WO2025130075A1 - Downhole extraction pipeline blockage clearing apparatus - Google Patents

Downhole extraction pipeline blockage clearing apparatus Download PDF

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Publication number
WO2025130075A1
WO2025130075A1 PCT/CN2024/110905 CN2024110905W WO2025130075A1 WO 2025130075 A1 WO2025130075 A1 WO 2025130075A1 CN 2024110905 W CN2024110905 W CN 2024110905W WO 2025130075 A1 WO2025130075 A1 WO 2025130075A1
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WO
WIPO (PCT)
Prior art keywords
nozzle
flow channel
water flow
reel
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/110905
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French (fr)
Chinese (zh)
Inventor
丁红
文光才
王振
吴教锟
孙海涛
陈勇
刘志伟
廉常军
冯康武
周俊文
邓照玉
贾晓亮
杨杰
杨腾
米翔繁
郭敬远
肖乔
章飞
张帅
武磊
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CCTEG Chongqing Research Institute Co Ltd
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CCTEG Chongqing Research Institute Co Ltd
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Publication date
Application filed by CCTEG Chongqing Research Institute Co Ltd filed Critical CCTEG Chongqing Research Institute Co Ltd
Publication of WO2025130075A1 publication Critical patent/WO2025130075A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F7/00Methods or devices for drawing- off gases with or without subsequent use of the gas for any purpose

