WO2025161542A1 - Gearbox, driving system and vehicle - Google Patents
Gearbox, driving system and vehicleInfo
- Publication number
- WO2025161542A1 WO2025161542A1 PCT/CN2024/128097 CN2024128097W WO2025161542A1 WO 2025161542 A1 WO2025161542 A1 WO 2025161542A1 CN 2024128097 W CN2024128097 W CN 2024128097W WO 2025161542 A1 WO2025161542 A1 WO 2025161542A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gear
- speed
- shaft
- output shaft
- gearbox
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
- B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
- B60K6/54—Transmission for changing ratio
- B60K6/547—Transmission for changing ratio the transmission being a stepped gearing
Definitions
- the present invention relates to a gearbox, a drive system and a vehicle, belonging to the technical field of hybrid power systems.
- the gearbox and the drive system can be applied to highway commercial vehicles using pure electric or hybrid power drive systems.
- the hybrid system takes into account energy conservation, environmental protection and endurance requirements, and is also a better solution in the field of new energy commercial vehicles.
- the working conditions faced are more complex, and it is also necessary to consider and realize the reasonable switching and joint driving of internal combustion engines and pure electric modes, as well as timely power generation and energy replenishment.
- the Chinese invention patent application discloses a pure electric drive system and a vehicle employing this system.
- This system through a dual-motor, dual-planetary gearbox design, achieves a two-speed drive mode, accommodating both high-speed and hill-climbing conditions.
- the shifting method allows for shifting without power interruption, improving driving comfort.
- the system offers limited driving modes, with only high and low speed gears, and lacks more detailed mode divisions to accommodate a wider range of driving conditions. This makes it difficult to adapt to more complex and diverse application scenarios and fails to meet the growing user demand for new energy commercial vehicles.
- the Chinese utility model patent authorization announcement with the authorization announcement number CN216184445U discloses a light truck hybrid power system.
- the scheme provides a system configuration for the hybrid power system.
- the scheme adopts a multi-parallel shaft multi-speed AMT system to achieve the switching of multiple gears.
- the internal combustion engine and two electric motors can be driven simultaneously or independently, and the internal combustion engine can be driven directly or in an extended-range mode, providing a variety of driving modes.
- this power system has two sets of shift sleeves on the output shaft, corresponding to the two intermediate shafts, as the shifting mechanisms.
- a certain axial distance must be maintained between the shifting mechanisms to avoid interference, resulting in a long output shaft, a long transmission section, and the entire power system.
- driven gears corresponding to the gear positions need to be set on the output shafts on both sides of the different shifting action mechanisms, and the driven gears mesh with the driving gears of the corresponding gear positions, a large number of gears are used and the length of the system output shaft is long, which in turn leads to a large volume and weight, increased cost, and is not conducive to the layout and space utilization of the entire vehicle; it also reduces the energy consumption economy of the entire vehicle.
- the purpose of the present invention is to provide a gearbox to solve the problem of large axial size of the gearbox; to provide a drive system to solve the problem of long axial length of the drive system; and to provide a vehicle to solve the problem of large space occupied by the vehicle power system.
- the solution of the present invention includes:
- a technical solution of a gearbox of the present invention includes at least two input shafts and an output shaft, and intermediate shafts corresponding to the input shafts and transmission-connected thereto; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end; the speed change mechanism has a gear engagement position in which the shift driving end is transmission-connected to the gear driving wheel of the corresponding gear and a neutral position in which neither the shift driving end is connected to the gear driving wheel; the gear driving wheel is transmission-connected to a gear driven wheel provided on the output shaft.
- the shift active end for inputting power to the corresponding gear is arranged on the intermediate shaft
- the driving wheels of different gears are arranged on one side of the shift active end, and are freely rotatably sleeved on the intermediate shaft
- the corresponding shift action mechanism for realizing gear switching is also arranged on one side of the intermediate shaft.
- the shift action mechanisms of different intermediate shafts can be arranged in the radial direction of the gearbox.
- the shifting mechanisms of the transmission mechanisms between the intermediate shafts and the output shaft are all located on one side of the output shaft. This reduces the length of the output shaft, the axial dimension of the transmission, and, consequently, the length of the entire powertrain. This also facilitates the layout of the transmission and powertrain in low-profile buses where space outside the passenger compartment is at a premium.
- At least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
- the present invention further connects the driving wheels of the speed change mechanisms between different intermediate shafts and the output shaft to the same driven wheel on the output shaft, so that the shifting mechanisms of different intermediate shafts can further overlap in the radial direction of the output shaft, thereby reducing the axial size of the gearbox.
- gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
- the two driven wheels on the output shaft respectively transmit power to the driving wheels of the two gears of the speed change mechanism on each intermediate shaft, so that the speed change mechanisms on each intermediate shaft are located at the same axial position of the gearbox and completely overlap in the radial direction, further reducing the axial size of the gearbox.
- At least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends;
- the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
- the shift mechanism is set up by utilizing the gap between the input shaft and the output shaft to realize the direct output of power from the input shaft to the output shaft with a speed ratio of 1:1, which serves as a high-speed gear to meet the vehicle's high-speed cruising conditions.
- the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
- the coaxial arrangement between the input shafts and the output shaft can reduce the radial size of the gearbox and reduce Small gearbox size.
- the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth.
- the shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism that can slide axially along the intermediate shaft.
- the gear shifting action is achieved through the gear shift hub, the engaging teeth and the slidable gear sleeve; as another embodiment, the gear shifting action can also be achieved through the gear shift clutch.
- gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
- the driving wheel and the driven wheel are driven by gear meshing.
- the driven gear can mesh with multiple driving gears in multiple directions around it at the same time, realizing the above-mentioned solution of the driven wheel simultaneously transmitting and connecting multiple driving wheels; as other embodiments, chain sprockets or belts and pulleys can also be used for transmission.
- the driven wheel is provided with multiple rows of sprockets or pulley grooves corresponding to the number of driving wheels, which respectively correspond to the sprockets or wheel grooves of the driving wheels corresponding to the chain drive or belt drive.
- the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
- the input shaft and the intermediate shaft are connected by gear meshing, chain drive or belt drive.
- a technical solution of a drive system of the present invention includes a gearbox, the gearbox including at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end; the speed change mechanism has a gear engagement position in which the shift driving end is transmission-connected to the gear driving wheel of the corresponding gear, and a neutral position in which neither the shift driving end is transmission-connected to the gear driving wheel; the gear driving wheel is transmission-connected to a gear driven wheel provided on the output shaft;
- the input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system.
- At least one of the gear driven wheels on the output shaft is simultaneously connected to the gears in the speed change mechanism on different intermediate shafts.
- the gear driving wheel is connected in transmission.
- gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
- At least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends;
- the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
- the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
- the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth.
- the shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
- gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
- the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
- a technical solution of a vehicle of the present invention includes a drive system, the drive system including a transmission, the transmission including at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end, the speed change mechanism having a gear engagement position in which the shift driving end is drivingly connected to the gear driving wheel of the corresponding gear, and a neutral position in which neither the shift driving end is connected to the gear driving wheel; the gear driving wheel is drivingly connected to a gear driven wheel provided on the output shaft;
- the input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system;
- the power output end of the drive system is connected to the driving wheels of the vehicle.
- At least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
- gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
- At least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends;
- the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
- the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
- the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth.
- the shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
- gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
- the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
- the drive system and vehicle of the present invention both have corresponding beneficial effects as the gearbox; the size of the drive system can be correspondingly reduced to facilitate its arrangement on the vehicle; after the size of the drive system is reduced, other spaces in the vehicle can be correspondingly increased, such as increasing the passenger compartment space.
- FIG1 is a schematic diagram of a gearbox structure provided by gearbox embodiment 1;
- FIG2 is a schematic diagram of a gearbox structure provided by gearbox embodiment 2;
- FIG3 is a schematic diagram of a drive system structure provided by drive system embodiment 1;
- FIG4 is a schematic diagram of a drive system structure provided by drive system embodiment 2;
- FIG5 is a schematic diagram of a drive system structure provided in drive system embodiment 3.
- the present invention provides a dual-intermediate-shaft gearbox with two input ends; the gearbox of the present invention further includes an electric drive system with two motors connected to the two input ends respectively, one of the motors can be further coaxially connected to an internal combustion engine to obtain a hybrid electric drive system; finally, a vehicle using such an electric drive system is provided.
- the hybrid electric drive system of the present invention can achieve multiple gears and multiple drive modes including pure electric, series power generation (engine range extension), hybrid power, engine direct drive and brake energy recovery through coordinated control of the engine, two motors and a speed change mechanism. It can adapt to different driving conditions and meet the power requirements of heavy-load starting, acceleration, climbing, high-speed cruising, etc., and realize multiple modes of vehicle drive. Different modes can adapt to the optimal working range of the engine and motor under different working conditions, reduce the specification requirements of the engine and motor, and improve system efficiency.
- the driven gear is shared to reduce the number of gears used in the transmission mechanism and reduce the weight of the system; at the same time, the number of driven gears on the transmission output shaft is reduced, which can shorten the output shaft inside the transmission. length, reducing the axial size of the gearbox and even the entire power system.
- a transmission of this embodiment includes a transmission housing 13.
- the two ends of the transmission housing 13 serve as the power input and power output of the transmission, respectively.
- the power input includes a first input shaft 3b and a second input shaft 4b extending from an input port provided in the housing.
- this embodiment further arranges the two input shafts coaxially (i.e., their axes coincide).
- the second input shaft 4b is a hollow shaft, and the first input shaft 3b passes through a through hole at the axis of the second input shaft 4b.
- a bearing is provided at least between the two input shafts, and a bearing is provided between the second input shaft 4b and the input port for support.
- the transmission radial direction refers to the direction perpendicular to the input shaft.
- the power output is provided on the side opposite the power input and includes a system output shaft 14 extending from an output port provided in the housing directly opposite the input port.
- the output shaft 14 is arranged coaxially relative to the first input shaft 3b.
- the first input shaft 3b and the second input shaft 4b are used for transmission connection to a power source, such as a drive motor or an engine; the output shaft 14 is used for transmission connection to the downstream of the vehicle power system, such as connecting to the input end of the main reducer or differential on the drive axle through a transmission shaft.
- a power source such as a drive motor or an engine
- the output shaft 14 is used for transmission connection to the downstream of the vehicle power system, such as connecting to the input end of the main reducer or differential on the drive axle through a transmission shaft.
- a 3-speed transmission mechanism is provided between the opposite ends of the first input shaft 3b and the output shaft 14 in the transmission housing 13 for realizing 3-speed transmission from the first input shaft 3b to the output shaft 14.
- the 3-speed transmission mechanism is used to directly drive the first input shaft 3b and the output shaft 14 to engage or disengage, thereby realizing a 1:1 speed ratio from the first input shaft 3b to the output shaft 14.
- the 3rd gear transmission mechanism includes a 3rd gear engaging tooth 6c arranged at one end of the first input shaft 3b facing the output shaft 14 and a 3rd gear hub 6d arranged at one end of the output shaft 14 facing the first input shaft 3b; a 3rd gear engaging tooth sleeve 6e is axially slidably sleeved on the 3rd gear engaging tooth 6c and the 3rd gear hub 6d along the input shaft and the output shaft, and the 3rd gear engaging tooth sleeve 6e has a 3rd gear engaging position that simultaneously engages with the 3rd gear engaging tooth 6c and the 3rd gear hub 6d and a 3rd gear disengaging position that only engages with the 3rd gear engaging tooth 6c or the 3rd gear hub 6d.
- the 3rd gear engaging tooth sleeve 6e is shifted between the 3rd gear engaging position and the 3rd gear disengaging position by a gear shifting operating mechanism such as a shift fork, thereby realizing the engagement and exit of the 3rd gear on the first input shaft 3b.
- the 3-speed transmission mechanism can also be realized by respectively setting a multi-plate clutch at the opposite end of the first input shaft 3b and the output shaft 14, and the first input shaft 3b and the output shaft 14 are connected by pressing the multi-plate clutch friction plate. 14, that is, the third gear on the first input shaft 3b is engaged; release the multi-plate clutch friction plate to achieve the disconnection between the first input shaft 3b and the output shaft 14, that is, the third gear on the first input shaft 3b is exited.
- Two intermediate shafts a first intermediate shaft 11 and a second intermediate shaft 12, are arranged parallel to the axes of the first input shaft 3b and the output shaft 14. These intermediate shafts are positioned on either side of the first input shaft 3b and the output shaft 14, respectively, and are directly adjacent to the first input shaft 3b and the output shaft 14. In other words, the axes of the first intermediate shaft 11, the second intermediate shaft 12, the first input shaft 3b, and the output shaft 14 are all coplanar. Both ends of the first intermediate shaft 11 and the second intermediate shaft 12 are axially rotatably secured to the transmission housing 13 via bearings.
- the positions of the first intermediate shaft 11 and the second intermediate shaft 12 can also be adjusted according to the shape of the transmission housing 13 of the transmission or the need for the layout space of the vehicle power system. As long as they are adjacent to the first input shaft 3b and the output shaft 14, they do not need to be arranged on both sides of the first input shaft 3b and the output shaft 14 respectively and on the same plane.
- the first input shaft 3b is also provided with a first driving gear 6a, which meshes with a first driven gear 6b on the adjacent first intermediate shaft 11, thereby transmitting power input from the first input shaft 3b to the first intermediate shaft 11.
- a first speed change mechanism is provided on a section of the first intermediate shaft 11 adjacent to the output shaft 14, for achieving first and second gear transmission from the first input shaft 3b to the output shaft 14.
- the first speed change mechanism achieves a higher speed ratio for first and second gear transmission from the first input shaft 3b to the output shaft 14 than for third gear transmission from the first input shaft 3b to the output shaft 14.
- First and second gear transmissions from the first input shaft 3b to the output shaft 14 are hereinafter referred to as " 1st gear” and " 2nd gear.”
- the first speed change mechanism includes: a 11th gear driving gear 7a freely rotatably sleeved on the first intermediate shaft 11; a 11th gear engaging tooth 7c provided on the 11th gear driving gear 7a; a 21st gear driving gear 8a freely rotatably sleeved on the first intermediate shaft 11; a 21st gear engaging tooth 8c provided on the 21st gear driving gear 8a; and a 1 1/2 1st gear shift gear hub 7d provided on the first intermediate shaft 11 and located between the 11th gear engaging tooth 7c and the 21st gear engaging tooth 8c, with the three being coaxially arranged therebetween; and a 1 1/2 1st gear engaging gear sleeve 7e axially slidably provided along the first intermediate shaft 11.
- the 1 1/2 1st gear engagement gear sleeve 7e has a 1 1st gear engagement position where the 1 1st gear engagement teeth 7c and the 1 1/2 1st gear shift gear hub 7d are engaged at the same time, a 2 1st gear engagement position where the 2 1st gear engagement teeth 8c and the 1 1/2 1st gear shift gear hub 7d are engaged at the same time, and 1 1/2 1st gear engagement positions located at other positions.
- the 1 1/2 1 gear engagement sleeve 7e is shifted between the 1 1 gear engagement position, the 2 1 gear engagement position and the 1 1/2 1 gear neutral position by a shift fork or other gear operating mechanism, thereby realizing the selection of the 1st gear, the 2nd gear and the neutral gear on the first input shaft 3b.
- the 1st gear driving gear 7a and the 2nd gear driving gear 8a are respectively engaged with the driven gears of the corresponding gears provided on the output shaft 14.
