WO2025007682A1 - Drain electrode structure, mounting structure for mutual inductor, and circuit breaker - Google Patents
Drain electrode structure, mounting structure for mutual inductor, and circuit breaker Download PDFInfo
- Publication number
- WO2025007682A1 WO2025007682A1 PCT/CN2024/095990 CN2024095990W WO2025007682A1 WO 2025007682 A1 WO2025007682 A1 WO 2025007682A1 CN 2024095990 W CN2024095990 W CN 2024095990W WO 2025007682 A1 WO2025007682 A1 WO 2025007682A1
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- WO
- WIPO (PCT)
- Prior art keywords
- mutual inductor
- electronic component
- straight section
- component board
- elastic member
- Prior art date
Links
- 238000003466 welding Methods 0.000 claims description 47
- 238000009434 installation Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/02—Housings; Casings; Bases; Mountings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/08—Terminals; Connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/12—Automatic release mechanisms with or without manual release
Definitions
- the present application relates to the technical field of low-voltage electrical appliances, for example, to a leakage electrode structure, a mounting structure of a mutual inductor, and a circuit breaker.
- Low-voltage circuit breakers can be used to distribute electrical energy and protect lines and power equipment from overload and short circuit. They can also be used for infrequent line switching and infrequent motor starting. With the continuous development of Internet of Things technology and artificial intelligence technology, the miniaturization and modularization of circuit breakers have become a trend.
- the leakage electrode structure of the residual current operated circuit breaker is complex, there are many wires connecting multiple components, the assembly process is complicated, and it is not conducive to realizing automated assembly production.
- the present application provides a leakage electrode structure, a transformer installation structure and a circuit breaker, which adopt a modular structure to facilitate automated assembly.
- the present application provides a drain electrode structure, comprising:
- An electronic component board wherein the electronic component board is configured to be electrically connected to an N-pole terminal board;
- a release device is welded on the electronic component board, and the release device is electrically connected to the electronic component board;
- a first elastic member welded to the electronic component board, wherein a first end of the first elastic member is electrically connected to the electronic component board, and a second end of the first elastic member is configured to be electrically connected to an L-pole wiring board;
- a mutual inductor welded on the electronic component board, and the mutual inductor is electrically connected to the electronic component board, and the mutual inductor is configured to be coupled with an L-phase main line and an N-phase main line;
- the release, the first elastic member, the mutual inductor and the electronic component board form a modular structure.
- the present application also provides a mutual inductor installation structure, which is applied to any of the above-mentioned drain electrode structures, including:
- the mutual inductor is configured to be welded on the electronic component board, and the mutual inductor is electrically connected to the electronic component board.
- the mutual inductor is provided with a first fixing member and a second fixing member;
- a shell wherein a third fixing member and a fourth fixing member are provided on the inner side of the shell, wherein the third fixing member is detachably connected to the first fixing member to limit the axial movement of the mutual inductor, and the fourth fixing member is detachably connected to the second fixing member to limit the radial movement of the mutual inductor.
- the present application also provides a circuit breaker, comprising a shell, an L-pole terminal plate, an N-pole terminal plate and a drain electrode structure as described above, wherein the drain electrode structure is arranged in the shell, the first end of the L-pole terminal plate is placed in the shell and is electrically connected to the second end of the first elastic member, and the first end of the N-pole terminal plate is placed in the shell and is electrically connected to the electronic component board.
- FIG1 is a schematic diagram of the internal structure of a circuit breaker provided in an embodiment of the present application.
- FIG2 is a partial structural schematic diagram of a drain electrode structure provided in an embodiment of the present application.
- FIG3A is a schematic structural diagram of a first elastic member provided in an embodiment of the present application.
- FIG3B is another schematic diagram of the structure of the first elastic member provided in an embodiment of the present application.
- FIG3C is a schematic diagram of a structure of an electronic component board provided in an embodiment of the present application.
- FIG4 is a schematic diagram of the structure of a mutual inductor provided in an embodiment of the present application.
- FIG5 is a schematic diagram of the structure of a housing provided in an embodiment of the present application.
- FIG6 is a schematic diagram of the structure of a mutual inductor provided in an embodiment of the present application installed on a housing.
- Transformer body 72. First boss; 73. Second boss; 74. First connection end; 75. Second connection end; 76, center hole; 101, inclined plate; 102, vertical plate; 103, horizontal plate; 131. arc-shaped protrusion; 132. plug-in block; 133. connecting rib.
- connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
- a first feature being “above” or “below” a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact.
- a first feature being “above”, “above”, and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature.
- a first feature being “below”, “below”, and “below” a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
- the present application provides a circuit breaker, which includes a housing 1 , an L-pole terminal board 3 , an N-pole terminal board 2 and a drain electrode structure.
- the side wall of the shell 1 has two installation cavities, which communicate with the outside of the shell 1 and the internal space of the shell 1.
- the main conductor of the external circuit can be accommodated in the installation cavity.
- the first end of the L-pole terminal board 3 and the first end of the N-pole terminal board 2 are respectively placed in the shell 1, and the second end of the L-pole terminal board 3 and the second end of the N-pole terminal board 2 are respectively placed in the installation cavity, and the L-pole terminal board 3 and the N-pole terminal board 2 can be conductively connected to the main conductor respectively.
- the drain electrode structure is arranged in the housing 1, and the drain electrode structure includes an electronic component board 4, a release 5, a first elastic member 6 and a mutual inductor 7.
- the electronic component board 4 is electrically connected to the N-pole terminal board 2, and the electronic component board 4 is electrically connected to the first end of the N-pole terminal board 2 placed in the housing 1.
- the release 5 is welded to the electronic component board 4, and the release 5 is electrically connected to the electronic component board 4.
- the first elastic member 6 is welded to the electronic component board 4, the first end of the first elastic member 6 is electrically connected to the electronic component board 4, and the second end of the first elastic member 6 is electrically connected to the first end of the L-pole terminal board 3.
- the mutual inductor 7 is welded to the electronic component board 4, and the mutual inductor 7 is electrically connected to the electronic component board 4, and the mutual inductor 7 is coupled to the L-phase main line 8 and the N-phase main line 9.
- the release 5, the first elastic member 6, the mutual inductor 7 and the electronic component board 4 form a modular structure.
- the electronic component board 4 controls the trip device 5
- the top rod of the trip device 5 moves to open the circuit breaker.
- the reset spring of the trip device 5 drives the top rod to reset.
- the first elastic member 6 takes power through the L-pole terminal board 3, and forms a closed loop with the electronic component board 4 and the N-pole terminal board 2 to supply power to the electronic component board 4.
- the trip unit 5, the first elastic member 6 and the mutual inductor 7 are respectively welded to the electronic component board 4, and the trip unit 5, the first elastic member 6, the mutual inductor 7 and the electronic component board 4 are integrated together, and a modular design is adopted, which replaces the wire connection method mainly used in the related art, reduces the use of wires, simplifies the assembly structure of the trip unit 5, the first elastic member 6 and the mutual inductor 7, and is conducive to the automatic assembly production of the leakage electrode structure.
- the module integrating the trip unit 5, the first elastic member 6, the mutual inductor 7 and the electronic component board 4 can also be directly installed, which simplifies the assembly process of the circuit breaker and facilitates installation.
