WO2025129452A1 - A method for producing phenolic compounds - Google Patents

A method for producing phenolic compounds Download PDF

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Publication number
WO2025129452A1
WO2025129452A1 PCT/CN2023/139909 CN2023139909W WO2025129452A1 WO 2025129452 A1 WO2025129452 A1 WO 2025129452A1 CN 2023139909 W CN2023139909 W CN 2023139909W WO 2025129452 A1 WO2025129452 A1 WO 2025129452A1
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compound
catalyst
weight
sio
yield
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Bright KUSEMA
Sergio Mastroianni
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Specialty Operations France SAS
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Specialty Operations France SAS
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/50Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions decreasing the number of carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C41/00Preparation of ethers; Preparation of compounds having groups, groups or groups
    • C07C41/01Preparation of ethers
    • C07C41/18Preparation of ethers by reactions not forming ether-oxygen bonds

Definitions

  • the present invention relates to a method for producing phenolic compounds from bio-based materials.
  • Fossil fuels are widely used in the industry and for domestic purposes. Disadvantagely, they are non-renewable, unsafe and environmentally unfriendly.
  • Some researches are focusing on developing alternatives for fossil fuels. An increasing attention has been paid to convert lignocellulosic biomass into liquid fuels and value-added chemicals.
  • Bio-based charcoal oil is produced via a thermochemical route by fast pyrolysis of lignocellulosic biomass, such as eucalyptus and spruce wood chips.
  • Prior practice usually includes one or more separation step (s) to isolate the components of pyrolysis oil.
  • the components can be processed by hydrodeoxygenation (HDO) to obtain valuable aromatic compounds.
  • Crude pyrolysis oil mixture is initially separated by distillation into two fractions of organic lights or phenolics, and tars or heavies.
  • An industrial representative light fraction of syringol-catechol cut of the bio-based charcoal oil mixture contains syringol (36.6%) , 3-methoxycatechol (13.4%) and catechol (6.7%) .
  • These three components can be converted to phenolic compounds by HDO after separation.
  • non-oxygenated compounds e.g. mesitylene, naphthalene and multi-alkyl-substituted benzene derivatives e.g. tetramethylbenzene, pentamethylbenzene were observed.
  • the selectivity of phenol is not ideal and thus the technology is not suitable for industrialization.
  • the high yield of p-xylene was because of a consecutive series of reactions including demethoxylation, methylation/transalkylation and dehydration.
  • Acidic oxide TiO 2 -SiO 2 and AC favored transalkylation reactions.
  • Ni/AC displayed higher CO and moisture content, and high selectivity of hydrocarbon gasses C 2 H 4 , C 2 H 6 and C 3 H 6 .
  • the present invention provides a method for producing a phenolic compound, comprising reacting a material, in particular a bio-based material which contains a benzene compound comprising at least one hydroxyl group and one methoxy group [Compound A] with molecular hydrogen in the presence of a catalyst comprising a support and Ni, wherein the support comprises at least one oxide of Period 3 element and is free or substantially free of titanium.
  • High selectivity and/or yield of phenolic compounds can be produced directly from bio-based materials, especially light fractions of charcoal oil, thereby avoiding separation step (s) of bio-based material components.
  • the catalyst used in the invented method is selective in phenolic compounds. Less or even no non-oxygenated compounds and alkyl-or multi-alkyl-substituted benzene derivatives were produced.
  • the Applicant also surprisingly found that the invented method allows the use of high concentration of the Compound A, in particular syringol, for the production of phenolic compounds.
  • Fig. 1 H 2 -TPR profile of Ni 52/49, Ni Sat 310 and Ni 6215P;
  • Fig. 2 CO-pulse chemisorption of Ni 52/49.
  • Ratios, concentrations, amounts, and other numerical data may be presented herein in a range format. It is to be understood that such a range format is used merely for convenience and brevity and should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also all the individual numerical values or sub-ranges encompassed within that range as if each numerical value or sub-range is explicitly recited.
  • the present invention provides a method for producing a phenolic compound, comprising reacting a material containing a benzene compound comprising at least one hydroxyl group and one methoxy group [Compound A] with molecular hydrogen in the presence of a catalyst comprising a support and Ni, wherein the support comprises at least one oxide of Period 3 element and is free or substantially free of titanium.
  • benzene compound comprising at least one hydroxyl group and one methoxy group means a benzene compound in which at least one hydroxyl group and one methoxy group are bonded to the benzene ring.
  • Other functional group may be bonded to the benzene ring, as long as its presence does not prevent hydrodeoxygenation reaction by which the phenolic compound is obtained.
  • the functional group is notably a straight or branched alkyl and preferably a C 1 -C 10 straight or branched alkyl.
  • Representative straight chain alkyls include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and the like; while branched alkyls include isopropyl, sec-butyl, isobutyl, tert-butyl, isopentyl, and the like.
  • the Compound A is a benzene compound comprising one hydroxyl group and two methoxy groups [Compound A1] .
  • Non-limitative example of such Compound A1 is syringol.
  • the material preferably contains at least 10 wt%, preferably at least 20 wt%and more preferably at least 30 wt%of the Compound A1, based on the weight of the material.
  • the material contains 10 to 55 wt%, preferably 20 to 50 wt%of the Compound A1, based on the weight of the material.
  • the Compound A is a benzene compound comprising two hydroxyl groups and one methoxy group [Compound A2] .
