WO2025010355A1 - Methods of remediating waste and systems thereof - Google Patents
Methods of remediating waste and systems thereof Download PDFInfo
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- WO2025010355A1 WO2025010355A1 PCT/US2024/036770 US2024036770W WO2025010355A1 WO 2025010355 A1 WO2025010355 A1 WO 2025010355A1 US 2024036770 W US2024036770 W US 2024036770W WO 2025010355 A1 WO2025010355 A1 WO 2025010355A1
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
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- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/469—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
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- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/469—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
- C02F1/4693—Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis
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- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/4618—Devices therefor; Their operating or servicing for producing "ionised" acidic or basic water
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- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
- C02F1/46104—Devices therefor; Their operating or servicing
- C02F1/4618—Devices therefor; Their operating or servicing for producing "ionised" acidic or basic water
- C02F2001/4619—Devices therefor; Their operating or servicing for producing "ionised" acidic or basic water only cathodic or alkaline water, e.g. for reducing
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- C02F2101/345—Phenols
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- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
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Definitions
- the present disclosure generally relates to a method of reducing chemical content such as metals, sulfur, phosphorus, and/or organic content in waste and systems thereof.
- chemical content such as metals, sulfur, phosphorus, and/or organic content
- Mine drainage, mine tailings, agricultural runoff, desalination brine, manufacturing waste, and industrial waste can contain high levels of chemical content such as metals, as well as sulfur, phosphorus, and/or other organic materials, many of which are toxic, persistent, and resist conventional biological and chemical waste treatment and as such are undesirable to have in a waste stream.
- the systems and methods described herein can have several advantages over the conventional methods of reducing such chemical content such as metals, sulfur, phosphorus, and/or organic content in waste, including (for example), significantly reducing the chemical content such as metals, sulfur, phosphorus, and/or organic content in the waste, using less energy (e.g., net energy neutral), producing less CO 2 (e.g., carbon neutral) or even being net carbon negative (e.g., sequestering CO 2 ), and providing a regenerative process to reuse byproducts of the process in the process.
- this disclosure relates to processes and systems for reducing chemical content such as metals, sulfur, phosphorus, and/or organic content in waste and/or reducing the environmental impact of waste.
- the chemical content is comprised of ions.
- the chemical content is comprised of metallic ions, for example ions of sodium, potassium, magnesium, calcium, tin, lead, iron, cobalt, nickel, copper, zinc, palladium, and cadmium.
- the chemical content is comprised of ions of sulfur, phosphorus, for example phosphates or sulfates.
- the chemical content is comprised or organic compounds, for example phenol derivatives. ATTORNEY DOCKET NO.
- a method of reducing chemical content in acidic mine waste comprising one or more target ions comprising: (a) contacting the acidic mine waste with a base to form modified acidic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified acidic waste with an electrolyzer to form (i) a base or a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid. (c) optionally repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b)(i).
- a method of reducing chemical content in acidic mine waste comprising one or more target ions comprising: (a) contacting the acidic mine waste with a base and carbon dioxide to form (i) insoluble carbonate salts of one or more target ions; and (ii) a solution rich in ions; (b) contacting the solution rich in ions of step (a)(ii) with an electrolyzer to regenerate (i) a base and (ii) an acid; and (c) optionally repeating steps (a) and (b), wherein the base of repeated step (a) comprises the regenerated base of step (b)(i).
- a method of reducing chemical content in acidic mine waste comprising one or more target ions comprising: (a) contacting the acidic mine waste with an electrolyzer to form (i) an acid and (i) metal hydroxides or metallic deposition on the cathode of one or more target ions; and (b) collecting the metal hydroxide or the metallic deposition of step (a).
- a method of reducing chemical content in acidic mine waste comprising: contacting the acidic mine waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- a method of reducing the environmental impact of acidic mine waste comprising: (a) contacting the acidic mine waste comprising one or more target ions with a base to ATTORNEY DOCKET NO. 43374-0757WO1 form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b).
- a system for reducing chemical content in acidic mine waste comprising: an electrochemical cell configured to reduce chemical content in acidic mine waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the modified acidic waste from the cathode reservoir
- Some embodiments provide a method of reducing the environmental impact of acidic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the acidic waste comprising one or more target ions with a base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises ATTORNEY DOCKET NO.
- FIG. 1 shows flow chart of treatment procedure 1 for removing metallic content from mine tailings.
- FIG. 2 shows flow chart of treatment procedure 2 for removing metallic content from mine tailings.
- FIG.3 shows composition of an exemplary sample of acidic mine drainage. [0017] FIG.
- FIG. 4 shows flow chart of treatment procedure 3 for removing metallic content from acidic mine drainage.
- FIG. 5 shows flow chart of treatment procedure 4 for removing metallic content from acidic mine drainage.
- FIGs. 6A and 6B shows an example of an H-type electrolyzer used in selected examples described herein.
- FIGs. 7A and 7B show the cathode potential and power consumption over time of H-type electrolyzer having 0.1 M NiSO 4 in the catholyte.
- FIG. 8 shows the concentration of Ni 2+ over time in H-type electrolyzer 0.1 M NiSO 4 in the catholyte.
- FIG 9 shows material deposited on the cathode established it to be 100% crystalline Ni, in the initial run with 0.1 M NiSO 4 in the catholyte.
- FIGs. 10A and 10B show the three regions in cathode potential without potential cutoff, and cathode potential with cutoff, respectively.
- FIGs. 11A and 11B show the energy consumption without and with cathode potential cutoff, respectively, for catholyte containing 0.1 M NiSO 4 + 0.1 M CoSO 4 .
- FIGs. 12A and 12B show Ni 2+ and Co 2+ concentration levels individually and collectively, respectively, in catholyte reservoir without potential cutoff.
- FIGs.13A and 13B show the combined metal deposition of the cathode after Ni /Co electrolysis with no potential cutoff.
- ATTORNEY DOCKET NO. 43374-0757WO1 FIGs. 14A and 14B show Ni 2+ and Co 2+ concentration levels individually and collectively, respectively, in catholyte reservoir with potential cutoff.
- FIG.15 shows deposition on the cathode of Ni /Co electrolysis run before potential cutoff.
- FIG. 16 shows deposition on the cathode of Ni /Co electrolysis run after potential cutoff.
- FIGs. 17A and 17B show cathode potential vs time and energy consumption, respectively, for the Fe plus Acid run.
- FIGs.18A and 18B show the UV-Vis traces for catholyte before run, after run, and of the anolyte, and the pH of catholyte and anolyte before and after of the Fe plus Acid run, respectively.
- FIGs. 19A and 19B show Fe deposition on the cathode after the Fe plus Acid run immediately after reaction and 18 h after the reaction, respectively. Exposure to air oxidized the elemental iron.
- FIGs. 19A and 19B show Fe deposition on the cathode after the Fe plus Acid run immediately after reaction and 18 h after the reaction, respectively. Exposure to air oxidized the elemental iron.
- FIGs. 20A and 20B show the scanning electron microscope/energy-dispersive X- ray spectroscopy sane (SEM-EDS) and elemental composition of metallic content, respectively, of the cathode of the Fe plus Acid electrolysis run shown in FIG.19A.
- FIGs. 21A and 21B show cathode potential and energy consumption, respectively, of Fe plus Cu plus Zn run.
- FIGs.22A and 22B show the UV-Vis traces for catholyte before run, after run, and of the anolyte, and the pH of catholyte and anolyte before and after of the of Fe plus Cu plus Zn run, respectively.
- the term “about” when referring to a number or a numerical range means that the number or numerical range referred to is an approximation, for example, within experimental variability and/or statistical experimental error, and thus the number or numerical range may vary up to ⁇ 10% of the stated number or numerical range.
- the term “regeneration” as used herein refers to a step in a process for using the product of a particular step in the process as a reactant or starting material in another step in the process. For example, if compound A is formed from reacting compounds C and X, one of the products of the reaction A+B ⁇ C+D, compound C, can be further reacted with X to provide A, the starting material for the A+B reaction.
- the methods described herein utilize acid (or base) in the initial step(s) and acid (or base) is regenerated in later step(s).
- the regenerated acid (or base) can then be fed back into the method, providing a regenerative process after the initial input of acid (or base).
- electrochemical cell refers to devices and/or device components that perform electrochemistry. Electrochemical cells have two or more electrodes (e.g., a cathode and an anode) and one or more electrolytes.
- basic waste refers to waste having a pH of greater than about 7.5 (e.g., 7.6, 7.8, 8, 8.5, 9, 9.5, 10, 10.5, 11, 11.5, 12, 12.5, 13, 13.5, or 14).
- contactor refers to devices and/or device components that facilitate contact of one type of material, mixture, liquid or gas with another. Non-limiting examples of contactor devices and/or components include manual or servo-controlled pneumatically or electrically actuated ball valves, butterfly valves, plug valves, globe valves, gate valves, needle valves, solenoid valves, coaxial valves, and angle seat valves.
- modified waste e.g., modified basic waste or modified acidic waste
- modified waste refers to waste having a pH in a range of about 6.5 to about 7.5 (e.g., 6.5, 6.75, 7, 7.25, or 7.5).
- acidic waste refers to waste having a pH of less than about 6.5 (e.g., 6.4, 6.2, 6, 5.5, 5, 4.5, 4, 3.5, 3, 2.5, 2, 1.5, 1, 0.5, or 0).
- chemical content as used herein refers to the amount of soluble and/or insoluble ions, e.g.
- organic content includes organic pollutants or other organic contaminates including, but not limited to phenol derivatives.
- chemical content does not solely refer to metals, but also includes certain non-metallic elements and/or compounds that are present in the form of salts or complexes as described above.
- the chemical content can take the form of solids, liquids, and mixtures thereof, including emulsions, suspensions, solutions, and particulate mixtures (including very fine particles such as micro and nanoparticles).
- separator refers to the material between the cathode and anode reservoirs in an electrochemical cell.
- Representative separators include, but are not limited to cation exchange membranes and anion exchange membranes.
- multi-ion sequential electrowinning refers to the electrochemical process that separates different materials in space over may linked cells, or one cell in time via differences cell pH and/or cell voltage, analogous to a traditional distillation column that separates materials by boiling point. In a constant-current electrolysis (i.e., continuous multi-ion sequential electrowinning), voltage plateaus when one species is precipitating out and then rapidly increases until another species begins to precipitate.
- the term “sequential electrolysis” as used herein refers to a process wherein a substrate is oxidized or reduced sequentially.
- concentration overpotential refers to the equilibrium potential difference across a diffusion layer given a particular electrode reaction and density. The greater the potential difference, the greater the rate of corrosion experienced with a corresponding electrolyte.
- catholyte refers to the electrolyte solution located in the cathode reservoir.
- anolyte refers to the electrolyte solution located in the anode reservoir.
- Non-limiting examples of ions include Cl-, PO4 3- , Na + , Fe 3+ , Fe 2+ , Mg 2+ , K + , Ca 2+ , and Pb 2+ .
- Reference herein to ions of specific elements refers to all possible ions thereof; for example, ions of Cu include Cu + and Cu 2+ .
- Non-limiting examples of ATTORNEY DOCKET NO. 43374-0757WO1 ions of sulfur include SO4 2- and SO3 2- .
- a “target ion” as used herein refers to an ion of an element targeted for removal from the waste stream.
- Some embodiments provide a method of reducing chemical content in basic waste, the method comprising: (a) contacting the basic waste comprising one or more target ions with an acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified basic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to form a basic product comprising the one or more ions and optionally insoluble salts thereof, and regenerate the acid, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b).
- the basic waste or the acid waste is one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine.
- the basic waste comprises one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine.
- the acidic waste comprises one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine.
- the basic waste is mining drainage.
- the basic waste is mine tailings.
- the basic waste is agricultural runoff.
- the basic waste is manufacturing waste.
- the basic waste is industrial waste.
- the basic waste is brine (e.g., desalination brine).
- the acidic waste is mining drainage.
- the acidic waste is mine tailings.
- the acidic waste is agricultural runoff.
- the acidic waste is manufacturing waste.
- the acidic waste is industrial waste.
- the acidic waste is brine (e.g., desalination brine).
- the mining drainage and/or mine tailings can include toxic or dangerous chemicals and/or metal ions.
- Non-limiting examples of ion contaminants in mining drainage and/or mine tailings includes ions of Fe, Al, Ni, Co, Zn, Mn, Ca, Mg, and sulfate.
- Non-limiting examples of sulfur, phosphorus, and/or organic content present in mining drainage and/or mine tailings include sulfates, sulfites, metal sulfides, hydrogen sulfide, or phosphate salts.
- the agricultural runoff can include toxic or dangerous chemicals and/or metal ions.
- Non-limiting examples of sources for agricultural runoff includes fertilization, pesticides, livestock manure, and wastewater from agricultural processes.
- Non-limiting examples of metal ions present in agricultural runoff includes ions of Cd, Pb, Cu, Zn, As, Ca, and Mg.
- Non-limiting examples of sulfur, phosphorus, and/or organic content present in agricultural runoff includes sulfates, sulfites, metal sulfides, hydrogen sulfide, polyphosphate, phosphate salts, and phenol derivatives.
- the manufacturing/industrial waste can include toxic or dangerous chemicals and/or metal ions.
- Non-limiting examples of sources for manufacturing/industrial waste includes chemical manufacturing, leather tanning, battery manufacture or maintenance, equipment maintenance and repair or washing, and plating and electroplating.
- Non-limiting examples of metal ions present in manufacturing/industrial waste includes ions of Cd, Pb, Cu, Pd, Zn, Ni, Fe, Cr, and Mg.
- Non-limiting examples of sulfur, phosphorus, and/or organic content present in manufacturing/industrial waste include sulfates, sulfites, metal sulfides, or hydrogen sulfide, polyphosphate, phosphate salts, and phenol derivatives.
- the brine can include desalination brine, and can include toxic or dangerous amounts of ions (e.g., metal ions).
- Non-limiting examples of ions present in brine include ions of Cl, Na, Ca, Mg, Cu, Ni, Fe, Cr, and Mo.
- Non-limiting examples of sulfur, phosphorus, and/or organic content present in brine include sulfates and phosphates.
- Some embodiments provide a method of reducing chemical content in basic waste comprising one or more target ions, the method comprising: (a) contacting the basic waste with an acid to form modified basic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified basic waste with an electrolyzer to form (i) a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid; and (c) optionally repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b)(ii).
- Some embodiments provide a method of reducing chemical content in acidic waste comprising one or more target ions, the method comprising: (a) contacting the acidic waste with a base to form modified acidic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified acidic waste with an electrolyzer to form (i) a base or a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid.
- ATTORNEY DOCKET NO. 43374-0757WO1 optionally repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b)(i).
- the method further comprises separating the insoluble salts of one or more target ions of step (a) prior to performing step (b).
- the separating comprises filtration.
- the separating is filtration.
- step (c) is repeated at least once.
- Some embodiments provide a method of reducing chemical content in basic waste comprising one or more target ions, the method comprising: (a) contacting the basic waste with an acid to form (i) a first modified basic waste and optionally (ii) a first insoluble salts of one or more target ions; (b) separating the first modified basic waste from the first insoluble salts of one or more target ions of step (a); (c) contacting the first modified basic waste of step (a)(i) with base to form (i) insoluble metal hydroxides of one or more target ions; and (ii) a liquid rich in ions; (d) contacting the liquid rich in ions of step (c)(ii) with an electrolyzer to form (i) a base, and (ii) an acid; (e) optionally contacting the first insoluble salts of one or more target ions of step (a)(ii) with the acid from step (d)(ii) to form a (i) second insoluble salts of one
- the method is performed continuously [0066] Some embodiments provide a method of reducing chemical content in acidic waste comprising one or more target ions, the method comprising: (a) contacting the acidic waste with a base and carbon dioxide to form (i) insoluble carbonate salts of one or more target ions; and (ii) a solution rich in ions; (b) contacting the solution rich in ions of step (a)(ii) with an electrolyzer to regenerate (i) a base and (ii) an acid; and (c) optionally repeating steps (a) and (b), wherein the base of repeated step (a) comprises the regenerated base of step (b)(i).
- the carbon dioxide is obtained from direct air capture (DAC). In some embodiments, the carbon dioxide is obtained from a waste stream. [0068] In some embodiments, step (c) is repeated at least once.
