WO2025000139A1 - Vehicle lamp module and vehicle lamp - Google Patents
Vehicle lamp module and vehicle lamp Download PDFInfo
- Publication number
- WO2025000139A1 WO2025000139A1 PCT/CN2023/102186 CN2023102186W WO2025000139A1 WO 2025000139 A1 WO2025000139 A1 WO 2025000139A1 CN 2023102186 W CN2023102186 W CN 2023102186W WO 2025000139 A1 WO2025000139 A1 WO 2025000139A1
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- WO
- WIPO (PCT)
- Prior art keywords
- reflector
- lens
- light
- vehicle
- light source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/143—Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
- F21S41/148—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/151—Light emitting diodes [LED] arranged in one or more lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/26—Elongated lenses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/265—Composite lenses; Lenses with a patch-like shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
- F21S41/321—Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
- F21S41/36—Combinations of two or more separate reflectors
- F21S41/365—Combinations of two or more separate reflectors successively reflecting the light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/39—Attachment thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/19—Attachment of light sources or lamp holders
- F21S41/192—Details of lamp holders, terminals or connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/50—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by aesthetic components not otherwise provided for, e.g. decorative trim, partition walls or covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/40—Cooling of lighting devices
- F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present application relates to the field of vehicle lighting, and more specifically, to a vehicle lighting module and a vehicle lighting.
- the existing headlight module generally uses an ellipsoidal reflector to converge the light emitted by the light source set at the near focus of the ellipsoidal surface to the far focus of the ellipsoidal surface.
- the far focus of the ellipsoidal surface is set at the focus of the convex lens, that is, the light spot formed at the focus of the convex lens is imaged by the convex lens.
- the purpose of the present application includes, for example, providing a vehicle light module, by flattening the vehicle light module to reduce the size of the vehicle light module in the front-to-rear direction.
- Objectives of the present application include, for example, providing a vehicle lamp capable of reducing the size of the vehicle lamp in the front-rear direction.
- a vehicle light module comprises a side light source, and a reflector group and a lens arranged in sequence along the light path transmission direction, the reflector group comprises a first reflector and a second reflector, the first reflector and the second reflector are arranged relative to each other in a first direction perpendicular to the main optical axis direction, the side light source is arranged corresponding to the first reflector, and the light emitted by the light source is reflected by the first reflector and the second reflector in sequence, and then refracted by the lens and emitted.
- the reflector group includes two groups, and the two groups of reflector groups are arranged on the upper and lower sides of the main optical axis.
- the second reflectors of the two reflector groups have an included angle and are integrally formed.
- the lens includes at least one of a plano-convex lens, a bi-convex lens or a concave-convex lens.
- the incident surface of the lens includes two incident areas connected to each other, and the two incident areas are used to respectively transmit the light emitted through the two groups of reflector groups.
- a light blocking plate is provided on the light incident side of the lens, and the light blocking plate is located between the two incident areas.
- the central light source also includes a central light source, there is a gap between the second reflectors of the two groups of reflector groups, the central light source is arranged corresponding to the gap, and the light emitted by the central light source enters the lens through the gap and then exits.
- the third reflector group includes a plurality of reflectors symmetrically arranged about the central light source.
- a plurality of sub-reflectors are provided, and part of the light emitted by the central light source passes through the gap and is reflected by the sub-reflectors toward the lens and then emitted.
- the sub-reflector and the second reflector have an included angle and are integrally formed.
- the lens includes a central area located at the center and side areas located on both sides of the central area, the light emitted by the central light source is emitted from the central area of the lens, and the light emitted by the side light source is emitted from the side areas of the lens.
- the central area is connected to the two side areas respectively.
- a plurality of the reflector groups are arranged along a second direction, and the second direction is respectively perpendicular to the main optical axis direction and the first direction.
- the incident surface of the lens includes at least one curved surface
- the exit surface of the lens includes at least one curved surface
- the second reflector is a one-way collimating reflector, and a reflective surface of the second reflector is a stretching surface of a curve that is unidirectionally stretched along a third direction, and the third direction has an angle with respect to the first direction.
- the incident surface or the exit surface of the lens is a unidirectional collimating surface
- the incident surface or the exit surface of the lens is a stretching surface in which a curve is unidirectionally stretched along a second direction, and the second direction is respectively perpendicular to the main optical axis direction and the first direction.
- the first reflector is a low-beam reflector
- the low-beam reflector has a bright-dark cutoff line structure at a boundary close to the side light source, and the focus formed by the second reflector and the lens is set at the boundary of the low-beam reflector close to the side light source;
- the first reflector is a high-beam reflector
- the focus formed by the second reflector and the lens is arranged on the reflection surface of the high-beam reflector.
- a vehicle lamp comprises the above-mentioned vehicle lamp module arranged inside the vehicle lamp, and the light emitted by the vehicle lamp module is emitted from the light emitting side of the vehicle lamp to form a light pattern.
- the reflector group and the lens are sequentially arranged along the main optical axis direction, the main optical axis direction is the front-to-back direction of the vehicle light module, the reflector group includes a first reflector and a second reflector, the first reflector and the second reflector are relatively arranged along a first direction perpendicular to the main optical axis direction, the first direction is the up-down direction of the vehicle light module, thus reducing the size of the vehicle light module in the front-to-back direction.
- the side light source is arranged corresponding to the first reflector, and the light emitted by the side light source is sequentially reflected by the first reflector and the second reflector, and then refracted by the lens to obtain the desired light output pattern.
- the reflector group is arranged in the up-down direction of the vehicle light module, reducing the size of the vehicle light module in the front-to-back direction, so that the vehicle light module can meet the flattening requirements.
- the embodiment of the present application also provides a vehicle lamp, comprising the above-mentioned vehicle lamp module arranged in the vehicle lamp, the vehicle lamp module emits The light is emitted from the light-emitting side of the headlight. Since the size of the headlight module in the front and rear directions is small, more front and rear space can be left for the headlight to be equipped with other items, which is convenient for users to use and improves user satisfaction.
- FIG1 is a schematic diagram of the structure of a vehicle light module provided in the first embodiment of the present application.
- FIG2 is a light path diagram of a vehicle light module provided in the first embodiment of the present application.
- FIG3 is a schematic diagram of focus formation of a vehicle light module provided in the first embodiment of the present application.
- FIG4 is a schematic diagram of the structure of a vehicle light module provided in a second embodiment of the present application.
- FIG5 is an exploded view of a vehicle lamp module provided in a second embodiment of the present application.
- FIG6 is a cross-sectional view of a vehicle lamp module provided in a second embodiment of the present application.
- FIG7 is a light path diagram of a vehicle light module provided in a second embodiment of the present application.
- FIG8 is a schematic diagram of focus formation of a vehicle light module provided in a second embodiment of the present application.
- FIG9 is a schematic diagram of the structure of a vehicle light module provided in a third embodiment of the present application.
- FIG10 is an exploded view of a vehicle lamp module provided in a third embodiment of the present application.
- FIG11 is a cross-sectional view of a vehicle lamp module provided in a third embodiment of the present application.
- FIG12 is a schematic diagram of focus formation of a vehicle light module provided in a third embodiment of the present application.
- FIG13 is a schematic diagram of a partial structure of an optical module provided in the third embodiment of the present application.
- FIG14 is a second schematic diagram of a partial structure of an optical module provided in the third embodiment of the present application.
- FIG15 is a schematic diagram of a lens structure of an optical module provided in the third embodiment of the present application.
- FIG. 16 is a second schematic diagram of the lens structure of the optical module provided in the third embodiment of the present application.
- Icons 100-headlight module; 101-heat sink; 102-circuit board; 102a0-central light source; 102a1-side light source; 103-first reflector; 103a-high beam reflector; 103b-low beam reflector; 103b1-light-and-dark cut-off line structure; 104-lens; 104a-incident area; 104b-central area; 104c-side area; 105-second reflector; 106-lens bracket; 107-light baffle; 108-third reflector group; 108a-sub-reflector; F-focus; A-direction of main optical axis; F1-first direction; F2-second direction; F3-third direction.
- an embodiment of the present application provides a vehicle lamp module 100, including a side light source, and a reflector group and a lens 104 arranged in sequence along the light path transmission direction, the reflector group includes a first reflector 103 and a second reflector 105, the first reflector 103 and the second reflector 105 are arranged relatively to each other along a first direction F1 perpendicular to the main optical axis direction A, the side light source is arranged corresponding to the first reflector 103, and the light emitted by the side light source is reflected by the first reflector 103 and the second reflector 105 in sequence, and then refracted by the lens 104 to form a light output pattern.
- the lens 104 includes at least one of a plano-convex lens, a bi-convex lens or a concave-convex lens, and at least one of the incident surface and the exit surface of the lens 104 is a convex surface to achieve the function of converging light.
- the reflector group includes a first reflector 103 and a second reflector 105, wherein the first reflector 103 is a low beam reflector 103b and/or a high beam reflector 103a, and is used to realize low beam lighting and/or high beam lighting; the reflector group and the lens 104 are arranged in sequence along the main optical axis, and the first reflector 103 and the second reflector 105 in the reflector group are arranged oppositely along the first direction F1, in other words, the first reflector 103 and the second reflector 105 are arranged side by side along the first direction F1 and light can be reflected from the first reflector 103 to the second reflector 105.
- the main optical axis refers to the axis along the front-rear direction of the lamp module 100 where parallel light rays converge at a point after passing through the lens 104.
- the main optical axis direction A is the front-to-back direction of the light module 100
- the first direction F1 is the up-down direction of the light module 100.
- the present application arranges the first reflector 103 and the second reflector 105 side by side along the first direction F1, which is equivalent to arranging the first reflector 103 and the second reflector 105 in the up-down direction of the light module 100. In this way, the size of the entire light module 100 in the front-to-back direction is shortened.
- the side light source is arranged corresponding to the first reflector 103.
- the light emitted by the side light source enters the first reflector 103, is reflected by the first reflector 103 to the second reflector 105, is reflected again by the second reflector 105, and finally is refracted twice by the incident surface and the output surface of the lens 104 before being emitted to form the desired light output pattern.
- the vehicle lamp module 100 provided in the embodiment of the present application, the reflector assembly and the lens 104 are arranged in sequence along the main optical axis direction A.
- the main optical axis direction A is the front-to-back direction of the vehicle light module 100
- the reflector group includes a first reflector 103 and a second reflector 105.
- the first reflector 103 and the second reflector 105 are arranged relatively to each other along a first direction F1, and the first direction F1 is the up-down direction of the vehicle light module 100.
