WO2024255084A1 - Led光源的t5灯管 - Google Patents

Led光源的t5灯管 Download PDF

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Publication number
WO2024255084A1
WO2024255084A1 PCT/CN2023/129699 CN2023129699W WO2024255084A1 WO 2024255084 A1 WO2024255084 A1 WO 2024255084A1 CN 2023129699 W CN2023129699 W CN 2023129699W WO 2024255084 A1 WO2024255084 A1 WO 2024255084A1
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WO
WIPO (PCT)
Prior art keywords
lamp
base
light source
led light
glass lampshade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/129699
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English (en)
French (fr)
Inventor
李飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Wanjia Lighting Co Ltd
Original Assignee
Shenzhen Wanjia Lighting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Wanjia Lighting Co Ltd filed Critical Shenzhen Wanjia Lighting Co Ltd
Publication of WO2024255084A1 publication Critical patent/WO2024255084A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/27Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/27Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
    • F21K9/275Details of bases or housings, i.e. the parts between the light-generating element and the end caps; Arrangement of components within bases or housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00Protecting lighting devices from damage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present application belongs to the field of lighting technology, and more specifically, to a T5 lamp tube with an LED light source.
  • Traditional fluorescent tubes are T8 and T5, with diameters of 1 inch (25.4mm) and 5/8 inch (16mm) respectively, and lengths of 60cm, 120cm, and 150cm.
  • brackets including ballast
  • lamp panels including ballast
  • LED tubes are the same in appearance, size and diameter as traditional fluorescent lamps.
  • the materials include half-aluminum profiles with half-plastic lampshades, full-plastic lampshades, glass lampshades, etc. Different choices and configurations are made according to market demand.
  • T5 LED tubes Compared with T8 or larger LED tubes, T5 LED tubes have a thinner diameter, but the length of the LED tube is not shortened due to the thin diameter. The thinner diameter will cause the bending rigidity of the entire tube to be seriously reduced, and it will heat up during long-term use, causing the tube to bend and deform, seriously affecting the service life of the tube.
  • the purpose of the embodiments of the present application is to provide a T5 lamp tube with an LED light source to solve the technical problem in the prior art that after long-term use and heat generation, the T5 lamp tube itself is not sufficiently rigid, causing the lamp tube to bend and deform, thereby seriously shortening the service life of the lamp tube.
  • a T5 lamp tube with an LED light source comprising: a glass lampshade; a base, the base is arranged on the inner wall surface of the glass lampshade, and the length of the base along the extension direction is consistent with the length of the glass lampshade along the extension direction; a lamp head, the lamp head is connected to the end of the glass lampshade; a lamp board, the lamp board is arranged in the glass lampshade and is limitedly connected to the base; a power supply assembly, the power supply assembly is arranged in the lamp head, and is conductively connected to the lamp head and the lamp board respectively.
  • the beneficial effect of the T5 lamp tube of the LED light source provided by the present application is that: compared with the prior art, the T5 lamp tube of the LED light source of the present application sets the base on the inner wall surface of the glass lampshade, and the length of the base along the extension direction is consistent with the length of the glass lampshade along the extension direction, which can provide strength support when the glass lampshade is bent and deformed, thereby avoiding the bending and deformation of the glass lampshade and extending the service life of the lamp tube; at the same time, the glass lampshade is used as the outer cover of the lamp tube. Since the glass itself has good thermosetting properties, the lamp tube is not easy to bend and deform after long-term use, thereby further improving the rigidity of the lamp tube itself and extending the service life of the entire LED lamp tube.
  • a reinforcement rib is provided on a side of the base facing away from the lamp panel, and the reinforcement rib is extended along the length direction of the glass lampshade.
  • the multiple reinforcing ribs are arranged at intervals along the width direction of the base, and a glue coating groove is formed between two adjacent reinforcing ribs.
  • a glue layer for bonding the glass lampshade and the base is provided in the glue groove.
