WO2025001342A1 - Tool for mounting fan variable-pitch motor - Google Patents
Tool for mounting fan variable-pitch motor Download PDFInfo
- Publication number
- WO2025001342A1 WO2025001342A1 PCT/CN2024/083029 CN2024083029W WO2025001342A1 WO 2025001342 A1 WO2025001342 A1 WO 2025001342A1 CN 2024083029 W CN2024083029 W CN 2024083029W WO 2025001342 A1 WO2025001342 A1 WO 2025001342A1
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- WO
- WIPO (PCT)
- Prior art keywords
- wind turbine
- pitch motor
- moving
- roller
- supporting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
Definitions
- the present invention relates to the technical field of motor installation tools, and in particular to a wind turbine variable pitch motor installation tool.
- a variable pitch wind turbine is a device used for wind power generation, also known as a wind turbine. It consists of a wind rotor, a main shaft, a variable pitch mechanism, a generator, etc.
- the wind rotor is the core component of the wind turbine, usually composed of several blades, the angle of which can be adjusted according to the size and direction of the wind.
- the variable pitch mechanism is used to control the angle of the blades so that the wind rotor can automatically adjust the angle of the blades according to the change in wind force, thereby maximizing the capture of wind energy.
- the generator converts the rotation of the wind rotor into electrical energy for use or storage in the power grid.
- variable pitch motor When installing a variable pitch motor, two people are usually required to operate it. One person is responsible for lifting the motor, and the other person uses lighting equipment to check whether the motor is aligned with the variable pitch gearbox. Only when the shaft key is aligned with the keyway can the motor be safely lowered. This process is a great test of the coordination ability of the personnel. There are safety hazards such as squeezing and smashing during the operation, and the efficiency is relatively low.
- an object of the present invention is to provide a wind turbine pitch motor installation tool.
- a wind turbine variable pitch motor installation tool characterized in that: it includes a base; a lifting mechanism, which includes a lifting top plate slidably connected to the base, and a lifting connection member arranged between the lifting top plate and the base for driving the lifting top plate; and a supporting mechanism, which includes a movable beam arranged on the lifting top plate and capable of moving along a first direction, a supporting beam detachably connected to the movable beam, and an adjustment platform arranged between the movable beam and the supporting beam and capable of moving along a second direction; wherein, the first direction is perpendicular to the second direction.
- a first track is provided on the lifting top plate; a first roller seat is provided on the movable beam, and the movable beam is connected to the first track through the first roller seat; the supporting beam is connected to the movable beam through the first roller seat.
- the adjustment platform includes a movable platform body arranged on the supporting beam/moving beam and capable of moving along the second direction, and a second roller seat arranged on the movable platform body.
- the wind turbine variable pitch motor installation tooling also includes a positioning mechanism; it includes a mounting seat, which is arranged on the supporting beam/moving beam; a clamping member, which is slidably arranged on the mounting seat; an adjusting screw, which is threadedly connected to the mounting seat and can drive the clamping member to move.
- the wind turbine variable pitch motor installation tooling described in the present invention also includes: a mounting mechanism connecting the mounting seat and the supporting beam/moving beam; the mounting mechanism includes a mounting rod installed on the supporting beam/moving beam; a mounting component provided on the mounting rod and capable of moving along the mounting rod; the mounting seat is fixed on the mounting component.
- the installation rod is provided with a guide groove parallel to the extension direction of the installation rod;
- the installation component is provided with a through groove, and the installation component is fixed with a guide block at the end of the through groove;
- the installation component is sleeved on the outer side of the installation rod through the through groove, and the guide block is slidably connected to the inner side of the guide groove.
- the wind turbine variable pitch motor installation tooling described in the present invention also includes: a warning mechanism, which includes a sleeve group arranged between the supporting beam and the movable beam, a force-bearing component fixed at both ends of the sleeve group, an elastic member that contacts the force-bearing component, and a warning column arranged on the force-bearing component; a pushing mechanism, which includes a roller arranged at the end of the placement rod, a pushing arm and a contact arm arranged on the outside of the roller; the roller arranged at the supporting beam and the roller arranged at the movable beam, the pushing arms and the contact arms arranged on the two are in a mirror-symmetrical relationship; the warning column is located on the inner side of the supporting beam/moving beam in a natural state, and when the roller arranged at the supporting beam and the roller arranged at the movable beam rotate in the same direction, the warning column can be extended.
- a warning mechanism which includes a sleeve group arranged between the supporting beam
- the sleeve group includes an external pipe member slidably arranged on the movable beam, and an internal column member slidably arranged on the supporting beam;
- the force-bearing component is provided with a push groove at the corresponding position of the pushing arm, and the force-bearing component is provided with a resistance part at the corresponding position of the resistance arm.
- the base includes legs and a reinforcing beam arranged on the legs;
- the lifting connecting member is a screw rod, which is threadedly connected to the reinforcing beam, and its end is rotatably connected to the lifting top plate.
- the first roller seat includes a main wheel seat body and a secondary wheel seat body movably arranged on the first track, a synchronization column arranged between the main wheel seat body and the secondary wheel seat body, and a connecting member arranged on the secondary wheel seat body; the main wheel seat body is fixedly connected to the moving beam, and the secondary wheel seat body can be connected to the supporting beam through the connecting member.
- the pitch gearbox when installing the wind turbine pitch motor onto the pitch gearbox, the pitch gearbox is located in the space between the two legs, and the adjustment platform is used to support the wind turbine pitch motor.
- the adjustment platform When aligning the wind turbine pitch motor and the pitch gearbox, it can move along the first direction through the supporting beam and the moving beam, and the adjustment platform moves along the second direction. This time, the movement along the first direction is to be able to move back and forth along the first direction, and the movement along the second direction is to be able to move back and forth along the second direction, thereby adjusting the position of the wind turbine pitch motor so that the wind turbine pitch motor and the pitch gearbox are aligned, avoiding the safety hazard caused by the need for personnel to lift the motor.
- FIG. 1 is a schematic diagram of the overall structure of a wind turbine variable pitch motor installation tooling according to the present invention.
- FIG. 2 is an exploded view of the support mechanism structure of the wind turbine variable pitch motor installation tool of the present invention.
- FIG. 3 is a schematic diagram of the position of the positioning mechanism described in the installation tool for the variable pitch motor of a wind turbine according to the present invention.
- FIG. 4 is a schematic diagram of the positioning mechanism and the mounting mechanism structure of the wind turbine variable pitch motor mounting tool of the present invention.
- FIG. 5 is a schematic diagram showing the positions of the warning mechanism and the pushing mechanism described in the installation tool for the variable pitch motor of the wind turbine of the present invention.
- FIG. 6 is a cross-sectional view of the warning mechanism and the pushing mechanism structure of the wind turbine variable pitch motor installation tool of the present invention.
- one embodiment or “embodiment” as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention.
- the term “in one embodiment” that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
- a wind turbine pitch motor installation tool includes a base 100; the base 100 includes a leg 101 and a reinforcing beam 102 arranged on the leg 101; the number of legs 101 is two, and the two legs 101 are both provided with a reinforcing beam 102 for increasing the strength of the legs 101. There is a space between the two legs 101. When the wind turbine pitch motor is installed on the pitch gearbox, the pitch gearbox is located in the space between the two legs 101.
- the lifting mechanism 200 includes a lifting top plate 201 that is slidably connected to the base 100, and a lifting connection member 202 that is arranged between the lifting top plate 201 and the base 100 and is used to drive the lifting top plate 201; the lifting connection member 202 is a screw rod that is threadedly connected to the reinforcing beam 102, and its end is rotatably connected to the lifting top plate 201.
- the end of the screw rod is rotatably connected to the lifting top plate 201 through a sleeve or a bearing.
- the screw rod rotates forward and reversely to drive the lifting top plate 201 to rise and fall.
- the lifting top plate 201 is slidably connected to the leg 101 through multiple anti-rotation columns 203.