Definitions

  • the invention belongs to the technical field of pipeline unblocking, and relates to a device for unblocking underground extraction pipelines.
  • the low gas extraction rate in mines in my country is mainly affected by two factors. First, more than 95% of the coal seams mined in my country's high-gas and protruding mines are low-permeability coal seams, which makes coal seam gas extraction very difficult; second, in the actual extraction process of mine gas, a large amount of fissure water and coal slag from the coal rock layer enter the gas extraction pipeline under the combined action of gravity and negative pressure, causing the pipeline to be blocked.
  • the gas extraction pipeline network was seriously blocked at key locations such as "low points” and "inflection points” after long-term operation. Some areas even blocked 1/4 to 1/3 of the entire pipeline section.
  • coal slag was also dispersed and deposited 30 to 40 meters before and after the key locations such as "low points” and "inflection points".
  • the blockage caused the effective extraction section of the extraction pipeline to decrease sharply and the pressure loss of the extraction negative pressure to increase significantly, which significantly increased the additional power of the gas extraction equipment and significantly reduced the gas extraction efficiency. In severe cases, it may even cause the entire gas extraction system to fail completely.
  • the gate valve When the extraction system is operating normally, the gate valve is opened, and the coal slag pumped over can fall along the baffle to the bottom of the tank and separate from the gas. When removing the slag, the gate valve is closed to separate the lower chamber from the upper chamber, and the upper chamber can continue to be extracted because the lower chamber is separated from the negative pressure.
  • the slag removal operation can be carried out by opening the air vent, but this method requires the use of manual control of the gate valve to complete the fixed-point slag removal operation, which is only suitable for intercepting coal slag at the front end of the drilling site.
  • this method is used to artificially increase the resistance of the extraction system; North China University of Science and Technology has developed a A visual water drainage and slag removal system for gas extraction pipelines, which is controlled by a solenoid valve.
  • the large-box water drainer has high water discharge efficiency, strong reliability and slag removal function.
  • this method is only suitable for pipelines such as gas extraction main pipes, and belongs to fixed-point slag removal.
  • Our institute has also developed a new type of drawer-type slag remover for gas extraction pipelines.
  • the screen baffle of the slag remover adopts a drawer-type structure design, which has the characteristics of optional screen and easy cleaning. It has high slag removal efficiency and convenient maintenance. It is suitable for installation in gas extraction main pipes, trunk pipes and branch pipes.
  • this method also requires manual cleaning, and the screen baffle of the slag remover is easy to get blocked and requires frequent maintenance.
  • the above research has successively formed gas extraction pipeline supporting slag removal equipment of different forms and principles, but the research results have not been widely used in mines across the country.
  • the main reasons include two aspects: first, the above slag removal equipment itself is easy to clog and requires regular maintenance by a dedicated person; second, the above technology and equipment belong to "passive" slag removal. Since most of the coal slag cannot enter the slag removal equipment installed at the bottom of the extraction pipeline by negative pressure, the slag deposited along the wall of the gas extraction pipeline cannot be effectively removed.
  • the mine wants to clean the slag deposited on the wall of the gas extraction pipeline, it must go through the following process: stop the extraction of the mining face or goaf, dismantle the pipeline and use physical means to clean it, reinstall the extraction pipeline, and finally resume gas extraction.
  • This method seriously affects the continuous extraction and safe production of the mining face of the mine, and the general length of the extraction pipeline network underground in coal mines is tens of thousands of meters. Manual disassembly and installation of pipelines is time-consuming and labor-intensive and poses great safety hazards.
  • the object of the present invention is to solve the above-mentioned problem and provide a device for clearing blockage in an underground extraction pipeline.
  • the present invention provides the following technical solutions:
  • a device for unblocking underground extraction pipelines comprising a frame, a tube reel, a propulsion device, a high-pressure pump group, a hydraulic pipe, a self-propelled unblocking nozzle and a control system; the tube reel, the propulsion device and the high-pressure pump group are all connected to the control system and controlled by the control system; the hydraulic pipe is wound around the tube reel, and the reeling of the hydraulic pipe is achieved by the rotation of the tube reel; the propulsion device is located on one side of the tube reel, and is linked with the tube reel to clamp and push the hydraulic pipe into the extraction pipeline; one end of the hydraulic pipe is connected to the high-pressure pump group, and the other end is connected to the self-propelled unblocking nozzle, and high-pressure water is transported to the self-propelled unblocking nozzle by the high-pressure pump group, and the self-propelled unblocking nozzle performs unblocking operations in the extraction pipe by jetting.
  • the tube reel device includes a base, a reel, and a tube reel motor; the base is fixed on the frame, the reel is rotatably disposed on the base, and the hydraulic pipe is spirally wound on the reel; the reel is transmission-connected to the tube reel motor and rotates when driven by the tube reel motor.
  • a swinging guide mechanism is provided between the tube reel device and the propulsion device;
  • the swinging guide mechanism includes a swinging guide wheel, a slider, and a swinging bracket;
  • the swinging bracket is provided on a base and is located between the tube reel device and the propulsion device;
  • a slide rail arranged along the rotation axis direction of the tube reel device is provided on the swinging bracket, and the slider is slidably provided on the slide rail;
  • the swinging guide wheels are arranged up and down and are rotatably provided on the slider, the hydraulic pipe passes through between the swinging guide wheels, and the slider slides as the position of the hydraulic pipe on the tube reel device changes, thereby guiding and supporting the hydraulic pipe.
  • the propulsion device includes a propulsion bracket, an upper plate, a lower plate, a pushing motor, and a clamping cylinder; the lower plate is fixedly mounted on the propulsion bracket; the upper plate is slidably connected to the propulsion bracket and is located above the lower plate; a driving wheel is rotatably provided on the lower plate, and the driving wheel is transmission-connected to the pushing motor through a reducer; a passive wheel is rotatably provided on the upper plate, and the clamping
  • the tightening cylinder is fixed on the propulsion bracket and connected to the upper plate to drive the upper plate to slide; the passive wheel and the driving wheel are arranged opposite to each other, and when the clamping cylinder drives the upper plate to move downward, the passive wheel and the driving wheel clamp the hydraulic pipe, and the driving wheel is driven to rotate by the pushing motor, thereby driving the hydraulic pipe forward or backward; a positioning frame is fixedly provided on one side of the propulsion bracket, and a positioning hole is provided on the positioning frame. The hydraulic pipe passes through the positioning hole and is
  • the self-propelled unclogging nozzle includes a shell, a rotating nozzle, and a tail stock;
  • the rotating nozzle is rotatably arranged at the front end of the shell, the tail stock is fixedly arranged at the rear end of the shell, and the tail stock is provided with an interface for connecting to a hydraulic pipe;
  • the tail stock is provided with a first water flow channel arranged axially and communicating with the interface, and a second water flow channel and a third water flow channel arranged radially and both communicating with the first water flow channel;
  • the rotating nozzle is provided with a front nozzle and a rotating nozzle communicating with the first water flow channel, the end of the second water flow channel is provided with a rear nozzle opening toward the rear of the tail stock;
  • the end of the third water flow channel is provided with a side nozzle opening toward the side of the shell;
  • the rotating nozzle self-rotates under the jet drive of the rotating nozzle, and the tail stock drives the shell to move forward under the jet drive of the rear nozzle.
  • the rotating nozzle includes a rotating head and a rotating shaft; the rotating head is fixedly arranged at one end of the rotating shaft, and the other end of the rotating shaft extends into the shell and is mounted on the first water flow channel; a spiral groove is arranged on the tail seat, and the spiral groove is located between the rotating shaft and the first water flow channel to form a spiral water flow channel; one end of the spiral water flow channel is connected with the first water flow channel, and the other end is connected with the third water flow channel; the front nozzle is located at the center of the rotating head, and the rotating nozzle is arranged on one side of the front nozzle, and the opening direction is inclined toward the circumference of the rotating head; the rotating nozzle has one or multiple nozzles are distributed in a circular array; there are multiple side nozzles and rear nozzles, and they are all distributed in a circular array.
  • a concave step is provided at one end of the rotating shaft away from the rotating head, and a buffer cavity is formed between the concave step and the tail seat; the buffer cavity is located between the third water flow channel and the spiral water flow channel, and is connected to the third water flow channel and the spiral water flow channel.
  • the rotating shaft is rotatably arranged in the housing through a composite needle roller bearing; a limiting boss is provided on the rotating shaft, and the composite needle roller bearing contacts the limiting boss and is limited by the limiting boss; a Gley ring dynamic seal is provided between the rotating shaft and the housing.
  • the protective shell also includes a protective shell, which is fixed on the frame, and the pipe winding device, propulsion device, and high-pressure pump group are all arranged in the protective shell; the protective shell is provided with an observation window, and the protective shell is also provided with a lifting ring for lifting and moving.
  • universal support wheels and directional support wheels are provided at the bottom of the frame, and a braking mechanism is provided on the directional support wheels; a push-pull rod is also provided on the frame for manual push-pull movement; a brake handle is provided on the push-pull rod, and the brake handle is connected to the brake mechanism to control the braking.
  • the present invention adopts a self-advancing nozzle that can realize self-rotation and self-advancing functions, and actively cleans the pipe using high-pressure jets.
  • the hydraulic pipe can be automatically rolled up and pushed to avoid knotting and damage, and the service life of the hydraulic pipe can be improved.
  • the swing guide mechanism can effectively guide the hydraulic pipe to prevent it from knotting or excessive bending.
  • the pneumatic components can adapt to the harsh environment underground and improve the safety and reliability of the device.
  • the present invention has a simple structure, is easy to install, is flexible to operate, and has a low cost, and is suitable for online cleaning and maintenance of gas extraction pipelines in coal mines.
  • FIG1 is an overall schematic diagram of the underground extraction pipeline unblocking device of the present invention.
  • FIG. 3 is a top view of FIG. 2 .
  • FIG. 5 is a front view of the tube reel device and the propulsion device of the present invention.
  • FIG. 6 is a top view of FIG. 5 .
  • FIG. 7 is a left side view of FIG. 5 .
  • FIG. 8 is a front view of the propulsion device of the present invention.
  • FIG. 9 is a top view of the propulsion device of the present invention.
  • FIG. 10 is a left side view of the propulsion device of the present invention.
  • FIG. 11 is a schematic diagram of the driving wheel transmission structure.
  • FIG. 12 is a front view of the self-advancing plug-clearing nozzle of the present invention.
  • FIG. 14 is a schematic diagram of the rotation axis in FIG. 12 .
  • Figures 15, 16 and 17 are schematic diagrams of three distribution structures of the rotating nozzles in the present invention.
  • Figure numerals 5-self-propelled unblocking nozzle; 6-hydraulic pipe; 11-frame; 12-pipe reel; 13-propulsion device; 14-high-pressure pump group; 15-protection shell; 16-control system; 17-universal support wheel; 18-directional support wheel; 19-brake mechanism; 51-housing; 52-tailstock; 53-rotating head; 54-rotating shaft; 55-composite needle roller bearing; 56-Glay ring; 57-sealing ring; 58-first water flow channel; 521-rear nozzle; 522-side nozzle; 523-spiral groove; 524-interface; 525-second water flow channel; 526-third water flow channel; 531-front nozzle; 532-rotating nozzle; 533-sealing boss; 541-limiting boss; 542-concave step; 111-lifting ring; 112-air source treatment element; 113-ball valve extension rod; 114-push-pull rod; 115-pressure gauge; 116-pressure
  • FIGS 1 to 17 show an underground extraction pipeline unblocking device, including a frame 11, a pipe reel 12, a propulsion device 13, a high-pressure pump group 14, a hydraulic pipe 6, a self-propelled unblocking nozzle 5 and a control system 16;
  • the pipe reel 12, the propulsion device 13 and the high-pressure pump group 14 are all connected to the control system 16 and controlled by the control system 16;
  • the hydraulic pipe 6 is wound on the pipe reel 12, and the hydraulic pipe 6 is reeled in by the rotation of the pipe reel 12;
  • the propulsion device 13 is located on one side of the pipe reel 12, and is linked with the pipe reel 12 to clamp and push the hydraulic pipe 6 into the extraction pipeline;
  • one end of the hydraulic pipe 6 is connected to the high-pressure pump group 14, and the other end is connected to the self-propelled unblocking nozzle 5, and high-pressure water is transported to the self-propelled unblocking nozzle 5 through the high-pressure pump group 14, and the self-propelled unblocking nozzle 5 performs unblocking operations in the extraction pipe
  • the pipe reel 12 and the propulsion device 13 are installed on a fixed frame, which includes a base 123 and a support frame 124; the pipe reel 12 is installed on the base 123, and a propulsion slide rail 127 is installed on the support frame 124.
  • the propulsion device 13 is slidably installed on the propulsion slide rail 127, and the position can be adjusted.
  • a swing guide mechanism 126 is installed between the pipe reel 12 and the propulsion device 13; the hydraulic pipe 6 is spirally wound on the pipe reel 12, and the pipe reel 12 rotates to unfold or reel the hydraulic pipe 6; one end of the hydraulic pipe 6 passes through the swing guide mechanism 126 and enters the propulsion device 13, and the propulsion device 13 clamps and pushes the hydraulic pipe 6.
  • the swinging guide mechanism 126 includes a swinging guide wheel 1264, a slider 1263, and a swinging bracket 1261;
  • the swinging bracket 1261 is installed on the base 123 and is located between the pipe reel device 12 and the propulsion device 13;
  • a slide rail 1262 arranged along the direction of the rotating axis 54 of the pipe reel device 12 is installed on the swinging bracket 1261, and the slider 1263 is slidably installed on the slide rail 1262;
  • the swinging guide wheel 1264 is arranged up and down and is rotatably installed on the slider 1263, and the hydraulic pipe 6 passes through between the swinging guide wheels 1264, and the slider 1263 slides as the position of the hydraulic pipe 6 on the pipe reel device 12 changes, thereby guiding and supporting the hydraulic pipe 6.
  • the tube reel device 12 includes a reel 121 and a tube reel motor 122 .
  • the reel 121 is rotatably mounted on a fixed frame, and the tube reel motor 122 is connected to the reel 121 via a sprocket chain mechanism 125 .
  • the tube reel motor 122 drives the reel 121 to rotate.
  • the propulsion device 13 includes a propulsion bracket 131, an upper plate 134, a lower plate 136, a pushing motor 133, and a clamping cylinder 132;
  • the lower plate 136 is fixedly installed on the propulsion bracket 131;
  • a slide groove is installed on the propulsion bracket 131, and the upper plate 134 is slidably installed in the slide groove and is located above the lower plate 136;
  • a driving wheel 137 is rotatably installed on the lower plate 136, and the driving wheel 137 is connected to the pushing motor 133 through a reducer 138;
  • a passive wheel 135 is rotatably installed on the upper plate 134, and the clamping cylinder 132 is fixedly installed on the propulsion bracket 131 and connected to the upper plate 134 to drive the upper plate 134 to slide;
  • the passive wheel 135 and the active wheel 137 are arranged opposite to each other, and when the clamping cylinder 132 drives the upper plate 134 to move downward, the passive wheel 135 and the active
  • clamping cylinders 132 installed on the top plate of the propulsion bracket 131.
  • the two clamping cylinders 132 are respectively connected to the two sides of the upper plate 134 to jointly drive the upper plate 134 to slide.
  • the two clamping cylinders 132 are both installed with a speed regulating valve 139; the tube reel motor 122 and the push motor 133 are both pneumatic motors, and the push motor 133, the tube reel motor 122, and the clamping cylinders 132 share a common air source.
  • driving wheels 137 which are arranged side by side on the lower plate 136, and the driven wheels correspond to the driving wheels 137 one by one; a driving gear is installed at one end of the driving wheel 137, and the reducer 138 is connected to the driving gear for transmission; a transmission gear is installed between adjacent driving wheels 137, and the transmission gear is meshed with the adjacent driving gears on both sides for transmission.
  • the swing guide wheel 1264, the driving wheel 137 and the driven wheel 135 are all rubber wheels, and arc grooves matching the diameter of the hydraulic pipe 6 are arranged on the wheel surface.
  • the self-propelled plugging nozzle 5 includes a housing 51, a rotating nozzle, and a tail seat 52; the rotating nozzle is rotatably mounted on the housing.
  • the housing 51 is provided with a front end thereof, and a tail seat 52 is fixedly mounted at the rear end thereof, and the tail seat 52 is provided with an interface 524 for connecting with a water supply pipe; a first water flow channel 58 arranged along the axial direction and communicating with the interface 524, and a second water flow channel 525 and a third water flow channel 526 arranged along the radial direction and both communicating with the first water flow channel 58 are provided in the tail seat 52; a front nozzle 531 and a rotating nozzle 532 communicating with the first water flow channel 58 are provided on the rotating nozzle, the front nozzle 531 is located at the center of the rotating head 53, and the rotating nozzle 532 is installed on one side of the front nozzle 531, and the opening direction is inclined toward the circumference of the rotating head 53.
  • a rear nozzle 521 opening toward the rear of the tail seat 52 is provided at the end of the second water flow channel 525; a side nozzle 522 opening toward the side of the shell 51 is provided at the end of the third water flow channel 526; the rotating nozzle rotates under the jet drive of the rotating nozzle 532, and the tail seat 52 drives the shell 51 to move forward under the jet drive of the rear nozzle 521.
  • the rotating spray head includes a rotating head 53 and a rotating shaft 54; the rotating head 53 is fixedly mounted on one end of the rotating shaft 54, and the other end of the rotating shaft 54 extends into the housing 51 and is sleeved on the first water flow channel 58.
  • a spiral groove 523 is provided on the tailstock 52, and the spiral groove 523 is located between the rotating shaft 54 and the first water flow channel 58 to form a spiral water flow channel; one end of the spiral water flow channel is connected to the first water flow channel 58, and the other end is connected to the third water flow channel 526.
  • a concave step 542 is provided at one end of the rotating shaft 54 away from the rotating head 53, and a buffer cavity is formed between the concave step 542 and the tail seat 52; the buffer cavity is located between the third water flow channel 526 and the spiral water flow channel, and is connected to the third water flow channel 526 and the spiral water flow channel.
  • the rotating shaft 54 is rotatably mounted in the housing 51 through a composite needle roller bearing 55.
  • a limiting boss 541 is provided on the rotating shaft 54.
  • the composite needle roller bearing 55 contacts the limiting boss 541 and is limited by the limiting boss 541.
  • the rotating shaft 54 and the housing 51 are dynamically sealed by a Gly ring 56.
  • a sealing boss 533 is provided in the rotating head 53. The sealing boss 533 and the rotating shaft 54 are sealed by an end face of a sealing ring 57.
  • rotating nozzle 532 There is one rotating nozzle 532 or multiple rotating nozzles 532 are distributed in a circular array; there are multiple side nozzles 522 and rear nozzles 521, and they are distributed in a circular array.
  • the underground extraction pipeline unblocking device in this embodiment also includes a protective shell 15, which is fixedly mounted on the frame 11, and the pipe reel device 12, the propulsion device 13, and the high-pressure pump group 14 are all installed in the protective shell 15; a transparent observation window 118 is provided on the protective shell 15 for real-time hydraulic pipe 6 to prevent the hydraulic pipe 6 from getting knotted, and a lifting ring 111 is also installed on the protective shell 15 for lifting and moving.
  • Universal support wheels 17 and directional support wheels 18 are installed at the bottom of the frame 11, and a brake mechanism 19 is installed on the directional support wheel 18; a push-pull rod 114 is also installed on the frame 11 for manual push-pull movement; a brake handle 117 is installed on the push-pull rod 114, and the brake handle 117 is connected to the brake mechanism 19, and the brake is controlled by the brake handle 117.
  • the hose reel motor 122, propulsion motor, and high-pressure pump unit 14 in this embodiment all use pneumatic components.
  • the high-pressure pump unit 14, propulsion device 13, and hose reel device 12 are connected to the mine compressed air pipeline through the air source processing component 112 using a ball valve, double positive direct, and direct.
  • the high-pressure pump unit 14 is connected to the mine water supply pipeline using a ball valve, double positive direct, and direct.
  • a ball valve extension rod 113 should be provided to control the ball valve, and a pressure regulating valve 116 and a pressure gauge 115 are connected to the high-pressure pump group 14 to control the water pressure.
  • hoist or push the underground extraction pipeline unblocking device to the cleaning port of the gas extraction pipeline connect one end of the hydraulic pipe 6 to the self-propelled unblocking nozzle 5, and the other end to the high-pressure pump group 14, connect the high-pressure pump group 14 to the mine water supply pipeline, and connect the pipe reel motor 122, the propulsion motor, and the clamping cylinder 132 to the mine compressed air pipeline.
  • the self-propelled unclogging nozzle 5 performs unclogging operations in the extraction pipeline, and high-pressure water is ejected from the front nozzle 531, the rotating nozzle 532, the rear nozzle 521, and the side nozzle 522 to form a high-speed water jet to flush and clean the blockages in the extraction pipeline and bring the blockages out of the extraction pipeline.
  • the jet of the rotating nozzle 532 generates a reaction force on the rotating nozzle, causing the rotating nozzle to rotate on the rotating shaft 54, thereby achieving all-round cleaning of the blockages in the extraction pipeline.
  • the jet of the rear nozzle 521 generates a reaction force on the tail seat 52, causing the tail seat 52 to drive the shell 51 to move forward, thereby realizing the self-propelled function of the self-propelled unclogging nozzle 5.
  • the cleaning speed is adjusted by controlling the water pressure during the cleaning process.
  • the self-propelled unblocking nozzle 5 completes the unblocking operation, the high-pressure pump group 14 is turned off, the propulsion motor and the tube reel motor 122 are reversed, and the hydraulic tube 6 is reeled in.
  • the self-propelled unblocking nozzle 5 is taken out of the extraction pipeline to complete a unblocking operation.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Sewage (AREA)