- the releaser 5 is horizontally arranged above the mutual inductor 7, a third welding hole 44 is provided on the electronic component board 4, the pins on the releaser 5 are inserted into the third welding hole 44, and are fixed to the electronic component board 4 by welding.
- a push plate 14 and an indicator 15 are provided on one side of the top rod of the release 5.
- the action of the top rod of the release 5 triggers the push plate 14 to rotate, so that the linkage part drives the lock to rotate so that the operating mechanism is tripped, and the indicator 15 is actuated to indicate leakage.
- a card interface 41 is provided at the edge of the electronic component board 4, and the first elastic member 6 includes a card connection portion, which is carded into the card interface 41. After the first end of the first elastic member 6 is connected to the electronic component board 4, the card connection portion is carded into the card interface 41 to fix the position of the first elastic member 6, so that the first end of the first elastic member 6 can be welded to the electronic component board 4 by a wave soldering process.
- the card interface 41 is disposed on a side of the electronic component board 4 close to the L-pole wiring board 3 , so as to facilitate the connection between the first elastic member 6 and the L-pole wiring board 3 .
- the electronic component board 4 is provided with a first welding hole 42, and the first end of the first elastic member 6 is inserted into the first welding hole 42 and welded to the electronic component board 4. The first end of the first elastic member 6 is placed in the first welding hole 42, which improves the welding strength between the first elastic member 6 and the electronic component board 4.
- the first elastic member 6 includes a first straight section 61, a second straight section 62, a third straight section 63 and a fourth straight section 64.
- the first end of the first straight section 61 is electrically connected to the electronic component board 4.
- the first end of the first straight section 61 is inserted into the first welding hole 42 of the electronic component board 4 and welded.
- the second end of the first straight section 61 is vertically connected to the first end of the second straight section 62.
- the second end of the second straight section 62 is vertically connected to the first end of the third straight section 63.
- the second end of the third straight section 63 is vertically connected to the fourth straight section 64.
- the fourth straight section 64 is parallel to the second straight section 62.
- the length of the first straight section 61 is greater than the length of the third straight section 63.
- the fourth straight section 64 is a clamping portion. The end of the first straight section 61 away from the second straight section 62 is inserted into the first welding hole 42. Since the fourth straight section 64 needs To be inserted into the card interface 41 , the second straight section 62 and the fourth straight section 64 need to be parallel to ensure that the first straight section 61 is inserted into the first welding hole 42 and the fourth straight section 64 is inserted into the card interface 41 .
- the leakage electrode structure also includes a second elastic member 10, the first end of the second elastic member 10 is spaced apart from the third end of the first elastic member 6, and the first end of the second elastic member 10 can be deformed to contact the third end of the first elastic member 6, and the second end of the second elastic member 10 is electrically connected to the electronic component board 4.
- the second elastic member 10 contacts the first elastic member 6 to form a leakage test circuit, and the leakage test circuit generates a leakage current.
- the electronic component board 4 controls the trip device 5 to operate and complete the leakage test.
- the first elastic member 6 can draw power for the electronic component board 4 while drawing power for the leakage test circuit, avoiding the setting of too many power-drawing wires and simplifying the structure.
- the first elastic member 6 also includes a fifth straight section 65, which is connected to the fourth straight section 64 through a first connecting section 66.
- the first connecting section 66 is obliquely arranged, and the fifth straight section 65 is vertically arranged.
- One end of the fifth straight section 65 is the third end.
- the first straight section 61, the second straight section 62, the third straight section 63, the fourth straight section 64, the first connecting section 66 and the fifth straight section 65 are an integrated structure, which are formed in sequence by bending.
- the first elastic member 6 also has a second end, which is connected to the L-pole terminal board 3, and is extended and bent from the fifth straight section 65 to form a portion parallel to the fifth straight section 65, and then further bent to form a second connecting section 67, which is inclined relative to the fifth straight section 65, and the second connecting section 67 continues to extend and bend to form a sixth straight section 68, which is parallel to the fifth straight section 65, and the end of the sixth straight section 68 is the second end, which is arranged to be connected to the L-pole terminal board 3.
- a hole may be provided on the L-pole wiring board 3, and the second end of the first elastic member 6 is inserted into the hole and fixed by welding.
- a sixth welding hole 47 is provided on the electronic component board 4, and the first elastic member 6 includes a third straight section 63, a fourth straight section 64, and a fifth straight section 65.
- the first end of the third straight section 63 is welded to the sixth welding hole 47 of the electronic component board 4, and the second end of the third straight section 63 is vertically connected to the fourth straight section 64.
- the fifth straight section 65 is connected to the fourth straight section 64 through the first connecting section 66.
- the first connecting section 66 is arranged obliquely, and the fifth straight section 65 is arranged vertically.
- One end of the fifth straight section 65 is the third end.
- the third straight section 63, the fourth straight section 64, the first connecting section 66 and the fifth straight section 65 are an integrated structure, which are formed in sequence by bending.
- the first elastic member 6 also has a second end, which is connected to the L-pole terminal plate 3, and is extended and bent from the fifth straight section 65 to form a portion parallel to the fifth straight section 65, and then further bent to form a second connecting section 67, which is inclined relative to the fifth straight section 65, and the second connecting section 67 continues to extend and bend to form a sixth straight section 68, which is parallel to the fifth straight section 65, and the end of the sixth straight section 68 is the second end, which is arranged to be connected to the L-pole terminal plate 3.
- the second elastic member 10 includes an integrally connected inclined plate 101, a vertical plate 102, and a horizontal plate 103, the end of the inclined plate 101 is the first end, and is spaced apart from the first elastic member 6, the end of the inclined plate 101 is spaced apart from the fifth straight section 65, and the inclined plate 101 can be deformed to contact the fifth straight section 65.
- the vertical plate 102 is electrically connected to the electronic component board 4 through a wire.
- the leakage electrode structure also includes a test button 11, and the test button 11 is slidably arranged, and the first end of the test button 11 abuts against the first end of the second elastic member 10. By pressing the test button 11, the first end of the second elastic member 10 can be deformed and contact the third end of the first elastic member 6, which is convenient for manual operation to perform leakage detection.
- the shell 1 is provided with a mounting hole, and the first end of the test button 11 passes through the mounting hole and is placed in the shell 1.
- the test button 11 is slidably connected to the shell 1. Pressing the test button 11 can deform the first end of the second elastic member 10.
- a first boss 72 is provided on the mutual inductor 7, and a second welding hole 43 is provided on the electronic component board 4.
- the first boss 72 is inserted into the second welding hole 43 and welded to the electronic component board 4.
- the provision of the first boss 72 can prevent the welding point between the mutual inductor 7 and the electronic component board 4 from being subjected to stress, thereby causing an unreliable connection between the two.
- the transformer 7 includes a transformer body 71, on which a first boss 72 is arranged on the circumferential side wall. One end of the first boss 72 protrudes from the surface of the transformer body 71 to be inserted into the second welding hole 43. After the first boss 72 is inserted into the electronic component board 4, the side of the transformer body 71 can fit the electronic component board 4.
- one, two, three or more first bosses 72 may be provided, and may be provided according to the size of the mutual inductor 7 to improve the connection strength between the mutual inductor 7 and the electronic component board 4 .
