WO2025185261A1 - Battery material strip laminating apparatus and battery manufacturing system - Google Patents
Battery material strip laminating apparatus and battery manufacturing systemInfo
- Publication number
- WO2025185261A1 WO2025185261A1 PCT/CN2024/137353 CN2024137353W WO2025185261A1 WO 2025185261 A1 WO2025185261 A1 WO 2025185261A1 CN 2024137353 W CN2024137353 W CN 2024137353W WO 2025185261 A1 WO2025185261 A1 WO 2025185261A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- roller
- material strip
- group
- spiral grooves
- flattening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present application relates to the field of battery manufacturing technology, and in particular to a battery material strip composite device and a battery manufacturing system.
- composite current collectors can be produced through thermal lamination.
- the multiple layers of a composite current collector include a separator layer.
- This separator layer is typically thin and made of a relatively soft material.
- the separator layer can easily wrinkle, resulting in an overall diagonal stripe pattern. This is primarily due to the separator layer's shrinkage during heating and the potential for air to enter the separator layer during lamination with the roller, creating bubbles. Such anomalies can affect product adhesion and lead to low product yields.
- the present application aims to solve at least one of the technical problems existing in the prior art.
- one purpose of the present application is to provide a battery strip composite device and a battery manufacturing system to improve the product yield of the composite strip.
- An embodiment of the first aspect of the present application provides a battery material strip composite device, comprising: a frame; a flattening roller, which is rotatably arranged on the frame and is used to flatten a first material strip, wherein the circumferential surface of the flattening roller has a first group of spiral grooves and a second group of spiral grooves, and the first group of spiral grooves and the second group of spiral grooves rotate and extend from the middle of the flattening roller to both ends of the flattening roller in opposite spiral directions; and a composite roller group, which is rotatably arranged on the frame and is configured to roll-combine the second material strip with the flattened first material strip.
- the first and second sets of spiral grooves of the flattening roller intersect at a preset angle in the middle of the flattening roller. Because the first and second sets of spiral grooves intersect at a preset angle in the middle of the flattening roller, when the first strip contacts the flattening roller, the first strip can be simultaneously unwound from a position corresponding to the intersection in the middle to both sides, thereby reducing the uneven flattening degree on both sides of the strip and further improving the flattening effect of the flattening roller.
- the preset angle is in the range of 20 to 60 degrees. By setting the preset angle in the range of 20 to 60 degrees, the flattening effect of the flattening roller on the material strip can be further improved.
- the flattening roller is rotated in such a way that the intersection of the first and second sets of spiral grooves of the flattening roller contacts the first material strip before any other portion of the first or second sets of spiral grooves. This can further enhance the flattening effect of the flattening roller on the material strip.
- an anti-slip layer may be provided in the first and second sets of spiral grooves. Due to the high friction coefficient between the anti-slip layer in the grooves and the material strip, the resulting anti-slip effect can improve the flattening effect of the material strip.
- the outer surface of the anti-slip layer is flush with the portion of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves. Consequently, when the first strip contacts the flattening roller, it not only contacts the anti-slip layer but also contacts the portion of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves. In other words, the first strip can contact as much of the entire surface of the flattening roller as possible, thereby reducing or avoiding the problem of the strip not being properly flattened due to unevenness on the flattening roller surface.
- the first and second sets of spiral grooves have conical cross-sections.
- the conical cross-sections facilitate easier filling of the anti-slip layer into the grooves and reduce the amount of anti-slip layer material used, as the conical tips at the bottom of the grooves require less anti-slip layer material.
- a distance between two adjacent grooves in the first set of spiral grooves is in the range of 3-5 mm, and a distance between two adjacent grooves in the second set of spiral grooves is in the range of 3-5 mm.
- the laminating roller set includes a first roller and a second roller arranged parallel to the first roller, with the circumferential surfaces of the first roller and the second roller facing each other to perform roll-compression lamination on the second material strip and the flattened first material strip, and at least one of the first roller and the second roller is a heated roller. This can further improve the efficiency of heated rolling.
- the first roller is a heated roller, and a flattening roller is positioned to one side of the heated roller to flatten the first material strip heated by the heated roller.
- the first material strip is first heated by the first roller, then flattened by the flattening roller. After being flattened, it is then hot-pressed and laminated with the second material strip through the gap between the first and second rollers. This allows for a compact layout while also enabling the reuse of the heated roller (i.e., the first roller).
- An embodiment of the second aspect of the present application provides a battery manufacturing system, including the battery strip lamination apparatus according to the first aspect of the present application. Because the first strip is flattened before being laminated with the second strip, wrinkles and diagonal streaks are reduced. Accordingly, a battery manufacturing system including the battery strip lamination apparatus can further improve the yield of the produced batteries.
- FIG1 is a schematic structural diagram of a battery strip composite device according to some embodiments of the present application.
- FIG2 is a schematic structural diagram of a flattening roller in a battery strip laminating device according to some embodiments of the present application.
- FIG3 is a schematic cross-sectional view of a flattening roller in a battery strip composite device according to some embodiments of the present application.
- 100 Battery material strip composite device; 110. Flattening roller; 111. First group of spiral grooves; 112. Second group of spiral grooves; 113. Portion of the circumferential surface of the flattening roller where the first and second groups of spiral grooves are not provided; 114. Anti-slip layer; 120. Composite roller group; 121. First roller; 122. Second roller; 901. First material strip; 902. Second material strip.
- references herein to "embodiments” mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application.
- the appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
- the term "and/or” is simply a description of the association relationship between associated objects, indicating that three relationships can exist.
- a and/or B can represent the following three situations: A exists alone, A and B exist simultaneously, and B exists alone.
- the character "/" in this document generally indicates that the associated objects are in an "or" relationship.
- multiple refers to more than two (including two).
- multiple groups refers to more than two groups (including two groups), and “multiple pieces” refers to more than two pieces (including two pieces).
- the diaphragm layer is prone to wrinkling, resulting in oblique stripes on the composite current collector as a whole.
- the substrate of the composite current collector can be a PET diaphragm layer, and both sides of the PET diaphragm layer can be coated with glue.
- glue When the glue-coated PET diaphragm layer is thermally compounded with the metal coating on one side, wrinkling is likely to occur.
- the roller carrying the PET diaphragm layer has a relatively high temperature (60°C to 100°C) during operation.
- the PET diaphragm layer will shrink when it is running on the surface of the roller.
- wrinkles will appear on the film surface. Such abnormalities will affect the adhesion of the product and result in low product yield.
- embodiments of the present application provide a battery material strip composite device and a battery manufacturing system.
- the battery strip laminating device disclosed in the embodiments of this application can be used in battery production and manufacturing, for example, to flatten the adhesive layer and polyethylene terephthalate (PET) separator layer of a composite current collector. Furthermore, the battery strip laminating device disclosed in the embodiments of this application can also be used in other fields to flatten and laminate film products.
- PET polyethylene terephthalate
- Embodiments of the present application provide a battery material strip composite device.
- Figure 1 is a schematic diagram of the structure of a battery material strip composite device 100 in some embodiments of the present application
- Figure 2 is a schematic diagram of the structure of a flattening roller in the battery material strip composite device in some embodiments of the present application
- Figure 3 is a cross-sectional schematic diagram of the flattening roller in the battery material strip composite device in some embodiments of the present application.
- an embodiment of the present application provides a battery material strip composite device 100, which includes a frame, a flattening roller 110, and a composite roller group 120.
