WO2024256271A1 - A liquid laundry booster comprising visible beads and alcohol ethoxylate - Google Patents

A liquid laundry booster comprising visible beads and alcohol ethoxylate Download PDF

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Publication number
WO2024256271A1
WO2024256271A1 PCT/EP2024/065668 EP2024065668W WO2024256271A1 WO 2024256271 A1 WO2024256271 A1 WO 2024256271A1 EP 2024065668 W EP2024065668 W EP 2024065668W WO 2024256271 A1 WO2024256271 A1 WO 2024256271A1
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WO
WIPO (PCT)
Prior art keywords
composition
beads
composition according
weight
alcohol ethoxylate
Prior art date
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Ceased
Application number
PCT/EP2024/065668
Other languages
French (fr)
Inventor
Deborah Jane Cooke
Sebastian Emanuel Aputsiaq MJORNSTEDT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilever Global IP Ltd
Unilever IP Holdings BV
Conopco Inc
Original Assignee
Unilever Global IP Ltd
Unilever IP Holdings BV
Conopco Inc
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Filing date
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Publication of WO2024256271A1 publication Critical patent/WO2024256271A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/72—Ethers of polyoxyalkylene glycols
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • C11D17/0013—Liquid compositions with insoluble particles in suspension
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/37—Polymers
    • C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C11D3/3765—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in liquid compositions
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/50—Perfumes
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10—Objects to be cleaned
    • C11D2111/12—Soft surfaces, e.g. textile

Definitions

  • the invention relates to liquid laundry boosters having visual beads.
  • Laundry boosters are used in the laundry process to deliver additional benefit agents such as fragrance, in addition to any detergent or fabric conditioner being used.
  • Boosters allow consumers to tailor their experience during the laundry process. The consumer can select the benefit agent and the quantity of product to add. This prevents the tendency to over-dose products such as fabric conditioner in order to increase the delivery of benefit agents such as fragrances.
  • a liquid laundry booster composition for use in the rinse stage of the laundry process comprising: a. 0.001 to 10 wt.% beads having a diameter of 200 pm to 1500 pm; b. 0.05 to 5 wt.% network forming polymer; c. 1 to 30 wt.% alcohol ethoxylate; and d. 0.1 to 20 wt.% perfume.
  • the invention further relates to a method of laundering fabric, wherein a composition as described herein is added to the rinse stage of the laundry process.
  • compositions described herein comprise beads having a diameter of 50 pm to 2000 pm.
  • the compositions comprise 0.001 to 10 wt.% beads by weight of the composition, preferably 0.005 to 5 wt.% beads and more preferably 0.01 to 2 wt.% beads by weight of the composition.
  • the beads may be any suitable shape.
  • the diameter of the beads is measured as the maximum linear dimension.
  • the beads preferably have a diameter of 100 pm to 1500 pm, more preferably 200 pm to 1250 pm, and most preferably 400 pm to 1000 pm.
  • the beads may be made of any suitable material.
  • the beads preferably comprise a structure formed from inorganic material, plant based solids or waxes, polymeric material or a combination thereof.
  • Inorganic materials include materials such as such clays (e.g. bentonite), silicates (e.g. sodium or potassium silicates), carbonates (e.g. calcium carbonate), or materials comprising calcium, phosphorus, potassium, sodium, chloride, magnesium, iron or zinc.
  • silicates e.g. sodium or potassium silicates
  • carbonates e.g. calcium carbonate
  • materials comprising calcium, phosphorus, potassium, sodium, chloride, magnesium, iron or zinc.
  • inorganic materials are selected from clays, silicates, carbonates and combinations thereof.
  • Plant based solids are taken from the hard materials found in plants, for example the stones or pits in fruit or the shells of nuts. Plant based solids are preferably selected from olive pit, almond shell, peach stones, pistachio shell, avocado shell, apricot stone, argan shell, walnut shell, jojoba seeds, oats, bamboo, loofah, poppy seeds, strawberry seeds, raspberry seeds, blackberry seeds and combinations thereof.
  • the plant solids may be ground to a suitable particle size.
  • Plant based waxes such as beads formed from hydrogenated plant oils e.g. hydrogenated jojoba oil or hydrogenated castor oil, examples of suitable beads formed from plant based waxes are available from Vantage.
  • the beads comprise 10 to 100 wt.% polysaccharide by weight of the bead, more preferably 15 to 95 wt.% polysaccharide by weight of the bead most preferably 25 to 90 wt.% polysaccharide by weight of the beads.
  • the beads may further comprise sugar, sugar alcohol or combinations thereof in addition to the inorganic material, plant based solids or waxes, or polymeric material.
  • Suitable sugars or sugar alcohols include lactose, sucrose, dextrose, mannitol, xylitol, sorbitol, isomalt, lactitol, erythritol and combinations thereof.
  • the beads preferably comprise 5 to 80 wt.% sugar, sugar alcohol or combinations thereof by weight of the beads, more preferably 10 to 70 wt.%, most preferably 15 to 60 wt.% sugar, sugar alcohol or combinations thereof.
  • the beads may preferably comprise optical enhancers, preferably pearliser, pigments, dyes and combinations thereof.
  • the optical enhancers should be non-substantive to fabrics and are present to enhancer the aesthetics of the beads. These are particularly preferred for mineral or polymeric beads.
  • the beads may consist essentially of inorganic material, plant based solids or waxes, or a polymeric material optionally with minor quantities of optical enhancers further present.
  • the beads may consist essentially of inorganic material, plant based solids or waxes, or a polymeric material in combination with sugar and/or sugar alcohol, optionally with minor quantities of optical enhancers further present.
