WO2025060554A1 - 一种电线电缆加工装置 - Google Patents

一种电线电缆加工装置 Download PDF

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Publication number
WO2025060554A1
WO2025060554A1 PCT/CN2024/101482 CN2024101482W WO2025060554A1 WO 2025060554 A1 WO2025060554 A1 WO 2025060554A1 CN 2024101482 W CN2024101482 W CN 2024101482W WO 2025060554 A1 WO2025060554 A1 WO 2025060554A1
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WO
WIPO (PCT)
Prior art keywords
wire
cable
support
slitting
rod
Prior art date
Application number
PCT/CN2024/101482
Other languages
English (en)
French (fr)
Inventor
王传宏
Original Assignee
尤尼梅特电线电缆(苏州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 尤尼梅特电线电缆(苏州)有限公司 filed Critical 尤尼梅特电线电缆(苏州)有限公司
Publication of WO2025060554A1 publication Critical patent/WO2025060554A1/zh

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1251Machines the cutting element not rotating about the wire or cable
    • H02G1/126Machines the cutting element not rotating about the wire or cable making a longitudinal cut
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B15/00Apparatus or processes for salvaging material from cables
    • H01B15/005Apparatus or processes for salvaging material from cables by cutting
    • H01B15/006Making a longitudinal cut
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/127Features relating to cutting elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Definitions

  • the invention relates to the technical field of wire and cable processing, and in particular to a wire and cable processing device.
  • Wires and cables are wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion.
  • Wires and cables in a broad sense are also referred to as cables.
  • Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts; one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors;
  • Scrap wires and cables refer to wires and cables that have reached the end of their service life and can no longer be used.
  • the outer skin and internal metal conductor of scrap wires and cables can be recycled and reused. Recycling scrap wires and cables allows resources to be reused.
  • the recycling and processing steps of scrap wires and cables include: stripping the wires and cables, crushing the materials behind the glass, melting and refining after crushing, etc.
  • the object of the present invention is to provide a wire and cable processing device to solve the problems raised in the above background technology that when recycling waste wires and cables, the outer skin of the cable needs to be peeled off and then cut off.
  • the peeling and cutting are divided into two processes, which is time-consuming and has low work efficiency.
  • a wire and cable processing device comprising a waste wire and cable conveying wooden block, a fixing seat is arranged in front of the waste wire and cable conveying wooden block, a support seat is arranged at the front end of the fixing seat, a wire and cable sheath cutting module is arranged above the fixing seat, and a wire and cable sheath cutting module is arranged above the support seat;
  • the wire and cable sheath slitting module comprises a guide tube, the outer surface of the guide tube is provided with two symmetrical support frames distributed in a circular array around the axis of the guide tube, the number of the two symmetrical support frames in the circular array is greater than or equal to two, a rotating slitting tool is provided in the middle of the two support frames, a supporting shaft is provided through the middle of the rotating slitting tool, two ends of the supporting shaft respectively pass through the ends of the two support frames and a driving pulley is provided on the outer side of one end;
  • the outer side of the transmission pulley is covered with a belt, the inner side of the other end of the belt is provided with a driving pulley, the middle of the driving pulley is provided with a driving shaft rod, the middle outer surface of the driving shaft rod is provided with a shifting gear, one end of the driving shaft rod is provided with a driving motor, and the outer sides of both ends of the driving shaft rod are provided with support plates and are connected to the guide tube through the support plates
  • a connecting ring is slidably arranged inside one end of the guide tube, a return spring is arranged between one end of the connecting ring and the guide tube, a plurality of guide support rods distributed in a circular array are arranged on the end surface of the other end of the connecting ring, one end of the guide support rod passes through the end of the guide tube and a movable support tube is arranged at the end, a toggle gear bar is arranged on the outer side of the end of the guide support rod connected to the connecting ring, and the toggle gear bar is meshed with the toggle
  • a wire and cable stripping module is arranged above the support seat, and the wire and cable stripping module includes a support ring, and a plurality of stripping blades distributed in a circular array around the axis of the support ring are arranged on the inner side of the support ring, and the end of the stripping blade close to the support ring is inserted into the support ring and a connecting block is arranged on the end, and an adjusting spring is sleeved on the outer side of the end where the stripping blade is connected to the connecting block, and a guide groove is arranged on the surface of the support ring facing the movable support tube, and the connecting block is slidably engaged in the guide groove and an L-shaped connecting rod is arranged on one side.