- the side light source is arranged corresponding to the first reflector 103, and the light emitted by the side light source is reflected by the first reflector 103 and then emitted to the second reflector 105, and then reflected again by the second reflector 105 and finally refracted by the lens 104 to form a light emission pattern.
- the reflector group and the lens 104 are arranged along the front-to-back direction of the vehicle light module 100, and the first reflector 103 and the second reflector 105 in the reflector group are arranged along the up-down direction of the vehicle light module 100, which reduces the size of the vehicle light module 100 in the front-to-back direction, so that the vehicle light module 100 can meet the demand for flattening.
- the reflector group includes two groups, the two reflector groups are arranged on the upper and lower sides of the main optical axis, the second reflector 105 of the two reflector groups is arranged close to the main optical axis, and the first reflector 103 of the two reflector groups is arranged away from the main optical axis; the light emitted by the side light source 102a1 passes through the corresponding first reflector 103 and second reflector 105 in sequence, and then is refracted by the lens 104 to form a light output pattern.
- Reflector groups are respectively arranged on the upper and lower sides of the main optical axis, and a side light source 102a1 is respectively arranged corresponding to the first reflector 103 of each reflector group.
- the two reflector groups share a lens 104.
- the light emitted by the side light source 102a1 is emitted toward the corresponding first reflector 103, is reflected by the first reflector 103 and is emitted toward the second reflector 105, is reflected by the second reflector 105 and is emitted toward the lens 104, and is refracted by the lens 104 to form a light output pattern.
- the second reflectors 105 of the two reflector groups have an angle and are integrally formed.
- two groups of first reflectors 103 and two groups of second reflectors 105 are symmetrically arranged on the upper and lower sides of the main optical axis, wherein the two symmetrical groups of second reflectors 105 form an angle and are integrally formed; in this way, the light emitted by the upper and lower side light sources 102a1 passes through the first reflector 103 and the second reflector 105 on the corresponding side in turn and then is emitted to the lens 104, and is refracted by the lens 104 and then emitted.
- the upper and lower groups of second reflectors 105 form an angle and are integrally arranged, which simplifies the module structure and facilitates installation, and can also ensure the required light output light type.
- the incident surface of the lens 104 can be a plane or a curved surface. In one implementation of the present application, the incident surface of the lens 104 is a plane, and the exit surface is a curved surface.
- the light emitted by the side light source 102a1 is emitted through the exit surface of the lens 104, due to the large curvature of the exit surface, the light is deflected at a large angle before being emitted.
- the light emitted by the upper side light source 102a1 is reflected by the low-beam reflector 103a and then reflected by the corresponding second reflector 105 to the incident surface of the lens 104, refracted once by the incident surface of the lens 104, and then refracted once by the exit surface of the lens 104.
- the lens 104 When the light is emitted by the lens 104, most of the light is emitted by the upper part of the lens 104 and converges toward the main optical axis, and a part of the light is deflected at a larger angle, emitted by the lower part of the lens 104, and extends below the main optical axis; and the light emitted by the lower side light source 102a1 is reflected by the low-beam reflector 103a and then reflected by the corresponding second reflector 105 to the incident surface of the lens 104.
- the light After being reflected by the high-beam reflector 103b, the light is then reflected by the corresponding second reflector 105 to the incident surface of the lens 104, refracted once by the incident surface of the lens 104, and then refracted once by the exit surface of the lens 104.
- the lens 104 When the light is emitted by the lens 104, most of the light is emitted by the lower part of the lens 104 and converges toward the main optical axis, and part of the light is deflected at a larger angle, emitted by the upper part of the lens 104, and extends above the main optical axis.
- the high-beam light and the low-beam light need to use more than half of the lens 104, so the high-beam light path and the low-beam light path share the same lens 104, and are equipped with lenses separately, which can reduce the upper and lower dimensions of the incident surface of the lens and reduce the size of the lens.
- This arrangement can make more use of the lens 104. The more the lens 104 is used, the higher the brightness of the low-beam/high-beam light output.
- the method for confirming the focus F formed by the second reflector 105 and the lens 104 is as follows, as shown in FIG3 , external parallel light is incident from the exit surface of the lens 104, reaches the second reflector 105 through the incident surface of the lens 104 in sequence, and is then reflected toward the first reflector 103, and is focused to a point near the first reflector 103, which is the focus F. It can be seen that the optical path for confirming the focus F is opposite to the optical path for the normal light source to form a light pattern, thereby confirming the focus F and the position of each component to obtain a clear image.
- the incident surface of the lens 104 includes two interconnected incident areas 104a, and the two incident areas 104a are used to respectively pass through the light emitted through the two groups of reflective mirrors.
- Each incident area 104a of the lens 104 corresponds to an exit area.
- the light emitted by the side light source 102a1 enters the lens 104 from the corresponding incident area 104a, and then is emitted from the corresponding exit area to form a corresponding light output pattern.
- the two incident areas 104a are both planes and are interconnected to form the incident surface of the lens 104, as shown in FIG6 , an angle is formed between the two incident areas 104a, the exit surface of the lens 104 is a convex surface, and the exit surface is divided into two exit areas corresponding to the incident area 104a, and the light emitted by the side light source 102a1 is reflected by the first reflector 103 and then incident on the second reflector 105, and then reflected again by the second reflector 105 and then incident on the lens 104, and then refracted by the lens 104 and then emitted, the light close to the main optical axis is deflected at a larger angle and converges with the light far from the main optical axis, as shown in FIG7 .
- the two incident regions 104a are arranged obliquely relative to the vertical plane. Compared with the arrangement in parallel along the vertical direction, the thickness of the lens 104 can be reduced, so that the lens 104 in the implementation of the present application is a thin lens.
- a light blocking plate 107 is also provided on the light incident side of the lens 104.
- the light blocking plate 107 is located between the two incident areas 104a to separate the two incident areas 104a of the lens 104 to prevent light from crossing when the light emitted by the side light source 102a1 does not enter the corresponding incident area 104a, thereby avoiding the formation of stray light.
- FIG. 8 The method for confirming the focus F is shown in FIG. 8 , which is consistent with the aforementioned implementation method. External parallel light is incident from two exit areas of the lens 104 respectively, and forms a focus F near the first reflector 103 .
- the vehicle lamp module 100 further includes a heat sink 101, a circuit board 102 and a lens bracket 106.
- the light source and the reflector assembly are arranged on one side of the circuit board 102, the heat sink 101 is arranged on the other side of the circuit board 102, the lens 104 is fixed on the lens bracket 106, and the lens bracket 106 is fixedly connected to the reflector assembly.
- the vehicle light module 100 also includes a central light source, there is a gap between the second reflectors 105 of the two reflector groups, the central light source 102a0 is arranged corresponding to the gap, and the light emitted by the central light source 102a0 enters the lens 104 through the gap and then exits.
- this implementation adopts FIG. 10, and screws are sequentially passed through the heat sink 101, the circuit board 102, the reflector group and the lens bracket 106 to fix the lamp module 100.
- more screws can be used for fixing during installation.
- the installation method is not limited to the above method, and it can be set according to the needs.
- the central light source 102a0 is located between the side light sources 102a1 on both sides of the main optical axis, and emits light to the gap between the second reflectors 105 on the upper and lower sides of the main optical axis.
- the light emitted by the central light source 102a0 directly enters the lens 104 and is refracted twice by the lens 104 before being emitted.
- the third reflector group 108 includes a plurality of sub-reflectors 108a symmetrically arranged about the central light source 102a0. Part of the light emitted from the central light source 102a0 is reflected by the sub-reflectors 108a toward the lens 104 after passing through the gap and then emitted.
- the plurality of sub-reflectors 108a are symmetrically arranged about the central light source 102a0, and an angle is formed between the symmetrical sub-reflectors 108. Part of the light emitted from the central light source 102a0 reaches the sub-reflector 108a, and after being reflected by the sub-reflector 108a, reaches the transmission 104 for emission.
- the sub-reflector 108a and the second reflector 105 on the corresponding side have an angle and are integrally formed; for example, the sub-reflector 108a located on the upper side of the main optical axis and the second reflector 105 on the upper side form an angle and are integrally formed, and the sub-reflector 108a and the second reflector 105 on the lower side of the main optical axis are the same. This facilitates the compact layout of the module structure and is conducive to installation, and does not affect the propagation of each optical path.
- the lens 104 includes a central area 104b located in the center and side areas 104c located on both sides of the central area 104b, which are connected in sequence.
- the light emitted by the central light source 102a0 is emitted from the central area 104b of the lens 104, and the light emitted by the side light source 102a1 is reflected by the reflector group and emitted from the side area 104c of the lens 104.
- the lens 104 is a thin lens, and the lens 104 forms three sequentially connected areas, namely the central area 104b and the two side areas 104c, to emit three paths of light. In the longitudinal direction, the incident surface of the central area 104b forms an angle with the incident surfaces of the two side areas 104c.
- the incident surface of the side area 104c is a plane, and the exit surface is a convex surface, and the two side areas 104c are symmetrically arranged along the main optical axis, and the light is converged and emitted after passing through the incident surface of the side area 104c and the exit surface of the side area 104c;
- the incident surface of the central area 104b is a convex surface, and the exit surface is a plane, and the light is emitted after passing through the incident surface of the central area 104b and the exit surface of the central area 104b.
- the incident surface of the side area 104c can also be a convex surface, and the exit surface can be a plane; the incident surface of the central area 104b can also be a plane, and the exit surface can be a plane or a curved surface, which is not limited here.
- the side area 104c is used as the light exit lens of the high beam light path and the low beam light path of the headlight module 100, and the light path formed by the central area 104b can be used as a part of the low beam light path or the high beam light path to realize the low beam or high beam function, or can be used as a part of the signal light path/signal light path to realize Function of signal light.
- FIG. 12 The method for confirming the focus F is shown in FIG. 12 , which is consistent with the aforementioned implementation method. External parallel light is incident from three exit areas of the lens 104 respectively, and forms a focus F near the first reflector 103 .
- the first reflector 103 includes a high beam reflector 103a and/or a low beam reflector 103b.
- the low beam reflector 103b has a bright and dark cutoff line structure 103b1 at the boundary near the light source.
- the focus F formed by the second reflector 105 and the lens 104 is set at the boundary of the low beam reflector 103b near the light source or on the reflecting surface of the high beam reflector 103a.
- the first reflector 103 above the main optical axis is a high beam reflector 103a
- the first reflector 103 below the main optical axis is a low beam reflector 103b
- a light-dark cutoff line structure 103b1 is provided at the edge of the low beam reflector 103b.
- a high beam light path is formed above the main optical axis
- a low beam light path is formed below the main optical axis
- a third light path between the high beam light path and the low beam light path can be used as a part of the high beam light path or the low beam light path, or can be used as a signal light path or a part of the signal light path.