- the second input shaft 4b is also provided with a second driving gear 5a, which meshes with a second driven gear 5b on the adjacent second intermediate shaft 12, thereby transmitting power input from the second input shaft 4b to the second intermediate shaft 12.
- a second speed change mechanism for achieving first and second gear transmission from the second input shaft 4b to the output shaft 14 is provided on a section of the second intermediate shaft 12 adjacent to the output shaft 14. This second speed change mechanism achieves first and second gear transmission from the second input shaft 4b to the output shaft 14.
- First and second gear transmissions from the second input shaft 4b to the output shaft 14 are hereinafter referred to as " 12th gear” and " 22nd gear.”
- the second speed change mechanism includes: a 12th gear driving gear 9a freely rotatably sleeved on the second intermediate shaft 12; a 12th gear engaging tooth 9c provided on the 12th gear driving gear 9a; a 22nd gear driving gear 10a freely rotatably sleeved on the second intermediate shaft 12; a 22nd gear engaging tooth 10c provided on the 22nd gear driving gear 10a; and a 12 / 22nd gear shift gear hub 9d provided on the second intermediate shaft 12 and located between the 12th gear engaging tooth 9c and the 22nd gear engaging tooth 10c, with the three being coaxially arranged therebetween; and a 12 / 22nd gear engaging gear sleeve 9e axially slidably provided along the second intermediate shaft 12.
- the 1 2 /2 2 gear engaging gear sleeve 9e has a 1 2 gear engaging position for simultaneously engaging the 1 2 gear engaging teeth 9c and the 1 2 /2 2 gear shift gear hub 9d, a 2 2 gear engaging position for simultaneously engaging the 2 2 gear engaging teeth 10c and the 1 2 /2 2 gear shift gear hub 9d, and a 1 2 /2 2 gear neutral position located at other positions.
- the 1 2 /2 2 gear engaging gear sleeve 9e is shifted between the 1 2 gear engaging position, the 2 2 gear engaging position and the 1 2 / 2 2 gear neutral position by a shift fork or other gear shifting operating mechanism to realize the selection of 1 gear, 2 gear and neutral gear on the second input shaft 4b.
- the 1st and 2nd gear driving gears 9a and the 2nd gear driving gears 10a are respectively engaged with driven gears of corresponding gear positions provided on the output shaft 14.
- the toothed discs of the 11th gear driving gear 7a and the 12th gear driving gear 9a are located on the same plane.
- a 1st gear driven gear 7b is also provided on the plane, which is connected to the output shaft 14 and meshes with the 11th gear driving gear 7a and the 12th gear driving gear 9a at the same time. That is, the 11th gear driving gear 7a and the 12th gear driving gear 9a are simultaneously meshed with the same driven gear provided on the output shaft 14.
- the toothed discs of the 21st gear driving gear 8a and the 22nd gear driving gear 10a are located on the same plane.
- a second gear driven gear 8b is provided on the plane, which is connected to the output shaft 14 and simultaneously engages with the 21st gear driving gear 8a and the 22nd gear driving gear 10a, that is, the 21st gear driving gear 8a and the 22nd gear driving gear 10a are also simultaneously engaged with the same driven gear provided on the output shaft 14.
- At least one of the 11th speed driving gear 7a and the 12th speed driving gear 9a, and the 21st speed driving gear 8a and the 22nd speed driving gear 10a simultaneously meshes with the same driven gear provided on the output shaft 14.
- the gearbox of this embodiment can realize the 1st gear ( 11th gear), 2nd gear ( 21st gear) and 3rd gear shifting modes from the first input shaft 3b to the output shaft 14; the 1st gear ( 12th gear) and 2nd gear ( 22nd gear) shifting modes from the second input shaft 4b to the output shaft 14; and the combined speed shifting mode between 11th gear, 21st gear, 3rd gear and 12th gear, 22nd gear.
- the difference between the gearbox of this embodiment and the gearbox embodiment 1 is that, as shown in Figure 2, in the first speed change mechanism, the coupling teeth, gear hub and gear sleeve used to selectively connect the first intermediate shaft 11 to the 11th gear driving gear 7a or to the 21st gear driving gear 8a, or to disconnect both are replaced by a shift clutch B.
- the shift clutch B Through the shift clutch B, the friction disk transmission-connected to the first intermediate shaft 11 is pressed and engaged with the friction disk of the 11th gear driving gear 7a, or pressed and engaged with the friction disk of the 21st gear driving gear 8a, or is disconnected from both, thereby realizing the 1st gear ( 11th gear) and 2nd gear ( 21st gear) speed change modes from the first input shaft 3b to the output shaft 14.
- the coupling teeth, gear hub and gear sleeve used to selectively connect the second intermediate shaft 12 to the 12th gear driving gear 9a and the 22nd gear driving gear 10a or disconnect both are replaced by a shift clutch C.
- the friction plate connected to the second intermediate shaft 12 is pressed into engagement with the friction plate of the 12th gear driving gear 9a, or pressed into engagement with the friction plate of the 22nd gear driving gear 10a, or separated from both, thereby realizing the 1st gear ( 12th gear) and 2nd gear ( 22nd gear) speed change modes from the second intermediate shaft 12 to the output shaft 14.
- a shift clutch A is provided between the first input shaft 3 b and the output shaft 14 as a third-speed transmission mechanism. Engagement and disengagement between the first input shaft 3 b and the output shaft 14 are achieved through the shift clutch A.
- the principle of the shift clutch A is similar to that of the multi-plate clutch in another embodiment of the third-speed transmission mechanism described in Transmission Example 1, and will not be further described in this embodiment.
- the second input shaft 4b may not be a hollow shaft, and the first input shaft 3b and the second input shaft 4b may not be coaxially arranged.
- the two input shafts may be arranged in parallel, and the driving gear arranged at one end in the transmission housing 13 may respectively engage with the driven gears on the two intermediate shafts.
- this will increase the complexity of the overall structure and increase the radial size of the transmission.
- it is necessary to ensure that the first input shaft 3b and the output shaft 14 are arranged opposite and coaxially at the opposite ends in the transmission housing 13 to meet the setting of the 3-speed transmission mechanism; of course, the setting of the 3-speed transmission mechanism may also be cancelled, that is, the transmission only realizes the 4-speed transmission through the first and second transmission mechanisms. In this case, it is not necessary to limit the first input shaft 3b and the output shaft 14 to be arranged opposite and coaxially at the opposite ends.
- a third or more input shafts can be provided in conjunction with the second input shaft 4b.
- the third input shaft is hollow and freely rotatable, sleeved on the second input shaft 4b and supported by bearings.
- a corresponding third intermediate shaft, parallel to the third input shaft and the output shaft, is also provided.
- the third input shaft engages a driven gear on the third intermediate shaft via a driving gear provided thereon to achieve a transmission connection.
- a third speed change mechanism is provided between the third intermediate shaft and the output shaft.
- the third speed change mechanism can also share the driven gear provided on the output shaft with the first and second speed change mechanisms.
- the speed ratios of the various gears can be adaptively adjusted between the first, second, and third speed change mechanisms by varying the number of teeth on the driving gear.
- the specific structure and principles of the third speed change mechanism and the multiple input shafts are similar to those of the first and second speed change mechanisms and the second and third input shafts, and are not further described in this embodiment.
- FIG3 The drive system in this embodiment is shown in FIG3 , which provides a pure electric drive system, including the gearbox described in the gearbox embodiment, and also including a first motor 3 and a second motor 4.
- the gearbox is described clearly enough in the gearbox embodiments 1 and 2, and will not be described in detail in this embodiment.
- a motor housing 13a is also fixed to the side of the gearbox housing 13 of the gearbox where the input port is provided.
- the first motor 3 and the second motor 4 are fixed in the motor housing, and the first motor rotor 3a of the first motor 3 is connected to the first input shaft 3b in a transmission manner, and the second motor rotor 4a of the second motor 4 is connected to the second input shaft 4b in a transmission manner; the first motor 3 and the second motor 4 are coaxially arranged, and the second motor 4 is arranged between the first motor 3 and the gearbox, and the second motor rotor 4a is a hollow rotor for the first input shaft 3b to pass through and connect to the first motor rotor 3a.
- the output shaft 14 of the gearbox is used to transmit the power to the downstream of the output direction, and the final transmission is connected to the drive axle 15. on the main reducer.
- the first motor rotor 3a, the first driving gear 6a, and the 3rd gear engaging gear 6c are connected; the first driven gear 6b, the 1 1/2 1st gear shift gear hub 7d, and the first intermediate shaft 11; the 3rd gear hub 6d, the 1st gear driven gear 7b, and the 2nd gear driven gear 8b are connected to the output shaft 14; the 11th gear driving gear 7a is connected to the 11th gear engaging gear 7c, and is also mounted on the first intermediate shaft 11 through a bearing sleeve and is freely rolling connected to the first intermediate shaft 11 through a bearing; the 21st gear driving gear 8a is connected to the 21st gear engaging gear 8c, and is also mounted on the first intermediate shaft 11 through a bearing sleeve and is freely rolling connected to the first intermediate shaft 11 through a bearing; the second driven gear 5b and the 1 2/2 2nd gear shift gear hub 9d are connected to the second intermediate shaft 12; the 12th gear driving gear 9a is connected to the 12th gear engaging gear 9c
- the drive system of this embodiment can achieve multiple pure electric modes and multiple brake energy recovery modes by using different gear combinations between the first motor 3 and the second motor 4 and the output shaft 14.
- the drive system embodiment 2 please refer to the corresponding pure electric mode and brake energy recovery mode in the drive system embodiment 2 below, and will not be repeated in this embodiment.
- the drive system in this embodiment provides a hybrid electric drive system.
- the first motor rotor 3a of the first motor 3 is further connected to the engine 1 via an engine drive shaft, facing away from the transmission.
- a corresponding hole is provided in the motor housing to accommodate the engine drive shaft.
- a clutch 2 is also provided on the engine drive shaft to engage or disengage the transmission connection between the engine 1 and the first input shaft 3b.
- the first motor 3 adopts an ISG motor M1 (Integrated Starter Generator), which is directly connected to the crankshaft end of the engine 1 through a clutch, and the second motor 4 is a drive motor M2.
- ISG motor M1 Integrated Starter Generator
- the hybrid electric drive system provided in this embodiment is used as an example to describe the operating modes that can be achieved by the drive system in detail. Specifically, it is divided into five major modes: pure electric mode, series mode, hybrid mode, engine direct drive mode, and brake energy recovery mode. In each mode, multi-gear coordinated control is achieved by the gear shifting action of the transmission. The details are as follows:
- Mode 1 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1st /2nd gear, the 3rd speed transmission mechanism is out of 3rd gear, and the first speed transmission mechanism is engaged in 1 1/2 1st gear neutral. At this time, the second motor 4 is driven solely in 1st /2nd gear;
- Mode 2 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 2/2 gear, the third speed transmission mechanism is out of 3 gear, and the first speed transmission mechanism is engaged in 1/2/1 neutral gear. At this time, the second motor 4 is driven solely in 2/2 gear.
- Mode 3 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2 gear neutral, the third speed transmission mechanism exits 3 gear, and the first speed transmission mechanism is engaged in 1 1 gear. At this time, the first motor 3 is driven solely in 1 1 gear;
- Mode 4 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2 neutral gear, the third speed transmission mechanism exits third gear, and the first speed transmission mechanism is engaged in 2 1 gear. At this time, the first motor 3 is driven solely in 2 1 gear.
- Mode 5 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2nd gear neutral, the first speed transmission mechanism is engaged in 1 1 /2 1st gear neutral, and the third speed transmission mechanism is engaged in 3rd gear. At this time, the first motor 3 is driven in 3rd gear alone;
- Mode 6 Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 12 , the third speed change mechanism exits gear 3, and the first speed change mechanism is engaged in gear 11. At this time, the first motor 3 is driven in gear 11 and the second motor 4 is driven in gear 12 .
- Mode 7 Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 2/2 , the third speed change mechanism is out of gear 3, and the first speed change mechanism is engaged in gear 1/1 . At this time, the first motor 3 is driven in gear 1/1 and the second motor 4 is driven in gear 2/2 .
- Mode 8 Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 1/2 , the third speed change mechanism is out of gear 3, and the first speed change mechanism is engaged in gear 2/1 . At this time, the first motor 3 is driven in gear 2/1 and the second motor 4 is driven in gear 1/2 .
- Mode 9 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 2/2 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 2/1 . At this time, the first motor 3 is driven in gear 2/1 and the second motor 4 is driven in gear 2/2 .
- Mode 10 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1/2 gear, the third speed transmission mechanism is engaged in 3 gear, and the first speed transmission mechanism is engaged in 1 1/2 1 gear neutral. At this time, the first motor 3 is driven in 3 gear and the second motor 4 is driven in 1/2 gear.
- Mode 11 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 2/2 gear, the third speed transmission mechanism is engaged in 3 gear, and the first speed transmission mechanism is engaged in 1/2/1 neutral gear. At this time, the first motor 3 is driven in 3 gear and the second motor 4 is driven in 2/2 gear.
- Mode 12 The second transmission mechanism is engaged in 1/2 gear, the third transmission mechanism is out of 3 gear, the first transmission mechanism is engaged in 1/2 1 gear neutral, the clutch 2 is engaged, the engine 1 drives the first motor 3 to generate electricity, and the second motor 4 is driven alone in 1/2 gear, and the first motor 3 generates electricity in series;
- Mode 13 The second speed transmission mechanism is engaged in 22 gear, the 3rd speed transmission mechanism is out of 3rd gear, the first speed transmission mechanism is engaged in 1 1/2 1 neutral gear, the clutch 2 is engaged, the engine 1 drives the first motor 3 to generate electricity, at this time the second motor 4 is driven alone in 22 gear, and the first motor 3 is connected in series to generate electricity.
