WO2025167126A1 - Battery pack and vehicle - Google Patents
Battery pack and vehicleInfo
- Publication number
- WO2025167126A1 WO2025167126A1 PCT/CN2024/120832 CN2024120832W WO2025167126A1 WO 2025167126 A1 WO2025167126 A1 WO 2025167126A1 CN 2024120832 W CN2024120832 W CN 2024120832W WO 2025167126 A1 WO2025167126 A1 WO 2025167126A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wall
- battery pack
- connecting portion
- cover plate
- along
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
Definitions
- the present application belongs to the field of battery technology, and specifically relates to a battery pack and a vehicle.
- a battery is a device that converts and stores energy. In the field of electric vehicles, it is the core power source for the vehicle.
- a power battery pack consists of a box and multiple battery cells, and the weight of the battery cells is mainly borne by the bottom plate and frame of the box. Therefore, high strength requirements are placed on the bottom plate and frame, which increases the thickness and weight of the bottom plate, which is not conducive to the lightweight design of the battery or the car.
- the present application discloses a battery pack and a vehicle to solve, or at least partially solve, the problem that the base plate of the battery pack is heavy and it is not convenient to achieve a lightweight design of the battery pack.
- the present application discloses a battery pack, comprising: a battery module having a first direction, a second direction and a third direction intersecting in pairs, the battery module comprising a plurality of battery cells, the battery cells comprising a first wall, a second wall and a plurality of poles, the first wall and the second wall being arranged opposite to each other, and the plurality of poles being arranged on the first wall at intervals along the first direction; a box body, the box body comprising a frame body and a cover plate, the frame body and the cover plate being connected and forming a cavity, the battery module being arranged in the cavity, the cover plate being provided with a plurality of connecting parts on a side facing the cavity, the plurality of connecting parts being arranged at intervals along the first direction, the first wall of the battery cell being fixedly connected to the connecting part, and at least one pole being provided between two adjacent connecting parts.
- the frame includes two side plates arranged opposite to each other along the first direction;
- the multiple connecting parts include a first connecting part and a second connecting part, and along the first direction, the first The connecting portion and the second connecting portion are spaced apart, the first connecting portion is located between two adjacent poles, and the second connecting portion is located between the side plate and the pole close to the side plate; along the first direction, the maximum dimension of the first connecting portion is W1, and the maximum dimension of the second connecting portion is W2, and W1 is greater than W2.
- the pole protrudes from the first wall, and a maximum protruding dimension H1 of the pole is smaller than a maximum dimension H2 of the connecting portion.
- a buffer is provided between the pole and the cover plate, and along the second direction, one end of the buffer abuts against the cover plate, and the other end abuts against the end of the pole.
- an adhesive layer is provided between the connecting portion and the first wall, and along the second direction, one end of the adhesive layer is bonded to the connecting portion, and the other end is bonded to the first wall.
- the battery cell further includes a body and an insulating layer, the first wall and the second wall are formed on the body, the insulating layer at least covers the first wall, and a body exposed area is provided on the insulating layer, the first wall is at least partially exposed through the body exposed area, and the adhesive layer is at least located in the body exposed area and connects the body and the connecting part.
- the connecting portion and the cover plate are an integral structure.
- the cover plate protrudes toward one side of the battery cell to form the connecting portion.
- a groove is formed on a side of the cover plate facing away from the battery cell; along the second direction and on a plane perpendicular to the second direction, a projection of the connecting portion covers a projection of the groove.
- the battery pack further includes an information collection component, which is at least partially arranged between the cover plate and the first wall; along the first direction, the pole and the adjacent connecting portion are spaced apart and form a detection gap, and at least a portion of the information collection component extends into the detection gap, and the information collection component is used to collect at least one of the electrical signal information and temperature information of the battery cell.
- an information collection component which is at least partially arranged between the cover plate and the first wall; along the first direction, the pole and the adjacent connecting portion are spaced apart and form a detection gap, and at least a portion of the information collection component extends into the detection gap, and the information collection component is used to collect at least one of the electrical signal information and temperature information of the battery cell.
- the information collection component includes an output portion and a plurality of collection portions, one end of the collection portion is connected to the output portion, and the plurality of collection portions are arranged side by side at the same end of the output portion along the third direction, the collection portion extends along the third direction and extends into the detection gap to collect at least one of the electrical signal information and temperature information of the battery cell, at least one connecting portion is provided between two adjacent collection portions, and the output portion protrudes from the battery module The end face along the third direction.
- an end of the output portion away from the collecting portion is bent toward a side away from the cover plate.
- the frame includes a bottom plate and multiple side plates, the bottom plate is arranged opposite to the cover plate, and the multiple side plates are connected between the bottom plate and the cover plate and enclose the cavity;
- the battery pack also includes a support member, the support member is arranged between the bottom plate and the second wall, the support member abuts against the second wall, the support member is connected to the side plate, and the battery module is carried on the side of the support member close to the cover plate.
- the battery pack further includes a support member, which is disposed between the base plate and the second wall, abuts against the second wall, is connected to the base plate, and the battery module is supported on a side of the support member close to the cover plate.
- the second wall is provided with an explosion-proof valve
- the support member and the base plate define an exhaust chamber
- a connecting port is provided on a side of the exhaust chamber close to the second wall, and along the second direction on a plane perpendicular to the second direction, the projection of the explosion-proof valve falls within the projection of the connecting port.
- the support member is a bearing plate
- the exhaust chamber is formed between the bearing plate and the base plate
- a through hole corresponding to the explosion-proof valve is provided on the bearing plate, the through hole is connected to the exhaust chamber, and the through hole forms the connecting port.
- the support member includes a plurality of support rods spaced apart along a third direction, the support rods and the explosion-proof valve are spaced apart along the third direction, two adjacent support rods and the bottom plate define the exhaust chamber, the exhaust chamber has an opening, the second wall covers the opening, and the opening forms the connecting port.
- a projection of the support member and a projection of the connecting portion at least partially overlap.
- An embodiment of the present application further provides a vehicle, comprising a battery pack as described in any one of the above items, wherein the cover plate is connected to the vehicle.
- the first wall of the battery cell is connected to the connecting portion on the cover plate, and the weight of the battery is shared by the cover plate.
- the gravity of the battery cell can be directly transmitted to the electrical equipment through the cover plate to reduce the stress on the bottom plate and frame of the box body, so that under the premise of carrying batteries of the same weight, the weight of the battery cell can be reduced.
- This not only lowers their manufacturing costs but also achieves a lightweight battery pack design.
- a gap is left between two adjacent connecting portions, and at least one terminal is positioned within the gap, thereby improving the vertical space utilization within the battery pack case.
- FIG1 is a schematic diagram of the overall structure of a battery pack according to an embodiment of the present application.
- FIG2 is a schematic diagram of an exploded structure of a battery pack according to an embodiment of the present application.
- FIG3 is an exploded schematic diagram of a partial structure of a battery pack according to an embodiment of the present application.
- FIG4 is a cross-sectional view taken along the line A-A of FIG1 according to an embodiment of the present application;
- FIG5 is an enlarged view of portion A of FIG4 in an embodiment of the present application.
- FIG6 is a schematic diagram of the overall structure of a battery cell in an embodiment of the present application.
- FIG7 is a bottom view of the structure of a battery cell in an embodiment of the present application.
- FIG8 is a schematic diagram of the overall structure of another battery pack in an embodiment of the present application.
- FIG9 is a cross-sectional view taken along the line A-A of FIG8 in the embodiment of the present application.
- FIG10 is an enlarged view of portion A of FIG9 in an embodiment of the present application.
- FIG11 is a schematic exploded view of another battery pack structure in an embodiment of the present application.
- FIG12 is a schematic diagram of a partial explosion of another battery pack in an embodiment of the present application.
- a battery pack which includes: a battery module 1, wherein the battery module 1 has a first direction X, a second direction Z, and a third direction Y intersecting in pairs; the battery module 1 includes a plurality of battery cells 11, the battery cells 11 include a first wall 111, a second wall 112, and a plurality of poles 113, the first wall 111 and the second wall 112 are arranged opposite to each other, and the plurality of poles 113 are arranged on the first wall 111 at intervals along the first direction X; a box body 2, wherein the box body 2 includes a frame body 21 and a cover plate 22, the frame body 21 and the cover plate 22 are connected to form a cavity 23, the battery module 1 is arranged in the cavity 23, and a plurality of connecting portions 3 are provided on a side of the cover plate 22 facing the cavity 23, the plurality of connecting portions 3 are arranged at intervals along the first direction X, the first wall 111 of the battery cell 11 is fixedly
- the battery pack has a first direction X, a second direction Z, and a third direction Y that intersect each other.
- the first direction X, the second direction Z, and the third direction Y are perpendicular to each other.
- the battery module 1 includes a plurality of battery cells 11, and the number of battery cells 11 is determined according to the design specifications of the battery pack. As shown in FIG2 , in this embodiment, two rows of battery cells 11 are arranged along the first direction X.
- Battery cells 11, two rows of battery cells 11 are arranged in the box body 2; as shown in Figures 6 and 7, the battery cells 11 include a first wall 111 and a second wall 112 arranged opposite to each other, and two poles 113 are arranged on the first wall 111 along the first direction X, and the polarities of the two poles 113 are opposite.
- the battery cells 11 are electrically connected to each other through electrical connectors 9 to form a battery module 1.
- the electrical connectors 9 include inter-cell electrical connectors 91, inter-module electrical connectors 92, and total positive/negative electrical connectors 93 for external output.
- a single row of battery cells 11 arranged along a first direction X is defined as a module. Adjacent battery cells 11 in each module are sequentially connected in series through the inter-cell electrical connectors 91, while adjacent modules are connected in series through the inter-module electrical connectors 92. Finally, the current of the battery pack is output with the help of the total positive/negative electrical connectors 93 for external output.
- the frame 21 and the cover plate 22 of the box body 2 are connected to form a cavity 23 for placing the battery module 1, and the multiple connecting portions 3 on the cover plate 22 are arranged at intervals along the first direction X.
