WO2024259020A2 - Nanopore and membrane protein multichannel measurement apparatus and fabrication method - Google Patents

Nanopore and membrane protein multichannel measurement apparatus and fabrication method Download PDF

Info

Publication number
WO2024259020A2
WO2024259020A2 PCT/US2024/033686 US2024033686W WO2024259020A2 WO 2024259020 A2 WO2024259020 A2 WO 2024259020A2 US 2024033686 W US2024033686 W US 2024033686W WO 2024259020 A2 WO2024259020 A2 WO 2024259020A2
Authority
WO
WIPO (PCT)
Prior art keywords
pore
channel
flow
fluidic device
recording
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2024/033686
Other languages
French (fr)
Other versions
WO2024259020A3 (en
Inventor
Meni Wanunu
Ali Fallahi
Amr Khalid Makhamreh
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northeastern University Boston
Original Assignee
Northeastern University Boston
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northeastern University Boston filed Critical Northeastern University Boston
Priority to EP24824109.3A priority Critical patent/EP4724383A2/en
Publication of WO2024259020A2 publication Critical patent/WO2024259020A2/en
Publication of WO2024259020A3 publication Critical patent/WO2024259020A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/48Biological material, e.g. blood, urine; Haemocytometers
    • G01N33/483Physical analysis of biological material
    • G01N33/487Physical analysis of biological material of liquid biological material
    • G01N33/48707Physical analysis of biological material of liquid biological material by electrical means
    • G01N33/48721Investigating individual macromolecules, e.g. by translocation through nanopores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08Flat membrane modules
    • B01D63/087Single membrane modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08Flat membrane modules
    • B01D63/088Microfluidic devices comprising semi-permeable flat membranes