Abstract

The present invention relates to a downhole extraction pipeline blockage clearing apparatus, comprising a frame, a hose wind-up apparatus, an advancing apparatus, a high pressure pump set, a hydraulic pipe, a self-advancing blockage clearing spray head, and a control system; the hose wind-up apparatus, the advancing apparatus, and the high pressure pump group are all connected to the control system and are controlled by the control system; the hydraulic hose is wound on the hose wind-up apparatus, and wind-up of the hydraulic hose is implemented by means of rotation of the hose wind-up apparatus; the advancing apparatus is located at one side of the hose wind-up apparatus, jointly moves with the hose wind-up apparatus, and holds and transports the hydraulic hose to enter into an extraction pipeline; one end of the hydraulic hose is connected to the high pressure pump group, and the other end is connected to the self-advancing blockage clearing spray head; and the self-advancing blockage clearing spray head performs blockage clearing within the extraction pipeline by means of a jet stream and by means of the high pressure pump group conveying high pressure water to the self-advancing blockage clearing spray head. The spray head of the present invention possesses self-rotation and self-advancing functions, the effect and efficiency of blockage clearing are improved, and manual operation becomes less intensive; and the hose wind-up apparatus and the advancing apparatus implement automated wind-up and transport of the hydraulic hose, preventing the hydraulic hose from becoming tangled and damaged.

Description

井下抽采管道疏堵装置Underground extraction pipeline unblocking device 技术领域Technical Field

本发明属于管道疏堵技术领域,涉及一种井下抽采管道疏堵装置。The invention belongs to the technical field of pipeline unblocking, and relates to a device for unblocking underground extraction pipelines.

背景技术Background Art

我国矿井瓦斯抽采率低主要受两个方面因素的影响,一是我国高瓦斯和突出矿井95%以上所开采的煤层属于低透气性煤层,导致煤层瓦斯抽采难度非常大;二是在矿井瓦斯实际抽采过程中,大量来自煤岩层中的裂隙水和煤渣在重力和负压共同作用下进入瓦斯抽采管道使得管道发生堵塞。通过在我院服务的多个瓦斯治理工程项目进行现场调研和实际勘察,发现瓦斯抽采管网在长期运行后的“低点”、“拐点”等关键部位处堵塞严重,部分区域甚至堵塞了整个管道断面的1/4~1/3,同时煤渣还沿“低点”、“拐点”等关键部位的前后30~40m分散沉积。堵塞造成抽采管道的有效抽采截面急剧减小、抽采负压的压损大幅增加,使得瓦斯抽采设备额外功率显著增加、瓦斯抽采效率明显降低,严重时甚至会导致整套瓦斯抽采系统完全失效。The low gas extraction rate in mines in my country is mainly affected by two factors. First, more than 95% of the coal seams mined in my country's high-gas and protruding mines are low-permeability coal seams, which makes coal seam gas extraction very difficult; second, in the actual extraction process of mine gas, a large amount of fissure water and coal slag from the coal rock layer enter the gas extraction pipeline under the combined action of gravity and negative pressure, causing the pipeline to be blocked. Through on-site investigation and actual survey of multiple gas control engineering projects served by our institute, it was found that the gas extraction pipeline network was seriously blocked at key locations such as "low points" and "inflection points" after long-term operation. Some areas even blocked 1/4 to 1/3 of the entire pipeline section. At the same time, coal slag was also dispersed and deposited 30 to 40 meters before and after the key locations such as "low points" and "inflection points". The blockage caused the effective extraction section of the extraction pipeline to decrease sharply and the pressure loss of the extraction negative pressure to increase significantly, which significantly increased the additional power of the gas extraction equipment and significantly reduced the gas extraction efficiency. In severe cases, it may even cause the entire gas extraction system to fail completely.

针对瓦斯抽采管网容易堵塞的问题,部分煤炭企业和科研院所研发了配套的除渣技术和装备。目前我国大部分矿井主要采用负压放水器等装备来解决瓦斯抽采管网的放水问题,但是通过调研发现,矿井目前采用的负压放水器在长期运行时间后,由于瓦斯抽采管网煤渣顺着水流进入负压放水器,导致负压放水器“浮子”经常由于堵塞而不能正常启闭,使得自动负压放水工作时常失灵,负压放水器维修频繁。淮南矿业集团研制了一种过滤除渣联合作用装置,将除渣器从中间加上控制闸阀分为上下两个腔体,在抽采系统正常运行时打开闸阀,此时抽过来的煤渣可顺着挡板下落至罐底与气体分离,在除渣时将闸阀关闭,使下腔体与上腔体分隔开,上腔体可继续抽采,因为下腔体与负压隔开,打开透气孔,即可进行除渣作业,但该方式需要采用手动控制闸阀进而完成定点除渣作业,只适合于钻场前端进行煤渣拦截,同时采用该方式人为增加抽采系统阻力;华北科技学院研制了一种瓦斯抽采管路可视化排水排渣系统,该系统由电磁阀进行控制,大箱体放水器放水效率高,可靠性强的同时还具有排渣功能,但该方式由于体积大,只适合于瓦斯抽采主管等管道,属于定点除渣;我院还研制了一种新型瓦斯抽放管路可抽屉式除渣器,除渣器的筛网挡板采用抽屉式结构设计,具有筛网可选装、可方便清洗的特点,除渣效率高,维护方便,适用于安装在瓦斯抽采主管、干管、支管,但该方式同样需要手动清洗,同时除渣器的筛网挡板容易堵塞,维护频繁。 In response to the problem of easy blockage of gas extraction pipes, some coal enterprises and research institutes have developed supporting slag removal technology and equipment. At present, most mines in my country mainly use negative pressure water dischargers and other equipment to solve the problem of water discharge from gas extraction pipes. However, through investigation, it is found that after long-term operation, the negative pressure water dischargers currently used in mines often fail to open and close normally due to the blockage of coal slag in the gas extraction pipes and the frequent maintenance of the negative pressure water dischargers. Huainan Mining Group has developed a combined filtering and slag removal device, which adds a control gate valve in the middle to divide the slag remover into two upper and lower chambers. When the extraction system is operating normally, the gate valve is opened, and the coal slag pumped over can fall along the baffle to the bottom of the tank and separate from the gas. When removing the slag, the gate valve is closed to separate the lower chamber from the upper chamber, and the upper chamber can continue to be extracted because the lower chamber is separated from the negative pressure. The slag removal operation can be carried out by opening the air vent, but this method requires the use of manual control of the gate valve to complete the fixed-point slag removal operation, which is only suitable for intercepting coal slag at the front end of the drilling site. At the same time, this method is used to artificially increase the resistance of the extraction system; North China University of Science and Technology has developed a A visual water drainage and slag removal system for gas extraction pipelines, which is controlled by a solenoid valve. The large-box water drainer has high water discharge efficiency, strong reliability and slag removal function. However, due to its large size, this method is only suitable for pipelines such as gas extraction main pipes, and belongs to fixed-point slag removal. Our institute has also developed a new type of drawer-type slag remover for gas extraction pipelines. The screen baffle of the slag remover adopts a drawer-type structure design, which has the characteristics of optional screen and easy cleaning. It has high slag removal efficiency and convenient maintenance. It is suitable for installation in gas extraction main pipes, trunk pipes and branch pipes. However, this method also requires manual cleaning, and the screen baffle of the slag remover is easy to get blocked and requires frequent maintenance.