  • Non-limitative example of such Compound A2 is 3-methoxycatechol.
  • the material contains 2 to 20 wt%, preferably 5 to 15 wt%of the Compound A2, based on the weight of the material.
  • the material contains a benzene compound comprising one hydroxyl group and two methoxy groups [Compound A1] and a benzene compound comprising two hydroxyl groups and one methoxy group [Compound A2] .
  • the material may further contain a benzene compound comprising at least two hydroxyl groups [Compound B] .
  • benzene compound comprising at least two hydroxyl groups means a benzene compound in which at least two hydroxyl groups are bonded to the benzene ring.
  • Other functional group may be bonded to the benzene ring, as long as its presence does not prevent hydrodeoxygenation reaction by which the phenolic compound is obtained.
  • the functional group is notably a straight or branched alkyl and preferably a C 1 -C 10 straight or branched alkyl.
  • Representative straight chain alkyls include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and the like; while branched alkyls include isopropyl, sec-butyl, isobutyl, tert-butyl, isopentyl, and the like.
  • the Compound B comprises two hydroxyl groups.
  • Non-limitative example of such Compound B is catechol.
  • the material preferably contains at least 1 wt%, preferably at least 2 wt%and more preferably at least 5 wt%of the Compound B, based on the weight of the material.
  • the material contains 1 to10 wt%, preferably 2 to 8 wt%of the Compound B, based on the weight of the material.
  • the weight ratio of the Compound A and the Compound B is not limited.
  • the Compound A and the Compound B has a weight ratio which can form an azeotrope.
  • the weight ratio of the Compound A to the Compound B can be from 1: 1 to 75: 1 and preferably from 7.5: 1 to 12: 1.
  • the material can be a composition comprising syringol 10 to 55 wt%, 3-methoxycatechol 2 to 20 wt%, and catechol 1 to 10 wt%, based on the weight of the material.
  • the material includes those commercially or industrially available, such as products obtained by extraction of Biocarbo's commercial products.
  • the skilled person can use any technology of extraction, such as organic solvent, water, supercritical fluid, distillation or adsorption to obtain the material.
  • phenolic compound means a benzene compound in which at least one hydroxyl group is bonded to the benzene ring.
  • Other functional group which does not prevent hydrodeoxygenation reaction, may be bonded to the benzene ring.
  • the functional group is notably a straight or branched alkyl and preferably a C 1 -C 10 straight or branched alkyl.
  • Representative straight chain alkyls include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and the like; while branched alkyls include isopropyl, sec-butyl, isobutyl, tert-butyl, isopentyl, and the like.
  • the phenolic compound comprises one or two hydroxyl group (s) and more preferably one hydroxyl group.
  • the phenolic compound may comprise a methoxy group.
  • the phenolic compound does not comprise a methoxy group.
  • Said phenolic compound is preferably selected from the group consisting of phenol, catechol and guaiacol and preferably phenol and guaiacol and more preferably phenol.
  • the yield of phenol is at least 50%, at least 60%, or at least 70%.
  • Period 3 element is an element found on the third row (or period) of the periodic table. They are sodium (Na) , magnesium (Mg) , aluminium (Al) , silicon (Si) , phosphorus (P) , sulphur (S) , chlorine (Cl) , and argon (Ar) .
  • Said oxide is preferably selected from the group consisting of silicon oxide (SiO 2 ) , aluminum oxide (Al 2 O 3 ) , magnesium oxide (MgO) and more preferably SiO 2 and Al 2 O 3 .
  • the support comprises one oxide of Period 3 element.
  • Said oxide in this embodiment is SiO 2 or Al 2 O 3 and preferably SiO 2 .
  • the support comprises at least two oxides of Period 3 elements. Said two oxides in this embodiment are SiO 2 and Al 2 O 3 .
  • the weight ratio of SiO 2 is at least 60 wt%, preferably at least 80 wt%, based on the weight of the support.
  • the weight ratio of Al 2 O 3 is less than 40 wt%, preferably less than 20 wt%, based on the weight of the support.
  • free ofTi when used with reference to the support, means that the support does not comprise Ti at all.
  • the term "substantially free of Ti" when used with reference to the support means that the support comprises less than 5 wt%, preferably less than 1 wt%, more preferably less than 0.5 wt%, most preferably less than 0.1 wt%of Ti, based on the weight of the support.
  • the support comprises 0 to 5 wt%, preferably 0 to 1 wt%, more preferably 0 to 0.5 wt%, most preferably 0 to 0.1 wt%of Ti, based on the weight of the support.
  • the loading of Ni is from 50 to 80 wt%, preferably from 50 to 65 wt%, based on the weight of the catalyst.
  • the average diameter of Ni particles on the support can be from 5 nm to 50 nm,preferably from 10 nm to 30 nm, as determined by CO-pulse chemisorption.
  • the Ni dispersion on the support can be from 3 to 10%, preferably from 4 to 9%,as determined by CO-pulse chemisorption.
  • the supported Ni catalyst is characterized by the presence of a reduction peak at a temperature below 300°C, or below 280°C, or even below 250°C, preferably at a temperature from 180°C to 250°C, more preferably from 200°C to 250°C, as determined by H 2 -TPR analysis.
  • the supported Ni catalyst is characterized by the presence of a H 2 consumption of at least 2 mmol/g, preferably from 2 to 10 mmol/g at one or more temperature (s) in the reduction from 200°C to 250°C, as determined by H 2 -TPR analysis.