- Traditional projection-type headlight modules have a lens focal length of about 40mm-45mm and a reflector focal length of 30mm-40mm. Adding components such as circuit boards and heat sinks, it is difficult for traditional projection-type headlight modules to control the front and rear dimensions within 100mm.
- the focus F formed by the lens 104 and the second reflector 105 is mirror-symmetrical to the focus of the lens 104 (the focus formed by the dotted line in FIG12 ) about the midline of the second reflector 105.
- the final focus F is formed in the upper and lower directions of the headlight module 100 close to the first reflector 103, thereby shortening the front and rear dimensions of the headlight module 100, which can be 50mm-60mm, which is conducive to the flattening requirement of the headlight module 100.
- a plurality of reflector groups are arranged along the second direction F2, and the second direction F2 is perpendicular to the main optical axis direction A and the first direction F1. It should be noted that the second direction F2 is the left-right direction of the lamp module 100.
- FIG. 13 and 14 there are four reflector groups above the main optical axis, including four high-beam reflectors 103a and four second reflectors 105, and one high-beam reflector 103a corresponds to one second reflector 105; there are four reflector groups below the main optical axis, including four low-beam reflectors 103b and four second reflectors 105, and one low-beam reflector 103b corresponds to one second reflector 105; and no matter along the first direction F1 (up and down direction) or the second direction F2 (left and right direction), no matter how many reflector groups there are, they only correspond to one lens 104, and the light emitted by all reflector groups is refracted twice by one lens 104 to form different light patterns.
- first direction F1 up and down direction
- F2 left and right direction
- the incident surface of the lens 104 includes at least one curved surface, and the exit surface of the lens 104 includes at least one curved surface.
- the corresponding exit surface is a curved surface;
- the incident surface of the lens 104 is a curved surface, the corresponding exit surface is a plane or a curved surface;
- the incident surface of the lens 104 is divided into a plurality of incident areas 104a, when the incident area 104a is a plane, the corresponding exit surface is The exit area of the incident area 104a is a curved surface, and the corresponding exit area is a flat surface or a curved surface.
- the second reflector 105 is a one-way collimating reflector, and its reflective surface has a converging effect on light along a certain direction.
- the reflective surface of the second reflector 105 is a stretching surface that is unidirectionally stretched along a third direction F3, and the third direction F3 is inclined relative to the first direction F1 and has an angle.
- the second reflector 105 can collimate the light incident on its reflective surface along a direction perpendicular to the third direction F3.
- the incident surface or the exit surface of the lens 104 is a unidirectional collimating surface, which has a converging effect on the incident light along a certain direction.
- the incident surface or the exit surface of the lens 104 is a stretched surface that is unidirectionally stretched along the second direction F2, collimating the light along the first direction F1, and the second direction F2 is perpendicular to the main optical axis direction A and the first direction F1.
- the incident surface of the central area 104b of the lens 104 and the exit surface of the side area 104c are a curve that is unidirectionally stretched along the normal direction of the plane where the curve is located, so as to achieve collimation of the light in another unidirectional direction (for example, if a curve is stretched along the first direction F1, that is, the up and down direction, then collimation along the second direction F2, that is, the left and right direction is achieved; similarly, if a curve is stretched along the second direction F2, that is, the left and right direction, then collimation along the first direction F1, that is, the up and down direction is achieved).
- the corresponding second reflector 105 can be regarded as stretching a curve in a direction different from the incident surface of the central area 104b or the exit surface of the side area 104c, so as to achieve unidirectional collimation of the light in another direction.
- the light emitted by the light source is collimated in at least two directions after passing through the reflector group and the lens 104, so as to form a light output pattern that meets the requirements.
- an angle is formed between the incident surface of the lens 104 and the main optical axis, and/or an angle is formed between the second reflector 105 and the main optical axis.
- the incident surfaces of the two side areas 104c of the lens 104 are both inclined relative to the main optical axis to form an angle; the reflecting surface of the second reflector 105 is inclined relative to the main optical axis to form an angle; if the angles are different, the positions of the focus F of the second reflector 105 and the lens 104 are different. Therefore, by adjusting the angle, the positions of the focus F of the second reflector 105 and the lens 104 can be adjusted.
- the up-and-down position of the focus F can be adjusted; by adjusting the angle between the reflecting surface of the second reflector 105 and the main optical axis, the mirror position of the focus F can be adjusted; it is also possible to adjust the angle between the incident surface of the lens 104 and the main optical axis, and the angle between the reflecting surface of the second reflector 105 and the main optical axis at the same time, so as to achieve the adjustment of the up-and-down and mirror positions of the focus F at the same time, and then determine the final focus F position.
- the lens 104 and the second reflector 105 may be thinned to facilitate injection molding of the lens 104 and the second reflector 105 .
- the first reflector 103 is a high beam reflector 103a; if the headlight module 100 is a low beam module, the first reflector 103 is a low beam reflector 103b; if the headlight module 100 is a high and low beam integrated module, a part of the first reflector 103 is a high beam reflector 103a, and another part of the first reflector 103 is a low beam reflector 103b. Part of the first reflectors 103 is a low beam reflector 103b.
- FIG11 illustrates a case where the headlight module 100 is a high and low beam integrated module, in which the first reflector 103 above the main optical axis is used as a high beam reflector 103a, and the first reflector 103b below the main optical axis is used as a low beam reflector 103b.
- the above-mentioned reflector groups are symmetrically arranged in two rows along the main optical axis, and each row can be provided with multiple groups of reflector groups.
- the headlight module 100 can realize high beam or low beam, and can also realize high beam and low beam integrated.
- the third optical path is used as a signal light path, the multiplexing of high beam, low beam and signal light can be realized, meeting the multifunctional composite requirements of the headlight module 100.
- the embodiment of the present application also provides a vehicle lamp, including the aforementioned vehicle lamp module 100 disposed in the vehicle lamp, and the light emitted by the vehicle lamp module 100 is emitted from the light emitting side of the vehicle lamp to form a light pattern. Since the vehicle lamp module 100 has a smaller size in the front-to-back direction, more front-to-back space can be reserved for the vehicle lamp to configure other components, thereby increasing the degree of freedom in vehicle lamp design and improving user satisfaction.
- the front-to-back dimension of the headlight module 100 is reduced, and when applied to a headlight, more front-to-back space is left for the headlight.
- the headlight module 100 is applied to an electric vehicle, since the front-to-back dimension of the headlight module 100 is reduced, when the original engine compartment of the vehicle is changed to the trunk space, the size of the trunk space is increased, so that the user's need to place items in the trunk can be met, and the user can store more items when using the trunk, which is highly practical and suitable for promotion.
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Abstract
Description
本申请涉及车灯照明领域,具体而言,涉及一种车灯模组及车灯。The present application relates to the field of vehicle lighting, and more specifically, to a vehicle lighting module and a vehicle lighting.
现在越来越多的电动汽车将车辆原来的发动机舱位置改为行李箱空间,这样就对前照灯模组的前后方向尺寸提出更高的要求,前后尺寸越小,行李箱空间就越大。现有的前照灯模组,一般通过类椭球面反光镜,将设置在类椭球面近焦点处的光源发出的光线,会聚至类椭球面远焦点处,类椭球面的远焦点设置在凸透镜的焦点处,即通过凸透镜将凸透镜焦点处所形成的光斑进行成像。但是这样一来,就导致前照灯模组的前后方向尺寸大,无法满足需要更大的行李箱空间需求。Now more and more electric vehicles have changed the original engine compartment position of the vehicle to the trunk space, which puts higher requirements on the front-to-back dimensions of the headlight module. The smaller the front-to-back dimensions, the larger the trunk space. The existing headlight module generally uses an ellipsoidal reflector to converge the light emitted by the light source set at the near focus of the ellipsoidal surface to the far focus of the ellipsoidal surface. The far focus of the ellipsoidal surface is set at the focus of the convex lens, that is, the light spot formed at the focus of the convex lens is imaged by the convex lens. However, this results in a large front-to-back dimension of the headlight module, which cannot meet the demand for a larger trunk space.
发明内容Summary of the invention
本申请的目的包括,例如,提供一种车灯模组,通过将车灯模组扁平化设置,以减小车灯模组前后方向的尺寸。The purpose of the present application includes, for example, providing a vehicle light module, by flattening the vehicle light module to reduce the size of the vehicle light module in the front-to-rear direction.
本申请的目的包括,例如,提供一种车灯,能够减小车灯前后方向的尺寸。Objectives of the present application include, for example, providing a vehicle lamp capable of reducing the size of the vehicle lamp in the front-rear direction.
本发明的实施例通过以下技术方案实现:The embodiments of the present invention are implemented by the following technical solutions:
一种车灯模组,包括侧光源,以及沿光路传输方向依次设置的反射镜组和透镜,所述反射镜组包括第一反射镜和第二反射镜,所述第一反射镜和所述第二反射镜在沿垂直于主光轴方向的第一方向上相对设置,所述侧光源对应所述第一反射镜设置,所述光源出射的光线依次经所述第一反射镜和所述第二反射镜反射后,再经所述透镜折射出射。A vehicle light module comprises a side light source, and a reflector group and a lens arranged in sequence along the light path transmission direction, the reflector group comprises a first reflector and a second reflector, the first reflector and the second reflector are arranged relative to each other in a first direction perpendicular to the main optical axis direction, the side light source is arranged corresponding to the first reflector, and the light emitted by the light source is reflected by the first reflector and the second reflector in sequence, and then refracted by the lens and emitted.
进一步地,所述反射镜组包括两组,两组所述反射镜组设置在主光轴的上下两侧。Furthermore, the reflector group includes two groups, and the two groups of reflector groups are arranged on the upper and lower sides of the main optical axis.
进一步地,两组所述反射镜组的所述第二反射镜具有夹角并一体成型设置。Furthermore, the second reflectors of the two reflector groups have an included angle and are integrally formed.
进一步地,所述透镜包括平凸透镜、双凸透镜或凹凸透镜中的至少一种。Furthermore, the lens includes at least one of a plano-convex lens, a bi-convex lens or a concave-convex lens.
进一步地,所述透镜的入射面包括两个相互连接的入射区,两个所述入射区用于分别透过经由两组所述反射镜组出射的光线。Furthermore, the incident surface of the lens includes two incident areas connected to each other, and the two incident areas are used to respectively transmit the light emitted through the two groups of reflector groups.
进一步地,所述透镜的入光侧还设置有挡光板,所述挡光板位于两个所述入射区之间。Furthermore, a light blocking plate is provided on the light incident side of the lens, and the light blocking plate is located between the two incident areas.