- this embodiment does not limit the connection method between the connecting portion 3 and the cover plate 22. Adhesion or welding can be adopted, or they can be integrally processed and formed. It is only necessary to be able to transfer the weight of the battery cell 11 to the cover plate 22 with the help of the connecting portion 3.
- the connecting portion 3 is specifically a plurality of hollow rods, with adjacent hollow rods spaced apart.
- the longitudinal direction of the hollow rods is parallel to the third direction Y in Figure 3.
- the hollow rods are welded to the cover plate 22, and the side of the hollow rods away from the cover plate 22 is bonded to the first wall 111 of the battery cell 11.
- the hollow rods distribute the weight of the battery cell 11 to the cover plate 22, thereby reducing the stress on the bottom plate 212.
- a gap is left between adjacent hollow rods, and all the poles 113 are arranged within the gap formed by the two adjacent hollow rods, fully utilizing the space in the second direction Z, thereby improving the space utilization within the battery pack case 2 and facilitating the miniaturization of the battery pack.
- the height of the vehicle chassis can be reduced, thereby reducing the risk of damage to the battery pack due to collisions.
- the first wall 111 of the battery cell 11 is connected to the connecting portion 3 on the cover plate 22, so that the weight of the battery cell 11 is shared by the cover plate 22 to reduce the force on the bottom plate 212. Therefore, the design requirements of the bottom plate 212 can be reduced under the premise of carrying batteries of the same weight, thereby reducing the thickness and weight of the bottom plate 212, which not only reduces the thickness of the bottom plate 212, but also reduces the weight of the bottom plate 212. The processing cost is reduced and the lightweight design of the battery pack is achieved.
- the frame 21 includes two side panels 211 arranged opposite to each other along the first direction X;
- the multiple connecting parts 3 include a first connecting part 31 and a second connecting part 32, and along the first direction X, the first connecting part 31 and the second connecting part 32 are arranged at intervals, the first connecting part 31 is located between two adjacent poles 113, and the second connecting part 32 is located between the side panel 211 and the pole 113 close to the side panel 211; along the first direction X, the maximum dimension of the first connecting part 31 is W1, and the maximum dimension of the second connecting part 32 is W2, and W1 is greater than W2.
- the frame 21 includes a bottom plate 212, two side plates 211 arranged along the first direction X, and two flat plates arranged along the third direction Y.
- the bottom plate 212, the two side plates 211 and the two flat plates together form a rectangular frame 21; as shown in Figures 3 and 4, the multiple connecting parts 3 are divided into at least a first connecting part 31 and a second connecting part 32.
- the first connecting part 31 and the second connecting part 32 are both connected to the first wall 111 of the battery cell 11 so that the cover plate 22 shares the weight of the battery cell 11.
- the maximum dimension of the first connecting portion 31 is W1
- the maximum dimension of the second connecting portion 32 is W2.
- W1 is greater than W2, thereby increasing the contact area between the first connecting portion 31 and the battery cell 11. This allows the load-bearing force on the battery cell 11 to be primarily concentrated in the middle portion of the battery cell 11 and on the shoulder away from the side plate 211, thereby improving the connection reliability between the battery cell 11 and the cover plate 22 and enhancing the installation stability of the battery pack.
- the maximum dimension of the pole 113 is H1
- the maximum dimension of the connecting portion 3 is H2
- H1 ⁇ H2 is H1
- the height of the pole 113 is less than the thickness of the connecting portion 3.
- the connecting portion 3 contacts the battery cell 11, and a gap is left between the end of the pole 113 away from the battery cell 11 and the cover 22.
- the cover 22 is stepped on and moves downward, the pole 113 is moved downward.
- the gap can serve as a buffer space to prevent the pole 113 from directly bearing the force, thereby improving the safety of the battery pack.
- the height of the gap formed between the end of the pole 113 away from the battery cell 11 and the cover plate 22 is between 1 mm and 20 mm, thereby providing sufficient buffer space and saving space in the second direction Z to improve space utilization in the box 2.
- a buffer member 4 is provided between the pole 113 and the cover plate 22 .
- one end of the buffer member 4 abuts against the cover plate 22
- the other end abuts against the end of the pole 113 .
- a buffer member 4 is provided between the end of the pole 113 away from the battery cell 11 and the cover plate 22.
- the buffer member 4 includes but is not limited to a rubber pad, silicone foam, etc., and only needs to play a role of deformation buffering when subjected to force.
- the buffer has insulating properties to ensure the electrical insulation of the battery pack and avoid the danger of electrical safety loss of the battery pack caused by insulation failure.
- the electrical connection piece 9 when the electrical connection piece 9 is provided at the end of the pole 113 , the electrical connection piece 9 can be regarded as the end of the pole 113 , that is, the buffer member 4 can be provided between the electrical connection piece 9 and the cover plate 22 .
- the bulge forms the connecting portion 3, and the two adjacent ones are
- the space formed between the protrusions is used to accommodate the pole 113 of the battery cell 11; accordingly, it can also be stamped upward along the second direction Z, so as to form a depression on the side of the cover plate 22 close to the battery cell 11, and a protrusion is formed on the side of the cover plate 22 away from the battery cell 11, the depression is used to accommodate the pole 113 of the battery cell 11, and the first wall 111 of the battery cell 11 can directly contact the side of the cover plate 22 close to the battery cell 11.
- the connecting portion 3 can be understood as the part where the cover plate 22 contacts the first wall 111 of the battery cell 11.
- the connecting portion 3 and the cover plate 22 are an integrated structure, which improves the connection strength between the connecting portion 3 and the cover plate 22, and the connecting portion 3 can serve as a reinforcing rib of the cover plate 22, thereby improving the structural strength of the cover plate 22 and reducing the probability of deformation of the cover plate 22 when under pressure.
- the cover plate 22 protrudes toward one side of the battery cell 11 to form the connecting portion 3, and the cover plate 22 is formed with a groove 221 on one side away from the battery cell 11; On a plane perpendicular to the second direction Z, the projection of the connecting portion 3 covers the projection of the groove 221 .
- the connecting portion 3 is a ridge integrally stamped and formed on the cover plate 22 along the second direction Z, and a groove 221 corresponding to the connecting portion 3 is formed on the side of the cover plate 22 away from the ridge; along the second direction Z on a plane perpendicular to the second direction Z, the projection of the groove 221 is limited by its own groove wall.
- the connecting portion 3 is formed by an integrated stamping process, which not only improves the connection strength between the connecting portion 3 and the cover plate 22, but also the connecting portion 3 can serve as a reinforcing rib of the cover plate 22, thereby improving the structural strength of the cover plate 22 and reducing the probability of deformation of the cover plate 22 when under pressure.
- the design of the groove 221 can also reduce the weight of the cover plate 22, further achieving lightweighting.
- the battery pack also includes an information collection component 6, which is at least partially arranged between the cover plate 22 and the first wall 111; along the first direction X, the pole 113 is spaced apart from the adjacent connecting portion 3 and forms a detection gap 7, and at least a portion of the information collection component 6 extends into the detection gap 7.
- the information collection component 6 is used to collect at least one of the electrical signal information and temperature information of the battery cell 11.
- a detection gap 7 is left between the pole 113 and the adjacent connecting portion 3, and a portion of the information acquisition component 6 extends into the detection gap 7 and is connected to the pole 113 and the electrical connecting piece 9 on the battery cell 11 to detect at least one of the electrical signal information and temperature information on the battery cell 11, so as to be able to obtain the operating status of the battery cell 11 at any time to ensure the safe operation of the battery pack; in addition, partially arranging the information acquisition component 6 in the detection gap 7 can improve the space utilization rate in the battery box 2.
- the specific number of the collection parts 62 can be flexibly designed according to the number of collection objects; in this embodiment, there are two collection parts 62, and the two collection parts 62 are arranged on the same side of the output part 61.
- the two collection parts 62 and the output part 61 form a trouser-shaped information collection piece 6, and the two collection parts 62 are the trouser legs of the information collection piece 6;
- the information collection piece 6 can be made of a flexible circuit board, and an electrical isolation piece can be provided at the electrical connection between the flexible circuit board and the battery cell 11 to play a role of electrical insulation, thereby improving the safety of the battery pack;
- the two collection parts 62 respectively extend into two adjacent detection gaps 7, and are electrically connected to the pole 113 and the electrical connecting piece 9, so as to detect the electrical signal information and temperature signal information of the battery cell 11, and summarize and transmit the collected information to the outside through the output part 61, so that the operating status of the battery cell 11 can be obtained at any time to ensure the safe operation of the battery pack, and the
- a connecting portion 3 is provided between the two collecting portions 62 to isolate the two collecting portions 62 and avoid interference between the two collecting portions 62 and affecting the collection accuracy; furthermore, the output portion 61 protrudes from the end face of the battery module 1 along the third direction Y, which is conducive to the output portion 61 being plugged into external electrical components to transmit the collected information to external electrical components (such as high-voltage modules, battery management systems, etc.).
- one end of the output portion 61 away from the collecting portion 62 is bent toward a side away from the cover plate 22 .
- an explosion-proof valve 117 is provided on one side of the battery cell 11 near the bottom wall of the housing 2.
- air can be discharged through the explosion-proof valve 117 to prevent the battery from exploding.
- the bottom plate 212 and the support member 8 enclose an exhaust chamber 10.
- the projection of the explosion-proof valve 117 falls within the projection of the communication port 11. This allows airflow after the explosion of the explosion-proof valve 117 to enter the exhaust chamber 10 through the communication port 11, thereby improving the safety of the battery pack.
- the support member 8 is a supporting plate 81, and an exhaust chamber 10 is formed between the supporting plate 81 and the bottom plate 212.
- a through hole 811 corresponding to the explosion-proof valve 117 is provided on the supporting plate 81.
- the through hole 811 is connected to the exhaust chamber 10, and the through hole 811 forms the above-mentioned connecting port 11.
- the support member 8 includes a plurality of support rods 82.
- the support rods 82 and the explosion-proof valve 117 are spaced apart in the third direction Y.
- the two adjacent support rods 82 and the bottom plate 212 define an exhaust chamber 10.
- the exhaust chamber has an opening 12, and the second wall 112 covers the opening 12.