  • the Brunauer-Emmett-Teller (BET) surface area of the supported Ni catalyst is from 100 to 300 m 2 /g, preferably from 120 to 280 m 2 /g and more preferably from 140 to 260 m 2 /g.
  • the catalyst can be commercial products, such as Ni 52/49 from BASF, Ni Pricat 6215P from Johnson Matthey and Ni Sat 310 catalyst from Clariant.
  • the catalyst can be reduced and stabilized by known methods before use.
  • the catalyst is reduced under H 2 flow by raising the temperature before the reaction.
  • the catalyst can be reduced under H 2 flow by raising the temperature from room temperature to 150 to 250°C with a heating rate of 0.5 to 1°C/min, holding the temperature at 150 to 250°C for a certain time, such as 300 to 600 mins, and finally raising the temperature to reaction temperature with a heating rate of0.5 to 1°C/min.
  • molecular hydrogen is a diatomic molecule that is composed of two hydrogen atoms held together by a covalent bond with the chemical formula H 2 .
  • Molecular hydrogen is normally called hydrogen gas (H 2 ) as it is present in gas form.
  • the reaction can be carried in the presence of a gas mixture of hydrogen gas (H 2 ) and an inert atmosphere such as nitrogen gas (N 2 ) or argon gas (Ar) .
  • a gas mixture of hydrogen gas (H 2 ) and an inert atmosphere such as nitrogen gas (N 2 ) or argon gas (Ar) .
  • the volume ratio of hydrogen gas (H 2 ) to the inert atmosphere is from 0.1: 1 to 1: 1 and preferably from 0.3: 1 to 0.9: 1.
  • the reaction temperature can be from 250 to 350°C and preferably from 305 to 350°C.
  • the material before contacting hydrogen gas (H 2 ) , the material is preheated in the presence of hydrogen gas or a mixture of hydrogen gas (H 2 ) and nitrogen gas (N 2 ) at a temperature from 100 to 200°C and preferably from 140 to 160°C.
  • the method of the present invention can be readily adapted for a batch, a fed-batch or a continuous mode.
  • the equipment used is not particularly limited. Fixed-bed reactors are preferably used.
  • the amount of the catalyst generally depends on the mode adapted.
  • the amount of the catalyst is preferably such that weight hourly space velocity (WHSV) , based on the material, is from 0.1 to 10 g ⁇ g Cat . -1 ⁇ h -1 andpreferably from 0.4 to 2 g ⁇ g Cat . -1 ⁇ h -1 .
  • WHSV weight hourly space velocity
  • weight hourly space velocity is the weight of feed per hour per unit weight of the catalyst loaded in the reactor.
  • the Brunauer-Emmett-Teller (BET) surface area of the different Ni catalysts was determined by using a Micromeritics HAM-TriStar II 3020 surface area analyser. The samples were pretreated at 350°C under vacuum before analysis. The BET surface area of Ni 52/49, Ni Sat 310 and Pricat Ni 6215P is shown in Table 1.
  • the temperature programmed reduction (H 2 -TPR) of different Ni catalysts was conducted to evaluate the reducibility of Ni species and interaction of NiO with support materials.
  • Fig. 1 shows the TPR profiles obtained in the temperature range from 50°C to 900°C. All the Ni catalysts show a main reduction peak at temperatures below 290°C, indicating weak NiO-support interactions with the support. Strong NiO-support interaction is typically characterized by a large reduction peak around 500°C to 600°C, which is absent in all the Ni catalysts tested.
  • the reduction peaks and H 2 consumption for all the Ni catalysts are shown in Table 1.
  • H 2 -TPR and CO-pulse chemisorption analysis of a catalyst were performed in a Micromeritics AutoChem II 2920 apparatus with a thermal conductivity detector (TCD) .
  • TCD thermal conductivity detector
  • the sample was cooled down to 50°C and flushed with He for 30 min.
  • the loop gas of 10%CO/He was pulsed over the sample and the TCD signal was recorded until the peak area became constant (this part corresponds to the CO-TPD analysis) .
  • CO-pulse chemisorption was carried out to measure the metal dispersion and active metal particle size of the catalysts.
  • a CO-pulse profile of Ni 52/49 catalyst is shown in Fig. 2. The catalyst was first reduced under H 2 flow and then CO loop gas was pulsed over the sample. The peak area increases until it reaches a constant value.
  • Ni 52/49 catalyst (BASF) was diluted with 2.00 g of quartz sand and placed at the isothermal zone of the stainless steel reactor (internal diameter 0.9 mm) .
  • the catalyst was reduced under 50 mL/min H 2 flow by raising the temperature from 25°C to 200°C at 0.5°C/min, holding the temperature at 200°C for 450 min, and finally raising the temperature to 305°C at 0.5°C/min.
  • the temperature of the reactor was maintained at 305°Cduring the reaction.
  • 50 mL/min H 2 and 55 ml/min N 2 gas flow rates were used.
  • Charcoal oil mixture (Solvay) was preheated at 150°C and fed into the reactor by a syringe pump at 0.5 mL/min. During the reaction, liquid samples were collected in a cold trap at 0-4°C at the bottom of the reactor and the gasses were evacuated to the scrubber. Liquid samples were collected each hour, diluted in ethanol solvent and analyzed by gas chromatograph on a HP-5 column equipped with a flame ionization detector. 92%syringol conversion, 70%3-methoxycatechol conversion, 70%phenol yield, 12%guaiacol yield and 11%cresol yield were obtained.