  • part of the L-shaped connecting rod is located on the outside of the guide slot and an I-shaped separation blade is fixedly provided at the bottom end portion, and tilting blades are provided on both sides of the I-shaped separation blade, and the angle between the tilting blade and the bottom surface of the I-shaped separation blade is 15 to 30 degrees, and a guide plate is fixedly provided at the tilted end portion of the tilting blade, and the guide plate is kept horizontal with the axis of the support ring.
  • an adjusting pressing rod is provided on the other side of the connecting block, one end of the adjusting pressing rod passes through the end surface of the supporting ring and is slidably connected to the supporting ring, limiting slots are provided on the upper and lower parts of the adjusting pressing rod, and limiting clamping blocks are movably embedded on the upper and lower surfaces of the adjusting pressing rod, one end of the limiting clamping block is clamped in the adjusting pressing rod and a limiting spring is provided between the adjusting pressing rod and the limiting spring.
  • the rotary slitting tool comprises a solid rotating block, a slitting extrusion rod, a slitting blade and a slitting pressure spring, the middle of the solid rotating block in the support shaft passes through and the solid rotating block is connected by a fixing pin;
  • the outer surface of the solid rotating block is provided with a plurality of positioning slots distributed in a circular array, one end of the slitting and extruding rod is inserted into the positioning slot and a slitting pressure spring is provided between the end and the solid rotating block, and a slitting blade is provided on the outer end surface of the slitting and extruding rod, and the slitting blade is fixedly connected to the slitting and extruding rod and the cutting edge is arc-shaped.
  • the waste wire and cable conveying block includes a chassis shell, an executive motor, a transmission gear box, a conveying roller and an anti-deviation rod.
  • the output shaft of the executive motor is connected to the input shaft of the transmission gear box and is located inside the chassis shell.
  • the roller shaft passing through the middle of the conveying roller is connected to the output shaft of the transmission gear.
  • the spacing between the anti-deviation rods is consistent with the outer diameter of the waste wires and cables.
  • the present invention has the following beneficial effects:
  • the present invention can quickly strip off the outer skins of waste wires and cables, and can directly cut off the stripped outer skins of the wires and cables after stripping, and the length specifications of the outer skins after cutting remain consistent, thereby simplifying the processing procedures when recycling waste wires and cables, saving processing and operation time, and effectively improving the processing efficiency of waste wires and cables.
  • FIG1 is a schematic diagram of the overall structure of the present invention.
  • FIG2 is a schematic structural diagram of a wire and cable stripping module according to the present invention.
  • FIG3 is a schematic structural diagram of a wire and cable sheath cutting module according to the present invention.
  • FIG4 is a schematic diagram of the structure of a rotary slitting tool according to the present invention.
  • FIG5 is a partial structural cross-sectional view of the guide tube of the present invention.
  • FIG6 is a schematic structural diagram of a support ring according to the present invention.
  • FIG. 7 is an enlarged view of the structure at point A in FIG. 6 of the present invention.
  • Wooden block for conveying waste wires and cables 2. Fixed seat; 3. Support seat; 4. Wire and cable outer skin cutting module; 401. Guide tube; 402. Movable support tube; 403. Guide support rod; 404. Driving motor; 405. Driving shaft rod; 406. Driving pulley; 407. Driving gear; 408. Support frame; 409. Rotary cutting tool; 4091. Solid rotating block; 4092. Cutting extrusion rod; 4093. Cutting blade; 4094. Cutting pressure spring; 410.
  • Support shaft 411, driving pulley; 412, toggle gear bar; 413, connecting ring; 414, reset spring; 5, wire and cable stripping module; 501, supporting ring; 502, stripping blade; 503, L-shaped connecting rod; 504, I-shaped separation blade; 505, tilting blade; 506, guide piece; 507, guide slide; 508, connecting block; 509, adjusting spring; 510, adjusting pressing rod; 511, limit slot; 512, limit card block; 513, limit spring.
  • the driving motor (model 5IK60RGN-CF) mentioned in the present invention can be purchased from the market or obtained through private customization.
  • an embodiment of the present invention provides: a wire and cable processing device, including a waste wire and cable conveying wooden block 1, a fixing seat 2 is arranged in front of the waste wire and cable conveying wooden block 1, a support seat 3 is arranged at the front end of the fixing seat 2, a wire and cable outer skin cutting module 4 is arranged above the fixing seat 2, and a wire and cable outer skin cutting module 4 is arranged above the support seat 3;
  • the wire and cable sheath cutting module 4 includes a guide tube 401, and the outer surface of the guide tube 401 is provided with two symmetrical support frames 408 distributed in a circular array around the axis of the guide tube 401, and the number of the two symmetrical support frames 408 in the circular array is greater than or equal to two, and a rotating cutting tool 409 is provided in the middle of the two support frames 408, and a supporting shaft 410 is provided through the middle of the rotating cutting tool 409, and the two ends of the supporting shaft 410 respectively pass through the ends of the two support frames 408 and a driving pulley 411 is provided on the outer side of one end;
  • the outer side of the driving pulley 411 is covered with a belt, and the inner side of the other end of the belt is provided with a driving pulley 406.
