WO2025011301A1 - Variable frequency drive with natural heat dissipation - Google Patents
Variable frequency drive with natural heat dissipation Download PDFInfo
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- WO2025011301A1 WO2025011301A1 PCT/CN2024/100642 CN2024100642W WO2025011301A1 WO 2025011301 A1 WO2025011301 A1 WO 2025011301A1 CN 2024100642 W CN2024100642 W CN 2024100642W WO 2025011301 A1 WO2025011301 A1 WO 2025011301A1
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- Prior art keywords
- heat dissipation
- cylinder
- groove
- cavity
- temperature sensor
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
- H02M1/327—Means for protecting converters other than automatic disconnection against abnormal temperatures
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M5/00—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases
- H02M5/40—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC
- H02M5/42—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0213—Venting apertures; Constructional details thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/03—Covers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
- H05K7/20127—Natural convection
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/209—Heat transfer by conduction from internal heat source to heat radiating structure
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20936—Liquid coolant with phase change
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20945—Thermal management, e.g. inverter temperature control
Definitions
- the invention relates to a natural heat dissipation frequency converter, belonging to the technical field of frequency converters.
- the frequency converter is a power control device that uses frequency conversion technology and microelectronics technology to control AC motors by changing the frequency of the motor's working power supply. It is mainly composed of rectification, filtering, inversion, braking unit, drive unit, detection unit, microprocessor unit, etc.
- the frequency converter has many protection functions, such as overcurrent, overvoltage, overload protection, etc.
- the heat dissipation of the frequency converter has always been a huge problem when the frequency converter is used.
- Ordinary heat dissipation methods often use active heat dissipation structures such as cooling fans to complete the heat dissipation. Not only is the heat dissipation effect general, but the heat dissipation used will eventually generate heat. Therefore, it does not meet the purpose of energy conservation and emission reduction, and it is easy to cause damage to internal components when local overheating occurs.
- the purpose of the present invention is to provide a natural heat dissipation inverter in order to solve the above-mentioned problems.
- Natural heat dissipation inside the inverter is achieved by optimizing the air duct design, enhancing the thermal conductivity and efficiency, and improving the internal environment, so as to achieve good heat dissipation effect and energy saving and emission reduction.
- the local heat absorption component can quickly absorb the heat generated by the local components when overheating occurs locally in the inverter, thereby effectively protecting the internal structure.
- a natural heat dissipation inverter comprising a casing and a front cover, a mounting pad is fixedly installed in the casing, a varistor, a rectifier module, a filter and an inverter module are installed on the mounting pad in sequence, an air inlet cavity is opened in the mounting pad, an exhaust hole is opened between the air inlet cavity and the top of the mounting pad, air induced cavities are opened inside both sides of the casing, a through groove is opened between the air inlet cavity and the air induced cavities, an air inlet is opened between the air induced cavities and the outer wall of the casing, a mounting groove is opened on the mounting pad, a heat conducting plate is installed in the mounting groove, heat conducting fins are welded on both sides of the heat conducting plate, the heat conducting fins are arranged on both sides of the inner wall of the casing, heat dissipation components are arranged inside both sides of the casing, a heat sink group is installed
- rotating rods are installed on both sides of the inner wall of the air induction chamber through bearings, and blades are installed on the rotating rods.
- the heat dissipation assembly includes a conductive sheet, a metal plate and a heat dissipation block, wherein the conductive sheet and the heat dissipation block are The conductive sheet, the metal plate and the heat sink are respectively welded on both sides of the metal plate, and a receiving cavity is opened inside both sides of the housing, and a card slot and a heat dissipation groove are respectively opened on both sides of the receiving cavity, and the conductive sheet, the metal plate and the heat dissipation block are respectively clamped in the card slot, the receiving cavity and the heat dissipation groove.
- a liquid storage cavity is provided in the conductive sheet, the liquid storage cavity is filled with cooling liquid, and capillary wicks are provided on both sides of the inner wall of the liquid storage cavity.
- the inner wall of the casing is coated with a graphene coating.
- a local heat absorption component is arranged in the front cover, and the local heat absorption component includes a mounting plate, a first energy storage material, a second energy storage material, a third energy storage material, a fourth energy storage material, a first control oil cylinder, a second control oil cylinder, a third control oil cylinder and a fourth control oil cylinder.
- a recessed groove is opened on the rear side of the front cover, and the mounting plate is installed on the inner wall of the recessed groove.
- the first control oil cylinder, the second control oil cylinder, the third control oil cylinder and the fourth control oil cylinder are all arranged in the recessed groove and installed on the mounting plate.
- the first energy storage material, the second energy storage material, the third energy storage material and the fourth energy storage material are respectively installed at one end of the first control oil cylinder, the second control oil cylinder, the third control oil cylinder and the fourth control oil cylinder, and the first control oil cylinder, the second control oil cylinder, the third control oil cylinder and the fourth control oil cylinder correspond to the varistor, the rectifier module, the filter and the inverter module respectively.
- a first temperature sensor, a second temperature sensor, a third temperature sensor and a fourth temperature sensor are installed on the mounting pad, and the first temperature sensor, the second temperature sensor, the third temperature sensor and the fourth temperature sensor are respectively arranged on the bottom of the varistor, the rectifier module, the filter and the inverter module, and a controller is arranged on the front cover, and the first temperature sensor, the second temperature sensor, the third temperature sensor and the fourth temperature sensor are all connected to the controller through wires, and the controller is respectively connected to one end of the first control cylinder, the second control cylinder, the third control cylinder and the fourth control cylinder through wires.
- connecting pieces are welded on both sides of the casing, and connecting grooves are opened on both sides of the rear side of the front cover, and the connecting pieces are clamped in the connecting grooves.
- a pressure sensor is installed on the inner wall of the connecting groove, an expansion groove is opened on the inner wall of the connecting groove, an adjusting plate is installed on the inner wall of the expansion groove through an installing spring, a placement cavity is opened in the adjusting plate, a micro-cylinder is fixedly installed in the placement cavity, a fixing pin rod is installed at one end of the micro-cylinder, a key hole is opened on one side of the connecting plate, the fixing pin rod is clamped in the key hole, the pressure sensor is connected to the controller through wires, and the controller is connected to the micro-cylinder through wires.
- the present invention realizes natural heat dissipation inside the inverter by optimizing the air duct design, enhancing the heat conduction effect and heat conduction efficiency, and improving the internal environment, thereby achieving good heat dissipation effect and energy saving and emission reduction.
