WO2025031288A1 - Film compositing device - Google Patents

Film compositing device Download PDF

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Publication number
WO2025031288A1
WO2025031288A1 PCT/CN2024/109509 CN2024109509W WO2025031288A1 WO 2025031288 A1 WO2025031288 A1 WO 2025031288A1 CN 2024109509 W CN2024109509 W CN 2024109509W WO 2025031288 A1 WO2025031288 A1 WO 2025031288A1
Authority
WO
WIPO (PCT)
Prior art keywords
roller
composite
film
thin film
auxiliary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2024/109509
Other languages
French (fr)
Chinese (zh)
Inventor
卢羿成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Lead Hydrogen Intelligent Equipment Co Ltd
Wuxi Lead Intelligent Equipment Co Ltd
Original Assignee
Jiangsu Lead Hydrogen Intelligent Equipment Co Ltd
Wuxi Lead Intelligent Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202322133532.XU external-priority patent/CN220517361U/en
Priority claimed from CN202310995623.6A external-priority patent/CN117001915A/en
Application filed by Jiangsu Lead Hydrogen Intelligent Equipment Co Ltd, Wuxi Lead Intelligent Equipment Co Ltd filed Critical Jiangsu Lead Hydrogen Intelligent Equipment Co Ltd
Publication of WO2025031288A1 publication Critical patent/WO2025031288A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present application relates to the field of thin film composite technology, and in particular to a thin film composite device.
  • composite film is a very common raw material. If the quality of the composite film is poor, it will seriously affect the safety performance of the products or devices used to prepare it, and there are certain safety hazards. For example, in the manufacturing process of hydrogen energy cells, the proton exchange membrane and the frame membrane need to be composited to form a composite film. If the composite quality of the proton exchange membrane and the frame membrane is poor, the capacity or safety performance of the hydrogen energy battery may be reduced; for another example, in the preparation process of the electrolyzer, the proton membrane and the catalyst membrane need to be composited, and then the catalyst layer is coated on the proton membrane by transfer printing. If the composite quality of the proton membrane and the catalyst membrane is poor, the electrolytic performance of the electrolyzer may be affected.
  • the present application discloses a film composite device, which can improve the phenomenon of axial shrinkage of the film before composite, thereby improving the film composite quality.
  • a film composite equipment including: a main roller, used to receive a first film; a first auxiliary roller and a second auxiliary roller, along the rotation direction of the main roller, the first auxiliary roller and the second auxiliary roller are arranged around the main roller in sequence; wherein, the spacing between the first auxiliary roller and the main roller is L1, the spacing between the second auxiliary roller and the main roller is L2, L1>L2, the first auxiliary roller and the second auxiliary roller are configured to jointly guide the first film to gradually fit onto the main roller.
  • the film composite equipment also includes: a first composite roller, located downstream of the second auxiliary roller, the first composite roller and the main roller have a rotation direction opposite, the first composite roller is used to receive the second film, and together with the main roller composite the first film and the second film to form a composite film.
  • the film composite equipment also includes: a second composite roller, located downstream of the first composite roller, the distance between the first composite roller and the main roller is L3, the distance between the second composite roller and the main roller is L4, L3 ⁇ L4, and the second composite roller is used to press the composite film with the main roller.
  • the diameter of the first composite roller is d1
  • the diameter of the second composite roller is d2, satisfying: d2 ⁇ d1.
  • the hardness of the outer circumferential surface of the first composite roller is smaller than the hardness of the outer circumferential surface of the main roller.
  • the diameter of the first composite roller is d1
  • the diameter of the main roller is D, satisfying: d1 ⁇ D.
  • the film composite equipment further includes: a frame, on which the main roller, the first auxiliary roller and the second auxiliary roller are rotatably mounted; and a composite drive mechanism mounted on the frame for driving the first composite roller to move closer to or away from the main roller.
  • the first composite roller is slidably mounted on the frame along a third direction via a slide rail assembly, and the composite drive mechanism is used to drive the first composite roller to switch between a composite position and a non-composite position along the third direction.
  • the film composite equipment further comprises: a heating module, configured to heat the second film received by the first composite roller.
  • the heating module is an infrared heating module, or the first composite roller is a hot roller.
  • the distance between the first composite roller and the main roller is L3, which satisfies: 0.4 ⁇ d1/D ⁇ 0.8, 0.01 ⁇ L3/D ⁇ 0.1.
  • the main roller is a steel roller
  • the first composite roller is a rubber roller
  • a rubber layer is provided on the surface of the first composite roller.
  • the first film is a proton exchange membrane
  • the second film is a frame material, or the first film is a proton membrane, and the second film is a transfer membrane having a catalyst layer on its surface.
  • the surface of the first auxiliary roller bulges from the edge to the middle.
  • the thin film composite equipment further comprises: a speed measuring module installed on the first auxiliary roller, for detecting the rotation speed of the first auxiliary roller, and the main roller is configured to adjust its own rotation speed in real time according to the detection value of the speed measuring module.
  • the speed measurement module is an encoder.
  • the arrangement angle between the first auxiliary roller and the second auxiliary roller relative to the main roller is ⁇ , satisfying: ⁇ 90°.
  • the thin film composite equipment further includes: an intermediate auxiliary roller, which is arranged between the first auxiliary roller and the second auxiliary roller, and the distance between the intermediate auxiliary roller and the main roller is L5, satisfying: L1 ⁇ L5 ⁇ L2.
  • the multiple intermediate auxiliary rollers are arranged at intervals between the first auxiliary roller and the second auxiliary roller.
  • the distance between each intermediate auxiliary roller and the main roller gradually decreases.
  • a flattened section is formed between the first auxiliary roller and the second auxiliary roller, and in the circumference of the main roller, the flattened section occupies less than one quarter of the circumference of the main roller.
  • the film composite equipment of the embodiment of the present application is equipped with a first auxiliary roller and a second auxiliary roller.
  • the distance between the first auxiliary roller and the main roller is greater than the distance between the second auxiliary roller and the main roller.
  • the distance between the first film and the main roller gradually decreases to gradually fit the outer peripheral surface of the main roller.
  • the outer peripheral surface of the main roller is continuously bent, which can provide normal support force for the first film to offset the normal force generated during axial contraction; on the other hand, as the first film gradually approaches the main roller, the first film can be gradually bent until it fits the surface of the main roller, reducing the existence of the first film.
  • the possibility of local large-scale bending can also reduce the probability of axial shrinkage. Therefore, the first film is fully flattened before being attached to the main roller, which improves the axial shrinkage phenomenon and the film composite equipment also has better film composite quality.
  • FIG1 is a schematic diagram of a thin film composite device provided in an embodiment of the present application.
  • FIG2 is a schematic diagram of a first auxiliary roller in a thin film composite device provided in an embodiment of the present application
  • FIG3 is a schematic diagram of another form of thin film composite device provided in an embodiment of the present application.
  • FIG. 4 is a schematic diagram of the structure of a heating module and a speed measuring module in a thin film composite device provided in an embodiment of the present application.
  • the terms “upper”, “lower”, “left”, “right”, “front”, “back”, “top”, “bottom”, “inner”, “outer”, “middle”, “vertical”, “horizontal”, “lateral”, “longitudinal” and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
  • a thin film composite device can be provided that can improve the phenomenon of axial shrinkage of the film before it enters a pair of pressure rollers, the yield rate of the composite film will be improved, thereby indirectly reducing the production cost of the composite film. Products using the composite film as raw material will also have better safety performance.
  • the film refers to a low modulus film with high elasticity and easy deformation, such as proton exchange membrane, polyethylene film, silicone film, etc.
  • This type of film material is easy to deform during transportation. Due to factors such as roller temperature and roller diameter changes, it is easy to wrinkle along the axial direction of the roller when it is attached to the roller, and it is easy to have problems such as delamination and bending during lamination.
  • the purpose of laminating two layers of film can be to form a composite film or to transfer the coating layer on the surface of one film to another film.
  • a thin film composite device 100 of some embodiments of the present application includes a main roller 120 and a flattening roller group 130, wherein the flattening roller group 130 includes a first auxiliary roller 131 and a second auxiliary roller 132.
  • the main roller 120 is used to connect The first film 210 is collected, the main roller 120 rotates along the first direction P1, and along the first direction P1, the first auxiliary roller 131 and the second auxiliary roller 132 are sequentially arranged around the main roller 120.
  • the distance between the first auxiliary roller 131 and the main roller 120 is L1
  • the distance between the second auxiliary roller 132 and the main roller 120 is L2, L1>L2
  • the first auxiliary roller 131 and the second auxiliary roller 132 are configured to jointly guide the first film 210 to gradually adhere to the main roller 120.
  • the film composite equipment 100 of the embodiment of the present application is provided with a first auxiliary roller 131 and a second auxiliary roller 132.
  • the distance between the first auxiliary roller 131 and the main roller 120 is greater than the distance between the second auxiliary roller 132 and the main roller 120.
  • the distance between the first film 210 and the main roller 120 gradually decreases, so as to gradually fit the outer peripheral surface of the main roller 120.
  • the outer peripheral surface of the main roller 120 is continuously bent, which can provide a normal support force to the first film 210 to offset the normal force generated during axial contraction; on the other hand, since the first film 210 gradually approaches the main roller 120, the first film 210 can be gradually bent until it fits the surface of the main roller 120, which reduces the possibility of local large-scale bending of the first film 210 and the probability of axial contraction. Therefore, the first film 210 is fully flattened before being attached to the main roller 120, thereby improving the axial shrinkage phenomenon, and the film laminating device 100 also has a good film laminating quality.
  • the spacing between two roller bodies is involved in many places.
  • the spacing between two roller bodies refers to the minimum spacing between the outer circumferences of the two roller bodies.
  • the main roller 120 has a first outer circumference 121
  • the first auxiliary roller 131 has a second outer circumference 1314.
  • the spacing between the first auxiliary roller 131 and the main roller 120 refers to the minimum spacing between the first outer circumference 121 and the second outer circumference 1314.
  • the first auxiliary roller 131 and the second auxiliary roller 132 are arranged at an angle ⁇ relative to the main roller 120 , and ⁇ 90°.
  • a flattening section is formed between the first auxiliary roller 131 and the second auxiliary roller 132, and the first film 210 is flattened by passing through the flattening section.
  • the flattening section occupies less than one quarter of the circumference of the main roller 120.
  • the first film 210 can be effectively flattened, and other spaces in the circumferential direction of the main roller 120 can be left for arranging other components.
  • the surface of the first auxiliary roller 131 bulges from the edge to the middle.
  • the first auxiliary roller 131 is a middle-high roller, and the axis of the first auxiliary roller 131 extends along the first axis Q.
  • the first auxiliary roller 131 includes a first end 1311, a second end 1312, and a middle portion 1313.
  • the local diameter of the first auxiliary roller 131 gradually increases from the first end 1311 to the middle portion 1313, and gradually decreases from the middle portion 1313 to the second end 1312.
