WO2025156872A1 - 一种可定期清理的树脂塔捕集器 - Google Patents

一种可定期清理的树脂塔捕集器

Info

Publication number
WO2025156872A1
WO2025156872A1 PCT/CN2024/139808 CN2024139808W WO2025156872A1 WO 2025156872 A1 WO2025156872 A1 WO 2025156872A1 CN 2024139808 W CN2024139808 W CN 2024139808W WO 2025156872 A1 WO2025156872 A1 WO 2025156872A1
Authority
WO
WIPO (PCT)
Prior art keywords
fixedly connected
collector body
plate
block
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/139808
Other languages
English (en)
French (fr)
Inventor
朱凯
乔江涛
赖小平
曾林长
邵芳辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi 92 Salt Industry Co Ltd
Original Assignee
Jiangxi 92 Salt Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangxi 92 Salt Industry Co Ltd filed Critical Jiangxi 92 Salt Industry Co Ltd
Publication of WO2025156872A1 publication Critical patent/WO2025156872A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/14—Safety devices specially adapted for filtration; Devices for indicating clogging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/86—Retarding cake deposition on the filter during the filtration period, e.g. using stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/16—Cleaning-out devices, e.g. for removing the cake from the filter casing or for evacuating the last remnants of liquid
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING SYSTEMS, e.g. PERSONAL CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18—Status alarms
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00—Specific treatment goals
    • C02F2303/14—Maintenance of water treatment installations

Definitions

  • the invention relates to the technical field of resin capture, in particular to a resin tower collector which can be cleaned regularly.
  • the resin tower trap is a device used to capture resin particles carried out of the ion exchanger with water.
  • the resin tower trap is mainly installed on the water system pipeline near the outlet of the ion exchanger and other equipment containing resin.
  • a filter with a pore size much smaller than the resin is installed, and it has a flushing function. When the resin passes through, it can be intercepted and captured by the filter. At the same time, it is automatically flushed by the front and rear differential pressure to discharge the captured resin out of the system.
  • the resin tower is used to filter broken resin that escapes with the brine during the operation of the resin tower.
  • the resin accumulates in the filter, it blocks the channel, and the pressure at the resin tower outlet increases, affecting the filtration effect.
  • the water cap in the resin tower is damaged or falls off, a large amount of resin escapes. If it cannot be discovered in time, it will cause the resin to flow into the production system, causing system pollution, forcing the production to stop and replenish resin, etc., resulting in significant economic losses.
  • Resin accumulation affects the normal operation of the collector, slowing down or hindering the adsorption and removal of harmful substances in the brine, thereby reducing the treatment efficiency of the equipment. Resin accumulation can cause blockage of the tower bed, increasing the resistance to brine passage and the pressure drop of the entire system. The accumulation of resin in the collector will lead to uneven capture effect, reducing the capture efficiency in certain areas, thereby affecting the purification effect of the brine. Resin accumulation can also lead to frequent equipment failures or require regular maintenance, increasing operation and maintenance costs.
  • the present invention proposes a resin tower collector that can be cleaned regularly to remedy and improve the shortcomings of the prior art.
  • the present invention provides a resin tower collector that can be cleaned regularly, which can effectively solve the problems of preventive alarms and DCS monitoring failure in the prior art.
  • the present invention discloses a resin tower collector that can be cleaned regularly, comprising an external structure, a signal transmission mechanism is arranged inside the external structure, a loose cleaning mechanism is arranged on the side of the external structure, the external structure comprises a collector body, a protection block and an elastic filter screen, the collector body is arranged outside the signal transmission mechanism, the protection block is fixedly connected to the top of the collector body, the elastic filter screen is fixedly connected to the inside of the collector body, the protection block is used to sense and trigger an alarm device, the elastic filter screen is used to filter the resin contained in the brine, the signal transmission mechanism comprises a remote pressure transmitter, a shielding plate and a pressing plate, the remote pressure transmitter is slidably connected to the collector body The middle part of the body and the protection block, the baffle is slidably connected to the side of the collector body, the pressing plate is arranged at the bottom of the elastic filter, the remote pressure transmitter is used to trigger the protection block when the pressing plate moves downward, and the baffle is used to prevent the brine inside the device from
  • the loose cleaning mechanism includes an arc plate, a stirring rod and a cleaning plate, the arc plate is slidably connected to the side of the collector body, the stirring rod is arranged inside the collector body, the cleaning plate is arranged inside the collector body, the arc plate is used to open the device, the stirring rod is used to provide anti-accumulation treatment for the internal resin, and the cleaning plate is used to provide discharge treatment for the accumulated resin.
  • a U-shaped rod is fixedly connected to the side of the remote pressure transmitter, and two U-shaped rods are provided.
  • the two U-shaped rods are symmetrically distributed on both sides of the remote pressure transmitter.
  • the U-shaped rods are slidably connected to the side of the collector body, and the baffle is slidably connected to the bottom end of the U-shaped rod.
  • the bottom of the baffle is fixedly connected with a spring 1, and four springs are provided.
  • the four springs 1 are symmetrically distributed in pairs at the bottom ends of the two baffles.
  • the pressing plate is fixedly connected to one end of the bottom of the two U-shaped rods close to each other, the bottom of the pressing plate is fixedly connected to a telescopic rod, the bottom of the telescopic rod is fixedly connected to the inner wall of the bottom of the collector body, and a spring 2 is provided on the outside of the telescopic rod, the top end of the spring 2 is fixedly connected to the bottom end of the pressing plate, and the bottom end of the spring 2 is fixedly connected to the inner wall of the collector body.