- the present invention can quickly absorb the heat generated by local components of the inverter when overheating occurs locally through the local heat absorption component, thereby effectively protecting the internal structure.
- the present invention can quickly and intelligently control the installation and removal of the front cover through the connection structure between the front cover and the shell, thereby facilitating rapid maintenance of the internal structure.
- Fig. 1 is a perspective view of the present invention
- FIG2 is a view showing the internal structure of the housing of the present invention.
- FIG3 is a view showing the internal structure of the front cover of the present invention.
- FIG4 is a cross-sectional view of the present invention.
- FIG5 is a front perspective view of the mounting pad of the present invention.
- FIG6 is a rear perspective view of the mounting plate of the present invention.
- FIG7 is a cross-sectional view of a heat dissipation assembly of the present invention.
- FIG. 8 is a schematic diagram of a partial structure of FIG. 4 of the present invention.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- the present embodiment provides a natural heat dissipation inverter, as shown in Figures 1-8, including a casing 1 and a front cover 2, a mounting pad 3 is fixedly installed in the casing 1, and a varistor 4, a rectifier module 5, a filter 6 and an inverter module 7 are installed on the mounting pad 3 in sequence, an air inlet cavity 8 is opened in the mounting pad 3, and an exhaust hole 9 is opened between the air inlet cavity 8 and the top of the mounting pad 3, air induction cavities 10 are opened inside both sides of the casing 1, a through groove is opened between the air inlet cavity 8 and the air induction cavity 10, and an air inlet 11 is opened between the air induction cavity 10 and the outer wall of the casing 1, a mounting groove is opened on the mounting pad 3, a heat conducting plate 12 is installed in the mounting groove, and heat dissipation fins 13 are welded on both sides of the heat conducting plate 12, and the heat dissipation fins 13 are arranged on both sides of the inner wall of the casing 1, a heat dis
- a rotating rod 16 is installed on both sides of the inner wall of the air induction chamber 10 through bearings, a blade 17 is installed on the rotating rod 16 , and a graphene coating 21 is coated on the inner wall of the casing 1 .
- heat dissipation components 14 are provided inside both sides of the casing 1, and the heat dissipation components 14 include a conductive sheet 1401, a metal plate 1402 and a heat dissipation block 1403, which are respectively welded on both sides of the metal plate 1402, and a receiving cavity is provided inside both sides of the casing 1, and a card slot and a heat dissipation groove are provided on both sides of the receiving cavity, respectively, and the conductive sheet 1401, the metal plate 1402 and the heat dissipation block 1403 are respectively clamped in the card slot, the receiving cavity and the heat dissipation groove, and a liquid storage cavity 18 is provided in the conductive sheet 1401, and the liquid storage cavity 18 is filled with a coolant 19, and capillary wicks 20 are provided on both sides of the inner wall of the liquid storage cavity 18.
- natural heat dissipation inside the inverter is achieved by optimizing the air duct design, enhancing the heat conduction effect and heat conduction efficiency, and improving the internal environment, thereby achieving good heat dissipation effect and energy saving and emission reduction.
- the outside air can enter the air inlet chamber 10 through the air inlet 11, and then enter the air inlet chamber 8 and be blown to the internal components of the inverter through the exhaust hole 9.
- the air duct is unobstructed, which is conducive to rapid air induction and heat dissipation.
- the airflow can drive the rotating rod 16 and the blade 17 to rotate.
- the airflow can be enhanced, thereby improving the heat dissipation effect.
- the heat can be quickly conducted through the heat conducting sheet 12 and the heat dissipation plate group 15.
- the heat conducting sheet 12 conducts heat, the heat can be transferred to On the conduction sheet 1401, the temperature inside the conduction sheet 1401 accumulates and rises, so that the coolant 19 in the liquid storage chamber 18 can be heated, and the coolant 19 is expanded and vaporized, thereby pushing the coolant 19 to flow outward, and the coolant 19 at the other end can flow back to the contact end of the conduction sheet 1401 and the heat-conducting sheet 12 through the capillary wick 20, thereby driving the coolant 19 in the conduction sheet 1401 to flow, thereby transferring the heat to the metal plate 1402, and finally transferring the heat to the heat sink 1403, and the heat sink 1403 contacts the outside world, thereby quickly completing the heat dissipation. Since the inner wall of the casing 1 is coated with
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- the present embodiment provides a local overheating treatment structure of a natural heat dissipation inverter, as shown in FIG1-8, comprising a housing 1 and a front cover 2, wherein a local heat absorption component 22 is arranged in the front cover 2, and the local heat absorption component 22 comprises a mounting plate 2201, a first energy storage material 2202, a second energy storage material 2203, a third energy storage material 2204, a fourth energy storage material 2205, a first control oil cylinder 2206, a second control oil cylinder 2207, a third control oil cylinder 2208 and a fourth control oil cylinder 2209, a concave groove is provided on the rear side of the front cover 2, the mounting plate 2201 is installed on the inner wall of the concave groove, the first control oil cylinder 2206, the second control oil cylinder 2207, the third control oil cylinder 2208 and the fourth control oil cylinder 2209.
- the third control cylinder 2208 and the fourth control cylinder 2209 are all arranged in the recessed groove and installed on the mounting plate 2201, the first energy storage material 2202, the second energy storage material 2203, the third energy storage material 2204 and the fourth energy storage material 2205 are respectively installed at one end of the first control cylinder 2206, the second control cylinder 2207, the third control cylinder 2208 and the fourth control cylinder 2209, the first control cylinder 2206, the second control cylinder 2207, the third control cylinder 2208 and the fourth control cylinder 2209 correspond to the varistor 4, the rectifier module 5, the filter 6 and the inverter module 7 respectively.
- a first temperature sensor 23, a second temperature sensor 24, a third temperature sensor 25 and a fourth temperature sensor 26 are installed on the mounting pad 3, and the first temperature sensor 23, the second temperature sensor 24, the third temperature sensor 25 and the fourth temperature sensor 26 are respectively arranged at the bottom of the varistor 4, the rectifier module 5, the filter 6 and the inverter module 7, and a controller 27 is arranged on the front cover 2, and the first temperature sensor 23, the second temperature sensor 24, the third temperature sensor 25 and the fourth temperature sensor 26 are all connected to the controller 27 through wires, and the controller 27 is respectively connected to one end of the first control cylinder 2206, the second control cylinder 2207, the third control cylinder 2208 and the fourth control cylinder 2209 through wires.