  • the first film 210 can be stretched from the middle to the edge, thereby improving the phenomenon of axial contraction of the first film 210 .
  • the first auxiliary roller 131 may also be a flat roller, that is, along the first axis Q, the diameter of the first auxiliary roller 131 is stable and unchanged.
  • the flattening roller set 130 further includes an intermediate auxiliary roller 133 disposed between the first auxiliary roller 131 and the second auxiliary roller 132 , and the distance between the intermediate auxiliary roller 133 and the main roller 120 is L5 , L1 ⁇ L5 ⁇ L2.
  • the number of the intermediate auxiliary rollers 133 can be multiple, and the multiple intermediate auxiliary rollers 133 are arranged between the first auxiliary roller 131 and the second auxiliary roller 132 at intervals along the first direction P1. Along the direction from the first auxiliary roller 131 to the second auxiliary roller 132, the distance between each intermediate auxiliary roller 133 and the main roller 120 gradually decreases.
  • the film composite equipment 100 also includes a first composite roller 140, which is located downstream of the second auxiliary roller 132.
  • the rotation direction of the first composite roller 140 is opposite to that of the main roller 120.
  • the first composite roller 140 is used to receive the second film 220 and composite the first film 210 and the second film 220 together with the main roller 120 to form a composite film 230.
  • the rotation direction of the first composite roller 140 is the second direction P2, and the first direction P1 is opposite to the second direction P2.
  • a fixed section is formed between the first composite roller 140 and the second auxiliary roller 132, that is, the first film 210 is completely attached to the surface of the main roller 120 at the second auxiliary roller 132, and is transported to the first composite roller 140 under the rotation of the main roller 120. After passing through the second auxiliary roller 132, the tension state of the first film 210 is maintained stable, and the first film 210 and the second film 220 are reliably composited at the first composite roller 140.
  • the first film 210 and the second film 220 can be composited at the first composite roller 140 to form a composite film 230 .
  • the first film 210 is a proton exchange membrane
  • the second film 220 is a frame material
  • the composite film 230 is one of the raw materials of the hydrogen energy battery
  • the first film 210 is a proton membrane
  • the second film 220 is a transfer film having a catalyst layer on the surface
  • the first film 210 and the second film 220 are composited and then the second film 220 is torn off, and the catalyst layer on the surface of the second film 220 is transferred to the surface of the first film 210 to form the composite film 230
  • the first film 210, the second film 220 and the composite film 230 may also be other films.
  • the surface of the second film 220 facing away from the first composite roller 140 is coated with a glue layer, and the second film 220 and the first film 210 are laminated and bonded by the glue layer, and then the first composite roller 140 and the main roller 120 are pressed together to form a composite film 230.
  • the material of the glue layer can be a heat-sensitive adhesive or a pressure-sensitive adhesive.
  • the first film 210 and the second film 220 can also be a pair of films that are transfer-coated with a catalyst layer.
  • the hardness of the outer peripheral surface of the first composite roller 140 is less than that of the main roller 120. The hardness of the outer surface.
  • the supporting force of the first composite roller 140 on the first film 210 and the second film 220 is weaker than that of the main roller 120, and the elastic pressing of the first film 210 and the second film 220 can be achieved by deformation of the surface of the first composite roller 140, thereby reducing the probability of tearing of the first film 210 and the second film 220 at the composite point.
  • the main roller 120 is a steel rod
  • the first composite roller 140 is a rubber roller; in other embodiments, a rubber layer may also be provided on the surface of the first composite roller 140 .
  • the diameter of the first composite roller 140 is d1
  • the diameter of the main roller 120 is D
  • d1 ⁇ D the diameter of the first composite roller 140
  • the distance between the first composite roller 140 and the main roller 120 is L3, 0.4 ⁇ d1/D ⁇ 0.8, 0.01 ⁇ L3/D ⁇ 0.1.
  • Limiting the values of d1/D and L3/D within the above range can not only reduce the pressing area between the first composite roller 140 and the main roller 120, but also ensure the pressing strength of the first film 210 and the second film 220, so that the first film 210 and the second film 220 can be reliably composited to form a composite film 230.
  • the composite film 230 is formed by the composite of the first film 210 and the second film 220, and the first composite roller 140 receives the second film 220 and completes the composite process of the two films.
  • more composite rollers can be arranged downstream of the first composite roller 140 to sequentially complete the composite of the multi-layer films, which will not be further described herein.
  • the film composite equipment 100 also includes a second composite roller 150, which is located downstream of the first composite roller 140, the distance between the first composite roller 140 and the main roller 120 is L3, the distance between the second composite roller 150 and the main roller 120 is L4, L3 ⁇ L4, and the second composite roller 150 is used to press the composite film 230 with the main roller 120.
  • L3>L4 a reinforcement section is formed between the first composite roller 140 and the second composite roller 150, the first film 210 and the second film 220 pass through the first composite roller 140 and form a composite film 230, the first film 210 and the second film 220 are initially bonded, and the composite film 230 is subjected to segmented pressurization after passing through the second composite roller 150 to achieve full bonding, further reducing the thickness of the composite film 230.
  • the diameter of the second composite roller 150 is d2. In some embodiments of the present application, d2 ⁇ d1, so as to further reduce the lamination area between the second composite roller 150 and the main roller 120, and the lamination shear force of the composite film 230 when being laminated by the second composite roller 150 is further reduced, thereby further ensuring the lamination quality at this location.
  • d2 may be equal to d1.
  • the thin film composite device 100 further includes a frame 110 and a composite drive mechanism 160, and the main roller 120, the first auxiliary roller 131 and the second auxiliary roller 132 are all rotatably mounted on the frame 110.
  • the composite drive mechanism 160 is mounted on the frame 110 and is used to drive the first composite roller 140 to approach or move away from the main roller 120.
  • the first composite roller 140 can be slidably installed on the frame 110 along the third direction R by means of a slide rail assembly, and the composite drive mechanism 160 is used to drive the first composite roller 140 to switch between the composite position and the non-composite position along the third direction R.
  • the first composite roller 140 When the first composite roller 140 is in the composite position, the distance between the first composite roller 140 and the main roller 120 is L3, and the first composite roller 140 and the main roller 120 jointly press the first film 210 and the second film 220; when the first composite roller 140 is in the non-composite position, the distance between the first composite roller 140 and the main roller 120 is L3.
  • the spacing is greater than L3.
  • the first composite roller 140 may also have different composite positions to adapt to different materials of the second film 220 and different thickness requirements of the composite film 230.
  • This arrangement makes it easier for the first composite roller 140 to receive the second film 220 or perform maintenance.
  • the first composite roller 140 may also be always maintained at the composite position.
  • the film laminating apparatus 100 further includes a heating module 170 for heating the second film 220 received by the first laminating roller 140 .
  • the heating module 170 is installed on the frame 110 and may be an infrared heating module or other forms of heating modules.
  • the adhesive layer on the surface of the second film 220 can be heated, thereby improving the thermal bonding effect between the first film 210 and the second film 220 .
  • the second film 220 may also be heated by arranging the first composite roller 140 as a hot roller.
  • the thin film composite equipment 100 also includes a speed measuring module 180 installed on the first auxiliary roller 131 for detecting the rotational speed of the first auxiliary roller 131 , and the main roller 120 is configured to adjust its own rotational speed in real time according to the detection value of the speed measuring module 180 .
  • the main roller 120 may change its roller diameter due to roller temperature changes, which may cause fluctuations in the linear speed of the main roller 120.
  • the conveying speed of the first film 210 can be accurately calculated, and then the rotation speed of the main roller 120 is reversely adjusted until the conveying speed of the first film 210 meets the preset value.
  • the speed measuring module 180 may be an encoder.
  • the first film 210 passes through the first auxiliary roller 131 to drive the first auxiliary roller 131 to rotate.
  • the speed measuring module 180 records the pulse output and transmits it to the PLC. After conversion, the conveying speed of the first film 210 is obtained, and the speed of the main roller 120 is adjusted in real time to make the first film 210 The conveying speed meets the preset value.
  • the rotation speed of the main roller 120 can be adjusted in real time, thereby overcoming the problem of the conveying speed of the first film 210 being affected by the change in the diameter of the main roller 120, reducing the phenomenon of accumulation or tearing of the first film 210, and improving the operating reliability of the film composite equipment 100.
  • the working principle of the thin film composite device 100 is as follows:
  • the first film 210 is fed into the main roller 120 and is bent toward the outer peripheral surface of the main roller 120 under the guidance of the first auxiliary roller 131.
  • the main roller 120 rotates along the first direction P1 to transport the first film 210.
  • the first film 210 is completely attached to the outer circumference of the main roller 120 when passing through the second auxiliary roller 132. When the first film 210 passes through the flattening section, it gradually attaches to the outer circumference of the main roller 120.
  • the first film 210 passes through the fixed section and reaches the first composite roller 140;
  • the second film 220 is fed into the first composite roller 140, and the first composite roller 140 rotates along the second direction P2 to convey the second film 220;
  • the heating module 170 heats the adhesive layer on the outer surface of the second film 220;
  • the second film 220 and the first film 210 are put into the space between the first composite roller 140 and the main roller 120 for preliminary composite to form a composite film 230;
  • the composite film 230 After passing through the reinforcement section, the composite film 230 passes between the second composite roller 150 and the main roller 120 for further composite, and the first film 210 and the second film 220 are fully bonded;
  • the composite film 230 is unloaded to be sent to the next step.
  • the spacing between the first auxiliary roller 131 and the main roller 120 is greater than the spacing between the second auxiliary roller 132 and the main roller 120, which can improve the phenomenon of wrinkles in the first film 210;
  • the diameter d1 of the first composite roller 140 is smaller than the diameter D of the main roller 120, which can reduce the shear force of the first film 210 and the second film 220 at the first composite roller 140, and reduce the probability of film tearing when the first film 210 and the second film 220 are composited;
  • at the first composite roller A second composite roller 150 is disposed downstream of 140 to reduce the probability of film delamination and poor adhesion when the first film 210 and the second film 220 are composited by segmented pressurization.
  • the film composite device 100 of the embodiment of the present application is used for film composite operation, and has good film composite quality.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The present application relates to the field of film compositing, and in particular to a film compositing device. The film compositing device comprises: a main roller configured to receive a first film; and a first auxiliary roller and a second auxiliary roller which are sequentially arranged around the main roller along the rotating direction of the main roller; wherein the distance between the first auxiliary roller and the main roller is L1, the distance between the second auxiliary roller and the main roller is L2, L1>L2, and the first auxiliary roller and the second auxiliary roller are configured to jointly guide the first film to gradually fit with the main roller. The film compositing device can alleviate axial shrinkage of the film before compositing, thereby improving the quality of film compositing.