上述研究先后形成了不同形式及原理的瓦斯抽采管道配套除渣装备,但研究成果并没有在全国矿井得到广泛应用,其主要原因包括两个方面:一是上述除渣装备本身容易堵塞,需要专人定时维护;二是上述技术和装备属于“被动”除渣,由于大部分煤渣无法靠负压作用进入安装在抽采管道低处的除渣装备,导致沿瓦斯抽采管路管壁沉积的积渣不能有效清除。如果矿井要清理瓦斯抽采管路管壁沉积的积渣,必须要经历如下流程:停抽采掘工作面或采空区,拆卸管路并采用物理手段进行清理,重新安装抽采管道,最后恢复瓦斯抽采。该方式严重影响矿井采掘工作面的连续抽采和安全生产,且煤矿井下一般抽采管网敷设长度达数万米,人工拆装管路费时费力且存在极大的安全隐患。The above research has successively formed gas extraction pipeline supporting slag removal equipment of different forms and principles, but the research results have not been widely used in mines across the country. The main reasons include two aspects: first, the above slag removal equipment itself is easy to clog and requires regular maintenance by a dedicated person; second, the above technology and equipment belong to "passive" slag removal. Since most of the coal slag cannot enter the slag removal equipment installed at the bottom of the extraction pipeline by negative pressure, the slag deposited along the wall of the gas extraction pipeline cannot be effectively removed. If the mine wants to clean the slag deposited on the wall of the gas extraction pipeline, it must go through the following process: stop the extraction of the mining face or goaf, dismantle the pipeline and use physical means to clean it, reinstall the extraction pipeline, and finally resume gas extraction. This method seriously affects the continuous extraction and safe production of the mining face of the mine, and the general length of the extraction pipeline network underground in coal mines is tens of thousands of meters. Manual disassembly and installation of pipelines is time-consuming and labor-intensive and poses great safety hazards.

因此针对现有除渣技术和装备定点清除、容易堵塞且费时费力的困境,亟需研制一种新的除渣技术和装备,有效清除瓦斯抽采管网分散沉积的煤渣,提高煤层瓦斯抽采效率。Therefore, in view of the difficulties that the existing slag removal technology and equipment are fixed-point removal, easy to clog and time-consuming and labor-intensive, it is urgent to develop a new slag removal technology and equipment to effectively remove the coal slag dispersedly deposited in the gas extraction pipeline network and improve the efficiency of coal seam gas extraction.

发明内容Summary of the invention

有鉴于此,本发明的目的在于解决上述问题,提供一种井下抽采管道疏堵装置。In view of this, the object of the present invention is to solve the above-mentioned problem and provide a device for clearing blockage in an underground extraction pipeline.

为达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种井下抽采管道疏堵装置,包括机架、卷管装置、推进装置、高压泵组、液压管、自进式疏堵喷头以及控制系统;所述卷管装置、推进装置、高压泵组均与控制系统连接,并受控制系统控制;所述液压管缠绕于卷管装置上,通过卷管装置旋转实现液压管的卷收;所述推进装置位于卷管装置的一侧,且与卷管装置联动,夹持推送液压管进入抽采管道中;所述液压管一端与高压泵组连接,另一端与自进式疏堵喷头连接,通过高压泵组输送高压水至自进式疏堵喷头,自进式疏堵喷头在抽采管内通过射流进行疏堵作业。A device for unblocking underground extraction pipelines, comprising a frame, a tube reel, a propulsion device, a high-pressure pump group, a hydraulic pipe, a self-propelled unblocking nozzle and a control system; the tube reel, the propulsion device and the high-pressure pump group are all connected to the control system and controlled by the control system; the hydraulic pipe is wound around the tube reel, and the reeling of the hydraulic pipe is achieved by the rotation of the tube reel; the propulsion device is located on one side of the tube reel, and is linked with the tube reel to clamp and push the hydraulic pipe into the extraction pipeline; one end of the hydraulic pipe is connected to the high-pressure pump group, and the other end is connected to the self-propelled unblocking nozzle, and high-pressure water is transported to the self-propelled unblocking nozzle by the high-pressure pump group, and the self-propelled unblocking nozzle performs unblocking operations in the extraction pipe by jetting.

进一步,所述卷管装置包括底座、卷盘、卷管马达;所述底座固定设于机架上,所述卷盘转动设于底座上,所述液压管呈螺旋状缠绕于所述卷盘上;所述卷盘与卷管马达传动连接,并在卷管马达驱动下转动。Furthermore, the tube reel device includes a base, a reel, and a tube reel motor; the base is fixed on the frame, the reel is rotatably disposed on the base, and the hydraulic pipe is spirally wound on the reel; the reel is transmission-connected to the tube reel motor and rotates when driven by the tube reel motor.

进一步,所述卷管装置与推进装置之间设有摆动导向机构;所述摆动导向机构包括摆动导轮、滑块、摆动支架;所述摆动支架设于底座上,并位于卷管装置与推进装置之间;所述摆动支架上设有沿卷管装置旋转轴方向布置的滑轨,所述滑块滑动设于所述滑轨上;所述摆动导轮呈上下布置,转动设于所述滑块上,液压管从摆动导轮之间穿过,滑块随卷管装置上液压管的位置变化而滑动,对液压管进行导向与支撑。Furthermore, a swinging guide mechanism is provided between the tube reel device and the propulsion device; the swinging guide mechanism includes a swinging guide wheel, a slider, and a swinging bracket; the swinging bracket is provided on a base and is located between the tube reel device and the propulsion device; a slide rail arranged along the rotation axis direction of the tube reel device is provided on the swinging bracket, and the slider is slidably provided on the slide rail; the swinging guide wheels are arranged up and down and are rotatably provided on the slider, the hydraulic pipe passes through between the swinging guide wheels, and the slider slides as the position of the hydraulic pipe on the tube reel device changes, thereby guiding and supporting the hydraulic pipe.

进一步,所述推进装置包括推进支架、上盘、下盘、推送马达、夹紧气缸;所述下盘固定设于推进支架上;所述上盘与推进支架滑动连接,并位于下盘上方;所述下盘上转动设有主动轮,所述主动轮通过减速器与推送马达传动连接;所述上盘上转动设有被动轮,所述夹 紧气缸固定设于推进支架上,并与上盘连接,驱动上盘滑动;被动轮与主动轮相对设置,夹紧气缸驱动上盘下移时,被动轮与主动轮夹持住液压管,通过推送马达驱动主动轮转动,从而带动液压管前进或后退;所述推进支架的一侧固定设有定位架,定位架上设有定位孔,液压管穿过定位孔,并受定位孔限位。Furthermore, the propulsion device includes a propulsion bracket, an upper plate, a lower plate, a pushing motor, and a clamping cylinder; the lower plate is fixedly mounted on the propulsion bracket; the upper plate is slidably connected to the propulsion bracket and is located above the lower plate; a driving wheel is rotatably provided on the lower plate, and the driving wheel is transmission-connected to the pushing motor through a reducer; a passive wheel is rotatably provided on the upper plate, and the clamping The tightening cylinder is fixed on the propulsion bracket and connected to the upper plate to drive the upper plate to slide; the passive wheel and the driving wheel are arranged opposite to each other, and when the clamping cylinder drives the upper plate to move downward, the passive wheel and the driving wheel clamp the hydraulic pipe, and the driving wheel is driven to rotate by the pushing motor, thereby driving the hydraulic pipe forward or backward; a positioning frame is fixedly provided on one side of the propulsion bracket, and a positioning hole is provided on the positioning frame. The hydraulic pipe passes through the positioning hole and is limited by the positioning hole.

进一步,所述自进式疏堵喷头包括壳体、旋转喷头、尾座;所述旋转喷头转动设于壳体的前端,所述尾座固定设于壳体的后端,所述尾座设有用于与液压管连接的接口;所述尾座内设有沿轴向布置的与所述接口相通的第一水流通道以及均与所述第一水流通道相通的沿径向布置的第二水流通道和第三水流通道;所述旋转喷头上设有与第一水流通道相通的前喷嘴与旋转喷嘴,所述第二水流通道的末端设有开口朝向尾座后方的后喷嘴;所述第三水流通道的末端设有开口朝向壳体侧面的侧喷嘴;所述旋转喷头在旋转喷嘴的射流驱动下自旋转,尾座在后喷嘴的射流驱动下带动壳体向前移动。Furthermore, the self-propelled unclogging nozzle includes a shell, a rotating nozzle, and a tail stock; the rotating nozzle is rotatably arranged at the front end of the shell, the tail stock is fixedly arranged at the rear end of the shell, and the tail stock is provided with an interface for connecting to a hydraulic pipe; the tail stock is provided with a first water flow channel arranged axially and communicating with the interface, and a second water flow channel and a third water flow channel arranged radially and both communicating with the first water flow channel; the rotating nozzle is provided with a front nozzle and a rotating nozzle communicating with the first water flow channel, the end of the second water flow channel is provided with a rear nozzle opening toward the rear of the tail stock; the end of the third water flow channel is provided with a side nozzle opening toward the side of the shell; the rotating nozzle self-rotates under the jet drive of the rotating nozzle, and the tail stock drives the shell to move forward under the jet drive of the rear nozzle.

