WO2025162243A1 - 光伏模块转运载具 - Google Patents

光伏模块转运载具

Info

Publication number
WO2025162243A1
WO2025162243A1 PCT/CN2025/074612 CN2025074612W WO2025162243A1 WO 2025162243 A1 WO2025162243 A1 WO 2025162243A1 CN 2025074612 W CN2025074612 W CN 2025074612W WO 2025162243 A1 WO2025162243 A1 WO 2025162243A1
Authority
WO
WIPO (PCT)
Prior art keywords
support
photovoltaic module
photovoltaic
backstop
support arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2025/074612
Other languages
English (en)
French (fr)
Inventor
张明
郭伟超
李硕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Bolightrobotics Co Ltd
Original Assignee
Shanghai Bolightrobotics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Bolightrobotics Co Ltd filed Critical Shanghai Bolightrobotics Co Ltd
Publication of WO2025162243A1 publication Critical patent/WO2025162243A1/zh
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/20—External fittings
    • B65D25/24—External fittings for spacing bases of containers from supporting surfaces, e.g. legs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D61/00—External frames or supports adapted to be assembled around, or applied to, articles
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P95/00—Generic processes or apparatus for manufacture or treatments not covered by the other groups of this subclass

Definitions

  • the present application relates to the technical field of photovoltaic component transportation, and in particular to a photovoltaic module transportation vehicle.
  • Photovoltaic modules also known as solar cell modules, are the smallest indivisible solar cell assembly with packaging and internal connections that can independently provide DC power output. They are a type of photoelectric semiconductor wafer that uses sunlight to directly generate electricity. They are also called solar chips or photocells. As long as the illumination meets certain illumination conditions, they can instantly output voltage and generate current in the presence of a circuit.
  • the photovoltaic panels and support beams When installing photovoltaic modules, the photovoltaic panels and support beams must first be transported to the designated installation site, the support beams must then be mounted on the photovoltaic racks, and finally, each photovoltaic panel must be mounted on the support beams. This method of transportation and installation results in a heavy workload and low efficiency, and the outdoor working environment is also harsh.
  • the technical problem solved by the present application is to provide a photovoltaic module transfer vehicle to reduce damage to photovoltaic modules during transportation and improve on-site installation efficiency.
  • a photovoltaic module transfer carrier including: a tooling frame; several layers of support components arranged at intervals along the vertical direction, each layer of the support components is connected to the tooling frame and is configured to support a photovoltaic module, the photovoltaic module includes at least one support beam, and multiple photovoltaic panels supported and fixed by at least one support beam.
  • each layer of the support assembly includes a plurality of support arms arranged at intervals, and the support surfaces of the plurality of support arms are in the same plane; wherein the support arms are rotatably connected to the tooling frame, and the support arms support the photovoltaic modules in a horizontal state.
  • the support arm is configured to support the support beam.
  • the support arm has a support opening adapted to the support portion of the support beam, and the support opening is configured to provide abutment support to the support beam; or the support arm is provided with a protrusion, and the support beam is provided with a recess that matches the protrusion.
  • the support arm is configured as a retractable structure or a foldable structure, and the support arm is configured to be able to rotate from a retracted state or a folded state to the horizontal state, and support the photovoltaic module in an extended state or an unfolded state in the horizontal state.
  • the support arm is a telescopic structure and includes: a first support portion, which is rotatably connected to the tooling frame and has a storage cavity; a second support portion, which is slidably connected to the first support portion and is configured to be slidably retracted in the storage cavity, or to be slidably extended from the storage cavity, so as to increase or decrease the length of the support arm.
  • the first support portion is formed with an escape space for accommodating at least a portion of the support arm adjacent to the support arm in the vertical direction.
  • the support arm also includes: a first limit member, which is fixedly connected to the first support part or the second support part, and is configured to prevent the second support part from continuing to slide out when the second support part slides out from the storage cavity to a first preset position.
  • a first limit member which is fixedly connected to the first support part or the second support part, and is configured to prevent the second support part from continuing to slide out when the second support part slides out from the storage cavity to a first preset position.
  • the support arm also includes: a second limit member, which is fixedly connected to the first support part or the second support part, and is configured to prevent the second support part from continuing to slide and shrink when the second support part slides and shrinks in the storage cavity to a second preset position.
  • a second limit member which is fixedly connected to the first support part or the second support part, and is configured to prevent the second support part from continuing to slide and shrink when the second support part slides and shrinks in the storage cavity to a second preset position.
  • the support arm further includes: a backstop assembly configured to prevent the second support portion from sliding and retracting when the second support portion slides out from the receiving cavity to a first preset position.
  • the backstop assembly includes: a first backstop opening, which is opened on the second support part; and a backstop member, which is configured to enter the first backstop opening when the second support part slides out from the storage cavity to the first preset position.
  • the backstop assembly also includes: a backstop base, fixedly connected to the first support part, and the backstop member is rotatably connected to the backstop base; a second backstop opening, opened on the first support part, the backstop member extends through the second backstop opening, and abuts the second support part when the second support part is in a retracted state; an elastic member, including a first end and a second end relative to each other, the first end fixedly connected to the backstop base or the first support part, the second end fixedly connected to the backstop member, and is configured to elastically act on the backstop member so that the backstop member rotates into the first backstop opening when the second support part extends to the first preset position.
  • the second supporting portion has a supporting opening adapted to a supporting portion of the supporting beam, and the supporting opening is configured to support the supporting beam.
  • the support arm is also configured to be based on the rotation point of the support arm and the tooling frame, and the center of gravity of the support arm is located above or below the rotation point in the vertical direction, so that the support arm can rotate to a horizontal state or a vertical state under the action of gravity.
  • the support arm includes: a third limiting member, configured to prevent the support arm from continuing to rotate in the same direction when the support arm rotates to support the photovoltaic module in the horizontal state.
  • it further includes: at least one guide member fixedly connected to the tool frame, and configured to guide the material picking assembly into the interior of the tool frame when the material picking assembly grabs the photovoltaic module.
  • the guide member includes: two guide rails arranged at the top corners of the tooling frame and arranged in parallel, the rail surfaces of the two guide rails are perpendicular to each other, and a part of the material picking assembly can move on the rail surfaces; wherein each of the guide rails includes a guide head at the top, the guide head is higher than the tooling frame, and the guide head extends toward the outside of the tooling frame.
  • the guide member includes: a guide groove, in which a portion of the material picking assembly can move; wherein, the guide groove includes a guide head at the top, the guide head is higher than the tooling frame, and the guide head extends toward the outside of the tooling frame.
  • the tooling frame includes at least two frame parts, and at least two of the frame parts are detachably connected.
  • the photovoltaic module transport vehicle provided by the technical solution of this application supports the photovoltaic modules through several layers of spaced-apart support assemblies, so that there is a certain gap between the two adjacent photovoltaic modules, reducing the problem of mutual friction or collision between the two adjacent photovoltaic modules, thereby reducing damage to the photovoltaic modules during transportation.
  • the photovoltaic modules are large photovoltaic components that have been assembled in the workshop. After transportation to the site, it is only necessary to install and fix the photovoltaic modules on the photovoltaic bracket, thereby reducing the amount of outdoor work on site and improving on-site installation efficiency.
  • each support assembly layer includes a plurality of spaced support arms, with their support surfaces coplanar.
  • the support arms are pivotally connected to the tooling frame and support the photovoltaic modules horizontally. By pivoting the support arms to the tooling frame, the support arms can be rotated to avoid the photovoltaic modules during loading or unloading, facilitating automated PV module retrieval.
  • the support arm is configured to support the support beam. Since the support arm supports the support beam, it has no contact with the photovoltaic panel, thereby reducing damage to the photovoltaic panel during transportation.
  • the support arm has a support opening adapted to the support portion of the support beam, and the support opening is configured to abut and support the support beam.
  • the support arm is configured as a telescopic or foldable structure, and is configured to rotate from a retracted or folded state to a horizontal state, and to support the photovoltaic module in an extended or unfolded state in the horizontal state.
  • the rotation radius of the support arm can be shortened during rotation, thereby reducing the spacing between adjacent support assemblies, allowing the tooling frame to carry as many photovoltaic modules as possible.
  • the length of the support arm can be increased to ensure more stable support for the photovoltaic module.