  • the beads when they are mineral or polymeric based beads, they may comprise benefit agents, preferred benefit agents are selected from: perfumes, perfume microcapsules, oils, silicone, plant extracts, fabric care ingredients, vitamins, enzymes, shading dyes, antibacterial agents, malodor reduction or prevention agents, fabric softening agents, insect replants, shading or hueing dyes, fabric dyes, soil-release agents, sunscreens, and combinations thereof.
  • the beads Preferably comprise hydrophobic benefit agents, such as perfumes.
  • the beads preferably comprise 0.01 to 50 wt.% benefit agent by weight of the beads, more preferably 1 to 40 wt.% benefit agent, even more preferably 4 to 30 wt.% benefit agent and most preferably 6 to 25 wt.% benefit agent by weight of the beads.
  • the beads may be prepared by mixing all the raw components together, preferably in a powder form. Water and/or another aqueous component is then added to the powders, and mixed to form a bulk that is further granulated. The wet granulates are dried to reduce the water content.
  • the bulk may be dried using conventional drying procedure such as air drying, spray drying, belt drying, freeze drying, drum drying or flash drying.
  • polysaccharide beads examples include Unispheres® ex. Givaudan.
  • Synthetic network forming polymers may comprise polycarboxylates, polyacrylates, hydrophobically modified ethoxylated urethanes, hydrophobically modified non-ionic polyols, acrylic polymers, polyamino acids, polyuronic acids, polyvinyl sulfonic acids, polyalkene dicarboxylic acids and mixtures thereof.
  • Polycarboxylate polymers may comprise a polyacrylate, polymethacrylate or mixtures thereof.
  • Polyacrylates may for example comprise a copolymer of unsaturated mono- or di-carbonic acid and C1-C30 alkyl ester of the (meth)acrylic acid.
  • acrylic polymer is understood to mean homopolymers or copolymers that comprise at least acrylic acid or methacrylic acid as a monomer.
  • Polyuronic acids include homopolymers or copolymers of these sugar acids.
  • polyvinyl sulfonic acids includes homopolymers or copolymers that comprise vinyl sulfonic acid as a monomer.
  • polyalkene dicarboxylic acids includes for example homopolymers or copolymers with maleic acid or fumaric acid as a monomer. Suitable polymers are sold under the trade names Acusol ex. Dow and Carbopol Aqua 30 or Carbopol aqua CC. ex. Lubrizol.
  • Natural network forming polymers are preferably polysaccharides. Suitable polysaccharides are selected form: pectin, alginate, arabinogalactan (gum Arabic), carrageenan, gellan gum, locust bean gum xanthan gum, guar gum and mixtures thereof. Modified natural polymers are preferably modified polysaccharides. Suitable modified polysaccharides may comprise hydroxyethyl cellulose, hydrophobically modified hydroxyethyl cellulose, carboxymethyl cellulose and mixtures thereof.
  • the network forming polymer is selected from polyacrylates, polysaccharides, polysaccharide derivatives, or combinations thereof.
  • the network forming polymer comprises hydrophobic modification.
  • Particularly preferred polyacrylates include HASE polymers selected from crosslinked copolymers that are prepared by the polymerization of a monomer mixture comprising (i) from 5 to 85 percent, more preferably from 25 to 70 percent, and most preferably from 35 to 65 percent (by weight based on the total weight of the monomer mixture) of nonionic monomers; (ii) from 5 to 85 percent, more preferably from 25 to 70 percent, and most preferably from 35 to 65 percent (by weight based on the total weight of the monomer mixture) of anionic or anionisable monomers; (iii) from 0.5 to 35 percent, more preferably from 1 to 25 percent (by weight based on the total weight of the monomer mixture) of hydrophobic monomers having an ethylenically unsaturated section (for addition polymerization with the other monomers in the mixture) and a hydrophobic section, and (iv) optionally, from 0.001 to 5 percent, preferably from 0.01 to 0.1 percent (by weight based on the total weight of the monomer mixture
  • the nonionic monomers (i) are suitably selected from Ci-Cs alkyl and C2-C8 hydroxyalkyl esters of acrylic and methacrylic acid. Preferred are ethyl acrylate, methyl acrylate, and butyl acrylate.
  • the anionic or anionisable monomers (ii) are suitably selected from acrylic acid, methacrylic acid, crotonic acid, 2-acrylamido-2-methyl-1 -propanesulfonic acid, sodium vinyl sulfonate, itaconic acid, fumaric acid, maleic acid, monomethyl itaconate, monomethyl fumarate, monobutyl fumarate, and maleic anhydride.
  • acrylic acid and methacrylic acid are acrylic acid and methacrylic acid.
  • the hydrophobic section is constituted by a homopolymeric, random copolymeric or block copolymeric chain formed from repeating units selected from C1-C22 alkyl acrylates, C1-C22 alkyl methacrylates, methacrylic acid, acrylic acid or combinations thereof.
  • Examples of such units include methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethylhexyl methacrylate, stearylmethacrylate and mixtures thereof.
  • One of the units at an end of the chain will remain available as an ethylenically unsaturated section for addition polymerisation with the other monomers in the mixture.
  • Macromonomers Hydrophobic monomers of this type are usually referred to as "macromonomers” and may be prepared by catalytic chain transfer (OCT) procedures utilizing catalysts effective to achieve OCT such as the cobalt porphyrins and the cobaloximes.
  • Macromonomers may advantageously have a number average molecular weight (Mn as determined by liquid permeation chromatography) ranging from about 200 to about 50,000, preferably from about 400 to about 10,000, and optimally from about 500 to about 3,000.
  • Mn number average molecular weight
  • Preferred examples of macromonomers include poly(methylmethacrylate)/poly(methacrylic acid), poly(methylmethacrylate), poly(butyl methacrylate), poly(ethylhexylmethacrylate) and combinations thereof.