进一步,所述旋转喷头包括旋转头、旋转轴;所述旋转头固定设于旋转轴的一端,旋转轴的另一端延伸至壳体内,并套装于第一水流通道上;所述尾座上设有螺旋槽,所述螺旋槽位于旋转轴与第一水流通道之间,形成螺旋水流通道;所述螺旋水流通道一端与第一水流通道连通,另一端与第三水流通道连通;所述前喷嘴位于旋转头的中心,所述旋转喷嘴设于前喷嘴一侧,且开口方向朝旋转头的周向倾斜;所述旋转喷嘴有一个或呈圆形阵列分布多个;所述侧喷嘴与后喷嘴均有多个,且均呈圆形阵列分布。Furthermore, the rotating nozzle includes a rotating head and a rotating shaft; the rotating head is fixedly arranged at one end of the rotating shaft, and the other end of the rotating shaft extends into the shell and is mounted on the first water flow channel; a spiral groove is arranged on the tail seat, and the spiral groove is located between the rotating shaft and the first water flow channel to form a spiral water flow channel; one end of the spiral water flow channel is connected with the first water flow channel, and the other end is connected with the third water flow channel; the front nozzle is located at the center of the rotating head, and the rotating nozzle is arranged on one side of the front nozzle, and the opening direction is inclined toward the circumference of the rotating head; the rotating nozzle has one or multiple nozzles are distributed in a circular array; there are multiple side nozzles and rear nozzles, and they are all distributed in a circular array.

进一步,所述旋转轴的远离旋转头的一端设有凹形台阶,凹形台阶与尾座之间形成缓冲腔;所述缓冲腔位于第三水流通道与螺旋水流通道之间,并与第三水流通道与螺旋水流通道连通。Furthermore, a concave step is provided at one end of the rotating shaft away from the rotating head, and a buffer cavity is formed between the concave step and the tail seat; the buffer cavity is located between the third water flow channel and the spiral water flow channel, and is connected to the third water flow channel and the spiral water flow channel.

进一步,所述旋转轴通过复合型滚针轴承转动设于壳体内;所述旋转轴上设有限位凸台,所述复合型滚针轴承与所述限位凸台接触,通过限位凸台限位;所述旋转轴与壳体之间通过格莱圈动密封。Furthermore, the rotating shaft is rotatably arranged in the housing through a composite needle roller bearing; a limiting boss is provided on the rotating shaft, and the composite needle roller bearing contacts the limiting boss and is limited by the limiting boss; a Gley ring dynamic seal is provided between the rotating shaft and the housing.

进一步,还包括保护壳,所述保护壳固定设于机架上,所述卷管装置、推进装置、高压泵组均设于保护壳内;所述保护壳上设有观察窗,所述保护壳上还设有吊环,用于吊装移动。Furthermore, it also includes a protective shell, which is fixed on the frame, and the pipe winding device, propulsion device, and high-pressure pump group are all arranged in the protective shell; the protective shell is provided with an observation window, and the protective shell is also provided with a lifting ring for lifting and moving.

进一步,所述机架底部设有万向支撑轮与定向支撑轮,且定向支撑轮上设有制动机构;所述机架上还设有推拉杆用于人工推拉移动;推拉杆上设有制动把手,制动把手与制动机构连接,控制制动。Furthermore, universal support wheels and directional support wheels are provided at the bottom of the frame, and a braking mechanism is provided on the directional support wheels; a push-pull rod is also provided on the frame for manual push-pull movement; a brake handle is provided on the push-pull rod, and the brake handle is connected to the brake mechanism to control the braking.

本发明的有益效果在于:The beneficial effects of the present invention are:

1、本发明采用自进式疏堵喷头,能够实现自旋转和自进功能,利用高压射流主动清洗管 道,提高疏堵效率和效果,减少人工操作强度;采用卷管装置和推进装置,能够实现液压管的自动卷收和推送,避免液压管的打结和损坏,提高液压管的使用寿命;采用摆动导向机构,能够对液压管进行有效的导向,防止液压管打结或过度弯曲。采用气动元件,能够适应井下恶劣的环境,提高装置的安全性和可靠性。1. The present invention adopts a self-advancing nozzle that can realize self-rotation and self-advancing functions, and actively cleans the pipe using high-pressure jets. The hydraulic pipe can be automatically rolled up and pushed to avoid knotting and damage, and the service life of the hydraulic pipe can be improved. The swing guide mechanism can effectively guide the hydraulic pipe to prevent it from knotting or excessive bending. The pneumatic components can adapt to the harsh environment underground and improve the safety and reliability of the device.

2、本发明结构简单,安装方便,操作灵活,成本低,适用于煤矿井下的瓦斯抽采管道的在线清洗维护。2. The present invention has a simple structure, is easy to install, is flexible to operate, and has a low cost, and is suitable for online cleaning and maintenance of gas extraction pipelines in coal mines.

本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

图1为本发明中井下抽采管道疏堵装置的整体示意图。FIG1 is an overall schematic diagram of the underground extraction pipeline unblocking device of the present invention.

图2为本发明中井下抽采管道疏堵装置的主视图。FIG. 2 is a front view of the underground extraction pipeline unblocking device of the present invention.

图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .

图4为图2的左视图。FIG. 4 is a left side view of FIG. 2 .

图5为本发明中卷管装置与推进装置的主视图。FIG. 5 is a front view of the tube reel device and the propulsion device of the present invention.

图6为图5的俯视图。FIG. 6 is a top view of FIG. 5 .

图7为图5的左视图。FIG. 7 is a left side view of FIG. 5 .

图8为本发明中推进装置的主视图。FIG. 8 is a front view of the propulsion device of the present invention.

图9为本发明中推进装置的俯视图。FIG. 9 is a top view of the propulsion device of the present invention.

图10为本发明中推进装置的左视图。FIG. 10 is a left side view of the propulsion device of the present invention.

图11为主动轮传动结构示意图。FIG. 11 is a schematic diagram of the driving wheel transmission structure.

图12为本发明中自进式疏堵喷头的主视图。FIG. 12 is a front view of the self-advancing plug-clearing nozzle of the present invention.

图13为图12中尾座示意图。FIG. 13 is a schematic diagram of the tailstock in FIG. 12 .

图14为图12中旋转轴示意图。FIG. 14 is a schematic diagram of the rotation axis in FIG. 12 .

图15、16、17为本发明中旋转喷嘴的三种分布结构示意。Figures 15, 16 and 17 are schematic diagrams of three distribution structures of the rotating nozzles in the present invention.

附图标记:5-自进式疏堵喷头;6-液压管;11-机架;12-卷管装置;13-推进装置;14-高压泵组;15-保护壳;16-控制系统;17-万向支撑轮;18-定向支撑轮;19-制动机构;51-壳体;52-尾座;53-旋转头;54-旋转轴;55-复合型滚针轴承;56-格莱圈;57-密封圈;58-第一水流 通道;521-后喷嘴;522-侧喷嘴;523-螺旋槽;524-接口;525-第二水流通道;526-第三水流通道;531-前喷嘴;532-旋转喷嘴;533-密封凸台;541-限位凸台;542-凹形台阶;111-吊环;112-气源处理元件;113-球阀延长杆;114-推拉杆;115-压力表;116-调压阀;117-制动把手;118-观察窗;121-卷盘;122-卷管马达;123-底座;124-支撑架;125-链轮链条机构;126-摆动导向机构;1261-摆动支架;1262-滑轨;1263-滑块;1264-摆动导轮;127-推进滑轨;131-推进支架;132-夹紧气缸;133-推送马达;134-上盘;135-被动轮;136-下盘;137-主动轮;138-减速器;139-调速阀;1311-定位孔。Figure numerals: 5-self-propelled unblocking nozzle; 6-hydraulic pipe; 11-frame; 12-pipe reel; 13-propulsion device; 14-high-pressure pump group; 15-protection shell; 16-control system; 17-universal support wheel; 18-directional support wheel; 19-brake mechanism; 51-housing; 52-tailstock; 53-rotating head; 54-rotating shaft; 55-composite needle roller bearing; 56-Glay ring; 57-sealing ring; 58-first water flow channel; 521-rear nozzle; 522-side nozzle; 523-spiral groove; 524-interface; 525-second water flow channel; 526-third water flow channel; 531-front nozzle; 532-rotating nozzle; 533-sealing boss; 541-limiting boss; 542-concave step; 111-lifting ring; 112-air source treatment element; 113-ball valve extension rod; 114-push-pull rod; 115-pressure gauge; 116-pressure regulating valve; 117-brake handle; 118-observation window; 121-volume Plate; 122-pipe winding motor; 123-base; 124-support frame; 125-sprocket chain mechanism; 126-swing guide mechanism; 1261-swing bracket; 1262-slide rail; 1263-slider; 1264-swing guide wheel; 127-advance slide rail; 131-advance bracket; 132-clamping cylinder; 133-push motor; 134-upper plate; 135-passive wheel; 136-lower plate; 137-driving wheel; 138-reducer; 139-speed regulating valve; 1311-positioning hole.

具体实施方式DETAILED DESCRIPTION

以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.

其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

请参阅图1~17,为一种井下抽采管道疏堵装置,包括机架11、卷管装置12、推进装置13、高压泵组14、液压管6、自进式疏堵喷头5以及控制系统16;卷管装置12、推进装置13、高压泵组14均与控制系统16连接,并受控制系统16控制;液压管6缠绕在卷管装置12上,通过卷管装置12旋转实现液压管6的卷收;推进装置13位于卷管装置12的一侧,且与卷管装置12联动,夹持推送液压管6进入抽采管道中;液压管6一端与高压泵组14连接,另一端与自进式疏堵喷头5连接,通过高压泵组14输送高压水至自进式疏堵喷头5,自进式疏堵喷头5在抽采管内通过射流进行疏堵作业。 Please refer to Figures 1 to 17, which show an underground extraction pipeline unblocking device, including a frame 11, a pipe reel 12, a propulsion device 13, a high-pressure pump group 14, a hydraulic pipe 6, a self-propelled unblocking nozzle 5 and a control system 16; the pipe reel 12, the propulsion device 13 and the high-pressure pump group 14 are all connected to the control system 16 and controlled by the control system 16; the hydraulic pipe 6 is wound on the pipe reel 12, and the hydraulic pipe 6 is reeled in by the rotation of the pipe reel 12; the propulsion device 13 is located on one side of the pipe reel 12, and is linked with the pipe reel 12 to clamp and push the hydraulic pipe 6 into the extraction pipeline; one end of the hydraulic pipe 6 is connected to the high-pressure pump group 14, and the other end is connected to the self-propelled unblocking nozzle 5, and high-pressure water is transported to the self-propelled unblocking nozzle 5 through the high-pressure pump group 14, and the self-propelled unblocking nozzle 5 performs unblocking operations in the extraction pipe by jetting.