- the frame can be a frame or base of the battery material strip composite device, or it can be a part of the frame or base, or it can be other supporting structures. It will be understood that for the sake of simplicity of illustration, the frame is not shown in Figure 1.
- the flattening roller 110 can be rotatably set on the frame for flattening the first material strip 901.
- the circumferential surface of the flattening roller 110 has a first group of spiral grooves 111 and a second group of spiral grooves 112, and the first group of spiral grooves 111 and the second group of spiral grooves 112 rotate and extend from the middle of the flattening roller 110 to the two ends of the flattening roller 110 in opposite spiral directions.
- the composite roller group 120 can be rotatably set on the frame and is configured to roll-compound the second material strip 902 with the flattened first material strip 901.
- the flattening roller 110 can be an entire cylindrical structure. It can be solid or hollow. It can be made of stainless steel or ceramic. Furthermore, the flattening roller 110 can be rotatably mounted on a frame via a rotating shaft. It will be appreciated that the rotation of the flattening roller 110 relative to the frame can be driven by a motor, which can be located on the frame. When the flattening roller 110 is in operation, the first material strip 901 can be pressed against the flattening roller 110 under a certain pulling force.
- the first set of spiral grooves 111 and the second set of spiral grooves 112 can each include multiple spiral grooves, and the multiple spiral grooves in each set of spiral grooves can be spaced a certain distance apart. As shown in FIG2 , the first set of spiral grooves 111 and the second set of spiral grooves 112 extend in opposite spiral directions, respectively, from the center of the flattening roller 110 toward both ends of the flattening roller 110. In this example, the center of the flattening roller 110 can be the middle of the flattening roller 110 along its longitudinal axis, or near the middle.
- the first material strip 901 can be a composite layer of an adhesive layer 911 and a PET diaphragm layer 912
- the second material strip 902 can be a metal layer 913. Accordingly, the first material strip 901 and the second material strip 902 are composited to form a composite layer structure of a metal layer 913-adhesive layer 911-PET diaphragm layer 912.
- the two sets of spiral grooves on the flattening roller 110 can apply forces in different directions to the first strip 901, thereby flattening the first strip 901.
- the first strip 901 and the second strip 902 are rolled together by the laminating roller set 120 to form a composite. Because the first strip 901 has already been flattened, wrinkles and diagonal streaks are reduced, making the first strip 901 as smooth as possible. This, in turn, improves the product yield of the composite strips.
- the first set of spiral grooves 111 and the second set of spiral grooves 112 of the flattening roller 110 intersect at a predetermined angle at the middle of the flattening roller 110 .
- the first set of spiral grooves 111 and the second set of spiral grooves 112 intersect in a V-shape at the middle portion of the flattening roller 110.
- a spiral groove in the first set of spiral grooves 111 and a corresponding spiral groove in the second set of spiral grooves 112 may intersect at a predetermined angle to form a V-shape.
- the first material strip 901 can be synchronously unfolded to both sides from the position corresponding to the intersection position in the middle, thereby reducing the inconsistent flattening degree on both sides of the material strip, thereby further improving the flattening effect of the flattening roller.
- the preset angle is in the range of 20 to 60 degrees.
- the preset angle refers to the acute angle between two intersecting grooves. As shown in Figure 2 , this angle can be in the range of 20 to 60 degrees. Specifically, a groove in the first set of spiral grooves 111 can be 10 to 30 degrees away from the rotational direction of the flattening roller 110; and a groove in the second set of spiral grooves 112 can be 10 to 30 degrees away from the rotational direction of the flattening roller 110.
- the preset angle may be in the range of 30 to 60 degrees.
- the preset angle may be in the range of 40 to 60 degrees.
- the preset angle can be 20 degrees, 22 degrees, 24 degrees, 25 degrees, 26 degrees, 28 degrees, 30 degrees, 32 degrees, 34 degrees, 35 degrees, 36 degrees, 38 degrees, 40 degrees, 42 degrees, 44 degrees, 45 degrees, 46 degrees, 48 degrees, 50 degrees, 52 degrees, 54 degrees, 55 degrees, 56 degrees, 58 degrees or 60 degrees.
- the preset angle within the range of 20 to 60 degrees, the flattening effect of the flattening roller 110 on the material strip can be further improved.
- the rotation direction of the flattening roller can be set so that the intersection position of the first set of spiral grooves 111 and the second set of spiral grooves 112 of the flattening roller 110 contacts the first material strip before other parts of the first set of spiral grooves 111 or the second set of spiral grooves 112.
- the rotation direction of the flattening roller can be set so that the intersection position of the first set of spiral grooves 111 and the second set of spiral grooves 112 of the flattening roller 110 (i.e., the bottom tip of the formed "V" shape) is the position where the corresponding pair of grooves forming the "V" shape first contacts the first material strip 901.
- the bottom tip of the "V" shape on the flattening roller 110 will contact the first material strip 901 before the two top ends of the "V” shape.
- an anti-slip layer 114 may be provided in the first group of spiral grooves 111 and the second group of spiral grooves 112 .
- the friction coefficient of the material of the anti-slip layer 114 may be higher than the friction coefficient of the portion of the flattening roller 110 where no grooves are provided.
- the material of the anti-slip layer 114 may be polyurethane or other known plastic materials.
- the resulting anti-slip effect can improve the flattening effect of the material strip.
- the outer surface of the anti-slip layer 114 is flush with the portion of the circumferential surface of the flattening roller 110 where the first group of spiral grooves 111 and the second group of spiral grooves 112 are not provided.
- FIG3 shows a schematic cross-sectional view of a flattening roller 110 in a battery strip laminating device 100, illustrating a cross-section of the flattening roller 110 and the grooves thereon.
- an anti-slip layer 114 fills the grooves (the grooves shown here may be grooves in the first set of spiral grooves 111 or the second set of spiral grooves 112 ).
- the outer surface of the anti-slip layer 114 is flush with a portion 113 of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves.
- the first material strip 901 contacts the flattening roller 110, it not only contacts the anti-slip layer 114 but also contacts the portion 113 of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves. In other words, the first material strip 901 contacts as much of the entire surface of the flattening roller 110 as possible, thereby reducing or avoiding the problem of the material strip not being properly flattened due to the uneven surface of the flattening roller 110.
- the cross-sectional shape of the first group of spiral grooves 111 and the second group of spiral grooves 112 is conical.
- FIG3 it can be seen from the cross-sectional schematic diagram of the flattening roller 110 in the battery strip composite device 100 shown in FIG3 that the cross-sectional shape of the groove is conical.
- the groove with a tapered cross section facilitates filling the groove with the anti-slip layer material more easily and can save the amount of anti-slip layer material because the tapered tip at the bottom of the groove requires less anti-slip layer material.
- the spacing between two adjacent grooves in the first set of spiral grooves is in the range of 3-5 mm
- the spacing between two adjacent grooves in the second set of spiral grooves is in the range of 3-5 mm.
- the spacing between two adjacent grooves in the first set of spiral grooves can be 3 mm, 4 mm, or 5 mm
- the spacing between two adjacent grooves in the second set of spiral grooves can be 3 mm, 4 mm, or 5 mm.
- each groove in the first or second group of spiral grooves may have a groove width a of 3-10 mm.
- each groove in the first or second group of spiral grooves may have a groove depth b of 4-10 mm.
- the groove width a of each groove in the first or second group of spiral grooves may be 3 mm, 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm, or 10 mm.
- the groove depth b of each groove in the first or second group of spiral grooves may be 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm, or 10 mm.