Description

薄膜复合设备Thin film composite equipment 技术领域Technical Field

本申请涉及薄膜复合技术领域,特别是涉及一种薄膜复合设备。The present application relates to the field of thin film composite technology, and in particular to a thin film composite device.

背景技术Background Art

在制造业领域,复合薄膜是一种很常见的原材料,如果复合薄膜的质量不良,将严重影响其用于制备的产品或装置的安全性能,存在一定的安全隐患。例如,氢能电池的制造过程中,需要将质子交换膜和边框膜复合形成复合薄膜,如果质子交换膜和边框膜的复合质量不良,可能会降低氢能电池的电容量或者安全性能;再例如,电解槽的制备过程中,需要将质子膜和催化剂膜进行复合,再通过转印法将催化剂层涂覆于质子膜,如果质子膜和催化剂膜的复合质量不良,可能会影响电解槽的电解性能。In the manufacturing industry, composite film is a very common raw material. If the quality of the composite film is poor, it will seriously affect the safety performance of the products or devices used to prepare it, and there are certain safety hazards. For example, in the manufacturing process of hydrogen energy cells, the proton exchange membrane and the frame membrane need to be composited to form a composite film. If the composite quality of the proton exchange membrane and the frame membrane is poor, the capacity or safety performance of the hydrogen energy battery may be reduced; for another example, in the preparation process of the electrolyzer, the proton membrane and the catalyst membrane need to be composited, and then the catalyst layer is coated on the proton membrane by transfer printing. If the composite quality of the proton membrane and the catalyst membrane is poor, the electrolytic performance of the electrolyzer may be affected.

发明内容Summary of the invention

本申请公开了一种薄膜复合设备,能够改善薄膜在复合之前发生轴向收缩的现象,进而提高了薄膜复合质量。The present application discloses a film composite device, which can improve the phenomenon of axial shrinkage of the film before composite, thereby improving the film composite quality.

为了实现上述目的,本申请公开一种薄膜复合设备,包括:主辊,用于接收第一薄膜;第一辅辊和第二辅辊,沿着所述主辊的转动方向,所述第一辅辊和所述第二辅辊依次围绕所述主辊布置;其中,所述第一辅辊与所述主辊之间的间距为L1,所述第二辅辊与所述主辊之间的间距为L2,L1>L2,所述第一辅辊和所述第二辅辊被配置为共同引导第一薄膜逐渐贴合于所述主辊。In order to achieve the above-mentioned purpose, the present application discloses a film composite equipment, including: a main roller, used to receive a first film; a first auxiliary roller and a second auxiliary roller, along the rotation direction of the main roller, the first auxiliary roller and the second auxiliary roller are arranged around the main roller in sequence; wherein, the spacing between the first auxiliary roller and the main roller is L1, the spacing between the second auxiliary roller and the main roller is L2, L1>L2, the first auxiliary roller and the second auxiliary roller are configured to jointly guide the first film to gradually fit onto the main roller.

可选地,所述薄膜复合设备还包括:第一复合辊,位于所述第二辅辊的下游,所述第一复合辊与所述主辊的转动方向相反,所述第一复合辊用于接收第二薄膜,并与所述主辊共同复合第一薄膜和第二薄膜以形成复合薄膜。 Optionally, the film composite equipment also includes: a first composite roller, located downstream of the second auxiliary roller, the first composite roller and the main roller have a rotation direction opposite, the first composite roller is used to receive the second film, and together with the main roller composite the first film and the second film to form a composite film.

可选地,所述薄膜复合设备还包括:第二复合辊,位于所述第一复合辊的下游,所述第一复合辊与所述主辊之间的间距为L3,所述第二复合辊与所述主辊之间的间距为L4,L3≥L4,所述第二复合辊用于与所述主辊对复合薄膜进行压合。Optionally, the film composite equipment also includes: a second composite roller, located downstream of the first composite roller, the distance between the first composite roller and the main roller is L3, the distance between the second composite roller and the main roller is L4, L3≥L4, and the second composite roller is used to press the composite film with the main roller.

可选地,所述第一复合辊的直径为d1,所述第二复合辊的直径为d2,满足:d2≤d1。Optionally, the diameter of the first composite roller is d1, and the diameter of the second composite roller is d2, satisfying: d2≤d1.

可选地,所述第一复合辊的外周面的硬度小于所述主辊的外周面的硬度。Optionally, the hardness of the outer circumferential surface of the first composite roller is smaller than the hardness of the outer circumferential surface of the main roller.

可选地,所述第一复合辊的直径为d1,所述主辊的直径为D,满足:d1<D。Optionally, the diameter of the first composite roller is d1, and the diameter of the main roller is D, satisfying: d1<D.

可选地,所述薄膜复合设备还包括:机架,所述主辊、所述第一辅辊和所述第二辅辊均可转动地安装于所述机架;复合驱动机构,安装于所述机架,用于驱动所述第一复合辊靠近或者远离所述主辊。Optionally, the film composite equipment further includes: a frame, on which the main roller, the first auxiliary roller and the second auxiliary roller are rotatably mounted; and a composite drive mechanism mounted on the frame for driving the first composite roller to move closer to or away from the main roller.

可选地,所述第一复合辊通过滑轨组件沿第三方向滑动安装于所述机架,所述复合驱动机构用于沿所述第三方向驱动所述第一复合辊在复合位置和非复合位置之间切换。Optionally, the first composite roller is slidably mounted on the frame along a third direction via a slide rail assembly, and the composite drive mechanism is used to drive the first composite roller to switch between a composite position and a non-composite position along the third direction.

可选地,所述薄膜复合设备还包括:加热模块,用于对所述第一复合辊接收的第二薄膜进行加热。Optionally, the film composite equipment further comprises: a heating module, configured to heat the second film received by the first composite roller.

可选地,所述加热模块为红外加热模块,或者所述第一复合辊为热辊。Optionally, the heating module is an infrared heating module, or the first composite roller is a hot roller.