- the local heat absorption component 22 can quickly absorb the heat generated by the local components when overheating occurs locally in the inverter, so the internal structure can be effectively protected.
- an overheating temperature threshold is set in the controller 27.
- the first temperature sensor 23 can detect that the temperature of the varistor 4 is higher than the set temperature threshold and transmit the temperature information to the controller 27.
- the controller 27 can start the first control cylinder 2206.
- the first control cylinder 2206 can push the first energy storage material 2202 to a position in contact with the varistor 4.
- the energy storage material can quickly absorb the heat generated by the varistor 4 through its characteristic of quickly absorbing heat.
- the sensor 23 can transmit the temperature information to the controller 27, and the controller 27 can control the first control cylinder 2206 to drive the first energy storage material 2202 to reset.
- the second temperature sensor 24 can detect that the temperature of the rectifier module 5 is higher than the set temperature threshold and transmit the temperature information to the controller 27.
- the controller 27 can start the second control cylinder 2207, and the second control cylinder 2207 can push the second energy storage material 2203 to a position in contact with the rectifier module 5.
- the energy storage material can quickly absorb the heat generated by the rectifier module 5 through its characteristic of quickly absorbing heat.
- the second temperature sensor 24 can transmit the temperature information to the controller 27, and the controller 27 can control The second control cylinder 2207 drives the second energy storage material 2203 to reset.
- the third temperature sensor 25 can detect that the temperature of the filter 6 is higher than the set temperature threshold and transmit the temperature information to the controller 27.
- the controller 27 can start the third control cylinder 2208.
- the third control cylinder 2208 can push the third energy storage material 2204 to a position in contact with the filter 6.
- the heat generated by the filter 6 can be quickly absorbed by the energy storage material through its characteristic of quickly absorbing heat.
- the third temperature sensor 25 can transmit the temperature information to the controller 27.
- the controller 27 can control the third control cylinder 2208 to drive the third energy storage material 2204 to a position in contact with the filter 6.
- the energy storage material 2204 is reset.
- the fourth temperature sensor 26 can detect that the temperature of the inverter module 7 is higher than the set temperature threshold and transmit the temperature information to the controller 27.
- the controller 27 can start the fourth control cylinder 2209.
- the fourth control cylinder 2209 can push the fourth energy storage material 2205 to a position in contact with the inverter module 7.
- the energy storage material can quickly absorb the heat generated by the inverter module 7 through its characteristic of quickly absorbing heat. After the heat is stably reduced, the fourth temperature sensor 26 can transmit the temperature information to the controller 27.
- the controller 27 can control the fourth control cylinder 2209 to drive the fourth energy storage material 2205 to reset.
- Embodiment 3 is a diagrammatic representation of Embodiment 3
- This embodiment provides an installation structure of a natural heat dissipation inverter, including a housing 1 and a front cover 2. Both sides of the housing 1 are welded with connecting pieces 28, and both sides of the rear side of the front cover 2 are provided with connecting grooves 29, and the connecting pieces 28 are clamped in the connecting grooves 29.
- a pressure sensor 30 is installed on the inner wall of the connecting groove 29, an expansion groove is opened on the inner wall of the connecting groove 29, an adjusting plate 32 is installed on the inner wall of the expansion groove by installing a spring 31, a placement cavity is opened in the adjusting plate 32, a micro-cylinder 33 is fixedly installed in the placement cavity, a fixing pin 34 is installed at one end of the micro-cylinder 33, a key hole 35 is opened on one side of the connecting plate 28, the fixing pin 34 is clamped in the key hole 35, the pressure sensor 30 is connected to the controller 27 through wires, and the controller 27 is connected to the micro-cylinder 33 through wires.
- the installation and removal of the front cover 2 can be quickly and intelligently controlled through the connection structure between the front cover 2 and the shell, so that the internal structure can be quickly inspected and repaired.
- the connection structure between the front cover 2 and the shell is as shown in Figures 4 and 8.
- the fixing pin 34 is clamped in the key hole 35, so that the front cover 2 can be fixed.
- the front cover 2 is slightly pulled outward, so that the adjustment piece 32 can be driven to squeeze the installation spring 31 and move.
- the connecting piece 28 does not contact the pressure sensor 30. After 5s, the pressure sensor 30 can transmit the pressure information to the controller 27.
- the controller 27 can control the micro-cylinder 33 to pull the fixing pin 34 to move, and the fixing pin 34 can be moved out of the key hole 35.
- the fixing pin 34 is completely moved out of the key hole 35, there is no fixed connection between the front cover 2 and the shell, so that the front cover 2 can be directly disassembled.
- the connecting piece 28 is inserted into the connecting groove 29, so that one end of the connecting piece 28 can contact with the pressure sensor 30, and the pressure sensor 30 can transmit the pressure information to the controller 27. Therefore, the controller 27 can control the micro-cylinder 33 to push the fixing pin 34 into the key hole 35, so that the connecting piece 28 can be fixed.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Power Engineering (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
本发明涉及一种自然散热变频器,属于变频器技术领域。The invention relates to a natural heat dissipation frequency converter, belonging to the technical field of frequency converters.
变频器是应用变频技术与微电子技术,通过改变电机工作电源频率方式来控制交流电动机的电力控制设备,它主要由整流、滤波、逆变、制动单元、驱动单元、检测单元微处理单元等组成。变频器有很多的保护功能,如过流、过压、过载保护等,关于变频器散热一直都是变频器在使用时存在的巨大问题,普通的散热方式经常使用散热扇等主动散热结构完成散热,不仅散热效果一般,而且使用的散热最终也会产生热量,因此不符合节能减排的宗旨,并且局部出现过热问题时容易导致内部元件受损。The frequency converter is a power control device that uses frequency conversion technology and microelectronics technology to control AC motors by changing the frequency of the motor's working power supply. It is mainly composed of rectification, filtering, inversion, braking unit, drive unit, detection unit, microprocessor unit, etc. The frequency converter has many protection functions, such as overcurrent, overvoltage, overload protection, etc. The heat dissipation of the frequency converter has always been a huge problem when the frequency converter is used. Ordinary heat dissipation methods often use active heat dissipation structures such as cooling fans to complete the heat dissipation. Not only is the heat dissipation effect general, but the heat dissipation used will eventually generate heat. Therefore, it does not meet the purpose of energy conservation and emission reduction, and it is easy to cause damage to internal components when local overheating occurs.