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  • Organic Chemistry (AREA)
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Abstract

The present invention relates to a method for producing phenolic compounds from bio-based materials. The method features high selectivity and/or yield, mild reaction conditions, high concentration of starting reactants and therefore is more suitable for industrialization.

Description

A method for producing phenolic compounds TECHNICAL FIELD
The present invention relates to a method for producing phenolic compounds from bio-based materials.
BACKGROUND
The following discussion of the prior art is provided to place the disclosure in an appropriate technical context and enable the advantages of it to be more fully understood. It should be appreciated, however, that any discussion of the prior art throughout the specification should not be considered as an express or implied admission that such prior art is widely known or forms part of common general knowledge in the field.
Fossil fuels are widely used in the industry and for domestic purposes. Disadvantagely, they are non-renewable, unsafe and environmentally unfriendly. Currently, some researches are focusing on developing alternatives for fossil fuels. An increasing attention has been paid to convert lignocellulosic biomass into liquid fuels and value-added chemicals.
Bio-based charcoal oil is produced via a thermochemical route by fast pyrolysis of lignocellulosic biomass, such as eucalyptus and spruce wood chips. Prior practice usually includes one or more separation step (s) to isolate the components of pyrolysis oil. The components can be processed by hydrodeoxygenation (HDO) to obtain valuable aromatic compounds. Crude pyrolysis oil mixture is initially separated by distillation into two fractions of organic lights or phenolics, and tars or heavies. An industrial representative light fraction of syringol-catechol cut of the bio-based charcoal oil mixture contains syringol (36.6%) , 3-methoxycatechol (13.4%) and catechol (6.7%) . These three components can be converted to phenolic compounds by HDO after separation. However, it is difficult to separate this light fraction by distillation as syringol and 3-methoxycatechol, form azeotropes with catechol.
Journal of Industrial and Engineering Chemistry 122 (2023) 138-151 teaches the application of Ni catalysts supported by activated carbon (AC) and TiO2-SiO2 for highly effective hydrodeoxygenation of syringol-a lignin-derived model compound. However, the concentration of syringol in their bio-oil composition is quite low (7.54%for bamboo and 5.89%for oak wood) . The best result was obtained in 0.009 g/mL syringol solution dissolved in octane at400℃ over Ni/AC with 99.33%syringol conversion, 39.32%phenol yield, 23.80%p-xylene yield, 22.89%cresols yield and only 3.79%guaiacol yield. In addition, non-oxygenated compounds e.g. mesitylene, naphthalene and multi-alkyl-substituted benzene derivatives e.g. tetramethylbenzene, pentamethylbenzene were observed. The selectivity of phenol is not ideal and thus the technology is not suitable for industrialization. From a mechanism point of view, the high yield of p-xylene was because of a consecutive series of reactions including demethoxylation, methylation/transalkylation and dehydration. Acidic oxide TiO2-SiO2 and AC favored transalkylation reactions. Moreover, Ni/AC displayed higher CO and moisture content, and high selectivity of hydrocarbon gasses C2H4, C2H6 and C3H6.
The Applicant perceived that there is still the need for an improved method for producing phenolic compounds from bio-based materials in high selectivity and/or yield.
SUMMARY
The present invention provides a method for producing a phenolic compound, comprising reacting a material, in particular a bio-based material which contains a benzene compound comprising at least one hydroxyl group and one methoxy group [Compound A] with molecular hydrogen in the presence of a catalyst comprising a support and Ni, wherein the support comprises at least one oxide of Period 3 element and is free or substantially free of titanium.
High selectivity and/or yield of phenolic compounds can be produced directly from bio-based materials, especially light fractions of charcoal oil, thereby avoiding separation step (s) of bio-based material components.
In comparison with the catalysts reported, such as Ni/AC and Ni/TiO2-SiO2, the catalyst used in the invented method is selective in phenolic compounds. Less  or even no non-oxygenated compounds and alkyl-or multi-alkyl-substituted benzene derivatives were produced.
Unlike Ni/AC, no further degradation to hydrocarbon gasses was observed when using a specific catalyst as mentioned above.
It is possible to obtain high yield of phenolic compounds at low reaction temperature and/or low gas pressure by using the invented method.
The Applicant also surprisingly found that the invented method allows the use of high concentration of the Compound A, in particular syringol, for the production of phenolic compounds.
Other subjects and characteristics, aspects and advantages of the present invention will emerge even more clearly on reading the detailed description and the examples that follow.
BRIEF OF DESCRIPTION OF DRAWINGS
Fig. 1 H2-TPR profile of Ni 52/49, Ni Sat 310 and Ni 6215P;
Fig. 2 CO-pulse chemisorption of Ni 52/49.
DEFINITIONS
Throughout the description, including the claims, the term "comprising one" shouldbe understood as being synonymous with the term "comprising at least one" , unless otherwise specified, and "between" should be understood as being inclusive of the limits.
As used herein, the terminology " (Cn-Cm) " in reference to an organic group, wherein n and m are both integers, indicates that the group may contain from n carbon atoms to m carbon atoms per group.
The articles "a" , "an" and "the" are used to refer to one or to more than one (i.e., to at least one) of the grammatical object of the article.