- the composite roller group may include a first roller and a second roller arranged parallel to the first roller, the circumferential side surfaces of the first roller and the second roller are opposite to each other, so as to roll-combine the second material strip and the flattened first material strip, and wherein at least one of the first roller and the second roller is a heated roller.
- the composite roller set 120 may include a first roller 121 and a second roller 122 disposed parallel to the first roller 121.
- the circumferential sides of the first roller 121 and the second roller 122 face each other to perform roll-combination on the second material strip 902 and the flattened first material strip 901.
- a certain gap may be provided between the first roller 121 and the second roller 122, which are arranged in parallel, to allow the flattened first material strip 901 to pass through the gap.
- the gap between the first roller 121 and the second roller 122 may be adjusted (e.g., narrowed) to roll the traveling first material strip 901.
- At least one of the first roller 121 and the second roller 122 is a heated roller, which can dissipate heat to heat and laminate the first material strip 901.
- the first roller 121 can be a heated roller, or both the first roller 121 and the second roller 122 can be heated rollers.
- the heated rollers can be configured by providing a cavity within the rollers that can accommodate a heat transfer fluid.
- the first roller 121 may be a heating roller, and the flattening roller 110 is disposed on one side of the heating roller to flatten the first material strip 901 heated by the heating roller.
- the first roller 121 , the second roller 122 and the flattening roller 110 may be arranged as shown in FIG1 , that is, the flattening roller 110 may be arranged as close as possible to the position where the first roller 121 and the second roller 122 perform roll-combining on the material strip.
- the first material strip 901 can be first heated by the first roller 121, then flattened by the flattening roller 110. After being flattened, it is then hot-pressed and laminated with the second material strip 902 through the gap between the first roller 121 and the second roller 122. This achieves a compact layout while also allowing for the reuse of the heating roller (i.e., the first roller 121).
- the battery material strip composite device 100 may also include more rollers, such as multiple rollers not marked in FIG. 1 , which can guide the material strip before and after composite.
- An embodiment of the second aspect of the present application provides a battery manufacturing system, including a battery material strip composite device 100 according to the above embodiment of the present application.
- the battery manufacturing system with the battery material strip combining device 100 can further improve the yield of the produced batteries.
- the battery strip composite device 100 includes a frame (not shown in the figures), a flattening roller 110 and a composite roller group 120 .
- the flattening roller 110 is rotatably mounted on a frame and is used to flatten the first material strip 901.
- the circumferential surface of the flattening roller 110 is formed with a first set of spiral grooves 111 and a second set of spiral grooves 112.
- the first and second sets of spiral grooves 111, 112 extend from the center of the flattening roller 110 toward its ends in opposite spiral directions.
- the first and second sets of spiral grooves 111, 112 are provided with an anti-slip layer.
- the first and second sets of spiral grooves 111, 112 intersect at an angle of 20 to 60 degrees at the center of the flattening roller 110.
- the flattening roller's rotational direction can be set so that the intersection of the first and second sets of spiral grooves 111, 112 on the flattening roller 110 contacts the first material strip before any other portion of the first or second sets of spiral grooves 111, 112. Furthermore, the outer surface of the anti-slip layer 114 is flush with the portion 113 of the circumferential surface of the flattening roller where the first and second groups of spiral grooves are not provided. Furthermore, the cross-sectional shape of the first and second groups of spiral grooves 111 and 112 is conical. Furthermore, the spacing between adjacent grooves in the first group of spiral grooves is within a range of 3-5 mm, and the spacing between adjacent grooves in the second group of spiral grooves is within a range of 3-5 mm. Each groove in the first or second group of spiral grooves can have a groove width a of 3-10 mm. Furthermore, each groove in the first or second group of spiral grooves can have a groove depth b of 4-10 mm.
- Laminating roller set 120 includes a first roller 121 and a second roller 122 arranged parallel to first roller 121.
- the circumferential surfaces of first roller 121 and second roller 122 face each other to perform roll-compression lamination on second material strip 902 and flattened first material strip 901.
- First roller 121 is a heated roller
- flattening roller 110 is positioned to one side of the heated roller to flatten first material strip 901, which has been heated by the heated roller.
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
Description
交叉引用Cross-references
本申请引用于2024年3月6日递交的名称为“电池料带复合装置和电池制造系统”的第202420433358.2号中国专利申请,其通过引用被全部并入本申请。This application refers to Chinese Patent Application No. 202420433358.2, filed on March 6, 2024, entitled “Battery Material Strip Composite Device and Battery Manufacturing System”, which is incorporated into this application in its entirety by reference.
本申请涉及电池制造技术领域,尤其涉及一种电池料带复合装置和电池制造系统。The present application relates to the field of battery manufacturing technology, and in particular to a battery material strip composite device and a battery manufacturing system.
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are key to the sustainable development of the automotive industry. Electric vehicles, due to their energy-saving and environmentally friendly advantages, have become an important component of the sustainable development of the automotive industry. For electric vehicles, battery technology is a key factor in their development.
在电池制造工序中,可以通过加热复合的方式制造复合集流体。复合集流体的多个层包括隔膜层。隔膜层的厚度通常较薄并且由质地偏软的材料制成,在将隔膜层与金属层进行加热复合的过程中,隔膜层容易产生打皱现象,导致整体出现斜状条纹,主要原因包括隔膜层在受热过程中会收缩,并且隔膜层在与辊子贴合的过程中可能有空气进入而产生气泡。此类异常会影响产品粘结力并导致产品良率低。During the battery manufacturing process, composite current collectors can be produced through thermal lamination. The multiple layers of a composite current collector include a separator layer. This separator layer is typically thin and made of a relatively soft material. During the thermal lamination process with the metal layer, the separator layer can easily wrinkle, resulting in an overall diagonal stripe pattern. This is primarily due to the separator layer's shrinkage during heating and the potential for air to enter the separator layer during lamination with the roller, creating bubbles. Such anomalies can affect product adhesion and lead to low product yields.
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的一个目的在于提出一种电池料带复合装置和电池制造系统,以提升复合料带的产品良率。The present application aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the present application is to provide a battery strip composite device and a battery manufacturing system to improve the product yield of the composite strip.
本申请第一方面的实施例提供一种电池料带复合装置,包括:机架;展平辊,展平辊能够转动地设置在机架上,用于对第一料带进行展平,其中,展平辊的周侧表面具有第一组螺旋沟槽和第二组螺旋沟槽,第一组螺旋沟槽和第二组螺旋沟槽以相反的螺旋方向,分别从展平辊的中部向展平辊的两端旋转延伸;和复合辊组,复合辊组能够转动地设置在机架上,并且被构造成对第二料带与经展平的第一料带进行辊压复合。An embodiment of the first aspect of the present application provides a battery material strip composite device, comprising: a frame; a flattening roller, which is rotatably arranged on the frame and is used to flatten a first material strip, wherein the circumferential surface of the flattening roller has a first group of spiral grooves and a second group of spiral grooves, and the first group of spiral grooves and the second group of spiral grooves rotate and extend from the middle of the flattening roller to both ends of the flattening roller in opposite spiral directions; and a composite roller group, which is rotatably arranged on the frame and is configured to roll-combine the second material strip with the flattened first material strip.