卷管装置12与推进装置13安装在固定架上,固定架包括底座123、支撑架124;卷管装置12安装在底座123上,支撑架124上安装有推进滑轨127,推进装置13滑动安装在推进滑轨127上,并可调整位置。卷管装置12与推进装置13之间安装有摆动导向机构126;液压管6呈螺旋状缠绕于卷管装置12上,卷管装置12转动时展开或卷收液压管6;液压管6的一端穿过摆动导向机构126进入推进装置13中,推进装置13夹持并推送液压管6。The pipe reel 12 and the propulsion device 13 are installed on a fixed frame, which includes a base 123 and a support frame 124; the pipe reel 12 is installed on the base 123, and a propulsion slide rail 127 is installed on the support frame 124. The propulsion device 13 is slidably installed on the propulsion slide rail 127, and the position can be adjusted. A swing guide mechanism 126 is installed between the pipe reel 12 and the propulsion device 13; the hydraulic pipe 6 is spirally wound on the pipe reel 12, and the pipe reel 12 rotates to unfold or reel the hydraulic pipe 6; one end of the hydraulic pipe 6 passes through the swing guide mechanism 126 and enters the propulsion device 13, and the propulsion device 13 clamps and pushes the hydraulic pipe 6.

其中,摆动导向机构126包括摆动导轮1264、滑块1263、摆动支架1261;摆动支架1261安装在底座123上,并位于卷管装置12与推进装置13之间;摆动支架1261上安装有沿卷管装置12旋转轴54方向布置的滑轨1262,滑块1263滑动安装在滑轨1262上;摆动导轮1264呈上下布置,转动安装在滑块1263上,液压管6从摆动导轮1264之间穿过,滑块1263随卷管装置12上液压管6的位置变化而滑动,对液压管6进行导向与支撑。Among them, the swinging guide mechanism 126 includes a swinging guide wheel 1264, a slider 1263, and a swinging bracket 1261; the swinging bracket 1261 is installed on the base 123 and is located between the pipe reel device 12 and the propulsion device 13; a slide rail 1262 arranged along the direction of the rotating axis 54 of the pipe reel device 12 is installed on the swinging bracket 1261, and the slider 1263 is slidably installed on the slide rail 1262; the swinging guide wheel 1264 is arranged up and down and is rotatably installed on the slider 1263, and the hydraulic pipe 6 passes through between the swinging guide wheels 1264, and the slider 1263 slides as the position of the hydraulic pipe 6 on the pipe reel device 12 changes, thereby guiding and supporting the hydraulic pipe 6.

其中,卷管装置12包括卷盘121、卷管马达122;卷盘121转动安装在固定架上,卷管马达122与卷盘121之间通过链轮链条机构125传动连接,卷管马达122驱动卷盘121转动。The tube reel device 12 includes a reel 121 and a tube reel motor 122 . The reel 121 is rotatably mounted on a fixed frame, and the tube reel motor 122 is connected to the reel 121 via a sprocket chain mechanism 125 . The tube reel motor 122 drives the reel 121 to rotate.

其中,推进装置13包括推进支架131、上盘134、下盘136、推送马达133、夹紧气缸132;下盘136固定安装在推进支架131上;推进支架131上安装有滑槽,上盘134滑动安装在滑槽中,并位于下盘136上方;下盘136上转动安装有主动轮137,主动轮137通过减速器138与推送马达133传动连接;上盘134上转动安装有被动轮135,夹紧气缸132固定安装在推进支架131上,并与上盘134连接,驱动上盘134滑动;被动轮135与主动轮137相对设置,夹紧气缸132驱动上盘134下移时,被动轮135与主动轮137夹持住液压管6,通过推送马达133驱动主动轮137转动,从而带动液压管6前进或后退。推进支架131的一侧固定安装有定位架,定位架上安装有定位孔1311,液压管6穿过定位孔1311,并受定位孔1311限位。Among them, the propulsion device 13 includes a propulsion bracket 131, an upper plate 134, a lower plate 136, a pushing motor 133, and a clamping cylinder 132; the lower plate 136 is fixedly installed on the propulsion bracket 131; a slide groove is installed on the propulsion bracket 131, and the upper plate 134 is slidably installed in the slide groove and is located above the lower plate 136; a driving wheel 137 is rotatably installed on the lower plate 136, and the driving wheel 137 is connected to the pushing motor 133 through a reducer 138; a passive wheel 135 is rotatably installed on the upper plate 134, and the clamping cylinder 132 is fixedly installed on the propulsion bracket 131 and connected to the upper plate 134 to drive the upper plate 134 to slide; the passive wheel 135 and the active wheel 137 are arranged opposite to each other, and when the clamping cylinder 132 drives the upper plate 134 to move downward, the passive wheel 135 and the active wheel 137 clamp the hydraulic pipe 6, and the active wheel 137 is driven to rotate by the pushing motor 133, thereby driving the hydraulic pipe 6 to move forward or backward. A positioning frame is fixedly installed on one side of the propulsion bracket 131 , and a positioning hole 1311 is installed on the positioning frame. The hydraulic pipe 6 passes through the positioning hole 1311 and is limited by the positioning hole 1311 .

夹紧气缸132有两个,安装在推进支架131的顶板上,两个夹紧气缸132分别连接于上盘134的两侧,共同驱动上盘134滑动。两个夹紧气缸132上均安装有调速阀139;卷管马达122、推送马达133均为气动马达,推送马达133、卷管马达122、夹紧气缸132共用气源。There are two clamping cylinders 132 installed on the top plate of the propulsion bracket 131. The two clamping cylinders 132 are respectively connected to the two sides of the upper plate 134 to jointly drive the upper plate 134 to slide. The two clamping cylinders 132 are both installed with a speed regulating valve 139; the tube reel motor 122 and the push motor 133 are both pneumatic motors, and the push motor 133, the tube reel motor 122, and the clamping cylinders 132 share a common air source.

其中,主动轮137有多个,呈并排布置于下盘136上,从动轮与主动轮137一一对应;主动轮137的一端安装有驱动齿轮,减速器138与驱动齿轮传动连接;相邻主动轮137之间安装有传动齿轮,传动齿轮与两侧相邻的驱动齿轮之间啮合传动。Among them, there are multiple driving wheels 137, which are arranged side by side on the lower plate 136, and the driven wheels correspond to the driving wheels 137 one by one; a driving gear is installed at one end of the driving wheel 137, and the reducer 138 is connected to the driving gear for transmission; a transmission gear is installed between adjacent driving wheels 137, and the transmission gear is meshed with the adjacent driving gears on both sides for transmission.

摆动导轮1264、主动轮137与被动轮135均采用胶轮,且轮面上设置有与液压管6直径相匹配的弧形槽。The swing guide wheel 1264, the driving wheel 137 and the driven wheel 135 are all rubber wheels, and arc grooves matching the diameter of the hydraulic pipe 6 are arranged on the wheel surface.

其中,自进式疏堵喷头5包括壳体51、旋转喷头、尾座52;旋转喷头转动安装在壳体 51的前端,尾座52固定安装在壳体51的后端,尾座52设置有用于与供水管道连接的接口524;尾座52内设置有沿轴向布置的与接口524相通的第一水流通道58以及均与第一水流通道58相通的沿径向布置的第二水流通道525和第三水流通道526;旋转喷头上设置有与第一水流通道58相通的前喷嘴531与旋转喷嘴532,前喷嘴531位于旋转头53的中心,旋转喷嘴532安装在前喷嘴531一侧,且开口方向朝旋转头53的周向倾斜。The self-propelled plugging nozzle 5 includes a housing 51, a rotating nozzle, and a tail seat 52; the rotating nozzle is rotatably mounted on the housing. The housing 51 is provided with a front end thereof, and a tail seat 52 is fixedly mounted at the rear end thereof, and the tail seat 52 is provided with an interface 524 for connecting with a water supply pipe; a first water flow channel 58 arranged along the axial direction and communicating with the interface 524, and a second water flow channel 525 and a third water flow channel 526 arranged along the radial direction and both communicating with the first water flow channel 58 are provided in the tail seat 52; a front nozzle 531 and a rotating nozzle 532 communicating with the first water flow channel 58 are provided on the rotating nozzle, the front nozzle 531 is located at the center of the rotating head 53, and the rotating nozzle 532 is installed on one side of the front nozzle 531, and the opening direction is inclined toward the circumference of the rotating head 53.

第二水流通道525的末端设置有开口朝向尾座52后方的后喷嘴521;第三水流通道526的末端设置有开口朝向壳体51侧面的侧喷嘴522;旋转喷头在旋转喷嘴532的射流驱动下自旋转,尾座52在后喷嘴521的射流驱动下带动壳体51向前移动。A rear nozzle 521 opening toward the rear of the tail seat 52 is provided at the end of the second water flow channel 525; a side nozzle 522 opening toward the side of the shell 51 is provided at the end of the third water flow channel 526; the rotating nozzle rotates under the jet drive of the rotating nozzle 532, and the tail seat 52 drives the shell 51 to move forward under the jet drive of the rear nozzle 521.

旋转喷头包括旋转头53、旋转轴54;旋转头53固定安装在旋转轴54的一端,旋转轴54的另一端延伸至壳体51内,并套装于第一水流通道58上。尾座52上设置有螺旋槽523,螺旋槽523位于旋转轴54与第一水流通道58之间,形成螺旋水流通道;螺旋水流通道一端与第一水流通道58连通,另一端与第三水流通道526连通。The rotating spray head includes a rotating head 53 and a rotating shaft 54; the rotating head 53 is fixedly mounted on one end of the rotating shaft 54, and the other end of the rotating shaft 54 extends into the housing 51 and is sleeved on the first water flow channel 58. A spiral groove 523 is provided on the tailstock 52, and the spiral groove 523 is located between the rotating shaft 54 and the first water flow channel 58 to form a spiral water flow channel; one end of the spiral water flow channel is connected to the first water flow channel 58, and the other end is connected to the third water flow channel 526.