  • hydrophobic monomer (iii) includes a polyoxyalkylene section between the ethylenically unsaturated section and the hydrophobic section.
  • Hydrophobic monomers of this type are sometimes referred to as "surfmers" and may typically be prepared by the acid catalyzed condensation of commercially available nonionic polyoxyalkylene surfactant alcohols with acrylic, methacrylic, crotonic, maleic, fumaric, itaconic or aconitic acid.
  • Preferred examples of surfmers include C8-C30 alkylated polyethoxylated (meth) acrylates (i.e.
  • the polyethoxylated portion comprises about 5 to about 100, preferably about 10 to about 80, and more preferably about 15 to about 60 ethylene oxide (EO) units, such as CI8H37(EO)2O (meth)acrylate and C12H25(EO)23 methacrylate.
  • EO ethylene oxide
  • crosslinking comonomers (iv) are suitably selected from diallylphthalate, divinylbenzene, allyl methacrylate, trimethylol propane triacrylate, ethylene glycol diacrylate or dimethacrylate; 1,6-hexanediol diacrylate or dimethacrylate; and diallyl benzene.
  • Particularly preferred polysaccharides include cellulose and xanthan gum.
  • Particularly preferred polysaccharide derivatives include hydroxyethyl cellulose, hydrophobically modified hydroxyethyl cellulose, carboxymethyl cellulose and mixtures thereof.
  • the network forming polymer preferably has a weight average molecular weight (Mw) of about 30,000 g/mol to about 10,000,000 g/mol, for example about 30,000 to about 500,000 g/mol, more typically 50,000 g/mol to 500,000 g/mol.
  • Mw weight average molecular weight
  • Molecular weight can be determined by physical properties such as intrinsic viscosity or by spectrophotometric analysis such as light scattering.
  • the composition may comprise a single species of network forming polymer or may comprise a mixture of different polymers to provide optimal performance.
  • compositions described herein comprise alcohol ethoxylate.
  • the compositions preferably comprise 1 to 30 wt.% alcohol ethoxylate by weight of the composition, more preferably 2 to 25 wt.% alcohol ethoxylate, most preferably 4 to 20 wt.% alcohol ethoxylate.
  • Alcohol ethoxylates have a formula:
  • R represents the fatty alcohol chain.
  • R is saturated.
  • x represents the degree of ethoxylation.
  • x is 5 to 100, more preferably 10 to 80, even more preferably 12 to 60 and most preferably 15 to 40.
  • the alcohol ethoxylate comprises 5 to 100 ethoxylate groups, more preferably 12 to 60 ethoxylate groups and most preferably 15 to 40 ethoxylate groups.
  • Suitable commercially available materials are available under the trade name Lutensol AT25 ex. BASF.
  • the triglyceride may be any suitable triglyceride.
  • the triglyceride is fully saturated. Full saturation may be naturally occurring, or may be achieved by hydrogenation.
  • the triglyceride chains comprise alcohol groups.
  • Preferred sources of triglyceride are plant oils and combinations thereof.
  • the triglycerides are sourced from the following oils: almond, argan, babassu, borage, camelina, canola, castor, chia, cherry, coconut, corn, cotton, coffee, Cuphea Viscosissima , flax (linseed), grape, hemp, hepar, jatropha, jojoba, Lesquerella Fendleri, Moringa Oleifera, macadamia, mango, mustard, neem, olive, palm, palm kernal, perilla, rapeseed, safflower, sesame, shea, stillingia, soybean, sunflower, tonka bean, tung and combinations thereof.
  • oils almond, argan, babassu, borage, camelina, canola, castor, chia, cherry, coconut, corn, cotton, coffee, Cuphea Viscosissima , flax (linseed), grape, hemp, hepar, jatropha, jojoba, Lesquer
  • the ethoxylated triglyceride comprises PEG-40 hydrogenated castor oil.
  • the ethoxylated triglyceride enhances the transparency of the formulations.
  • the ratio of perfume to ethoxylated triglyceride is 1 :1 to 1 :15, more preferably 1 :2 to 1 :10.
  • the compositions described herein comprise both ethoxylated triglyceride and alcohol ethoxylate.
  • the ratio of ethoxylated triglyceride to alcohol ethoxylate is preferably 1 :2 to 2:1 , more preferably 2:3 to 3:2.
  • the composition comprises perfume.
  • the compositions preferably comprise 0.1 to 20 wt.% perfume by weight of the composition, more preferably 0.5 to 10 wt.% perfume by weight of the composition.
  • CTFA Cosmetic, Toiletry and Fragrance Association
  • compositions for use in the present invention preferably it is envisaged that there will be three or more, preferably four or more, more preferably five or more, most preferably six or more.
  • compositions described herein are preferably transparent.
  • transparency is measured by light transmission.
  • the formulation has a light transmission of 60 to 100%, more preferably 60 to 100%, even more preferably 70 to 100% and most preferably 80 to 90%.
  • the light transmission is measured at 25°C and can suitably be measured using a TurbiscanOLAB ex.
  • Formulation Scientific Instruments with a 880 nm wavelength and a glass vials having a diameter of 25 mm and height of 55mm.
  • a transparent formulation may comprise dyes to colour the formulation, such dyes preferably do not affect the transparency of the formulation.
  • compositions described herein preferably have a pH of 4 to 9.
  • the composition may comprise pH adjusters to reach the desired pH.
  • a suitable base pH adjuster is triethanolamine.
  • compositions described herein preferably comprise benefit agents.
  • Benefit agents are known to the person skilled in the art to deliver benefits to fabric.
