WO2024254526A1 - Catalysts and hydrogenolysis methods thereof - Google Patents

Catalysts and hydrogenolysis methods thereof Download PDF

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WO2024254526A1
WO2024254526A1 PCT/US2024/033107 US2024033107W WO2024254526A1 WO 2024254526 A1 WO2024254526 A1 WO 2024254526A1 US 2024033107 W US2024033107 W US 2024033107W WO 2024254526 A1 WO2024254526 A1 WO 2024254526A1
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certain embodiments
catalyst composition
metabolized
ipp
alkyl
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Matthew Conley
Kavyasripriya SAMUDRALA
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University of California Berkeley
University of California San Diego UCSD
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University of California San Diego UCSD
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/12Silica and alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/12Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides
    • B01J31/121Metal hydrides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/12Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides
    • B01J31/128Mixtures of organometallic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/22Organic complexes
    • B01J31/2282Unsaturated compounds used as ligands
    • B01J31/2295Cyclic compounds, e.g. cyclopentadienyls
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/16Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/40Complexes comprising metals of Group IV (IVA or IVB) as the central metal
    • B01J2531/48Zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/40Complexes comprising metals of Group IV (IVA or IVB) as the central metal
    • B01J2531/49Hafnium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • C08J2323/12Polypropene

Definitions

  • Certain embodiments of the invention provide a method of metabolizing a polymer (e.g., polyolefin) into fragments using a catalyst described herein. Certain embodiments of the invention provide a compound described herein. Certain embodiments of the invention provide a composition described herein. For example, in certain embodiments, the composition comprises a compound described herein and a support, wherein the compound is grafted on the support.
  • a polymer e.g., polyolefin
  • the composition comprises a compound described herein and a support, wherein the compound is grafted on the support.
  • the composition comprises: a) Cp2M + R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, wherein the two cyclopentadienyl ligands are optionally linked by a linker (e.g., Si(CH 3 ) 2 , or -(CH 2 ) m - wherein m is 1, 2, or 3), and; b) a support comprising aluminum and silica oxide.
  • a linker e.g., Si(CH 3 ) 2 , or -(CH 2 ) m - wherein m is 1, 2, or 3
  • a support comprising aluminum and silica oxide.
  • Certain embodiments of the invention provide the use of a catalyst compound or composition described herein for metabolizing a polymer (e.g., polyolefin). Certain embodiments of the invention provide a mixture described herein. Certain embodiments of the invention provide a method described herein. Certain embodiments of the invention provide a method of polymerizing olefin (e.g., propylene) into polymer using a catalyst described herein.
  • Figure 13 13 C ⁇ 1 H ⁇ CPMAS NMR of 2 acquired at -20 ⁇ C at 10 kHz spinning speed. Spinning sidebands are labeled with a *.
  • Figure 14 Stacked plot of the 13 C ⁇ 1 H ⁇ CPMAS NMR spectrum of Cp2HfMe2/ ⁇ SiOAl(OC(CF3)3)2(O(Si ⁇ )2) (top) and 2 (bottom).
  • Figure 15. GC of the gas phase of iPP hydrogenolysis reactions with Cp 2 HfMe 2 / ⁇ SiOAl(OC(CF 3 ) 3 ) 2 (O(Si ⁇ ) 2 ) under 1 atm H 2 (H 2 :Hf ⁇ 100). The amounts gases are reported in the main text.
  • the top chromatogram is a mixture of alkanes produced from alkane metathesis reactions of tetradecane with a different catalyst (see: Gao, J.; Zhu, L.; Conley, M. P. Cationic Tantalum Hydrides Catalyze Hydrogenolysis and Alkane Metathesis Reactions of Paraffins and Polyethylene. J. Am. Chem. Soc.2023, 145, 4964-4968).
  • the top chromatogram contains linear the C n listed in the figure to show where linear alkanes appear with this method.
  • the composition comprises: a) Cp2M(R)2, or Cp2M + R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, wherein the two cyclopentadienyl ligands are optionally linked by a linker (e.g., Si(CH3)2, or -(CH2)m- wherein m is 1, 2, or 3) and; b) a support comprising aluminum and silica oxide.
  • the two cyclopentadienyl ligands are not linked by a linker.
  • the two cyclopentadienyl ligands are linked by a linker to form a tethered, Ansa-metallocene.
  • the linker has a molecular weight of from about 14 daltons to about 200 daltons. In certain embodiments, the linker has a molecular weight of from about 14 daltons to about 100 daltons. In certain embodiments, the linker has a molecular weight of from about 14 daltons to about 80 daltons.
  • the linker is a branched or unbranched, C 1 -C 12 hydrocarbon chain. In certain embodiments, the linker is a branched or unbranched, C2-C6 hydrocarbon chain.
  • the linker is a branched or unbranched, C1-C3 hydrocarbon chain, such as -CH 2 -, -(CH 2 ) 2 -, or -(CH 2 ) 3 -.
  • the linker is Si(R1)(R2), wherein R1 and R2 are each independently C1-C6 alkyl, and the two cyclopentadienyl ligands are bonded to Si.
  • the linker is Si(CH3)2.
  • the composition comprises: a) Cp 2 M(R) 2 , or Cp 2 M + R cation, wherein R is C 1 -C 6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, and; b) a support comprising aluminum and silica oxide.
  • the composition is a catalyst composition (e.g., for use to metabolize a polyolefin polymer).
  • the composition comprises: a) Cp2M + R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, and; b) a support comprising aluminum and silica oxide.
  • the composition comprises: a) Cp2M(R)2, or Cp2M + R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, wherein the two cyclopentadienyl ligands are linked by a linker, and; b) a support comprising aluminum and silica oxide.
  • the composition comprises: a) Cp 2 M(R) 2 , or Cp 2 M + R cation, wherein R is C 1 -C 6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, and; b) a support comprising aluminum and silica oxide.
  • R is C 1 -C 3 alkyl.
  • R is -CH 3 .
  • M is Hf.
  • M is Zr.
  • Cp is cyclopentadienyl.
  • Cp is cyclopentadienyl substituted with one or more alkyl.
  • Cp is butylcyclopentadienyl. In certain embodiments, Cp is pentamethylcyclopentadienyl.
  • the support comprises aluminum on silica support or anion thereof having structure of Ra-Al(ORb)2Rc, wherein Ra is silica oxide, R b is t-butyl substituted with one or more halo, and Rc is silica oxide, or C1-C6 alkyl. In certain embodiments, Rb is -C(CF3)3. In certain embodiments, the support comprises aluminum anion on silica support having structure of R a -Al-(OR b ) 2 R c .
  • R c is C 1 -C 6 alkyl. In certain embodiments, R c is C 1 -C 3 alkyl. In certain embodiments, R c is -CH 3 .