- ATTORNEY DOCKET NO. 43374-0757WO1 Some embodiments provide a method of reducing chemical content in acidic waste comprising one or more target ions, the method comprising: (a) contacting the acidic waste with an electrolyzer to form (i) an acid and (i) metal hydroxides or metallic deposition on the cathode of one or more target ions; and (b) collecting the metal hydroxide or the metallic deposition of step (a).
- the electrolyzer is a single-membrane electrolyzer, two- membrane salt splitting electrolyzer, a multi-membrane salt-splitting electrolyzer, a chlor- alkali electrolyzer, a bipolar membrane electrodialysis electrolyzer, or a combination of any of the foregoing.
- a potential cutoff to the electrolysis is introduced to target a specific metallic deposition of one or more metals on the cathode.
- a potential cutoff to the electrolysis is introduced to selectively remove a target ion from the waste (i.e., to deposit one metal on the cathode) from a mixture of one or more target ions present in the waste (i.e., the catholyte).
- the potential cutoff selectively removes ions of cobalt from the waste, providing cobalt metal.
- the potential cutoff selectively removes ions of nickel from the waste, providing nickel metal.
- the methods disclosed herein can further comprise separating the basic product from the acid of step (b) prior to step (c).
- the methods disclosed herein can further comprise separating the acidic product from the base of step (b) prior to step (c).
- step (b) comprises sequentially contacting the acidic waste comprising one or more target ions with two or more independently selected bases.
- the bases are the same.
- the bases are different.
- the bases each comprise an independently selected metal hydroxide.
- the carbon dioxide is provided as a composition, wherein the composition comprises carbon dioxide and at least one additional gas, as described herein.
- some embodiments described herein utilize carbon dioxide, for example, to produce a metal carbonate or bicarbonate from a metal hydroxide.
- the carbon dioxide composition comprises a concentrated carbon dioxide source (e.g., flue gas from, for example, a power station).
- the carbon dioxide composition comprises a dilute carbon dioxide source (e.g., atmospheric carbon dioxide).
- some embodiments described herein comprise carbon dioxide removal and sequestration.
- the composition comprises carbon dioxide in an amount of ATTORNEY DOCKET NO.
- the composition comprises carbon dioxide in an amount of about 0.01 wt% to about 99.9 wt%, or about 0.01 wt% to about 1.5 wt%, or about 1 wt% to about 20 wt%, or about 5 wt% to about 20 wt%, or about 50 wt% to about 90 wt%.
- the composition comprises carbon dioxide in an amount of about 0.01 wt% to about 99.9 wt%.
- the composition comprises carbon dioxide in an amount of about 0.01 wt% to about 1.5 wt%.
- the composition comprises carbon dioxide in an amount of about 1 wt% to about 10 wt%.
- the composition comprises carbon dioxide in an amount of about 50 wt% to about 90 wt%.
- the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing.
- the salt is sodium carbonate, potassium carbonate, lithium carbonate, or a combination of any of the foregoing.
- the salt is sodium bicarbonate, potassium bicarbonate, lithium bicarbonate, or a combination of any of the foregoing.
- the methods disclosed herein further comprise sequential electrolysis. In some embodiments, the methods disclosed herein further comprise repeating each of steps (a)-(b) at least once using sequential electrolysis.
- the methods disclosed herein further comprise repeating each of the contacting steps at least once using sequential electrolysis. In some embodiments, each of the steps comprising electrolysis are repeated using sequential electrolysis. [0080] In some embodiments, the sequential electrolysis occurs via continuous multi-ion sequential electrowinning. In some embodiments, the sequential electrolysis comprises continuous multi-ion sequential electrowinning. In some embodiments, the sequential electrolysis is continuous multi-ion sequential electrowinning.
- Some embodiments provide a method of reducing the environmental impact of acidic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the acidic waste comprising one or more target ions with a base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b).
- Some embodiments provide a method of reducing the environmental impact of ATTORNEY DOCKET NO. 43374-0757WO1 acidic waste, the method comprising: contacting the acidic waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- Some embodiments provide a method of reducing the environmental impact of basic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the basic waste comprising one or more target ions with an acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified basic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the acid and form a basic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b).
- Some embodiments provide a method of reducing the environmental impact of basic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the basic waste comprising one or more target ions with an acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified basic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the acid and form a basic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b).
- Some embodiments provide a method of reducing chemical content in basic waste, the method comprising: contacting the basic waste comprising one or more target ions with an acid in an electrochemical cell to form modified basic waste comprising the one or more ions and ATTORNEY DOCKET NO. 43374-0757WO1 optionally insoluble salts thereof, and the electrochemical cell regenerates the acid and forms a basic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- Some embodiments provide a method of reducing chemical content in acidic waste, the method comprising: contacting the acidic waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- Some embodiments provide a method of reducing sulfur, phosphorus, and/or organic content, wherein the organic content in basic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the method comprising: (a) contacting the basic waste comprising one or more of sulfur, phosphorus, and/or organic content with an acid to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; (b) contacting the modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, with an electrolyzer to form a basic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and regenerate the acid, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b).
- Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, wherein the organic content in acidic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the method comprising: (a) contacting the acidic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with a base to form modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble ATTORNEY DOCKET NO.
- the separator is an anion exchange membrane or a cation exchange membrane. In some embodiments, the separator is an anion exchange membrane. In some embodiments, the separator is a cation exchange membrane.
- the methods further comprise repeating the contacting at least once using sequential electrolysis.
- the sequential electrolysis occurs via continuous multi-ion sequential electrowinning.
- the sequential electrolysis comprises continuous multi-ion sequential electrowinning.
- the sequential electrolysis is continuous multi-ion sequential electrowinning.
- the methods further comprise separating the acidic product from the electrochemical cell.
- the methods further comprise further comprise separating the basic product from the electrochemical cell.
- the electrochemical cell is configured to reduce chemical content in basic waste.
- the electrochemical cell comprises: an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the basic waste comprising one or more target ions into the anode reservoir, wherein the anode reservoir is configured to contact the basic waste with the acid to form modified basic waste comprising the one or more ions, and the cathode reservoir is configured to contact the modified basic waste comprising the one or more ions with the base to form a basic product comprising the one or more ions; a first filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the modified basic waste from the anode reservoir; and a second filtration system in contact with the cathode reservoir configured to filter ATTORNEY DOCKET NO.
- the electrochemical cell is configured to reduce chemical content in acidic waste.
- the electrochemical cell is configured to reduce chemical content in acidic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the modified acidic waste from the cathode reservoir; and a second filtration system in contact with
- the acidic waste or basic waste is one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine.
- step (a) comprises sequentially contacting the acidic waste comprising the one or more ions with two or more independently selected bases.
- the method additionally comprises separating the insoluble salts or metallic deposition of step (b)(i) from the acid of step (b)(ii) prior to step (c).
- the base comprises a carbonate salt and/or a bicarbonate salt.
- the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing.
- Selected Systems [00102] Some embodiments provide a system for reducing chemical content in acidic waste, comprising: an electrochemical cell configured to reduce chemical content in acidic waste, ATTORNEY DOCKET NO.
- the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into a mixing reservoir, wherein the mixing reservoir is configured to contact the acidic waste in the mixing reservoir with the output from the cathode reservoir to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste in the mixing reservoir comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified acidic waste from the mixing reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salt
- Some embodiments provide a system for reducing chemical content in basic waste, comprising: an electrochemical cell configured to reduce chemical content in basic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the basic waste comprising one or more target ions into a mixing reservoir, wherein the mixing reservoir is configured to contact the basic waste comprising one or more target ions with the output from the anode reservoir to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof, and the cathode reservoir is configured to contact the modified basic waste in the mixing reservoir comprising the one or more ions with the base to form a basic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified basic waste
- Some embodiments provide a system for reducing sulfur, phosphorus, and/or organic content in basic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the system comprising: an electrochemical cell configured to reduce sulfur, phosphorus, and/or organic content in basic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the basic waste comprising sulfur, phosphorus, and/or organic content into a mixing reservoir, wherein the mixing reservoir is configured to contact the basic waste comprising sulfur, phosphorus, and/or organic content with the output from the anode reservoir to form modified basic waste comprising the sulfur, phosphorus, and/or organic content, and the cathode reservoir is configured to contact the
- Some embodiments provide a system for reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content in acidic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the system comprising: an electrochemical cell configured to reduce sulfur, phosphorus, and/or organic content in acidic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; an electrochemical cell configured to reduce sulfur, phosphorus, and/or organic content and/or insoluble content in acidic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic
- the mixing reservoir is configured to contact the acidic waste in the mixing reservoir with the output from the cathode reservoir to form modified acidic waste comprising the sulfur, phosphorus, and/or organic content and/or insoluble content and optionally insoluble salts thereof
- the anode reservoir is configured to contact the modified acidic waste in the mixing reservoir comprising the sulfur, phosphorus, and/or organic content and/or insoluble content with the acid to form an acidic product comprising the sulfur, phosphorus, and/or organic content and/or insoluble content and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified acidic waste from the mixing reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir.
- the systems described herein regenerate an acid. In some embodiments, the systems described herein regenerate a base. In some embodiments, the systems described herein are configured to reuse the regenerated acid and/or the regenerated base.
- the separator is an anion exchange membrane or a cation exchange membrane. In some embodiments, the separator is an anion exchange membrane. In some embodiments, the separator is a cation exchange membrane.
- the base is selected from the group consisting of NaOH, LiOH, KOH, Na2CO3, and NaHCO3, or any combination thereof. In some embodiments, the base is NaOH.
- the acid is selected from the group consisting of HCl, HNO3, H 2 SO 4 , and H 3 PO 4 or any combination thereof. In some embodiments, the acid is HCl or HNO 3 , or any combination thereof.
- the one or more target ions are metallic ions selected from ions of lithium, sodium, potassium, beryllium, magnesium, calcium, strontium, barium, radium, aluminum, gallium, indium, tin, thallium, lead, bismuth, scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, silver, cadmium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury.
- the one or more target ions are metallic ions selected from ions of strontium, barium, radium, aluminum, gallium, indium, tin, thallium, lead, scandium, ATTORNEY DOCKET NO. 43374-0757WO1 titanium, vanadium, chromium, manganese, iron, cobalt, nickel, zinc, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, cadmium, tantalum, rhenium, osmium, and iridium.
- the one or more target ions are metallic ions selected from ions of bismuth, copper, silver, tungsten, platinum, gold, and mercury. [00113] In some embodiments, the one or more target ions are metallic ions selected from ions of nickel and cobalt. [00114] In some embodiments, the one or more target ions are metallic ions selected from ions of tin, lead, iron, cobalt, nickel, copper, zinc, palladium, silver, cadmium, platinum, and gold. [00115] In some embodiments, the methods described herein are used to remove metallic ions of nickel, cobalt, lead, and/or cadmium from acidic mine waste, thereby reducing detrimental environmental impact of such waste.
- performance of the methods and operation of the systems described herein is carbon neutral.
- the methods disclosed herein can include (a) contacting acidic waste or basic waste comprising calcium and/or magnesium ions with an acid for basic waste or a base for acidic waste to form modified waste comprising calcium and/or magnesium ions and optionally insoluble salts thereof; (b) contacting the modified waste with an electrolyzer to form a basic product comprising the calcium and/or magnesium ions and optionally insoluble salts thereof, and regenerate the acid for the basic waste, or to form an acidic product comprising the calcium and/or magnesium ions and optionally insoluble salts thereof, and regenerate the base for the acidic waste.
- the methods can include a step (d), wherein step (d) includes repeating each of steps (a)-(b) at least once, wherein the acid of repeated step (a) comprises the acid or the base from step (c).
- the methods disclosed herein can include (a) contacting acidic waste or basic waste comprising calcium and/or magnesium ions with an acid for basic waste or a base for acidic waste to form modified waste comprising calcium and/or magnesium ions and optionally insoluble salts thereof; (b) contacting the modified waste with a base and carbon dioxide to produce calcium carbonate, and/or insoluble salts thereof, and a calcium and/or magnesium- deficient liquid; and (c) contacting the calcium and/or magnesium-deficient liquid with an electrolyzer to regenerate the acid and the base.
- the methods disclosed herein can include (a) contacting the acidic waste comprising one or more calcium and/or magnesium ions with a base and carbon dioxide to ATTORNEY DOCKET NO. 43374-0757WO1 form modified acidic waste comprising the one or more calcium and/or magnesium carbonates, and/or insoluble salts thereof, from the one or more calcium and/or magnesium ions; and (b) contacting the modified acidic waste comprising the one or more calcium and/or magnesium carbonates, and/or insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more calcium and/or magnesium carbonates, and/or insoluble salts thereof.
- the methods disclosed herein can include contacting the basic waste comprising one or more calcium and/or magnesium ions with an acid in an electrochemical cell to form modified basic waste comprising the one or more calcium and/or magnesium ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the acid and forms a basic product comprising one or more calcium and/or magnesium ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- the methods disclosed herein can include contacting the acidic waste comprising one or more calcium and/or magnesium ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more calcium and/or magnesium ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more calcium and/or magnesium ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- the methods disclosed herein can include reducing the environmental impact of acidic waste containing the one or more ions.
- the one or more ions include one or more calcium and/or magnesium ions.
- the methods disclosed herein can include reducing the environmental impact of basic waste containing the one or more ions.
- the one or more ions include one or more calcium and/or magnesium ions.
- Some embodiments provide a system comprising the electrochemical cell as disclosed herein. [00125] In some embodiments, the system is configured to reduce chemical content in basic waste or acidic waste.
- the system can include an electrochemical cell configured to reduce chemical content in basic waste or acidic waste, wherein the electrochemical cell ATTORNEY DOCKET NO. 43374-0757WO1 comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; and a contactor.
- the electrochemical cell ATTORNEY DOCKET NO. 43374-0757WO1 comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; and a contactor.
- the contactor can be configured to input the basic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; the contactor can be configured to input the basic waste comprising one or more target ions into the anode reservoir, wherein the anode reservoir is configured to contact the basic waste with the acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof, and the cathode reservoir is configured to contact the modified basic waste comprising the one or more ions with the base to form a basic product comprising the one or more ions and optionally insoluble salts thereof.
- the system includes a first filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the modified waste from the anode reservoir.
- the system includes a second filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the basic product comprising the one or more ions and optionally insoluble salts thereof, from the cathode reservoir.
- the system includes a first filtration system in contact with the cathode reservoir configured to filter the modified waste from the cathode reservoir.
- the system includes a second filtration system in contact with the anode reservoir configured to filter the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir.
- the system further comprises a tube connecting from the anode reservoir to the cathode reservoir configured to output hydrogen gas from the cathode reservoir and input hydrogen gas into the anode reservoir.
- the system further comprises a conducting material connecting the anode to the cathode configure to output electrons from the anode and input the electrons to the cathode.
- the system further comprises a valve configured to input water into the anode reservoir.
- waste comprises calcium oxide. In some embodiments, waste comprises calcium hydroxide. [00135] In some embodiments, waste further comprises one or more additional materials including, but not limited to, silicates, silicon dioxide, iron oxide, aluminum oxide, aluminates (e.g., tricalcium aluminate), and other minerals. [00136] Applicable acids, bases, and salts, include but are not limited to, HCl, NaOH, NaCl and Ca(OH)2. In some embodiments, the base comprises a carbonate salt and/or a bicarbonate salt.
- the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing.
- Acid Treatment The waste is subject to reaction with an acid under controlled temperature and stirring. After acid treatment, the modified waste can be filtered. The precipitates can then be washed and subject to sieving.
- a variety of acids including but not limited to H2SO4, HCl, HNO3, HBr, HI, acetic acid, H3PO4, formic acid, maleic acid, can be used in the acid treatment step for the methods disclosed herein.
- the concentration of the acids can vary from 0.05 M to 30 M. Any type of stirring/agitation methods may be applied to ensure sufficient reaction.
- the waste can be mixed with a base (e.g., a base solution).
- the waste can include a calcium salt (e.g., one or more of CaCl2, CaSO4, and Ca(NO3)2) and one or more of MgCl 2 , FeCl 2 , FeCl 3 , MgSO 4 , Ca(NO 3 ) 2 , and Mg(NO 3 ) 2 .