  • a mounting groove is provided on a side of the base close to the light board, and the mounting groove is used to limit the light board.
  • a limiting portion is provided on the inner wall surface of the mounting groove, and the limiting portion is used to prevent the lamp board from being separated from the mounting groove toward a side away from the base.
  • the base is an aluminum profile.
  • the power supply assembly includes a circuit board and electrical components.
  • the electrical components are arranged on the circuit board and are conductively connected to the circuit board.
  • a heat conductive sheet for heat dissipation is attached to the circuit board.
  • the outer peripheral side of the glass lampshade is covered with a protective film.
  • a positioning portion is protruding from the lamp head, and the positioning portion is used to position the end of the glass lampshade.
  • FIG1 is an exploded structural diagram of a T5 lamp tube of an LED light source provided in an embodiment of the present application
  • FIG2 is an exploded structural diagram of the power supply assembly, base, lamp panel and glass lampshade shown in FIG1 ;
  • FIG3 is a cross-sectional structural diagram of a T5 lamp tube of the LED light source shown in FIG1 ;
  • FIG. 4 is a three-dimensional structural diagram of the lamp holder shown in FIG. 1 .
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
  • a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “plurality” is two or more, unless otherwise clearly and specifically defined.
  • the T5 lamp tube of the LED light source includes a glass lampshade 10, a base 20, a lamp holder 30, a lamp board 40 and a power supply assembly 50.
  • the base 20 is arranged on the inner wall surface of the glass lampshade 10, and the length of the base 20 along the extension direction is consistent with the length of the glass lampshade 10 along the extension direction; the lamp holder 30 is connected to the end of the glass lampshade 10; the lamp board 40 is arranged in the glass lampshade 10 and is limitedly connected to the base 20; the power supply assembly 50 is arranged in the lamp holder 30, and is respectively conductively connected to the lamp holder 30 and the lamp board 40.
  • the glass lampshade 10 is a cylindrical structure
  • the glass lampshade 10 and the base 20 are both long strip structures
  • the length of the base 20 is slightly shorter than the length of the glass lampshade 10.
  • the base 20 is fixed to the inner wall surface of the glass lampshade 10 by an adhesive material. Since the base 20 is generally made of light metal, it has good bending strength. By fixing the base 20 on the inner wall surface of the glass lampshade 10, the rigidity of the glass lampshade 10 can be enhanced, making it more difficult to bend and deform.
  • the glass lampshade 10 is a hollow structure with an open end. By arranging the lamp head 30 at the end of the glass lampshade 10, it can prevent external objects from entering the glass lampshade 10.
  • the lamp board 40 generates a lot of heat during operation. By installing the lamp board 40 on the base 20, part of the heat in the lamp board 40 will be transferred to the base 20, and it can also prevent the lamp board 40 from shaking randomly in the glass lampshade 10.
  • the power supply assembly 50 is mainly used to provide power to the light board 40 .
  • the T5 lamp tube with LED light source provided in the present application has a base 20 set on the inner wall surface of the glass lampshade 10, and the length of the base 20 along the extension direction is consistent with the length of the glass lampshade 10 along the extension direction. It can provide strength support when the glass lampshade 10 is bent and deformed, thereby avoiding the bending and deformation of the glass lampshade 10 and extending the service life of the lamp tube.
  • the glass lampshade 10 is used as the outer cover of the lamp tube. Since the glass itself has good thermosetting properties, the lamp tube is not easy to bend and deform after long-term use, thereby further improving the rigidity of the LED lamp tube itself and extending the service life of the entire LED lamp tube.
  • a reinforcing rib 21 is provided on a side of the base 20 away from the lamp board 40 .
  • the reinforcing rib 21 is extended along the length direction of the glass lampshade 10 .
  • the reinforcing rib 21 is also a long strip structure, and the length of the reinforcing rib 21 along the extension direction is consistent with the length of the glass lampshade 10 along the extension direction.