  • the aluminum on silica support has aluminum content of about 0.11 to 0.21 mmolAl g -1 . In certain embodiments, the aluminum on silica support has aluminum content of about 0.21 mmol Al g -1 . In certain embodiments, the composition has about 1:1 molar ratio between Al and M (e.g., Hf). In certain embodiments, the composition has Hf content of about 0.11 to 0.21 mmolHf g -1 .
  • the composition has Hf content of about 0.21 mmol Hf g -1 . In certain embodiments, the composition has Zr content of about 0.11 to 0.21 mmolZr g -1 . In certain embodiments, the composition has Zr content of about 0.21 mmolZr g -1 . In certain embodiments, the composition comprises ion pair of Cp 2 M + R cation and aluminum anion on silica support having structure of R a -Al-(OR b ) 2 R c . In certain embodiments, the support comprises [ ⁇ SiOAl(OC(CF3)3)2(CH3)].
  • the composition comprises [Cp2Hf–CH3][ ⁇ SiOAl(OC(CF3)3)2(CH3)].
  • the composition comprises ion pair of .
  • the composition comprises: a) Cp 2 M(R) 2 , wherein R is C 1 -C 6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, and; b) a support comprising aluminum and silica oxide.
  • the support comprises ⁇ SiOAl(OC(CF 3 ) 3 ) 2 (O(Si ⁇ ) 2 ).
  • the composition comprises Cp2HfMe2/ ⁇ SiOAl(OC(CF3)3)2(O(Si ⁇ )2). In certain embodiments, the composition comprises . Certain embodiments of the invention provide a method described herein. Certain embodiments of the invention provide a method of metabolizing a polymer (e.g., polyolefin) into fragments, comprising contacting the polymer with a catalyst composition described herein (e.g., for catalyzing hydrogenolysis of iPP).
  • a catalyst composition described herein e.g., for catalyzing hydrogenolysis of iPP.
  • the term “polyolefin” is a type of polymer with the general formula (CH2CHR)n where R is H or alkyl. In certain embodiments, the polyolefin is polyethylene.
  • the polyolefin is polypropylene.
  • the method further comprises heating. For example, in certain embodiments, heating the catalyst and/or polymer at a temperature where the polymer is melted. In certain embodiments, the catalyst and/or polymer is heated at a temperature of about 100 o C to 300 o C, 120 o C to 280 o C, 140 o C to 260 o C, 160 o C to 240 o C, or 180 o C to 220 o C. In certain embodiments, the temperature is about 120, 140, 160, 180, 200, 220, 240, 260, 280, or 300 o C. In certain embodiments, the temperature is about 200 o C.
  • the method is conducted in the presence of H 2 .
  • H2 is supplied.
  • H2 is supplied at about 1 to 5 atm.
  • H2 is supplied at about 1 atm.
  • H2 is supplied at about 2, 3, 4, or 5 atm.
  • H 2 is supplied at about 2 to 5 atm.
  • H2 is supplied at about 2 to 4 atm.
  • H2 is supplied at about 2 to 3 atm.
  • H2 is supplied at about 2 to 4 atm.
  • H2 is supplied at about 3 to 5 atm.
  • H 2 is supplied at about 1 to 4 atm.
  • H 2 is supplied at about 1 to 3 atm. In certain embodiments, H 2 is supplied at about 1 to 2 atm. In certain embodiments, the method is conducted for 1-48 or 6-24 hrs. In certain embodiments, the method is conducted for 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, or 36 hours. In certain embodiments, the method is conducted for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36 hours, or longer.
  • H2 is supplied for 1-48 hrs (e.g., 1-24 hrs, 2-20 hrs, 6-18 hrs,) or 6-24 hrs. In certain embodiments, H2 is supplied for 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, or 36 hours. In certain embodiments, H 2 is supplied for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36 hours, or longer.
  • the method is conducted at a H2:M (e.g., H2:Hf or H2:Zr) ratio of about 100-1500. In certain embodiments, the method is conducted at a H 2 :M (e.g., H 2 :Hf or H 2 :Zr) ratio of about 100, 200, 300, 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400, or 1500. In certain embodiments, the method is conducted in the absence of alkene (i.e., no alkene is supplied). In certain embodiments, the polymer (e.g., polypropylene) to be metabolized is a high molecular weight polymer.
  • H2:M e.g., H2:Hf or H2:Zr
  • H 2 :M e.g., H 2 :Hf or H 2 :Zr
  • the method is conducted in the absence of alkene (i.e., no alkene is supplied).
  • the metabolized end products comprise volatile gas (e.g., light gas such as methane, ethane, propane, butane, or pentane) and non-volatile oil (e.g., alkane compounds such as C9-C24 alkane compound, or oil that is extractable by dichloromethane).
  • volatile gas e.g., light gas such as methane, ethane, propane, butane, or pentane
  • non-volatile oil e.g., alkane compounds such as C9-C24 alkane compound, or oil that is extractable by dichloromethane.
  • polyolefin polymer e.g., polypropylene
  • volatile gas end products at least 20%, 25%, 30%, 40%, 50%, 60%, 70%, or 80% (weight %) of the polyolefin polymer (e.g., polypropylene) to be metabolized is converted to non- volatile end products.
  • at least 60%, 70%, or 80% (weight %) of the polymer to be metabolized is converted to non-volatile end products (alkane oil).
  • the polymer to be metabolized is converted to non-volatile end products.
  • the metabolized end products comprise atactic oil (e.g., atactic polypropylene polymer fragment or oligomer).
  • the metabolized end products comprise polymer (e.g., polypropylene) that has lower molecular weight Mn as compared to the original polymer prior to metabolism.
  • the metabolized end products comprise polymer that has molecular weight Mn ⁇ 1200, 1100, 1000, 900, 800, 700, 600, 500, 400, or 300Da. In certain embodiments, the metabolized end products comprise polymer that has molecular weight M n of about 290-1200Da or 510-1200Da. In certain embodiments, the metabolized end products comprise polymer that has molecular weight Mn of about 200-1200Da, 220-1200Da, 240-1200Da, 350-1200Da, 390-1200Da, 200-600Da, or 200-500Da, or 300-600Da.
  • the metabolized end products comprise polymer that has molecular weight M n of about 200, 220, 240, 260, 280, 300, 400, 500, 600, 700, 800, 900, 1000, 1100, or 1200 Da.
  • n is in the range of about 5-30, 7-28, or 12-26.
  • n is in the range of about 3-12, 3-8, 4-7, or 4-6.
  • n is in the range of about 1-30, 1-19, 1-18, 2-20, 2-19, or 2-18. In certain embodiments, n is in the range of about 1-10, 1-9, 1-8, 1-7, 1-6, 1-5, 2-10, 2-9, 2-8, 2-7, 2-6, or 2-5.
  • the metabolized end product comprises .
