo and a lower silo.
- the upper bin is opened and the lower bin is closed.
- the working process of the domestic waste treatment system of the present invention is as follows:
- the domestic waste is crushed and mixed with microbial flora and then placed in a drying bin for dehydration for 14 days. After 14 days, the dehydrated domestic waste is sorted to remove obvious or large inorganic impurities and metals.
- the crushed domestic waste is grabbed by a hydraulic grab and fed into the feed hopper 25 of the feeder.
- the feeder feeds the domestic waste into the cracking gasification furnace in a sealed state and cracks it to produce cracking gas and slag.
- the cracking gas purification device 30 separates large molecular organic matter and small molecular combustible gas, wherein the large molecular organic matter is sent back to the cracking gasifier for secondary cracking, and the small molecular combustible gas is collected and used.
- the slag sorting device 40 sorts metals, incompletely cracked organic matter and slag ash.
- the sorted metals can be sold directly, the incompletely cracked organic matter is sent back to the cracking gasifier for secondary cracking, and the slag ash can be recycled.
- the feeder includes a vertical feeder and a horizontal feeder.
- the working process of the vertical feeder is as follows:
- the controller sends an opening command to the power mechanism 221 to drive the feed door 22 to open, and simultaneously sends a closing command to the power mechanism 242 and the power mechanism 233 to drive the isolation door 24 and the discharge door 23 to close.
- the feeder is in the first mode, and the feeder can be fed into the upper bin 211 of the feeder through the feed hopper 25;
- the controller After the upper bin 211 is full of material, the controller sends a closing command to the power mechanism 221, and the feed door 22 closes. Then, the controller sends an opening command to the power mechanism 242, and the isolation door 24 opens. The feeder is in the second mode, and the material in the upper bin 211 falls into the lower bin 212.
- the controller After the material falls into the lower hopper 212, the controller sends a closing command to the power mechanism 242, and the middle isolation door 24 closes; then it sends an opening command to the power mechanism 233, opens the discharge door 23, and the feeder is in the third mode and completes feeding into the furnace body.
- the isolation doors 24 on both sides of the middle of the box body 21 and the bottom discharge door 23 are completely closed to form a seal, preventing air from entering the cracking gasification furnace.
- the top feed door 22 is opened and the garbage material is placed in the upper hopper 211.
- the top feed door 22 is closed, and the upper hopper 211 is in a sealed state.
- the openings at the upper and lower ends of the box body 21 are both closed.
- the isolation door 24 in the middle is opened, and the garbage material enters the lower hopper 212 under the action of gravity.
- the isolation door 24 in the middle is then closed.
- both the upper and lower hoppers are sealed at the same time.
- the upper opening of the upper hopper 211 can continue to feed, and the lower opening of the lower hopper 212 can feed into the furnace, thereby achieving the functions of sealing, preventing air from entering the furnace, and continuous feeding.
- the bottom discharge door 23 is opened, and the material enters the pyrolysis gasifier under the action of gravity. After that, the discharge door 23 is closed, and the lower hopper 212 is resealed.
- a controller controls the opening and closing sequence and status of the discharge doors 23 on both sides, changing the amount of material distributed within the furnace: when both discharge doors 23 are opened simultaneously, the waste material falls directly below the feeder; however, when only the left discharge door 23 is opened, the amount of material distributed to the left increases due to gravity and inertia, significantly exceeding 50% of the total material volume. Similarly, when only the right discharge door 23 is opened, the amount of material distributed to the right increases, significantly exceeding 50% of the total material volume.
- the discharge doors 23 are fully opened, all the material enters the pyrolysis gasifier; when the discharge doors 23 are only partially opened, only a portion of the material can enter the pyrolysis gasifier.
- the first mode, second mode and feeding process of the horizontal feeder are the same as those of the vertical feeder, so they will not be described here. The following only describes the working processes that are different between the horizontal feeder and the vertical feeder:
- the controller After the material falls into the lower hopper 212, the controller sends a closing command to the power mechanism of the controlled isolation door 24, and the middle isolation door 24 closes; then it sends an opening command to the power mechanism and propeller 26 that control the discharge door 23. After the discharge door 23 is opened, the propeller 26 begins to reciprocate. The feeder is in the third mode, and the propeller 26 pushes the material that has fallen into the lower hopper 212 into the cracking gasifier through the discharge door 23. During the reciprocating push of the propeller 26, the garbage falls one after another, thereby effectively dispersing the material, increasing the gaps between the garbage blocks, and greatly improving the efficiency of the subsequent cracking process.
- each horizontal feeder completes the uniform distribution of 25% of the cross-sectional area of the cracking gasifier, effectively solving the problem of uneven feeding and improving the cracking efficiency.
- the feed door 22 at the top of the feeder housing can effectively seal the housing inlet when closed.
- the symmetrical isolation doors 24 on both sides of the middle of the housing 21 can effectively seal the middle and lower parts of the housing when closed and the top feed door is open.
- the discharge door at the bottom of the feeder housing can effectively seal the bottom of the housing when sealed closed.
- the feeder in this invention features a scientific and rational design, a simple structure, stable performance, and low energy consumption. It is suitable for handling hard and soft garbage of various shapes and sizes, as well as combustible solid waste, and provides continuous feeding while maintaining a sealed and airtight seal. This provides a cost-effective, reliable, and energy-efficient supporting device for the new technology of treating domestic waste with pyrolysis gasification equipment. Specific advantages are as follows:
- the feeder of the present invention is fully capable of feeding these materials into the cracking gasifier, utilizing the heat within the furnace to quickly and efficiently process this type of waste without the need for crushing, significantly reducing the energy consumption required for crushing, logistics, and other operating costs.
- the feeder is mounted on the top of the furnace. Whether feeding horizontally or vertically, gravity allows the material to fall naturally into the furnace, resulting in a fast feeding speed and no need for additional power to push the material. Furthermore, the feeder's discharge door seals securely when closed, significantly reducing power consumption for the same feeding volume, resulting in significant energy savings.
- the feeder is sealed through the door structure of each part.
- the door is opened and closed by the equipment controller. It is automated and stable and reliable. It does not need to rely on material extrusion sealing (extrusion sealing may be unstable due to different materials) and has good sealing performance.
- the present invention provides a complete domestic waste treatment system that completely pyrolyzes domestic waste and recycles the resulting pyrolysis products, effectively improving the utilization rate of energy and resources generated by pyrolysis.
- Uniform feeding is achieved through multi-condition control, including: placing the feeder above the cracking furnace, allowing the material to fall vertically into the cracking furnace. The falling impact increases the dispersion of the material and the gaps between the materials; the horizontal feeder distributes the material at multiple points, and the vertical feeder controls the number and/or angle of opening of the discharge door. Due to the increased dispersion of the material, the particle size of the material has little effect on the cracking efficiency, thereby also reducing the cost of further crushing and granulation of the material during pretreatment.
- Multi-condition control reduces slag agglomeration, including: sorting inorganic slag from domestic waste through pretreatment in the early stage; controlling the furnace temperature at 800-900°C during cracking, which not only meets the cracking needs but also does not reach the temperature required for slag agglomeration (greater than 900°C); sorting the slag in the later stage, adding incompletely burned charcoal and other organic matter to the material for secondary cracking, which not only increases the calorific value but also makes full use of the material.
- the pyrolysis gasification furnace uses refractory materials and thermal insulation materials to reduce heat loss. Without adding any other fuel or energy, it relies solely on the energy of the waste material itself to maintain continuous and stable pyrolysis operation.
- Multiple measures are taken to improve the overall efficiency of the waste treatment system, including: increasing the calorific value of materials through drying and dehydration; sorting materials to reduce the content of inorganic slag and metals in the waste entering the furnace, thereby reducing cracking heat loss; evenly distributing materials in the cracking gasification furnace and increasing the gaps between materials to improve cracking efficiency; and using thermal insulation and refractory materials in the cracking gasification furnace to further reduce heat loss.
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Abstract
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2024年09月19日提交的标题为“裂解气化炉的进料装置及其方法”、申请号为2024113106667的中国专利申请的优先权,以及于2024年09月19日提交的标题为“裂解气化炉的进料装置”、申请号为2024222927409的中国专利申请的优先权,上述专利申请的全部公开内容通过引用并入本申请。This application claims priority to Chinese patent application No. 2024113106667, filed on September 19, 2024, entitled “Feeding device for cracking gasifier and method thereof”, and Chinese patent application No. 2024222927409, filed on September 19, 2024, entitled “Feeding device for cracking gasifier”, and application number 2024222927409, and all disclosed contents of the above patent applications are incorporated into this application by reference.
本发明涉及垃圾处理技术领域,尤其涉及一种生活垃圾处理系统、方法及设备。The present invention relates to the technical field of waste disposal, and in particular to a system, method and equipment for disposing of domestic waste.
生活垃圾常用的处理方式有填埋、焚烧和堆肥,其中填埋、堆肥已陷入占用大量用地、资源化水平低、长期对土地和地下水有伤害等困境,而焚烧虽然能达到减容减量和资源化利用的目的,但存在二噁英等有害物质的污染和需要投入的治理资金较大的问题。Common methods of treating domestic waste include landfill, incineration and composting. Landfill and composting have fallen into the dilemma of occupying a large amount of land, low resource utilization level, and long-term damage to land and groundwater. Although incineration can achieve the goals of reducing volume and amount and utilizing resources, there are problems of pollution from harmful substances such as dioxins and the large amount of funds required for treatment.
生活垃圾裂解技术的出现为垃圾处理提供了一种全新思路和解决方案,具体地,需要将生活垃圾干化、分选、破碎后投入裂解炉中,通过裂解炉中的高温环境裂解垃圾,裂解过程中产生裂解气体以及炉渣,裂解气体进入二燃室直接燃烧产热并产生烟气或尾气以及飞灰,产生的热能进一步转化为电能,产生的烟气或尾气需要经过净化处理后才能排放,产生的飞灰需要和炉渣一同进行固化填埋处理。The emergence of domestic waste cracking technology has provided a new idea and solution for waste disposal. Specifically, domestic waste needs to be dried, sorted, and crushed before being put into a cracking furnace. The waste is cracked in the high-temperature environment of the cracking furnace, and cracking gas and slag are generated during the cracking process. The cracking gas enters the secondary combustion chamber and directly burns to generate heat and produces flue gas or tail gas and fly ash. The generated heat energy is further converted into electrical energy. The generated flue gas or tail gas needs to be purified before it can be discharged, and the generated fly ash needs to be solidified and landfilled together with the slag.
但现有的生活垃圾裂解技术不仅无法实现炉渣的再利用,使得资源利用率较低,也无法将裂解气体直接作为电能或其他能源进行应用,能源的二次转化导致了能源效率的利用率较低,而且飞灰和炉渣的填埋需要额外支付高额费用,在造成土地资源浪费的同时还增加了垃圾处理成本。However, the existing domestic waste cracking technology not only cannot achieve the reuse of slag, resulting in low resource utilization, but also cannot directly use the cracking gas as electricity or other energy. The secondary conversion of energy leads to low energy efficiency utilization, and the landfill of fly ash and slag requires additional high fees, which not only wastes land resources but also increases waste disposal costs.