  • the first support portion has a clearance space for accommodating the second support portion of the adjacent support arm, which can further reduce the distance between the upper and lower adjacent support assemblies, allowing the tooling frame to carry as many photovoltaic modules as possible.
  • the support arm further includes a stop assembly configured to prevent the second support portion from sliding and retracting when the second support portion slides out of the storage cavity to a first predetermined position.
  • the stop assembly prevents the second support portion from retracting while the support arm is supporting the photovoltaic module, thereby ensuring stable support for the photovoltaic module.
  • the backstop assembly further includes: a backstop base fixedly connected to the first support portion, a backstop member rotatably connected to the backstop base; a second backstop opening formed on the first support portion, the backstop member extending through the second backstop opening and abutting the second support portion when the second support portion is in a retracted state; and an elastic member including a first end and a second end opposite each other, the first end fixedly connected to the backstop base or the first support portion, the second end fixedly connected to the backstop member, and configured to elastically act on the backstop member so that the backstop member rotates into the first backstop opening when the second support portion extends to a first preset position.
  • the elastic member enables automatic coordination between the backstop member and the first backstop opening.
  • the support arm is configured so that its center of gravity is vertically located above or below the pivot point between the support arm and the tooling frame, allowing the support arm to rotate to a horizontal or vertical position under the action of gravity.
  • the support arm avoids the need for photovoltaic modules during loading or unloading, facilitating automated PV module retrieval.
  • the structure is simple, practical, and cost-effective.
  • the system includes at least one guide member fixedly connected to the tooling frame and configured to guide the picker assembly into the tooling frame when grabbing a photovoltaic module. After the photovoltaic module is transported to the installation site, the picker assembly at the installation site can be quickly guided to the precise grabbing position by the guide member, thereby improving the efficiency of photovoltaic module installation.
  • the tooling frame includes at least two frame sections, and at least two of the frame sections are detachably connected. Because the overall tooling frame is relatively large, exceeding the size of conventional items permitted for highway transport, the tooling frame is configured as at least two detachably connected frame sections, each of which is within the size of conventional items permitted for highway transport. After each frame section is transported to the photovoltaic module production plant, it is assembled to form the tooling frame, thereby enabling the deployment of the tooling frame.
  • FIG1 is a schematic structural diagram of a tooling frame and a support assembly in a photovoltaic module transport carrier according to an embodiment of the present application
  • FIG2 is a schematic structural diagram of a photovoltaic module in a photovoltaic module transport carrier according to an embodiment of the present application
  • FIG3 is a schematic diagram of the structure of a photovoltaic module supported on a tooling frame in a photovoltaic module transport carrier according to an embodiment of the present application;
  • FIG4 is a schematic structural diagram of a first perspective of a support arm of a retractable structure in a photovoltaic module transport carrier according to an embodiment of the present application in an extended state;
  • FIG5 is a schematic structural diagram of a first perspective of a support arm of a retractable structure in a photovoltaic module transport carrier according to an embodiment of the present application in a retracted state;
  • FIG6 is a schematic structural diagram of a second perspective of a support arm of a retractable structure in a photovoltaic module transport carrier according to an embodiment of the present application in an extended state;
  • FIG. 7 is a schematic structural diagram of a second perspective of a support arm of a retractable structure in a photovoltaic module transport carrier according to an embodiment of the present application in a retracted state;
  • FIG8 is a schematic cross-sectional view of the support arm of the telescopic structure shown in FIG6 along line A-A;
  • FIG9 is a schematic structural diagram of a photovoltaic module transport carrier according to an embodiment of the present application, in which the support arms are initially in a vertical state;
  • FIG10 is a schematic diagram of a discrete structure in which the tooling frame of the photovoltaic module transport carrier according to an embodiment of the present application is a detachable connection structure.
  • photovoltaic panels are currently prone to damage from bumps or friction during transportation, and after the photovoltaic panels are transported to the installation site, the workload on site is heavy.
  • the present invention provides a photovoltaic module transport carrier that supports the photovoltaic modules through several layers of spaced-apart support assemblies, so that a certain gap exists between two adjacent photovoltaic modules, reducing the problem of mutual friction or collision between the two adjacent photovoltaic modules, thereby reducing damage to the photovoltaic modules during transportation.
  • the photovoltaic modules are large photovoltaic components that have been assembled in the workshop. After transportation to the site, it is only necessary to install and fix the photovoltaic modules on the photovoltaic bracket, thereby reducing the amount of outdoor work on site and improving on-site installation efficiency.
  • Figure 1 is a structural schematic diagram of the tooling frame and support assembly in the photovoltaic module transfer carrier of an embodiment of the present application
  • Figure 2 is a structural schematic diagram of the photovoltaic module in the photovoltaic module transfer carrier of an embodiment of the present application
  • Figure 3 is a structural schematic diagram of the photovoltaic module supported on the tooling frame in the photovoltaic module transfer carrier of an embodiment of the present application
  • Figure 4 is a structural schematic diagram of the support arm of the telescopic structure in the photovoltaic module transfer carrier of an embodiment of the present application in an extended state from a first perspective
  • Figure 5 is a structural schematic diagram of the support arm of the telescopic structure in the photovoltaic module transfer carrier of an embodiment of the present application in a retracted state from a first perspective
  • Figure 6 is a structural schematic diagram of the support arm of the telescopic structure in the photovoltaic module transfer carrier of an embodiment of the present application in an extended state from a second perspective
  • Figure 7 is a structural schematic
  • a photovoltaic module transport vehicle comprises: a tooling frame 10; and a plurality of layers of support assemblies 20 spaced apart in a vertical direction, each layer of support assemblies 20 being connected to the tooling frame 10 and configured to support a photovoltaic module 30.
  • the photovoltaic module 30 comprises at least one support beam 301 and a plurality of photovoltaic panels 302 supported and fixed by at least one support beam 301.
  • four support beams 301 are illustrated in Figure 2, the number and specific shape of the support beams 301 are not specifically limited herein.
  • the extension direction of the support beams 301 is also not limited.
  • the support beams 301 may extend parallel to the long sides of the photovoltaic panel array in Figure 2 and/or extend parallel to the short sides of the photovoltaic panel array in Figure 2.
  • the photovoltaic modules are supported by several layers of spaced-apart support assemblies 20, ensuring a certain gap between two adjacent photovoltaic modules 30. This reduces friction or collisions between the two adjacent photovoltaic modules 30, thereby reducing damage to the photovoltaic modules 30 during transportation. Furthermore, the photovoltaic modules 30 are large, pre-assembled photovoltaic components, and assembly work has already been completed in the workshop. After transport to the site, only the photovoltaic modules 30 need to be installed and secured on the photovoltaic supports, reducing on-site outdoor work and improving on-site installation efficiency.
  • the tooling frame 10 is the main structure supporting the photovoltaic modules 30, and it is required to be surrounded by a plurality of frame components to form a cavity with a certain load-bearing space.
  • the plurality of frame components can be in the form of welded longitudinal beams and transverse beams.
  • the plurality of frame components can also be in the form of cross-welded diagonal beams, with the intersecting diagonal beams forming a diamond grid.
  • each layer of the support assembly 20 includes a plurality of spaced support arms 201, with the support surfaces of the plurality of support arms 201 being coplanar.
  • the support arms 201 are rotatably connected to the tooling frame 10, and the support arms 201 horizontally support the photovoltaic modules 30.
  • the support arms 201 can be rotated to avoid the photovoltaic modules 30 during loading or unloading, facilitating automated retrieval of the photovoltaic modules 30.
  • the support arm 201 is configured to support the support beam 301. Since the photovoltaic panel 302 is relatively fragile, if the support arm 201 directly abuts and supports the photovoltaic panel 302, it is likely to damage the photovoltaic panel 302, thereby preventing the photovoltaic panel 302 from properly performing photoelectric conversion. Therefore, the support arm 201 directly abuts and supports the support beam 301 without contacting the photovoltaic panel 302, thereby reducing damage to the photovoltaic panel 302 during transportation.
  • the support arm 201 has a support opening 2013 that matches the supporting portion of the support beam 301.
  • the support opening 2013 is configured to provide abutment support to the support beam 301.
  • the support opening 2013 and the supporting portion of the support beam 301 have substantially the same cross-sectional shape to better wrap and accommodate the supporting portion of the support beam 301.