- the opening 12 forms the above-mentioned connecting port 11.
- the support member 8 can be a supporting plate 81 or a plurality of support rods 82, so as to support the battery cell 11 while forming an exhaust chamber 10 with the bottom plate 212 for the airflow to enter after the explosion-proof valve 117 explodes.
- the carrier plate 81 when the support member 8 is a carrier plate 81, the carrier plate 81 is arranged parallel to the bottom plate 212, the carrier plate 81 can be welded to the side plate 211, and a plurality of through holes 811 are opened on the carrier plate 81.
- the through holes 811 correspond one-to-one to the explosion-proof valves 117 on the battery cells 11.
- An exhaust chamber 10 is formed between the carrier plate 81 and the bottom plate 212, and the airflow after the explosion of the explosion-proof valve 117 enters the exhaust chamber 10 through the through holes 811.
- the formation of the exhaust chamber 10 can be achieved using a carrier plate 81, which can reduce the manufacturing process and thus reduce costs.
- the support rods 82 are spaced apart at the bottom of the battery cell 11, and the plurality of support rods 82 are arranged in parallel, and the support rods 82 are spaced apart from the explosion-proof valve 117 to prevent the support rods 82 from blocking the blasting airflow from entering the exhaust chamber 10.
- the support rod 82 can be connected to the side plate 211, and a gap can be left between the support rod 82 and the bottom plate 212, so that the multiple exhaust chambers 10 surrounded by the support rod 82 are interconnected to expand the volume of the exhaust chamber 10; the support rod 82 and the bottom plate 212 can also be connected so that the bottom plate 212 bears part of the weight of the battery cell 11 to improve the overall structural stability of the battery pack.
- a projection of the support member 8 and a projection of the connecting portion 3 at least partially overlap.
- the support member 8 and the connecting portion 3 are arranged relative to each other along the second direction Z.
- the support member 8 and the connecting portion 3 form a clamping structure for the battery module 1 in the second direction Z, which can further improve the stability of the battery pack, thereby improving the safety of the battery pack.
- An embodiment of the present application also discloses a vehicle, which includes the battery pack in any of the above embodiments.
- a mounting structure may be provided on the cover plate 22, one end of the mounting structure being connected to the cover plate 22 and the other end being connected to the vehicle body.
- any reference signs placed between brackets shall not be construed as limiting the claim.
- the word “comprising” does not exclude the presence of elements or steps not listed in the claim.
- the word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
- the present application may be implemented by means of hardware comprising several different elements and by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means may be embodied by one and the same item of hardware.
- the use of the words first, second, and third etc. does not indicate any order. These words may be interpreted as names.
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- Aviation & Aerospace Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
本申请要求在2024年02月05日提交中国专利局、申请号为202410166599X、专利名称为“一种电池包及车辆”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on February 5, 2024, with application number 202410166599X and patent name “A Battery Pack and Vehicle”, the entire contents of which are incorporated by reference into this application.
本申请属于电池技术领域,具体涉及一种电池包及车辆。The present application belongs to the field of battery technology, and specifically relates to a battery pack and a vehicle.
电池是一种将能量转化与储存的装置,在电动汽车领域,其是汽车运行的核心动力来源。A battery is a device that converts and stores energy. In the field of electric vehicles, it is the core power source for the vehicle.
相关技术中,动力电池包由箱体以及多个电芯组成,并且电芯重量主要由箱体的底板及边框承担,因而对于底板及边框的强度要求较高,从而使得底板的厚度和重量增加,不利于电池或汽车的轻量化设计。In related technologies, a power battery pack consists of a box and multiple battery cells, and the weight of the battery cells is mainly borne by the bottom plate and frame of the box. Therefore, high strength requirements are placed on the bottom plate and frame, which increases the thickness and weight of the bottom plate, which is not conducive to the lightweight design of the battery or the car.
申请内容Application Contents
本申请公开了一种电池包及车辆,以解决或者至少部分解决电池包的底板较重,不便于实现电池包轻量化设计的问题。The present application discloses a battery pack and a vehicle to solve, or at least partially solve, the problem that the base plate of the battery pack is heavy and it is not convenient to achieve a lightweight design of the battery pack.
本申请公开了一种电池包,包括:电池模块,具有两两相交的第一方向、第二方向和第三方向,所述电池模块包括多个电池单体,所述电池单体包括第一壁、第二壁以及多个极柱,所述第一壁和所述第二壁相对设置,多个所述极柱沿第一方向间隔设置于所述第一壁上;箱体,所述箱体包括框体和盖板,所述框体和所述盖板连接并围成空腔,所述电池模块设置于所述空腔内,所述盖板朝向所述空腔的一侧设置有多个连接部,多个所述连接部沿所述第一方向间隔设置,所述电池单体的所述第一壁与所述连接部固定连接,相邻两个所述连接部之间设置有至少一个所述极柱。The present application discloses a battery pack, comprising: a battery module having a first direction, a second direction and a third direction intersecting in pairs, the battery module comprising a plurality of battery cells, the battery cells comprising a first wall, a second wall and a plurality of poles, the first wall and the second wall being arranged opposite to each other, and the plurality of poles being arranged on the first wall at intervals along the first direction; a box body, the box body comprising a frame body and a cover plate, the frame body and the cover plate being connected and forming a cavity, the battery module being arranged in the cavity, the cover plate being provided with a plurality of connecting parts on a side facing the cavity, the plurality of connecting parts being arranged at intervals along the first direction, the first wall of the battery cell being fixedly connected to the connecting part, and at least one pole being provided between two adjacent connecting parts.
可选地,所述框体包括沿所述第一方向相对设置的两个侧板;所述多个连接部包括第一连接部和第二连接部,沿所述第一方向,所述第一 连接部和所述第二连接部间隔设置,所述第一连接部位于相邻两个所述极柱之间,所述第二连接部位于所述侧板和靠近所述侧板的所述极柱之间;沿所述第一方向,所述第一连接部的最大尺寸为W1,所述第二连接部的最大尺寸为W2,W1大于W2。Optionally, the frame includes two side plates arranged opposite to each other along the first direction; the multiple connecting parts include a first connecting part and a second connecting part, and along the first direction, the first The connecting portion and the second connecting portion are spaced apart, the first connecting portion is located between two adjacent poles, and the second connecting portion is located between the side plate and the pole close to the side plate; along the first direction, the maximum dimension of the first connecting portion is W1, and the maximum dimension of the second connecting portion is W2, and W1 is greater than W2.
可选地,沿所述第二方向,所述极柱凸出于所述第一壁,所述极柱凸出的最大尺寸H1小于所述连接部的最大尺寸H2。Optionally, along the second direction, the pole protrudes from the first wall, and a maximum protruding dimension H1 of the pole is smaller than a maximum dimension H2 of the connecting portion.
可选地,所述极柱与所述盖板之间设有缓冲件,沿所述第二方向,所述缓冲件的一端与所述盖板抵接,另一端与所述极柱的端部抵接。Optionally, a buffer is provided between the pole and the cover plate, and along the second direction, one end of the buffer abuts against the cover plate, and the other end abuts against the end of the pole.
可选地,所述连接部与所述第一壁之间设有粘接层,沿第二方向,所述粘接层的一端与所述连接部粘接,另一端与所述第一壁粘接。Optionally, an adhesive layer is provided between the connecting portion and the first wall, and along the second direction, one end of the adhesive layer is bonded to the connecting portion, and the other end is bonded to the first wall.
可选地,所述电池单体还包括本体和绝缘层,所述第一壁和所述第二壁形成于所述本体,所述绝缘层至少覆盖所述第一壁,且所述绝缘层上设置有本体裸露区,所述第一壁至少部分经所述本体裸露区外露,所述粘接层至少位于所述本体裸露区内并连接所述本体和所述连接部。Optionally, the battery cell further includes a body and an insulating layer, the first wall and the second wall are formed on the body, the insulating layer at least covers the first wall, and a body exposed area is provided on the insulating layer, the first wall is at least partially exposed through the body exposed area, and the adhesive layer is at least located in the body exposed area and connects the body and the connecting part.
可选地,所述连接部与所述盖板为一体结构。Optionally, the connecting portion and the cover plate are an integral structure.
可选地,所述盖板朝向所述电池单体的一侧凸出形成所述连接部。Optionally, the cover plate protrudes toward one side of the battery cell to form the connecting portion.
可选地,所述盖板背离所述电池单体的一侧形成有凹槽;沿所述第二方向在垂直于所述第二方向的平面上,所述连接部的投影覆盖所述凹槽的投影。Optionally, a groove is formed on a side of the cover plate facing away from the battery cell; along the second direction and on a plane perpendicular to the second direction, a projection of the connecting portion covers a projection of the groove.
可选地,所述电池包还包括信息采集件,所述信息采集件至少部分设置于所述盖板与所述第一壁之间;沿所述第一方向,所述极柱与相邻的所述连接部间隔设置并形成有检测间隙,所述信息采集件的至少部分伸入至所述检测间隙内,所述信息采集件用于采集所述电池单体的电信号信息和温度信息中的至少一种。Optionally, the battery pack further includes an information collection component, which is at least partially arranged between the cover plate and the first wall; along the first direction, the pole and the adjacent connecting portion are spaced apart and form a detection gap, and at least a portion of the information collection component extends into the detection gap, and the information collection component is used to collect at least one of the electrical signal information and temperature information of the battery cell.
可选地,所述信息采集件包括输出部和多个采集部,所述采集部一端与所述输出部连接,多个所述采集部并排设置于所述输出部沿所述第三方向的同一端,所述采集部沿所述第三方向延伸并伸入至所述检测间隙内以采集所述电池单体的电信号信息和温度信息的至少一种,相邻两个采集部之间设置有至少一个连接部,所述输出部凸出于所述电池模块 沿第三方向的端面。Optionally, the information collection component includes an output portion and a plurality of collection portions, one end of the collection portion is connected to the output portion, and the plurality of collection portions are arranged side by side at the same end of the output portion along the third direction, the collection portion extends along the third direction and extends into the detection gap to collect at least one of the electrical signal information and temperature information of the battery cell, at least one connecting portion is provided between two adjacent collection portions, and the output portion protrudes from the battery module The end face along the third direction.