- the mutual inductor 7 is also provided with a first connection end 74 and a second connection end 75, which are arranged on the circumferential side wall of the mutual inductor body 71.
- the electronic component board 4 is provided with a fourth welding hole 45 and a fifth welding hole 46, the first connection end 74 is inserted into the fourth welding hole 45, the second connection end 75 is inserted into the fifth welding hole 46, and the first connection end 74 is welded to the fourth welding hole 45, and the second connection end 75 is welded to the fifth welding hole 46 by welding, thereby realizing the electrical connection between the mutual inductor 7 and the electronic component board 4.
- the mutual inductor 7 is provided with a first fixing member and a second fixing member, and the inner side of the housing 1 is provided with a third fixing member and a fourth fixing member, the third fixing member is detachably connected to the first fixing member to limit the mutual inductor 7 from moving in the axial direction, and the fourth fixing member is detachably connected to the second fixing member to limit the mutual inductor 7 from moving in the radial direction.
- the mutual inductor 7 is connected to the third fixing member and the fourth fixing member on the inner side of the housing 1 through the first fixing member and the second fixing member.
- the fixing parts are connected to limit the axial and radial movement of the transformer 7 respectively, and fix the transformer 7 on the housing 1. Since the electronic component board 4 is connected to the transformer 7, it can also effectively avoid the displacement of the electronic component board 4 when assembling the circuit breaker, thereby achieving the fixation of the position of the electronic component board 4.
- the first fixing member includes a second boss 73 disposed on the transformer 7, and the third fixing member includes a clamping member 12 disposed on the inner side of the housing 1.
- the clamping member 12 is clamped on the second boss 73 to limit the axial movement of the transformer 7, so as to fix the transformer 71 on the housing 1 and prevent the electronic component board 4 from being displaced.
- the second boss 73 is disposed on the circumferential side wall of the transformer body 71, and the clamping member 12 is clamped on the second boss 73 to make the transformer body 71 fit with the inner side surface of the housing 1.
- the clamping member 12 includes a clamping plate, a first end of the clamping plate is connected to the shell 1, and a buckle is provided at the second end of the clamping plate.
- the clamping plate has a certain elasticity.
- the mutual inductor 7 can squeeze the buckle to cause the clamping plate to elastically deform, thereby providing an escape space for the second boss 73 until the mutual inductor 7 is installed in place.
- the buckle abuts against the side of the second boss 7 away from the shell 1, thereby limiting the mutual inductor 7 from moving along its axial direction.
- the number of the clamping parts matches the number of the second bosses 73 , and one or more can be provided according to installation requirements, which is not specifically limited here.
- a central hole is provided in the middle of the transformer 7, and the central hole is provided in the middle of the transformer body 71.
- the second fixing member includes the central hole
- the fourth fixing member includes a plug-in member 13 provided on the inner side of the housing 1, and the plug-in member 13 is plugged into the central hole to limit the movement of the transformer 7 in its radial direction, which can effectively prevent the electronic component board 4 from being displaced during the assembly of the circuit breaker and affecting the stability of the connection between the electronic component board 4 and other components.
- the connector 13 includes a stepped arc-shaped protrusion 131, the first end of the arc-shaped protrusion 131 is connected to the shell 1, and a plurality of plug-in blocks 132 are protruded at intervals on the step surface of the arc-shaped protrusion 131.
- the plug-in blocks 132 are higher than the surface of the arc-shaped protrusion 131 opposite to the shell 1.
- the plug-in block 132 is plugged into the center hole of the transformer 7, and the plug-in block 132 abuts against the hole wall of the center hole.
- the surface of the arc-shaped protrusion 131 opposite to the shell 1 is configured to support the transformer 7.
- connection ribs 133 are radially provided on the outer side wall of the arc-shaped protrusion 131 .
- the connection ribs 133 connect the arc-shaped protrusion 131 and the housing 1 , thereby improving the connection strength between the arc-shaped protrusion 131 and the housing 1 .
- the drain electrode structure in the circuit breaker provided in the present application is an integrated module, and the entire module can be directly installed, which is not only convenient for assembly, but also simplifies the assembly process of the circuit breaker, and is conducive to the realization of automated assembly production of the circuit breaker.
- the tripper, the first elastic member and the mutual inductor are respectively welded to the electronic component board, and the tripper, the first elastic member, the mutual inductor and the electronic component board are integrated together.
- the modular design replaces the wire connection method in the related art, reduces the use of wires, simplifies the assembly structure of the releaser, the first elastic member and the mutual inductor, and is conducive to the automated assembly production of the leakage electrode structure.
- the module integrating the releaser, the first elastic member, the mutual inductor and the electronic component board can also be directly installed, which simplifies the assembly process of the circuit breaker and facilitates installation.
- the installation structure of the transformer provided in the present application is a transformer welded to an electronic component board, which integrates the transformer and the electronic component board together.
- a modular design is adopted to replace the method of mainly connecting with wires in the related art, thereby reducing the use of wires and facilitating the automated assembly and production of the leakage electrode structure.
- the transformer is connected to the third and fourth fixing members on the inner side of the shell through the first and second fixing members to respectively limit the axial and radial movement of the transformer and fix the transformer on the shell. Since the electronic component board is connected to the transformer, it can also effectively avoid the displacement of the electronic component board when assembling the circuit breaker, thereby achieving the fixation of the position of the electronic component board.
- the circuit breaker provided in the present application has a drain electrode structure as an integrated module, and the entire module can be directly installed, which not only facilitates assembly, but also simplifies the assembly process of the circuit breaker, and is conducive to the realization of automated assembly production of the circuit breaker.
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Abstract
Description
本申请要求在2023年07月06日提交中国专利局、申请号为202310824815.0以及202321765045.9的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。This application claims the priority of Chinese patent applications filed with the China Patent Office on July 6, 2023, with application numbers 202310824815.0 and 202321765045.9. The entire contents of the above applications are incorporated by reference into this application.
本申请涉及低压电器技术领域,例如涉及一种漏电极结构、互感器的安装结构及断路器。The present application relates to the technical field of low-voltage electrical appliances, for example, to a leakage electrode structure, a mounting structure of a mutual inductor, and a circuit breaker.
低压断路器,可用来分配电能和保护线路及电源设备的过载和短路,还可作为线路的不频繁转换和电动机不频繁启动之用。随着物联网技术、人工智能技术的不断发展,断路器的小型化以及模块化已成为一种趋势。Low-voltage circuit breakers can be used to distribute electrical energy and protect lines and power equipment from overload and short circuit. They can also be used for infrequent line switching and infrequent motor starting. With the continuous development of Internet of Things technology and artificial intelligence technology, the miniaturization and modularization of circuit breakers have become a trend.
在相关技术中,剩余电流动作断路器的漏电极结构复杂,多个部件之间连接的导线较多,组装过程复杂,且不利于实现自动化装配生产。In the related art, the leakage electrode structure of the residual current operated circuit breaker is complex, there are many wires connecting multiple components, the assembly process is complicated, and it is not conducive to realizing automated assembly production.
发明内容Summary of the invention
本申请提供一种漏电极结构、互感器的安装结构及断路器,采用模块化结构,以利于实现自动化装配。The present application provides a leakage electrode structure, a transformer installation structure and a circuit breaker, which adopt a modular structure to facilitate automated assembly.
