WO2025102543A1 - 一种智能实时自适应控制的鼓风式冷凝器及其使用方法 - Google Patents

一种智能实时自适应控制的鼓风式冷凝器及其使用方法 Download PDF

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Publication number
WO2025102543A1
WO2025102543A1 PCT/CN2024/075777 CN2024075777W WO2025102543A1 WO 2025102543 A1 WO2025102543 A1 WO 2025102543A1 CN 2024075777 W CN2024075777 W CN 2024075777W WO 2025102543 A1 WO2025102543 A1 WO 2025102543A1
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WIPO (PCT)
Prior art keywords
condenser
dust
filter
dust collecting
collecting shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/075777
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English (en)
French (fr)
Inventor
沈万中
谢瑞忠
张顺
冯超
葛建春
林庆飞
袁学平
项婷杰
杨凯年
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Zhejiang Jiacheng Energy Technology Co Ltd
Original Assignee
Zhejiang Jiacheng Energy Technology Co Ltd
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Filing date
Publication date
Application filed by Zhejiang Jiacheng Energy Technology Co Ltd filed Critical Zhejiang Jiacheng Energy Technology Co Ltd
Publication of WO2025102543A1 publication Critical patent/WO2025102543A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00—Evaporators; Condensers
    • F25B39/04—Condensers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66—Regeneration of the filtering material or filter elements inside the filter
    • B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
    • B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66—Regeneration of the filtering material or filter elements inside the filter
    • B01D46/74—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element
    • B01D46/76—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element involving vibrations
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/003—Filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00—Arrangement or mounting of control or safety devices

Definitions

  • the present invention relates to the technical field of condensers, and in particular to an intelligent real-time adaptively controlled blast condenser and a use method thereof.
  • the condenser is a component of the refrigeration system and a type of heat exchanger. It can convert gas or steam into liquid and transfer the heat in the tube to the air near the tube in a very fast way.
  • the working process of the condenser is a heat release process, so the condenser temperature is relatively high. All condensers operate by taking away the heat of gas or steam.
  • the invention patent with patent application number CN202310299637.4 discloses a blast-type condenser, which is convenient for cleaning dust on the filter, avoiding dust adhering to the filter, and ensuring the condensation effect to a certain extent.
  • the cleaning structure of the device can only be used when the condenser is shut down, otherwise the dust scattered on the outside of the filter when cleaning the filter will be re-attached to the filter with the wind, affecting the cleaning effect of the filter; and before the condenser is shut down for cleaning, the dust on the filter increases with the increase of running time, making the interception and filtration effect of the filter gradually worse, thereby affecting the condensation effect and condensation efficiency.
  • the purpose of the present invention is to solve the problems existing in the prior art and to propose an intelligent real-time adaptive controlled blast condenser and a method of using the same.
  • An intelligent real-time adaptive controlled blast condenser comprises a condenser body arranged on a mounting frame, an axial flow fan is arranged on the top of the condenser body, and further comprises:
  • the filter is bolted to the side wall of the condenser body and is equipped with a temperature sensor.
  • the degree of contamination of the filter is expressed as: ; Where D is the predicted filter contamination level, the range is [0,1], where 0 means completely clean and 1 means completely contaminated, T is the internal temperature of the condenser detected by the temperature sensor, L is the length of time from the last cleaning to now, a is the weight of the impact of temperature T on the contamination level D, b is the weight of the impact of contamination on the contamination level D, c is the weight of the length of time L from the last cleaning on the contamination level D, d is the intercept of the model, which indicates the basic contamination level when all other factors are 0, A is the pollutant concentration of the outside air, V is the air flow rate through the condenser, The temperature inside the condenser, H is the relative humidity of the environment, is a normalization coefficient, and is the weight parameter of the influence of external pollutant concentration A and air velocity V on pollution degree, is the temperature atten
  • the temperature sensor of the present invention also has edge computing capabilities and air detection functions. It can not only detect temperature, but also detect the concentration of external air pollutants, relative humidity, and air flow rate. Because the temperature sensor proposed in the present invention has a certain computing ability, the optimal factor adapted to the current environment is calculated through the relevant data collected by the temperature sensor, which is adaptive.
  • a cleaning mechanism the cleaning mechanism being arranged outside the filter screen and used for cleaning impurities on the filter screen;
  • a displacement mechanism which is arranged on the mounting frame and is used to drive the cleaning mechanism to move;
  • the cleaning mechanism includes a dust collecting shell, a cleaning component arranged in the dust collecting shell for sweeping away impurities outside the filter screen, and a dust reduction component arranged in the dust collecting shell for reducing dust.
  • the displacement mechanism includes a first screw rod rotatably connected to the mounting frame, a movable sleeve threadedly connected to the first screw rod, and a drive motor fixedly mounted on the mounting frame and connected to the first screw rod, and the cleaning mechanism is fixedly connected to the movable sleeve.
  • the cleaning assembly includes a second screw rod rotatably connected to the dust collecting shell, a driven bevel gear arranged at the end of the second screw rod, an active bevel gear rotatably connected to the movable sleeve through a bearing and meshing with the driven bevel gear, and a cleaning brush fixed to the second screw rod through a connecting rod, the cleaning brush is movably abutted against the filter screen, and the active bevel gear is slidably connected to the first screw rod.
  • the cleaning assembly also includes a gear ring fixed in the dust collecting shell, an abutment block that abuts against the filter and is threadedly arranged on the second screw rod, a guide rod slidably connected to the abutment block, a driven gear arranged at the end of the guide rod and meshing with the gear ring, and a driving gear meshing with the driven gear and arranged on the second screw rod, a sliding block is fixed on the top of the guide rod, and an annular groove for the sliding of the sliding block is opened on the dust collecting shell.
  • the abutment block comprises a moving block threadably connected to the second screw rod and a pressing block rotatably connected to the guide rod, and the pressing block is rotatably connected to the moving block.
  • a working chamber and a water storage tank which are interconnected are provided in the dust collecting shell, the cleaning assembly is arranged in the working chamber, and a filter layer is arranged in the water storage tank.
  • the dust reduction component includes a pneumatic chamber opened in the dust collecting shell, a first flow channel opened in the dust collecting shell for connecting the pneumatic chamber and the water storage tank, a piston slidably connected to the pneumatic chamber, a sliding rod fixedly connected to the piston and sliding in the dust collecting shell, an elastic element sleeved on the outside of the sliding rod and connected to the piston and the inner wall of the pneumatic chamber at both ends, a force block connected to the end of the sliding rod away from the piston, a cam rotatably arranged on the movable sleeve and movably resisting the force block, a spraying chamber opened in the dust collecting shell, a second flow channel for connecting the pneumatic chamber and the spraying chamber, and a spray hole opened on the inner wall of the working chamber for connecting the working chamber and the spraying chamber, a one-way valve is provided in both the first flow channel and the second flow channel, and the cam is slidably connected to the first screw.
  • the cam and the active bevel gear are both provided with guide strips, and the first screw rod is provided with a guide groove matched with the guide strip.
  • a single chip microcomputer and a temperature sensor are built into the condenser body, the temperature sensor is used to detect the temperature inside the condenser body, the single chip microcomputer is electrically connected to the axial flow fan, and a display screen electrically connected to the temperature sensor is also provided on the outside of the condenser body.
  • the present invention also discloses a method for using an intelligent real-time adaptively controlled blast condenser, comprising the following steps:
  • S2 Control the driving motor to run, so that the output end of the driving motor drives the first screw to rotate on the mounting frame.
  • the movable sleeve connected to the outer thread moves along the axial direction of the first screw, so that the movable sleeve drives the cleaning mechanism to move horizontally along the length direction of the filter.