旋转轴54的远离旋转头53的一端设置有凹形台阶542,凹形台阶542与尾座52之间形成缓冲腔;缓冲腔位于第三水流通道526与螺旋水流通道之间,并与第三水流通道526与螺旋水流通道连通。A concave step 542 is provided at one end of the rotating shaft 54 away from the rotating head 53, and a buffer cavity is formed between the concave step 542 and the tail seat 52; the buffer cavity is located between the third water flow channel 526 and the spiral water flow channel, and is connected to the third water flow channel 526 and the spiral water flow channel.

旋转轴54通过复合型滚针轴承55转动安装在壳体51内,旋转轴54上设置有限位凸台541,复合型滚针轴承55与限位凸台541接触,通过限位凸台541限位。旋转轴54与壳体51之间通过格莱圈56动密封,旋转头53内设置有密封凸台533,密封凸台533与旋转轴54之间通过密封圈57端面密封。The rotating shaft 54 is rotatably mounted in the housing 51 through a composite needle roller bearing 55. A limiting boss 541 is provided on the rotating shaft 54. The composite needle roller bearing 55 contacts the limiting boss 541 and is limited by the limiting boss 541. The rotating shaft 54 and the housing 51 are dynamically sealed by a Gly ring 56. A sealing boss 533 is provided in the rotating head 53. The sealing boss 533 and the rotating shaft 54 are sealed by an end face of a sealing ring 57.

旋转喷嘴532有一个或呈圆形阵列分布多个;侧喷嘴522与后喷嘴521均有多个,且均呈圆形阵列分布。There is one rotating nozzle 532 or multiple rotating nozzles 532 are distributed in a circular array; there are multiple side nozzles 522 and rear nozzles 521, and they are distributed in a circular array.

本实施例中的井下抽采管道疏堵装置还包括保护壳15,保护壳15固定安装机架11上,卷管装置12、推进装置13、高压泵组14均安装在保护壳15内;保护壳15上设置有透明的观察窗118,用于实时液压管6,防止液压管6打结,保护壳15上还安装有吊环111,用于吊装移动。机架11的底部安装有万向支撑轮17与定向支撑轮18,且定向支撑轮18上安装有制动机构19;机架11上还安装有推拉杆114,用于人工推拉移动;推拉杆114上安装有制动把手117,制动把手117与制动机构19连接,通过制动把手117进行控制制动。The underground extraction pipeline unblocking device in this embodiment also includes a protective shell 15, which is fixedly mounted on the frame 11, and the pipe reel device 12, the propulsion device 13, and the high-pressure pump group 14 are all installed in the protective shell 15; a transparent observation window 118 is provided on the protective shell 15 for real-time hydraulic pipe 6 to prevent the hydraulic pipe 6 from getting knotted, and a lifting ring 111 is also installed on the protective shell 15 for lifting and moving. Universal support wheels 17 and directional support wheels 18 are installed at the bottom of the frame 11, and a brake mechanism 19 is installed on the directional support wheel 18; a push-pull rod 114 is also installed on the frame 11 for manual push-pull movement; a brake handle 117 is installed on the push-pull rod 114, and the brake handle 117 is connected to the brake mechanism 19, and the brake is controlled by the brake handle 117.

本实施例中的卷管马达122、推进马达、高压泵组14均采用气动元件,将高压泵组14、推进装置13、卷管装置12采用球阀、双阳直接、直通通过气源处理元件112与矿井压风管路相连接,同时,高压泵组14采用球阀、双阳直接、直通与矿井供水管路相连接。球阀上对 应设置球阀延长杆113对球阀进行控制,高压泵组14上连接有调压阀116与压力表115,以进行水压控制。The hose reel motor 122, propulsion motor, and high-pressure pump unit 14 in this embodiment all use pneumatic components. The high-pressure pump unit 14, propulsion device 13, and hose reel device 12 are connected to the mine compressed air pipeline through the air source processing component 112 using a ball valve, double positive direct, and direct. At the same time, the high-pressure pump unit 14 is connected to the mine water supply pipeline using a ball valve, double positive direct, and direct. A ball valve extension rod 113 should be provided to control the ball valve, and a pressure regulating valve 116 and a pressure gauge 115 are connected to the high-pressure pump group 14 to control the water pressure.

本实施例中的井下抽采管道疏堵装置的工作过程如下:The working process of the underground extraction pipeline unblocking device in this embodiment is as follows:

首先,将井下抽采管道疏堵装置吊装或推送至瓦斯抽采管道的清洗口处,将液压管6的一端与自进式疏堵喷头5连接,另一端与高压泵组14连接,将高压泵组14与矿井供水管路相连接,将卷管马达122、推进马达、夹紧气缸132与矿井压风管路相连接。First, hoist or push the underground extraction pipeline unblocking device to the cleaning port of the gas extraction pipeline, connect one end of the hydraulic pipe 6 to the self-propelled unblocking nozzle 5, and the other end to the high-pressure pump group 14, connect the high-pressure pump group 14 to the mine water supply pipeline, and connect the pipe reel motor 122, the propulsion motor, and the clamping cylinder 132 to the mine compressed air pipeline.

然后,打开夹紧气缸132,使上盘134下移,将液压管6夹持在主动轮137与被动轮135之间,打开推进马达,使主动轮137转动,带动液压管6向前推进,将自进式疏堵喷头5推入抽采管道中,打开球阀,使高压泵组14开始工作,将高压水输送至自进式疏堵喷头5。Then, open the clamping cylinder 132 to move the upper plate 134 downward, clamp the hydraulic pipe 6 between the driving wheel 137 and the passive wheel 135, turn on the propulsion motor to rotate the driving wheel 137, drive the hydraulic pipe 6 forward, push the self-propelled unblocking nozzle 5 into the extraction pipeline, open the ball valve, start the high-pressure pump group 14 to start working, and deliver high-pressure water to the self-propelled unblocking nozzle 5.

接着,自进式疏堵喷头5在抽采管道内进行疏堵作业,高压水从前喷嘴531、旋转喷嘴532、后喷嘴521、侧喷嘴522射出,形成高速水射流,对抽采管道内的堵塞物进行冲刷、清洗,将堵塞物带出抽采管道。旋转喷嘴532的射流在旋转喷头上产生反作用力,使旋转喷头在旋转轴54上自旋转,从而实现对抽采管道内的堵塞物的全方位清洗。后喷嘴521的射流在尾座52上产生反作用力,使尾座52带动壳体51向前移动,从而实现自进式疏堵喷头5的自进功能。清洗过程中通过控制水压调节清洗速度。Next, the self-propelled unclogging nozzle 5 performs unclogging operations in the extraction pipeline, and high-pressure water is ejected from the front nozzle 531, the rotating nozzle 532, the rear nozzle 521, and the side nozzle 522 to form a high-speed water jet to flush and clean the blockages in the extraction pipeline and bring the blockages out of the extraction pipeline. The jet of the rotating nozzle 532 generates a reaction force on the rotating nozzle, causing the rotating nozzle to rotate on the rotating shaft 54, thereby achieving all-round cleaning of the blockages in the extraction pipeline. The jet of the rear nozzle 521 generates a reaction force on the tail seat 52, causing the tail seat 52 to drive the shell 51 to move forward, thereby realizing the self-propelled function of the self-propelled unclogging nozzle 5. The cleaning speed is adjusted by controlling the water pressure during the cleaning process.

最后,当自进式疏堵喷头5完成疏堵作业后,关闭高压泵组14,反转推进马达与卷管马达122,将液压管6卷收。将自进式疏堵喷头5从抽采管道中取出,完成一次疏堵作业。Finally, when the self-propelled unblocking nozzle 5 completes the unblocking operation, the high-pressure pump group 14 is turned off, the propulsion motor and the tube reel motor 122 are reversed, and the hydraulic tube 6 is reeled in. The self-propelled unblocking nozzle 5 is taken out of the extraction pipeline to complete a unblocking operation.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.

Claims (10)

