WO2025076216A1 - Grooves for edge and hot spot compensation in chemical mechanical polishing - Google Patents
Grooves for edge and hot spot compensation in chemical mechanical polishing Download PDFInfo
- Publication number
- WO2025076216A1 WO2025076216A1 PCT/US2024/049782 US2024049782W WO2025076216A1 WO 2025076216 A1 WO2025076216 A1 WO 2025076216A1 US 2024049782 W US2024049782 W US 2024049782W WO 2025076216 A1 WO2025076216 A1 WO 2025076216A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polishing
- substrate
- polishing pad
- duration
- coolant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/042—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
- B24B37/20—Lapping pads for working plane surfaces
- B24B37/26—Lapping pads for working plane surfaces characterised by the shape of the lapping pad surface, e.g. grooved
Definitions
- An integrated circuit is typically formed on a substrate by the sequential deposition of conductive, semiconductive, or insulative layers on a silicon wafer.
- One fabrication step involves depositing a filler layer over a non-planar surface and planarizing the filler layer. For certain applications, the filler layer is planarized until the top surface of a patterned layer is exposed.
- a conductive filler layer for example, can be deposited on a patterned insulative layer to fill the trenches or holes in the insulative layer. After planarization, the portions of the conductive layer remaining between the raised pattern of the insulative layer form vias, plugs, and lines that provide conductive paths between thin film circuits on the substrate. For other applications, such as oxide polishing, the filler layer is planarized until a predetermined thickness is left over the non- planar surface. In addition, planarization of the substrate surface is usually required for photolithography. Chemical mechanical polishing (CMP) is one accepted method of planarization. This planarization method typically requires that the substrate be mounted on a carrier or polishing head. The exposed surface of the substrate is typically placed against a rotating polishing pad.
- CMP chemical mechanical polishing
- the controller is configured to cause the actuator to oscillate the carrier head and substrate laterally across the polishing pad such that for a first duration cause the actuator to position a central portion of the substrate and an edge portion of the substrate over the central zone of the polishing pad such that the central portion of the substrate and the edge portion of the substrate are polished for the first duration by the central zone of the polishing pad, and for a second duration cause the actuator to position the central portion of the substrate over the central zone of the polishing pad and an angularly extending section of the edge portion of the substrate over the annular zone such that the central portion of the substrate is polished for the second duration by the central zone of the polishing pad and the edge portion of the substrate is polished for the second duration by Attorney Docket No.44022463WO01; 05542-1589WO1 both the central zone of the polishing pad and the annular zone so as to reduce a polishing rate of the edge portion.
- a method for chemical mechanical polishing includes rotating a polishing pad about an axis of rotation, positioning a substrate against the polishing pad, dispensing a polishing liquid onto the polishing pad, and dispensing a coolant, a dilutant, or both, on the polishing pad at a position that is radially inward of but near a polishing- rate adjustment groove that is concentric with the axis of rotation such that a polishing rate is reduced in an annular zone of the polishing pad that is positioned radially inward of the polishing-rate adjustment groove.
- the annular zone surrounds a central zone of the polishing pad in which a polishing rate is not substantially affected by the coolant, dilutant, or both.
- a polishing system in another aspect, includes a rotatable platen to support a polishing pad that has a polishing-rate adjustment groove that is concentric with an axis of rotation of the platen, a first dispenser to deliver a polishing liquid onto the polishing pad, a second dispenser to deliver a coolant, a dilutant, or both, onto the polishing pad at a position that is radially inward of but near the polishing-rate adjustment groove such that a polishing rate is reduced in an annular zone of the polishing pad that is positioned radially inward of the polishing-rate adjustment groove, where the annular zone surrounds a central zone of the polishing pad in which a polishing rate is not substantially affected by the coolant, dilutant, or both, a carrier head to hold a substrate against the polishing pad, the carrier head laterally movable across the polishing pad, an actuator to move the carrier head; and a controller coupled to the actuator.
- the controller is configured to cause the actuator to oscillate the carrier head and substrate laterally across the polishing Attorney Docket No.44022463WO01; 05542-1589WO1 pad such that for a first duration cause the actuator to position a central portion of the substrate and an edge portion of the substrate over the central zone of the polishing pad such that the central portion of the substrate and the edge portion of the substrate are polished for the first duration by the central zone of the polishing pad, and for a second duration cause the actuator to position the central portion of the substrate over the central zone of the polishing pad and an angularly extending section of the edge portion of the substrate over the annular zone such that the central portion of the substrate is polished for the second duration by the central zone of the polishing pad and the edge portion of the substrate is polished for the second duration by both the central zone of the polishing pad and the annular zone so as to reduce a polishing rate of the edge portion.