  • a driving shaft 405 is provided through the middle of 406, a toggle gear 407 is provided on the middle outer surface of the driving shaft 405, a driving motor 404 is provided at one end of the driving shaft 405, support plates are provided on the outer sides of both ends of the driving shaft 405 and connected to the guide tube 401 through the support plates, a connecting ring 413 is provided inside one end of the guide tube 401 for sliding, a return spring 414 is provided at one end of the connecting ring 413 and the middle of the guide tube 401, a plurality of guide support rods 403 distributed in a circular array are provided on the other end surface of the connecting ring 413, one end of the guide support rod 403 passes through the end of the guide tube 401 and a movable support tube 402 is provided at the end, a toggle gear bar 412 is provided on the outer side of the end where
  • the rotary slitting tool 409 includes a solid rotating block 4091, a slitting and squeezing rod 4092, a slitting blade 4093 and a slitting pressure spring 4094.
  • the middle of the solid rotating block 4091 in the support shaft 410 passes through and the solid rotating block 4091 is connected by a fixing pin.
  • the outer surface of the solid rotating block 4091 is provided with a plurality of positioning slots distributed in a circular array.
  • One end of the slitting and squeezing rod 4092 is inserted into the positioning slot and a slitting pressure spring 4094 is provided between the end and the middle of the solid rotating block 4091.
  • the outer end face of the slitting and squeezing rod 4092 is provided with a slitting blade 4093.
  • the slitting blade 4093 is fixedly connected to the slitting and squeezing rod 4092 and the cutting blade is arc-shaped.
  • the rotating solid rotating block 4091 is used to drive the slitting blade 4093 at the outer end of the slitting and extruding rod 4092 to rotate, so as to cut off the outer sheath of the wire and cable that has been cut and separated and passed under the solid rotating block 4091.
  • a wire and cable stripping module 5 is arranged above the support seat 3, and the wire and cable stripping module 5 includes a support ring 501, and a plurality of stripping blades 502 distributed in a circular array around the axis of the support ring 501 are arranged on the inner side of the support ring 501, and the end of the stripping blade 502 close to the support ring 501 is inserted into the support ring 501 and a connecting block 508 is arranged on the end, and an adjusting spring 509 is sleeved on the outer side of the end where the stripping blade 502 is connected to the connecting block 508, and a guide groove 507 is arranged on the surface of the support ring 501 facing the movable support tube 402, and the connecting block 508 is slidably engaged in the guide groove 507 and an L-shaped connecting rod 503 is arranged on one side.
  • part of the L-shaped connecting rod 503 is located on the outside of the guide groove 507 and an I-shaped separation blade 504 is fixedly provided at the bottom end.
  • Lifting blades 505 are provided on both sides of the I-shaped separation blade 504.
  • the angle between the lift blade 505 and the bottom surface of the I-shaped separation blade 504 is 15 to 30 degrees.
  • a guide piece 506 is fixedly provided at the lifted end of the lift blade 505, and the guide piece 506 remains horizontal with the axis of the support ring 501.
  • the outer skin of the waste wires and cables being transported can be cut by the stripping blade 502 located on the inner side of the support ring 501, and then the cut outer skin of the wires and cables is guided and peeled off by the I-shaped separation blade 504 and the tilting blade 505, so that the cut outer skin of the waste wires and cables can be separated from the inside of the wires and cables without the need for manual separation of the outer skin.
  • an adjusting pressing rod 510 is arranged on the other side of the connecting block 508, one end of the adjusting pressing rod 510 passes through the end face of the supporting ring 501 and is slidably connected with the supporting ring 501, and limiting slots 511 are arranged on the upper and lower parts of the adjusting pressing rod 510, and limiting clamping blocks 512 are movably embedded on the upper and lower surfaces of the adjusting pressing rod 510, one end of the limiting clamping block 512 is clamped in the adjusting pressing rod 510 and a limiting spring 513 is arranged between the adjusting pressing rod 510.