本发明的主要目的在于提供一种生活垃圾处理系统、方法及设备,以解决现有技术存在的通过裂解产生的能源和资源的利用率较低问题。The main purpose of the present invention is to provide a system, method and equipment for treating domestic waste, so as to solve the problem of low utilization rate of energy and resources generated by cracking in the prior art.
根据本发明实施例提出一种生活垃圾处理系统,其包括:预处理装置,所述预处理装置对生活垃圾进行预处理,所述预处理包括:脱水干化、分选和破碎;裂解装置,所述裂解装置包括:裂解气化炉和设置在所述裂解气化炉的上方的进料器,所述进料器将经过预处理的生活垃圾投入所述裂解气化炉中裂解并产生裂解气体和炉渣;其中,所述进料器包括箱体主体,所述箱体主体包括:位于上端的进料门、位于下端的卸料门、以及位于所述进料门和所述卸料门之间的中部的隔离门;其中,所述进料门、所述隔离门和所述卸料门同时为关闭状态下将所述箱体主体分为密闭的上料仓和下料仓;裂解气体净化装置,所述裂解气体净化装置去除所述裂解气体中的含氯化合物和含硫化合物,并对所述裂解气体进行降温以分离大分子有机物和小分子可燃气体,所述大分子有机物被送回所述裂解气化炉中继续裂解,所述小分子可燃气体被收集至外接的储存装置中;炉渣分选装置,所述炉渣分选装置将所述炉渣分选为金属、未完全裂解的有机物和渣灰,并将所述未完全裂解的有机物送回所述裂解气化炉中继续裂解。According to an embodiment of the present invention, a domestic waste treatment system is proposed, which includes: a pretreatment device, which pre-treats domestic waste, and the pretreatment includes: dehydration, drying, sorting and crushing; a cracking device, which includes: a cracking gasification furnace and a feeder arranged above the cracking gasification furnace, and the feeder feeds the pre-treated domestic waste into the cracking gasification furnace for cracking and generating cracking gas and slag; wherein, the feeder includes a box body, and the box body includes: a feed door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein, the feed door, the discharge door and the isolation door are connected to each other. When the isolation door and the discharge door are both closed, the box body is divided into a sealed upper hopper and a lower hopper; a cracking gas purification device, which removes chlorine-containing compounds and sulfur-containing compounds in the cracking gas, and cools the cracking gas to separate large molecular organic matter and small molecular combustible gas. The large molecular organic matter is sent back to the cracking gasifier for further cracking, and the small molecular combustible gas is collected in an external storage device; a slag sorting device, which sorts the slag into metal, incompletely cracked organic matter and slag ash, and sends the incompletely cracked organic matter back to the cracking gasifier for further cracking.
其中,所述裂解气体净化装置还包括喷淋水洗结构,所述喷淋水洗结构降低所述裂解气体的温度,使所述大分子有机物由气态变为液态、固液混合态或固态,以分离所述裂解气体中的大分子有机物和小分子可燃气体。The cracked gas purification device further comprises a spray water washing structure, which reduces the temperature of the cracked gas and changes the macromolecular organic matter from gas to liquid, solid-liquid mixed state or solid state, so as to separate the macromolecular organic matter and small molecular combustible gas in the cracked gas.
其中,所述进料器包括以下三种模式:第一模式,其中所述进料门为打开状态,所述隔离门和所述卸料门为关闭状态;第二模式,其中所述进料门为关闭状态,所述隔离门为打开状态,所述卸料门为关闭状态;第三模式,其中所述进料门和所述隔离门为关闭状态,所述卸料门为打开状态。Among them, the feeder includes the following three modes: a first mode, in which the feed door is in an open state, and the isolation door and the discharge door are in a closed state; a second mode, in which the feed door is in a closed state, the isolation door is in an open state, and the discharge door is in a closed state; a third mode, in which the feed door and the isolation door are in a closed state, and the discharge door is in an open state.
其中,所述进料器为垂直进料器或水平进料器,所述垂直进料器的卸料门沿水平方向设置,所述水平进料器的卸料门沿竖直方向设置。Wherein, the feeder is a vertical feeder or a horizontal feeder, the discharge door of the vertical feeder is arranged along the horizontal direction, and the discharge door of the horizontal feeder is arranged along the vertical direction.
其中,所述水平进料器还包括推进器,所述推进器与所述卸料门相对设置,所述推进器沿水平方向推动从所述上料仓落入所述下料仓中的生活垃圾,使所述生活垃圾落入所述裂解气化炉中。Wherein, the horizontal feeder also includes a propeller, which is arranged opposite to the discharge door. The propeller pushes the domestic waste falling from the upper hopper into the lower hopper in a horizontal direction, so that the domestic waste falls into the cracking gasification furnace.
其中,至少2个所述水平进料器均匀设置在所述裂解气化炉的侧壁的进料口上方。Wherein, at least two of the horizontal feeders are evenly arranged above the feed port on the side wall of the cracking gasifier.
其中,所述垂直进料器设置在所述裂解气化炉的进料口的中心上方。Wherein, the vertical feeder is arranged above the center of the feed port of the cracking gasifier.
其中,所述进料门为水平或开口端向下倾斜设置的单侧推拉式结构。Wherein, the feed door is a single-side push-pull structure with the open end arranged horizontally or tilted downward.
其中,所述下料仓的容积大于所述上料仓的容积。Wherein, the volume of the lower silo is greater than the volume of the upper silo.
其中,所述小分子可燃气体包括:一氧化碳、氢气、甲烷和小分子碳氢化合物。The small molecule combustible gases include carbon monoxide, hydrogen, methane and small molecule hydrocarbons.
根据本发明实施例还提出一种生活垃圾处理方法,其包括:对生活垃圾进行预处理,所述预处理包括:脱水干化、分选和破碎;通过裂解装置裂解生活垃圾,其中,所述裂解装置包括:裂解气化炉和设置在所述裂解气化炉的上方的进料器,所述进料器将经过预处理的生活垃圾投入所述裂解气化炉中裂解并产生裂解气体和炉渣;其中,所述进料器包括箱体主体,所述箱体主体包括:位于上端的进料门、位于下端的卸料门、以及位于所述进料门和所述卸料门之间的中部的隔离门;其中,所述进料门、所述隔离门和所述卸料门同时为关闭状态下将所述箱体主体分为密闭的上料仓和下料仓;去除所述裂解气体中的含氯化合物和含硫化合物,并对所述裂解气体进行降温以分离大分子有机物和小分子可燃气体,所述大分子有机物被送回所述裂解气化炉中继续裂解,所述小分子可燃气体被收集至外接的储存装置中;将所述炉渣分选为金属、未完全裂解的有机物和渣灰,并将所述未完全裂解的有机物送回所述裂解气化炉中继续裂解。According to an embodiment of the present invention, a method for treating domestic waste is further proposed, which comprises: pre-treating domestic waste, wherein the pre-treatment comprises: dehydration, drying, sorting and crushing; cracking the domestic waste by a cracking device, wherein the cracking device comprises: a cracking gasification furnace and a feeder arranged above the cracking gasification furnace, wherein the feeder feeds the pre-treated domestic waste into the cracking gasification furnace for cracking and generating cracking gas and slag; wherein the feeder comprises a box body, wherein the box body comprises: a feed door at the upper end, a discharge door at the lower end, and a container located between the feed door and the discharge door. an isolation door in the middle; wherein, the feed door, the isolation door and the discharge door are all in the closed state, dividing the box body into a sealed upper hopper and a lower hopper; removing chlorine-containing compounds and sulfur-containing compounds in the cracking gas, and cooling the cracking gas to separate large molecular organic matter and small molecular combustible gas, the large molecular organic matter is sent back to the cracking gasifier for further cracking, and the small molecular combustible gas is collected in an external storage device; the slag is sorted into metal, incompletely cracked organic matter and slag ash, and the incompletely cracked organic matter is sent back to the cracking gasifier for further cracking.
其中,所述裂解气体净化装置还包括喷淋水洗结构,所述喷淋水洗结构降低所述裂解气体的温度,使所述大分子有机物由气态变为液态、固液混合态或固态,以分离所述裂解气体中的大分子有机物和小分子可燃气体。The cracked gas purification device further comprises a spray water washing structure, which reduces the temperature of the cracked gas and changes the macromolecular organic matter from gas to liquid, solid-liquid mixed state or solid state, so as to separate the macromolecular organic matter and small molecular combustible gas in the cracked gas.
其中,所述进料器包括以下三种模式:第一模式,其中所述进料门为打开状态,所述隔离门和所述卸料门为关闭状态;第二模式,其中所述进料门为关闭状态,所述隔离门为打开状态,所述卸料门为关闭状态;第三模式,其中所述进料门和所述隔离门为关闭状态,所述卸料门为打开状态。Among them, the feeder includes the following three modes: a first mode, in which the feed door is in an open state, and the isolation door and the discharge door are in a closed state; a second mode, in which the feed door is in a closed state, the isolation door is in an open state, and the discharge door is in a closed state; a third mode, in which the feed door and the isolation door are in a closed state, and the discharge door is in an open state.
其中,所述进料器为垂直进料器或水平进料器,所述垂直进料器的卸料门沿水平方向设置,所述水平进料器的卸料门沿竖直方向设置。Wherein, the feeder is a vertical feeder or a horizontal feeder, the discharge door of the vertical feeder is arranged along the horizontal direction, and the discharge door of the horizontal feeder is arranged along the vertical direction.
其中,所述水平进料器还包括推进器,所述推进器与所述卸料门相对设置,所述推进器沿水平方向推动从所述上料仓落入所述下料仓中的生活垃圾,使所述生活垃圾落入所述裂解气化炉中。Wherein, the horizontal feeder also includes a propeller, which is arranged opposite to the discharge door. The propeller pushes the domestic waste falling from the upper hopper into the lower hopper in a horizontal direction, so that the domestic waste falls into the cracking gasification furnace.
其中,至少2个所述水平进料器均匀设置在所述裂解气化炉的侧壁的进料口上方。Wherein, at least two of the horizontal feeders are evenly arranged above the feed port on the side wall of the cracking gasifier.
其中,所述垂直进料器设置在所述裂解气化炉的进料口的中心上方。Wherein, the vertical feeder is arranged above the center of the feed port of the cracking gasifier.
其中,所述进料门为水平或开口端向下倾斜设置的单侧推拉式结构。Wherein, the feed door is a single-side push-pull structure with the open end arranged horizontally or tilted downward.
根据本发明实施例还提出一种用于生活垃圾处理系统的裂解气化炉的进料器,其包括:箱体主体,所述箱体主体包括:位于上端的进料门、位于下端的卸料门、以及位于所述进料门和所述卸料门之间的中部的隔离门;其中,所述进料门、所述隔离门和所述卸料门同时为关闭状态下将所述箱体主体分为密闭的上料仓和下料仓;所述进料装置包括以下三种模式:第一模式,其中所述进料门为打开状态,所述隔离门和所述卸料门为关闭状态;第二模式,其中所述进料门为关闭状态,所述隔离门为打开状态,所述卸料门为关闭状态;第三模式,其中所述进料门和所述隔离门为关闭状态,所述卸料门为打开状态。According to an embodiment of the present invention, a feeder for a cracking gasification furnace in a domestic waste treatment system is also proposed, comprising: a box body, the box body comprising: a feed door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein, the feed door, the isolation door and the discharge door are all in a closed state, dividing the box body into a sealed upper bin and a lower bin; the feeding device comprises the following three modes: a first mode, wherein the feed door is in an open state, and the isolation door and the discharge door are in a closed state; a second mode, wherein the feed door is in a closed state, the isolation door is in an open state, and the discharge door is in a closed state; a third mode, wherein the feed door and the isolation door are in a closed state, and the discharge door is in an open state.