- the supporting mechanism comprises a movable crossbeam 301 disposed on the lifting top plate 201 and capable of moving in a first direction, a supporting crossbeam 302 detachably connected to the movable crossbeam 301, and an adjusting platform 303 disposed between the movable crossbeam 301 and the supporting crossbeam 302 and capable of moving in a second direction; in this embodiment, the adjusting platform 303 is used to support the variable pitch motor of the wind turbine, and when the variable pitch motor of the wind turbine and the variable pitch gearbox are aligned, the supporting crossbeam 302 and the movable crossbeam 301 can be moved in the first direction, and the adjusting platform 303 can be moved in the second direction, and the movement in the first direction is to be able to reciprocate in the first direction, and the movement in the second direction is to be able to reciprocate in the second direction, thereby adjusting the position of the variable pitch motor of the wind turbine so that the variable pitch motor of the wind turbine and the variable pitch gearbox are aligned.
- the first direction is perpendicular to the second direction, so that the wind turbine pitch motor can be adjusted to a wider range of positions.
- the lifting top plate 201 is provided with a first track 201a; the moving beam 301 is provided with a first roller seat 301a, and the moving beam 301 is connected to the first track 201a through the first roller seat 301a; the supporting beam 302 is connected to the moving beam 301 through the first roller seat 301a.
- the first roller seat 301a includes a main wheel seat body 301a-1 and a secondary wheel seat body 301a-2 which are movably arranged on the first track 201a, a synchronization column 301a-3 arranged between the main wheel seat body 301a-1 and the secondary wheel seat body 301a-2, and a connecting member 301a-4 arranged on the secondary wheel seat body 301a-2; the main wheel seat body 301a-1 is fixedly connected to the moving beam 301, and the secondary wheel seat body 301a-2 can be connected to the supporting beam 302 through the connecting member 301a-4.
- both the main wheel seat body 301a-1 and the secondary wheel seat body 301a-2 have a first roller, and the first roller is arranged on the inner side of the first track 201a and can move along the first track 201a.
- the extension direction of the first track 201a is parallel to the first direction.
- the synchronization column 301a-3 can ensure the synchronous movement of the main wheel seat body 301a-1 and the secondary wheel seat body 301a-2.
- mounting holes are provided on the connecting member 301a-4 and the supporting beam 302.
- the connecting member 301a-4 and the supporting beam 302 can be connected by bolts.
- the adjustment platform 303 includes a movable platform body 303a disposed on the supporting beam 302/moving beam 301 and capable of moving along the second direction, and a second roller seat 303b disposed on the movable platform body 303a.
- a second track (303c) is provided on both the supporting beam 302 and the moving beam 301, the moving platform 303a is fixedly connected to the second roller seat 303b, the second roller of the second roller seat 303b is rollingly arranged on the inner side of the second track (303c), and the extension direction of the second track (303c) is parallel to the second direction.
- the number of the second roller seats 303b is two
- the number of the moving platform bodies 303a is two
- the two second roller seats 303b are distributed on the second track (303c) of the supporting beam 302 and the moving beam 301.
- the two second roller seats 303b can be connected by a detachable structure such as a long bolt, so that the two second roller seats 303b can maintain synchronous movement.
- the pitch gearbox When installing the wind turbine pitch motor onto the pitch gearbox, the pitch gearbox is located in the space between the two legs 101.
- the adjustment platform 303 is used to support the wind turbine pitch motor.
- the support beam 302 and the movable beam 301 can be used to move the pitch gearbox in the first direction.
- the adjustment platform 303 moves in the second direction. This time, the movement in the first direction is to be able to reciprocate in the first direction, and the movement in the second direction is to be able to reciprocate in the second direction, thereby adjusting the position of the wind turbine pitch motor so that the wind turbine pitch motor and the pitch gearbox are aligned.
- the supporting beam 302 is removed from the secondary wheel seat body 301a-2. At this time, there is no obstruction on one side of the tooling, and the tooling can be evacuated from the outside of the pitch gearbox.
- this embodiment is different from the first embodiment in that: in order to keep the wind turbine pitch motor stable when the wind turbine pitch motor and the pitch gear set are connected by bolts, the wind turbine pitch motor installation tool further includes a positioning mechanism 400; the wind turbine pitch motor being connected to the pitch gear set is fixed by the positioning mechanism 400, and the positioning mechanism 400 includes a placement seat 401, which is provided on the supporting beam 302/moving beam 301, and between the supporting beam 302 and the moving beam 301.
- a clamping member 402 is slidably arranged on the mounting seat 401, and the two mounting seats 401 are both provided with a clamping member 402, and the two clamping members 402 can be close to each other to clamp the wind turbine pitch motor therebetween; an adjusting screw rod 403 is threadedly connected to the mounting seat 401, and can drive the clamping member 402 to move, and the two mounting seats 401 are both provided with an adjusting screw rod 403, and the positions of the two clamping members 402 are adjusted by adjusting the screw rod 403.
- the clamping member 402 can be a straight bar type or an arc type, so as to adapt to wind turbine pitch motors of different shapes.
- the clamping member 402 has two limit rods 404, and the two limit rods 404 are slidably connected to the mounting seat 401, which can avoid the problem of rotation of the clamping member 402.
- this embodiment is different from the above embodiment in that: in order to adjust the position of the positioning mechanism 400 so that the position of the positioning mechanism 400 and the position of the wind turbine pitch motor can correspond, the pitch motor installation tool also includes a connection between the placement seat 401 and the support beam 302/moving beam 301
- the installation mechanism 500 includes a placement rod 501 installed on the support beam 302/movable beam 301; a mounting member 502, which is disposed on the placement rod 501 and can move along the placement rod 501;
- the supporting crossbeam 302 and the movable crossbeam 301 are both provided with mounting mechanisms 500.
- the supporting crossbeam 302 and the movable crossbeam 301 are both provided with socket grooves M.
- the mounting rod 501 is mounted on the inner side of the socket groove M.
- the mounting component 502 can slide along the mounting rod 501, and the sliding direction is the second direction, so that the operator can adjust the position of the mounting component 502 by the position of the wind turbine pitch motor, thereby adjusting the position of the positioning mechanism 400, so that the positioning mechanism 400 can be aligned with the wind turbine pitch motor installation tooling.
- the placement rod 501 is provided with a guide groove 501a parallel to the extension direction of the placement rod 501;
- the mounting component 502 is provided with a through groove 502a, and the mounting component 502 is fixed with a guide block 502b at the end of the through groove 502a;
- the mounting component 502 is sleeved on the outer side of the placement rod 501 through the through groove 502a, and the guide block 502b is slidably connected to the inner side of the guide groove 501a.
- the function of the guide groove 501a is to enable the guide block 502b to move inside the guide groove 501a when the mounting member 502 moves, thereby preventing the mounting member 502 from rotating.
- the extending direction of the placement rod 501 is parallel to the second direction.
- Operation process When the position adjustment of the wind turbine pitch motor is completed, it is aligned with the pitch gearbox. At this time, the position of the mounting component 502 can be adjusted so that the mounting component 502 drives the mounting seat 401 to move, thereby achieving the movement of the clamping member 402. The positions of the two clamping members 402 are adjusted so that the two clamping members 402 can correspond to the wind turbine pitch motor, thereby making it more convenient to clamp and fix the wind turbine pitch motor.
- this embodiment is different from the above embodiments in that: in order to avoid operating errors by the operator, the tooling is withdrawn before the connection between the wind turbine pitch motor and the pitch gearbox is completed, and the pitch motor installation tooling also includes a warning mechanism 600, which includes a sleeve group 601 arranged between the supporting beam 302 and the movable beam 301, a force-bearing component 602 fixed at both ends of the sleeve group 601, an elastic member 603 in conflict with the force-bearing component 602, and an elastic member 603 arranged at the force-bearing component
- the pushing mechanism includes a roller 701 arranged at the end of the placement rod 501, a pushing arm 702 and a resisting arm 703 arranged on the outside of the roller 701; the roller 701 arranged at the support beam 302 and the roller 701 arranged at the moving beam 301, and the pushing arm 702 and the resisting arm 703 arranged on the two are in a
- the supporting beam 302 and the moving beam 301 are provided with trigger chambers N at both ends of the sleeve groove M.
- the two ends of the placement rod 501 are cylindrical, and the cross-section of the middle part is rectangular.
- the two ends of the placement rod 501 and the supporting beam 302 or the moving beam 301 are in a rotational connection relationship, and the two ends of the placement rod 501 extend to the inner side of the trigger chambers N at both ends of the sleeve groove M respectively.