  • the waste wire and cable conveying wooden block 1 includes a chassis shell, an executive motor, a transmission gear box, a conveying roller and an anti-deviation rod.
  • the output shaft of the executive motor is connected to the input shaft of the transmission gear box and is located inside the chassis shell.
  • the roller shaft passing through the middle of the conveying roller is connected to the output shaft of the transmission gear.
  • the spacing between the anti-deviation rods is consistent with the outer diameter of the waste wires and cables.
  • the waste wires and cables are transported, ensuring that the waste wires and cables can be transported along a straight line, avoiding deviation of the wires and cables.
  • Working principle first, turn on the power of the device. After the power is turned on, the waste wire and cable conveying block 1 transports the waste wire and cable to the middle of the support ring 501. When the waste wire and cable passes through the middle of the support ring 501, the outer skin will be cut by the peeling blades 502 distributed in a circular array inside the support ring 501. Then, the cut outer skin will contact the I-shaped separation blade 504 and be pushed upward by the tilting blades 505 installed on both sides of the I-shaped separation blade 504, so that the outer skin of the waste wire and cable is separated from the internal structural layer of the waste wire and cable and does not contact each other. The separated outer skin of the waste wire and cable will be transmitted along the guide piece 506 and pass above the movable support tube 402.
  • the driving motor 404 is started to drive the driving shaft 405 to rotate.
  • the driving shaft 405 rotates, it will drive the driving pulley 406 and the toggle gear 407 to rotate synchronously.
  • the toggle gear 407 rotates, it will drive the toggle gear bar 412 meshed with it to slide inside the guide tube 401.
  • the toggle gear bar 412 drives the guide support rod 403 and the connecting ring 413 to slide synchronously and compress the return spring 414, so that the movable support tube 402 moves on the inner side of the guide plate 506. Due to the limited distribution of the transmission teeth on the outer surface of the toggle gear 407, the toggle gear bar 412 will lose meshing with the toggle gear 407 after moving.