根据本发明实施例还提出一种用于生活垃圾处理系统的裂解气化炉的进料方法,其包括:提供进料箱体主体,所述箱体主体包括:位于上端的进料门、位于下端的卸料门、以及位于所述进料门和所述卸料门之间的中部的隔离门;其中,所述进料门、所述隔离门和所述卸料门同时为关闭状态下将所述箱体主体分为密闭的上料仓和下料仓;打开所述进料门并关闭所述隔离门使所述下料仓密封,使物料通过所述进料门进入所述上料仓,待进料完毕后关闭所述进料门;打开所述隔离门,使所述上料仓内的物料进入所述下料仓,待进料完毕后关闭所述隔离门使所述上料仓密封;打开所述卸料门,使物料进入裂解气化炉。According to an embodiment of the present invention, a feeding method for a cracking gasification furnace of a domestic waste treatment system is also proposed, which includes: providing a feeding box body, the box body including: a feeding door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feeding door and the discharge door; wherein the feeding door, the isolation door and the discharge door are simultaneously in a closed state to divide the box body into a sealed upper silo and a lower silo; opening the feeding door and closing the isolation door to seal the lower silo, allowing the material to enter the upper silo through the feeding door, and closing the feeding door after the feeding is completed; opening the isolation door to allow the material in the upper silo to enter the lower silo, and closing the isolation door to seal the upper silo after the feeding is completed; opening the discharge door to allow the material to enter the cracking gasification furnace.
根据本发明的技术方案,通过设置完整的生活垃圾处理系统,包括:预处理装置、裂解装置、裂解气体净化装置和炉渣分选装置,使生活垃圾完全裂解,最终产物均可再次资源化利用,大幅增加了资源利用率;并且最终产物还包括可代替天然气使用的小分子可燃气体,大幅增加了能源的利用效率。According to the technical solution of the present invention, by setting up a complete domestic waste treatment system, including: a pretreatment device, a cracking device, a cracking gas purification device and a slag sorting device, domestic waste can be completely cracked, and the final products can be reused as resources, which greatly increases the resource utilization rate; and the final products also include small molecular combustible gases that can be used instead of natural gas, which greatly increases the energy utilization efficiency.
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
图1是根据本发明实施例的生活垃圾处理系统的示意图;FIG1 is a schematic diagram of a domestic waste treatment system according to an embodiment of the present invention;
图2是根据本发明一个实施例的垂直进料器的整体结构示意图;FIG2 is a schematic diagram of the overall structure of a vertical feeder according to one embodiment of the present invention;
图3是根据本发明一个实施例的卸料门的结构示意图;FIG3 is a schematic structural diagram of a discharge door according to an embodiment of the present invention;
图4是根据本发明另一实施例的卸料门的结构示意图;FIG4 is a schematic structural diagram of a discharge door according to another embodiment of the present invention;
图5是根据本发明实施例的隔离门的结构示意图;FIG5 is a schematic structural diagram of an isolation door according to an embodiment of the present invention;
图6是图5中侧门边缘U型密封槽的结构示意图;FIG6 is a schematic structural diagram of the U-shaped sealing groove on the edge of the side door in FIG5 ;
图7是根据本发明再一实施例的水平进料器的结构示意图;7 is a schematic structural diagram of a horizontal feeder according to yet another embodiment of the present invention;
图8是根据本发明再一实施例的推进器的结构示意图;FIG8 is a schematic structural diagram of a propeller according to yet another embodiment of the present invention;
图9是根据本发明实施例的生活垃圾处理方法的流程图;FIG9 is a flow chart of a method for treating domestic waste according to an embodiment of the present invention;
图10是根据本发明实施例的裂解气化炉的进料方法的流程图。FIG10 is a flow chart of a feeding method for a cracking gasifier according to an embodiment of the present invention.
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明具体实施例及相应的附图对本发明技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments of the present invention and corresponding drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
以下结合附图,详细说明本发明各实施例提供的技术方案。The technical solutions provided by various embodiments of the present invention are described in detail below with reference to the accompanying drawings.
现有技术中的垃圾焚烧或裂解装置一般先对生活垃圾进行预处理。具体步骤为首先对生活垃圾脱水干化,脱水干化后的垃圾再进行分选,从而将生活垃圾中的渣土和金属材料挑选出来,将经过分选处理后的生活垃圾通过破碎、加温、挤压等工艺使其变为细小的垃圾颗粒,以便适应现有技术中常用的螺旋进料器。但将生活垃圾加工为细小颗粒的步骤不仅耗时耗力还需要增加设备,从而较大地增加了生活垃圾处理的时间成本和经济成本。Existing waste incineration or pyrolysis systems typically pre-process domestic waste. Specifically, the waste is first dehydrated and dried, then sorted to remove soil and metal materials. The sorted waste is then crushed, heated, and extruded to form fine particles suitable for use with conventional screw feeders. However, processing the waste into fine particles is time-consuming, labor-intensive, and requires additional equipment, significantly increasing the time and financial costs of waste treatment.
将经过预处理的生活垃圾通过螺旋进料器送入裂解炉中裂解产生裂解气体和炉渣。目前使用裂解设备处理生活垃圾或其他可燃废弃物的工程通常将产生的裂解气体直接通入二燃室燃烧产生热,从而加热液体产生蒸汽。产生的蒸汽可以带动蒸汽轮机,蒸汽轮机带动发电机组发电;或者可以用产生的蒸汽直接供热。上述方式都是将能源转换并利用,能源损耗率较高、利用效率较低。Pre-treated domestic waste is fed into the cracking furnace via a screw feeder, where it is cracked to produce cracking gas and slag. Currently, projects using cracking equipment to treat domestic waste or other combustible waste typically pass the resulting cracking gas directly into a secondary combustion chamber, where it burns to generate heat, which in turn heats a liquid to produce steam. This steam can drive a steam turbine, which in turn drives a generator set to generate electricity; alternatively, the steam can be used directly for heating. These methods all involve energy conversion and utilization, resulting in high energy loss and low efficiency.
直接燃烧裂解气体还会产生烟气,产生的烟气需要经过净化后才可以排放,但净化过程会产生飞灰这样的危险废弃物,飞灰只能做固化填埋处理。并且由裂解产生的炉渣由于包括混合在一起的金属、未完全裂解的有机物和渣灰等,现有技术未对其进行分类资源化利用,而是作为废弃物直接被固化填埋处理。固化填埋处理的价格昂贵,增加了垃圾处理的成本。Direct combustion of pyrolysis gas also produces flue gas, which requires purification before discharge. However, the purification process produces hazardous waste such as fly ash, which can only be solidified and landfilled. Furthermore, the slag produced by pyrolysis contains mixed metals, incompletely cracked organic matter, and ash. Existing technologies do not separate and recycle these slag for resource utilization, instead solidifying them as waste and landfilling them directly. Solidification and landfilling are expensive, increasing waste disposal costs.
为了解决上述问题,根据本发明实施例提供了一种生活垃圾处理系统,参考图1,该生活垃圾处理系统包括:预处理装置10、裂解装置20、裂解气体净化装置30和炉渣分选装置40,通过该生活垃圾处理系统可以将生活垃圾最终分解为小分子可燃气体和渣灰,不仅裂解率高,生成的小分子可燃气体的热值在1100大卡/立方米左右,燃烧以后主要产生二氧化碳和水,不需再要进行尾气净化处理,其可以代替天然气直接使用或直接驱动燃气发电机组发电,从而减少一次热交换,不仅提高了热效率,还提高了能源利用率;生成的渣灰也可用作建筑材料或填埋场覆盖材料,增加了资源利用率,减少了填埋造成的土地资源浪费。In order to solve the above problems, a domestic waste treatment system is provided according to an embodiment of the present invention. Referring to Figure 1, the domestic waste treatment system includes: a pretreatment device 10, a cracking device 20, a cracking gas purification device 30 and a slag sorting device 40. The domestic waste treatment system can finally decompose domestic waste into small molecular combustible gas and slag ash. Not only is the cracking rate high, the calorific value of the generated small molecular combustible gas is about 1100 kcal/cubic meter. After combustion, it mainly produces carbon dioxide and water, and no tail gas purification treatment is required. It can be used directly instead of natural gas or directly drive a gas generator set to generate electricity, thereby reducing one heat exchange, not only improving thermal efficiency, but also improving energy utilization; the generated slag ash can also be used as building materials or landfill covering materials, increasing resource utilization and reducing land resource waste caused by landfill.
在一些地区,生活垃圾或厨余垃圾的含水率可高达60%左右,热值约为每公斤大约1700大卡左右。过高的含水量不仅会导致垃圾互相贴附在一起,很难将无机渣土从生活垃圾中分拣出去,还会降低垃圾的热值,使裂解效率降低。预处理装置10可用于实现对生活垃圾进行脱水干化、分选和破碎等预处理操作。具体地,先将生活垃圾送入破碎装置中,以便将塑料或其他包装袋、瓶、罐等密封包装破碎,释放出其中可能存在的液体。然后将生活垃圾与微生物菌群混合后放入干化仓内,利用微生物对生活垃圾中的易降解有机物发酵产热,将垃圾中的水分部分蒸发,以实现生活垃圾脱水干化。在本申请实施例中,发酵处理的时间为14天左右,通过发酵处理后的生活垃圾含水量为20%-40%,优选为30%左右。在脱水干化后的生活垃圾中分选出无机杂质和金属,无机杂质可为石块、玻璃、渣土等,被分选出的无机杂质和金属可以其他方式回收。由于本发明实施例中的裂解炉在进料时不使用现有技术中常用的螺旋进料器,而是使用适应性更好的进料器,因此在本发明实施例中,生活垃圾无需破碎得很细碎,也无需将生活垃圾挤压成颗粒,不仅减少了设备数量,节约了成本,还降低了耗能。In some areas, the moisture content of domestic garbage or kitchen waste can be as high as about 60%, and the calorific value is about 1,700 kcal per kilogram. Excessive moisture content will not only cause garbage to stick to each other, making it difficult to sort out inorganic debris from domestic garbage, but will also reduce the calorific value of the garbage and reduce the cracking efficiency. The pretreatment device 10 can be used to implement pretreatment operations such as dehydration, drying, sorting and crushing of domestic garbage. Specifically, the domestic garbage is first sent to the crushing device to crush sealed packaging such as plastic or other packaging bags, bottles, cans, etc., to release any liquid that may be present therein. The domestic garbage is then mixed with the microbial flora and placed in a drying bin, where microorganisms are used to ferment the easily degradable organic matter in the domestic garbage to generate heat, and the water content in the garbage is partially evaporated to achieve dehydration and drying of the domestic garbage. In the embodiment of the present application, the fermentation treatment time is about 14 days, and the moisture content of the domestic garbage after fermentation treatment is 20%-40%, preferably about 30%. Inorganic impurities and metals are separated from the dehydrated and dried domestic waste. The inorganic impurities can include stones, glass, slag, etc., and the separated inorganic impurities and metals can be recovered in other ways. Because the cracking furnace in the embodiment of the present invention does not use the screw feeder commonly used in the prior art when feeding, but instead uses a more adaptable feeder, the domestic waste does not need to be finely crushed or extruded into pellets. This not only reduces the amount of equipment, saves costs, but also reduces energy consumption.