Definitions

  • both the electrodes and electrolyte solution in either the primary (herein referred to as the common channel) or secondary (herein referred to as the return channel) fluid chamber must be completely isolated from the rest in order to preserve independent current recordings of every nanopore-containing membrane.
  • Embodiments disclosed herein relate to a pore sensing fluidic device.
  • the pore sensing fluidic device includes a structure defining a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure, the plurality of control channels connecting the common inflow channel to the shared channel and the plurality of recording chambers.
  • the fluidic device also includes a sealer configured to isolate the plurality of recording chambers from the plurality of control channels.
  • the fluidic device also includes a membrane formed and coupled to each of the plurality of apertures, and a pore inserted into each membrane, a sensor, coupled to each of the plurality of apertures, configured to produce a representation of flow through each of the plurality of membrane pores.
  • the sealer includes the plurality of control channels configured to have an electrical resistance higher than an electrical resistance of each of the plurality of recording chambers.
  • a further embodiment includes an electrode placed within each of the plurality of control channels, at least a subset of the electrodes configured to electrically insulate a recording chamber of the plurality of recording chambers.
  • the at least a subset of electrodes placed within each of the plurality of control channels is further configured to have a voltage being equal to a voltage in the insulated recording chamber.
  • the sealer includes a pressurized substance in combination with a sealing membrane, the pressurized substance forcing the sealing membrane to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers the plurality of recording chambers to the common inflow channel and the common return channel.
  • the sealer includes a pressurized substance, the pressurized substance configured to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers to the common inflow channel and the common return channel.
  • the pressurized substance is non-soluble, non- conductive, and incapable of mixing with the fluid flow.
  • Another embodiment includes the plurality of membranes formed on and coupled to each of the plurality of apertures having (i) an electrical resistance being infinite before the membrane comprises a pore, or (ii) the electrical resistance being determined by an ability of ions to flow through the pore in the membrane of the plurality of membranes.
  • the pore is inserted into a membrane by introducing a fluid solution containing a protein into: (i) the shared channel, or (ii) each recording chamber of the plurality of recording chambers.
  • An embodiment further includes a shared channel input fluidic port configured to support fluid flow into the shared channel, and an output fluidic port configured to support fluid flow from the shared channel, a common inflow channel input fluidic port configured to support fluid flow into the common inflow channel, and an output fluidic port configured to support fluid flow from the common inflow channel, and a common return channel input fluidic port configured to support fluid flow into the plurality of recording chambers, and an output fluidic port configured to support fluid flow from the common return channel.
  • Another embodiment is directed toward a method of constructing a pore sensing fluidic device.
  • the method includes defining, via a structure, a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure, the plurality of control channels connecting the common inflow channel to the shared channel and the plurality of recording chambers.
  • the method also includes associating a sealer with a plurality of control channels in an arrangement to selectively isolate the plurality of recording chambers from the plurality of control channels.
  • the method further includes forming and coupling a membrane to each of the plurality of apertures and forming a pore in each membrane.
  • the method includes coupling a sensor to each of the plurality of apertures and configuring the sensor to produce a representation of flow through each of the plurality of membrane pores.
  • the method of constructing a pore sensing fluidic device disclosed herein may be configured to perform any of the functions or embodiments of the system, method, or apparatus claims disclosed herein.
  • Another embodiment is directed toward a pore sensing fluidic device for ascertaining a molecular makeup of a substance.
  • the fluidic device includes means for isolating a portion of a fluid in a fluid flow, the portion being isolated in a chamber, and means for producing a representation of ionic current of or molecules in the portion of the isolated fluid through a pore at the chamber.
  • Another embodiment is directed toward a method of operating a pore sensing fluidic device for ascertaining a molecular makeup of a substance.
  • the method includes isolating a portion of a fluid in a fluid flow, the portion being isolated in a chamber, and producing a representation of ionic current of or molecules in the portion of the isolated fluid through a pore at the chamber.
  • FIG. 1 is an image of the general shape and structure of a linear segment of a multi-channel fluidic device.
  • FIG. 2 is a flow diagram for a method of constructing a fluidic device, according to an embodiment.
  • FIG. 3 is two schematic diagrams of an equivalent electrical circuit of the fluidic device, according to an embodiment.
  • FIGs. 4A and 4B are lateral cross sections of a valve-sealed device, according to an embodiment.
  • FIG. 5 is a top view of a fluidic device in the open configuration, according to an embodiment.
  • FIG. 6 is a top view of a valve-sealed device in the sealed configuration, according to an embodiment.
  • FIGs. 7A and 7B are lateral cross sections of a fluid-sealed device, according to an embodiment.
  • FIG. 8 is a top view of a fluidic device in the open configuration, according to an embodiment.
  • FIG. 9 is a top view of a valve-sealed device in the sealed configuration, according to an embodiment.
  • FIG. 10 is an image depicting formation of membrane via droplet flow in the shared channel, according to an embodiment.
  • FIGs. 11 A and 1 IB are lateral cross sections of a resistively insulated device, and the equivalent electrical circuit, according to an embodiment.
  • FIG. 12 is a top view of a resistively insulated device.
  • FIGs. 13 A and 13B are lateral cross sections of a resistively insulated device comprising shield electrodes, and the equivalent electrical circuit, according to an embodiment.
  • FIG. 14 is a top view of a resistively insulated device with shield electrodes.
  • Embodiments disclose a platform that relates to the field of nanopore sensing, membrane protein analysis, membrane materials characterization, and membrane interactions with other organic or inorganic materials.
  • Embodiments implemented herein relate to a versatile platform, i.e., a fluidic device, that provides the user the option to test different combinations of membranes, pores, and electrolyte solutions on a nanopore array that can also be replenished with fresh nanopore sensors once the previous set has expired.
  • the design principle disclosed herein is dynamic separation / joining of fluid channels during an experiment (electrical equivalent circuit described below, at least in reference to FIG. 3 below).
  • Embodiments disclose methods to reversibly insulate all recording chambers from the common inflow channel and the common return channel on command. The general outline of a device equipped with these methods is shown below, at least in reference to FIG. 1.
  • FIG. 1 is an image of the general shape and structure of a linear segment of a multi-channel fluidic device 100, according to an embodiment.
  • One of the advantages of the embodied fluidic device is its ability to separate channels into independent recording units, while allowing for flow of solution.
  • the fluidic device allows the user to isolate recording chambers from the common inflow and common return channels, as well as apply a membrane containing material and a solution containing the molecules to be analyzed in proximity to the isolated recording chambers.
  • the fluidic device 100 includes the shared channel input port 101a, and shared channel output port 101b.
  • the shared channel may be the channel which a user of the fluidic device may insert droplets containing membrane material as well as the solution containing molecules to be analyzed.
  • the fluidic device 100 includes a common inflow channel input port 102a and common return channel input port 103a, as well as respective common inflow channel output port 102b and common return channel output port 103b.
  • These sets of input and output ports may be used by an end user, or a fluid flow controller machine, to insert a fluid throughout the fluidic device.
  • utilization of the input valve control port 104a and the output valve control port 104b allows a pressurized substance (such as a gas or a fluid) to be inserted into the system.
  • a pressurized substance such as a gas or a fluid
  • the pressurized substance When the pressurized substance is introduced, it isolates the recording chamber within the fluidic device by sealing it from the common inflow and common return channels.
  • a membrane is formed within the shared channel and a pore is introduced into the membrane.
  • the substance to be analyzed may flow downward to an electrode, which will analyze the substance. Further description of the channels and isolation embodiments is described below, at least in reference to FIGs 4A - FIG. 10.
  • legacy systems are currently implemented for DNA and RNA nanopore sequencing
  • the electrolyte solution in the recording chamber is inaccessible to the user, limiting the scope of experimental configurations possible.
  • the flowcell containing the nanopore array must be packaged and shipped wet to the user, i.e., the nanopore array device must be loaded with the electrolyte solution, membranes must be formed to insulate the shared channel from the recording chamber, and single nanopores must be inserted into the membrane of each channel.
  • nanopore channels that make up the array are likely to become unstable after long-term storage.
  • the user cannot swap out and test different combinations of membranes and nanopores on the array.