  • FIG. 2 and FIG. 3 there are multiple reinforcing ribs 21 , and the multiple reinforcing ribs 21 are spaced apart along the width direction of the base 20 , and a glue coating groove 22 is formed between two adjacent reinforcing ribs 21 .
  • the shapes of the four reinforcing ribs 21 are not completely the same.
  • the two outermost reinforcing ribs 21 are provided with chamfered structures that match the shape of the inner wall of the glass lampshade 10.
  • the four reinforcing ribs 21 are located on the side of the base 20 away from the lamp board 40, and the four reinforcing ribs 21 match the shape of the inner wall of the glass lampshade 10.
  • a total of three glue grooves 22 are formed between the four reinforcing ribs 21, and the glue grooves 22 are arranged along the length direction of the glass lampshade 10.
  • the contact area between the base 20 and the glue can be increased, thereby increasing the bonding force between the base 20 and the glass lampshade 10 and preventing the base 20 and the glass lampshade 10 from being separated.
  • a glue layer for bonding the glass lampshade 10 and the base 20 is provided in the glue groove 22 .
  • the openings at both ends of the T5 model glass lampshade 10 have limited calibers, and it is difficult to limit the base 20 in the glass lampshade 10 through the structure.
  • the glue protrusion can be first arranged on the glue groove 22 of the base 20 before assembly, and then the base 20 can be extended into the glass lampshade 10, and then the base 20 can be directly placed against the inner wall surface of the glass lampshade 10 to complete the installation, thereby improving assembly efficiency.
  • the adhesive layer itself has certain thermal conductivity and adhesion, which can fix the base 20 in the glass lampshade 10 and also conduct the heat in the base 20.
  • the adhesive layer By providing the adhesive layer between the glass lampshade 10 and the base 20, it can effectively prevent the heat generated by the lamp board 40 during operation from being concentrated on the base 20 for a long time, thereby improving the heat dissipation performance inside the lamp tube.
  • a mounting groove 23 is provided on one side of the base 20 close to the lamp board 40 , and the mounting groove 23 is used to limit the position of the lamp board 40 .
  • the entire mounting groove 23 is a U-shaped structure, and the length and width of the mounting groove 23 are adapted to the length and width of the lamp board 40, and the mounting groove 23 can limit the opposite sides of the lamp board 40 in the width direction.
  • the lamp board 40 can be effectively limited inside the glass lampshade 10, thereby preventing the lamp board 40 from moving randomly inside the glass lampshade 10.
  • a limiting portion 24 is provided on the inner wall surface of the mounting groove 23 , and the limiting portion 24 is used to prevent the lamp board 40 from being separated from the mounting groove 23 toward the side away from the base 20 .
  • the limiting portion 24 is limited to the side of the lamp board 40 away from the reinforcing rib 21, and the mounting groove 23 cooperates with the limiting portion 24 to limit the two opposite sides of the width direction and the two opposite sides of the thickness direction of the lamp board 40.
  • the lamp board 40 can be further limited inside the glass lampshade 10, and the lamp board 40 cannot be separated from the base 20 in the direction of its width, nor can it be separated from the base 20 in the direction of its thickness.
  • the base 20 is made of aluminum profile.
  • aluminum profiles have good thermal conductivity, and compared with some other commonly used metals, aluminum profiles are lighter under the premise of the same volume.
  • the heat generated by the lamp board 40 can be more efficiently channeled, and at the same time, compared with some other commonly used metals, the entire lamp tube can be made lighter.
  • the power supply component 50 includes a circuit board 51 and an electrical component 52, the electrical component 52 is arranged on the circuit board 51 and is conductively connected to the circuit board 51, and a heat conductive sheet 53 for heat dissipation is attached to the circuit board 51.
  • the electrical component 52 is arranged on one side of the circuit board 51, wherein there are multiple electrical components 52, and multiple electrical components 52 are highly concentrated on the circuit board 51, and each electrical component 52 will generate heat during operation, and the circuit board 51 will also generate a large amount of heat during operation, and the circuit board 51 will accumulate its own heat and the heat of multiple electrical components 52.