  • Certain embodiments of the invention provide a method of polymerizing olefin (e.g., propylene) into polymer using a catalyst described herein. In certain embodiments, the method comprises contacting propylene with a catalyst composition described herein.
  • alkyl by itself or as part of another substituent, means, unless otherwise stated, a straight or branched chain hydrocarbon radical, having the number of carbon atoms designated (i.e., C1-8 means one to eight carbons). Examples include (C1-C8)alkyl, (C2-C8)alkyl, (C 1 -C 6 )alkyl, (C 2 -C 6 )alkyl, (C 1 -C 3 )alkyl, and (C 3 -C 6 )alkyl.
  • alkyl groups include methyl, ethyl, n-propyl, iso-propyl, n-butyl, t-butyl, iso-butyl, sec-butyl, n-pentyl, n-hexyl, n- heptyl, n-octyl, and higher homologs and isomers.
  • halo or “halogen” refers to bromo, chloro, fluoro or iodo. In some embodiments, halogen refers to chloro or fluoro. In some embodiments, halogen refers to fluoro.
  • a catalyst composition comprising: Cp 2 M + R cation, wherein R is C 1 -C 6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, and; a support comprising aluminum and silica oxide.
  • Embodiment 2. The catalyst composition of Embodiment 1, wherein R is -CH 3 .
  • Embodiment 3. The catalyst composition of Embodiment 1, wherein the support comprises aluminum on silica support or anion thereof having structure of Ra-Al(ORb)2Rc, wherein R a is silica oxide, R b is t-butyl substituted with one or more halo, and Rc is silica oxide, or C1-C6 alkyl.
  • Embodiment 7 The catalyst composition of any one of claims 1-6, wherein the aluminum on silica support has aluminum content of about 0.21 mmol Al g -1 .
  • Embodiment 8 The catalyst composition of Embodiment 1, wherein the support comprises aluminum anion on silica support having structure of R a -Al-(OR b ) 2 CH 3 .
  • Embodiment 1 The catalyst composition of Embodiment 1, comprising cation-anion pair of .
  • Embodiment 10. A method of metabolizing a polymer into fragments, comprising contacting the polymer with a catalyst composition of any one of Embodiments 1-9.
  • Embodiment 11. The method of Embodiment 10, further comprising heating (e.g., heating the catalyst composition and/or the polymer at 200 o C).
  • Embodiment 12 The method of any one of Embodiments 10-11, wherein H 2 is supplied.
  • Embodiment 13 The method of Embodiment 12, wherein H2 is supplied at about 1 atm.
  • Embodiment 14. The method of Embodiment 12, wherein H2 is supplied at about 2-5 atm.
  • Embodiment 17 The method of Embodiment 16, wherein the metabolized end product comprise .
  • Example 1 A Supported Ziegler-Type Organohafnium Site Metabolizes Polypropylene.
  • Cp2Hf(CH3)2 reacts with silica containing strong aluminum Lewis acid sites to form [Cp2Hf– 13 CH3] cations paired to aluminate anions.
  • Solid-state NMR characterization shows that this reaction also forms neutral organohafnium and hafnium sites lacking methyl groups, but control experiments show that these species are unreactive in catalytic reactions.
  • M Ti, Zr, Hf
  • ⁇ -alkyl elimination has emerged as an important step in efforts to achieve a circular polyolefin economy because intercepting the MR(olefin) + intermediate with H2 forms alkanes and provides a driving force for the reaction.
  • the low molecular weight alkanes formed in this reaction are easier to process to monomer than the parent polyolefin.
  • the matrix assisted laser desorption ionization (MALDI) mass spectrum of extracted oil from Entry 1 contains a broad molecular weight distribution of products centered at m/z of 538 ( ⁇ 10 C 3 H 6 units *Ag + ) that is close to M n obtained from integration of 13 C ⁇ 1 H ⁇ NMR signals.
  • the MALDI MS of oils generated at 2 or 5 atm H2 pressure also contain signals near the Mn shown in Table 1 and Table 1a, but also suffer from significant fragmentation.
  • At 1 atm H 2 pressure signals that are characteristic of regioirregular errors encountered in polypropylene synthesis, 17 or copolymerization reactions of ethylene and propylene, 18 are present in these spectra.
  • Oils obtained from reactions performed at higher H2 pressures contain similar complexities in the 13 C ⁇ 1 H ⁇ NMR spectra, but the intensities of signals for “errors” are suppressed. These results indicate that some degree of chain-straightening occurs during hydrogenolysis with 1, and this process is dependent on H 2 pressure. Reactions of iPP with 1 and D 2 (1 atm, D 2 :Hf ⁇ 100) at 200 o C also result in formation of oils and small amounts of light gas in similar yields as those performed with H2.
  • the 2 H NMR spectrum of unreacted iPP at 120 o C in C2D2Cl4 contains signals for –CD–, –CHD–, and –CHxD3- x in a ⁇ 1:1:2 ratio, eq 3.
  • the oils formed in this reaction also contain deuterium at all possible positions (– CD–:–CHD–:–CHxD3-x ⁇ 1:4:10).
  • the proposed key steps in iPP hydrogenolysis mediated by 1 are shown in Figure 4 and account for the end groups obtained in hydrogenolysis of iPP.
  • Hf–H + formed from the reaction of 1 with H2, undergoes ⁇ -bond metathesis with a primary or secondary C–H bond in iPP to form Hf–R + .
  • Cationic Hf–H + generated in solution may engage in ⁇ -bond metathesis reactions with silanes.
  • 19 ⁇ -Alkyl elimination forms Hf(R)(olefin) + intermediates that are hydrogenated by H 2 .
  • the exact sequence of steps to form initially isotactic alkanes from Hf(R)(olefin) + is not clear at this time, but probably involves olefin dissociation to facilitate hydrogenolysis of Hf–R + by a ⁇ - bond metathesis reaction prior to olefin hydrogenation.
  • Epimerization can occur by reversible ⁇ -H elimination and unselective olefin insertion through a 3 o Hf–R intermediate, 20 or HfH(olefin) + could also undergo non-dissociative alkene flipping 21 followed by unselective olefin reinsertion.
  • Deuterium incorporation into the product alkanes is consistent with either process. These steps also account for the incorporation of deuterium into tertiary positions of residual iPP, though reinsertion must be stereoselective because high mmmm purity of unreacted polymer is observed in solution NMR.
  • Example 1 the most common catalysts for hydrogenolysis of polyolefins were the supported d 0 metal hydrides shown in Figure 1 or supported noble metal nanoparticles. 22 Comparisons between these disparate classes of catalysts are difficult, but 1 does appear to offer some advantage.1 selectively produces long chain hydrocarbons and avoids significant formation of light gases at low H 2 pressure for prolonged reaction times. We suspect that the selectivity rests on the moderate activity of 1 in the reactions shown in Figure 4. For example, under essentially identical reaction conditions Ta–H + sites supported on sulfated aluminum oxide convert the same iPP to shorter liquid hydrocarbon fragments and more light gas, indicating that Ta–H + facilitates more chain cleavage events than 1.