可选地,所述第一复合辊与主辊之间的间距为L3,满足:0.4≤d1/D≤0.8,0.01≤L3/D≤0.1。Optionally, the distance between the first composite roller and the main roller is L3, which satisfies: 0.4≤d1/D≤0.8, 0.01≤L3/D≤0.1.

可选地,所述主辊为钢辊,所述第一复合辊为胶辊,或者所述第一复合辊的表面设置有胶层。Optionally, the main roller is a steel roller, the first composite roller is a rubber roller, or a rubber layer is provided on the surface of the first composite roller.

可选地,所述第一薄膜位质子交换膜,所述第二薄膜为边框材料,或者所述第一薄膜为质子膜,所述第二薄膜位表面具有催化剂层的转印膜。 Optionally, the first film is a proton exchange membrane, and the second film is a frame material, or the first film is a proton membrane, and the second film is a transfer membrane having a catalyst layer on its surface.

可选地,沿着所述第一辅辊的轴向,所述第一辅辊的表面由边缘向中部凸起。Optionally, along the axial direction of the first auxiliary roller, the surface of the first auxiliary roller bulges from the edge to the middle.

可选地,所述薄膜复合设备还包括:测速模块,安装于所述第一辅辊,用于检测所述第一辅辊的转速,所述主辊被配置为根据所述测速模块的检测数值实时调节自身转速。Optionally, the thin film composite equipment further comprises: a speed measuring module installed on the first auxiliary roller, for detecting the rotation speed of the first auxiliary roller, and the main roller is configured to adjust its own rotation speed in real time according to the detection value of the speed measuring module.

可选地,所述测速模块为编码器。Optionally, the speed measurement module is an encoder.

可选地,所述第一辅辊与所述第二辅辊相对于所述主辊的布置夹角为α,满足:α≤90°。Optionally, the arrangement angle between the first auxiliary roller and the second auxiliary roller relative to the main roller is α, satisfying: α≤90°.

可选地,所述薄膜复合设备还包括:中间辅辊,设置于所述第一辅辊和所述第二辅辊之间,所述中间辅辊与所述主辊之间的间距为L5,满足:L1<L5≤L2。Optionally, the thin film composite equipment further includes: an intermediate auxiliary roller, which is arranged between the first auxiliary roller and the second auxiliary roller, and the distance between the intermediate auxiliary roller and the main roller is L5, satisfying: L1<L5≤L2.

可选地,所述中间辅辊的数量为多个,多个所述中间辅辊间隔布置于所述第一辅辊和所述第二辅辊之间,沿着从所述第一辅辊指向所述第二辅辊的方向,每个所述中间辅辊与所述主辊之间的间距逐渐变小。Optionally, there are multiple intermediate auxiliary rollers, and the multiple intermediate auxiliary rollers are arranged at intervals between the first auxiliary roller and the second auxiliary roller. Along the direction from the first auxiliary roller to the second auxiliary roller, the distance between each intermediate auxiliary roller and the main roller gradually decreases.

可选地,所述第一辅辊与所述第二辅辊之间形成展平段,在所述主辊的周向上,所述展平段占所述主辊周向的四分之一以内。Optionally, a flattened section is formed between the first auxiliary roller and the second auxiliary roller, and in the circumference of the main roller, the flattened section occupies less than one quarter of the circumference of the main roller.

与现有技术相比,本申请的有益效果在于:Compared with the prior art, the beneficial effects of this application are:

本申请实施例的薄膜复合设备具备第一辅辊和第二辅辊,第一辅辊与主辊之间的间距大于第二辅辊与主辊之间的间距,第一薄膜进入主辊后依次经过第一辅辊和第二辅辊,第一薄膜与主辊之间的间距逐渐变小,以实现逐渐贴合于主辊的外周面。一方面,主辊的外周面连续弯曲,能够对第一薄膜提供法向支撑力,以抵消轴向收缩时产生的法向作用力;另一方面,由于第一薄膜逐渐靠近主辊,能够实现第一薄膜逐渐弯折直至与主辊表面贴合,降低了第一薄膜存 在局部大幅度弯曲的可能性,也能够降低发生轴向收缩的概率。因此,第一薄膜与主辊贴合之前进行了充分展平,改善了轴向收缩的现象,薄膜复合设备也具有较好的薄膜复合质量。The film composite equipment of the embodiment of the present application is equipped with a first auxiliary roller and a second auxiliary roller. The distance between the first auxiliary roller and the main roller is greater than the distance between the second auxiliary roller and the main roller. After the first film enters the main roller, it passes through the first auxiliary roller and the second auxiliary roller in sequence. The distance between the first film and the main roller gradually decreases to gradually fit the outer peripheral surface of the main roller. On the one hand, the outer peripheral surface of the main roller is continuously bent, which can provide normal support force for the first film to offset the normal force generated during axial contraction; on the other hand, as the first film gradually approaches the main roller, the first film can be gradually bent until it fits the surface of the main roller, reducing the existence of the first film. The possibility of local large-scale bending can also reduce the probability of axial shrinkage. Therefore, the first film is fully flattened before being attached to the main roller, which improves the axial shrinkage phenomenon and the film composite equipment also has better film composite quality.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是本申请实施例提供的一种形式的薄膜复合设备的示意图;FIG1 is a schematic diagram of a thin film composite device provided in an embodiment of the present application;

图2是本申请实施例提供的薄膜复合设备中第一辅辊的示意图;FIG2 is a schematic diagram of a first auxiliary roller in a thin film composite device provided in an embodiment of the present application;

图3是本申请实施例提供的另一种形式的薄膜复合设备的示意图;FIG3 is a schematic diagram of another form of thin film composite device provided in an embodiment of the present application;

图4是本申请实施例提供的一种形式的薄膜复合设备中加热模块和测速模块相关的结构示意图。FIG. 4 is a schematic diagram of the structure of a heating module and a speed measuring module in a thin film composite device provided in an embodiment of the present application.

附图说明:100-薄膜复合设备;110-机架;120-主辊;121-第一外周面;130-展平辊组;131-第一辅辊;1311-第一端;1312-第二端;1313-中部;1314-第二外周面;132-第二辅辊;133-中间辅辊;140-第一复合辊;150-第二复合辊;160-复合驱动机构;170-加热模块;180-测速模块;210-第一薄膜;220-第二薄膜;230-复合薄膜;P1-第一方向;P2-第二方向;Q-第一轴线;R-第三方向。Description of the drawings: 100-film composite equipment; 110-frame; 120-main roller; 121-first outer peripheral surface; 130-flattening roller group; 131-first auxiliary roller; 1311-first end; 1312-second end; 1313-middle; 1314-second outer peripheral surface; 132-second auxiliary roller; 133-middle auxiliary roller; 140-first composite roller; 150-second composite roller; 160-composite drive mechanism; 170-heating module; 180-speed measurement module; 210-first film; 220-second film; 230-composite film; P1-first direction; P2-second direction; Q-first axis; R-third direction.

具体实施方式DETAILED DESCRIPTION

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性 劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, ordinary technicians in this field will not make creative All other embodiments obtained under the premise of labor are within the scope of protection of this application.

在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

相关技术中,两种不同的薄膜经过一对压辊之间并复合形成复合薄膜。然而,由于薄膜在输送过程中可能发生轴向收缩,导致复合形成的复合薄膜必然存在质量问题。In the related art, two different films are passed between a pair of pressing rollers and compounded to form a composite film. However, since the films may shrink axially during transportation, the composite film formed by compounding inevitably has quality problems.

如果能够提供一种薄膜复合设备,能够改善薄膜进入一对压辊之前发生轴向收缩的现象,将能够提高复合薄膜的良品率,进而间接降低复合薄膜的生产成本,以该复合薄膜为原材料的产品也具有较好的安全性能。If a thin film composite device can be provided that can improve the phenomenon of axial shrinkage of the film before it enters a pair of pressure rollers, the yield rate of the composite film will be improved, thereby indirectly reducing the production cost of the composite film. Products using the composite film as raw material will also have better safety performance.

可以理解的是,薄膜指的是高弹性、易变形的低模量薄膜,例如质子交换膜、聚乙烯薄膜、硅胶薄膜等等。这类薄膜材料在输送过程中易变形,由于辊体温度、辊径变化等因素,其在与辊体贴合时容易发生沿着辊体轴向的褶皱,在进行复合时容易出现分层、弯曲等不良问题。两层薄膜复合的目的可以是形成一种复合薄膜,也可以是将一层薄膜表面的涂覆层转印于另一层薄膜。It is understood that the film refers to a low modulus film with high elasticity and easy deformation, such as proton exchange membrane, polyethylene film, silicone film, etc. This type of film material is easy to deform during transportation. Due to factors such as roller temperature and roller diameter changes, it is easy to wrinkle along the axial direction of the roller when it is attached to the roller, and it is easy to have problems such as delamination and bending during lamination. The purpose of laminating two layers of film can be to form a composite film or to transfer the coating layer on the surface of one film to another film.

