WO2025097896A1 - Production device and production system - Google Patents
Production device and production system Download PDFInfo
- Publication number
- WO2025097896A1 WO2025097896A1 PCT/CN2024/110763 CN2024110763W WO2025097896A1 WO 2025097896 A1 WO2025097896 A1 WO 2025097896A1 CN 2024110763 W CN2024110763 W CN 2024110763W WO 2025097896 A1 WO2025097896 A1 WO 2025097896A1
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- WO
- WIPO (PCT)
- Prior art keywords
- sheet component
- sheet
- pole piece
- component
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0583—Construction or manufacture of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0468—Compression means for stacks of electrodes and separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present application relates to the field of battery manufacturing technology, and in particular to a production device and a production system.
- the electrode assembly of a battery cell generally includes an electrode sheet and a separator, which are stacked and wound. During the manufacturing process of the electrode assembly, the electrode sheet and the separator can be stacked together first and then wound. However, during the process of stacking the electrode sheet and the separator, the end of the electrode sheet is prone to bending.
- the present invention provides a production device and a production system, which can solve the problem that the end of the electrode sheet is easily bent in the lamination process of the electrode sheet and the diaphragm.
- the production equipment of the embodiment of the present invention comprises a pressing device, a conveying device, a first limiting device and a second limiting device.
- the pressing device is used to press the first sheet component and the second sheet component to stack the first sheet component and the second sheet component;
- the conveying device is used to convey the first sheet component to the pressing device;
- the first limiting device is arranged between the pressing device and the conveying device, and the first limiting device is used to limit the position of the end of the first sheet component;
- the second limiting device is arranged on the side of the conveying device away from the first limiting device, and the second limiting device is used to limit the position of the first sheet component on one side of the conveying device.
- the production equipment of the embodiment of the present application limits the position of the end of the first sheet component by a first limiting device, and limits the displacement of the end of the first sheet component relative to the second sheet component during the pressing and stacking process of the first sheet component and the second sheet component, thereby solving the problem of undesirable phenomena such as bending of the electrode sheet end during the process of stacking the electrode sheet and the diaphragm.
- the laminating device comprises a laminating roller set, wherein the laminating roller set comprises two opposing laminating rollers, and the two laminating rollers are used to laminarly transfer the first sheet member and the second sheet member.
- the first sheet component and the second sheet component pass between two opposite laminating rollers, and the laminating roller group enables the first sheet component and the second sheet component to fit tightly together, and the laminating roller group can laminarly and convey the first sheet component and the second sheet component at the same time, thereby improving production efficiency.
- the conveying device includes a conveying belt, the conveying belt is formed with first suction holes, and the first suction holes can form negative pressure to suck the first sheet member.
- the conveyor belt can adsorb the first sheet component to a fixed position on the conveyor belt when conveying the first sheet component, thereby reducing the slippage or misalignment of the first sheet component during movement, thereby reducing wrinkles and other defects caused by misalignment.
- the first limiting device includes a limiting plate, the limiting plate is formed with a second adsorption hole, and the second adsorption hole can form a negative pressure to adsorb the first sheet component.
- the limiting plate can absorb the first sheet component by forming negative pressure through the second adsorption hole, so that the first sheet component is in a position where it can be accurately attached to the second sheet component during the production process.
- the adsorption force is easy to control, which is conducive to the transmission of the first sheet component.
- the limiting plate is located between the pressing device and the transmission device, and can limit the displacement of the end of the first sheet component, thereby reducing the probability of bending of the end of the first sheet component.
- the second suction hole is used to communicate with the atmosphere when the head of the first sheet member is supported; and to form negative pressure when the portion other than the head of the first sheet member is supported.
- the second adsorption hole forms a negative pressure, adsorbs the part of the first sheet component except the head, and limits the first sheet component to be in the correct position during the lamination process.
- the second limiting device includes an insert feeding mechanism, which can absorb the first sheet component by means of negative pressure to limit the first sheet component.
- the insert sheet feeding mechanism can continuously and stably transport the first sheet component.
- the insert sheet feeding mechanism absorbs the first sheet component, so that the first sheet component remains flat during the movement and reduces the dislocation or slippage of the first sheet component during the movement.
- the second limiting device includes a cutting mechanism connected to the insert feeding mechanism, and the cutting mechanism is located at the discharge side of the insert feeding mechanism.
- the cutting mechanism can cut the first sheet component into different sizes during the movement of the first sheet component, thereby improving production efficiency.
- the inserting sheet feeding mechanism can still absorb the first sheet component to limit the swing of the head of the first sheet component.
- the production equipment includes a deviation-correcting device disposed between the conveying device and the second limiting device, and the deviation-correcting device is used to correct the relative position of the first sheet component and the second sheet component.
- the deviation correcting device can shift the first sheet component along the width direction of the first sheet component when the first sheet component is misaligned, thereby correcting the misalignment so that the first sheet component and the second sheet component face each other in the width direction.
- the production system of the embodiment of the present application includes the production equipment of any of the above-mentioned embodiments.
- the production system of the embodiment of the present application limits the first sheet component through the conveying device, the first limiting device and the second limiting device, so as to reduce the displacement of the first sheet component relative to the second sheet component during the process of pressing and stacking the first sheet component and the second sheet component in the production equipment, and reduce the probability of undesirable phenomena such as bending.
- the number of production devices is two and they are respectively a first device and a second device, the first device and the second device are arranged in parallel, in the first device, the first sheet component is a first pole piece, the second sheet component is a diaphragm, and the first device is used to press the first pole piece and the diaphragm to form a layer assembly; in the second device, one of the first sheet component and the second sheet component is a second pole piece, and the other is a layer assembly, and the second device is used to press the second pole piece and the layer assembly to form an electrode assembly.
- a layer assembly consisting of a first electrode sheet and a diaphragm can be made by the first device, and the first electrode sheet, the diaphragm and the second electrode sheet can be stacked and pressed by the second device, so that the first electrode sheet, the diaphragm and the second electrode sheet are tightly fitted in sequence, thereby improving the structural stability and flatness of the electrode assembly.
- the production system includes a detection device for detecting a relative position of a first pole piece and a second pole piece in the electrode assembly.
- the detection device confirms that the first pole piece and the second pole piece are in the correct relative position, thereby avoiding puncture or cuts in the electrode assembly after winding due to the poor relative position of the first pole piece and the second pole piece.
- FIG1 is a schematic diagram of the structure of a production device provided by some embodiments of the present invention.
- FIG2 is a schematic diagram of the structure of a production device provided by some embodiments of the present invention.
- FIG3 is a cross-sectional view of a first adsorption device provided in some embodiments of the present invention.
- FIG4 is a schematic diagram of the structure of a second adsorption device in some embodiments of the present invention from a top view;
- FIG. 5 is a schematic diagram of the structure of a production system provided by some embodiments of the present invention.
- Production system 1000 Production equipment 100, first equipment 101, second equipment 102, first sheet component 201, second sheet component 202, pole piece 300, first pole piece 301, second pole piece 302, diaphragm 400, first diaphragm 401, second diaphragm 402, layer assembly 500, electrode assembly 600; Lamination device 10, lamination roller group 11, lamination roller 110, conveying device 20, transmission belt 21, first adsorption hole 210, first limit device 30, limit plate 31, second adsorption hole 310, second limit device 40, insert feeding mechanism 41, cutting mechanism 42, conveying roller group 50, first conveying roller 51, second conveying roller 52, correction device 60, detection device 70.
- the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist.
- a and/or B may represent: A exists alone, A and B exist at the same time, and B exists alone.
- the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
- multiple refers to more than two (including two).
- multiple groups refers to more than two groups (including two groups), and “multiple pieces” refers to more than two pieces (including two pieces).
- Batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as aerospace and other fields. With the continuous expansion of battery application fields, its market demand is also constantly expanding.
- a battery cell includes a positive electrode sheet, a negative electrode sheet, an electrolyte and a separator.
- Lithium-ion battery cells mainly rely on the movement of lithium ions between the positive electrode sheet and the negative electrode sheet to work.
- cylindrical battery cells the thin film structure of multiple layers of material is wound into a cylindrical electrode assembly, while in rectangular battery cells, the thin film structure is wound or stacked into an electrode assembly with a roughly rectangular shape.
- a winding machine In the manufacturing process of the battery cell, a winding machine is used to wind two pole pieces in different material lines together.
- the two pole pieces will be sent to the winding needle of the winding machine separately.
- the two pole pieces need to maintain a certain relative position, otherwise it is easy to cause poor lithium deposition.
- the two pole pieces are offset in the length or width direction. Lithium ions are not transferred from one pole piece to another, but are deposited in the area outside the pole piece, thereby generating lithium crystals, causing punctures, cuts and other defects in the electrode assembly formed by the pole piece, which in turn leads to safety risks in the battery cell.
- the pole pieces and the diaphragm can be stacked together first, confirming that the pole pieces are in the correct position, and then winding.
- the pole piece has a free end, and during the stacking process, the free end of the pole piece is prone to swing or position shift, resulting in bending, wrinkling, deformation and other undesirable phenomena at the end of the pole piece.
- the present invention proposes the following technical solutions.
- FIG. 1 is a schematic diagram of the structure of a production device 100 provided in some embodiments of the present invention.
- the production device 100 of the embodiment of the present invention comprises a pressing device 10, a conveying device 20, a first limiting device 30 and a second limiting device 40.
- the pressing device 10 is used to press the first sheet component 201 and the second sheet component 202 and stack the first sheet component 201 and the second sheet component 202
- the conveying device 20 is used to convey the first sheet component 201 to the pressing device 10
- the first limiting device 30 is arranged between the pressing device 10 and the conveying device 20
- the first limiting device 30 is used to limit the position of the end of the first sheet component 201
- the second limiting device 40 is arranged on the side of the conveying device 20 away from the first limiting device 30, and the second limiting device 40 is used to limit the first sheet component 201 to be located at the end of the conveying device 20.
- the position on one side of the delivery device 20 is used to press the first sheet component 201 and the second sheet component 202 and stack the first sheet component 201 and the second sheet component 202
- the conveying device 20 is used to convey the first sheet component 201 to the pressing device 10
- the first limiting device 30 is arranged between the pressing device 10 and the conveying device 20
- the laminating device 10 is a mechanism for conveying and laminating the first sheet member 201 and the second sheet member 202 together.
- the first sheet member 201 and the second sheet member 202 can be thin sheets or films extending continuously in a certain direction.