  • the return spring 414 will elastically recover and drive the movable support
  • the tube 402 is reset, so that the movable support tube 402 moves back and forth on the inner side of the guide piece 506.
  • the driving pulley 406 will drive the transmission pulley 411 and the support shaft 410 to rotate through the belt.
  • the support shaft 410 will drive the rotary slitting tool 409 to rotate, and the rotating rotary slitting tool 409 will be used to cut off the outer skin of the waste wires and cables passing through the surface of the guide piece 506.
  • the reciprocating movable support tube 402 supports the guide piece 506 from the inner side of the guide piece 506 when the rotary slitting tool 409 cuts off the outer skin of the waste wires and cables, thereby simplifying the processing procedures when recycling waste wires and cables, saving processing and operation time, and effectively improving the processing efficiency of waste wires and cables.

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  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

本发明公开了一种电线电缆加工装置,涉及电线电缆加工技术领域。所述电线电缆加工装置包括废旧电线电缆输送木块,所述废旧电线电缆输送木块的前方设置有固定座,所述固定座的前端设置有支撑座,所述固定座的上方设置有电线电缆外皮分切模块。本发明可以将废旧的电线电缆外皮快速的剥离,且在剥离后可以直接对剥离后的电线电缆外皮进行直接切断,且切断后的外皮长度规格保持一致,简化废旧电线电缆回收时的加工工序,节省加工、操作时间,有效的提高废旧电线电缆的加工效率。

Description

一种电线电缆加工装置 技术领域
本发明涉及电线电缆加工技术领域,具体为一种电线电缆加工装置。
背景技术
电线电缆用以传输电(磁)能,信息和实现电磁能转换的线材产品,广义的电线电缆亦简称为电缆,狭义的电缆是指绝缘电缆,它可定义为:由下列部分组成的集合体;一根或多根绝缘线芯,以及它们各自可能具有的包覆层,总保护层及外护层,电缆亦可有附加的没有绝缘的导体;
废旧电线电缆是指已经达到使用寿命后无法继续使用的电线电缆,废旧电线电缆的外皮和内部金属导芯是可以进行回收再利用的,回收废旧电线电缆使得资源可以重复利用,废旧电线电缆的回收加工步骤包括:对电线电缆的剥皮、玻璃后的材料粉碎、粉碎后融化精炼等。
废旧电线电缆在回收加工时,需要将电缆的外皮进行剥离,然后将外皮进行切断,剥离外皮和切断分为两个工序,耗费时间长、工作效率低;因此,不满足现有的需求,对此我们提出了一种电线电缆加工装置。
发明内容
本发明的目的在于提供一种电线电缆加工装置,以解决上述背景技术中提出的废旧电线电缆在回收加工时,需要将电缆的外皮进行剥离,然后将外皮进行切断,剥离外皮和切断分为两个工序,耗费时间长、工作效率低等问题。
为实现上述目的,本发明提供如下技术方案:一种电线电缆加工装置,包括废旧电线电缆输送木块,所述废旧电线电缆输送木块的前方设置有固定座,所述固定座的前端设置有支撑座,所述固定座的上方设置有电线电缆外皮分切模块,所述支撑座的上方设置有电线电缆外皮分切模块;
所述电线电缆外皮分切模块包括导向管,所述导向管的外侧表面设置有多个围绕导向管轴线圆形阵列分布的两个对称的支撑架,圆形阵列的两个对称的支撑架的数量大于等于二,两个所述支撑架的中间设置有旋转分切刀具,所述旋转分切刀具的中间贯穿设置有支撑转轴,所述支撑转轴的两端分别贯穿两个支撑架的端部且一端外侧设置有传动皮带轮;