本申请提供一种漏电极结构,包括:The present application provides a drain electrode structure, comprising:
电子组件板,所述电子组件板设置为与N极接线板电连接;An electronic component board, wherein the electronic component board is configured to be electrically connected to an N-pole terminal board;
脱扣器,焊接于所述电子组件板上,且所述脱扣器与所述电子组件板电连接;A release device is welded on the electronic component board, and the release device is electrically connected to the electronic component board;
第一弹性件,焊接于所述电子组件板上,所述第一弹性件的第一端与所述电子组件板电连接,所述第一弹性件的第二端设置为与L极接线板电连接;A first elastic member, welded to the electronic component board, wherein a first end of the first elastic member is electrically connected to the electronic component board, and a second end of the first elastic member is configured to be electrically connected to an L-pole wiring board;
互感器,焊接于所述电子组件板上,且所述互感器与所述电子组件板电连接,所述互感器设置为与L相主线路和N相主线路耦合;A mutual inductor, welded on the electronic component board, and the mutual inductor is electrically connected to the electronic component board, and the mutual inductor is configured to be coupled with an L-phase main line and an N-phase main line;
所述脱扣器、所述第一弹性件、所述互感器和所述电子组件板组成模块化结构。The release, the first elastic member, the mutual inductor and the electronic component board form a modular structure.
本申请还提供一种互感器的安装结构,应用于上述任一所述的漏电极结构,包括:The present application also provides a mutual inductor installation structure, which is applied to any of the above-mentioned drain electrode structures, including:
互感器,设置为焊接于电子组件板上,且所述互感器与所述电子组件板电 连接,所述互感器上设有第一固定件和第二固定件;The mutual inductor is configured to be welded on the electronic component board, and the mutual inductor is electrically connected to the electronic component board. The mutual inductor is provided with a first fixing member and a second fixing member;
壳体,所述壳体的内侧设有第三固定件和第四固定件,所述第三固定件与所述第一固定件可拆卸连接以限制所述互感器沿其轴向移动,所述第四固定件与所述第二固定件可拆卸连接以限制所述互感器沿其径向移动。A shell, wherein a third fixing member and a fourth fixing member are provided on the inner side of the shell, wherein the third fixing member is detachably connected to the first fixing member to limit the axial movement of the mutual inductor, and the fourth fixing member is detachably connected to the second fixing member to limit the radial movement of the mutual inductor.
本申请还提供一种断路器,包括壳体、L极接线板、N极接线板及上述中任一项所述的漏电极结构,所述漏电极结构设置于所述壳体内,所述L极接线板的第一端置于所述壳体内且与所述第一弹性件的第二端电连接,所述N极接线板的第一端置于所述壳体内且与所述电子组件板电连接。The present application also provides a circuit breaker, comprising a shell, an L-pole terminal plate, an N-pole terminal plate and a drain electrode structure as described above, wherein the drain electrode structure is arranged in the shell, the first end of the L-pole terminal plate is placed in the shell and is electrically connected to the second end of the first elastic member, and the first end of the N-pole terminal plate is placed in the shell and is electrically connected to the electronic component board.
图1是本申请实施例提供的断路器的内部结构示意图;FIG1 is a schematic diagram of the internal structure of a circuit breaker provided in an embodiment of the present application;
图2是本申请实施例提供的漏电极结构的部分结构示意图;FIG2 is a partial structural schematic diagram of a drain electrode structure provided in an embodiment of the present application;
图3A是本申请实施例提供的第一弹性件的一种结构示意图;FIG3A is a schematic structural diagram of a first elastic member provided in an embodiment of the present application;
图3B是本申请实施例提供的第一弹性件的另一种结构示意图;FIG3B is another schematic diagram of the structure of the first elastic member provided in an embodiment of the present application;
图3C是本申请实施例提供的电子组件板的一种结构示意图;FIG3C is a schematic diagram of a structure of an electronic component board provided in an embodiment of the present application;
图4是本申请实施例提供的互感器的结构示意图;FIG4 is a schematic diagram of the structure of a mutual inductor provided in an embodiment of the present application;
图5是本申请实施例提供的壳体的结构示意图;FIG5 is a schematic diagram of the structure of a housing provided in an embodiment of the present application;
图6是本申请实施例提供的互感器安装于壳体上的结构示意图。FIG6 is a schematic diagram of the structure of a mutual inductor provided in an embodiment of the present application installed on a housing.
图中:
1、壳体;2、N极接线板;3、L极接线板;4、电子组件板;5、脱扣器;6、
第一弹性件;7、互感器;8、L相主线路;9、N相主线路;10、第二弹性件;11、试验按钮;12、卡接件;121、卡接板;122、卡扣;13、插接件;14、推板;15、指示件;
41、卡接口;42、第一焊接孔;43、第二焊接孔;44、第三焊接孔;45、
第四焊接孔;46、第五焊接孔;47、第六焊接孔;
61、第一平直段;62、第二平直段;63、第三平直段;64、第四平直段;
65、第五平直段;66、第一连接段;67、第二连接段;68、第六平直段;
71、互感器本体;72、第一凸台;73、第二凸台;74、第一连接端;75、
第二连接端;76、中心孔;
101、斜面板;102、竖直板;103、横向板;
131、弧形凸块;132、插接块;133、连接肋。
In the figure:
1. Shell; 2. N-pole terminal board; 3. L-pole terminal board; 4. Electronic component board; 5. Release; 6.
first elastic member; 7, mutual inductor; 8, L-phase main circuit; 9, N-phase main circuit; 10, second elastic member; 11, test button; 12, clamping member; 121, clamping plate; 122, buckle; 13, plug-in member; 14, push plate; 15, indicator;
41. Card interface; 42. First welding hole; 43. Second welding hole; 44. Third welding hole; 45.
Fourth welding hole; 46, fifth welding hole; 47, sixth welding hole;
61, first straight section; 62, second straight section; 63, third straight section; 64, fourth straight section;
65, fifth straight section; 66, first connecting section; 67, second connecting section; 68, sixth straight section;
71. Transformer body; 72. First boss; 73. Second boss; 74. First connection end; 75.
Second connection end; 76, center hole;
101, inclined plate; 102, vertical plate; 103, horizontal plate;
131. arc-shaped protrusion; 132. plug-in block; 133. connecting rib.
下面将结合附图对本申请实施例的技术方案做详细描述,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions of the embodiments of the present application will be described in detail below in conjunction with the accompanying drawings. The described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being “above”, “above”, and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
如图1和图2所示,本申请提供了一种断路器,该断路器包括壳体1、L极接线板3、N极接线板2及漏电极结构。As shown in FIG. 1 and FIG. 2 , the present application provides a circuit breaker, which includes a housing 1 , an L-pole terminal board 3 , an N-pole terminal board 2 and a drain electrode structure.