进一步地,还包括中心光源,两组所述反射镜组的所述第二反射镜之间有间隙,所述中心光源与所述间隙对应设置,所述中心光源出射的光线由所述间隙入射所述透镜后出射。Furthermore, it also includes a central light source, there is a gap between the second reflectors of the two groups of reflector groups, the central light source is arranged corresponding to the gap, and the light emitted by the central light source enters the lens through the gap and then exits.
进一步地,还包括第三反射镜组,所述第三反射镜组包括关于所述中心光源对称设置 的多个子反射镜,所述中心光源出射的部分光线经所述间隙后由所述子反射镜反射向所述透镜后出射。Furthermore, it also includes a third reflector group, wherein the third reflector group includes a plurality of reflectors symmetrically arranged about the central light source. A plurality of sub-reflectors are provided, and part of the light emitted by the central light source passes through the gap and is reflected by the sub-reflectors toward the lens and then emitted.
进一步地,所述子反射镜与所述第二反射镜具有夹角并一体成型设置。Furthermore, the sub-reflector and the second reflector have an included angle and are integrally formed.
进一步地,所述透镜包括位于中心的中心区和分别位于所述中心区两侧的侧区,所述中心光源出射的光线由所述透镜的中心区出射,所述侧光源出射的光线由所述透镜的侧区出射。Furthermore, the lens includes a central area located at the center and side areas located on both sides of the central area, the light emitted by the central light source is emitted from the central area of the lens, and the light emitted by the side light source is emitted from the side areas of the lens.
进一步地,所述中心区分别与两个所述侧区相连。Furthermore, the central area is connected to the two side areas respectively.
进一步地,所述反射镜组沿第二方向排列有多个,所述第二方向分别和所述主光轴方向、所述第一方向垂直。Furthermore, a plurality of the reflector groups are arranged along a second direction, and the second direction is respectively perpendicular to the main optical axis direction and the first direction.
进一步地,所述透镜的入射面至少包括一个曲面,所述透镜的出射面至少包括一个曲面。Furthermore, the incident surface of the lens includes at least one curved surface, and the exit surface of the lens includes at least one curved surface.
进一步地,所述第二反射镜为单向准直反射镜,所述第二反射镜的反射面为一曲线沿第三方向单向拉伸的拉伸面,所述第三方向相对于所述第一方向具有夹角。Furthermore, the second reflector is a one-way collimating reflector, and a reflective surface of the second reflector is a stretching surface of a curve that is unidirectionally stretched along a third direction, and the third direction has an angle with respect to the first direction.
进一步地,所述透镜的入射面或者出射面为单向准直面,所述透镜的入射面或者出射面为一曲线沿第二方向单向拉伸的拉伸面,所述第二方向分别和所述主光轴方向、所述第一方向垂直。Furthermore, the incident surface or the exit surface of the lens is a unidirectional collimating surface, and the incident surface or the exit surface of the lens is a stretching surface in which a curve is unidirectionally stretched along a second direction, and the second direction is respectively perpendicular to the main optical axis direction and the first direction.
进一步地,所述第一反射镜为近光反射镜,所述近光反射镜靠近所述侧光源的边界处具有明暗截止线结构,所述第二反射镜和所述透镜形成的焦点设置在所述近光反射镜靠近所述侧光源的边界处;Further, the first reflector is a low-beam reflector, and the low-beam reflector has a bright-dark cutoff line structure at a boundary close to the side light source, and the focus formed by the second reflector and the lens is set at the boundary of the low-beam reflector close to the side light source;
和/或,所述第一反射镜为远光反射镜,所述第二反射镜和所述透镜形成的焦点设置在所述远光反射镜的反射面上。And/or, the first reflector is a high-beam reflector, and the focus formed by the second reflector and the lens is arranged on the reflection surface of the high-beam reflector.
一种车灯,包括设置在所述车灯内的上述的车灯模组,所述车灯模组出射的光线由所述车灯的出光侧出射形成光型。A vehicle lamp comprises the above-mentioned vehicle lamp module arranged inside the vehicle lamp, and the light emitted by the vehicle lamp module is emitted from the light emitting side of the vehicle lamp to form a light pattern.
本发明的技术方案至少具有如下优点和有益效果:The technical solution of the present invention has at least the following advantages and beneficial effects:
本申请实施例提供的车灯模组,反射镜组和透镜沿主光轴方向依次设置,主光轴方向为车灯模组的前后方向,反射镜组包括第一反射镜和第二反射镜,第一反射镜和第二反射镜沿垂直于主光轴方向的第一方向上相对设置,第一方向为车灯模组的上下方向,这样一来,就减小了车灯模组前后方向的尺寸。侧光源对应第一反射镜设置,侧光源出射的光线依次经第一反射镜和第二反射镜反射后、再经透镜折射出射,以得到所需的出光光型。本申请实施例提供的车灯模组,将反射镜组布置在车灯模组的上下方向上,减小了车灯模组前后方向的尺寸,使得车灯模组可以实现扁平化的需求。In the vehicle light module provided in the embodiment of the present application, the reflector group and the lens are sequentially arranged along the main optical axis direction, the main optical axis direction is the front-to-back direction of the vehicle light module, the reflector group includes a first reflector and a second reflector, the first reflector and the second reflector are relatively arranged along a first direction perpendicular to the main optical axis direction, the first direction is the up-down direction of the vehicle light module, thus reducing the size of the vehicle light module in the front-to-back direction. The side light source is arranged corresponding to the first reflector, and the light emitted by the side light source is sequentially reflected by the first reflector and the second reflector, and then refracted by the lens to obtain the desired light output pattern. In the vehicle light module provided in the embodiment of the present application, the reflector group is arranged in the up-down direction of the vehicle light module, reducing the size of the vehicle light module in the front-to-back direction, so that the vehicle light module can meet the flattening requirements.
本申请实施例还提供一种车灯,包括设置在车灯内的前述的车灯模组,车灯模组出射 的光线由车灯的出光侧出射。由于车灯模组前后方向的尺寸较小,可以给车灯留出更多的前后空间以配置其他物品,方便用户使用,提高用户满意度。The embodiment of the present application also provides a vehicle lamp, comprising the above-mentioned vehicle lamp module arranged in the vehicle lamp, the vehicle lamp module emits The light is emitted from the light-emitting side of the headlight. Since the size of the headlight module in the front and rear directions is small, more front and rear space can be left for the headlight to be equipped with other items, which is convenient for users to use and improves user satisfaction.
为了更清楚的说明本发明实施例的技术方案,下面对实施例中需要使用的附图作简单介绍。应当理解,以下附图仅示出了本发明的某些实施方式,不应被看作是对本发明范围的限制。对于本领域技术人员而言,在不付出创造性劳动的情况下,能够根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required to be used in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be regarded as limiting the scope of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
图1为本申请第一个实施例提供的车灯模组结构示意图;FIG1 is a schematic diagram of the structure of a vehicle light module provided in the first embodiment of the present application;
图2为本申请第一个实施例提供的车灯模组光路图;FIG2 is a light path diagram of a vehicle light module provided in the first embodiment of the present application;
图3为本申请第一个实施例提供的车灯模组的焦点形成示意图;FIG3 is a schematic diagram of focus formation of a vehicle light module provided in the first embodiment of the present application;
图4为本申请第二个实施例提供的车灯模组结构示意图;FIG4 is a schematic diagram of the structure of a vehicle light module provided in a second embodiment of the present application;
图5为本申请第二个实施例提供的车灯模组爆炸图;FIG5 is an exploded view of a vehicle lamp module provided in a second embodiment of the present application;
图6为本申请第二个实施例提供的车灯模组剖视图;FIG6 is a cross-sectional view of a vehicle lamp module provided in a second embodiment of the present application;
图7为本申请第二个实施例提供的车灯模组光路图;FIG7 is a light path diagram of a vehicle light module provided in a second embodiment of the present application;
图8为本申请第二个实施例提供的车灯模组的焦点形成示意图;FIG8 is a schematic diagram of focus formation of a vehicle light module provided in a second embodiment of the present application;
图9为本申请第三个实施例提供的车灯模组结构示意图;FIG9 is a schematic diagram of the structure of a vehicle light module provided in a third embodiment of the present application;
图10为本申请第三个实施例提供的车灯模组爆炸图;FIG10 is an exploded view of a vehicle lamp module provided in a third embodiment of the present application;
图11为本申请第三个实施例提供的车灯模组剖视图;FIG11 is a cross-sectional view of a vehicle lamp module provided in a third embodiment of the present application;
图12为本申请第三个实施例提供的车灯模组的焦点形成示意图;FIG12 is a schematic diagram of focus formation of a vehicle light module provided in a third embodiment of the present application;
图13为本申请第三个实施例提供的光学模组局部结构示意图之一;FIG13 is a schematic diagram of a partial structure of an optical module provided in the third embodiment of the present application;
图14为本申请第三个实施例提供的光学模组局部结构示意图之二;FIG14 is a second schematic diagram of a partial structure of an optical module provided in the third embodiment of the present application;
图15为本申请第三个实施例提供的光学模组的透镜结构示意图之一;FIG15 is a schematic diagram of a lens structure of an optical module provided in the third embodiment of the present application;
图16为本申请第三个实施例提供的光学模组的透镜结构示意图之二。FIG. 16 is a second schematic diagram of the lens structure of the optical module provided in the third embodiment of the present application.
图标:100-车灯模组;101-散热器;102-线路板;102a0-中心光源;102a1-侧光源;103-第一反射镜;103a-远光反射镜;103b-近光反射镜;103b1-明暗截止线结构;104-透镜;104a-入射区;104b-中心区;104c-侧区;105-第二反射镜;106-透镜支架;107-挡光板;108-第三反射镜组;108a-子反射镜;F-焦点;A-主光轴方向;F1-第一方向;F2-第二方向;F3-第三方向。Icons: 100-headlight module; 101-heat sink; 102-circuit board; 102a0-central light source; 102a1-side light source; 103-first reflector; 103a-high beam reflector; 103b-low beam reflector; 103b1-light-and-dark cut-off line structure; 104-lens; 104a-incident area; 104b-central area; 104c-side area; 105-second reflector; 106-lens bracket; 107-light baffle; 108-third reflector group; 108a-sub-reflector; F-focus; A-direction of main optical axis; F1-first direction; F2-second direction; F3-third direction.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
需要说明的是,在本申请实施例的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the embodiments of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
请参照图1所示,本申请实施例提供一种车灯模组100,包括侧光源,以及沿光路传输方向依次设置的反射镜组和透镜104,反射镜组包括第一反射镜103和第二反射镜105,第一反射镜103和第二反射镜105沿垂直于主光轴方向A的第一方向F1相对设置,侧光源对应第一反射镜103设置,侧光源出射的光线依次经第一反射镜103和第二反射镜105反射后、再经透镜104折射出射形成出光光型。Please refer to Figure 1, an embodiment of the present application provides a vehicle lamp module 100, including a side light source, and a reflector group and a lens 104 arranged in sequence along the light path transmission direction, the reflector group includes a first reflector 103 and a second reflector 105, the first reflector 103 and the second reflector 105 are arranged relatively to each other along a first direction F1 perpendicular to the main optical axis direction A, the side light source is arranged corresponding to the first reflector 103, and the light emitted by the side light source is reflected by the first reflector 103 and the second reflector 105 in sequence, and then refracted by the lens 104 to form a light output pattern.