- the waste reacts and turns to calcium and/or magnesium precipitate (e.g., calcium hydroxide and/or magnesium hydroxide), including but not limited to Ca(OH) 2 , Mg(OH) 2 , Fe(OH) 2 , Fe(OH) 3 , Al(OH)3, which precipitates out from solution.
- the calcium and/or magnesium precipitate e.g., metal hydroxides
- the calcium and/or magnesium precipitate are filtered out of the solution. It has been discovered that different metal hydroxides can precipitate out at different pH. Therefore, implementing in situ sensing can allow better monitoring of reaction progress and enable easier separation of different products.
- a large variety of bases, at different concentrations may be implemented in this step.
- Electrolysis The waste (e.g., modified waste) after the acid and/or base treatment, has high salt concentration (such as one or more of LiCl, NaCl, KCl, Li 2 SO 4 , Na 2 SO 4 , K 2 SO 4 , LiNO3, NaNO3, and KNO3).
- the waste is fed into an electrolyzer to generate the acid and/or base, used in previous steps, respectively.
- Several cell structures and electrolysis strategies can be implemented here. Some examples are explained below.
- ATTORNEY DOCKET NO. 43374-0757WO1 [00140] A two-membrane salt-splitting cell can be used in the methods disclosed herein, with water oxidation, i.e.
- the electrolyzer can include an anion exchange membrane (AEM) and a cation exchange membrane (CEM).
- AEM anion exchange membrane
- CEM cation exchange membrane
- the AEM and CEM can be replaced with a bipolar membrane.
- the waste can be fed into a central reservoir that can be connected to the anode and cathode compartments. When a large enough voltage is applied to the electrodes, a water splitting reaction takes place.
- thermodynamic voltage for the reaction is 1.23 V.
- a possible auxiliary device to this setup is a H 2 + O 2 fuel cell, which can cover part of the electricity cost.
- oxygen reduction i.e.1/2O2 + 2H2O + 2e- ⁇ 2OH-
- the O2 gas is circulated in between anode and cathode side.
- There is a smaller voltage difference between anode and cathode (0 V to ⁇ 0.8 V depending on the pH gradient), which can lead to less energetic cost during electrolysis.
- An additional electrolyzer can be used in the methods disclosed herein. Instead of oxidation of water on the anode side, hydrogen oxidation, i.e. H2 ⁇ 2H + + 2e-, is utilized. Hydrogen is circulated internally.
- Another possible electrolyzer that can be used in the methods disclosed herein is a classic chlor-alkali electrolyzer.
- a cation membrane separates the anode side from the cathode side.
- chloride ions are oxidized to chlorine, i.e. 2Cl- ⁇ Cl 2 + 2e-, at the anode, and water is reduced to hydrogen at the cathode.
- a fuel cell is required to convert hydrogen and chlorine into HCl gas.
- a bipolar membrane electrodialysis cell can be used in the methods disclosed herein.
- An additional method for reducing chemical content in waste is disclosed herein.
- the method is similar to the methods disclosed above except for the addition of CO 2 -rich gas, such as flue gas or air, into the base treatment reservoir, thereby converting the one or more metal ions to carbonates (e.g., Ca(OH) 2 to CaCO 3 ).
- CO 2 -rich gas such as flue gas or air
- This is to combine carbon capture and sequestration with reducing chemical content in waste.
- separation and purification of CaCO3 from the calcium-deficient liquid is much easier compared to Ca(OH) 2 .
- the aqueous base stream has higher basicity and concentration of active material compared to the semi-soluble base used in the methods disclosed herein. Therefore, the CO2 capture rate is expected to be faster and CO2 can be extracted from low concentration streams such as air.
- the aqueous carbonate stream reacts with the product of acid stream to form carbonate precipitates such as, but not limited to, CaCO3, MgCO 3 , Fe 2 (CO 3 ) 3 , or Al 2 (CO 3 ) 3 . Different carbonate products will precipitate out at different pH, thus it is possible to obtain pure products through carefully controlling the titration process.
- An additional method for reducing chemical content in waste is disclosed herein. In this approach, the filtrate from the acid treatment is subject to direct electrolysis.
- Semi-soluble hydroxides are formed in the cathode side of the electrolyzer and can be separated/purified for sale. This way, fewer steps are involved, so fewer reactors are needed. In addition, only one membrane is needed in the electrolyzer, which can decrease costs.
- electrolyzers can be used in the methods disclosed herein. This design employs water oxidation at the anode and water reduction at the cathode. Only an AEM is used to separate two reservoirs. Chloride is allowed to pass from the cathode side to the anode side during electrolysis.
- the filtrate from the acid treatment containing CaCl2 or other soluble salts, is passed into the cathode side, and the resulting solution will contain high hydroxide content, both dissolved in water and in a slurry.
- a small amount, from 0.01 M to 1 M, of salt such as NaCl or KCl can be added to the anode side.
- the second design that is the same design as the first except this design uses oxygen reduction for the cathode.
- the third design that is the same design as the first design except this design uses hydrogen oxidation for the anode.
- the neutralization of the waste takes place in the anode reservoir or cathode reservoir of the electrolysis cell and, in some cases, the hydroxide precipitation step takes place in the cathode side of the cell.
- This system requires the least equipment, hence lower capital expenditures to ATTORNEY DOCKET NO. 43374-0757WO1 realize.
- the hydroxide generated at the cathode reacts with CaCl 2 and form precipitates. Therefore, the pH gradient across the AEM will be small. This is beneficial because undesired ion leakage will be small and the concentration overpotential will also be small, leading to a lower energy cost.
- the hydroxides can include, but are not limited to, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, iron hydroxide (both iron(II) and iron(III)).
- Two chamber single AEM membrane electrolyzers have a component cost and complexity advantage over multi membrane systems, but pose some unique challenges in scaling up. Namely, this configuration separates products in time rather than in spaces compared to the 2 membrane 3 chamber electrizers. To deal with this particularity, it is found that a batch wise system and a continuous system, can be useful. In the batch configuration, continuous processing would be achieved by a series of settling tank electrolyzer pairs connected by circulation pumps.
- the waste (as described herein) comprising one or more ions contains the one or more ions at a concentration of about 0.0001M to about 5M, about 0.001M to about 0.5M, about 0.001M to about 0.1M, about 0.001M to about 0.01M, about 0.01M to about 0.10M, about 0.05M to about 0.25M, about 0.10M to about 0.5M, about 0.25M to about 0.75M, about 0.5M to about 1.0M, or any value in between.
- the one or more ions will reduce at the cathode resulting in the one or more metals to deposit (plate) onto the cathode.
- the one or more ions are comprised of salt pairs and/or complexes with sulfur, phosphorus, and/or organic containing ions.
- Some embodiments provide a method of reducing sulfur, phosphorus, and/or organic content, wherein the organic content includes organic pollutants or contaminants such as phenol derivatives in basic waste, the method comprising: ATTORNEY DOCKET NO.
- Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, wherein the organic content includes organic pollutants or contaminants such as phenol derivatives in acidic waste, the method comprising: (a) contacting the acidic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with a base to form modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; (b) contacting the modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b).
- Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof in basic waste, the method comprising: contacting the basic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with an acid in an electrochemical cell to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and the electrochemical cell regenerates the acid and forms a basic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir ATTORNEY DOCKET NO.
- Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof in acidic waste, the method comprising: contacting the acidic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with a base in an electrochemical cell to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator.
- the one or more one or more of sulfur, phosphorus, and/or organic content is sulfur content, e.g., sulfates, sulfites, metal sulfides, or hydrogen sulfide.
- the one or more one or more of sulfur, phosphorus, and/or organic content is phosphorus content, e.g., polyphosphate or phosphate salts.
- the one or more one or more of sulfur, phosphorus, and/or organic content is organic content, e.g., phenol derivatives.
- the waste (as described herein) comprising one or more of sulfur, phosphorus, and/or organic content contains the one or more of sulfur, phosphorus, and/or organic content at a concentration of about 0.0001M to about 5M, about 0.001M to about 0.5M, about 0.001M to about 0.1M, about 0.001M to about 0.01M, about 0.01M to about 0.10M, about 0.05M to about 0.25M, about 0.10M to about 0.5M, about 0.25M to about 0.75M, about 0.5M to about 1.0M, or any value in between.
- an additional aspect of this disclosure provides a mobile processing plant for removing chemical content from waste (such as mine drainage), comprising: a mobile electrochemical cell configured to reduce chemical content in waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir ATTORNEY DOCKET NO.
- the mobile processing plant is comprised of a railroad car, which is transported by rail to the site where the waste is accessible.
- the mobile processing plant is comprised of a trailer, which is transported by road to the site where the waste is accessible.
- the mobile processing plant is comprised of a truck, which travels by road to the site where the waste is accessible.
- the mobile processing plant is comprised of a barge, which is transported by water to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of a ship which travels by water to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of an aircraft which travels by air to the site where the waste is accessible. [00165] Some embodiments provide a system substantially as shown in FIG. 1 configured to perform the methods described herein. [00166] Some embodiments provide a system substantially as shown in FIG. 2 configured to perform the methods described herein. [00167] Some embodiments provide a system substantially as shown in FIG. 4 configured to perform the methods described herein. [00168] Some embodiments provide a system substantially as shown in FIG.
- EDS Energy-dispersive X-ray spectroscopy
- Red mud, i.e., or bauxite mine tailings is usually highly basic (pH 10-13) and is a slurry of chemical compositions, including: Fe2O3 (Iron Oxide): 5-60%; Al2O3 (Aluminum Oxide): 5-30%; TiO 2 (Titanium Dioxide): 0-15%; CaO (Calcium Oxide): 2-14%; SiO 2 (Silicon Dioxide): 3-50%; and Na2O (Sodium Oxide): 1-10%.
- the pH of the mine tailings is decreased by addition of acid generated from an electrolyzer to target specific metallic content.
- adjusting the pH to about 9 followed by filtration provides a solid containing metallic content and/or other insoluble material and a pH 9 filtrate comprising calcium and/or magnesium salts.
- the pH 9 filtrate may be contacted with an electrolyzer, to obtain a precipitate comprising Ca(OH) 2 and/or Mg(OH)2 and acid.
- the Ca(OH)2 and/or Mg(OH)2 may be valorized (e.g., as concrete precursors), and the acid may be subsequently used in the process.
- the solid containing metallic content and/or other insoluble material from the initial pH 9 treatment is contacted with acid to achieve a pH of about 6 followed by filtration to provide a solid containing metallic content and/or other insoluble material and a pH 6 filtrate comprising aluminum and/or copper salts.
- the pH 6 filtrate may be contacted with an electrolyzer to obtain a precipitate comprising Al(OH)3 and/or Cu(OH)2 and acid.
- the Al(OH) 3 may be valorized and the acid may be subsequently used in the process.
- the solid containing metallic content and/or other insoluble material ATTORNEY DOCKET NO.
- 43374-0757WO1 from the pH 6 treatment is contacted with acid to achieve a pH of about 1 followed by filtration to provide a solid containing metallic content, e.g., sodium silicates (silica), and/or other insoluble material and a pH 1 filtrate comprising ferrous and/or ferric salts.
- the pH 1 filtrate may be contacted with an electrolyzer, to obtain a precipitate comprising Fe(OH) 3 and/or Fe(OH)2 and/or metallic Fe, and acid.
- the Fe(OH)3 and/or Fe(OH)2 and/or metallic Fe can be valorized, and the acid subsequently used in the process.
- the pH of the mine tailings is decreased by addition of acid generated from an electrolyzer to target specific metallic content.
- acid generated from an electrolyzer For example, adjusting the pH to about 9 followed by filtration provides a solid containing metallic content and/or other insoluble material and a pH 9 filtrate.
- the pH 9 filtrate may be treated with base, e.g., NaOH, generated from an electrolyzer, to obtain a precipitate comprising Ca(OH)2 and/or Mg(OH)2 and a liquid rich in ions, for example Na + , K + , Cl-, and various anions of nitrogen, sulfur, and phosphorus.
- Filtration of this mixture provides Ca(OH)2 and/or Mg(OH)2, which can be valorized (e.g., as concrete precursors), and filtrate rich in ions.
- the filtrate rich in ions can subjected to electrodialysis or an electrolyzer to generate acid and base solutions to be subsequently used in the process.
- the solid containing metallic content and/or other insoluble material from the initial pH 9 treatment is contacted with acid to achieve a pH of about 6 followed by filtration to provide a solid containing metallic content and/or other insoluble material and a pH 6 filtrate.
- the pH 6 filtrate may be treated with base, e.g., NaOH, generated from an electrolyzer, to obtain a precipitate comprising Al(OH) 3 and a liquid rich in ions.
- base e.g., NaOH
- the filtrate rich in ions can subjected to electrodialysis or an electrolyzer to generate acid and base solutions to be subsequently used in the process, and the Al(OH) 3 may be valorized.
- the solid containing metallic content and/or other insoluble material from the pH 6 treatment is contacted with acid to achieve a pH of about 1 followed by filtration to provide a solid containing metallic content , e.g., sodium silicates (silica), and/or other insoluble material and a pH 1 filtrate.
- a solid containing metallic content e.g., sodium silicates (silica), and/or other insoluble material and a pH 1 filtrate.
- the pH 1 filtrate may be treated with base, e.g., NaOH, generated from an electrolyzer, to obtain a precipitate comprising Fe(OH) 3 and/or Fe(OH) 2 and a liquid rich in ions.
- base e.g., NaOH
- the filtrate rich in ions can subjected to electrodialysis or an electrolyzer to generate acid and base solutions to be subsequently used in the process, and the precipitate comprising Fe(OH)3 and/or Fe(OH)2 can be valorized.
- the pH of the mine tailings is adjusted by adding acid. Different cationic species will dissolve, a.k.a. leached, at different pH and can ATTORNEY DOCKET NO.
- 43374-0757WO1 be separated from the rest through filtration.
- the liquid containing a dissolved salt is then subjected to electrolysis (procedure 1) or mixing with NaOH (procedure 2) to form metal plates in the cathode (in the case of iron only) or metal hydroxides.
- These metal hydroxides and metal plates can be further refined before sale.
- the acid used in the pH adjustment steps is generated as a byproduct of electrolysis or electrodialysis of salts, e.g., NaCl, NaNO3, or Na2SO4.
- the initial slurry of mixed metal hydroxides is converted to separated metal hydroxides or metal plates, which are of much higher value.
- the residual liquid will contain much lower concentrations of heavy metals, hence safer to discharge.
- Example 2 Example 2
- Acidic mine drainage treatment procedures 3 and 4 Acid mine drainage is the outflow of acidic, metal-laden water from mines and similar disturbed sites. It occurs naturally but is worsened by mining and construction activities, especially in areas with sulfide-rich rocks. The resulting acidic water can contain toxic metals (FIG. 3), harming aquatic life. Similar issues arise from disturbed acid sulfate soils formed in coastal areas.
- Mine tailings that contains lots of metal sulfide may spontaneously convert to acid drainage through the following reactions: 2 FeS2(s) + 7 O2(g) + 2 H2O(l) ⁇ 2 Fe2+(aq) + 4 SO42 ⁇ (aq) + 4 H+(aq) (Eq.1) 4 Fe2+(aq) + O2(g) + 4 H+(aq) ⁇ 4 Fe3+(aq) + 2 H2O(l) (Eq.2) FeS2(s) + 14 Fe3+(aq) + 8 H2O(l) ⁇ 15 Fe2+(aq) + 2 SO42 ⁇ (aq) + 16 H+(aq) (Eq.3) [00188] It should be noted that nickel, cobalt, copper, zinc and other metals may lead to the same reactions and cause acid build-up.
- the acid generated in the electrolyzer may be sold directly, refine, or used for refining metal and/or metal hydroxides.
- procedure 4 the pH of the acidic drainage is adjusted to target specific ATTORNEY DOCKET NO. 43374-0757WO1 metallic content. For example, increasing the pH to about 3 followed by filtration provides a solid comprised of Fe(OH) 3 and a pH 3 filtrate rich in metal and non-metal ions. The Fe(OH) 3 may be further refined prior to sale.
- the pH 3 filtrate rich in metal and non-metal ions may be treated with base generated from an electrolyzer, to a pH of about 8 to obtain a precipitate comprising Al(OH) 3 and/or Cu(OH) 2 and a liquid rich in metal and non-metal ions. Filtration of this mixture provides a pH 8 filtrate rich in metal and non-metal ions and solid Al(OH)3 and/or Cu(OH) 2 , which can be further refined prior to sale.