本申请实施例的技术方案中,当第一料带与展平辊接触时,展平辊上的沿相反的螺旋方向延伸的两组螺旋沟槽能够向第一料带提供朝向不同方向的力,从而对第一料带进行展平。在经过展平辊展平之后,第一料带在和第二料带在复合辊组的辊压能够进行复合。由于第一料带已经过了展平,因此减少了其上的打皱和斜状条纹,使得第一料带尽可能平整。相应地,提升了复合料带的产品良率。In the technical solution of the embodiments of this application, when the first strip of material contacts the flattening rollers, two sets of spiral grooves on the flattening rollers, extending in opposite spiral directions, apply forces in different directions to the first strip of material, thereby flattening the first strip. After being flattened by the flattening rollers, the first strip of material is then combined with the second strip of material by rolling on the composite roller set. Because the first strip of material has already been flattened, wrinkles and diagonal streaks are reduced, making the first strip as smooth as possible. Consequently, the product yield of the composite strip is improved.
在一些实施例中,展平辊的第一组螺旋沟槽和第二组螺旋沟槽在展平辊的中部处以预设角度交叉。由于第一组螺旋沟槽和第二组螺旋沟槽在展平辊的中部处以预设角度交叉,使得在第一料带接触展平辊时,第一料带能够从与中部的交叉位置对应的位置向两侧同步展开,从而减少料带两侧展平程度不一致的情况,由此,能够进一步提升展平辊的展平效果。In some embodiments, the first and second sets of spiral grooves of the flattening roller intersect at a preset angle in the middle of the flattening roller. Because the first and second sets of spiral grooves intersect at a preset angle in the middle of the flattening roller, when the first strip contacts the flattening roller, the first strip can be simultaneously unwound from a position corresponding to the intersection in the middle to both sides, thereby reducing the uneven flattening degree on both sides of the strip and further improving the flattening effect of the flattening roller.
在一些实施例中,预设角度在20至60度的范围内。通过设置预设角度在20至60度的范围内,能够进一步提升展平辊对料带的展平效果。In some embodiments, the preset angle is in the range of 20 to 60 degrees. By setting the preset angle in the range of 20 to 60 degrees, the flattening effect of the flattening roller on the material strip can be further improved.
在一些实施例中,展平辊的转动方向被设置成:使得展平辊的第一组螺旋沟槽和第二组螺旋沟槽的交叉位置先于该第一组螺旋沟槽或第二组螺旋沟槽中的其他部位接触第一料带。由此,能够进一步提升展平辊对料带的展平效果。In some embodiments, the flattening roller is rotated in such a way that the intersection of the first and second sets of spiral grooves of the flattening roller contacts the first material strip before any other portion of the first or second sets of spiral grooves. This can further enhance the flattening effect of the flattening roller on the material strip.
在一些实施例中,第一组螺旋沟槽和第二组螺旋沟槽中可以设置有防滑层。由于沟槽内的防滑层与料带之间的摩擦系数较高,由此产生的防滑作用能够改善料带展平的效果。In some embodiments, an anti-slip layer may be provided in the first and second sets of spiral grooves. Due to the high friction coefficient between the anti-slip layer in the grooves and the material strip, the resulting anti-slip effect can improve the flattening effect of the material strip.
在一些实施例中,防滑层的外表面与展平辊的周侧表面的未设置第一组螺旋沟槽和第二组螺旋沟槽的部分齐平。由此,当第一料带接触展平辊时,不仅能够接触到防滑层,也能够接触到展平辊的周侧表面的未设置第一组螺旋沟槽和第二组螺旋沟槽的部分。换言之,第一料带能够尽可能多地接触到展平辊的整体表面,从而减少或避免展平辊表面凹凸不平所带来的料带无法很好地展平的问题。In some embodiments, the outer surface of the anti-slip layer is flush with the portion of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves. Consequently, when the first strip contacts the flattening roller, it not only contacts the anti-slip layer but also contacts the portion of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves. In other words, the first strip can contact as much of the entire surface of the flattening roller as possible, thereby reducing or avoiding the problem of the strip not being properly flattened due to unevenness on the flattening roller surface.
在一些实施例中,第一组螺旋沟槽和第二组螺旋沟槽的沟槽横截面形状为锥形。锥形横截面的沟槽一方面有利于更加简便地将防滑层的材料填充到沟槽中,另一方面能够节省防滑层的材料用量,因为沟槽底部的锥形尖端只需要较少的防滑层材料。In some embodiments, the first and second sets of spiral grooves have conical cross-sections. The conical cross-sections facilitate easier filling of the anti-slip layer into the grooves and reduce the amount of anti-slip layer material used, as the conical tips at the bottom of the grooves require less anti-slip layer material.
在一些实施例中,第一组螺旋沟槽中的相邻两条沟槽之间的间距在3-5毫米的范围内,并且第二组螺旋沟槽中的相邻两条沟槽之间的间距在3-5毫米的范围内。In some embodiments, a distance between two adjacent grooves in the first set of spiral grooves is in the range of 3-5 mm, and a distance between two adjacent grooves in the second set of spiral grooves is in the range of 3-5 mm.
在一些实施例中,复合辊组包括第一辊和与第一辊平行设置的第二辊,第一辊和第二辊的周侧表面相对,以对第二料带和经展平的第一料带进行辊压复合,并且其中,第一辊和第二辊中的至少一者是加热辊。由此,能够进一步提升加热辊压的效率。In some embodiments, the laminating roller set includes a first roller and a second roller arranged parallel to the first roller, with the circumferential surfaces of the first roller and the second roller facing each other to perform roll-compression lamination on the second material strip and the flattened first material strip, and at least one of the first roller and the second roller is a heated roller. This can further improve the efficiency of heated rolling.
在一些实施例中,第一辊是加热辊,并且其中,展平辊设置在加热辊的一侧,对经加热辊加热的第一料带进行展平。由此,第一料带可以首先被第一辊加热,加热后随即被展平辊展平,当被展平之后,又通过第一辊与第二辊之间的空隙而被与第二料带热压复合。由此,实现了在实现紧凑布置的同时实现了加热辊(即第一辊)的复用。In some embodiments, the first roller is a heated roller, and a flattening roller is positioned to one side of the heated roller to flatten the first material strip heated by the heated roller. Thus, the first material strip is first heated by the first roller, then flattened by the flattening roller. After being flattened, it is then hot-pressed and laminated with the second material strip through the gap between the first and second rollers. This allows for a compact layout while also enabling the reuse of the heated roller (i.e., the first roller).
本申请第二方面的实施例提供一种电池制造系统,包括根据本申请第一方面的电池料带复合装置。由于第一料带在与第二料带复合之前经过了展平,因此减少了其上的打皱和斜状条纹。相应地,具有上述电池料带复合装置的电池制造系统能够进一步提升所生产的电池的良率。An embodiment of the second aspect of the present application provides a battery manufacturing system, including the battery strip lamination apparatus according to the first aspect of the present application. Because the first strip is flattened before being laminated with the second strip, wrinkles and diagonal streaks are reduced. Accordingly, a battery manufacturing system including the battery strip lamination apparatus can further improve the yield of the produced batteries.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
在附图中,除非另外规定,否则贯穿多个附图相同的附图标记表示相同或相似的部件或元素。这些附图不一定是按照比例绘制的。应该理解,这些附图仅描绘了根据本申请公开的一些实施方式,而不应将其视为是对本申请范围的限制。为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application. In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on the drawings without paying creative work.
图1为本申请一些实施例的电池料带复合装置的结构示意图;FIG1 is a schematic structural diagram of a battery strip composite device according to some embodiments of the present application;
图2为本申请一些实施例的电池料带复合装置中展平辊的结构示意图;FIG2 is a schematic structural diagram of a flattening roller in a battery strip laminating device according to some embodiments of the present application;
图3为本申请一些实施例的电池料带复合装置中展平辊的截面示意图。FIG3 is a schematic cross-sectional view of a flattening roller in a battery strip composite device according to some embodiments of the present application.