进一步地,透镜104包括平凸透镜、双凸透镜或凹凸透镜中的至少一种,透镜104的入射面和出射面中至少有一个为凸面,以实现会聚光线的作用。Furthermore, the lens 104 includes at least one of a plano-convex lens, a bi-convex lens or a concave-convex lens, and at least one of the incident surface and the exit surface of the lens 104 is a convex surface to achieve the function of converging light.
反射镜组包括第一反射镜103和第二反射镜105,其中第一反射镜103为近光反射镜103b和/或远光反射镜103a,用于实现近光照明和/或远光照明;反射镜组和透镜104沿主光轴依次设置,而反射镜组中的第一反射镜103和第二反射镜105沿第一方向F1相对设置,换言之,第一反射镜103和第二反射镜105沿第一方向F1并排设置且光线可由第一反射镜103反射向第二反射镜105。需要说明的是,主光轴指平行光线经透镜104后会聚于一点,该点所在的沿车灯模组100前后方向的轴线。The reflector group includes a first reflector 103 and a second reflector 105, wherein the first reflector 103 is a low beam reflector 103b and/or a high beam reflector 103a, and is used to realize low beam lighting and/or high beam lighting; the reflector group and the lens 104 are arranged in sequence along the main optical axis, and the first reflector 103 and the second reflector 105 in the reflector group are arranged oppositely along the first direction F1, in other words, the first reflector 103 and the second reflector 105 are arranged side by side along the first direction F1 and light can be reflected from the first reflector 103 to the second reflector 105. It should be noted that the main optical axis refers to the axis along the front-rear direction of the lamp module 100 where parallel light rays converge at a point after passing through the lens 104.
主光轴方向A为车灯模组100的前后方向,第一方向F1为车灯模组100的上下方向,本申请将第一反射镜103和第二反射镜105沿第一方向F1并排设置,相当于将第一反射镜103和第二反射镜105设置在车灯模组100的上下方向上,这样一来,就缩短了整个车灯模组100前后方向的尺寸。The main optical axis direction A is the front-to-back direction of the light module 100, and the first direction F1 is the up-down direction of the light module 100. The present application arranges the first reflector 103 and the second reflector 105 side by side along the first direction F1, which is equivalent to arranging the first reflector 103 and the second reflector 105 in the up-down direction of the light module 100. In this way, the size of the entire light module 100 in the front-to-back direction is shortened.
侧光源对应第一反射镜103设置,侧光源出射的光线入射第一反射镜103经第一反射镜103反射向第二反射镜105,经第二反射镜105再次发生反射,最后经过透镜104的入射面和出射面实现两次折射后出射,以形成所需的出光光型。The side light source is arranged corresponding to the first reflector 103. The light emitted by the side light source enters the first reflector 103, is reflected by the first reflector 103 to the second reflector 105, is reflected again by the second reflector 105, and finally is refracted twice by the incident surface and the output surface of the lens 104 before being emitted to form the desired light output pattern.
综上,本申请实施例提供的车灯模组100,反射镜组和透镜104沿主光轴方向A依次 设置,主光轴方向A为车灯模组100的前后方向,反射镜组包括第一反射镜103和第二反射镜105,第一反射镜103和第二反射镜105沿第一方向F1相对设置,第一方向F1为车灯模组100的上下方向。侧光源对应第一反射镜103设置,侧光源出射的光线经第一反射镜103反射后射向第二反射镜105,经第二反射镜105再次反射后、最后经透镜104折射后出射形成出光光型。本申请实施例提供的车灯模组100,反射镜组和透镜104沿车灯模组100前后方向设置,而将反射镜组中的第一反射镜103和第二反射镜105沿车灯模组100上下方向设置,减小了车灯模组100前后方向的尺寸,使得车灯模组100可以实现扁平化的需求。In summary, the vehicle lamp module 100 provided in the embodiment of the present application, the reflector assembly and the lens 104 are arranged in sequence along the main optical axis direction A. The main optical axis direction A is the front-to-back direction of the vehicle light module 100, and the reflector group includes a first reflector 103 and a second reflector 105. The first reflector 103 and the second reflector 105 are arranged relatively to each other along a first direction F1, and the first direction F1 is the up-down direction of the vehicle light module 100. The side light source is arranged corresponding to the first reflector 103, and the light emitted by the side light source is reflected by the first reflector 103 and then emitted to the second reflector 105, and then reflected again by the second reflector 105 and finally refracted by the lens 104 to form a light emission pattern. In the vehicle light module 100 provided in the embodiment of the present application, the reflector group and the lens 104 are arranged along the front-to-back direction of the vehicle light module 100, and the first reflector 103 and the second reflector 105 in the reflector group are arranged along the up-down direction of the vehicle light module 100, which reduces the size of the vehicle light module 100 in the front-to-back direction, so that the vehicle light module 100 can meet the demand for flattening.
进一步地,如图1和图2所示,反射镜组包括两组,两组反射镜组设置在主光轴的上下两侧,两组反射镜组的第二反射镜105靠近主光轴设置,两组反射镜组的第一反射镜103远离主光轴设置;侧光源102a1出射的光线依次经对应的第一反射镜103和第二反射镜105后、再经透镜104折射出射形成出光光型。Furthermore, as shown in Figures 1 and 2, the reflector group includes two groups, the two reflector groups are arranged on the upper and lower sides of the main optical axis, the second reflector 105 of the two reflector groups is arranged close to the main optical axis, and the first reflector 103 of the two reflector groups is arranged away from the main optical axis; the light emitted by the side light source 102a1 passes through the corresponding first reflector 103 and second reflector 105 in sequence, and then is refracted by the lens 104 to form a light output pattern.
主光轴上下两侧分别设置反射镜组,与每个反射镜组的第一反射镜103分别对应设置有侧光源102a1,两组反射镜组共用一个透镜104,侧光源102a1出射光线射向对应的第一反射镜103,经第一反射镜103反射后射向第二反射镜105,经第二反射镜105反射后射向透镜104,经透镜104折射后出射形成出光光型。Reflector groups are respectively arranged on the upper and lower sides of the main optical axis, and a side light source 102a1 is respectively arranged corresponding to the first reflector 103 of each reflector group. The two reflector groups share a lens 104. The light emitted by the side light source 102a1 is emitted toward the corresponding first reflector 103, is reflected by the first reflector 103 and is emitted toward the second reflector 105, is reflected by the second reflector 105 and is emitted toward the lens 104, and is refracted by the lens 104 to form a light output pattern.
进一步地,两组反射镜组的第二反射镜105具有夹角并一体成型设置。如图3所示,主光轴上下两侧对称设置两组第一反射镜103、两组第二反射镜105,其中对称的两组第二反射镜105之间形成夹角且一体成型设置;这样一来,上下两个侧光源102a1出射的光线分别依次经对应侧的第一反射镜103、第二反射镜105后射向透镜104,并由透镜104折射后出射。上下两组第二反射镜105形成夹角且一体设置,简化了模组结构且利于安装,还能保证所需的出光光型。Furthermore, the second reflectors 105 of the two reflector groups have an angle and are integrally formed. As shown in FIG3 , two groups of first reflectors 103 and two groups of second reflectors 105 are symmetrically arranged on the upper and lower sides of the main optical axis, wherein the two symmetrical groups of second reflectors 105 form an angle and are integrally formed; in this way, the light emitted by the upper and lower side light sources 102a1 passes through the first reflector 103 and the second reflector 105 on the corresponding side in turn and then is emitted to the lens 104, and is refracted by the lens 104 and then emitted. The upper and lower groups of second reflectors 105 form an angle and are integrally arranged, which simplifies the module structure and facilitates installation, and can also ensure the required light output light type.
透镜104的面型不同时,由透镜104两次折射出射形成的光型不同。透镜104的入射面可以为平面或曲面,在本申请的一个实现方式中,透镜104的入射面为平面,出射面为曲面,侧光源102a1出射的光线经透镜104出射面出射时由于出射面曲率较大,光线发生较大角度的偏折后出射。When the surface shape of the lens 104 is different, the light pattern formed by the two refractions of the lens 104 is different. The incident surface of the lens 104 can be a plane or a curved surface. In one implementation of the present application, the incident surface of the lens 104 is a plane, and the exit surface is a curved surface. When the light emitted by the side light source 102a1 is emitted through the exit surface of the lens 104, due to the large curvature of the exit surface, the light is deflected at a large angle before being emitted.
如图2所示,以设置在主光轴上方的第一反射镜103为远光反射镜103a、设置在主光轴下方的第一反射镜103为近光反射镜103b为例,上方的侧光源102a1出射光线经近光反射镜103a反射后再经对应的第二反射镜105反射至透镜104的入射面,经透镜104的入射面进行一次折射、再由透镜104的出射面进行一次折射,光线由透镜104出射时,其中大部分光线由透镜104的上部分出射、并向主光轴会聚,其中一部分光线发生较大角度的偏折,由透镜104的下部分出射、向主光轴下方延伸;而由下方的侧光源102a1出射光线经 远光反射镜103b反射后再经对应的第二反射镜105至透镜104的入射面,经透镜104的入射面进行一次折射、再由透镜104的出射面进行一次折射,光线由透镜104出射时,其中大部分光线由透镜104的下部分出射、并向主光轴会聚,其中一部分光线发生较大角度的偏折,由透镜104的上部分出射、向主光轴上方延伸。远光光线与近光光线需要使用透镜104的一半以上的部分,因此远光光路与近光光路共用同一个透镜104相比各自配备透镜,可以减小透镜入射面的上下尺寸,减小透镜的大小。这样的设置方式,可以更多的利用透镜104,透镜104利用的越多,近光/远光出光亮度更高。As shown in FIG. 2 , taking the first reflector 103 disposed above the main optical axis as the high-beam reflector 103a and the first reflector 103 disposed below the main optical axis as the low-beam reflector 103b as an example, the light emitted by the upper side light source 102a1 is reflected by the low-beam reflector 103a and then reflected by the corresponding second reflector 105 to the incident surface of the lens 104, refracted once by the incident surface of the lens 104, and then refracted once by the exit surface of the lens 104. When the light is emitted by the lens 104, most of the light is emitted by the upper part of the lens 104 and converges toward the main optical axis, and a part of the light is deflected at a larger angle, emitted by the lower part of the lens 104, and extends below the main optical axis; and the light emitted by the lower side light source 102a1 is reflected by the low-beam reflector 103a and then reflected by the corresponding second reflector 105 to the incident surface of the lens 104. After being reflected by the high-beam reflector 103b, the light is then reflected by the corresponding second reflector 105 to the incident surface of the lens 104, refracted once by the incident surface of the lens 104, and then refracted once by the exit surface of the lens 104. When the light is emitted by the lens 104, most of the light is emitted by the lower part of the lens 104 and converges toward the main optical axis, and part of the light is deflected at a larger angle, emitted by the upper part of the lens 104, and extends above the main optical axis. The high-beam light and the low-beam light need to use more than half of the lens 104, so the high-beam light path and the low-beam light path share the same lens 104, and are equipped with lenses separately, which can reduce the upper and lower dimensions of the incident surface of the lens and reduce the size of the lens. This arrangement can make more use of the lens 104. The more the lens 104 is used, the higher the brightness of the low-beam/high-beam light output.