壳体1的侧壁具有两个安装腔,安装腔连通壳体1外部和壳体1内部空间,安装腔内能容纳外部线路的主导线,L极接线板3的第一端和N极接线板2的第一端分别置于壳体1内,L极接线板3的第二端和N极接线板2的第二端分别置于安装腔内,且L极接线板3和N极接线板2分别能与主导线导电连接。The side wall of the shell 1 has two installation cavities, which communicate with the outside of the shell 1 and the internal space of the shell 1. The main conductor of the external circuit can be accommodated in the installation cavity. The first end of the L-pole terminal board 3 and the first end of the N-pole terminal board 2 are respectively placed in the shell 1, and the second end of the L-pole terminal board 3 and the second end of the N-pole terminal board 2 are respectively placed in the installation cavity, and the L-pole terminal board 3 and the N-pole terminal board 2 can be conductively connected to the main conductor respectively.
漏电极结构设置于壳体1内,漏电极结构包括电子组件板4、脱扣器5、第一弹性件6和互感器7。电子组件板4与N极接线板2电连接,电子组件板4与置于壳体1内的N极接线板2的第一端电连接。脱扣器5焊接于电子组件板4上,且脱扣器5与电子组件板4电连接。第一弹性件6焊接于电子组件板4上,第一弹性件6的第一端与电子组件板4电连接,第一弹性件6的第二端与L极接线板3的第一端电连接。互感器7焊接于电子组件板4上,且互感器7与电子组件板4电连接,互感器7与L相主线路8和N相主线路9耦合。脱扣器5、第一弹性件6、互感器7和电子组件板4组成模块化结构。The drain electrode structure is arranged in the housing 1, and the drain electrode structure includes an electronic component board 4, a release 5, a first elastic member 6 and a mutual inductor 7. The electronic component board 4 is electrically connected to the N-pole terminal board 2, and the electronic component board 4 is electrically connected to the first end of the N-pole terminal board 2 placed in the housing 1. The release 5 is welded to the electronic component board 4, and the release 5 is electrically connected to the electronic component board 4. The first elastic member 6 is welded to the electronic component board 4, the first end of the first elastic member 6 is electrically connected to the electronic component board 4, and the second end of the first elastic member 6 is electrically connected to the first end of the L-pole terminal board 3. The mutual inductor 7 is welded to the electronic component board 4, and the mutual inductor 7 is electrically connected to the electronic component board 4, and the mutual inductor 7 is coupled to the L-phase main line 8 and the N-phase main line 9. The release 5, the first elastic member 6, the mutual inductor 7 and the electronic component board 4 form a modular structure.
在漏电极结构中的互感器7检测到漏电故障时,电子组件板4控制脱扣器5 的顶杆动作,使断路器分闸,脱扣器5的顶杆完成动作后,由脱扣器5的复位弹簧驱动顶杆复位。第一弹性件6通过L极接线板3取电,且与电子组件板4和N极接线板2形成闭合的回路,为电子组件板4供电。When the mutual inductor 7 in the leakage electrode structure detects a leakage fault, the electronic component board 4 controls the trip device 5 The top rod of the trip device 5 moves to open the circuit breaker. After the top rod of the trip device 5 completes the action, the reset spring of the trip device 5 drives the top rod to reset. The first elastic member 6 takes power through the L-pole terminal board 3, and forms a closed loop with the electronic component board 4 and the N-pole terminal board 2 to supply power to the electronic component board 4.
本实施例提供的漏电极结构,脱扣器5、第一弹性件6和互感器7分别与电子组件板4焊接,将脱扣器5、第一弹性件6、互感器7和电子组件板4集成在了一起,采用模块化的设计,代替了相关技术中以导线连接为主的方式,减少了导线的使用,简化了脱扣器5、第一弹性件6和互感器7的组装结构,有利于实现漏电极结构的自动化装配生产,同时也可以直接安装脱扣器5、第一弹性件6、互感器7和电子组件板4集成的模块,简化了断路器的组装的流程,且便于安装。In the leakage electrode structure provided in the present embodiment, the trip unit 5, the first elastic member 6 and the mutual inductor 7 are respectively welded to the electronic component board 4, and the trip unit 5, the first elastic member 6, the mutual inductor 7 and the electronic component board 4 are integrated together, and a modular design is adopted, which replaces the wire connection method mainly used in the related art, reduces the use of wires, simplifies the assembly structure of the trip unit 5, the first elastic member 6 and the mutual inductor 7, and is conducive to the automatic assembly production of the leakage electrode structure. At the same time, the module integrating the trip unit 5, the first elastic member 6, the mutual inductor 7 and the electronic component board 4 can also be directly installed, which simplifies the assembly process of the circuit breaker and facilitates installation.
在一些实施例中,脱扣器5沿水平方向设置于互感器7的上方,电子组件板4上设有第三焊接孔44,脱扣器5上的引脚插接于第三焊接孔44内,并通过焊接的方式固定于电子组件板4上。In some embodiments, the releaser 5 is horizontally arranged above the mutual inductor 7, a third welding hole 44 is provided on the electronic component board 4, the pins on the releaser 5 are inserted into the third welding hole 44, and are fixed to the electronic component board 4 by welding.
在脱扣器5的顶杆一侧对应设有推板14和指示件15,在发生漏电故障时,脱扣器5的顶杆动作触发推板14转动,使联动部带动锁扣转动从而使操作机构脱扣,指示件15动作指示漏电。A push plate 14 and an indicator 15 are provided on one side of the top rod of the release 5. When a leakage fault occurs, the action of the top rod of the release 5 triggers the push plate 14 to rotate, so that the linkage part drives the lock to rotate so that the operating mechanism is tripped, and the indicator 15 is actuated to indicate leakage.
在一些实施例中,电子组件板4的边缘设有卡接口41,第一弹性件6包括卡接部,卡接部卡接于卡接口41内。在第一弹性件6的第一端与电子组件板4连接后,卡接部卡接于卡接口41内,对第一弹性件6的位置进行固定,便于通过波峰焊工艺将第一弹性件6的第一端焊接于电子组件板4上。In some embodiments, a card interface 41 is provided at the edge of the electronic component board 4, and the first elastic member 6 includes a card connection portion, which is carded into the card interface 41. After the first end of the first elastic member 6 is connected to the electronic component board 4, the card connection portion is carded into the card interface 41 to fix the position of the first elastic member 6, so that the first end of the first elastic member 6 can be welded to the electronic component board 4 by a wave soldering process.
可选地,为了简化第一弹性件6的结构,卡接口41设置于电子组件板4靠近L极接线板3的一侧,便于第一弹性件6与L极接线板3连接。Optionally, in order to simplify the structure of the first elastic member 6 , the card interface 41 is disposed on a side of the electronic component board 4 close to the L-pole wiring board 3 , so as to facilitate the connection between the first elastic member 6 and the L-pole wiring board 3 .
电子组件板4上设有第一焊接孔42,第一弹性件6的第一端插接于第一焊接孔42内且与电子组件板4焊接。第一弹性件6的第一端置于第一焊接孔42内,提高了第一弹性件6与电子组件板4的焊接强度。The electronic component board 4 is provided with a first welding hole 42, and the first end of the first elastic member 6 is inserted into the first welding hole 42 and welded to the electronic component board 4. The first end of the first elastic member 6 is placed in the first welding hole 42, which improves the welding strength between the first elastic member 6 and the electronic component board 4.