- the sleeve assembly 601 includes an external pipe member 601a slidably disposed on the movable crossbeam 301, and an internal column member 601b slidably disposed on the supporting crossbeam 302;
- the external tube component 601a is sleeved on the outside of the internal column component 601b, and the external tube component 601a and the internal column component 601b are abutted against each other.
- a sliding column 601c is fixed to the ends of the external tube component 601a and the internal column component 601b that are away from each other.
- the two sliding columns 601c are respectively slidably connected to the supporting beam 302 and the movable beam 301.
- the end of the sliding column 601c away from the sleeve group 601 extends to the inner side of the trigger chamber N, and the force-bearing component 602 is fixed to the sliding column 601c at one end of the trigger chamber N.
- the warning column 604 is fixed to one end of the force-bearing component 602 away from the sliding column 601c, and an exposure hole N1 corresponding to the warning column 604 is opened on the side wall of the trigger chamber N.
- the elastic member is a spring, which is sleeved on the outside of the warning column 604 and is against the force-bearing component 602. In the natural state, the elastic members at both ends reach a balanced state, and the warning columns 604 at both ends will not be exposed from the exposed part.
- the through groove 502a on the mounting member 502 is a rectangular groove, and its width is adapted to the width of the mounting rod 501.
- the two ends of the two clamping members 402 are provided with synchronization holes 403a. Through the existing technology of long studs (not shown in the figure) and nuts, the two ends of the two clamping members 402 can be connected one by one, so that the wind turbine pitch motor is located between the two clamping members 402 and the two long studs.
- the adjustment platform 303 no longer supports the wind turbine pitch motor. However, at this time, the two clamping members 402 are clamped on the outside of the wind turbine pitch motor, and the placement rod 501 descends along the through slot 502a.
- the force-bearing component 602 is provided with a pushing groove 602 a at a position corresponding to the pushing arm 702 , and the force-bearing component 602 is provided with a resisting portion 602 b at a position corresponding to the resisting arm 703 .
- the force-bearing member 602 is U-shaped, and the thrust groove 602a is located at the bottom of the force-bearing member 602.
- the pushing arm 702 passes through the thrust groove 602a and penetrates the force-bearing member 602, and contacts the end of the thrust groove 602a.
- the contact arm 703 and the contact part 602b are in a separated state, so that the force-bearing member 602 is The force member 602 can be pushed by a small amplitude.
- the adjustment platform 303 no longer supports the wind turbine pitch motor. If the wind turbine pitch motor and the pitch gearbox are not connected at this time, or the connection is not completed, the wind turbine pitch motor is not sufficiently fixed and may tip over. When it tips over in the direction of one of the clamping members 402, the corresponding clamping member 402 will drive its corresponding mounting component 502 to swing under its thrust.
- the synchronous swinging of the two mounting components 502 will drive the two placement rods 501 to rotate in the same direction, thereby driving the two rollers 701 to rotate synchronously.
- the pushing arm 702 on one of the rollers 701, referred to as the A roller 701 will push its corresponding force-bearing component 602, referred to as the A force-bearing component 602, toward the other roller 701.
- the other force-bearing component 602, referred to as the B force-bearing component 602 also moves closer to its corresponding roller 701, referred to as the B roller 701.
- the B roller 701 also rotates synchronously with the A roller 701, so that the resistance arm 703 on the B roller 701 resists the resistance part 602b of the B force-bearing component 602, so that the B force-bearing component 602 cannot be pushed further.
- the A roller 701 cannot be disengaged from the inner side of the push groove 602a due to the small rotation angle, so it cannot rotate and is locked, thereby making the wind turbine pitch motor unable to continue to tilt.
- the two clamping members 402 may also be connected through a connecting rod with rotatable ends.
- the warning column 604 installed thereon extends out from the exposure hole N1, reminding the operator that the wind turbine pitch motor is experiencing a tilt problem.
- the stability of the wind turbine pitch motor can be preliminarily tested through the warning mechanism 600.
- the wind turbine pitch motor can be slightly tilted under the action of the clamping member 402. After the slight tilt, it will be supported by the clamping member 402, and the thrust caused by the slight tilt can be displayed through the warning column 604, reminding the operator of the main problem of unstable installation.
- any “device plus function” clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure.
- substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.
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Abstract
Description
本发明涉及电机安装工装的技术领域,尤其涉及一种风机变桨电机安装工装。The present invention relates to the technical field of motor installation tools, and in particular to a wind turbine variable pitch motor installation tool.
变桨风机是一种用于风能发电的设备,也称为风力发电机。它由风轮、主轴、变桨机构、发电机等组成。风轮是风机的核心部件,通常由数个桨叶组成,桨叶的角度可以根据风力的大小和方向进行调整。变桨机构用于控制桨叶的角度,以使风轮能够根据风力的变化自动调整桨叶的角度,从而最大限度地捕捉风能。发电机则将风轮的旋转运动转化为电能,供电网使用或储存。A variable pitch wind turbine is a device used for wind power generation, also known as a wind turbine. It consists of a wind rotor, a main shaft, a variable pitch mechanism, a generator, etc. The wind rotor is the core component of the wind turbine, usually composed of several blades, the angle of which can be adjusted according to the size and direction of the wind. The variable pitch mechanism is used to control the angle of the blades so that the wind rotor can automatically adjust the angle of the blades according to the change in wind force, thereby maximizing the capture of wind energy. The generator converts the rotation of the wind rotor into electrical energy for use or storage in the power grid.
在安装变桨电机时,通常需要两个人进行操作,其中一个人负责抱起电机,另一个人使用照明设备查看电机是否和变桨齿轮箱对齐,只有当轴键对准键槽时,电机才能够安全下降。这个过程人员的配合能力都是一个很大的考验,操作过程中存在挤伤、砸伤等安全隐患,效率也比较低。When installing a variable pitch motor, two people are usually required to operate it. One person is responsible for lifting the motor, and the other person uses lighting equipment to check whether the motor is aligned with the variable pitch gearbox. Only when the shaft key is aligned with the keyway can the motor be safely lowered. This process is a great test of the coordination ability of the personnel. There are safety hazards such as squeezing and smashing during the operation, and the efficiency is relatively low.
发明内容Summary of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
鉴于上述现有风机变桨电机安装工装存在的问题,提出了本发明。In view of the above-mentioned problems existing in the existing wind turbine variable pitch motor installation tooling, the present invention is proposed.
因此,本发明目的是提供一种风机变桨电机安装工装。Therefore, an object of the present invention is to provide a wind turbine pitch motor installation tool.