- the pH 8 filtrate rich in metal and non-metal ions can be treated with base generated from an electrolyzer to a pH of about 12 to obtain a precipitate comprising Ca(OH)2 and/or Mg(OH)2 and a liquid rich in metal and non-metal ions.
- the solid comprising Ca(OH) 2 and/or Mg(OH) 2 can be further refined prior to sale.
- the pH 12 filtrate rich in metal and non-metal ions can subjected to electrodialysis or an electrolyzer to generate acid (which can be sold) and base solution to be subsequently used in the process.
- the acidic drainage is either directly treated through electrolysis (procedure 3) or through adding base (procedure 4).
- procedure 3 during the electrolysis, either metal or metal hydroxides are being deposited out from the cathode side, whose pH increases over time, while acid is being generated on the anode side, along with oxygen evolution reaction.
- the acid drainage will end up as a metal-free solution and the pH will be slightly basic, which can be neutralized by the acid generating on the anode side before safe discharge.
- the acid generated on the anode side can be sold for other industrial purposes.
- procedure 4 acid and base are generated through electrolysis or electrodialysis of a salt solution like Na2SO4.
- the acid will be a product for sale.
- the base is used for neutralizing the mine drainage and precipitate out metal hydroxides. Different metal hydroxide will come out at different pH values.
- the filtrate is an alkaline salt solution. It can be neutralized with the acid from the electrolyzer/electrodialysis and then the neutral salt solution can be salt-split again to regenerate acid and base.
- the metallic contents are extracted from the mine drainage. The acid from the drainage is separated through the electrolyzer/electrodialysis process, and the base is generated and consumed internally.
- Example 3 Example 3.
- Model study removal of select metal ions in an H-type electrolyzer [00199] Described herein are model studies demonstrating the removal and in some cases ATTORNEY DOCKET NO. 43374-0757WO1 isolation of metals from the catholyte reservoir of an H-type electrolyzer (FIG. 6). Table 1 shows the parameters for each of these studies. In all studies, the anolyte (the solution in the anode reservoir) was 0.1 M Na2SO4, and the catholyte (solution within the cathode reservoir) was varied from NiSO 4 , a 1:1 mixture of NiSO 4 and CoSO 4 , FeSO 4 in H 2 SO 4 and a 4:1:1 mixture of FeSO4:CuSO4: ZnSO4 in H2SO4. Table 1.
- ATTORNEY DOCKET NO. 43374-0757WO1 Energy consumption (kWh/kg M) ⁇ Pdt / ([M 2+ ]Initial-[M 2+ ]Final) ⁇ V ⁇ MW (Eq.6)
- P power and MW: molar weight of metal ion Ni only: [00201]
- the cathode potential stayed relatively steady around -1.07 V vs.
- FIGs 11A and 11B show the energy consumption without and with cathode potential cutoff, respectively. Without potential cutoff, the first 17.3 h resulted in 56.5% of metal [Ni 2+ + Co 2+ ] being removed, with power less than 0.15 W. With potential cutoff, the first 22.0 h resulted in 66.6% of metal [Ni 2+ + Co 2+ ] being removed, with power less than 0.15 W. [00204] Examination of each metal ion concentration over time from the catholyte without a potential cutoff (FIG.
- FIG.12A indicated that Co 2+ was removed before Ni 2+ , with the FE for removal of both ions (FIG.12B) being linear. The removal efficiency was 83.6% for Ni 2+ and ⁇ 97% for Co 2+ ; total FE for [Co 2+ + Ni 2+ ] was 92.5%.
- Cathode deposits were 69.2 ⁇ 4.1 wt% and 30.8 ⁇ 3.1 wt% Ni, with 8.07 kWh/Kg [Co 2+ + Ni 2+ ] recovered.
- FIG.13A and 13B show ATTORNEY DOCKET NO. 43374-0757WO1 the combined metal depositions on the cathode.
- FIG.18A Elemental iron was deposited on the cathode after the run was completed (FIG. 19A), which formed an oxide coating after 18 h of contact with air (FIG. 19B). Characterization of the cathode with deposited Fe by scanning electron microscope/energy-dispersive X-ray spectroscopy sane (SEM-EDS) and elemental composition of metallic content, respectively, are shown in FIGs.20A and 20B.
- Fe plus Cu plus Zn in acid [00207] As shown in FIG.21A, the cathode potential showed two regions: I: -0.63 to about -0.80 V vs. Ag/AgCl and II: -1.50 to about -1.83 V vs. Ag/AgCl.
- the energy consumption (FIG. 21B) showed the first 4.8 h to be less than 0.15W, with an increase after that consistent with depletion of metal ions.
- Significant removal of Fe 2+ + Cu 2+ from the catholyte was confirmed qualitatively by UV-vis (FIG.22A), with no crossover of Fe 2+ or Cu 2+ observed in the anolyte.
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Abstract
Provided herein are methods of reducing the chemical content such as metal, sulfur, phosphorus, and/or organic content of waste. The methods and systems include contacting waste with an acid or base to neutralize the waste.
Description
ATTORNEY DOCKET NO. 43374-0757WO1 METHODS OF REMEDIATING WASTE AND SYSTEMS THEREOF FIELD [0001] The present disclosure generally relates to a method of reducing chemical content such as metals, sulfur, phosphorus, and/or organic content in waste and systems thereof. BACKGROUND [0002] Mine drainage, mine tailings, agricultural runoff, desalination brine, manufacturing waste, and industrial waste can contain high levels of chemical content such as metals, as well as sulfur, phosphorus, and/or other organic materials, many of which are toxic, persistent, and resist conventional biological and chemical waste treatment and as such are undesirable to have in a waste stream. [0003] With increasing world population comes increased volumes of waste, tighter wastewater quality regulations, increased cost of producing clean water, aging wastewater treatment infrastructure and potential clean water shortages. The human and environmental impact of these types of waste are significant and current mitigation strategies are insufficient. SUMMARY [0004] Provided herein are methods and systems for reducing chemical content such as metals, sulfur, phosphorus, and/or organic content in waste. The systems and methods described herein can have several advantages over the conventional methods of reducing such chemical content such as metals, sulfur, phosphorus, and/or organic content in waste, including (for example), significantly reducing the chemical content such as metals, sulfur, phosphorus, and/or organic content in the waste, using less energy (e.g., net energy neutral), producing less CO2 (e.g., carbon neutral) or even being net carbon negative (e.g., sequestering CO2), and providing a regenerative process to reuse byproducts of the process in the process. [0005] In general, this disclosure relates to processes and systems for reducing chemical content such as metals, sulfur, phosphorus, and/or organic content in waste and/or reducing the environmental impact of waste. In some embodiments, the chemical content is comprised of ions. In some embodiments, the chemical content is comprised of metallic ions, for example ions of sodium, potassium, magnesium, calcium, tin, lead, iron, cobalt, nickel, copper, zinc, palladium, and cadmium. In some embodiments, the chemical content is comprised of ions of sulfur, phosphorus, for example phosphates or sulfates. In some embodiments, the chemical content is comprised or organic compounds, for example phenol derivatives.
ATTORNEY DOCKET NO. 43374-0757WO1 [0006] A method of reducing chemical content in acidic mine waste comprising one or more target ions, the method comprising: (a) contacting the acidic mine waste with a base to form modified acidic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified acidic waste with an electrolyzer to form (i) a base or a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid. (c) optionally repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b)(i). [0007] A method of reducing chemical content in acidic mine waste comprising one or more target ions, the method comprising: (a) contacting the acidic mine waste with a base and carbon dioxide to form (i) insoluble carbonate salts of one or more target ions; and (ii) a solution rich in ions; (b) contacting the solution rich in ions of step (a)(ii) with an electrolyzer to regenerate (i) a base and (ii) an acid; and (c) optionally repeating steps (a) and (b), wherein the base of repeated step (a) comprises the regenerated base of step (b)(i). [0008] A method of reducing chemical content in acidic mine waste comprising one or more target ions, the method comprising: (a) contacting the acidic mine waste with an electrolyzer to form (i) an acid and (i) metal hydroxides or metallic deposition on the cathode of one or more target ions; and (b) collecting the metal hydroxide or the metallic deposition of step (a). [0009] A method of reducing chemical content in acidic mine waste, the method comprising: contacting the acidic mine waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [0010] A method of reducing the environmental impact of acidic mine waste, the method comprising: (a) contacting the acidic mine waste comprising one or more target ions with a base to
ATTORNEY DOCKET NO. 43374-0757WO1 form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b). [0011] A system for reducing chemical content in acidic mine waste, comprising: an electrochemical cell configured to reduce chemical content in acidic mine waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the modified acidic waste from the cathode reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir. [0012] Some embodiments provide a method of reducing the environmental impact of acidic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the acidic waste comprising one or more target ions with a base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises
ATTORNEY DOCKET NO. 43374-0757WO1 the base of step (b). [0013] Other implementations of the above methods include corresponding systems and apparatus, configured to perform the actions of the methods. The details of one or more embodiments of the subject matter described in this specification are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages of the subject matter will become apparent from the description, the drawings, and the claims. DESCRIPTION OF DRAWINGS [0014] FIG. 1 shows flow chart of treatment procedure 1 for removing metallic content from mine tailings. [0015] FIG. 2 shows flow chart of treatment procedure 2 for removing metallic content from mine tailings. [0016] FIG.3 shows composition of an exemplary sample of acidic mine drainage. [0017] FIG. 4 shows flow chart of treatment procedure 3 for removing metallic content from acidic mine drainage. [0018] FIG. 5 shows flow chart of treatment procedure 4 for removing metallic content from acidic mine drainage. [0019] FIGs. 6A and 6B shows an example of an H-type electrolyzer used in selected examples described herein. [0020] FIGs. 7A and 7B show the cathode potential and power consumption over time of H-type electrolyzer having 0.1 M NiSO4 in the catholyte. [0021] FIG. 8 shows the concentration of Ni2+ over time in H-type electrolyzer 0.1 M NiSO4 in the catholyte. [0022] FIG 9 shows material deposited on the cathode established it to be 100% crystalline Ni, in the initial run with 0.1 M NiSO4 in the catholyte. [0023] FIGs. 10A and 10B show the three regions in cathode potential without potential cutoff, and cathode potential with cutoff, respectively. [0024] FIGs. 11A and 11B show the energy consumption without and with cathode potential cutoff, respectively, for catholyte containing 0.1 M NiSO4 + 0.1 M CoSO4. [0025] FIGs. 12A and 12B show Ni2+ and Co2+ concentration levels individually and collectively, respectively, in catholyte reservoir without potential cutoff. [0026] FIGs.13A and 13B show the combined metal deposition of the cathode after Ni /Co electrolysis with no potential cutoff.
ATTORNEY DOCKET NO. 43374-0757WO1 [0027] FIGs. 14A and 14B show Ni2+ and Co2+ concentration levels individually and collectively, respectively, in catholyte reservoir with potential cutoff. [0028] FIG.15 shows deposition on the cathode of Ni /Co electrolysis run before potential cutoff. [0029] FIG. 16 shows deposition on the cathode of Ni /Co electrolysis run after potential cutoff. [0030] FIGs. 17A and 17B show cathode potential vs time and energy consumption, respectively, for the Fe plus Acid run. [0031] FIGs.18A and 18B show the UV-Vis traces for catholyte before run, after run, and of the anolyte, and the pH of catholyte and anolyte before and after of the Fe plus Acid run, respectively. [0032] FIGs. 19A and 19B show Fe deposition on the cathode after the Fe plus Acid run immediately after reaction and 18 h after the reaction, respectively. Exposure to air oxidized the elemental iron. [0033] FIGs. 20A and 20B show the scanning electron microscope/energy-dispersive X- ray spectroscopy sane (SEM-EDS) and elemental composition of metallic content, respectively, of the cathode of the Fe plus Acid electrolysis run shown in FIG.19A. [0034] FIGs. 21A and 21B show cathode potential and energy consumption, respectively, of Fe plus Cu plus Zn run. [0035] FIGs.22A and 22B show the UV-Vis traces for catholyte before run, after run, and of the anolyte, and the pH of catholyte and anolyte before and after of the of Fe plus Cu plus Zn run, respectively. DETAILED DESCRIPTION [0036] Various industries are under pressure from both stricter discharge standards fand rising mitigation costs to eliminate recalcitrant wastewater pollutants prior to discharge, and to adopt on-site water reuse and recycling systems to avoid rising water supply and effluent discharge costs. However, current technologies suffer from numerous shortcomings. Thus, there is a need for cost-effective, sustainable water treatment technology that does not require the addition of chemicals and does not produce secondary pollution, is compliant with stringent water quality standards, and has minimal operational and maintenance requirements. [0037] The present disclosure solves this problem using regenerative electrochemical processes to separate problematic waste components in a safe, cost-effective manner.
ATTORNEY DOCKET NO. 43374-0757WO1 Definitions [0038] To facilitate understanding of the disclosure set forth herein, a number of additional terms are defined below. Generally, the nomenclature and procedures described herein are those well-known and commonly employed in the art. Unless defined otherwise, all technical and scientific terms used herein generally have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Each of the patents, applications, published applications, and other publications that are mentioned throughout the specification and the attached appendices are incorporated herein by reference in their entireties. [0039] The term “about” when referring to a number or a numerical range means that the number or numerical range referred to is an approximation, for example, within experimental variability and/or statistical experimental error, and thus the number or numerical range may vary up to ±10% of the stated number or numerical range. [0040] The term “regeneration” as used herein refers to a step in a process for using the product of a particular step in the process as a reactant or starting material in another step in the process. For example, if compound A is formed from reacting compounds C and X, one of the products of the reaction A+B ^ C+D, compound C, can be further reacted with X to provide A, the starting material for the A+B reaction. In some embodiments, the methods described herein utilize acid (or base) in the initial step(s) and acid (or base) is regenerated in later step(s). The regenerated acid (or base) can then be fed back into the method, providing a regenerative process after the initial input of acid (or base). [0041] The term “electrochemical cell” as used here refers to devices and/or device components that perform electrochemistry. Electrochemical cells have two or more electrodes (e.g., a cathode and an anode) and one or more electrolytes. [0042] The term “basic waste” as used herein refers to waste having a pH of greater than about 7.5 (e.g., 7.6, 7.8, 8, 8.5, 9, 9.5, 10, 10.5, 11, 11.5, 12, 12.5, 13, 13.5, or 14). [0043] The term “contactor” as used herein refers to devices and/or device components that facilitate contact of one type of material, mixture, liquid or gas with another. Non-limiting examples of contactor devices and/or components include manual or servo-controlled pneumatically or electrically actuated ball valves, butterfly valves, plug valves, globe valves, gate valves, needle valves, solenoid valves, coaxial valves, and angle seat valves. [0044] The term “modified waste” (e.g., modified basic waste or modified acidic waste) as used herein refers to waste having a pH in a range of about 6.5 to about 7.5 (e.g., 6.5, 6.75, 7, 7.25, or 7.5).