- the head of the first sheet member 201 first passes through the conveying device 20 and enters the laminating device 10, and is attached to the second sheet member 202.
- the direction in which the conveying device 20 and the laminating device 10 convey the first sheet member 201 can be consistent with the extension direction of the first sheet member 201.
- the second limiting device 40 can limit the first sheet component 201 to maintain a position that is flush with the first sheet component 201 on the conveying device 20 along the conveying direction and aligned along the width direction W and thickness direction of the first sheet component 201 on the conveying device 20 on the side away from the first limiting device 30.
- the end of the first sheet component 201 close to the head can be pressed and clamped by the pressing device 10, and the position is limited by the first limiting device 30.
- the end of the first sheet component 201 close to the tail is limited by the second limiting device 40.
- the production equipment 100 further includes a conveying roller set 50 for conveying the first sheet member 201, the second sheet member 202, and the layer assembly 500 or the electrode assembly 600 formed by laminating the first sheet member 201 and the second sheet member 202.
- the conveying roller set 50 may include a first conveying roller 51 located at one side of the laminating device 10, and the first conveying roller 51 is used to convey the second sheet member 202 to the laminating device 10.
- the first sheet component 201 is a pole piece 300
- the second sheet component 202 is a diaphragm 400 .
- the first sheet component 201 may be a layer assembly 500 formed by pressing together a pole piece 300 and a diaphragm 400 , and correspondingly, the second sheet component 202 is a pole piece 300 of another polarity.
- the first sheet component 201 may be a pole piece 300
- the second sheet component 202 may be a layer assembly 500 formed by pressing a pole piece 300 of another polarity and a diaphragm 400 together.
- the production equipment 100 of the embodiment of the present application limits the position of the end of the first sheet component 201 by the first limit device 30. During the pressing and stacking process of the first sheet component 201 and the second sheet component 202, the displacement of the end of the first sheet component 201 relative to the second sheet component 202 is limited, thereby solving the problem of the end of the electrode sheet 300 being easily bent during the stacking process of the electrode sheet 300 and the diaphragm 400.
- the laminating device 10 includes a laminating roller set 11 .
- the laminating roller set 11 includes two opposite laminating rollers 110 .
- the two laminating rollers 110 are used to laminarly transfer the first sheet member 201 and the second sheet member 202 .
- the laminating device 10 may include components such as a laminating roller 110, a pneumatic cylinder, and a conveyor belt to achieve the functions of laminating and conveying.
- the two laminating rollers 110 in the laminating roller group 11 may be arranged parallel to each other, and the line connecting the centers of the two laminating rollers 110 may be consistent with the thickness direction of the first sheet member 201.
- the two laminating rollers 110 may laminarly laminate the first sheet member 201 and the second sheet member 202 to form a composite structure, and convey the composite structure.
- the first sheet component 201 is the electrode 300
- the second sheet component 202 is the diaphragm 400.
- the diaphragm 400 may include a first diaphragm 401 and a second diaphragm 402, and the first diaphragm 401 and the second diaphragm 402 are respectively pressed onto the opposite sides of the electrode 300 along the thickness direction.
- the diaphragm 400 can be used to separate the positive and negative electrode sheets 300 to prevent the positive and negative electrode sheets 300 from directly contacting and short-circuiting.
- the diaphragm 400 can be made of a film-like material with poor conductivity, such as a polymer film.
- the number of the first conveying rollers 51 can be two, and a first conveying roller 51 is provided on each of the opposite sides of the two pressing rollers 110, and the two first conveying rollers 51 convey the first diaphragm 401 and the second diaphragm 402 respectively.
- the first sheet member 201 and the second sheet member 202 pass between two opposite laminating rollers 110 , and the laminating roller group 11 enables the first sheet member 201 and the second sheet member 202 to fit tightly together, and the laminating roller group 11 can laminarly and convey the first sheet member 201 and the second sheet member 202 at the same time, thereby improving production efficiency.
- Figure 3 is a schematic cross-sectional view of a conveying device 20 of some embodiments of the present application.
- the conveying device 20 includes a conveyor belt 21, and the conveyor belt 21 is formed with first adsorption holes 210, which can form negative pressure to adsorb the first sheet member 201.
- the number of the first adsorption holes 210 may be one or more, for example, the number of the first adsorption holes 210 may be two, three, four or even more.
- the conveying device 20 may include a negative pressure chamber (the blank elliptical portion in the center of FIG. 3 ), and the negative pressure chamber may be The conveyor belt 21 is surrounded, and the negative pressure chamber can form a negative pressure in the first adsorption holes 210 to adsorb the first sheet component 201.
- a plurality of first adsorption holes 210 can be arranged at intervals along the conveying direction L of the conveyor belt 21, so as to adsorb the first sheet component 201 at a plurality of points to improve the transport stability of the first sheet component 201.
- the magnitude of the negative pressure can be flexibly adjusted, so as to adapt to first sheet components 201 of different types or sizes.
- the first sheet component 201 can be adsorbed to a fixed position on the conveyor belt 21, thereby reducing the slippage or misalignment of the first sheet component 201 during movement, thereby reducing wrinkles and other defects caused by misalignment.
- Figures 1 and 4 is a schematic diagram of the structure of the first limiting device 30 in some embodiments of the present application from a top view.
- the first limiting device 30 includes a limiting plate 31, and the limiting plate 31 is formed with a second adsorption hole 310, and the second adsorption hole 310 can form a negative pressure to adsorb the first sheet member 201.
- the limiting plate 31 can be arranged along the conveying direction L of the conveyor belt 21 and the width direction W of the first sheet member 201.
- the plane where the limiting plate 31 is located is flush with the conveying surface of the conveyor belt 21 and the interval between the two pressing rollers 110.
- the number of the second adsorption holes 310 can be one, two, three, four or even more.
- the second adsorption holes 310 can be arranged at intervals along the conveying direction L of the conveyor belt 21 and the width direction W of the first sheet member 201 to enhance the adsorption force on the first sheet member 201.
- the end of the first sheet component 201 that first separates from the conveyor belt 21 along the conveying direction L of the conveyor belt 21 is the head, and the end that separates from the conveyor belt 21 last is the tail.
- the tail of the first sheet component 201 Before the tail of the first sheet component 201 separates from the conveyor belt 21, all parts of the first sheet component 201 except the tail are limited and conveyed by the lamination roller group 11 and the limiting plate 31 (or the second limiting device 40) at both ends.
- the tail of the first sheet component 201 separates from the conveyor belt 21 it is a free end and is only conveyed by the lamination roller group 11. It is easy to be misaligned with the second sheet component 202 or bend due to up and down swinging.
- the position of the first sheet component 201 can be limited, and in particular, the misalignment or bending of the tail of the first sheet component 201 can be reduced.
- the limiting plate 31 can absorb the first sheet component 201 by forming a negative pressure through the second adsorption hole 310, so that the first sheet component 201 is in a position where it can be accurately attached to the second sheet component 202 during the production process.
- the adsorption force is easy to control, which is conducive to conveying the first sheet component 201.
- the limiting plate 31 is located between the pressing device 10 and the conveying device 20, and can limit the displacement of the end of the first sheet component 201, thereby reducing the probability of bending of the end of the first sheet component 201.
- the second adsorption hole 310 is used to communicate with the atmosphere when supporting the head of the first sheet member 201 ; and to form negative pressure when supporting the portion of the first sheet member 201 other than the head.
- the first adsorption hole 210 when the second adsorption hole 310 is connected to the atmosphere, the first adsorption hole 210 has no adsorption force on the first sheet member 201, and the limiting plate 31 can support the first sheet member 201 in the thickness direction of the first sheet member 201. After the head of the first sheet member 201 is separated from the conveyor belt 21 and before entering the laminating roller group 11, it is conveyed only through the portion of the first sheet member 201 located on the conveyor belt 21.
- the limiting plate 31 supports the head, and the second adsorption hole 310 does not perform adsorption, so that the head of the first sheet member 201 can smoothly pass through the limiting plate 31 and enter between the two laminating rollers 110.
- the second suction hole 310 forms a negative pressure to suck the first sheet member 201.
- all parts of the first sheet member 201 except the head can be limited by the pressing roller group 11 for limiting the head and the limiting plate 31 for limiting the tail, the conveyor belt 21 or the second limiting device 40, and can be conveyed by the pressing roller group 11 and the conveyor belt 21.
- the second adsorption hole 310 is connected to the atmosphere, and it is not easy to hinder the head of the first sheet component 201 from passing through the lamination roller group 11, and when the head of the first sheet component 201 enters the lamination roller group 11, the second adsorption hole 310 forms a negative pressure, adsorbs the part of the first sheet component 201 except the head, and limits the first sheet component 201 to be in the correct position during the lamination process.
- the second limiting device 40 includes an insert feeding mechanism 41 .
- the insert feeding mechanism 41 can absorb the first sheet member 201 by means of negative pressure to limit the first sheet member 201 .
- the first sheet component 201 can be inserted into the insert sheet feeding mechanism 41 and transported by the insert sheet feeding mechanism 41. Compared with manual feeding, the insert sheet feeding mechanism 41 can make the first sheet component 201 flatter and more accurately positioned during the insertion and transportation process.
- the direction in which the insert sheet feeding mechanism 41 transports the first sheet component 201 can be consistent with the conveying direction L of the conveyor belt 21.
- the insert sheet feeding mechanism 41 absorbs the first sheet component 201, so that the first sheet component 201 is in a fixed position in the thickness direction and the width direction W of the first sheet component 201 during the movement along the conveying direction L, thereby reducing the misalignment of the first sheet component 201 and the second sheet component 202.
- the insert feeding mechanism 41 can continuously and stably transport the first sheet component 201.
- the insert feeding mechanism 41 absorbs the first sheet component 201, so that the first sheet component 201 remains flat during movement and reduces the misalignment or slippage of the first sheet component 201 during movement.
- the second limiting device 40 includes a cutting mechanism connected to the insert feeding mechanism 41. 42, the cutting mechanism 42 is located at the discharge side of the insert feeding mechanism 41.
- the side of the insert feeding mechanism 41 close to the conveying device 20 is the discharging side.
- the cutting mechanism 42 can be cut by laser, mechanical cutting, etc. It can be understood that the material line length of the first sheet component 201 is relatively long, which makes the first sheet component 201 likely to break during the movement. Cutting the first sheet component 201 can divide the first sheet into multiple sub-components of the first sheet component 201, and the sub-components have a smaller length-to-width ratio and higher rigidity. Therefore, the cutting mechanism 42 cuts off the first sheet component 201, which can reduce the probability of the first sheet component 201 and the laminated structure formed by the lamination being broken as a whole.