附图标记说明:
100、电池料带复合装置;110、展平辊;111、第一组螺旋沟槽;112、第二组螺旋
沟槽;113、展平辊的周侧表面的未设置第一组螺旋沟槽和第二组螺旋沟槽的部分;114、防滑层;120、复合辊组;121、第一辊;122、第二辊;901、第一料带;902、第二料带。Description of reference numerals:
100. Battery material strip composite device; 110. Flattening roller; 111. First group of spiral grooves; 112. Second group of spiral grooves; 113. Portion of the circumferential surface of the flattening roller where the first and second groups of spiral grooves are not provided; 114. Anti-slip layer; 120. Composite roller group; 121. First roller; 122. Second roller; 901. First material strip; 902. Second material strip.
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The following embodiments of the technical solution of the present application will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only examples and are not intended to limit the scope of protection of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first" and "second" are used only to distinguish different objects and should not be understood to indicate or imply relative importance or implicitly specify the quantity, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of this application, the term "and/or" is simply a description of the association relationship between associated objects, indicating that three relationships can exist. For example, A and/or B can represent the following three situations: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" in this document generally indicates that the associated objects are in an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limiting the embodiments of the present application.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”、“相连”“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, unless otherwise expressly specified or limited, technical terms such as "installed," "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; internal connections between two components or interactions between two components. Those skilled in the art can understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.
如上文所述,在将隔膜层与金属层进行加热复合的过程中,隔膜层容易产生打皱现象,导致复合集流体整体出现斜状条纹。例如,复合集流体的基材可以是PET隔膜层,PET隔膜层的两侧可涂胶。经过涂胶的PET隔膜层与金属镀层进行单面热复合时,容易出现打皱现象,其原因主要是承载PET隔膜层的辊子在运行时具有相对高温度(60℃~100℃),PET隔膜层在辊子表面走带时会发生收缩,当PET隔膜层和镀层金属在热压辊处复合后,膜面将出现打皱。此类异常会影响产品粘结力并导致产品良率低。As mentioned above, in the process of heating and compounding the diaphragm layer and the metal layer, the diaphragm layer is prone to wrinkling, resulting in oblique stripes on the composite current collector as a whole. For example, the substrate of the composite current collector can be a PET diaphragm layer, and both sides of the PET diaphragm layer can be coated with glue. When the glue-coated PET diaphragm layer is thermally compounded with the metal coating on one side, wrinkling is likely to occur. The main reason is that the roller carrying the PET diaphragm layer has a relatively high temperature (60°C to 100°C) during operation. The PET diaphragm layer will shrink when it is running on the surface of the roller. When the PET diaphragm layer and the coated metal are compounded at the hot pressing roller, wrinkles will appear on the film surface. Such abnormalities will affect the adhesion of the product and result in low product yield.
有鉴于此,本申请的实施例提供了一种电池料带复合装置和电池制造系统。In view of this, embodiments of the present application provide a battery material strip composite device and a battery manufacturing system.
本申请实施例公开的电池料带复合装置可以应用于电池生产和制造,例如用于对复合集流体的胶层和聚对苯二甲酸乙二醇酯(PET)隔膜层进行展平。此外,本申请实施例公开的电池料带复合装置还可以应用于在其他领域中,用于对膜层类的产品进行展平以及复合。The battery strip laminating device disclosed in the embodiments of this application can be used in battery production and manufacturing, for example, to flatten the adhesive layer and polyethylene terephthalate (PET) separator layer of a composite current collector. Furthermore, the battery strip laminating device disclosed in the embodiments of this application can also be used in other fields to flatten and laminate film products.
本申请实施例提供了一种电池料带复合装置。图1为本申请一些实施例的电池料带复合装置100的结构示意图,图2为本申请一些实施例的电池料带复合装置中展平辊的结构示意图,并且图3为本申请一些实施例的电池料带复合装置中展平辊的截面示意图。参考图1,本申请实施例提供了一种电池料带复合装置100,电池料带复合装置100包括机架、展平辊110与复合辊组120。Embodiments of the present application provide a battery material strip composite device. Figure 1 is a schematic diagram of the structure of a battery material strip composite device 100 in some embodiments of the present application, Figure 2 is a schematic diagram of the structure of a flattening roller in the battery material strip composite device in some embodiments of the present application, and Figure 3 is a cross-sectional schematic diagram of the flattening roller in the battery material strip composite device in some embodiments of the present application. Referring to Figure 1, an embodiment of the present application provides a battery material strip composite device 100, which includes a frame, a flattening roller 110, and a composite roller group 120.
机架可以是电池料带复合装置的框架、基座,也可以是框架、基座的一部分,或者可以是其他支撑结构。将理解的是,为了示意的简洁,图1中未示出机架。展平辊110能够转动地设置在机架上,用于对第一料带901进行展平。继续参考图2,展平辊110的周侧表面具有第一组螺旋沟槽111和第二组螺旋沟槽112,第一组螺旋沟槽111和第二组螺旋沟槽112以相反的螺旋方向,分别从展平辊110的中部向展平辊110的两端旋转延伸。复合辊组120能够转动地设置在机架上,并且被构造成对第二料带902与经展平的第一料带901进行辊压复合。The frame can be a frame or base of the battery material strip composite device, or it can be a part of the frame or base, or it can be other supporting structures. It will be understood that for the sake of simplicity of illustration, the frame is not shown in Figure 1. The flattening roller 110 can be rotatably set on the frame for flattening the first material strip 901. Continuing to refer to Figure 2, the circumferential surface of the flattening roller 110 has a first group of spiral grooves 111 and a second group of spiral grooves 112, and the first group of spiral grooves 111 and the second group of spiral grooves 112 rotate and extend from the middle of the flattening roller 110 to the two ends of the flattening roller 110 in opposite spiral directions. The composite roller group 120 can be rotatably set on the frame and is configured to roll-compound the second material strip 902 with the flattened first material strip 901.
在示例中,展平辊110的整体可以是圆柱状结构。展平辊110可以是实心结构,也可以是中空的。展平辊110的材料可以是不锈钢或陶瓷材料。并且展平辊110可以通过转轴可转动地安装在机架上。将理解的是,可以通过电机驱动展平辊110相对于机架的旋转,电机可以设置在机架上。在展平辊110工作时,第一料带901可以在一定的牵拉力的作用下抵靠在展平辊110上。In this example, the flattening roller 110 can be an entire cylindrical structure. It can be solid or hollow. It can be made of stainless steel or ceramic. Furthermore, the flattening roller 110 can be rotatably mounted on a frame via a rotating shaft. It will be appreciated that the rotation of the flattening roller 110 relative to the frame can be driven by a motor, which can be located on the frame. When the flattening roller 110 is in operation, the first material strip 901 can be pressed against the flattening roller 110 under a certain pulling force.
第一组螺旋沟槽111和第二组螺旋沟槽112可以各自具有多条螺旋沟槽,每组螺旋沟槽中的多条螺旋沟槽可以相隔一定的距离。从图2中能够看出,第一组螺旋沟槽111和第二组螺旋沟槽112以相反的螺旋方向,分别从展平辊110的中部向展平辊110的两端旋转延伸。在示例中,展平辊110的中部可以是展平辊110沿其纵向轴线的中间位置,也可以是该中间位置的附近。The first set of spiral grooves 111 and the second set of spiral grooves 112 can each include multiple spiral grooves, and the multiple spiral grooves in each set of spiral grooves can be spaced a certain distance apart. As shown in FIG2 , the first set of spiral grooves 111 and the second set of spiral grooves 112 extend in opposite spiral directions, respectively, from the center of the flattening roller 110 toward both ends of the flattening roller 110. In this example, the center of the flattening roller 110 can be the middle of the flattening roller 110 along its longitudinal axis, or near the middle.