- Mode 14 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 12 , the first motor 3 rotates accordingly, and the engine 1 in gear 11 and the second motor 4 in gear 12 jointly drive the vehicle;
- Mode 15 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 22 , the first motor 3 rotates accordingly, and the engine 1 in gear 11 and the second motor 4 in gear 22 jointly drive the vehicle;
- Mode 16 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 2/1 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 1/2 , the first motor 3 rotates accordingly, and the engine 1 in gear 2/1 and the second motor 4 in gear 1/2 jointly drive the vehicle;
- Mode 17 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 21 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 22 , the first motor 3 rotates accordingly, and the engine 1 in gear 21 and the second motor 4 in gear 22 jointly drive the vehicle;
- Mode 18 Clutch 2 is engaged, the first transmission mechanism is shifted into 1 1/2 1st gear, the third transmission mechanism is shifted into 3rd gear, the second transmission mechanism is shifted into 1st 2nd gear, the first motor 3 rotates accordingly, and the engine 1 in 3rd gear and the second motor 4 in 1st 2nd gear jointly drive the vehicle;
- Mode 19 Clutch 2 is engaged, the first transmission mechanism is engaged in 1 1/2 1st gear neutral, the 3rd gear transmission mechanism is engaged in 3rd gear, the second transmission mechanism is engaged in 22nd gear, the first motor 3 rotates along with it, the engine 1 is engaged in 3rd gear and the second motor 4 is engaged in 22nd gear. driving a vehicle;
- Mode 20 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 12 , the first motor 3 generates electricity, and the engine 1 in gear 11 and the second motor 4 in gear 12 jointly drive the vehicle;
- Mode 21 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 21 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 22 , the first motor 3 generates electricity, and the engine 1 in gear 11 and the second motor 4 in gear 22 jointly drive the vehicle;
- Mode 22 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 2/1 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 1/2 , the first motor 3 generates electricity, and the engine 1 in gear 2/1 and the second motor 4 in gear 1/2 jointly drive the vehicle;
- Mode 23 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 21 , the third speed transmission mechanism is out of gear 3 , the second speed transmission mechanism is engaged in gear 22, the first motor 3 generates electricity, and the engine 1 in gear 21 and the second motor 4 in gear 22 jointly drive the vehicle;
- Mode 24 Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear, the third speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 1st 2nd gear, the first motor 3 generates electricity, and the engine 1 in 3rd gear and the second motor 4 in 1st 2nd gear jointly drive the vehicle;
- Mode 25 Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear, the third speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 22nd gear, the first motor 3 generates electricity, and the engine 1 in 3rd gear and the second motor 4 in 22nd gear jointly drive the vehicle;
- Mode 26 Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 12 , the first motor 3 is driven, the first motor 3 and the engine 1 are both in gear 1, and the second motor 4 drives the vehicle in gears 12 ;
- Mode 27 Clutch 2 is engaged, the first transmission mechanism is engaged in 1st gear, the 3rd gear transmission mechanism is out of 3rd gear, the second transmission mechanism is engaged in 2nd gear, the first motor 3 is driven, the first motor 3 and the engine 1 are both in 1st gear, and the second motor 4 is driven by 2 2nd gear drives the vehicle together;
- Mode 28 Clutch 2 is engaged, the first transmission mechanism is engaged in gear 2/1 , the third transmission mechanism is out of gear 3, the second transmission mechanism is engaged in gear 1/2 , the first motor 3 is driven, the first motor 3 and the engine 1 are both in gear 2, and the vehicle is driven together with the second motor 4 in gears 1/2 ;
- Mode 29 Clutch 2 is engaged, the first transmission mechanism is engaged in gear 2/1 , the third transmission mechanism is out of gear 3, the second transmission mechanism is engaged in gear 2/2 , the first motor 3 is driven, the first motor 3 and the engine 1 are both in gear 2, and the vehicle is driven together with the second motor 4 in gear 2/2 ;
- Mode 30 Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear neutral, the third speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 1st 2nd gear, the first motor 3 is driven, the first motor 3 and the engine 1 are both in 3rd gear, and the vehicle is driven together with the second motor 4 in 1st 2nd gear;
- Mode 31 Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear neutral, the 3rd speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 2 2nd gear, the first motor 3 is driven, the first motor 3 and the engine 1 are both in 3rd gear, and the vehicle is driven together with the second motor 4 in 2 2nd gear.
- Mode 32 Clutch 2 is engaged, the first speed transmission mechanism is engaged in 11 gear, the third speed transmission mechanism is out of 3 gear, the second speed transmission mechanism is engaged in 12/22 neutral, the first motor 3 rotates, and the engine 1 drives the vehicle alone in 11 gear;
- Mode 33 Clutch 2 is engaged, the first speed transmission mechanism is engaged in 2/1 gear, the third speed transmission mechanism is out of 3 gear, the second speed transmission mechanism is engaged in 1/2/2/2 neutral, the first motor 3 rotates with it, and the engine 1 drives the vehicle alone in 2/1 gear;
- Mode 34 Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear neutral, the second speed transmission mechanism is shifted into 1 2/2 2nd gear neutral, the third speed transmission mechanism is shifted into 3rd gear, the first motor 3 rotates with it, and the engine 1 drives the vehicle alone in 11th gear;
- Mode 35 Clutch 2 is disengaged, the second transmission mechanism is engaged in 1/2 gear, the third transmission mechanism exits 3rd gear, and the first transmission mechanism is engaged in 1/2 1st gear neutral. At this time, the second motor 4 is braked in 1st gear alone;
- Mode 36 Clutch 2 is disconnected, the second transmission mechanism is engaged in 2nd gear, the third gear transmission mechanism is out of 3rd gear, and the first gear is engaged in 2nd gear.
- the speed mechanism is engaged in 1 1/2 1st gear neutral, at this time the second motor 4 is braked in 2nd gear alone;
- Mode 37 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2nd gear neutral, the third speed transmission mechanism exits 3rd gear, and the first speed transmission mechanism is engaged in 1 1st gear. At this time, the first motor 3 is braked in 1st gear alone;
- Mode 38 Clutch 2 is disengaged, the second transmission mechanism is engaged in 1 2 /2 2 gear neutral, the third gear transmission mechanism exits 3 gear, and the first transmission mechanism is engaged in 2 1 gear. At this time, the first motor 3 is braked in 2 gear alone;
- Mode 39 Clutch 2 is disengaged, the second transmission mechanism is engaged in 1 2 /2 2nd gear neutral, the first transmission mechanism is engaged in 1 1 /2 1st gear neutral, and the third transmission mechanism is engaged in 3rd gear. At this time, the first motor 3 is braked in 3rd gear alone;
- Mode 40 Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 12 , the third speed change mechanism exits gear 3, and the first speed change mechanism is engaged in gear 11. At this time, the first motor 3 is braked in gear 11 and the second motor 4 is braked in gear 12 .
- Mode 41 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 2/2 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 1/1 . At this time, the first motor 3 is braked in gear 1/1 and the second motor 4 is braked in gear 2/2 .
- Mode 42 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 1/2 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 2/1 . At this time, the first motor 3 is braked in gear 2/1 and the second motor 4 is braked in gear 1/2 .
- Mode 43 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 22 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 21. At this time, the first motor 3 is braked in gear 21 and the second motor 4 is braked in gear 22 .
- Mode 44 Clutch 2 is disengaged, the second transmission mechanism is engaged in 1/2 gear, the third transmission mechanism is engaged in 3 gear, and the first transmission mechanism is engaged in 1 1/2 1st gear neutral. At this time, the first motor 3 is braked in 3rd gear and the second motor 4 is braked in 1/2 gear.
- Mode 45 Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 2/2 gear, the third speed transmission mechanism is engaged in 3 gear, and the first speed transmission mechanism is engaged in 1/2/1 gear neutral. At this time, the first motor 3 is braked in 3 gear and the second motor 4 is braked in 2/2 gear.
- the hybrid electric drive system in this embodiment includes an engine, clutch, ISG motor, drive motor, and a power-interrupt-free transmission.
- the coordinated control of the engine, clutch, dual motors, and transmission enables 45 operating modes, meeting the demands of various subdivided operating conditions, including high speeds and steep grades, and embracing a wide range of applications.
- the power-free interruption gearbox uses three sets of shift actuators to realize the external output of the engine and ISG motor in 3 gears and the external output of the drive motor in 2 gears; the power-free interruption gearbox is realized through the coordinated control among the engine, ISG motor and drive motor. Intermittent shifting; by sharing the driven gear with the ISG motor and the drive motor, the number of gears is reduced, the volume of the drive system is reduced, and the size of the drive system is reduced.
- This embodiment provides a hybrid electric drive system, as shown in Figure 5.
- the difference from the hybrid electric drive system of drive system embodiment 2 is that the clutch 3 is adjusted from the first input shaft 3b between the engine 1 and the first motor 3 in drive system embodiment 2 to the first input shaft 3b between the first motor 3 and the first driving gear 6a, that is, the engine 1 and the first motor rotor 3a of the first motor 3 are always in transmission connection, and the corresponding working modes can only realize the engine 1 and the first motor 3 being driven simultaneously, the engine 1 dragging the first motor 3 to idle, the engine 1 driving the first motor 3 to generate electricity, or the first motor 3 reversely dragging the engine with the throttle closed to consume kinetic energy.
- This embodiment provides a vehicle, which adopts the pure electric drive system or hybrid drive system provided by the drive system embodiment.
- the specific drive system structure and working mode are clearly introduced in the drive system embodiment and will not be repeated in this embodiment.
- the vehicle of this embodiment realizes 5 gears and 45 operating modes through coordinated control of the engine, ISG motor, drive motor, clutch, and power-interruption-free transmission, providing a large number of power combination driving modes to meet more detailed working conditions, while achieving the purpose of uninterrupted wheel-end torque during gear shifting.
- the vehicle's ISG motor 1st gear and the drive motor 1st gear share the driven gear
- the ISG motor 2nd gear and the drive motor 2nd gear share the driven gear, which simplifies the gearbox structure, reduces the number of gears, shortens the gearbox axial dimension, reduces the gearbox weight, and reduces the gearbox cost.
- the shift gear hubs for 1st and 2nd gears of the ISG motor are located on the first intermediate shaft, and the shift gear hubs for 1st and 2nd gears of the drive motor are located on the second intermediate shaft.
- the two sets of shift mechanisms are located on different intermediate shafts, shortening the axial dimension of the gearbox and realizing independent shifting of 1st and 2nd gears of the ISG motor and 1st and 2nd gears of the drive motor.
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Abstract
Description
本发明涉及一种变速箱、驱动系统及车辆,属于混合动力系统技术领域,变速箱、驱动系统可以应用于使用纯电、混合动力驱动系统的公路商用车辆。The present invention relates to a gearbox, a drive system and a vehicle, belonging to the technical field of hybrid power systems. The gearbox and the drive system can be applied to highway commercial vehicles using pure electric or hybrid power drive systems.
纯电动和混合动力系统在商用车领域得到了广泛的应用,商用车面对的运行工况较为复杂。以客车为例,客车满载时整车质量大幅提升,同时行驶中还要面临重载爬坡、高速行驶等场景,因此相比乘用车仅需在动力输出末端采用减速机构,客车需要配合变速换挡机构才能够满足多种工况的需求,同时还要兼顾舒适性和续航里程,减小换挡的顿挫以及保证平顺但尽可能多的进行动能回收。Pure electric and hybrid powertrains are widely used in commercial vehicles, which face complex operating conditions. For example, buses significantly increase their overall mass when fully loaded. Furthermore, they face the challenges of heavy-loaded hill climbing and high-speed driving. Therefore, compared to passenger cars, which only require a reduction mechanism at the power output, buses require a speed change and shift mechanism to meet the demands of various operating conditions. This requires balancing comfort and range, minimizing shifting jerks, and ensuring smooth, yet maximizing kinetic energy recovery.
混合动力系统兼顾节能环保与续航需求,在新能源商用车领域也是一种较好的解决方案,对于混合动力的电驱动系统,面对的工况就更为复杂,还要考虑和实现内燃机和纯电模式的合理切换和共同驱动,以及适时进行发电补能。The hybrid system takes into account energy conservation, environmental protection and endurance requirements, and is also a better solution in the field of new energy commercial vehicles. For hybrid electric drive systems, the working conditions faced are more complex, and it is also necessary to consider and realize the reasonable switching and joint driving of internal combustion engines and pure electric modes, as well as timely power generation and energy replenishment.
对于新能源电驱动系统,现有技术有如下方案:For new energy electric drive systems, the existing technologies include the following solutions:
申请公布号为CN116587823A的中国发明专利申请公布文本公开了一种纯电驱动系统及采用该系统的车辆,该系统通过双电机双行星排的设计,实现了两挡驱动模式,能够兼顾高速和爬坡工况,同时配合换挡方法能够达到换挡无动力中断,提高了车辆的行驶的舒适性。但是,该系统提供的行驶模式有限,仅有高低速两挡,没有更为细化的模式划分以应对更多细分的行驶工况,难以适配更为复杂多变的应用场景,不能满足针对新能源商用车辆日益增长的用户需求。The Chinese invention patent application, publication number CN116587823A, discloses a pure electric drive system and a vehicle employing this system. This system, through a dual-motor, dual-planetary gearbox design, achieves a two-speed drive mode, accommodating both high-speed and hill-climbing conditions. Furthermore, the shifting method allows for shifting without power interruption, improving driving comfort. However, the system offers limited driving modes, with only high and low speed gears, and lacks more detailed mode divisions to accommodate a wider range of driving conditions. This makes it difficult to adapt to more complex and diverse application scenarios and fails to meet the growing user demand for new energy commercial vehicles.
授权公告号为CN216184445U的中国实用新型专利授权公告文本公开了一种轻卡混合动力系统,该方案针对混合动力系统提供了一种系统构型,该方案采用多平行轴的多挡AMT系统能够实现多个挡位的切换,针对大速比和小速比均有两个挡位,满足不同细分工 况下的需要;此外,内燃机和两个电机可以同时驱动,也可以独立驱动,内燃机可以直驱,也可以增程式驱动,行驶模式丰富。但是,该套动力系统在输出轴上设置两套分别与两个中间轴对应的作为换挡动作机构的换挡接合套,同时换挡动作机构之间为避免干涉需要留出一定轴向距离,导致输出轴长度长,变速部分及整个动力系统轴向长度长,应用于客车或卡车等商用车辆时,在车辆长度方向上占用空间大,不利于整车动力系统的布设,在长度方向上会占用底盘的空间或者例如货箱、货斗、乘客舱等车辆有效空间。The Chinese utility model patent authorization announcement with the authorization announcement number CN216184445U discloses a light truck hybrid power system. The scheme provides a system configuration for the hybrid power system. The scheme adopts a multi-parallel shaft multi-speed AMT system to achieve the switching of multiple gears. There are two gears for both large speed ratio and small speed ratio to meet the needs of different subdivisions. In addition, the internal combustion engine and two electric motors can be driven simultaneously or independently, and the internal combustion engine can be driven directly or in an extended-range mode, providing a variety of driving modes. However, this power system has two sets of shift sleeves on the output shaft, corresponding to the two intermediate shafts, as the shifting mechanisms. Furthermore, a certain axial distance must be maintained between the shifting mechanisms to avoid interference, resulting in a long output shaft, a long transmission section, and the entire power system. When used in commercial vehicles such as buses or trucks, this occupies a large space in the vehicle's longitudinal direction, which is not conducive to the layout of the vehicle's power system. It also occupies space in the chassis or other available space in the vehicle, such as the cargo box, cargo bed, and passenger compartment.
而且由于不同换挡动作机构两侧输出轴上均需设置对应挡位的从动齿轮,从动齿轮啮合对应挡位主动齿轮,导致应用齿轮数量多,系统输出轴长度长,进而导致体积大、重量大,增加成本,且不利于整车布置和空间利用;还会降低整车能耗经济性。Moreover, since driven gears corresponding to the gear positions need to be set on the output shafts on both sides of the different shifting action mechanisms, and the driven gears mesh with the driving gears of the corresponding gear positions, a large number of gears are used and the length of the system output shaft is long, which in turn leads to a large volume and weight, increased cost, and is not conducive to the layout and space utilization of the entire vehicle; it also reduces the energy consumption economy of the entire vehicle.
发明内容Summary of the Invention
本发明的目的是提供一种变速箱,用以解决变速箱轴向尺寸大的问题;还提供一种驱动系统,用以解决驱动系统轴向长度长的问题;还提供一种车辆,用于解决整车动力系统占用空间大的问题。The purpose of the present invention is to provide a gearbox to solve the problem of large axial size of the gearbox; to provide a drive system to solve the problem of long axial length of the drive system; and to provide a vehicle to solve the problem of large space occupied by the vehicle power system.