- the cutting mechanism 42 cuts off the first sheet component 201
- the tail of the previous first sheet component 201 and the head of the next first sheet component 201 are distributed on both sides of the cutting mechanism 42.
- the insert sheet feeding mechanism 41 and the conveyor belt 21 are always in a negative pressure state, the insert sheet feeding mechanism 41 absorbs the head of the next first sheet component 201, and the conveyor belt 21 absorbs the tail of the previous first sheet component 201, so as to reduce the deformation or dislocation of the first sheet component 201.
- the cutting mechanism 42 can cut the first sheet member 201 into different sizes during the movement of the first sheet member 201, thereby improving production efficiency.
- the inserting sheet feeding mechanism 41 can still absorb the first sheet member 201 to limit the swing of the head of the first sheet member 201.
- the production equipment 100 includes a deviation-correcting device 60 disposed between the conveying device 20 and the second limiting device 40 .
- the deviation-correcting device 60 is used to correct the relative position of the first sheet component 201 and the second sheet component 202 .
- the cutting mechanism 42 cuts off the first sheet member 201 at the insert feeding mechanism 41, forming two new free ends, the tail of the previous first sheet member 201 and the head of the next first sheet member 201, which are prone to slippage or misalignment.
- the first sheet member 201 has a predetermined position between the second limiting device 40 and the conveying device 20.
- the first sheet member 201 is located at the predetermined position so that when the first sheet member 201 and the second sheet member 202 are pressed together, the first sheet member 201 and the second sheet member 202 are directly opposite or the first sheet member 201 is completely covered by the second sheet member 202.
- the deflection correcting device 60 detects whether the first sheet member 201 is in the correct predetermined position when the first sheet member 201 passes through the deflection correcting device 60. In the case where the first sheet member 201 deviates from the predetermined position, the deflection correcting device 60 can connect the first sheet member 201 to make the first sheet member 201 deviate in the width direction W of the first sheet member 201, and correct the position of the first sheet member 201.
- the correcting device 60 can shift the first sheet member 201 along the width direction W of the first sheet member 201 when the first sheet member 201 is misaligned, thereby correcting the misalignment so that the first sheet member 201 and the second sheet member 202 are aligned in the width direction W.
- a production system 1000 includes a production device 100 according to any one of the above embodiments.
- the production equipment 100 in the production system 1000 may include a set of pressing devices 10, a conveying device 20, a first limiting device 30 and a second limiting device 40, and may also include two or more sets of pressing devices 10, conveying devices 20, first limiting devices 30 and second limiting devices 40.
- the production system 1000 may be used to produce two-layer, three-layer, four-layer or even more than four-layer sheet-like laminated products.
- the production system 1000 of the embodiment of the present application limits the first sheet component 201 by the conveying device 20, the first limiting device 30 and the second limiting device 40, so as to reduce the displacement of the first sheet component 201 relative to the second sheet component 202 during the process of pressing and stacking the first sheet component 201 and the second sheet component 202 in the production equipment 100, thereby reducing the probability of adverse phenomena such as bending.
- FIG. 5 there are two production devices 100 , which are respectively a first device 101 and a second device 102 .
- the first device 101 and the second device 102 are arranged in parallel.
- the first sheet component 201 is the first pole piece 301
- the second sheet component 202 is the diaphragm 400 .
- the first device 101 is used to press the first pole piece 301 and the diaphragm 400 to form a layer assembly 500 .
- one of the first sheet component 201 and the second sheet component 202 is the second pole piece 302 , and the other is the layer assembly 500 .
- the second device 102 is used to press the second pole piece 302 and the layer assembly 500 to form an electrode assembly 600 .
- the first pole piece 301 and the second pole piece 302 have opposite polarities.
- the first diaphragm 401 and the second diaphragm 402 are respectively tightly attached to the opposite surfaces of the first pole piece 301 in the thickness direction.
- the first diaphragm 401, the first pole piece 301 and the second diaphragm 402 are pressed together to form a layer assembly 500, and the layer assembly 500 is kept flat and transferred to the second device 102.
- the flat state of the layer assembly 500 refers to the state in which the layer assembly 500 is not wound and can extend along a straight line.
- the layer assembly 500 enters the second device 102 and is pressed together with the second pole piece 302 to form an electrode assembly 600.
- the electrode assembly 600 is conveyed to the winding machine in a flat state and is wound in the winding machine.
- a layer assembly 500 consisting of a first electrode piece 301 and a diaphragm 400 can be manufactured by the first device 101, and the first electrode piece 301, the diaphragm 400 and the second electrode piece 302 can be stacked and pressed by the second device 102, so that the first electrode piece 301, the diaphragm 400 and the second electrode piece 302 are tightly fitted in sequence, thereby improving the structural stability and flatness of the electrode assembly 600.
- the production system 1000 includes a detection device 70 .
- the detection device 70 is used to detect the relative position of the first electrode piece 301 and the second electrode piece 302 in the electrode assembly 600 .
- the detection device 70 can be arranged on one side of the pressing device 10 along the conveying direction L of the conveyor belt 21.
- the detection device 70 can use a laser sensor, an X-ray camera, a CCD (charge coupled device) visual sensor, etc. to accurately detect the relative position of the first sheet component 201 and the second sheet component 202, so as to ensure that the first electrode piece 301, the second electrode piece 302 and the diaphragm 400 are pressed together in the correct position.
- the first sheet component 201 and the second sheet component 202 are pressed together by the pressing device 10 to form an electrode assembly 600.
- the detection device 70 confirms that the first pole piece 301 and the second pole piece 302 are in the correct relative position, thereby avoiding puncture or cuts of the electrode assembly 600 after winding due to the poor relative position of the first pole piece 301 and the second pole piece 302.
- the first sheet component 201 in the first device 101 is the first pole piece 301
- the second sheet component 202 is two diaphragms 400.
- the first pole piece 301 extends along the conveying direction L of the conveyor belt 21, and the insert feeding mechanism 41, the conveyor belt 21 and the adsorption plate sequentially adsorb the tail and head of the first pole piece 301 along the conveying direction L.
- the insert feeding mechanism 41 and the correction device 60 correct the position of the head and tail of the first pole piece 301, and the conveyor belt 21 and the adsorption plate adsorb the first pole piece 301.
- the first pole piece 301 and the two layers of diaphragms 400 are laminated and compounded by the pressing roller group 11 to form a three-layer layer assembly 500.
- the layer assembly 500 enters the second device 102 through the second conveying roller 52, and can be used as the first sheet component 201 in the second device 102.
- the second sheet component 202 in the second device 102 is the second pole piece 302.
- the cutting mechanism 42 of the second device 102 cuts the diaphragm 400 in the layer assembly 500 so that the size of the diaphragm 400 matches the first pole piece 301.
- the insert feeding mechanism 41, the conveyor belt 21 and the adsorption plate successively adsorb the tail and head of the layer assembly 500 along the conveying direction L.
- the insert feeding mechanism 41 adsorbs the next layer assembly 500
- the deviation correction device 60 corrects the position of the head and tail of the layer assembly 500
- the conveyor belt 21 and the adsorption plate adsorb the previous layer assembly 500.
- the pressing roller group 11 in the second device 102 presses the layer assembly 500 and the second pole piece 302 to form an electrode assembly 600.
- the positions of the head and tail of the electrode component are detected and corrected by the conveyor belt 21 and the detection device 70 .
- the electrode assembly 600 is transported to the area where the winding machine (not shown) is located by the conveying roller group 50, so as to complete the winding of the electrode assembly 600.
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Abstract
Description
优先权信息Priority information
本申请请求2023年11月10日向中国国家知识产权局提交的、专利申请号为202311498575.6的专利申请的优先权和权益,并且通过参照将其全文并入此处。This application claims priority and benefits of patent application No. 202311498575.6 filed with the State Intellectual Property Office of China on November 10, 2023, and the entire text of which is incorporated herein by reference.
本申请涉及电池制造技术领域,尤其涉及一种生产设备和生产系统。The present application relates to the field of battery manufacturing technology, and in particular to a production device and a production system.
电池单体的电极组件一般包括有电极片和隔膜,电极片和隔膜层叠并卷绕设置。在电极组件生产制造的过程中,可以将电极片与隔膜先层叠在一起,然后再进行卷绕。然而,在电极片与隔膜层叠的工序中,电极片的端部容易出现折弯的不良现象。The electrode assembly of a battery cell generally includes an electrode sheet and a separator, which are stacked and wound. During the manufacturing process of the electrode assembly, the electrode sheet and the separator can be stacked together first and then wound. However, during the process of stacking the electrode sheet and the separator, the end of the electrode sheet is prone to bending.
发明内容Summary of the invention
本发明提供一种生产设备和生产系统,能够解决电极片与隔膜的层叠工序中电极片端部容易弯折的问题。The present invention provides a production device and a production system, which can solve the problem that the end of the electrode sheet is easily bent in the lamination process of the electrode sheet and the diaphragm.
本发明实施方式的生产设备包括压合装置、传送装置、第一限位装置和第二限位装置。其中:The production equipment of the embodiment of the present invention comprises a pressing device, a conveying device, a first limiting device and a second limiting device.
压合装置用于将第一片部件和第二片部件压合并使第一片部件和第二片部件层叠;传送装置用于将第一片部件向压合装置传送;第一限位装置设置在压合装置和传送装置之间,第一限位装置用于限制第一片部件的端部的位置;第二限位装置设置在传送装置背离第一限位装置的一侧,第二限位装置用于限制第一片部件位于传送装置一侧的位置。The pressing device is used to press the first sheet component and the second sheet component to stack the first sheet component and the second sheet component; the conveying device is used to convey the first sheet component to the pressing device; the first limiting device is arranged between the pressing device and the conveying device, and the first limiting device is used to limit the position of the end of the first sheet component; the second limiting device is arranged on the side of the conveying device away from the first limiting device, and the second limiting device is used to limit the position of the first sheet component on one side of the conveying device.