  • Such ingredient include: perfumes, perfume carriers, antibacterial agents, malodor reduction or prevention agents, fabric softening agents, insect replants, shading or hueing dyes, fabric dyes, hydrotropes, antiredeposition agents, soil-release agents, anti-wrinkle agents, anti-oxidants, sunscreens, antistatic agents, sequestrants and ironing aids.
  • the compositions described herein may preferably further comprise preservatives. Suitable preservatives include isothiazolinones, organic acids, alcohols or combinations thereof.
  • the preservative may preferably be selected from: benzisothiazolinone (BIT), Methylisothiazolinone (MIT), lactic acid, citric acid, sodium benzoate, sodium citrate, itaconic acid, potassium sorbate, anisic acid, phenoxyethanol, propanediol and combinations thereof.
  • BIT benzisothiazolinone
  • MIT Methylisothiazolinone
  • lactic acid citric acid
  • sodium benzoate sodium citrate
  • itaconic acid potassium sorbate
  • anisic acid phenoxyethanol
  • propanediol propanediol and combinations thereof.
  • compositions described herein may preferably comprise a sequestrant. It is understood that the sequestrant prevents yellowing of the compositions. This is particularly important for transparent formulations. Examples of suitable sequestrants are available under the trade names Dequest 2010 or 2066.
  • compositions described herein are booster compositions. They are intended to provide additional benefits to the laundry process, not to provide cleaning or conditioning. Accordingly, the compositions preferably comprise 0 to 7 wt.% cationic surfactant, anionic surfactant or mixtures thereof, by weight of the composition. More preferably the compositions comprise 0 to 4 wt.% cationic surfactant, anionic surfactant or mixtures thereof, by weight of the composition, even more preferably 0 to 2 wt.% and most preferably 0 to 1 wt.% cationic surfactant, anionic surfactant or mixtures thereof, by weight of the composition.
  • compositions of the present invention preferably comprise water.
  • the compositions comprise more than 50 wt.% water by weight of the composition, more preferably at least 60 wt.% water by weight of the composition.
  • a suitable upper limit is preferably 98 wt.% of the composition.
  • compositions described herein may be produced by any suitable method.
  • perfume and ethoxylated triglyceride are both present, these ingredients are pre-mixed prior to addition to the main mix.
  • water for the main mix is heated to 30-70°C prior to the addition of any further ingredients, more preferably 40-60°C.
  • the compositions described herein are used in the rinse stage.
  • the compositions may be used in conjunction with a fabric conditioner or may be used on their own.
  • the composition is used with a fabric conditioner.
  • a method wherein the compositions described herein are added in the rinse stage of the laundry process.
  • the compositions are added to the rinse stage of the laundry process in addition to a fabric conditioner.
  • composition was prepared by pre-mixing the perfume and ethoxylated triglyceride.
  • the water was then heated to 50°C, the polymers, preservatives, and alcohol ethoxylate were added consecutively with stirring, followed by the premix.
  • the pH was checked and adjusted to pH 7-8 if necersary.
  • the mixture was then cooled to room temperature.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Detergent Compositions (AREA)

Abstract

A liquid laundry booster comprising: 0.001 to 10 wt.% beads having a diameter of 200 μm to 1500 μm, 0.05 to 5 wt.% network forming polymer and 1 to 30 wt.% alcohol ethoxylate.

Description

A LIQUID LAUNDRY BOOSTER COMPRISING VISIBLE BEADS AND ALCOHOL ETHOXYLATE
Field of the Invention
The invention relates to liquid laundry boosters having visual beads.
Background of the Invention
Laundry boosters are used in the laundry process to deliver additional benefit agents such as fragrance, in addition to any detergent or fabric conditioner being used. Boosters allow consumers to tailor their experience during the laundry process. The consumer can select the benefit agent and the quantity of product to add. This prevents the tendency to over-dose products such as fabric conditioner in order to increase the delivery of benefit agents such as fragrances.
However, there is a need to improve the consumer experience of these products. One way in which this is provided is by suspending visible beads in the formulation. Polymers are required to suspend the beads, however careful selection of non-ionic surfactant is required, particularly when the composition is designed for use with a fabric conditioner composition to prevent residue formation.
Summary of the Invention
It has been found that using an alcohol ethoxylate non-ionic surfactant prevents the formation of residues in the rinse compartment of a washing machine drawer.
Accordingly in a one aspect of the present invention is provided a liquid laundry booster composition, for use in the rinse stage of the laundry process comprising: a. 0.001 to 10 wt.% beads having a diameter of 200 pm to 1500 pm; b. 0.05 to 5 wt.% network forming polymer; c. 1 to 30 wt.% alcohol ethoxylate; and d. 0.1 to 20 wt.% perfume. The invention further relates to a method of laundering fabric, wherein a composition as described herein is added to the rinse stage of the laundry process.
Detailed Description of the Invention
These and other aspects, features and advantages will become apparent to those of ordinary skill in the art from a reading of the following detailed description and the appended claims. For the avoidance of doubt, any feature of one aspect of the present invention may be utilised in any other aspect of the invention. The word “comprising” is intended to mean “including” but not necessarily “consisting of” or “composed of.” In other words, the listed steps or options need not be exhaustive. It is noted that the examples given in the description below are intended to clarify the invention and are not intended to limit the invention to those examples per se.
Similarly, all percentages are weight/weight percentages unless otherwise indicated. Except in the operating and comparative examples, or where otherwise explicitly indicated, all numbers in this description indicating amounts of material or conditions of reaction, physical properties of materials and/or use are to be understood as modified by the word “about”. Numerical ranges expressed in the format "from x to y" are understood to include x and y. When for a specific feature multiple preferred ranges are described in the format "from x to y", it is understood that all ranges combining the different endpoints are also contemplated.