  • the sensing lifetime of each nanopore in the array can end due to various factors such as irreversible clogging, ejection from the membrane, and membrane leakage or breakdown.
  • a legacy system sequencing experiment may last up to 72 hours, however, after the first 24 hours, approximately 50% of the pores remain active in the array.
  • legacy shared channel design which encapsulates the full surface area of the nanopore array, presents a challenge for single cell nanopore sequencing because it has an input volume of several hundred microliters. At this scale low-concentration analytes have a low probability of being captured and sensed, since their transit towards the proximity of the pores is diffusion-limited.
  • Embodiments disclose a platform that overcomes these design constraints may benefit the field of nanopore sensing, membrane protein analysis, membrane materials characterization, and membrane interactions with other organic or inorganic materials.
  • FIG. 2 is a flow diagram 200 for a method of constructing a fluidic device, according to an embodiment.
  • the method includes defining 201 a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure.
  • the plurality of control channels may run perpendicular to and connect the common inflow channel to the shared channel and the recording chambers. As disclosed in relation to FIG.
  • the fluidic device may also include a shared channel input fluidic port configured to support fluid flow into the shared channel, and an output fluidic port configured to support fluid flow from the shared channel, as well as a common inflow channel input fluidic port configured to support fluid flow into the common inflow channel, and an output fluidic port configured to support fluid flow from the common inflow channel, a common return channel input fluidic port configured to support fluid flow into the common return channel, and an output fluidic port configured to support fluid flow from the common return channel.
  • the plurality of control channels may run perpendicular to and connect the common inflow and common return channels to the plurality of recording chambers.
  • the method of construction the fluidic device also includes controlling 202 fluid flow through the plurality of control channels via a sealer.
  • the sealer utilizes a pressurized substance, such as a gas, in combination with a membrane.
  • the pressurized gas forces the membrane to enter each of the plurality of control channels and isolate fluid flow from the shared channel and recording chambers to the common inflow channel and the common return channel (See FIGs. 4A and 4B).
  • the sealer utilizes a pressurized substance, such as a fluid.
  • the pressurized fluid enters the plurality of control channels and isolates fluid flow from the shared channel and plurality of recording chambers to the common inflow channel and the common return channel. Isolating the recording chambers allows the analysis of the solution to be performed.
  • the pressurized substance is a fluid, the fluid may be non-soluble, non-conductive, and incapable of mixing with the fluid flow.
  • the method of construction the fluidic device also includes producing 203 a representation of flow through the plurality of apertures via an individual sensor coupled to each aperture for analysis.
  • an aperture of the plurality may be located within the shared channel, positioned above a recording chamber of the plurality(See FIGs. 4A and 4B, and 7A and 7B).
  • the representation of flow through the aperture may be a representation of a rate of the flow, a representation of a measurement of a substance in the flow, or a combination thereof.
  • the measurement of the substance in the flow includes representations of ionic flow, or representations of molecules in the flow.
  • the representation obtained may be processed by an external device configured to analyze the representation of a rate of flow or analyze a representation of the measurement of the substance in the flow.
  • a membrane may be formed and coupled to each aperture of the plurality of apertures.
  • the membrane may have (i) an electrical resistance being infinite (infinite electrical resistance may be defined as being at least ten times the electrical resistance of an inserted pore up to an electrical resistance approaching infinity), when the membrane does not comprise a pore, or (ii) the electrical resistance being determined by an ability of ions to flow through the pore in the membrane.
  • FIGs. 3 A and 3B show schematic diagrams 300 and 310 respectively of an equivalent electrical circuit of the fluidic device.
  • each membrane aperture is shown as a resistor 301a-k.
  • the resistors represent the electrical resistance of a membrane in the shared channel above each recording chamber.
  • the current Ii through I k (302a-k) is measured under the applied voltages Vi through V k (303a-k).
  • the resistance at the aperture is low.
  • the resistance of the pore may be determined by the ability of ions to flow through it, providing the sensing functionality.
  • the recording chambers 306 are connected to the shared channel 308 (during flow phase). These chambers 306 are effectively short-circuited and cannot be recorded independently at this stage.
  • each recording chamber 307a-k may provide an independent measurement of current, corresponding to its own membrane and inserted pore.
  • each nanopore chamber in the device is electrically insulated using dynamically actuated control valves.
  • a common inflow channel delivers the electrolyte solution to the nanopore sensing chambers within the array via control channels (described below, at least in reference to FIGs. 4A and 4B and FIG. 7A and 7B disclosed below).
  • the walls for the control channels and recording chambers are fabricated onto a substrate using a photoresist (PR) material, such as a dry film PR, that may be patterned with techniques like photolithography (PL) or electron-beam lithography (EBL).
  • PR photoresist
  • PL photolithography
  • EBL electron-beam lithography
  • At the bottom of each recording chamber may be an electrode for measuring the ionic current through the pore, where the electrode is a metallic pad routed to an amplifier.
  • An aperture support for downstream membrane formation may be fabricated at the top of each recording chamber by patterning a laminated dry film PR layer that covers the control channels and sensing chambers via PL or EBL. Buried vias may be patterned into the dry film layer for delivery of electrolyte solution into the recording chamber from the common inflow and common return channels. Additional dry film layers may be laminated on top of the dry film layer that forms the aperture supports to fabricate a shared channel encapsulating the aperture supports or assist in routing fluids in any of the channels. Walls for the control channels may also be patterned into the additional dry film layers using PL or EBL. An elastomeric layer may be fastened on top of the last dry film layer to cover the control channel walls. Finally, a top substrate with cavities may be placed on top of the elastomeric layer and positioned to have the cavities on top of the control patterned on the last dry film layer.
  • FIGs. 4A and 4B are lateral cross sections of a valve-sealed fluidic device illustrating its structure and operating principle, according to an embodiment.
  • FIG. 4A shows the open configuration 400 of the valve-sealed fluidic device.
  • the fluidic device includes a top substrate 401.
  • the control gas 402 is positioned above the elastomer 403 in this configuration, as the flow channel is open.
  • the fluidic channels are contained within the dry film resist 404 and the channel walls 405 all of which is positioned above the bottom substrate 409.
  • the fluidic device also includes the common inflow channel 407a, within the buffer as well as a shared channel 407b, a control channel 407c, a recording chamber 407d and a common return channel 407e.
  • the control channels are connected to the recording chamber, and the fluid may flow through.
  • the fluidic device 410 is the same as the fluidic device 400, however the control valve elastomer 403 is pressurized with a control gas 411, which creates a bulge to seal and disconnect each recording 407d chamber from the common inflow channel 407a, and the common return channel 407e by restricting fluid flow through the control channels 407c, creating an electrically insulated recording chamber 412.
  • Each recording chamber for nanopore sensing may consist of the following: (i) an aperture support for downstream membrane formation, (ii) an organic membrane or a biological membrane.
  • all recording chambers are electrically connected and incapable of being recorded individually.
  • each control is then sealed to separate each nanopore sensing chamber (recording channel) from the common inflow and common return channels.
  • the control channels are disconnected from the common inflow and common return channels when, according to an embodiment, an elastomeric layer adjacent to the control channels are compressed or decompressed upon the application of an external force, such as pressurized air introduced into cavities within the top substrate.
  • control channels are fully sealed from the common inflow and common return channels, allowing for each nanopore in the array to be electrically insulated (see FIG. 4B above, and FIG. 6 below).
  • the implementation of an elastomeric layer allows electrical insulation of the recording chambers to be a reversible process. Therefore, the aperture supports can be reused for nanopore sensing experiments, enabling different electrolytes and samples to be run on the same nanopore array.
  • FIG. 5 is a top view 500 of the fluidic device in the open configuration, according to an embodiment. Since this fluidic device is in the open configuration, i.e., the pressurized gas is not pressing on the membrane, fluid can flow through all channels as in configuration 400 of FIG. 4A. Stated further, fluid can flow from the common inflow channel 501, the control channel 502, the shared channel 503, the recording chamber 507, and the common return channel 508.
  • FIG. 6 is a top view 600 of a valve-sealed device in the sealed configuration, according to an embodiment.
  • the fluidic device 600 is the same as the fluidic device 500, it includes the common inflow channel 601, control channel 602, shared channel 603, recording chamber 604 and the common return channel 605, however the control valve elastomer over the control channels 602 has been pressurized with a control gas. This pressurization creates sealed 606 recording chambers 604 and a sealed shared channel 603.