本申请实施方式的生产设备通过第一限位装置限制第一片部件的端部的位置,在第一片部件和第二片部件压合层叠的过程中,限制第一片部件的端部相对于第二片部件的位移,从而解决电极片与隔膜层叠的工序中,极片端部容易出现弯折等不良现象的问题。The production equipment of the embodiment of the present application limits the position of the end of the first sheet component by a first limiting device, and limits the displacement of the end of the first sheet component relative to the second sheet component during the pressing and stacking process of the first sheet component and the second sheet component, thereby solving the problem of undesirable phenomena such as bending of the electrode sheet end during the process of stacking the electrode sheet and the diaphragm.
在一些实施方式中,压合装置包括压合辊组,压合辊组包括相对的两个压合辊,两个压合辊用于将第一片部件与第二片部件压合并传送。In some embodiments, the laminating device comprises a laminating roller set, wherein the laminating roller set comprises two opposing laminating rollers, and the two laminating rollers are used to laminarly transfer the first sheet member and the second sheet member.
如此,第一片部件和第二片部件自相对的两个压合辊之间通过,压合辊组使得第一片部件和第二片部件能够紧密贴合,并且压合辊组能够同时对第一片部件和第二片部件进行压合与传送,提高生产效率。Thus, the first sheet component and the second sheet component pass between two opposite laminating rollers, and the laminating roller group enables the first sheet component and the second sheet component to fit tightly together, and the laminating roller group can laminarly and convey the first sheet component and the second sheet component at the same time, thereby improving production efficiency.
在一些实施方式中,传送装置包括传送带,传送带形成有第一吸附孔,第一吸附孔能够形成负压以将第一片部件吸附。In some embodiments, the conveying device includes a conveying belt, the conveying belt is formed with first suction holes, and the first suction holes can form negative pressure to suck the first sheet member.
如此,传送带在传送第一片部件时可以将第一片部件吸附于传送带上固定的位置,降低第一片部件在运动过程中的滑移或错位,进而减少因错位导致的褶皱等不良问题。In this way, the conveyor belt can adsorb the first sheet component to a fixed position on the conveyor belt when conveying the first sheet component, thereby reducing the slippage or misalignment of the first sheet component during movement, thereby reducing wrinkles and other defects caused by misalignment.
在一些实施方式中,第一限位装置包括限位板,限位板形成有第二吸附孔,第二吸附孔能够形成负压以将第一片部件吸附。In some embodiments, the first limiting device includes a limiting plate, the limiting plate is formed with a second adsorption hole, and the second adsorption hole can form a negative pressure to adsorb the first sheet component.
如此,限位板通过第二吸附孔形成负压可以吸附第一片部件,从而使得第一片部件在生产过程中处于能够与第二片部件准确贴合的位置,另外,通过负压吸附第一片部件,吸附力容易控制,有利于第一片部件传送。限位板位于在压合装置和传送装置之间,可以限制第一片部件端部的位移,从而降低第一片部件端部出现弯折的概率。In this way, the limiting plate can absorb the first sheet component by forming negative pressure through the second adsorption hole, so that the first sheet component is in a position where it can be accurately attached to the second sheet component during the production process. In addition, by adsorbing the first sheet component with negative pressure, the adsorption force is easy to control, which is conducive to the transmission of the first sheet component. The limiting plate is located between the pressing device and the transmission device, and can limit the displacement of the end of the first sheet component, thereby reducing the probability of bending of the end of the first sheet component.
在一些实施方式中,第二吸附孔用于在支撑第一片部件的头部时与大气连通;以及用于在支撑第一片部件除头部以外的部分时形成负压。In some embodiments, the second suction hole is used to communicate with the atmosphere when the head of the first sheet member is supported; and to form negative pressure when the portion other than the head of the first sheet member is supported.
如此,在第一部件的头部时第二吸附孔与大气连通,不易阻碍第一片部件的头部通过压合辊组,并在第一片部件的头部进入压合辊组时第二吸附孔对形成负压,吸附第一片部件除头部以外的部分,限制第一片部件在压合过程中处于正确的位置。In this way, when the head of the first component is at the second adsorption hole, it is not easy to hinder the head of the first sheet component from passing through the lamination roller group, and when the head of the first sheet component enters the lamination roller group, the second adsorption hole forms a negative pressure, adsorbs the part of the first sheet component except the head, and limits the first sheet component to be in the correct position during the lamination process.
在一些实施方式中,第二限位装置包括插片送料机构,插片送料机构能够通过负压的方式吸附第一片部件以对第一片部件进行限位。In some embodiments, the second limiting device includes an insert feeding mechanism, which can absorb the first sheet component by means of negative pressure to limit the first sheet component.
如此,插片送料机构可以持续稳定地运送第一片部件,插片送料机构吸附第一片部件,使得第一片部件在运动过程中保持平展的状态并减少第一片部件在运动过程中的错位或滑移。 In this way, the insert sheet feeding mechanism can continuously and stably transport the first sheet component. The insert sheet feeding mechanism absorbs the first sheet component, so that the first sheet component remains flat during the movement and reduces the dislocation or slippage of the first sheet component during the movement.
在一些实施方式中,第二限位装置包括与插片送料机构连接的切割机构,切割机构位于插片送料机构的出料侧。In some embodiments, the second limiting device includes a cutting mechanism connected to the insert feeding mechanism, and the cutting mechanism is located at the discharge side of the insert feeding mechanism.
如此,切割机构可以在第一片部件运动的过程中将第一片部件切割为不同的尺寸大小,提高了生产效率。另外,在切割机构切断第一片部件后,插片送料机构仍然可以吸附第一片部件,限制第一片部件的头部的摆动。Thus, the cutting mechanism can cut the first sheet component into different sizes during the movement of the first sheet component, thereby improving production efficiency. In addition, after the cutting mechanism cuts off the first sheet component, the inserting sheet feeding mechanism can still absorb the first sheet component to limit the swing of the head of the first sheet component.
在一些实施方式中,生产设备包括设置在传送装置和第二限位装置之间的纠偏装置,纠偏装置用于纠正第一片部件和第二片部件的相对位置。In some embodiments, the production equipment includes a deviation-correcting device disposed between the conveying device and the second limiting device, and the deviation-correcting device is used to correct the relative position of the first sheet component and the second sheet component.
如此,纠偏装置可以在第一片部件出现错位的情况下使第一片部件沿第一片部件的宽度方向偏移,从而纠正错位,使得第一片部件与第二片部件在宽度方向上正对。In this way, the deviation correcting device can shift the first sheet component along the width direction of the first sheet component when the first sheet component is misaligned, thereby correcting the misalignment so that the first sheet component and the second sheet component face each other in the width direction.
本申请实施方式的生产系统包括上述任一实施方式的生产设备。The production system of the embodiment of the present application includes the production equipment of any of the above-mentioned embodiments.
如此,本申请实施方式的生产系统通过传送装置、第一限位装置和第二限位装置对第一片部件的限位,可以在生产设备压合、层叠第一片部件和第二片部件的工序中,减少第一片部件相对于第二片部件的偏移,降低出现弯折等不良现象的概率。In this way, the production system of the embodiment of the present application limits the first sheet component through the conveying device, the first limiting device and the second limiting device, so as to reduce the displacement of the first sheet component relative to the second sheet component during the process of pressing and stacking the first sheet component and the second sheet component in the production equipment, and reduce the probability of undesirable phenomena such as bending.
在一些实施方式中,生产设备的数量为两个并分别为第一设备和第二设备,第一设备和第二设备并列设置,在第一设备中,第一片部件为第一极片,第二片部件为隔膜,第一设备用于将第一极片和隔膜压合形成层组件;在第二设备中,第一片部件和第二片部件中的一个为第二极片,另一个为层组件,第二设备用于将第二极片和层组件压合形成电极组件。In some embodiments, the number of production devices is two and they are respectively a first device and a second device, the first device and the second device are arranged in parallel, in the first device, the first sheet component is a first pole piece, the second sheet component is a diaphragm, and the first device is used to press the first pole piece and the diaphragm to form a layer assembly; in the second device, one of the first sheet component and the second sheet component is a second pole piece, and the other is a layer assembly, and the second device is used to press the second pole piece and the layer assembly to form an electrode assembly.
如此,通过第一设备可以制成第一极片与隔膜层叠组成的层组件,通过第二设备将第一极片、隔膜和第二极片层叠压合,使得第一极片、隔膜和第二极片依次紧密贴合,提高了电极组件的结构稳定性和平整性。In this way, a layer assembly consisting of a first electrode sheet and a diaphragm can be made by the first device, and the first electrode sheet, the diaphragm and the second electrode sheet can be stacked and pressed by the second device, so that the first electrode sheet, the diaphragm and the second electrode sheet are tightly fitted in sequence, thereby improving the structural stability and flatness of the electrode assembly.
在一些实施方式中,生产系统包括检测装置,检测装置用于检测电极组件中第一极片和第二极片的相对位置。In some embodiments, the production system includes a detection device for detecting a relative position of a first pole piece and a second pole piece in the electrode assembly.
如此,通过检测装置确认第一极片和第二极片处于正确的相对位置,避免第一极片和第二极片相对位置不佳而导致电极组件卷绕后出现刺破或割伤。In this way, the detection device confirms that the first pole piece and the second pole piece are in the correct relative position, thereby avoiding puncture or cuts in the electrode assembly after winding due to the poor relative position of the first pole piece and the second pole piece.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
本发明的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是本发明一些实施例提供的生产设备的结构示意图;FIG1 is a schematic diagram of the structure of a production device provided by some embodiments of the present invention;
图2是本发明一些实施例提供的生产设备的结构示意图;FIG2 is a schematic diagram of the structure of a production device provided by some embodiments of the present invention;
图3是本发明一些实施例提供的第一吸附装置的剖视图;FIG3 is a cross-sectional view of a first adsorption device provided in some embodiments of the present invention;
图4是本发明一些实施例的第二吸附装置的俯视视角结构示意图;FIG4 is a schematic diagram of the structure of a second adsorption device in some embodiments of the present invention from a top view;
图5是本发明一些实施例提供的生产系统的结构示意图。FIG. 5 is a schematic diagram of the structure of a production system provided by some embodiments of the present invention.