在一些实施例中,结合图2和图3A所示,第一弹性件6包括第一平直段61、第二平直段62、第三平直段63及第四平直段64,第一平直段61的第一端与电子组件板4电连接,第一平直段61的第一端插接于电子组件板4的第一焊接孔42内且焊接。第一平直段61的第二端垂直连接第二平直段62的第一端,第二平直段62的第二端垂直连接第三平直段63的第一端,第三平直段63的第二端垂直连接第四平直段64,第四平直段64与第二平直段62平行,第一平直段61的长度大于第三平直段63的长度,第四平直段64为卡接部。第一平直段61远离第二平直段62的一端插接于第一焊接孔42内,由于第四平直段64需要 插接于卡接口41内,那么需要第二平直段62与第四平直段64平行,才能保证第一平直段61插接于第一焊接孔42内,第四平直段64插接于卡接口41内。In some embodiments, in combination with FIG. 2 and FIG. 3A , the first elastic member 6 includes a first straight section 61, a second straight section 62, a third straight section 63 and a fourth straight section 64. The first end of the first straight section 61 is electrically connected to the electronic component board 4. The first end of the first straight section 61 is inserted into the first welding hole 42 of the electronic component board 4 and welded. The second end of the first straight section 61 is vertically connected to the first end of the second straight section 62. The second end of the second straight section 62 is vertically connected to the first end of the third straight section 63. The second end of the third straight section 63 is vertically connected to the fourth straight section 64. The fourth straight section 64 is parallel to the second straight section 62. The length of the first straight section 61 is greater than the length of the third straight section 63. The fourth straight section 64 is a clamping portion. The end of the first straight section 61 away from the second straight section 62 is inserted into the first welding hole 42. Since the fourth straight section 64 needs To be inserted into the card interface 41 , the second straight section 62 and the fourth straight section 64 need to be parallel to ensure that the first straight section 61 is inserted into the first welding hole 42 and the fourth straight section 64 is inserted into the card interface 41 .
在一些实施例中,漏电极结构还包括第二弹性件10,第二弹性件10的第一端与第一弹性件6的第三端间隔设置,且第二弹性件10的第一端能发生形变与第一弹性件6的第三端接触,第二弹性件10的第二端与电子组件板4电连接。第二弹性件10与第一弹性件6接触形成漏电试验回路,漏电试验回路产生漏电电流,互感器7检测到漏电信号后,电子组件板4控制脱扣器5动作,完成漏电测试。第一弹性件6在为漏电试验回路取电的同时,还能为电子组件板4取电,避免设置过多的取电导线,简化了结构。In some embodiments, the leakage electrode structure also includes a second elastic member 10, the first end of the second elastic member 10 is spaced apart from the third end of the first elastic member 6, and the first end of the second elastic member 10 can be deformed to contact the third end of the first elastic member 6, and the second end of the second elastic member 10 is electrically connected to the electronic component board 4. The second elastic member 10 contacts the first elastic member 6 to form a leakage test circuit, and the leakage test circuit generates a leakage current. After the mutual inductor 7 detects the leakage signal, the electronic component board 4 controls the trip device 5 to operate and complete the leakage test. The first elastic member 6 can draw power for the electronic component board 4 while drawing power for the leakage test circuit, avoiding the setting of too many power-drawing wires and simplifying the structure.
在上述第一弹性件6结构的基础上,第一弹性件6还包括第五平直段65,第五平直段65通过第一连接段66与第四平直段64连接,第一连接段66斜向设置,第五平直段65竖直设置,第五平直段65的一端为第三端。Based on the above-mentioned structure of the first elastic member 6, the first elastic member 6 also includes a fifth straight section 65, which is connected to the fourth straight section 64 through a first connecting section 66. The first connecting section 66 is obliquely arranged, and the fifth straight section 65 is vertically arranged. One end of the fifth straight section 65 is the third end.
可选地,第一平直段61、第二平直段62、第三平直段63、第四平直段64、第一连接段66和第五平直段65为一体式结构,通过折弯依次形成。第一弹性件6还具有第二端,第二端与L极接线板3连接,由第五平直段65延伸且折弯形成与第五平直段65平行的部分,然后再折弯形成第二连接段67,第二连接段67相对第五平直段65倾斜设置,第二连接段67继续延伸且弯折形成第六平直段68,第六平直段68与第五平直段65平行,第六平直段68的端部为第二端,设置为与L极接线板3连接。Optionally, the first straight section 61, the second straight section 62, the third straight section 63, the fourth straight section 64, the first connecting section 66 and the fifth straight section 65 are an integrated structure, which are formed in sequence by bending. The first elastic member 6 also has a second end, which is connected to the L-pole terminal board 3, and is extended and bent from the fifth straight section 65 to form a portion parallel to the fifth straight section 65, and then further bent to form a second connecting section 67, which is inclined relative to the fifth straight section 65, and the second connecting section 67 continues to extend and bend to form a sixth straight section 68, which is parallel to the fifth straight section 65, and the end of the sixth straight section 68 is the second end, which is arranged to be connected to the L-pole terminal board 3.
L极接线板3上可开设孔,第一弹性件6的第二端插接于孔内,且通过焊接的方式固定。A hole may be provided on the L-pole wiring board 3, and the second end of the first elastic member 6 is inserted into the hole and fixed by welding.
可选的,如图3B以及3C所示,电子组件板4上设有第六焊接孔47,第一弹性件6包括第三平直段63、第四平直段64、第五平直段65,第三平直段63的第一端与电子组件板4的第六焊接孔47焊接,第三平直段63的第二端垂直连接第四平直段64。Optionally, as shown in Figures 3B and 3C, a sixth welding hole 47 is provided on the electronic component board 4, and the first elastic member 6 includes a third straight section 63, a fourth straight section 64, and a fifth straight section 65. The first end of the third straight section 63 is welded to the sixth welding hole 47 of the electronic component board 4, and the second end of the third straight section 63 is vertically connected to the fourth straight section 64.
第五平直段65通过第一连接段66与第四平直段64连接,第一连接段66斜向设置,第五平直段65竖直设置,第五平直段65的一端为第三端。The fifth straight section 65 is connected to the fourth straight section 64 through the first connecting section 66. The first connecting section 66 is arranged obliquely, and the fifth straight section 65 is arranged vertically. One end of the fifth straight section 65 is the third end.
可选地,第三平直段63、第四平直段64、第一连接段66和第五平直段65为一体式结构,通过折弯依次形成。第一弹性件6还具有第二端,第二端与L极接线板3连接,由第五平直段65延伸且折弯形成与第五平直段65平行的部分,然后再折弯形成第二连接段67,第二连接段67相对第五平直段65倾斜设置,第二连接段67继续延伸且弯折形成第六平直段68,第六平直段68与第五平直段65平行,第六平直段68的端部为第二端,设置为与L极接线板3连接。 Optionally, the third straight section 63, the fourth straight section 64, the first connecting section 66 and the fifth straight section 65 are an integrated structure, which are formed in sequence by bending. The first elastic member 6 also has a second end, which is connected to the L-pole terminal plate 3, and is extended and bent from the fifth straight section 65 to form a portion parallel to the fifth straight section 65, and then further bent to form a second connecting section 67, which is inclined relative to the fifth straight section 65, and the second connecting section 67 continues to extend and bend to form a sixth straight section 68, which is parallel to the fifth straight section 65, and the end of the sixth straight section 68 is the second end, which is arranged to be connected to the L-pole terminal plate 3.