如图1所示,本申请的一些实施例的薄膜复合设备100,包括主辊120和展平辊组130,展平辊组130包括第一辅辊131和第二辅辊132。主辊120用于接 收第一薄膜210,主辊120沿第一方向P1转动,沿着第一方向P1,第一辅辊131和第二辅辊132依次围绕主辊120布置。其中,第一辅辊131与主辊120之间的间距为L1,第二辅辊132与主辊120之间的间距为L2,L1>L2,第一辅辊131和第二辅辊132被配置为共同引导第一薄膜210逐渐贴合于主辊120。As shown in FIG. 1 , a thin film composite device 100 of some embodiments of the present application includes a main roller 120 and a flattening roller group 130, wherein the flattening roller group 130 includes a first auxiliary roller 131 and a second auxiliary roller 132. The main roller 120 is used to connect The first film 210 is collected, the main roller 120 rotates along the first direction P1, and along the first direction P1, the first auxiliary roller 131 and the second auxiliary roller 132 are sequentially arranged around the main roller 120. The distance between the first auxiliary roller 131 and the main roller 120 is L1, and the distance between the second auxiliary roller 132 and the main roller 120 is L2, L1>L2, and the first auxiliary roller 131 and the second auxiliary roller 132 are configured to jointly guide the first film 210 to gradually adhere to the main roller 120.

本申请实施例的薄膜复合设备100具备第一辅辊131和第二辅辊132,第一辅辊131与主辊120之间的间距大于第二辅辊132与主辊120之间的间距,第一薄膜210进入主辊120后依次经过第一辅辊131和第二辅辊132,第一薄膜210与主辊120之间的间距逐渐变小,以实现逐渐贴合于主辊120的外周面。一方面,主辊120的外周面连续弯曲,能够对第一薄膜210提供法向支撑力,以抵消轴向收缩时产生的法向作用力;另一方面,由于第一薄膜210逐渐靠近主辊120,能够实现第一薄膜210逐渐弯折直至与主辊120表面贴合,降低了第一薄膜210存在局部大幅度弯曲的可能性,也能够降低发生轴向收缩的概率。因此,第一薄膜210与主辊120贴合之前进行了充分展平,改善了轴向收缩的现象,薄膜复合设备100也具有较好的薄膜复合质量。The film composite equipment 100 of the embodiment of the present application is provided with a first auxiliary roller 131 and a second auxiliary roller 132. The distance between the first auxiliary roller 131 and the main roller 120 is greater than the distance between the second auxiliary roller 132 and the main roller 120. After the first film 210 enters the main roller 120, it passes through the first auxiliary roller 131 and the second auxiliary roller 132 in sequence. The distance between the first film 210 and the main roller 120 gradually decreases, so as to gradually fit the outer peripheral surface of the main roller 120. On the one hand, the outer peripheral surface of the main roller 120 is continuously bent, which can provide a normal support force to the first film 210 to offset the normal force generated during axial contraction; on the other hand, since the first film 210 gradually approaches the main roller 120, the first film 210 can be gradually bent until it fits the surface of the main roller 120, which reduces the possibility of local large-scale bending of the first film 210 and the probability of axial contraction. Therefore, the first film 210 is fully flattened before being attached to the main roller 120, thereby improving the axial shrinkage phenomenon, and the film laminating device 100 also has a good film laminating quality.

本申请实施例中多处涉及两个辊体之间的间距,两个辊体之间的间距指的是两个辊体的外周面之间的最小间距。如图1所示,以主辊120与第一辅辊131之间的间距为例,主辊120具有第一外周面121,第一辅辊131具有第二外周面1314,第一辅辊131与主辊120之间的间距指的是,第一外周面121与第二外周面1314之间的最小间距。In the embodiments of the present application, the spacing between two roller bodies is involved in many places. The spacing between two roller bodies refers to the minimum spacing between the outer circumferences of the two roller bodies. As shown in FIG1 , taking the spacing between the main roller 120 and the first auxiliary roller 131 as an example, the main roller 120 has a first outer circumference 121, and the first auxiliary roller 131 has a second outer circumference 1314. The spacing between the first auxiliary roller 131 and the main roller 120 refers to the minimum spacing between the first outer circumference 121 and the second outer circumference 1314.

如图1所示,在本申请的一些实施例中,第一辅辊131与第二辅辊132相对于主辊120的布置夹角为α,α≤90°。As shown in FIG. 1 , in some embodiments of the present application, the first auxiliary roller 131 and the second auxiliary roller 132 are arranged at an angle α relative to the main roller 120 , and α≤90°.

第一辅辊131与第二辅辊132之间形成展平段,第一薄膜210经过展平段得到展平。在主辊120的周向上,展平段占主辊120周向的四分之一以内,既 能够有效展平第一薄膜210,又能够留余主辊120周向上其他的空间,以布置其他的部件。A flattening section is formed between the first auxiliary roller 131 and the second auxiliary roller 132, and the first film 210 is flattened by passing through the flattening section. In the circumference of the main roller 120, the flattening section occupies less than one quarter of the circumference of the main roller 120. The first film 210 can be effectively flattened, and other spaces in the circumferential direction of the main roller 120 can be left for arranging other components.

如图2所述,在本申请的一些实施例中,沿着第一辅辊131的轴向,第一辅辊131的表面由边缘向中部凸起。As shown in FIG. 2 , in some embodiments of the present application, along the axial direction of the first auxiliary roller 131 , the surface of the first auxiliary roller 131 bulges from the edge to the middle.

具体而言,第一辅辊131为中高辊,第一辅辊131的轴线沿第一轴线Q延伸,沿着第一轴线Q,第一辅辊131包括第一端1311和第二端1312以及中部1313。第一辅辊131的局部直径由第一端1311向中部1313逐渐增大,又由中部1313向第二端1312逐渐减小。Specifically, the first auxiliary roller 131 is a middle-high roller, and the axis of the first auxiliary roller 131 extends along the first axis Q. Along the first axis Q, the first auxiliary roller 131 includes a first end 1311, a second end 1312, and a middle portion 1313. The local diameter of the first auxiliary roller 131 gradually increases from the first end 1311 to the middle portion 1313, and gradually decreases from the middle portion 1313 to the second end 1312.

通过该种布置形式,第一薄膜210能够由中部向边缘撑开第一薄膜210,改善第一薄膜210发生轴向收缩的现象。Through this arrangement, the first film 210 can be stretched from the middle to the edge, thereby improving the phenomenon of axial contraction of the first film 210 .

在其他实施例中,第一辅辊131也可以为平辊,即沿着第一轴线Q,第一辅辊131的直径稳定不变。In other embodiments, the first auxiliary roller 131 may also be a flat roller, that is, along the first axis Q, the diameter of the first auxiliary roller 131 is stable and unchanged.

如图3所示,在本申请的一些实施例中,展平辊组130还包括中间辅辊133,设置于第一辅辊131和第二辅辊132之间,中间辅辊133与主辊120之间的间距为L5,L1<L5≤L2。As shown in FIG. 3 , in some embodiments of the present application, the flattening roller set 130 further includes an intermediate auxiliary roller 133 disposed between the first auxiliary roller 131 and the second auxiliary roller 132 , and the distance between the intermediate auxiliary roller 133 and the main roller 120 is L5 , L1<L5≤L2.

作为一种示例方式,L5<L2,通过设置中间辅辊133,能够引导第一薄膜210缓和弯折,逐渐贴合至主辊120的第一外周面121,以改善第一薄膜210轴向收缩的现象;作为另一种示例方式,L5=L2,通过设置中间辅辊133,能够增加第一薄膜210与第一外周面121的贴合面积,以改善第一薄膜210轴向收缩的现象。As an example, L5<L2, by setting the intermediate auxiliary roller 133, the first film 210 can be guided to bend gently and gradually fit to the first outer peripheral surface 121 of the main roller 120, so as to improve the axial shrinkage phenomenon of the first film 210; as another example, L5=L2, by setting the intermediate auxiliary roller 133, the fitting area between the first film 210 and the first outer peripheral surface 121 can be increased, so as to improve the axial shrinkage phenomenon of the first film 210.

进一步地,中间辅辊133的数量可以为多个,多个中间辅辊133沿着第一方向P1间隔布置于第一辅辊131与第二辅辊132之间,沿着从第一辅辊131指向第二辅辊132的方向,每个中间辅辊133与主辊120之间的间距逐渐变小。 Furthermore, the number of the intermediate auxiliary rollers 133 can be multiple, and the multiple intermediate auxiliary rollers 133 are arranged between the first auxiliary roller 131 and the second auxiliary roller 132 at intervals along the first direction P1. Along the direction from the first auxiliary roller 131 to the second auxiliary roller 132, the distance between each intermediate auxiliary roller 133 and the main roller 120 gradually decreases.

如图3所示,在本申请的一些实施例中,薄膜复合设备100还包括第一复合辊140,位于第二辅辊132的下游,第一复合辊140与主辊120的转动方向相反,第一复合辊140用于接收第二薄膜220,并与主辊120共同复合第一薄膜210和第二薄膜220以形成复合薄膜230。As shown in Figure 3, in some embodiments of the present application, the film composite equipment 100 also includes a first composite roller 140, which is located downstream of the second auxiliary roller 132. The rotation direction of the first composite roller 140 is opposite to that of the main roller 120. The first composite roller 140 is used to receive the second film 220 and composite the first film 210 and the second film 220 together with the main roller 120 to form a composite film 230.