为解决上述技术问题,本发明提供如下技术方案:一种风机变桨电机安装工装,其特征在于:包括,底座;升降机构,其包括与所述底座滑移连接的升降顶板,以及设于所述升降顶板和底座之间用于带动升降顶板的升降连接件;以及,支撑机构,其包括设于所述升降顶板上能够沿第一方向移动的移动横梁、与所述移动横梁可拆卸连接的支撑横梁,以及设于所述移动横梁和支撑横梁之间能够沿第二方向移动的调整台;其中,所述第一方向垂直于第二方向。To solve the above technical problems, the present invention provides the following technical solutions: a wind turbine variable pitch motor installation tool, characterized in that: it includes a base; a lifting mechanism, which includes a lifting top plate slidably connected to the base, and a lifting connection member arranged between the lifting top plate and the base for driving the lifting top plate; and a supporting mechanism, which includes a movable beam arranged on the lifting top plate and capable of moving along a first direction, a supporting beam detachably connected to the movable beam, and an adjustment platform arranged between the movable beam and the supporting beam and capable of moving along a second direction; wherein, the first direction is perpendicular to the second direction.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:所述升降顶板上设有第一轨道;所述移动横梁上设有第一滚轮座,所述移动横梁通过第一滚轮座连接于第一轨道上;所述支撑横梁通过第一滚轮座和移动横梁相连。 As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, wherein: a first track is provided on the lifting top plate; a first roller seat is provided on the movable beam, and the movable beam is connected to the first track through the first roller seat; the supporting beam is connected to the movable beam through the first roller seat.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:所述调整台包括设于所述支撑横梁/移动横梁上的能够沿第二方向移动的移动台体,以及设于所述移动台体上第二滚轮座。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, the adjustment platform includes a movable platform body arranged on the supporting beam/moving beam and capable of moving along the second direction, and a second roller seat arranged on the movable platform body.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:还包括定位机构;其包括,安置座,设于所述支撑横梁/移动横梁上;夹持件,其滑移设于所述安置座上;调整丝杆,与所述安置座螺纹连接,其能够带动夹持件移动。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, it also includes a positioning mechanism; it includes a mounting seat, which is arranged on the supporting beam/moving beam; a clamping member, which is slidably arranged on the mounting seat; an adjusting screw, which is threadedly connected to the mounting seat and can drive the clamping member to move.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:还包括连接所述安置座和支撑横梁/移动横梁的安装机构;所述安装机构包括,安置杆,安装于所述支撑横梁/移动横梁上;安装构件,设于所述安置杆上,且能够沿所述安置杆移动;所述安置座固定于所述安装构件上。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, it also includes: a mounting mechanism connecting the mounting seat and the supporting beam/moving beam; the mounting mechanism includes a mounting rod installed on the supporting beam/moving beam; a mounting component provided on the mounting rod and capable of moving along the mounting rod; the mounting seat is fixed on the mounting component.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:所述安置杆上开设有平行于安置杆延伸方向的导向槽;所述安装构件上开设有贯通槽,所述安装构件于贯通槽的端部固定有导向块;所述安装构件通过贯通槽套接于安置杆的外侧,所述导向块滑移连接于所述导向槽的内侧。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, wherein: the installation rod is provided with a guide groove parallel to the extension direction of the installation rod; the installation component is provided with a through groove, and the installation component is fixed with a guide block at the end of the through groove; the installation component is sleeved on the outer side of the installation rod through the through groove, and the guide block is slidably connected to the inner side of the guide groove.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:还包括,警示机构,其包括设于所述支撑横梁和移动横梁之间的套管组,固定于所述套管组两端的受力构件,与所述受力构件抵触的弹性件,以及设于所述受力构件上的警示柱;推动机构,其包括设于所述安置杆端部的转辊、设与所述转辊外侧的推动臂和抵触臂;设于所述支撑横梁处的转辊与设于所述移动横梁处的转辊,两者上设置的推动臂和抵触臂为镜向对称关系;所述警示柱自然状态下位于支撑横梁/移动横梁的内侧,设于所述支撑横梁处的转辊与设于所述移动横梁处的转辊同向转动时,所述警示柱能够伸出。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, it also includes: a warning mechanism, which includes a sleeve group arranged between the supporting beam and the movable beam, a force-bearing component fixed at both ends of the sleeve group, an elastic member that contacts the force-bearing component, and a warning column arranged on the force-bearing component; a pushing mechanism, which includes a roller arranged at the end of the placement rod, a pushing arm and a contact arm arranged on the outside of the roller; the roller arranged at the supporting beam and the roller arranged at the movable beam, the pushing arms and the contact arms arranged on the two are in a mirror-symmetrical relationship; the warning column is located on the inner side of the supporting beam/moving beam in a natural state, and when the roller arranged at the supporting beam and the roller arranged at the movable beam rotate in the same direction, the warning column can be extended.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:所述套管组包括滑移设于移动横梁上的外接管件,以及滑移设于所述支撑横梁上的内接柱件;所述受力构件于推动臂的对应位置开设有受推槽,所述受力构件于抵触臂的对应位置设有抵触部。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, wherein: the sleeve group includes an external pipe member slidably arranged on the movable beam, and an internal column member slidably arranged on the supporting beam; the force-bearing component is provided with a push groove at the corresponding position of the pushing arm, and the force-bearing component is provided with a resistance part at the corresponding position of the resistance arm.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:所述底座包括腿部,以及设于所述腿部上的加强梁;所述升降连接件为丝杆,其与所述加强梁螺纹连接,其端部与所述升降顶板转动连接。 As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, wherein: the base includes legs and a reinforcing beam arranged on the legs; the lifting connecting member is a screw rod, which is threadedly connected to the reinforcing beam, and its end is rotatably connected to the lifting top plate.
作为本发明所述风机变桨电机安装工装的一种优选方案,其中:所述第一滚轮座包括移动设于所述第一轨道上的主轮座体和副轮座体、设于所述主轮座体和副轮座体之间的同步柱,以及设于所述副轮座体上的连接构件;所述主轮座体固定连接移动横梁,所述副轮座体通过连接构件能够与支撑横梁相连。As a preferred solution of the wind turbine variable pitch motor installation tooling described in the present invention, wherein: the first roller seat includes a main wheel seat body and a secondary wheel seat body movably arranged on the first track, a synchronization column arranged between the main wheel seat body and the secondary wheel seat body, and a connecting member arranged on the secondary wheel seat body; the main wheel seat body is fixedly connected to the moving beam, and the secondary wheel seat body can be connected to the supporting beam through the connecting member.
本发明的有益效果:在安装风机变桨电机至变桨齿轮箱上时,变桨齿轮箱位于两个腿部之间的空间内,调整台用于支撑风机变桨电机,在将风机变桨电机和变桨齿轮箱对准时,能够通过支撑横梁和移动横梁沿第一方向移动,调整台沿第二方向移动,此次沿第一方向移动为能够沿第一方向往复移动,沿第二方向移动能够沿第二方向往复移动,从而调整风机变桨电机的位置,使得风机变桨电机和变桨齿轮箱对准,避免需要人员抱起电机造成的安全隐患。The beneficial effects of the present invention are as follows: when installing the wind turbine pitch motor onto the pitch gearbox, the pitch gearbox is located in the space between the two legs, and the adjustment platform is used to support the wind turbine pitch motor. When aligning the wind turbine pitch motor and the pitch gearbox, it can move along the first direction through the supporting beam and the moving beam, and the adjustment platform moves along the second direction. This time, the movement along the first direction is to be able to move back and forth along the first direction, and the movement along the second direction is to be able to move back and forth along the second direction, thereby adjusting the position of the wind turbine pitch motor so that the wind turbine pitch motor and the pitch gearbox are aligned, avoiding the safety hazard caused by the need for personnel to lift the motor.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
图1为本发明风机变桨电机安装工装的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a wind turbine variable pitch motor installation tooling according to the present invention.
图2为本发明风机变桨电机安装工装所述的支撑机构结构爆炸图。FIG. 2 is an exploded view of the support mechanism structure of the wind turbine variable pitch motor installation tool of the present invention.
图3为本发明风机变桨电机安装工装所述的定位机构位置示意图。FIG. 3 is a schematic diagram of the position of the positioning mechanism described in the installation tool for the variable pitch motor of a wind turbine according to the present invention.
图4为本发明风机变桨电机安装工装所述的定位机构和安装机构结构示意图。FIG. 4 is a schematic diagram of the positioning mechanism and the mounting mechanism structure of the wind turbine variable pitch motor mounting tool of the present invention.
图5为本发明风机变桨电机安装工装所述的警示机构和推动机构位置示意图。FIG. 5 is a schematic diagram showing the positions of the warning mechanism and the pushing mechanism described in the installation tool for the variable pitch motor of the wind turbine of the present invention.
图6为本发明风机变桨电机安装工装所述的警示机构和推动机构结构剖视图。6 is a cross-sectional view of the warning mechanism and the pushing mechanism structure of the wind turbine variable pitch motor installation tool of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例 的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below. restrictions.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
再其次,本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
实施例1Example 1
参照图1至图2,提供了一种风机变桨电机安装工装的整体结构示意图,如图1,一种风机变桨电机安装工装包括,底座100;所述底座100包括腿部101,以及设于所述腿部101上的加强梁102;腿部101的数量为两个,两个腿部101上均设置有加强梁102,用于对腿部101进行强度提升,在两个腿部101之间存在空间,在安装风机变桨电机至变桨齿轮箱上时,变桨齿轮箱位于两个腿部101之间的空间内。Referring to Figures 1 to 2, an overall structural schematic diagram of a wind turbine pitch motor installation tool is provided. As shown in Figure 1, a wind turbine pitch motor installation tool includes a base 100; the base 100 includes a leg 101 and a reinforcing beam 102 arranged on the leg 101; the number of legs 101 is two, and the two legs 101 are both provided with a reinforcing beam 102 for increasing the strength of the legs 101. There is a space between the two legs 101. When the wind turbine pitch motor is installed on the pitch gearbox, the pitch gearbox is located in the space between the two legs 101.