  • the dust collecting shell can prevent the dust removed by the cleaning component from spilling, so that the cleaning mechanism can fully clean the dust and impurities on the outer side of the filter.
  • the movable sleeve drives the active bevel gear to move along the axial direction of the first screw rod, and the active bevel gear meshes with the driven bevel gear on the second screw rod to drive the cleaning brush to rotate.
  • the cleaning brush can sweep the impurities and dust attached to the outside of the filter into the inside of the dust collecting shell, and cooperate with the dust reduction component to reduce the impurities and dust swept on the inside of the dust collecting shell, so that the impurities and dust fall into the dust collecting shell with water droplets or slide down the inner wall of the dust collecting shell;
  • the water in the pneumatic cavity is discharged to the spraying cavity through the second flow channel, and the dust and impurities swept into the working cavity by the cleaning component through multiple spraying holes connected to the outside of the spraying cavity are used to perform dust reduction work, so that the dust and impurities fall with the water or slide down the inner wall of the working cavity with the water droplets.
  • the falling sewage is filtered and intercepted by the filter layer, and the filtered water enters the water storage tank.
  • the piston When the cam no longer abuts against the force block, the piston resets and moves up under the pull of the elastic element, and the pneumatic cavity extracts the water in the water storage tank through the first flow channel, preparing for subsequent dust reduction work.
  • the present invention provides an intelligent real-time adaptive control blast condenser and a method for using the same, which has the following beneficial effects:
  • the intelligent real-time adaptively controlled blower condenser and the method of using the same can drive the cleaning mechanism to work when the displacement mechanism is in operation, so that the cleaning mechanism can comprehensively clean the impurities adhered and intercepted on the filter.
  • the dust collecting shell can prevent the dust removed by the cleaning component from spilling, so that the cleaned dust and impurities will not be re-attached to the filter under the wind force of the axial flow fan.
  • the filter on the outside of the condenser can be cleaned without stopping the machine, so that the filter always maintains a good filtering and ventilation effect, thereby ensuring the condensation effect and efficiency of the condenser.
  • the intelligent real-time adaptively controlled blast condenser and the use method thereof drive the cleaning component to work when the displacement mechanism is in operation, so that when the movable sleeve drives the active bevel gear to move along the axial direction of the first screw rod, the active bevel gear meshes with the driven bevel gear on the second screw rod for transmission, so that the second screw rod drives the cleaning brush to rotate, and the cleaning brush can sweep the impurities and dust attached to the outside of the filter screen to the inside of the dust collecting shell, and cooperate with the dust reduction component to reduce the impurities and dust swept on the inside of the dust collecting shell, so that the impurities and dust slide down in the dust collecting shell with water droplets, and avoid the swept dust and impurities from re-attaching to the filter screen under the action of the axial flow fan, thereby improving the cleaning effect of the filter screen, so that the filter screen always maintains a good filtering and ventilation effect, and ensures the condensation effect and condensation efficiency of the condenser.
  • the intelligent real-time adaptively controlled blast condenser and its use method when the second screw rotates, drives the driving gear to mesh with the driven gear on the outside of the guide rod, so that the driven gear drives the guide rod to rotate with the second screw as the center, and when the second screw rotates, the outer moving block moves back and forth up and down along its axial direction, and the moving block drives the outer pressure block to move up and down, and the pressure block rotates with the guide rod when it moves up and down, so that the abutment block can knock on the filter screen in multiple places, avoiding the cleaning component from always knocking on a straight line when moving with the displacement mechanism, improving the cleaning effect of the filter screen dust, and ensuring the service life of the filter screen, so that the filter screen always maintains a good filtering and ventilation effect, and ensures the condensation effect and condensation efficiency of the condenser.
  • the intelligent real-time adaptively controlled blower condenser and its use method monitor the temperature change in the condenser body through the temperature sensor.
  • the temperature sensor transmits the monitored temperature data to the single-chip microcomputer.
  • the single-chip microcomputer adjusts the running speed of the axial flow fan, thereby adjusting the refrigeration progress in the condenser body to prevent the internal temperature of the condenser from being too low or too high, and effectively ensure the condensation efficiency of the condenser.
  • Fig. 1 is a schematic diagram of the structure of the present invention
  • FIG2 is a schematic structural diagram of a cleaning mechanism of the present invention.
  • FIG3 is a schematic diagram of a partial enlarged structure of part A in FIG2 of the present invention.
  • FIG4 is a schematic diagram of a partial structure of a dust collecting shell of the present invention.
  • FIG5 is a schematic structural diagram of a cleaning assembly of the present invention.
  • FIG6 is a schematic diagram of the structure of a dust collecting shell of the present invention.
  • FIG7 is a schematic diagram of a cross-sectional structure of a dust collecting shell of the present invention.
  • FIG8 is a second schematic cross-sectional structure diagram of the dust collecting housing of the present invention.
  • FIG9 is a schematic diagram of a partially enlarged structure of part B in FIG8 of the present invention.
  • FIG10 is a schematic diagram of the external structure of the movable sleeve of the present invention.
  • FIG. 11 is a block diagram of the circuit connection principle of the axial flow fan of the present invention.
  • connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two components; for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • an intelligent real-time adaptively controlled blower condenser includes a condenser body 1 disposed on a mounting frame 101 , an axial flow fan 2 is disposed on the top of the condenser body 1 , and further includes:
  • Filter 3 is installed on the side wall of condenser body 1 by bolts and is equipped with a temperature sensor.
  • the contamination degree of the filter is expressed as: ; Where D is the predicted filter contamination level, the range is [0,1], where 0 means completely clean and 1 means completely contaminated, T is the internal temperature of the condenser detected by the temperature sensor, L is the length of time from the last cleaning to now, a is the weight of the impact of temperature T on the contamination level D, b is the weight of the impact of contamination on the contamination level D, c is the weight of the length of time L from the last cleaning on the contamination level D, d is the intercept of the model, which indicates the basic contamination level when all other factors are 0, A is the pollutant concentration of the outside air, V is the air flow rate through the condenser, The temperature inside the condenser, H is the relative humidity of the environment, is a normalization coefficient, and is the weight parameter of the influence of external pollutant concentration A and air velocity V on pollution degree, is the temperature at
  • a cleaning mechanism 4 which is disposed outside the filter 3 and is used to clean impurities on the filter 3;
  • the cleaning mechanism 4 includes a dust collecting shell 401, a cleaning component arranged in the dust collecting shell 401 for sweeping away impurities outside the filter screen 3, and a dust reduction component arranged in the dust collecting shell 401 for reducing dust.
  • the axial flow fan 2 works and takes away the heat of the tube body on the condenser body 1.
  • the surrounding air is extracted and flows through the filter 3 on the outside of the tube body to achieve heat dissipation of the condenser tube body.
  • the filter 3 intercepts and filters impurities in the flowing air.
  • the displacement mechanism 5 can be controlled to operate so that the displacement mechanism 5 drives the cleaning mechanism 4 to move along the length direction of the filter 3 when it works, so as to clean the dust and impurities attached to the filter 3.
  • the setting of the dust collecting shell 401 can prevent the dust removed by the cleaning component from overflowing, and the dust reduction component can reduce the dust and impurities after cleaning to prevent the cleaned dust and impurities from re-attaching to the filter 3 under the wind force of the axial flow fan 2.
  • the present invention can clean the filter 3 on the outside of the condenser without stopping the machine, so that the filter 3 always maintains a good filtering and ventilation effect, thereby ensuring the condensation effect and condensation efficiency of the condenser.
  • Example 2 With reference to Figures 1, 2 and 10, a blower condenser with intelligent real-time adaptive control is provided.