  • the heat conductive sheet 53 is made of a high thermal conductivity material, which can efficiently absorb nearby heat and timely conduct heat to surrounding high-temperature objects.
  • the outer peripheral side of the glass lampshade 10 is coated with a protective film for preventing breakage.
  • the main function of the protective film is to prevent the fragments generated after the glass lampshade 10 is broken from scattering around randomly.
  • the protective film has high-strength bonding force, tensile strength, 160% high elongation, strong acid resistance, alkali resistance, and can maintain good physical properties at high temperatures. At the same time, it maintains a good light transmittance, and can also ensure the penetration of light inside the lamp tube under the premise of explosion-proof.
  • the explosion-proof performance of glass is mainly achieved through two aspects: First: Make full use of the adhesive layer on the protective film to decompose the impact force on the surface.
  • the safety performance of the entire LED lamp tube can be effectively improved.
  • a positioning portion 31 is protruded from the lamp holder 30 , and the positioning portion 31 is used to position the end of the glass lampshade 10 .
  • the lamp holder 30 has a receiving cavity, and the power supply assembly 50 is arranged in the receiving cavity.
  • the power supply assembly 50 is first connected to the lamp board 40, and then the lamp board 40 is extended into the glass lampshade 10 and limited on the base 20. At this time, the power supply assembly 50 exposes one end of the glass lampshade 10, and finally the lamp holder 30 is sleeved on the outer peripheral side of the power supply assembly 50, and the lamp holder 30 and the glass lampshade 10 are mutually engaged and limited together.