升降机构200,其包括与所述底座100滑移连接的升降顶板201,以及设于所述升降顶板201和底座100之间用于带动升降顶板201的升降连接件202;所述升降连接件202为丝杆,其与所述加强梁102螺纹连接,其端部与所述升降顶板201转动连接。The lifting mechanism 200 includes a lifting top plate 201 that is slidably connected to the base 100, and a lifting connection member 202 that is arranged between the lifting top plate 201 and the base 100 and is used to drive the lifting top plate 201; the lifting connection member 202 is a screw rod that is threadedly connected to the reinforcing beam 102, and its end is rotatably connected to the lifting top plate 201.
丝杆的端部通过轴套或者轴承与升降顶板201转动连接,丝杆正向转动和反向转动,能够带动升降顶板201上升和下降,升降顶板201通过多个防转动柱203和腿部101滑移连接。The end of the screw rod is rotatably connected to the lifting top plate 201 through a sleeve or a bearing. The screw rod rotates forward and reversely to drive the lifting top plate 201 to rise and fall. The lifting top plate 201 is slidably connected to the leg 101 through multiple anti-rotation columns 203.
支撑机构,其包括设于所述升降顶板201上能够沿第一方向移动的移动横梁301、与所述移动横梁301可拆卸连接的支撑横梁302,以及设于所述移动横梁301和支撑横梁302之间能够沿第二方向移动的调整台303;在此实施例中,调整台303用于支撑风机变桨电机,在将风机变桨电机和变桨齿轮箱对准时,能够通过支撑横梁302和移动横梁301沿第一方向移动,调整台303沿第二方向移动,此次沿第一方向移动为能够沿第一方向往复移动,沿第二方向移动能够沿第二方向往复移动,从而调整风机变桨电机的位置,使得风机变桨电机和 变桨齿轮箱对准。The supporting mechanism comprises a movable crossbeam 301 disposed on the lifting top plate 201 and capable of moving in a first direction, a supporting crossbeam 302 detachably connected to the movable crossbeam 301, and an adjusting platform 303 disposed between the movable crossbeam 301 and the supporting crossbeam 302 and capable of moving in a second direction; in this embodiment, the adjusting platform 303 is used to support the variable pitch motor of the wind turbine, and when the variable pitch motor of the wind turbine and the variable pitch gearbox are aligned, the supporting crossbeam 302 and the movable crossbeam 301 can be moved in the first direction, and the adjusting platform 303 can be moved in the second direction, and the movement in the first direction is to be able to reciprocate in the first direction, and the movement in the second direction is to be able to reciprocate in the second direction, thereby adjusting the position of the variable pitch motor of the wind turbine so that the variable pitch motor of the wind turbine and the variable pitch gearbox are aligned. Pitch gearbox alignment.
其中,所述第一方向垂直于第二方向,使得风机变桨电机能够调节的位置更加的广泛。The first direction is perpendicular to the second direction, so that the wind turbine pitch motor can be adjusted to a wider range of positions.
具体的,所述升降顶板201上设有第一轨道201a;所述移动横梁301上设有第一滚轮座301a,所述移动横梁301通过第一滚轮座301a连接于第一轨道201a上;所述支撑横梁302通过第一滚轮座301a和移动横梁301相连。Specifically, the lifting top plate 201 is provided with a first track 201a; the moving beam 301 is provided with a first roller seat 301a, and the moving beam 301 is connected to the first track 201a through the first roller seat 301a; the supporting beam 302 is connected to the moving beam 301 through the first roller seat 301a.
所述第一滚轮座301a包括移动设于所述第一轨道201a上的主轮座体301a-1和副轮座体301a-2、设于所述主轮座体301a-1和副轮座体301a-2之间的同步柱301a-3,以及设于所述副轮座体301a-2上的连接构件301a-4;所述主轮座体301a-1固定连接移动横梁301,所述副轮座体301a-2通过连接构件301a-4能够与支撑横梁302相连。The first roller seat 301a includes a main wheel seat body 301a-1 and a secondary wheel seat body 301a-2 which are movably arranged on the first track 201a, a synchronization column 301a-3 arranged between the main wheel seat body 301a-1 and the secondary wheel seat body 301a-2, and a connecting member 301a-4 arranged on the secondary wheel seat body 301a-2; the main wheel seat body 301a-1 is fixedly connected to the moving beam 301, and the secondary wheel seat body 301a-2 can be connected to the supporting beam 302 through the connecting member 301a-4.
其中,主轮座体301a-1和副轮座体301a-2都具有第一滚轮,第一滚轮滚动设于第一轨道201a的内侧,能够沿第一轨道201a移动,第一轨道201a的延伸方向,平行于第一方向,同步柱301a-3能够确保第主轮座体301a-1和副轮座体301a-2同步移动,同时,连接构件301a-4上和支撑横梁302上都开设安装孔,连接构件301a-4和支撑横梁302能够通过螺栓进行连接,通过上述方案,能够保障支撑横梁302和移动横梁301同步移动。Among them, both the main wheel seat body 301a-1 and the secondary wheel seat body 301a-2 have a first roller, and the first roller is arranged on the inner side of the first track 201a and can move along the first track 201a. The extension direction of the first track 201a is parallel to the first direction. The synchronization column 301a-3 can ensure the synchronous movement of the main wheel seat body 301a-1 and the secondary wheel seat body 301a-2. At the same time, mounting holes are provided on the connecting member 301a-4 and the supporting beam 302. The connecting member 301a-4 and the supporting beam 302 can be connected by bolts. Through the above scheme, the synchronous movement of the supporting beam 302 and the movable beam 301 can be guaranteed.
进一步的,所述调整台303包括设于所述支撑横梁302/移动横梁301上的能够沿第二方向移动的移动台体303a,以及设于所述移动台体303a上第二滚轮座303b。Furthermore, the adjustment platform 303 includes a movable platform body 303a disposed on the supporting beam 302/moving beam 301 and capable of moving along the second direction, and a second roller seat 303b disposed on the movable platform body 303a.
在支撑横梁302和移动横梁301上都设置有第二轨道(303c),移动台体303a固定连接第二滚轮座303b,第二滚轮座303b的第二滚轮滚动设于第二轨道(303c)的内侧,第二轨道(303c)的延伸方向平行于第二方向,在此实施例中,第二滚轮座303b的数量为两个,移动台体303a的数量为两个,两个第二滚轮座303b分布设于支撑横梁302和移动横梁301的第二轨道(303c)上。A second track (303c) is provided on both the supporting beam 302 and the moving beam 301, the moving platform 303a is fixedly connected to the second roller seat 303b, the second roller of the second roller seat 303b is rollingly arranged on the inner side of the second track (303c), and the extension direction of the second track (303c) is parallel to the second direction. In this embodiment, the number of the second roller seats 303b is two, the number of the moving platform bodies 303a is two, and the two second roller seats 303b are distributed on the second track (303c) of the supporting beam 302 and the moving beam 301.
当然,两个第二滚轮座303b能够通过可拆卸的结构例如长螺栓进行连接,用于使两个第二滚轮座303b能够保持同步移动。Of course, the two second roller seats 303b can be connected by a detachable structure such as a long bolt, so that the two second roller seats 303b can maintain synchronous movement.
操作过程:在安装风机变桨电机至变桨齿轮箱上时,变桨齿轮箱位于两个腿部101之间的空间内,调整台303用于支撑风机变桨电机,在将风机变桨电机和变桨齿轮箱对准时,能够通过支撑横梁302和移动横梁301沿第一方向移 动,调整台303沿第二方向移动,此次沿第一方向移动为能够沿第一方向往复移动,沿第二方向移动能够沿第二方向往复移动,从而调整风机变桨电机的位置,使得风机变桨电机和变桨齿轮箱对准。Operation process: When installing the wind turbine pitch motor onto the pitch gearbox, the pitch gearbox is located in the space between the two legs 101. The adjustment platform 303 is used to support the wind turbine pitch motor. When aligning the wind turbine pitch motor and the pitch gearbox, the support beam 302 and the movable beam 301 can be used to move the pitch gearbox in the first direction. The adjustment platform 303 moves in the second direction. This time, the movement in the first direction is to be able to reciprocate in the first direction, and the movement in the second direction is to be able to reciprocate in the second direction, thereby adjusting the position of the wind turbine pitch motor so that the wind turbine pitch motor and the pitch gearbox are aligned.