  • the displacement mechanism 5 includes a first screw rod 501 rotatably connected to a mounting frame 101, a movable sleeve 502 threadedly connected to the first screw rod 501, and a drive motor 503 fixedly mounted on the mounting frame 101 and connected to the first screw rod 501, and the cleaning mechanism 4 is fixedly connected to the movable sleeve 502.
  • the driving motor 503 is controlled to operate so that the output end of the driving motor 503 drives the first screw rod 501 to rotate on the mounting frame 101.
  • the movable sleeve 502 connected to the outer thread moves axially along the first screw rod 501, so that the movable sleeve 502 drives the cleaning mechanism 4 to move horizontally along the length direction of the filter 3, so that the cleaning mechanism 4 can comprehensively clean the dust and impurities on the outside of the filter 3, so that the filter 3 always maintains a good filtering and ventilation effect, thereby ensuring the condensation effect and condensation efficiency of the condenser.
  • Embodiment 3 With reference to Figures 1, 2, 3, 4 and 5, a blower condenser with intelligent real-time adaptive control is provided.
  • a cleaning component includes a second screw rod 6 rotatably connected to the dust collecting shell 401, a driven bevel gear 601 arranged at the end of the second screw rod 6, an active bevel gear 602 rotatably connected to the movable sleeve 502 through a bearing and meshing with the driven bevel gear 601, and a cleaning brush 604 fixedly connected to the second screw rod 6 through a connecting rod, the cleaning brush 604 is movably opposed to the filter screen 3, and the active bevel gear 602 is slidably connected to the first screw rod 501.
  • the displacement mechanism 5 when the displacement mechanism 5 is in operation, it drives the cleaning component to work, so that the movable sleeve 502 drives the active bevel gear 602 to move axially along the first screw rod 501, and the active bevel gear 602 is meshed with the driven bevel gear 601 on the second screw rod 6 for transmission, so that the second screw rod 6 drives the cleaning brush 604 to rotate, and the cleaning brush 604 can sweep the impurities and dust attached to the outside of the filter 3 to the inside of the dust collecting shell 401, and cooperate with the dust reduction component to reduce the impurities and dust swept on the inside of the dust collecting shell 401, so that the impurities and dust fall with the water droplets in the dust collecting shell 401 or slide down the inner wall of the dust collecting shell 401, so as to avoid the swept dust and impurities from re-attaching to the filter 3 under the action of the axial flow fan 2, thereby improving the cleaning effect of the filter 3, so that the filter 3 always maintains a good filtering and ventilation effect,
  • Embodiment 4 With reference to Figures 1, 2, 3, 4, 5 and 7, a blower condenser with intelligent real-time adaptive control is provided.
  • the cleaning component also includes a gear ring 7 fixedly arranged in the dust collecting shell 401, an abutment block 603 movably abutting against the filter screen 3 and threadedly arranged on the second screw rod 6, a guide rod 8 slidingly connected to the abutment block 603, a driven gear 801 arranged at the end of the guide rod 8 and meshing with the gear ring 7, and a driving gear 605 meshing with the driven gear 801 and arranged on the second screw rod 6, a slider 802 is fixedly arranged on the top of the guide rod 8, and an annular groove 4014 for the sliding of the slider 802 is opened on the dust collecting shell 401.
  • the abutment block 603 includes a moving block 6031 threadedly connected to the second screw rod 6 and a pressing block 6032 rotatably connected to the guide rod 8 , and the pressing block 6032 is rotatably connected to the moving block 6031 .
  • the second screw rod 6 when the second screw rod 6 rotates, it drives the active gear 605 to mesh with the driven gear 801 on the outside of the guide rod 8 for transmission. Since a gear ring 7 is fixedly arranged on the inner side of the dust collecting shell 401, the driven gear 801 drives the guide rod 8 to rotate around the second screw rod 6 when meshing with the active gear 605.
  • the guide rod 8 drives the slider 802 to slide in the annular groove 4014 to ensure the stability of the movement of the guide rod 8.
  • the moving block 6031 connected to the outside by the threaded connection moves back and forth up and down along its axial direction.
  • the moving block 6031 drives the outer pressure block 6032 to move up and down.
  • the pressure block 6032 moves up and down, it rotates with the guide rod 8, so that the abutment block 603 can knock on the filter 3 at multiple locations up and down, avoiding the cleaning component from always knocking on a straight line of the filter 3 when moving with the displacement mechanism 5, thereby improving the cleaning effect of the dust on the filter 3 and ensuring the service life of the filter 3, so that the filter 3 always maintains a good filtering and ventilation effect, and ensures the condensation effect and condensation efficiency of the condenser.
  • Example 5 With reference to Figures 2, 3, 4, 5, 6, 7, 8, 9 and 10, an intelligent real-time adaptively controlled blower condenser is provided.
  • a working chamber 4011 and a water storage tank 4012 which are interconnected are provided in the dust collecting shell 401, a cleaning component is provided in the working chamber 4011, and a filter layer 4013 is provided in the water storage tank 4012.
  • the dust suppression assembly includes a pneumatic chamber 9 provided in the dust collecting shell 401, a first flow channel 901 provided in the dust collecting shell 401 for connecting the pneumatic chamber 9 and the water storage tank 4012, a piston 902 slidably connected to the pneumatic chamber 9, a slide bar 903 fixedly connected to the piston 902 and sliding in the dust collecting shell 401, an elastic element 904 sleeved on the outside of the slide bar 903 and having two ends connected to the piston 902 and the inner wall of the pneumatic chamber 9 respectively, and a spring 904 connected to the end of the slide bar 903 away from the piston 902.
  • the movable sleeve 502 moves axially along the first screw rod 501.
  • the movable sleeve 502 drives the cam 906 to move synchronously.
  • the cam 906 rotates with the first screw rod 501.
  • the cam 906 rotates, it intermittently abuts against the force block 905.
  • the force block 905 drives the piston 902 to move downward in the pneumatic chamber 9 through the sliding rod 903, so that the piston 902 squeezes the water drawn from the pneumatic chamber 9.
  • the water in the pneumatic chamber 9 is discharged to the spray chamber 10 through the second flow channel 907, and the dust and impurities swept into the working chamber 4011 by the cleaning component are dusted through the multiple spray holes 1001 connected to the outside of the spray chamber 10, so that the dust and impurities fall or fall with the water.
  • the water droplets slide down the inner wall of the working chamber 4011, the falling sewage is filtered and intercepted by the filter layer 4013, and the filtered water enters the water storage tank 4012.
  • the piston 902 When the cam 906 no longer abuts against the force block 905, the piston 902 returns to its original position and moves upward under the pull of the elastic element 904, and the pneumatic chamber 9 extracts the water in the water storage tank 4012 through the first flow channel 901 to prepare for subsequent dust reduction work.
  • the setting of the dust collecting shell 401 of the present application can avoid the dust removed by the cleaning component from overflowing, so that the cleaned dust and impurities will not re-attach to the filter 3 under the action of the wind force of the axial flow fan 2, and the filter 3 on the outside of the condenser can be cleaned without stopping the machine, so that the filter 3 always maintains a good filtering and ventilation effect, thereby ensuring the condensation effect and condensation efficiency of the condenser.
  • the dust reduction component works (the cam 906 abuts against the force block 905) and performs dust reduction work on the dust and impurities swept off the filter 3.
  • the dust reduction component does not work (the cam 906 does not abut against the force block 905) and does not spray water into the working chamber 4011, so as to avoid soaking the cleaning brush 604, resulting in moisture adhering to the outside of the filter 3 when the cleaning brush 604 cleans the filter 3 subsequently, making it easy for the filter 3 to adhere to impurities and dust in the air and making it difficult for the cleaning brush 604 to remove the dust and impurities on the filter 3.