可选地,所述输出部远离所述采集部的一端向远离所述盖板的一侧弯折。Optionally, an end of the output portion away from the collecting portion is bent toward a side away from the cover plate.
可选地,所述框体包括底板和多个侧板,所述底板与所述盖板相对设置,多个所述侧板连接于所述底板和所述盖板之间并围成所述空腔;所述电池包还包括支撑件,所述支撑件设置于所述底板和所述第二壁之间,所述支撑件与所述第二壁抵接,所述支撑件与所述侧板连接,所述电池模块承载于所述支撑件靠近所述盖板的一侧。Optionally, the frame includes a bottom plate and multiple side plates, the bottom plate is arranged opposite to the cover plate, and the multiple side plates are connected between the bottom plate and the cover plate and enclose the cavity; the battery pack also includes a support member, the support member is arranged between the bottom plate and the second wall, the support member abuts against the second wall, the support member is connected to the side plate, and the battery module is carried on the side of the support member close to the cover plate.
可选地,所述电池包还包括支撑件,所述支撑件设置于所述底板和所述第二壁之间,所述支撑件与所述第二壁抵接,所述支撑件与所述底板连接,所述电池模块承载于所述支撑件靠近所述盖板的一侧。Optionally, the battery pack further includes a support member, which is disposed between the base plate and the second wall, abuts against the second wall, is connected to the base plate, and the battery module is supported on a side of the support member close to the cover plate.
可选地,所述第二壁设置有防爆阀,所述支撑件与所述底板限定出排气腔室,所述排气腔室靠近所述第二壁的一侧设置有连通口,沿所述第二方向在垂直于所述第二方向的平面上,所述防爆阀的投影落入所述连通口的投影内。Optionally, the second wall is provided with an explosion-proof valve, the support member and the base plate define an exhaust chamber, and a connecting port is provided on a side of the exhaust chamber close to the second wall, and along the second direction on a plane perpendicular to the second direction, the projection of the explosion-proof valve falls within the projection of the connecting port.
可选地,所述支撑件为承载板,所述承载板与所述底板之间形成所述排气腔室,所述承载板上设有与所述防爆阀相对应的通孔,所述通孔与所述排气腔室连通,所述通孔形成所述连通口。Optionally, the support member is a bearing plate, the exhaust chamber is formed between the bearing plate and the base plate, a through hole corresponding to the explosion-proof valve is provided on the bearing plate, the through hole is connected to the exhaust chamber, and the through hole forms the connecting port.
可选地,所述支撑件包括沿第三方向间隔设置的多个支撑杆,沿所述第三方向,所述支撑杆与所述防爆阀间隔设置,相邻两根所述支撑杆与所述底板限定出所述排气腔室,所述排气腔室具有敞口,所述第二壁遮盖所述敞口,所述敞口形成所述连通口。Optionally, the support member includes a plurality of support rods spaced apart along a third direction, the support rods and the explosion-proof valve are spaced apart along the third direction, two adjacent support rods and the bottom plate define the exhaust chamber, the exhaust chamber has an opening, the second wall covers the opening, and the opening forms the connecting port.
可选地,沿所述第二方向在垂直于所述第二方向的平面上,所述支撑件的投影与所述连接部的投影至少部分重叠。Optionally, along the second direction and on a plane perpendicular to the second direction, a projection of the support member and a projection of the connecting portion at least partially overlap.
本申请实施例还提出了一种车辆,包括上述任一项所述的电池包,所述盖板与所述车辆连接。An embodiment of the present application further provides a vehicle, comprising a battery pack as described in any one of the above items, wherein the cover plate is connected to the vehicle.
在本申请中,将电池单体的第一壁与盖板上的连接部连接,借助盖板分担电池重量,电池单体的重力可以经盖板直接传递至用电设备,以减少箱体的底板和边框受力,从而在承载相同重量的电池的前提下,能 够降低底板和边框的载荷设计要求,以减少底板和边框的厚度和重量,从而不仅降低了底板和边框的制造成本,还实现了电池包轻量化设计。此外,相邻两个连接部之间留有间隙,至少一个极柱设置于间隙内,从而提高了电池包箱体内在竖直方向上的空间利用率。In this application, the first wall of the battery cell is connected to the connecting portion on the cover plate, and the weight of the battery is shared by the cover plate. The gravity of the battery cell can be directly transmitted to the electrical equipment through the cover plate to reduce the stress on the bottom plate and frame of the box body, so that under the premise of carrying batteries of the same weight, the weight of the battery cell can be reduced. This reduces the load design requirements for the base plate and frame, thereby reducing their thickness and weight. This not only lowers their manufacturing costs but also achieves a lightweight battery pack design. Furthermore, a gap is left between two adjacent connecting portions, and at least one terminal is positioned within the gap, thereby improving the vertical space utilization within the battery pack case.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, a brief introduction to the drawings required for use in the embodiments will be given below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
图1是本申请实施例中的一种电池包的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a battery pack according to an embodiment of the present application;
图2是本申请实施例中的一种电池包的结构爆炸示意图;FIG2 is a schematic diagram of an exploded structure of a battery pack according to an embodiment of the present application;
图3是本申请实施例中的一种电池包的部分结构爆炸示意图;FIG3 is an exploded schematic diagram of a partial structure of a battery pack according to an embodiment of the present application;
图4是本申请实施例中图1的A-A向剖视图;FIG4 is a cross-sectional view taken along the line A-A of FIG1 according to an embodiment of the present application;
图5是本申请实施例中图4的A部放大图;FIG5 is an enlarged view of portion A of FIG4 in an embodiment of the present application;
图6是本申请实施例中的电池单体的整体结构示意图;FIG6 is a schematic diagram of the overall structure of a battery cell in an embodiment of the present application;
图7是本申请实施例中的电池单体的结构仰视图;FIG7 is a bottom view of the structure of a battery cell in an embodiment of the present application;
图8是本申请实施例中的另一种电池包的整体结构示意图;FIG8 is a schematic diagram of the overall structure of another battery pack in an embodiment of the present application;
图9是本申请实施例中图8的A-A向剖视图;FIG9 is a cross-sectional view taken along the line A-A of FIG8 in the embodiment of the present application;
图10是本申请实施例中图9的A部放大图;FIG10 is an enlarged view of portion A of FIG9 in an embodiment of the present application;
图11是本申请实施例中的另一种电池包的结构爆炸示意图;FIG11 is a schematic exploded view of another battery pack structure in an embodiment of the present application;
图12是本申请实施例中的另一种电池包的部分结构爆炸示意图。FIG12 is a schematic diagram of a partial explosion of another battery pack in an embodiment of the present application.
附图标记:
1、电池模块;11、电池单体;111、第一壁;112、第二壁;113、
极柱;114、本体;115、绝缘层;116、本体裸露区;117、防爆阀;2、
箱体;21、框体;211、侧板;212、底板;22、盖板;221、凹槽;23、空腔;3、连接部;31、第一连接部;32、第二连接部;4、缓冲件;5、粘接层;6、信息采集件;61、输出部;62、采集部;7、检测间隙;8、支撑件;81、承载板;811、通孔;82、支撑杆;9、电连接片;91、电池单体间电连接片;92、模块间电连接片;93、总正/负电连接片;10、排气腔室;11、连通口;12、敞口;X、第一方向;Y、第三方向;Z、第二方向。Reference numerals:
1. Battery module; 11. Battery cell; 111. First wall; 112. Second wall; 113.
Pole; 114, body; 115, insulation layer; 116, exposed area of body; 117, explosion-proof valve; 2, Box body; 21, frame body; 211, side panel; 212, bottom plate; 22, cover plate; 221, groove; 23, cavity; 3, connecting part; 31, first connecting part; 32, second connecting part; 4, buffer part; 5, adhesive layer; 6, information acquisition part; 61, output part; 62, acquisition part; 7, detection gap; 8, support part; 81, load-bearing plate; 811, through hole; 82, support rod; 9, electrical connection piece; 91, electrical connection piece between battery cells; 92, electrical connection piece between modules; 93, total positive/negative electrical connection piece; 10, exhaust chamber; 11, connecting port; 12, open port; X, first direction; Y, third direction; Z, second direction.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
参照图1-图7,本申请实施例公开了一种电池包,该电池包包括:电池模块1,电池模块1具有两两相交的第一方向X、第二方向Z和第三方向Y,电池模块1包括多个电池单体11,电池单体11包括第一壁111、第二壁112以及多个极柱113,第一壁111和第二壁112相对设置,多个极柱113沿第一方向X间隔设置于第一壁111上;箱体2,箱体2包括框体21和盖板22,框体21和盖板22连接并围成空腔23,电池模块1设置于空腔23内,盖板22朝向空腔23的一侧设置有多个连接部3,多个连接部3沿第一方向X间隔设置,电池单体11的第一壁111与连接部3固定连接,相邻两个连接部3之间设置有至少一个极柱113。1 to 7 , an embodiment of the present application discloses a battery pack, which includes: a battery module 1, wherein the battery module 1 has a first direction X, a second direction Z, and a third direction Y intersecting in pairs; the battery module 1 includes a plurality of battery cells 11, the battery cells 11 include a first wall 111, a second wall 112, and a plurality of poles 113, the first wall 111 and the second wall 112 are arranged opposite to each other, and the plurality of poles 113 are arranged on the first wall 111 at intervals along the first direction X; a box body 2, wherein the box body 2 includes a frame body 21 and a cover plate 22, the frame body 21 and the cover plate 22 are connected to form a cavity 23, the battery module 1 is arranged in the cavity 23, and a plurality of connecting portions 3 are provided on a side of the cover plate 22 facing the cavity 23, the plurality of connecting portions 3 are arranged at intervals along the first direction X, the first wall 111 of the battery cell 11 is fixedly connected to the connecting portion 3, and at least one pole 113 is provided between two adjacent connecting portions 3.