实用新型内容Utility Model Content
本发明的目的就在于为了解决上述问题而提供一种自然散热变频器,通过优化风道设计、增强导热效果及导热效率及改善内部环境等多个方面实现变频器内部的自然散热,从而达到散热效果好,节能减排的目的,通过局部吸热组件能够在变频器内局部出现过热情况时快速吸收自动局部元件产生的热量,因此能够对内部结构进行有效保护。The purpose of the present invention is to provide a natural heat dissipation inverter in order to solve the above-mentioned problems. Natural heat dissipation inside the inverter is achieved by optimizing the air duct design, enhancing the thermal conductivity and efficiency, and improving the internal environment, so as to achieve good heat dissipation effect and energy saving and emission reduction. The local heat absorption component can quickly absorb the heat generated by the local components when overheating occurs locally in the inverter, thereby effectively protecting the internal structure.
本发明通过以下技术方案来实现上述目的,一种自然散热变频器,包括机壳和前盖,所述机壳内固定安装有安装垫板,所述安装垫板上依次安装有压敏电阻、整流模块、滤波器和逆变模块,所述安装垫板内开设有进风腔,所述进风腔与所述安装垫板顶部之间开设有排气孔,所述机壳两侧内部均开设有引风腔,所述进风腔与所述引风腔之间开设有通槽,所述引风腔与所述机壳的外侧壁之间开设有进风口,所述安装垫板上开设有安装槽,所述安装槽内安装有导热片,所述导热片两侧均焊接有散热翅片,所述散热翅片设置在所述机壳的内壁两侧,所述机壳两侧内部均设置有散热组件,所述安装垫板后侧安装有散热板组,所述机壳后侧开设有安置槽,所述散热板组卡设在所述安置槽内。The present invention achieves the above-mentioned purpose through the following technical scheme: a natural heat dissipation inverter, comprising a casing and a front cover, a mounting pad is fixedly installed in the casing, a varistor, a rectifier module, a filter and an inverter module are installed on the mounting pad in sequence, an air inlet cavity is opened in the mounting pad, an exhaust hole is opened between the air inlet cavity and the top of the mounting pad, air induced cavities are opened inside both sides of the casing, a through groove is opened between the air inlet cavity and the air induced cavities, an air inlet is opened between the air induced cavities and the outer wall of the casing, a mounting groove is opened on the mounting pad, a heat conducting plate is installed in the mounting groove, heat conducting fins are welded on both sides of the heat conducting plate, the heat conducting fins are arranged on both sides of the inner wall of the casing, heat dissipation components are arranged inside both sides of the casing, a heat sink group is installed on the rear side of the mounting pad, a placement groove is opened on the rear side of the casing, and the heat sink group is clamped in the placement groove.
进一步的,所述引风腔的内壁两侧均通过轴承安装有转动杆,所述转动杆上安装有叶片。Furthermore, rotating rods are installed on both sides of the inner wall of the air induction chamber through bearings, and blades are installed on the rotating rods.
进一步的,所述散热组件包括传导片、金属板和散热块,所述传导片和所述散热块分 别焊接在所述金属板两侧,所述机壳两侧内部均开设有容置腔,所述容置腔两侧分别开设有卡放槽和散热槽,所述传导片、所述金属板和所述散热块分别卡设在所述卡放槽、所述容置腔和所述散热槽内。Furthermore, the heat dissipation assembly includes a conductive sheet, a metal plate and a heat dissipation block, wherein the conductive sheet and the heat dissipation block are The conductive sheet, the metal plate and the heat sink are respectively welded on both sides of the metal plate, and a receiving cavity is opened inside both sides of the housing, and a card slot and a heat dissipation groove are respectively opened on both sides of the receiving cavity, and the conductive sheet, the metal plate and the heat dissipation block are respectively clamped in the card slot, the receiving cavity and the heat dissipation groove.
进一步的,所述传导片内开设有储液腔,所述储液腔内填充有冷却液,所述储液腔的内壁两侧均设置有毛细吸液芯。Furthermore, a liquid storage cavity is provided in the conductive sheet, the liquid storage cavity is filled with cooling liquid, and capillary wicks are provided on both sides of the inner wall of the liquid storage cavity.
进一步的,所述机壳的内壁上涂有石墨烯涂层。Furthermore, the inner wall of the casing is coated with a graphene coating.
进一步的,所述前盖内设置有局部吸热组件,所述局部吸热组件包括安装片、第一储能材料、第二储能材料、第三储能材料、第四储能材料、第一控制油缸、第二控制油缸、第三控制油缸和第四控制油缸,所述前盖后侧开设有凹放槽,所述安装片安装在所述凹放槽的内壁上,所述第一控制油缸、所述第二控制油缸、所述第三控制油缸和所述第四控制油缸均设置在所述凹放槽内且安装在所述安装片上,所述第一储能材料、所述第二储能材料、所述第三储能材料和所述第四储能材料分别安装在所述第一控制油缸、所述第二控制油缸、所述第三控制油缸和所述第四控制油缸一端,所述第一控制油缸、所述第二控制油缸、所述第三控制油缸和所述第四控制油缸分别与所述压敏电阻、所述整流模块、所述滤波器和所述逆变模块相对应。Furthermore, a local heat absorption component is arranged in the front cover, and the local heat absorption component includes a mounting plate, a first energy storage material, a second energy storage material, a third energy storage material, a fourth energy storage material, a first control oil cylinder, a second control oil cylinder, a third control oil cylinder and a fourth control oil cylinder. A recessed groove is opened on the rear side of the front cover, and the mounting plate is installed on the inner wall of the recessed groove. The first control oil cylinder, the second control oil cylinder, the third control oil cylinder and the fourth control oil cylinder are all arranged in the recessed groove and installed on the mounting plate. The first energy storage material, the second energy storage material, the third energy storage material and the fourth energy storage material are respectively installed at one end of the first control oil cylinder, the second control oil cylinder, the third control oil cylinder and the fourth control oil cylinder, and the first control oil cylinder, the second control oil cylinder, the third control oil cylinder and the fourth control oil cylinder correspond to the varistor, the rectifier module, the filter and the inverter module respectively.