  • control channels can be separated from the common and common return channel with stable insulating droplets (made of gas or non-mixing, non-conductive liquids such as oils or fluorocarbons), according to an embodiment, that can be positioned within the control channels to fully seal them from the common and common return channel.
  • stable insulating droplets made of gas or non-mixing, non-conductive liquids such as oils or fluorocarbons
  • These microdroplets can be kept fixed within the control channels when injected into a through-hole from the shared channel.
  • the microdroplets can be removed and introduced into the control channels repeatedly, allowing for different electrolytes and samples to be run on the nanopore array.
  • FIGs. 7A and 7B are lateral cross sections of a fluid-sealed fluidic device illustrating its structure and operating principle, according to an embodiment.
  • FIG. 7A shows the open configuration 700 of the fluid-sealed fluidic device.
  • the fluidic device includes a top substrate 701.
  • the sealing fluid channel 702 is positioned above the elastomer 703 in this configuration, as the flow channel is open.
  • the pressure in the sealing fluid 702 is controlled to prevent droplet introduction into the control channels and to keep the control channels open.
  • the fluidic channels are contained within the dry fdm resist 704 and the channel walls 705 all of which is positioned above the bottom substrate 709.
  • the fluidic device also includes the common inflow channel 707a, within the buffer as well as a shared channel 707b, a control channel 707c, a recording chamber 707d and the common return channel 707e.
  • the control channels are connected to the recording chamber, and the fluid may flow through.
  • the fluidic device 710 is the same as the fluidic device 700, however the elastomer 703 has a pressurized sealing fluid 711 is injected as a microdroplet, which insulates and disconnects each recording 707d chamber from the common inflow channel 707a and the common return channel 707e, creating an electrically insulated recording chamber 712.
  • FIG. 8 is a top view 800 of the fluidic device in the open configuration, according to an embodiment. Since this fluidic device is in the open configuration, i.e., the pressurized fluid or gas has not been activated in the system, therefore fluid can flow through all channels as in configuration 400 of FIG. 4A or 700 of FIG. 7A. Stated further, fluid can flow from the common inflow channel 801, the control channel 802, the shared channel 803, and the recording chamber 807, and the common return channel 808.
  • FIG. 9 is a top view 900 of a sealed fluidic device in the sealed configuration, according to an embodiment.
  • the fluidic device 900 is the same as the fluidic device 800, it includes the common inflow channel 901, control channel 902, shared channel 903, recording chamber 904 and common return channel 905.
  • the control valve elastomer over the control channels 902 has been injected with a sealing fluid, or a pressurized gas has created a bulge in the membrane, depending on the embodiment.
  • This sealing creates sealed 906 recording chambers 904 and a sealed shared channel 903.
  • Another embodiment relates to a method to form membranes in a device as described in embodiments disclosed above.
  • Organic and biological membranes are produced using a channel that flows the membrane material over the aperture supports in the shared channel, positioned above the recording chambers until a planar membrane is formed.
  • These membrane forming materials such as lipids and polymers, are often dissolved in organic solvents.
  • the solvent containing the material is flown over the apertures in the shared channel, in bulk form or as droplets suspended in a solution.
  • a membrane is then formed at the interface of solvent and aperture.
  • a control system may determine the flow of membrane materials during the membrane formation process, flowing the material through the shared channel as needed. Once membranes are formed, excess material may be flown out of the channels.
  • FIG. 10 is an image 1000 depicting formation of membrane via droplet flow in the shared channel 1002. Droplets of solvent or other fluids 1001 containing membrane material are flown through the shared channel 1002 over open apertures 1003. Membrane 1004 is then formed at the interface between the droplet and aperture 1003. This droplet flow can take place regardless of whether recording chambers 1005 are isolated.
  • FIGs. 11A and 1 IB are lateral cross sections 1100 and 1110 respectively, of a resistively insulated device and the equivalent electrical circuit, according to an embodiment.
  • the fluidic device includes dry film resist 1101, and the fluidic channels are contained within the channel walls 1102 which is positioned above the bottom substrate 1103.
  • This embodiment of the fluidic device includes resistive insulation of recording chambers 1106d within an array from the common inflow 1106a and common return channels 1106e through the use of long and thin control channels 1106c, wherein the resistance of the control channels 1106c (R C1 111 land R co 1112) is substantially larger than the resistance (R pch 1116) between a pore and the recording electrode 1105 in the recording chamber 1106d, enforcing most of the current Ik 1117 through the pore to flow to the recording electrode 1105.
  • this fraction is a known ratio which may be corrected for in subsequent signal processing stages.
  • This embodiment maintains the physical fluid connection in the channels and avoids the use of control valves or sealing fluids.
  • the electrodes 1104a and 1104b within the common inflow 1106a and common return 1106e channels are held at a similar voltage to the recording electrode 1105 to produce no unwanted or corrupting current between them. Therefore, all recording electrodes 1105 of an array would be held at the same voltage (Vgi o bai bias 1 H8).
  • the recorded current through the recording electrode 1105 would be slightly smaller than the total current through the pore having a resistance R pore K 1115, where the difference is the current through the control channels.
  • the fabrication of this embodiment relies on the aspect ratio (length / cross-sectional area) of the control channels 1106c, which determine the resistances (Rci 1111, R co 1112), to be substantially larger than the aspect ratio of the recording channel 1106d (which determines the recording channel 1106d resistance R pch 1116).
  • the resistive control channel 1106c may be fabricated to have varying cross-sectional profde, which may include a plurality of wide and narrow regions. The variations in cross-sectional profde may be implemented to achieve desired electrical resistance 1111 and 1112 and fluid flow resistance.
  • control channels R ci 1111 and Rc O 1112 may be substantially larger than the resistance 1115 of a pore. This may be achieved through fabrication of very long and very thin control channels 1106c.
  • the electrical equivalency circuit described herein may also be connected to ground at 1119a and 1119b.
  • FIG. 12 is a top view 1200 of the fluidic device of the embodiments disclosed in reference to FIG. 11A and 1 IB. Fluid flows from the common inflow channel 1201 through the thin control channels 1202 into the recording chamber 1204 and the shared channel 1203 and through to the common return channel 1205.
  • FIGs. 13A and 13B are lateral cross sections 1300 and 1310 respectively, of a resistively insulated device and the equivalent electrical circuit wherein the recording chambers may be at different voltages, according to an embodiment.
  • the fluidic device includes dry fdm resist 1301, and the fluidic channels are contained within the channel walls 1302 which is positioned above the bottom substrate 1303.
  • a guard buffer electrode 1305a, 1305b may intersect the control channel 1307b, 1307c, 1307f, 1307g in a shielding chamber 1307d, 1307h.
  • the guard buffer electrode relating to a particular chamber of the array is held at the same voltage 1321 (V biask ) as the recording electrode of that particular chamber, thereby electrically insulating different channels in the array from each other and from the common inflow 1307a and common return 1307i channels.
  • the guard buffer electrodes 1305a and 1305b shall have low internal impedance to effectively shield the recording chambers 1307e from the common inflow 1307a and common return channels 1307i.
  • the majority of the current I k 1320 through the pore flows to the recording electrode 1306 and a small fraction of the current flows to the shield electrode 1305a and 1305b.
  • the fraction of current flowing to the shield electrode 1305a and 1305b is dictated by the ratio of recording chamber 1307e resistance (between the pore and the recording electrode) R pore K 1317 and the control channel resistance R si 1311, Rci 1312, R co 1314, and R so 1315.
  • the common inflow 1307a and common return 1307i channels connect through resistive channels (having resistance values of R si 1311 and R so 1315, respectively) to the shield electrodes 1305a and 1305b.
  • the common inflow 1307a and common returnl307i channels may contain electrodes 1304a and 1304b set at any voltages.
  • the current flow between the shield 1307d and 1307h and the common inflow 1307a and common return 1307i channels does not hinder the recording of nanopore current.
  • the electrical equivalency circuit described herein may also be connected to ground at 1322a-d. In all example embodiments described herein which use resistive control channels, the absence of mechanical insulation of channels through moving sealing membranes or fluids simplifies both fabrication and operation of the devices.
  • FIG. 14 is a top view 1400 of the fluidic device of the embodiments disclosed in reference to FIG. 13A and 13B. Fluid flows from the common inflow channel 1401 through the thin control channel 1402a into the shielding chamber 1403, into the recording chamber 1405 and the shared channel 1404 and through to the common return channel 1406a.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Biomedical Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Analytical Chemistry (AREA)
  • Nanotechnology (AREA)
  • Biophysics (AREA)
  • Hematology (AREA)
  • Dispersion Chemistry (AREA)
  • Urology & Nephrology (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Abstract