具体而言,一种实施方式中,电池包具有两两相交的第一方向X、第二方向Z和第三方向Y,可选地,第一方向X、第二方向Z和第三方向Y两两垂直;电池模块1包括多个电池单体11,电池单体11的数量根据电池包的设计规格决定;如图2所示,本实施例中沿第一方向X设置两排 电池单体11,两排电池单体11设置于箱体2内;如图6和图7所示,电池单体11包括相对设置的第一壁111和第二壁112,第一壁111上沿第一方向X设置有两个极柱113,两个极柱113的极性相反。Specifically, in one embodiment, the battery pack has a first direction X, a second direction Z, and a third direction Y that intersect each other. Optionally, the first direction X, the second direction Z, and the third direction Y are perpendicular to each other. The battery module 1 includes a plurality of battery cells 11, and the number of battery cells 11 is determined according to the design specifications of the battery pack. As shown in FIG2 , in this embodiment, two rows of battery cells 11 are arranged along the first direction X. Battery cells 11, two rows of battery cells 11 are arranged in the box body 2; as shown in Figures 6 and 7, the battery cells 11 include a first wall 111 and a second wall 112 arranged opposite to each other, and two poles 113 are arranged on the first wall 111 along the first direction X, and the polarities of the two poles 113 are opposite.
参照图2,电池单体11间通过电连接片9实现电连接并组成电池模块1,电连接片9包括电池单体间电连接片91、模块间电连接片92以及向外输出的总正/负电连接片93,将沿第一方向X设置的单排电池单体11定义为一个模块,每一个模块内的相邻两个电池单体11之间通过电池单体间电连接片91依次串联,而相邻两个模块之间通过模块间电连接片92串联,最后借助向外输出的总正/负电连接片93将电池包的电流输出。2 , the battery cells 11 are electrically connected to each other through electrical connectors 9 to form a battery module 1. The electrical connectors 9 include inter-cell electrical connectors 91, inter-module electrical connectors 92, and total positive/negative electrical connectors 93 for external output. A single row of battery cells 11 arranged along a first direction X is defined as a module. Adjacent battery cells 11 in each module are sequentially connected in series through the inter-cell electrical connectors 91, while adjacent modules are connected in series through the inter-module electrical connectors 92. Finally, the current of the battery pack is output with the help of the total positive/negative electrical connectors 93 for external output.
参照图2和图3,箱体2的框体21和盖板22连接并围成用于放置电池模块1的空腔23,盖板22上的多个连接部3沿第一方向X间隔设置;需要说明的是,本实施例对连接部3和盖板22的连接方式不做限定,可采用粘接方式或者焊接方式,也可一体加工成型,只需能够借助连接部3将电池单体11的重量传递至盖板22上即可。2 and 3 , the frame 21 and the cover plate 22 of the box body 2 are connected to form a cavity 23 for placing the battery module 1, and the multiple connecting portions 3 on the cover plate 22 are arranged at intervals along the first direction X. It should be noted that this embodiment does not limit the connection method between the connecting portion 3 and the cover plate 22. Adhesion or welding can be adopted, or they can be integrally processed and formed. It is only necessary to be able to transfer the weight of the battery cell 11 to the cover plate 22 with the help of the connecting portion 3.
在一些实施例中,参照图3、图4以及图5,连接部3具体为多根中空杆,相邻两根中空杆间隔设置,中空杆的长边方向与图3中的第三方向Y平行,中空杆与盖板22焊接,中空杆远离盖板22的一侧与电池单体11的第一壁111粘接,从而中空杆将电池单体11的重量分担至盖板22上,以减少底板212受力。且相邻两个中空杆之间留有间隙,将所有极柱113均设置于相邻两个中空杆所形成的间隙内,充分利用第二方向Z空间,从而提高电池包箱体2内的空间利用率,以便于电池包小型化设置,当电池包安装至车辆上时,可以减少车辆底盘的高度,从而减少电池包磕碰损坏的风险。In some embodiments, referring to Figures 3, 4, and 5, the connecting portion 3 is specifically a plurality of hollow rods, with adjacent hollow rods spaced apart. The longitudinal direction of the hollow rods is parallel to the third direction Y in Figure 3. The hollow rods are welded to the cover plate 22, and the side of the hollow rods away from the cover plate 22 is bonded to the first wall 111 of the battery cell 11. Thus, the hollow rods distribute the weight of the battery cell 11 to the cover plate 22, thereby reducing the stress on the bottom plate 212. A gap is left between adjacent hollow rods, and all the poles 113 are arranged within the gap formed by the two adjacent hollow rods, fully utilizing the space in the second direction Z, thereby improving the space utilization within the battery pack case 2 and facilitating the miniaturization of the battery pack. When the battery pack is installed on a vehicle, the height of the vehicle chassis can be reduced, thereby reducing the risk of damage to the battery pack due to collisions.
本实施例在组装电池包时,将电池单体11的第一壁111与盖板22上的连接部3连接,从而借助盖板22分担电池单体11的重量,以减少底板212的受力,从而能够在承载相同重量的电池的前提下,降低底板212的设计要求,从而减少底板212的厚度和重量,不仅降低了底板212 的加工成本,且实现了电池包轻量化设计。In this embodiment, when assembling the battery pack, the first wall 111 of the battery cell 11 is connected to the connecting portion 3 on the cover plate 22, so that the weight of the battery cell 11 is shared by the cover plate 22 to reduce the force on the bottom plate 212. Therefore, the design requirements of the bottom plate 212 can be reduced under the premise of carrying batteries of the same weight, thereby reducing the thickness and weight of the bottom plate 212, which not only reduces the thickness of the bottom plate 212, but also reduces the weight of the bottom plate 212. The processing cost is reduced and the lightweight design of the battery pack is achieved.
可选地,参照图2-图5,框体21包括沿第一方向X相对设置的两个侧板211;多个连接部3包括第一连接部31和第二连接部32,沿第一方向X,第一连接部31和第二连接部32间隔设置,第一连接部31位于相邻两个极柱113之间,第二连接部32位于侧板211和靠近侧板211的极柱113之间;沿第一方向X,第一连接部31的最大尺寸为W1,第二连接部32的最大尺寸为W2,W1大于W2。Optionally, referring to Figures 2 to 5, the frame 21 includes two side panels 211 arranged opposite to each other along the first direction X; the multiple connecting parts 3 include a first connecting part 31 and a second connecting part 32, and along the first direction X, the first connecting part 31 and the second connecting part 32 are arranged at intervals, the first connecting part 31 is located between two adjacent poles 113, and the second connecting part 32 is located between the side panel 211 and the pole 113 close to the side panel 211; along the first direction X, the maximum dimension of the first connecting part 31 is W1, and the maximum dimension of the second connecting part 32 is W2, and W1 is greater than W2.
具体而言,一种实施方式中,如图2所示,框体21包括一块底板212、沿第一方向X设置的两块侧板211以及沿第三方向Y设置的两块平板,底板212、两块侧板211以及两块平板共同围成矩形框体21;如图3和图4所示,多个连接部3至少分为第一连接部31和第二连接部32,第二连接部32可以为两个,两个第二连接部32分别位于第一连接部31沿第一方向X的两端,第一连接部31和第二连接部32均与电池单体11的第一壁111连接以使盖板22分担电池单体11的重量。Specifically, in one embodiment, as shown in Figure 2, the frame 21 includes a bottom plate 212, two side plates 211 arranged along the first direction X, and two flat plates arranged along the third direction Y. The bottom plate 212, the two side plates 211 and the two flat plates together form a rectangular frame 21; as shown in Figures 3 and 4, the multiple connecting parts 3 are divided into at least a first connecting part 31 and a second connecting part 32. There can be two second connecting parts 32, and the two second connecting parts 32 are respectively located at both ends of the first connecting part 31 along the first direction X. The first connecting part 31 and the second connecting part 32 are both connected to the first wall 111 of the battery cell 11 so that the cover plate 22 shares the weight of the battery cell 11.
如图4和图5所示,沿第一方向X,第一连接部31的最大尺寸为W1,第二连接部32的最大尺寸为W2,W1大于W2,从而可以增大第一连接部31和电池单体11的接触面积,使电池单体11的所受的承载力主要集中在电池单体11的中部和远离侧板211的肩部上,从而提高电池单体11与盖板22的连接可靠性,提高电池包的安装稳定性。另外地,第一连接部31可以为多个,此时,多个第一连接部31间隔设置于两个第二连接部32之间。As shown in Figures 4 and 5 , along the first direction X, the maximum dimension of the first connecting portion 31 is W1, and the maximum dimension of the second connecting portion 32 is W2. W1 is greater than W2, thereby increasing the contact area between the first connecting portion 31 and the battery cell 11. This allows the load-bearing force on the battery cell 11 to be primarily concentrated in the middle portion of the battery cell 11 and on the shoulder away from the side plate 211, thereby improving the connection reliability between the battery cell 11 and the cover plate 22 and enhancing the installation stability of the battery pack. Alternatively, there may be multiple first connecting portions 31. In this case, the multiple first connecting portions 31 are spaced apart between two second connecting portions 32.
可选地,参照图3-图5,沿第二方向Z,极柱113的最大尺寸为H1,连接部3的最大尺寸为H2,H1<H2。Optionally, referring to FIG. 3 to FIG. 5 , along the second direction Z, the maximum dimension of the pole 113 is H1 , the maximum dimension of the connecting portion 3 is H2 , and H1 < H2 .
具体而言,一种实施方式中,如图4和图5所示,沿第二方向Z,极柱113的高度小于连接部3的厚度,在极柱113伸入相邻两个连接部3所形成的间隙内时,连接部3与电池单体11接触,而极柱113远离电池单体11的一端与盖板22之间留有间隙,当盖板22受到踩踏而发生向下 凹陷变形时,间隙可充当缓冲空间,避免极柱113直接承力,从而提高电池包的安全性。Specifically, in one embodiment, as shown in Figures 4 and 5, along the second direction Z, the height of the pole 113 is less than the thickness of the connecting portion 3. When the pole 113 extends into the gap formed by two adjacent connecting portions 3, the connecting portion 3 contacts the battery cell 11, and a gap is left between the end of the pole 113 away from the battery cell 11 and the cover 22. When the cover 22 is stepped on and moves downward, the pole 113 is moved downward. When the battery is deformed, the gap can serve as a buffer space to prevent the pole 113 from directly bearing the force, thereby improving the safety of the battery pack.