  • Example 6 Referring to Figure 10, an intelligent real-time adaptively controlled blower condenser is provided on the basis of Example 5. Further, a guide bar 11 is provided on the cam 906 and the active bevel gear 602, and a guide groove 111 matching the guide bar 11 is provided on the first screw rod 501.
  • the cam 906 and the active bevel gear 602 are both rotatably arranged on the movable sleeve 502.
  • the movable sleeve 502 moves laterally along the first screw rod 501, it drives the cam 906 and the active bevel gear 602 to move synchronously.
  • the cam 906 and the active bevel gear 602 can be driven to rotate synchronously through the guide bar 11, so that the cam 906 and the active bevel gear 602 rotate with the rotation of the first screw rod 501.
  • Example 7 With reference to Figures 1 and 11, a blower-type condenser with intelligent real-time adaptive control is provided.
  • a single-chip microcomputer 12 and a temperature sensor 13 are built into the condenser body 1.
  • the temperature sensor 13 is used to detect the temperature inside the condenser body 1.
  • the single-chip microcomputer 12 is electrically connected to the axial flow fan 2.
  • a display screen 14 electrically connected to the temperature sensor 13 is also provided on the outside of the condenser body 1.
  • the temperature sensor 13 can monitor the temperature changes in the condenser body 1.
  • the temperature sensor 13 transmits the monitored temperature data to the single-chip computer 12, and the data monitored by the temperature sensor 13 can be displayed through the display screen 14 on the outside of the condenser body 1, which is convenient for the staff to view.
  • the single-chip computer 12 adjusts the operating speed of the axial flow fan 2, thereby adjusting the refrigeration progress in the condenser body 1 to prevent the internal temperature of the condenser from being too low or too high, thereby effectively ensuring the condensation efficiency of the condenser.
  • the present invention also discloses a method for using an intelligent real-time adaptively controlled blast condenser, comprising the following steps:
  • S2 Control the driving motor 503 to operate, so that the output end of the driving motor 503 drives the first screw rod 501 to rotate on the mounting frame 101.
  • the movable sleeve 502 connected to the outer thread moves along the axial direction of the first screw rod 501, so that the movable sleeve 502 drives the cleaning mechanism 4 to move horizontally along the length direction of the filter screen 3.
  • the setting of the dust collecting shell 401 can prevent the dust removed by the cleaning component from spilling, so that the cleaning mechanism 4 can fully clean the dust and impurities on the outer side of the filter screen 3;
  • the movable sleeve 502 drives the active bevel gear 602 to move axially along the first screw rod 501, and the active bevel gear 602 meshes with the driven bevel gear 601 on the second screw rod 6, so that the second screw rod 6 drives the cleaning brush 604 to rotate, and the cleaning brush 604 can sweep the impurities and dust attached to the outside of the filter 3 to the inside of the dust collecting shell 401, and cooperate with the dust reduction component to perform dust reduction work on the impurities and dust swept on the inside of the dust collecting shell 401, so that the impurities and dust fall into the dust collecting shell 401 with water droplets or slide down the inner wall of the dust collecting shell 401;
  • the pressure block 6032 moves up and down, it rotates with the guide rod 8, so that the abutment block 603 can knock the filter screen 3 at multiple locations up and down, thereby increasing the knocking range of the filter screen 3 and loosening the impurities on the filter screen 3.