为实现上述目的,本发明的方案包括:To achieve the above object, the solution of the present invention includes:
本发明的一种变速箱的技术方案,包括至少两个输入轴和输出轴,以及与输入轴一一对应且传动连接的中间轴;各个中间轴与输出轴之间设置有变速机构,所述变速机构包括设置在对应中间轴上的换挡主动端和转动套设在对应中间轴上且与换挡主动端相邻的挡位主动轮,所述变速机构具有换挡主动端与对应挡位的挡位主动轮传动连接的挡位挂入位置和换挡主动端与挡位主动轮均不连接的空挡位置;所述挡位主动轮与输出轴上设置的挡位从动轮传动连接。A technical solution of a gearbox of the present invention includes at least two input shafts and an output shaft, and intermediate shafts corresponding to the input shafts and transmission-connected thereto; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end; the speed change mechanism has a gear engagement position in which the shift driving end is transmission-connected to the gear driving wheel of the corresponding gear and a neutral position in which neither the shift driving end is connected to the gear driving wheel; the gear driving wheel is transmission-connected to a gear driven wheel provided on the output shaft.
本发明的变速箱中,中间轴到输出轴的变速机构中,向对应挡位输入动力的换挡主动端设置在中间轴上,不同挡位的主动轮设置在换挡主动端的一侧,且自由转动的套设在中间轴上,相应实现挡位切换的换挡动作机构,例如换挡齿套或换挡离合器也设置在中间轴一侧,在有两个及两个以上的中间轴时,不同中间轴的换挡动作机构可以在变速箱径向 上有一定重叠。相比现有技术中,不同中间轴与输出轴之间的变速机构的换挡动作机构均设置在输出轴一侧,能够缩小输出轴长度,减少变速箱轴向尺寸,进而能够降低整个动力系统的长度;对于低底盘、乘客舱以外空间宝贵的客车来说,更有利于变速箱及动力系统的布置。In the gearbox of the present invention, in the speed change mechanism from the intermediate shaft to the output shaft, the shift active end for inputting power to the corresponding gear is arranged on the intermediate shaft, the driving wheels of different gears are arranged on one side of the shift active end, and are freely rotatably sleeved on the intermediate shaft, and the corresponding shift action mechanism for realizing gear switching, such as a shift gear sleeve or a shift clutch, is also arranged on one side of the intermediate shaft. When there are two or more intermediate shafts, the shift action mechanisms of different intermediate shafts can be arranged in the radial direction of the gearbox. Compared to the prior art, the shifting mechanisms of the transmission mechanisms between the intermediate shafts and the output shaft are all located on one side of the output shaft. This reduces the length of the output shaft, the axial dimension of the transmission, and, consequently, the length of the entire powertrain. This also facilitates the layout of the transmission and powertrain in low-profile buses where space outside the passenger compartment is at a premium.
进一步地,输出轴上的至少一个所述挡位从动轮同时与不同中间轴上变速机构中的所述挡位主动轮传动连接。Furthermore, at least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
本发明进一步还将不同中间轴与输出轴之间变速机构的主动轮与输出轴上同一从动轮传动连接,使得不同中间轴的换挡动作机构在输出轴径向上可以进一步重叠,缩小变速箱轴向尺寸。The present invention further connects the driving wheels of the speed change mechanisms between different intermediate shafts and the output shaft to the same driven wheel on the output shaft, so that the shifting mechanisms of different intermediate shafts can further overlap in the radial direction of the output shaft, thereby reducing the axial size of the gearbox.
进一步地,所述换挡主动端两侧均设置挡位主动轮,所述输出轴上设置两个挡位从动轮;不同中间轴上的变速机构中的两个挡位主动轮均分别对应与输出轴上的两个挡位从动轮传动连接。Furthermore, gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
输出轴上两个从动轮,分别传动连接各个中间轴上变速机构两个挡位的主动轮,使得各个中间轴上变速机构位于变速箱同一轴向位置上,在径向上完全重叠,进一步缩小变速箱轴向尺寸。The two driven wheels on the output shaft respectively transmit power to the driving wheels of the two gears of the speed change mechanism on each intermediate shaft, so that the speed change mechanisms on each intermediate shaft are located at the same axial position of the gearbox and completely overlap in the radial direction, further reducing the axial size of the gearbox.
进一步地,至少一个输入轴与输出轴同轴设置,且相对一端之间设置高速挡换挡机构;所述高速挡换挡机构包括设置在输入轴上的高速挡主动端和设置在输出轴上的高速挡从动端,所述高速挡主动端与高速挡从动端之间具有传动连接的高速挡挂入状态和分离断开的高速挡空挡状态。Furthermore, at least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
利用输入轴与输出轴之间的间隙设置换挡机构,实现动力从输入轴到输出轴1:1速比直接输出,作为高速挡满足车辆高速巡航工况。The shift mechanism is set up by utilizing the gap between the input shaft and the output shaft to realize the direct output of power from the input shaft to the output shaft with a speed ratio of 1:1, which serves as a high-speed gear to meet the vehicle's high-speed cruising conditions.
进一步地,各个输入轴共轴线设置,至少位于中心的输入轴以外的输入轴采用空心轴,自由转动的套设在更靠近中心的输入轴外侧。Furthermore, the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
输入轴之间共轴线,以及进一步的与输出轴同轴设置,能缩小变速箱径向尺寸,减 小变速箱体积。The coaxial arrangement between the input shafts and the output shaft can reduce the radial size of the gearbox and reduce Small gearbox size.
进一步地,所述换挡主动端为换挡齿毂,所述挡位主动轮上设置有接合齿,通过对应变速机构的可沿中间轴轴向滑动的接合齿套同时啮合换挡齿毂和对应挡位的接合齿实现换挡主动端与对应挡位的挡位主动轮传动连接。Furthermore, the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism that can slide axially along the intermediate shaft.
通过换挡齿毂、接合齿及可滑动的齿套实现换挡动作;作为其他实施方式,也可以通过换挡离合器实现换挡动作。The gear shifting action is achieved through the gear shift hub, the engaging teeth and the slidable gear sleeve; as another embodiment, the gear shifting action can also be achieved through the gear shift clutch.
进一步地,所述挡位主动轮与对应挡位从动轮通过齿轮啮合传动连接。Furthermore, the gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
主动轮与从动轮采用齿轮啮合方式传动,从动齿轮可在周围多个方向上同时啮合多个主动齿轮,实现上述从动轮同时传动连接多个主动轮的方案;作为其他实施方式,也可以采用链条链轮或者皮带及皮带轮传动,为了配合实现上述方案从动轮同时传动连接多个主动轮,从动轮具有与主动轮数量对应的多排链轮或者皮带轮槽,分别对应链传动或皮带传动对应的主动轮的链轮或轮槽。The driving wheel and the driven wheel are driven by gear meshing. The driven gear can mesh with multiple driving gears in multiple directions around it at the same time, realizing the above-mentioned solution of the driven wheel simultaneously transmitting and connecting multiple driving wheels; as other embodiments, chain sprockets or belts and pulleys can also be used for transmission. In order to cooperate with the above-mentioned solution, the driven wheel is provided with multiple rows of sprockets or pulley grooves corresponding to the number of driving wheels, which respectively correspond to the sprockets or wheel grooves of the driving wheels corresponding to the chain drive or belt drive.
进一步地,所述输入轴上的主动齿轮和对应中间轴上的从动齿轮啮合实现输入轴与对应的中间轴传动连接。Furthermore, the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
输入轴与中间轴对应采用齿轮啮合或者链传动、皮带传动的方式传动连接。The input shaft and the intermediate shaft are connected by gear meshing, chain drive or belt drive.
本发明的一种驱动系统的技术方案,包括变速箱,所述变速箱包括至少两个输入轴和输出轴,以及与输入轴一一对应且传动连接的中间轴;各个中间轴与输出轴之间设置有变速机构,所述变速机构包括设置在对应中间轴上的换挡主动端和转动套设在对应中间轴上且与换挡主动端相邻的挡位主动轮,所述变速机构具有换挡主动端与对应挡位的挡位主动轮传动连接的挡位挂入位置和换挡主动端与挡位主动轮均不连接的空挡位置;所述挡位主动轮与输出轴上设置的挡位从动轮传动连接;A technical solution of a drive system of the present invention includes a gearbox, the gearbox including at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end; the speed change mechanism has a gear engagement position in which the shift driving end is transmission-connected to the gear driving wheel of the corresponding gear, and a neutral position in which neither the shift driving end is transmission-connected to the gear driving wheel; the gear driving wheel is transmission-connected to a gear driven wheel provided on the output shaft;
所述变速箱的输入轴连接驱动系统的上游动力源,所述变速箱的输出轴作为驱动系统的动力输出端。The input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system.
进一步地,输出轴上的至少一个所述挡位从动轮同时与不同中间轴上变速机构中的 所述挡位主动轮传动连接。Furthermore, at least one of the gear driven wheels on the output shaft is simultaneously connected to the gears in the speed change mechanism on different intermediate shafts. The gear driving wheel is connected in transmission.
进一步地,所述换挡主动端两侧均设置挡位主动轮,所述输出轴上设置两个挡位从动轮;不同中间轴上的变速机构中的两个挡位主动轮均分别对应与输出轴上的两个挡位从动轮传动连接。Furthermore, gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
进一步地,至少一个输入轴与输出轴同轴设置,且相对一端之间设置高速挡换挡机构;所述高速挡换挡机构包括设置在输入轴上的高速挡主动端和设置在输出轴上的高速挡从动端,所述高速挡主动端与高速挡从动端之间具有传动连接的高速挡挂入状态和分离断开的高速挡空挡状态。Furthermore, at least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
进一步地,各个输入轴共轴线设置,至少位于中心的输入轴以外的输入轴采用空心轴,自由转动的套设在更靠近中心的输入轴外侧。Furthermore, the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
进一步地,所述换挡主动端为换挡齿毂,所述挡位主动轮上设置有接合齿,通过对应变速机构的接合齿套同时啮合换挡齿毂和对应挡位的接合齿实现换挡主动端与对应挡位的挡位主动轮传动连接。Furthermore, the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
进一步地,所述挡位主动轮与对应挡位从动轮通过齿轮啮合传动连接。Furthermore, the gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
进一步地,所述输入轴上的主动齿轮和对应中间轴上的从动齿轮啮合实现输入轴与对应的中间轴传动连接。Furthermore, the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
本发明的一种车辆的技术方案,包括驱动系统,所述驱动系统包括变速箱,所述变速箱包括至少两个输入轴和输出轴,以及与输入轴一一对应且传动连接的中间轴;各个中间轴与输出轴之间设置有变速机构,所述变速机构包括设置在对应中间轴上的换挡主动端和转动套设在对应中间轴上且与换挡主动端相邻的挡位主动轮,所述变速机构具有换挡主动端与对应挡位的挡位主动轮传动连接的挡位挂入位置和换挡主动端与挡位主动轮均不连接的空挡位置;所述挡位主动轮与输出轴上设置的挡位从动轮传动连接;A technical solution of a vehicle of the present invention includes a drive system, the drive system including a transmission, the transmission including at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end, the speed change mechanism having a gear engagement position in which the shift driving end is drivingly connected to the gear driving wheel of the corresponding gear, and a neutral position in which neither the shift driving end is connected to the gear driving wheel; the gear driving wheel is drivingly connected to a gear driven wheel provided on the output shaft;
所述变速箱的输入轴连接驱动系统的上游动力源,所述变速箱的输出轴作为驱动系统的动力输出端; The input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system;
所述驱动系统的动力输出端传动连接车辆的驱动轮。The power output end of the drive system is connected to the driving wheels of the vehicle.
进一步地,输出轴上的至少一个所述挡位从动轮同时与不同中间轴上变速机构中的所述挡位主动轮传动连接。Furthermore, at least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
进一步地,所述换挡主动端两侧均设置挡位主动轮,所述输出轴上设置两个挡位从动轮;不同中间轴上的变速机构中的两个挡位主动轮均分别对应与输出轴上的两个挡位从动轮传动连接。Furthermore, gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
进一步地,至少一个输入轴与输出轴同轴设置,且相对一端之间设置高速挡换挡机构;所述高速挡换挡机构包括设置在输入轴上的高速挡主动端和设置在输出轴上的高速挡从动端,所述高速挡主动端与高速挡从动端之间具有传动连接的高速挡挂入状态和分离断开的高速挡空挡状态。Furthermore, at least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
进一步地,各个输入轴共轴线设置,至少位于中心的输入轴以外的输入轴采用空心轴,自由转动的套设在更靠近中心的输入轴外侧。Furthermore, the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
进一步地,所述换挡主动端为换挡齿毂,所述挡位主动轮上设置有接合齿,通过对应变速机构的接合齿套同时啮合换挡齿毂和对应挡位的接合齿实现换挡主动端与对应挡位的挡位主动轮传动连接。Furthermore, the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
进一步地,所述挡位主动轮与对应挡位从动轮通过齿轮啮合传动连接。Furthermore, the gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
进一步地,所述输入轴上的主动齿轮和对应中间轴上的从动齿轮啮合实现输入轴与对应的中间轴传动连接。Furthermore, the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
本发明的驱动系统与车辆均对应具有与变速箱相应的有益效果;驱动系统尺寸可以对应缩小,便于在车辆上的布置;车辆在驱动系统尺寸减小后,能够相应增加其他空间,例如增加乘客舱空间。The drive system and vehicle of the present invention both have corresponding beneficial effects as the gearbox; the size of the drive system can be correspondingly reduced to facilitate its arrangement on the vehicle; after the size of the drive system is reduced, other spaces in the vehicle can be correspondingly increased, such as increasing the passenger compartment space.
图1是变速箱实施例1提供的一种变速箱结构原理图;FIG1 is a schematic diagram of a gearbox structure provided by gearbox embodiment 1;
图2是变速箱实施例2提供的一种变速箱结构原理图; FIG2 is a schematic diagram of a gearbox structure provided by gearbox embodiment 2;
图3是驱动系统实施例1提供的一种驱动系统结构原理图;FIG3 is a schematic diagram of a drive system structure provided by drive system embodiment 1;
图4是驱动系统实施例2提供的一种驱动系统结构原理图;FIG4 is a schematic diagram of a drive system structure provided by drive system embodiment 2;
图5是驱动系统实施例3提供的一种驱动系统结构原理图。FIG5 is a schematic diagram of a drive system structure provided in drive system embodiment 3.
其中包括:1、发动机;2、离合器;3、第一电机;3a、第一电机转子;3b、第一输入轴;4、第二电机;4a、第二电机转子;4b、第二输入轴;5a、第二主动齿轮;5b、第二从动齿轮;6a、第一主动齿轮;6b、第一从动齿轮;6c、3挡结合齿;6d、3挡齿毂;6e、3挡接合齿套;7a、11挡主动齿轮;7b、1挡从动齿轮;7c、11挡接合齿;7d、11/21挡换挡齿毂;7e、11/21挡接合齿套;8a、21挡主动齿轮;8b、2挡从动齿轮;8c、21挡接合齿;9a、12挡主动齿轮;9c、12挡接合齿;9d、12/22挡换挡齿毂;9e、12/22挡接合齿套;10a、22挡主动齿轮;10c、22挡接合齿;11、第一中间轴;12、第二中间轴;13、变速箱壳体;13a、电机壳体;14、输出轴;15、驱动桥。1/2 1/2 1/2 gear shift hub; 7e, 1/2 1/2 gear engagement sleeve; 8a, 2 1/2 1/2 gear driving gear; 8b, 2 2/2 gear driven gear; 8c, 2 1/2 gear engagement teeth; 9a, 1 2/2 1/2 gear driving gear; 9c, 1 2/2 1/2 gear engagement teeth; 9d, 1 2/2 2/2 gear shift hub; 9e, 1 2/2 1/2 gear engagement sleeve; 10a, 2 1/2 gear driving gear; 10b, 2 2/2 gear driven gear; 10c, 2 1/2 gear engagement teeth; 11a, 2 1/2 gear driving gear; 11b, 2 2/2 gear driven gear; 11c, 2 1/2 gear engagement teeth; 11d, 2 1/2 gear shift hub; 11e, 2 1/2 gear engagement sleeve; 12b, 2 1/2 gear driving gear; 12c, 2 1/2 gear engagement teeth; 12d, 1 2/2 2/2 gear shift hub; 12e, 1 2/2 2nd gear engaging gear sleeve; 10a, 2 2nd gear driving gear; 10c, 2 2nd gear engaging gear; 11, first intermediate shaft; 12, second intermediate shaft; 13, gearbox housing; 13a, motor housing; 14, output shaft; 15, drive axle.