在这个实现方式中,其第二反射镜105和透镜104形成的焦点F的确认方式为,如图3所示,外部平行光由透镜104的出射面入射,依次经透镜104的入射面到达第二反射镜105后、反射向第一反射镜103,在第一反射镜103附近聚焦为一点即为焦点F,可见,确认焦点F的光路和正常光源发光形成光型的光路相反,由此可确认焦点F及各元件的位置,以得到清晰的成像。In this implementation, the method for confirming the focus F formed by the second reflector 105 and the lens 104 is as follows, as shown in FIG3 , external parallel light is incident from the exit surface of the lens 104, reaches the second reflector 105 through the incident surface of the lens 104 in sequence, and is then reflected toward the first reflector 103, and is focused to a point near the first reflector 103, which is the focus F. It can be seen that the optical path for confirming the focus F is opposite to the optical path for the normal light source to form a light pattern, thereby confirming the focus F and the position of each component to obtain a clear image.
在本申请的另一个实现方式中,如图4、图5和图6所示,透镜104的入射面包括两个相互连接的入射区104a,两个入射区104a用于分别透过经由两组反射镜组出射的光线,透镜104的每个入射区104a对应一个出射区,侧光源102a1出射的光线由对应的入射区104a入射透镜104后,再由对应的出射区出射,以形成对应的出光光型。In another implementation of the present application, as shown in Figures 4, 5 and 6, the incident surface of the lens 104 includes two interconnected incident areas 104a, and the two incident areas 104a are used to respectively pass through the light emitted through the two groups of reflective mirrors. Each incident area 104a of the lens 104 corresponds to an exit area. The light emitted by the side light source 102a1 enters the lens 104 from the corresponding incident area 104a, and then is emitted from the corresponding exit area to form a corresponding light output pattern.
示例地,两个入射区104a均为平面且相互连接以形成透镜104的入射面,如图6所示,两个入射区104a之间形成夹角,透镜104的出射面为凸面,出射面划分为与入射区104a对应的两个出射区,侧光源102a1出射的光线,经第一反射镜103反射后入射第二反射镜105,经第二反射镜105再次反射后入射透镜104,经透镜104折射后出射,靠近主光轴的光线发生较大角度的偏折,并与远离主光轴的光线发生会聚,如图7所示。For example, the two incident areas 104a are both planes and are interconnected to form the incident surface of the lens 104, as shown in FIG6 , an angle is formed between the two incident areas 104a, the exit surface of the lens 104 is a convex surface, and the exit surface is divided into two exit areas corresponding to the incident area 104a, and the light emitted by the side light source 102a1 is reflected by the first reflector 103 and then incident on the second reflector 105, and then reflected again by the second reflector 105 and then incident on the lens 104, and then refracted by the lens 104 and then emitted, the light close to the main optical axis is deflected at a larger angle and converges with the light far from the main optical axis, as shown in FIG7 .
进一步地,两个入射区104a相对竖直平面倾斜设置,相比于沿竖直方向平行设置的方式,可以减小透镜104的厚度,使得本申请实现方式中的透镜104为薄透镜。Furthermore, the two incident regions 104a are arranged obliquely relative to the vertical plane. Compared with the arrangement in parallel along the vertical direction, the thickness of the lens 104 can be reduced, so that the lens 104 in the implementation of the present application is a thin lens.
在此基础上,透镜104的入光侧还设置有挡光板107,挡光板107位于两个入射区104a之间,以隔开透镜104的两个入射区104a,防止侧光源102a1出射的光线未进入对应的入射区104a时发生窜光,避免形成杂散光。On this basis, a light blocking plate 107 is also provided on the light incident side of the lens 104. The light blocking plate 107 is located between the two incident areas 104a to separate the two incident areas 104a of the lens 104 to prevent light from crossing when the light emitted by the side light source 102a1 does not enter the corresponding incident area 104a, thereby avoiding the formation of stray light.
其焦点F的确认方式如图8所示,与前述实现方式一致,外部平行光分别由透镜104的两个出射区入射,在第一反射镜103附近形成焦点F。The method for confirming the focus F is shown in FIG. 8 , which is consistent with the aforementioned implementation method. External parallel light is incident from two exit areas of the lens 104 respectively, and forms a focus F near the first reflector 103 .
车灯模组100还包括散热器101、线路板102和透镜支架106。其中,光源与反射镜组设置在线路板102的一侧,散热器101设置在线路板102的另一侧,透镜104固定于透镜支架106上,透镜支架106与反射镜组固定连接。The vehicle lamp module 100 further includes a heat sink 101, a circuit board 102 and a lens bracket 106. The light source and the reflector assembly are arranged on one side of the circuit board 102, the heat sink 101 is arranged on the other side of the circuit board 102, the lens 104 is fixed on the lens bracket 106, and the lens bracket 106 is fixedly connected to the reflector assembly.
安装时,如图5所示,通过螺钉依次穿过散热器101、线路板102、反射镜组和透镜支 架106进行固定形成车灯模组100。During installation, as shown in FIG5 , screws are passed through the heat sink 101, the circuit board 102, the reflector assembly and the lens support in sequence. The frame 106 is fixed to form the vehicle lamp module 100 .
本申请的又一个实现方式中,包括第三种光路;具体地,如图9、图10和图11所示,车灯模组100还包括中心光源,两组反射镜组的第二反射镜105之间有间隙,中心光源102a0与间隙对应设置,中心光源102a0出射的光线由间隙入射透镜104后出射。Another implementation of the present application includes a third optical path; specifically, as shown in Figures 9, 10 and 11, the vehicle light module 100 also includes a central light source, there is a gap between the second reflectors 105 of the two reflector groups, the central light source 102a0 is arranged corresponding to the gap, and the light emitted by the central light source 102a0 enters the lens 104 through the gap and then exits.
与前述安装方式相似,本实现方式采用图10中,通过螺钉依次穿过散热器101、线路板102、反射镜组和透镜支架106进行固定形成车灯模组100。为了使安装更稳固,安装时可采用更多的螺钉进行固定,当然,安装方式并不限于上述方式,具体根据需要设置。Similar to the above-mentioned installation method, this implementation adopts FIG. 10, and screws are sequentially passed through the heat sink 101, the circuit board 102, the reflector group and the lens bracket 106 to fix the lamp module 100. In order to make the installation more stable, more screws can be used for fixing during installation. Of course, the installation method is not limited to the above method, and it can be set according to the needs.
如图11所示,中心光源102a0位于主光轴两侧的侧光源102a1之间,向主光轴上下两侧的第二反射镜105之间的间隙出射光线,中心光源102a0出射的光线直接入射透镜104,并经过透镜104两次折射后出射。As shown in Figure 11, the central light source 102a0 is located between the side light sources 102a1 on both sides of the main optical axis, and emits light to the gap between the second reflectors 105 on the upper and lower sides of the main optical axis. The light emitted by the central light source 102a0 directly enters the lens 104 and is refracted twice by the lens 104 before being emitted.
进一步地,还包括第三反射镜组108,第三反射镜组108包括关于中心光源102a0对称设置的多个子反射镜108a,中心光源102a0出射的部分光线经间隙后由子反射镜108a反射向透镜104后出射。Furthermore, a third reflector group 108 is included. The third reflector group 108 includes a plurality of sub-reflectors 108a symmetrically arranged about the central light source 102a0. Part of the light emitted from the central light source 102a0 is reflected by the sub-reflectors 108a toward the lens 104 after passing through the gap and then emitted.
多个子反射镜108a关于中心光源102a0对称设置,且对称的子反射镜108之间形成夹角,中心光源102a0出射的光线中还有部分光线到达子反射镜108a,并经子反射镜108a的反射后再到达透射104出射。The plurality of sub-reflectors 108a are symmetrically arranged about the central light source 102a0, and an angle is formed between the symmetrical sub-reflectors 108. Part of the light emitted from the central light source 102a0 reaches the sub-reflector 108a, and after being reflected by the sub-reflector 108a, reaches the transmission 104 for emission.
在一个可实现的方式中,对应侧的子反射镜108a和第二反射镜105具有夹角且一体成型设置;例如,位于主光轴上侧的子反射镜108a和上侧的第二反射镜105之间形成夹角且一体成型设置,主光轴下侧的子反射镜108a和第二反射镜105同理,这样便于模组结构的紧凑布局且利于安装,也不影响各自光路的传播。In one feasible manner, the sub-reflector 108a and the second reflector 105 on the corresponding side have an angle and are integrally formed; for example, the sub-reflector 108a located on the upper side of the main optical axis and the second reflector 105 on the upper side form an angle and are integrally formed, and the sub-reflector 108a and the second reflector 105 on the lower side of the main optical axis are the same. This facilitates the compact layout of the module structure and is conducive to installation, and does not affect the propagation of each optical path.
相应地,透镜104包括位于中心的中心区104b和分别位于中心区104b两侧的侧区104c,三者依次相连,中心光源102a0出射的光线由透镜104的中心区104b出射,侧光源102a1出射的光线经反射镜组反射后由透镜104的侧区104c出射。Correspondingly, the lens 104 includes a central area 104b located in the center and side areas 104c located on both sides of the central area 104b, which are connected in sequence. The light emitted by the central light source 102a0 is emitted from the central area 104b of the lens 104, and the light emitted by the side light source 102a1 is reflected by the reflector group and emitted from the side area 104c of the lens 104.