  • the multiple spray holes 1001 connected to the outside of the spray chamber 10 sweep the dust and impurities into the working chamber 4011 toward the cleaning component to perform dust reduction work, so that the dust and impurities fall with the water or slide down the inner wall of the working chamber 4011 with water droplets, and the falling sewage is filtered and intercepted by the filter layer 4013, and the filtered water enters the water tank 4012.
  • the cam 906 no longer abuts against the force block 905
  • the piston 902 returns to its original position and moves upward under the pull of the elastic element 904, and the pneumatic chamber 9 extracts the water in the water tank 4012 through the first flow channel 901, preparing for subsequent dust reduction work.

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
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  • General Engineering & Computer Science (AREA)
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Abstract

一种智能实时自适应控制的鼓风式冷凝器及其使用方法，属于冷凝器技术领域，智能实时自适应控制的鼓风式冷凝器包括：设置在安装架（101）上的冷凝器本体（1），顶部设置有轴流风机（2）；滤网（3），通过螺栓安装在冷凝器本体（1）的侧壁；清理机构（4），设置在滤网（3）外侧，用于清理滤网（3）上的杂质；以及位移机构（5），设置在安装架（101）上，用于驱动清理机构（4）位移；其中，清理机构（4）包括集尘壳（401）、设置在集尘壳（401）内用于扫除滤网（3）外侧杂质的清理组件以及设置在集尘壳（401）内用于降尘的降尘组件，可不停机对冷凝器外侧滤网（3）进行清理。

Description

一种智能实时自适应控制的鼓风式冷凝器及其使用方法 技术领域
本发明涉及冷凝器技术领域，尤其涉及一种智能实时自适应控制的鼓风式冷凝器及其使用方法。
 背景技术
冷凝器，为制冷系统的机件，属于换热器的一种，能把气体或蒸气转变成液体，将管子中的热量，以很快的方式，传到管子附近的空气中。冷凝器工作过程是个放热的过程，所以冷凝器温度都是较高的。所有的冷凝器都是把气体或蒸气的热量带走而运转的。
现有技术中，专利申请号为CN202310299637.4的发明专利公开了一种鼓风式冷凝器，便于对滤网上的灰尘进行清理，避免了灰尘附着在滤网上，一定程度上保证冷凝效果。但在具体使用的过程中，该装置的清理结构需冷凝器停机时才可使用，否则清理滤网时滤网外侧散落的灰尘会随风力重新附着在滤网上，影响滤网的清理效果；而在冷凝器停机清理之前，滤网上的灰尘随着运行时间的增加而增多，使得滤网的拦截过滤效果逐渐变差，从而影响冷凝效果和冷凝效率。
 技术问题
本发明的目的是为了解决现有技术中存在的问题，而提出的一种智能实时自适应控制的鼓风式冷凝器及其使用方法。
为了实现上述目的，本发明采用了如下技术方案：
一种智能实时自适应控制的鼓风式冷凝器，包括设置在安装架上的冷凝器本体，所述冷凝器本体的顶部设置有轴流风机，还包括：
滤网，所述滤网通过螺栓安装在冷凝器本体的侧壁，并安装有温度传感器，滤网的污染程度表示为： ；其中，D预测的滤网污染程度，范围是[0,1]，其中0表示完全清洁，1表示完全污染，T为温度传感器检测到的冷凝器内部温度，L为上一次清洁到现在的时间长度，a表示温度T对污染程度D的影响权重，b表示污染度对污染程度D的影响权重，c表示从上次清洁开始的时间长度L对污染程度D的影响权重，d是模型的截距，表示在其他所有因素为0时的基础污染程度，A为外部空气的污染物浓度，V是通过冷凝器的空气流速， 冷凝器内部的温度，H为环境的相对湿度， 是一个正规化系数， 和 是外部污染物浓度A和空气流速V对污染度的影响的权重参数， 为温度衰减因子， 为湿度调节因子，并且建立了决策制定： ；其中， 为阈值。
技术解决方案
本发明的温度传感器相较于传统的温度传感器还具有边缘计算能力和空气探测功能，不仅可以探测温度，同时还能探测外部空气污染物浓度、相对湿度、空气流速；因为本发明提出的温度传感器具有一定的计算能力，通过温度传感器采集到的相关数据计算出适应于当前环境的最佳因子，具有自适应性。
清理机构，所述清理机构设置在滤网外侧，用于清理滤网上的杂质；以及
位移机构，所述位移机构设置在安装架上，用于驱动清理机构位移；
其中，所述清理机构包括集尘壳、设置在集尘壳内用于扫除滤网外侧杂质的清理组件以及设置在集尘壳内用于降尘的降尘组件。
优选的，所述位移机构包括转动连接在安装架上的第一丝杆、螺纹连接在第一丝杆上的移动套筒以及固设在安装架上且与第一丝杆相连的驱动电机，所述清理机构与移动套筒固定相连。
优选的，所述清理组件包括转动连接在集尘壳内的第二丝杆、设置在第二丝杆端部的从动锥齿轮、通过轴承转动连接在移动套筒上且与从动锥齿轮啮合的主动锥齿轮以及通过连杆与第二丝杆固连的清理刷，所述清理刷与滤网活动相抵，所述主动锥齿轮与第一丝杆滑动相连。
优选的，所述清理组件还包括固设在集尘壳内的齿轮环、与滤网活动相抵且螺纹设置在第二丝杆上的抵接块、与抵接块滑动相连的导杆、设置在导杆端部且与齿轮环啮合的从动齿轮以及与从动齿轮啮合且设置在第二丝杆上的主动齿轮，所述导杆的顶部固设有滑块，所述集尘壳上开设有用于滑块滑动的环形槽。
优选的，所述抵接块包括与第二丝杆螺纹连接的移动块以及与导杆转动相连的抵压块，所述抵压块与移动块转动相连。
优选的，所述集尘壳内开设有相互连通的工作腔和蓄水槽，所述清理组件设置在工作腔内，所述蓄水槽内设置有过滤层。
优选的，所述降尘组件包括开设在集尘壳内的气动腔、开设在集尘壳内用于连通气动腔和蓄水槽的第一流道、滑动连接在气动腔内的活塞、与活塞固连且滑动在集尘壳内的滑杆、套设在滑杆外侧且两端分别与活塞和气动腔内壁相连的弹性元件、与滑杆远离活塞一端相连的受力块、转动设置在移动套筒上且与受力块活动相抵的凸轮、开设在集尘壳内的喷洒腔、用于连通气动腔和喷洒腔的第二流道以及开设在工作腔内壁用于连通工作腔和喷洒腔的喷洒孔，所述第一流道和第二流道内均设置有单向阀，所述凸轮与第一丝杆滑动相连。
优选的，所述凸轮和主动锥齿轮上均设置有导向条，所述第一丝杆上开设有与导向条相配合的导向槽。
优选的，所述冷凝器本体内固设有单片机和温度传感器，所述温度传感器用于检测冷凝器本体内部的温度，所述单片机与轴流风机电性相连，所述冷凝器本体外侧还设置有与温度传感器电性相连的显示屏。
本发明还公开了一种智能实时自适应控制的鼓风式冷凝器的使用方法，包括以下步骤：
S1：冷凝器本体运行时，轴流风机工作并带走冷凝器本体上管体的热量，在此过程中，周围空气被抽取并穿过滤网在管体外侧流动，实现冷凝器管体的散热，滤网在使用期间，对流动空气中的杂质进行拦截过滤；
S2：控制驱动电机运行，使驱动电机的输出端带动第一丝杆转动在安装架上，第一丝杆转动时外侧螺纹连接的移动套筒沿第一丝杆轴向移动，使移动套筒带动清理机构沿滤网长度方向横移，集尘壳的设置可防止清理组件清除的灰尘溢散，使清理机构可对滤网外侧的灰尘杂质进行全面清理；
S3：移动套筒带动主动锥齿轮沿着第一丝杆轴向移动，主动锥齿轮与第二丝杆上的从动锥齿轮啮合传动，使第二丝杆带动清理刷旋转，清理刷可将滤网外侧附着的杂质灰尘向集尘壳内部扫动，配合降尘组件对扫在集尘壳内侧的杂质灰尘进行降尘工作，使杂质灰尘随水珠在集尘壳内下落或在集尘壳内壁下滑；