进一步的,所述安装垫板上安装有第一温度传感器、第二温度传感器、第三温度传感器和第四温度传感器,所述第一温度传感器、所述第二温度传感器、所述第三温度传感器和所述第四温度传感器分别设置在所述压敏电阻、所述整流模块、所述滤波器和所述逆变模块底部,所述前盖上设置有控制器,所述第一温度传感器、所述第二温度传感器、所述第三温度传感器和所述第四温度传感器均通过电线与所述控制器连接,所述控制器通过电线分别与所述第一控制油缸、所述第二控制油缸、所述第三控制油缸和所述第四控制油缸一端连接。Furthermore, a first temperature sensor, a second temperature sensor, a third temperature sensor and a fourth temperature sensor are installed on the mounting pad, and the first temperature sensor, the second temperature sensor, the third temperature sensor and the fourth temperature sensor are respectively arranged on the bottom of the varistor, the rectifier module, the filter and the inverter module, and a controller is arranged on the front cover, and the first temperature sensor, the second temperature sensor, the third temperature sensor and the fourth temperature sensor are all connected to the controller through wires, and the controller is respectively connected to one end of the first control cylinder, the second control cylinder, the third control cylinder and the fourth control cylinder through wires.
进一步的,所述机壳两侧均熔接有连接片,所述前盖后侧两侧均开设有连接槽,所述连接片卡设在所述连接槽内。Furthermore, connecting pieces are welded on both sides of the casing, and connecting grooves are opened on both sides of the rear side of the front cover, and the connecting pieces are clamped in the connecting grooves.
进一步的,所述连接槽的内壁上安装有压力传感器,所述连接槽的内壁上开设有扩容槽,所述扩容槽的内壁上通过安装弹簧安装有调节片,所述调节片内开设有安放腔,所述安放腔内固定安装有微型油缸,所述微型油缸一端安装有固定销杆,所述连接片一侧开设有键孔,所述固定销杆卡设在所述键孔内,所述压力传感器通过电线与所述控制器连接,所述控制器通过电线与所述微型油缸连接。Furthermore, a pressure sensor is installed on the inner wall of the connecting groove, an expansion groove is opened on the inner wall of the connecting groove, an adjusting plate is installed on the inner wall of the expansion groove through an installing spring, a placement cavity is opened in the adjusting plate, a micro-cylinder is fixedly installed in the placement cavity, a fixing pin rod is installed at one end of the micro-cylinder, a key hole is opened on one side of the connecting plate, the fixing pin rod is clamped in the key hole, the pressure sensor is connected to the controller through wires, and the controller is connected to the micro-cylinder through wires.
本发明的技术效果和优点: Technical effects and advantages of the present invention:
1、本发明通过优化风道设计、增强导热效果及导热效率及改善内部环境等多个方面实现变频器内部的自然散热,从而达到散热效果好,节能减排的目的。1. The present invention realizes natural heat dissipation inside the inverter by optimizing the air duct design, enhancing the heat conduction effect and heat conduction efficiency, and improving the internal environment, thereby achieving good heat dissipation effect and energy saving and emission reduction.
2、本发明通过局部吸热组件能够在变频器内局部出现过热情况时快速吸收自动局部元件产生的热量,因此能够对内部结构进行有效保护。2. The present invention can quickly absorb the heat generated by local components of the inverter when overheating occurs locally through the local heat absorption component, thereby effectively protecting the internal structure.
3、本发明通过前盖与壳体之间的连接结构能够快速智能控制前盖的装拆,因此能够方便对内部结构进行快速检修。3. The present invention can quickly and intelligently control the installation and removal of the front cover through the connection structure between the front cover and the shell, thereby facilitating rapid maintenance of the internal structure.
图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2为本发明的壳体内部结构视图;FIG2 is a view showing the internal structure of the housing of the present invention;
图3为本发明的前盖内部结构视图;FIG3 is a view showing the internal structure of the front cover of the present invention;
图4为本发明的剖面视图;FIG4 is a cross-sectional view of the present invention;
图5为本发明的安装垫板前视立体图;FIG5 is a front perspective view of the mounting pad of the present invention;
图6为本发明的安装垫板后视立体图;FIG6 is a rear perspective view of the mounting plate of the present invention;
图7为本发明的散热组件剖面视图;FIG7 is a cross-sectional view of a heat dissipation assembly of the present invention;
图8为本发明的图4局部结构示意图。FIG. 8 is a schematic diagram of a partial structure of FIG. 4 of the present invention.
图中:1、机壳;2、前盖;3、安装垫板;4、压敏电阻;5、整流模块;6、滤波器;7、逆变模块;8、进风腔;9、排气孔;10、引风腔;11、进风口;12、导热片;13、散热翅片;14、散热组件;1401、传导片;1402、金属板;1403、散热块;15、散热板组;16、转动杆;17、叶片;18、储液腔;19、冷却液;20、毛细吸液芯;21、石墨烯涂层;22、局部吸热组件;2201、安装片;2202、第一储能材料;2203、第二储能材料;2204、第三储能材料;2205、第四储能材料;2206、第一控制油缸;2207、第二控制油缸;2208、第三控制油缸;2209、第四控制油缸;23、第一温度传感器;24、第二温度传感器;25、第三温度传感器;26、第四温度传感器;27、控制器;28、连接片;29、连接槽;30、压力传感器;31、安装弹簧;32、调节片;33、微型油缸;34、固定销杆;35、键孔。In the figure: 1, housing; 2, front cover; 3, mounting pad; 4, varistor; 5, rectifier module; 6, filter; 7, inverter module; 8, air inlet chamber; 9, exhaust hole; 10, air induction chamber; 11, air inlet; 12, heat conductive sheet; 13, heat dissipation fin; 14, heat dissipation component; 1401, conduction sheet; 1402, metal plate; 1403, heat dissipation block; 15, heat dissipation plate group; 16, rotating rod; 17, blade; 18, liquid storage chamber; 19, coolant; 20, capillary wick; 21, graphene coating; 22, local heat absorption component; 2201, mounting sheet; 2202, the first An energy storage material; 2203, a second energy storage material; 2204, a third energy storage material; 2205, a fourth energy storage material; 2206, a first control cylinder; 2207, a second control cylinder; 2208, a third control cylinder; 2209, a fourth control cylinder; 23, a first temperature sensor; 24, a second temperature sensor; 25, a third temperature sensor; 26, a fourth temperature sensor; 27, a controller; 28, a connecting piece; 29, a connecting groove; 30, a pressure sensor; 31, a mounting spring; 32, an adjusting piece; 33, a micro cylinder; 34, a fixing pin; 35, a key hole.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1:Embodiment 1:
本实施例提供了一种自然散热变频器,如图1-8所示,包括机壳1和前盖2,机壳1内固定安装有安装垫板3,安装垫板3上依次安装有压敏电阻4、整流模块5、滤波器6和逆变模块7,安装垫板3内开设有进风腔8,进风腔8与安装垫板3顶部之间开设有排气孔9,机壳1两侧内部均开设有引风腔10,进风腔8与引风腔10之间开设有通槽,引风腔10与机壳1的外侧壁之间开设有进风口11,安装垫板3上开设有安装槽,安装槽内安装有导热片12,导热片12两侧均焊接有散热翅片13,散热翅片13设置在机壳1的内壁两侧,安装垫板3后侧安装有散热板组15,机壳1后侧开设有安置槽,散热板组15卡设在安置槽内。The present embodiment provides a natural heat dissipation inverter, as shown in Figures 1-8, including a casing 1 and a front cover 2, a mounting pad 3 is fixedly installed in the casing 1, and a varistor 4, a rectifier module 5, a filter 6 and an inverter module 7 are installed on the mounting pad 3 in sequence, an air inlet cavity 8 is opened in the mounting pad 3, and an exhaust hole 9 is opened between the air inlet cavity 8 and the top of the mounting pad 3, air induction cavities 10 are opened inside both sides of the casing 1, a through groove is opened between the air inlet cavity 8 and the air induction cavity 10, and an air inlet 11 is opened between the air induction cavity 10 and the outer wall of the casing 1, a mounting groove is opened on the mounting pad 3, a heat conducting plate 12 is installed in the mounting groove, and heat dissipation fins 13 are welded on both sides of the heat conducting plate 12, and the heat dissipation fins 13 are arranged on both sides of the inner wall of the casing 1, a heat dissipation plate group 15 is installed on the rear side of the mounting pad 3, and a placement groove is opened on the rear side of the casing 1, and the heat dissipation plate group 15 is clamped in the placement groove.