  • a protrusion may be provided on the support arm, and a recess may be provided at a position corresponding to the support beam, so that the support beam can be limited by the cooperation between the protrusion and the recess.
  • the support arm 201 is configured as a telescopic structure, and the support arm 201 is configured to be able to rotate from a retracted state to the horizontal state, and to support the photovoltaic module 30 in an extended state in the horizontal state.
  • the rotation radius of the support arm 201 can be shortened during the process of rotating the support arm 201 to the horizontal state, thereby reducing the distance between the upper and lower adjacent support assemblies 20, so that the tooling frame 10 can carry as many photovoltaic modules 30 as possible; supporting the photovoltaic module 30 in an extended state in the horizontal state ensures more stable support for the photovoltaic module 30.
  • the retractable structure of the support arm 201 can increase the length of the support arm 201 to support the support beam 301 of the photovoltaic module 30, thereby avoiding damage to the photovoltaic panel 302, and at the same time shortening the rotation radius of the support arm 201, thereby improving the load-bearing capacity of the tooling frame 10.
  • the support arm 201 is a telescopic structure and includes: a first support portion 2011, which is rotatably connected to the tooling frame 10 and has a storage cavity (not shown); and a second support portion 2012, which is slidably connected to the first support portion 2011 and is configured to slidably retract into the storage cavity, or slidably extend from the storage cavity, to increase or decrease the length of the support arm 201.
  • the first support portion 2011 is provided with an adapter hole 2018, which cooperates with a rotating shaft (not shown) passing through the adapter hole 2018 to enable the first support portion 2011 to be rotatably connected to the tooling frame 10.
  • the second support portion 2012 has a support opening 2013 that matches the support portion of the support beam 301.
  • the support opening 2013 is configured to support the support beam 301.
  • Figure 2 shows that the cross-sectional shape of the support beam 301 is rectangular, so the cross-sectional shape of the support opening 2013 shown in Figures 4 and 5 is a corresponding "U" shape.
  • the cross-sectional shape of the support opening 2013 shown in Figures 4 and 5 is "U"-shaped, the cross-sectional shape of the support opening 2013 should be consistent with the cross-sectional shape of the support beam 301, and the cross-sectional shape of the support opening 2013 is not specifically limited herein.
  • the support arm 201 also includes: a first limit member 2014, which is fixedly connected to the first support part 2011 or the second support part 2012, and is configured to prevent the second support part 2012 from continuing to slide out when the second support part 2012 slides out from the storage cavity to the first preset position.
  • the first preset position can be a position where the second support portion 2012 can stably support the photovoltaic module 30 after sliding out, for example, the support beam 301 can be supported by the second support portion 2012.
  • the tail of the second support portion 2012 i.e., the portion connected to the first limiting member 2014
  • the first support portion 2011 have an overlapping area of a certain length. This partial overlapping area ensures that when the second support portion 2012 supports the support beam, it can provide force abutment and limitation for the second support portion 2012.
  • the first stopper 2014 can be a protrusion fixedly connected to the second support portion 2012 and a notch defined in the first support portion 2011, with the protrusion fitting in and corresponding to the notch.
  • the movement of the protrusion is limited by the notch, at which point the protrusion is blocked, preventing the second support portion 2012 from sliding out further.
  • the first stopper may be a sliding block fixedly connected to the second support portion and a sliding groove provided in the first support portion (or a sliding groove provided in the second support portion and a sliding block fixedly connected to the first support portion), wherein the sliding block is confined within the sliding groove and can slide back and forth along the sliding groove.
  • the support arm 201 also includes: a second limit member 2015, which is fixedly connected to the first support part 2011 or the second support part 2012, and is configured to prevent the second support part 2012 from continuing to slide and shrink when the second support part 2012 slides and shrinks in the storage cavity to a second preset position.
  • the second preset position can correspond to the rotation radius of the support arm 201, for example but not limited to, after the second support part 2012 slides and retracts, the head of the second support part 2012 (the part opposite to the tail of the second support part 2012) is just completely retracted to the position inside the first support part 2011.
  • the second limiting member 2015 adopts a stop block fixedly connected to the end position of the second support part 2012.
  • the stop block will be blocked by the first support part 2011, so that the second support part 2012 cannot continue to slide and shrink.
  • the second limiting member may also be a stopper fixedly connected to the end position of the first supporting portion.
  • the support arm 201 further comprises a stopper assembly 2016 configured to prevent the second support portion 2012 from sliding and retracting when the second support portion 2012 slides out of the receiving cavity to a first predetermined position.
  • the stopper assembly 2016 prevents the second support portion 2012 from retracting while the support arm 201 is supporting the photovoltaic module 30, thereby ensuring stable support for the photovoltaic module 30.
  • the backstop assembly 2016 includes: a first backstop opening 2016a, which is opened on the second support portion 2012; and a backstop member 2016b, which is configured to enter the first backstop opening 2016a when the second support portion 2012 slides out from the storage cavity to the first preset position.
  • the backstop assembly 2016 further includes: a backstop base 2016c, fixedly connected to the first support portion 2011, and the backstop member 2016b is rotatably connected to the backstop base 2016c; a second backstop opening 2016d, which is opened on the first support portion 2011, and the backstop member 2016b extends through the second backstop opening 2016d and abuts the second support portion 2012 when the second support portion 2012 is in a retracted state; an elastic member 2016e, including a first end and a second end opposite to each other, the first end being fixedly connected to the backstop base 2016c or the first support portion 2011, and the second end being fixedly connected to the backstop member 2016b, and being configured to elastically act on the backstop member 2016b, so that the backstop member 2016b rotates into the first backstop opening 2016a when the second support portion 2012 extends to the first preset position.
  • the elastic member 2016e can realize automatic matching between the retaining member 2016b and the first retaining opening 2016a
  • the first support part can be slidably mounted on the second support part to realize a retractable structure composed of the first support part and the second support part.
  • the anti-recoil component can also adopt an elastic protrusion provided on the first support part.
  • the elastic protrusion has a chamfered angle
  • the elastic protrusion has a blocking plane.
  • the anti-recoil component can be compared to the anti-recoil structure of umbrellas currently on the market, so as to achieve the effect of blocking the second support part.
  • the elastic protrusion can be manually pressed to release the blocking of the elastic protrusion on the second support part, thereby ensuring that the second support part can slide and retract smoothly.
  • the support arm is configured as a foldable structure, and the support arm is configured to be able to rotate from the folded state to the horizontal state, and support the photovoltaic module in the unfolded state in the horizontal state.
  • the rotation radius of the support arm can be shortened during the rotation of the support arm, thereby reducing the distance between the upper and lower adjacent support assemblies, so that the tooling frame can carry as many photovoltaic modules as possible; when the support arm supports the photovoltaic module, the length of the support arm can be increased to ensure more stable support for the photovoltaic module.
  • the support arm is a foldable structure comprising a first support portion and a second support portion, the first support portion having a cavity for receiving the second support portion.
  • the second support portion rotates and folds into the cavity; when the second support portion is needed, the second support portion rotates and unfolds from the cavity.
  • the support arm 201 is further configured to be based on the rotation point of the support arm 201 and the tooling frame 10, and the center of gravity of the support arm 201 is located above or below the rotation point in the vertical direction, so that the support arm 201 can rotate to a horizontal state or a vertical state under the action of gravity.
  • the support arm 201 also needs to be configured with: a third limiter 2017, which is configured to prevent the support arm 201 from continuing to rotate in the same direction when the support arm 201 rotates to support the photovoltaic module 30 in the horizontal state.
  • the support arm 201 is configured to rotate to a horizontal state or a vertical state in combination with gravity to avoid the photovoltaic module 30 during the loading or unloading process, which is conducive to the automated operation of unloading the photovoltaic module 30.
  • the structure is simple and practical, and the cost is low.
  • the initial state of the support arms 201 is vertical, meaning the center of gravity of the support arms 201 is located below the rotation point in the vertical direction.
  • each support arm 201 can rotate to a vertical state under the action of gravity. Therefore, regardless of whether the installation is performed from the top or bottom opening of the tooling frame 10, the support arms 201 at each layer will not obstruct the photovoltaic modules 30.
  • the support arms 201 at that layer are manually rotated to a horizontal state to support the photovoltaic modules 30.