第一复合辊140的转动方向为第二方向P2,第一方向P1与第二方向P2相反设置。第一复合辊140与第二辅辊132之间形成固定段,即第一薄膜210在第二辅辊132处完全贴合于主辊120的表面,并在主辊120转动下向第一复合辊140处输送。第一薄膜210经过第二辅辊132之后张力状态维持稳定,在第一复合辊140处第一薄膜210与第二薄膜220进行可靠复合。The rotation direction of the first composite roller 140 is the second direction P2, and the first direction P1 is opposite to the second direction P2. A fixed section is formed between the first composite roller 140 and the second auxiliary roller 132, that is, the first film 210 is completely attached to the surface of the main roller 120 at the second auxiliary roller 132, and is transported to the first composite roller 140 under the rotation of the main roller 120. After passing through the second auxiliary roller 132, the tension state of the first film 210 is maintained stable, and the first film 210 and the second film 220 are reliably composited at the first composite roller 140.

通过该种布置方式,能够在第一复合辊140处将第一薄膜210和第二薄膜220进行复合,以形成复合薄膜230。Through this arrangement, the first film 210 and the second film 220 can be composited at the first composite roller 140 to form a composite film 230 .

在本申请的一些实施例中,第一薄膜210为质子交换膜,第二薄膜220为边框材料,复合薄膜230为氢能电池的原材料之一;在本申请的另一些实施例中,第一薄膜210为质子膜,第二薄膜220为表面具有催化剂层的转印膜,第一薄膜210和第二薄膜220复合后再撕除第二薄膜220,第二薄膜220表面的催化剂层转印于第一薄膜210的表面,以形成复合薄膜230;在其他实施例中,第一薄膜210、第二薄膜220以及复合薄膜230也可以为其他薄膜。In some embodiments of the present application, the first film 210 is a proton exchange membrane, the second film 220 is a frame material, and the composite film 230 is one of the raw materials of the hydrogen energy battery; in other embodiments of the present application, the first film 210 is a proton membrane, the second film 220 is a transfer film having a catalyst layer on the surface, the first film 210 and the second film 220 are composited and then the second film 220 is torn off, and the catalyst layer on the surface of the second film 220 is transferred to the surface of the first film 210 to form the composite film 230; in other embodiments, the first film 210, the second film 220 and the composite film 230 may also be other films.

在本申请的一些实施例中,第二薄膜220的背离第一复合辊140的表面涂覆有胶层,第二薄膜220与第一薄膜210层叠后通过胶层粘合,再经过第一复合辊140与主辊120压合以形成复合薄膜230。其中,胶层的材质可以为热敏胶,也可以为压敏胶。在本申请的另一些实施例中,第一薄膜210和第二薄膜220也可以为转印涂布催化剂层的一对薄膜。In some embodiments of the present application, the surface of the second film 220 facing away from the first composite roller 140 is coated with a glue layer, and the second film 220 and the first film 210 are laminated and bonded by the glue layer, and then the first composite roller 140 and the main roller 120 are pressed together to form a composite film 230. The material of the glue layer can be a heat-sensitive adhesive or a pressure-sensitive adhesive. In other embodiments of the present application, the first film 210 and the second film 220 can also be a pair of films that are transfer-coated with a catalyst layer.

在本申请的一些实施例中,第一复合辊140的外周面的硬度小于主辊120 的外周面的硬度。In some embodiments of the present application, the hardness of the outer peripheral surface of the first composite roller 140 is less than that of the main roller 120. The hardness of the outer surface.

通过该种布置形式,第一复合辊140对第一薄膜210和第二薄膜220的支撑力弱于主辊120,能够通过第一复合辊140的表面发生形变来实现弹性压合第一薄膜210与第二薄膜220,降低第一薄膜210和第二薄膜220在复合处撕裂的概率。With this arrangement, the supporting force of the first composite roller 140 on the first film 210 and the second film 220 is weaker than that of the main roller 120, and the elastic pressing of the first film 210 and the second film 220 can be achieved by deformation of the surface of the first composite roller 140, thereby reducing the probability of tearing of the first film 210 and the second film 220 at the composite point.

在本申请的一些实施例中,主辊120为钢棍,第一复合辊140为胶辊;在其他实施例中,也可以在第一复合辊140的表面设置胶层。In some embodiments of the present application, the main roller 120 is a steel rod, and the first composite roller 140 is a rubber roller; in other embodiments, a rubber layer may also be provided on the surface of the first composite roller 140 .

如图3所示,在本申请的一些实施例中,第一复合辊140的直径为d1,主辊120的直径为D,d1<D。As shown in FIG. 3 , in some embodiments of the present application, the diameter of the first composite roller 140 is d1, the diameter of the main roller 120 is D, and d1<D.

通过该种布置形式,能够减小第一复合辊140和主辊120之间的压合面积,第一薄膜210和第二薄膜220共同经过第一复合辊140进行复合时,受到的压合剪切力较小,从而降低在该处撕裂的概率。This arrangement can reduce the lamination area between the first composite roller 140 and the main roller 120. When the first film 210 and the second film 220 are laminated together through the first composite roller 140, the lamination shear force they are subjected to is smaller, thereby reducing the probability of tearing at this location.

进一步地,第一复合辊140与主辊120之间的间距为L3,0.4≤d1/D≤0.8,0.01≤L3/D≤0.1。Further, the distance between the first composite roller 140 and the main roller 120 is L3, 0.4≤d1/D≤0.8, 0.01≤L3/D≤0.1.

将d1/D以及L3/D的数值限定在上述范围内,既能够降低第一复合辊140和主辊120之间的压合面积,又能够保证对第一薄膜210和第二薄膜220的压合强度,从而能够可靠地对第一薄膜210和第二薄膜220进行复合以形成复合薄膜230。Limiting the values of d1/D and L3/D within the above range can not only reduce the pressing area between the first composite roller 140 and the main roller 120, but also ensure the pressing strength of the first film 210 and the second film 220, so that the first film 210 and the second film 220 can be reliably composited to form a composite film 230.

可以理解的是,在本申请的一些实施例中,复合薄膜230由第一薄膜210和第二薄膜220复合形成,第一复合辊140接收第二薄膜220并完成两种薄膜的复合过程。在其他实施例中,基于三层以及更多层薄膜复合而成的复合薄膜,还可以在第一复合辊140的下游布置更多的复合辊,依次完成多层薄膜的复合,本文不再进一步赘述。 It is understood that in some embodiments of the present application, the composite film 230 is formed by the composite of the first film 210 and the second film 220, and the first composite roller 140 receives the second film 220 and completes the composite process of the two films. In other embodiments, based on the composite film composed of three or more layers of films, more composite rollers can be arranged downstream of the first composite roller 140 to sequentially complete the composite of the multi-layer films, which will not be further described herein.

如图3所示,在本申请的一些实施例中,薄膜复合设备100还包括第二复合辊150,位于第一复合辊140的下游,第一复合辊140与主辊120之间的间距为L3,第二复合辊150与主辊120之间的间距为L4,L3≥L4,第二复合辊150用于与主辊120对复合薄膜230进行压合。As shown in Figure 3, in some embodiments of the present application, the film composite equipment 100 also includes a second composite roller 150, which is located downstream of the first composite roller 140, the distance between the first composite roller 140 and the main roller 120 is L3, the distance between the second composite roller 150 and the main roller 120 is L4, L3 ≥ L4, and the second composite roller 150 is used to press the composite film 230 with the main roller 120.

作为一种示例形式,L3>L4,第一复合辊140和第二复合辊150之间形成强化段,第一薄膜210和第二薄膜220经过第一复合辊140并形成复合薄膜230,第一薄膜210和第二薄膜220之间完成初步粘合,复合薄膜230经过第二复合辊150后实现分段增压,达到充分粘合,进一步减薄复合薄膜230的厚度。作为另一种示例形式,L3=L4,复合薄膜230经过第二复合辊150进行二次压合,进一步使复合薄膜230各处的面密度均匀,提高复合薄膜230的质量。As an example form, L3>L4, a reinforcement section is formed between the first composite roller 140 and the second composite roller 150, the first film 210 and the second film 220 pass through the first composite roller 140 and form a composite film 230, the first film 210 and the second film 220 are initially bonded, and the composite film 230 is subjected to segmented pressurization after passing through the second composite roller 150 to achieve full bonding, further reducing the thickness of the composite film 230. As another example form, L3=L4, the composite film 230 passes through the second composite roller 150 for secondary lamination, further making the surface density of the composite film 230 uniform everywhere, and improving the quality of the composite film 230.

第二复合辊150的直径为d2。在本申请的一些实施例中,d2<d1,以进一步减小第二复合辊150和主辊120之间的压合面积,复合薄膜230经过第二复合辊150进行复合时,受到的压合剪切力进一步降低,从而进一步保证该处的复合质量。The diameter of the second composite roller 150 is d2. In some embodiments of the present application, d2<d1, so as to further reduce the lamination area between the second composite roller 150 and the main roller 120, and the lamination shear force of the composite film 230 when being laminated by the second composite roller 150 is further reduced, thereby further ensuring the lamination quality at this location.

在其他实施例中,也可以是d2=d1。In other embodiments, d2 may be equal to d1.