为使本发明的目的、技术方案及优点更加清楚明了,下面结合附图及实施例,对本发明作进一步的详细说明。In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
本发明提供一种具有两个输入端的双中间轴变速箱;本发明变速箱的基础上进一步包括分别传动连接两个输入端的两个电机的电驱动系统,其中一个电机还可以进一步同轴连接内燃式发动机,得到一种混合动力电驱动系统;最终还提供了采用这种电驱动系统的车辆。本发明的混合动力电驱动系统通过发动机、两个电机和变速机构的协调配合控制,能够实现多个挡位以及包括纯电动、串联发电(发动机增程)、混合动力、发动机直驱及制动能量回收在内的多种驱动模式,能够适应不同的行驶工况需求,满足重载起步、加速、爬坡,高速巡航等对动力性的要求,实现多种模式的车辆驱动,不同模式能够在不同工况下适配发动机和电机的最佳工作区间,降低对发动机、电机的规格要求,提升系统效率。The present invention provides a dual-intermediate-shaft gearbox with two input ends; the gearbox of the present invention further includes an electric drive system with two motors connected to the two input ends respectively, one of the motors can be further coaxially connected to an internal combustion engine to obtain a hybrid electric drive system; finally, a vehicle using such an electric drive system is provided. The hybrid electric drive system of the present invention can achieve multiple gears and multiple drive modes including pure electric, series power generation (engine range extension), hybrid power, engine direct drive and brake energy recovery through coordinated control of the engine, two motors and a speed change mechanism. It can adapt to different driving conditions and meet the power requirements of heavy-load starting, acceleration, climbing, high-speed cruising, etc., and realize multiple modes of vehicle drive. Different modes can adapt to the optimal working range of the engine and motor under different working conditions, reduce the specification requirements of the engine and motor, and improve system efficiency.
在此基础上,针对双中间轴变速系统,通过从动齿轮共用,减少变速机构齿轮使用数量,降低系统重量;同时变速箱输出轴上从动齿轮数量减少,可以缩短变速箱内部输出轴的 长度,降低变速箱乃至整个动力系统的轴向尺寸。On this basis, for the dual intermediate shaft transmission system, the driven gear is shared to reduce the number of gears used in the transmission mechanism and reduce the weight of the system; at the same time, the number of driven gears on the transmission output shaft is reduced, which can shorten the output shaft inside the transmission. length, reducing the axial size of the gearbox and even the entire power system.
变速箱实施例1:Gearbox Example 1:
如图1所示的本实施例的一种变速箱,包括变速箱壳体13,变速箱壳体13两端分别作为变速箱的动力输入端和动力输出端,动力输入端包括从壳体上开设的输入口伸出的第一输入轴3b和第二输入轴4b,为了缩小变速箱径向尺寸,本实施例进一步将两个输入轴采用共轴线设置(即两者轴线重合),具体将第二输入轴4b采用空心轴,第一输入轴3b穿过第二输入轴4b轴线处的通孔,至少在两输入轴之间设置轴承,在第二输入轴4b与输入口之间设置轴承,以进行支撑。上述变速箱径向是指垂直于输入轴的方向。动力输出端设置在与动力输入端相对的一面上,包括从壳体上正对输入口开设的输出口伸出的系统输出轴14,输出轴14与第一输入轴3b相对同轴设置。As shown in FIG1 , a transmission of this embodiment includes a transmission housing 13. The two ends of the transmission housing 13 serve as the power input and power output of the transmission, respectively. The power input includes a first input shaft 3b and a second input shaft 4b extending from an input port provided in the housing. To reduce the radial dimension of the transmission, this embodiment further arranges the two input shafts coaxially (i.e., their axes coincide). Specifically, the second input shaft 4b is a hollow shaft, and the first input shaft 3b passes through a through hole at the axis of the second input shaft 4b. A bearing is provided at least between the two input shafts, and a bearing is provided between the second input shaft 4b and the input port for support. The transmission radial direction refers to the direction perpendicular to the input shaft. The power output is provided on the side opposite the power input and includes a system output shaft 14 extending from an output port provided in the housing directly opposite the input port. The output shaft 14 is arranged coaxially relative to the first input shaft 3b.
第一输入轴3b和第二输入轴4b用于传动连接动力源,例如驱动电机或者发动机;输出轴14用于传动连接车辆动力系统的下游,例如通过传动轴连接驱动桥上的主减速器或者差速器的输入端。The first input shaft 3b and the second input shaft 4b are used for transmission connection to a power source, such as a drive motor or an engine; the output shaft 14 is used for transmission connection to the downstream of the vehicle power system, such as connecting to the input end of the main reducer or differential on the drive axle through a transmission shaft.
第一输入轴3b与输出轴14在变速箱壳体13内相对的一端之间设置有用于实现第一输入轴3b到输出轴14的3挡传动的3挡变速机构,3挡变速机构用于直接传动接合或分离第一输入轴3b与输出轴14,实现第一输入轴3b到输出轴14的1:1的速比。A 3-speed transmission mechanism is provided between the opposite ends of the first input shaft 3b and the output shaft 14 in the transmission housing 13 for realizing 3-speed transmission from the first input shaft 3b to the output shaft 14. The 3-speed transmission mechanism is used to directly drive the first input shaft 3b and the output shaft 14 to engage or disengage, thereby realizing a 1:1 speed ratio from the first input shaft 3b to the output shaft 14.
具体地,3挡变速机构包括设置在第一输入轴3b朝向输出轴14一端的3挡结合齿6c和设置在输出轴14朝向第一输入轴3b一端的3挡齿毂6d;3挡结合齿6c和3挡齿毂6d上沿输入轴和输出轴轴向滑动套设的3挡接合齿套6e,3挡接合齿套6e具有同时啮合3挡结合齿6c和3挡齿毂6d的3挡接合位和仅啮合于3挡结合齿6c或3挡齿毂6d上的3挡分离位,通过拨叉等挂挡操动机构在3挡接合位和3挡分离位之间拨动3挡接合齿套6e,实现第一输入轴3b上3挡的挂入和退出。Specifically, the 3rd gear transmission mechanism includes a 3rd gear engaging tooth 6c arranged at one end of the first input shaft 3b facing the output shaft 14 and a 3rd gear hub 6d arranged at one end of the output shaft 14 facing the first input shaft 3b; a 3rd gear engaging tooth sleeve 6e is axially slidably sleeved on the 3rd gear engaging tooth 6c and the 3rd gear hub 6d along the input shaft and the output shaft, and the 3rd gear engaging tooth sleeve 6e has a 3rd gear engaging position that simultaneously engages with the 3rd gear engaging tooth 6c and the 3rd gear hub 6d and a 3rd gear disengaging position that only engages with the 3rd gear engaging tooth 6c or the 3rd gear hub 6d. The 3rd gear engaging tooth sleeve 6e is shifted between the 3rd gear engaging position and the 3rd gear disengaging position by a gear shifting operating mechanism such as a shift fork, thereby realizing the engagement and exit of the 3rd gear on the first input shaft 3b.
作为其他实施方式,3挡变速机构也可以通过分别设置在第一输入轴3b和输出轴14相对一端的多片式离合器实现,通过压紧多片离合器摩擦片实现第一输入轴3b和输出轴 14之间的接合,即第一输入轴3b上3挡的挂入;松开多片离合器摩擦片实现第一输入轴3b与输出轴14之间的断开,即第一输入轴3b上3挡的退出。As another embodiment, the 3-speed transmission mechanism can also be realized by respectively setting a multi-plate clutch at the opposite end of the first input shaft 3b and the output shaft 14, and the first input shaft 3b and the output shaft 14 are connected by pressing the multi-plate clutch friction plate. 14, that is, the third gear on the first input shaft 3b is engaged; release the multi-plate clutch friction plate to achieve the disconnection between the first input shaft 3b and the output shaft 14, that is, the third gear on the first input shaft 3b is exited.
与第一输入轴3b和输出轴14所在轴线还平行的设置有两根中间轴,分别是第一中间轴11和第二中间轴12,第一中间轴11和第二中间轴12分别设置在第一输入轴3b和输出轴14的两侧,均直接与第一输入轴3b和输出轴14相邻,即第一中间轴11、第二中间轴12、第一输入轴3b和输出轴14所在轴线均在同一平面上。第一中间轴11、第二中间轴12两端通过轴承自由绕轴向转动的固定在变速箱壳体13上。Two intermediate shafts, a first intermediate shaft 11 and a second intermediate shaft 12, are arranged parallel to the axes of the first input shaft 3b and the output shaft 14. These intermediate shafts are positioned on either side of the first input shaft 3b and the output shaft 14, respectively, and are directly adjacent to the first input shaft 3b and the output shaft 14. In other words, the axes of the first intermediate shaft 11, the second intermediate shaft 12, the first input shaft 3b, and the output shaft 14 are all coplanar. Both ends of the first intermediate shaft 11 and the second intermediate shaft 12 are axially rotatably secured to the transmission housing 13 via bearings.
作为其他实施方式,也可以根据变速箱的变速箱壳体13的外形或者整车动力系统布置空间的需要,调整第一中间轴11、第二中间轴12的位置,只要均与第一输入轴3b和输出轴14相邻即可,无需正对的分别设置在第一输入轴3b和输出轴14的两侧且均在同一平面上。As another embodiment, the positions of the first intermediate shaft 11 and the second intermediate shaft 12 can also be adjusted according to the shape of the transmission housing 13 of the transmission or the need for the layout space of the vehicle power system. As long as they are adjacent to the first input shaft 3b and the output shaft 14, they do not need to be arranged on both sides of the first input shaft 3b and the output shaft 14 respectively and on the same plane.
第一输入轴3b上还设置有第一主动齿轮6a,与相邻的第一中间轴11上的第一从动齿轮6b啮合,从而将从第一输入轴3b上输入的动力传递到第一中间轴11上。第一中间轴11与输出轴14相邻的一段上设置有用于实现第一输入轴3b到输出轴14的1挡和2挡传动的第一变速机构,第一变速机构实现的第一输入轴3b到输出轴14的1挡和2挡,相比第一输入轴3b到输出轴14的3挡有更大的速比。第一输入轴3b到输出轴14的1挡和2挡在下文称为11挡和21挡。The first input shaft 3b is also provided with a first driving gear 6a, which meshes with a first driven gear 6b on the adjacent first intermediate shaft 11, thereby transmitting power input from the first input shaft 3b to the first intermediate shaft 11. A first speed change mechanism is provided on a section of the first intermediate shaft 11 adjacent to the output shaft 14, for achieving first and second gear transmission from the first input shaft 3b to the output shaft 14. The first speed change mechanism achieves a higher speed ratio for first and second gear transmission from the first input shaft 3b to the output shaft 14 than for third gear transmission from the first input shaft 3b to the output shaft 14. First and second gear transmissions from the first input shaft 3b to the output shaft 14 are hereinafter referred to as " 1st gear" and " 2nd gear."
所述第一变速机构包括:自由转动套设在第一中间轴11上的11挡主动齿轮7a;11挡主动齿轮7a上设置的11挡接合齿7c;以及自由转动套设在第一中间轴11上的21挡主动齿轮8a;21挡主动齿轮8a上设置的21挡接合齿8c;以及设置在第一中间轴11上,且位于11挡接合齿7c和21挡接合齿8c之间,且三者之间同轴设置的11/21挡换挡齿毂7d;还包括沿第一中间轴11轴向滑动设置的11/21挡接合齿套7e。The first speed change mechanism includes: a 11th gear driving gear 7a freely rotatably sleeved on the first intermediate shaft 11; a 11th gear engaging tooth 7c provided on the 11th gear driving gear 7a; a 21st gear driving gear 8a freely rotatably sleeved on the first intermediate shaft 11; a 21st gear engaging tooth 8c provided on the 21st gear driving gear 8a; and a 1 1/2 1st gear shift gear hub 7d provided on the first intermediate shaft 11 and located between the 11th gear engaging tooth 7c and the 21st gear engaging tooth 8c, with the three being coaxially arranged therebetween; and a 1 1/2 1st gear engaging gear sleeve 7e axially slidably provided along the first intermediate shaft 11.
11/21挡接合齿套7e具有同时啮合11挡接合齿7c和11/21挡换挡齿毂7d的11挡接合位、同时啮合21挡接合齿8c和11/21挡换挡齿毂7d的21挡接合位和位于其他位置的11/21 挡空挡位,通过拨叉等挂挡操动机构在11挡接合位、21挡接合位和11/21挡空挡位之间拨动11/21挡接合齿套7e,实现第一输入轴3b上的1挡和2挡及空挡的择一挂入。The 1 1/2 1st gear engagement gear sleeve 7e has a 1 1st gear engagement position where the 1 1st gear engagement teeth 7c and the 1 1/2 1st gear shift gear hub 7d are engaged at the same time, a 2 1st gear engagement position where the 2 1st gear engagement teeth 8c and the 1 1/2 1st gear shift gear hub 7d are engaged at the same time, and 1 1/2 1st gear engagement positions located at other positions. The 1 1/2 1 gear engagement sleeve 7e is shifted between the 1 1 gear engagement position, the 2 1 gear engagement position and the 1 1/2 1 gear neutral position by a shift fork or other gear operating mechanism, thereby realizing the selection of the 1st gear, the 2nd gear and the neutral gear on the first input shaft 3b.
11挡主动齿轮7a和21挡主动齿轮8a分别与输出轴14上设置的对应挡位的从动齿轮啮合。The 1st gear driving gear 7a and the 2nd gear driving gear 8a are respectively engaged with the driven gears of the corresponding gears provided on the output shaft 14.
第二输入轴4b上还设置有第二主动齿轮5a,与相邻的第二中间轴12上的第二从动齿轮5b啮合,从而将从第二输入轴4b上输入的动力传递到第二中间轴12上。第二中间轴12与输出轴14相邻的一段上设置有用于实现第二输入轴4b到输出轴14的1挡和2挡传动的第二变速机构,第二变速机构实现的第二输入轴4b到输出轴14的1挡和2挡。第二输入轴4b到输出轴14的1挡和2挡在下文称为12挡和22挡。The second input shaft 4b is also provided with a second driving gear 5a, which meshes with a second driven gear 5b on the adjacent second intermediate shaft 12, thereby transmitting power input from the second input shaft 4b to the second intermediate shaft 12. A second speed change mechanism for achieving first and second gear transmission from the second input shaft 4b to the output shaft 14 is provided on a section of the second intermediate shaft 12 adjacent to the output shaft 14. This second speed change mechanism achieves first and second gear transmission from the second input shaft 4b to the output shaft 14. First and second gear transmissions from the second input shaft 4b to the output shaft 14 are hereinafter referred to as " 12th gear" and " 22nd gear."