The compositions described herein comprise beads having a diameter of 50 pm to 2000 pm. The compositions comprise 0.001 to 10 wt.% beads by weight of the composition, preferably 0.005 to 5 wt.% beads and more preferably 0.01 to 2 wt.% beads by weight of the composition.
The beads may be any suitable shape. The diameter of the beads is measured as the maximum linear dimension. The beads preferably have a diameter of 100 pm to 1500 pm, more preferably 200 pm to 1250 pm, and most preferably 400 pm to 1000 pm.
The beads may be made of any suitable material. The beads preferably comprise a structure formed from inorganic material, plant based solids or waxes, polymeric material or a combination thereof.
Inorganic materials include materials such as such clays (e.g. bentonite), silicates (e.g. sodium or potassium silicates), carbonates (e.g. calcium carbonate), or materials comprising calcium, phosphorus, potassium, sodium, chloride, magnesium, iron or zinc. Preferably inorganic materials are selected from clays, silicates, carbonates and combinations thereof.
Plant based solids are taken from the hard materials found in plants, for example the stones or pits in fruit or the shells of nuts. Plant based solids are preferably selected from olive pit, almond shell, peach stones, pistachio shell, avocado shell, apricot stone, argan shell, walnut shell, jojoba seeds, oats, bamboo, loofah, poppy seeds, strawberry seeds, raspberry seeds, blackberry seeds and combinations thereof. The plant solids may be ground to a suitable particle size. Plant based waxes such as beads formed from hydrogenated plant oils e.g. hydrogenated jojoba oil or hydrogenated castor oil, examples of suitable beads formed from plant based waxes are available from Vantage.
Polymeric materials include any polymers which can form beads having a diameter of 50 pm to 2000 pm. Preferably the polymer is a polysaccharide. The polysaccharide is preferably selected from cellulose (including microcrystalline cellulose, carboxymethyl cellulose and other cellulose ethers, hydroxyethyl and hydroxypropyl cellulose), guar, agar, carrageenan, alginates, pectins, hemicellulose, alginate, locust bean gum, starch, gelatin, xanthan gum and combinations thereof. More preferably the polysaccharide comprises cellulose (including microcrystalline cellulose, carboxymethyl cellulose and other cellulose ethers, hydroxyethyl and hydroxypropyl cellulose) and combinations thereof. Preferably the beads comprise 10 to 100 wt.% polysaccharide by weight of the bead, more preferably 15 to 95 wt.% polysaccharide by weight of the bead most preferably 25 to 90 wt.% polysaccharide by weight of the beads.
The beads may further comprise sugar, sugar alcohol or combinations thereof in addition to the inorganic material, plant based solids or waxes, or polymeric material. Suitable sugars or sugar alcohols include lactose, sucrose, dextrose, mannitol, xylitol, sorbitol, isomalt, lactitol, erythritol and combinations thereof. The beads preferably comprise 5 to 80 wt.% sugar, sugar alcohol or combinations thereof by weight of the beads, more preferably 10 to 70 wt.%, most preferably 15 to 60 wt.% sugar, sugar alcohol or combinations thereof.
The beads may preferably comprise optical enhancers, preferably pearliser, pigments, dyes and combinations thereof. The optical enhancers should be non-substantive to fabrics and are present to enhancer the aesthetics of the beads. These are particularly preferred for mineral or polymeric beads. The beads may consist essentially of inorganic material, plant based solids or waxes, or a polymeric material optionally with minor quantities of optical enhancers further present. Alternatively, the beads may consist essentially of inorganic material, plant based solids or waxes, or a polymeric material in combination with sugar and/or sugar alcohol, optionally with minor quantities of optical enhancers further present.
Alternatively, when the beads are mineral or polymeric based beads, they may comprise benefit agents, preferred benefit agents are selected from: perfumes, perfume microcapsules, oils, silicone, plant extracts, fabric care ingredients, vitamins, enzymes, shading dyes, antibacterial agents, malodor reduction or prevention agents, fabric softening agents, insect replants, shading or hueing dyes, fabric dyes, soil-release agents, sunscreens, and combinations thereof. Preferably the beads comprise hydrophobic benefit agents, such as perfumes. When present, the beads preferably comprise 0.01 to 50 wt.% benefit agent by weight of the beads, more preferably 1 to 40 wt.% benefit agent, even more preferably 4 to 30 wt.% benefit agent and most preferably 6 to 25 wt.% benefit agent by weight of the beads.
The beads may be prepared by mixing all the raw components together, preferably in a powder form. Water and/or another aqueous component is then added to the powders, and mixed to form a bulk that is further granulated. The wet granulates are dried to reduce the water content. The bulk may be dried using conventional drying procedure such as air drying, spray drying, belt drying, freeze drying, drum drying or flash drying.
Examples of commercially available polysaccharide beads are Unispheres® ex. Givaudan.
The compositions described herein comprise network forming polymer. A network forming polymer is a cross-linked polymer. The polymer may be cross-linked prior to addition to the composition or may form cross-linking in the formulation or may be cross-linked prior to addition to the composition and further cross linking occurs in the formulation. Preferably the polymer is cross-linked before addition to the composition, further cross-linking may occur in the composition. Preferably the network polymer is anionic.
The compositions described herein preferably comprise 0.05 to 5 wt.% network forming polymer by weight of the composition, more preferably 0.01 to 2 wt.% network forming polymer by weight of the composition. The network forming polymer may be synthetic, natural or a modified natural polymer (for example, micro fibrillated cellulose, which may be derived from a bacterial, fungal, or plant origin, including from wood).