附图标记说明:
生产系统1000、生产设备100、第一设备101、第二设备102、第一片部件201、第二片部件
202、极片300、第一极片301、第二极片302、隔膜400、第一隔膜401、第二隔膜402、层组件500、电极组件600;
压合装置10、压合辊组11、压合辊110、传送装置20、传动带21、第一吸附孔210、第一限
位装置30、限位板31、第二吸附孔310、第二限位装置40、插片送料机构41、切割机构42、传送辊组50、第一传送辊51、第二传送辊52、纠偏装置60、检测装置70。Description of reference numerals:
Production system 1000, production equipment 100, first equipment 101, second equipment 102, first sheet component 201, second sheet component
202, pole piece 300, first pole piece 301, second pole piece 302, diaphragm 400, first diaphragm 401, second diaphragm 402, layer assembly 500, electrode assembly 600;
Lamination device 10, lamination roller group 11, lamination roller 110, conveying device 20, transmission belt 21, first adsorption hole 210, first limit device 30, limit plate 31, second adsorption hole 310, second limit device 40, insert feeding mechanism 41, cutting mechanism 42, conveying roller group 50, first conveying roller 51, second conveying roller 52, correction device 60, detection device 70.
下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通 常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明;本发明的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly used by one of ordinary skill in the art to which this invention belongs. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions.
在本发明实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本发明实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present invention, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present invention, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
在本发明实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of the present invention, the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B may represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
在本发明实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present invention, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
在本发明实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明实施例的限制。In the description of the embodiments of the present invention, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the embodiments of the present invention.
在本发明实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
目前,从市场形势的发展来看,电池的应用越加广泛。电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及航空航天等多个领域。随着电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of batteries is becoming more and more extensive. Batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as aerospace and other fields. With the continuous expansion of battery application fields, its market demand is also constantly expanding.
电池单体包括正极极片、负极极片、电解液和隔离膜。锂离子电池单体主要依靠锂离子在正极极片和负极极片之间的移动来工作。柱形电池单体中多层材料的薄膜结构被卷绕成柱形形状的电极组件,而在长方体电池单体中薄膜结构被卷绕或者叠置成具有大致长方体形状的电极组件。A battery cell includes a positive electrode sheet, a negative electrode sheet, an electrolyte and a separator. Lithium-ion battery cells mainly rely on the movement of lithium ions between the positive electrode sheet and the negative electrode sheet to work. In cylindrical battery cells, the thin film structure of multiple layers of material is wound into a cylindrical electrode assembly, while in rectangular battery cells, the thin film structure is wound or stacked into an electrode assembly with a roughly rectangular shape.
在电池的电池单体的制造过程中,采用卷绕机将两个处于不同料线的极片卷绕在一起。两个极片会被分别传送至卷绕机的卷针上,两个极片之间需要保持一定的相对位置,否则容易发生析锂不良,具体为两个极片在长度或宽度方向上存在偏移,锂离子不是从一个极片传递至另一个极片,而是析出在极片之外的区域,从而生成锂结晶,导致极片形成的电极组件出现刺破、割伤等不良,进而导致电池单体出现安全风险。In the manufacturing process of the battery cell, a winding machine is used to wind two pole pieces in different material lines together. The two pole pieces will be sent to the winding needle of the winding machine separately. The two pole pieces need to maintain a certain relative position, otherwise it is easy to cause poor lithium deposition. Specifically, the two pole pieces are offset in the length or width direction. Lithium ions are not transferred from one pole piece to another, but are deposited in the area outside the pole piece, thereby generating lithium crystals, causing punctures, cuts and other defects in the electrode assembly formed by the pole piece, which in turn leads to safety risks in the battery cell.
因此,为了保证两个极片的相对位置,以避免卷绕后形成的电极组件出现刺破、割伤等不良,并避免这些不良影响后续工序(如焊接等),可以将极片与隔膜先层叠在一起,确认极片处于正确的位置,然后再进行卷绕。Therefore, in order to ensure the relative position of the two pole pieces, to avoid punctures, cuts and other defects in the electrode assembly formed after winding, and to avoid these adverse effects on subsequent processes (such as welding, etc.), the pole pieces and the diaphragm can be stacked together first, confirming that the pole pieces are in the correct position, and then winding.
然而,极片存在自由端,在层叠的过程中,极片的自由端容易发生摆动或位置偏移,从而在极片的端部出现折弯、褶皱、变形等不良现象。为了解决以上问题,本发明提出了以下技术方案。However, the pole piece has a free end, and during the stacking process, the free end of the pole piece is prone to swing or position shift, resulting in bending, wrinkling, deformation and other undesirable phenomena at the end of the pole piece. In order to solve the above problems, the present invention proposes the following technical solutions.
请参阅图1,图1是本发明一些实施例提供的生产设备100的结构示意图。本发明实施方式的生产设备100包括压合装置10、传送装置20、第一限位装置30和第二限位装置40。其中压合装置10用于将第一片部件201和第二片部件202压合并使第一片部件201和第二片部件202层叠,传送装置20用于将第一片部件201向压合装置10传送,第一限位装置30设置在压合装置10和传送装置20之间,第一限位装置30用于限制第一片部件201的端部的位置,第二限位装置40设置在传送装置20背离第一限位装置30的一侧,第二限位装置40用于限制第一片部件201位于传 送装置20一侧的位置。Please refer to FIG. 1 , which is a schematic diagram of the structure of a production device 100 provided in some embodiments of the present invention. The production device 100 of the embodiment of the present invention comprises a pressing device 10, a conveying device 20, a first limiting device 30 and a second limiting device 40. The pressing device 10 is used to press the first sheet component 201 and the second sheet component 202 and stack the first sheet component 201 and the second sheet component 202, the conveying device 20 is used to convey the first sheet component 201 to the pressing device 10, the first limiting device 30 is arranged between the pressing device 10 and the conveying device 20, the first limiting device 30 is used to limit the position of the end of the first sheet component 201, the second limiting device 40 is arranged on the side of the conveying device 20 away from the first limiting device 30, and the second limiting device 40 is used to limit the first sheet component 201 to be located at the end of the conveying device 20. The position on one side of the delivery device 20.
具体的,压合装置10是用于将第一片部件201和第二片部件202传送并压合在一起的机构。第一片部件201和第二片部件202可以为在某一方向上连续延伸的薄片或薄膜。第一片部件201的头部首先经过传送装置20进入压合装置10中,贴合于第二片部件202。传送装置20和压合装置10传送第一片部件201的方向可以与第一片部件201的延伸方向一致。第一限位装置30位于传送装置20与压合装置10之间,支撑在运送过程中已脱离传送装置20而未进入压合装置10中的第一片部件201,有效减少脱离传送装置20而未进入压合装置10的部分第一片部件201出现位置偏移、变形或受到破坏,尤其可以阻挡第一片部件201的自由端部由于自重而下坠或摆动,从而提高进入压合装置10的第一片部件201的完整性和平整性。Specifically, the laminating device 10 is a mechanism for conveying and laminating the first sheet member 201 and the second sheet member 202 together. The first sheet member 201 and the second sheet member 202 can be thin sheets or films extending continuously in a certain direction. The head of the first sheet member 201 first passes through the conveying device 20 and enters the laminating device 10, and is attached to the second sheet member 202. The direction in which the conveying device 20 and the laminating device 10 convey the first sheet member 201 can be consistent with the extension direction of the first sheet member 201. The first limiting device 30 is located between the conveying device 20 and the laminating device 10, supporting the first sheet member 201 that has been separated from the conveying device 20 and has not entered the laminating device 10 during the transportation process, effectively reducing the positional displacement, deformation or damage of the part of the first sheet member 201 that has been separated from the conveying device 20 and has not entered the laminating device 10, and in particular, can prevent the free end of the first sheet member 201 from falling or swinging due to its own weight, thereby improving the integrity and flatness of the first sheet member 201 entering the laminating device 10.
第二限位装置40可以限制第一片部件201在背离第一限位装置30的一侧保持与传送装置20上的第一片部件201沿传送方向平齐、沿第一片部件201宽度方向W和厚度方向对正的位置。沿传送装置20的传送方向L,第一片部件201靠近头部的一端可以由压合装置10压合并卡紧,位置受到第一限位装置30的限制。同时,第一片部件201靠近尾部的一端受到第二限位装置40的限制,通过对第一片部件201头尾两端的限位,提高第一片部件201相对于第二片部件202的位置准确性。The second limiting device 40 can limit the first sheet component 201 to maintain a position that is flush with the first sheet component 201 on the conveying device 20 along the conveying direction and aligned along the width direction W and thickness direction of the first sheet component 201 on the conveying device 20 on the side away from the first limiting device 30. Along the conveying direction L of the conveying device 20, the end of the first sheet component 201 close to the head can be pressed and clamped by the pressing device 10, and the position is limited by the first limiting device 30. At the same time, the end of the first sheet component 201 close to the tail is limited by the second limiting device 40. By limiting the head and tail ends of the first sheet component 201, the position accuracy of the first sheet component 201 relative to the second sheet component 202 is improved.
生产设备100还包括传送辊组50,用于传送第一片部件201、第二片部件202以及第一片部件201和第二片部件202压合在一起形成的层组件500或电极组件600。传送辊组50可以包括位于压合装置10一侧的第一传送辊51,第一传送辊51用于将第二片部件202传送至压合装置10中。The production equipment 100 further includes a conveying roller set 50 for conveying the first sheet member 201, the second sheet member 202, and the layer assembly 500 or the electrode assembly 600 formed by laminating the first sheet member 201 and the second sheet member 202. The conveying roller set 50 may include a first conveying roller 51 located at one side of the laminating device 10, and the first conveying roller 51 is used to convey the second sheet member 202 to the laminating device 10.
在一些实施例中,请参阅图1,第一片部件201为极片300,第二片部件202为隔膜400。In some embodiments, referring to FIG. 1 , the first sheet component 201 is a pole piece 300 , and the second sheet component 202 is a diaphragm 400 .
在一些实施例中,请参阅图2,第一片部件201可以为极片300和隔膜400的压合形成的层组件500,相应的,第二片部件202为另一极性的极片300。In some embodiments, referring to FIG. 2 , the first sheet component 201 may be a layer assembly 500 formed by pressing together a pole piece 300 and a diaphragm 400 , and correspondingly, the second sheet component 202 is a pole piece 300 of another polarity.
在一些实施例中,第一片部件201可以为极片300,第二片部件202可以为另一极性的极片300与隔膜400压合形成的层组件500。In some embodiments, the first sheet component 201 may be a pole piece 300 , and the second sheet component 202 may be a layer assembly 500 formed by pressing a pole piece 300 of another polarity and a diaphragm 400 together.