在一些实施例中,第二弹性件10包括一体连接的斜面板101、竖直板102和横向板103,斜面板101的端部为第一端,且与第一弹性件6间隔设置,斜面板101的端部与第五平直段65间隔设置,且斜面板101能产生形变与第五平直段65接触。竖直板102通过导线与电子组件板4电连接。In some embodiments, the second elastic member 10 includes an integrally connected inclined plate 101, a vertical plate 102, and a horizontal plate 103, the end of the inclined plate 101 is the first end, and is spaced apart from the first elastic member 6, the end of the inclined plate 101 is spaced apart from the fifth straight section 65, and the inclined plate 101 can be deformed to contact the fifth straight section 65. The vertical plate 102 is electrically connected to the electronic component board 4 through a wire.
为了使第二弹性件10的第一端能产生形变,在一些实施例中,漏电极结构还包括试验按钮11,试验按钮11滑动设置,试验按钮11的第一端与第二弹性件10的第一端抵接,通过按压试验按钮11能使第二弹性件10的第一端发生形变且与第一弹性件6的第三端接触,便于手动操作进行漏电检测。In order to make the first end of the second elastic member 10 deform, in some embodiments, the leakage electrode structure also includes a test button 11, and the test button 11 is slidably arranged, and the first end of the test button 11 abuts against the first end of the second elastic member 10. By pressing the test button 11, the first end of the second elastic member 10 can be deformed and contact the third end of the first elastic member 6, which is convenient for manual operation to perform leakage detection.
壳体1上开设有安装孔,试验按钮11的第一端穿设安装孔置于壳体1内,且试验按钮11与壳体1滑动连接,按压试验按钮11能使第二弹性件10的第一端发生形变。The shell 1 is provided with a mounting hole, and the first end of the test button 11 passes through the mounting hole and is placed in the shell 1. The test button 11 is slidably connected to the shell 1. Pressing the test button 11 can deform the first end of the second elastic member 10.
在一些实施例中,如图2和图4所示,互感器7上设有第一凸台72,电子组件板4上设有第二焊接孔43,第一凸台72插接于第二焊接孔43内且与电子组件板4焊接,设置第一凸台72能防止互感器7与电子组件板4的焊接处受力而导致二者连接不可靠。In some embodiments, as shown in Figures 2 and 4, a first boss 72 is provided on the mutual inductor 7, and a second welding hole 43 is provided on the electronic component board 4. The first boss 72 is inserted into the second welding hole 43 and welded to the electronic component board 4. The provision of the first boss 72 can prevent the welding point between the mutual inductor 7 and the electronic component board 4 from being subjected to stress, thereby causing an unreliable connection between the two.
互感器7包括互感器本体71,在互感器本体71周向侧壁上设置第一凸台72,第一凸台72的一端凸出于互感器本体71的表面设置以插接于第二焊接孔43内,在第一凸台72插接于电子组件板4上后,互感器本体71的侧面能贴合电子组件板4。The transformer 7 includes a transformer body 71, on which a first boss 72 is arranged on the circumferential side wall. One end of the first boss 72 protrudes from the surface of the transformer body 71 to be inserted into the second welding hole 43. After the first boss 72 is inserted into the electronic component board 4, the side of the transformer body 71 can fit the electronic component board 4.
可选地,第一凸台72可以设置1个、2个、3个或者更多个,可以根据互感器7的大小进行设置,以提高互感器7与电子组件板4的连接强度。Optionally, one, two, three or more first bosses 72 may be provided, and may be provided according to the size of the mutual inductor 7 to improve the connection strength between the mutual inductor 7 and the electronic component board 4 .
互感器7上还设有第一连接端74和第二连接端75,第一连接端74和第二连接端75设置于互感器本体71的周向侧壁上。电子组件板4上设有第四焊接孔45和第五焊接孔46,第一连接端74插接于第四焊接孔45内,第二连接端75插接于第五焊接孔46内,并且通过焊接的方式将第一连接端74焊接于第四焊接孔45内,将第二连接端75焊接于第五焊接孔46内,实现了互感器7与电子组件板4的电连接。The mutual inductor 7 is also provided with a first connection end 74 and a second connection end 75, which are arranged on the circumferential side wall of the mutual inductor body 71. The electronic component board 4 is provided with a fourth welding hole 45 and a fifth welding hole 46, the first connection end 74 is inserted into the fourth welding hole 45, the second connection end 75 is inserted into the fifth welding hole 46, and the first connection end 74 is welded to the fourth welding hole 45, and the second connection end 75 is welded to the fifth welding hole 46 by welding, thereby realizing the electrical connection between the mutual inductor 7 and the electronic component board 4.
在互感器7、第一弹性件6和脱扣器5分别固定于电子组件板4上后,需要将该集成的模块安装于断路器的壳体1内。在一些实施例中,参照图4、图5和图6所示,互感器7上设有第一固定件和第二固定件,壳体1的内侧设有第三固定件和第四固定件,第三固定件与第一固定件可拆卸连接以限制互感器7沿其轴向移动,第四固定件与第二固定件可拆卸连接以限制互感器7沿其径向移动。互感器7通过第一固定件和第二固定件与壳体1内侧的第三固定件和第四 固定件连接,以分别限制互感器7沿其轴向和径向移动,固定互感器7于壳体1上,由于电子组件板4与互感器7连接,因此也能有效避免在装配断路器时电子组件板4发生位移,实现了电子组件板4位置的固定。After the mutual inductor 7, the first elastic member 6 and the trip unit 5 are respectively fixed to the electronic component board 4, the integrated module needs to be installed in the housing 1 of the circuit breaker. In some embodiments, referring to Figures 4, 5 and 6, the mutual inductor 7 is provided with a first fixing member and a second fixing member, and the inner side of the housing 1 is provided with a third fixing member and a fourth fixing member, the third fixing member is detachably connected to the first fixing member to limit the mutual inductor 7 from moving in the axial direction, and the fourth fixing member is detachably connected to the second fixing member to limit the mutual inductor 7 from moving in the radial direction. The mutual inductor 7 is connected to the third fixing member and the fourth fixing member on the inner side of the housing 1 through the first fixing member and the second fixing member. The fixing parts are connected to limit the axial and radial movement of the transformer 7 respectively, and fix the transformer 7 on the housing 1. Since the electronic component board 4 is connected to the transformer 7, it can also effectively avoid the displacement of the electronic component board 4 when assembling the circuit breaker, thereby achieving the fixation of the position of the electronic component board 4.
第一固定件包括设置于互感器7上的第二凸台73,第三固定件包括设置于壳体1内侧的卡接件12,卡接件12卡接于第二凸台73上以限制互感器7沿其轴向移动,以将互感器71固定于壳体1上,同时能防止电子组件板4产生位移。第二凸台73设置于互感器本体71的周向侧壁上,卡接件12卡接于第二凸台73上能使互感器本体71与壳体1的内侧面贴合。The first fixing member includes a second boss 73 disposed on the transformer 7, and the third fixing member includes a clamping member 12 disposed on the inner side of the housing 1. The clamping member 12 is clamped on the second boss 73 to limit the axial movement of the transformer 7, so as to fix the transformer 71 on the housing 1 and prevent the electronic component board 4 from being displaced. The second boss 73 is disposed on the circumferential side wall of the transformer body 71, and the clamping member 12 is clamped on the second boss 73 to make the transformer body 71 fit with the inner side surface of the housing 1.