Embodiments disclose a pore sensing fluidic device. The pore sensing fluidic device includes a structure defining a common inflow channel, shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure. The plurality of control channels connects the common inflow channel to the shared channel and the plurality of recording chambers. The fluidic device includes a sealer configured to isolate the plurality of recording chambers from the plurality of control channels. A membrane is formed and coupled to each of the plurality of apertures, and a pore is inserted into each membrane. A sensor, coupled to each of the plurality of apertures, is configured to produce a representation of flow through each of the plurality of membrane pores.

Description

Nanopore and Membrane Protein Multichannel Measurement Apparatus and Fabrication Method
RELATED APPLICATION
[0001] This application claims the benefit of U.S. Provisional Application No.63/507, 624, filed on June 12, 2023. The entire teachings of the above application is incorporated herein by reference.
BACKGROUND
[0002] In multiplexed nanopore systems, both the electrodes and electrolyte solution in either the primary (herein referred to as the common channel) or secondary (herein referred to as the return channel) fluid chamber must be completely isolated from the rest in order to preserve independent current recordings of every nanopore-containing membrane.
[0003] Currently, most nanopore array designs such as those used by legacy systems have electrically independent recording chambers, with an electrode embedded at the bottom of each chamber. Each chamber is subsequently insulated from the rest of the system once an organic membrane is formed at the mouth of the well. The dead-end well design has proven useful for tasks such as DNA and RNA sequencing. However, recent single-channel experiments (devices with only one membrane and one pore) have highlighted the utility of user access to both sides of a nanopore membrane device. For instance, addition of motor enzymes to one side of the system, while a protein sample is present in the opposite side of the system may allow for “pull-through” unfolding and translocation of the protein through the pore for measurements. Further, electrolyte and buffer imbalance across the two sides of the membrane allows for investigation of membrane protein or protein pore function and behavior, with application in both fundamental science and applied science, pharmaceutical development, and biotechnology.
SUMMARY
[0004] Embodiments disclosed herein relate to a pore sensing fluidic device. The pore sensing fluidic device includes a structure defining a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure, the plurality of control channels connecting the common inflow channel to the shared channel and the plurality of recording chambers. The fluidic device also includes a sealer configured to isolate the plurality of recording chambers from the plurality of control channels. The fluidic device also includes a membrane formed and coupled to each of the plurality of apertures, and a pore inserted into each membrane, a sensor, coupled to each of the plurality of apertures, configured to produce a representation of flow through each of the plurality of membrane pores.
[0005] In an embodiment, the sealer includes the plurality of control channels configured to have an electrical resistance higher than an electrical resistance of each of the plurality of recording chambers.
[0006] A further embodiment includes an electrode placed within each of the plurality of control channels, at least a subset of the electrodes configured to electrically insulate a recording chamber of the plurality of recording chambers.
[0007] In a further still embodiment, the at least a subset of electrodes placed within each of the plurality of control channels is further configured to have a voltage being equal to a voltage in the insulated recording chamber.
[0008] In another embodiment, the sealer includes a pressurized substance in combination with a sealing membrane, the pressurized substance forcing the sealing membrane to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers the plurality of recording chambers to the common inflow channel and the common return channel.
[0009] In another embodiment, the sealer includes a pressurized substance, the pressurized substance configured to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers to the common inflow channel and the common return channel.
[0010] In a further embodiment, the pressurized substance is non-soluble, non- conductive, and incapable of mixing with the fluid flow.
[0011] In an embodiment, the representation of flow through the membrane pores is a representation of a rate of the flow, a representation of a measurement of a substance in the flow, or a combination thereof. [0012] In a further embodiment, the measurement of the substance in the flow includes representations of ionic flow, representations of molecules in the flow, or a combination thereof.
[0013] In a still further embodiment, the representation is processed by an external device configured to analyze the representation of a rate of flow, analyze a representation of the measurement of the substance in the flow, or a combination thereof.
[0014] Another embodiment includes the plurality of membranes formed on and coupled to each of the plurality of apertures having (i) an electrical resistance being infinite before the membrane comprises a pore, or (ii) the electrical resistance being determined by an ability of ions to flow through the pore in the membrane of the plurality of membranes.
[0015] In another embodiment, the pore is inserted into a membrane by introducing a fluid solution containing a protein into: (i) the shared channel, or (ii) each recording chamber of the plurality of recording chambers.
[0016] An embodiment further includes a shared channel input fluidic port configured to support fluid flow into the shared channel, and an output fluidic port configured to support fluid flow from the shared channel, a common inflow channel input fluidic port configured to support fluid flow into the common inflow channel, and an output fluidic port configured to support fluid flow from the common inflow channel, and a common return channel input fluidic port configured to support fluid flow into the plurality of recording chambers, and an output fluidic port configured to support fluid flow from the common return channel.
[0017] Another embodiment is directed toward a method of constructing a pore sensing fluidic device. The method includes defining, via a structure, a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure, the plurality of control channels connecting the common inflow channel to the shared channel and the plurality of recording chambers. The method also includes associating a sealer with a plurality of control channels in an arrangement to selectively isolate the plurality of recording chambers from the plurality of control channels. The method further includes forming and coupling a membrane to each of the plurality of apertures and forming a pore in each membrane. The method includes coupling a sensor to each of the plurality of apertures and configuring the sensor to produce a representation of flow through each of the plurality of membrane pores. The method of constructing a pore sensing fluidic device disclosed herein may be configured to perform any of the functions or embodiments of the system, method, or apparatus claims disclosed herein.
[0018] Another embodiment is directed toward a pore sensing fluidic device for ascertaining a molecular makeup of a substance. The fluidic device includes means for isolating a portion of a fluid in a fluid flow, the portion being isolated in a chamber, and means for producing a representation of ionic current of or molecules in the portion of the isolated fluid through a pore at the chamber.
[0019] Another embodiment is directed toward a method of operating a pore sensing fluidic device for ascertaining a molecular makeup of a substance. The method includes isolating a portion of a fluid in a fluid flow, the portion being isolated in a chamber, and producing a representation of ionic current of or molecules in the portion of the isolated fluid through a pore at the chamber.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The foregoing will be apparent from the following more particular description of example embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments.
[0021] FIG. 1 is an image of the general shape and structure of a linear segment of a multi-channel fluidic device.
[0022] FIG. 2 is a flow diagram for a method of constructing a fluidic device, according to an embodiment.
[0023] FIG. 3 is two schematic diagrams of an equivalent electrical circuit of the fluidic device, according to an embodiment.
[0024] FIGs. 4A and 4B are lateral cross sections of a valve-sealed device, according to an embodiment.
[0025] FIG. 5 is a top view of a fluidic device in the open configuration, according to an embodiment.
[0026] FIG. 6 is a top view of a valve-sealed device in the sealed configuration, according to an embodiment.
[0027] FIGs. 7A and 7B are lateral cross sections of a fluid-sealed device, according to an embodiment. [0028] FIG. 8 is a top view of a fluidic device in the open configuration, according to an embodiment.
[0029] FIG. 9 is a top view of a valve-sealed device in the sealed configuration, according to an embodiment.
[0030] FIG. 10 is an image depicting formation of membrane via droplet flow in the shared channel, according to an embodiment.
[0031] FIGs. 11 A and 1 IB are lateral cross sections of a resistively insulated device, and the equivalent electrical circuit, according to an embodiment.
[0032] FIG. 12 is a top view of a resistively insulated device.
[0033] FIGs. 13 A and 13B are lateral cross sections of a resistively insulated device comprising shield electrodes, and the equivalent electrical circuit, according to an embodiment.
[0034] FIG. 14 is a top view of a resistively insulated device with shield electrodes.
DETAILED DESCRIPTION
[0035] A description of example embodiments follows.
[0036] Embodiments disclose a platform that relates to the field of nanopore sensing, membrane protein analysis, membrane materials characterization, and membrane interactions with other organic or inorganic materials. Embodiments implemented herein relate to a versatile platform, i.e., a fluidic device, that provides the user the option to test different combinations of membranes, pores, and electrolyte solutions on a nanopore array that can also be replenished with fresh nanopore sensors once the previous set has expired. The design principle disclosed herein is dynamic separation / joining of fluid channels during an experiment (electrical equivalent circuit described below, at least in reference to FIG. 3 below). Embodiments disclose methods to reversibly insulate all recording chambers from the common inflow channel and the common return channel on command. The general outline of a device equipped with these methods is shown below, at least in reference to FIG. 1.
[0037] Simultaneous user access to both the shared channel and the recording chamber on opposite sides of a membrane has not been implemented on a multiplexed device. The main challenge of multiplexing and scaling up a system with both shared channel and the recording chamber is how to separate channels into independent recording units, while allowing for flow of solution (user access). Embodiments disclosed herein provide for these benefits. [0038] FIG. 1 is an image of the general shape and structure of a linear segment of a multi-channel fluidic device 100, according to an embodiment. One of the advantages of the embodied fluidic device is its ability to separate channels into independent recording units, while allowing for flow of solution. The fluidic device allows the user to isolate recording chambers from the common inflow and common return channels, as well as apply a membrane containing material and a solution containing the molecules to be analyzed in proximity to the isolated recording chambers. The fluidic device 100 includes the shared channel input port 101a, and shared channel output port 101b. The shared channel may be the channel which a user of the fluidic device may insert droplets containing membrane material as well as the solution containing molecules to be analyzed. In addition, the fluidic device 100 includes a common inflow channel input port 102a and common return channel input port 103a, as well as respective common inflow channel output port 102b and common return channel output port 103b. These sets of input and output ports may be used by an end user, or a fluid flow controller machine, to insert a fluid throughout the fluidic device. Once the fluidic device has had all fluids added, utilization of the input valve control port 104a and the output valve control port 104b allows a pressurized substance (such as a gas or a fluid) to be inserted into the system. When the pressurized substance is introduced, it isolates the recording chamber within the fluidic device by sealing it from the common inflow and common return channels. Once all fluids have been added and the respective recording chambers have been isolated, a membrane is formed within the shared channel and a pore is introduced into the membrane. The substance to be analyzed may flow downward to an electrode, which will analyze the substance. Further description of the channels and isolation embodiments is described below, at least in reference to FIGs 4A - FIG. 10.