ATTORNEY DOCKET NO. 43374-0757WO1 [0045] The term “acidic waste” as used herein refers to waste having a pH of less than about 6.5 (e.g., 6.4, 6.2, 6, 5.5, 5, 4.5, 4, 3.5, 3, 2.5, 2, 1.5, 1, 0.5, or 0). [0046] The term “chemical content” as used herein refers to the amount of soluble and/or insoluble ions, e.g. cations of metals and/or anions of sulfur, phosphorus, and/or organic compounds, and/or salts and/or complexes thereof, wherein the organic content includes organic pollutants or other organic contaminates including, but not limited to phenol derivatives. In other words, “chemical content” as used herein does not solely refer to metals, but also includes certain non-metallic elements and/or compounds that are present in the form of salts or complexes as described above. The chemical content can take the form of solids, liquids, and mixtures thereof, including emulsions, suspensions, solutions, and particulate mixtures (including very fine particles such as micro and nanoparticles). [0047] The term “separator” as defined herein, refers to the material between the cathode and anode reservoirs in an electrochemical cell. Representative separators include, but are not limited to cation exchange membranes and anion exchange membranes. [0048] The term “multi-ion sequential electrowinning” as used herein refers to the electrochemical process that separates different materials in space over may linked cells, or one cell in time via differences cell pH and/or cell voltage, analogous to a traditional distillation column that separates materials by boiling point. In a constant-current electrolysis (i.e., continuous multi-ion sequential electrowinning), voltage plateaus when one species is precipitating out and then rapidly increases until another species begins to precipitate. [0049] The term “sequential electrolysis” as used herein refers to a process wherein a substrate is oxidized or reduced sequentially. [0050] The term “concentration overpotential” as used herein refers to the equilibrium potential difference across a diffusion layer given a particular electrode reaction and density. The greater the potential difference, the greater the rate of corrosion experienced with a corresponding electrolyte. [0051] The term “catholyte” as used herein refers to the electrolyte solution located in the cathode reservoir. [0052] The term “anolyte” as used herein refers to the electrolyte solution located in the anode reservoir. [0053] The term “ion” as used herein, refers to a species having a net electric charge due to loss or gain of one or more electrons; Non-limiting examples of ions include Cl-, PO43-, Na+, Fe3+, Fe2+, Mg2+, K+, Ca2+, and Pb2+. Reference herein to ions of specific elements refers to all possible ions thereof; for example, ions of Cu include Cu+ and Cu2+. Non-limiting examples of
ATTORNEY DOCKET NO. 43374-0757WO1 ions of sulfur include SO42- and SO32-. A “target ion” as used herein refers to an ion of an element targeted for removal from the waste stream. Selected Methods [0054] Some embodiments provide a method of reducing chemical content in basic waste, the method comprising: (a) contacting the basic waste comprising one or more target ions with an acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified basic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to form a basic product comprising the one or more ions and optionally insoluble salts thereof, and regenerate the acid, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b). [0055] In some embodiments, the basic waste or the acid waste is one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine. In some embodiments, the basic waste comprises one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine. In some embodiments, the acidic waste comprises one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine. In some embodiments, the basic waste is mining drainage. In some embodiments, the basic waste is mine tailings. In some embodiments, the basic waste is agricultural runoff. In some embodiments, the basic waste is manufacturing waste. In some embodiments, the basic waste is industrial waste. In some embodiments, the basic waste is brine (e.g., desalination brine). In some embodiments, the acidic waste is mining drainage. In some embodiments, the acidic waste is mine tailings. In some embodiments, the acidic waste is agricultural runoff. In some embodiments, the acidic waste is manufacturing waste. In some embodiments, the acidic waste is industrial waste. In some embodiments, the acidic waste is brine (e.g., desalination brine). [0056] The mining drainage and/or mine tailings can include toxic or dangerous chemicals and/or metal ions. Non-limiting examples of ion contaminants in mining drainage and/or mine tailings includes ions of Fe, Al, Ni, Co, Zn, Mn, Ca, Mg, and sulfate. Non-limiting examples of sulfur, phosphorus, and/or organic content present in mining drainage and/or mine tailings include sulfates, sulfites, metal sulfides, hydrogen sulfide, or phosphate salts. [0057] The agricultural runoff can include toxic or dangerous chemicals and/or metal ions.
ATTORNEY DOCKET NO. 43374-0757WO1 Non-limiting examples of sources for agricultural runoff includes fertilization, pesticides, livestock manure, and wastewater from agricultural processes. Non-limiting examples of metal ions present in agricultural runoff includes ions of Cd, Pb, Cu, Zn, As, Ca, and Mg. Non- limiting examples of sulfur, phosphorus, and/or organic content present in agricultural runoff includes sulfates, sulfites, metal sulfides, hydrogen sulfide, polyphosphate, phosphate salts, and phenol derivatives. [0058] The manufacturing/industrial waste can include toxic or dangerous chemicals and/or metal ions. Non-limiting examples of sources for manufacturing/industrial waste includes chemical manufacturing, leather tanning, battery manufacture or maintenance, equipment maintenance and repair or washing, and plating and electroplating. Non-limiting examples of metal ions present in manufacturing/industrial waste includes ions of Cd, Pb, Cu, Pd, Zn, Ni, Fe, Cr, and Mg. Non-limiting examples of sulfur, phosphorus, and/or organic content present in manufacturing/industrial waste include sulfates, sulfites, metal sulfides, or hydrogen sulfide, polyphosphate, phosphate salts, and phenol derivatives. [0059] The brine can include desalination brine, and can include toxic or dangerous amounts of ions (e.g., metal ions). Non-limiting examples of ions present in brine include ions of Cl, Na, Ca, Mg, Cu, Ni, Fe, Cr, and Mo. Non-limiting examples of sulfur, phosphorus, and/or organic content present in brine include sulfates and phosphates. [0060] Some embodiments provide a method of reducing chemical content in basic waste comprising one or more target ions, the method comprising: (a) contacting the basic waste with an acid to form modified basic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified basic waste with an electrolyzer to form (i) a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid; and (c) optionally repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b)(ii). [0061] Some embodiments provide a method of reducing chemical content in acidic waste comprising one or more target ions, the method comprising: (a) contacting the acidic waste with a base to form modified acidic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified acidic waste with an electrolyzer to form (i) a base or a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid.
ATTORNEY DOCKET NO. 43374-0757WO1 (c) optionally repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b)(i). [0062] In some embodiments, the method further comprises separating the insoluble salts of one or more target ions of step (a) prior to performing step (b). In some embodiments, the separating comprises filtration. In some embodiments, the separating is filtration. [0063] In some embodiments, step (c) is repeated at least once. [0064] Some embodiments provide a method of reducing chemical content in basic waste comprising one or more target ions, the method comprising: (a) contacting the basic waste with an acid to form (i) a first modified basic waste and optionally (ii) a first insoluble salts of one or more target ions; (b) separating the first modified basic waste from the first insoluble salts of one or more target ions of step (a); (c) contacting the first modified basic waste of step (a)(i) with base to form (i) insoluble metal hydroxides of one or more target ions; and (ii) a liquid rich in ions; (d) contacting the liquid rich in ions of step (c)(ii) with an electrolyzer to form (i) a base, and (ii) an acid; (e) optionally contacting the first insoluble salts of one or more target ions of step (a)(ii) with the acid from step (d)(ii) to form a (i) second insoluble salts of one or more target ions, and (ii) a second modified basic waste; wherein the products of step (e)(i) and (e)(ii) may be subjected to steps (b) – (d), wherein the base in repeated step (c) is from step (d)(i); and wherein steps (b) – (e) may be repeated at least once. [0065] In some embodiments, the method is performed continuously [0066] Some embodiments provide a method of reducing chemical content in acidic waste comprising one or more target ions, the method comprising: (a) contacting the acidic waste with a base and carbon dioxide to form (i) insoluble carbonate salts of one or more target ions; and (ii) a solution rich in ions; (b) contacting the solution rich in ions of step (a)(ii) with an electrolyzer to regenerate (i) a base and (ii) an acid; and (c) optionally repeating steps (a) and (b), wherein the base of repeated step (a) comprises the regenerated base of step (b)(i). [0067] In some embodiments, the carbon dioxide is obtained from direct air capture (DAC). In some embodiments, the carbon dioxide is obtained from a waste stream. [0068] In some embodiments, step (c) is repeated at least once.
ATTORNEY DOCKET NO. 43374-0757WO1 [0069] Some embodiments provide a method of reducing chemical content in acidic waste comprising one or more target ions, the method comprising: (a) contacting the acidic waste with an electrolyzer to form (i) an acid and (i) metal hydroxides or metallic deposition on the cathode of one or more target ions; and (b) collecting the metal hydroxide or the metallic deposition of step (a). [0070] In some embodiments, the electrolyzer is a single-membrane electrolyzer, two- membrane salt splitting electrolyzer, a multi-membrane salt-splitting electrolyzer, a chlor- alkali electrolyzer, a bipolar membrane electrodialysis electrolyzer, or a combination of any of the foregoing. [0071] In some embodiments, a potential cutoff to the electrolysis is introduced to target a specific metallic deposition of one or more metals on the cathode. [0072] In some embodiments, a potential cutoff to the electrolysis is introduced to selectively remove a target ion from the waste (i.e., to deposit one metal on the cathode) from a mixture of one or more target ions present in the waste (i.e., the catholyte). In some embodiments, the potential cutoff selectively removes ions of cobalt from the waste, providing cobalt metal. In some embodiments, the potential cutoff selectively removes ions of nickel from the waste, providing nickel metal. [0073] In some embodiments, the methods disclosed herein can further comprise separating the basic product from the acid of step (b) prior to step (c). [0074] In some embodiments, the methods disclosed herein can further comprise separating the acidic product from the base of step (b) prior to step (c). [0075] In some embodiments, step (b) comprises sequentially contacting the acidic waste comprising one or more target ions with two or more independently selected bases. In some embodiments, the bases are the same. In some embodiments, the bases are different. In some embodiments, the bases each comprise an independently selected metal hydroxide. [0076] In some embodiments, the carbon dioxide is provided as a composition, wherein the composition comprises carbon dioxide and at least one additional gas, as described herein. For example, some embodiments described herein utilize carbon dioxide, for example, to produce a metal carbonate or bicarbonate from a metal hydroxide. In some embodiments, the carbon dioxide composition comprises a concentrated carbon dioxide source (e.g., flue gas from, for example, a power station). In some embodiments, the carbon dioxide composition comprises a dilute carbon dioxide source (e.g., atmospheric carbon dioxide). In other words, some embodiments described herein comprise carbon dioxide removal and sequestration. [0077] In some embodiments, the composition comprises carbon dioxide in an amount of
ATTORNEY DOCKET NO. 43374-0757WO1 about 0.01 wt% to about 99.9 wt%, or about 0.01 wt% to about 1.5 wt%, or about 1 wt% to about 20 wt%, or about 5 wt% to about 20 wt%, or about 50 wt% to about 90 wt%. In some embodiments, the composition comprises carbon dioxide in an amount of about 0.01 wt% to about 99.9 wt%. In some embodiments, the composition comprises carbon dioxide in an amount of about 0.01 wt% to about 1.5 wt%. In some embodiments, the composition comprises carbon dioxide in an amount of about 1 wt% to about 10 wt%. In some embodiments, the composition comprises carbon dioxide in an amount of about 50 wt% to about 90 wt%. [0078] In some embodiments, the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing. In some embodiments, the salt is sodium carbonate, potassium carbonate, lithium carbonate, or a combination of any of the foregoing. In some embodiments, the salt is sodium bicarbonate, potassium bicarbonate, lithium bicarbonate, or a combination of any of the foregoing. [0079] In some embodiments, the methods disclosed herein further comprise sequential electrolysis. In some embodiments, the methods disclosed herein further comprise repeating each of steps (a)-(b) at least once using sequential electrolysis. In some embodiments, the methods disclosed herein further comprise repeating each of the contacting steps at least once using sequential electrolysis. In some embodiments, each of the steps comprising electrolysis are repeated using sequential electrolysis. [0080] In some embodiments, the sequential electrolysis occurs via continuous multi-ion sequential electrowinning. In some embodiments, the sequential electrolysis comprises continuous multi-ion sequential electrowinning. In some embodiments, the sequential electrolysis is continuous multi-ion sequential electrowinning. [0081] Some embodiments provide a method of reducing the environmental impact of acidic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the acidic waste comprising one or more target ions with a base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b). [0082] Some embodiments provide a method of reducing the environmental impact of
ATTORNEY DOCKET NO. 43374-0757WO1 acidic waste, the method comprising: contacting the acidic waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [0083] Some embodiments provide a method of reducing the environmental impact of basic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the basic waste comprising one or more target ions with an acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified basic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the acid and form a basic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b). [0084] Some embodiments provide a method of reducing the environmental impact of basic waste comprising one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine, the method comprising: (a) contacting the basic waste comprising one or more target ions with an acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified basic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the acid and form a basic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b). [0085] Some embodiments provide a method of reducing chemical content in basic waste, the method comprising: contacting the basic waste comprising one or more target ions with an acid in an electrochemical cell to form modified basic waste comprising the one or more ions and
ATTORNEY DOCKET NO. 43374-0757WO1 optionally insoluble salts thereof, and the electrochemical cell regenerates the acid and forms a basic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [0086] Some embodiments provide a method of reducing chemical content in acidic waste, the method comprising: contacting the acidic waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [0087] Some embodiments provide a method of reducing sulfur, phosphorus, and/or organic content, wherein the organic content in basic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the method comprising: (a) contacting the basic waste comprising one or more of sulfur, phosphorus, and/or organic content with an acid to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; (b) contacting the modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, with an electrolyzer to form a basic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and regenerate the acid, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b). [0088] Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, wherein the organic content in acidic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the method comprising: (a) contacting the acidic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with a base to form modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble
ATTORNEY DOCKET NO. 43374-0757WO1 content thereof; (b) contacting the modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b). [0089] In some embodiments, the separator is an anion exchange membrane or a cation exchange membrane. In some embodiments, the separator is an anion exchange membrane. In some embodiments, the separator is a cation exchange membrane. [0090] In some embodiments, the methods further comprise repeating the contacting at least once using sequential electrolysis. [0091] In some embodiments, the sequential electrolysis occurs via continuous multi-ion sequential electrowinning. In some embodiments, the sequential electrolysis comprises continuous multi-ion sequential electrowinning. In some embodiments, the sequential electrolysis is continuous multi-ion sequential electrowinning. [0092] In some embodiments, the methods further comprise separating the acidic product from the electrochemical cell. [0093] In some embodiments, the methods further comprise further comprise separating the basic product from the electrochemical cell. [0094] In some embodiments, the electrochemical cell is configured to reduce chemical content in basic waste. [0095] In some embodiments, the electrochemical cell comprises: an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the basic waste comprising one or more target ions into the anode reservoir, wherein the anode reservoir is configured to contact the basic waste with the acid to form modified basic waste comprising the one or more ions, and the cathode reservoir is configured to contact the modified basic waste comprising the one or more ions with the base to form a basic product comprising the one or more ions; a first filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the modified basic waste from the anode reservoir; and a second filtration system in contact with the cathode reservoir configured to filter
ATTORNEY DOCKET NO. 43374-0757WO1 out any insoluble salts from the basic product comprising the one or more ions and optionally insoluble salts thereof, from the cathode reservoir. [0096] In some embodiments, the electrochemical cell is configured to reduce chemical content in acidic waste. [0097] In some embodiments, the electrochemical cell is configured to reduce chemical content in acidic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the modified acidic waste from the cathode reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir. [0098] In some embodiments, the acidic waste or basic waste is one or more of mining drainage, mine tailings, manufacturing waste, industrial waste, agricultural runoff, and brine. [0099] In some embodiments, step (a) comprises sequentially contacting the acidic waste comprising the one or more ions with two or more independently selected bases. [00100] In some embodiments, the method additionally comprises separating the insoluble salts or metallic deposition of step (b)(i) from the acid of step (b)(ii) prior to step (c). [00101] In some embodiments, the base comprises a carbonate salt and/or a bicarbonate salt. In some embodiments, the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing. Selected Systems [00102] Some embodiments provide a system for reducing chemical content in acidic waste, comprising: an electrochemical cell configured to reduce chemical content in acidic waste,