  • movable grooves are symmetrically provided on both sides of the collector body, the shielding plate is slidably connected inside the movable groove, an arc groove is provided on the front of the collector body, the arc plate is slidably connected inside the arc groove, and a sliding hole is provided on the front of the collector body, and the sliding hole is located at the bottom of the arc groove.
  • a waterproof block 1 is fixedly connected to the inner wall of the collector body, the bottom of the waterproof block 1 is rotatably connected to a rotating rod, and the end of the waterproof block 1 away from the rotating rod is rotatably connected to a rotating column, and a plurality of stirring rods are provided, and the plurality of stirring rods are evenly distributed on the outer surface of the rotating column.
  • the inner wall of the collector body is fixedly connected to the waterproof block 2
  • the bottom end of the rotating rod is rotatably connected to the inside of the waterproof block 2
  • the front of the arc plate is fixedly connected to a handle
  • the top end of the rotating rod is engaged with a chain
  • the chain is engaged with the rotating column on the side away from the rotating rod
  • the arc plate is provided with a tooth groove on the side close to the central axis of the collector body.
  • the side surface of the tooth groove is engaged with an engaging wheel, and the engaging wheel is fixedly connected to the bottom end of the rotating rod.
  • the engaging wheel is located inside the waterproof block 2.
  • a limiting groove is provided on the front of the arc plate. The inside of the limiting groove is fixedly connected with a spring 3, and the end of the spring 3 away from the limiting groove is fixedly connected with a fixing block, and the fixing block is clamped inside the limiting groove.
  • the clamping block is movably connected to a pressing block at one end away from the arc plate, and a spring four is fixedly connected to the side of the arc plate away from the tooth groove.
  • the spring four is fixedly connected to the pressing block at one end away from the arc plate.
  • Two springs four are provided, and the two springs four are symmetrically distributed on the upper and lower sides of the pressing block.
  • a pulling rod is fixedly connected to the side of the cleaning plate close to the arc plate, and the pulling rod is slidably connected to the inside of the sliding hole.
  • the handle drives the arc plate to slide inside the arc groove, and the tooth groove opened at the bottom of the arc plate engages with the engaging wheel, so that the rotating rod drives the rotating column to rotate, thereby achieving the effect of driving the stirring rod to rotate, so that the internal accumulated resin can be loosened when the user opens the device door for cleaning, which is more convenient for the user to clean the clogged resin.
  • Stirring the accumulated resin can loosen it and make cleaning easier and more thorough. The longer the resin accumulates, the harder and tighter it becomes. Stirring can destroy its structure and make cleaning more effective. Stirring the accumulated resin can make it evenly dispersed, reducing the difficulty and time of cleaning.
  • the resin accumulation can be broken down into smaller blocks, making it easier to remove. If stirring is not performed, the user needs to use excessive force to remove the resin, which may cause damage to the collector. Stirring can loosen the resin and reduce the risk of damage to the collector.
  • the clamping block is squeezed by pressing the pressing block, so that the clamping block enters the limit slot, thereby releasing the arc plate from being clamped inside the collector body, thereby opening the arc plate.
  • the push-type design allows the user to open the arc plate after pressing.
  • the push-type switch design is simple and easy to understand. Only pressing or releasing the button can complete the switch operation, without the need for additional force or tools. This design allows operators to quickly open or close the resin tower collector door.
  • the push-type switch design can also effectively prevent misoperation and reduce accidental risks. Compared with other types of switches, the push-type switch requires a conscious press to start or stop, avoiding the situation where the door is accidentally opened or closed due to careless touch or collision.
  • FIG1 is a perspective structural diagram of the present invention
  • FIG2 is a three-dimensional structural diagram of the signal transmission mechanism and the loose cleaning mechanism of the present invention.
  • FIG3 is a three-dimensional structural diagram of the signal transmission mechanism and the elastic filter screen in the present invention.
  • FIG4 is a three-dimensional structural diagram of the external structure of the present invention.
  • FIG5 is a three-dimensional structural diagram of the loose cleaning mechanism of the present invention.
  • FIG6 is a three-dimensional structural diagram of the rotating column, curved plate and stirring rod in the present invention.
  • FIG7 is a partial enlarged structural diagram of point A in FIG5 of the present invention.
  • FIG8 is a three-dimensional structural diagram of the cleaning plate and the pulling rod in the present invention.
  • the reference numerals in the figure represent, respectively, 100, external structure; 101, collector body; 102, protection block; 103, moving groove; 104, arc groove; 105, elastic filter; 106, sliding hole;
  • 200 signal transmission mechanism; 201, remote pressure transmitter; 202, U-shaped rod; 203, shielding plate; 204, spring 1; 205, pressing plate; 206, spring 2; 207, telescopic rod;
  • a resin tower collector that can be cleaned regularly in this embodiment includes an external structure 100, a signal transmission mechanism 200 is provided inside the external structure 100, and the signal transmission mechanism 200 includes a remote pressure transmitter 201, a baffle 203 and a pressing plate 205.
  • the remote pressure transmitter 201 is slidably connected to the middle of the collector body 101 and the protective block 102, the baffle 203 is slidably connected to the side of the collector body 101, and the pressing plate 205 is provided at the bottom of the elastic filter 105.
  • the remote pressure transmitter 201 is used to press the pressing plate 205.