位置对准后,通过反向转动丝杆,升降顶板201、支撑机构向下移动,调整台303向下移动,风机变桨电机向下方的变桨齿轮箱方向移动,直到风机变桨电机的轴键进入到变桨齿轮箱法兰盘的键槽内侧。After the position is aligned, by rotating the screw in the opposite direction, the lifting top plate 201 and the supporting mechanism move downward, the adjustment platform 303 moves downward, and the wind turbine pitch motor moves toward the pitch gearbox below until the shaft key of the wind turbine pitch motor enters the keyway inside the pitch gearbox flange.
通过连接的螺栓将风机变桨电机和变桨齿轮箱连接完成后,将支撑横梁302从副轮座体301a-2上拆除,此时,工装的一侧没有阻挡,工装能够从变桨齿轮箱的外侧撤离。After the wind turbine pitch motor and pitch gearbox are connected by connecting bolts, the supporting beam 302 is removed from the secondary wheel seat body 301a-2. At this time, there is no obstruction on one side of the tooling, and the tooling can be evacuated from the outside of the pitch gearbox.
实施例2Example 2
参照图3,该实施例不同于第一个实施例的是:为了在通过螺栓将风机变桨电机和变桨齿轮组连接时,风机变桨电机保持稳定状态,本风机变桨电机安装工装还包括定位机构400;用定位机构400对正在连接变桨齿轮组的风机变桨电机进行固定,定位机构400包括,安置座401,设于所述支撑横梁302/移动横梁301上,在支撑横梁302和移动横梁301上均连接有安置座401;夹持件402,其滑移设于所述安置座401上,两个安置座401上均有夹持件402,两个夹持件402能够互相靠近,将两者之间的风机变桨电机夹持;调整丝杆403,与所述安置座401螺纹连接,其能够带动夹持件402移动,两个安置座401上均设置调整丝杆403,通过调整丝杆403调整两个夹持件402的位置。3 , this embodiment is different from the first embodiment in that: in order to keep the wind turbine pitch motor stable when the wind turbine pitch motor and the pitch gear set are connected by bolts, the wind turbine pitch motor installation tool further includes a positioning mechanism 400; the wind turbine pitch motor being connected to the pitch gear set is fixed by the positioning mechanism 400, and the positioning mechanism 400 includes a placement seat 401, which is provided on the supporting beam 302/moving beam 301, and between the supporting beam 302 and the moving beam 301. 01 are both connected to a mounting seat 401; a clamping member 402 is slidably arranged on the mounting seat 401, and the two mounting seats 401 are both provided with a clamping member 402, and the two clamping members 402 can be close to each other to clamp the wind turbine pitch motor therebetween; an adjusting screw rod 403 is threadedly connected to the mounting seat 401, and can drive the clamping member 402 to move, and the two mounting seats 401 are both provided with an adjusting screw rod 403, and the positions of the two clamping members 402 are adjusted by adjusting the screw rod 403.
夹持件402可以是直条型,也可以是圆弧型,从而适应不同形状的风机变桨电机,夹持件402具有两个限位杆404,两个限位杆404和安置座401滑移连接,能够避免夹持件402发生转动的问题。The clamping member 402 can be a straight bar type or an arc type, so as to adapt to wind turbine pitch motors of different shapes. The clamping member 402 has two limit rods 404, and the two limit rods 404 are slidably connected to the mounting seat 401, which can avoid the problem of rotation of the clamping member 402.
其余结构均与实施例1相同。The rest of the structure is the same as that of Example 1.
操作过程:当风机变桨电机和变桨齿轮组进行连接时,通过转动两个调整丝杆403,能够驱动两个夹持件402,使得两个夹持件402互相靠近,从两侧抵触风机变桨电机,使得风机变桨电机在进行连接时保持稳定。Operation process: When the wind turbine pitch motor and the pitch gear set are connected, by rotating the two adjustment screws 403, the two clamping members 402 can be driven so that the two clamping members 402 approach each other and resist the wind turbine pitch motor from both sides, so that the wind turbine pitch motor remains stable during the connection.
实施例3Example 3
参照图3和图4,该实施例不同于以上实施例的是:为了能够调整定位机构400的位置,使得定位机构400的位置和风机变桨电机的位置能够对应,本变桨电机安装工装还包括连接所述安置座401和支撑横梁302/移动横梁301的 安装机构500;所述安装机构500包括,安置杆501,安装于所述支撑横梁302/移动横梁301上;安装构件502,设于所述安置杆501上,且能够沿所述安置杆501移动;3 and 4, this embodiment is different from the above embodiment in that: in order to adjust the position of the positioning mechanism 400 so that the position of the positioning mechanism 400 and the position of the wind turbine pitch motor can correspond, the pitch motor installation tool also includes a connection between the placement seat 401 and the support beam 302/moving beam 301 The installation mechanism 500 includes a placement rod 501 installed on the support beam 302/movable beam 301; a mounting member 502, which is disposed on the placement rod 501 and can move along the placement rod 501;
在支撑横梁302和移动横梁301上都设置有安装机构500,在支撑横梁302和移动横梁301上均开设套接槽M,安置杆501安装在套接槽M的内侧,安装构件502能够沿安置杆501滑动,滑动方向为第二方向,使得操作者能够通过风机变桨电机的位置,调整安装构件502的位置,从而调整定位机构400的位置,使得定位机构400能够和风机变桨电机安装工装对准。The supporting crossbeam 302 and the movable crossbeam 301 are both provided with mounting mechanisms 500. The supporting crossbeam 302 and the movable crossbeam 301 are both provided with socket grooves M. The mounting rod 501 is mounted on the inner side of the socket groove M. The mounting component 502 can slide along the mounting rod 501, and the sliding direction is the second direction, so that the operator can adjust the position of the mounting component 502 by the position of the wind turbine pitch motor, thereby adjusting the position of the positioning mechanism 400, so that the positioning mechanism 400 can be aligned with the wind turbine pitch motor installation tooling.
具体的,所述安置杆501上开设有平行于安置杆501延伸方向的导向槽501a;所述安装构件502上开设有贯通槽502a,所述安装构件502于贯通槽502a的端部固定有导向块502b;所述安装构件502通过贯通槽502a套接于安置杆501的外侧,所述导向块502b滑移连接于所述导向槽501a的内侧。Specifically, the placement rod 501 is provided with a guide groove 501a parallel to the extension direction of the placement rod 501; the mounting component 502 is provided with a through groove 502a, and the mounting component 502 is fixed with a guide block 502b at the end of the through groove 502a; the mounting component 502 is sleeved on the outer side of the placement rod 501 through the through groove 502a, and the guide block 502b is slidably connected to the inner side of the guide groove 501a.
导向槽501a的作用,是在安装构件502移动时,导向块502b能够在导向槽501a的内侧移动,从何避免安装构件502出现转动的问题,其中,安置杆501的延伸方向平行于第二方向。The function of the guide groove 501a is to enable the guide block 502b to move inside the guide groove 501a when the mounting member 502 moves, thereby preventing the mounting member 502 from rotating. The extending direction of the placement rod 501 is parallel to the second direction.
其余结构均与实施例2相同。The rest of the structure is the same as that of Example 2.
操作过程:当风机变桨电机位置调整完成后,与变桨齿轮箱对齐,此时可以通过调整安装构件502的位置,使得安装构件502带动安置座401移动,从而达到夹持件402移动,调整两个夹持件402的位置,使得两个夹持件402能够和风机变桨电机对应,从而更加方便的对风机变桨电机进行夹持固定。Operation process: When the position adjustment of the wind turbine pitch motor is completed, it is aligned with the pitch gearbox. At this time, the position of the mounting component 502 can be adjusted so that the mounting component 502 drives the mounting seat 401 to move, thereby achieving the movement of the clamping member 402. The positions of the two clamping members 402 are adjusted so that the two clamping members 402 can correspond to the wind turbine pitch motor, thereby making it more convenient to clamp and fix the wind turbine pitch motor.