- Implementations may optionally include, but are not limited to, one or more of the following advantages.
- Radial polishing non-uniformity e.g., caused by different polishing rates at different portions of the substrate, can be controlled and corrected. For example, controlling the position of the substrate relative to a region of colder polishing liquid, diluted polishing liquid, or softer polishing pad, can provide edge-correction. Additionally, there is a minimal impact to throughput because the adjustment to polishing can be performed in the polishing station rather than as part of a separate module. Polishing “hot spots,” e.g., limited angular regions of the edge of the substrate which are overpolished, can be reduced. The details of one or more implementations are set forth in the accompanying drawings and the description below.
- the old liquid or dilutant can flow from the polishing rate adjustment groove under the edge portion of the substrate, thus reducing the polishing rate at the substrate edge.
- an outer annular portion of the polishing pad can be replaced by a material that is softer and has a lower polishing rate than the polishing material in the central portion of the polishing pad.
- the substrate can be positioned with the edge over this annular region to reduce the polishing rate at the substrate edge.
- grooves can be laid on the polishing pad that will preferentially channel the polishing liquid away from an outer annular region of the polishing pad. The substrate can be positioned with the edge over this annular region to reduce the polishing rate at the substrate edge.
- a retaining ring with a high density of slurry distribution channels can be used for polishing of a substrate that has a high edge polishing rate.
- the slurry distribution channels can be configured to preferentially channel the polishing liquid away from the substrate. This can reduce the polishing rate at the substrate edge.
- FIG.1 illustrates an example of a polishing station of a chemical mechanical polishing system 20.
- the polishing system 20 includes a rotatable disk-shaped platen 24 Attorney Docket No.44022463WO01; 05542-1589WO1 on which a polishing pad 30 is situated.
- the platen 24 is operable to rotate about an axis 25.
- a motor 26 can turn a drive shaft 28 to rotate the platen 24.
- the port 64 can be positioned near the axis of rotation 25 such that centrifugal force carries the polishing liquid outward across the polishing surface 36.
- the polishing system 20 can include a pad conditioner apparatus 40 with a conditioning disk 42 to maintain the surface roughness of the polishing surface 36 of the polishing pad 30.
- the conditioning disk 42 can be positioned at the end of an arm 44 that can swing so as to sweep the disk 42 radially across the polishing pad 30.
- a carrier head 70 is operable to hold a substrate 10 against the polishing pad 30.
- the carrier head 70 is suspended from a support structure 50, e.g., a carousel or a track, and is connected by a drive shaft 58 to a carrier head rotation motor 56 so that the carrier head can rotate about an axis 55.
- the carrier head 70 can oscillate laterally, e.g., on sliders on the carousel, by movement along the track, or by rotational oscillation of the carousel itself.
- the carrier head 70 includes a housing 72, and a flexible membrane 74 that defines a plurality of pressurizable chambers 76a, 76b, 76c, and a retaining ring 80 secured to the housing 72.
- a bottom surface 82 of the retaining ring 80 Attorney Docket No.44022463WO01; 05542-1589WO1 contacts the polishing surface 36.
- a plurality of channels can be formed in the bottom surface 82 of the retaining ring 80 to permit the polishing liquid 66 to flow between the inside and outside of the retaining ring 80.
- the lower surface of the flexible membrane 78 provides a mounting surface for a substrate 10.
- the housing 72 can generally be circular in shape and can be connected to the drive shaft 58 to rotate therewith during polishing. There may be passages (not illustrated) extending through the housing 72 for pneumatic control of the carrier head 70.
- FIGS.1, 2A, and 2B illustrate an embodiment in which the polishing pad 30 has at least one, e.g., exactly one, polishing-rate adjustment groove 120 formed in the polishing surface 36.
- the polishing rate adjustment groove 120 is a recessed area of the polishing pad 30.
- the bottom surface of the polishing-rate adjustment groove 120 is parallel with the polishing surface 36, although in some implementations the bottom surface of the polishing-rate adjustment groove 120 can be angled or a U-shape.
- the polishing-rate adjustment groove 120 can be 10 to 80 mils, e.g., 10 to 60 mils, deep.