目前市场中常用的裂解装置一般包括:裂解气化炉和设置在裂解气化炉的上端或上游的进料器,而已有的进料器大概有两类:一是螺旋进料器,就是利用螺旋推杆旋转将料槽中的垃圾物料向前推送进入裂解炉,在入炉口部位料槽适当缩窄,利用垃圾物料的柔性压缩作用封闭进料口,从而阻止了空气随物料进入裂解炉。这种螺旋式进料器能够适用于柔软的垃圾物料,能够满足密封、隔绝空气、并持续进料,但问题是进料速度慢、需要持续运行、动力能耗大、垃圾中混有煤块、木块、秸秆等硬质物料受到挤压时极易卡住、停机,更无法通过挤压变形产生密封效果。另一种是能够适用于硬质物料的进料器,有旋转进料器、煤块进料器等,这些进料器能够用于煤块、木块、硬质颗粒物、均质粉体物料等,但这些进料器无法适用于生活垃圾、泡沫塑料垃圾、废弃纺织品等柔性物料的连续进料,容易堵塞、效率低下、密封效果不好。Common cracking devices currently available on the market generally consist of a cracking gasifier and a feeder positioned above or upstream of the furnace. Existing feeders fall into two general categories: The first is a screw feeder, which uses a rotating screw pusher to push waste material from a trough forward into the cracking furnace. The trough is narrowed at the furnace entrance, and the flexible compression of the waste material seals the feed opening, preventing air from entering the cracking furnace. This type of screw feeder is suitable for soft waste materials and can provide a seal, isolate air, and continuously feed the material. However, the feed speed is slow, the feeder requires continuous operation, consumes a lot of power, and is prone to jamming and shutdown when squeezed by hard materials such as coal, wood, and straw. Furthermore, the screw feeder lacks the ability to create a seal through compression deformation. The other type is a feeder that can be used for hard materials, including rotary feeders, coal block feeders, etc. These feeders can be used for coal blocks, wood blocks, hard particles, homogeneous powder materials, etc. However, these feeders are not suitable for continuous feeding of flexible materials such as domestic waste, foam plastic waste, and waste textiles. They are prone to clogging, low efficiency, and poor sealing effect.
因此,本发明实施例提供一种裂解装置20,其包括:液压抓斗、进料器和裂解气化炉。裂解气化炉可选用立式裂解炉,立式裂解炉的优点在于:1.可以将炉内温度提高至800℃以上,达到高温裂解的要求;2.能持续24小时不间断进行裂解工作;3.处理量较大;4.耗能相对较少,性价比高;5.密封效果好,能够在持续工作的情况下保持密封状态,防止裂解气体溢出裂解炉。立式裂解炉可包括多个进料口,多个进料口可分别设置在立式裂解炉的炉顶中心位置或炉顶侧壁上方,进料器设置在立式裂解炉的进料口处,液压抓斗用于抓取经过预处理的生活垃圾并投放入进料器中,由进料器在密封状态下完成给立式裂解炉的投料过程,立式裂解炉裂解生活垃圾产生裂解气体和炉渣。进一步地,为了减少炉渣结块,立式裂解炉的温度可设置为800-900℃,从而使炉内温度低于炉渣结块的温度,大大减少炉渣结块;立式裂解炉可选用耐火材料和保温材料制成,不仅减少炉渣粘附在炉壁的问题,还可以提高裂解反应的热效率,在不添加任何其他燃料或能量的条件下,仅靠垃圾物料自身的能量维持裂解持续稳定运行。Therefore, an embodiment of the present invention provides a cracking device 20 comprising: a hydraulic grab, a feeder, and a cracking gasification furnace. A vertical cracking furnace can be used as the cracking gasification furnace. The advantages of a vertical cracking furnace include: 1. the furnace temperature can be raised to above 800°C, meeting the requirements for high-temperature cracking; 2. the ability to perform cracking operations continuously for 24 hours; 3. a large processing capacity; 4. relatively low energy consumption, resulting in a high cost-effectiveness; and 5. excellent sealing performance, capable of maintaining a sealed state during continuous operation to prevent cracking gas from overflowing the cracking furnace. The vertical cracking furnace may include multiple feed ports, which may be located at the center of the furnace roof or above the sidewalls of the furnace roof. The feeder is located at the feed port of the vertical cracking furnace. The hydraulic grab is used to grab pretreated domestic waste and place it into the feeder. The feeder completes the process of feeding the vertical cracking furnace in a sealed state. The vertical cracking furnace cracks the domestic waste to produce cracking gas and slag. Furthermore, in order to reduce slag agglomeration, the temperature of the vertical cracking furnace can be set to 800-900℃, so that the temperature inside the furnace is lower than the temperature of slag agglomeration, greatly reducing slag agglomeration; the vertical cracking furnace can be made of refractory materials and thermal insulation materials, which not only reduces the problem of slag adhering to the furnace wall, but also improves the thermal efficiency of the cracking reaction. Without adding any other fuel or energy, the cracking operation can be maintained continuously and stably by relying solely on the energy of the waste material itself.
结合参考图2和图7,进料器包括有箱体主体21,箱体主体21的上端为物料进口,下端为物料出口。箱体主体21的横截面可以是矩形,但是也可根据实际需要设计成其他形状,本申请并不以此为限。在箱体主体21的上端设置有进料门22,在箱体主体21的下端设置有卸料门23,在箱体主体21的中部位置或中部位置的附近设置有隔离门24。隔离门24将箱体主体21分为两部分,进料门22与隔离门24之间形成上料仓211,隔离门24与卸料门23之间形成下料仓212,当进料门22、隔离门24和卸料门23同时为关闭状态时,将箱体主体21分为密闭的上料仓211和下料仓212。其中,下料仓212的容积要大于上料仓211的容积,避免物料进入下料仓212时物料异常堆积造成局部高度高出中部推拉门水平,从而可能影响中部隔离门关闭的密封效果。在箱体主体21的顶部还设有进料斗25,方便向箱体内进料。本发明实施例中的进料器包括:垂直进料器和水平进料器,裂解装置20可选择设置垂直进料器或水平进料器中的任意一种,其中,垂直进料器可设置在立式裂解炉位于中心位置的进料口的中心上方,以便实现均匀投料;水平进料器的数量为至少2个,优选为4个,相应地,立式裂解炉的进料口也可为4个,4个进料口均匀地分布在立式裂解炉的四面侧壁的上方,水平进料器可均匀地环绕立式裂解炉以实现多点均匀投料。以下具体描述垂直进料器和水平进料器的结构特征。With reference to Figures 2 and 7, the feeder includes a box body 21, the upper end of the box body 21 is a material inlet, and the lower end is a material outlet. The cross-section of the box body 21 can be rectangular, but it can also be designed into other shapes according to actual needs, and the present application is not limited to this. A feed door 22 is provided at the upper end of the box body 21, a discharge door 23 is provided at the lower end of the box body 21, and an isolation door 24 is provided in the middle position or near the middle position of the box body 21. The isolation door 24 divides the box body 21 into two parts, forming an upper material bin 211 between the feed door 22 and the isolation door 24, and a lower material bin 212 between the isolation door 24 and the discharge door 23. When the feed door 22, the isolation door 24 and the discharge door 23 are all closed, the box body 21 is divided into a sealed upper material bin 211 and a lower material bin 212. The volume of the lower hopper 212 should be larger than that of the upper hopper 211 to prevent abnormal accumulation of material when entering the lower hopper 212, causing it to rise above the level of the central sliding door, potentially affecting the sealing effect of the central isolation door. A feed hopper 25 is also provided at the top of the main body 21 to facilitate feeding of material into the box. The feeders in this embodiment of the present invention include: a vertical feeder and a horizontal feeder. The cracking unit 20 can be equipped with either a vertical feeder or a horizontal feeder. The vertical feeder can be positioned above the center of the feed opening of the vertical cracking furnace to ensure uniform feeding. The number of horizontal feeders is at least two, preferably four. Accordingly, the vertical cracking furnace can also have four feed openings, evenly distributed above the four side walls of the vertical cracking furnace. The horizontal feeders can be evenly distributed around the vertical cracking furnace to achieve multi-point uniform feeding. The structural features of the vertical and horizontal feeders are described in detail below.
继续参考图2,图2为一垂直进料器,在本发明实施例中,该垂直进料器的进料门22可为水平或向下倾斜设置的单侧推拉式结构设计。进料门22的一侧可贯穿箱体主体21侧壁与动力机构221的驱动端相连接,进料门22的另外三个侧面的边缘设有密封胶条,关闭时能够有效密封箱体21的进口,密封胶条采用耐热橡胶条压实密封形成,确保进料门边缘与箱体内壁之间的可靠密封,避免气体外溢。动力机构221设置于箱体主体21的外侧,用于驱动进料门22沿着箱体主体21的侧壁移动。具体制作时,动力机构221可采用液压缸、气缸或电动推杆来实现进料门22的平移,进料门22被开启后方便向上料仓内进料,关闭后上料仓内的物料可卸至下料仓内。Continuing to refer to Figure 2, Figure 2 is a vertical feeder. In an embodiment of the present invention, the feed door 22 of the vertical feeder can be a single-sided push-pull structure design that is set horizontally or tilted downward. One side of the feed door 22 can penetrate the side wall of the box body 21 and be connected to the driving end of the power mechanism 221. The edges of the other three sides of the feed door 22 are provided with sealing strips, which can effectively seal the inlet of the box body 21 when closed. The sealing strips are formed by compacting and sealing with heat-resistant rubber strips to ensure a reliable seal between the edge of the feed door and the inner wall of the box body to prevent gas from overflowing. The power mechanism 221 is arranged on the outside of the box body 21 and is used to drive the feed door 22 to move along the side wall of the box body 21. During specific production, the power mechanism 221 can use a hydraulic cylinder, an air cylinder or an electric push rod to achieve the translation of the feed door 22. After the feed door 22 is opened, it is convenient to feed into the upper silo. After closing, the material in the upper silo can be unloaded into the lower silo.
在箱体主体21的下端设置有卸料门23,卸料门23直接与裂解气化炉的进料口连接。根据本申请实施例,卸料门23可采用多种方式实现,下面分别详细描述。A discharge door 23 is provided at the lower end of the box body 21. The discharge door 23 is directly connected to the feed port of the cracking gasifier. According to the embodiment of the present application, the discharge door 23 can be implemented in a variety of ways, which are described in detail below.