Synthetic network forming polymers may comprise polycarboxylates, polyacrylates, hydrophobically modified ethoxylated urethanes, hydrophobically modified non-ionic polyols, acrylic polymers, polyamino acids, polyuronic acids, polyvinyl sulfonic acids, polyalkene dicarboxylic acids and mixtures thereof. Polycarboxylate polymers may comprise a polyacrylate, polymethacrylate or mixtures thereof. Polyacrylates may for example comprise a copolymer of unsaturated mono- or di-carbonic acid and C1-C30 alkyl ester of the (meth)acrylic acid. The term acrylic polymer is understood to mean homopolymers or copolymers that comprise at least acrylic acid or methacrylic acid as a monomer. Polyuronic acids include homopolymers or copolymers of these sugar acids. The term polyvinyl sulfonic acids includes homopolymers or copolymers that comprise vinyl sulfonic acid as a monomer. In the context of this invention, the term polyalkene dicarboxylic acids includes for example homopolymers or copolymers with maleic acid or fumaric acid as a monomer. Suitable polymers are sold under the trade names Acusol ex. Dow and Carbopol Aqua 30 or Carbopol aqua CC. ex. Lubrizol.
Natural network forming polymers are preferably polysaccharides. Suitable polysaccharides are selected form: pectin, alginate, arabinogalactan (gum Arabic), carrageenan, gellan gum, locust bean gum xanthan gum, guar gum and mixtures thereof. Modified natural polymers are preferably modified polysaccharides. Suitable modified polysaccharides may comprise hydroxyethyl cellulose, hydrophobically modified hydroxyethyl cellulose, carboxymethyl cellulose and mixtures thereof.
Preferably the network forming polymer is selected from polyacrylates, polysaccharides, polysaccharide derivatives, or combinations thereof. Preferably the network forming polymer comprises hydrophobic modification.
Particularly preferred polyacrylates include HASE polymers selected from crosslinked copolymers that are prepared by the polymerization of a monomer mixture comprising (i) from 5 to 85 percent, more preferably from 25 to 70 percent, and most preferably from 35 to 65 percent (by weight based on the total weight of the monomer mixture) of nonionic monomers; (ii) from 5 to 85 percent, more preferably from 25 to 70 percent, and most preferably from 35 to 65 percent (by weight based on the total weight of the monomer mixture) of anionic or anionisable monomers; (iii) from 0.5 to 35 percent, more preferably from 1 to 25 percent (by weight based on the total weight of the monomer mixture) of hydrophobic monomers having an ethylenically unsaturated section (for addition polymerization with the other monomers in the mixture) and a hydrophobic section, and (iv) optionally, from 0.001 to 5 percent, preferably from 0.01 to 0.1 percent (by weight based on the total weight of the monomer mixture) of polyethylenically unsaturated copolymerizable monomers effective for crosslinking.
The nonionic monomers (i) are suitably selected from Ci-Cs alkyl and C2-C8 hydroxyalkyl esters of acrylic and methacrylic acid. Preferred are ethyl acrylate, methyl acrylate, and butyl acrylate.
The anionic or anionisable monomers (ii) are suitably selected from acrylic acid, methacrylic acid, crotonic acid, 2-acrylamido-2-methyl-1 -propanesulfonic acid, sodium vinyl sulfonate, itaconic acid, fumaric acid, maleic acid, monomethyl itaconate, monomethyl fumarate, monobutyl fumarate, and maleic anhydride. Preferred are acrylic acid and methacrylic acid.
In one suitable type of hydrophobic monomer (iii), the hydrophobic section is constituted by a homopolymeric, random copolymeric or block copolymeric chain formed from repeating units selected from C1-C22 alkyl acrylates, C1-C22 alkyl methacrylates, methacrylic acid, acrylic acid or combinations thereof. Examples of such units include methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethylhexyl methacrylate, stearylmethacrylate and mixtures thereof. One of the units at an end of the chain will remain available as an ethylenically unsaturated section for addition polymerisation with the other monomers in the mixture. Hydrophobic monomers of this type are usually referred to as "macromonomers" and may be prepared by catalytic chain transfer (OCT) procedures utilizing catalysts effective to achieve OCT such as the cobalt porphyrins and the cobaloximes. Macromonomers may advantageously have a number average molecular weight (Mn as determined by liquid permeation chromatography) ranging from about 200 to about 50,000, preferably from about 400 to about 10,000, and optimally from about 500 to about 3,000. Preferred examples of macromonomers include poly(methylmethacrylate)/poly(methacrylic acid), poly(methylmethacrylate), poly(butyl methacrylate), poly(ethylhexylmethacrylate) and combinations thereof. Another suitable type of hydrophobic monomer (iii) includes a polyoxyalkylene section between the ethylenically unsaturated section and the hydrophobic section. Hydrophobic monomers of this type are sometimes referred to as "surfmers" and may typically be prepared by the acid catalyzed condensation of commercially available nonionic polyoxyalkylene surfactant alcohols with acrylic, methacrylic, crotonic, maleic, fumaric, itaconic or aconitic acid. Preferred examples of surfmers include C8-C30 alkylated polyethoxylated (meth) acrylates (i.e. methacrylates and/or acrylates) in which the polyethoxylated portion comprises about 5 to about 100, preferably about 10 to about 80, and more preferably about 15 to about 60 ethylene oxide (EO) units, such as CI8H37(EO)2O (meth)acrylate and C12H25(EO)23 methacrylate.
The crosslinking comonomers (iv) are suitably selected from diallylphthalate, divinylbenzene, allyl methacrylate, trimethylol propane triacrylate, ethylene glycol diacrylate or dimethacrylate; 1,6-hexanediol diacrylate or dimethacrylate; and diallyl benzene.
Particularly preferred polysaccharides include cellulose and xanthan gum. Particularly preferred polysaccharide derivatives include hydroxyethyl cellulose, hydrophobically modified hydroxyethyl cellulose, carboxymethyl cellulose and mixtures thereof.