  • the external structure 100 includes a collector body 101, a protection block 102 and an elastic filter screen 105.
  • the collector body 101 is arranged on the outside of the signal transmission mechanism 200, the protection block 102 is fixedly connected to the top of the collector body 101, and the elastic filter screen 105 is fixedly connected to the inside of the collector body 101.
  • the protection block 102 is used to sense and trigger the alarm device, and the elastic filter screen 105 is used to filter the resin contained in the brine.
  • a U-shaped rod 202 is fixedly connected to the side of the remote pressure transmitter 201.
  • Two U-shaped rods 202 are provided, and the two U-shaped rods 202 are symmetrically distributed on both sides of the remote pressure transmitter 201.
  • the U-shaped rods 202 are both slidably connected to the side of the collector body 101, and the baffle 203 is slidably connected to the bottom end of the U-shaped rod 202.
  • the bottom of the baffle 203 is fixedly connected with a spring 1 204.
  • Four springs 1 204 are provided, and the four springs 1 204 are symmetrically distributed in pairs at the bottom ends of the two baffles 203.
  • the pressing plate 205 is fixedly connected to one end of the bottom of the two U-shaped rods 202 close to each other, and the bottom of the pressing plate 205 is fixedly connected to the telescopic rod 207, and the bottom of the telescopic rod 207 is fixedly connected to the inner wall of the bottom of the collector body 101.
  • a spring 206 is provided on the outside of the telescopic rod 207, and the top of the spring 206 is fixedly connected to the bottom end of the pressing plate 205, and the bottom end of the spring 206 is fixedly connected to the inner wall of the collector body 101.
  • movable grooves 103 are symmetrically provided on both sides of the collector body 101, and the shielding plate 203 is slidably connected to the inside of the movable groove 103.
  • An arc groove 104 is provided on the front of the collector body 101, and the arc plate 304 is slidably connected to the inside of the arc groove 104.
  • a sliding hole 106 is provided on the front of the collector body 101, and the sliding hole 106 is located at the bottom of the arc groove 104.
  • the elastic filter mesh 105 can be used to filter the resin and brine, and can also prevent the resin from falling into the water outlet when the resin accumulation squeezes it.
  • this device can detect abnormalities early and eliminate possible accidents in the bud, effectively preventing resin from flowing into the production system due to damage to the resin tower water cap, while reducing the workload of employees.
  • this embodiment also provides a mechanism that can stir and loosen the resin blocked inside the device.
  • a loosening cleaning mechanism 300 is provided on the side of the external structure 100.
  • the loosening cleaning mechanism 300 includes an arc plate 304, a stirring rod 307 and a cleaning plate 316.
  • the arc plate 304 is slidably connected to the side of the collector body 101, the stirring rod 307 is arranged inside the collector body 101, and the cleaning plate 316 is arranged inside the collector body 101.
  • the arc plate 304 is used to open the device, the stirring rod 307 is used to provide anti-accumulation treatment for the internal resin, and the cleaning plate 316 is used to provide discharge treatment for the accumulated resin.
  • the inner wall of the collector body 101 is fixedly connected to a waterproof block 302, the bottom of the waterproof block 302 is rotatably connected to a rotating rod 303, and the end of the waterproof block 302 away from the rotating rod 303 is rotatably connected to a rotating column 301.
  • a plurality of stirring rods 307 are provided, and the plurality of stirring rods 307 are evenly distributed on the outer surface of the rotating column 301. Through the rotating column 301 and the stirring rod 307, the stirring rod 307 is driven to rotate along the central axis of the rotating column 301 under the rotation of the rotating column 301, thereby loosening the accumulated resin in the device.
  • the inner wall of the collector body 101 is fixedly connected to the waterproof block 2 306
  • the bottom end of the rotating rod 303 is rotatably connected to the inside of the waterproof block 2 306
  • the front of the arc plate 304 is fixedly connected to the handle 305
  • the top of the rotating rod 303 is engaged with a chain 308, and the chain 308 is engaged with the rotating column 301 on the side away from the rotating rod 303.
  • the arc plate 304 is provided with a tooth groove 309 on the side close to the central axis of the collector body 101. Through the arc plate 304, the handle 305 and the tooth groove 309, the arc plate 304 can be moved under the drive of the handle 305, so that the meshing wheel 310 engaged with the tooth groove 309 rotates.
  • the side of the tooth groove 309 is engaged with an engaging wheel 310, which is fixedly connected to the bottom end of the rotating rod 303.
  • the engaging wheel 310 is located inside the waterproof block 2 306.
  • the front of the arc plate 304 is provided with a limiting groove 311.
  • the inside of the limiting groove 311 is fixedly connected with a spring three 312.
  • the end of the spring three 312 away from the limiting groove 311 is fixedly connected with a fixing block 313.
  • the fixing block 313 is clamped inside the limiting groove 311. Through the spring three 312 and the fixing block 313, the fixing block 313 can be fixed inside the collector body 101, thereby achieving the fixing effect of the arc plate 304.
  • the end of the fixing block 313 away from the curved plate 304 is movably connected to the pressing block 314, and the side of the curved plate 304 away from the tooth groove 309 is fixedly connected to a spring four 315, and the end of the spring four 315 away from the curved plate 304 is fixedly connected to the pressing block 314.
  • Two springs four 315 are provided, and the two springs four 315 are symmetrically distributed on the upper and lower sides of the pressing block 314.
  • the cleaning plate 316 is fixedly connected to a pulling rod 317 on the side close to the curved plate 304.