The term "and/or" includes the meanings "and" , "or" and also all the other possible combinations of the elements connected to this term.
It is specified that, in the continuation of the description, unless otherwise indicated, the values at the limits are included in the ranges of values which are given.
Ratios, concentrations, amounts, and other numerical data may be presented herein in a range format. It is to be understood that such a range format is used  merely for convenience and brevity and should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also all the individual numerical values or sub-ranges encompassed within that range as if each numerical value or sub-range is explicitly recited.
DETAILS OF THE INVENTION
The present invention provides a method for producing a phenolic compound, comprising reacting a material containing a benzene compound comprising at least one hydroxyl group and one methoxy group [Compound A] with molecular hydrogen in the presence of a catalyst comprising a support and Ni, wherein the support comprises at least one oxide of Period 3 element and is free or substantially free of titanium.
Compound A
As used herein, the term "benzene compound comprising at least one hydroxyl group and one methoxy group [Compound A] " means a benzene compound in which at least one hydroxyl group and one methoxy group are bonded to the benzene ring. Other functional group may be bonded to the benzene ring, as long as its presence does not prevent hydrodeoxygenation reaction by which the phenolic compound is obtained. The functional group is notably a straight or branched alkyl and preferably a C1-C10 straight or branched alkyl. Representative straight chain alkyls include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and the like; while branched alkyls include isopropyl, sec-butyl, isobutyl, tert-butyl, isopentyl, and the like.
In some embodiments, the Compound A is a benzene compound comprising one hydroxyl group and two methoxy groups [Compound A1] . Non-limitative example of such Compound A1 is syringol.
Preferably, the material preferably contains at least 10 wt%, preferably at least 20 wt%and more preferably at least 30 wt%of the Compound A1, based on the weight of the material.
Advantageously, the material contains 10 to 55 wt%, preferably 20 to 50 wt%of the Compound A1, based on the weight of the material.
In some embodiments, the Compound A is a benzene compound comprising two hydroxyl groups and one methoxy group [Compound A2] . Non-limitative example of such Compound A2 is 3-methoxycatechol.
Preferably, the material contains at least 2 wt%, preferably at least 5 wt%and more preferably at least 10 wt%of the Compound A2, based on the weight of the material.
Advantageously, the material contains 2 to 20 wt%, preferably 5 to 15 wt%of the Compound A2, based on the weight of the material.
In a particular embodiment, the material contains a benzene compound comprising one hydroxyl group and two methoxy groups [Compound A1] and a benzene compound comprising two hydroxyl groups and one methoxy group [Compound A2] .
Compound B
The material may further contain a benzene compound comprising at least two hydroxyl groups [Compound B] .
As used herein, the term "benzene compound comprising at least two hydroxyl groups [Compound B] " means a benzene compound in which at least two hydroxyl groups are bonded to the benzene ring. Other functional group may be bonded to the benzene ring, as long as its presence does not prevent hydrodeoxygenation reaction by which the phenolic compound is obtained. The functional group is notably a straight or branched alkyl and preferably a C1-C10 straight or branched alkyl. Representative straight chain alkyls include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and the like; while branched alkyls include isopropyl, sec-butyl, isobutyl, tert-butyl, isopentyl, and the like.
In some embodiments, the Compound B comprises two hydroxyl groups. Non-limitative example of such Compound B is catechol.
The material preferably contains at least 1 wt%, preferably at least 2 wt%and more preferably at least 5 wt%of the Compound B, based on the weight of the material.
Advantageously, the material contains 1 to10 wt%, preferably 2 to 8 wt%of the Compound B, based on the weight of the material.
The weight ratio of the Compound A and the Compound B is not limited. In a particular embodiment, the Compound A and the Compound B has a weight ratio which can form an azeotrope. The weight ratio of the Compound A to the Compound B can be from 1: 1 to 75: 1 and preferably from 7.5: 1 to 12: 1.
In particular, the material can be a composition comprising syringol 10 to 55 wt%, 3-methoxycatechol 2 to 20 wt%, and catechol 1 to 10 wt%, based on the weight of the material.
The material includes those commercially or industrially available, such as products obtained by extraction of Biocarbo's commercial products. The skilled person can use any technology of extraction, such as organic solvent, water, supercritical fluid, distillation or adsorption to obtain the material.
Phenolic compound
As used herein, the term "phenolic compound" means a benzene compound in which at least one hydroxyl group is bonded to the benzene ring. Other functional group, which does not prevent hydrodeoxygenation reaction, may be bonded to the benzene ring. The functional group is notably a straight or branched alkyl and preferably a C1-C10 straight or branched alkyl. Representative straight chain alkyls include methyl, ethyl, n-propyl, n-butyl, n-pentyl, and the like; while branched alkyls include isopropyl, sec-butyl, isobutyl, tert-butyl, isopentyl, and the like.
Preferably, the phenolic compound comprises one or two hydroxyl group (s) and more preferably one hydroxyl group.
The phenolic compound may comprise a methoxy group. Preferably, the phenolic compound does not comprise a methoxy group.
Said phenolic compound is preferably selected from the group consisting of phenol, catechol and guaiacol and preferably phenol and guaiacol and more preferably phenol.
The skilled person can understand that the Compound A and/or the Compound B are/is converted to the phenolic compound through hydrodeoxygenation reaction. Non-limitative examples of such conversion are as follows:
- conversion of syringol to guaiacol and/or phenol;
- conversion of 3-methoxycatechol to catechol and/or phenol, and
- conversion of catechol to phenol.