一种井下抽采管道疏堵装置,其特征在于:包括机架、卷管装置、推进装置、高压泵组、液压管、自进式疏堵喷头以及控制系统;所述卷管装置、推进装置、高压泵组均与控制系统连接,并受控制系统控制;所述液压管缠绕于卷管装置上,通过卷管装置旋转实现液压管的卷收;所述推进装置位于卷管装置的一侧,且与卷管装置联动,夹持推送液压管进入抽采管道中;A device for clearing blockage in underground extraction pipelines, characterized in that it comprises a frame, a pipe reel, a propulsion device, a high-pressure pump group, a hydraulic pipe, a self-propelled clearing nozzle and a control system; the pipe reel, the propulsion device and the high-pressure pump group are all connected to the control system and controlled by the control system; the hydraulic pipe is wound on the pipe reel, and the reeling of the hydraulic pipe is achieved by rotating the pipe reel; the propulsion device is located on one side of the pipe reel and is linked with the pipe reel to clamp and push the hydraulic pipe into the extraction pipeline; 所述液压管一端与高压泵组连接,另一端与自进式疏堵喷头连接,通过高压泵组输送高压水至自进式疏堵喷头,自进式疏堵喷头在抽采管内通过射流进行疏堵作业。One end of the hydraulic pipe is connected to the high-pressure pump group, and the other end is connected to the self-propelled unblocking nozzle. The high-pressure pump group transports high-pressure water to the self-propelled unblocking nozzle, and the self-propelled unblocking nozzle performs unblocking operations in the extraction pipe through jets. 根据权利要求1所述的井下抽采管道疏堵装置,其特征在于:所述卷管装置包括底座、卷盘、卷管马达;所述底座固定设于机架上,所述卷盘转动设于底座上,所述液压管呈螺旋状缠绕于所述卷盘上;所述卷盘与卷管马达传动连接,并在卷管马达驱动下转动。The underground extraction pipeline unblocking device according to claim 1 is characterized in that: the tube reel device includes a base, a reel, and a tube reel motor; the base is fixed on a frame, the reel is rotatably disposed on the base, and the hydraulic pipe is spirally wound on the reel; the reel is transmission-connected to the tube reel motor and rotates when driven by the tube reel motor. 根据权利要求2所述的井下抽采管道疏堵装置,其特征在于:所述卷管装置与推进装置之间设有摆动导向机构;所述摆动导向机构包括摆动导轮、滑块、摆动支架;所述摆动支架设于底座上,并位于卷管装置与推进装置之间;所述摆动支架上设有沿卷管装置旋转轴方向布置的滑轨,所述滑块滑动设于所述滑轨上;所述摆动导轮呈上下布置,转动设于所述滑块上,液压管从摆动导轮之间穿过,滑块随卷管装置上液压管的位置变化而滑动,对液压管进行导向与支撑。The underground extraction pipeline unblocking device according to claim 2 is characterized in that: a swinging guide mechanism is provided between the pipe reel and the propulsion device; the swinging guide mechanism includes a swinging guide wheel, a slider, and a swinging bracket; the swinging bracket is provided on a base and is located between the pipe reel and the propulsion device; the swinging bracket is provided with a slide rail arranged along the rotation axis direction of the pipe reel, and the slider is slidably arranged on the slide rail; the swinging guide wheels are arranged up and down and rotatably arranged on the slider, the hydraulic pipe passes through between the swinging guide wheels, and the slider slides as the position of the hydraulic pipe on the pipe reel changes, thereby guiding and supporting the hydraulic pipe. 根据权利要求1所述的井下抽采管道疏堵装置,其特征在于:所述推进装置包括推进支架、上盘、下盘、推送马达、夹紧气缸;所述下盘固定设于推进支架上;所述上盘与推进支架滑动连接,并位于下盘上方;所述下盘上转动设有主动轮,所述主动轮通过减速器与推送马达传动连接;所述上盘上转动设有被动轮,所述夹紧气缸固定设于推进支架上,并与上盘连接,驱动上盘滑动;被动轮与主动轮相对设置,夹紧气缸驱动上盘下移时,被动轮与主动轮夹持住液压管,通过推送马达驱动主动轮转动,从而带动液压管前进或后退;所述推进支架的一侧固定设有定位架,定位架上设有定位孔,液压管穿过定位孔,并受定位孔限位。The underground extraction pipeline unblocking device according to claim 1 is characterized in that: the propulsion device comprises a propulsion bracket, an upper plate, a lower plate, a pushing motor, and a clamping cylinder; the lower plate is fixedly arranged on the propulsion bracket; the upper plate is slidably connected to the propulsion bracket and is located above the lower plate; a driving wheel is rotatably provided on the lower plate, and the driving wheel is transmission-connected to the pushing motor through a reducer; a passive wheel is rotatably provided on the upper plate, and the clamping cylinder is fixedly arranged on the propulsion bracket and connected to the upper plate to drive the upper plate to slide; the passive wheel and the active wheel are arranged opposite to each other, and when the clamping cylinder drives the upper plate to move downward, the passive wheel and the active wheel clamp the hydraulic pipe, and the active wheel is driven to rotate by the pushing motor, thereby driving the hydraulic pipe forward or backward; a positioning frame is fixedly provided on one side of the propulsion bracket, and a positioning hole is provided on the positioning frame, and the hydraulic pipe passes through the positioning hole and is limited by the positioning hole. 根据权利要求1所述的井下抽采管道疏堵装置,其特征在于:所述自进式疏堵喷头包括壳体、旋转喷头、尾座;所述旋转喷头转动设于壳体的前端,所述尾座固定设于壳体的后端,所述尾座设有用于与液压管连接的接口;所述尾座内设有沿轴向布置的与所述接口相通的第一水流通道以及均与所述第一水流通道相通的沿径向布置的第二水流通道和第三水流通道;所述旋转喷头上设有与第一水流通道相通的前喷嘴与旋转喷嘴,所述第二水流通道的末端设有开口朝向尾座后方的后喷嘴;所述第三水流通道的末端设有开口朝向壳体侧面的侧喷嘴;所述旋转喷头在旋转喷嘴的射流驱动下自旋转,尾座在后喷嘴的射流驱动下带动壳体向 前移动。The underground extraction pipeline unblocking device according to claim 1 is characterized in that: the self-propelled unblocking nozzle comprises a shell, a rotating nozzle and a tail stock; the rotating nozzle is rotatably arranged at the front end of the shell, the tail stock is fixedly arranged at the rear end of the shell, and the tail stock is provided with an interface for connecting to a hydraulic pipe; the tail stock is provided with a first water flow channel arranged axially and communicating with the interface, and a second water flow channel and a third water flow channel arranged radially and both communicating with the first water flow channel; the rotating nozzle is provided with a front nozzle and a rotating nozzle communicating with the first water flow channel, and the end of the second water flow channel is provided with a rear nozzle opening toward the rear of the tail stock; the end of the third water flow channel is provided with a side nozzle opening toward the side of the shell; the rotating nozzle self-rotates under the jet drive of the rotating nozzle, and the tail stock drives the shell to move under the jet drive of the rear nozzle Move forward. 根据权利要求5所述的井下抽采管道疏堵装置,其特征在于:所述旋转喷头包括旋转头、旋转轴;所述旋转头固定设于旋转轴的一端,旋转轴的另一端延伸至壳体内,并套装于第一水流通道上;所述尾座上设有螺旋槽,所述螺旋槽位于旋转轴与第一水流通道之间,形成螺旋水流通道;所述螺旋水流通道一端与第一水流通道连通,另一端与第三水流通道连通;所述前喷嘴位于旋转头的中心,所述旋转喷嘴设于前喷嘴一侧,且开口方向朝旋转头的周向倾斜;所述旋转喷嘴有一个或呈圆形阵列分布多个;所述侧喷嘴与后喷嘴均有多个,且均呈圆形阵列分布。According to the underground extraction pipeline unblocking device described in claim 5, it is characterized in that: the rotating nozzle includes a rotating head and a rotating shaft; the rotating head is fixedly arranged at one end of the rotating shaft, and the other end of the rotating shaft extends into the shell and is mounted on the first water flow channel; a spiral groove is provided on the tail seat, and the spiral groove is located between the rotating shaft and the first water flow channel to form a spiral water flow channel; one end of the spiral water flow channel is connected with the first water flow channel, and the other end is connected with the third water flow channel; the front nozzle is located at the center of the rotating head, and the rotating nozzle is arranged on one side of the front nozzle, and the opening direction is inclined toward the circumference of the rotating head; the rotating nozzle has one or multiple nozzles are distributed in a circular array; there are multiple side nozzles and rear nozzles, and they are all distributed in a circular array. 根据权利要求6所述的井下抽采管道疏堵装置,其特征在于:所述旋转轴的远离旋转头的一端设有凹形台阶,凹形台阶与尾座之间形成缓冲腔;所述缓冲腔位于第三水流通道与螺旋水流通道之间,并与第三水流通道与螺旋水流通道连通。According to the underground extraction pipeline unblocking device according to claim 6, it is characterized in that: a concave step is provided at the end of the rotating shaft away from the rotating head, and a buffer cavity is formed between the concave step and the tail seat; the buffer cavity is located between the third water flow channel and the spiral water flow channel, and is connected to the third water flow channel and the spiral water flow channel. 根据权利要求6所述的井下抽采管道疏堵装置,其特征在于:所述旋转轴通过复合型滚针轴承转动设于壳体内;所述旋转轴上设有限位凸台,所述复合型滚针轴承与所述限位凸台接触,通过限位凸台限位;所述旋转轴与壳体之间通过格莱圈动密封。The underground extraction pipeline unblocking device according to claim 6 is characterized in that: the rotating shaft is rotatably arranged in the shell through a composite needle roller bearing; a limiting boss is provided on the rotating shaft, and the composite needle roller bearing is in contact with the limiting boss and is limited by the limiting boss; a Gray ring dynamic seal is provided between the rotating shaft and the shell. 根据权利要求1所述的井下抽采管道疏堵装置,其特征在于:还包括保护壳,所述保护壳固定设于机架上,所述卷管装置、推进装置、高压泵组均设于保护壳内;所述保护壳上设有观察窗,所述保护壳上还设有吊环,用于吊装移动。The underground extraction pipeline unblocking device according to claim 1 is characterized in that it also includes a protective shell, which is fixed on the frame, and the pipe winding device, propulsion device, and high-pressure pump group are all arranged in the protective shell; an observation window is provided on the protective shell, and a lifting ring is also provided on the protective shell for lifting and moving. 根据权利要求1所述的井下抽采管道疏堵装置,其特征在于:所述机架底部设有万向支撑轮与定向支撑轮,且定向支撑轮上设有制动机构;所述机架上还设有推拉杆用于人工推拉移动;推拉杆上设有制动把手,制动把手与制动机构连接,控制制动。 According to the underground extraction pipeline unblocking device according to claim 1, it is characterized in that: universal support wheels and directional support wheels are provided at the bottom of the frame, and a braking mechanism is provided on the directional support wheels; a push-pull rod is also provided on the frame for manual pushing and pulling; a brake handle is provided on the push-pull rod, and the brake handle is connected to the brake mechanism to control the braking.
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CN221277685U (en) * 2023-12-20 2024-07-05 中煤科工集团重庆研究院有限公司 Underground extraction pipeline dredging device
CN221472906U (en) * 2023-12-20 2024-08-06 中煤科工集团重庆研究院有限公司 Underground extraction pipeline dredging system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117514045A (en) * 2023-12-20 2024-02-06 中煤科工集团重庆研究院有限公司 Methods for removing blockages from underground extraction pipelines
CN117627558A (en) * 2023-12-20 2024-03-01 中煤科工集团重庆研究院有限公司 Underground extraction pipeline clogging device
CN117696554A (en) * 2023-12-20 2024-03-15 中煤科工集团重庆研究院有限公司 Hydraulic pipe propelling device
CN117923254A (en) * 2023-12-20 2024-04-26 中煤科工集团重庆研究院有限公司 Hydraulic pipe collecting and propelling device
CN117627558B (en) * 2023-12-20 2025-10-21 中煤科工集团重庆研究院有限公司 Underground extraction pipeline unblocking device

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