所述第二变速机构包括:自由转动套设在第二中间轴12上的12挡主动齿轮9a;12挡主动齿轮9a上设置的12挡接合齿9c;以及自由转动套设在第二中间轴12上的22挡主动齿轮10a;22挡主动齿轮10a上设置的22挡接合齿10c;以及设置在第二中间轴12上,且位于12挡接合齿9c和22挡接合齿10c之间,且三者之间同轴设置的12/22挡换挡齿毂9d;还包括沿第二中间轴12轴向滑动设置的12/22挡接合齿套9e。The second speed change mechanism includes: a 12th gear driving gear 9a freely rotatably sleeved on the second intermediate shaft 12; a 12th gear engaging tooth 9c provided on the 12th gear driving gear 9a; a 22nd gear driving gear 10a freely rotatably sleeved on the second intermediate shaft 12; a 22nd gear engaging tooth 10c provided on the 22nd gear driving gear 10a; and a 12 / 22nd gear shift gear hub 9d provided on the second intermediate shaft 12 and located between the 12th gear engaging tooth 9c and the 22nd gear engaging tooth 10c, with the three being coaxially arranged therebetween; and a 12 / 22nd gear engaging gear sleeve 9e axially slidably provided along the second intermediate shaft 12.
12/22挡接合齿套9e具有同时啮合12挡接合齿9c和12/22挡换挡齿毂9d的12挡接合位、同时啮合22挡接合齿10c和12/22挡换挡齿毂9d的22挡接合位和位于其他位置的12/22挡空挡位,通过拨叉等挂挡操动机构在12挡接合位、22挡接合位和12/22挡空挡位之间拨动12/22挡接合齿套9e,实现第二输入轴4b上的1挡和2挡及空挡的择一挂入。The 1 2 /2 2 gear engaging gear sleeve 9e has a 1 2 gear engaging position for simultaneously engaging the 1 2 gear engaging teeth 9c and the 1 2 /2 2 gear shift gear hub 9d, a 2 2 gear engaging position for simultaneously engaging the 2 2 gear engaging teeth 10c and the 1 2 /2 2 gear shift gear hub 9d, and a 1 2 /2 2 gear neutral position located at other positions. The 1 2 /2 2 gear engaging gear sleeve 9e is shifted between the 1 2 gear engaging position, the 2 2 gear engaging position and the 1 2 / 2 2 gear neutral position by a shift fork or other gear shifting operating mechanism to realize the selection of 1 gear, 2 gear and neutral gear on the second input shaft 4b.
12挡主动齿轮9a和22挡主动齿轮10a分别与输出轴14上设置的对应挡位的从动齿轮啮合。The 1st and 2nd gear driving gears 9a and the 2nd gear driving gears 10a are respectively engaged with driven gears of corresponding gear positions provided on the output shaft 14.
本实施例中,作为最佳的实施方式,11挡主动齿轮7a与12挡主动齿轮9a的齿盘位于同一平面,该平面上还设置有与输出轴14连接、同时啮合11挡主动齿轮7a及12挡主动齿轮9a的1挡从动齿轮7b,即11挡主动齿轮7a与12挡主动齿轮9a同时与输出轴14上设置的同一从动齿轮啮合;同样地,21挡主动齿轮8a与22挡主动齿轮10a的齿盘位于同一平 面,该平面上还设置有与输出轴14连接、同时啮合21挡主动齿轮8a与22挡主动齿轮10a的2挡从动齿轮8b,即21挡主动齿轮8a与22挡主动齿轮10a也同时与输出轴14上设置的同一从动齿轮啮合。In this embodiment, as a preferred embodiment, the toothed discs of the 11th gear driving gear 7a and the 12th gear driving gear 9a are located on the same plane. A 1st gear driven gear 7b is also provided on the plane, which is connected to the output shaft 14 and meshes with the 11th gear driving gear 7a and the 12th gear driving gear 9a at the same time. That is, the 11th gear driving gear 7a and the 12th gear driving gear 9a are simultaneously meshed with the same driven gear provided on the output shaft 14. Similarly, the toothed discs of the 21st gear driving gear 8a and the 22nd gear driving gear 10a are located on the same plane. A second gear driven gear 8b is provided on the plane, which is connected to the output shaft 14 and simultaneously engages with the 21st gear driving gear 8a and the 22nd gear driving gear 10a, that is, the 21st gear driving gear 8a and the 22nd gear driving gear 10a are also simultaneously engaged with the same driven gear provided on the output shaft 14.
作为其他实施方式,11挡主动齿轮7a与12挡主动齿轮9a,及21挡主动齿轮8a与22挡主动齿轮10a中,至少一组同时与输出轴14上设置的同一从动齿轮啮合。As another embodiment, at least one of the 11th speed driving gear 7a and the 12th speed driving gear 9a, and the 21st speed driving gear 8a and the 22nd speed driving gear 10a simultaneously meshes with the same driven gear provided on the output shaft 14.
由此,本实施例的变速箱能够实现从第一输入轴3b到输出轴14的1挡(11挡)、2挡(21挡)和3挡变速模式;从第二输入轴4b到输出轴14的1挡(12挡)和2挡(22挡)变速模式;以及11挡、21挡、3挡与12挡、22挡之间的组合变速模式。Therefore, the gearbox of this embodiment can realize the 1st gear ( 11th gear), 2nd gear ( 21st gear) and 3rd gear shifting modes from the first input shaft 3b to the output shaft 14; the 1st gear ( 12th gear) and 2nd gear ( 22nd gear) shifting modes from the second input shaft 4b to the output shaft 14; and the combined speed shifting mode between 11th gear, 21st gear, 3rd gear and 12th gear, 22nd gear.
变速箱实施例2:Gearbox Example 2:
本实施例的变速箱与变速箱实施例1的区别在于,如图2所示,第一变速机构中,用于将第一中间轴11选择连接至11挡主动齿轮7a或者连接至21挡主动齿轮8a或者均断开连接的结合齿、齿毂和齿套替换为换挡离合器B,通过换挡离合器B将与第一中间轴11传动连接的摩擦盘与11挡主动齿轮7a的摩擦盘压紧接合,或者与21挡主动齿轮8a的摩擦盘压紧接合,或者与两者均分离,实现第一输入轴3b到输出轴14的1挡(11挡)和2挡(21挡)变速模式。The difference between the gearbox of this embodiment and the gearbox embodiment 1 is that, as shown in Figure 2, in the first speed change mechanism, the coupling teeth, gear hub and gear sleeve used to selectively connect the first intermediate shaft 11 to the 11th gear driving gear 7a or to the 21st gear driving gear 8a, or to disconnect both are replaced by a shift clutch B. Through the shift clutch B, the friction disk transmission-connected to the first intermediate shaft 11 is pressed and engaged with the friction disk of the 11th gear driving gear 7a, or pressed and engaged with the friction disk of the 21st gear driving gear 8a, or is disconnected from both, thereby realizing the 1st gear ( 11th gear) and 2nd gear ( 21st gear) speed change modes from the first input shaft 3b to the output shaft 14.
第二变速机构中,用于将第二中间轴12选择连接至12挡主动齿轮9a和22挡主动齿轮10a或者均断开连接的结合齿、齿毂和齿套替换为换挡离合器C,通过换挡离合器C将与第二中间轴12传动连接的摩擦盘与12挡主动齿轮9a的摩擦盘压紧接合,或者与22挡主动齿轮10a的摩擦盘压紧接合,或者与两者均分离,实现第二中间轴12到输出轴14的1挡(12挡)和2挡(22挡)变速模式。In the second speed change mechanism, the coupling teeth, gear hub and gear sleeve used to selectively connect the second intermediate shaft 12 to the 12th gear driving gear 9a and the 22nd gear driving gear 10a or disconnect both are replaced by a shift clutch C. Through the shift clutch C, the friction plate connected to the second intermediate shaft 12 is pressed into engagement with the friction plate of the 12th gear driving gear 9a, or pressed into engagement with the friction plate of the 22nd gear driving gear 10a, or separated from both, thereby realizing the 1st gear ( 12th gear) and 2nd gear ( 22nd gear) speed change modes from the second intermediate shaft 12 to the output shaft 14.
图2中,第一输入轴3b和输出轴14之间设置作为3挡变速机构换挡离合器A,通过换挡离合器A实现第一输入轴3b和输出轴14之间的接合和分离。换挡离合器A与变速箱实施例1中描述的3挡变速机构的一种其他实施方式中的多片离合器的原理相似,本实施例中不再赘述。 In FIG2 , a shift clutch A is provided between the first input shaft 3 b and the output shaft 14 as a third-speed transmission mechanism. Engagement and disengagement between the first input shaft 3 b and the output shaft 14 are achieved through the shift clutch A. The principle of the shift clutch A is similar to that of the multi-plate clutch in another embodiment of the third-speed transmission mechanism described in Transmission Example 1, and will not be further described in this embodiment.
作为其他实施方式,第二输入轴4b也可以不采用空心轴,第一输入轴3b和第二输入轴4b不共轴线设置,而是将两根输入轴平行设置,在变速箱壳体13内的一端设置的主动齿轮分别啮合两根中间轴上的从动齿轮。但是这样会增加整体结构的复杂度,导致变速箱径向尺寸增加。这种实施方式下需要保证第一输入轴3b与输出轴14在变速箱壳体13内相对的一端轴端相对且同轴设置,以满足3挡变速机构的设置;当然,也可以取消3挡变速机构的设置,即变速箱仅通过第一变速机构和第二变速机构实现4挡变速,此时,可不限制第一输入轴3b与输出轴14轴端相对且同轴设置。As another embodiment, the second input shaft 4b may not be a hollow shaft, and the first input shaft 3b and the second input shaft 4b may not be coaxially arranged. Instead, the two input shafts may be arranged in parallel, and the driving gear arranged at one end in the transmission housing 13 may respectively engage with the driven gears on the two intermediate shafts. However, this will increase the complexity of the overall structure and increase the radial size of the transmission. In this embodiment, it is necessary to ensure that the first input shaft 3b and the output shaft 14 are arranged opposite and coaxially at the opposite ends in the transmission housing 13 to meet the setting of the 3-speed transmission mechanism; of course, the setting of the 3-speed transmission mechanism may also be cancelled, that is, the transmission only realizes the 4-speed transmission through the first and second transmission mechanisms. In this case, it is not necessary to limit the first input shaft 3b and the output shaft 14 to be arranged opposite and coaxially at the opposite ends.
作为其他实施方式,还可以在第二输入轴4b基础上设置第三输入轴或更多输入轴,第三输入轴空心且自由转动套设在第二输入轴4b上,通过轴承支撑。同时对应增加与第三输入轴及输出轴平行的第三中间轴,第三输入轴通过其上设置的主动齿轮啮合第三中间轴上的从动齿轮以实现传动连接,第三中间轴与输出轴之间设置第三变速机构。第三变速机构和第一、第二变速机构之间同样可以共用设置在输出轴上的从动齿轮,第一、第二、第三变速机构之间可以通过改变主动齿轮齿数来适应性调整各个挡位的速比。第三变速机构及更多级输入轴的具体结构及原理与第一、第二变速机构以及第二、第三级输入轴相似,本实施例不再赘述。In other embodiments, a third or more input shafts can be provided in conjunction with the second input shaft 4b. The third input shaft is hollow and freely rotatable, sleeved on the second input shaft 4b and supported by bearings. A corresponding third intermediate shaft, parallel to the third input shaft and the output shaft, is also provided. The third input shaft engages a driven gear on the third intermediate shaft via a driving gear provided thereon to achieve a transmission connection. A third speed change mechanism is provided between the third intermediate shaft and the output shaft. The third speed change mechanism can also share the driven gear provided on the output shaft with the first and second speed change mechanisms. The speed ratios of the various gears can be adaptively adjusted between the first, second, and third speed change mechanisms by varying the number of teeth on the driving gear. The specific structure and principles of the third speed change mechanism and the multiple input shafts are similar to those of the first and second speed change mechanisms and the second and third input shafts, and are not further described in this embodiment.
驱动系统实施例1:Drive system embodiment 1:
本实施例中的驱动系统如图3所示,提供一种纯电驱动系统,包括变速箱实施例中介绍的变速箱,还包括第一电机3和第二电机4,变速箱在变速箱实施例1、2中介绍的足够清楚,本实施例不再赘述。变速箱的变速箱壳体13开设有输入口的一面上还固定有电机壳体13a。第一电机3和第二电机4固定在电机壳体内,第一电机3的第一电机转子3a传动连接第一输入轴3b,第二电机4的第二电机转子4a传动连接第二输入轴4b;第一电机3和第二电机4同轴设置,第二电机4设置于第一电机3和变速箱之间,第二电机转子4a采用空心转子,以供第一输入轴3b穿过连接第一电机转子3a。The drive system in this embodiment is shown in FIG3 , which provides a pure electric drive system, including the gearbox described in the gearbox embodiment, and also including a first motor 3 and a second motor 4. The gearbox is described clearly enough in the gearbox embodiments 1 and 2, and will not be described in detail in this embodiment. A motor housing 13a is also fixed to the side of the gearbox housing 13 of the gearbox where the input port is provided. The first motor 3 and the second motor 4 are fixed in the motor housing, and the first motor rotor 3a of the first motor 3 is connected to the first input shaft 3b in a transmission manner, and the second motor rotor 4a of the second motor 4 is connected to the second input shaft 4b in a transmission manner; the first motor 3 and the second motor 4 are coaxially arranged, and the second motor 4 is arranged between the first motor 3 and the gearbox, and the second motor rotor 4a is a hollow rotor for the first input shaft 3b to pass through and connect to the first motor rotor 3a.
变速箱的输出轴14用于传动连接动力输出方向的下游,最终传动连接到驱动桥15 的主减速器上。The output shaft 14 of the gearbox is used to transmit the power to the downstream of the output direction, and the final transmission is connected to the drive axle 15. on the main reducer.
其中,第一电机转子3a、第一主动齿轮6a、3挡结合齿6c连接;第一从动齿轮6b、11/21挡换挡齿毂7d、第一中间轴11;3挡齿毂6d、1挡从动齿轮7b、2挡从动齿轮8b与输出轴14连接;11挡主动齿轮7a与11挡接合齿7c连接,同时通过轴承套设在第一中间轴11上与第一中间轴11通过轴承自由滚动连接;21挡主动齿轮8a与21挡接合齿8c连接,同时通过轴承套设在第一中间轴11上与第一中间轴11通过轴承自由滚动连接;第二从动齿轮5b、12/22挡换挡齿毂9d与第二中间轴12连接;12挡主动齿轮9a与12挡接合齿9c连接,同时通过轴承套设在第二中间轴12上与第二中间轴12通过轴承自由滚动连接;22挡主动齿轮10a与22挡接合齿10c连接,同时通过轴承套设在第二中间轴12上与第二中间轴12通过轴承自由滚动连接;11挡与12挡共用1挡从动齿轮7b,21挡与22挡共用2挡从动齿轮8b。Among them, the first motor rotor 3a, the first driving gear 6a, and the 3rd gear engaging gear 6c are connected; the first driven gear 6b, the 1 1/2 1st gear shift gear hub 7d, and the first intermediate shaft 11; the 3rd gear hub 6d, the 1st gear driven gear 7b, and the 2nd gear driven gear 8b are connected to the output shaft 14; the 11th gear driving gear 7a is connected to the 11th gear engaging gear 7c, and is also mounted on the first intermediate shaft 11 through a bearing sleeve and is freely rolling connected to the first intermediate shaft 11 through a bearing; the 21st gear driving gear 8a is connected to the 21st gear engaging gear 8c, and is also mounted on the first intermediate shaft 11 through a bearing sleeve and is freely rolling connected to the first intermediate shaft 11 through a bearing; the second driven gear 5b and the 1 2/2 2nd gear shift gear hub 9d are connected to the second intermediate shaft 12; the 12th gear driving gear 9a is connected to the 12th gear engaging gear 9c, and is also mounted on the second intermediate shaft 12 through a bearing sleeve and is freely rolling connected to the second intermediate shaft 12 through a bearing; the 22nd gear driving gear 10a is connected to the 2 The 2nd gear engaging teeth 10c are connected, and at the same time are sleeved on the second intermediate shaft 12 through a bearing and are freely rollingly connected to the second intermediate shaft 12 through a bearing; the 11th gear and the 12th gear share the 1st gear driven gear 7b, and the 21st gear and the 22nd gear share the 2nd gear driven gear 8b.