S4：第二丝杆转动时带动主动齿轮与导杆外侧的从动齿轮啮合传动，由于集尘壳内侧固设有齿轮环，使得从动齿轮在与主动齿轮啮合时带动导杆以第二丝杆为中心进行转动，导杆带动滑块滑动在环形槽内，第二丝杆转动时外侧螺纹连接的移动块沿其轴向上下往复移动，移动块带动外侧的抵压块上下移动，抵压块上下移动时随导杆转动，使抵接块可对滤网上下多处敲击，增大对滤网的敲击范围，使滤网上的杂质松动脱落；
S5：位移机构工作使移动套筒沿第一丝杆轴向移动时，移动套筒的移动会带动凸轮同步移动，凸轮随第一丝杆转动，凸轮转动时对受力块间歇性的抵接，当凸轮对受力块抵接时，受力块通过滑杆带动活塞在气动腔下移，使活塞对气动腔内抽取的水体进行挤压，气动腔内的水体通过第二流道排向喷洒腔，并通过喷洒腔外侧连通的多个喷洒孔向清理组件扫入工作腔的灰尘杂质进行降尘工作，使灰尘杂质随水分下落或随水珠在工作腔内壁下滑，下落的污水受到过滤层的过滤拦截，过滤后的水体进入蓄水槽，当凸轮不再对受力块抵接时，活塞在弹性元件的拉动下复位上移，气动腔通过第一流道对蓄水槽内的水体进行抽取，为后续的降尘工作做准备。
 有益效果
与现有技术相比，本发明提供了一种智能实时自适应控制的鼓风式冷凝器及其使用方法，具备以下有益效果：
1、该智能实时自适应控制的鼓风式冷凝器及其使用方法，通过位移机构运行时带动清理机构工作，使清理机构对滤网上粘附拦截的杂质进行全面性的清理，且集尘壳的设置可避免清理组件清除的灰尘溢散，使清理的灰尘杂质不会在轴流风机的风力作用下重新附着在滤网上，可不停机对冷凝器外侧滤网进行清理，使滤网始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
2、该智能实时自适应控制的鼓风式冷凝器及其使用方法，通过位移机构运行时带动清理组件工作，使移动套筒带动主动锥齿轮沿着第一丝杆轴向移动时，主动锥齿轮与第二丝杆上的从动锥齿轮啮合传动，使第二丝杆带动清理刷旋转，清理刷可将滤网外侧附着的杂质灰尘向集尘壳内部扫动，且配合降尘组件对扫在集尘壳内侧的杂质灰尘进行降尘工作，使杂质灰尘随水珠在集尘壳内下滑，避免扫除的灰尘杂质在轴流风机的作用下重新附着在滤网上，提高对滤网的清理效果，使滤网始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
3、该智能实时自适应控制的鼓风式冷凝器及其使用方法，通过第二丝杆转动时带动主动齿轮与导杆外侧的从动齿轮啮合传动，使从动齿轮带动导杆以第二丝杆为中心进行转动，且第二丝杆转动时外侧的移动块沿其轴向上下往复移动，移动块带动外侧的抵压块上下移动，抵压块上下移动时随导杆转动，使抵接块可对滤网多处敲击，避免清理组件在随位移机构移动时始终敲击在一条直线上，提高对滤网灰尘的清理效果，以及保证滤网的使用寿命，使滤网始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
4、该智能实时自适应控制的鼓风式冷凝器及其使用方法，通过温度传感器对冷凝器本体内的温度变化情况进行监测，温度传感器将监测到的温度数据传递至单片机，单片机对轴流风机的运行速度进行调控，从而对冷凝器本体内的制冷进度进行调控，防止冷凝器内部温度过低或者过高，有效保证冷凝器的冷凝效率。
 附图说明
图1为本发明的结构示意图；
图2为本发明的清理机构的结构示意图；
图3为本发明的图2中A部局部放大结构示意图；
图4为本发明的集尘壳的部分结构示意图；
图5为本发明的清理组件的结构示意图；
图6为本发明的集尘壳的结构示意图；
图7为本发明的集尘壳的剖面结构示意图一；
图8为本发明的集尘壳的剖面结构示意图二；
图9为本发明的图8中B部局部放大结构示意图；
图10为本发明的移动套筒的外部结构示意图；
图11为本发明的轴流风机的电路连接原理框图。
图中：1、冷凝器本体；101、安装架；2、轴流风机；3、滤网；4、清理机构；401、集尘壳；4011、工作腔；4012、蓄水槽；4013、过滤层；4014、环形槽；5、位移机构；501、第一丝杆；502、移动套筒；503、驱动电机；6、第二丝杆；601、从动锥齿轮；602、主动锥齿轮；603、抵接块；6031、移动块；6032、抵压块；604、清理刷；605、主动齿轮；7、齿轮环；8、导杆；801、从动齿轮；802、滑块；9、气动腔；901、第一流道；902、活塞；903、滑杆；904、弹性元件；905、受力块；906、凸轮；907、第二流道；10、喷洒腔；1001、喷洒孔；11、导向条；111、导向槽；12、单片机；13、温度传感器；14、显示屏。
 本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述；显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要说明的是，术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“设置有”、“套设/接”、“连接”等，应做广义理解，例如“连接”，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通；对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
实施例1：参照图1、图2、图3、图4、图5和图6，一种智能实时自适应控制的鼓风式冷凝器，包括设置在安装架101上的冷凝器本体1，冷凝器本体1的顶部设置有轴流风机2，还包括：
滤网3，滤网3通过螺栓安装在冷凝器本体1的侧壁，并安装有温度传感器，滤网的污染程度表示为： ；其中，D预测的滤网污染程度，范围是[0,1]，其中0表示完全清洁，1表示完全污染，T为温度传感器检测到的冷凝器内部温度，L为上一次清洁到现在的时间长度，a表示温度T对污染程度D的影响权重，b表示污染度对污染程度D的影响权重，c表示从上次清洁开始的时间长度L对污染程度D的影响权重，d是模型的截距，表示在其他所有因素为0时的基础污染程度，A为外部空气的污染物浓度，V是通过冷凝器的空气流速， 冷凝器内部的温度，H为环境的相对湿度， 是一个正规化系数， 和 是外部污染物浓度A和空气流速V对污染度的影响的权重参数， 为温度衰减因子， 为湿度调节因子，并且建立了决策制定： ；其中， 为阈值；
清理机构4，清理机构4设置在滤网3外侧，用于清理滤网3上的杂质；以及
位移机构5，位移机构5设置在安装架101上，用于驱动清理机构4位移；
其中，清理机构4包括集尘壳401、设置在集尘壳401内用于扫除滤网3外侧杂质的清理组件以及设置在集尘壳401内用于降尘的降尘组件。
具体的，冷凝器本体1运行时，轴流风机2工作并带走冷凝器本体1上管体的热量，在此过程中，周围空气被抽取并穿过滤网3在管体外侧流动，实现冷凝器管体的散热，滤网3在使用期间，对流动空气中的杂质进行拦截过滤，可通过控制位移机构5运行，使位移机构5工作时带动清理机构4沿滤网3长度方向移动，对滤网3上附着的灰尘杂质进行清理，集尘壳401的设置可避免清理组件清除的灰尘溢散，且降尘组件对清理后的灰尘杂质进行降尘，防止清理的灰尘杂质在轴流风机2的风力作用下重新附着在滤网3上，本发明可不停机对冷凝器外侧的滤网3进行清理，使滤网3始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
实施例2：参照图1、图2和图10，一种智能实时自适应控制的鼓风式冷凝器，在实施例1的基础上，更进一步的是，位移机构5包括转动连接在安装架101上的第一丝杆501、螺纹连接在第一丝杆501上的移动套筒502以及固设在安装架101上且与第一丝杆501相连的驱动电机503，清理机构4与移动套筒502固定相连。
具体的，位移机构5运行时，通过控制驱动电机503运行，使驱动电机503的输出端带动第一丝杆501转动在安装架101上，第一丝杆501转动时外侧螺纹连接的移动套筒502沿第一丝杆501轴向移动，使移动套筒502带动清理机构4沿滤网3长度方向横移，使清理机构4可对滤网3外侧的灰尘杂质进行全面清理，使滤网3始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
实施例3：参照图1、图2、图3、图4和图5，一种智能实时自适应控制的鼓风式冷凝器，在实施例2的基础上，更进一步的是，清理组件包括转动连接在集尘壳401内的第二丝杆6、设置在第二丝杆6端部的从动锥齿轮601、通过轴承转动连接在移动套筒502上且与从动锥齿轮601啮合的主动锥齿轮602以及通过连杆与第二丝杆6固连的清理刷604，清理刷604与滤网3活动相抵，主动锥齿轮602与第一丝杆501滑动相连。