具体的实施中,如图4所示,引风腔10的内壁两侧均通过轴承安装有转动杆16,转动杆16上安装有叶片17,机壳1的内壁上涂有石墨烯涂层21。In a specific implementation, as shown in FIG. 4 , a rotating rod 16 is installed on both sides of the inner wall of the air induction chamber 10 through bearings, a blade 17 is installed on the rotating rod 16 , and a graphene coating 21 is coated on the inner wall of the casing 1 .
具体的实施中,如图7所示,机壳1两侧内部均设置有散热组件14,散热组件14包括传导片1401、金属板1402和散热块1403,传导片1401和散热块1403分别焊接在金属板1402两侧,机壳1两侧内部均开设有容置腔,容置腔两侧分别开设有卡放槽和散热槽,传导片1401、金属板1402和散热块1403分别卡设在卡放槽、容置腔和散热槽内,传导片1401内开设有储液腔18,储液腔18内填充有冷却液19,储液腔18的内壁两侧均设置有毛细吸液芯20。In a specific implementation, as shown in FIG7 , heat dissipation components 14 are provided inside both sides of the casing 1, and the heat dissipation components 14 include a conductive sheet 1401, a metal plate 1402 and a heat dissipation block 1403, which are respectively welded on both sides of the metal plate 1402, and a receiving cavity is provided inside both sides of the casing 1, and a card slot and a heat dissipation groove are provided on both sides of the receiving cavity, respectively, and the conductive sheet 1401, the metal plate 1402 and the heat dissipation block 1403 are respectively clamped in the card slot, the receiving cavity and the heat dissipation groove, and a liquid storage cavity 18 is provided in the conductive sheet 1401, and the liquid storage cavity 18 is filled with a coolant 19, and capillary wicks 20 are provided on both sides of the inner wall of the liquid storage cavity 18.
本实施例中,通过优化风道设计、增强导热效果及导热效率及改善内部环境等多个方面实现变频器内部的自然散热,从而达到散热效果好,节能减排的目的,使用时,如图4和图5所示,外界空气能够通过进风口11进入引风腔10内,随后能够进入进风腔8内并由排气孔9吹到变频器内部元件部位,风道畅通,有利于快速引风散热,同时进入空气时气流能够带动转动杆16和叶片17转动,叶片17转动时能够增强气流,因此能够提高散热效果,并且在内部元件散热时通过导热片12和散热板组15能够快速导热,导热片12进行导热时能够将热量传递到传导片1401上,传导片1401内温度堆积并升高,因此能够将储液腔18内冷却液19加热,冷却液19受膨胀气化,从而能够推动冷却液19向外侧流动,另一端的冷却液19能够通过毛细吸液芯20流回传导片1401与导热片12接触端,因此能够带动传导片1401内冷却液19流动,从而能够将热量传到到金属板1402上,最后能够将热量传导到散热块1403上,散热块1403与外界接触,从而能够快速完成散热,由于机壳1的内壁上涂有石墨烯涂层21,因此能够吸收机壳1内部产生的部分热量,从而能够从多个方面实现自然散热。 In this embodiment, natural heat dissipation inside the inverter is achieved by optimizing the air duct design, enhancing the heat conduction effect and heat conduction efficiency, and improving the internal environment, thereby achieving good heat dissipation effect and energy saving and emission reduction. When in use, as shown in Figures 4 and 5, the outside air can enter the air inlet chamber 10 through the air inlet 11, and then enter the air inlet chamber 8 and be blown to the internal components of the inverter through the exhaust hole 9. The air duct is unobstructed, which is conducive to rapid air induction and heat dissipation. At the same time, when the air enters, the airflow can drive the rotating rod 16 and the blade 17 to rotate. When the blade 17 rotates, the airflow can be enhanced, thereby improving the heat dissipation effect. When the internal components dissipate heat, the heat can be quickly conducted through the heat conducting sheet 12 and the heat dissipation plate group 15. When the heat conducting sheet 12 conducts heat, the heat can be transferred to On the conduction sheet 1401, the temperature inside the conduction sheet 1401 accumulates and rises, so that the coolant 19 in the liquid storage chamber 18 can be heated, and the coolant 19 is expanded and vaporized, thereby pushing the coolant 19 to flow outward, and the coolant 19 at the other end can flow back to the contact end of the conduction sheet 1401 and the heat-conducting sheet 12 through the capillary wick 20, thereby driving the coolant 19 in the conduction sheet 1401 to flow, thereby transferring the heat to the metal plate 1402, and finally transferring the heat to the heat sink 1403, and the heat sink 1403 contacts the outside world, thereby quickly completing the heat dissipation. Since the inner wall of the casing 1 is coated with a graphene coating 21, it can absorb part of the heat generated inside the casing 1, thereby achieving natural heat dissipation from multiple aspects.