  • the pulling rod 317 is slidably connected to the inside of the sliding hole 106.
  • the pulling rod 317 can control the pulling of the cleaning plate 316.
  • the deposits deep in the device are moved to the curved plate 304, making it more convenient for the user to clean.
  • the present device rotates the stirring rod 307 to loosen the internal accumulated resin when the user opens the device door for cleaning, making it easier for the user to clean the clogged resin.
  • the squeezing of the remote pressure transmitter 201 will trigger the information transmission device at the bottom of the protective block 102, thereby triggering the alarm system through the signal, thereby remotely alarming the user, so that the user can clean the device in time, thereby eliminating the accident in the bud.
  • the user When the user receives the signal and rushes to clean the accumulation of the device, the user first presses the pressing block 314 to squeeze the locking block 313. At this time, the locking block 313 squeezes the spring three 312 back into the arc plate 304, so that the locking block 313 is separated from the inside of the collector body 101. At this time, the arc plate 304 is pulled by the handle 305 to make the arc plate 304 slide inside the arc groove 104, thereby achieving the effect of opening the device door. During the movement of the arc plate 304 inside the arc groove 104, the tooth groove 309 opened at the bottom of the arc plate 304 will drive the meshing gear 310 thereof to rotate.
  • the meshing gear 310 drives the rotating column 301 to rotate while rotating, thereby driving the several stirring rods 307 fixedly connected to the surface of the rotating column 301 to rotate.
  • the silt will also be loosened. At this time, the user can clean the silt inside the device.
  • the cleaning plate 316 can be controlled by pulling the rod 317 to move back and forth inside the device, so that the deposits in the deep are dragged to the arc plate 304, so as to achieve the effect of cleaning the silt inside the entire device.
  • the remote pressure transmitter 201 returns to its original position due to the rebound of the spring 206 and the spring 1 204. At this time, the alarm is lifted.