具体的，位移机构5运行时带动清理组件工作，使移动套筒502带动主动锥齿轮602沿着第一丝杆501轴向移动，主动锥齿轮602与第二丝杆6上的从动锥齿轮601啮合传动，使第二丝杆6带动清理刷604旋转，清理刷604可将滤网3外侧附着的杂质灰尘向集尘壳401内部扫动，配合降尘组件对扫在集尘壳401内侧的杂质灰尘进行降尘工作，使杂质灰尘随水珠在集尘壳401内下落或在集尘壳401内壁下滑，避免扫除的灰尘杂质在轴流风机2的作用下重新附着在滤网3上，提高对滤网3的清理效果，使滤网3始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
实施例4：参照图1、图2、图3、图4、图5和图7，一种智能实时自适应控制的鼓风式冷凝器，在实施例3的基础上，更进一步的是，清理组件还包括固设在集尘壳401内的齿轮环7、与滤网3活动相抵且螺纹设置在第二丝杆6上的抵接块603、与抵接块603滑动相连的导杆8、设置在导杆8端部且与齿轮环7啮合的从动齿轮801以及与从动齿轮801啮合且设置在第二丝杆6上的主动齿轮605，导杆8的顶部固设有滑块802，集尘壳401上开设有用于滑块802滑动的环形槽4014。
进一步的，抵接块603包括与第二丝杆6螺纹连接的移动块6031以及与导杆8转动相连的抵压块6032，抵压块6032与移动块6031转动相连。
具体的，第二丝杆6转动时带动主动齿轮605与导杆8外侧的从动齿轮801啮合传动，由于集尘壳401内侧固设有齿轮环7，使得从动齿轮801在与主动齿轮605啮合时带动导杆8以第二丝杆6为中心进行转动，导杆8带动滑块802滑动在环形槽4014内，保证导杆8移动的稳定性，第二丝杆6转动时外侧螺纹连接的移动块6031沿其轴向上下往复移动，移动块6031带动外侧的抵压块6032上下移动，抵压块6032上下移动时随导杆8转动，使抵接块603可对滤网3上下多处敲击，避免清理组件在随位移机构5移动时始终敲击在滤网3一条直线上，提高对滤网3灰尘的清理效果，以及保证滤网3的使用寿命，使滤网3始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。
实施例5：参照图2、图3、图4、图5、图6、图7、图8、图9和图10，一种智能实时自适应控制的鼓风式冷凝器，在实施例4的基础上，更进一步的是，集尘壳401内开设有相互连通的工作腔4011和蓄水槽4012，清理组件设置在工作腔4011内，蓄水槽4012内设置有过滤层4013。
进一步的，降尘组件包括开设在集尘壳401内的气动腔9、开设在集尘壳401内用于连通气动腔9和蓄水槽4012的第一流道901、滑动连接在气动腔9内的活塞902、与活塞902固连且滑动在集尘壳401内的滑杆903、套设在滑杆903外侧且两端分别与活塞902和气动腔9内壁相连的弹性元件904、与滑杆903远离活塞902一端相连的受力块905、转动设置在移动套筒502上且与受力块905活动相抵的凸轮906、开设在集尘壳401内的喷洒腔10、用于连通气动腔9和喷洒腔10的第二流道907以及开设在工作腔4011内壁用于连通工作腔4011和喷洒腔10的喷洒孔1001，第一流道901和第二流道907内均设置有单向阀，凸轮906与第一丝杆501滑动相连。
具体的，位移机构5工作时，使移动套筒502沿第一丝杆501轴向移动，移动套筒502移动时带动凸轮906同步移动，凸轮906随第一丝杆501转动，凸轮906转动时对受力块905间歇性的抵接，当凸轮906对受力块905抵接时，受力块905通过滑杆903带动活塞902在气动腔9内下移，使活塞902对气动腔9内抽取的水体进行挤压，气动腔9内的水体通过第二流道907排向喷洒腔10，并通过喷洒腔10外侧连通的多个喷洒孔1001向清理组件扫入工作腔4011的灰尘杂质进行降尘工作，使灰尘杂质随水分下落或随水珠在工作腔4011内壁下滑，下落的污水受到过滤层4013的过滤拦截，过滤后的水体进入蓄水槽4012，当凸轮906不再对受力块905抵接时，活塞902在弹性元件904的拉动下复位上移，气动腔9通过第一流道901对蓄水槽4012内的水体进行抽取，为后续的降尘工作做准备，本申请集尘壳401的设置可避免清理组件清除的灰尘溢散，使清理的灰尘杂质不会在轴流风机2的风力作用下重新附着在滤网3上，可不停机对冷凝器外侧滤网3进行清理，使滤网3始终保持良好的过滤通风效果，保证冷凝器的冷凝效果和冷凝效率。需要说明的是，当第二丝杆6带动清理刷604对滤网3清扫时，降尘组件工作（凸轮906与受力块905抵接）并对滤网3上扫除的灰尘杂质进行降尘工作，当第二丝杆6带动清理刷604移动至工作腔4011内侧时，降尘组件不工作（凸轮906不与受力块905抵接）并不会向工作腔4011内喷洒水体，避免将清理刷604浸湿，导致后续清理刷604清理滤网3时滤网3外侧粘附水分，使得滤网3容易粘附空气中的杂质灰尘以及清理刷604不易对滤网3上的灰尘杂质进行清除。
实施例6：参照图10，一种智能实时自适应控制的鼓风式冷凝器，在实施例5的基础上，更进一步的是，凸轮906和主动锥齿轮602上均设置有导向条11，第一丝杆501上开设有与导向条11相配合的导向槽111。
具体的，凸轮906和主动锥齿轮602均转动设置在移动套筒502上，移动套筒502沿第一丝杆501横向移动时带动凸轮906和主动锥齿轮602同步移动，第一丝杆501转动时通过导向条11可带动凸轮906和主动锥齿轮602同步转动，使凸轮906和主动锥齿轮602随第一丝杆501的转动而转动。
实施例7：参照图1和图11，一种智能实时自适应控制的鼓风式冷凝器，在实施例1的基础上，更进一步的是，冷凝器本体1内固设有单片机12和温度传感器13，温度传感器13用于检测冷凝器本体1内部的温度，单片机12与轴流风机2电性相连，冷凝器本体1外侧还设置有与温度传感器13电性相连的显示屏14。
具体的，温度传感器13可对冷凝器本体1内的温度变化情况进行监测，温度传感器13将监测到的温度数据传递至单片机12，且温度传感器13监测的数据可通过冷凝器本体1外侧的显示屏14进行显示，方便工作人员查看，单片机12对轴流风机2的运行速度进行调控，从而对冷凝器本体1内的制冷进度进行调控，防止冷凝器内部温度过低或者过高，有效保证冷凝器的冷凝效率。
本发明还公开了一种智能实时自适应控制的鼓风式冷凝器的使用方法，包括以下步骤：
S1：冷凝器本体1运行时，轴流风机2工作并带走冷凝器本体1上管体的热量，在此过程中，周围空气被抽取并穿过滤网3在管体外侧流动，实现冷凝器管体的散热，滤网3在使用期间，对流动空气中的杂质进行拦截过滤；
S2：控制驱动电机503运行，使驱动电机503的输出端带动第一丝杆501转动在安装架101上，第一丝杆501转动时外侧螺纹连接的移动套筒502沿第一丝杆501轴向移动，使移动套筒502带动清理机构4沿滤网3长度方向横移，集尘壳401的设置可防止清理组件清除的灰尘溢散，使清理机构4可对滤网3外侧的灰尘杂质进行全面清理；
S3：移动套筒502带动主动锥齿轮602沿着第一丝杆501轴向移动，主动锥齿轮602与第二丝杆6上的从动锥齿轮601啮合传动，使第二丝杆6带动清理刷604旋转，清理刷604可将滤网3外侧附着的杂质灰尘向集尘壳401内部扫动，配合降尘组件对扫在集尘壳401内侧的杂质灰尘进行降尘工作，使杂质灰尘随水珠在集尘壳401内下落或在集尘壳401内壁下滑；
S4：第二丝杆6转动时带动主动齿轮605与导杆8外侧的从动齿轮801啮合传动，由于集尘壳401内侧固设有齿轮环7，使得从动齿轮801在与主动齿轮605啮合时带动导杆8以第二丝杆6为中心进行转动，导杆8带动滑块802滑动在环形槽4014内，第二丝杆6转动时外侧螺纹连接的移动块6031沿其轴向上下往复移动，移动块6031带动外侧的抵压块6032上下移动，抵压块6032上下移动时随导杆8转动，使抵接块603可对滤网3上下多处敲击，增大对滤网3的敲击范围，使滤网3上的杂质松动脱落；
S5：位移机构5工作使移动套筒502沿第一丝杆501轴向移动时，移动套筒502的移动会带动凸轮906同步移动，凸轮906随第一丝杆501转动，凸轮906转动时对受力块905间歇性的抵接，当凸轮906对受力块905抵接时，受力块905通过滑杆903带动活塞902在气动腔9下移，使活塞902对气动腔9内抽取的水体进行挤压，气动腔9内的水体通过第二流道907排向喷洒腔10，并通过喷洒腔10外侧连通的多个喷洒孔1001向清理组件扫入工作腔4011的灰尘杂质进行降尘工作，使灰尘杂质随水分下落或随水珠在工作腔4011内壁下滑，下落的污水受到过滤层4013的过滤拦截，过滤后的水体进入蓄水槽4012，当凸轮906不再对受力块905抵接时，活塞902在弹性元件904的拉动下复位上移，气动腔9通过第一流道901对蓄水槽4012内的水体进行抽取，为后续的降尘工作做准备。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 一种智能实时自适应控制的鼓风式冷凝器，包括设置在安装架（101）上的冷凝器本体（1），所述冷凝器本体（1）的顶部设置有轴流风机（2），其特征在于，还包括：