The network forming polymer preferably has a weight average molecular weight (Mw) of about 30,000 g/mol to about 10,000,000 g/mol, for example about 30,000 to about 500,000 g/mol, more typically 50,000 g/mol to 500,000 g/mol. Molecular weight can be determined by physical properties such as intrinsic viscosity or by spectrophotometric analysis such as light scattering.
The composition may comprise a single species of network forming polymer or may comprise a mixture of different polymers to provide optimal performance.
The compositions described herein comprise alcohol ethoxylate. The compositions preferably comprise 1 to 30 wt.% alcohol ethoxylate by weight of the composition, more preferably 2 to 25 wt.% alcohol ethoxylate, most preferably 4 to 20 wt.% alcohol ethoxylate.
Alcohol ethoxylates have a formula:
RO(CH2CH2O)XH
R represents the fatty alcohol chain. Preferably R is saturated. Preferably R = Cs to C24 fatty alcohol, more preferably R = Cw to C22 fatty alcohol, even more preferably R = Ci2 to C2o fatty alcohol and most preferably R = Ci6 to Cis fatty alcohol. In other words, preferably the alcohol ethoxylate comprises a Cs to C24 fatty alcohol, more preferably a C to C22 fatty alcohol and most preferably a R = Cw to Cw fatty alcohol. x represents the degree of ethoxylation. Preferably x is 5 to 100, more preferably 10 to 80, even more preferably 12 to 60 and most preferably 15 to 40. In other words, preferably the alcohol ethoxylate comprises 5 to 100 ethoxylate groups, more preferably 12 to 60 ethoxylate groups and most preferably 15 to 40 ethoxylate groups.
Most preferably the alcohol ethoxylate comprises R = Ci6 to Cis fatty alcohol and x = 25. Suitable commercially available materials are available under the trade name Lutensol AT25 ex. BASF.
The alcohol ethoxylate prevents residues in the rinse drawer when the composition is used in conjunction with a fabric conditioner.
The compositions described herein preferably comprise ethoxylated triglyceride. The compositions preferably comprise 1 to 30 wt.% ethoxylated triglyceride, more preferably 2 to 25 wt.% ethoxylated triglyceride, most preferably 4 to 20 wt.% ethoxylated triglyceride.
The triglyceride may be any suitable triglyceride. Preferably the triglyceride is fully saturated. Full saturation may be naturally occurring, or may be achieved by hydrogenation. Preferably the triglyceride chains comprise alcohol groups. Preferred sources of triglyceride are plant oils and combinations thereof. Preferably the triglycerides are sourced from the following oils: almond, argan, babassu, borage, camelina, canola, castor, chia, cherry, coconut, corn, cotton, coffee, Cuphea Viscosissima , flax (linseed), grape, hemp, hepar, jatropha, jojoba, Lesquerella Fendleri, Moringa Oleifera, macadamia, mango, mustard, neem, olive, palm, palm kernal, perilla, rapeseed, safflower, sesame, shea, stillingia, soybean, sunflower, tonka bean, tung and combinations thereof.
The ethoxylated triglyceride preferably comprises 6 to 100 moles of ethoxylation, more preferably 12 to 80, and even more preferably 20 to 60 moles of ethoxylation. Most preferably the ethoxylated triglyceride comprises about 40 moles of ethoxylation (i.e. 35 to 45 moles of ethoxylation).
Most preferably the ethoxylated triglyceride comprises PEG-40 hydrogenated castor oil.
The ethoxylated triglyceride enhances the transparency of the formulations. Preferably the ratio of perfume to ethoxylated triglyceride is 1 :1 to 1 :15, more preferably 1 :2 to 1 :10. Preferably the compositions described herein comprise both ethoxylated triglyceride and alcohol ethoxylate. The ratio of ethoxylated triglyceride to alcohol ethoxylate is preferably 1 :2 to 2:1 , more preferably 2:3 to 3:2.
Preferably the composition comprises perfume. The compositions preferably comprise 0.1 to 20 wt.% perfume by weight of the composition, more preferably 0.5 to 10 wt.% perfume by weight of the composition. Many suitable examples of perfumes are provided in the CTFA (Cosmetic, Toiletry and Fragrance Association) 1992 International Buyers Guide, published by CFTA Publications and OPD 1993Chemicals Buyers Directory 80th Annual Edition, published by Schnell Publishing Co.
It is commonplace for a plurality of perfume components to be present in a free oil perfume composition. In the compositions for use in the present invention, preferably it is envisaged that there will be three or more, preferably four or more, more preferably five or more, most preferably six or more.
The compositions described herein are preferably transparent. For the purposes of the present invention, transparency is measured by light transmission. Preferably the formulation has a light transmission of 60 to 100%, more preferably 60 to 100%, even more preferably 70 to 100% and most preferably 80 to 90%. The light transmission is measured at 25°C and can suitably be measured using a TurbiscanOLAB ex. Formulation Scientific Instruments, with a 880 nm wavelength and a glass vials having a diameter of 25 mm and height of 55mm. A transparent formulation may comprise dyes to colour the formulation, such dyes preferably do not affect the transparency of the formulation.
The compositions described herein preferably have a pH of 4 to 9. The composition may comprise pH adjusters to reach the desired pH. A suitable acid pH adjuster in Hydrochloric acid. A suitable base pH adjuster is triethanolamine.