本实施例的驱动系统,通过第一电机3和第二电机4分别到输出轴14之间不同的挡位组合,能够实现多种纯电模式和多种制动能量回收模式。具体实现方式可参考下方驱动系统实施例2中对应的纯电模式和制动能量回收模式,本实施例不再赘述。The drive system of this embodiment can achieve multiple pure electric modes and multiple brake energy recovery modes by using different gear combinations between the first motor 3 and the second motor 4 and the output shaft 14. For specific implementations, please refer to the corresponding pure electric mode and brake energy recovery mode in the drive system embodiment 2 below, and will not be repeated in this embodiment.
驱动系统实施例2:Drive system embodiment 2:
本实施例中的驱动系统如图4所示,提供一种混合动力电驱动系统。在驱动系统实施例1的基础上,第一电机3的第一电机转子3a还朝向远离变速箱的一端通过发动机传动轴连接发动机1,电机壳体上对应位置开设避让发动机传动轴的轴孔。发动机传动轴上还设置离合器2以接合或断开发动机1与第一输入轴3b的传动连接。The drive system in this embodiment, shown in Figure 4, provides a hybrid electric drive system. Based on the drive system in Example 1, the first motor rotor 3a of the first motor 3 is further connected to the engine 1 via an engine drive shaft, facing away from the transmission. A corresponding hole is provided in the motor housing to accommodate the engine drive shaft. A clutch 2 is also provided on the engine drive shaft to engage or disengage the transmission connection between the engine 1 and the first input shaft 3b.
本实施例中,第一电机3采用ISG电机M1(Integrated Starter Generator),通过离合器直接连接在发动机1的曲轴端,第二电机4为驱动电机M2。In this embodiment, the first motor 3 adopts an ISG motor M1 (Integrated Starter Generator), which is directly connected to the crankshaft end of the engine 1 through a clutch, and the second motor 4 is a drive motor M2.
下面以本实施例提供的混合动力电驱动系统为例,对驱动系统能够实现的工作模式进行详细说明,具体分为纯电模式、串联模式、混动模式、发动机直驱模式、制动能量回收模式五大模式,各模式下通过变速箱挂挡动作实现多挡位协调控制,具体如下: The hybrid electric drive system provided in this embodiment is used as an example to describe the operating modes that can be achieved by the drive system in detail. Specifically, it is divided into five major modes: pure electric mode, series mode, hybrid mode, engine direct drive mode, and brake energy recovery mode. In each mode, multi-gear coordinated control is achieved by the gear shifting action of the transmission. The details are as follows:
纯电模式:Pure electric mode:
模式1:离合器2断开,第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入11/21挡空挡,此时为第二电机4单独12挡驱动;Mode 1: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1st /2nd gear, the 3rd speed transmission mechanism is out of 3rd gear, and the first speed transmission mechanism is engaged in 1 1/2 1st gear neutral. At this time, the second motor 4 is driven solely in 1st /2nd gear;
模式2:离合器2断开,第二变速机构挂入22挡,3挡变速机构退出3挡,第一变速机构挂入11/21挡空挡,此时为第二电机4单独22挡驱动;Mode 2: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 2/2 gear, the third speed transmission mechanism is out of 3 gear, and the first speed transmission mechanism is engaged in 1/2/1 neutral gear. At this time, the second motor 4 is driven solely in 2/2 gear.
模式3:离合器2断开,第二变速机构挂入12/22挡空挡,3挡变速机构退出3挡,第一变速机构挂入11挡,此时为第一电机3单独11挡驱动;Mode 3: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2 gear neutral, the third speed transmission mechanism exits 3 gear, and the first speed transmission mechanism is engaged in 1 1 gear. At this time, the first motor 3 is driven solely in 1 1 gear;
模式4:离合器2断开,第二变速机构挂入12/22挡空挡,3挡变速机构退出3挡,第一变速机构挂入21挡,此时为第一电机3单独21挡驱动;Mode 4: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2 neutral gear, the third speed transmission mechanism exits third gear, and the first speed transmission mechanism is engaged in 2 1 gear. At this time, the first motor 3 is driven solely in 2 1 gear.
模式5:离合器2断开,第二变速机构挂入12/22挡空挡,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,此时为第一电机3单独3挡驱动;Mode 5: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2nd gear neutral, the first speed transmission mechanism is engaged in 1 1 /2 1st gear neutral, and the third speed transmission mechanism is engaged in 3rd gear. At this time, the first motor 3 is driven in 3rd gear alone;
模式6:离合器2断开,第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入11挡,此时为第一电机3通过11挡与第二电机4通过12挡共同驱动;Mode 6: Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 12 , the third speed change mechanism exits gear 3, and the first speed change mechanism is engaged in gear 11. At this time, the first motor 3 is driven in gear 11 and the second motor 4 is driven in gear 12 .
模式7:离合器2断开,第二变速机构挂入22挡,3挡变速机构退出3挡,第一变速机构挂入11挡,此时为第一电机3通过11挡与第二电机4通过22挡共同驱动;Mode 7: Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 2/2 , the third speed change mechanism is out of gear 3, and the first speed change mechanism is engaged in gear 1/1 . At this time, the first motor 3 is driven in gear 1/1 and the second motor 4 is driven in gear 2/2 .
模式8:离合器2断开,第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入21挡,此时为第一电机3通过21挡与第二电机4通过12挡共同驱动;Mode 8: Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 1/2 , the third speed change mechanism is out of gear 3, and the first speed change mechanism is engaged in gear 2/1 . At this time, the first motor 3 is driven in gear 2/1 and the second motor 4 is driven in gear 1/2 .
模式9:离合器2断开,第二变速机构挂入22挡,3挡变速机构退出3挡,第一变速机构挂入21挡,此时为第一电机3通过21挡与第二电机4通过22挡共同驱动;Mode 9: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 2/2 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 2/1 . At this time, the first motor 3 is driven in gear 2/1 and the second motor 4 is driven in gear 2/2 .
模式10:离合器2断开,第二变速机构挂入12挡,3挡变速机构挂入3挡,第一变速机构挂入11/21挡空挡,此时为第一电机3通过3挡与第二电机4通过12挡共同驱动;Mode 10: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1/2 gear, the third speed transmission mechanism is engaged in 3 gear, and the first speed transmission mechanism is engaged in 1 1/2 1 gear neutral. At this time, the first motor 3 is driven in 3 gear and the second motor 4 is driven in 1/2 gear.
模式11:离合器2断开,第二变速机构挂入22挡,3挡变速机构挂入3挡,第一变速机构挂入11/21挡空挡,此时为第一电机3通过3挡与第二电机4通过22挡共同驱动。Mode 11: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 2/2 gear, the third speed transmission mechanism is engaged in 3 gear, and the first speed transmission mechanism is engaged in 1/2/1 neutral gear. At this time, the first motor 3 is driven in 3 gear and the second motor 4 is driven in 2/2 gear.
串联模式: Series mode:
模式12:第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入11/21挡空挡,离合器2结合,发动机1带动第一电机3发电,此时为第二电机4单独12挡驱动,第一电机3串联发电;Mode 12: The second transmission mechanism is engaged in 1/2 gear, the third transmission mechanism is out of 3 gear, the first transmission mechanism is engaged in 1/2 1 gear neutral, the clutch 2 is engaged, the engine 1 drives the first motor 3 to generate electricity, and the second motor 4 is driven alone in 1/2 gear, and the first motor 3 generates electricity in series;
模式13:第二变速机构挂入22挡,3挡变速机构退出3挡,第一变速机构挂入11/21挡空挡,离合器2结合,发动机1带动第一电机3发电,此时为第二电机4单独22挡驱动,第一电机3串联发电。Mode 13: The second speed transmission mechanism is engaged in 22 gear, the 3rd speed transmission mechanism is out of 3rd gear, the first speed transmission mechanism is engaged in 1 1/2 1 neutral gear, the clutch 2 is engaged, the engine 1 drives the first motor 3 to generate electricity, at this time the second motor 4 is driven alone in 22 gear, and the first motor 3 is connected in series to generate electricity.
混动模式:Hybrid mode:
模式14:离合器2结合,第一变速机构挂入11挡,3挡变速机构退出3挡,第二变速机构挂入12挡,第一电机3随转,发动机1通过11挡与第二电机4通过12挡共同驱动车辆;Mode 14: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 12 , the first motor 3 rotates accordingly, and the engine 1 in gear 11 and the second motor 4 in gear 12 jointly drive the vehicle;
模式15:离合器2结合,第一变速机构挂入11挡,3挡变速机构退出3挡,第二变速机构挂入22挡,第一电机3随转,发动机1通过11挡与第二电机4通过22挡共同驱动车辆;Mode 15: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 22 , the first motor 3 rotates accordingly, and the engine 1 in gear 11 and the second motor 4 in gear 22 jointly drive the vehicle;
模式16:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入12挡,第一电机3随转,发动机1通过21挡与第二电机4通过12挡共同驱动车辆;Mode 16: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 2/1 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 1/2 , the first motor 3 rotates accordingly, and the engine 1 in gear 2/1 and the second motor 4 in gear 1/2 jointly drive the vehicle;
模式17:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入22挡,第一电机3随转,发动机1通过21挡与第二电机4通过22挡共同驱动车辆;Mode 17: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 21 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 22 , the first motor 3 rotates accordingly, and the engine 1 in gear 21 and the second motor 4 in gear 22 jointly drive the vehicle;
模式18:离合器2结合,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,第二变速机构挂入12挡,第一电机3随转,发动机1通过3挡与第二电机4通过12挡共同驱动车辆;Mode 18: Clutch 2 is engaged, the first transmission mechanism is shifted into 1 1/2 1st gear, the third transmission mechanism is shifted into 3rd gear, the second transmission mechanism is shifted into 1st 2nd gear, the first motor 3 rotates accordingly, and the engine 1 in 3rd gear and the second motor 4 in 1st 2nd gear jointly drive the vehicle;
模式19:离合器2结合,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,第二变速机构挂入22挡,第一电机3随转,发动机1通过3挡与第二电机4通过22挡共同 驱动车辆;Mode 19: Clutch 2 is engaged, the first transmission mechanism is engaged in 1 1/2 1st gear neutral, the 3rd gear transmission mechanism is engaged in 3rd gear, the second transmission mechanism is engaged in 22nd gear, the first motor 3 rotates along with it, the engine 1 is engaged in 3rd gear and the second motor 4 is engaged in 22nd gear. driving a vehicle;
模式20:离合器2结合,第一变速机构挂入11挡,3挡变速机构退出3挡,第二变速机构挂入12挡,第一电机3发电,发动机1通过11挡与第二电机4通过12挡共同驱动车辆;Mode 20: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 12 , the first motor 3 generates electricity, and the engine 1 in gear 11 and the second motor 4 in gear 12 jointly drive the vehicle;
模式21:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入22挡,第一电机3发电,发动机1通过11挡与第二电机4通过22挡共同驱动车辆;Mode 21: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 21 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 22 , the first motor 3 generates electricity, and the engine 1 in gear 11 and the second motor 4 in gear 22 jointly drive the vehicle;
模式22:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入12挡,第一电机3发电,发动机1通过21挡与第二电机4通过12挡共同驱动车辆;Mode 22: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 2/1 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 1/2 , the first motor 3 generates electricity, and the engine 1 in gear 2/1 and the second motor 4 in gear 1/2 jointly drive the vehicle;
模式23:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入22挡,第一电机3发电,发动机1通过21挡与第二电机4通过22挡共同驱动车辆;Mode 23: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 21 , the third speed transmission mechanism is out of gear 3 , the second speed transmission mechanism is engaged in gear 22, the first motor 3 generates electricity, and the engine 1 in gear 21 and the second motor 4 in gear 22 jointly drive the vehicle;
模式24:离合器2结合,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,第二变速机构挂入12挡,第一电机3发电,发动机1通过3挡与第二电机4通过12挡共同驱动车辆;Mode 24: Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear, the third speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 1st 2nd gear, the first motor 3 generates electricity, and the engine 1 in 3rd gear and the second motor 4 in 1st 2nd gear jointly drive the vehicle;
模式25:离合器2结合,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,第二变速机构挂入22挡,第一电机3发电,发动机1通过3挡与第二电机4通过22挡共同驱动车辆;Mode 25: Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear, the third speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 22nd gear, the first motor 3 generates electricity, and the engine 1 in 3rd gear and the second motor 4 in 22nd gear jointly drive the vehicle;
模式26:离合器2结合,第一变速机构挂入11挡,3挡变速机构退出3挡,第二变速机构挂入12挡,第一电机3驱动,第一电机3和发动机1同为1挡,与第二电机4通过12挡共同驱动车辆;Mode 26: Clutch 2 is engaged, the first speed transmission mechanism is engaged in gear 11 , the third speed transmission mechanism is out of gear 3, the second speed transmission mechanism is engaged in gear 12 , the first motor 3 is driven, the first motor 3 and the engine 1 are both in gear 1, and the second motor 4 drives the vehicle in gears 12 ;
模式27:离合器2结合,第一变速机构挂入11挡,3挡变速机构退出3挡,第二变速机构挂入22挡,第一电机3驱动,第一电机3和发动机1同为1挡,与第二电机4通过 22挡共同驱动车辆;Mode 27: Clutch 2 is engaged, the first transmission mechanism is engaged in 1st gear, the 3rd gear transmission mechanism is out of 3rd gear, the second transmission mechanism is engaged in 2nd gear, the first motor 3 is driven, the first motor 3 and the engine 1 are both in 1st gear, and the second motor 4 is driven by 2 2nd gear drives the vehicle together;
模式28:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入12挡,第一电机3驱动,第一电机3和发动机1同为2挡,与第二电机4通过12挡共同驱动车辆;Mode 28: Clutch 2 is engaged, the first transmission mechanism is engaged in gear 2/1 , the third transmission mechanism is out of gear 3, the second transmission mechanism is engaged in gear 1/2 , the first motor 3 is driven, the first motor 3 and the engine 1 are both in gear 2, and the vehicle is driven together with the second motor 4 in gears 1/2 ;
模式29:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入22挡,第一电机3驱动,第一电机3和发动机1同为2挡,与第二电机4通过22挡共同驱动车辆;Mode 29: Clutch 2 is engaged, the first transmission mechanism is engaged in gear 2/1 , the third transmission mechanism is out of gear 3, the second transmission mechanism is engaged in gear 2/2 , the first motor 3 is driven, the first motor 3 and the engine 1 are both in gear 2, and the vehicle is driven together with the second motor 4 in gear 2/2 ;
模式30:离合器2结合,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,第二变速机构挂入12挡,第一电机3驱动,第一电机3和发动机1同为3挡,与第二电机4通过12挡共同驱动车辆;Mode 30: Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear neutral, the third speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 1st 2nd gear, the first motor 3 is driven, the first motor 3 and the engine 1 are both in 3rd gear, and the vehicle is driven together with the second motor 4 in 1st 2nd gear;
模式31:离合器2结合,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,第二变速机构挂入22挡,第一电机3驱动,第一电机3和发动机1同为3挡,与第二电机4通过22挡共同驱动车辆。Mode 31: Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear neutral, the 3rd speed transmission mechanism is shifted into 3rd gear, the second speed transmission mechanism is shifted into 2 2nd gear, the first motor 3 is driven, the first motor 3 and the engine 1 are both in 3rd gear, and the vehicle is driven together with the second motor 4 in 2 2nd gear.