实施例4Example 4
参照图5至图6,该实施例不同于以上实施例的是:为了避免操作人员操作失误,在还没完成风机变桨电机和变桨齿轮箱的连接时就撤了工装,变桨电机安装工装还包括,警示机构600,其包括设于所述支撑横梁302和移动横梁301之间的套管组601,固定于所述套管组601两端的受力构件602,与所述受力构件602抵触的弹性件603,以及设于所述受力构件602上的警示柱604;推动机构,其包括设于所述安置杆501端部的转辊701、设与所述转辊701外侧的推动臂702和抵触臂703;设于所述支撑横梁302处的转辊701与设于所述移动横梁301处的转辊701,两者上设置的推动臂702和抵触臂703为镜向对称关系;所述警示柱604自然状态下位于支撑横梁302/移动横梁301的内侧, 设于所述支撑横梁302处的转辊701与设于所述移动横梁301处的转辊701同向转动时,所述警示柱604能够伸出,当操作人员发现警示柱604伸出,即可了解风机变桨电机和变桨齿轮箱未完成连接。5 to 6, this embodiment is different from the above embodiments in that: in order to avoid operating errors by the operator, the tooling is withdrawn before the connection between the wind turbine pitch motor and the pitch gearbox is completed, and the pitch motor installation tooling also includes a warning mechanism 600, which includes a sleeve group 601 arranged between the supporting beam 302 and the movable beam 301, a force-bearing component 602 fixed at both ends of the sleeve group 601, an elastic member 603 in conflict with the force-bearing component 602, and an elastic member 603 arranged at the force-bearing component The warning column 604 on the component 602; the pushing mechanism includes a roller 701 arranged at the end of the placement rod 501, a pushing arm 702 and a resisting arm 703 arranged on the outside of the roller 701; the roller 701 arranged at the support beam 302 and the roller 701 arranged at the moving beam 301, and the pushing arm 702 and the resisting arm 703 arranged on the two are in a mirror-symmetrical relationship; the warning column 604 is located on the inner side of the support beam 302/moving beam 301 in the natural state, When the roller 701 provided at the supporting beam 302 rotates in the same direction as the roller 701 provided at the moving beam 301 , the warning column 604 can be extended. When the operator finds that the warning column 604 is extended, it can be understood that the wind turbine pitch motor and the pitch gearbox are not connected.
在此实施例中,支撑横梁302与移动横梁301于套接槽M的两端均开设有触发腔室N,安置杆501两端为圆柱型,中间部分截面为长方形,安置杆501两端和支撑横梁302或移动横梁301为转动连接关系,且安置杆501的两端分别延伸至处于套接槽M两端的触发腔室N的内侧。In this embodiment, the supporting beam 302 and the moving beam 301 are provided with trigger chambers N at both ends of the sleeve groove M. The two ends of the placement rod 501 are cylindrical, and the cross-section of the middle part is rectangular. The two ends of the placement rod 501 and the supporting beam 302 or the moving beam 301 are in a rotational connection relationship, and the two ends of the placement rod 501 extend to the inner side of the trigger chambers N at both ends of the sleeve groove M respectively.
具体的,所述套管组601包括滑移设于移动横梁301上的外接管件601a,以及滑移设于所述支撑横梁302上的内接柱件601b;Specifically, the sleeve assembly 601 includes an external pipe member 601a slidably disposed on the movable crossbeam 301, and an internal column member 601b slidably disposed on the supporting crossbeam 302;
在支撑横梁302和副轮座体301a-2连接时,外接管件601a套接于内接柱件601b的外侧,且外接管件601a和内接柱件601b相抵,外接管件601a和内接柱件601b互相远离的一端均固定有滑动柱601c,两个滑动柱601c分别与支撑横梁302和移动横梁301滑动连接,滑动柱601c远离套管组601的端部延伸至触发腔室N的内侧,受力构件602固定于滑动柱601c位于触发腔室N的一端。When the supporting beam 302 and the secondary wheel seat body 301a-2 are connected, the external tube component 601a is sleeved on the outside of the internal column component 601b, and the external tube component 601a and the internal column component 601b are abutted against each other. A sliding column 601c is fixed to the ends of the external tube component 601a and the internal column component 601b that are away from each other. The two sliding columns 601c are respectively slidably connected to the supporting beam 302 and the movable beam 301. The end of the sliding column 601c away from the sleeve group 601 extends to the inner side of the trigger chamber N, and the force-bearing component 602 is fixed to the sliding column 601c at one end of the trigger chamber N.
警示柱604固定于受力构件602远离滑动柱601c的一端,在触发腔室N的侧壁开设有和警示柱604相对应的露出孔N1,弹力件为弹簧,套接于警示柱604的外侧,且和受力构件602相抵,自然状态下,处于两端的弹力件达到平衡状态,处于两端的警示柱604不会从露出处露出。The warning column 604 is fixed to one end of the force-bearing component 602 away from the sliding column 601c, and an exposure hole N1 corresponding to the warning column 604 is opened on the side wall of the trigger chamber N. The elastic member is a spring, which is sleeved on the outside of the warning column 604 and is against the force-bearing component 602. In the natural state, the elastic members at both ends reach a balanced state, and the warning columns 604 at both ends will not be exposed from the exposed part.
在此实施例中,安装构件502上的贯通槽502a为长方型槽,其宽度和安置杆501的宽度适配,两个夹持件402的两个端部均开设有同步孔403a,通过长螺柱现有技术,图中未表示和螺母,能够将两个夹持件402的两端一一对应连接,使得风机变桨电机位于两个夹持件402和两个长螺柱之间。In this embodiment, the through groove 502a on the mounting member 502 is a rectangular groove, and its width is adapted to the width of the mounting rod 501. The two ends of the two clamping members 402 are provided with synchronization holes 403a. Through the existing technology of long studs (not shown in the figure) and nuts, the two ends of the two clamping members 402 can be connected one by one, so that the wind turbine pitch motor is located between the two clamping members 402 and the two long studs.
在风机变桨电机和变桨齿轮箱相接,升降顶板201继续下降时,调整台303不再支撑风机变桨电机,但是,此时两个夹持件402夹持在风机变桨电机的外侧,安置杆501沿贯通槽502a下降。When the wind turbine pitch motor and the pitch gearbox are connected and the lifting top plate 201 continues to descend, the adjustment platform 303 no longer supports the wind turbine pitch motor. However, at this time, the two clamping members 402 are clamped on the outside of the wind turbine pitch motor, and the placement rod 501 descends along the through slot 502a.
所述受力构件602于推动臂702的对应位置开设有受推槽602a,所述受力构件602于抵触臂703的对应位置设有抵触部602b。The force-bearing component 602 is provided with a pushing groove 602 a at a position corresponding to the pushing arm 702 , and the force-bearing component 602 is provided with a resisting portion 602 b at a position corresponding to the resisting arm 703 .
在此实施例中,受力构件602为U型,受推槽602a位于受力构件602的底部,自然状态下,推动臂702通过受推槽602a贯通受力构件602,且和受推槽602a端部抵触,且自然状态下抵触臂703和抵触部602b出于分离状态,使得受 力构件602能够被小幅度的推动。In this embodiment, the force-bearing member 602 is U-shaped, and the thrust groove 602a is located at the bottom of the force-bearing member 602. In the natural state, the pushing arm 702 passes through the thrust groove 602a and penetrates the force-bearing member 602, and contacts the end of the thrust groove 602a. In the natural state, the contact arm 703 and the contact part 602b are in a separated state, so that the force-bearing member 602 is The force member 602 can be pushed by a small amplitude.