  • the arc plate 304 is closed to allow the fixing block 313 to continue to be fixed to the inside of the collector body 101, thereby completing the cleaning of the inside of the device. It can ensure that the device can maintain a good working condition, improve the capture efficiency of particulate matter, and reduce the maintenance cost of the device. Cleaning is usually more economical than replacing parts or the entire device.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Emergency Management (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种可定期清理的树脂塔捕集器，涉及树脂捕捉技术领域，包括外部结构，外部结构的内部设置有信号传输机构，外部结构的侧面设置有松散清理机构，信号传输机构包括远传压力变送器、遮挡板和按压板，远传压力变送器滑动连接在捕集器主体和保护块的中部，遮挡板滑动连接在捕集器主体的侧面，按压板设置在弹性滤网的底部，远传压力变送器用于在按压板下移的带动下对保护块进行触发，遮挡板用于防止按压板下压过程中装置内部盐水漏出，通过设置有保护块、远传压力变送器、按压板和伸缩杆，达到使远传压力变送器向下接触到保护块底端的信号传送装置，从而达到使远传压力变送器信号接入DCS系统实现在线监控和报警的效果。

Description

一种可定期清理的树脂塔捕集器 技术领域
本发明涉及树脂捕捉技术领域，具体为一种可定期清理的树脂塔捕集器。
背景技术
树脂塔捕集器是用来捕集随水带出离子交换器的树脂颗粒的装置，用树脂进行在线水处理的时候，当树脂的质量较差、水压扰动大、树脂筒壁破损时，树脂会进入整个水系统，对该系统的其他设备的正常运行造成影响，因此需要装设树脂塔捕集器，树脂塔捕集器主要就是在离子交换器等装有树脂的设备出口附近的水系统管路上安装一个孔径比树脂小很多的滤网，并具有冲洗功能，当树脂经过时，可以被滤网拦截捕捉，同时，通过前后差压自动进行冲洗，将所捕捉的树脂排放出系统；
然而在现有的树脂塔捕集器经用户使用后，发现现有的树脂塔捕集器仍然存有以下的缺陷；
1、在现有的树脂塔捕集器中，树脂塔捕集器是在树脂塔运行过程中，过滤随盐水跑出来的破碎树脂，当树脂在过滤器内积聚后，堵塞通道，树脂塔出口压力升高，影响过滤效果，特别是树脂塔内水帽发生破损或脱落时，大量树脂跑出来不能及时发现时，会导致树脂流入生产系统，造成系统污染，被迫停车，补充树脂等等，经济损失很大，树脂塔捕集器与树脂塔出口之间，只有就地压力表，平时靠人工定期巡检，当压力偏离设定值时，无报警功能，DCS无法监控；
2、在现有的树脂塔捕集器中，当树脂塔捕集器内部的树脂进行堆积时，无法很好的在清理的同时搅拌疏通，树脂堆积会影响捕集器的正常运行，减缓或阻碍盐水中有害物质的吸附和去除过程，从而降低了设备的处理效率，树脂堆积会导致塔床的阻塞，使得盐水通过的阻力增加，从而增加了整个系统的压降，树脂在捕集器中的积聚将导致捕集效果不均匀，使得某些区域的捕集效率降低，从而影响了盐水的净化效果，树脂堆积还会导致设备的频繁故障或需要定期的维护，增加了运营和维护的成本；
因此，本发明提出一种可定期清理的树脂塔捕集器，以弥补和改善现有技术的欠缺之处。
发明内容
(一)解决的技术问题
针对现有技术所存在的上述缺点，本发明提供了一种可定期清理的树脂塔捕集器，能够有效地解决现有技术中预防报警以及DCS无法监控的问题。
(二)技术方案
为实现以上目的，本发明通过以下技术方案予以实现，
本发明公开了一种可定期清理的树脂塔捕集器，包括外部结构，所述外部结构的内部设置有信号传输机构，所述外部结构的侧面设置有松散清理机构，所述外部结构包括捕集器主体、保护块和弹性滤网，所述捕集器主体设置在信号传输机构的外部，所述保护块固定连接在捕集器主体的顶部，所述弹性滤网固定连接在捕集器主体的内部，所述保护块用于感应并触发报警装置，所述弹性滤网用于过滤盐水中含有的树脂，所述信号传输机构包括远传压力变送器、遮挡板和按压板，所述远传压力变送器滑动连接在捕集器主体和保护块的中部，所述遮挡板滑动连接在捕集器主体的侧面，所述按压板设置在弹性滤网的底部，所述远传压力变送器用于在按压板下移的带动下对保护块进行触发，所述遮挡板用于防止按压板下压过程中装置内部盐水漏出，所述松散清理机构包括弧形板、搅拌杆和清理板，所述弧形板滑动连接在捕集器主体的侧面，所述搅拌杆设置在捕集器主体的内部，所述清理板设置在捕集器主体的内部，所述弧形板用于对装置进行开启，所述搅拌杆用于为内部树脂提供防堆积处理，所述清理板用于对堆积树脂提供排出处理。
更进一步地，所述远传压力变送器的侧面固定连接有U型杆，所述U型杆设置有两个，两个所述U型杆对称分布在远传压力变送器的两侧，所述U型杆均滑动连接在捕集器主体的侧面，所述遮挡板滑动连接在U型杆的底端，所述遮挡板的底部均固定连接有弹簧一，所述弹簧一设置有四个，四个所述弹簧一两两对称分布在两个遮挡板的底端。
更进一步地，所述按压板固定连接在两个U型杆底部相互靠近的一端，所述按压板的底部固定连接有伸缩杆，所述伸缩杆的底部固定连接在捕集器主体底部的内壁上，所述伸缩杆的外部设置有弹簧二，所述弹簧二的顶端固定连接在按压板的底端，所述弹簧二的底端固定连接在捕集器主体的内壁上。
更进一步地，所述捕集器主体的两侧对称开设有移动槽，所述遮挡板滑动连接在移动槽的内部，所述捕集器主体的正面开设有弧形槽，所述弧形板滑动连接在弧形槽的内部，所述捕集器主体的正面开设有滑动孔，所述滑动孔位于弧形槽的底部。
更进一步地，所述捕集器主体的内壁固定连接有防水块一，所述防水块一的底部转动连接有转动杆，所述防水块一远离转动杆的一端贯穿转动连接有旋转柱，所述搅拌杆设置有若干个，若干个搅拌杆均匀分布在旋转柱的外表面。
更进一步地，所述捕集器主体的内壁固定连接有防水块二，所述转动杆的底端转动连接在防水块二的内部，所述弧形板的正面固定连接有把手，所述转动杆的顶端啮合有链条，所述链条远离转动杆一侧内部啮合在旋转柱上，所述弧形板靠近捕集器主体中心轴一侧开设有齿槽。