本申请实施方式的生产设备100通过第一限位装置30限制第一片部件201的端部的位置,在第一片部件201和第二片部件202压合层叠的过程中,限制第一片部件201的端部相对于第二片部件202的位移,从而解决电极片300与隔膜400层叠的工序中,极片300端部容易出现弯折等不良现象的问题。The production equipment 100 of the embodiment of the present application limits the position of the end of the first sheet component 201 by the first limit device 30. During the pressing and stacking process of the first sheet component 201 and the second sheet component 202, the displacement of the end of the first sheet component 201 relative to the second sheet component 202 is limited, thereby solving the problem of the end of the electrode sheet 300 being easily bent during the stacking process of the electrode sheet 300 and the diaphragm 400.
请参阅图1,在一些实施方式中,压合装置10包括压合辊组11,压合辊组11包括相对的两个压合辊110,两个压合辊110用于将第一片部件201与第二片部件202压合并传送。Please refer to FIG. 1 . In some embodiments, the laminating device 10 includes a laminating roller set 11 . The laminating roller set 11 includes two opposite laminating rollers 110 . The two laminating rollers 110 are used to laminarly transfer the first sheet member 201 and the second sheet member 202 .
具体的,压合装置10可以包括压合辊110、气动缸、传送带等组件,用于实现压合和传送的功能。在一些实施例中,压合辊组11中的两个压合辊110可以相互平行设置,两个压合辊110的中心的连线可以与第一片部件201的厚度方向一致。两个压合辊110可以将第一片部件201和第二片部件202压合从而形成复合结构,并将复合结构传送。Specifically, the laminating device 10 may include components such as a laminating roller 110, a pneumatic cylinder, and a conveyor belt to achieve the functions of laminating and conveying. In some embodiments, the two laminating rollers 110 in the laminating roller group 11 may be arranged parallel to each other, and the line connecting the centers of the two laminating rollers 110 may be consistent with the thickness direction of the first sheet member 201. The two laminating rollers 110 may laminarly laminate the first sheet member 201 and the second sheet member 202 to form a composite structure, and convey the composite structure.
在一些实施例中,第一片部件201为极片300,第二片部件202为隔膜400。隔膜400可以包括第一隔膜401和第二隔膜402,第一隔膜401和第二隔膜402分别压合至极片300沿厚度方向相背的两侧表面。隔膜400可以用于分隔正负极片300,防止正负极片300直接接触而发生短路。隔膜400可以采用导电性差的薄膜状材料,如聚合物薄膜。在此实施例中,第一传送辊51的数量可以为两个,在两个压合辊110相背的两侧各设置有一个第一传送辊51,两个第一传送辊51分别传送第一隔膜401和第二隔膜402。In some embodiments, the first sheet component 201 is the electrode 300, and the second sheet component 202 is the diaphragm 400. The diaphragm 400 may include a first diaphragm 401 and a second diaphragm 402, and the first diaphragm 401 and the second diaphragm 402 are respectively pressed onto the opposite sides of the electrode 300 along the thickness direction. The diaphragm 400 can be used to separate the positive and negative electrode sheets 300 to prevent the positive and negative electrode sheets 300 from directly contacting and short-circuiting. The diaphragm 400 can be made of a film-like material with poor conductivity, such as a polymer film. In this embodiment, the number of the first conveying rollers 51 can be two, and a first conveying roller 51 is provided on each of the opposite sides of the two pressing rollers 110, and the two first conveying rollers 51 convey the first diaphragm 401 and the second diaphragm 402 respectively.
如此,第一片部件201和第二片部件202自相对的两个压合辊110之间通过,压合辊组11使得第一片部件201和第二片部件202能够紧密贴合,并且压合辊组11能够同时对第一片部件201和第二片部件202进行压合与传送,提高生产效率。Thus, the first sheet member 201 and the second sheet member 202 pass between two opposite laminating rollers 110 , and the laminating roller group 11 enables the first sheet member 201 and the second sheet member 202 to fit tightly together, and the laminating roller group 11 can laminarly and convey the first sheet member 201 and the second sheet member 202 at the same time, thereby improving production efficiency.
请参阅图1和图3,图3是本申请一些实施例的传送装置20的剖面结构示意图。在一些实施方式中,传送装置20包括传送带21,传送带21形成有第一吸附孔210,第一吸附孔210能够形成负压以将第一片部件201吸附。Please refer to Figures 1 and 3, Figure 3 is a schematic cross-sectional view of a conveying device 20 of some embodiments of the present application. In some embodiments, the conveying device 20 includes a conveyor belt 21, and the conveyor belt 21 is formed with first adsorption holes 210, which can form negative pressure to adsorb the first sheet member 201.
具体的,第一吸附孔210的数量可以是一个或多个,例如,第一吸附孔210的数量为两个、三个、四个甚至更多。传送装置20可以包括负压腔(图3中心的空白椭圆部分),负压腔可以被 传送带21环绕,负压腔能够使得第一吸附孔210形成负压,以吸附第一片部件201。进一步地,多个第一吸附孔210可以沿传送带21的传送方向L间隔排布,从而在多个点位对第一片部件201进行吸附,以提升第一片部件201的运送稳定性。负压的大小可以灵活地调整,从而能够适应不同类型或尺寸的第一片部件201。Specifically, the number of the first adsorption holes 210 may be one or more, for example, the number of the first adsorption holes 210 may be two, three, four or even more. The conveying device 20 may include a negative pressure chamber (the blank elliptical portion in the center of FIG. 3 ), and the negative pressure chamber may be The conveyor belt 21 is surrounded, and the negative pressure chamber can form a negative pressure in the first adsorption holes 210 to adsorb the first sheet component 201. Further, a plurality of first adsorption holes 210 can be arranged at intervals along the conveying direction L of the conveyor belt 21, so as to adsorb the first sheet component 201 at a plurality of points to improve the transport stability of the first sheet component 201. The magnitude of the negative pressure can be flexibly adjusted, so as to adapt to first sheet components 201 of different types or sizes.
如此,传送带21在传送第一片部件201时可以将第一片部件201吸附于传送带21上固定的位置,降低第一片部件201在运动过程中的滑移或错位,进而减少因错位导致的褶皱等不良问题。In this way, when the conveyor belt 21 is conveying the first sheet component 201, the first sheet component 201 can be adsorbed to a fixed position on the conveyor belt 21, thereby reducing the slippage or misalignment of the first sheet component 201 during movement, thereby reducing wrinkles and other defects caused by misalignment.
请参阅图1和图4,图4是本申请一些实施例的第一限位装置30的俯视视角的结构示意图。在一些实施方式中,第一限位装置30包括限位板31,限位板31形成有第二吸附孔310,第二吸附孔310能够形成负压以将第一片部件201吸附。Please refer to Figures 1 and 4, which is a schematic diagram of the structure of the first limiting device 30 in some embodiments of the present application from a top view. In some embodiments, the first limiting device 30 includes a limiting plate 31, and the limiting plate 31 is formed with a second adsorption hole 310, and the second adsorption hole 310 can form a negative pressure to adsorb the first sheet member 201.
具体的,限位板31可以沿传动带21的传送方向L和第一片部件201的宽度方向W布置。限位板31所在平面与传送带21的传送表面以及两个压合辊110相对的区间平齐。第二吸附孔310的数量可以是一个、两个、三个、四个甚至更多。第二吸附孔310可以沿传送带21的传送方向L和第一片部件201的宽度方向W间隔排布,以增强对第一片部件201的吸附力。Specifically, the limiting plate 31 can be arranged along the conveying direction L of the conveyor belt 21 and the width direction W of the first sheet member 201. The plane where the limiting plate 31 is located is flush with the conveying surface of the conveyor belt 21 and the interval between the two pressing rollers 110. The number of the second adsorption holes 310 can be one, two, three, four or even more. The second adsorption holes 310 can be arranged at intervals along the conveying direction L of the conveyor belt 21 and the width direction W of the first sheet member 201 to enhance the adsorption force on the first sheet member 201.
结合图1,第一片部件201沿传送带21的传送方向L最先脱离传送带21的端部为头部,最后脱离传送带21的端部为尾部。在第一片部件201的尾部脱离传送带21之前,第一片部件201除尾部之外的部分均通过两端的压合辊组11和限位板31(或第二限位装置40)进行限位和传送。第一片部件201的尾部脱离传送带21后为自由端,仅由压合辊组11进行传送,容易与第二片部件202错位或因上下摆动而弯折。通过限位板31在传送带21与压合辊110之间吸附第一片部件201,可以限制第一片部件201的位置,尤其可以减少第一片部件201的尾部错位或弯折。In conjunction with Figure 1, the end of the first sheet component 201 that first separates from the conveyor belt 21 along the conveying direction L of the conveyor belt 21 is the head, and the end that separates from the conveyor belt 21 last is the tail. Before the tail of the first sheet component 201 separates from the conveyor belt 21, all parts of the first sheet component 201 except the tail are limited and conveyed by the lamination roller group 11 and the limiting plate 31 (or the second limiting device 40) at both ends. After the tail of the first sheet component 201 separates from the conveyor belt 21, it is a free end and is only conveyed by the lamination roller group 11. It is easy to be misaligned with the second sheet component 202 or bend due to up and down swinging. By adsorbing the first sheet component 201 between the conveyor belt 21 and the lamination roller 110 by the limiting plate 31, the position of the first sheet component 201 can be limited, and in particular, the misalignment or bending of the tail of the first sheet component 201 can be reduced.
如此,限位板31通过第二吸附孔310形成负压可以吸附第一片部件201,从而使得第一片部件201在生产过程中处于能够与第二片部件202准确贴合的位置。另外,通过负压吸附第一片部件201,吸附力容易控制,有利于传送第一片部件201。限位板31位于在压合装置10和传送装置20之间,可以限制第一片部件201端部的位移,从而降低第一片部件201端部出现弯折的概率。In this way, the limiting plate 31 can absorb the first sheet component 201 by forming a negative pressure through the second adsorption hole 310, so that the first sheet component 201 is in a position where it can be accurately attached to the second sheet component 202 during the production process. In addition, by adsorbing the first sheet component 201 with negative pressure, the adsorption force is easy to control, which is conducive to conveying the first sheet component 201. The limiting plate 31 is located between the pressing device 10 and the conveying device 20, and can limit the displacement of the end of the first sheet component 201, thereby reducing the probability of bending of the end of the first sheet component 201.
请参阅图1和图4,在一些实施方式中,第二吸附孔310用于在支撑第一片部件201的头部时与大气连通;以及用于在支撑第一片部件201除头部以外的部分时形成负压。Referring to FIG. 1 and FIG. 4 , in some embodiments, the second adsorption hole 310 is used to communicate with the atmosphere when supporting the head of the first sheet member 201 ; and to form negative pressure when supporting the portion of the first sheet member 201 other than the head.