The compositions described herein preferably comprise benefit agents. Benefit agents are known to the person skilled in the art to deliver benefits to fabric. Such ingredient include: perfumes, perfume carriers, antibacterial agents, malodor reduction or prevention agents, fabric softening agents, insect replants, shading or hueing dyes, fabric dyes, hydrotropes, antiredeposition agents, soil-release agents, anti-wrinkle agents, anti-oxidants, sunscreens, antistatic agents, sequestrants and ironing aids. The compositions described herein may preferably further comprise preservatives. Suitable preservatives include isothiazolinones, organic acids, alcohols or combinations thereof. Specifically the preservative may preferably be selected from: benzisothiazolinone (BIT), Methylisothiazolinone (MIT), lactic acid, citric acid, sodium benzoate, sodium citrate, itaconic acid, potassium sorbate, anisic acid, phenoxyethanol, propanediol and combinations thereof. Some preservatives may require the presence of pH adjusters to maintain the optimal pH.
The compositions described herein may preferably further comprise dyes for colouring the compositions. Such dyes are intended to colour the composition, but not be substantive to fabrics. Such dyes are available under the Liquitint trade name ex. Milliken.
The compositions described herein may preferably comprise a sequestrant. It is understood that the sequestrant prevents yellowing of the compositions. This is particularly important for transparent formulations. Examples of suitable sequestrants are available under the trade names Dequest 2010 or 2066.
The compositions described herein are booster compositions. They are intended to provide additional benefits to the laundry process, not to provide cleaning or conditioning. Accordingly, the compositions preferably comprise 0 to 7 wt.% cationic surfactant, anionic surfactant or mixtures thereof, by weight of the composition. More preferably the compositions comprise 0 to 4 wt.% cationic surfactant, anionic surfactant or mixtures thereof, by weight of the composition, even more preferably 0 to 2 wt.% and most preferably 0 to 1 wt.% cationic surfactant, anionic surfactant or mixtures thereof, by weight of the composition.
The compositions of the present invention preferably comprise water. Preferably the compositions comprise more than 50 wt.% water by weight of the composition, more preferably at least 60 wt.% water by weight of the composition. A suitable upper limit is preferably 98 wt.% of the composition.
The compositions described herein may be produced by any suitable method. Preferably when perfume and ethoxylated triglyceride are both present, these ingredients are pre-mixed prior to addition to the main mix. Preferably the water for the main mix is heated to 30-70°C prior to the addition of any further ingredients, more preferably 40-60°C. The compositions described herein are used in the rinse stage. The compositions may be used in conjunction with a fabric conditioner or may be used on their own. Preferably the composition is used with a fabric conditioner. In one aspect of the present invention is provided a method wherein the compositions described herein are added in the rinse stage of the laundry process. Preferably the compositions are added to the rinse stage of the laundry process in addition to a fabric conditioner. In one aspect of the present invention is provided a use of the compositions described herein to provide fragrance in the rinse stage of the laundry process.
Examples
Table 1: Example compositions
Figure imgf000012_0001
Network forming polymer 1 - Acusol millennium ex. Dow
Alcohol ethoxylate 2 - Lutensol AT25 ex. BASF
Ethoxylated triglyceride 3 - PEG 40 hydrogenated castor oil
The composition was prepared by pre-mixing the perfume and ethoxylated triglyceride. The water was then heated to 50°C, the polymers, preservatives, and alcohol ethoxylate were added consecutively with stirring, followed by the premix. The pH was checked and adjusted to pH 7-8 if necersary. The mixture was then cooled to room temperature.
The residues from each composition were tested in an automatic front-loading washing machine. 35 ml of fabric conditioner was poured into the rinse compartment of the washing machine drawer. 23 ml of the example composition was poured on top of the fabric conditioner. A 60-minute quick wash was run. The process was repeated; a total of two cycles were carried out. After the two wash the residues were assessed by visual assessment.
Figure imgf000013_0001
The presence of alcohol ethoxylate reduced the residues.

Claims

Claims
1. A liquid laundry booster composition for use in the rinse stage of the laundry process, comprising: a. 0.001 to 10 wt.% beads by weight of the composition having a diameter of 200 pm to 1500 pm; b. 0.05 to 5 wt.% by weight of the composition network forming polymer; c. 1 to 30 wt.% alcohol ethoxylate by weight of the composition; and d. 0.1 to 20 wt.% perfume by weight of the composition.
2. A composition according to claim 1, wherein the network forming polymer is hydrophobically modified.
3. A composition according to any preceding claim, wherein the network forming polymer is selected from polyacrylates, polysaccharides, polysaccharide derivatives, or combinations thereof.
4. A composition according to any preceding claim wherein the alcohol ethoxylate comprises a Cs to C24 fatty alcohol.
5. A composition according to any preceding claim, wherein the alcohol ethoxylate comprises 5 to 100 ethoxylate groups.
6. A composition according to any preceding claim, wherein the beads comprise a structure formed from inorganic material, plant based solids, polymeric material, or a combination thereof.
7. A composition according to any preceding claim, wherein the beads comprise a structure formed from polymeric material.
8. A composition according to any preceding claim, wherein the beads further comprise sugar, sugar alcohol or combinations.
9. A composition according to any preceding claim, wherein the beads further comprise optical enhancers selected from pearlisers, pigments, dyes and combinations thereof.
10. A composition according to any preceding claim, wherein the composition further comprises ethoxylated triglyceride.
11. A composition according to any preceding claim, wherein the composition is transparent, having a light transmission of 60 to 100%.
12. A composition according to any preceding claim, wherein the composition has a pH of 4 to 9.
13. A method of laundering fabric, wherein a composition according to any preceding claim is added to the rinse stage of the laundry process.
14. A method according to claim 13, wherein the composition is added to the rinse stage in addition to a fabric conditioner.
PCT/EP2024/065668 2023-06-15 2024-06-06 A liquid laundry booster comprising visible beads and alcohol ethoxylate Ceased WO2024256271A1 (en)

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