- the polishing-rate adjustment groove 120 can have a width of three to fifty, e.g., five to fifty, e.g., three to ten, e.g., ten to twenty, millimeters.
- the polishing-rate adjustment groove 120 is located near the outer edge of the polishing pad 30, e.g., within 15%, e.g., with 10% (by radius) of the outer edge.
- the polishing-rate adjustment groove 120 can be located at a radial distance of fourteen inches from the center of a platen having a thirty inch diameter.
- the polishing liquid distribution grooves 110 are narrower than the polishing-rate adjustment groove 120.
- the polishing liquid distribution grooves 110 can be narrower by a factor of at least 3, e.g., at least 6, such as 6 to 10.
- the polishing-rate Attorney Docket No.44022463WO01; 05542-1589WO1 adjustment groove 120 can have a smaller, similar, or greater depth than the polishing liquid distribution grooves 110.
- the polishing-rate adjustment groove 120 is the only groove on the polishing pad 30 wider than the polishing liquid distribution grooves 110.
- the polishing system 20 includes a dispenser 130 with an outlet 132 to deliver either a liquid 134 that serves as a coolant, or a dilutant, or both (see FIG.1).
- the outlet 132 can be positioned directly over the polishing rate adjustment groove 120 so that the liquid 134 flows directly into the over the polishing rate adjustment groove 120.
- the outlet 132 can be positioned so that the liquid 134 flows onto the polishing surface.
- the outlet 132 can be positioned so that the liquid 134 is dispensed at a position radially inward but near the polishing rate adjustment groove 120, e.g., within 10 cm, e.g., within 5 cm.
- the distribution of the coolant and/or dilutant into the polishing-rate adjustment groove 120 generates an annular region 122 radially inward and immediately adjacent the polishing-rate adjustment groove 120 in which the polishing rate of is materially reduced (but not eliminated completely).
- the annular region 122 can have a width of 2 to 10 mm.
- some coolant and/or dilutant liquid 134 can overflow the polishing-rate adjustment groove 120 but centrifugal force may limit the inward spread of the coolant and/or dilutant liquid 134 from the polishing-rate adjustment groove 120.
- the coolant and/or dilutant liquid 134 is dispensed at a position radially inward of the polishing-rate adjustment groove 120, then the liquid can contact the substrate edge area before falling into the groove 120.
- Attorney Docket No.44022463WO01; 05542-1589WO1 Where the liquid 134 is a coolant, the temperature of the polishing pad and polishing liquid in the annular region 122 can be reduced, thereby reducing the polishing rate as compared to a central region 124 that is radially inward of the annular region 122.
- the central portion 12 of the substrate 10 is polished during the second duration, whereas a region 14a of the edge portion 14 of the substrate 10, positioned above the annular region 122, is polished at a relatively lower polishing rate. Due to rotation of the substrate 10, the edge portion 14 should still be polished in an angularly uniform manner, but at a lower average rate than the central portion 12 due to the lower polishing rate in region 14a.
- a controller can cause the support to move the carrier head 70 to oscillate the substrate 10 laterally during the first duration, and to hold the substrate 10 at a fixed position laterally for a time at the second duration. To reduce the removal of the edge portion 14 of the substrate 10, and to obtain a more uniformly polished substrate 10, a reduce-polishing area time share can be determined.
- equation [1] can be used to determine the non-polishing area time share Attorney Docket No.44022463WO01; 05542-1589WO1 where ⁇ is the angle subtended across the substrate 10 by the annular region 122 relative to the center of the substrate, and can be determined using equations [2]-[3]: and and where ⁇ 1 is the radius of the inner edge of the annular region 122, ⁇ is the radius of the substrate 10, and ⁇ is the distance from the center of the polishing pad 30 to the center of the substrate 10.
- the central portion 12 of the substrate 10 and the edge portion 14 of the substrate 10 is positioned over the central region 134 for a first duration T1 (t0 to t1).
- the substrate can be moved laterally in an oscillatory manner during this first duration.
- the ratio of the first duration T1 to the second duration T2 can be selected so as to reduce the polishing rate of the edge portion 14 by a desired amount.
- the ratio T 1 /T 2 can be selected to achieve a desired polishing rate at the edge, e.g., to achieve the same polishing rate as the center portion 12.
- the ratio T 2 /(T 1 +T 2 ) provides a percentage of time per cycle where the substrate, e.g., the edge portion 14b, is positioned and held over the groove 102 (also known as the dwell time), where a cycle is determined by the amount of time it takes for a substrate to return to the same position during one oscillation.