  • This cycle is repeated until all support arms 201 at each layer are supporting the photovoltaic modules 30. It should be noted that regardless of whether the photovoltaic modules 30 are installed from the top or bottom opening of the tooling frame 10, the installation must be performed sequentially. If the photovoltaic module 30 is installed from the upper opening of the tooling frame 10, the photovoltaic module 30 needs to be supported on the lowest support arm 201 first; if the photovoltaic module 30 is installed from the lower opening of the tooling frame 10, the photovoltaic module 30 needs to be supported on the topmost support arm 201 first.
  • the first support portion 2011 when the support arm 201 is rotated to a vertical position, the first support portion 2011 has a clearance space to accommodate at least a portion of the vertically adjacent support arm 201 (such as, but not limited to, the second support portion 2012). This can further reduce the spacing between upper and lower adjacent support assemblies 20, allowing the tooling frame 10 to carry as many photovoltaic modules 30 as possible.
  • the initial state of the support arm is horizontal, that is, the center of gravity of the support arm is located below the rotation point in the vertical direction.
  • installation can only be carried out from the bottom opening of the tooling frame.
  • the support arms of each layer will block the photovoltaic module.
  • the support arms of each layer can be temporarily pushed aside to avoid the impact. After the photovoltaic module is lifted and passes a certain layer of support arms, the support arms will rotate back to a horizontal state under the action of gravity.
  • each support arm is chamfered along the direction of the photovoltaic module installation.
  • the photovoltaic modules need to be installed sequentially from the bottom opening of the tooling frame. That is, the photovoltaic module installed first needs to be supported on the support arms of the top layer.
  • the photovoltaic module 30 transport vehicle further includes: at least one guide member 40 fixedly connected to the tooling frame 10, configured to guide the retrieving assembly into the interior of the tooling frame 10 when the retrieving assembly grasps the photovoltaic module 30.
  • at least one guide member 40 fixedly connected to the tooling frame 10, configured to guide the retrieving assembly into the interior of the tooling frame 10 when the retrieving assembly grasps the photovoltaic module 30.
  • the guiding direction of the guide member 40 is from the photovoltaic module 20 stacked at the top toward the photovoltaic module 20 stacked at the bottom; if the material-picking component picks up items from the lower opening of the tooling frame 10, the guiding direction of the guide member 40 is from the photovoltaic module 20 stacked at the bottom toward the photovoltaic module 20 stacked at the top.
  • the number of the guide members 40 can be set to four, which are respectively assembled at the four corner positions of the tooling frame 10 .
  • the guide member 40 includes two parallel guide rails 401 disposed at the top corners of the tooling frame 10, with the rail surfaces of the two guide rails 401 being perpendicular to each other, and a portion of the retrieving assembly can travel on the rail surfaces; wherein each guide rail 401 includes a top guide head 4011, the guide head 4011 being higher than the tooling frame 10 and extending toward the outside of the tooling frame 10.
  • the function of the guide head 4011 is to increase the guide angle, so that the retrieving assembly can be quickly guided to the accurate grasping position.
  • the guide member may further include: a guide groove, in which a portion of the material picking assembly can move; wherein, the guide groove includes a guide head at the top, the guide head is higher than the tooling frame, and the guide head extends toward the outside of the tooling frame.