在示例中,如图1所示,第一料带901可以是胶层911与PET隔膜层912的复合层,第二料带902可以是金属层913,相应地,第一料带901与第二料带902复合形成金属层913-胶层911-PET隔膜层912的复合层结构。In the example, as shown in Figure 1, the first material strip 901 can be a composite layer of an adhesive layer 911 and a PET diaphragm layer 912, and the second material strip 902 can be a metal layer 913. Accordingly, the first material strip 901 and the second material strip 902 are composited to form a composite layer structure of a metal layer 913-adhesive layer 911-PET diaphragm layer 912.
由此,当第一料带901与展平辊110接触时,展平辊110上的沿相反的螺旋方向延伸的两组螺旋沟槽能够向第一料带901提供朝向不同方向的力,从而对第一料带901进行展平。在经过展平辊110展平之后,第一料带901在和第二料带902在复合辊组120的辊压能够进行复合。由于第一料带901已经过了展平,因此减少了其上的打皱和斜状条纹,使得第一料带901尽可能平整。相应地,提升了复合料带的产品良率。Therefore, when the first strip 901 contacts the flattening roller 110, the two sets of spiral grooves on the flattening roller 110, extending in opposite spiral directions, can apply forces in different directions to the first strip 901, thereby flattening the first strip 901. After being flattened by the flattening roller 110, the first strip 901 and the second strip 902 are rolled together by the laminating roller set 120 to form a composite. Because the first strip 901 has already been flattened, wrinkles and diagonal streaks are reduced, making the first strip 901 as smooth as possible. This, in turn, improves the product yield of the composite strips.
在一些实施例中,展平辊110的第一组螺旋沟槽111和第二组螺旋沟槽112在展平辊110的中部处以预设角度交叉。In some embodiments, the first set of spiral grooves 111 and the second set of spiral grooves 112 of the flattening roller 110 intersect at a predetermined angle at the middle of the flattening roller 110 .
从图2中可以看出,第一组螺旋沟槽111和第二组螺旋沟槽112在展平辊110的中部处交叉呈“V”字型。例如,第一组螺旋沟槽111中的一条螺旋沟槽与第二组螺旋沟槽112中的相应一条螺旋沟槽可以以预设角度交叉呈“V”字型。As can be seen from FIG2 , the first set of spiral grooves 111 and the second set of spiral grooves 112 intersect in a V-shape at the middle portion of the flattening roller 110. For example, a spiral groove in the first set of spiral grooves 111 and a corresponding spiral groove in the second set of spiral grooves 112 may intersect at a predetermined angle to form a V-shape.
由于第一组螺旋沟槽111和第二组螺旋沟槽112在展平辊110的中部处以预设角度交叉,使得在第一料带901接触展平辊110时,第一料带901能够从与中部的交叉位置对应的位置向两侧同步展开,从而减少料带两侧展平程度不一致的情况,由此,能够进一步提升展平辊的展平效果。Since the first group of spiral grooves 111 and the second group of spiral grooves 112 intersect at a preset angle in the middle of the flattening roller 110, when the first material strip 901 contacts the flattening roller 110, the first material strip 901 can be synchronously unfolded to both sides from the position corresponding to the intersection position in the middle, thereby reducing the inconsistent flattening degree on both sides of the material strip, thereby further improving the flattening effect of the flattening roller.
在一些实施例中,预设角度在20至60度的范围内。In some embodiments, the preset angle is in the range of 20 to 60 degrees.
预设角度是指交叉的两条沟槽之间所成的锐角的角度。如图2所示的,该角度可以在20至60度的范围内。即,第一组螺旋沟槽111中的一个沟槽与展平辊110的旋转方向之间可以呈10至30度;第二组螺旋沟槽112中的一个沟槽与展平辊110的旋转方向之间可以呈10至30度。The preset angle refers to the acute angle between two intersecting grooves. As shown in Figure 2 , this angle can be in the range of 20 to 60 degrees. Specifically, a groove in the first set of spiral grooves 111 can be 10 to 30 degrees away from the rotational direction of the flattening roller 110; and a groove in the second set of spiral grooves 112 can be 10 to 30 degrees away from the rotational direction of the flattening roller 110.
在示例中,预设角度可以在30至60度的范围内。In an example, the preset angle may be in the range of 30 to 60 degrees.
在示例中,预设角度可以在40至60度的范围内。In an example, the preset angle may be in the range of 40 to 60 degrees.
在示例中,预设角度可以是20度、22度、24度、25度、26度、28度、30度、32度、34度、35度、36度、38度、40度、42度、44度、45度、46度、48度、50度、52度、54度、55度、56度、58度或60度。In an example, the preset angle can be 20 degrees, 22 degrees, 24 degrees, 25 degrees, 26 degrees, 28 degrees, 30 degrees, 32 degrees, 34 degrees, 35 degrees, 36 degrees, 38 degrees, 40 degrees, 42 degrees, 44 degrees, 45 degrees, 46 degrees, 48 degrees, 50 degrees, 52 degrees, 54 degrees, 55 degrees, 56 degrees, 58 degrees or 60 degrees.
通过设置预设角度在20至60度的范围内,能够进一步提升展平辊110对料带的展平效果。By setting the preset angle within the range of 20 to 60 degrees, the flattening effect of the flattening roller 110 on the material strip can be further improved.
在一些实施例中,展平辊的转动方向可以被设置成:使得展平辊110的第一组螺旋沟槽111和第二组螺旋沟槽112的交叉位置先于该第一组螺旋沟槽111或第二组螺旋沟槽112中的其他部位接触第一料带。In some embodiments, the rotation direction of the flattening roller can be set so that the intersection position of the first set of spiral grooves 111 and the second set of spiral grooves 112 of the flattening roller 110 contacts the first material strip before other parts of the first set of spiral grooves 111 or the second set of spiral grooves 112.
在示例中,展平辊的转动方向可以被设置成使得展平辊110的第一组螺旋沟槽111和第二组螺旋沟槽112的交叉位置(即形成的“V”字型的底部尖端)是形成该“V”字型的相应一对沟槽首先接触第一料带901的位置。换言之,对于第一料带901而言,展平辊110上的“V”字型的底部尖端将比“V”字型的两个顶部端点率先碰触第一料带901。In an example, the rotation direction of the flattening roller can be set so that the intersection position of the first set of spiral grooves 111 and the second set of spiral grooves 112 of the flattening roller 110 (i.e., the bottom tip of the formed "V" shape) is the position where the corresponding pair of grooves forming the "V" shape first contacts the first material strip 901. In other words, for the first material strip 901, the bottom tip of the "V" shape on the flattening roller 110 will contact the first material strip 901 before the two top ends of the "V" shape.
由此,能够进一步提升展平辊110对料带的展平效果。In this way, the flattening effect of the flattening roller 110 on the material strip can be further improved.
在一些实施例中,第一组螺旋沟槽111和第二组螺旋沟槽112中可以设置有防滑层114。In some embodiments, an anti-slip layer 114 may be provided in the first group of spiral grooves 111 and the second group of spiral grooves 112 .