  • Metallocene catalysts that polymerize olefins have been overlooked as catalysts for degradation of fully saturated polyolefin plastics. 24
  • the reactivity of 1, and inactivity of 2, in iPP hydrogenolysis shows the important role of forming an organometallic ion-pair in this reaction.
  • Many industrially relevant catalysts for olefin polymerization contain mixtures of metallocene, aluminum alkyl (or methaluminoxane), and an oxide support; and these mixtures may self- assemble to form ion-pairs similar to the Hf–H + derived from 1.
  • ⁇ 0.5 ⁇ L of the solution was placed on the sample plate, followed by 0.5 ⁇ L of the matrix solution (2,5 dihydroxybenzoic acid (DHB) solution prepared in a 3:2 (v:v) mixture of tetrahydrofuran and methanol at a 10 mg/mL concentration).
  • the solvents were removed by gently heating the stainless-steel sample plate under air.
  • a 15 mL glass reaction liner was charged with 200 mg of Cp2Hf(CH3)2/ ⁇ SiOAl(OC(CF3)3)2(O(Si ⁇ )2) and 200 mg iPP.
  • the reactor was sealed and pressurized with desired pressure of hydrogen on demand and heated at 200 °C for 24h. After the reaction the reactor was vented with N 2 and cooled to ambient temperature inside the glovebox.
  • the glass liners were removed from the glovebox, and were weighed to determine mass balance, which was calculated as (mg product + mg solid )/(mg iPP + mg cat ).
  • CH 2 Cl 2 (10 mL) was added to each glass liner under ambient atmosphere, and the solution was decanted from the remaining solid. This procedure was repeated three more times.
  • the combined CH2Cl2 extract was concentrated by heating gently to remove the solvent and yields were calculated by weighing the amount of oil isolated.
  • a 100mL Schlenk flask fitted with a Teflon-tap was loaded with 200 mg iPP and 200 mg ⁇ SiOAl(OC(CF 3 ) 3 ) 2 (O(Si ⁇ ) 2 ) (0.044 mmol Al). The flask was removed from the glovebox, connected to a high vacuum line, and evacuated for 5 min.
  • the flask was filled with 1atm of H2 (4.16 mmol), sealed, disconnected from the line, and heated at 200 ⁇ C for 24h. Volatiles were sampled directly from the flask and analyzed by GC FID. Following analysis of volatile gases, the flask was opened to ambient atmosphere to proceed with the extraction of oils and remaining solids. Dichloromethane ( ⁇ 10 mL) was added to the flask at room temperature, and the solution was decanted from the residual polymer melt and spent catalyst mixture. This was repeated two more times. The combined dichloromethane extract was concentrated by heating gently to remove the solvent. The yield of oil from this reaction was 30 mg (15 % from initial iPP mass). Table S1. Integral values obtained from 1 H NMR data shown in Figure 24.

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Abstract

Certain embodiments of the invention provide a method of digesting polyolefin (e.g., polypropylene) using a catalyst described herein, such as hafnium-based cation compound supported on a Lewis acidic silica.

Description

CATALYSTS AND HYDROGENOLYSIS METHODS THEREOF CROSS-REFERENCE TO RELATED APPLICATION This application claims priority to United States Provisional Application Number 63/472,212 that was filed on June 9, 2023. The entire content of the application referenced above is hereby incorporated by reference herein. GOVERNMENT FUNDING This invention was made with government support under DE-SC0022203 awarded by the Department of Energy. The government has certain rights in the invention. BACKGROUND OF THE INVENTION Olefin polymerization reactions are the foundation of the plastics economy and produce millions of tons of highly versatile polyethylene or polypropylene products per year. Most polyolefins reach end-of-life as unrecyclable waste. New catalysts and methods for digesting waste plastic into smaller aliphatic fragments capable of further value-added processing are needed. SUMMARY OF THE INVENTION Certain embodiments of the invention provide a method of metabolizing a polymer (e.g., polyolefin) into fragments using a catalyst described herein. Certain embodiments of the invention provide a compound described herein. Certain embodiments of the invention provide a composition described herein. For example, in certain embodiments, the composition comprises a compound described herein and a support, wherein the compound is grafted on the support. In certain embodiments, the composition comprises: a) Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, wherein the two cyclopentadienyl ligands are optionally linked by a linker (e.g., Si(CH3)2, or -(CH2)m- wherein m is 1, 2, or 3), and; b) a support comprising aluminum and silica oxide. Certain embodiments of the invention provide a catalyst compound or composition described herein. Certain embodiments of the invention provide the use of a catalyst compound or composition described herein for metabolizing a polymer (e.g., polyolefin). Certain embodiments of the invention provide a mixture described herein. Certain embodiments of the invention provide a method described herein. Certain embodiments of the invention provide a method of polymerizing olefin (e.g., propylene) into polymer using a catalyst described herein. BRIEF DESCRIPTION OF THE FIGURES Figures 1A-1C. Supported d0 metal hydrides showing activity in C-C hydrogenolysis reactions. Zr–H supported on SiO2/Al2O3 (Fig.1a). Ta–H supported on silica (Fig.1b). Ta–H+ sites supported on sulfated aluminum oxide (Fig.1c). Figures 2A-2B. Reaction of Cp2Hf(CH3)2 and ≡SiOAl(OC(CF3)3)2(O(Si≡)2) to form [Cp2Hf–CH3][≡SiOAl(OC(CF3)3)2(CH3)] (1), Cp2Hf(13CH3)(OSi≡) (2), and [Cp2Hf(OSi≡)][≡SiOAl(OC(CF3)3)2(CH3)]/≡Si–13CH3 (3) (Fig.2a). 13C{1H} CPMAS NMR spectrum of the reaction products recorded at 10 kHz spinning speed (Fig.2b). Figure 3. Quantitative 13C{1H} NMR spectra shown from 10 – 50 ppm for oils produced in hydrogenolysis reactions. End groups are highlighted for clarity. Figure 4. Proposed steps explaining product selectivity in hydrogenolysis of iPP catalyzed by 1. Figure 5. An exemplary supported Ziegler-type organohafnium site metabolizes polypropylene. Figures 6A-6B. Steps involved in a formal 3,1-insertion of propylene during polymerization reactions (Fig.6a). Regioirregular error formation under hydrogenolysis conditions (Fig.6b). Figure 7. Exemplary schematic graph of certain catalyst composition. Figure 8. FT-IR spectrum of Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2). Figure 9.10kHz MAS 1H NMR of Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) acquired at -20˚C. Probe background signals are labeled with an “x,” spinning sidebands are labeled with a *. Figure 10.27Al{1H} MAS NMR spectrum of Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) recorded at 10 kHz spinning speed. Figure11. FT-IR spectrum of 2 wavenumbers (cm-1). Figure 12.1H NMR of 2 acquired at -20˚C and 10 kHz spinning speed. Probe background signals are labeled with an “x,” spinning sidebands are labeled with a *. Figure 13.13C{1H} CPMAS NMR of 2 acquired at -20˚C at 10 kHz spinning speed. Spinning sidebands are labeled with a *. Figure 14. Stacked plot of the 13C{1H} CPMAS NMR spectrum of Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) (top) and 2 (bottom). Figure 15. GC of the gas phase of iPP hydrogenolysis reactions