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种LED光源的T5灯管,包括玻璃灯罩(10);基座(20)设置在玻璃灯罩(10)内壁面上,基座(20)的长度延伸方向与玻璃灯罩(10)的长度延伸方向一致;灯头(30)与玻璃灯罩(10)的端部连接;灯板(40)设置在玻璃灯罩(10)内,并与基座(20)限位连接;电源组件(50)设置在灯头(30)内,并分别与灯头(30)和灯板(40)导通连接。LED光源的T5灯管通过将基座(20)设置在玻璃灯罩(10)的内壁面上,提高玻璃灯罩(10)整体强度,避免玻璃灯罩(10)出现弯曲变形,从而延长灯管的使用寿命。

Description

LED光源的T5灯管
本申请要求于2023年06月15日在中国专利局提交的、申请号为202321526648.3、发明名称为“LED光源的T5灯管”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请属于照明技术领域,更具体地说,是涉及一种LED光源的T5灯管。
背景技术
传统常用的日光灯管是T8、T5日光灯,其直径分别为1英寸(25.4mm)、5/8英寸(16mm),长度有60cm和120cm、150cm三种。从结构形态上来讲,有支架(含镇流器)+灯管单支型和灯盘(含镇流器)+灯管多支型。随着LED技术在照明领域的快速发展,传统的日光灯几乎都被LED灯管取代,且市场竞争异常激烈。
LED灯管与传统的日光灯在外型尺寸口径上都是一样。材质有半型铝型材配合半型塑料灯罩、全型塑料灯罩、玻璃灯罩等,根据市场需求作不同选择和配置。
相对于T8或者口径更大的LED灯管,T5 LED灯管的口径更细,但是LED灯管的长度并不会因为口径细而缩短,更细的口径会导致整个灯管的抗弯曲刚性强度严重降低,在长时间使用过程中会发热,从而灯管会出现弯曲变形的情况,严重影响灯管的使用寿命。
技术问题
本申请实施例的目的在于提供一种LED光源的T5灯管,以解决现有技术中的T5灯管的在长时间使用并发热后,由于自身刚性强度不够,导致灯管出现弯曲变形,严重缩短灯管的使用寿命的技术问题。
技术解决方案
为实现上述目的,本申请采用的技术方案是:提供一种LED光源的T5灯管,包括:玻璃灯罩;基座,所述基座设置在所述玻璃灯罩内壁面上,所述基座的长度沿伸方向与所述玻璃灯罩的长度沿伸方向一致;灯头,所述灯头与所述玻璃灯罩的端部连接;灯板,所述灯板设置在所述玻璃灯罩内,并与所述基座限位连接;电源组件,所述电源组件设置在所述灯头内,并分别与所述灯头和所述灯板导通连接。
本申请提供的LED光源的T5灯管的有益效果在于:与现有技术相比,本申请的LED光源的T5灯管通过将基座设置在玻璃灯罩的内壁面上,并且基座的长度沿伸方向与玻璃灯罩的长度沿伸方向一致,能够在玻璃灯罩发生弯曲变形时提供强度支撑,避免玻璃灯罩出现弯曲变形,延长灯管的使用寿命;同时,采用玻璃灯罩作为灯管的外罩体,由于玻璃自身的热固性较好,从而灯管在长时间使用后不容易发生弯曲变形,进一步提升灯管自身的刚性强度,延长整个LED灯管的使用寿命。
在其中一个实施例中,所述基座背离所述灯板的一侧设有加固凸肋,所述加固凸肋沿着所述玻璃灯罩的长度方向沿伸设置。
在其中一个实施例中,所述加固凸肋的数量为多个,多个所述加固凸肋沿所述基座的宽度方向间隔设置,且相邻两所述加固凸肋之间形成有涂胶槽。
在其中一个实施例中,所述涂胶槽内设有用于粘合所述玻璃灯罩和所述基座的涂胶层。
在其中一个实施例中,所述基座靠近所述灯板的一侧设有安装槽,所述安装槽用于对所述灯板进行限位。
在其中一个实施例中,所述安装槽的内壁面上设有限位部,所述限位部用于防止所述灯板朝着背离所述基座的一侧与所述安装槽脱离。
在其中一个实施例中,所述基座为铝型材。
在其中一个实施例中,所述电源组件包括有电路板和电器元件,所述电器元件设置在所述电路板上,并与所述电路板导通连接,所述电路板上贴设有用于散热的导热片。
在其中一个实施例中,所述玻璃灯罩的外周侧面包覆有保护膜。
在其中一个实施例中,所述灯头上凸设有定位部,所述定位部用于对所述玻璃灯罩的端部进行定位。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本申请实施例提供的LED光源的T5灯管的分解结构图;