如图4所示,薄膜复合设备100还包括机架110和复合驱动机构160,主辊120、第一辅辊131和第二辅辊132均可转动地安装于机架110。复合驱动机构160安装于机架110,用于驱动第一复合辊140靠近或者远离主辊120。As shown in FIG4 , the thin film composite device 100 further includes a frame 110 and a composite drive mechanism 160, and the main roller 120, the first auxiliary roller 131 and the second auxiliary roller 132 are all rotatably mounted on the frame 110. The composite drive mechanism 160 is mounted on the frame 110 and is used to drive the first composite roller 140 to approach or move away from the main roller 120.

第一复合辊140可以通过滑轨组件沿第三方向R滑动安装于机架110,复合驱动机构160用于沿第三方向R驱动第一复合辊140在复合位置和非复合位置之间切换。当第一复合辊140位于复合位置时,第一复合辊140与主辊120之间的间距为L3,第一复合辊140与主辊120共同压紧第一薄膜210和第二薄膜220;在第一复合辊140位于非复合位置时,第一复合辊140与主辊120之间的 间距大于L3。进一步地,第一复合辊140还可以具有不同的复合位置,以适应不同的第二薄膜220的材质以及不同的复合薄膜230的厚度要求。The first composite roller 140 can be slidably installed on the frame 110 along the third direction R by means of a slide rail assembly, and the composite drive mechanism 160 is used to drive the first composite roller 140 to switch between the composite position and the non-composite position along the third direction R. When the first composite roller 140 is in the composite position, the distance between the first composite roller 140 and the main roller 120 is L3, and the first composite roller 140 and the main roller 120 jointly press the first film 210 and the second film 220; when the first composite roller 140 is in the non-composite position, the distance between the first composite roller 140 and the main roller 120 is L3. The spacing is greater than L3. Furthermore, the first composite roller 140 may also have different composite positions to adapt to different materials of the second film 220 and different thickness requirements of the composite film 230.

通过该种布置方式,能够便于第一复合辊140接收第二薄膜220或者进行维护。This arrangement makes it easier for the first composite roller 140 to receive the second film 220 or perform maintenance.

在其他实施例中,第一复合辊140也可以始终维持于复合位置。In other embodiments, the first composite roller 140 may also be always maintained at the composite position.

在本申请的一些实施例中,薄膜复合设备100还包括加热模块170,用于对第一复合辊140接收的第二薄膜220进行加热。In some embodiments of the present application, the film laminating apparatus 100 further includes a heating module 170 for heating the second film 220 received by the first laminating roller 140 .

加热模块170安装于机架110,可以为红外加热模块,也可以为其他形式的加热模块。The heating module 170 is installed on the frame 110 and may be an infrared heating module or other forms of heating modules.

通过设置加热模块170,能够实现第二薄膜220的表面的胶层得到加热,提高第一薄膜210与第二薄膜220的热复合效果。By providing the heating module 170 , the adhesive layer on the surface of the second film 220 can be heated, thereby improving the thermal bonding effect between the first film 210 and the second film 220 .

在其他实施例中,也可以通过将第一复合辊140布置成热辊来加热第二薄膜220。In other embodiments, the second film 220 may also be heated by arranging the first composite roller 140 as a hot roller.

在本申请的一些实施例中,薄膜复合设备100还包括测速模块180,安装于第一辅辊131,用于检测第一辅辊131的转速,主辊120被配置为根据测速模块180的检测数值实时调节自身转速。In some embodiments of the present application, the thin film composite equipment 100 also includes a speed measuring module 180 installed on the first auxiliary roller 131 for detecting the rotational speed of the first auxiliary roller 131 , and the main roller 120 is configured to adjust its own rotational speed in real time according to the detection value of the speed measuring module 180 .

主辊120由于辊温变化等可能导致辊径发生变化,从而导致主辊120的线速度发生波动。通过检测第一辅辊131的转速能够精确计算第一薄膜210的输送速度,进而反向调节主辊120的转速,直至第一薄膜210的输送速度符合预设值。The main roller 120 may change its roller diameter due to roller temperature changes, which may cause fluctuations in the linear speed of the main roller 120. By detecting the rotation speed of the first auxiliary roller 131, the conveying speed of the first film 210 can be accurately calculated, and then the rotation speed of the main roller 120 is reversely adjusted until the conveying speed of the first film 210 meets the preset value.

具体而言,测速模块180可以为编码器,第一薄膜210经过第一辅辊131以带动第一辅辊131转动,测速模块180记录脉冲输出并传递给PLC,经过换算后得到第一薄膜210的输送速度,并实时调节主辊120的转速,使第一薄膜210 的输送速度符合预设值。Specifically, the speed measuring module 180 may be an encoder. The first film 210 passes through the first auxiliary roller 131 to drive the first auxiliary roller 131 to rotate. The speed measuring module 180 records the pulse output and transmits it to the PLC. After conversion, the conveying speed of the first film 210 is obtained, and the speed of the main roller 120 is adjusted in real time to make the first film 210 The conveying speed meets the preset value.

通过该种布置形式,能够实时调节主辊120的转速,克服由于主辊120的直径发生变化对第一薄膜210的输送速度产生影响的问题,降低第一薄膜210出现堆积或者撕裂第一薄膜210的现象,提高薄膜复合设备100的作业可靠性。Through this arrangement, the rotation speed of the main roller 120 can be adjusted in real time, thereby overcoming the problem of the conveying speed of the first film 210 being affected by the change in the diameter of the main roller 120, reducing the phenomenon of accumulation or tearing of the first film 210, and improving the operating reliability of the film composite equipment 100.

薄膜复合设备100的工作原理如下:The working principle of the thin film composite device 100 is as follows:

第一薄膜210送入主辊120,经过第一辅辊131的引导向靠近主辊120的外周面的方向弯折,主辊120沿第一方向P1转动以输送第一薄膜210;The first film 210 is fed into the main roller 120 and is bent toward the outer peripheral surface of the main roller 120 under the guidance of the first auxiliary roller 131. The main roller 120 rotates along the first direction P1 to transport the first film 210.

第一薄膜210经过第二辅辊132时完全贴合于主辊120的外周面,在第一薄膜210经过展平段的过程中,逐渐与主辊120的外周面进行贴合;The first film 210 is completely attached to the outer circumference of the main roller 120 when passing through the second auxiliary roller 132. When the first film 210 passes through the flattening section, it gradually attaches to the outer circumference of the main roller 120.

第一薄膜210经过固定段后到达第一复合辊140处;The first film 210 passes through the fixed section and reaches the first composite roller 140;

第二薄膜220送入第一复合辊140,第一复合辊140沿第二方向P2转动以输送第二薄膜220;The second film 220 is fed into the first composite roller 140, and the first composite roller 140 rotates along the second direction P2 to convey the second film 220;

加热模块170对第二薄膜220外表面的胶层进行加热;The heating module 170 heats the adhesive layer on the outer surface of the second film 220;

第二薄膜220和第一薄膜210共同进入第一复合辊140与主辊120之间进行初步复合以形成复合薄膜230;The second film 220 and the first film 210 are put into the space between the first composite roller 140 and the main roller 120 for preliminary composite to form a composite film 230;

复合薄膜230经过强化段之后经过第二复合辊150与主辊120之间,以进行进一步复合,第一薄膜210与第二薄膜220充分粘合;After passing through the reinforcement section, the composite film 230 passes between the second composite roller 150 and the main roller 120 for further composite, and the first film 210 and the second film 220 are fully bonded;

下料复合薄膜230,以送往下一环节。The composite film 230 is unloaded to be sent to the next step.

本申请实施例的薄膜复合设备100中,首先,第一辅辊131与主辊120之间的间距大于第二辅辊132与主辊120之间的间距,能够改善第一薄膜210发生褶皱的现象;其次,第一复合辊140的直径d1小于主辊120的直径D,能够减小第一薄膜210和第二薄膜220在第一复合辊140处的剪切力,降低在对第一薄膜210和第二薄膜220进行复合时薄膜撕裂的概率;再次,在第一复合辊 140的下游设置第二复合辊150,通过分段增压,降低在对第一薄膜210和第二薄膜220进行复合时导致薄膜分层、粘合不良的概率。使用本申请实施例的薄膜复合设备100进行薄膜复合作业,具有较好的薄膜复合质量。In the film composite equipment 100 of the embodiment of the present application, firstly, the spacing between the first auxiliary roller 131 and the main roller 120 is greater than the spacing between the second auxiliary roller 132 and the main roller 120, which can improve the phenomenon of wrinkles in the first film 210; secondly, the diameter d1 of the first composite roller 140 is smaller than the diameter D of the main roller 120, which can reduce the shear force of the first film 210 and the second film 220 at the first composite roller 140, and reduce the probability of film tearing when the first film 210 and the second film 220 are composited; thirdly, at the first composite roller A second composite roller 150 is disposed downstream of 140 to reduce the probability of film delamination and poor adhesion when the first film 210 and the second film 220 are composited by segmented pressurization. The film composite device 100 of the embodiment of the present application is used for film composite operation, and has good film composite quality.