可选地,卡接件12包括卡接板,卡接板的第一端与壳体1连接,卡接板的第二端设有卡扣,卡接板具有一定的弹性,在安装互感器7时,互感器7能挤压卡扣使卡接板产生弹性变形,为第二凸台73提供避让空间,直至互感器7安装到位,卡扣抵接于第二凸台73背离壳体1的一侧,限制互感器7沿其轴向移动。Optionally, the clamping member 12 includes a clamping plate, a first end of the clamping plate is connected to the shell 1, and a buckle is provided at the second end of the clamping plate. The clamping plate has a certain elasticity. When the mutual inductor 7 is installed, the mutual inductor 7 can squeeze the buckle to cause the clamping plate to elastically deform, thereby providing an escape space for the second boss 73 until the mutual inductor 7 is installed in place. The buckle abuts against the side of the second boss 7 away from the shell 1, thereby limiting the mutual inductor 7 from moving along its axial direction.
卡接件设置的数量与第二凸台73设置的数量相匹配,可以根据安装需求设置1个或者多个,在此不作具体限定。The number of the clamping parts matches the number of the second bosses 73 , and one or more can be provided according to installation requirements, which is not specifically limited here.
在一些实施例中,互感器7的中部设有中心孔,中心孔设置于互感器本体71的中部。第二固定件包括中心孔,第四固定件包括设置于壳体1内侧的插接件13,插接件13插接于中心孔内以限制互感器7沿其径向移动,能有效防止在组装断路器的过程中,电子组件板4发生位移而影响电子组件板4与其他部件连接的稳定性。In some embodiments, a central hole is provided in the middle of the transformer 7, and the central hole is provided in the middle of the transformer body 71. The second fixing member includes the central hole, and the fourth fixing member includes a plug-in member 13 provided on the inner side of the housing 1, and the plug-in member 13 is plugged into the central hole to limit the movement of the transformer 7 in its radial direction, which can effectively prevent the electronic component board 4 from being displaced during the assembly of the circuit breaker and affecting the stability of the connection between the electronic component board 4 and other components.
可选地,插接件13包括阶梯形状的弧形凸块131,弧形凸块131的第一端与壳体1连接,弧形凸块131的台阶面上间隔凸设有多个插接块132,插接块132高于弧形凸块131与壳体1相对的表面,插接块132插接于互感器7的中心孔内,且插接块132与中心孔的孔壁抵接,弧形凸块131与壳体1相对的表面设置为支撑互感器7。Optionally, the connector 13 includes a stepped arc-shaped protrusion 131, the first end of the arc-shaped protrusion 131 is connected to the shell 1, and a plurality of plug-in blocks 132 are protruded at intervals on the step surface of the arc-shaped protrusion 131. The plug-in blocks 132 are higher than the surface of the arc-shaped protrusion 131 opposite to the shell 1. The plug-in block 132 is plugged into the center hole of the transformer 7, and the plug-in block 132 abuts against the hole wall of the center hole. The surface of the arc-shaped protrusion 131 opposite to the shell 1 is configured to support the transformer 7.
弧形凸块131的外侧壁辐射设有多个连接肋133,连接肋133连接弧形凸块131和壳体1,提高了弧形凸块131与壳体1的连接强度。A plurality of connection ribs 133 are radially provided on the outer side wall of the arc-shaped protrusion 131 . The connection ribs 133 connect the arc-shaped protrusion 131 and the housing 1 , thereby improving the connection strength between the arc-shaped protrusion 131 and the housing 1 .
本申请提供的断路器中的漏电极结构为集成的模块,可以直接将整个模块安装,不仅便于组装,还简化了断路器的组装流程,有利于实现断路器的自动化装配生产。The drain electrode structure in the circuit breaker provided in the present application is an integrated module, and the entire module can be directly installed, which is not only convenient for assembly, but also simplifies the assembly process of the circuit breaker, and is conducive to the realization of automated assembly production of the circuit breaker.
综上,本申请提供的漏电极结构,脱扣器、第一弹性件和互感器分别与电子组件板焊接,将脱扣器、第一弹性件、互感器和电子组件板集成在了一起, 采用模块化的设计,代替了相关技术中以导线连接为主的方式,减少了导线的使用,简化了脱扣器、第一弹性件和互感器的组装结构,有利于实现漏电极结构的自动化装配生产,同时也可以直接安装脱扣器、第一弹性件、互感器和电子组件板集成的模块,简化了断路器的组装的流程,且便于安装。In summary, in the drain electrode structure provided by the present application, the tripper, the first elastic member and the mutual inductor are respectively welded to the electronic component board, and the tripper, the first elastic member, the mutual inductor and the electronic component board are integrated together. The modular design replaces the wire connection method in the related art, reduces the use of wires, simplifies the assembly structure of the releaser, the first elastic member and the mutual inductor, and is conducive to the automated assembly production of the leakage electrode structure. At the same time, the module integrating the releaser, the first elastic member, the mutual inductor and the electronic component board can also be directly installed, which simplifies the assembly process of the circuit breaker and facilitates installation.
本申请提供的互感器的安装结构,互感器与电子组件板焊接,将互感器和电子组件板集成在了一起,采用模块化的设计,代替了相关技术中以导线连接为主的方式,减少了导线的使用,有利于实现漏电极结构的自动化装配生产,同时互感器通过第一固定件和第二固定件与壳体内侧的第三固定件和第四固定件连接,以分别限制互感器沿其轴向和径向移动,固定互感器于壳体上,由于电子组件板与互感器连接,因此也能有效避免在装配断路器时电子组件板发生位移,实现了电子组件板位置的固定。The installation structure of the transformer provided in the present application is a transformer welded to an electronic component board, which integrates the transformer and the electronic component board together. A modular design is adopted to replace the method of mainly connecting with wires in the related art, thereby reducing the use of wires and facilitating the automated assembly and production of the leakage electrode structure. At the same time, the transformer is connected to the third and fourth fixing members on the inner side of the shell through the first and second fixing members to respectively limit the axial and radial movement of the transformer and fix the transformer on the shell. Since the electronic component board is connected to the transformer, it can also effectively avoid the displacement of the electronic component board when assembling the circuit breaker, thereby achieving the fixation of the position of the electronic component board.
本申请提供的断路器,漏电极结构为集成的模块,可以直接将整个模块安装,不仅便于组装,还简化了断路器的组装流程,有利于实现断路器的自动化装配生产。 The circuit breaker provided in the present application has a drain electrode structure as an integrated module, and the entire module can be directly installed, which not only facilitates assembly, but also simplifies the assembly process of the circuit breaker, and is conducive to the realization of automated assembly production of the circuit breaker.
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CN202321765045.9U CN220138061U (en) | 2023-07-06 | 2023-07-06 | Mounting structure of mutual inductor and circuit breaker |
CN202321765045.9 | 2023-07-06 | ||
CN202310824815.0A CN116741596A (en) | 2023-07-06 | 2023-07-06 | Drain electrode structure and circuit breaker |
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