- the annular portion 130 can be a Suba IV or Politex polishing material.
- the annular portion 130 can have the same material composition as the central region 124, but have a higher porosity, i.e., larger and more dense pores, so as to provide a softer layer.
- the polishing rate of the annular portion 130 should be lower than the polishing rate that would otherwise occur if the same polishing material was present.
- the annular portion 130 can have the same grooving pattern as the central region 124, and can grooves and plateaus that provide a portion of the polishing surface 36.
- the polishing surface of the central region 124 and the polishing surface of the annular portion 130 are coplanar.
- the annular portion 130 formed of the second polishing material can extend partially through the polishing layer 32.
- the annular portion 130 is supported on a thin section 134 that is formed of the first polishing material from the central region 124.
- the annular portion 130 and second polishing material can extend entirely through the polishing layer 32.
- the embodiment of FIGS.4A and 4B can operate in a similar manner as discussed above for FIGS.2A and 2B.
- the substrate 10 can be positioned such that the central portion 12 of the substrate 10 is polished by the central region 124 and an arcuate crescent-shaped region 14a of the edge portion 14 of the substrate 10 is above the annular outer region 140 that has the polishing liquid discharge grooves 142. Determination of the ratio of the first duration T 1 to the second duration T 2 can be also determined in a similar manner to that discussed above. Yet another technique, that can be used in conjunction with any of the prior embodiments of FIGS.2A-2B, 4A-4B, or 5A-5B, is to use a retaining ring with a high density of polishing liquid channels.
- FIG.6 is a view of a bottom surface 82 of the retaining ring 80 surrounding a substrate 10.
- a plurality of channels 84 are formed as Attorney Docket No.44022463WO01; 05542-1589WO1 recesses into the bottom surface 82, extending from an inner diameter surface 86 to an outer diameter surface 88 of the retaining ring 80.
- the channels 84 can be distributed at substantially equal angular intervals around the center 89 of the retaining ring 80. All of the channels 84 can have identical shape, albeit rotated as appropriate.
- the channels 84 are configured such that the polishing liquid can easily between the inner diameter surface 86 and the outer diameter surface 88.
- the channels 84 can be sufficiently wide that the channels 84 in a plan view occupy at least half of the surface area of the bottom surface 82, e.g., 50-75%.
- the channels 84 can be canted such that the primary axis (shown by phantom line A) of each channel 84 is at oblique angle ⁇ , e.g., 20-45o, relative to the radial segment (shown by phantom line R) extending from the center 88 of the retaining ring 80 to the respective channel 84.
- the channels 84 are canted from the inner diameter 86 to the outer diameter 84 in a direction opposite that of the direction of rotation (shown by arrow B). For example, if the retaining ring 80 is to rotate counter-clockwise during the polishing operation, then from the inner diameter 86 to the outer diameter 84 the channel extends clockwise.
- each channel 84 includes a leading edge 90 and a trailing edge 92.
- the rotation of the retaining ring 80 causes the trailing edge 92 of the channel (which corresponds to a leading edge of a plateau 85 between the channels) to engage the polishing liquid, and the canted angle of the trailing edge 92 urges the polishing liquid outwardly.
- the leading edge 90 includes an outer linear portion 90a adjacent the outer diameter surface 84.
- the trailing edge 92 Attorney Docket No.44022463WO01; 05542-1589WO1 includes an outer linear portion 92a adjacent the outer diameter surface 84.
- the linear portions 90a, 92a are angled to form a portion 94 of the channel that narrows gradually from inside out.
- the linear portions 90a, 92a can an angle of 5-25o.
- the linear portions 90a, 92a are parallel.