在示例中,防滑层114的材料的摩擦系数可以高于展平辊110的未设置沟槽的部分的摩擦系数。例如,防滑层114的材料可以是聚氨酯材料或其他已知的塑酯材料。In an example, the friction coefficient of the material of the anti-slip layer 114 may be higher than the friction coefficient of the portion of the flattening roller 110 where no grooves are provided. For example, the material of the anti-slip layer 114 may be polyurethane or other known plastic materials.
由于沟槽内的防滑层114与料带之间的摩擦系数较高,由此产生的防滑作用能够改善料带展平的效果。Since the friction coefficient between the anti-slip layer 114 in the groove and the material strip is relatively high, the resulting anti-slip effect can improve the flattening effect of the material strip.
在一些实施例中,防滑层114的外表面与展平辊110的周侧表面的未设置第一组螺旋沟槽111和第二组螺旋沟槽112的部分齐平。In some embodiments, the outer surface of the anti-slip layer 114 is flush with the portion of the circumferential surface of the flattening roller 110 where the first group of spiral grooves 111 and the second group of spiral grooves 112 are not provided.
在图3所示的电池料带复合装置100中展平辊110的截面示意图中,示出了展平辊110及其上沟槽的横截面。如图3所示,防滑层114填充在沟槽(这里示出的沟槽可以是第一组螺旋沟槽111或第二组螺旋沟槽112中的沟槽)中,防滑层114的外表面与展平辊的周侧表面的未设置第一组螺旋沟槽和第二组螺旋沟槽的部分113齐平。FIG3 shows a schematic cross-sectional view of a flattening roller 110 in a battery strip laminating device 100, illustrating a cross-section of the flattening roller 110 and the grooves thereon. As shown in FIG3 , an anti-slip layer 114 fills the grooves (the grooves shown here may be grooves in the first set of spiral grooves 111 or the second set of spiral grooves 112 ). The outer surface of the anti-slip layer 114 is flush with a portion 113 of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves.
由此,当第一料带901接触展平辊110时,不仅能够接触到防滑层114,也能够接触到展平辊的周侧表面的未设置第一组螺旋沟槽和第二组螺旋沟槽的部分113。换言之,第一料带901能够尽可能多地接触到展平辊110的整体表面,从而减少或避免展平辊110表面凹凸不平所带来的料带无法很好地展平的问题。Thus, when the first material strip 901 contacts the flattening roller 110, it not only contacts the anti-slip layer 114 but also contacts the portion 113 of the circumferential surface of the flattening roller that is not provided with the first and second sets of spiral grooves. In other words, the first material strip 901 contacts as much of the entire surface of the flattening roller 110 as possible, thereby reducing or avoiding the problem of the material strip not being properly flattened due to the uneven surface of the flattening roller 110.
在一些实施例中,第一组螺旋沟槽111和第二组螺旋沟槽112的沟槽横截面形状为锥形。In some embodiments, the cross-sectional shape of the first group of spiral grooves 111 and the second group of spiral grooves 112 is conical.
继续参考图3,在图3所示的电池料带复合装置100中展平辊110的截面示意图中可以看出,沟槽横截面形状为锥形。Continuing to refer to FIG3 , it can be seen from the cross-sectional schematic diagram of the flattening roller 110 in the battery strip composite device 100 shown in FIG3 that the cross-sectional shape of the groove is conical.
锥形横截面的沟槽一方面有利于更加简便地将防滑层的材料填充到沟槽中,另一方面能够节省防滑层的材料用量,因为沟槽底部的锥形尖端只需要较少的防滑层材料。The groove with a tapered cross section facilitates filling the groove with the anti-slip layer material more easily and can save the amount of anti-slip layer material because the tapered tip at the bottom of the groove requires less anti-slip layer material.
在一些实施例中,第一组螺旋沟槽中的相邻两条沟槽之间的间距在3-5毫米的范围内,并且第二组螺旋沟槽中的相邻两条沟槽之间的间距在3-5毫米的范围内。例如,第一组螺旋沟槽中的相邻两条沟槽之间的间距可以是3毫米、4毫米或5毫米;第二组螺旋沟槽中的相邻两条沟槽之间的间距可以是3毫米、4毫米或5毫米。In some embodiments, the spacing between two adjacent grooves in the first set of spiral grooves is in the range of 3-5 mm, and the spacing between two adjacent grooves in the second set of spiral grooves is in the range of 3-5 mm. For example, the spacing between two adjacent grooves in the first set of spiral grooves can be 3 mm, 4 mm, or 5 mm; the spacing between two adjacent grooves in the second set of spiral grooves can be 3 mm, 4 mm, or 5 mm.
此外,第一组螺旋沟槽或第二组螺旋沟槽中的每个沟槽可以具有3-10毫米的槽宽a。并且第一组螺旋沟槽或第二组螺旋沟槽中的每个沟槽可以具有4-10毫米的槽深b。例如,第一组螺旋沟槽或第二组螺旋沟槽中的每个沟槽的槽宽a可以是3毫米、4毫米、5毫米、6毫米、7毫米、8毫米、9毫米或10毫米。第一组螺旋沟槽或第二组螺旋沟槽中的每个沟槽的槽深b可以是4毫米、5毫米、6毫米、7毫米、8毫米、9毫米或10毫米。Furthermore, each groove in the first or second group of spiral grooves may have a groove width a of 3-10 mm. Furthermore, each groove in the first or second group of spiral grooves may have a groove depth b of 4-10 mm. For example, the groove width a of each groove in the first or second group of spiral grooves may be 3 mm, 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm, or 10 mm. The groove depth b of each groove in the first or second group of spiral grooves may be 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm, or 10 mm.
在一些实施例中,复合辊组可以包括第一辊和与第一辊平行设置的第二辊,第一辊和第二辊的周侧表面相对,以对第二料带和经展平的第一料带进行辊压复合,并且其中,第一辊和第二辊中的至少一者是加热辊。In some embodiments, the composite roller group may include a first roller and a second roller arranged parallel to the first roller, the circumferential side surfaces of the first roller and the second roller are opposite to each other, so as to roll-combine the second material strip and the flattened first material strip, and wherein at least one of the first roller and the second roller is a heated roller.
如图1所示,复合辊组120可以包括第一辊121和与第一辊121平行设置的第二辊122。第一辊121和第二辊122的周侧表面相对,以对第二料带902和经展平的第一料带901进行辊压复合。1 , the composite roller set 120 may include a first roller 121 and a second roller 122 disposed parallel to the first roller 121. The circumferential sides of the first roller 121 and the second roller 122 face each other to perform roll-combination on the second material strip 902 and the flattened first material strip 901.
平行设置的第一辊121和第二辊122之间可以具有一定的间隙,以允许经展平的第一料带901从间隙中通过。并且,第一辊121和第二辊122之间的间隙可以调节(例如缩小),以对行进的第一料带901进行辊压。A certain gap may be provided between the first roller 121 and the second roller 122, which are arranged in parallel, to allow the flattened first material strip 901 to pass through the gap. In addition, the gap between the first roller 121 and the second roller 122 may be adjusted (e.g., narrowed) to roll the traveling first material strip 901.
此外,第一辊121和第二辊122中的至少一者是加热辊,加热辊能够向外散发热量,从而对第一料带901进行加热复合。例如,第一辊121可以是加热辊,或者第一辊121和第二辊122均为加热辊。在示例中,可以通过在辊子内部设置能够容纳导热流体的腔体来配置加热辊。Furthermore, at least one of the first roller 121 and the second roller 122 is a heated roller, which can dissipate heat to heat and laminate the first material strip 901. For example, the first roller 121 can be a heated roller, or both the first roller 121 and the second roller 122 can be heated rollers. In an example, the heated rollers can be configured by providing a cavity within the rollers that can accommodate a heat transfer fluid.