所述传动皮带轮的外侧套有皮带,皮带的另一端内侧设置有驱动皮带轮,所述驱动皮带轮的中间贯穿设置有驱动轴杆,所述驱动轴杆的中间外表面设置有拨动齿轮,所述驱动轴杆的一端端部设置有驱动电机,所述驱动轴杆的两端外侧均设置有支撑板并通过支撑板与导向管连 接,所述导向管的一端内部滑动设置有连接环,所述连接环的一端与导向管的中间设置有复位弹簧,所述连接环的另一端端面设置有多个圆形阵列分布的导向支撑杆,所述导向支撑杆的一端贯穿导向管的端部且端部设置有活动支撑管,所述导向支撑杆与连接环连接的端部外侧设置有拨动齿轮条且拨动齿轮条与拨动齿轮啮合;
所述支撑座的上方设置有电线电缆剥皮模块,所述电线电缆剥皮模块包括支撑环,所述支撑环的内侧设置有多个围绕支撑环的轴线圆形阵列分布的剥皮刀片,所述剥皮刀片靠近支撑环的端部插接在支撑环内部且端部设置有连接块,所述剥皮刀片与连接块连接的端部外侧套有调节弹簧,所述支撑环朝向活动支撑管的表面设置有导向滑槽,所述连接块滑动卡接在导向滑槽中且一侧设置有L形连接杆。
优选的,所述L形连接杆的部分位于导向滑槽的外侧且底端端部固定设置有工字型分离刀片,所述工字型分离刀片的两侧均设置有翘起刀片,所述翘起刀片与工字型分离刀片的底面之间为15度到30度的夹角,所述翘起刀片翘起的端部固定设置有导向片,所述导向片与支撑环的轴线保持水平。
优选的,所述连接块的另一侧设置有调节按压杆,所述调节按压杆的一端贯穿支撑环的端面且与支撑环滑动连接,所述调节按压杆的上下方均设置有限位卡槽,所述调节按压杆的上下表面均活动镶嵌设置有限位卡接块,所述限位卡接块的一端卡接在调节按压杆中且与调节按压杆的中间设置有限位弹簧。
优选的,所述旋转分切刀具包括实心旋转块、分切挤压杆、分切刀片和分切加压弹簧,所述支撑转轴中实心旋转块的中间贯穿且实心旋转块通过固定销连接;
所述实心旋转块的外表面是设置有多个圆形阵列分布的定位卡槽,所述分切挤压杆的一端插接在定位卡槽中且端部与实心旋转块的中间设置有分切加压弹簧,所述分切挤压杆的外端端面设置有分切刀片,所述分切刀片与分切挤压杆固定连接且切削刀刃为弧形。
优选的,所述废旧电线电缆输送木块包括机箱壳体、执行电机、传动齿轮箱、输送辊和防偏移杆,所述执行电机的输出轴与传动齿轮箱的输入轴连接并位于机箱壳体内部,所述输送辊中间贯穿的辊轴与传动齿轮向的输出轴连接,所述防偏移杆之间的间距尺寸与废旧电线电缆的外径一致。
与现有技术相比,本发明的有益效果是:
本发明可以将废旧的电线电缆外皮快速的剥离,且在剥离后可以直接对剥离后的电线电缆外皮进行直接切断,且切断后的外皮长度规格保持一致,简化废旧电线电缆回收时的加工工序,节省加工、操作时间,有效的提高废旧电线电缆的加工效率。
附图说明
图1为本发明整体的结构示意图;
图2为本发明电线电缆剥皮模块的结构示意图;
图3为本发明电线电缆外皮分切模块的结构示意图;
图4为本发明旋转分切刀具的结构示意图;
图5为本发明导向管的局部结构剖视图;
图6为本发明支撑环的结构示意图;
图7为本发明图6中A处的结构放大图。
图中:1、废旧电线电缆输送木块;2、固定座;3、支撑座;4、电线电缆外皮分切模块;401、导向管;402、活动支撑管;403、导向支撑杆;404、驱动电机;405、驱动轴杆;406、驱动皮带轮;407、拨动齿轮;408、支撑架;409、旋转分切刀具;4091、实心旋转块;4092、分切挤压杆;4093、分切刀片;4094、分切加压弹簧;410、支撑转轴;411、传动皮带轮;412、拨动齿轮条;413、连接环;414、复位弹簧;5、电线电缆剥皮模块;501、支撑环;502、剥皮刀片;503、L形连接杆;504、工字型分离刀片;505、翘起刀片;506、导向片;507、导向滑槽;508、连接块;509、调节弹簧;510、调节按压杆;511、限位卡槽;512、限位卡接块;513、限位弹簧。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
本发明所提到的驱动电机(型号为5IK60RGN-CF)可从市场采购或私人定制获得。
请参阅图1至图7,本发明提供的一种实施例:一种电线电缆加工装置,包括废旧电线电缆输送木块1,废旧电线电缆输送木块1的前方设置有固定座2,固定座2的前端设置有支撑座3,固定座2的上方设置有电线电缆外皮分切模块4,支撑座3的上方设置有电线电缆外皮分切模块4;
电线电缆外皮分切模块4包括导向管401,导向管401的外侧表面设置有多个围绕导向管401轴线圆形阵列分布的两个对称的支撑架408,圆形阵列的两个对称的支撑架408的数量大于等于二,两个支撑架408的中间设置有旋转分切刀具409,旋转分切刀具409的中间贯穿设置有支撑转轴410,支撑转轴410的两端分别贯穿两个支撑架408的端部且一端外侧设置有传动皮带轮411;