具体的,第二吸附孔310与大气连通时,第一吸附孔210对第一片部件201不具有吸附力,限位板31可以在第一片部件201的厚度方向支撑第一片部件201。第一片部件201的头部在脱离传送带21后、进入压合辊组11前仅通过第一片部件201位于传送带21的部分进行传送。因此,第一片部件201的头部位于限位板31时,限位板31支撑头部,第二吸附孔310不进行吸附,以便第一片部件201的头部顺利通过限位板31,进入两个压合辊110之间。Specifically, when the second adsorption hole 310 is connected to the atmosphere, the first adsorption hole 210 has no adsorption force on the first sheet member 201, and the limiting plate 31 can support the first sheet member 201 in the thickness direction of the first sheet member 201. After the head of the first sheet member 201 is separated from the conveyor belt 21 and before entering the laminating roller group 11, it is conveyed only through the portion of the first sheet member 201 located on the conveyor belt 21. Therefore, when the head of the first sheet member 201 is located at the limiting plate 31, the limiting plate 31 supports the head, and the second adsorption hole 310 does not perform adsorption, so that the head of the first sheet member 201 can smoothly pass through the limiting plate 31 and enter between the two laminating rollers 110.
第一片部件201的头部进入两个压合辊110之间后,第二吸附孔310形成负压,吸附第一片部件201。此时,第一片部件201除头部以外的部分均可以通过限制头部的压合辊组11和限制尾部的限位板31、传送带21或第二限位装置40进行限位,以及通过压合辊组11和传送带21进行传送。After the head of the first sheet member 201 enters between the two pressing rollers 110, the second suction hole 310 forms a negative pressure to suck the first sheet member 201. At this time, all parts of the first sheet member 201 except the head can be limited by the pressing roller group 11 for limiting the head and the limiting plate 31 for limiting the tail, the conveyor belt 21 or the second limiting device 40, and can be conveyed by the pressing roller group 11 and the conveyor belt 21.
如此,在第一部件的头部时第二吸附孔310与大气连通,不易阻碍第一片部件201的头部通过压合辊组11,并在第一片部件201的头部进入压合辊组11时第二吸附孔310对形成负压,吸附第一片部件201除头部以外的部分,限制第一片部件201在压合过程中处于正确的位置。In this way, when the head of the first component is at the lamination roller group 11, the second adsorption hole 310 is connected to the atmosphere, and it is not easy to hinder the head of the first sheet component 201 from passing through the lamination roller group 11, and when the head of the first sheet component 201 enters the lamination roller group 11, the second adsorption hole 310 forms a negative pressure, adsorbs the part of the first sheet component 201 except the head, and limits the first sheet component 201 to be in the correct position during the lamination process.
请参阅图1,在一些实施方式中,第二限位装置40包括插片送料机构41,插片送料机构41能够通过负压的方式吸附第一片部件201以对第一片部件201进行限位。Please refer to FIG. 1 . In some embodiments, the second limiting device 40 includes an insert feeding mechanism 41 . The insert feeding mechanism 41 can absorb the first sheet member 201 by means of negative pressure to limit the first sheet member 201 .
具体的,第一片部件201可以插入插片送料机构41中,由插片送料机构41进行运送。插片送料机构41相比于人工送料可以使第一片部件201在插入和运送的过程中更平整,位置更准确。插片送料机构41运送第一片部件201的方向可以与传送带21的传送方向L一致。插片送料机构41吸附住第一片部件201,可以使第一片部件201在沿传送方向L运动的过程中,在第一片部件201的厚度方向和宽度方向W上处于固定的位置,减少第一片部件201与第二片部件202的错位。Specifically, the first sheet component 201 can be inserted into the insert sheet feeding mechanism 41 and transported by the insert sheet feeding mechanism 41. Compared with manual feeding, the insert sheet feeding mechanism 41 can make the first sheet component 201 flatter and more accurately positioned during the insertion and transportation process. The direction in which the insert sheet feeding mechanism 41 transports the first sheet component 201 can be consistent with the conveying direction L of the conveyor belt 21. The insert sheet feeding mechanism 41 absorbs the first sheet component 201, so that the first sheet component 201 is in a fixed position in the thickness direction and the width direction W of the first sheet component 201 during the movement along the conveying direction L, thereby reducing the misalignment of the first sheet component 201 and the second sheet component 202.
如此,插片送料机构41可以持续稳定地运送第一片部件201,插片送料机构41吸附第一片部件201,使得第一片部件201在运动过程中保持平展的状态并减少第一片部件201在运动过程中的错位或滑移。In this way, the insert feeding mechanism 41 can continuously and stably transport the first sheet component 201. The insert feeding mechanism 41 absorbs the first sheet component 201, so that the first sheet component 201 remains flat during movement and reduces the misalignment or slippage of the first sheet component 201 during movement.
请参阅图1,在一些实施方式中,第二限位装置40包括与插片送料机构41连接的切割机构 42,切割机构42位于插片送料机构41的出料侧。Please refer to FIG. 1 . In some embodiments, the second limiting device 40 includes a cutting mechanism connected to the insert feeding mechanism 41. 42, the cutting mechanism 42 is located at the discharge side of the insert feeding mechanism 41.
具体的,插片送料机构41靠近传送装置20的一侧为出料侧。切割机构42可以通过激光、机械切割等方式进行切割。可以理解,第一片部件201的料线长度较长,这使得第一片部件201在运动的过程中可能断裂,对第一片部件201进行切割能够将第一片分割成多个第一片部件201的子部件,子部件的长宽比较小,刚度较高。因此,切割机构42切断第一片部件201可以降低第一片部件201以及被压合形成的层叠结构整体发生断裂的概率。Specifically, the side of the insert feeding mechanism 41 close to the conveying device 20 is the discharging side. The cutting mechanism 42 can be cut by laser, mechanical cutting, etc. It can be understood that the material line length of the first sheet component 201 is relatively long, which makes the first sheet component 201 likely to break during the movement. Cutting the first sheet component 201 can divide the first sheet into multiple sub-components of the first sheet component 201, and the sub-components have a smaller length-to-width ratio and higher rigidity. Therefore, the cutting mechanism 42 cuts off the first sheet component 201, which can reduce the probability of the first sheet component 201 and the laminated structure formed by the lamination being broken as a whole.
切割机构42切断第一片部件201后,前一个第一片部件201的尾部和后一个第一片部件201的头部分布在切割机构42的两侧。在切割的过程中,插片送料机构41和传送带21始终处于负压状态,插片送料机构41吸附住后一个第一片部件201的头部,传送带21吸附前一个第一片部件201的尾部,减少第一片部件201的变形或错位。After the cutting mechanism 42 cuts off the first sheet component 201, the tail of the previous first sheet component 201 and the head of the next first sheet component 201 are distributed on both sides of the cutting mechanism 42. During the cutting process, the insert sheet feeding mechanism 41 and the conveyor belt 21 are always in a negative pressure state, the insert sheet feeding mechanism 41 absorbs the head of the next first sheet component 201, and the conveyor belt 21 absorbs the tail of the previous first sheet component 201, so as to reduce the deformation or dislocation of the first sheet component 201.
如此,切割机构42可以在第一片部件201运动的过程中将第一片部件201切割为不同的尺寸大小,提高了生产效率。另外,在切割机构42切断第一片部件201后,插片送料机构41仍然可以吸附第一片部件201,限制第一片部件201的头部的摆动。In this way, the cutting mechanism 42 can cut the first sheet member 201 into different sizes during the movement of the first sheet member 201, thereby improving production efficiency. In addition, after the cutting mechanism 42 cuts off the first sheet member 201, the inserting sheet feeding mechanism 41 can still absorb the first sheet member 201 to limit the swing of the head of the first sheet member 201.
请参阅图1,在一些实施方式中,生产设备100包括设置在传送装置20和第二限位装置40之间的纠偏装置60,纠偏装置60用于纠正第一片部件201和第二片部件202的相对位置。Please refer to FIG. 1 . In some embodiments, the production equipment 100 includes a deviation-correcting device 60 disposed between the conveying device 20 and the second limiting device 40 . The deviation-correcting device 60 is used to correct the relative position of the first sheet component 201 and the second sheet component 202 .
具体的,切割机构42在插片送料机构41处切断第一片部件201,形成前一个第一片部件201的尾部和后一个第一片部件201的头部两个新的自由端,两个自由端部容易发生滑移或错位。第一片部件201在第二限位装置40与传送装置20之间具有预定的位置,第一片部件201位于预定的位置可以使第一片部件201与第二片部件202压合在一起时,第一片部件201与第二片部件202正对或第一片部件201被第二片部件202全部覆盖。Specifically, the cutting mechanism 42 cuts off the first sheet member 201 at the insert feeding mechanism 41, forming two new free ends, the tail of the previous first sheet member 201 and the head of the next first sheet member 201, which are prone to slippage or misalignment. The first sheet member 201 has a predetermined position between the second limiting device 40 and the conveying device 20. The first sheet member 201 is located at the predetermined position so that when the first sheet member 201 and the second sheet member 202 are pressed together, the first sheet member 201 and the second sheet member 202 are directly opposite or the first sheet member 201 is completely covered by the second sheet member 202.
纠偏装置60在第一片部件201经过纠偏装置60时检测第一片部件201是否处于正确的预定位置。在第一片部件201偏离预定的位置的情况下,纠偏装置60可以连接第一片部件201,使第一片部件201在第一片部件201的宽度方向W上偏移,将第一片部件201的位置纠正。The deflection correcting device 60 detects whether the first sheet member 201 is in the correct predetermined position when the first sheet member 201 passes through the deflection correcting device 60. In the case where the first sheet member 201 deviates from the predetermined position, the deflection correcting device 60 can connect the first sheet member 201 to make the first sheet member 201 deviate in the width direction W of the first sheet member 201, and correct the position of the first sheet member 201.
如此,纠偏装置60可以在第一片部件201出现错位的情况下使第一片部件201沿第一片部件201的宽度方向W偏移,从而纠正错位,使得第一片部件201与第二片部件202在宽度方向W上正对。In this way, the correcting device 60 can shift the first sheet member 201 along the width direction W of the first sheet member 201 when the first sheet member 201 is misaligned, thereby correcting the misalignment so that the first sheet member 201 and the second sheet member 202 are aligned in the width direction W.