In a preferred embodiment, the yield of phenol is at least 50%, at least 60%, or at least 70%.
Catalyst
Period 3 element is an element found on the third row (or period) of the periodic table. They are sodium (Na) , magnesium (Mg) , aluminium (Al) , silicon (Si) , phosphorus (P) , sulphur (S) , chlorine (Cl) , and argon (Ar) .
Said oxide is preferably selected from the group consisting of silicon oxide (SiO2) , aluminum oxide (Al2O3) , magnesium oxide (MgO) and more preferably SiO2 and Al2O3.
In one embodiment, the support comprises one oxide of Period 3 element. Said oxide in this embodiment is SiO2 or Al2O3 and preferably SiO2.
In another embodiment, the support comprises at least two oxides of Period 3 elements. Said two oxides in this embodiment are SiO2 and Al2O3. The weight ratio of SiO2 is at least 60 wt%, preferably at least 80 wt%, based on the weight of the support. The weight ratio of Al2O3 is less than 40 wt%, preferably less than 20 wt%, based on the weight of the support.
As used herein, the term "free ofTi" , when used with reference to the support, means that the support does not comprise Ti at all.
As used herein, the term "substantially free of Ti" when used with reference to the support means that the support comprises less than 5 wt%, preferably less than 1 wt%, more preferably less than 0.5 wt%, most preferably less than 0.1 wt%of Ti, based on the weight of the support.
In some preferred embodiments, the support comprises 0 to 5 wt%, preferably 0 to 1 wt%, more preferably 0 to 0.5 wt%, most preferably 0 to 0.1 wt%of Ti, based on the weight of the support.
The loading of Ni is from 50 to 80 wt%, preferably from 50 to 65 wt%, based on the weight of the catalyst.
The average diameter of Ni particles on the support can be from 5 nm to 50 nm,preferably from 10 nm to 30 nm, as determined by CO-pulse chemisorption.
The Ni dispersion on the support can be from 3 to 10%, preferably from 4 to 9%,as determined by CO-pulse chemisorption.
The supported Ni catalyst is characterized by the presence of a reduction peak at a temperature below 300℃, or below 280℃, or even below 250℃, preferably at a temperature from 180℃ to 250℃, more preferably from 200℃ to 250℃, as determined by H2-TPR analysis.
The supported Ni catalyst is characterized by the presence of a H2 consumption of at least 2 mmol/g, preferably from 2 to 10 mmol/g at one or more temperature (s) in the reduction from 200℃ to 250℃, as determined by H2-TPR analysis.
The Brunauer-Emmett-Teller (BET) surface area of the supported Ni catalyst is from 100 to 300 m2/g, preferably from 120 to 280 m2/g and more preferably from 140 to 260 m2/g.
The catalyst can be commercial products, such as Ni 52/49 from BASF, Ni Pricat 6215P from Johnson Matthey and Ni Sat 310 catalyst from Clariant.
The catalyst can be reduced and stabilized by known methods before use.
Advantageously, the catalyst is reduced under H2 flow by raising the temperature before the reaction. For example, the catalyst can be reduced under H2 flow by raising the temperature from room temperature to 150 to 250℃ with a heating rate of 0.5 to 1℃/min, holding the temperature at 150 to 250℃ for a certain time, such as 300 to 600 mins, and finally raising the temperature to reaction temperature with a heating rate of0.5 to 1℃/min.
Molecular Hydrogen
As used herein, molecular hydrogen is a diatomic molecule that is composed of two hydrogen atoms held together by a covalent bond with the chemical formula H2. Molecular hydrogen is normally called hydrogen gas (H2) as it is present in gas form.
Advantageously, the reaction can be carried in the presence of a gas mixture of hydrogen gas (H2) and an inert atmosphere such as nitrogen gas (N2) or argon gas (Ar) . Good results can be obtained when a mixture of hydrogen gas (H2) and nitrogen gas (N2) is present. The volume ratio of hydrogen gas (H2) to the inert atmosphere is from 0.1: 1 to 1: 1 and preferably from 0.3: 1 to 0.9: 1.
The gas pressure in the reactor is not particularly limited. Gas pressure less than 5 bar, or less than 2 bar, or even less than 1.5 bar is preferred. Good results can be obtained at atmospheric pressure (1 bar) .
Reaction conditions
The reaction temperature can be from 250 to 350℃ and preferably from 305 to 350℃.
Advantageously, before contacting hydrogen gas (H2) , the material is preheated in the presence of hydrogen gas or a mixture of hydrogen gas (H2) and nitrogen gas (N2) at a temperature from 100 to 200℃ and preferably from 140 to 160℃.
The method of the present invention can be readily adapted for a batch, a fed-batch or a continuous mode.
The equipment used is not particularly limited. Fixed-bed reactors are preferably used.
The amount of the catalyst generally depends on the mode adapted. For example, in the fixed-bed reactors, the amount of the catalyst is preferably such that weight hourly space velocity (WHSV) , based on the material, is from 0.1 to 10 g·gCat-1·h-1 andpreferably from 0.4 to 2 g·gCat-1·h-1.
As used herein, weight hourly space velocity (WHSV) is the weight of feed per hour per unit weight of the catalyst loaded in the reactor.
The following examples are included to illustrate embodiments of the disclosure. Needless to say, the disclosure is not limited to describe examples.