[0039] There are several drawbacks with legacy systems that may be solved by embodiments disclosed herein. For example, while legacy systems are currently implemented for DNA and RNA nanopore sequencing, there are design constraints that are insufficient in overcoming persistent challenges in nanopore sensing. First, the electrolyte solution in the recording chamber is inaccessible to the user, limiting the scope of experimental configurations possible. Second, the flowcell containing the nanopore array must be packaged and shipped wet to the user, i.e., the nanopore array device must be loaded with the electrolyte solution, membranes must be formed to insulate the shared channel from the recording chamber, and single nanopores must be inserted into the membrane of each channel. Hence, nanopore channels that make up the array are likely to become unstable after long-term storage. Moreover, the user cannot swap out and test different combinations of membranes and nanopores on the array. And third, the sensing lifetime of each nanopore in the array can end due to various factors such as irreversible clogging, ejection from the membrane, and membrane leakage or breakdown. Under optimal conditions, a legacy system sequencing experiment may last up to 72 hours, however, after the first 24 hours, approximately 50% of the pores remain active in the array.
[0040] Due to these time-dependent circumstances, maximizing the sensing throughput with some legacy system nanopore array requires samples to be loaded at high concentrations where only one in one million molecules are analyzed. Additionally, legacy shared channel design, which encapsulates the full surface area of the nanopore array, presents a challenge for single cell nanopore sequencing because it has an input volume of several hundred microliters. At this scale low-concentration analytes have a low probability of being captured and sensed, since their transit towards the proximity of the pores is diffusion-limited. Embodiments disclose a platform that overcomes these design constraints may benefit the field of nanopore sensing, membrane protein analysis, membrane materials characterization, and membrane interactions with other organic or inorganic materials.
[0041] FIG. 2 is a flow diagram 200 for a method of constructing a fluidic device, according to an embodiment. The method includes defining 201 a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure. The plurality of control channels may run perpendicular to and connect the common inflow channel to the shared channel and the recording chambers. As disclosed in relation to FIG. 1, the fluidic device may also include a shared channel input fluidic port configured to support fluid flow into the shared channel, and an output fluidic port configured to support fluid flow from the shared channel, as well as a common inflow channel input fluidic port configured to support fluid flow into the common inflow channel, and an output fluidic port configured to support fluid flow from the common inflow channel, a common return channel input fluidic port configured to support fluid flow into the common return channel, and an output fluidic port configured to support fluid flow from the common return channel. The plurality of control channels may run perpendicular to and connect the common inflow and common return channels to the plurality of recording chambers.
[0042] The method of construction the fluidic device also includes controlling 202 fluid flow through the plurality of control channels via a sealer. In some embodiments, the sealer utilizes a pressurized substance, such as a gas, in combination with a membrane. The pressurized gas forces the membrane to enter each of the plurality of control channels and isolate fluid flow from the shared channel and recording chambers to the common inflow channel and the common return channel (See FIGs. 4A and 4B). In other embodiments, the sealer utilizes a pressurized substance, such as a fluid. The pressurized fluid enters the plurality of control channels and isolates fluid flow from the shared channel and plurality of recording chambers to the common inflow channel and the common return channel. Isolating the recording chambers allows the analysis of the solution to be performed. When the pressurized substance is a fluid, the fluid may be non-soluble, non-conductive, and incapable of mixing with the fluid flow.
[0043] Still referring to FIG. 2, the method of construction the fluidic device also includes producing 203 a representation of flow through the plurality of apertures via an individual sensor coupled to each aperture for analysis. In these embodiments, an aperture of the plurality may be located within the shared channel, positioned above a recording chamber of the plurality(See FIGs. 4A and 4B, and 7A and 7B). The representation of flow through the aperture may be a representation of a rate of the flow, a representation of a measurement of a substance in the flow, or a combination thereof. In some embodiments, the measurement of the substance in the flow includes representations of ionic flow, or representations of molecules in the flow. The representation obtained may be processed by an external device configured to analyze the representation of a rate of flow or analyze a representation of the measurement of the substance in the flow. A membrane may be formed and coupled to each aperture of the plurality of apertures. The membrane may have (i) an electrical resistance being infinite (infinite electrical resistance may be defined as being at least ten times the electrical resistance of an inserted pore up to an electrical resistance approaching infinity), when the membrane does not comprise a pore, or (ii) the electrical resistance being determined by an ability of ions to flow through the pore in the membrane.
[0044] FIGs. 3 A and 3B show schematic diagrams 300 and 310 respectively of an equivalent electrical circuit of the fluidic device. Referring to diagram 300 of FIG. 3A, each membrane aperture is shown as a resistor 301a-k. For channels corresponding with resistors 301a-n, where the resistors represent the electrical resistance of a membrane in the shared channel above each recording chamber, the current Ii through Ik (302a-k) is measured under the applied voltages Vi through Vk(303a-k). When no membrane is present, the resistance at the aperture is low. When a membrane is fully formed, the resistance is infinite, and when a pore is inserted into the membrane, the resistance of the pore may be determined by the ability of ions to flow through it, providing the sensing functionality. As shown in schematic diagram 300, the recording chambers 306 are connected to the shared channel 308 (during flow phase). These chambers 306 are effectively short-circuited and cannot be recorded independently at this stage.
[0045] Referring to the schematic diagram 310 of FIG. 3B, when the recording chambers 307a-k are insulated from the shared channel 308, i.e., a pressurized substance such as the gas and membrane combination or a pressurized fluid have entered the control channels and isolated the recording chamber, each recording chamber 307a-k may provide an independent measurement of current, corresponding to its own membrane and inserted pore.
[0046] In an embodiment, each nanopore chamber in the device is electrically insulated using dynamically actuated control valves. First, a common inflow channel delivers the electrolyte solution to the nanopore sensing chambers within the array via control channels (described below, at least in reference to FIGs. 4A and 4B and FIG. 7A and 7B disclosed below). The walls for the control channels and recording chambers are fabricated onto a substrate using a photoresist (PR) material, such as a dry film PR, that may be patterned with techniques like photolithography (PL) or electron-beam lithography (EBL). At the bottom of each recording chamber may be an electrode for measuring the ionic current through the pore, where the electrode is a metallic pad routed to an amplifier. An aperture support for downstream membrane formation may be fabricated at the top of each recording chamber by patterning a laminated dry film PR layer that covers the control channels and sensing chambers via PL or EBL. Buried vias may be patterned into the dry film layer for delivery of electrolyte solution into the recording chamber from the common inflow and common return channels. Additional dry film layers may be laminated on top of the dry film layer that forms the aperture supports to fabricate a shared channel encapsulating the aperture supports or assist in routing fluids in any of the channels. Walls for the control channels may also be patterned into the additional dry film layers using PL or EBL. An elastomeric layer may be fastened on top of the last dry film layer to cover the control channel walls. Finally, a top substrate with cavities may be placed on top of the elastomeric layer and positioned to have the cavities on top of the control patterned on the last dry film layer.
[0047] FIGs. 4A and 4B are lateral cross sections of a valve-sealed fluidic device illustrating its structure and operating principle, according to an embodiment. FIG. 4A shows the open configuration 400 of the valve-sealed fluidic device. The fluidic device includes a top substrate 401. The control gas 402 is positioned above the elastomer 403 in this configuration, as the flow channel is open. The fluidic channels are contained within the dry film resist 404 and the channel walls 405 all of which is positioned above the bottom substrate 409. The fluidic device also includes the common inflow channel 407a, within the buffer as well as a shared channel 407b, a control channel 407c, a recording chamber 407d and a common return channel 407e. The control channels are connected to the recording chamber, and the fluid may flow through.
[0048] In FIG. 4B, the fluidic device 410 is the same as the fluidic device 400, however the control valve elastomer 403 is pressurized with a control gas 411, which creates a bulge to seal and disconnect each recording 407d chamber from the common inflow channel 407a, and the common return channel 407e by restricting fluid flow through the control channels 407c, creating an electrically insulated recording chamber 412.
[0049] The current through a nanopore is independently recorded once the recording chambers electrically insulated from the common inflow and common return channels. Each recording chamber for nanopore sensing may consist of the following: (i) an aperture support for downstream membrane formation, (ii) an organic membrane or a biological membrane. At first, all recording chambers are electrically connected and incapable of being recorded individually. After flow of desired solution passes though all recording chambers, each control is then sealed to separate each nanopore sensing chamber (recording channel) from the common inflow and common return channels. The control channels are disconnected from the common inflow and common return channels when, according to an embodiment, an elastomeric layer adjacent to the control channels are compressed or decompressed upon the application of an external force, such as pressurized air introduced into cavities within the top substrate. As a result, the control channels are fully sealed from the common inflow and common return channels, allowing for each nanopore in the array to be electrically insulated (see FIG. 4B above, and FIG. 6 below). The implementation of an elastomeric layer allows electrical insulation of the recording chambers to be a reversible process. Therefore, the aperture supports can be reused for nanopore sensing experiments, enabling different electrolytes and samples to be run on the same nanopore array.