更进一步地，所述齿槽的侧面啮合有啮合轮，所述啮合轮固定连接在转动杆的底端，所述啮合轮位于防水块二的内部，所述弧形板的正面开设有限位槽，所述限位槽的内部固定连接有弹簧三，所述弹簧三远离限位槽的一端固定连接有卡固块，所述卡固块卡接在限位槽的内部。
更进一步地，所述卡固块远离弧形板的一端活动连接有按压块，所述弧形板远离齿槽的一侧固定连接有弹簧四，所述弹簧四远离弧形板的一端固定连接在按压块上，所述弹簧四设置有两个，两个所述弹簧四对称分布在按压块的上下两侧，所述清理板靠近弧形板的一侧固定连接有拽动杆，所述拽动杆滑动连接在滑动孔的内部。
(三)有益效果
采用本发明提供的技术方案，与已知的现有技术相比，具有如下有益效果，
1、通过设置有保护块、远传压力变送器、按压板和伸缩杆，当装置内部树脂发生堆积时，将挤压弹性滤网，在弹性滤网弹性作用下对按压板产生挤压，从而促使按压板向下移动，从而带动U型杆向下移动，以达到使远传压力变送器向下接触到保护块底端的信号传送装置，从而达到使远传压力变送器信号接入DCS系统实现在线监控和报警的效果，把可能发生的堆积事故消除在萌芽状态，有效防止因树脂塔水帽破损，树脂流入生产系统造成堵塞无法及时发现的问题，同时减轻了员工的工作强度，而且树脂堆积会导致设备故障或停机，通过发送警报，可以及时发现树脂堆积的情况，避免设备损坏或停机时间过长，而且树脂堆积还会导致生产线的延误，通过发送警报，可以及时采取措施清理树脂堆积避免生产延误。
2、通过设置有弧形板、搅拌杆、齿槽和啮合轮，通过把手带动弧形板在弧形槽内部滑动，再由弧形板底部开设的齿槽由于与啮合轮的啮合，使得转动杆带动旋转柱进行转动，由此从而达到带动搅拌杆转动的效果，以此达到在用户打开装置门进行清理时可以对内部淤积树脂进行松散，更便于用户对淤堵树脂进行清理，搅拌淤积树脂可以使其松散，使清理更加容易和彻底，树脂堆积越久，会变得坚固和紧密，搅拌可以破坏其结构，使清理更加有效，而且搅拌淤积树脂可以使其分散均匀，减少清理的难度和时间，通过搅拌树脂堆积可以被分解成更小的块状从而更容易被移除，而且如果没有进行搅拌，用户需要采取过度的力量来移除树脂可能会导致捕集器受损，通过搅拌可以使树脂变得松散减少对捕集器的损坏风险。
3、通过设置有弹簧三、卡固块、按压块和弹簧四，通过按压按压块进行挤压卡固块，从而使得卡固块进入限位槽中，以此解除将弧形板卡固在捕集器主体内部，从而达到对弧形板的开启，按压式的设计使得用户在按压完成后就可以对弧形板进行开启，按压式开关设计简单易懂，只需要按下或释放按钮即可完成开关操作，不需要额外的力量或工具。这种设计方便操作人员快速打开或关闭树脂塔捕集器门，按压式开关设计还可以有效地防止误操作，减少意外风险，相比于其他类型的开关，按压式开关需要有意识地按下才能启动或停止，避免了因不慎触碰或碰撞而导致的意外开关门的情况。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍。显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明的立体结构图；
图2为本发明中信号传输机构和松散清理机构的立体结构图；
图3为本发明中信号传输机构和弹性滤网的立体结构图；
图4为本发明中外部结构的立体结构图；
图5为本发明中松散清理机构的立体结构图；
图6为本发明中旋转柱、弧形板和搅拌杆的立体结构图；
图7为本发明中图5中A处的局部放大结构图；
图8为本发明中清理板和拽动杆的立体结构图。
图中的标号分别代表，100、外部结构；101、捕集器主体；102、保护块；103、移动槽；104、弧形槽；105、弹性滤网；106、滑动孔；
200、信号传输机构；201、远传压力变送器；202、U型杆；203、遮挡板；204、弹簧一；205、按压板；206、弹簧二；207、伸缩杆；
300、松散清理机构；301、旋转柱；302、防水块一；303、转动杆；304、弧形板；305、把手；306、防水块二；307、搅拌杆；308、链条；309、齿槽；310、啮合轮；311、限位槽；312、弹簧三；313、卡固块；314、按压块；315、弹簧四；316、清理板；317、拽动杆。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整的描述。显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
下面结合实施例对本发明作进一步的描述。
本实施例的一种可定期清理的树脂塔捕集器，如图1－图8所示，包括外部结构100，外部结构100的内部设置有信号传输机构200，信号传输机构200包括远传压力变送器201、遮挡板203和按压板205，远传压力变送器201滑动连接在捕集器主体101和保护块102的中部，遮挡板203滑动连接在捕集器主体101的侧面，按压板205设置在弹性滤网105的底部，远传压力变送器201用于在按压板205下移的带动下对保护块102进行触发，遮挡板203用于防止按压板205下压过程中装置内部盐水漏出，外部结构100包括捕集器主体101、保护块102和弹性滤网105，捕集器主体101设置在信号传输机构200的外部，保护块102固定连接在捕集器主体101的顶部，弹性滤网105固定连接在捕集器主体101的内部，保护块102用于感应并触发报警装置，弹性滤网105用于过滤盐水中含有的树脂。
作为本实施例中一种优选的实施方式，如图3所示，远传压力变送器201的侧面固定连接有U型杆202，U型杆202设置有两个，两个U型杆202对称分布在远传压力变送器201的两侧，U型杆202均滑动连接在捕集器主体101的侧面，遮挡板203滑动连接在U型杆202的底端，遮挡板203的底部均固定连接有弹簧一204，弹簧一204设置有四个，四个弹簧一204两两对称分布在两个遮挡板203的底端，通过远传压力变送器201、遮挡板203和弹簧一204，当远传压力变送器201向下移动时不会使装置内部盐水漏出。