实施例2:Embodiment 2:
本实施例提供了一种自然散热变频器的局部过热处理结构,如图1-8所示,包括机壳1和前盖2,前盖2内设置有局部吸热组件22,局部吸热组件22包括安装片2201、第一储能材料2202、第二储能材料2203、第三储能材料2204、第四储能材料2205、第一控制油缸2206、第二控制油缸2207、第三控制油缸2208和第四控制油缸2209,前盖2后侧开设有凹放槽,安装片2201安装在凹放槽的内壁上,第一控制油缸2206、第二控制油缸2207、第三控制油缸2208和第四控制油缸2209均设置在凹放槽内且安装在安装片2201上,第一储能材料2202、第二储能材料2203、第三储能材料2204和第四储能材料2205分别安装在第一控制油缸2206、第二控制油缸2207、第三控制油缸2208和第四控制油缸2209一端,第一控制油缸2206、第二控制油缸2207、第三控制油缸2208和第四控制油缸2209分别与压敏电阻4、整流模块5、滤波器6和逆变模块7相对应。The present embodiment provides a local overheating treatment structure of a natural heat dissipation inverter, as shown in FIG1-8, comprising a housing 1 and a front cover 2, wherein a local heat absorption component 22 is arranged in the front cover 2, and the local heat absorption component 22 comprises a mounting plate 2201, a first energy storage material 2202, a second energy storage material 2203, a third energy storage material 2204, a fourth energy storage material 2205, a first control oil cylinder 2206, a second control oil cylinder 2207, a third control oil cylinder 2208 and a fourth control oil cylinder 2209, a concave groove is provided on the rear side of the front cover 2, the mounting plate 2201 is installed on the inner wall of the concave groove, the first control oil cylinder 2206, the second control oil cylinder 2207, the third control oil cylinder 2208 and the fourth control oil cylinder 2209. 2207, the third control cylinder 2208 and the fourth control cylinder 2209 are all arranged in the recessed groove and installed on the mounting plate 2201, the first energy storage material 2202, the second energy storage material 2203, the third energy storage material 2204 and the fourth energy storage material 2205 are respectively installed at one end of the first control cylinder 2206, the second control cylinder 2207, the third control cylinder 2208 and the fourth control cylinder 2209, the first control cylinder 2206, the second control cylinder 2207, the third control cylinder 2208 and the fourth control cylinder 2209 correspond to the varistor 4, the rectifier module 5, the filter 6 and the inverter module 7 respectively.
具体的实施中,如图4和图5所示,安装垫板3上安装有第一温度传感器23、第二温度传感器24、第三温度传感器25和第四温度传感器26,第一温度传感器23、第二温度传感器24、第三温度传感器25和第四温度传感器26分别设置在压敏电阻4、整流模块5、滤波器6和逆变模块7底部,前盖2上设置有控制器27,第一温度传感器23、第二温度传感器24、第三温度传感器25和第四温度传感器26均通过电线与控制器27连接,控制器27通过电线分别与第一控制油缸2206、第二控制油缸2207、第三控制油缸2208和第四控制油缸2209一端连接。In a specific implementation, as shown in Figures 4 and 5, a first temperature sensor 23, a second temperature sensor 24, a third temperature sensor 25 and a fourth temperature sensor 26 are installed on the mounting pad 3, and the first temperature sensor 23, the second temperature sensor 24, the third temperature sensor 25 and the fourth temperature sensor 26 are respectively arranged at the bottom of the varistor 4, the rectifier module 5, the filter 6 and the inverter module 7, and a controller 27 is arranged on the front cover 2, and the first temperature sensor 23, the second temperature sensor 24, the third temperature sensor 25 and the fourth temperature sensor 26 are all connected to the controller 27 through wires, and the controller 27 is respectively connected to one end of the first control cylinder 2206, the second control cylinder 2207, the third control cylinder 2208 and the fourth control cylinder 2209 through wires.
本实施例中,通过局部吸热组件22能够在变频器内局部出现过热情况时快速吸收自动局部元件产生的热量,因此能够对内部结构进行有效保护,使用前现在控制器27内设置过热温度阀值,当压敏电阻4出现过热情况时,第一温度传感器23能够检测到压敏电阻4温度高于设定温度阀值并将温度信息传递给控制器27,控制器27能够启动第一控制油缸2206,第一控制油缸2206能够将第一储能材料2202推动到与压敏电阻4接触的位置,通过储能材料的快速吸收热量的特性能够快速吸收压敏电阻4产生的热量,稳定降低后,第一温度传感器23能够将温度信息传递给控制器27,控制器27能够控制第一控制油缸2206带动第一储能材料2202复位,当整流模块5出现过热情况时,第二温度传感器24能够检测到整流模块5温度高于设定温度阀值并将温度信息传递给控制器27,控制器27能够启动第二控制油缸2207,第二控制油缸2207能够将第二储能材料2203推动到与整流模块5接触的位置,通过储能材料的快速吸收热量的特性能够快速吸收整流模块5产生的热量,稳定降低后,第二温度传感器24能够将温度信息传递给控制器27,控制器27能够控 制第二控制油缸2207带动第二储能材料2203复位,当滤波器6出现过热情况时,第三温度传感器25能够检测到滤波器6温度高于设定温度阀值并将温度信息传递给控制器27,控制器27能够启动第三控制油缸2208,第三控制油缸2208能够将第三储能材料2204推动到与滤波器6接触的位置,通过储能材料的快速吸收热量的特性能够快速吸收滤波器6产生的热量,稳定降低后,第三温度传感器25能够将温度信息传递给控制器27,控制器27能够控制第三控制油缸2208带动第三储能材料2204复位,当逆变模块7出现过热情况时,第四温度传感器26能够检测到逆变模块7温度高于设定温度阀值并将温度信息传递给控制器27,控制器27能够启动第四控制油缸2209,第四控制油缸2209能够将第四储能材料2205推动到与逆变模块7接触的位置,通过储能材料的快速吸收热量的特性能够快速吸收逆变模块7产生的热量,稳定降低后,第四温度传感器26能够将温度信息传递给控制器27,控制器27能够控制第四控制油缸2209带动第四储能材料2205复位。In this embodiment, the local heat absorption component 22 can quickly absorb the heat generated by the local components when overheating occurs locally in the inverter, so the internal structure can be effectively protected. Before use, an overheating temperature threshold is set in the controller 27. When the varistor 4 is overheated, the first temperature sensor 23 can detect that the temperature of the varistor 4 is higher than the set temperature threshold and transmit the temperature information to the controller 27. The controller 27 can start the first control cylinder 2206. The first control cylinder 2206 can push the first energy storage material 2202 to a position in contact with the varistor 4. The energy storage material can quickly absorb the heat generated by the varistor 4 through its characteristic of quickly absorbing heat. After the first temperature is stably reduced, The sensor 23 can transmit the temperature information to the controller 27, and the controller 27 can control the first control cylinder 2206 to drive the first energy storage material 2202 to reset. When the rectifier module 5 is overheated, the second temperature sensor 24 can detect that the temperature of the rectifier module 5 is higher than the set temperature threshold and transmit the temperature information to the controller 27. The controller 27 can start the second control cylinder 2207, and the second