with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) under 1 atm H2 (H2:Hf ~ 100). The amounts gases are reported in the main text. Figure 16. GC of the gas phase of iPP hydrogenolysis reactions with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) under 1 atm D2 (D2:Hf ~ 100). The amounts gases generated in this reaction are essentially identical to those reported in the main text. Figure 17. GC of the gas phase of iPP hydrogenolysis reactions with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) under 1 atm H2 (H2:Hf ~ 1500). The amounts of gas evolved are 1.8 CH4 Hf-1, 0.4 C2H6 Hf-1, 1.35 C3H6 Hf-1 and 9.9 C4H10 Hf-1, and 9.3 C5H10 Hf-1. The total yield of light gases are 11.5 % (23 mg) based on this data. Figure 18. GC of the gas phase of iPP hydrogenolysis reactions with Cp2ZrMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) under 1 atm H2 (H2:Zr ~ 1500). The amounts of gas evolved are 1.1 CH4 Hf-1, 1.6 C2H6 Zr-1, 1.0 C3H6 Zr-1 and 6.7 C4H10 Zr-1, and 4.9 C5H10 Zr-1. The total yield of light gases are 7 % (14 mg) based on this data. Figure 19. Representative MALDI MS of the oils obtained from hydrogenolysis of iPP with H2:Hf ~ 100. Figure 20. Representative MALDI MS of the oils obtained from hydrogenolysis of iPP with D2:Hf ~ 100. Figure 21. Representative MALDI MS of the oils obtained from hydrogenolysis of iPP with H2:Hf ~ 1500. Figure 22. Representative MALDI MS of the oils obtained from hydrogenolysis of iPP under 2 atm H2. Figure 23. Representative MALDI MS of the oils obtained from hydrogenolysis of iPP under 5 atm H2. Figure 24.1H NMR spectra of extracted oils recorded in C6D6 at ambient temperature. The pressures in the figure correspond to the H2 pressure used for the hydrogenolysis reaction. Figure 25.2H NMR of extracted oil recorded in CHCl3 at ambient temperature. The oil in this spectrum was generated at D2:Hf ~ 100. Figure 26.2H NMR spectrum of residual iPP after reaction with 1 and D2. Signals for each C–D are given in the figure. The chemical shifts for CH3CH2CD2=CDC(CH3)P are from J. Am. Chem. Soc.1998, 120, 2308-2321. Figure 27. Quantitative 13C{1H} NMR spectrum of the residual polymer melt from the hydrogenolysis of iPP with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) at 1atm, collected at 120˚C in C2D2Cl4. Figure 28.1H NMR spectrum of the residual polymer melt from the hydrogenolysis of iPP with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) at 1atm, collected at 120˚C in C2D2Cl4. Figure 29. An exemplary experimental setup. Figure 30. GC data of oils produced with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) under the pressures given in the figure (bottom three chromatograms). The top chromatogram is a mixture of alkanes produced from alkane metathesis reactions of tetradecane with a different catalyst (see: Gao, J.; Zhu, L.; Conley, M. P. Cationic Tantalum Hydrides Catalyze Hydrogenolysis and Alkane Metathesis Reactions of Paraffins and Polyethylene. J. Am. Chem. Soc.2023, 145, 4964-4968). The top chromatogram contains linear the Cn listed in the figure to show where linear alkanes appear with this method. Also apparent in this top chromatogram is the flat base line throughout the GC method, indicating the complexity of the oils produced in iPP hydrogenolysis reactions using this catalyst. DETAILED DESCRIPTION Certain embodiments of the invention provide a compound or composition described herein (e.g., for use to metabolize a polyolefin polymer). In certain embodiments, the composition comprises: a) Cp2M(R)2, or Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, wherein the two cyclopentadienyl ligands are optionally linked by a linker (e.g., Si(CH3)2, or -(CH2)m- wherein m is 1, 2, or 3) and; b) a support comprising aluminum and silica oxide. In certain embodiments, the two cyclopentadienyl ligands are not linked by a linker. In certain embodiments, the two cyclopentadienyl ligands are linked by a linker to form a tethered, Ansa-metallocene. In certain embodiments, the linker has a molecular weight of from about 14 daltons to about 200 daltons. In certain embodiments, the linker has a molecular weight of from about 14 daltons to about 100 daltons. In certain embodiments, the linker has a molecular weight of from about 14 daltons to about 80 daltons. In certain embodiments, the linker is a branched or unbranched, C1-C12 hydrocarbon chain. In certain embodiments, the linker is a branched or unbranched, C2-C6 hydrocarbon chain. In certain embodiments, the linker is a branched or unbranched, C1-C3 hydrocarbon chain, such as -CH2-, -(CH2)2-, or -(CH2)3-. In certain embodiments, the linker is Si(R1)(R2), wherein R1 and R2 are each independently C1-C6 alkyl, and the two cyclopentadienyl ligands are bonded to Si. In certain embodiments, the linker is Si(CH3)2. In certain embodiments, the composition comprises: a) Cp2M(R)2, or Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, and; b) a support comprising aluminum and silica oxide. In certain embodiments, the composition is a catalyst composition (e.g., for use to metabolize a polyolefin polymer). In certain embodiments, the composition comprises: a) Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, and; b) a support comprising aluminum and silica oxide. In certain embodiments, the composition comprises: a) Cp2M(R)2, or Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, wherein the two cyclopentadienyl ligands are linked by a linker, and; b) a support comprising aluminum and silica oxide. In certain embodiments, the composition comprises: a) Cp2M(R)2, or Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, and; b) a support comprising aluminum and silica oxide. In certain embodiments, R is C1-C3 alkyl. In certain embodiments, R is -CH3. In certain embodiments, M is Hf. In certain embodiments, M is Zr. In certain embodiments, Cp is cyclopentadienyl. In certain embodiments, Cp is cyclopentadienyl substituted with one or more alkyl. In certain embodiments, Cp is butylcyclopentadienyl. In certain embodiments, Cp is pentamethylcyclopentadienyl. In certain embodiments, the support comprises aluminum on silica support or anion thereof having structure of Ra-Al(ORb)2Rc, wherein Ra is silica oxide, Rb is t-butyl substituted with one or more halo, and Rc is silica oxide, or C1-C6 alkyl. In certain embodiments, Rb is -C(CF3)3. In certain embodiments, the support comprises aluminum anion on silica support having structure of Ra-Al-(ORb)2Rc. In certain embodiments, Rc is C1-C6 alkyl. In certain embodiments, Rc is C1-C3 alkyl. In certain embodiments, Rc is -CH3. In certain embodiments, the aluminum on silica support has aluminum content of about 0.11 to 0.21 mmolAl g-1. In certain embodiments, the aluminum on silica support has aluminum content of about 0.21 mmolAl g-1. In certain embodiments, the composition has about 1:1 molar ratio between Al and M (e.g., Hf). In certain embodiments, the composition has Hf content of about 0.11 to 0.21 mmolHf g-1. In certain embodiments, the composition has Hf content of about 0.21 mmolHf g-1. In certain embodiments, the composition has Zr content of about 0.11 to 0.21 mmolZr g-1. In certain embodiments, the composition has Zr content of about 0.21 mmolZr g-1. In certain embodiments, the composition comprises ion pair of Cp2M+R cation and aluminum anion on silica support having structure of Ra-Al-(ORb)2Rc. In certain embodiments, the support comprises [≡SiOAl(OC(CF3)3)2(CH3)]. In certain embodiments, the composition comprises [Cp2Hf–CH3][≡SiOAl(OC(CF3)3)2(CH3)]. In certain embodiments, the composition comprises ion pair of