作为本实施例中一种优选的实施方式，如图3所示，按压板205固定连接在两个U型杆202底部相互靠近的一端，按压板205的底部固定连接有伸缩杆207，伸缩杆207的底部固定连接在捕集器主体101底部的内壁上，伸缩杆207的外部设置有弹簧二206，弹簧二206的顶端固定连接在按压板205的底端，弹簧二206的底端固定连接在捕集器主体101的内壁上，通过按压板205、弹簧二206和伸缩杆207，通过树脂堆积物对按压板205产生挤压使得其带动远传压力变送器201向下移动。
本实施例中，如图4所示，捕集器主体101的两侧对称开设有移动槽103，遮挡板203滑动连接在移动槽103的内部，捕集器主体101的正面开设有弧形槽104，弧形板304滑动连接在弧形槽104的内部，捕集器主体101的正面开设有滑动孔106，滑动孔106位于弧形槽104的底部，通过弹性滤网105，可以对树脂和盐水进行过滤，也可以在树脂堆积物对其产生挤压时防止树脂落入出水口处。
与现有技术相比，本装置可及早发现异常，把可能发生的事故消除在萌芽状态，有效防止因树脂塔水帽破损，树脂流入生产系统，同时减轻了员工的工作强度。
在其他层面，本实施例还提供一种能够对装置内部堵塞树脂进行搅拌松散的机构，如图5－图8所示，外部结构100的侧面设置有松散清理机构300，松散清理机构300包括弧形板304、搅拌杆307和清理板316，弧形板304滑动连接在捕集器主体101的侧面，搅拌杆307设置在捕集器主体101的内部，清理板316设置在捕集器主体101的内部，弧形板304用于对装置进行开启，搅拌杆307用于为内部树脂提供防堆积处理，清理板316用于对堆积树脂提供排出处理。
作为本实施例中一种优选的实施方式，如图5所示，捕集器主体101的内壁固定连接有防水块一302，防水块一302的底部转动连接有转动杆303，防水块一302远离转动杆303的一端贯穿转动连接有旋转柱301，搅拌杆307设置有若干个，若干个搅拌杆307均匀分布在旋转柱301的外表面，通过旋转柱301和搅拌杆307，在旋转柱301的转动下带动搅拌杆307沿着旋转柱301中心轴进行旋转，从而达到对装置内堆积树脂进行松散。
本实施例中，如图6所示，捕集器主体101的内壁固定连接有防水块二306，转动杆303的底端转动连接在防水块二306的内部，弧形板304的正面固定连接有把手305，转动杆303的顶端啮合有链条308，链条308远离转动杆303一侧内部啮合在旋转柱301上，弧形板304靠近捕集器主体101中心轴一侧开设有齿槽309，通过弧形板304、把手305和齿槽309，可以在把手305的带动下对弧形板304进行移动，从而使啮合于齿槽309的啮合轮310进行转动。
如图6－图7所示，齿槽309的侧面啮合有啮合轮310，啮合轮310固定连接在转动杆303的底端，啮合轮310位于防水块二306的内部，弧形板304的正面开设有限位槽311，限位槽311的内部固定连接有弹簧三312，弹簧三312远离限位槽311的一端固定连接有卡固块313，卡固块313卡接在限位槽311的内部，通过弹簧三312和卡固块313，可以使卡固块313卡固在捕集器主体101内部，从而达到对弧形板304的固定效果。
如图7－图8所示，卡固块313远离弧形板304的一端活动连接有按压块314，弧形板304远离齿槽309的一侧固定连接有弹簧四315，弹簧四315远离弧形板304的一端固定连接在按压块314上，弹簧四315设置有两个，两个弹簧四315对称分布在按压块314的上下两侧，清理板316靠近弧形板304的一侧固定连接有拽动杆317，拽动杆317滑动连接在滑动孔106的内部，通过清理板316和拽动杆317，可以由拽动杆317控制拽动清理板316，在用户来回的拽动下从而将装置深处的堆积物移动到弧形板304处，从而更方便用户的清理。
与现有技术相比，本装置通过搅拌杆307转动的效果，以此达到在用户打开装置门进行清理时可以对内部淤积树脂进行松散，更便于用户对淤堵树脂进行清理。
工作原理：本装置在使用前，当树脂在过滤器内积聚后，堵塞通道，树脂塔出口压力升高，影响过滤效果，特别是树脂塔内水帽发生破损或脱落时，以此开启整体装置的使用；
本装置在使用时，当树脂在装置内堆积无法由过滤口排出时，堆积物将挤压弹性滤网105从而对其底部的按压板205进行挤压，在按压板205向下的运动下，此时弹簧二206将产生弹性形变，而按压板205在向下运动过程中，将带动两侧固定连接的U型杆202带动远传压力变送器201向下运动，此时滑动连接在U型杆202底部的遮挡板203将沿着移动槽103进行滑动，在遮挡板203的遮挡下不会将装置内的盐水漏出，在树脂堆积物达到设定量时，挤压远传压力变送器201将触发位于保护块102底部的信息传送装置，以此通过信号触发报警系统，从而对用户进行远程报警，使得用户可以及时的对装置进行清理，从而将事故消除在萌芽状态；
当用户收到信号赶来对装置堆积物进行清理时，首先用户通过按压按压块314对卡固块313产生挤压，此时卡固块313对弹簧三312进行挤压缩回弧形板304内部，从而使得卡固块313脱离捕集器主体101内部，此时通过把手305拽动弧形板304，使得弧形板304在弧形槽104内部滑动，从而达到打开装置门的效果，在弧形板304在弧形槽104内部移动的过程中，弧形板304底部开设的齿槽309将带动其啮合的啮合轮310进行旋转，由于转动杆303固定连接在啮合轮310顶部，且转动杆303顶部与链条308和旋转柱301之间相互啮合，因此啮合轮310在进行旋转的同时带动旋转柱301进行旋转，从而带动旋转柱301表面固定连接的若干个搅拌杆307进行旋转，以此达到对装置内部树脂淤积物松散的效果，当弧形板304完全打开后，淤积物也将松散完成，此时用户可以对其内部淤积物进行清理，在装置的不易清理处，则可通过拽动杆317控制清理板316在装置内部进行移动来回的拖拽，从而将深处的堆积物拖到弧形板304处，以此达到对整体装置内部淤积物清理的效果，当淤积物清理完成后，通过弹簧二206和弹簧一204的回弹使得远传压力变送器201回到原位，此时警报解除，最后关上弧形板304使卡固块313继续卡固到捕集器主体101内部，由此完成对装置内部的清洁，可以确保设备能够保持良好的工作状态，提高颗粒物的捕集效率，对装置内部的清洁可以减少设备的维护成本，清洁通常比更换零部件或整个设备更经济实惠。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不会使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (8)