传动皮带轮411的外侧套有皮带,皮带的另一端内侧设置有驱动皮带轮406,驱动皮带轮 406的中间贯穿设置有驱动轴杆405,驱动轴杆405的中间外表面设置有拨动齿轮407,驱动轴杆405的一端端部设置有驱动电机404,驱动轴杆405的两端外侧均设置有支撑板并通过支撑板与导向管401连接,导向管401的一端内部滑动设置有连接环413,连接环413的一端与导向管401的中间设置有复位弹簧414,连接环413的另一端端面设置有多个圆形阵列分布的导向支撑杆403,导向支撑杆403的一端贯穿导向管401的端部且端部设置有活动支撑管402,导向支撑杆403与连接环413连接的端部外侧设置有拨动齿轮条412且拨动齿轮条412与拨动齿轮407啮合;
旋转分切刀具409包括实心旋转块4091、分切挤压杆4092、分切刀片4093和分切加压弹簧4094,支撑转轴410中实心旋转块4091的中间贯穿且实心旋转块4091通过固定销连接,实心旋转块4091的外表面是设置有多个圆形阵列分布的定位卡槽,分切挤压杆4092的一端插接在定位卡槽中且端部与实心旋转块4091的中间设置有分切加压弹簧4094,分切挤压杆4092的外端端面设置有分切刀片4093,分切刀片4093与分切挤压杆4092固定连接且切削刀刃为弧形。
通过采用上述技术方案,利用旋转的实心旋转块4091带动分切挤压杆4092外端的分切刀片4093旋转,对经过实心旋转块4091下方的被切开并分离的电线电缆外皮进行切断。
支撑座3的上方设置有电线电缆剥皮模块5,电线电缆剥皮模块5包括支撑环501,支撑环501的内侧设置有多个围绕支撑环501的轴线圆形阵列分布的剥皮刀片502,剥皮刀片502靠近支撑环501的端部插接在支撑环501内部且端部设置有连接块508,剥皮刀片502与连接块508连接的端部外侧套有调节弹簧509,支撑环501朝向活动支撑管402的表面设置有导向滑槽507,连接块508滑动卡接在导向滑槽507中且一侧设置有L形连接杆503。
其中,L形连接杆503的部分位于导向滑槽507的外侧且底端端部固定设置有工字型分离刀片504,工字型分离刀片504的两侧均设置有翘起刀片505,翘起刀片505与工字型分离刀片504的底面之间为15度到30度的夹角,翘起刀片505翘起的端部固定设置有导向片506,导向片506与支撑环501的轴线保持水平。
通过采用上述技术方案,通过位于支撑环501内侧的剥皮刀片502,可以将被输送中的废旧电线电缆外皮进行切开,然后使得被切开的电线电缆外皮经过工字型分离刀片504和翘起刀片505的导向剥离,可以将切开的废旧电线电缆外皮与电线电缆内部进行分开,无需人工后续手动对外皮进行分离。
其中,连接块508的另一侧设置有调节按压杆510,调节按压杆510的一端贯穿支撑环501的端面且与支撑环501滑动连接,调节按压杆510的上下方均设置有限位卡槽511,调节按压杆510的上下表面均活动镶嵌设置有限位卡接块512,限位卡接块512的一端卡接在调节按压杆510中且与调节按压杆510的中间设置有限位弹簧513。
通过采用上述技术方案,通过推动调节按压杆510在支撑环501内部进行滑动,可以调节连接块508在支撑环501内部的位置,从而改变剥皮刀片502插入电线电缆中的深度尺寸,可以将电线电缆内部不同的结构层进行一一切开。
其中,废旧电线电缆输送木块1包括机箱壳体、执行电机、传动齿轮箱、输送辊和防偏移杆,执行电机的输出轴与传动齿轮箱的输入轴连接并位于机箱壳体内部,输送辊中间贯穿的辊轴与传动齿轮向的输出轴连接,防偏移杆之间的间距尺寸与废旧电线电缆的外径一致。
通过采用上述技术方案,对废旧电线电缆进行输送,保证废旧电线电缆能够沿着一条直线输送,避免电线电缆出现偏移。
工作原理:首先接通装置电源,电源接通后废旧电线电缆输送木块1将废旧电线电缆向支撑环501的中间运输,废旧电线电缆在从支撑环501中间穿过时,会被支撑环501内侧圆形阵列分布的剥皮刀片502将外皮进行切开,随后被切开的外皮会与工字型分离刀片504接触并被工字型分离刀片504两侧安装的翘起刀片505向上玻璃,使得废旧电线电缆外皮与废旧电线电缆内部结构层相互分离、不接触,被分离后的废旧电线电缆外皮会顺着导向片506传输并经过活动支撑管402的上方;
这时启动驱动电机404带动驱动轴杆405旋转,驱动驱动轴杆405在旋转时会带动驱动皮带轮406和拨动齿轮407同步旋转,拨动齿轮407在旋转时会带动和其啮合的拨动齿轮条412在导向管401内部滑动,拨动齿轮条412带动导向支撑杆403和连接环413同步滑动并对复位弹簧414进行压缩,使得活动支撑管402在导向片506的内侧进行移动,由于拨动齿轮407外表面的传动齿分布有限,拨动齿轮条412在移动后与拨动齿轮407会失去啮合,此时复位弹簧414会弹性复原并带动活动支撑管402复位,使得活动支撑管402在导向片506的内侧往复移动,同时驱动皮带轮406会通过皮带带动传动皮带轮411和支撑转轴410旋转,此时支撑转轴410会驱动旋转分切刀具409旋转,利用旋转中的旋转分切刀具409将从导向片506表面经过的废旧电线电缆外皮进行切断,而往复移动的活动支撑管402从导向片506的内侧在旋转分切刀具409对废旧电线电缆外皮切断时对导向片506进行支撑,简化废旧电线电缆回收时的加工工序,节省加工、操作时间,有效的提高废旧电线电缆的加工效率。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (10)