在一种实施方式中,极柱113远离电池单体11的一端与盖板22之间所形成的间隙的高度处于1mm-20mm之间,从而可以提供充足的缓冲空间,同时节省第二方向Z空间,以提高箱体2内的空间利用率。In one embodiment, the height of the gap formed between the end of the pole 113 away from the battery cell 11 and the cover plate 22 is between 1 mm and 20 mm, thereby providing sufficient buffer space and saving space in the second direction Z to improve space utilization in the box 2.
可选地,参照图8-图10,极柱113与盖板22之间设有缓冲件4,沿第二方向Z,缓冲件4的一端与盖板22抵接,另一端与极柱113的端部抵接。Optionally, referring to FIG8-FIG10 , a buffer member 4 is provided between the pole 113 and the cover plate 22 . Along the second direction Z, one end of the buffer member 4 abuts against the cover plate 22 , and the other end abuts against the end of the pole 113 .
具体而言,一种实施方式中,如图9和图10所示,极柱113远离电池单体11的一端与盖板22之间设置缓冲件4,缓冲件4包括但不限于橡胶垫、硅胶泡棉等,只需在受力时起到变形缓冲的作用即可,且缓冲物具有绝缘性,以保证电池包的电绝缘,避免绝缘失效导致电池包的电安全失控而产生危险。Specifically, in one embodiment, as shown in Figures 9 and 10, a buffer member 4 is provided between the end of the pole 113 away from the battery cell 11 and the cover plate 22. The buffer member 4 includes but is not limited to a rubber pad, silicone foam, etc., and only needs to play a role of deformation buffering when subjected to force. The buffer has insulating properties to ensure the electrical insulation of the battery pack and avoid the danger of electrical safety loss of the battery pack caused by insulation failure.
需要说明的是,当电连接片9设置在极柱113的端部时,可以将电连接片9视为极柱113的端部,即缓冲件4可设置于电连接片9和盖板22之间。It should be noted that when the electrical connection piece 9 is provided at the end of the pole 113 , the electrical connection piece 9 can be regarded as the end of the pole 113 , that is, the buffer member 4 can be provided between the electrical connection piece 9 and the cover plate 22 .
可选地,参照图8-图10,连接部3与第一壁111之间设有粘接层5,沿第二方向Z,粘接层5的一端与连接部3粘接,另一端与第一壁111粘接。Optionally, referring to Figures 8-10, an adhesive layer 5 is provided between the connecting portion 3 and the first wall 111. Along the second direction Z, one end of the adhesive layer 5 is bonded to the connecting portion 3, and the other end is bonded to the first wall 111.
具体而言,一种实施方式中,如图9和图10所示,连接部3和电池单体11之间设置有粘接层5,借助粘接层5将电池单体11与连接部3粘接,从而将电池单体11的重量分担至盖板22上,粘接层5包括但不限于硅酮结构胶、环氧树脂胶、硅橡胶以及聚氨酯胶等。Specifically, in one embodiment, as shown in Figures 9 and 10, an adhesive layer 5 is provided between the connecting portion 3 and the battery cell 11. The battery cell 11 is bonded to the connecting portion 3 by means of the adhesive layer 5, thereby sharing the weight of the battery cell 11 on the cover plate 22. The adhesive layer 5 includes but is not limited to silicone structural adhesive, epoxy resin adhesive, silicone rubber and polyurethane adhesive.
可选地,参照图6和图10,电池单体11还包括本体114和绝缘层115,第一壁111和第二壁112形成于本体114,绝缘层115至少覆盖第一壁111,且绝缘层115上设置有本体裸露区116,第一壁111至少部分经本体裸露区116外露,粘接层5至少位于本体裸露区116内并连接本 体114与连接部3。Optionally, referring to Figures 6 and 10, the battery cell 11 further includes a body 114 and an insulating layer 115, the first wall 111 and the second wall 112 are formed on the body 114, the insulating layer 115 at least covers the first wall 111, and a body exposed area 116 is provided on the insulating layer 115, the first wall 111 is at least partially exposed through the body exposed area 116, the adhesive layer 5 is at least located in the body exposed area 116 and connected to the body. Body 114 and connecting part 3.
具体而言,一种实施方式中,电池单体11包括本体114和绝缘层115,本体114一般选用金属材质,然后在本体114上覆盖绝缘层115,电池单体11的第一壁111上凡是与连接部3相接触的位置均开设有本体裸露区116;本实施例中主要是在电池单体11的肩部和中间位置设置有本体裸露区116;由于绝缘层115相较于金属或塑料材质的本体114而言,其与粘接层5的粘性较低,通过在电池单体11的第一壁111上开设本体裸露区116,使粘接层5与本体裸露区116内外露的本体114表面粘接,也即连接部3直接与本体114粘接,以提高粘接层5与电池单体11之间的粘接强度和连接可靠性,提高电池包的模态。Specifically, in one embodiment, the battery cell 11 includes a body 114 and an insulating layer 115. The body 114 is generally made of metal, and the insulating layer 115 is then covered on the body 114. A body exposed area 116 is provided on the first wall 111 of the battery cell 11 at all positions in contact with the connecting portion 3. In this embodiment, the body exposed area 116 is mainly provided at the shoulder and middle position of the battery cell 11. Since the insulating layer 115 has lower adhesion to the adhesive layer 5 than the body 114 made of metal or plastic, the body exposed area 116 is provided on the first wall 111 of the battery cell 11 so that the adhesive layer 5 is bonded to the surface of the body 114 exposed inside and outside the body exposed area 116, that is, the connecting portion 3 is directly bonded to the body 114, so as to improve the bonding strength and connection reliability between the adhesive layer 5 and the battery cell 11, thereby improving the modality of the battery pack.
可选地,参照图8和图10,连接部3与盖板22为一体结构。Optionally, referring to FIG. 8 and FIG. 10 , the connecting portion 3 and the cover plate 22 are an integral structure.
具体而言,一种实施方式中,连接部3与盖板22一体成型,具体可以为一体冲压成型,也可以为一体铸造成型,此处对一体成型的工艺不做限定,凡是能够实现连接部3与盖板22一体成型的工艺均可;当采用一体冲压成型工艺时,参照图8,可沿第二方向Z向下冲压,从而于盖板22靠近电池单体11的一侧形成凸起,而于盖板22远离电池单体11的一侧形成凹陷,凸起则形成连接部3,相邻两个凸起之间形成的空间用于容纳电池单体11的极柱113;相应地,也可沿第二方向Z向上冲压,从而于盖板22靠近电池单体11的一侧形成凹陷,于盖板22远离电池单体11的一侧形成凸起,凹陷用于容纳电池单体11的极柱113,电池单体11的第一壁111可直接与盖板22靠近电池单体11的一侧接触,此时,连接部3可理解为盖板22和电池单体11的第一壁111相接触的部分。Specifically, in one embodiment, the connecting portion 3 and the cover plate 22 are integrally formed, which can be specifically integrally stamped or integrally cast. The integral molding process is not limited here, and any process that can achieve integral molding of the connecting portion 3 and the cover plate 22 can be used; when the integral stamping process is adopted, referring to Figure 8, it can be stamped downward along the second direction Z, so that a bulge is formed on the side of the cover plate 22 close to the battery cell 11, and a depression is formed on the side of the cover plate 22 away from the battery cell 11. The bulge forms the connecting portion 3, and the two adjacent ones are The space formed between the protrusions is used to accommodate the pole 113 of the battery cell 11; accordingly, it can also be stamped upward along the second direction Z, so as to form a depression on the side of the cover plate 22 close to the battery cell 11, and a protrusion is formed on the side of the cover plate 22 away from the battery cell 11, the depression is used to accommodate the pole 113 of the battery cell 11, and the first wall 111 of the battery cell 11 can directly contact the side of the cover plate 22 close to the battery cell 11. At this time, the connecting portion 3 can be understood as the part where the cover plate 22 contacts the first wall 111 of the battery cell 11.
本实施例中,连接部3和盖板22为一体结构,提高了连接部3和盖板22之间的连接强度,并且连接部3可充当盖板22的加强肋,提高盖板22的结构强度,降低盖板22在受压时发生变形的概率。In this embodiment, the connecting portion 3 and the cover plate 22 are an integrated structure, which improves the connection strength between the connecting portion 3 and the cover plate 22, and the connecting portion 3 can serve as a reinforcing rib of the cover plate 22, thereby improving the structural strength of the cover plate 22 and reducing the probability of deformation of the cover plate 22 when under pressure.
可选地,参照图9和图11,盖板22朝向电池单体11的一侧凸出形成连接部3,盖板22背离电池单体11的一侧形成有凹槽221;沿第二方 向Z在垂直于第二方向Z的平面上,连接部3的投影覆盖凹槽221的投影。9 and 11, the cover plate 22 protrudes toward one side of the battery cell 11 to form the connecting portion 3, and the cover plate 22 is formed with a groove 221 on one side away from the battery cell 11; On a plane perpendicular to the second direction Z, the projection of the connecting portion 3 covers the projection of the groove 221 .
具体而言,一种实施方式中,连接部3为盖板22沿第二方向Z一体冲压成型的凸棱,并在盖板22背离凸棱的一侧形成与连接部3相对应的凹槽221;沿第二方向Z在垂直于第二方向Z的平面上,凹槽221的投影由自身槽壁限定。Specifically, in one embodiment, the connecting portion 3 is a ridge integrally stamped and formed on the cover plate 22 along the second direction Z, and a groove 221 corresponding to the connecting portion 3 is formed on the side of the cover plate 22 away from the ridge; along the second direction Z on a plane perpendicular to the second direction Z, the projection of the groove 221 is limited by its own groove wall.