结合参考图3,在本申请的一些实施例中,卸料门23包括两个对称设置的翻转门231,两个翻转门231的相对闭合侧设有能够相互咬合的台阶232,实际中,上下配合的台阶232凸出部分延伸5cm即可,在卸料门关闭时能增加密封配合面。动力机构233有两个,对称固定于箱体主体21和卸料门轴的拨杆上,用于驱动翻转门231上下翻转。动力机构233可采用电动液压推杆设计,电动液压推杆的驱动端与翻转门231上的拨杆连接,通过两个电动液压推杆的伸缩来驱动两侧翻转门的开合。翻转门向下翻转时打开、向上翻转到位时关闭,翻转门关闭时能够有效密封进料器箱体的下口。通过控制器控制两侧翻转门的开启角度,还可根据需要将物料沿倾斜的翻转门滑动投料至不同部位,增大物料投放面积,实现均匀布料。所述翻转门231的下表面均设有耐高温层234,翻转门底面的耐高温材料朝向裂解气化炉内,能够适用于高温环境,阻挡并减少炉内高温对进料器的影响。With reference to Figure 3 , in some embodiments of the present application, the discharge door 23 includes two symmetrically arranged flip doors 231. The opposite closed sides of the flip doors 231 are provided with interlocking steps 232. In practice, the protrusions of the upper and lower mating steps 232 only need to extend 5 cm, which increases the sealing surface when the discharge door is closed. Two power mechanisms 233 are symmetrically fixed to the levers of the box body 21 and the discharge door shaft, which are used to drive the flip doors 231 up and down. The power mechanisms 233 can be designed with electro-hydraulic push rods, whose driving ends are connected to the levers on the flip doors 231. The expansion and contraction of the two electro-hydraulic push rods drive the opening and closing of the flip doors. The flip doors open when they flip downward and close when they flip upward. When closed, they effectively seal the lower opening of the feeder box. The opening angle of the flip doors is controlled by a controller, and material can be fed to different locations along the tilted flip doors as needed, increasing the material delivery area and achieving uniform material distribution. The lower surface of the flip door 231 is provided with a high temperature resistant layer 234. The high temperature resistant material on the bottom of the flip door faces the cracking gasification furnace and can be used in high temperature environments to block and reduce the impact of the high temperature in the furnace on the feeder.
参考图4,在本申请的一些实施例中,卸料门23的门轴235用轴承固定连接于箱体主体21的侧壁上,门轴235在箱体外侧适当延长,在延长的门轴235末端焊接拨杆236,拨杆236与门轴235垂直固定。拨杆的另外一端与电动液压推杆通过活动关节连接,在电动液压推杆伸缩运动时,带动门轴及翻转门完成翻转运动。该实施例中的动力机构233可采用液压缸、气缸或电动推杆来实现卸料门的翻转。Referring to Figure 4 , in some embodiments of the present application, the door shaft 235 of the discharge door 23 is fixedly connected to the side wall of the housing 21 using a bearing. The door shaft 235 is appropriately extended outside the housing. A lever 236 is welded to the end of the extended door shaft 235 and fixed perpendicularly to the door shaft 235. The other end of the lever is connected to an electro-hydraulic push rod via a movable joint. When the electro-hydraulic push rod extends and retracts, it drives the door shaft and the flip door to complete the flip movement. The power mechanism 233 in this embodiment can use a hydraulic cylinder, a pneumatic cylinder, or an electric push rod to achieve the flip movement of the discharge door.
此外,卸料门23还可以水平或开口端向下倾斜设置,动力机构设置于箱体的两侧,用于驱动卸料门贯穿箱体侧壁移动。In addition, the discharge door 23 can also be set horizontally or with the open end tilted downward, and the power mechanism is set on both sides of the box body to drive the discharge door to move through the side wall of the box body.
由于卸料门直接朝向炉体内,为了提高卸料门的耐高温性能,卸料门23的下表面均设有耐高温层234,能够适用于高温环境,阻挡并减少炉内高温对进料器的影响。同时,在卸料门23的另外三个侧面的边缘还设有耐火密封条,用于与箱体主体21的内壁密封配合。其中,耐高温层由无机耐高温材料制作而成。Because the discharge door faces directly into the furnace, a high-temperature-resistant layer 234 is applied to the lower surface of the discharge door 23 to enhance its high-temperature resistance. This layer is suitable for high-temperature environments and blocks and reduces the impact of the furnace's high temperatures on the feeder. Refractory sealing strips are also provided on the edges of the other three sides of the discharge door 23, ensuring a tight seal with the inner wall of the main body 21. The high-temperature-resistant layer is made of an inorganic, high-temperature-resistant material.
结合参考图2和图5,隔离门24可为双侧推拉式结构,隔离门24的两个侧门241均为水平并列布置,箱体主体1的相对侧壁上对应设有与侧门241移动相匹配的轨道,动力机构242设置于箱体主体21的外侧,用于驱动两个侧门241相对水平移动。其中,动力机构242可选用液压缸、气缸或电动推杆来实现对开门的开合。With reference to Figures 2 and 5 , the isolation door 24 can be a double-sided push-pull structure, with two side doors 241 of the isolation door 24 arranged horizontally and side by side. Tracks that match the movement of the side doors 241 are provided on the opposite side walls of the box body 1. A power mechanism 242 is provided on the outside of the box body 21 to drive the two side doors 241 to move horizontally relative to each other. The power mechanism 242 can be a hydraulic cylinder, a pneumatic cylinder, or an electric push rod to open and close the biparting doors.
结合参考图6,隔离门4具有榫卯结构243,一个侧门241边缘设有U型密封槽244,另一个侧门241具有能够插入于U型密封槽244内的凸榫。采用该结构能够确保对开门闭合后的密封性能。隔离门24关闭时,能够将箱体内的上料仓211与下料仓212密封隔离开。With reference to Figure 6 , the isolation door 4 features a mortise and tenon structure 243. One side door 241 has a U-shaped sealing groove 244 on its edge, while the other side door 241 has a tenon that fits within the U-shaped sealing groove 244. This structure ensures a tight seal when the bi-directional doors are closed. When closed, the isolation door 24 seals and separates the upper and lower hoppers 211 and 212 within the housing.
需要说明,上述的动力机构221、动力机构233及动力机构242都与控制器相连,用于控制动力机构221、233及242的启停顺序。在上中下部三个门同时处在关闭状态时,进料器形成上料仓及下料仓两个密封的仓体。It should be noted that the power mechanism 221, the power mechanism 233, and the power mechanism 242 are all connected to a controller for controlling the start and stop sequence of the power mechanisms 221, 233, and 242. When the upper, middle, and lower doors are simultaneously closed, the feeder forms two sealed bins: an upper bin and a lower bin.
根据本申请实施例,所述箱体主体21的侧壁的下部为双层结构,两层间具有冷却水,也就是说,箱体主体21的侧壁的下部具有水套结构。水套结构具有降温功能,通过循环流动的水将箱体下部周围散发的热量吸收,从而防止进料装置在工作时,箱体下部温度过高,确保箱体及门轴转动结构不变形,使进料装置更加稳定且安全的完成进料工作。同时门底部设有保温层,减少翻转门板受热变形。这种结构大大降低了温度对进料器产生的变形影响,保证了进料器在高温环境下仍能正常稳定运行并保持密封状态。此外,经过循环水吸收的热量可以形成水蒸汽,水蒸汽又可以用于生产,完成余热利用。According to an embodiment of the present application, the lower part of the side wall of the box body 21 is a double-layer structure, and there is cooling water between the two layers, that is, the lower part of the side wall of the box body 21 has a water jacket structure. The water jacket structure has a cooling function, and the circulating water absorbs the heat emitted from the lower part of the box body, thereby preventing the lower part of the box body from being too hot when the feeding device is working, ensuring that the box body and the door shaft rotation structure are not deformed, and making the feeding device more stable and safe to complete the feeding work. At the same time, an insulation layer is provided at the bottom of the door to reduce the deformation of the flip door panel due to heat. This structure greatly reduces the deformation effect of temperature on the feeder, ensuring that the feeder can still operate normally and stably and maintain a sealed state in a high temperature environment. In addition, the heat absorbed by the circulating water can form water vapor, which can be used for production to complete the waste heat utilization.
参考图7,图7为一水平进料器的结构示意图,该水平进料器的进料门22可为通过动力机构(图中未示出)驱动的水平或向下倾斜设置的单侧推拉式结构设计,具体地,在本申请实施例中为一水平设置的单侧推拉门结构;水平进料器的隔离门24可为通过动力机构(图中未示出)驱动的水平或向下倾斜设置的双侧推拉式结构设计,具体地,在本申请实施例中为一向下倾斜设置的双侧推拉门结构。也就是说,水平进料器的进料门22和隔离门24的结构与垂直进料器的进料门22和隔离门24的结构相同,此处不再赘述,下文仅描述与垂直进料器结构不同的部分。Referring to FIG7 , FIG7 is a schematic diagram of the structure of a horizontal feeder. The feed door 22 of the horizontal feeder can be a single-sided push-pull structure designed to be set horizontally or tilted downwards and driven by a power mechanism (not shown in the figure). Specifically, in the embodiment of the present application, it is a single-sided push-pull door structure set horizontally; the isolation door 24 of the horizontal feeder can be a double-sided push-pull structure designed to be set horizontally or tilted downwards and driven by a power mechanism (not shown in the figure). Specifically, in the embodiment of the present application, it is a double-sided push-pull door structure set downwards. In other words, the structure of the feed door 22 and isolation door 24 of the horizontal feeder is the same as that of the feed door 22 and isolation door 24 of the vertical feeder, and will not be repeated here. Only the parts that are different from the structure of the vertical feeder are described below.
继续参考图7,水平进料器还包括设置在箱体主体21下端的卸料门23和推进器26,其中,卸料门23沿竖直方向设置在下料仓212的一侧,推进器26与卸料门23相对设置在下料仓212的另一侧,推进器26可沿朝向或远离卸料门23的方向水平移动,卸料门23可开启或关闭,推进器26和卸料门23配合运动从而将下料仓212中的生活垃圾推入裂解气化炉中。Continuing to refer to Figure 7, the horizontal feeder also includes a discharge door 23 and a propeller 26 arranged at the lower end of the box body 21, wherein the discharge door 23 is arranged on one side of the lower bin 212 in the vertical direction, and the propeller 26 is arranged on the other side of the lower bin 212 opposite to the discharge door 23. The propeller 26 can move horizontally toward or away from the discharge door 23, and the discharge door 23 can be opened or closed. The propeller 26 and the discharge door 23 cooperate to move to push the domestic waste in the lower bin 212 into the cracking gasification furnace.