ATTORNEY DOCKET NO. 43374-0757WO1 wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into a mixing reservoir, wherein the mixing reservoir is configured to contact the acidic waste in the mixing reservoir with the output from the cathode reservoir to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste in the mixing reservoir comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified acidic waste from the mixing reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir. [00103] Some embodiments provide a system for reducing chemical content in basic waste, comprising: an electrochemical cell configured to reduce chemical content in basic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the basic waste comprising one or more target ions into a mixing reservoir, wherein the mixing reservoir is configured to contact the basic waste comprising one or more target ions with the output from the anode reservoir to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof, and the cathode reservoir is configured to contact the modified basic waste in the mixing reservoir comprising the one or more ions with the base to form a basic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified basic waste from the mixing reservoir; and a second filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the basic product comprising the one or more ions and optionally
ATTORNEY DOCKET NO. 43374-0757WO1 insoluble salts thereof, from the cathode reservoir. [00104] Some embodiments provide a system for reducing sulfur, phosphorus, and/or organic content in basic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the system comprising: an electrochemical cell configured to reduce sulfur, phosphorus, and/or organic content in basic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the basic waste comprising sulfur, phosphorus, and/or organic content into a mixing reservoir, wherein the mixing reservoir is configured to contact the basic waste comprising sulfur, phosphorus, and/or organic content with the output from the anode reservoir to form modified basic waste comprising the sulfur, phosphorus, and/or organic content, and the cathode reservoir is configured to contact the modified basic waste in the mixing reservoir comprising the sulfur, phosphorus, and/or organic content with the base to form a basic product comprising the sulfur, phosphorus, and/or organic content and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified basic waste from the mixing reservoir; and a second filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the basic product comprising the one or more ions and optionally insoluble salts thereof, from the cathode reservoir. [00105] Some embodiments provide a system for reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content in acidic waste, wherein the organic content comprises organic pollutants or contaminants (such as phenol derivatives), the system comprising: an electrochemical cell configured to reduce sulfur, phosphorus, and/or organic content in acidic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; an electrochemical cell configured to reduce sulfur, phosphorus, and/or organic content and/or insoluble content in acidic waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising sulfur, phosphorus,
ATTORNEY DOCKET NO. 43374-0757WO1 and/or organic content and/or insoluble content into a mixing reservoir, wherein the mixing reservoir is configured to contact the acidic waste in the mixing reservoir with the output from the cathode reservoir to form modified acidic waste comprising the sulfur, phosphorus, and/or organic content and/or insoluble content and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste in the mixing reservoir comprising the sulfur, phosphorus, and/or organic content and/or insoluble content with the acid to form an acidic product comprising the sulfur, phosphorus, and/or organic content and/or insoluble content and optionally insoluble salts thereof; a first filtration system in contact with the mixing reservoir configured to filter out any insoluble salts from the modified acidic waste from the mixing reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir. [00106] In some embodiments, the systems described herein regenerate an acid. In some embodiments, the systems described herein regenerate a base. In some embodiments, the systems described herein are configured to reuse the regenerated acid and/or the regenerated base. [00107] In some embodiments, the separator is an anion exchange membrane or a cation exchange membrane. In some embodiments, the separator is an anion exchange membrane. In some embodiments, the separator is a cation exchange membrane. [00108] In some embodiments, the base is selected from the group consisting of NaOH, LiOH, KOH, Na2CO3, and NaHCO3, or any combination thereof. In some embodiments, the base is NaOH. [00109] In some embodiments, the acid is selected from the group consisting of HCl, HNO3, H2SO4, and H3PO4 or any combination thereof. In some embodiments, the acid is HCl or HNO3, or any combination thereof. [00110] In some embodiments, the one or more target ions are metallic ions selected from ions of lithium, sodium, potassium, beryllium, magnesium, calcium, strontium, barium, radium, aluminum, gallium, indium, tin, thallium, lead, bismuth, scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, silver, cadmium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury. [00111] In some embodiments, the one or more target ions are metallic ions selected from ions of strontium, barium, radium, aluminum, gallium, indium, tin, thallium, lead, scandium,
ATTORNEY DOCKET NO. 43374-0757WO1 titanium, vanadium, chromium, manganese, iron, cobalt, nickel, zinc, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, cadmium, tantalum, rhenium, osmium, and iridium. [00112] In some embodiments, the one or more target ions are metallic ions selected from ions of bismuth, copper, silver, tungsten, platinum, gold, and mercury. [00113] In some embodiments, the one or more target ions are metallic ions selected from ions of nickel and cobalt. [00114] In some embodiments, the one or more target ions are metallic ions selected from ions of tin, lead, iron, cobalt, nickel, copper, zinc, palladium, silver, cadmium, platinum, and gold. [00115] In some embodiments, the methods described herein are used to remove metallic ions of nickel, cobalt, lead, and/or cadmium from acidic mine waste, thereby reducing detrimental environmental impact of such waste. [00116] In some embodiments, performance of the methods and operation of the systems described herein is carbon neutral. [00117] The methods disclosed herein can include (a) contacting acidic waste or basic waste comprising calcium and/or magnesium ions with an acid for basic waste or a base for acidic waste to form modified waste comprising calcium and/or magnesium ions and optionally insoluble salts thereof; (b) contacting the modified waste with an electrolyzer to form a basic product comprising the calcium and/or magnesium ions and optionally insoluble salts thereof, and regenerate the acid for the basic waste, or to form an acidic product comprising the calcium and/or magnesium ions and optionally insoluble salts thereof, and regenerate the base for the acidic waste. In some embodiments, the methods can include a step (d), wherein step (d) includes repeating each of steps (a)-(b) at least once, wherein the acid of repeated step (a) comprises the acid or the base from step (c). [00118] The methods disclosed herein can include (a) contacting acidic waste or basic waste comprising calcium and/or magnesium ions with an acid for basic waste or a base for acidic waste to form modified waste comprising calcium and/or magnesium ions and optionally insoluble salts thereof; (b) contacting the modified waste with a base and carbon dioxide to produce calcium carbonate, and/or insoluble salts thereof, and a calcium and/or magnesium- deficient liquid; and (c) contacting the calcium and/or magnesium-deficient liquid with an electrolyzer to regenerate the acid and the base. [00119] The methods disclosed herein can include (a) contacting the acidic waste comprising one or more calcium and/or magnesium ions with a base and carbon dioxide to
ATTORNEY DOCKET NO. 43374-0757WO1 form modified acidic waste comprising the one or more calcium and/or magnesium carbonates, and/or insoluble salts thereof, from the one or more calcium and/or magnesium ions; and (b) contacting the modified acidic waste comprising the one or more calcium and/or magnesium carbonates, and/or insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more calcium and/or magnesium carbonates, and/or insoluble salts thereof. [00120] The methods disclosed herein can include contacting the basic waste comprising one or more calcium and/or magnesium ions with an acid in an electrochemical cell to form modified basic waste comprising the one or more calcium and/or magnesium ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the acid and forms a basic product comprising one or more calcium and/or magnesium ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [00121] The methods disclosed herein can include contacting the acidic waste comprising one or more calcium and/or magnesium ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more calcium and/or magnesium ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more calcium and/or magnesium ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [00122] The methods disclosed herein can include reducing the environmental impact of acidic waste containing the one or more ions. In some embodiments, the one or more ions include one or more calcium and/or magnesium ions. [00123] The methods disclosed herein can include reducing the environmental impact of basic waste containing the one or more ions. In some embodiments, the one or more ions include one or more calcium and/or magnesium ions. [00124] Some embodiments provide a system comprising the electrochemical cell as disclosed herein. [00125] In some embodiments, the system is configured to reduce chemical content in basic waste or acidic waste. [00126] In some embodiments, the system can include an electrochemical cell configured to reduce chemical content in basic waste or acidic waste, wherein the electrochemical cell
ATTORNEY DOCKET NO. 43374-0757WO1 comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; and a contactor. The contactor can be configured to input the basic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; the contactor can be configured to input the basic waste comprising one or more target ions into the anode reservoir, wherein the anode reservoir is configured to contact the basic waste with the acid to form modified basic waste comprising the one or more ions and optionally insoluble salts thereof, and the cathode reservoir is configured to contact the modified basic waste comprising the one or more ions with the base to form a basic product comprising the one or more ions and optionally insoluble salts thereof. [00127] In some embodiments, the system includes a first filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the modified waste from the anode reservoir. [00128] In some embodiments, the system includes a second filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the basic product comprising the one or more ions and optionally insoluble salts thereof, from the cathode reservoir. [00129] In some embodiments, the system includes a first filtration system in contact with the cathode reservoir configured to filter the modified waste from the cathode reservoir. [00130] In some embodiments, the system includes a second filtration system in contact with the anode reservoir configured to filter the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir. [00131] In some embodiments, the system further comprises a tube connecting from the anode reservoir to the cathode reservoir configured to output hydrogen gas from the cathode reservoir and input hydrogen gas into the anode reservoir. [00132] In some embodiments, the system further comprises a conducting material connecting the anode to the cathode configure to output electrons from the anode and input the electrons to the cathode. [00133] In some embodiments, the system further comprises a valve configured to input water into the anode reservoir.
ATTORNEY DOCKET NO. 43374-0757WO1 [00134] In some embodiments, waste comprises calcium oxide. In some embodiments, waste comprises calcium hydroxide. [00135] In some embodiments, waste further comprises one or more additional materials including, but not limited to, silicates, silicon dioxide, iron oxide, aluminum oxide, aluminates (e.g., tricalcium aluminate), and other minerals. [00136] Applicable acids, bases, and salts, include but are not limited to, HCl, NaOH, NaCl and Ca(OH)2. In some embodiments, the base comprises a carbonate salt and/or a bicarbonate salt. In some embodiments, the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing. [00137] Acid Treatment: The waste is subject to reaction with an acid under controlled temperature and stirring. After acid treatment, the modified waste can be filtered. The precipitates can then be washed and subject to sieving. A variety of acids, including but not limited to H2SO4, HCl, HNO3, HBr, HI, acetic acid, H3PO4, formic acid, maleic acid, can be used in the acid treatment step for the methods disclosed herein. The concentration of the acids can vary from 0.05 M to 30 M. Any type of stirring/agitation methods may be applied to ensure sufficient reaction. In situ sensing, including but not limited to pH, conductivity, atomic absorption spectroscopy, NMR spectroscopy, ICP-OES, can be implemented in this step and allow real-time monitoring of reaction progress and feedback control. [00138] Base Treatment: The waste can be mixed with a base (e.g., a base solution). The waste can include a calcium salt (e.g., one or more of CaCl2, CaSO4, and Ca(NO3)2) and one or more of MgCl2, FeCl2, FeCl3, MgSO4, Ca(NO3)2, and Mg(NO3)2. In some embodiments, the waste reacts and turns to calcium and/or magnesium precipitate (e.g., calcium hydroxide and/or magnesium hydroxide), including but not limited to Ca(OH)2, Mg(OH)2, Fe(OH)2, Fe(OH)3, Al(OH)3, which precipitates out from solution. The calcium and/or magnesium precipitate (e.g., metal hydroxides) are filtered out of the solution. It has been discovered that different metal hydroxides can precipitate out at different pH. Therefore, implementing in situ sensing can allow better monitoring of reaction progress and enable easier separation of different products. Just like the acid treatment step, a large variety of bases, at different concentrations, may be implemented in this step. [00139] Electrolysis: The waste (e.g., modified waste) after the acid and/or base treatment, has high salt concentration (such as one or more of LiCl, NaCl, KCl, Li2SO4, Na2SO4, K2SO4, LiNO3, NaNO3, and KNO3). The waste is fed into an electrolyzer to generate the acid and/or base, used in previous steps, respectively. Several cell structures and electrolysis strategies can be implemented here. Some examples are explained below.
ATTORNEY DOCKET NO. 43374-0757WO1 [00140] A two-membrane salt-splitting cell can be used in the methods disclosed herein, with water oxidation, i.e. H2O→1/2O2 + 2H++2e-, on the anode side and water reduction, i.e. 2H2O + 2e- → H2 + 2OH-, on the cathode side. The electrolyzer can include an anion exchange membrane (AEM) and a cation exchange membrane (CEM). In some embodiments, the AEM and CEM can be replaced with a bipolar membrane. The waste can be fed into a central reservoir that can be connected to the anode and cathode compartments. When a large enough voltage is applied to the electrodes, a water splitting reaction takes place. At the anode, water is oxidized to oxygen, and the anions are pulled from the central reservoir, which results in an acid solution in the anode electrolyte. Meanwhile at the cathode, water is reduced to hydrogen, and cations are pulled from the central reservoir, creating a base electrolyte in the cathode reservoir. The thermodynamic voltage for the reaction is 1.23 V. In addition, a possible auxiliary device to this setup is a H2 + O2 fuel cell, which can cover part of the electricity cost. [00141] A slightly modified version of the two-membrane salt splitting cell can be used in the methods disclosed herein. Instead of reduction of water on the cathode side, oxygen reduction, i.e.1/2O2 + 2H2O + 2e- → 2OH-, is utilized, and the O2 gas is circulated in between anode and cathode side. There is a smaller voltage difference between anode and cathode (0 V to ~0.8 V depending on the pH gradient), which can lead to less energetic cost during electrolysis. [00142] An additional electrolyzer can be used in the methods disclosed herein. Instead of oxidation of water on the anode side, hydrogen oxidation, i.e. H2 → 2H+ + 2e-, is utilized. Hydrogen is circulated internally. There is a smaller voltage difference between anode and cathode which can lead to less energetic cost during electrolysis. [00143] Another possible electrolyzer that can be used in the methods disclosed herein is a classic chlor-alkali electrolyzer. A cation membrane separates the anode side from the cathode side. During electrolysis, chloride ions are oxidized to chlorine, i.e. 2Cl- → Cl2 + 2e-, at the anode, and water is reduced to hydrogen at the cathode. A fuel cell is required to convert hydrogen and chlorine into HCl gas. [00144] Further, a bipolar membrane electrodialysis cell can be used in the methods disclosed herein. [00145] An additional method for reducing chemical content in waste is disclosed herein. The method is similar to the methods disclosed above except for the addition of CO2-rich gas, such as flue gas or air, into the base treatment reservoir, thereby converting the one or more metal ions to carbonates (e.g., Ca(OH)2 to CaCO3). This is to combine carbon capture and sequestration with reducing chemical content in waste. In addition, because of the low
ATTORNEY DOCKET NO. 43374-0757WO1 solubility of CaCO3 in water, separation and purification of CaCO3 from the calcium-deficient liquid is much easier compared to Ca(OH)2. The same idea applies to other metal hydroxides, such as Mg(OH)2, Fe(OH)2, etc., and carbonates, e.g., but not limited to, MgCO3, FeCO3, Fe2(CO3)3, etc. By sensing the CO2 concentration and flow rate at the inlet and exit, one can monitor CO2 capture in real time. [00146] An additional method for reducing chemical content in waste is disclosed herein. The base stream coming off from the electrolyzer is exposed to CO2 rich gas, such as flue gas or air, on a contactor, and is converted to aqueous carbonates, such as, but not limited to, Na2CO3, NaHCO3, K2CO3, and KHCO3. The aqueous base stream has higher basicity and concentration of active material compared to the semi-soluble base used in the methods disclosed herein. Therefore, the CO2 capture rate is expected to be faster and CO2 can be extracted from low concentration streams such as air. The aqueous carbonate stream reacts with the product of acid stream to form carbonate precipitates such as, but not limited to, CaCO3, MgCO3, Fe2(CO3)3, or Al2(CO3)3. Different carbonate products will precipitate out at different pH, thus it is possible to obtain pure products through carefully controlling the titration process. [00147] An additional method for reducing chemical content in waste is disclosed herein. In this approach, the filtrate from the acid treatment is subject to direct electrolysis. Semi-soluble hydroxides are formed in the cathode side of the electrolyzer and can be separated/purified for sale. This way, fewer steps are involved, so fewer reactors are needed. In addition, only one membrane is needed in the electrolyzer, which can decrease costs. Several electrolyzers can be used in the methods disclosed herein. This design employs water oxidation at the anode and water reduction at the cathode. Only an AEM is used to separate two reservoirs. Chloride is allowed to pass from the cathode side to the anode side during electrolysis. The filtrate from the acid treatment, containing CaCl2 or other soluble salts, is passed into the cathode side, and the resulting solution will contain high hydroxide content, both dissolved in water and in a slurry. To increase conductivity, a small amount, from 0.01 M to 1 M, of salt such as NaCl or KCl can be added to the anode side. The second design that is the same design as the first except this design uses oxygen reduction for the cathode. The third design that is the same design as the first design except this design uses hydrogen oxidation for the anode. [00148] An additional method for reducing chemical content in waste is disclosed herein. In this approach, all the separated steps described in the original approach are combined together. The neutralization of the waste takes place in the anode reservoir or cathode reservoir of the electrolysis cell and, in some cases, the hydroxide precipitation step takes place in the cathode side of the cell. This system requires the least equipment, hence lower capital expenditures to