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EXAMPLES
Materials
- Charcoal oil mixture (36.6%syringol, 13.4%3-methoxycatechol, 6.7%catechol) , a product obtained by extraction of Biocarbo's commercial product, from Solvay;
- 64 wt. %Ni/SiO2, Ni 52/49, from BASF;
- 60 wt. %Ni/Al2O3-Kieselguhr, Pricat Ni 6215P, from Johnson Matthey;
- 52 wt. %Ni/SiO2-Al2O3, Ni Sat 310, from Clariant;
- Quartz sand, CAS No. 14808-60-7, from Aladdin;
- Ethanol absolute>99.8%, CAS No. 64-17-5, from Sinopharm Chemical Reagent.
Catalyst Characterization: BET Surface Area
The Brunauer-Emmett-Teller (BET) surface area of the different Ni catalysts was determined by using a Micromeritics HAM-TriStar II 3020 surface area analyser. The samples were pretreated at 350℃ under vacuum before analysis. The BET surface area of Ni 52/49, Ni Sat 310 and Pricat Ni 6215P is shown in Table 1.
Catalyst Characterization: H2-TPR
The temperature programmed reduction (H2-TPR) of different Ni catalysts was conducted to evaluate the reducibility of Ni species and interaction of NiO with support materials. Fig. 1 shows the TPR profiles obtained in the temperature range from 50℃ to 900℃. All the Ni catalysts show a main reduction peak at temperatures below 290℃, indicating weak NiO-support interactions with the support. Strong NiO-support interaction is typically characterized by a large reduction peak around 500℃ to 600℃, which is absent in all the Ni catalysts tested. The reduction peaks and H2consumption for all the Ni catalysts are shown in Table 1.
H2-TPR and CO-pulse chemisorption analysis of a catalyst were performed in a Micromeritics AutoChem II 2920 apparatus with a thermal conductivity detector (TCD) . For each experiment, approximately 100 mg catalyst was placed  in a U-shaped quartz tube (i.d. =10 mm) and reduced in a flow of 10%H2/Ar while ramping the temperature up to 300℃ at the rate of 10℃/min, and then held at 300℃ for 30 min (this part corresponds to the H2-TPR analysis) . After that, the sample was cooled down to 50℃ and flushed with He for 30 min. The loop gas of 10%CO/He was pulsed over the sample and the TCD signal was recorded until the peak area became constant (this part corresponds to the CO-TPD analysis) .
Catalyst Characterization: CO-Pulse Chemisorption
CO-pulse chemisorption was carried out to measure the metal dispersion and active metal particle size of the catalysts. A CO-pulse profile of Ni 52/49 catalyst is shown in Fig. 2. The catalyst was first reduced under H2 flow and then CO loop gas was pulsed over the sample. The peak area increases until it reaches a constant value.
Table 1. Summary ofBET surface area, H2-TPR and CO-pulse chemisorption for all the Ni catalysts.
These commercial Ni catalysts are pre-reduced and stabilized.
Example 1
In a typical experiment, 0.50 g of Ni 52/49 catalyst (BASF) was diluted with 2.00 g of quartz sand and placed at the isothermal zone of the stainless steel reactor (internal diameter 0.9 mm) . The catalyst was reduced under 50 mL/min H2 flow by raising the temperature from 25℃ to 200℃ at 0.5℃/min, holding the temperature at 200℃ for 450 min, and finally raising the temperature to 305℃ at 0.5℃/min. The temperature of the reactor was maintained at 305℃during the reaction. After the catalyst reduction, 50 mL/min H2 and 55 ml/min N2 gas flow rates were used. Charcoal oil mixture (Solvay) was preheated at 150℃ and fed into the reactor by a syringe pump at 0.5 mL/min. During the reaction, liquid samples were collected in a cold trap at 0-4℃ at the bottom of the reactor and the gasses were evacuated to the scrubber. Liquid samples were collected each hour, diluted in ethanol solvent and analyzed by gas chromatograph on a HP-5 column equipped with a flame ionization detector. 92%syringol conversion, 70%3-methoxycatechol conversion, 70%phenol yield, 12%guaiacol yield and 11%cresol yield were obtained.
Reaction scheme for the hydrodeoxygenation of charcoal oil containing syringol, 3-methoxycatechol and catechol to guaiacol, phenol and methanol.
Example 2
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 1.5 g of Ni 52/49 catalyst (BASF) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 305℃ and 1 bar. 95%syringol conversion, 95%3-methoxycatechol conversion and 70%phenol yield were obtained.
Example 3
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 0.5 g of Pricat Ni 6215P catalyst (Johnson  Matthey) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 305℃ and 1 bar. 91%syringol conversion, 70%3-methoxycatechol conversion, 67%phenol yield, 11%guaiacol yield and 9%cresol yield were obtained.
Example 4
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 0.5 g of Ni Sat 310 catalyst (Clariant) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 305℃ and 1 bar. 76%syringol conversion, 70%3-methoxycatechol conversion, 51%phenol yield, 11%guaiacol yield and 7%cresol yield were obtained.
Example 5
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 1.0 g of Ni 52/49 catalyst (BASF) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 305℃ and 1 bar. 95%syringol conversion, 77%3-methoxycatechol conversion, 60%phenol yield, 6%guaiacol yield and 9%cresol yield were obtained.