  • the tooling frame 10 includes at least two frame portions 101, and at least two of the frame portions 101 are detachably connected. Because the overall tooling frame 10 is relatively large, exceeding the size of conventional items permitted for transportation by road, the tooling frame 10 is configured as at least two detachably connected frame portions 101, each of which is within the size of conventional items permitted for transportation by road. After each frame portion 101 is transported to the production plant of the photovoltaic modules 30, they are assembled to form the tooling frame 10, thereby enabling the deployment of the tooling frame 10.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

一种光伏模块转运载具，涉及光伏组件转运技术领域，包括：工装框架（10），沿竖直方向间隔排布的若干层支撑组件（20），每层支撑组件（20）均与工装框架（10）连接并且被配置为支撑光伏模块（30），光伏模块（30）包括至少一个支撑梁（301）、以及由至少一个支撑梁（301）支撑固定的多块光伏板（302），通过若干层间隔排布的支撑组件（20）对光伏模块（30）进行支撑，以使上下相邻的两个光伏模块（30）之间具有一定的间隙，减少上下相邻的两个光伏模块（30）之间出现相互摩擦或磕碰的问题，进而减少光伏模块（30）在运输过程中的损伤，另外，光伏模块（30）为组装后的大型光伏组件，组装工作已经在车间内完成，运输到现场后只需要将光伏模块（30）安装固定在光伏支架上即可，进而减少现场的露天工作量，以提升现场安装效率。

Description

光伏模块转运载具
本申请要求2024年2月02日提交中国专利局、申请号为202420268189.1、发明名称为“光伏模块转运载具”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及光伏组件转运技术领域，特别涉及一种光伏模块转运载具。
背景技术
光伏组件又称太阳电池组件，是具有封装及内部联结的，能单独提供直流电输出的，最小不可分割的太阳电池组合装置，是一种利用太阳光直接发电的光电半导体薄片，又称为太阳能芯片或光电池，它只要被满足一定照度条件的光照度，瞬间就可输出电压及在有回路的情况下产生电流。
在对光伏组件进行安装时，需要先将光伏板和支撑梁分别运送到预定安装地点，然后将支撑梁安装至光伏支架，最后将各块光伏板分别安装至支撑梁。这种运输和安装方式使得现场工作量大，效率低，而且现场露天工作环境也比较恶劣。
发明内容
本申请解决的技术问题是提供一种光伏模块转运载具，减少光伏模块运输过程中的损伤，以及提升现场安装效率。
为解决上述技术问题，本申请的技术方案提供一种光伏模块转运载具，包括：工装框架；沿竖直方向间隔排布的若干层支撑组件，每层所述支撑组件均与所述工装框架连接并且被配置为支撑光伏模块，所述光伏模块包括至少一个支撑梁、以及由至少一个所述支撑梁支撑固定的多块光伏板。
可选的，每层所述支撑组件包括若干间隔排布的支撑臂，且若干所述支撑臂的支撑面处于同一平面；其中，所述支撑臂与所述工装框架转动连接，并且所述支撑臂以水平态支撑所述光伏模块。
可选的，所述支撑臂被配置为对所述支撑梁进行支撑。
可选的，所述支撑臂具有与所述支撑梁的支撑部位相适配的支撑口，所述支撑口被配置为对所述支撑梁进行抵接支撑；或者所述支撑臂上设置有凸起，所述支撑梁上设置有与所述凸起相配合的凹部。
可选的，所述支撑臂被配置为可伸缩式结构或可折叠式结构，并且所述支撑臂被配置为能够以收缩状态或折叠状态转动至所述水平态，并且在所述水平态以伸长状态或展开状态支撑所述光伏模块。
可选的，所述支撑臂为可伸缩式结构并且包括：第一支撑部，所述第一支撑部转动连接至所述工装框架且具有收纳容腔；第二支撑部，与所述第一支撑部滑动连接，被配置为可滑动收缩于所述收纳容腔，或可自所述收纳容腔滑动伸出，以实现所述支撑臂长度的增减。
可选的，在所述支撑臂旋转至竖直态的情况下，所述第一支撑部形成有容纳竖直方向上相邻所述支撑臂的至少一部分的避让空间。
可选的，所述支撑臂还包括：第一限位件，所述第一限位件与所述第一支撑部或第二支撑部固定连接，被配置为在所述第二支撑部自所述收纳容腔滑动伸出至第一预设位置的情况下，阻挡所述第二支撑部继续滑动伸出。
可选的，所述支撑臂还包括：第二限位件，所述第二限位件与所述第一支撑部或所述第二支撑部固定连接，被配置为在所述第二支撑部滑动收缩于所述收纳容腔至第二预设位置的情况下，阻挡所述第二支撑部继续滑动收缩。
可选的，所述支撑臂还包括：止退组件，被配置为在所述第二支撑部自所述收纳容腔滑动伸出至第一预设位置的情况下，阻挡所述第二支撑部滑动收缩。
可选的，所述止退组件包括：第一止退开口，开设于所述第二支撑部上；止退件，被配置为在所述第二支撑部自所述收纳容腔滑动伸出至所述第一预设位置的情况下，能够进入所述第一止退开口。
可选的，所述止退组件还包括：止退底座，与所述第一支撑部固定连接，所述止退件与所述止退底座转动连接；第二止退开口，开设于第一支撑部上，所述止退件延伸穿过所述第二止退开口，并且在所述第二支撑部处于收缩状态的情况下，抵接所述第二支撑部；弹性件，包括相对的第一端和第二端，所述第一端与所述止退底座或所述第一支撑部固定连接，所述第二端与所述止退件固定连接，并且被配置为弹性作用所述止退件，使得所述止退件在所述第二支撑部伸出至所述第一预设位置的情况下，旋转至所述第一止退开口内。
可选的，所述第二支撑部具有与所述支撑梁的支撑部位相适配的支撑口，所述支撑口被配置为对所述支撑梁进行支撑。
可选的，所述支撑臂还被配置为基于所述支撑臂与所述工装框架的转动点，所述支撑臂的重心在所述竖直方向上位于所述转动点的上方或下方，以使所述支撑臂在重力作用下可自旋转至水平态或竖直态。
可选的，所述支撑臂包括：第三限位件，被配置为在所述支撑臂转动至以所述水平态支撑所述光伏模块的情况下，阻挡所述支撑臂继续同向转动。
可选的，还包括：至少一个导向件，与所述工装框架固定连接，被配置为取料组件在抓取所述光伏模块的情况下，将所述取料组件导向至所述工装框架内部。
可选的，所述导向件包括：配置在所述工装框架的顶角处并且平行设置的两条导向轨，两条所述导向轨的轨面相互垂直，所述取料组件的一部分可在所述轨面上行进；其中，每条所述导向轨包括顶部的导向头，所述导向头高于所述工装框架，且所述导向头朝向所述工装框架的外侧延伸。
可选的，所述导向件包括：导向槽，所述取料组件的一部分可在所述导向槽内行进；其中，所述导向槽包括顶部的导向头，所述导向头高于所述工装框架，且所述导向头朝向所述工装框架的外侧延伸。
可选的，所述工装框架包括至少两个框架部，且至少两个所述框架部可拆卸连接。
本申请技术方案提供的光伏模块转运载具中，通过若干层间隔排布的支撑组件对光伏模块进行支撑，以使上下相邻的两个光伏模块之间具有一定的间隙，减少上下相邻的两个光伏模块之间出现相互摩擦或磕碰的问题，进而减少光伏模块在运输过程中的损伤。另外，光伏模块为组装后的大型光伏组件，组装工作已经在车间内完成，运输到现场后只需要将光伏模块安装固定在光伏支架上即可，进而减少现场的露天工作量，以提升现场安装效率。
进一步，每层支撑组件包括若干间隔排布的支撑臂，且若干支撑臂的支撑面处于同一平面；其中，支撑臂与工装框架转动连接，并且支撑臂以水平态支撑光伏模块。通过将支撑臂与工装框架转动连接，可以转动支撑臂以实现在装件或取件过程中对光伏模块的避让，利于实现光伏模块取件的自动化作业。
进一步，支撑臂被配置为对支撑梁进行支撑。由于支撑臂支撑的为支撑梁，与光伏板无接触，进而减少在运输过程中对光伏板的损伤。
进一步，支撑臂具有与支撑梁的支撑部位相适配的支撑口，支撑口被配置为对支撑梁进行抵接支撑。通过支撑口对支撑梁限位，能够有效提升在运输过程中对光伏模块的支撑稳固性。
进一步，支撑臂被配置为可伸缩式结构或可折叠式结构，并且支撑臂被配置为能够以收缩状态或折叠状态转动至水平态，并且在水平态以伸长状态或展开状态支撑光伏模块。通过将支撑臂配置为可伸缩式结构或可折叠式结构，在支撑臂转动的过程中，可以缩短支撑臂的旋转半径，进而降低上下相邻所述支撑组件之间的间距，使得工装框架可以承载尽可能多的光伏模块；在支撑臂支撑光伏模块时，可以增加支撑臂的长度，以保证对光伏模块提供更加稳定的支撑。