图2为图1所示的电源组件、基座、灯板和玻璃灯罩的分解结构图;
图3为图1所示的LED光源的T5灯管的剖视结构图;
图4为图1所示的灯头的立体结构图。
其中,图中各附图标记:
10、玻璃灯罩;
20、基座;21、加固凸肋;22、涂胶槽;23、安装槽;24、限位部;
30、灯头;31、定位部;
40、灯板;
50、电源组件;51、电路板;52、电器元件;53、导热片。
本发明的实施方式
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。
请一并参阅图1至图3,现对本申请实施例提供的LED光源的T5灯管进行说明。所述LED光源的T5灯管,包括玻璃灯罩10、基座20、灯头30、灯板40和电源组件50。
基座20设置在玻璃灯罩10内壁面上,基座20的长度沿伸方向与玻璃灯罩10的长度沿伸方向一致;灯头30与玻璃灯罩10的端部连接;灯板40设置在玻璃灯罩10内,并与基座20限位连接;电源组件50设置在灯头30内,并分别与灯头30和灯板40导通连接。
例如,如图1至图3所示,玻璃灯罩10呈圆筒状结构,玻璃灯罩10和基座20均呈长条状结构,并且基座20的长度略短于玻璃灯罩10的长度,基座20通过粘合材料固定在玻璃灯罩10的内壁面上,由于基座20一般采用轻质金属制作而成,自身具有较好的抗弯曲强度,通过将基座20固定在玻璃灯罩10的内壁面上,能够增强玻璃灯罩10的刚性强度,使其更难发生弯曲变形。玻璃灯罩10为端部开口的中空结构,通过将灯头30设置在玻璃灯罩10的端部,能够防止外部的物件进入到玻璃灯罩10内。灯板40在工作过程中会产生大量的热量,通过将灯板40安装在基座20上,灯板40中部分的热量会传递到基座20上,同时还能够避免灯板40在玻璃灯罩10内随意晃动。电源组件50主要用于为灯板40提供电力。
本申请提供的LED光源的T5灯管,与现有技术相比,本申请中的LED光源的T5灯管通过将基座20设置在玻璃灯罩10的内壁面上,并且基座20的长度沿伸方向与玻璃灯罩10的长度沿伸方向一致,能够在玻璃灯罩10发生弯曲变形时提供强度支撑,避免玻璃灯罩10出现弯曲变形,延长灯管的使用寿命;同时,采用玻璃灯罩10作为灯管的外罩体,由于玻璃自身的热固性较好,从而灯管在长时间使用后不容易发生弯曲变形,进一步提升LED灯管自身的刚性强度,延长整个LED灯管的使用寿命。
在本申请的一个实施例中,请一并参阅图2和图3,基座20背离灯板40的一侧设有加固凸肋21,加固凸肋21沿着玻璃灯罩10的长度方向沿伸设置。
具体地,加固凸肋21也为长条状结构,加固凸肋21的长度沿伸方向与玻璃灯罩10的长度沿伸方向一致,通过将加固凸肋21凸设于基座20的外侧面上,能够增强基座20自身的抗弯曲强度,从而间接地增强玻璃灯罩10的抗弯曲强度,进一步延长灯光的使用寿命。
在本申请的一个实施例中,请一并参阅图2和图3,加固凸肋21的数量为多个,多个加固凸肋21沿基座20的宽度方向间隔设置,且相邻两加固凸肋21之间形成有涂胶槽22。
具体地,加固凸肋21的数量为4个,4个加固凸肋21的形状不完全相同,位于最外侧的两个加固凸肋21上设有与玻璃灯罩10内壁面形状相适配的倒角结构,4个加固凸肋21位于基座20背离灯板40的一侧,4个加固凸肋21与玻璃灯罩10内壁面形状相适配。4个加固凸肋21两两之间一共形成有3个涂胶槽22,涂胶槽22沿着玻璃灯罩10的长度方向沿伸设置,通过在基座20上内凹形成有涂胶槽22,能够提高基座20与涂胶之间的接触面积,从而增大基座20与玻璃灯罩10之间的粘合力,避免基座20与玻璃灯罩10之间发生脱离。
在本申请的一个实施例中,涂胶槽22内设有用于粘合玻璃灯罩10和基座20的涂胶层。
具体地,T5型号的玻璃灯罩10两端开口的口径有限,难以将基座20通过结构限位在玻璃灯罩10内,通过在玻璃灯罩10和基座20之间设有涂胶层,能够在组装前先将涂胶凸设在基座20的涂胶槽22上,接着将基座20伸入到玻璃灯罩10内,然后直接将基座20贴靠早玻璃灯罩10的内壁面上即可完成安装,提高组装效率。
进一步地,涂胶层自身具有一定的导热性和粘合性,能够将基座20固定在玻璃灯罩10内的同时还能将基座20中的热量进行疏导。通过在玻璃灯罩10与基座20之间设有涂胶层,能够有效地避免灯板40在工作过程中产生的热量长时间集中在基座20上,提高灯管内部的散热性能。