Figure imgf000007_0001
. In certain embodiments, the composition comprises: a) Cp2M(R)2, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, and; b) a support comprising aluminum and silica oxide. In certain embodiments, the support comprises ≡SiOAl(OC(CF3)3)2(O(Si≡)2). In certain embodiments, the composition comprises Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2). In certain embodiments, the composition comprises
Figure imgf000007_0002
. Certain embodiments of the invention provide a method described herein. Certain embodiments of the invention provide a method of metabolizing a polymer (e.g., polyolefin) into fragments, comprising contacting the polymer with a catalyst composition described herein (e.g., for catalyzing hydrogenolysis of iPP). As used herein, the term “polyolefin” is a type of polymer with the general formula (CH2CHR)n where R is H or alkyl. In certain embodiments, the polyolefin is polyethylene. In certain embodiments, the polyolefin is polypropylene. In certain embodiments, the method further comprises heating. For example, in certain embodiments, heating the catalyst and/or polymer at a temperature where the polymer is melted. In certain embodiments, the catalyst and/or polymer is heated at a temperature of about 100oC to 300oC, 120oC to 280oC, 140oC to 260oC, 160oC to 240oC, or 180oC to 220oC. In certain embodiments, the temperature is about 120, 140, 160, 180, 200, 220, 240, 260, 280, or 300 oC. In certain embodiments, the temperature is about 200oC. In certain embodiments, the method is conducted in the presence of H2. Thus, in certain embodiments, H2 is supplied. In certain embodiments, H2 is supplied at about 1 to 5 atm. In certain embodiments, H2 is supplied at about 1 atm. In certain embodiments, H2 is supplied at about 2, 3, 4, or 5 atm. In certain embodiments, H2 is supplied at about 2 to 5 atm. In certain embodiments, H2 is supplied at about 2 to 4 atm. In certain embodiments, H2 is supplied at about 2 to 3 atm. In certain embodiments, H2 is supplied at about 2 to 4 atm. In certain embodiments, H2 is supplied at about 3 to 5 atm. In certain embodiments, H2 is supplied at about 1 to 4 atm. In certain embodiments, H2 is supplied at about 1 to 3 atm. In certain embodiments, H2 is supplied at about 1 to 2 atm. In certain embodiments, the method is conducted for 1-48 or 6-24 hrs. In certain embodiments, the method is conducted for 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, or 36 hours. In certain embodiments, the method is conducted for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36 hours, or longer. In certain embodiments, H2 is supplied for 1-48 hrs (e.g., 1-24 hrs, 2-20 hrs, 6-18 hrs,) or 6-24 hrs. In certain embodiments, H2 is supplied for 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, or 36 hours. In certain embodiments, H2 is supplied for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36 hours, or longer. In certain embodiments, the method is conducted at a H2:M (e.g., H2:Hf or H2:Zr) ratio of about 100-1500. In certain embodiments, the method is conducted at a H2:M (e.g., H2:Hf or H2:Zr) ratio of about 100, 200, 300, 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400, or 1500. In certain embodiments, the method is conducted in the absence of alkene (i.e., no alkene is supplied). In certain embodiments, the polymer (e.g., polypropylene) to be metabolized is a high molecular weight polymer. In certain embodiments, the polymer has molecular weight Mn >=10kDa. In certain embodiments, the polymer has molecular weight Mn > 10kDa, 11kDa, 12kDa, or 13kDa. In certain embodiments, the metabolized end products comprise volatile gas (e.g., light gas such as methane, ethane, propane, butane, or pentane) and non-volatile oil (e.g., alkane compounds such as C9-C24 alkane compound, or oil that is extractable by dichloromethane). In certain embodiments, about 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, or 15% (weight %) of the polyolefin polymer (e.g., polypropylene) to be metabolized is converted to volatile gas end products. In certain embodiments, at least 20%, 25%, 30%, 40%, 50%, 60%, 70%, or 80% (weight %) of the polyolefin polymer (e.g., polypropylene) to be metabolized is converted to non- volatile end products. In certain embodiments, at least 60%, 70%, or 80% (weight %) of the polymer to be metabolized is converted to non-volatile end products (alkane oil). In certain embodiments, about 30-90%, 50-85%, or 60-85% (weight %) of the polymer to be metabolized is converted to non-volatile end products. In certain embodiments, the metabolized end products comprise atactic oil (e.g., atactic polypropylene polymer fragment or oligomer). In certain embodiments, the metabolized end products comprise polymer (e.g., polypropylene) that has lower molecular weight Mn as compared to the original polymer prior to metabolism. For example, in certain embodiments, the metabolized end products comprise polymer that has molecular weight Mn <=1200Da. In certain embodiments, the metabolized end products comprise polymer that has molecular weight Mn <1200, 1100, 1000, 900, 800, 700, 600, 500, 400, or 300Da. In certain embodiments, the metabolized end products comprise polymer that has molecular weight Mn of about 290-1200Da or 510-1200Da. In certain embodiments, the metabolized end products comprise polymer that has molecular weight Mn of about 200-1200Da, 220-1200Da, 240-1200Da, 350-1200Da, 390-1200Da, 200-600Da, or 200-500Da, or 300-600Da. In certain embodiments, the metabolized end products comprise polymer that has molecular weight Mn of about 200, 220, 240, 260, 280, 300, 400, 500, 600, 700, 800, 900, 1000, 1100, or 1200 Da. In certain embodiments, the metabolized end product comprise end product (e.g., polypropylene) of Formula I (Formula I) wherein n is >=1, and the polypropylene of formula I is terminated with end group Re that is ethyl, propyl, or butyl. In certain embodiments, n is in the range of about 5-30, 7-28, or 12-26. In certain embodiments, n is in the range of about 3-12, 3-8, 4-7, or 4-6. In certain embodiments, n is in the range of about 1-30, 1-19, 1-18, 2-20, 2-19, or 2-18. In certain embodiments, n is in the range of about 1-10, 1-9, 1-8, 1-7, 1-6, 1-5, 2-10, 2-9, 2-8, 2-7, 2-6, or 2-5. In certain embodiments, the metabolized end product comprises
Figure imgf000010_0001