[0050] FIG. 5 is a top view 500 of the fluidic device in the open configuration, according to an embodiment. Since this fluidic device is in the open configuration, i.e., the pressurized gas is not pressing on the membrane, fluid can flow through all channels as in configuration 400 of FIG. 4A. Stated further, fluid can flow from the common inflow channel 501, the control channel 502, the shared channel 503, the recording chamber 507, and the common return channel 508.
[0051] FIG. 6 is a top view 600 of a valve-sealed device in the sealed configuration, according to an embodiment. The fluidic device 600 is the same as the fluidic device 500, it includes the common inflow channel 601, control channel 602, shared channel 603, recording chamber 604 and the common return channel 605, however the control valve elastomer over the control channels 602 has been pressurized with a control gas. This pressurization creates sealed 606 recording chambers 604 and a sealed shared channel 603.
[0052] In another embodiment, fabrication is similar to the previous embodiment with the exception of the elastomer layer. Instead of actuation of elastomeric materials sealing the control channels, the control channels can be separated from the common and common return channel with stable insulating droplets (made of gas or non-mixing, non-conductive liquids such as oils or fluorocarbons), according to an embodiment, that can be positioned within the control channels to fully seal them from the common and common return channel. (See FIGs. 7 A and 7B, FIG. 8, and FIG. 9) These microdroplets can be kept fixed within the control channels when injected into a through-hole from the shared channel. Like the elastomerbased sealing design, the microdroplets can be removed and introduced into the control channels repeatedly, allowing for different electrolytes and samples to be run on the nanopore array.
[0053] FIGs. 7A and 7B are lateral cross sections of a fluid-sealed fluidic device illustrating its structure and operating principle, according to an embodiment. FIG. 7A shows the open configuration 700 of the fluid-sealed fluidic device. The fluidic device includes a top substrate 701. The sealing fluid channel 702 is positioned above the elastomer 703 in this configuration, as the flow channel is open. The pressure in the sealing fluid 702 is controlled to prevent droplet introduction into the control channels and to keep the control channels open. The fluidic channels are contained within the dry fdm resist 704 and the channel walls 705 all of which is positioned above the bottom substrate 709. The fluidic device also includes the common inflow channel 707a, within the buffer as well as a shared channel 707b, a control channel 707c, a recording chamber 707d and the common return channel 707e. The control channels are connected to the recording chamber, and the fluid may flow through.
[0054] In FIG. 7B, the fluidic device 710 is the same as the fluidic device 700, however the elastomer 703 has a pressurized sealing fluid 711 is injected as a microdroplet, which insulates and disconnects each recording 707d chamber from the common inflow channel 707a and the common return channel 707e, creating an electrically insulated recording chamber 712.
[0055] FIG. 8 is a top view 800 of the fluidic device in the open configuration, according to an embodiment. Since this fluidic device is in the open configuration, i.e., the pressurized fluid or gas has not been activated in the system, therefore fluid can flow through all channels as in configuration 400 of FIG. 4A or 700 of FIG. 7A. Stated further, fluid can flow from the common inflow channel 801, the control channel 802, the shared channel 803, and the recording chamber 807, and the common return channel 808.
[0056] FIG. 9 is a top view 900 of a sealed fluidic device in the sealed configuration, according to an embodiment. The fluidic device 900 is the same as the fluidic device 800, it includes the common inflow channel 901, control channel 902, shared channel 903, recording chamber 904 and common return channel 905. However, the control valve elastomer over the control channels 902 has been injected with a sealing fluid, or a pressurized gas has created a bulge in the membrane, depending on the embodiment. This sealing creates sealed 906 recording chambers 904 and a sealed shared channel 903.
[0057] Another embodiment relates to a method to form membranes in a device as described in embodiments disclosed above. Organic and biological membranes are produced using a channel that flows the membrane material over the aperture supports in the shared channel, positioned above the recording chambers until a planar membrane is formed. These membrane forming materials such as lipids and polymers, are often dissolved in organic solvents. As shown in FIG. 10, described below, the solvent containing the material is flown over the apertures in the shared channel, in bulk form or as droplets suspended in a solution. A membrane is then formed at the interface of solvent and aperture. A control system may determine the flow of membrane materials during the membrane formation process, flowing the material through the shared channel as needed. Once membranes are formed, excess material may be flown out of the channels.
[0058] FIG. 10 is an image 1000 depicting formation of membrane via droplet flow in the shared channel 1002. Droplets of solvent or other fluids 1001 containing membrane material are flown through the shared channel 1002 over open apertures 1003. Membrane 1004 is then formed at the interface between the droplet and aperture 1003. This droplet flow can take place regardless of whether recording chambers 1005 are isolated.
[0059] FIGs. 11A and 1 IB are lateral cross sections 1100 and 1110 respectively, of a resistively insulated device and the equivalent electrical circuit, according to an embodiment. The fluidic device includes dry film resist 1101, and the fluidic channels are contained within the channel walls 1102 which is positioned above the bottom substrate 1103. This embodiment of the fluidic device includes resistive insulation of recording chambers 1106d within an array from the common inflow 1106a and common return channels 1106e through the use of long and thin control channels 1106c, wherein the resistance of the control channels 1106c (RC1 111 land Rco 1112) is substantially larger than the resistance (Rpch 1116) between a pore and the recording electrode 1105 in the recording chamber 1106d, enforcing most of the current Ik 1117 through the pore to flow to the recording electrode 1105. For any particular design of the device, this fraction is a known ratio which may be corrected for in subsequent signal processing stages.
[0060] This embodiment maintains the physical fluid connection in the channels and avoids the use of control valves or sealing fluids. In this embodiment, the electrodes 1104a and 1104b within the common inflow 1106a and common return 1106e channels are held at a similar voltage to the recording electrode 1105 to produce no unwanted or corrupting current between them. Therefore, all recording electrodes 1105 of an array would be held at the same voltage (Vgiobai bias 1 H8). The recorded current through the recording electrode 1105 would be slightly smaller than the total current through the pore having a resistance RporeK 1115, where the difference is the current through the control channels. The fabrication of this embodiment relies on the aspect ratio (length / cross-sectional area) of the control channels 1106c, which determine the resistances (Rci 1111, Rco 1112), to be substantially larger than the aspect ratio of the recording channel 1106d (which determines the recording channel 1106d resistance Rpch 1116). [0061] In another embodiment, the resistive control channel 1106c may be fabricated to have varying cross-sectional profde, which may include a plurality of wide and narrow regions. The variations in cross-sectional profde may be implemented to achieve desired electrical resistance 1111 and 1112 and fluid flow resistance. In another embodiment, if recording chambers are designed for operation at different voltages, the resistance of control channels Rci 1111 and RcO 1112 may be substantially larger than the resistance 1115 of a pore. This may be achieved through fabrication of very long and very thin control channels 1106c. In these embodiments, the electrical equivalency circuit described herein may also be connected to ground at 1119a and 1119b.
[0062] FIG. 12 is a top view 1200 of the fluidic device of the embodiments disclosed in reference to FIG. 11A and 1 IB. Fluid flows from the common inflow channel 1201 through the thin control channels 1202 into the recording chamber 1204 and the shared channel 1203 and through to the common return channel 1205.
[0063] FIGs. 13A and 13B are lateral cross sections 1300 and 1310 respectively, of a resistively insulated device and the equivalent electrical circuit wherein the recording chambers may be at different voltages, according to an embodiment. The fluidic device includes dry fdm resist 1301, and the fluidic channels are contained within the channel walls 1302 which is positioned above the bottom substrate 1303. In this embodiment, to allow for operation of recording chambers 1307d, 1307e, 1307h, and 1307i at different voltages (Vbiask 1321; wherein k is a chamber number within the array), a recording chamber resistance Rpch 1319, a guard buffer electrode 1305a, 1305b (also known as a shield electrode) may intersect the control channel 1307b, 1307c, 1307f, 1307g in a shielding chamber 1307d, 1307h. The guard buffer electrode relating to a particular chamber of the array is held at the same voltage 1321 (Vbiask) as the recording electrode of that particular chamber, thereby electrically insulating different channels in the array from each other and from the common inflow 1307a and common return 1307i channels. The guard buffer electrodes 1305a and 1305b shall have low internal impedance to effectively shield the recording chambers 1307e from the common inflow 1307a and common return channels 1307i.
[0064] Similar to the embodiment disclosed in relation to FIG. 11 A and FIG. 1 IB, the majority of the current Ik 1320 through the pore flows to the recording electrode 1306 and a small fraction of the current flows to the shield electrode 1305a and 1305b. The fraction of current flowing to the shield electrode 1305a and 1305b is dictated by the ratio of recording chamber 1307e resistance (between the pore and the recording electrode) RporeK 1317 and the control channel resistance Rsi 1311, Rci 1312, Rco 1314, and Rso 1315. The common inflow 1307a and common return 1307i channels connect through resistive channels (having resistance values of Rsi 1311 and Rso 1315, respectively) to the shield electrodes 1305a and 1305b. In some embodiments, the common inflow 1307a and common returnl307i channels may contain electrodes 1304a and 1304b set at any voltages. The current flow between the shield 1307d and 1307h and the common inflow 1307a and common return 1307i channels does not hinder the recording of nanopore current. In these embodiments, the electrical equivalency circuit described herein may also be connected to ground at 1322a-d. In all example embodiments described herein which use resistive control channels, the absence of mechanical insulation of channels through moving sealing membranes or fluids simplifies both fabrication and operation of the devices.
[0065] FIG. 14 is a top view 1400 of the fluidic device of the embodiments disclosed in reference to FIG. 13A and 13B. Fluid flows from the common inflow channel 1401 through the thin control channel 1402a into the shielding chamber 1403, into the recording chamber 1405 and the shared channel 1404 and through to the common return channel 1406a.
[0066] While example embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the embodiments encompassed by the appended claims.