在本申请实施例中,水平进料器的下料仓212包括第一空间以及长度大于第一空间的第二空间,也就是说,第二空间沿长度方向上的相对两侧均凸出于第一空间以便设置推进器26和卸料门23。卸料门23为沿竖直方向设置的单侧推拉结构设计,卸料门23的一侧可贯穿下料仓212的侧壁与动力机构(图中未示出)的驱动端相连接,动力机构可驱动卸料门23沿竖直方向打开或关闭,卸料门23的另外三个侧面的边缘设有密封胶条,关闭时能够有效密封箱体21的出料口,密封胶条采用耐热橡胶条压实密封形成,确保进料门边缘与箱体内壁之间的可靠密封。具体制作时,动力机构可采用液压缸、气缸或电动推杆来实现卸料门23的平移,卸料门23被开启后,推进器26开始工作,推动从上料仓211落入下料仓212中的物料朝向卸料门23的方向移动并通过卸料门23落入裂解气化炉中。In the embodiment of the present application, the discharge bin 212 of the horizontal feeder includes a first space and a second space having a length greater than the first space, that is, the second space protrudes from the first space on both opposite sides along the length direction to facilitate the arrangement of the pusher 26 and the discharge door 23. The discharge door 23 is a single-sided push-pull structure designed in the vertical direction. One side of the discharge door 23 can penetrate the side wall of the discharge bin 212 and be connected to the driving end of the power mechanism (not shown in the figure). The power mechanism can drive the discharge door 23 to open or close in the vertical direction. The edges of the other three sides of the discharge door 23 are provided with sealing strips, which can effectively seal the discharge port of the box body 21 when closed. The sealing strips are formed by compacting and sealing with heat-resistant rubber strips to ensure a reliable seal between the edge of the feed door and the inner wall of the box body. During specific production, the power mechanism can use a hydraulic cylinder, an air cylinder or an electric push rod to realize the translation of the discharge door 23. After the discharge door 23 is opened, the propeller 26 starts to work, pushing the material falling from the upper hopper 211 into the lower hopper 212 toward the discharge door 23 and falling into the cracking gasification furnace through the discharge door 23.
结合参考图8,推进器26包括用于推动物料的前端、与下料仓212侧壁固定连接的后端和位于前端和后端之后用于控制推进器26沿水平方向移动的伸缩部。其中,推进器26的前端可为梯形形状。为了避免物料卡在推进器26上方的空间中,推进器26的高度可略小于第二空间的高度;同时为了避免物料残留在下料仓212中,推进器26朝向卸料门23完全移动后,推进器26可凸出于下料仓212的侧壁边沿。With reference to Figure 8 , the pusher 26 includes a front end for pushing materials, a rear end fixedly connected to the side wall of the lower hopper 212, and a telescopic portion located behind the front and rear ends for controlling the horizontal movement of the pusher 26. The front end of the pusher 26 may be trapezoidal in shape. To prevent materials from becoming stuck in the space above the pusher 26, the height of the pusher 26 may be slightly less than the height of the second space. Furthermore, to prevent materials from remaining in the lower hopper 212, the pusher 26 may protrude beyond the side wall edge of the lower hopper 212 after fully moving toward the discharge door 23.
继续参考图1,通过裂解装置20,生活垃圾裂解产生裂解气体和炉渣,其中产生的裂解气体排入裂解气体净化装置30中,炉渣则运输至炉渣分选装置40中。1 , the domestic waste is cracked by the cracking device 20 to generate cracking gas and slag, wherein the cracking gas is discharged into the cracking gas purification device 30 , and the slag is transported to the slag sorting device 40 .
由生活垃圾裂解得到的裂解气体中具体包括:含硫元素或氯元素的污染物、其他各种有害物质、大分子有机物和小分子可燃气体,小分子可燃气体包括:一氧化碳、氢气、甲烷和小分子碳氢化合物等气体,其中,小分子碳氢化合物具体包括:烯烃类化合物或炔烃类化合物等,由于小分子可燃气体的燃烧仅产生二氧化碳和水,因此小分子可燃气体也被称为清洁可燃气。由于大分子有机物燃烧后可能产生污染物,烟气需要经过净化才能排放,因此需要将裂解气体中的大分子有机物分离、收集并送回裂解气化炉二次裂解直至变成小分子可燃气体。在本申请实施例中,大分子有机物为分子量大于200Da或碳原子数量大于6的化合物。裂解气体净化装置30可用于去除污染物并分离大分子有机物和小分子可燃气体,具体地,裂解气体净化装置30包括:有害元素吸收结构、喷淋水洗结构和风冷结构,其中,有害元素吸收结构具体可为湍动床反应器等装置,喷淋水洗结构具体可为喷淋塔。将生成的裂解气体通入湍动床反应器中,湍动床反应器中的氢氧化钙或碳酸钠等碱性溶液作为吸收剂去除裂解气体中的含氯化合物和含硫化合物,其他有害物质包括氮化物或重金属气溶胶等也可通过催化还原反应或陶瓷/金属滤芯去除。将去除含氯化合物、含硫化合物及其他各种有害物质的气体通入喷淋塔中,通过喷淋水洗的方法降低气体温度,由于大分子有机物的沸点远高于小分子可燃气体的沸点,温度降低使得大分子有机物的物体形态发生改变,即由气态转变为液态、固液混合态或固态,从而与小分子可燃气体分开。风冷结构可进一步分离经过喷淋塔降温的裂解气体中残余的大分子有机物。被分离出的大分子有机物被送回裂解气化炉二次裂解,使其裂解为小分子可燃气体。而分离得到的小分子可燃气体则可通过外接的储存装置进行收集使用。The cracking gas obtained by cracking domestic waste specifically includes: pollutants containing sulfur or chlorine elements, various other harmful substances, large molecular organic matter and small molecular combustible gases. Small molecular combustible gases include: carbon monoxide, hydrogen, methane and small molecular hydrocarbons and other gases. Among them, small molecular hydrocarbons specifically include: olefin compounds or alkyne compounds, etc. Since the combustion of small molecular combustible gases only produces carbon dioxide and water, small molecular combustible gases are also called clean combustible gases. Since pollutants may be produced after the combustion of large molecular organic matter, the flue gas needs to be purified before it can be discharged. Therefore, the large molecular organic matter in the cracking gas needs to be separated, collected and sent back to the cracking gasification furnace for secondary cracking until it becomes a small molecular combustible gas. In the embodiment of the present application, the large molecular organic matter is a compound with a molecular weight greater than 200Da or a carbon atom number greater than 6. The cracked gas purification device 30 can be used to remove pollutants and separate large-molecule organic matter from small-molecule combustible gases. Specifically, the cracked gas purification device 30 includes a harmful element absorption structure, a spray water washing structure, and an air cooling structure. The harmful element absorption structure can be a turbulent bed reactor or other device, and the spray water washing structure can be a spray tower. The generated cracked gas is passed into the turbulent bed reactor, where an alkaline solution such as calcium hydroxide or sodium carbonate acts as an absorbent to remove chlorine- and sulfur-containing compounds from the cracked gas. Other harmful substances, including nitrides or heavy metal aerosols, can also be removed through catalytic reduction reactions or ceramic/metal filters. The gas, free of chlorine- and sulfur-containing compounds, and other harmful substances, is passed into the spray tower, where the gas temperature is lowered through spray water washing. Because the boiling point of large-molecule organic matter is much higher than that of small-molecule combustible gases, the lowered temperature causes the large-molecule organic matter to change its physical form, from gas to liquid, solid-liquid mixed state, or solid, thereby separating it from the small-molecule combustible gases. The air-cooling system further separates residual macromolecular organic matter from the cracked gas cooled by the spray tower. The separated macromolecular organic matter is returned to the cracking gasifier for secondary cracking, breaking it down into small molecular combustible gases. The separated small molecular combustible gases can then be collected and used in an external storage device.
在预处理装置10中虽然进行了无机杂质和金属等物质的分选,但在生活垃圾中仍存在未被分选出的无机杂质和金属,未被分选出的无机杂质和金属将同炉渣一同从裂解气化炉排入炉渣分选装置40中,炉渣分选装置40通过筛选、破碎等操作并经过磁选机、跳汰机或涡电流分选机等仪器将炉渣分选为金属、未完全裂解的有机物和渣灰,被分离出的金属可以直接销售利用,未完全裂解的有机物(焦油和木炭等)则被送回裂解气化炉中二次裂解继续产生裂解气体,渣灰则是不含杂质的无机渣土,可用于建筑材料或填埋场覆盖材料。Although inorganic impurities and metals are sorted in the pretreatment device 10, there are still unsorted inorganic impurities and metals in the domestic waste. The unsorted inorganic impurities and metals will be discharged from the cracking gasification furnace into the slag sorting device 40 together with the slag. The slag sorting device 40 will sort the slag into metals, incompletely cracked organic matter and slag ash through operations such as screening and crushing and through instruments such as magnetic separators, jigs or eddy current separators. The separated metals can be directly sold and utilized, and the incompletely cracked organic matter (tar and charcoal, etc.) is sent back to the cracking gasification furnace for secondary cracking to continue to produce cracking gas. The slag ash is inorganic slag without impurities and can be used as building materials or landfill cover materials.
在本申请的一个实施例中,生活垃圾处理系统可日处理100吨生活垃圾。具体地,先通过预处理分选出大块的无机杂质和金属约46公斤,其中无机杂质约为26公斤。将经过预处理的垃圾投入裂解气化炉中裂解,产生的裂解气体通过裂解气体净化装置后得到可燃气(小分子可燃气体)约1230立方米,焦油等大分子有机物约53公斤。将前述大分子有机物立即送回裂解气化炉中再次裂解。经过上述工序,最终得到的可燃气总量可达1580-1600立方米,即通过二次裂解53公斤的大分子有机物可多产生350-370立方米左右的可燃气,大幅提升了生活垃圾裂解产物中能源和资源的利用率。并且由检测可知,本生活垃圾处理系统所产生的可燃气在燃烧后产生的二噁英类有害物质为0.02纳克,远小于国际最严格的标准0.1纳克。In one embodiment of the present application, a domestic waste treatment system can process 100 tons of domestic waste per day. Specifically, approximately 46 kilograms of large inorganic impurities and metals are first separated through pretreatment, of which approximately 26 kilograms of inorganic impurities are present. The pretreated waste is then fed into a cracking gasifier for cracking. The resulting cracked gas passes through a cracking gas purification device to produce approximately 1,230 cubic meters of combustible gas (small molecule combustible gas) and approximately 53 kilograms of macromolecular organic matter, such as tar. The aforementioned macromolecular organic matter is immediately returned to the cracking gasifier for further cracking. After the above process, the total amount of combustible gas obtained can reach 1,580-1,600 cubic meters. That is, the secondary cracking of 53 kilograms of macromolecular organic matter can produce an additional 350-370 cubic meters of combustible gas, significantly improving the energy and resource utilization of the domestic waste cracking products. Furthermore, testing has shown that the combustible gas produced by this domestic waste treatment system produces 0.02 nanograms of dioxin-like harmful substances after combustion, which is far less than the most stringent international standard of 0.1 nanogram.
参考图9,根据本申请实施例还提供一种生活垃圾处理方法,其包括:Referring to FIG9 , according to an embodiment of the present application, a method for treating domestic waste is further provided, which includes:
S902,对生活垃圾进行预处理,所述预处理包括:脱水干化、分选和破碎。S902, pre-processing the domestic waste, including dehydration, drying, sorting and crushing.