  1. 一种电线电缆加工装置,包括废旧电线电缆输送木块(1),其特征在于:所述废旧电线电缆输送木块(1)的前方设置有固定座(2),所述固定座(2)的前端设置有支撑座(3),所述固定座(2)的上方设置有电线电缆外皮分切模块(4),所述支撑座(3)的上方设置有电线电缆外皮分切模块(4);
    所述电线电缆外皮分切模块(4)包括导向管(401),所述导向管(401)的外侧表面设置有多个围绕导向管(401)轴线圆形阵列分布的两个对称的支撑架(408),圆形阵列的两个对称的支撑架(408)的数量大于等于二,两个所述支撑架(408)的中间设置有旋转分切刀具(409),所述旋转分切刀具(409)的中间贯穿设置有支撑转轴(410),所述支撑转轴(410)的两端分别贯穿两个支撑架(408)的端部且一端外侧设置有传动皮带轮(411);
    所述传动皮带轮(411)的外侧套有皮带,皮带的另一端内侧设置有驱动皮带轮(406),所述驱动皮带轮(406)的中间贯穿设置有驱动轴杆(405),所述驱动轴杆(405)的中间外表面设置有拨动齿轮(407),所述驱动轴杆(405)的一端端部设置有驱动电机(404),所述驱动轴杆(405)的两端外侧均设置有支撑板并通过支撑板与导向管(401)连接,所述导向管(401)的一端内部滑动设置有连接环(413),所述连接环(413)的一端与导向管(401)的中间设置有复位弹簧(414),所述连接环(413)的另一端端面设置有多个圆形阵列分布的导向支撑杆(403),所述导向支撑杆(403)的一端贯穿导向管(401)的端部且端部设置有活动支撑管(402),所述导向支撑杆(403)与连接环(413)连接的端部外侧设置有拨动齿轮条(412)且拨动齿轮条(412)与拨动齿轮(407)啮合。
  2. 根据权利要求1所述的一种电线电缆加工装置,其特征在于:所述支撑座(3)的上方设置有电线电缆剥皮模块(5),所述电线电缆剥皮模块(5)包括支撑环(501),所述支撑环(501)的内侧设置有多个围绕支撑环(501)的轴线圆形阵列分布的剥皮刀片(502),所述剥皮刀片(502)靠近支撑环(501)的端部插接在支撑环(501)内部且端部设置有连接块(508),所述剥皮刀片(502)与连接块(508)连接的端部外侧套有调节弹簧(509),所述支撑环(501)朝向活动支撑管(402)的表面设置有导向滑槽(507),所述连接块(508)滑动卡接在导向滑槽(507)中且一侧设置有L形连接杆(503)。
  3. 根据权利要求2所述的一种电线电缆加工装置,其特征在于:所述L形连接杆(503)的部分位于导向滑槽(507)的外侧且底端端部固定设置有工字型分离刀片(504),所述工字型分离刀片(504)的两侧均设置有翘起刀片(505),所述翘起刀片(505)与工字型分离刀片(504)的底面之间为15度到30度的夹角。
  4. 根据权利要求3所述的一种电线电缆加工装置,其特征在于:所述翘起刀片(505)翘起 的端部固定设置有导向片(506),所述导向片(506)与支撑环(501)的轴线保持水平。
  5. 根据权利要求2所述的一种电线电缆加工装置,其特征在于:所述连接块(508)的另一侧设置有调节按压杆(510),所述调节按压杆(510)的一端贯穿支撑环(501)的端面且与支撑环(501)滑动连接,所述调节按压杆(510)的上下方均设置有限位卡槽(511)。
  6. 根据权利要求5所述的一种电线电缆加工装置,其特征在于:所述调节按压杆(510)的上下表面均活动镶嵌设置有限位卡接块(512),所述限位卡接块(512)的一端卡接在调节按压杆(510)中且与调节按压杆(510)的中间设置有限位弹簧(513)。
  7. 根据权利要求1所述的一种电线电缆加工装置,其特征在于:所述旋转分切刀具(409)包括实心旋转块(4091)、分切挤压杆(4092)、分切刀片(4093)和分切加压弹簧(4094),所述支撑转轴(410)中实心旋转块(4091)的中间贯穿且实心旋转块(4091)通过固定销连接。
  8. 根据权利要求7所述的一种电线电缆加工装置,其特征在于:所述实心旋转块(4091)的外表面是设置有多个圆形阵列分布的定位卡槽,所述分切挤压杆(4092)的一端插接在定位卡槽中且端部与实心旋转块(4091)的中间设置有分切加压弹簧(4094)。
  9. 根据权利要求8所述的一种电线电缆加工装置,其特征在于:所述分切挤压杆(4092)的外端端面设置有分切刀片(4093),所述分切刀片(4093)与分切挤压杆(4092)固定连接且切削刀刃为弧形。
  10. 根据权利要求1所述的一种电线电缆加工装置,其特征在于:所述废旧电线电缆输送木块(1)包括机箱壳体、执行电机、传动齿轮箱、输送辊和防偏移杆,所述执行电机的输出轴与传动齿轮箱的输入轴连接并位于机箱壳体内部,所述输送辊中间贯穿的辊轴与传动齿轮向的输出轴连接,所述防偏移杆之间的间距尺寸与废旧电线电缆的外径一致。
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CN118238243B (zh) * 2024-05-23 2024-10-15 徐州苏富冠木业有限公司 一种木材加工用剥皮装置
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