进一步，在所述支撑臂旋转至竖直态的情况下，所述第一支撑部具有容纳相邻所述支撑臂的所述第二支撑部的避让空间。能够进一步的降低上下相邻所述支撑组件之间的间距，使得工装框架可以承载尽可能多的光伏模块。
进一步，支撑臂还包括：止退组件，被配置为在第二支撑部自收纳容腔滑动伸出至第一预设位置的情况下，阻挡第二支撑部滑动收缩。通过止退组件防止在支撑臂支撑光伏模块的过程中，出现第二支撑部回缩的问题，以保证对光伏模块的支撑稳定性。
进一步，止退组件还包括：止退底座，与第一支撑部固定连接，止退件与止退底座转动连接；第二止退开口，开设于第一支撑部上，止退件延伸穿过第二止退开口，并且在第二支撑部处于收缩状态的情况下，抵接第二支撑部；弹性件，包括相对的第一端和第二端，第一端与止退底座或第一支撑部固定连接，第二端与止退件固定连接，并且被配置为弹性作用止退件，使得止退件在第二支撑部伸出至第一预设位置的情况下，旋转至第一止退开口内。通过弹性件能够实现止退件与第一止退开口的自动化配合。
进一步，支撑臂还被配置为基于支撑臂与工装框架的转动点，支撑臂的重心在竖直方向上位于转动点的上方或下方，以使支撑臂在重力作用下可自旋转至水平态或竖直态。结合重力将支撑臂设置为自旋转至水平态或竖直态，以实现在装件或取件过程中对光伏模块的避让，利于实现光伏模块取件的自动化作业，而且结构简洁实用，造价成本低。
进一步，还包括：至少一个导向件，与工装框架固定连接，被配置为取料组件在抓取光伏模块的情况下，将取料组件导向至工装框架内部。光伏模块在运输至安装现场后，安装现场的取料组件通过导向件能够快速的导引至准确的抓取位置，进而提升光伏模块的安装效率。
进一步，工装框架包括至少两个框架部，且至少两个框架部可拆卸连接。由于整体的工装框架体积较大，超过公路允许运输的常规物品大小。通过将工装框架配置为至少两个可拆卸连接且体积均未超出公路允许运输的常规物品大小的框架部，当每个框架部被运输至光伏模块的生产工厂后再进行组装形成工装框架，以实现工装框架的调配。
附图说明
图1是本申请实施例的光伏模块转运载具中工装框架和支撑组件的结构示意图；
图2是本申请实施例的光伏模块转运载具中光伏模块的结构示意图；
图3是本申请实施例的光伏模块转运载具中光伏模块支撑于工装框架的结构示意图；
图4是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在伸出状态下第一视角的结构示意图；
图5是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在收缩状态下第一视角的结构示意图；
图6是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在伸出状态下第二视角的结构示意图；
图7是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在收缩状态下第二视角的结构示意图；
图8是图6所示的可伸缩式结构的支撑臂沿A-A线截面示意图；
图9是本申请实施例的光伏模块转运载具中支撑臂初始状态为竖直态的结构示意图；
图10是本申请实施例的光伏模块转运载具中工装框架为可拆卸连接结构的分立式结构示意图。
具体实施方式
正如背景技术所述，目前光伏板在运输过程中容易出现磕碰或摩擦损伤、以及光伏板在运输到安装现场后，现场的工作量大。
在此基础上，本发明提供一种光伏模块转运载具，通过若干层间隔排布的支撑组件对所述光伏模块进行支撑，以使上下相邻的两个所述光伏模块之间具有一定的间隙，减少上下相邻的两个所述光伏模块之间出现相互摩擦或磕碰的问题，进而减少所述光伏模块在运输过程中的损伤。另外，所述光伏模块为组装后的大型光伏组件，组装工作已经在车间内完成，运输到现场后只需要将所述光伏模块安装固定在光伏支架上即可，进而减少现场的露天工作量，以提升现场安装效率。
为使本申请的上述目的、特征和优点能够更为明显易懂，下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
在本申请的描述中，需要理解的是，术语“上”、“下”、“顶面”、“底面”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的位置或元件必须具有特定方位、以特定的方位构成和操作，因此不能理解为本申请的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
图1是本申请实施例的光伏模块转运载具中工装框架和支撑组件的结构示意图；图2是本申请实施例的光伏模块转运载具中光伏模块的结构示意图；图3是本申请实施例的光伏模块转运载具中光伏模块支撑于工装框架的结构示意图；图4是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在伸出状态下第一视角的结构示意图；图5是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在收缩状态下第一视角的结构示意图；图6是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在伸出状态下第二视角的结构示意图；图7是本申请实施例的光伏模块转运载具中可伸缩式结构的支撑臂在收缩状态下第二视角的结构示意图；图8是图6所示的可伸缩式结构的支撑臂沿A-A线截面示意图；图9是本申请实施例的光伏模块转运载具中支撑臂初始状态为竖直态的结构示意图；图10是本申请实施例的光伏模块转运载具中工装框架为可拆卸连接结构的分立式结构示意图。
请参考图1至图3，一种光伏模块转运载具，包括：工装框架10；沿竖直方向间隔排布的若干层支撑组件20，每层所述支撑组件20均与所述工装框架10连接并且被配置为支撑光伏模块30，所述光伏模块30包括至少一个支撑梁301、以及由至少一个所述支撑梁301支撑固定的多块光伏板302。虽然在图2中图示了4个所述支撑梁301，但是所述支撑梁301的数量和具体形状在此不作具体限定，另外，所述支撑梁301的延伸方向也不作限定，例如但不限于，所述支撑梁301可以平行于图2中光伏板阵列的长边延伸，和/或平行于图2中光伏板阵列的短边延伸。
通过若干层间隔排布的支撑组件20对所述光伏模块进行支撑，以使上下相邻的两个所述光伏模块30之间具有一定的间隙，减少上下相邻的两个所述光伏模块30之间出现相互摩擦或磕碰的问题，进而减少所述光伏模块30在运输过程中的损伤。另外，所述光伏模块30为组装后的大型光伏组件，组装工作已经在车间内完成，运输到现场后只需要将所述光伏模块30安装固定在光伏支架上即可，进而减少现场的露天工作量，以提升现场安装效率。
可以理解的是，所述工装框架10即为承载所述光伏模块30的主体结构，其需要通过若干架体组件围成具有一定承载空间的容腔。在一些实施例中，若干所述架体组件可以采用焊接的纵梁和横梁形式。在一些实施例中，若干所述架体组件还可以采用交叉焊接的斜梁形式，交叉的斜梁形成菱形栅格。
请继续参考图1，在一些实施例中，每层所述支撑组件20包括若干间隔排布的支撑臂201，且若干所述支撑臂201的支撑面处于同一平面；其中，所述支撑臂201与所述工装框架10转动连接，并且所述支撑臂201以水平态支撑所述光伏模块30。通过将所述支撑臂201与所述工装框架10转动连接，可以转动所述支撑臂201以实现在装件或取件过程中对所述光伏模块30的避让，利于实现所述光伏模块30取件的自动化作业。
请继续参考图2和图3，在一些实施例中，所述支撑臂201被配置为对所述支撑梁301进行支撑。由于所述光伏板302的质地较为脆弱，若所述支撑臂201直接抵接支撑所述光伏板302，容易对所述光伏板302造成损伤，进而使得所述光伏板302无法正常进行光电转化。因此通过所述支撑臂201直接对所述支撑梁301进行抵接支撑，而与所述光伏板302无接触，进而减少在运输过程中对所述光伏板302造成的损伤。
请参考图4和图5，在一些实施例中，所述支撑臂201具有与所述支撑梁301的支撑部位相适配的支撑口2013，所述支撑口2013被配置为对所述支撑梁301进行抵接支撑，也就是说，所述支撑口2013和所述支撑梁301的支撑部位具有基本相同的截面形状，以更好的包裹和容纳支撑梁301的支撑部位。通过所述支撑口2013对所述支撑梁301限位，能够有效提升在运输过程中对所述光伏模块30的支撑稳固性。
在一些实施例中，还可以在所述支撑臂上设置凸起，在所述支撑梁相对应的位置设置凹部，通过凸起和凹部的相互配合，实现对所述支撑梁的限位。
请继续参考图4和图5，在一些实施例中，所述支撑臂201被配置为可伸缩式结构，并且所述支撑臂201被配置为能够以收缩状态转动至所述水平态，并且在所述水平态以伸长状态支撑所述光伏模块30。通过将所述支撑臂201配置为可伸缩式结构，在所述支撑臂201转动至水平态的过程中，可以缩短所述支撑臂201的旋转半径，进而降低上下相邻两侧所述支撑组件20之间的间距，使得所述工装框架10可以承载尽可能多的所述光伏模块30；在水平态以伸长状态支撑所述光伏模块30，保证对所述光伏模块30提供更加稳定的支撑。进一步地，在所述支撑臂201支撑所述光伏模块30的所述支撑梁301时，由于所述支撑梁301与所述光伏板302的边缘之间有一定的距离，所述支撑臂201的可伸缩式结构可以增加所述支撑臂201的长度以支撑所述光伏模块30的所述支撑梁301，避免损坏所述光伏板302，同时又能够缩短所述支撑臂201的旋转半径，提高工装框架10的承载能力。