发动机直驱模式:Engine direct drive mode:
模式32:离合器2结合,第一变速机构挂入11挡,3挡变速机构退出3挡,第二变速机构挂入12/22挡空挡,第一电机3随转,发动机1通过11挡单独驱动车辆;Mode 32: Clutch 2 is engaged, the first speed transmission mechanism is engaged in 11 gear, the third speed transmission mechanism is out of 3 gear, the second speed transmission mechanism is engaged in 12/22 neutral, the first motor 3 rotates, and the engine 1 drives the vehicle alone in 11 gear;
模式33:离合器2结合,第一变速机构挂入21挡,3挡变速机构退出3挡,第二变速机构挂入12/22挡空挡,第一电机3随转,发动机1通过21挡单独驱动车辆;Mode 33: Clutch 2 is engaged, the first speed transmission mechanism is engaged in 2/1 gear, the third speed transmission mechanism is out of 3 gear, the second speed transmission mechanism is engaged in 1/2/2/2 neutral, the first motor 3 rotates with it, and the engine 1 drives the vehicle alone in 2/1 gear;
模式34:离合器2结合,第一变速机构挂入11/21挡空挡,第二变速机构挂入12/22挡空挡,3挡变速机构挂入3挡,第一电机3随转,发动机1通过11挡单独驱动车辆;Mode 34: Clutch 2 is engaged, the first speed transmission mechanism is shifted into 1 1/2 1st gear neutral, the second speed transmission mechanism is shifted into 1 2/2 2nd gear neutral, the third speed transmission mechanism is shifted into 3rd gear, the first motor 3 rotates with it, and the engine 1 drives the vehicle alone in 11th gear;
制动能量回收模式:Braking energy recovery mode:
模式35:离合器2断开,第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入11/21挡空挡,此时为第二电机4单独1挡制动;Mode 35: Clutch 2 is disengaged, the second transmission mechanism is engaged in 1/2 gear, the third transmission mechanism exits 3rd gear, and the first transmission mechanism is engaged in 1/2 1st gear neutral. At this time, the second motor 4 is braked in 1st gear alone;
模式36:离合器2断开,第二变速机构挂入22挡,3挡变速机构退出3挡,第一变 速机构挂入11/21挡空挡,此时为第二电机4单独2挡制动;Mode 36: Clutch 2 is disconnected, the second transmission mechanism is engaged in 2nd gear, the third gear transmission mechanism is out of 3rd gear, and the first gear is engaged in 2nd gear. The speed mechanism is engaged in 1 1/2 1st gear neutral, at this time the second motor 4 is braked in 2nd gear alone;
模式37:离合器2断开,第二变速机构挂入12/22挡空挡,3挡变速机构退出3挡,第一变速机构挂入11挡,此时为第一电机3单独1挡制动;Mode 37: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 1 2 /2 2nd gear neutral, the third speed transmission mechanism exits 3rd gear, and the first speed transmission mechanism is engaged in 1 1st gear. At this time, the first motor 3 is braked in 1st gear alone;
模式38:离合器2断开,第二变速机构挂入12/22挡空挡,3挡变速机构退出3挡,第一变速机构挂入21挡,此时为第一电机3单独2挡制动;Mode 38: Clutch 2 is disengaged, the second transmission mechanism is engaged in 1 2 /2 2 gear neutral, the third gear transmission mechanism exits 3 gear, and the first transmission mechanism is engaged in 2 1 gear. At this time, the first motor 3 is braked in 2 gear alone;
模式39:离合器2断开,第二变速机构挂入12/22挡空挡,第一变速机构挂入11/21挡空挡,3挡变速机构挂入3挡,此时为第一电机3单独3挡制动;Mode 39: Clutch 2 is disengaged, the second transmission mechanism is engaged in 1 2 /2 2nd gear neutral, the first transmission mechanism is engaged in 1 1 /2 1st gear neutral, and the third transmission mechanism is engaged in 3rd gear. At this time, the first motor 3 is braked in 3rd gear alone;
模式40:离合器2断开,第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入11挡,此时为第一电机3通过11挡与第二电机4通过12挡共同制动;Mode 40: Clutch 2 is disengaged, the second speed change mechanism is engaged in gear 12 , the third speed change mechanism exits gear 3, and the first speed change mechanism is engaged in gear 11. At this time, the first motor 3 is braked in gear 11 and the second motor 4 is braked in gear 12 .
模式41:离合器2断开,第二变速机构挂入22挡,3挡变速机构退出3挡,第一变速机构挂入11挡,此时为第一电机3通过11挡与第二电机4通过22挡共同制动;Mode 41: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 2/2 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 1/1 . At this time, the first motor 3 is braked in gear 1/1 and the second motor 4 is braked in gear 2/2 .
模式42:离合器2断开,第二变速机构挂入12挡,3挡变速机构退出3挡,第一变速机构挂入21挡,此时为第一电机3通过21挡与第二电机4通过12挡共同制动;Mode 42: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 1/2 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 2/1 . At this time, the first motor 3 is braked in gear 2/1 and the second motor 4 is braked in gear 1/2 .
模式43:离合器2断开,第二变速机构挂入22挡,3挡变速机构退出3挡,第一变速机构挂入21挡,此时为第一电机3通过21挡与第二电机4通过22挡共同制动;Mode 43: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in gear 22 , the third speed transmission mechanism is out of gear 3, and the first speed transmission mechanism is engaged in gear 21. At this time, the first motor 3 is braked in gear 21 and the second motor 4 is braked in gear 22 .
模式44:离合器2断开,第二变速机构挂入12挡,3挡变速机构挂入3挡,第一变速机构挂入11/21挡空挡,此时为第一电机3通过3挡与第二电机4通过12挡共同制动;Mode 44: Clutch 2 is disengaged, the second transmission mechanism is engaged in 1/2 gear, the third transmission mechanism is engaged in 3 gear, and the first transmission mechanism is engaged in 1 1/2 1st gear neutral. At this time, the first motor 3 is braked in 3rd gear and the second motor 4 is braked in 1/2 gear.
模式45:离合器2断开,第二变速机构挂入22挡,3挡变速机构挂入3挡,第一变速机构挂入11/21挡空挡,此时为第一电机3通过3挡与第二电机4通过22挡共同制动。Mode 45: Clutch 2 is disengaged, the second speed transmission mechanism is engaged in 2/2 gear, the third speed transmission mechanism is engaged in 3 gear, and the first speed transmission mechanism is engaged in 1/2/1 gear neutral. At this time, the first motor 3 is braked in 3 gear and the second motor 4 is braked in 2/2 gear.
本实施例的混合动力电驱动系统,包含发动机、离合器、ISG电机、驱动电机、无动力中断变速箱。发动机、离合器、双电机、变速箱协调控制能够实现45种工作模式,满足高车速和大爬坡度的各种细分工况需求,应用场景广泛。The hybrid electric drive system in this embodiment includes an engine, clutch, ISG motor, drive motor, and a power-interrupt-free transmission. The coordinated control of the engine, clutch, dual motors, and transmission enables 45 operating modes, meeting the demands of various subdivided operating conditions, including high speeds and steep grades, and embracing a wide range of applications.
无动力中断变速箱通过三套换挡执行机构实现发动机和ISG电机3个挡位对外输出,驱动电机2个挡位对外输出;通过发动机、ISG电机、驱动电机间的协调控制实现无动力中 断换挡;通过ISG电机与驱动电机共用从动齿轮,减少齿轮数量,缩小驱动系统体积,减少驱动系统尺寸。The power-free interruption gearbox uses three sets of shift actuators to realize the external output of the engine and ISG motor in 3 gears and the external output of the drive motor in 2 gears; the power-free interruption gearbox is realized through the coordinated control among the engine, ISG motor and drive motor. Intermittent shifting; by sharing the driven gear with the ISG motor and the drive motor, the number of gears is reduced, the volume of the drive system is reduced, and the size of the drive system is reduced.
驱动系统实施例3:Drive system embodiment 3:
本实施例提供一种混合动力电驱动系统,如图5所示,与驱动系统实施例2的混合动力电驱动系统的区别在于,离合器3从驱动系统实施例2中的发动机1和第一电机3之间的第一输入轴3b上,调整到第一电机3与第一主动齿轮6a之间的第一输入轴3b上,即发动机1和第一电机3的第一电机转子3a始终传动连接,对应工作模式只能实现发动机1与第一电机3同时驱动、发动机1拖动第一电机3空转、发动机1带动第一电机3发电或者第一电机3反拖节气门关闭的发动机消耗动能。This embodiment provides a hybrid electric drive system, as shown in Figure 5. The difference from the hybrid electric drive system of drive system embodiment 2 is that the clutch 3 is adjusted from the first input shaft 3b between the engine 1 and the first motor 3 in drive system embodiment 2 to the first input shaft 3b between the first motor 3 and the first driving gear 6a, that is, the engine 1 and the first motor rotor 3a of the first motor 3 are always in transmission connection, and the corresponding working modes can only realize the engine 1 and the first motor 3 being driven simultaneously, the engine 1 dragging the first motor 3 to idle, the engine 1 driving the first motor 3 to generate electricity, or the first motor 3 reversely dragging the engine with the throttle closed to consume kinetic energy.
车辆实施例:Vehicle Example:
本实施例提供一种车辆,车辆采用了驱动系统实施例提供的纯电驱动系统或者混动驱动系统,具体驱动系统结构和工作模式在驱动系统实施例中介绍的足够清楚,本实施例不再赘述。This embodiment provides a vehicle, which adopts the pure electric drive system or hybrid drive system provided by the drive system embodiment. The specific drive system structure and working mode are clearly introduced in the drive system embodiment and will not be repeated in this embodiment.
1、本实施例的车辆通过发动机、ISG电机、驱动电机、离合器、无动力中断变速箱协调控制,实现5个挡位45种工作模式,提供了较多的动力组合行驶模式以满足更多细分工况,同时实现了换挡过程中轮端扭矩不中断的目的。1. The vehicle of this embodiment realizes 5 gears and 45 operating modes through coordinated control of the engine, ISG motor, drive motor, clutch, and power-interruption-free transmission, providing a large number of power combination driving modes to meet more detailed working conditions, while achieving the purpose of uninterrupted wheel-end torque during gear shifting.
满足了公路客车高速巡航和重载或大爬坡度的工况需求,应用场景广泛。It meets the requirements of high-speed cruising, heavy load or large grade climbing conditions for highway buses and has a wide range of application scenarios.
2、车辆ISG电机1挡与驱动电机1挡共用从动齿轮、ISG电机2挡与驱动电机2挡共用从动齿轮,精简了变速箱结构、减少了齿轮数量、缩短了变速箱轴向尺寸、减轻了变速箱重量,降低了变速箱成本。2. The vehicle's ISG motor 1st gear and the drive motor 1st gear share the driven gear, and the ISG motor 2nd gear and the drive motor 2nd gear share the driven gear, which simplifies the gearbox structure, reduces the number of gears, shortens the gearbox axial dimension, reduces the gearbox weight, and reduces the gearbox cost.
3、ISG电机的1挡与2挡的换挡齿毂位于第一中间轴,驱动电机的1挡与2挡的换挡齿毂位于第二中间轴,两套换挡机构位于不同的中间轴上,缩短变速箱轴向尺寸、实现ISG电机1挡、2挡与驱动电机1挡、2挡的独立换挡。 3. The shift gear hubs for 1st and 2nd gears of the ISG motor are located on the first intermediate shaft, and the shift gear hubs for 1st and 2nd gears of the drive motor are located on the second intermediate shaft. The two sets of shift mechanisms are located on different intermediate shafts, shortening the axial dimension of the gearbox and realizing independent shifting of 1st and 2nd gears of the ISG motor and 1st and 2nd gears of the drive motor.
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| CN120667509A (en) * | 2025-07-25 | 2025-09-19 | 江苏汇智高端工程机械创新中心有限公司 | Three-motor electric drive gearbox and engineering machinery |
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| DE102021200144A1 (en) * | 2021-01-11 | 2022-07-14 | Zf Friedrichshafen Ag | Transmission arrangement, hybrid transmission arrangement, hybrid drive train and motor vehicle |
| CN219236751U (en) * | 2023-03-22 | 2023-06-23 | 厦门国创中心先进电驱动技术创新中心 | Hybrid power speed change system and vehicle |
| CN116620002A (en) * | 2023-05-18 | 2023-08-22 | 宇通客车股份有限公司 | An electric drive system and transmission with dual-motor automatic shifting without power interruption |
| CN118003865A (en) * | 2024-01-29 | 2024-05-10 | 宇通客车股份有限公司 | Gearbox, drive system and vehicle |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014214147A1 (en) * | 2014-07-21 | 2016-01-21 | Zf Friedrichshafen Ag | Hybrid drive transmission of a motor vehicle |
| CN205523654U (en) * | 2016-04-08 | 2016-08-31 | 上海馨联动力系统有限公司 | Power transmission unit who uses in hybrid vehicle |
| DE102020214538A1 (en) * | 2020-11-18 | 2021-12-09 | Zf Friedrichshafen Ag | Compact variable gear |
| CN116198312A (en) * | 2023-01-28 | 2023-06-02 | 江苏新能源汽车研究院有限公司 | Two-gear longitudinally-arranged rear-drive double-motor hybrid system |
-
2024
- 2024-01-29 CN CN202410130022.3A patent/CN118003865A/en active Pending
- 2024-10-29 WO PCT/CN2024/128097 patent/WO2025161542A1/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104159805A (en) * | 2012-03-08 | 2014-11-19 | 丰田自动车株式会社 | Hybrid system control device |
| CN108422849A (en) * | 2018-04-04 | 2018-08-21 | 精进电动科技股份有限公司 | A kind of longitudinal dual power source vehicle traction assembly |
| DE102021200144A1 (en) * | 2021-01-11 | 2022-07-14 | Zf Friedrichshafen Ag | Transmission arrangement, hybrid transmission arrangement, hybrid drive train and motor vehicle |
| CN219236751U (en) * | 2023-03-22 | 2023-06-23 | 厦门国创中心先进电驱动技术创新中心 | Hybrid power speed change system and vehicle |
| CN116620002A (en) * | 2023-05-18 | 2023-08-22 | 宇通客车股份有限公司 | An electric drive system and transmission with dual-motor automatic shifting without power interruption |
| CN118003865A (en) * | 2024-01-29 | 2024-05-10 | 宇通客车股份有限公司 | Gearbox, drive system and vehicle |
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| CN118003865A (en) | 2024-05-10 |
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