在本申请的一个实施例中,请一并参阅图3,基座20靠近灯板40的一侧设有安装槽23,安装槽23用于对灯板40进行限位。
具体地,整个安装槽23呈U形结构,安装槽23的长度和宽度与灯板40的长度和宽度相适配,安装槽23能够对灯板40宽度方向上的相对两侧进行限位。通过在基座20上设有安装槽23,能够有效地将灯板40限位在玻璃灯罩10的内部,从而避免灯板40在玻璃灯罩10内随意移动。
在本申请的一个实施例中,请一并参阅图3,安装槽23的内壁面上设有限位部24,限位部24用于防止灯板40朝着背离基座20的一侧与安装槽23脱离。
具体地,限位部24限位于灯板40背离加固凸肋21的一侧,安装槽23配合限位部24能够对灯板40宽度方向的相对两侧和厚度方向的相对两侧进行限位。通过在安装槽23上设有限位部24,能够更进一步地将灯板40限位在玻璃灯罩10的内部,灯板40无法从自身宽度方向的方向与基座20脱离,也无法从自身厚度方向的方向与基座20脱离。
在本申请的一个实施例中,请一并参阅图1至图3,基座20采用铝型材制作而成。
具体地,铝型材具有较好的导热性能,并且相较于其他一些常用的金属,相同体积的前提下,铝型材的重量更轻。通过采用铝型材作为基座20,能够更高效地对灯板40产生的热量进行疏导,同时,相比其他一些常用的金属,还能使整个灯管更加地轻量化。
在本申请的一个实施例中,请一并参阅图2,电源组件50包括有电路板51和电器元件52,电器元件52设置在电路板51上,并与电路板51导通连接,电路板51上贴设有用于散热的导热片53。
具体地,电器元件52设置在电路板51的其中一侧,其中,电器元件52的数量有多个,多个电器元件52高度集中地设置电路板51上,并且每个电器元件52在工作过程中都会产生热量,电路板51在工作过程中也会产生大量的热量,电路板51上会积聚有自身的热量和多个电器元件52中的热量。导热片53采用高导热材料制成,能够高效地吸收附近的热量,及时对周围的高温物件进行热量的疏导。通过在电路板51上贴设有导热片53,能够避免电路板51在长时间的运行后,出现温度过高的问题,延缓电源组件50的老化进程,进一步延长LED光源的T5灯管的使用寿命。
在本申请的一个实施例中,玻璃灯罩10的外周侧面包覆有用于防止碎裂的保护膜。
具体地,保护膜主要的作用是避免玻璃灯罩10碎裂后产生的碎片向四周随意散落,保护膜具备高强度的粘结力、抗张力、160%高伸张度、强抗酸、抗碱性,在高温下也能保持物理性质的良好状态。同时又保持良好的透光率,在防爆的前提下还能保证灯管内部光线的穿透。玻璃防爆性能主要通过两个方面来实现:第一:充分利用保护膜上的粘胶层,将冲击力在表面分解。即使玻璃破碎,膜中粘胶层的胶质共同作用牵拉住玻璃碎片,防止飞溅,有效保护人身及财产安全。第二:通过保护膜独有的叠层间相互滑动的微位移,缓解穿过玻璃作用到安全膜的冲击力,形成独特的抗撞击性,有效的阻止因外力撞击所导致的玻璃破碎伤人。通过在玻璃灯罩10外设有保护膜,能够有效提高整个LED灯管的安全性能。
在本申请的一个实施例中,请一并参阅图2,灯头30上凸设有定位部31,定位部31用于对玻璃灯罩10的端部进行定位。
具体地,灯头30内具有容置腔,电源组件50设置在容置腔内,在组装的时候,先将电源组件50与灯板40导通连接,接着将灯板40伸入玻璃灯罩10并限位在基座20上,此时电源组件50外露预玻璃灯罩10的其中一端,最后将灯头30套设在电源组件50的外周侧,并将灯头30与玻璃灯罩10相互卡合限位在一起。通过在灯头30的内壁面上设有定位部31,能够避免灯头30与玻璃灯罩10之间的卡合位置与预设的位置出现偏差,从而导致整个LED灯管的尺寸出现偏差。
以上仅为本申请的较佳实施例而已,仅具体描述了本申请的技术原理,这些描述只是为了解释本申请的原理,不能以任何方式解释为对本申请保护范围的限制。基于此处解释,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进,及本领域的技术人员不需要付出创造性的劳动即可联想到本申请的其他具体实施方式,均应包含在本申请的保护范围之内。

Claims (10)