. Certain embodiments of the invention provide a method of polymerizing olefin (e.g., propylene) into polymer using a catalyst described herein. In certain embodiments, the method comprises contacting propylene with a catalyst composition described herein. Certain Definition The term "alkyl", by itself or as part of another substituent, means, unless otherwise stated, a straight or branched chain hydrocarbon radical, having the number of carbon atoms designated (i.e., C1-8 means one to eight carbons). Examples include (C1-C8)alkyl, (C2-C8)alkyl, (C1-C6)alkyl, (C2-C6)alkyl, (C1-C3)alkyl, and (C3-C6)alkyl. Examples of alkyl groups include methyl, ethyl, n-propyl, iso-propyl, n-butyl, t-butyl, iso-butyl, sec-butyl, n-pentyl, n-hexyl, n- heptyl, n-octyl, and higher homologs and isomers. The term “halo” or “halogen” refers to bromo, chloro, fluoro or iodo. In some embodiments, halogen refers to chloro or fluoro. In some embodiments, halogen refers to fluoro. Certain embodiments of the invention are provided as follows: Embodiment 1. A catalyst composition comprising: Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand, and; a support comprising aluminum and silica oxide. Embodiment 2. The catalyst composition of Embodiment 1, wherein R is -CH3. Embodiment 3. The catalyst composition of Embodiment 1, wherein the support comprises aluminum on silica support or anion thereof having structure of Ra-Al(ORb)2Rc, wherein Ra is silica oxide, Rb is t-butyl substituted with one or more halo, and Rc is silica oxide, or C1-C6 alkyl. Embodiment 4. The catalyst composition of any one of Embodiments 1-3, wherein M is Hf. Embodiment 5. The catalyst composition of any one of Embodiments 1-3, wherein M is Zr. Embodiment 6. The catalyst composition of any one of Embodiments 1-5, wherein Rb is - C(CF3)3. Embodiment 7. The catalyst composition of any one of claims 1-6, wherein the aluminum on silica support has aluminum content of about 0.21 mmolAl g-1. Embodiment 8. The catalyst composition of Embodiment 1, wherein the support comprises aluminum anion on silica support having structure of Ra-Al-(ORb)2CH3. Embodiment 9. The catalyst composition of Embodiment 1, comprising cation-anion pair of
Figure imgf000011_0001
. Embodiment 10. A method of metabolizing a polymer into fragments, comprising contacting the polymer with a catalyst composition of any one of Embodiments 1-9. Embodiment 11. The method of Embodiment 10, further comprising heating (e.g., heating the catalyst composition and/or the polymer at 200oC). Embodiment 12. The method of any one of Embodiments 10-11, wherein H2 is supplied. Embodiment 13. The method of Embodiment 12, wherein H2 is supplied at about 1 atm. Embodiment 14. The method of Embodiment 12, wherein H2 is supplied at about 2-5 atm. Embodiment 15. The method of any one of Embodiments 10-14, wherein the polymer is polypropylene (e.g., polypropylene with molecular weight Mn >=10kDa). Embodiment 16. The method of any one of Embodiments 10-15, wherein the metabolized end product comprise polypropylene of Formula I
Figure imgf000012_0001
(Formula I) wherein n is >=1 (e.g., n is in the range of about 5-30), and the polypropylene of formula I is terminated with end group Re that is ethyl, propyl, or butyl. Embodiment 17. The method of Embodiment 16, wherein the metabolized end product comprise
Figure imgf000012_0002
. Embodiment 18. The method of any one of Embodiments 10-17, wherein the metabolized end products comprise polypropylene that has molecular weight Mn <=1200Da. Embodiment 19. The method of any one of Embodiments 10-18, wherein no alkene is supplied. Embodiment 20. A method of polymerizing olefin, comprising contacting olefin (e.g., propylene) with a catalyst composition of any one of Embodiments 1-9. Certain embodiments of the invention will be illustrated in the following non-limiting Example. Example 1 A Supported Ziegler-Type Organohafnium Site Metabolizes Polypropylene. Cp2Hf(CH3)2 reacts with silica containing strong aluminum Lewis acid sites to form [Cp2Hf–13CH3] cations paired to aluminate anions. Solid-state NMR characterization shows that this reaction also forms neutral organohafnium and hafnium sites lacking methyl groups, but control experiments show that these species are unreactive in catalytic reactions. [Cp2Hf–13CH3] cations on this support react with isotatic polypropylene (iPP, Mn = 13.3 kDa; Đ = 2.4; mmmm = 94 %; ~110 C3H6/Hf) in the presence of H2 to form oils with moderate molecular weights (Mn = 290 - 1200 Da) in good yields. The aliphatic oils show characteristic 13C{1H} NMR properties consistent with complete loss of diastereoselectivity and formation of regioirregular errors under 1 atm H2. Regioirregular errors are less common in hydrogenolysis reactions run under higher H2 pressures, but these conditions also favor formation of light gases. These results show that a typical Ziegler-Natta type active site is compatible in a common reaction used to digest waste plastic into smaller aliphatic fragments capable of further value-added processing. In Ziegler-Natta olefin polymerization reactions the key step that grows polymer chains is insertion of the olefin into a M–R+ (R = H, alkyl). This reaction is very favorable. DFT calculations give DGrxn ~ 21 kcal mol-1 with very small activation barriers for ethylene insertion in typical Cp2M–R+ (M = Ti, Zr, Hf),1 to form stable and often observable ^-H agostic intermediates, eq 1.2 Though energetically favorable, this reaction could also be described as an equilibrium between Cp2M–CH2CH2R+ and Cp2MR(olefin)+ (M = Ti, Zr, Hf) because competitive ^-alkyl elimination can occur during polymerization reactions, particularly those involving propylene.3
Figure imgf000013_0001
Indeed, ^-alkyl elimination has emerged as an important step in efforts to achieve a circular polyolefin economy because intercepting the MR(olefin)+ intermediate with H2 forms alkanes and provides a driving force for the reaction. The low molecular weight alkanes formed in this reaction are easier to process to monomer than the parent polyolefin. These reactions are usually catalyzed by the heterogeneous “single-site” d0 metal hydrides shown in Figure 1.4 The well-defined catalysts activate a C–H bond in the polymer by σ-bond metathesis and β-alkyl eliminate to form MR(olefin) intermediates that are hydrogenated under the reaction conditions. The classic alkane or polymer hydrogenolysis catalyst is the Zr–H supported on SiO2/Al2O3.5 This catalyst also mediates C-C bond cleavage in polymers in the presence of AlR3.6 Ta–H supported on silica hydrogenate or metathesize C–C bonds in low molecular weight alkanes.7 Related Ta–H+ sites supported on sulfated aluminum oxide are more active in these reactions, and catalyze hydrogenolysis of high density polyethylene (HDPE)8 and isotactic polypropylene (iPP).9 Scheme A. Key steps in C–C hydrogenolysis. Our hypothesis is that cationic organometallics used as olefin polymerization catalysts could engage in the reactions shown in scheme A. Modern olefin polymerization catalysts contain a Group IV metallocene or postmetallocene precatalyst that is activated to form LnM–R+ (M = Ti, Zr, Hf; R = H, alkyl) that coordinate and insert olefins to grow the polymer chain. These steps are shown in scheme B for the formation of isotactic polypropylene (iPP) through the common 1,2- insertion of propylene into LnM–R+. Chain transfer releases the polymer from the metal to regenerate catalytically active LnM–R+. In the absence of alkylaluminum, the most common chain transfer pathways are β-H elimination to generate LnM–H+ and iPP with vinylidene end groups or β-Me elimination to generate LnM–Me+ and iPP with vinyl end groups. The outcome of this reaction depends on sterics. Cp2Hf–CH3+ terminates propylene polymerization by β-H elimination, but bulkier Cp*2Hf–CH3 + favors chain termination by β-methyl elimination.