control cylinder 2207 can push the second energy storage material 2203 to a position in contact with the rectifier module 5. The energy storage material can quickly absorb the heat generated by the rectifier module 5 through its characteristic of quickly absorbing heat. After the heat is stably reduced, the second temperature sensor 24 can transmit the temperature information to the controller 27, and the controller 27 can control The second control cylinder 2207 drives the second energy storage material 2203 to reset. When the filter 6 is overheated, the third temperature sensor 25 can detect that the temperature of the filter 6 is higher than the set temperature threshold and transmit the temperature information to the controller 27. The controller 27 can start the third control cylinder 2208. The third control cylinder 2208 can push the third energy storage material 2204 to a position in contact with the filter 6. The heat generated by the filter 6 can be quickly absorbed by the energy storage material through its characteristic of quickly absorbing heat. After the heat is stably reduced, the third temperature sensor 25 can transmit the temperature information to the controller 27. The controller 27 can control the third control cylinder 2208 to drive the third energy storage material 2204 to a position in contact with the filter 6. The energy storage material 2204 is reset. When the inverter module 7 is overheated, the fourth temperature sensor 26 can detect that the temperature of the inverter module 7 is higher than the set temperature threshold and transmit the temperature information to the controller 27. The controller 27 can start the fourth control cylinder 2209. The fourth control cylinder 2209 can push the fourth energy storage material 2205 to a position in contact with the inverter module 7. The energy storage material can quickly absorb the heat generated by the inverter module 7 through its characteristic of quickly absorbing heat. After the heat is stably reduced, the fourth temperature sensor 26 can transmit the temperature information to the controller 27. The controller 27 can control the fourth control cylinder 2209 to drive the fourth energy storage material 2205 to reset.
实施例3:Embodiment 3:
本实施例提供了一种自然散热变频器的安装结构,包括机壳1和前盖2机壳1两侧均熔接有连接片28,前盖2后侧两侧均开设有连接槽29,连接片28卡设在连接槽29内。This embodiment provides an installation structure of a natural heat dissipation inverter, including a housing 1 and a front cover 2. Both sides of the housing 1 are welded with connecting pieces 28, and both sides of the rear side of the front cover 2 are provided with connecting grooves 29, and the connecting pieces 28 are clamped in the connecting grooves 29.
具体的实施中,如图4和图8所示,连接槽29的内壁上安装有压力传感器30,连接槽29的内壁上开设有扩容槽,扩容槽的内壁上通过安装弹簧31安装有调节片32,调节片32内开设有安放腔,安放腔内固定安装有微型油缸33,微型油缸33一端安装有固定销杆34,连接片28一侧开设有键孔35,固定销杆34卡设在键孔35内,压力传感器30通过电线与控制器27连接,控制器27通过电线与微型油缸33连接。In a specific implementation, as shown in Figures 4 and 8, a pressure sensor 30 is installed on the inner wall of the connecting groove 29, an expansion groove is opened on the inner wall of the connecting groove 29, an adjusting plate 32 is installed on the inner wall of the expansion groove by installing a spring 31, a placement cavity is opened in the adjusting plate 32, a micro-cylinder 33 is fixedly installed in the placement cavity, a fixing pin 34 is installed at one end of the micro-cylinder 33, a key hole 35 is opened on one side of the connecting plate 28, the fixing pin 34 is clamped in the key hole 35, the pressure sensor 30 is connected to the controller 27 through wires, and the controller 27 is connected to the micro-cylinder 33 through wires.
在本实施中,通过前盖2与壳体之间的连接结构能够快速智能控制前盖2的装拆,因此能够方便对内部结构进行快速检修,使用时,前盖2与壳体之间的连接结构如图4和图8所示,固定销杆34卡设在键孔35内,从而能够对前盖2进行固定,当需要拆卸前盖2时,将前盖2向外侧略微拉动,因此能够带动调节片32挤压安装弹簧31并移动,此时连接片28不与压力传感器30接触,保持5s后压力传感器30能够将压力信息传递给控制器27,因此控制器27能够控制微型油缸33拉动固定销杆34移动,固定销杆34能够从键孔35内移出,当固定销杆34完全从键孔35内移出时前盖2与壳体之间无固定连接关系,从而能够直接将前盖2拆卸,再次安装时将连接片28插入连接槽29内,因此连接片28一端能够与压力传感器30接触,压力传感器30能够将压力信息传递给控制器27,因此控制器27能够控制微型油缸33将固定销杆34推入键孔35内,从而能够对连接片28进行固定。 In this embodiment, the installation and removal of the front cover 2 can be quickly and intelligently controlled through the connection structure between the front cover 2 and the shell, so that the internal structure can be quickly inspected and repaired. When in use, the connection structure between the front cover 2 and the shell is as shown in Figures 4 and 8. The fixing pin 34 is clamped in the key hole 35, so that the front cover 2 can be fixed. When the front cover 2 needs to be removed, the front cover 2 is slightly pulled outward, so that the adjustment piece 32 can be driven to squeeze the installation spring 31 and move. At this time, the connecting piece 28 does not contact the pressure sensor 30. After 5s, the pressure sensor 30 can transmit the pressure information to the controller 27. The controller 27 can control the micro-cylinder 33 to pull the fixing pin 34 to move, and the fixing pin 34 can be moved out of the key hole 35. When the fixing pin 34 is completely moved out of the key hole 35, there is no fixed connection between the front cover 2 and the shell, so that the front cover 2 can be directly disassembled. When installing again, the connecting piece 28 is inserted into the connecting groove 29, so that one end of the connecting piece 28 can contact with the pressure sensor 30, and the pressure sensor 30 can transmit the pressure information to the controller 27. Therefore, the controller 27 can control the micro-cylinder 33 to push the fixing pin 34 into the key hole 35, so that the connecting piece 28 can be fixed.
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