ATTORNEY DOCKET NO. 43374-0757WO1 realize. In addition, as soon as acid is generated at the anode, it is consumed by Ca(OH)2. The hydroxide generated at the cathode reacts with CaCl2 and form precipitates. Therefore, the pH gradient across the AEM will be small. This is beneficial because undesired ion leakage will be small and the concentration overpotential will also be small, leading to a lower energy cost. The hydroxides can include, but are not limited to, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, iron hydroxide (both iron(II) and iron(III)). [00149] Two chamber single AEM membrane electrolyzers have a component cost and complexity advantage over multi membrane systems, but pose some unique challenges in scaling up. Namely, this configuration separates products in time rather than in spaces compared to the 2 membrane 3 chamber electrizers. To deal with this particularity, it is found that a batch wise system and a continuous system, can be useful. In the batch configuration, continuous processing would be achieved by a series of settling tank electrolyzer pairs connected by circulation pumps. In this configuration a given tank would be charged and the solution circulates through the electrizer to allow the desired hydroxides to precipitate out of solution and be collected in the connected setting tank. Continuous production can be achieved by staggered charging and processing of several of these pairs. [00150] In the continuous system (e.g., continuous multi-ion sequential electrowinning via sequential electrolysis or continuous base treatment), several combined electrolyzer settling tank pairs would be combined in series. Different voltages are applied to each electrolyzer unit in order to precipitate out different hydroxide species at lower power consumption. The solution to be processed would flow slowly from one cell to the next producing a gradient or pH and precipitation products going down the line. [00151] In some embodiments, the waste (as described herein) comprising one or more ions contains the one or more ions at a concentration of about 0.0001M to about 5M, about 0.001M to about 0.5M, about 0.001M to about 0.1M, about 0.001M to about 0.01M, about 0.01M to about 0.10M, about 0.05M to about 0.25M, about 0.10M to about 0.5M, about 0.25M to about 0.75M, about 0.5M to about 1.0M, or any value in between. [00152] In some embodiments, the one or more ions will reduce at the cathode resulting in the one or more metals to deposit (plate) onto the cathode. [00153] In some embodiments, the one or more ions are comprised of salt pairs and/or complexes with sulfur, phosphorus, and/or organic containing ions. [00154] Some embodiments provide a method of reducing sulfur, phosphorus, and/or organic content, wherein the organic content includes organic pollutants or contaminants such as phenol derivatives in basic waste, the method comprising:
ATTORNEY DOCKET NO. 43374-0757WO1 (a) contacting the basic waste comprising one or more of sulfur, phosphorus, and/or organic content with an acid to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; (b) contacting the modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, with an electrolyzer to form a basic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and regenerate the acid, and (c) repeating step (a) at least once, wherein the acid of repeated step (a) comprises the acid from step (b). [00155] Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, wherein the organic content includes organic pollutants or contaminants such as phenol derivatives in acidic waste, the method comprising: (a) contacting the acidic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with a base to form modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; (b) contacting the modified acidic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b). [00156] Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof in basic waste, the method comprising: contacting the basic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with an acid in an electrochemical cell to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and the electrochemical cell regenerates the acid and forms a basic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir
ATTORNEY DOCKET NO. 43374-0757WO1 and the cathode reservoir are separated by a separator. [00157] Some embodiments provide a method of reducing one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof in acidic waste, the method comprising: contacting the acidic waste comprising one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof with a base in an electrochemical cell to form modified basic waste comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more of sulfur, phosphorus, and/or organic content and/or insoluble content thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. [00158] In some embodiments, the one or more one or more of sulfur, phosphorus, and/or organic content is sulfur content, e.g., sulfates, sulfites, metal sulfides, or hydrogen sulfide. [00159] In some embodiments, the one or more one or more of sulfur, phosphorus, and/or organic content is phosphorus content, e.g., polyphosphate or phosphate salts. [00160] In some embodiments, the one or more one or more of sulfur, phosphorus, and/or organic content is organic content, e.g., phenol derivatives. [00161] In some embodiments, the waste (as described herein) comprising one or more of sulfur, phosphorus, and/or organic content contains the one or more of sulfur, phosphorus, and/or organic content at a concentration of about 0.0001M to about 5M, about 0.001M to about 0.5M, about 0.001M to about 0.1M, about 0.001M to about 0.01M, about 0.01M to about 0.10M, about 0.05M to about 0.25M, about 0.10M to about 0.5M, about 0.25M to about 0.75M, about 0.5M to about 1.0M, or any value in between. [00162] Some embodiments provide a mobile apparatus for performing the methods described herein, for example, an apparatus that is configured to be moveable and/or is attached to a mechanism for moving the apparatus from location to location. [00163] For example, an additional aspect of this disclosure provides a mobile processing plant for removing chemical content from waste (such as mine drainage), comprising: a mobile electrochemical cell configured to reduce chemical content in waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir
ATTORNEY DOCKET NO. 43374-0757WO1 and the cathode reservoir are separated by a separator; or a contactor configured to input the waste into the electrochemical cell; a filtration system in contact with the anode reservoir; and a filtration system in contact with the cathode reservoir. [00164] In some embodiments, the mobile processing plant is comprised of a railroad car, which is transported by rail to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of a trailer, which is transported by road to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of a truck, which travels by road to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of a barge, which is transported by water to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of a ship which travels by water to the site where the waste is accessible. In some embodiments, the mobile processing plant is comprised of an aircraft which travels by air to the site where the waste is accessible. [00165] Some embodiments provide a system substantially as shown in FIG. 1 configured to perform the methods described herein. [00166] Some embodiments provide a system substantially as shown in FIG. 2 configured to perform the methods described herein. [00167] Some embodiments provide a system substantially as shown in FIG. 4 configured to perform the methods described herein. [00168] Some embodiments provide a system substantially as shown in FIG. 5 configured to perform the methods described herein. [00169] Some embodiments provide a system substantially as shown in FIG.6A configured to perform the methods described herein. EXAMPLES Materials and methods [00170] The Scanning electron microscopy was performed on SNE-4500M Plus using the following protocol: [00171] Instrument Preparation: Power on the SEM; Open the Nanoeye software; vacuum the chamber; release the vacuum; [00172] Sample Preparation: Cut the cathode after reaction to an appropriate size; Attach the cathode sample to the sample mount using a double-sided carbon tape; Measure the width and height of the sample mount, and enter the sample information into the software;
ATTORNEY DOCKET NO. 43374-0757WO1 [00173] Load the Sample Mount: remove and load sample chamber; calibrate the sample stage by clicking the ‘calibrate’ button in the software; Insert sample chamber to the first stopping notch and take a picture of the sample; Fully insert sample chamber; exchange again; [00174] Scan: set accelerating voltage: 10 kV; detector: SE, vacuum: high; start, and watch the emission current, should be around 100 µA; Adjust the spot size accordingly; select area of interest; adjust accordingly with coarse and fine controls; Adjust contrast and brightness; capture fine image. [00175] Energy-dispersive X-ray spectroscopy (EDS) was performed with EDS instrument using ESPRIT software and using the using the following protocol: [00176] Adjust the spot size with live scan; Power on the EDS; Open the ESPRIT software; The count should be above 10; capture scan; select area of interest; then acquire spectrum; open the element map and select elements of interest and quantify and save to the report. Example 1. Basic mine drainage treatment procedures 1 and 2 [00177] Described herein are two selected procedures for removing metallic content from red mud waste. [00178] Red mud, i.e., or bauxite mine tailings is usually highly basic (pH 10-13) and is a slurry of chemical compositions, including: Fe2O3 (Iron Oxide): 5-60%; Al2O3 (Aluminum Oxide): 5-30%; TiO2 (Titanium Dioxide): 0-15%; CaO (Calcium Oxide): 2-14%; SiO2 (Silicon Dioxide): 3-50%; and Na2O (Sodium Oxide): 1-10%. [00179] In procedure 1 (FIG.1), the pH of the mine tailings is decreased by addition of acid generated from an electrolyzer to target specific metallic content. For example, adjusting the pH to about 9 followed by filtration provides a solid containing metallic content and/or other insoluble material and a pH 9 filtrate comprising calcium and/or magnesium salts. The pH 9 filtrate may be contacted with an electrolyzer, to obtain a precipitate comprising Ca(OH)2 and/or Mg(OH)2 and acid. The Ca(OH)2 and/or Mg(OH)2 may be valorized (e.g., as concrete precursors), and the acid may be subsequently used in the process. [00180] In a second stage, the solid containing metallic content and/or other insoluble material from the initial pH 9 treatment is contacted with acid to achieve a pH of about 6 followed by filtration to provide a solid containing metallic content and/or other insoluble material and a pH 6 filtrate comprising aluminum and/or copper salts. The pH 6 filtrate may be contacted with an electrolyzer to obtain a precipitate comprising Al(OH)3 and/or Cu(OH)2 and acid. The Al(OH)3 may be valorized and the acid may be subsequently used in the process. [00181] In a third stage, the solid containing metallic content and/or other insoluble material
ATTORNEY DOCKET NO. 43374-0757WO1 from the pH 6 treatment is contacted with acid to achieve a pH of about 1 followed by filtration to provide a solid containing metallic content, e.g., sodium silicates (silica), and/or other insoluble material and a pH 1 filtrate comprising ferrous and/or ferric salts. The pH 1 filtrate may be contacted with an electrolyzer, to obtain a precipitate comprising Fe(OH)3 and/or Fe(OH)2 and/or metallic Fe, and acid. Upon filtration, the Fe(OH)3 and/or Fe(OH)2 and/or metallic Fe can be valorized, and the acid subsequently used in the process. [00182] In procedure 2 (FIG.2), the pH of the mine tailings is decreased by addition of acid generated from an electrolyzer to target specific metallic content. For example, adjusting the pH to about 9 followed by filtration provides a solid containing metallic content and/or other insoluble material and a pH 9 filtrate. The pH 9 filtrate may be treated with base, e.g., NaOH, generated from an electrolyzer, to obtain a precipitate comprising Ca(OH)2 and/or Mg(OH)2 and a liquid rich in ions, for example Na+, K+, Cl-, and various anions of nitrogen, sulfur, and phosphorus. Filtration of this mixture provides Ca(OH)2 and/or Mg(OH)2, which can be valorized (e.g., as concrete precursors), and filtrate rich in ions. The filtrate rich in ions can subjected to electrodialysis or an electrolyzer to generate acid and base solutions to be subsequently used in the process. [00183] In a second stage, the solid containing metallic content and/or other insoluble material from the initial pH 9 treatment is contacted with acid to achieve a pH of about 6 followed by filtration to provide a solid containing metallic content and/or other insoluble material and a pH 6 filtrate. The pH 6 filtrate may be treated with base, e.g., NaOH, generated from an electrolyzer, to obtain a precipitate comprising Al(OH)3 and a liquid rich in ions. Upon filtration, the filtrate rich in ions can subjected to electrodialysis or an electrolyzer to generate acid and base solutions to be subsequently used in the process, and the Al(OH)3 may be valorized. [00184] In a third stage, the solid containing metallic content and/or other insoluble material from the pH 6 treatment is contacted with acid to achieve a pH of about 1 followed by filtration to provide a solid containing metallic content , e.g., sodium silicates (silica), and/or other insoluble material and a pH 1 filtrate. The pH 1 filtrate may be treated with base, e.g., NaOH, generated from an electrolyzer, to obtain a precipitate comprising Fe(OH)3 and/or Fe(OH)2 and a liquid rich in ions. Upon filtration, the filtrate rich in ions can subjected to electrodialysis or an electrolyzer to generate acid and base solutions to be subsequently used in the process, and the precipitate comprising Fe(OH)3 and/or Fe(OH)2 can be valorized. [00185] As described in the above two procedures, the pH of the mine tailings is adjusted by adding acid. Different cationic species will dissolve, a.k.a. leached, at different pH and can
ATTORNEY DOCKET NO. 43374-0757WO1 be separated from the rest through filtration. The liquid containing a dissolved salt is then subjected to electrolysis (procedure 1) or mixing with NaOH (procedure 2) to form metal plates in the cathode (in the case of iron only) or metal hydroxides. These metal hydroxides and metal plates can be further refined before sale. The acid used in the pH adjustment steps is generated as a byproduct of electrolysis or electrodialysis of salts, e.g., NaCl, NaNO3, or Na2SO4. After the treatment, the initial slurry of mixed metal hydroxides is converted to separated metal hydroxides or metal plates, which are of much higher value. The residual liquid will contain much lower concentrations of heavy metals, hence safer to discharge. Example 2. Acidic mine drainage treatment procedures 3 and 4 [00186] Acid mine drainage is the outflow of acidic, metal-laden water from mines and similar disturbed sites. It occurs naturally but is worsened by mining and construction activities, especially in areas with sulfide-rich rocks. The resulting acidic water can contain toxic metals (FIG. 3), harming aquatic life. Similar issues arise from disturbed acid sulfate soils formed in coastal areas. [00187] Mine tailings that contains lots of metal sulfide may spontaneously convert to acid drainage through the following reactions: 2 FeS₂(s) + 7 O₂(g) + 2 H₂O(l) → 2 Fe²⁺(aq) + 4 SO₄²⁻(aq) + 4 H⁺(aq) (Eq.1) 4 Fe²⁺(aq) + O₂(g) + 4 H⁺(aq) → 4 Fe³⁺(aq) + 2 H₂O(l) (Eq.2) FeS₂(s) + 14 Fe³⁺(aq) + 8 H₂O(l) → 15 Fe²⁺(aq) + 2 SO₄²⁻(aq) + 16 H⁺(aq) (Eq.3) [00188] It should be noted that nickel, cobalt, copper, zinc and other metals may lead to the same reactions and cause acid build-up. [00189] Current treatment methods involve neutralization with calcium oxide, calcium carbonate or calcium silicate and ion exchange. [00190] Described herein are two selected procedures for removing metallic content from acidic mine drainage. [00191] In procedure 3 (FIG.4), the pH of the acidic drainage, which may contain insoluble silica salts, is filtered prior to contacting with an electrolyzer. The obtained solids, e.g., silica/sand may be sold or otherwise re-purposed. The filtrate may be contacted with an electrolyzer to obtain acid and metal hydroxides or metal plated onto the cathode. The metal hydroxides or metal plates may be further refined before sale. The acid generated in the electrolyzer may be sold directly, refine, or used for refining metal and/or metal hydroxides. [00192] In procedure 4 (FIG.5), the pH of the acidic drainage is adjusted to target specific
ATTORNEY DOCKET NO. 43374-0757WO1 metallic content. For example, increasing the pH to about 3 followed by filtration provides a solid comprised of Fe(OH)3 and a pH 3 filtrate rich in metal and non-metal ions. The Fe(OH)3 may be further refined prior to sale. [00193] In a second stage, the pH 3 filtrate rich in metal and non-metal ions may be treated with base generated from an electrolyzer, to a pH of about 8 to obtain a precipitate comprising Al(OH)3 and/or Cu(OH)2 and a liquid rich in metal and non-metal ions. Filtration of this mixture provides a pH 8 filtrate rich in metal and non-metal ions and solid Al(OH)3 and/or Cu(OH)2, which can be further refined prior to sale. [00194] In a third step, the pH 8 filtrate rich in metal and non-metal ions can be treated with base generated from an electrolyzer to a pH of about 12 to obtain a precipitate comprising Ca(OH)2 and/or Mg(OH)2 and a liquid rich in metal and non-metal ions. Upon filtration, the solid comprising Ca(OH)2 and/or Mg(OH)2 can be further refined prior to sale. The pH 12 filtrate rich in metal and non-metal ions can subjected to electrodialysis or an electrolyzer to generate acid (which can be sold) and base solution to be subsequently used in the process. [00195] In the above two procedures, the acidic drainage is either directly treated through electrolysis (procedure 3) or through adding base (procedure 4). [00196] In procedure 3, during the electrolysis, either metal or metal hydroxides are being deposited out from the cathode side, whose pH increases over time, while acid is being generated on the anode side, along with oxygen evolution reaction. The acid drainage will end up as a metal-free solution and the pH will be slightly basic, which can be neutralized by the acid generating on the anode side before safe discharge. The acid generated on the anode side can be sold for other industrial purposes. [00197] In procedure 4, acid and base are generated through electrolysis or electrodialysis of a salt solution like Na2SO4. The acid will be a product for sale. The base is used for neutralizing the mine drainage and precipitate out metal hydroxides. Different metal hydroxide will come out at different pH values. After filtering out all metal hydroxides, the filtrate is an alkaline salt solution. It can be neutralized with the acid from the electrolyzer/electrodialysis and then the neutral salt solution can be salt-split again to regenerate acid and base. [00198] Throughout the above two processes, the metallic contents are extracted from the mine drainage. The acid from the drainage is separated through the electrolyzer/electrodialysis process, and the base is generated and consumed internally. Example 3. Model study: removal of select metal ions in an H-type electrolyzer [00199] Described herein are model studies demonstrating the removal and in some cases
ATTORNEY DOCKET NO. 43374-0757WO1 isolation of metals from the catholyte reservoir of an H-type electrolyzer (FIG. 6). Table 1 shows the parameters for each of these studies. In all studies, the anolyte (the solution in the anode reservoir) was 0.1 M Na2SO4, and the catholyte (solution within the cathode reservoir) was varied from NiSO4, a 1:1 mixture of NiSO4 and CoSO4, FeSO4 in H2SO4 and a 4:1:1 mixture of FeSO4:CuSO4: ZnSO4 in H2SO4. Table 1. Experimental parameters for model studies in H-type electrolyzer Ni only Ni /Co Ni /Co Fe in acid Fe/Cu/Zn no cutoff with cutoff In acid 2 5 M M
[00200] The performance metrics were: Metal removal EFF (%) = ([M2+]Initial-[M2+]Final)×V×100% / [M2+]Initial×V (Eq.4) where EFF: efficiency; [M2+]Initial: initial metal ion concentration; [M2+]Final: final metal ion concentration; and V is electrolyte volume. Faradaic efficiency (%) = 2×F×([M2+]Initial-[M2+]Final)×V×100% / Q (Eq.5) where 2: number of electrons transferred in M2+ + 2e- → M; F: Faradays constant; and Q: total charge passed.