请继续参考图4和图5，在一些实施例中，所述支撑臂201为可伸缩式结构并且包括：第一支撑部2011，所述第一支撑部2011转动连接至所述工装框架10且具有收纳容腔(未标示)；第二支撑部2012，与所述第一支撑部2011滑动连接，被配置为可滑动收缩于所述收纳容腔，或可自所述收纳容腔滑动伸出，以实现所述支撑臂201长度的增减。在一些实施例中，所述第一支撑部2011开设有转接孔2018，配合贯穿所述转接孔2018的转轴(未图示)，使得所述第一支撑部2011转动连接至所述工装框架10。
请继续参考图4和图5，在一些实施例中，所述第二支撑部2012具有与所述支撑梁301的支撑部位相适配的支撑口2013，所述支撑口2013被配置为对所述支撑梁301进行支撑。图2中示出了所述支撑梁301的截面形貌为矩形，因此在图4和图5中对应示出的所述支撑口2013的截面形貌为相适配的“U”形。虽然图4和图5示出的所述支撑口2013的截面形貌为“U”形，但是所述支撑口2013的截面形貌应当与所述支撑梁301的截面形貌保持一致，在此对所述支撑口2013的截面形貌不作具体限定。
请继续参考图4，在一些实施例中，所述支撑臂201还包括：第一限位件2014，所述第一限位件2014与所述第一支撑部2011或第二支撑部2012固定连接，被配置为在所述第二支撑部2012自所述收纳容腔滑动伸出至第一预设位置的情况下，阻挡所述第二支撑部2012继续滑动伸出。
在一些实施例中，所述第一预设位置可以为所述第二支撑部2012滑动伸出后，能够稳定支撑所述光伏模块30的位置，例如能够使得所述支撑梁301被所述第二支撑部2012支撑，在此位置处，所述第二支撑部2012的尾部(即连接所述第一限位件2014的部位)与所述第一支撑部2011具有一定长度的重叠区域的位置，该部分重叠区域保证在所述第二支撑部2012支撑所述支撑梁时，能够为所述第二支撑部2012提供受力抵接和进行限位。
请继续参考图4，在一些实施例中，所述第一限位件2014可以采用与所述第二支撑部2012固定连接的凸块、以及开设于所述第一支撑部2011的缺口，所述凸块与所述缺口相适配且位置对应。在所述第二支撑部2012自所述收纳容腔滑动伸出至第一预设位置的情况下，所述凸块移动限位于所述缺口，此时凸块将会被阻挡，使得所述第二支撑部2012无法继续滑动伸出。
在一些实施例中，所述第一限位件可以采用与所述第二支撑部固定连接的滑动块、以及开设于所述第一支撑部的滑槽(或者采用开设于所述第二支撑部的滑槽、以及与所述第一支撑部固定连接的滑动块)，所述滑动块限位于所述滑槽内，且可沿所述滑槽往复滑动。在所述第二支撑部自所述收纳容腔滑动伸出至第一预设位置的情况下，所述滑动块刚好滑动至所述滑槽的尾端，此时滑动块将会被阻挡，使得所述第二支撑部无法继续滑动伸出。
请继续参考图5，在一些实施例中，所述支撑臂201还包括：第二限位件2015，所述第二限位件2015与所述第一支撑部2011或所述第二支撑部2012固定连接，被配置为在所述第二支撑部2012滑动收缩于所述收纳容腔至第二预设位置的情况下，阻挡所述第二支撑部2012继续滑动收缩。
在一些实施例中，所述第二预设位置可以与所述支撑臂201的转动半径相对应，例如但不限于，为所述第二支撑部2012滑动收缩后，所述第二支撑部2012的头部(与所述第二支撑部2012的尾部相对的部位)刚好完全收缩至所述第一支撑部2011内的位置。
请继续参考图5，在一些实施例中，所述第二限位件2015采用固定连接于所述第二支撑部2012端头位置的挡块，在所述第二支撑部2012滑动收缩于所述收纳容腔至第二预设位置的情况下，所述挡块将会被所述第一支撑部2011阻挡，使得所述第二支撑部2012无法继续滑动收缩。
在一些实施例中，所述第二限位件还可以采用固定连接于所述第一支撑部端头位置的挡块。
请继续参考图6和图7，在一些实施例中，所述支撑臂201还包括：止退组件2016，被配置为在所述第二支撑部2012自所述收纳容腔滑动伸出至第一预设位置的情况下，阻挡所述第二支撑部2012滑动收缩。通过所述止退组件2016防止在所述支撑臂201支撑所述光伏模块30的过程中，出现所述第二支撑部2012回缩的问题，以保证对所述光伏模块30的支撑稳定性。
请继续参考图6和图7，在一些实施例中，所述止退组件2016包括：第一止退开口2016a，开设于所述第二支撑部2012上；止退件2016b，被配置为在所述第二支撑部2012自所述收纳容腔滑动伸出至所述第一预设位置的情况下，能够进入所述第一止退开口2016a。
请继续参考图6和图7并结合参考图8，在一些实施例中，所述止退组件2016还包括：止退底座2016c，与所述第一支撑部2011固定连接，所述止退件2016b与所述止退底座2016c转动连接；第二止退开口2016d，开设于第一支撑部2011上，所述止退件2016b延伸穿过所述第二止退开口2016d，并且在所述第二支撑部2012处于收缩状态的情况下，抵接所述第二支撑部2012；弹性件2016e，包括相对的第一端和第二端，所述第一端与所述止退底座2016c或所述第一支撑部2011固定连接，所述第二端与所述止退件2016b固定连接，并且被配置为弹性作用所述止退件2016b，使得所述止退件2016b在所述第二支撑部2012伸出至所述第一预设位置的情况下，旋转至所述第一止退开口2016a内。通过所述弹性件2016e能够实现所述止退件2016b与所述第一止退开口2016a的自动化配合。
需要说明的是，当所述止退件2016b旋转至所述第一止退开口2016a内的情况下，所述第一止退开口2016a和所述第二止退开口2016d相重叠。
在一些实施例中，还可以采用所述第一支撑部滑动套装于所述第二支撑部的形式、以实现所述第一支撑部和所述第二支撑部构成的可伸缩式结构。对应的，所述止退组件还可以采用设置于所述第一支撑部上的弹性凸块，沿着所述第二支撑部滑动伸出的方向，所述弹性凸块具有顺势倒角，而沿着所述第二支撑部滑动收缩的方向，所述弹性凸块具有阻挡平面，所述止退组件可类比于目前市面上常见的雨伞中的止退结构，以此实现对所述第二支撑部阻挡的效果。当所述第二支撑部不进行支撑动作，需要将所述第二支撑部收缩的情况下，可以通过人为按压所述弹性凸块，以解除所述弹性凸块对所述第二支撑部的阻挡，保证所述第二支撑部能够顺利滑动收缩。
在一些实施例中，所述支撑臂被配置为可折叠式结构，并且所述支撑臂被配置为能够以折叠状态转动至所述水平态，并且在所述水平态以展开状态支撑所述光伏模块。通过将所述支撑臂配置为可折叠式结构，在所述支撑臂转动的过程中，可以缩短所述支撑臂的旋转半径，进而降低上下相邻两侧所述支撑组件之间的间距，使得所述工装框架可以承载尽可能多的所述光伏模块；在所述支撑臂支撑所述光伏模块时，可以增加所述支撑臂的长度，以保证对所述光伏模块提供更加稳定的支撑。
在一些实施例中，所述支撑臂为可折叠式结构并且包括：转动连接的第一支撑部和第二支撑部，所述第一支撑部具有收纳所述第二支撑部的容腔。当不需要所述第二支撑部进行支撑的情况下，所述第二支撑部将会转动折叠至所述容腔中；当需要所述第二支撑部进行支撑的情况下，所述第二支撑部将会由所述容腔中转动展开。该结构可以类比于目前市面上常见的可折叠式刀具的结构。
请继续参考图1、以及图4至图7，在一些实施例中，所述支撑臂201还被配置为基于所述支撑臂201与所述工装框架10的转动点，所述支撑臂201的重心在所述竖直方向上位于所述转动点的上方或下方，以使所述支撑臂201在重力作用下可自旋转至水平态或竖直态。相应的所述支撑臂201还需要配置有：第三限位件2017，被配置为在所述支撑臂201转动至以所述水平态支撑所述光伏模块30的情况下，阻挡所述支撑臂201继续同向转动。结合重力将所述支撑臂201设置为自旋转至水平态或竖直态，以实现在装件或取件过程中对所述光伏模块30的避让，利于实现所述光伏模块30取件的自动化作业，而且结构简洁实用，造价成本低。
请参考图9，在一些实施例中，所述支撑臂201的初始状态为竖直态的情况，即所述支撑臂201的重心在所述竖直方向上位于所述转动点的下方。在进行所述光伏模块30的装件过程中，由于各个所述支撑臂201在重力作用下可自旋转至竖直态，此时无论从所述工装框架10的上方开口或下方开口进行装件，各层的所述支撑臂201均不会对所述光伏模块30构成阻挡。在所述光伏模块30被移动至某一层所述支撑臂201的位置时，对应的通过人工操作转动该层的各个所述支撑臂201至水平态，以实现对所述光伏模块30进行支撑，以此往复循环，直至将各层所述支撑臂201均支撑有所述光伏模块30即可。需要说明的是，无论所述光伏模块30的装件是从所述工装框架10的上方开口或下方开口，均需要依次进行。如光伏模块30的装件是从所述工装框架10的上方开口装件的情况下，需要将所述光伏模块30最先支撑于最低层的所述支撑臂201上；如光伏模块30的装件是从所述工装框架10的下方开口装件的情况下，需要将所述光伏模块30最先支撑于最顶层的所述支撑臂201上。