    滤网（3），所述滤网（3）通过螺栓安装在冷凝器本体（1）的侧壁，并安装有温度传感器，滤网的污染程度表示为： ；其中，D预测的滤网污染程度，范围是[0,1]，其中0表示完全清洁，1表示完全污染，T为温度传感器检测到的冷凝器内部温度，L为上一次清洁到现在的时间长度，a表示温度T对污染程度D的影响权重，b表示污染度对污染程度D的影响权重，c表示从上次清洁开始的时间长度L对污染程度D的影响权重，d是模型的截距，表示在其他所有因素为0时的基础污染程度，A为外部空气的污染物浓度，V是通过冷凝器的空气流速， 冷凝器内部的温度，H为环境的相对湿度， 是一个正规化系数， 和 是外部污染物浓度A和空气流速V对污染度的影响的权重参数， 为温度衰减因子， 为湿度调节因子，并且建立了决策制定： ；其中， 为阈值；
    清理机构（4），所述清理机构（4）设置在滤网（3）外侧，用于清理滤网（3）上的杂质；以及
    位移机构（5），所述位移机构（5）设置在安装架（101）上，用于驱动清理机构（4）位移；
    其中，所述清理机构（4）包括集尘壳（401）、设置在集尘壳（401）内用于扫除滤网（3）外侧杂质的清理组件以及设置在集尘壳（401）内用于降尘的降尘组件。
  2. 根据权利要求1所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述位移机构（5）包括转动连接在安装架（101）上的第一丝杆（501）、螺纹连接在第一丝杆（501）上的移动套筒（502）以及固设在安装架（101）上且与第一丝杆（501）相连的驱动电机（503），所述清理机构（4）与移动套筒（502）固定相连。
  3. 根据权利要求2所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述清理组件包括转动连接在集尘壳（401）内的第二丝杆（6）、设置在第二丝杆（6）端部的从动锥齿轮（601）、通过轴承转动连接在移动套筒（502）上且与从动锥齿轮（601）啮合的主动锥齿轮（602）以及通过连杆与第二丝杆（6）固连的清理刷（604），所述清理刷（604）与滤网（3）活动相抵，所述主动锥齿轮（602）与第一丝杆（501）滑动相连。
  4. 根据权利要求3所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述清理组件还包括固设在集尘壳（401）内的齿轮环（7）、与滤网（3）活动相抵且螺纹设置在第二丝杆（6）上的抵接块（603）、与抵接块（603）滑动相连的导杆（8）、设置在导杆（8）端部且与齿轮环（7）啮合的从动齿轮（801）以及与从动齿轮（801）啮合且设置在第二丝杆（6）上的主动齿轮（605），所述导杆（8）的顶部固设有滑块（802），所述集尘壳（401）上开设有用于滑块（802）滑动的环形槽（4014）。
  5. 根据权利要求4所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述抵接块（603）包括与第二丝杆（6）螺纹连接的移动块（6031）以及与导杆（8）转动相连的抵压块（6032），所述抵压块（6032）与移动块（6031）转动相连。
  6. 根据权利要求5所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述集尘壳（401）内开设有相互连通的工作腔（4011）和蓄水槽（4012），所述清理组件设置在工作腔（4011）内，所述蓄水槽（4012）内设置有过滤层（4013）。
  7. 根据权利要求6所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述降尘组件包括开设在集尘壳（401）内的气动腔（9）、开设在集尘壳（401）内用于连通气动腔（9）和蓄水槽（4012）的第一流道（901）、滑动连接在气动腔（9）内的活塞（902）、与活塞（902）固连且滑动在集尘壳（401）内的滑杆（903）、套设在滑杆（903）外侧且两端分别与活塞（902）和气动腔（9）内壁相连的弹性元件（904）、与滑杆（903）远离活塞（902）一端相连的受力块（905）、转动设置在移动套筒（502）上且与受力块（905）活动相抵的凸轮（906）、开设在集尘壳（401）内的喷洒腔（10）、用于连通气动腔（9）和喷洒腔（10）的第二流道（907）以及开设在工作腔（4011）内壁用于连通工作腔（4011）和喷洒腔（10）的喷洒孔（1001），所述第一流道（901）和第二流道（907）内均设置有单向阀，所述凸轮（906）与第一丝杆（501）滑动相连。
  8. 根据权利要求7所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述凸轮（906）和主动锥齿轮（602）上均设置有导向条（11），所述第一丝杆（501）上开设有与导向条（11）相配合的导向槽（111）。
  9. 根据权利要求1所述的一种智能实时自适应控制的鼓风式冷凝器，其特征在于，所述冷凝器本体（1）内固设有单片机（12）和温度传感器（13），所述温度传感器（13）用于检测冷凝器本体（1）内部的温度，所述单片机（12）与轴流风机（2）电性相连，所述冷凝器本体（1）外侧还设置有与温度传感器（13）电性相连的显示屏（14）。
  10. 根据权利要求8所述的一种智能实时自适应控制的鼓风式冷凝器的使用方法，其特征在于，包括以下步骤：
    S1：冷凝器本体（1）运行时，轴流风机（2）工作并带走冷凝器本体（1）上管体的热量，在此过程中，周围空气被抽取并穿过滤网（3）在管体外侧流动，实现冷凝器管体的散热，滤网（3）在使用期间，对流动空气中的杂质进行拦截过滤；
    S2：控制驱动电机（503）运行，使驱动电机（503）的输出端带动第一丝杆（501）转动在安装架（101）上，第一丝杆（501）转动时外侧螺纹连接的移动套筒（502）沿第一丝杆（501）轴向移动，使移动套筒（502）带动清理机构（4）沿滤网（3）长度方向横移，集尘壳（401）的设置可防止清理组件清除的灰尘溢散，使清理机构（4）可对滤网（3）外侧的灰尘杂质进行全面清理；
    S3：移动套筒（502）带动主动锥齿轮（602）沿着第一丝杆（501）轴向移动，主动锥齿轮（602）与第二丝杆（6）上的从动锥齿轮（601）啮合传动，使第二丝杆（6）带动清理刷（604）旋转，清理刷（604）可将滤网（3）外侧附着的杂质灰尘向集尘壳（401）内部扫动，配合降尘组件对扫在集尘壳（401）内侧的杂质灰尘进行降尘工作，使杂质灰尘随水珠在集尘壳（401）内下落或在集尘壳（401）内壁下滑；
    S4：第二丝杆（6）转动时带动主动齿轮（605）与导杆（8）外侧的从动齿轮（801）啮合传动，由于集尘壳（401）内侧固设有齿轮环（7），使得从动齿轮（801）在与主动齿轮（605）啮合时带动导杆（8）以第二丝杆（6）为中心进行转动，导杆（8）带动滑块（802）滑动在环形槽（4014）内，第二丝杆（6）转动时外侧螺纹连接的移动块（6031）沿其轴向上下往复移动，移动块（6031）带动外侧的抵压块（6032）上下移动，抵压块（6032）上下移动时随导杆（8）转动，使抵接块（603）可对滤网（3）上下多处敲击，增大对滤网（3）的敲击范围，使滤网（3）上的杂质松动脱落；
    S5：位移机构（5）工作使移动套筒（502）沿第一丝杆（501）轴向移动时，移动套筒（502）的移动会带动凸轮（906）同步移动，凸轮（906）随第一丝杆（501）转动，凸轮（906）转动时对受力块（905）间歇性的抵接，当凸轮（906）对受力块（905）抵接时，受力块（905）通过滑杆（903）带动活塞（902）在气动腔（9）下移，使活塞（902）对气动腔（9）内抽取的水体进行挤压，气动腔（9）内的水体通过第二流道（907）排向喷洒腔（10），并通过喷洒腔（10）外侧连通的多个喷洒孔（1001）向清理组件扫入工作腔（4011）的灰尘杂质进行降尘工作，使灰尘杂质随水分下落或随水珠在工作腔（4011）内壁下滑，下落的污水受到过滤层（4013）的过滤拦截，过滤后的水体进入蓄水槽（4012），当凸轮（906）不再对受力块（905）抵接时，活塞（902）在弹性元件（904）的拉动下复位上移，气动腔（9）通过第一流道（901）对蓄水槽（4012）内的水体进行抽取，为后续的降尘工作做准备。
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