Claims

CLAIMS What is claimed is:
1. A pore sensing fluidic device, comprising: a structure defining a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure, the plurality of control channels connecting the common inflow channel to the shared channel and the plurality of recording chambers; a sealer configured to isolate the plurality of recording chambers from the plurality of control channels; a membrane formed and coupled to each of the plurality of apertures, and a pore formed in each membrane; and a sensor, coupled to each of the plurality of apertures, configured to produce a representation of flow through each of the plurality of membrane pores.
2. The pore sensing fluidic device of Claim 1, wherein the sealer includes the plurality of control channels configured to have an electrical resistance higher than an electrical resistance of each of the plurality of recording chambers.
3. The pore sensing fluidic device of Claim 2, further comprising an electrode placed within each of the plurality of control channels, at least a subset of the electrodes configured to electrically insulate a recording chamber of the plurality of recording chambers.
4. The pore sensing fluidic device of Claim 3, wherein the at least a subset of electrodes placed within each of the plurality of control channels is further configured to have a voltage equal to a voltage in the insulated recording chamber.
5. The pore sensing fluidic device of Claim 1, wherein the sealer comprises a pressurized substance in combination with a sealing membrane, the pressurized substance forcing the sealing membrane to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers, the plurality of recording chambers to the common inflow channel, and the common return channel.
6. The pore sensing fluidic device of Claim 1, wherein the sealer comprises a pressurized substance, the pressurized substance configured to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers to the common inflow channel and the common return channel.
7. The pore sensing fluidic device of Claim 6, wherein the pressurized substance is nonsoluble, non-conductive, and incapable of mixing with the fluid flow.
8. The pore sensing fluidic device of Claim 1, wherein the representation of flow through the membrane pores is a representation of a rate of the flow, a representation of a measurement of a substance in the flow, or a combination thereof.
9. The pore sensing fluidic device of Claim 8, wherein the measurement of the substance in the flow includes representations of ionic flow, representations of molecules in the flow, or a combination thereof.
10. The pore sensing fluidic device of Claim 8, wherein the representation is processed by an external device configured to analyze the representation of a rate of flow, analyze a representation of the measurement of the substance in the flow, or a combination thereof.
11. The pore sensing fluidic device of Claim 1, further comprising the plurality of membranes formed on and coupled to each of the plurality of apertures having (i) an electrical resistance being infinite before the membrane comprises a pore, or (ii) the electrical resistance being determined by an ability of ions to flow through the pore in the membrane of the plurality of membranes.
12. The pore sensing fluidic device of Claim 1, wherein the pore is formed in the membrane by introducing a fluid solution containing a protein into: (i) the shared channel, or (ii) each recording chamber of the plurality of recording chambers.
13. The pore sensing fluidic device of Claim 1, further comprising: a shared channel input fluidic port configured to support fluid flow into the shared channel, and an output fluidic port configured to support fluid flow from the shared channel; a common inflow channel input fluidic port configured to support fluid flow into the common inflow channel, and an output fluidic port configured to support fluid flow from the common inflow channel; and a common return channel input fluidic port configured to support fluid flow into the plurality of recording chambers, and an output fluidic port configured to support fluid flow from the common return channel.
14. A method of constructing a pore sensing fluidic device, the method comprising: defining, via a structure, a common inflow channel, a shared channel with a plurality of apertures, a plurality of recording chambers, a common return channel, and a plurality of control channels arranged to support a fluid flow within the structure, the plurality of control channels connecting the common inflow channel to the shared channel and the plurality of recording chambers; associating a sealer with a plurality of control channels in an arrangement to enable the sealer to be operable to selectively isolate the plurality of recording chambers from the plurality of control channels; forming and coupling a membrane to each of the plurality of apertures, and inserting a pore into each membrane; and coupling a sensor to each of the plurality of apertures and configuring the sensor to produce a representation of flow through each of the plurality of membrane pores.
15. The method of constructing a pore sensing fluidic device of Claim 14, wherein the plurality of control channels are configured to have an electrical resistance higher than an electrical resistance of each of the plurality of recording chambers.
16. The method of constructing a pore sensing fluidic device of Claim 14, further comprising placing an electrode within each of the plurality of control channels, at least a subset of the electrodes configured to electrically insulate a recording chamber of the plurality of recording chambers from at least one other chamber.
17. The method of constructing a pore sensing fluidic device of Claim 16, wherein the at least a subset of electrodes placed within each of the plurality of control channels is further configured to have a voltage being equal to a voltage in the insulated recording chamber.
18. The method of constructing a pore sensing fluidic device of Claim 14, wherein the sealer comprises a pressurized substance in combination with a sealing membrane, the pressurized substance forcing the sealing membrane to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers, the plurality of recording chambers to the common inflow channel, and the common return channel.
19. The method of constructing a pore sensing fluidic device of Claim 14, wherein the sealing and isolating includes a pressurized substance, the pressurized substance configured to enter at least a subset of the plurality of control channels and isolate fluid flow from the shared channel and at least a subset of the plurality of recording chambers to the common inflow channel and the common return channel.
20. The method of constructing a pore sensing fluidic device of Claim 19, wherein the pressurized substance is non-soluble, non-conductive, and incapable of mixing with the fluid flow.
21. The method of constructing a pore sensing fluidic device of Claim 14, wherein the representation of flow through the membrane pores is a representation of a rate of the flow, a representation of a measurement of a substance in the flow, or a combination thereof.
22. The method of constructing a pore sensing fluidic device of Claim 21, wherein the measurement of the substance in the flow includes representations of ionic flow, representations of molecules in the flow, or a combination thereof.
23. The method of constructing a pore sensing fluidic device of Claim 21, further comprising processing the representation by an external device configured to analyze the representation of a rate of flow, analyze a representation of the measurement of the substance in the flow, or a combination thereof.
24. The method of constructing a pore sensing fluidic device of Claim 14, further comprising forming and coupling the plurality of membranes to each of the plurality of apertures, the membranes having (i) an electrical resistance being infinite before the membrane comprises a pore, or (ii) the electrical resistance being determined by an ability of ions to flow through the pore in the membrane of the plurality of membranes.
25. The method of constructing a pore sensing fluidic device of Claim 14, further comprising forming the pore in the membrane by introducing a fluid solution containing a protein into: (i) the shared channel, or (ii) each recording chamber of the plurality of recording chambers.
26. The method of constructing a pore sensing fluidic device of Claim 14, further comprising: forming a shared channel input fluidic port to support fluid flow into the shared channel, via the shared channel input fluidic port, and forming a shared channel output fluidic port for supporting fluid flow from the shared channel via the shared channel output fluidic port; forming a common channel input fluidic port to support fluid flow into the common channel via the common channel input fluidic port, and forming a common channel output fluidic port to support fluid flow from the common channel via the common channel output fluidic port; and forming a recording chamber input fluidic port to support fluid flow into the recording chamber via a recording chamber input fluidic port and forming a recording chamber output fluidic port to support fluid flow from the recording chamber via the recording chamber output fluidic port.
27. A pore sensing fluidic device for ascertaining a molecular makeup of a substance, the fluidic device comprising: means for isolating a portion of a fluid in a fluid flow, the portion being isolated in a chamber; and means for producing a representation of ionic current of or molecules in the portion of the isolated fluid through a pore at the chamber.
28. A method of operating pore sensing fluidic device for ascertaining a molecular makeup of a substance, the method comprising: isolating a portion of a fluid in a fluid flow, the portion being isolated in a chamber; and producing a representation of ionic current of or molecules in the portion of the isolated fluid through a pore at the chamber.
PCT/US2024/033686 2023-06-12 2024-06-12 Nanopore and membrane protein multichannel measurement apparatus and fabrication method Ceased WO2024259020A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP24824109.3A EP4724383A2 (en) 2023-06-12 2024-06-12 Nanopore and membrane protein multichannel measurement apparatus and fabrication method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202363507624P 2023-06-12 2023-06-12
US63/507,624 2023-06-12

Publications (2)

Publication Number Publication Date
WO2024259020A2 true WO2024259020A2 (en) 2024-12-19
WO2024259020A3 WO2024259020A3 (en) 2025-01-23

Family

ID=93852758

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2024/033686 Ceased WO2024259020A2 (en) 2023-06-12 2024-06-12 Nanopore and membrane protein multichannel measurement apparatus and fabrication method

Country Status (2)

Country Link
EP (1) EP4724383A2 (en)
WO (1) WO2024259020A2 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1874443A4 (en) * 2005-04-29 2009-09-16 Univ Rochester ULTRAFINE NANOPOROUS MEMBRANES, METHOD OF MANUFACTURE AND USES THEREOF
US9758821B2 (en) * 2012-04-17 2017-09-12 International Business Machines Corporation Graphene transistor gated by charges through a nanopore for bio-molecular sensing and DNA sequencing
US9322062B2 (en) * 2013-10-23 2016-04-26 Genia Technologies, Inc. Process for biosensor well formation
MX388279B (en) * 2014-12-19 2025-03-18 Univ Ottawa INTEGRATION OF NANOPORE SENSORS WITHIN MICROFLUIDIC CHANNEL ARRAYS USING CONTROLLED DISRUPTIVE DISCHARGES.
GB201812615D0 (en) * 2018-08-02 2018-09-19 Ucl Business Plc Membrane bound nucleic acid nanopores

Also Published As

Publication number Publication date
EP4724383A2 (en) 2026-04-15
WO2024259020A3 (en) 2025-01-23

Similar Documents

Publication Publication Date Title
CN113574381B (en) Nanopore sensing devices, components, and operating methods
JP7124136B2 (en) Integration of nanopore sensors in multiple microfluidic channel arrays using controlled disruption
US20250073708A1 (en) Microfluidic device
EP1712909B1 (en) Method of forming planar lipid double membrane for membrane protein analysis and apparatus therefor
US7402229B2 (en) Fabrication and use of semipermeable membranes and gels for the control of electrolysis in a microfluidic device
CA2893787C (en) Nanopore arrays
US20040228771A1 (en) Reconfigurable modular microfluidic system and method of fabrication
US20120015442A1 (en) Microfluidic system including a bubble valve for regulating fluid flow through a microchannel
Tahvildari et al. Manipulating electrical and fluidic access in integrated nanopore-microfluidic arrays using microvalves
US20130032210A1 (en) Integrated microfluidic device with actuator
EP4724383A2 (en) Nanopore and membrane protein multichannel measurement apparatus and fabrication method
Ribet et al. Gas diffusion and evaporation control using EWOD actuation of ionic liquid microdroplets for gas sensing applications
EP3812041A1 (en) Method of operating ewod device with sensing apparatus
US20030062657A1 (en) On-chip membrane maker
US20220097053A1 (en) Fluid handling device
GB2371626A (en) Positioning cells with high resistance seal
JP2015002684A (en) Micro liquid device system, lipid double membrane forming device, and method for controlling micro liquid device system
JP2005114433A (en) Electrophoresis chip and sample analysis method using the same
CA2547771A1 (en) Microfluidic methods, devices and systems for in situ material concentration
CN113552332A (en) Apparatus and apparatus for sensing analytes contained in liquids
Hediger et al. Fabrication of a novel microsystem for the electrical characterisation of cell arrays
WO2003047011A2 (en) Field generating membrane electrode
KR101811026B1 (en) Gene reading chip
KR102904763B1 (en) Droplet microfluidic system capable of forming concentration and temperature gradients that enables liquid-liquid phase separation examination according to concentration and temperature on chip
Liu et al. Embedded test & health monitoring strategies for bio-fluidic microystems

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 24824109

Country of ref document: EP

Kind code of ref document: A2

ENP Entry into the national phase

Ref document number: 2024824109

Country of ref document: EP

Effective date: 20260112

WWE Wipo information: entry into national phase

Ref document number: 2024824109

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2024824109

Country of ref document: EP

Effective date: 20260112

ENP Entry into the national phase

Ref document number: 2024824109

Country of ref document: EP

Effective date: 20260112

ENP Entry into the national phase

Ref document number: 2024824109

Country of ref document: EP

Effective date: 20260112

ENP Entry into the national phase

Ref document number: 2024824109

Country of ref document: EP

Effective date: 20260112

WWP Wipo information: published in national office

Ref document number: 2024824109

Country of ref document: EP