透镜104为薄透镜,透镜104形成三个依次连接的区域,分别为中心区104b和两个侧区104c,以出射三路光线。纵向上,中心区104b的入射面与两个侧区104c的入射面形成夹角。示例地,侧区104c的入射面为平面、出射面为凸面,且两个侧区104c沿主光轴对称设置,光线经侧区104c的入射面及侧区104c的出射面后会聚出射;中心区104b的入射面为凸面、出射面为平面,光线经中心区104b的入射面及中心区104b的出射面后出射。当然,侧区104c的入射面也可以为凸面、出射面为平面;中心区104b的入射面也可以为平面、出射面为平面或曲面,此处不作限制。一般情况下,侧区104c分别作为车灯模组100远光光路和近光光路的出光透镜,而光线经中心区104b形成的光路可以作为近光光路或远光光路的一部分实现近光或远光功能,或者可以作为信号灯光路/信号灯光路的一部分实现 信号灯的功能。The lens 104 is a thin lens, and the lens 104 forms three sequentially connected areas, namely the central area 104b and the two side areas 104c, to emit three paths of light. In the longitudinal direction, the incident surface of the central area 104b forms an angle with the incident surfaces of the two side areas 104c. For example, the incident surface of the side area 104c is a plane, and the exit surface is a convex surface, and the two side areas 104c are symmetrically arranged along the main optical axis, and the light is converged and emitted after passing through the incident surface of the side area 104c and the exit surface of the side area 104c; the incident surface of the central area 104b is a convex surface, and the exit surface is a plane, and the light is emitted after passing through the incident surface of the central area 104b and the exit surface of the central area 104b. Of course, the incident surface of the side area 104c can also be a convex surface, and the exit surface can be a plane; the incident surface of the central area 104b can also be a plane, and the exit surface can be a plane or a curved surface, which is not limited here. Generally, the side area 104c is used as the light exit lens of the high beam light path and the low beam light path of the headlight module 100, and the light path formed by the central area 104b can be used as a part of the low beam light path or the high beam light path to realize the low beam or high beam function, or can be used as a part of the signal light path/signal light path to realize Function of signal light.
其焦点F的确认方式如图12所示,与前述实现方式一致,外部平行光分别由透镜104的三个出射区入射,在第一反射镜103附近形成焦点F。The method for confirming the focus F is shown in FIG. 12 , which is consistent with the aforementioned implementation method. External parallel light is incident from three exit areas of the lens 104 respectively, and forms a focus F near the first reflector 103 .
第一反射镜103包括远光反射镜103a和/或近光反射镜103b,近光反射镜103b靠近光源的边界处具有明暗截止线结构103b1,第二反射镜105和透镜104形成的焦点F设置在近光反射镜103b靠近光源的边界处或远光反射镜103a的反射面上。The first reflector 103 includes a high beam reflector 103a and/or a low beam reflector 103b. The low beam reflector 103b has a bright and dark cutoff line structure 103b1 at the boundary near the light source. The focus F formed by the second reflector 105 and the lens 104 is set at the boundary of the low beam reflector 103b near the light source or on the reflecting surface of the high beam reflector 103a.
示例地,主光轴上方的第一反射镜103为远光反射镜103a,主光轴下方的第一反射镜103为近光反射镜103b,近光反射镜103b边缘处设置有明暗截止线结构103b1,通过将焦点F(第二反射镜105和透镜104形成的焦点F)设置在近光反射镜103b边缘,实现具有明暗截止线(参见图13)的近光光型;通过焦点F(第二反射镜105和透镜104形成的焦点F)设置在远光反射镜103a的反射面上,实现远光光型。换言之,主光轴上方形成远光光路,主光轴下方形成近光光路,而位于远光光路和近光光路之间的第三光路,可以作为远光光路或近光光路的一部分,也可以作为信号灯光路或信号灯光路的一部分。For example, the first reflector 103 above the main optical axis is a high beam reflector 103a, and the first reflector 103 below the main optical axis is a low beam reflector 103b. A light-dark cutoff line structure 103b1 is provided at the edge of the low beam reflector 103b. By setting the focus F (the focus F formed by the second reflector 105 and the lens 104) at the edge of the low beam reflector 103b, a low beam light type with a light-dark cutoff line (see FIG. 13) is realized; by setting the focus F (the focus F formed by the second reflector 105 and the lens 104) on the reflection surface of the high beam reflector 103a, a high beam light type is realized. In other words, a high beam light path is formed above the main optical axis, a low beam light path is formed below the main optical axis, and a third light path between the high beam light path and the low beam light path can be used as a part of the high beam light path or the low beam light path, or can be used as a signal light path or a part of the signal light path.
传统的投射式车灯模组,透镜焦距在40mm-45mm左右,反射镜焦距在30mm-40mm,再加上线路板、散热器等零部件,传统的投射式车灯模组很难将前后尺寸控制在100mm以内。Traditional projection-type headlight modules have a lens focal length of about 40mm-45mm and a reflector focal length of 30mm-40mm. Adding components such as circuit boards and heat sinks, it is difficult for traditional projection-type headlight modules to control the front and rear dimensions within 100mm.
本申请中,透镜104和第二反射镜105形成的焦点F与透镜104焦点(图12中虚线形成的焦点)关于第二反射镜105的中线镜像对称,换言之,透镜104的焦距经过第二反射镜105向上或向下反射后,最终的焦点F形成于靠近第一反射镜103的车灯模组100上下方向,从而缩短了车灯模组100前后尺寸,前后尺寸可以做到50mm-60mm,有利于车灯模组100扁平化的需求。In the present application, the focus F formed by the lens 104 and the second reflector 105 is mirror-symmetrical to the focus of the lens 104 (the focus formed by the dotted line in FIG12 ) about the midline of the second reflector 105. In other words, after the focal length of the lens 104 is reflected upward or downward by the second reflector 105, the final focus F is formed in the upper and lower directions of the headlight module 100 close to the first reflector 103, thereby shortening the front and rear dimensions of the headlight module 100, which can be 50mm-60mm, which is conducive to the flattening requirement of the headlight module 100.
上述三种光路的实现方式中,以图9为例,反射镜组沿第二方向F2排列有多个,第二方向F2分别和主光轴方向A、第一方向F1垂直。需要说明的是,第二方向F2即车灯模组100左右方向。In the above three light path implementations, taking FIG. 9 as an example, a plurality of reflector groups are arranged along the second direction F2, and the second direction F2 is perpendicular to the main optical axis direction A and the first direction F1. It should be noted that the second direction F2 is the left-right direction of the lamp module 100.
例如,如图13和图14所示,主光轴上方的反射镜组有四个,包括四个远光反射镜103a和四个第二反射镜105,一个远光反射镜103a对应一个第二反射镜105;主光轴下方的反射镜组有四个,包括四个近光反射镜103b和四个第二反射镜105,一个近光反射镜103b对应一个第二反射镜105;而无论是沿第一方向F1(上下方向)还是第二方向F2(左右方向),无论反射镜组有几个,均只对应一个透镜104,所有反射镜组出射的光线均由一个透镜104经两次折射出射,以形成不同的光型。For example, as shown in Figures 13 and 14, there are four reflector groups above the main optical axis, including four high-beam reflectors 103a and four second reflectors 105, and one high-beam reflector 103a corresponds to one second reflector 105; there are four reflector groups below the main optical axis, including four low-beam reflectors 103b and four second reflectors 105, and one low-beam reflector 103b corresponds to one second reflector 105; and no matter along the first direction F1 (up and down direction) or the second direction F2 (left and right direction), no matter how many reflector groups there are, they only correspond to one lens 104, and the light emitted by all reflector groups is refracted twice by one lens 104 to form different light patterns.
透镜104的入射面至少包括一个曲面,透镜104的出射面至少包括一个曲面。透镜104的入射面为平面时,对应的出射面为曲面;透镜104的入射面为曲面时,对应的出射面为平面或曲面;透镜104的入射面划分为多个入射区104a时,当入射区104a为平面、对应 的出射区为曲面;入射区104a为曲面、对应的出射区为平面或曲面。前述三种光路均满足上述要求。The incident surface of the lens 104 includes at least one curved surface, and the exit surface of the lens 104 includes at least one curved surface. When the incident surface of the lens 104 is a plane, the corresponding exit surface is a curved surface; when the incident surface of the lens 104 is a curved surface, the corresponding exit surface is a plane or a curved surface; when the incident surface of the lens 104 is divided into a plurality of incident areas 104a, when the incident area 104a is a plane, the corresponding exit surface is The exit area of the incident area 104a is a curved surface, and the corresponding exit area is a flat surface or a curved surface. The above three optical paths all meet the above requirements.
本申请中,第二反射镜105为单向准直反射镜,其反射面对光线具有沿某一方向的会聚作用。示例地,第二反射镜105的反射面为一曲线沿第三方向F3单向拉伸的拉伸面,第三方向F3相对于第一方向F1倾斜、具有夹角。第二反射镜105可以沿垂直于第三方向F3的方向对射至其反射面上的光线准直。In the present application, the second reflector 105 is a one-way collimating reflector, and its reflective surface has a converging effect on light along a certain direction. For example, the reflective surface of the second reflector 105 is a stretching surface that is unidirectionally stretched along a third direction F3, and the third direction F3 is inclined relative to the first direction F1 and has an angle. The second reflector 105 can collimate the light incident on its reflective surface along a direction perpendicular to the third direction F3.
本申请中,透镜104的入射面或者出射面为单向准直面,对入射的光线具有沿某一方向的会聚作用。示例地,透镜104的入射面或者出射面为一曲线沿第二方向F2单向拉伸的拉伸面,沿第一方向F1对光线准直,第二方向F2分别和主光轴方向A、第一方向F1垂直。In the present application, the incident surface or the exit surface of the lens 104 is a unidirectional collimating surface, which has a converging effect on the incident light along a certain direction. For example, the incident surface or the exit surface of the lens 104 is a stretched surface that is unidirectionally stretched along the second direction F2, collimating the light along the first direction F1, and the second direction F2 is perpendicular to the main optical axis direction A and the first direction F1.