Example 6
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 1.0 g of Ni 52/49 catalyst (BASF) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 320℃ and 1 bar. 95%syringol conversion, 71%3-methoxycatechol conversion, 70%phenol yield, 5%guaiacol yield and 10%cresol yield were obtained.
Example 7
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 1.0 g of Ni 52/49 catalyst (BASF) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 335℃ and 1 bar. 98%syringol conversion, 75%3-methoxycatechol conversion, 79%phenol yield, 4%guaiacol yield and 11%cresol yield were obtained.
Example 8
Experimental procedure is same as Example 1. Hydrodeoxygenation reaction was conducted using 1.0 g of Ni 52/49 catalyst (BASF) , 0.5 mL/min charcoal oil mixture (Solvay) , 50 mL/min H2, 55 mL/min N2, 350℃ and 1 bar. 98%syringol conversion, 77%3-methoxycatechol conversion, 79%phenol yield, 5%guaiacol yield and 11%cresol yield were obtained.

Claims (16)

  1. A method for producing a phenolic compound, comprising reacting a material containing a benzene compound comprising at least one hydroxyl group and one methoxy group [Compound A] with molecular hydrogen in the presence of a catalyst comprising a support and Ni, wherein the support comprises at least one oxide of Period 3 element and is free or substantially free of titanium.
  2. The method according to claim 1, wherein the oxide is selected from the group consisting of SiO2, Al2O3, MgO, more preferably SiO2 and Al2O3.
  3. The method according to claim 1 or 2, wherein the support comprises one oxide of Period 3 element and said oxide is SiO2 or Al2O3 and preferably SiO2.
  4. The method according to claim 1 or 2, wherein the support comprises two oxides of Period 3 elements and said two oxides are SiO2 and Al2O3.
  5. The method according to any one of claims 1 to 4, wherein the Compound A is a benzene compound comprising one hydroxyl group and two methoxy groups [Compound A1] and preferably syringol, or a benzene compound comprising two hydroxyl groups and one methoxy group [Compound A2] and preferably 3-methoxycatechol.
  6. The method according to any one of claims 1 to 5, wherein the material contains a Compound A1 and a Compound A2.
  7. The method according to any one of claims 1 to 6, wherein the material further contains a benzene compound comprising at least two hydroxyl groups [Compound B] and preferably catechol.
  8. The method according to any one of claims 1 to 7, wherein the phenolic compound comprises one or two hydroxyl groups and preferably one hydroxyl group.
  9. The method according to any one of claims 1 to 8, wherein the phenolic compound is phenol, catechol or guaiacol and preferably phenol or guaiacol and more preferably phenol.
  10. The method according to any one of claims 1 to 9, wherein the support comprises less than 5 wt%, preferably less than 1 wt%, more preferably less than 0.5 wt%, most preferably less than 0.1 wt%of Ti, based on the weight of the support.
  11. The method according to any one of claims 1 to 10, wherein the loading of Ni is from 50 to 80 wt%, preferably from 50 to 65 wt%, based on the weight of the catalyst.
  12. The method according to any one of claims 1 to 11, wherein the material contains at least 10 wt%, preferably at least 20 wt%and more preferably at least 30 wt%of the Compound A1, based on the weight of the material.
  13. The method according to any one of claims 1 to 12, wherein the material contains at least 2 wt%, preferably at least 5 wt%and more preferably at least 10 wt%of the Compound A2, based on the weight of the material.
  14. The method according to any one of claims 1 to 13, wherein the material contains at least 1 wt%, preferably at least 2 wt%and more preferably at least 5 wt%of the Compound B, based on the weight of the material.
  15. The method according to any one of claims 1 to 14, wherein the weight ratio of the Compound A and the Compound B is from 1: 1 to 75: 1 and preferably from 7.5: 1 to 12: 1.
  16. The method according to any one of claims 1 to 15, wherein the material reacts with molecular hydrogen at a temperature from 250 to 350℃ and preferably from 305 to 350℃ and/or a gas pressure of less than 5 bar, or less than 2 bar, or less than 1.5 bar, or even atmospheric pressure.
PCT/CN2023/139909 2023-12-19 2023-12-19 A method for producing phenolic compounds Pending WO2025129452A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105189413A (en) * 2013-03-12 2015-12-23 宝洁公司 Process for the conversion of methoxylated aromatic compounds to simple aromatic compounds
CN110152672A (en) * 2019-04-08 2019-08-23 浙江师范大学 A kind of nickel-base catalyst prepares the purposes of the catalyst of phenol and cyclohexanol as guaiacol

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105189413A (en) * 2013-03-12 2015-12-23 宝洁公司 Process for the conversion of methoxylated aromatic compounds to simple aromatic compounds
CN110152672A (en) * 2019-04-08 2019-08-23 浙江师范大学 A kind of nickel-base catalyst prepares the purposes of the catalyst of phenol and cyclohexanol as guaiacol

Non-Patent Citations (1)

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Title
LI HAOWEI; MA HONGWEI; ZHAO WEIJIE; LI XUEHUI; LONG JINXING: "Upgrading lignin bio-oil for oxygen-containing fuel production using Ni/MgO: Effect of the catalyst calcination temperature", APPLIED ENERGY., ELSEVIER SCIENCE PUBLISHERS., GB, vol. 253, 31 July 2019 (2019-07-31), GB , XP085812069, ISSN: 0306-2619, DOI: 10.1016/j.apenergy.2019.113613 *

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