请继续参考图9，在一些实施例中，在所述支撑臂201旋转至竖直态的情况下，所述第一支撑部2011具有容纳竖直方向上相邻所述支撑臂201的至少一部分(例如但不限于所述第二支撑部2012)的避让空间。能够进一步的降低上下相邻所述支撑组件20之间的间距，使得工装框架10可以承载尽可能多的光伏模块30。
在一些实施例中，所述支撑臂的初始状态为水平态的情况下，即所述支撑臂的重心在所述竖直方向上位于所述转动点的下方。在进行所述光伏模块的装件过程中，由于各个所述支撑臂在重力作用下可自旋转至水平态，此时只能从所述工装框架的下方开口进行装件，各层的所述支撑臂均会对所述光伏模块构成阻挡。但是所述光伏模块在装件抬升的情况下，可以将各层的所述支撑臂暂时顶开避让，在所述光伏模块抬升经过某层所述支撑臂后，所述支撑臂将会在重力作用下再次自旋转至水平态。在此过程中，为了减小所述光伏模块在顶起各层所述支撑臂而造成的损伤，沿着所述光伏模块装件抬升的方向，将各个所述支撑臂制作出顺势倒角。需要说明的是，所述光伏模块需要依次从所述工装框架的下方开口进行装件，即最先装件的所述光伏模块需要支撑于最顶层的所述支撑臂上。
请继续参考图1和图3，在一些实施例中，所述光伏模块30转运载具还包括：至少一个导向件40，与所述工装框架10固定连接，被配置为取料组件在抓取所述光伏模块30的情况下，将所述取料组件导向至所述工装框架10内部。所述光伏模块30在运输至安装现场后，安装现场的取料组件通过所述导向件40能够快速的导引至准确的抓取位置，进而提升所述光伏模块30的安装效率。
需要说明的是，若所述取料组件由所述工装框架10的上方开口进行取件，则所述导向件40的导向方向自堆叠在顶部的所述光伏模块20朝向堆叠在底部的所述光伏模块20的方向；若所述取料组件由所述工装框架10的下方开口进行取件，则所述导向件40的导向方向自堆叠在底部的所述光伏模块20朝向堆叠在顶部的所述光伏模块20的方向。
请继续参考图1和图3，如在一个具体实施例中，所述导向件40的数量可以设置为4个，分别装配于所述工装框架10的四个拐角位置。
请继续参考图1，在一些实施例中，所述导向件40包括：配置在所述工装框架10的顶角处并且平行设置的两条导向轨401，两条所述导向轨401的轨面相互垂直，所述取料组件的一部分可在所述轨面上行进；其中，每条所述导向轨401包括顶部的导向头4011，所述导向头4011高于所述工装框架10，且所述导向头4011朝向所述工装框架10的外侧延伸。所述导向头4011的作用是增大导向角度，使得取料组件能够快速的导引至准确的抓取位置。
在一些实施例中，所述导向件还可以包括：导向槽，所述取料组件的一部分可在所述导向槽内行进；其中，所述导向槽包括顶部的导向头，所述导向头高于所述工装框架，且所述导向头朝向所述工装框架的外侧延伸。
请参考图10，在一些实施例中，所述工装框架10包括至少两个框架部101，且至少两个所述框架部101可拆卸连接。由于整体的所述工装框架10体积较大，超过公路允许运输的常规物品大小。通过将所述工装框架10配置为至少两个可拆卸连接且体积均未超出公路允许运输的常规物品大小的框架部101，当每个所述框架部101被运输至所述光伏模块30的生产工厂后再进行组装形成所述工装框架10，以实现所述工装框架10的调配。
虽然本申请披露如上，但本申请并非限定于此。任何本领域技术人员，在不脱离本申请的精神和范围内，均可作各种更动与修改，因此本申请的保护范围应当以权利要求所限定的范围为准。

Claims (19)

  1. 一种光伏模块转运载具，其特征在于，包括：
    工装框架；
    沿竖直方向间隔排布的若干层支撑组件，每层所述支撑组件均与所述工装框架连接并且被配置为支撑光伏模块，所述光伏模块包括至少一个支撑梁、以及由至少一个所述支撑梁支撑固定的多块光伏板。
  2. 如权利要求1所述的光伏模块转运载具，其特征在于，每层所述支撑组件包括若干间隔排布的支撑臂，且若干所述支撑臂的支撑面处于同一平面；其中，所述支撑臂与所述工装框架转动连接，并且所述支撑臂以水平态支撑所述光伏模块。
  3. 如权利要求2所述的光伏模块转运载具，其特征在于，所述支撑臂被配置为对所述支撑梁进行支撑。
  4. 如权利要求3所述的光伏模块转运载具，其特征在于，所述支撑臂具有与所述支撑梁的支撑部位相适配的支撑口，所述支撑口被配置为对所述支撑梁进行抵接支撑；或者
    所述支撑臂上设置有凸起，所述支撑梁上设置有与所述凸起相配合的凹部。
  5. 如权利要求2至4任意一项所述的光伏模块转运载具，其特征在于，所述支撑臂被配置为可伸缩式结构或可折叠式结构，并且所述支撑臂被配置为能够以收缩状态或折叠状态转动至所述水平态，并且在所述水平态以伸长状态或展开状态支撑所述光伏模块。
  6. 如权利要求5所述的光伏模块转运载具，其特征在于，所述支撑臂为可伸缩式结构并且包括：第一支撑部，所述第一支撑部转动连接至所述工装框架且具有收纳容腔；第二支撑部，与所述第一支撑部滑动连接，被配置为可滑动收缩于所述收纳容腔，或可自所述收纳容腔滑动伸出，以实现所述支撑臂长度的增减。
  7. 如权利要求6所述的光伏模块转运载具，其特征在于，在所述支撑臂旋转至竖直态的情况下，所述第一支撑部形成有容纳竖直方向上相邻所述支撑臂的至少一部分的避让空间。
  8. 如权利要求6所述的光伏模块转运载具，其特征在于，所述支撑臂还包括：第一限位件，所述第一限位件与所述第一支撑部或第二支撑部固定连接，被配置为在所述第二支撑部自所述收纳容腔滑动伸出至第一预设位置的情况下，阻挡所述第二支撑部继续滑动伸出。
  9. 如权利要求6所述的光伏模块转运载具，其特征在于，所述支撑臂还包括：第二限位件，所述第二限位件与所述第一支撑部或所述第二支撑部固定连接，被配置为在所述第二支撑部滑动收缩于所述收纳容腔至第二预设位置的情况下，阻挡所述第二支撑部继续滑动收缩。
  10. 如权利要求6所述的光伏模块转运载具，其特征在于，所述支撑臂还包括：止退组件，被配置为在所述第二支撑部自所述收纳容腔滑动伸出至第一预设位置的情况下，阻挡所述第二支撑部滑动收缩。
  11. 如权利要求10所述的光伏模块转运载具，其特征在于，所述止退组件包括：第一止退开口，开设于所述第二支撑部上；止退件，被配置为在所述第二支撑部自所述收纳容腔滑动伸出至所述第一预设位置的情况下，能够进入所述第一止退开口。
  12. 如权利要求11所述的光伏模块转运载具，其特征在于，所述止退组件还包括：止退底座，与所述第一支撑部固定连接，所述止退件与所述止退底座转动连接；第二止退开口，开设于第一支撑部上，所述止退件延伸穿过所述第二止退开口，并且在所述第二支撑部处于收缩状态的情况下，抵接所述第二支撑部；弹性件，包括相对的第一端和第二端，所述第一端与所述止退底座或所述第一支撑部固定连接，所述第二端与所述止退件固定连接，并且被配置为弹性作用所述止退件，使得所述止退件在所述第二支撑部伸出至所述第一预设位置的情况下，旋转至所述第一止退开口内。
  13. 如权利要求6所述的光伏模块转运载具，其特征在于，所述第二支撑部具有与所述支撑梁的支撑部位相适配的支撑口，所述支撑口被配置为对所述支撑梁进行支撑。
  14. 如权利要求2至4、6至13任意一项所述的光伏模块转运载具，其特征在于，所述支撑臂还被配置为基于所述支撑臂与所述工装框架的转动点，所述支撑臂的重心在所述竖直方向上位于所述转动点的上方或下方，以使所述支撑臂在重力作用下可自旋转至水平态或竖直态。
  15. 如权利要求2至4、6至13任意一项所述的光伏模块转运载具，其特征在于，所述支撑臂包括：第三限位件，被配置为在所述支撑臂转动至以所述水平态支撑所述光伏模块的情况下，阻挡所述支撑臂继续同向转动。
  16. 如权利要求2至4、6至13任意一项所述的光伏模块转运载具，其特征在于，还包括：至少一个导向件，与所述工装框架固定连接，被配置为取料组件在抓取所述光伏模块的情况下，将所述取料组件导向至所述工装框架内部。
  17. 如权利要求16所述的光伏模块转运载具，其特征在于，所述导向件包括：配置在所述工装框架的顶角处并且平行设置的两条导向轨，两条所述导向轨的轨面相互垂直，所述取料组件的一部分可在所述轨面上行进；其中，每条所述导向轨包括顶部的导向头，所述导向头高于所述工装框架，且所述导向头朝向所述工装框架的外侧延伸。
  18. 如权利要求16所述的光伏模块转运载具，其特征在于，所述导向件包括：导向槽，所述取料组件的一部分可在所述导向槽内行进；其中，所述导向槽包括顶部的导向头，所述导向头高于所述工装框架，且所述导向头朝向所述工装框架的外侧延伸。
  19. 如权利要求1至4、6至13任意一项所述的光伏模块转运载具，其特征在于，所述工装框架包括至少两个框架部，且至少两个所述框架部可拆卸连接。
PCT/CN2025/074612 2024-02-02 2025-01-24 光伏模块转运载具 Pending WO2025162243A1 (zh)

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