本实施例中通过一体冲压工艺形成连接部3,不仅提高了连接部3和盖板22之间的连接强度,且连接部3可充当盖板22的加强肋,提高盖板22的结构强度,降低盖板22在受压时发生变形的概率,同时凹槽221的设计也能降低盖板22的重量,进一步实现轻量化。In this embodiment, the connecting portion 3 is formed by an integrated stamping process, which not only improves the connection strength between the connecting portion 3 and the cover plate 22, but also the connecting portion 3 can serve as a reinforcing rib of the cover plate 22, thereby improving the structural strength of the cover plate 22 and reducing the probability of deformation of the cover plate 22 when under pressure. At the same time, the design of the groove 221 can also reduce the weight of the cover plate 22, further achieving lightweighting.
可选地,参照图10-图12,电池包还包括信息采集件6,信息采集件6至少部分设置于盖板22与第一壁111之间;沿第一方向X,极柱113与相邻的连接部3间隔设置并形成有检测间隙7,信息采集件6的至少部分伸入至检测间隙7内,信息采集件6用于采集电池单体11的电信号信息和温度信息中的至少一种。Optionally, referring to Figures 10-12, the battery pack also includes an information collection component 6, which is at least partially arranged between the cover plate 22 and the first wall 111; along the first direction X, the pole 113 is spaced apart from the adjacent connecting portion 3 and forms a detection gap 7, and at least a portion of the information collection component 6 extends into the detection gap 7. The information collection component 6 is used to collect at least one of the electrical signal information and temperature information of the battery cell 11.
具体而言,一种实施方式中,极柱113与其相邻的连接部3之间留有检测间隙7,信息采集件6的部分伸入至检测间隙7内并与伸入检测间隙7内并与电池单体11上的极柱113和电连接片9连接,以检测电池单体11上的电信号信息和温度信息中的至少一种,从而能够随时获取电池单体11的运行状况,以保证电池包安全运行;此外,将信息采集件6部分设置于检测间隙7内,能够提高电池箱体2内空间利用率。Specifically, in one embodiment, a detection gap 7 is left between the pole 113 and the adjacent connecting portion 3, and a portion of the information acquisition component 6 extends into the detection gap 7 and is connected to the pole 113 and the electrical connecting piece 9 on the battery cell 11 to detect at least one of the electrical signal information and temperature information on the battery cell 11, so as to be able to obtain the operating status of the battery cell 11 at any time to ensure the safe operation of the battery pack; in addition, partially arranging the information acquisition component 6 in the detection gap 7 can improve the space utilization rate in the battery box 2.
可选地,参照图10-图12,信息采集件6包括输出部61和多个采集部62,采集部62一端与输出部61连接,多个采集部62并排设置于输出部61沿第三方向Y的同一端,采集部62沿第三方向Y延伸并伸入至检测间隙7内以采集电池单体11的电信号信息和温度信息的至少一种,相邻的两个采集部62之间设置有至少一个连接部3,输出部61凸出于电池模块1沿第三方向Y的端面。 Optionally, referring to Figures 10-12, the information collection part 6 includes an output part 61 and multiple collection parts 62, one end of the collection part 62 is connected to the output part 61, and the multiple collection parts 62 are arranged side by side at the same end of the output part 61 along the third direction Y. The collection part 62 extends along the third direction Y and extends into the detection gap 7 to collect at least one of the electrical signal information and temperature information of the battery cell 11. At least one connecting part 3 is provided between two adjacent collection parts 62, and the output part 61 protrudes from the end face of the battery module 1 along the third direction Y.
具体而言,一种实施方式中,采集部62的具体数量可根据采集对象的数量灵活设计;本实施例中采集部62为两个,两个采集部62设置于输出部61的同一侧,两个采集部62和输出部61形成一个长裤状的信息采集件6,而两个采集部62则为信息采集件6的裤腿部;信息采集件6可选用柔性电路板制作,并且在柔性电路板和电池单体11的电连接处设置电气隔离件,以起到电气绝缘的作用,从而提高电池包的安全性;两个采集部62分别伸入相邻两个检测间隙7内,并与极柱113和电连接片9电连接,从而检测电池单体11的电信号信息和温度信号信息,并通过输出部61将采集到的信息汇总并向外传递,从而能够随时获取电池单体11的运行状况,以保证电池包安全运行,并且将采集部62设置于检测间隙7内,能够提高电池箱体2内空间利用率。Specifically, in one embodiment, the specific number of the collection parts 62 can be flexibly designed according to the number of collection objects; in this embodiment, there are two collection parts 62, and the two collection parts 62 are arranged on the same side of the output part 61. The two collection parts 62 and the output part 61 form a trouser-shaped information collection piece 6, and the two collection parts 62 are the trouser legs of the information collection piece 6; the information collection piece 6 can be made of a flexible circuit board, and an electrical isolation piece can be provided at the electrical connection between the flexible circuit board and the battery cell 11 to play a role of electrical insulation, thereby improving the safety of the battery pack; the two collection parts 62 respectively extend into two adjacent detection gaps 7, and are electrically connected to the pole 113 and the electrical connecting piece 9, so as to detect the electrical signal information and temperature signal information of the battery cell 11, and summarize and transmit the collected information to the outside through the output part 61, so that the operating status of the battery cell 11 can be obtained at any time to ensure the safe operation of the battery pack, and the collection part 62 is arranged in the detection gap 7, which can improve the space utilization rate in the battery box 2.
另外,在两个采集部62之间设置连接部3,可将两个采集部62隔离开,避免两个采集部62之间发生干涉而影响采集精度;再者,输出部61凸出于电池模块1沿第三方向Y的端面,有利于输出部61与外部的电器元件插接以将采集到的信息传输至外部的电器元件(如高压模块、电池管理系统等)。In addition, a connecting portion 3 is provided between the two collecting portions 62 to isolate the two collecting portions 62 and avoid interference between the two collecting portions 62 and affecting the collection accuracy; furthermore, the output portion 61 protrudes from the end face of the battery module 1 along the third direction Y, which is conducive to the output portion 61 being plugged into external electrical components to transmit the collected information to external electrical components (such as high-voltage modules, battery management systems, etc.).
可选地,参照图11和图12,输出部61远离采集部62的一端向远离盖板22的一侧弯折。Optionally, referring to FIG. 11 and FIG. 12 , one end of the output portion 61 away from the collecting portion 62 is bent toward a side away from the cover plate 22 .
具体而言,一种实施方式中,输出部61远离采集部62的一端向远离盖板22的一侧弯折,以缩小输出部61沿第三方向Y的尺寸,从而达到节约箱体2内第三方向Y空间的目的,以提高电池包箱体2内的空间利用率,有利于电池包小型化设计。Specifically, in one embodiment, one end of the output portion 61 away from the collecting portion 62 is bent toward the side away from the cover plate 22 to reduce the size of the output portion 61 along the third direction Y, thereby achieving the purpose of saving the space in the third direction Y in the box body 2, thereby improving the space utilization in the battery pack box body 2, and facilitating the miniaturization design of the battery pack.
可选地,参照图2和图3,框体21包括底板212和多个侧板211,底板212与盖板22相对设置,多块侧板211连接于底板212和盖板22之间并围成空腔23;电池包还包括支撑件8,支撑件8设置于底板212和第二壁112之间,支撑件8与第二壁112连接,支撑件8与底板212连接,电池模块1承载于支撑件8靠近盖板22的一侧。 Optionally, referring to Figures 2 and 3, the frame 21 includes a bottom plate 212 and multiple side plates 211, the bottom plate 212 is arranged opposite to the cover plate 22, and the multiple side plates 211 are connected between the bottom plate 212 and the cover plate 22 to form a cavity 23; the battery pack also includes a support member 8, the support member 8 is arranged between the bottom plate 212 and the second wall 112, the support member 8 is connected to the second wall 112, the support member 8 is connected to the bottom plate 212, and the battery module 1 is carried on the side of the support member 8 close to the cover plate 22.
在另一些实施例中,支撑件8与侧板211连接,或者支撑件8与侧板211、底板212同时连接。In other embodiments, the support member 8 is connected to the side panel 211 , or the support member 8 is connected to both the side panel 211 and the bottom panel 212 .
具体而言,在一些实施方式中,电池包的箱体2包括盖板22和框体21,框体21包括底板212和四个侧板211,四个侧板211首尾依次连接形成一个矩形围挡结构,盖板22、底板212以及四个侧板211围成一个长方体状的箱体2结构;底板212采用螺栓紧固于侧板211上,并且为了提高箱体2的密封性,于底板212和侧板211的连接间隙内设置密封条。此外,支撑件8与侧板211连接,以起到支撑电池单体11的目的,且为了提高支撑件8的支撑稳定性,也可同时将支撑件8和底板212连接。Specifically, in some embodiments, the battery pack housing 2 includes a cover plate 22 and a frame 21. The frame 21 includes a bottom plate 212 and four side plates 211. The four side plates 211 are connected end to end to form a rectangular enclosure structure. The cover plate 22, bottom plate 212, and four side plates 211 form a rectangular parallelepiped housing 2 structure. The bottom plate 212 is fastened to the side plates 211 with bolts, and to improve the sealing of the housing 2, a sealing strip is provided in the gap between the bottom plate 212 and the side plates 211. In addition, the support member 8 is connected to the side plates 211 to support the battery cells 11. To improve the support stability of the support member 8, the support member 8 can also be connected to the bottom plate 212 at the same time.
可选地,参照图2和图7,第二壁112设置有防爆阀117,支撑件8与底板212限定出排气腔室10,排气腔室10靠近第二壁112的一侧设置有连通口11,沿第二方向Z在垂直于第二方向Z的平面上,防爆阀117的投影落入连通口11的投影内。Optionally, referring to Figures 2 and 7, the second wall 112 is provided with an explosion-proof valve 117, the support member 8 and the bottom plate 212 define an exhaust chamber 10, and the exhaust chamber 10 is provided with a connecting port 11 on one side close to the second wall 112. Along the second direction Z and on a plane perpendicular to the second direction Z, the projection of the explosion-proof valve 117 falls within the projection of the connecting port 11.