当在风机变桨电机和变桨齿轮箱相接,升降顶板201继续下降时,调整台303不再支撑风机变桨电机时,如果此时的风机变桨电机和变桨齿轮箱未连接,或者未连接完成,风机变桨电机没有被足够的固定,会出现倾倒的问题,当向其中一个夹持件402方向倾倒时,对应的夹持件402会再其推力下,带动其对应的安装构件502摆动,与此同时,因为两个夹持件402为连接状态,因此,其中一个夹持件402在风机变桨电机倾倒的推力下向远离风机变桨电机方向移动时,另一个夹持件402也会随之向相同方向移动,从而使得两个安装构件502同步摆动。When the wind turbine pitch motor and the pitch gearbox are connected and the lifting top plate 201 continues to descend, the adjustment platform 303 no longer supports the wind turbine pitch motor. If the wind turbine pitch motor and the pitch gearbox are not connected at this time, or the connection is not completed, the wind turbine pitch motor is not sufficiently fixed and may tip over. When it tips over in the direction of one of the clamping members 402, the corresponding clamping member 402 will drive its corresponding mounting component 502 to swing under its thrust. At the same time, because the two clamping members 402 are in a connected state, when one of the clamping members 402 moves away from the wind turbine pitch motor under the thrust of the tipping of the wind turbine pitch motor, the other clamping member 402 will also move in the same direction, thereby causing the two mounting components 502 to swing synchronously.
两个安装构件502同步摆动,会带动两个安置杆501同向转动,从而带动两个转辊701同步转动,此时其中一个转辊701简称A转辊701上的推动臂702会向另一个转辊701方向推动其对应的受力构件602简称A受力构件602,在套管组601的传动下,另一个受力构件602简称B受力构件602也向其对应的转辊701简称B转辊701靠拢,此时,B转辊701也和A转辊701同步转动,从而使得B转辊701上的抵触臂703抵触B受力构件602的抵触部602b,从而使得B受力构件602无法被继续推动,此时A转辊701因为转动角度小还无法从受推槽602a的内侧脱离,因此无法转动而锁死的,从而使得风机变桨电机无法继续倾斜。The synchronous swinging of the two mounting components 502 will drive the two placement rods 501 to rotate in the same direction, thereby driving the two rollers 701 to rotate synchronously. At this time, the pushing arm 702 on one of the rollers 701, referred to as the A roller 701, will push its corresponding force-bearing component 602, referred to as the A force-bearing component 602, toward the other roller 701. Under the transmission of the sleeve group 601, the other force-bearing component 602, referred to as the B force-bearing component 602, also moves closer to its corresponding roller 701, referred to as the B roller 701. At this time, the B roller 701 also rotates synchronously with the A roller 701, so that the resistance arm 703 on the B roller 701 resists the resistance part 602b of the B force-bearing component 602, so that the B force-bearing component 602 cannot be pushed further. At this time, the A roller 701 cannot be disengaged from the inner side of the push groove 602a due to the small rotation angle, so it cannot rotate and is locked, thereby making the wind turbine pitch motor unable to continue to tilt.
因此,除了通过长螺柱将两个夹持件402进行连接,也可以通过两端能够转动的连杆对两个夹持件402进行连接。Therefore, in addition to connecting the two clamping members 402 through a long stud, the two clamping members 402 may also be connected through a connecting rod with rotatable ends.
同时,因为B受力构件602的小幅度位移,其安装的警示柱604从露出孔N1伸出,提醒操作人员,风机变桨电机正在出现倾斜问题。At the same time, due to the small displacement of the B load-bearing member 602, the warning column 604 installed thereon extends out from the exposure hole N1, reminding the operator that the wind turbine pitch motor is experiencing a tilt problem.
通过上述结构,能够在完全撤走工装前,通过警示机构600对风机变桨电机是否稳定进行初步测试,风机变桨电机在夹持件402的作用下能够小幅度倾斜,小幅度倾斜后会被夹持件402支撑,且小幅度倾斜造成的推力,能够通过警示柱604展现出来,提醒操作人员主要安装不稳定的问题。Through the above structure, before completely removing the tooling, the stability of the wind turbine pitch motor can be preliminarily tested through the warning mechanism 600. The wind turbine pitch motor can be slightly tilted under the action of the clamping member 402. After the slight tilt, it will be supported by the clamping member 402, and the thrust caused by the slight tilt can be displayed through the warning column 604, reminding the operator of the main problem of unstable installation.
其余结构均与实施例3相同。The rest of the structure is the same as that of Example 3.
重要的是,应注意,在多个不同示例性实施方案中示出的本申请的构造和布置仅是例示性的。尽管在此公开内容中仅详细描述了几个实施方案,但参阅此公开内容的人员应容易理解,在实质上不偏离该申请中所描述的主题的新颖 教导和优点的前提下,许多改型是可能的(例如,各种元件的尺寸、尺度、结构、形状和比例、以及参数值(例如,温度、压力等)、安装布置、材料的使用、颜色、定向的变化等)。例如,示出为整体成形的元件可以由多个部分或元件构成,元件的位置可被倒置或以其它方式改变,并且分立元件的性质或数目或位置可被更改或改变。因此,所有这样的改型旨在被包含在本发明的范围内。可以根据替代的实施方案改变或重新排序任何过程或方法步骤的次序或顺序。在权利要求中,任何“装置加功能”的条款都旨在覆盖在本文中所描述的执行所述功能的结构,且不仅是结构等同而且还是等同结构。在不背离本发明的范围的前提下,可以在示例性实施方案的设计、运行状况和布置中做出其他替换、改型、改变和省略。因此,本发明不限制于特定的实施方案,而是扩展至仍落在所附的权利要求书的范围内的多种改型。It is important to note that the construction and arrangement of the present application shown in various exemplary embodiments are illustrative only. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should readily understand that there are novel embodiments that do not materially depart from the subject matter described in this application. Under the premise of the teachings and advantages, many modifications are possible (for example, the size, scale, structure, shape and proportion of various elements, and parameter values (for example, temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.
此外,为了提供示例性实施方案的简练描述,可以不描述实际实施方案的所有特征(即,与当前考虑的执行本发明的最佳模式不相关的那些特征,或于实现本发明不相关的那些特征)。Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
应理解的是,在任何实际实施方式的开发过程中,如在任何工程或设计项目中,可做出大量的具体实施方式决定。这样的开发努力可能是复杂的且耗时的,但对于那些得益于此公开内容的普通技术人员来说,不需要过多实验,所述开发努力将是一个设计、制造和生产的常规工作。It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。 It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims (10)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310781494.0A CN116810712A (en) | 2023-06-28 | 2023-06-28 | Fan becomes oar motor installation frock |
| CN202310781494.0 | 2023-06-28 |
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| Publication Number | Publication Date |
|---|---|
| WO2025001342A1 true WO2025001342A1 (en) | 2025-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2024/083029 Pending WO2025001342A1 (en) | 2023-06-28 | 2024-03-21 | Tool for mounting fan variable-pitch motor |
Country Status (2)
| Country | Link |
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| CN (1) | CN116810712A (en) |
| WO (1) | WO2025001342A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116810712A (en) * | 2023-06-28 | 2023-09-29 | 华能陈巴尔虎旗风力发电有限公司 | Fan becomes oar motor installation frock |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2715291A1 (en) * | 2010-09-21 | 2012-03-21 | Auto-Cell B.V. | Method for machining a workpiece as well as such machining device |
| CN204019206U (en) * | 2014-08-08 | 2014-12-17 | 浙江纺织服装职业技术学院 | A kind of five degree of freedom bench vice |
| CN215510918U (en) * | 2021-02-05 | 2022-01-14 | 广西汽车集团有限公司 | Quick change device for motor |
| CN116810712A (en) * | 2023-06-28 | 2023-09-29 | 华能陈巴尔虎旗风力发电有限公司 | Fan becomes oar motor installation frock |
-
2023
- 2023-06-28 CN CN202310781494.0A patent/CN116810712A/en not_active Withdrawn
-
2024
- 2024-03-21 WO PCT/CN2024/083029 patent/WO2025001342A1/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2715291A1 (en) * | 2010-09-21 | 2012-03-21 | Auto-Cell B.V. | Method for machining a workpiece as well as such machining device |
| CN204019206U (en) * | 2014-08-08 | 2014-12-17 | 浙江纺织服装职业技术学院 | A kind of five degree of freedom bench vice |
| CN215510918U (en) * | 2021-02-05 | 2022-01-14 | 广西汽车集团有限公司 | Quick change device for motor |
| CN116810712A (en) * | 2023-06-28 | 2023-09-29 | 华能陈巴尔虎旗风力发电有限公司 | Fan becomes oar motor installation frock |
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| CN116810712A (en) | 2023-09-29 |
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