S904,通过裂解装置裂解生活垃圾,其中,所述裂解装置包括:裂解气化炉和设置在所述裂解气化炉的上方的进料器,所述进料器将经过预处理的生活垃圾投入所述裂解气化炉中裂解并产生裂解气体和炉渣;其中,所述进料器包括箱体主体,所述箱体主体包括:位于上端的进料门、位于下端的卸料门、以及位于所述进料门和所述卸料门之间的中部的隔离门;其中,所述进料门、所述隔离门和所述卸料门同时为关闭状态下将所述箱体主体分为密闭的上料仓和下料仓。S904, cracking the domestic waste through a cracking device, wherein the cracking device includes: a cracking gasifier and a feeder arranged above the cracking gasifier, the feeder feeds the pre-treated domestic waste into the cracking gasifier for cracking and generating cracking gas and slag; wherein the feeder includes a box body, and the box body includes: a feed door located at the upper end, a discharge door located at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein the feed door, the isolation door and the discharge door are all in a closed state, dividing the box body into a sealed upper silo and a lower silo.
S906,去除所述裂解气体中的含氯化合物和含硫化合物,并对所述裂解气体降温以分离大分子有机物和小分子可燃气体,所述大分子有机物被送回所述裂解气化炉中继续裂解,所述小分子可燃气体被收集至外接的储存装置中。S906, removing chlorine-containing compounds and sulfur-containing compounds from the cracked gas, and cooling the cracked gas to separate large molecular organic matter and small molecular combustible gas. The large molecular organic matter is sent back to the cracking gasifier for further cracking, and the small molecular combustible gas is collected in an external storage device.
S908,将所述炉渣分选为金属、未完全裂解的有机物和渣灰,并将所述未完全裂解的有机物送回所述裂解气化炉中继续裂解。S908, sorting the slag into metal, incompletely cracked organic matter and slag ash, and sending the incompletely cracked organic matter back to the cracking gasifier for further cracking.
参考图10,根据本申请实施例还提供一种裂解气化炉的进料方法,其包括:Referring to FIG10 , according to an embodiment of the present application, a feeding method for a cracking gasifier is further provided, which includes:
S1002,提供进料箱体主体,所述箱体主体包括:位于上端的进料门、位于下端的卸料门、以及位于所述进料门和所述卸料门之间的中部的隔离门;其中,当所述进料门、所述隔离门和所述卸料门同时为关闭状态下将所述箱体主体分为密闭的上料仓和下料仓。S1002, provide a feed box body, the box body comprising: a feed door at the upper end, a discharge door at the lower end, and an isolation door located in the middle between the feed door and the discharge door; wherein, when the feed door, the isolation door and the discharge door are all in the closed state, the box body is divided into a sealed upper bin and a lower bin.
也就是说,所述裂解气化炉由上至下共包括三道门,依次为:进料门、隔离门和卸料门,这三道门将箱体主体分隔为上料仓和下料仓。That is to say, the pyrolysis gasification furnace comprises three doors from top to bottom, namely: a feed door, an isolation door and a discharge door, and these three doors separate the main body of the box into an upper silo and a lower silo.
S1004,打开所述进料门并关闭所述隔离门使所述下料仓密封,使物料通过所述进料门进入所述上料仓,待进料完毕后关闭所述进料门。S1004, open the feed door and close the isolation door to seal the lower silo, allowing the material to enter the upper silo through the feed door, and close the feed door after the feeding is completed.
在第一模式下,开启上料仓并关闭下料仓,In the first mode, the upper bin is opened and the lower bin is closed.
S1006,打开所述隔离门,使所述上料仓内的物料进入所述下料仓,待进料完毕后关闭所述隔离门使所述上料仓密封。S1006, open the isolation door to allow the material in the upper silo to enter the lower silo, and close the isolation door to seal the upper silo after the feeding is completed.
S1008,打开所述卸料门,使物料进入裂解气化炉。S1008, opening the discharge door to allow the material to enter the cracking gasification furnace.
本发明的生活垃圾处理系统的工作过程如下:The working process of the domestic waste treatment system of the present invention is as follows:
将生活垃圾破碎后与微生物菌群混合后放入干化仓脱水干化14天,14天后针对脱水干化后的生活垃圾进行分选,去除其中明显或大块的无机杂质和金属。The domestic waste is crushed and mixed with microbial flora and then placed in a drying bin for dehydration for 14 days. After 14 days, the dehydrated domestic waste is sorted to remove obvious or large inorganic impurities and metals.
使用液压抓斗抓取破碎后的生活垃圾并投入进料器的进料斗25中,由进料器在密封状态下将生活垃圾投入裂解气化炉中裂解产生裂解气体和炉渣。The crushed domestic waste is grabbed by a hydraulic grab and fed into the feed hopper 25 of the feeder. The feeder feeds the domestic waste into the cracking gasification furnace in a sealed state and cracks it to produce cracking gas and slag.
由裂解气体净化装置30分离大分子有机物和小分子可燃气体,其中,大分子有机物被送回裂解气化炉二次裂解,小分子可燃气体被收集使用。The cracking gas purification device 30 separates large molecular organic matter and small molecular combustible gas, wherein the large molecular organic matter is sent back to the cracking gasifier for secondary cracking, and the small molecular combustible gas is collected and used.
由炉渣分选装置40分选金属、未完全裂解的有机物和渣灰,分选出的金属可直接售卖,未完全裂解的有机物被送回裂解气化炉二次裂解,渣灰可进行资源化利用。The slag sorting device 40 sorts metals, incompletely cracked organic matter and slag ash. The sorted metals can be sold directly, the incompletely cracked organic matter is sent back to the cracking gasifier for secondary cracking, and the slag ash can be recycled.
具体地,进料器包括垂直进料器和水平进料器,垂直进料器的工作过程如下:Specifically, the feeder includes a vertical feeder and a horizontal feeder. The working process of the vertical feeder is as follows:
通过控制器向动力机构221发出开启指令,驱动进料门22打开,同时向动力机构242和动力机构233发出闭合指令,驱动隔离门24和卸料门23闭合,进料器处于第一模式下,经进料斗25可向进料器的上料仓211内进料;The controller sends an opening command to the power mechanism 221 to drive the feed door 22 to open, and simultaneously sends a closing command to the power mechanism 242 and the power mechanism 233 to drive the isolation door 24 and the discharge door 23 to close. The feeder is in the first mode, and the feeder can be fed into the upper bin 211 of the feeder through the feed hopper 25;
待上料仓211上满料后,控制器向动力机构221发出闭合指令,进料门22闭合,随后向动力机构242发出开启指令,打开隔离门24,进料器处于第二模式下,上料仓211内的物料落至下料仓212内;After the upper bin 211 is full of material, the controller sends a closing command to the power mechanism 221, and the feed door 22 closes. Then, the controller sends an opening command to the power mechanism 242, and the isolation door 24 opens. The feeder is in the second mode, and the material in the upper bin 211 falls into the lower bin 212.
待物料落至下料仓212内后,控制器向动力机构242发出闭合指令,中部的隔离门24闭合;然后向动力机构233发出开启指令,打开卸料门23,进料器处于第三模式下并完成向炉体内进料。After the material falls into the lower hopper 212, the controller sends a closing command to the power mechanism 242, and the middle isolation door 24 closes; then it sends an opening command to the power mechanism 233, opens the discharge door 23, and the feeder is in the third mode and completes feeding into the furnace body.
综上可知,在进料时,箱体主体21中部两侧的隔离门24和底部卸料门23完全关闭,形成密封,空气不能进入裂解气化炉,然后打开顶部进料门22,将垃圾物料投入上料仓211。关闭顶部进料门22,上料仓211处在密封状态,箱体主体21上下端的开口都在关闭状态。随后打开中部的隔离门24,垃圾物料在重力作用下进入下料仓212后,关闭中部的隔离门24,此时上、下两个料仓同时都是密封状态,上料仓211的上口可以继续进料,下料仓212的下口可以向炉内送料,从而实现了密封、防止空气进入炉内和持续进料的功能。As can be seen from the above, when feeding, the isolation doors 24 on both sides of the middle of the box body 21 and the bottom discharge door 23 are completely closed to form a seal, preventing air from entering the cracking gasification furnace. Then, the top feed door 22 is opened and the garbage material is placed in the upper hopper 211. The top feed door 22 is closed, and the upper hopper 211 is in a sealed state. The openings at the upper and lower ends of the box body 21 are both closed. Subsequently, the isolation door 24 in the middle is opened, and the garbage material enters the lower hopper 212 under the action of gravity. The isolation door 24 in the middle is then closed. At this time, both the upper and lower hoppers are sealed at the same time. The upper opening of the upper hopper 211 can continue to feed, and the lower opening of the lower hopper 212 can feed into the furnace, thereby achieving the functions of sealing, preventing air from entering the furnace, and continuous feeding.
卸料时,打开底部的卸料门23,物料在重力作用下进入裂解气化炉内以后,关闭卸料门23,下料仓212被重新密封。卸料过程中,通过控制器调控两侧卸料门23开关先后次序和状态,改变物料在炉内的分布数量:同时打开两个卸料门23时,垃圾物料落在进料器正下方;但在只打开左侧卸料门23时,在重力和惯性作用下物料向左侧分布量增多,明显大于物料总量的50%以上。同理,只打开右侧卸料门23时,物料向右侧分布量多,明显大于物料总量的50%以上。卸料门23全部打开,物料全部进入裂解气化炉内;卸料门23仅有部分打开,只有部分物料能够进入裂解气化炉内。During unloading, the bottom discharge door 23 is opened, and the material enters the pyrolysis gasifier under the action of gravity. After that, the discharge door 23 is closed, and the lower hopper 212 is resealed. During the unloading process, a controller controls the opening and closing sequence and status of the discharge doors 23 on both sides, changing the amount of material distributed within the furnace: when both discharge doors 23 are opened simultaneously, the waste material falls directly below the feeder; however, when only the left discharge door 23 is opened, the amount of material distributed to the left increases due to gravity and inertia, significantly exceeding 50% of the total material volume. Similarly, when only the right discharge door 23 is opened, the amount of material distributed to the right increases, significantly exceeding 50% of the total material volume. When the discharge doors 23 are fully opened, all the material enters the pyrolysis gasifier; when the discharge doors 23 are only partially opened, only a portion of the material can enter the pyrolysis gasifier.
水平进料器的第一模式、第二模式和进料过程与垂直进料器一致,此处不再赘述,下文仅描述水平进料器与垂直进料器不同的工作过程:The first mode, second mode and feeding process of the horizontal feeder are the same as those of the vertical feeder, so they will not be described here. The following only describes the working processes that are different between the horizontal feeder and the vertical feeder:
待物料落至下料仓212内后,控制器向控制的隔离门24的动力机构发出闭合指令,中部的隔离门24闭合;然后向控制卸料门23的动力机构和推进器26发出开启指令,卸料门23开启后,推进器26开始往复运动,进料器处于第三模式下,推进器26将落入下料仓212中的物料通过卸料门23推出至裂解气化炉内。在推进器26的往复推动过程中垃圾陆续掉落,从而有效的分散了物料,增大了垃圾块之间的空隙,大大提高了后续裂解过程的效率。由于本申请实施例中的水平进料器均匀设置在裂解气化炉的四个侧壁上方,每个水平进料器完成裂解气化炉的25%截面积的均匀布料,有效地解决了投料不均匀的问题,提高裂解效率。After the material falls into the lower hopper 212, the controller sends a closing command to the power mechanism of the controlled isolation door 24, and the middle isolation door 24 closes; then it sends an opening command to the power mechanism and propeller 26 that control the discharge door 23. After the discharge door 23 is opened, the propeller 26 begins to reciprocate. The feeder is in the third mode, and the propeller 26 pushes the material that has fallen into the lower hopper 212 into the cracking gasifier through the discharge door 23. During the reciprocating push of the propeller 26, the garbage falls one after another, thereby effectively dispersing the material, increasing the gaps between the garbage blocks, and greatly improving the efficiency of the subsequent cracking process. Since the horizontal feeders in the embodiment of the present application are evenly arranged above the four side walls of the cracking gasifier, each horizontal feeder completes the uniform distribution of 25% of the cross-sectional area of the cracking gasifier, effectively solving the problem of uneven feeding and improving the cracking efficiency.