具体而言,一种实施方式中,电池单体11靠近箱体2底壁的一侧设置有防爆阀117,在电池内部过热时,能够通过防爆阀117将气流排出,避免电池发生爆炸;底板212和支撑件8围成排气腔室10,沿第二方向Z在垂直于第二方向Z的平面上,防爆阀117的投影落入连通口11的投影内,以使得防爆阀117爆破后的气流可以经由连通口11进入排气腔室10,从而提高电池包的安全性,并且防爆阀117朝向箱体2底壁设置,以防止防爆阀117破裂时危及乘客舱,从而提高车辆的安全性。其中,连通口11的投影可以理解为口壁的投影围成的图形。Specifically, in one embodiment, an explosion-proof valve 117 is provided on one side of the battery cell 11 near the bottom wall of the housing 2. When the battery overheats, air can be discharged through the explosion-proof valve 117 to prevent the battery from exploding. The bottom plate 212 and the support member 8 enclose an exhaust chamber 10. Along the second direction Z, on a plane perpendicular to the second direction Z, the projection of the explosion-proof valve 117 falls within the projection of the communication port 11. This allows airflow after the explosion of the explosion-proof valve 117 to enter the exhaust chamber 10 through the communication port 11, thereby improving the safety of the battery pack. Furthermore, the explosion-proof valve 117 is positioned toward the bottom wall of the housing 2 to prevent the explosion of the explosion-proof valve 117 from endangering the passenger compartment, thereby improving the safety of the vehicle. The projection of the communication port 11 can be understood as a shape enclosed by the projection of the port wall.
可选地,参照图2、图4以及图9,支撑件8为承载板81,承载板81与底板212之间形成排气腔室10,承载板81上设有与防爆阀117相对应的通孔811,通孔811与排气腔室10连通,通孔811形成上述的连通口11。Optionally, referring to Figures 2, 4 and 9, the support member 8 is a supporting plate 81, and an exhaust chamber 10 is formed between the supporting plate 81 and the bottom plate 212. A through hole 811 corresponding to the explosion-proof valve 117 is provided on the supporting plate 81. The through hole 811 is connected to the exhaust chamber 10, and the through hole 811 forms the above-mentioned connecting port 11.
在另一些实施例中,支撑件8包括多个支撑杆82,多个支撑杆82沿 第三方向Y间隔设置,支撑杆82与防爆阀117沿第三方向Y间隔设置,相邻两根支撑杆82与底板212限定出排气腔室10,此时排气腔室具有敞口12,且第二壁112遮盖敞口12,敞口12形成上述的连通口11。In other embodiments, the support member 8 includes a plurality of support rods 82. The support rods 82 and the explosion-proof valve 117 are spaced apart in the third direction Y. The two adjacent support rods 82 and the bottom plate 212 define an exhaust chamber 10. At this time, the exhaust chamber has an opening 12, and the second wall 112 covers the opening 12. The opening 12 forms the above-mentioned connecting port 11.
具体而言,一种实施方式中,支撑件8可以为一块承载板81,也可以为多个支撑杆82,从而在支撑电池单体11的同时,与底板212围成供防爆阀117爆破后的气流进入的排气腔室10。Specifically, in one embodiment, the support member 8 can be a supporting plate 81 or a plurality of support rods 82, so as to support the battery cell 11 while forming an exhaust chamber 10 with the bottom plate 212 for the airflow to enter after the explosion-proof valve 117 explodes.
如图2-图4所示,当支撑件8为一块承载板81时,承载板81与底板212平行设置,承载板81可以与侧板211焊接,并且在承载板81上开设有多个通孔811,通孔811和电池单体11上的防爆阀117一一对应,承载板81与底板212之间形成排气腔室10,防爆阀117爆破后的气流经由通孔811进入排气腔室10内;本实施例中利用一块承载板81即可实现排气腔室10的形成,可以减少制造工序,从而降低成本。As shown in Figures 2 to 4, when the support member 8 is a carrier plate 81, the carrier plate 81 is arranged parallel to the bottom plate 212, the carrier plate 81 can be welded to the side plate 211, and a plurality of through holes 811 are opened on the carrier plate 81. The through holes 811 correspond one-to-one to the explosion-proof valves 117 on the battery cells 11. An exhaust chamber 10 is formed between the carrier plate 81 and the bottom plate 212, and the airflow after the explosion of the explosion-proof valve 117 enters the exhaust chamber 10 through the through holes 811. In this embodiment, the formation of the exhaust chamber 10 can be achieved using a carrier plate 81, which can reduce the manufacturing process and thus reduce costs.
如图9和图11所示,当支撑件8为多个支撑杆82时,支撑杆82间隔设置于电池单体11底部,且多条支撑杆82平行设置,并且支撑杆82与防爆阀117间隔设置,以避免支撑杆82阻挡爆破气流进入排气腔室10内。As shown in Figures 9 and 11, when the support member 8 is a plurality of support rods 82, the support rods 82 are spaced apart at the bottom of the battery cell 11, and the plurality of support rods 82 are arranged in parallel, and the support rods 82 are spaced apart from the explosion-proof valve 117 to prevent the support rods 82 from blocking the blasting airflow from entering the exhaust chamber 10.
支撑杆82可以与侧板211相连,且支撑杆82与底板212之间可以留有间隙,从而使得支撑杆82所围成的多个排气腔室10相互连通,以扩大排气腔室10的体积;支撑杆82与底板212也可以相连接,使底板212承担电池单体11的一部分重量,以提高电池包整体的结构稳定性。The support rod 82 can be connected to the side plate 211, and a gap can be left between the support rod 82 and the bottom plate 212, so that the multiple exhaust chambers 10 surrounded by the support rod 82 are interconnected to expand the volume of the exhaust chamber 10; the support rod 82 and the bottom plate 212 can also be connected so that the bottom plate 212 bears part of the weight of the battery cell 11 to improve the overall structural stability of the battery pack.
本实施例中采用成型的支撑杆82作为支撑件8,不需要对支撑件8进行冲孔等工序,从而降低加工成本。In this embodiment, a formed support rod 82 is used as the support member 8, and there is no need to perform punching and other processes on the support member 8, thereby reducing processing costs.
在一些实施例中,沿第二方向Z在垂直于第二方向Z的平面上,支撑件8的投影与连接部3的投影至少部分重叠。In some embodiments, along the second direction Z and on a plane perpendicular to the second direction Z, a projection of the support member 8 and a projection of the connecting portion 3 at least partially overlap.
具体而言,一种实施方式中,支撑件8与连接部3沿第二方向Z相对设置,支撑件8与连接部3在第二方向Z上对电池模块1形成夹持结构,可以进一步提高电池包的稳定性,从而提高电池包的安全性。 Specifically, in one embodiment, the support member 8 and the connecting portion 3 are arranged relative to each other along the second direction Z. The support member 8 and the connecting portion 3 form a clamping structure for the battery module 1 in the second direction Z, which can further improve the stability of the battery pack, thereby improving the safety of the battery pack.
本申请实施例还公开了一种车辆,其包括上述任一实施例中的电池包。An embodiment of the present application also discloses a vehicle, which includes the battery pack in any of the above embodiments.
在一些实施例中,电池包箱体2的盖板22与车辆的车体连接,以将电池模块1的重力经盖板22传递至车体,从而可以降低电池包箱体1的重量,且还可以提高电池包的结构强度和稳定性。In some embodiments, the cover 22 of the battery pack case 2 is connected to the body of the vehicle to transfer the gravity of the battery module 1 to the body through the cover 22, thereby reducing the weight of the battery pack case 1 and improving the structural strength and stability of the battery pack.
具体地,盖板22上可以设置挂载结构,挂载结构一端和盖板22连接,另一端与车体连接。通过在车辆中安装上述电池包,能够减少车辆的重量,并提高车辆的安全性。Specifically, a mounting structure may be provided on the cover plate 22, one end of the mounting structure being connected to the cover plate 22 and the other end being connected to the vehicle body. By installing the battery pack in a vehicle, the weight of the vehicle can be reduced and the safety of the vehicle can be improved.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
本文中所称的“一个实施例”、“实施例”或者“一个或者多个实施例”意味着,结合实施例描述的特定特征、结构或者特性包括在本申请的至少一个实施例中。此外,请注意,这里“在一个实施例中”的词语例子不一定全指同一个实施例。References herein to "one embodiment," "an embodiment," or "one or more embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Furthermore, please note that instances of the phrase "in one embodiment" do not necessarily all refer to the same embodiment.
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本申请的实施例可以在没有这些具体细节的情况下被实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, a large number of specific details are described. However, it is understood that the embodiments of the present application can be practiced without these specific details. In some instances, well-known methods, structures, and techniques are not shown in detail so as not to obscure the understanding of this description.
在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的元件或步骤。位于元件之前的单词“一”或“一个”不排除存在多个这样的元件。本申请可以借助于包括有若干不同元件的硬件以及借助于适当编程的计算机来实现。在列举了若干装置的单元权利要求中,这些装置中的若干个可以是通过同一个硬件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。 In the claims, any reference signs placed between brackets shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in the claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The present application may be implemented by means of hardware comprising several different elements and by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, and third etc. does not indicate any order. These words may be interpreted as names.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
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- 2024-09-24 WO PCT/CN2024/120832 patent/WO2025167126A1/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230014338A1 (en) * | 2019-06-28 | 2023-01-19 | Faurecia Systemes D'echappement | Electrical storage battery and vehicle |
| WO2023071083A1 (en) * | 2021-10-29 | 2023-05-04 | 宁德时代新能源科技股份有限公司 | Battery box |
| CN218677389U (en) * | 2022-05-19 | 2023-03-21 | 小米汽车科技有限公司 | Battery package casing upper cover plate assembly, battery package and vehicle |
| CN218005065U (en) * | 2022-06-30 | 2022-12-09 | 比亚迪股份有限公司 | Battery pack and vehicle |
| CN218919154U (en) * | 2022-11-25 | 2023-04-25 | 蜂巢能源科技股份有限公司 | Battery pack and vehicle |
| CN219610559U (en) * | 2023-03-30 | 2023-08-29 | 江苏正力新能电池技术有限公司 | Battery pack |
| CN118099643A (en) * | 2024-02-05 | 2024-05-28 | 欣旺达动力科技股份有限公司 | Battery pack and vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118099643A (en) | 2024-05-28 |
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