  1. 一种LED光源的T5灯管,其特征在于,包括:
    玻璃灯罩;
    基座,所述基座设置在所述玻璃灯罩内壁面上,所述基座的长度沿伸方向与所述玻璃灯罩的长度沿伸方向一致;
    灯头,所述灯头与所述玻璃灯罩的端部连接;
    灯板,所述灯板设置在所述玻璃灯罩内,并与所述基座限位连接;
    电源组件,所述电源组件设置在所述灯头内,并分别与所述灯头和所述灯板电性连接。
  2. 如权利要求1所述的LED光源的T5灯管,其特征在于,所述基座背离所述灯板的一侧设有加固凸肋,所述加固凸肋沿着所述玻璃灯罩的长度方向沿伸设置。
  3. 如权利要求2所述的LED光源的T5灯管,其特征在于,所述加固凸肋的数量为多个,多个所述加固凸肋沿所述基座的宽度方向间隔设置,且相邻两个所述加固凸肋之间形成有涂胶槽。
  4. 如权利要求3所述的LED光源的T5灯管,其特征在于,所述涂胶槽内设有用于粘合所述玻璃灯罩和所述基座的涂胶层。
  5. 如权利要求1所述的LED光源的T5灯管,其特征在于,所述基座靠近所述灯板的一侧设有安装槽,所述安装槽用于对所述灯板进行限位。
  6. 如权利要求5所述的LED光源的T5灯管,其特征在于,所述安装槽的内壁面上设有限位部,所述限位部用于防止所述灯板朝着背离所述基座的一侧与所述安装槽脱离。
  7. 如权利要求1所述的LED光源的T5灯管,其特征在于,所述基座为铝型材。
  8. 如权利要求1所述的LED光源的T5灯管,其特征在于,所述电源组件包括有电路板和电器元件,所述电器元件设置在所述电路板上,并与所述电路板导通连接,所述电路板上贴设有用于散热的导热片。
  9. 如权利要求1所述的LED光源的T5灯管,其特征在于,所述玻璃灯罩的外周侧面包覆有保护膜。
  10. 如权利要求1所述的LED光源的T5灯管,其特征在于,所述灯头上凸设有定位部,所述定位部用于对所述玻璃灯罩的端部进行定位。
PCT/CN2023/129699 2023-06-15 2023-11-03 Led光源的t5灯管 Ceased WO2024255084A1 (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011138681A (ja) * 2009-12-28 2011-07-14 Panasonic Corp Ledランプ
CN102518972A (zh) * 2011-12-31 2012-06-27 中山市世耀光电科技有限公司 Led灯管
JP2012164664A (ja) * 2012-03-26 2012-08-30 Ssec Kk Ledランプ
CN202660278U (zh) * 2012-05-03 2013-01-09 晋江益达光电科技有限公司 一种led日光灯
CN203757440U (zh) * 2014-03-20 2014-08-06 苏州市琳珂照明科技有限公司 Led日光灯
JP2014157755A (ja) * 2013-02-18 2014-08-28 Mitsubishi Electric Corp 照明ランプ

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011138681A (ja) * 2009-12-28 2011-07-14 Panasonic Corp Ledランプ
CN102518972A (zh) * 2011-12-31 2012-06-27 中山市世耀光电科技有限公司 Led灯管
JP2012164664A (ja) * 2012-03-26 2012-08-30 Ssec Kk Ledランプ
CN202660278U (zh) * 2012-05-03 2013-01-09 晋江益达光电科技有限公司 一种led日光灯
JP2014157755A (ja) * 2013-02-18 2014-08-28 Mitsubishi Electric Corp 照明ランプ
CN203757440U (zh) * 2014-03-20 2014-08-06 苏州市琳珂照明科技有限公司 Led日光灯

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