ATTORNEY DOCKET NO. 43374-0757WO1 Energy consumption (kWh/kg M) = ∫Pdt / ([M2+]Initial-[M2+]Final)×V×MW (Eq.6) Where P: power and MW: molar weight of metal ion Ni only: [00201] As shown in FIG.7A, the cathode potential stayed relatively steady around -1.07 V vs. Ag/AgCl throughout the depletion process (±150 mV). The increase in power consumption over time (FIG.7B) was consistent with depletion of NiSO4 in the catholyte solution. The first 15.6 h resulted in 58.2% of Ni2+ removal), with the power remaining under 0.0755 W. [00202] As shown in FIG. 8, the concentration of Ni2+ decreased linearly with time, as predicted by Farday’s law. The Ni2+ removal efficiency was calculated by Eq.4 to be ≥98%. The total Faradaic efficiency (FE) for Ni2+ removal was about 100%, with 7.13 kWh/Kg Ni recovered. XRPD analysis of the material deposited on the cathode established it to be 100% crystalline Ni (FIG.9). Ni + Co: [00203] As shown in FIG.10A, there appeared to be three regions in cathode potential (WE), which were I: -0.73 V vs. Ag/AgCl; II: -0.87 V vs. Ag/AgCl; and III: -1.02 V vs. Ag/AgCl. It was hypothesized that region I and region II corresponded to deposition of Co and Ni, respectively, on the cathode. Accordingly, repeating the experiment with a cathode potential cutoff upon completion of phase I (FIG.10B), followed by replacement with a fresh cathode, then application of current for the second phase resulted in cathode potentials of: I: -0.70 V vs. Ag/AgCl; and II: -0.82 V vs. Ag/AgCl. FIGs 11A and 11B show the energy consumption without and with cathode potential cutoff, respectively. Without potential cutoff, the first 17.3 h resulted in 56.5% of metal [Ni2+ + Co2+] being removed, with power less than 0.15 W. With potential cutoff, the first 22.0 h resulted in 66.6% of metal [Ni2+ + Co2+] being removed, with power less than 0.15 W. [00204] Examination of each metal ion concentration over time from the catholyte without a potential cutoff (FIG. 12A) indicated that Co2+ was removed before Ni2+, with the FE for removal of both ions (FIG.12B) being linear. The removal efficiency was 83.6% for Ni2+ and ≥ 97% for Co2+; total FE for [Co2+ + Ni2+] was 92.5%. Cathode deposits were 69.2±4.1 wt% and 30.8±3.1 wt% Ni, with 8.07 kWh/Kg [Co2+ + Ni2+] recovered. FIG.13A and 13B show
ATTORNEY DOCKET NO. 43374-0757WO1 the combined metal depositions on the cathode. [00205] Examination of each metal ion concentration over time from the catholyte with a potential cutoff (FIG. 14A) indicated that Co2+ was removed before Ni2+, with the FE for removal of both ions (FIG.14B) being linear. Cathode deposition after the potential cutoff was 56.1±6.3 wt% Co and 43.9±6.0 wt% Ni. FIG. 15 shows the total metal deposition on the cathode prior to the potential cutoff, and FIG. 16 shows the cathode surface after potential cutoff. Removal efficienty after cutoff were 90.8 % Ni2+ and ≥97 %; total FE for FE for [Co2+ + Ni2+] was 80.7%. Cathode deposition after potential cutoff was 56.1± 6.3 wt% Co and 43.9± 6.0 wt% Ni, with 8.98 kWh/Kg [Co2+ + Ni2+] recovered. Fe in acid: [00206] As shown in FIG.17A, the cathode potential stayed relatively steady around -0.88 V vs. Ag/AgCl (±20 mV) in the first 3.56 h. The energy consumption (FIG.17B) remained less than about 15 W for the first 3.9 h but increased, which was consistent with Fe levels in the catholyte becoming depleted. Depletion of Fe2+ from the catholyte was confirmed qualitatively by UV-vis (FIG. 18A), with no crossover of Fe2+ observed in the anolyte. There was 83.8% reduction in a acidity in the catholyte (FIG.18B). Elemental iron was deposited on the cathode after the run was completed (FIG. 19A), which formed an oxide coating after 18 h of contact with air (FIG. 19B). Characterization of the cathode with deposited Fe by scanning electron microscope/energy-dispersive X-ray spectroscopy sane (SEM-EDS) and elemental composition of metallic content, respectively, are shown in FIGs.20A and 20B. Fe plus Cu plus Zn in acid: [00207] As shown in FIG.21A, the cathode potential showed two regions: I: -0.63 to about -0.80 V vs. Ag/AgCl and II: -1.50 to about -1.83 V vs. Ag/AgCl. The energy consumption (FIG. 21B) showed the first 4.8 h to be less than 0.15W, with an increase after that consistent with depletion of metal ions. Significant removal of Fe2+ + Cu2+ from the catholyte was confirmed qualitatively by UV-vis (FIG.22A), with no crossover of Fe2+ or Cu2+ observed in the anolyte. There was 88.0% reduction in a acidity in the catholyte (FIG.22B). [00208] The examples disclosed herein provide support for the utility of the methods described herein for removal of metallic ion content from aqueous media. [00209] Particular embodiments of the subject matter have been described. Other
ATTORNEY DOCKET NO. 43374-0757WO1 embodiments are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results. As one example, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In some cases, multitasking and parallel processing may be advantageous.
Claims
ATTORNEY DOCKET NO. 43374-0757WO1 WHAT IS CLAIMED IS: 1. A method of reducing chemical content in acidic mine waste comprising one or more target ions, the method comprising: (a) contacting the acidic mine waste with a base to form modified acidic waste and optionally insoluble salts of one or more target ions; (b) contacting the modified acidic waste with an electrolyzer to form (i) a base or a product comprising insoluble salts of one or more target ions, or metallic deposition on the cathode of one or more target ions, and (ii) an acid. (c) optionally repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b)(i). 2. A method of reducing chemical content in acidic mine waste comprising one or more target ions, the method comprising: (a) contacting the acidic mine waste with a base and carbon dioxide to form (i) insoluble carbonate salts of one or more target ions; and (ii) a solution rich in ions; (b) contacting the solution rich in ions of step (a)(ii) with an electrolyzer to regenerate (i) a base and (ii) an acid; and (c) optionally repeating steps (a) and (b), wherein the base of repeated step (a) comprises the regenerated base of step (b)(i). 3. The method of claim 1 or 2, wherein step (c) is repeated at least once. 4. The method of claim 1 or 2, wherein step (c) is performed continuously. 5. The method of claim 1 or 2, wherein step (a) comprises sequentially contacting the acidic waste comprising the one or more ions with two or more independently selected bases. 6. The method of claim 1, further comprising separating the insoluble salts of metallic deposition of step (b)(i) from the acid of step (b)(ii) prior to step (c). 7. The method of claim 2, further comprising separating the insoluble salts or metallic deposition from the acid of step (b)(ii) prior to step (c).
ATTORNEY DOCKET NO. 43374-0757WO1 8. A method of reducing chemical content in acidic mine waste comprising one or more target ions, the method comprising: (a) contacting the acidic mine waste with an electrolyzer to form (i) an acid and (i) metal hydroxides or metallic deposition on the cathode of one or more target ions; and (b) collecting the metal hydroxide or the metallic deposition of step (a). 9. A method of reducing chemical content in acidic mine waste, the method comprising: contacting the acidic mine waste comprising one or more target ions with a base in an electrochemical cell to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the electrochemical cell regenerates the base and forms an acidic product comprising the one or more ions and optionally insoluble salts thereof; wherein the electrochemical cell comprises an anode reservoir comprising an anode and the acid, and a cathode reservoir comprising a cathode and the base, wherein the anode reservoir and the cathode reservoir are separated by a separator. 10. A method of reducing the environmental impact of acidic mine waste, the method comprising: (a) contacting the acidic mine waste comprising one or more target ions with a base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof; (b) contacting the modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, with an electrolyzer to regenerate the base and form an acidic product comprising the one or more ions and optionally insoluble salts thereof, and (c) repeating step (a) at least once, wherein the base of repeated step (a) comprises the base of step (b). 11. The method of any one of claims 1-10, further comprising setting a potential cutoff to the electrolysis to target a specific metallic deposition of one or more metals on the cathode. 12. The method of any one of claims 1-11, wherein the electrolyzer is a single- membrane electrolyzer, two-membrane salt splitting electrolyzer, a multi-membrane salt-
ATTORNEY DOCKET NO. 43374-0757WO1 splitting electrolyzer, a chlor-alkali electrolyzer, a bipolar membrane electrodialysis electrolyzer, or a combination of any of the foregoing. 13. The method of any one of claims 1-12, wherein the base comprises a carbonate salt and/or a bicarbonate salt. 14. The method of claim 13, wherein the carbonate salt and/or the bicarbonate salt is selected from sodium, potassium, lithium, and combinations of any of the foregoing. 15. The method of any one of claims 2-14, wherein the carbon dioxide is provided as a composition, wherein the composition comprises carbon dioxide and at least one additional gas. 16. The method of claim 15, wherein the composition comprises carbon dioxide in an amount of about 0.01 wt% to about 99.9 wt%, or about 0.01 wt% to about 1.5 wt%, or about 1 wt% to about 10 wt%, or about 50 wt% to about 90 wt%. 17. The method of any one of claims 1-16, further comprising repeating each of the electrolyzing steps using sequential electrolysis. 18. The method of claim 17, wherein the sequential electrolysis occurs via continuous multi-ion sequential electrowinning. 19. The method of any one of claims 9-18, wherein the separator is an anion exchange membrane. 20. The method of any one of claims 9-18, wherein the separator is a cation exchange membrane. 21. The method of claim any one of claims 9-20, further comprising separating the acidic product from the electrochemical cell. 22. The method of claim any one of claims 9-21, further comprising repeating the contacting at least once using sequential electrolysis. 23. The method of claim 22, wherein the sequential electrolysis occurs via continuous multi-ion sequential electrowinning.
ATTORNEY DOCKET NO. 43374-0757WO1 24. The method of any one of claims 1-23, wherein the base is selected from the group consisting of NaOH, LiOH, KOH, Na2CO3, and NaHCO3, or any combination thereof. 25. The method of any one of claims 1-24, wherein the base is NaOH. 26. The method of any one of claims 1-25, wherein the acid is selected from the group consisting of HCl, HNO3, H2SO4, and H3PO4, or any combination thereof. 27. The method of any one of claims 1-26, wherein the acid is the acid is HCl or HNO3, or any combination thereof. 28. A system for reducing chemical content in acidic mine waste, comprising: an electrochemical cell configured to reduce chemical content in acidic mine waste, wherein the electrochemical cell comprises an anode reservoir comprising an anode and an acid, and a cathode reservoir comprising a cathode and a base, wherein the anode reservoir and the cathode reservoir are separated by a separator; a contactor configured to input the acidic waste comprising one or more target ions into the cathode reservoir, wherein the cathode reservoir is configured to contact the acidic waste with the base to form modified acidic waste comprising the one or more ions and optionally insoluble salts thereof, and the anode reservoir is configured to contact the modified acidic waste comprising the one or more ions with the acid to form an acidic product comprising the one or more ions and optionally insoluble salts thereof; a first filtration system in contact with the cathode reservoir configured to filter out any insoluble salts from the modified acidic waste from the cathode reservoir; and a second filtration system in contact with the anode reservoir configured to filter out any insoluble salts from the acidic product comprising the one or more ions and optionally insoluble salts thereof, from the anode reservoir. 29. The system of claim 28, further comprising a tube connecting from the anode reservoir to the cathode reservoir configured to output hydrogen gas from the cathode reservoir and input hydrogen gas into the anode reservoir. 30. The system of claim 28 or 29, further comprising a conducting material connecting the anode to the cathode configure to output electrons from the anode and input the
ATTORNEY DOCKET NO. 43374-0757WO1 electrons to the cathode. 31. The system of any one of claims 28-30, further comprising a valve configured to input water into the anode reservoir. 32. The system of any one of claims 28-31, wherein the separator is an anion exchange membrane or a cation exchange membrane. 33. The method of any one of claims 1-27 or the system of any one of claims 28- 32, wherein the one or more ions target ions are metallic ions selected from ions of strontium, barium, radium, aluminum, gallium, indium, tin, thallium, lead, bismuth, scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, silver, cadmium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, and mercury. 34. The method or system of any one of claims 1-33, wherein the one or more ions target ions are metallic ions selected from ions of tin, lead, iron, cobalt, nickel, copper, zinc, palladium, and cadmium. 35. The method or system of any one of claims 1-34, wherein the one or more ions are metallic ions selected from ions of cobalt and nickel. 36. The method or system of any one of claims 1-35, wherein the acidic mine waste comprises mine drainage and/or mine tailings. 37. The method or system of any one of claims 1-36, wherein the acidic mine waste is mine drainage and/or mine tailings.
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| US20190309427A1 (en) * | 2018-04-05 | 2019-10-10 | Blue Planet Strategies, Llc | Method for combined electrochemical modification of selected liquid stream characteristics |
| US20220185708A1 (en) * | 2019-03-25 | 2022-06-16 | Engineroom Infrastructure Consulting Pty Ltd | A process and apparatus for acid mine drainage treatment |
| CN115974116A (en) * | 2022-12-31 | 2023-04-18 | 苏州金渠环保科技有限公司 | Novel resource utilization process of acidic wastewater |
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2024
- 2024-07-03 WO PCT/US2024/036770 patent/WO2025010355A1/en not_active Ceased
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| JP2001073172A (en) * | 1999-09-01 | 2001-03-21 | Mitsui Mining & Smelting Co Ltd | Electrolytic treating method for waste solution |
| US20120156126A1 (en) * | 2009-01-20 | 2012-06-21 | Adam Justin Blunn | Process and apparatus for precipitating cationic metal hydroxides and the recovery of sulfuric acid from acidic solutions |
| WO2014007033A1 (en) * | 2012-07-06 | 2014-01-09 | 株式会社 日立製作所 | Method for treating saline wastewater and device for treating same |
| US20190309427A1 (en) * | 2018-04-05 | 2019-10-10 | Blue Planet Strategies, Llc | Method for combined electrochemical modification of selected liquid stream characteristics |
| US20220185708A1 (en) * | 2019-03-25 | 2022-06-16 | Engineroom Infrastructure Consulting Pty Ltd | A process and apparatus for acid mine drainage treatment |
| CN115974116A (en) * | 2022-12-31 | 2023-04-18 | 苏州金渠环保科技有限公司 | Novel resource utilization process of acidic wastewater |
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| WO2026015534A1 (en) * | 2024-07-08 | 2026-01-15 | X Development Llc | Methods of recycling metallic ion content from inorganic solids and systems thereof |
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