- the leading edge 90 also includes a portion 90b adjacent the inner diameter surface 84 that can be linear or curved, but which forms a larger angle with the radial segment R than the outer linear portion 90a.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020267014055A KR20260088539A (en) | 2023-10-06 | 2024-10-03 | Grooves for edge and hot spot compensation in chemical mechanical polishing |
| CN202480063892.1A CN122138885A (en) | 2023-10-06 | 2024-10-03 | Grooves used for edge and hot spot compensation in chemical mechanical polishing. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/377,615 | 2023-10-06 | ||
| US18/377,615 US20250114901A1 (en) | 2023-10-06 | 2023-10-06 | Grooves for edge and hot spot compensation in chemical mechanical polishing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2025076216A1 true WO2025076216A1 (en) | 2025-04-10 |
Family
ID=95253677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2024/049782 Ceased WO2025076216A1 (en) | 2023-10-06 | 2024-10-03 | Grooves for edge and hot spot compensation in chemical mechanical polishing |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20250114901A1 (en) |
| KR (1) | KR20260088539A (en) |
| CN (1) | CN122138885A (en) |
| TW (1) | TW202529938A (en) |
| WO (1) | WO2025076216A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101088785B1 (en) * | 2004-11-18 | 2011-12-01 | 가부시키가이샤 에바라 세이사꾸쇼 | Polishing device and polishing method |
| KR20170089845A (en) * | 2014-11-28 | 2017-08-04 | 주식회사 쿠라레 | Polishing-layer molded body, and polishing pad |
| US20200331117A1 (en) * | 2019-04-18 | 2020-10-22 | Applied Materials, Inc. | Temperature-based assymetry correction during cmp and nozzle for media dispensing |
| US20210154796A1 (en) * | 2019-11-22 | 2021-05-27 | Applied Materials, Inc. | Wafer edge asymmetry correction using groove in polishing pad |
| CN116766047A (en) * | 2022-03-09 | 2023-09-19 | 铠侠股份有限公司 | Semiconductor manufacturing apparatus and method for manufacturing semiconductor device |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6093651A (en) * | 1997-12-23 | 2000-07-25 | Intel Corporation | Polish pad with non-uniform groove depth to improve wafer polish rate uniformity |
| JP2007329342A (en) * | 2006-06-08 | 2007-12-20 | Toshiba Corp | Chemical mechanical polishing method |
| DE102007063232B4 (en) * | 2007-12-31 | 2023-06-22 | Advanced Micro Devices, Inc. | Process for polishing a substrate |
| US8603350B2 (en) * | 2009-07-17 | 2013-12-10 | Ohara Inc. | Method of manufacturing substrate for information storage media |
| CN106716604A (en) * | 2014-10-09 | 2017-05-24 | 应用材料公司 | Chemical mechanical polishing pad with internal channels |
| KR101672873B1 (en) * | 2016-02-17 | 2016-11-04 | 주식회사 티에스시 | Apparatus for Chemical-Mechanical Polishing of Wafer |
| TWI825043B (en) * | 2017-11-14 | 2023-12-11 | 美商應用材料股份有限公司 | Method and system for temperature control of chemical mechanical polishing |
| US11298794B2 (en) * | 2019-03-08 | 2022-04-12 | Applied Materials, Inc. | Chemical mechanical polishing using time share control |
| US12589462B2 (en) * | 2022-05-26 | 2026-03-31 | Taiwan Semiconductor Manufacturing Company Ltd. | Apparatus and method for manufacturing semiconductor structure |
| US12551982B2 (en) * | 2022-05-30 | 2026-02-17 | Samsung Electronics Co., Ltd. | Polishing pad and substrate processing apparatus including the same |
-
2023
- 2023-10-06 US US18/377,615 patent/US20250114901A1/en active Pending
-
2024
- 2024-10-03 KR KR1020267014055A patent/KR20260088539A/en active Pending
- 2024-10-03 CN CN202480063892.1A patent/CN122138885A/en active Pending
- 2024-10-03 WO PCT/US2024/049782 patent/WO2025076216A1/en not_active Ceased
- 2024-10-04 TW TW113137913A patent/TW202529938A/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101088785B1 (en) * | 2004-11-18 | 2011-12-01 | 가부시키가이샤 에바라 세이사꾸쇼 | Polishing device and polishing method |
| KR20170089845A (en) * | 2014-11-28 | 2017-08-04 | 주식회사 쿠라레 | Polishing-layer molded body, and polishing pad |
| US20200331117A1 (en) * | 2019-04-18 | 2020-10-22 | Applied Materials, Inc. | Temperature-based assymetry correction during cmp and nozzle for media dispensing |
| US20210154796A1 (en) * | 2019-11-22 | 2021-05-27 | Applied Materials, Inc. | Wafer edge asymmetry correction using groove in polishing pad |
| CN116766047A (en) * | 2022-03-09 | 2023-09-19 | 铠侠股份有限公司 | Semiconductor manufacturing apparatus and method for manufacturing semiconductor device |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202529938A (en) | 2025-08-01 |
| CN122138885A (en) | 2026-06-02 |
| KR20260088539A (en) | 2026-06-12 |
| US20250114901A1 (en) | 2025-04-10 |
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