请参阅图5,本申请实施方式的生产系统1000包括上述任一实施方式的生产设备100。Please refer to FIG. 5 , a production system 1000 according to an embodiment of the present application includes a production device 100 according to any one of the above embodiments.
具体的,生产系统1000中的生产设备100可以包括一组压合装置10、传送装置20、第一限位装置30和第二限位装置40,也可以包括两组或两组以上的压合装置10、传送装置20、第一限位装置30和第二限位装置40。生产系统1000可以用于生产两层、三层、四层甚至四层以上的片状层叠产品。Specifically, the production equipment 100 in the production system 1000 may include a set of pressing devices 10, a conveying device 20, a first limiting device 30 and a second limiting device 40, and may also include two or more sets of pressing devices 10, conveying devices 20, first limiting devices 30 and second limiting devices 40. The production system 1000 may be used to produce two-layer, three-layer, four-layer or even more than four-layer sheet-like laminated products.
如此,本申请实施方式的生产系统1000通过传送装置20、第一限位装置30和第二限位装置40对第一片部件201的限位,可以在生产设备100压合、层叠第一片部件201和第二片部件202的工序中,减少第一片部件201相对于第二片部件202的偏移,降低出现弯折等不良现象的概率。In this way, the production system 1000 of the embodiment of the present application limits the first sheet component 201 by the conveying device 20, the first limiting device 30 and the second limiting device 40, so as to reduce the displacement of the first sheet component 201 relative to the second sheet component 202 during the process of pressing and stacking the first sheet component 201 and the second sheet component 202 in the production equipment 100, thereby reducing the probability of adverse phenomena such as bending.
请参阅图5,在一些实施方式中,生产设备100的数量为两个并分别为第一设备101和第二设备102,第一设备101和第二设备102并列设置,在第一设备101中,第一片部件201为第一极片301,第二片部件202为隔膜400,第一设备101用于将第一极片301和隔膜400压合形成层组件500。在第二设备102中,第一片部件201和第二片部件202中的一个为第二极片302,另一个为层组件500,第二设备102用于将第二极片302和层组件500压合形成电极组件600。Please refer to FIG. 5 . In some embodiments, there are two production devices 100 , which are respectively a first device 101 and a second device 102 . The first device 101 and the second device 102 are arranged in parallel. In the first device 101 , the first sheet component 201 is the first pole piece 301 , and the second sheet component 202 is the diaphragm 400 . The first device 101 is used to press the first pole piece 301 and the diaphragm 400 to form a layer assembly 500 . In the second device 102 , one of the first sheet component 201 and the second sheet component 202 is the second pole piece 302 , and the other is the layer assembly 500 . The second device 102 is used to press the second pole piece 302 and the layer assembly 500 to form an electrode assembly 600 .
具体的,第一极片301和第二极片302极性相反。第一设备101中,第一隔膜401和第二隔膜402分别与第一极片301厚度方向上相背的两侧表面紧密贴合,第一隔膜401、第一极片301和第二隔膜402压合形成层组件500,层组件500保持展平状态传送至第二设备102中。层组件500呈展平状态是指层组件500未被卷绕,可以沿某一直线延伸的状态。层组件500进入第二设备102中,与第二极片302压合形成电极组件600,电极组件600呈展平状态传送至卷绕机,在卷绕机中进行卷绕。Specifically, the first pole piece 301 and the second pole piece 302 have opposite polarities. In the first device 101, the first diaphragm 401 and the second diaphragm 402 are respectively tightly attached to the opposite surfaces of the first pole piece 301 in the thickness direction. The first diaphragm 401, the first pole piece 301 and the second diaphragm 402 are pressed together to form a layer assembly 500, and the layer assembly 500 is kept flat and transferred to the second device 102. The flat state of the layer assembly 500 refers to the state in which the layer assembly 500 is not wound and can extend along a straight line. The layer assembly 500 enters the second device 102 and is pressed together with the second pole piece 302 to form an electrode assembly 600. The electrode assembly 600 is conveyed to the winding machine in a flat state and is wound in the winding machine.
如此,通过第一设备101可以制成第一极片301与隔膜400层叠组成的层组件500,通过第二设备102将第一极片301、隔膜400和第二极片302层叠压合,使得第一极片301、隔膜400和第二极片302依次紧密贴合,提高了电极组件600的结构稳定性和平整性。 In this way, a layer assembly 500 consisting of a first electrode piece 301 and a diaphragm 400 can be manufactured by the first device 101, and the first electrode piece 301, the diaphragm 400 and the second electrode piece 302 can be stacked and pressed by the second device 102, so that the first electrode piece 301, the diaphragm 400 and the second electrode piece 302 are tightly fitted in sequence, thereby improving the structural stability and flatness of the electrode assembly 600.
请参阅图5,在一些实施方式中,生产系统1000包括检测装置70,检测装置70用于检测电极组件600中第一极片301和第二极片302的相对位置。Please refer to FIG. 5 . In some embodiments, the production system 1000 includes a detection device 70 . The detection device 70 is used to detect the relative position of the first electrode piece 301 and the second electrode piece 302 in the electrode assembly 600 .
具体的,检测装置70可以沿传送带21的传送方向L排布在压合装置10的一侧。检测装置70可以采用激光传感器、X射线相机、CCD(charge coupled device)视觉传感器等,以精准地检测第一片部件201和第二片部件202的相对位置,从而确保第一极片301、第二极片302和隔膜400压合在一起的位置正确。第一片部件201和第二片部件202经过压合装置10压合,可以形成电极组件600。Specifically, the detection device 70 can be arranged on one side of the pressing device 10 along the conveying direction L of the conveyor belt 21. The detection device 70 can use a laser sensor, an X-ray camera, a CCD (charge coupled device) visual sensor, etc. to accurately detect the relative position of the first sheet component 201 and the second sheet component 202, so as to ensure that the first electrode piece 301, the second electrode piece 302 and the diaphragm 400 are pressed together in the correct position. The first sheet component 201 and the second sheet component 202 are pressed together by the pressing device 10 to form an electrode assembly 600.
如此,通过检测装置70确认第一极片301和第二极片302处于正确的相对位置,避免第一极片301和第二极片302相对位置不佳而导致电极组件600卷绕后出现刺破或割伤。In this way, the detection device 70 confirms that the first pole piece 301 and the second pole piece 302 are in the correct relative position, thereby avoiding puncture or cuts of the electrode assembly 600 after winding due to the poor relative position of the first pole piece 301 and the second pole piece 302.
在一个实施例中,第一设备101中的第一片部件201为第一极片301,第二片部件202为两个隔膜400。切割机构42将第一极片301切断前,第一极片301沿传送带21的传送方向L延伸,插片送料机构41、传送带21和吸附板沿传送方向L依次吸附住第一极片301的尾部和头部。在第一极片301切断后,插片送料机构41和纠偏装置60对第一极片301头部和尾部的位置进行纠正,传送带21和吸附板吸附住第一极片301。第一极片301与两层隔膜400通过压合辊组11进行层叠复合,并形成三层的层组件500。In one embodiment, the first sheet component 201 in the first device 101 is the first pole piece 301, and the second sheet component 202 is two diaphragms 400. Before the cutting mechanism 42 cuts off the first pole piece 301, the first pole piece 301 extends along the conveying direction L of the conveyor belt 21, and the insert feeding mechanism 41, the conveyor belt 21 and the adsorption plate sequentially adsorb the tail and head of the first pole piece 301 along the conveying direction L. After the first pole piece 301 is cut off, the insert feeding mechanism 41 and the correction device 60 correct the position of the head and tail of the first pole piece 301, and the conveyor belt 21 and the adsorption plate adsorb the first pole piece 301. The first pole piece 301 and the two layers of diaphragms 400 are laminated and compounded by the pressing roller group 11 to form a three-layer layer assembly 500.
进一步的,层组件500通过第二传送辊52进入第二设备102中,可以作为第二设备102中的第一片部件201。相应的,第二设备102中的第二片部件202为第二极片302。第二设备102的切割机构42对层组件500中的隔膜400进行切割,以使隔膜400的尺寸与第一极片301匹配。在切断隔膜400前,插片送料机构41、传送带21和吸附板沿传送方向L依次吸附层组件500的尾部和头部。在切断隔膜400后,插片送料机构41吸附住后一个层组件500,纠偏装置60对层组件500头部和尾部的位置进行纠正,传送带21和吸附板吸附住前一个层组件500。第二设备102中的压合辊组11将层组件500与第二极片302压合形成电极组件600。通过传送带21和检测装置70检测、纠正电极部件的头部和尾部的位置。Further, the layer assembly 500 enters the second device 102 through the second conveying roller 52, and can be used as the first sheet component 201 in the second device 102. Correspondingly, the second sheet component 202 in the second device 102 is the second pole piece 302. The cutting mechanism 42 of the second device 102 cuts the diaphragm 400 in the layer assembly 500 so that the size of the diaphragm 400 matches the first pole piece 301. Before cutting the diaphragm 400, the insert feeding mechanism 41, the conveyor belt 21 and the adsorption plate successively adsorb the tail and head of the layer assembly 500 along the conveying direction L. After cutting the diaphragm 400, the insert feeding mechanism 41 adsorbs the next layer assembly 500, the deviation correction device 60 corrects the position of the head and tail of the layer assembly 500, and the conveyor belt 21 and the adsorption plate adsorb the previous layer assembly 500. The pressing roller group 11 in the second device 102 presses the layer assembly 500 and the second pole piece 302 to form an electrode assembly 600. The positions of the head and tail of the electrode component are detected and corrected by the conveyor belt 21 and the detection device 70 .
最后,电极组件600通过传送辊组50运送至卷绕机(图未示)所在区域,从而完成对电极组件600的卷绕。Finally, the electrode assembly 600 is transported to the area where the winding machine (not shown) is located by the conveying roller group 50, so as to complete the winding of the electrode assembly 600.
在本说明书的描述中,参考术语“一个实施方式”、“某些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
尽管已经示出和描述了本发明的实施方式,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施方式进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。 Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims (11)
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- 2024-08-08 WO PCT/CN2024/110763 patent/WO2025097896A1/en active Pending
- 2024-09-28 CN CN202411365888.9A patent/CN119994217A/en active Pending
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| CN103066333A (en) * | 2013-01-07 | 2013-04-24 | 深圳市中天和自动化设备有限公司 | N-shaped univolume diaphragm collecting-winding lamination stacking machine and lamination stacking method |
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