  1. 一种可定期清理的树脂塔捕集器，其特征在于，包括外部结构(100)，所述外部结构(100)的内部设置有信号传输机构(200)，所述外部结构(100)的侧面设置有松散清理机构(300)；
    所述外部结构(100)包括捕集器主体(101)、保护块(102)和弹性滤网(105)，所述捕集器主体(101)设置在信号传输机构(200)的外部，所述保护块(102)固定连接在捕集器主体(101)的顶部，所述弹性滤网(105)固定连接在捕集器主体(101)的内部，所述保护块(102)用于感应并触发报警装置，所述弹性滤网(105)用于过滤盐水中含有的树脂；
    所述信号传输机构(200)包括远传压力变送器(201)、遮挡板(203)和按压板(205)，所述远传压力变送器(201)滑动连接在捕集器主体(101)和保护块(102)的中部，所述遮挡板(203)滑动连接在捕集器主体(101)的侧面，所述按压板(205)设置在弹性滤网(105)的底部，所述远传压力变送器(201)用于在按压板(205)下移的带动下对保护块(102)进行触发，所述遮挡板(203)用于对按压板(205)下压过程中装置内部泄漏盐水提供阻挡；
    所述松散清理机构(300)包括弧形板(304)、搅拌杆(307)和清理板(316)，所述弧形板(304)滑动连接在捕集器主体(101)的侧面，所述搅拌杆(307)设置在捕集器主体(101)的内部，所述清理板(316)设置在捕集器主体(101)的内部，所述弧形板(304)用于对装置进行开启，所述搅拌杆(307)用于为内部树脂提供防堆积处理，所述清理板(316)用于对堆积树脂提供排出处理。
  2. 根据权利要求1所述的一种可定期清理的树脂塔捕集器，其特征在于，所述远传压力变送器(201)的侧面固定连接有U型杆(202)，所述U型杆(202)设置有两个，两个所述U型杆(202)对称分布在远传压力变送器(201)的两侧，所述U型杆(202)均滑动连接在捕集器主体(101)的侧面，所述遮挡板(203)滑动连接在U型杆(202)的底端，所述遮挡板(203)的底部均固定连接有弹簧一(204)，所述弹簧一(204)设置有四个，四个所述弹簧一(204)两两对称分布在两个遮挡板(203)的底端。
  3. 根据权利要求2所述的一种可定期清理的树脂塔捕集器，其特征在于，所述按压板(205)固定连接在两个U型杆(202)底部相互靠近的一端，所述按压板(205)的底部固定连接有伸缩杆(207)，所述伸缩杆(207)的底部固定连接在捕集器主体(101)底部的内壁上，所述伸缩杆(207)的外部设置有弹簧二(206)，所述弹簧二(206)的顶端固定连接在按压板(205)的底端，所述弹簧二(206)的底端固定连接在捕集器主体(101)的内壁上。
  4. 根据权利要求1所述的一种可定期清理的树脂塔捕集器，其特征在于，所述捕集器主体(101)的两侧对称开设有移动槽(103)，所述遮挡板(203)滑动连接在移动槽(103)的内部，所述捕集器主体(101)的正面开设有弧形槽(104)，所述弧形板(304)滑动连接在弧形槽(104)的内部，所述捕集器主体(101)的正面开设有滑动孔(106)，所述滑动孔(106)位于弧形槽(104)的底部。
  5. 根据权利要求1所述的一种可定期清理的树脂塔捕集器，其特征在于，所述捕集器主体(101)的内壁固定连接有防水块一(302)，所述防水块一(302)的底部转动连接有转动杆(303)，所述防水块一(302)远离转动杆(303)的一端贯穿转动连接有旋转柱(301)，所述搅拌杆(307)设置有若干个，若干个搅拌杆(307)均匀分布在旋转柱(301)的外表面。
  6. 根据权利要求5所述的一种可定期清理的树脂塔捕集器，其特征在于，所述捕集器主体(101)的内壁固定连接有防水块二(306)，所述转动杆(303)的底端转动连接在防水块二(306)的内部，所述弧形板(304)的正面固定连接有把手(305)，所述转动杆(303)的顶端啮合有链条(308)，所述链条(308)远离转动杆(303)一侧内部啮合在旋转柱(301)上，所述弧形板(304)靠近捕集器主体(101)中心轴一侧开设有齿槽(309)。
  7. 根据权利要求6所述的一种可定期清理的树脂塔捕集器，其特征在于，所述齿槽(309)的侧面啮合有啮合轮(310)，所述啮合轮(310)固定连接在转动杆(303)的底端，所述啮合轮(310)位于防水块二(306)的内部，所述弧形板(304)的正面开设有限位槽(311)，所述限位槽(311)的内部固定连接有弹簧三(312)，所述弹簧三(312)远离限位槽(311)的一端固定连接有卡固块(313)，所述卡固块(313)卡接在限位槽(311)的内部。
  8. 根据权利要求7所述的一种可定期清理的树脂塔捕集器，其特征在于，所述卡固块(313)远离弧形板(304)的一端活动连接有按压块(314)，所述弧形板(304)远离齿槽(309)的一侧固定连接有弹簧四(315)，所述弹簧四(315)远离弧形板(304)的一端固定连接在按压块(314)上，所述弹簧四(315)设置有两个，两个所述弹簧四(315)对称分布在按压块(314)的上下两侧，所述清理板(316)靠近弧形板(304)的一侧固定连接有拽动杆(317)，所述拽动杆(317)滑动连接在滑动孔(106)的内部。
PCT/CN2024/139808 2024-01-25 2024-12-17 一种可定期清理的树脂塔捕集器 Pending WO2025156872A1 (zh)

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