由此,能够进一步提升加热辊压的效率。This can further improve the efficiency of the heated roll pressing.
在一些实施例中,第一辊121可以是加热辊,并且展平辊110设置在该加热辊的一侧,对经加热辊加热的第一料带901进行展平。In some embodiments, the first roller 121 may be a heating roller, and the flattening roller 110 is disposed on one side of the heating roller to flatten the first material strip 901 heated by the heating roller.
在示例中,第一辊121、第二辊122与展平辊110三者可以参考图1的方式布置,即,展平辊110可以尽可能地靠近第一辊121与第二辊122对料带进行辊压复合的位置设置。In the example, the first roller 121 , the second roller 122 and the flattening roller 110 may be arranged as shown in FIG1 , that is, the flattening roller 110 may be arranged as close as possible to the position where the first roller 121 and the second roller 122 perform roll-combining on the material strip.
由此,第一料带901可以首先被第一辊121加热,加热后随即被展平辊110展平,当被展平之后,又通过第一辊121与第二辊122之间的空隙而被与第二料带902热压复合。由此,实现了在实现紧凑布置的同时实现了加热辊(即第一辊121)的复用。Thus, the first material strip 901 can be first heated by the first roller 121, then flattened by the flattening roller 110. After being flattened, it is then hot-pressed and laminated with the second material strip 902 through the gap between the first roller 121 and the second roller 122. This achieves a compact layout while also allowing for the reuse of the heating roller (i.e., the first roller 121).
将理解的是,根据本申请的电池料带复合装置100还可以包括更多辊子,例如图1中未进行标注的多个辊子,这些辊子能够对复合前后的料带进行引导。It will be understood that the battery material strip composite device 100 according to the present application may also include more rollers, such as multiple rollers not marked in FIG. 1 , which can guide the material strip before and after composite.
本申请第二方面的实施例提供一种电池制造系统,包括根据本申请上述实施例中的电池料带复合装置100。An embodiment of the second aspect of the present application provides a battery manufacturing system, including a battery material strip composite device 100 according to the above embodiment of the present application.
由于第一料带在与第二料带复合之前经过了展平,因此减少了其上的打皱和斜状条纹。相应地,具有电池料带复合装置100的电池制造系统能够进一步提升所生产的电池的良率。Because the first material strip is flattened before being combined with the second material strip, wrinkles and diagonal stripes on the first material strip are reduced. Accordingly, the battery manufacturing system with the battery material strip combining device 100 can further improve the yield of the produced batteries.
下面通过一个具体实施例对本申请的技术方案做进一步说明。The technical solution of this application is further illustrated below through a specific embodiment.
参考图1至图3,电池料带复合装置100包括机架(图中未示出)、展平辊110和复合辊组120。1 to 3 , the battery strip composite device 100 includes a frame (not shown in the figures), a flattening roller 110 and a composite roller group 120 .
展平辊110能够转动地设置在机架上,用于对第一料带901进行展平。展平辊110的周侧表面具有第一组螺旋沟槽111和第二组螺旋沟槽112,第一组螺旋沟槽111和第二组螺旋沟槽112以相反的螺旋方向,分别从展平辊110的中部向展平辊110的两端旋转延伸,并且第一组螺旋沟槽111和第二组螺旋沟槽112中设置有防滑层。展平辊110的第一组螺旋沟槽111和第二组螺旋沟槽112在展平辊110的中部处以20至60度的角度交叉。并且展平辊的转动方向可以被设置成:使得展平辊110的第一组螺旋沟槽111和第二组螺旋沟槽112的交叉位置先于该第一组螺旋沟槽111或第二组螺旋沟槽112中的其他部位接触第一料带。此外,防滑层114的外表面与展平辊的周侧表面的未设置第一组螺旋沟槽和第二组螺旋沟槽的部分113齐平。并且第一组螺旋沟槽111和第二组螺旋沟槽112的沟槽横截面形状为锥形。此外,第一组螺旋沟槽中的相邻两条沟槽之间的间距在3-5毫米的范围内,并且第二组螺旋沟槽中的相邻两条沟槽之间的间距在3-5毫米的范围内。第一组螺旋沟槽或第二组螺旋沟槽中的每个沟槽可以具有3-10毫米的槽宽a。并且第一组螺旋沟槽或第二组螺旋沟槽中的每个沟槽可以具有4-10毫米的槽深b。The flattening roller 110 is rotatably mounted on a frame and is used to flatten the first material strip 901. The circumferential surface of the flattening roller 110 is formed with a first set of spiral grooves 111 and a second set of spiral grooves 112. The first and second sets of spiral grooves 111, 112 extend from the center of the flattening roller 110 toward its ends in opposite spiral directions. The first and second sets of spiral grooves 111, 112 are provided with an anti-slip layer. The first and second sets of spiral grooves 111, 112 intersect at an angle of 20 to 60 degrees at the center of the flattening roller 110. The flattening roller's rotational direction can be set so that the intersection of the first and second sets of spiral grooves 111, 112 on the flattening roller 110 contacts the first material strip before any other portion of the first or second sets of spiral grooves 111, 112. Furthermore, the outer surface of the anti-slip layer 114 is flush with the portion 113 of the circumferential surface of the flattening roller where the first and second groups of spiral grooves are not provided. Furthermore, the cross-sectional shape of the first and second groups of spiral grooves 111 and 112 is conical. Furthermore, the spacing between adjacent grooves in the first group of spiral grooves is within a range of 3-5 mm, and the spacing between adjacent grooves in the second group of spiral grooves is within a range of 3-5 mm. Each groove in the first or second group of spiral grooves can have a groove width a of 3-10 mm. Furthermore, each groove in the first or second group of spiral grooves can have a groove depth b of 4-10 mm.
复合辊组120包括第一辊121和与第一辊121平行设置的第二辊122。第一辊121和第二辊122的周侧表面相对,以对第二料带902和经展平的第一料带901进行辊压复合。并且第一辊121是加热辊,并且展平辊110设置在该加热辊的一侧,对经加热辊加热的第一料带901进行展平。Laminating roller set 120 includes a first roller 121 and a second roller 122 arranged parallel to first roller 121. The circumferential surfaces of first roller 121 and second roller 122 face each other to perform roll-compression lamination on second material strip 902 and flattened first material strip 901. First roller 121 is a heated roller, and flattening roller 110 is positioned to one side of the heated roller to flatten first material strip 901, which has been heated by the heated roller.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims (11)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420433358.2U CN222273641U (en) | 2024-03-06 | 2024-03-06 | Battery material belt compounding device and battery manufacturing system |
| CN202420433358.2 | 2024-03-06 |
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| WO2025185261A1 true WO2025185261A1 (en) | 2025-09-12 |
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2024
- 2024-03-06 CN CN202420433358.2U patent/CN222273641U/en active Active
- 2024-12-06 WO PCT/CN2024/137353 patent/WO2025185261A1/en active Pending
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| CN207566535U (en) * | 2017-11-17 | 2018-07-03 | 深圳市博盛新材料有限公司 | A kind of multilayer unreels flattening device and lithium battery diaphragm production line |
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| WO2025185261A8 (en) | 2025-10-02 |
| CN222273641U (en) | 2024-12-31 |
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