最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims (20)

一种薄膜复合设备,其特征在于,包括:A thin film composite device, characterized in that it comprises: 主辊,用于接收第一薄膜;a main roller for receiving the first film; 第一辅辊和第二辅辊,沿着所述主辊的转动方向,所述第一辅辊和所述第二辅辊依次围绕所述主辊布置;A first auxiliary roller and a second auxiliary roller, wherein the first auxiliary roller and the second auxiliary roller are sequentially arranged around the main roller along the rotation direction of the main roller; 其中,所述第一辅辊与所述主辊之间的间距为L1,所述第二辅辊与所述主辊之间的间距为L2,L1>L2,所述第一辅辊和所述第二辅辊被配置为共同引导第一薄膜逐渐贴合于所述主辊。The distance between the first auxiliary roller and the main roller is L1, the distance between the second auxiliary roller and the main roller is L2, L1>L2, and the first auxiliary roller and the second auxiliary roller are configured to jointly guide the first film to gradually adhere to the main roller. 根据权利要求1所述的薄膜复合设备,其特征在于,所述薄膜复合设备还包括:The thin film composite device according to claim 1, characterized in that the thin film composite device further comprises: 第一复合辊,位于所述第二辅辊的下游,所述第一复合辊与所述主辊的转动方向相反,所述第一复合辊用于接收第二薄膜,并与所述主辊共同复合第一薄膜和第二薄膜以形成复合薄膜。The first composite roller is located downstream of the second auxiliary roller. The first composite roller rotates in the opposite direction to the main roller. The first composite roller is used to receive the second film and composite the first film and the second film together with the main roller to form a composite film. 根据权利要求2所述的薄膜复合设备,其特征在于,所述薄膜复合设备还包括:The thin film composite device according to claim 2, characterized in that the thin film composite device further comprises: 第二复合辊,位于所述第一复合辊的下游,所述第一复合辊与所述主辊之间的间距为L3,所述第二复合辊与所述主辊之间的间距为L4,L3≥L4,所述第二复合辊用于与所述主辊对复合薄膜进行压合。The second composite roller is located downstream of the first composite roller, the distance between the first composite roller and the main roller is L3, the distance between the second composite roller and the main roller is L4, L3≥L4, and the second composite roller is used to press the composite film with the main roller. 根据权利要求3所述的薄膜复合设备,其特征在于,所述第一复合辊的直径为d1,所述第二复合辊的直径为d2,满足:The thin film composite equipment according to claim 3 is characterized in that the diameter of the first composite roller is d1, and the diameter of the second composite roller is d2, satisfying: d2≤d1。 d2≤d1. 根据权利要求2所述的薄膜复合设备,其特征在于,所述第一复合辊的外周面的硬度小于所述主辊的外周面的硬度。The thin film composite equipment according to claim 2 is characterized in that the hardness of the outer peripheral surface of the first composite roller is smaller than the hardness of the outer peripheral surface of the main roller. 根据权利要求2所述的薄膜复合设备,其特征在于,所述第一复合辊的直径为d1,所述主辊的直径为D,满足:The thin film composite equipment according to claim 2 is characterized in that the diameter of the first composite roller is d1, the diameter of the main roller is D, and the following conditions are satisfied: d1<D。d1<D. 根据权利要求2所述的薄膜复合设备,其特征在于,所述薄膜复合设备还包括:The thin film composite device according to claim 2, characterized in that the thin film composite device further comprises: 机架,所述主辊、所述第一辅辊和所述第二辅辊均可转动地安装于所述机架;A frame, wherein the main roller, the first auxiliary roller and the second auxiliary roller are rotatably mounted on the frame; 复合驱动机构,安装于所述机架,用于驱动所述第一复合辊靠近或者远离所述主辊。The composite driving mechanism is installed on the frame and is used to drive the first composite roller to approach or move away from the main roller. 根据权利要求7所述的薄膜复合设备,其特征在于,所述第一复合辊通过滑轨组件沿第三方向滑动安装于所述机架,所述复合驱动机构用于沿所述第三方向驱动所述第一复合辊在复合位置和非复合位置之间切换。The thin film composite equipment according to claim 7 is characterized in that the first composite roller is slidably mounted on the frame along a third direction through a slide rail assembly, and the composite drive mechanism is used to drive the first composite roller to switch between a composite position and a non-composite position along the third direction. 根据权利要求2所述的薄膜复合设备,其特征在于,所述薄膜复合设备还包括:The thin film composite device according to claim 2, characterized in that the thin film composite device further comprises: 加热模块,用于对所述第一复合辊接收的第二薄膜进行加热。 The heating module is used to heat the second film received by the first composite roller. 根据权利要求9所述的薄膜复合设备,其特征在于,所述加热模块为红外加热模块,或者The thin film composite device according to claim 9, characterized in that the heating module is an infrared heating module, or 所述第一复合辊为热辊。The first composite roller is a hot roller. 根据权利要求2所述的薄膜复合设备,其特征在于,所述第一复合辊与主辊之间的间距为L3,满足:The thin film composite equipment according to claim 2 is characterized in that the distance between the first composite roller and the main roller is L3, which satisfies: 0.4≤d1/D≤0.8,0.01≤L3/D≤0.1。0.4≤d1/D≤0.8, 0.01≤L3/D≤0.1. 根据权利要求2所述的薄膜复合设备,其特征在于,所述主辊为钢辊,所述第一复合辊为胶辊,或者The thin film composite equipment according to claim 2, characterized in that the main roller is a steel roller, the first composite roller is a rubber roller, or 所述第一复合辊的表面设置有胶层。The surface of the first composite roller is provided with a rubber layer. 根据权利要求2所述的薄膜复合设备,其特征在于,所述第一薄膜位质子交换膜,所述第二薄膜为边框材料,或者The thin film composite device according to claim 2, characterized in that the first thin film is a proton exchange membrane, the second thin film is a frame material, or 所述第一薄膜为质子膜,所述第二薄膜位表面具有催化剂层的转印膜。The first film is a proton membrane, and the second film is a transfer membrane having a catalyst layer on its surface. 根据权利要求1-13任一项所述的薄膜复合设备,其特征在于,沿着所述第一辅辊的轴向,所述第一辅辊的表面由边缘向中部凸起。The thin film composite equipment according to any one of claims 1 to 13 is characterized in that, along the axial direction of the first auxiliary roller, the surface of the first auxiliary roller bulges from the edge to the middle. 根据权利要求1-13任一项所述的薄膜复合设备,其特征在于,所述薄膜复合设备还包括:The thin film composite device according to any one of claims 1 to 13, characterized in that the thin film composite device further comprises: 测速模块,安装于所述第一辅辊,用于检测所述第一辅辊的转速,所述主辊被配置为根据所述测速模块的检测数值实时调节自身转速。 The speed measuring module is installed on the first auxiliary roller and is used to detect the rotation speed of the first auxiliary roller. The main roller is configured to adjust its own rotation speed in real time according to the detection value of the speed measuring module. 根据权利要求15所述的薄膜复合设备,其特征在于,所述测速模块为编码器。The thin film composite equipment according to claim 15 is characterized in that the speed measurement module is an encoder. 根据权利要求1-13任一项所述的薄膜复合设备,其特征在于,所述第一辅辊与所述第二辅辊相对于所述主辊的布置夹角为α,满足:The thin film composite equipment according to any one of claims 1 to 13, characterized in that the arrangement angle between the first auxiliary roller and the second auxiliary roller relative to the main roller is α, satisfying: α≤90°。α≤90°. 根据权利要求1-13任一项所述的薄膜复合设备,其特征在于,所述薄膜复合设备还包括:The thin film composite device according to any one of claims 1 to 13, characterized in that the thin film composite device further comprises: 中间辅辊,设置于所述第一辅辊和所述第二辅辊之间,所述中间辅辊与所述主辊之间的间距为L5,满足:The intermediate auxiliary roller is arranged between the first auxiliary roller and the second auxiliary roller, and the distance between the intermediate auxiliary roller and the main roller is L5, which satisfies: L1<L5≤L2。L1<L5≤L2. 根据权利要求18所述的薄膜复合设备,其特征在于,所述中间辅辊的数量为多个,多个所述中间辅辊间隔布置于所述第一辅辊和所述第二辅辊之间,沿着从所述第一辅辊指向所述第二辅辊的方向,每个所述中间辅辊与所述主辊之间的间距逐渐变小。The thin film composite equipment according to claim 18 is characterized in that the number of the intermediate auxiliary rollers is multiple, and the multiple intermediate auxiliary rollers are arranged at intervals between the first auxiliary roller and the second auxiliary roller, and along the direction from the first auxiliary roller to the second auxiliary roller, the distance between each intermediate auxiliary roller and the main roller gradually decreases. 根据权利要求1-13任一项所述的薄膜复合设备,其特征在于,所述第一辅辊与所述第二辅辊之间形成展平段,在所述主辊的周向上,所述展平段占所述主辊周向的四分之一以内。 The thin film composite equipment according to any one of claims 1 to 13 is characterized in that a flattening section is formed between the first auxiliary roller and the second auxiliary roller, and in the circumferential direction of the main roller, the flattening section occupies less than one quarter of the circumference of the main roller.
PCT/CN2024/109509 2023-08-08 2024-08-02 Film compositing device Pending WO2025031288A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202322133532.XU CN220517361U (en) 2023-08-08 2023-08-08 Film compounding equipment
CN202310995623.6A CN117001915A (en) 2023-08-08 2023-08-08 Film lamination equipment
CN202310995623.6 2023-08-08
CN202322133532.X 2023-08-08

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WO2025031288A1 true WO2025031288A1 (en) 2025-02-13

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