根据本申请实施例,进料器箱体上口的进料门22在关闭时能够有效的密封箱体进口,在箱体21中部两侧对称的隔离门24在关闭时、上口进料门打开状态下,能够有效密封箱体的中下部;进料器的箱体底部的卸料门密封关闭时能够有效密封箱体的下口。通过箱体内上中下三道门开或关的相互配合,可靠实现密封条件下的持续加料功能。由于各个门的每次开关在数秒钟即完成,不需要持续的动力,因此完成同等数量进料的综合能耗远低于需要持续运行的螺旋进料器,节能效果明显。
According to the embodiment of the present application, the feed door 22 at the top of the feeder housing can effectively seal the housing inlet when closed. The symmetrical isolation doors 24 on both sides of the middle of the housing 21 can effectively seal the middle and lower parts of the housing when closed and the top feed door is open. The discharge door at the bottom of the feeder housing can effectively seal the bottom of the housing when sealed closed. By coordinating the opening or closing of the three doors in the housing, the continuous feeding function under sealed conditions can be reliably achieved. Since each door is opened and closed in a few seconds, no continuous power is required. Therefore, the overall energy consumption for completing the same amount of feeding is much lower than that of a screw feeder that needs to operate continuously, and the energy saving effect is obvious.
本发明中的进料器与现有进料器的区别如下表所示:The differences between the feeder of the present invention and the existing feeder are shown in the following table:
本发明中的进料器设计科学合理、结构简洁、性能稳定、能耗低廉,能够适用于硬质和软质等各种形态、尺寸垃圾及可燃固废,满足在密封、隔绝空气前提下的持续进料,为裂解气化设备处理生活垃圾这种新技术的应用提供了物美价廉、性能可靠、节能明显的配套设备。具体优点如下所示:The feeder in this invention features a scientific and rational design, a simple structure, stable performance, and low energy consumption. It is suitable for handling hard and soft garbage of various shapes and sizes, as well as combustible solid waste, and provides continuous feeding while maintaining a sealed and airtight seal. This provides a cost-effective, reliable, and energy-efficient supporting device for the new technology of treating domestic waste with pyrolysis gasification equipment. Specific advantages are as follows:
1.能够满足硬质、软质不同垃圾物料的进料功能。1. It can meet the feeding function of different hard and soft garbage materials.
2.能够满足体积大的物料进料要求。2. Able to meet the feeding requirements of large-volume materials.
例如废弃的包装泡沫块、废弃塑料网、大片海绵块等,如果破碎成小块,成本明显增高,得不偿失。而这些材料的特性是遇热立即缩小,整块进入裂解气化炉后遇热立即体积极度缩小,在短时间内体积减少到对生产的影响可以忽略不计,因此采用本发明进料器完全能够将这些物料送进裂解气化炉,利用炉内的热量使这类垃圾得到迅速有效的处理,不需要破碎,可以大大降低破碎需要的能耗、物流等运营成本。For example, if discarded packaging foam blocks, discarded plastic nets, and large sponge blocks are crushed into small pieces, the cost would be significantly increased, making the cost more than worthwhile. However, these materials shrink immediately upon exposure to heat. Once the entire block enters the cracking gasifier, it shrinks dramatically upon exposure to heat, reducing its volume to a negligible level within a short period of time. Therefore, the feeder of the present invention is fully capable of feeding these materials into the cracking gasifier, utilizing the heat within the furnace to quickly and efficiently process this type of waste without the need for crushing, significantly reducing the energy consumption required for crushing, logistics, and other operating costs.
3.利用重力作用进料,进料器安装在炉体顶部,无论是水平进料还是垂直进料都利用了重力作用使物料自然落入炉内,进料速度快,不需要增加其他动力推送物料。同时,进料器卸料门关闭后密封可靠,完成同等进料量动力消耗大大减少,明显节能。3. Gravity feeding. The feeder is mounted on the top of the furnace. Whether feeding horizontally or vertically, gravity allows the material to fall naturally into the furnace, resulting in a fast feeding speed and no need for additional power to push the material. Furthermore, the feeder's discharge door seals securely when closed, significantly reducing power consumption for the same feeding volume, resulting in significant energy savings.
4.增加投料面积,通过垂直进料器底部翻转卸料门分别打开,可以将物料送往不同的部位,或通过多点设置水平进料器,可以将物料均匀投放至裂解气化炉中,物料投入炉内的面积增大,对炉内均匀布料有好处。4. Increase the feeding area. By flipping the discharge door at the bottom of the vertical feeder and opening it separately, the material can be sent to different parts, or by setting up horizontal feeders at multiple points, the material can be evenly fed into the cracking gasification furnace. The area for feeding the material into the furnace is increased, which is beneficial to the uniform distribution of the material in the furnace.
5.密封可靠,进料器通过各个部位的门结构实现密封,门的开关依靠设备控制器完成,自动化程度够,稳定可靠;无需依靠物料挤压密封(挤压密封可能因材料不同造成不稳定),密封性能好。5. Reliable sealing. The feeder is sealed through the door structure of each part. The door is opened and closed by the equipment controller. It is automated and stable and reliable. It does not need to rely on material extrusion sealing (extrusion sealing may be unstable due to different materials) and has good sealing performance.
本发明通过提供完整的生活垃圾处理系统,对生活垃圾进行完全裂解,并对完全裂解生成的产物进行资源再利用,有效提高了裂解产生的能源和资源的利用率。具体优点如下所示:The present invention provides a complete domestic waste treatment system that completely pyrolyzes domestic waste and recycles the resulting pyrolysis products, effectively improving the utilization rate of energy and resources generated by pyrolysis. Specific advantages are as follows:
1.通过设置适用于各种物料形态和尺寸的水平进料器或垂直进料器,降低了预处理中对物料进一步破碎和颗粒化的成本。1. By setting up horizontal feeders or vertical feeders suitable for various material forms and sizes, the cost of further crushing and granulation of materials in pretreatment is reduced.
2.通过多条件控制实现均匀投料,包括:将进料器设置在裂解炉上方,物料垂直落入裂解炉中,掉落撞击增大物料的分散性和物料间的间隙;水平进料器多点布料,垂直进料器控制卸料门打开的数量和/或角度,由于物料分散性增大,物料的颗粒大小基本不影响裂解效率,从而也可降低预处理中对物料进一步破碎和颗粒化的成本。2. Uniform feeding is achieved through multi-condition control, including: placing the feeder above the cracking furnace, allowing the material to fall vertically into the cracking furnace. The falling impact increases the dispersion of the material and the gaps between the materials; the horizontal feeder distributes the material at multiple points, and the vertical feeder controls the number and/or angle of opening of the discharge door. Due to the increased dispersion of the material, the particle size of the material has little effect on the cracking efficiency, thereby also reducing the cost of further crushing and granulation of the material during pretreatment.
3.多条件控制减少炉渣结块,包括:前期通过预处理分选生活垃圾中的无机渣土;裂解中控制炉内温度为800-900℃,既满足裂解需求,又未达到炉渣结块所需的温度(大于900℃);后期再对炉渣分选,将未完全燃烧的木炭等有机物加入到物料中二次裂解,既增加热值,又实现了物尽其用。3. Multi-condition control reduces slag agglomeration, including: sorting inorganic slag from domestic waste through pretreatment in the early stage; controlling the furnace temperature at 800-900℃ during cracking, which not only meets the cracking needs but also does not reach the temperature required for slag agglomeration (greater than 900℃); sorting the slag in the later stage, adding incompletely burned charcoal and other organic matter to the material for secondary cracking, which not only increases the calorific value but also makes full use of the material.
4.裂解气化炉使用耐火材料和保温材料,减少热量损失,在不添加任何其他燃料或能量条件下,仅靠垃圾物料自身的能量维持裂解持续稳定运行。4. The pyrolysis gasification furnace uses refractory materials and thermal insulation materials to reduce heat loss. Without adding any other fuel or energy, it relies solely on the energy of the waste material itself to maintain continuous and stable pyrolysis operation.
5.多措施提高垃圾处理系统的整体效率,包括:通过干化脱水提高物料热值;对物料分选,减少入炉垃圾中无机渣土和金属的含量,减少裂解热损失;将物料均匀分布在裂解气化炉中并增加物料间的空隙,提高裂解效率;裂解气化炉采用了保温材料和耐火材料,进一步减少了热损失。5. Multiple measures are taken to improve the overall efficiency of the waste treatment system, including: increasing the calorific value of materials through drying and dehydration; sorting materials to reduce the content of inorganic slag and metals in the waste entering the furnace, thereby reducing cracking heat loss; evenly distributing materials in the cracking gasification furnace and increasing the gaps between materials to improve cracking efficiency; and using thermal insulation and refractory materials in the cracking gasification furnace to further reduce heat loss.
6.实现了生活垃圾的完全资源化利用,不仅所有产物都可以进行再次利用,在产物中还包括可以代替天然气的小分子可燃气体,提高了能源和资源的利用率。6. The complete resource utilization of domestic waste is realized. Not only can all products be reused, but the products also include small molecular combustible gases that can replace natural gas, thereby improving the utilization rate of energy and resources.
尽管已经参考本公开的特定实施例详细地描述本公开,但是本领域技术人员将理解,在不脱离实施例的精神和范围的情况下可以在其中进行各种改变和修改。因此,本公开旨在覆盖本公开的修改和变化,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的权利要求以及其等效物的范围之内。Although the present disclosure has been described in detail with reference to specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the embodiments. Therefore, the present disclosure is intended to cover modifications and variations of the present disclosure, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the scope of the claims of the present disclosure and their equivalents.
此外,在以上描述或权利要求书或附图中公开、以其特定形式或根据用于执行所公开功能的方式或用于获得所公开结果的方法或过程表达的特征视情况可以单独地或以这些特征的任何组合来用于以它们的不同形式实现本发明。具体来说,本文所描述的任一个实施例的一个或多个特征可以与本文所描述的任何其它实施例的一个或多个特征组合。In addition, the features disclosed in the above description or claims or drawings, in their specific forms or according to the methods or processes for performing the disclosed functions or obtaining the disclosed results, can be used alone or in any combination of these features to implement the present invention in their different forms. In particular, one or more features of any embodiment described herein can be combined with one or more features of any other embodiment described herein.
还可以为结合本公开引用和/或通过引用合并的任何一个或多个公开文件中公开的任何特征寻求保护。Protection may also be sought for any features disclosed in any one or more of the publications cited in conjunction with the present disclosure and/or incorporated by reference.
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| CN202411310666.7A CN121699652A (en) | 2024-09-19 | 2024-09-19 | Feeding device and method of pyrolysis gasifier |
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