如图15和图16所示,透镜104的中心区104b的入射面和侧区104c的出射面为一曲线沿曲线所在平面的法向单向拉伸,实现另一单向对光线的准直(如将一曲线沿第一方向F1即上下方向拉伸,则实现沿第二方向F2即左右方向的准直,同理如将一曲线沿第二方向F2即左右方向拉伸,则实现沿第一方向F1即上下方向的准直),相应地,对对应的第二反射镜105可看做将一曲线进行与中心区104b的入射面或者侧区104c的出射面不同拉伸方向的拉伸,实现另一个方向对光线的单向准直,最终光源出射的光线经反射镜组和透镜104后出射至少沿两个方向准直的光线,以形成满足需求的出光光型。As shown in Figures 15 and 16, the incident surface of the central area 104b of the lens 104 and the exit surface of the side area 104c are a curve that is unidirectionally stretched along the normal direction of the plane where the curve is located, so as to achieve collimation of the light in another unidirectional direction (for example, if a curve is stretched along the first direction F1, that is, the up and down direction, then collimation along the second direction F2, that is, the left and right direction is achieved; similarly, if a curve is stretched along the second direction F2, that is, the left and right direction, then collimation along the first direction F1, that is, the up and down direction is achieved). Accordingly, the corresponding second reflector 105 can be regarded as stretching a curve in a direction different from the incident surface of the central area 104b or the exit surface of the side area 104c, so as to achieve unidirectional collimation of the light in another direction. Finally, the light emitted by the light source is collimated in at least two directions after passing through the reflector group and the lens 104, so as to form a light output pattern that meets the requirements.
纵向上,透镜104的入射面和主光轴之间形成夹角,和/或,第二反射镜105和主光轴之间形成夹角。In the longitudinal direction, an angle is formed between the incident surface of the lens 104 and the main optical axis, and/or an angle is formed between the second reflector 105 and the main optical axis.
例如图16中,车灯模组100的纵截面中,透镜104的两个侧区104c的入射面均相对于主光轴倾斜形成夹角;第二反射镜105的反射面相对于主光轴倾斜形成夹角;夹角不同,则第二反射镜105和透镜104的焦点F位置不同。因此,通过调整夹角,可调整第二反射镜105和透镜104的焦点F位置。具体地,调整透镜104的入射面和主光轴之间的夹角,可调整焦点F的上下位置;通过调整第二反射镜105的反射面和主光轴之间的夹角,可调整焦点F的镜像位置;还可以的是,同时调整透镜104的入射面和主光轴之间的夹角,以及第二反射镜105的反射面和主光轴之间的夹角,可同时实现焦点F的上下和镜像位置的调整,继而确定最终的焦点F位置。For example, in FIG. 16 , in the longitudinal section of the lamp module 100, the incident surfaces of the two side areas 104c of the lens 104 are both inclined relative to the main optical axis to form an angle; the reflecting surface of the second reflector 105 is inclined relative to the main optical axis to form an angle; if the angles are different, the positions of the focus F of the second reflector 105 and the lens 104 are different. Therefore, by adjusting the angle, the positions of the focus F of the second reflector 105 and the lens 104 can be adjusted. Specifically, by adjusting the angle between the incident surface of the lens 104 and the main optical axis, the up-and-down position of the focus F can be adjusted; by adjusting the angle between the reflecting surface of the second reflector 105 and the main optical axis, the mirror position of the focus F can be adjusted; it is also possible to adjust the angle between the incident surface of the lens 104 and the main optical axis, and the angle between the reflecting surface of the second reflector 105 and the main optical axis at the same time, so as to achieve the adjustment of the up-and-down and mirror positions of the focus F at the same time, and then determine the final focus F position.
除此之外,透镜104的入射面和主光轴之间形成夹角,和/或,第二反射镜105和主光轴之间形成夹角时,还可以减薄透镜104、第二反射镜105,便于透镜104、第二反射镜105的注塑成型。In addition, when an angle is formed between the incident surface of the lens 104 and the principal optical axis, and/or an angle is formed between the second reflector 105 and the principal optical axis, the lens 104 and the second reflector 105 may be thinned to facilitate injection molding of the lens 104 and the second reflector 105 .
此外,对于一个车灯模组100来说,若该车灯模组100为远光模组,则第一反射镜103为远光反射镜103a,若该车灯模组100为近光模组,则第一反射镜103为近光反射镜103b,若该车灯模组100为远近光一体模组,则一部分第一反射镜103为远光反射镜103a、另一 部分第一反射镜103为近光反射镜103b。例如,图11示例了车灯模组100为远近光一体模组的的情况,主光轴上方的第一反射镜103作为远光反射镜103a使用,主光轴下方的第一反射镜103b作为近光反射镜103b使用。当然,在一种实现方式中,上述反射镜组沿主光轴对称设置有两排,且每排又可设置多组反射镜组,车灯模组100可实现远光或近光,还可实现远光和近光一体,另外,当第三光路作为信号灯光路使用时,可以实现远、近光和信号灯的复用,满足车灯模组100的多功能复合需求。In addition, for a headlight module 100, if the headlight module 100 is a high beam module, the first reflector 103 is a high beam reflector 103a; if the headlight module 100 is a low beam module, the first reflector 103 is a low beam reflector 103b; if the headlight module 100 is a high and low beam integrated module, a part of the first reflector 103 is a high beam reflector 103a, and another part of the first reflector 103 is a low beam reflector 103b. Part of the first reflectors 103 is a low beam reflector 103b. For example, FIG11 illustrates a case where the headlight module 100 is a high and low beam integrated module, in which the first reflector 103 above the main optical axis is used as a high beam reflector 103a, and the first reflector 103b below the main optical axis is used as a low beam reflector 103b. Of course, in one implementation, the above-mentioned reflector groups are symmetrically arranged in two rows along the main optical axis, and each row can be provided with multiple groups of reflector groups. The headlight module 100 can realize high beam or low beam, and can also realize high beam and low beam integrated. In addition, when the third optical path is used as a signal light path, the multiplexing of high beam, low beam and signal light can be realized, meeting the multifunctional composite requirements of the headlight module 100.
另一方面,本申请实施例还提供一种车灯,包括设置在车灯内的前述的车灯模组100,车灯模组100出射的光线由车灯的出光侧出射形成光型。由于车灯模组100前后方向的尺寸较小,可以给车灯留出更多的前后空间以配置其他零部件,提高车灯设计自由度,提高用户满意度。On the other hand, the embodiment of the present application also provides a vehicle lamp, including the aforementioned vehicle lamp module 100 disposed in the vehicle lamp, and the light emitted by the vehicle lamp module 100 is emitted from the light emitting side of the vehicle lamp to form a light pattern. Since the vehicle lamp module 100 has a smaller size in the front-to-back direction, more front-to-back space can be reserved for the vehicle lamp to configure other components, thereby increasing the degree of freedom in vehicle lamp design and improving user satisfaction.
例如,将车灯应用于电动汽车时,车灯模组100的前后方向尺寸越小,将车辆原来的发动机舱位置改为行李箱空间时,行李箱空间尺寸就越大,可以满足用户放置物品的需求。For example, when the headlight is applied to an electric vehicle, the smaller the front-to-rear dimension of the headlight module 100 is, the larger the trunk space will be when the original engine compartment of the vehicle is changed to the trunk space, which can meet the user's needs for placing items.
车灯模组100的前后方向的尺寸减小,应用于车灯时,给车灯留出更多的前后空间。将车灯模组100应用于电动汽车时,由于车灯模组100前后方向尺寸减小,将车辆原来的发动机舱位置改为行李箱空间使用时,则行李箱空间尺寸就增大,这样就可以满足用户在行李箱内放置物品的需求,方便用户在使用时存放更多物品,实用性强,适于推广。 The front-to-back dimension of the headlight module 100 is reduced, and when applied to a headlight, more front-to-back space is left for the headlight. When the headlight module 100 is applied to an electric vehicle, since the front-to-back dimension of the headlight module 100 is reduced, when the original engine compartment of the vehicle is changed to the trunk space, the size of the trunk space is increased, so that the user's need to place items in the trunk can be met, and the user can store more items when using the trunk, which is highly practical and suitable for promotion.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23942672.9A EP4636301A1 (en) | 2023-06-25 | 2023-06-25 | Vehicle lamp module and vehicle lamp |
| PCT/CN2023/102186 WO2025000139A1 (en) | 2023-06-25 | 2023-06-25 | Vehicle lamp module and vehicle lamp |
| CN202380090073.1A CN120457300A (en) | 2023-06-25 | 2023-06-25 | Vehicle light module and vehicle light |
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| Application Number | Priority Date | Filing Date | Title |
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| PCT/CN2023/102186 WO2025000139A1 (en) | 2023-06-25 | 2023-06-25 | Vehicle lamp module and vehicle lamp |
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| WO2025000139A1 true WO2025000139A1 (en) | 2025-01-02 |
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| PCT/CN2023/102186 Pending WO2025000139A1 (en) | 2023-06-25 | 2023-06-25 | Vehicle lamp module and vehicle lamp |
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| EP (1) | EP4636301A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210740266U (en) * | 2019-10-25 | 2020-06-12 | 华域视觉科技(上海)有限公司 | car light optics |
| CN210740251U (en) * | 2019-11-13 | 2020-06-12 | 华域视觉科技(上海)有限公司 | High-low beam integrated headlamp module, headlamp and vehicle |
| CN113803687A (en) * | 2020-09-18 | 2021-12-17 | 常熟理工学院 | Automobile headlamp low beam lighting unit and composite function lighting unit |
| CN115076650A (en) * | 2021-03-12 | 2022-09-20 | 苏州申博电子科技有限公司 | A multi-pixel near and far beam lens module |
| CN218671824U (en) * | 2022-12-22 | 2023-03-21 | 华域视觉科技(上海)有限公司 | Head-light module and vehicle |
| CN218993174U (en) * | 2023-03-01 | 2023-05-09 | 华域视觉科技(上海)有限公司 | Car light module and car light |
-
2023
- 2023-06-25 WO PCT/CN2023/102186 patent/WO2025000139A1/en active Pending
- 2023-06-25 EP EP23942672.9A patent/EP4636301A1/en active Pending
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210740266U (en) * | 2019-10-25 | 2020-06-12 | 华域视觉科技(上海)有限公司 | car light optics |
| CN210740251U (en) * | 2019-11-13 | 2020-06-12 | 华域视觉科技(上海)有限公司 | High-low beam integrated headlamp module, headlamp and vehicle |
| CN113803687A (en) * | 2020-09-18 | 2021-12-17 | 常熟理工学院 | Automobile headlamp low beam lighting unit and composite function lighting unit |
| CN115076650A (en) * | 2021-03-12 | 2022-09-20 | 苏州申博电子科技有限公司 | A multi-pixel near and far beam lens module |
| CN218671824U (en) * | 2022-12-22 | 2023-03-21 | 华域视觉科技(上海)有限公司 | Head-light module and vehicle |
| CN218993174U (en) * | 2023-03-01 | 2023-05-09 | 华域视觉科技(上海)有限公司 | Car light module and car light |
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| CN120457300A (en) | 2025-08-08 |
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