Figure imgf000014_0001
Scheme B. Abbreviated key steps in iPP synthesis. The β-Me elimination shown in scheme B is a signature of β-alkyl elimination required for C–C hydrogenolysis shown in scheme A. Cationic hafnocenes generated in solution can engage in σ-bond metathesis reactions, analogous to the d0 metal hydrides shown in Figure 1. Because the reaction(s) in eq 1 are related by the principle of microscopic reversibility, similar cationic organometallic complexes may show activity in reactions that digest polyolefins in the presence of H2. In many respects, catalysts of this type are more desirable than those shown in Figure 1. Cp2M–R+ form readily in solution10 or on solid supports in common industrial compositions used in olefin polymerization reactions.11 This Example describes formation of Cp2Hf–CH3 + sites on a weakly coordinating oxide12 that catalyze hydrogenolysis of iPP. Silica functionalized with Al(OC(CF3)3)(PhF)13 forms ≡SiOAl(OC(CF3)3)2(O(Si≡)2), which contains 0.21 mmolAl g-1 and residual unreacted ≡SiOH.14 Cp2Hf(13CH3)2 reacts with this Lewis acidic silica support to form the mixture of species shown in Figure 2a (0.21 mmolHf g-1). The 13C{1H} cross polarization magic angle spinning (CPMAS) NMR spectrum of this material is shown in Figure 2b and contains signals at 38 (Hf–13CH3+), 24 (Hf–13CH3), 2 (Si–13CH3), and - 11 ppm (Al–13CH3), respectively. The reactivity shown in Figure 2a can be rationalized by the following chemical steps. [Cp2Hf–13CH3][≡SiOAl(OC(CF3)3)2(CH3)] (1) forms by methide abstraction from Cp2Hf(13CH3)2 by the strong aluminum Lewis acid sites, analogous to reactions of B(C6F5)3 with d0 organometallics in solution.15 Residual –OH sites present on the support react with Cp2Hf(13CH3)2 to form CH4 (0.07 ± 0.01 mmolCH4 g-1) and Cp2Hf(13CH3)(OSi≡) (2). This result indicates that ∼30% of the Lewis sites in ≡SiOAl(OC(CF3)3)2(O(Si≡)2) do not react with Cp2Hf(13CH3)2. 3 forms when Hf–Me+ in 1 reacts with nearby siloxane bridge to generate [Cp2Hf(OSi≡)][≡SiOAl(OC(CF3)3)2(CH3)] and ≡Si–13CH3, which is also observed when Cp2Zr– CH3+ fragments are generated on silica.16 The catalytic properties of Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) in a melt of iPP (Mn = 13.3 kDa; Đ = 2.4; mmmm = 94 %; ~110 C3H6/Hf) with H2 are given in Table 1 and Table 1a. These reactions form a complex mixture of saturated alkane products lacking any measurable diastereocontrol, eq 2. Similar to previous studies,9 high temperature 13C{1H} NMR analysis of the recovered unreacted polymer maintains high mmmm purity. Control experiments with 2, independently prepared from the reaction of Cp2Hf(13CH3)2 with SiO2 partially dehydroxylated at 700 oC (see the SI), under identical conditions shows no appreciable reactivity with iPP, implicating 1 as the catalytically active site in Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2.
Figure imgf000015_0001
Figure imgf000015_0002
Available data suggest that a Hf–CH3 + is the catalytically active site in Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2. Native ≡SiOAl(OC(CF3)3)2(O(Si≡)2) sluggishly converts iPP to extractable oils in the presence of 1 atm H2 (15% yield), suggesting that unreactive Lewis sites play a minimal role in the catalytic chemistry involving 1. Reacting Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2 with H2 at 150 °C for 12 h in the absence of iPP forms methane (0.09 mmol g–1), and the FTIR of this material contains a broad signal at 1650 cm 1 tentatively assigned to a hafnium hydride. This reactivity pattern is expected from extensive precedent in the homogeneous and heterogeneous literature showing that M–R species react with H2 to form M–H and RH. Under identical conditions, independently synthesized 2 forms only 0.001 mmolCH4 g–1. In addition, 2 does not react with iPP under hydrogenolysis conditions to form extractable oils nor incorporate deuterium into residual iPP in the presence of D2. After 24 h at 200 oC under 1 atm H2, 1 forms an oil in 62 % yield after extraction of the mixture with dichloromethane, Entry 1. Analysis of the gas phase before extraction of the oil shows that only ~2 % of the polymer is converted to light gases form in this reaction (1.5 CH4 Hf- 1, 0.01 C2H6 Hf-1, 0.11 C3H6 Hf-1 and 1.1 C4H10 Hf-1, 1.2 C5H10 Hf-1). Increasing H2:Hf ratio to ~1500 results in near complete conversion of iPP to oil (83 %) with a slight increase in light gas formation (12 %), Entry 2. The zirconium derivative of 114 is also active in this reaction but produces less oil (38 %) and light gas (7 %) than hafnium, Entry 3. A closed Parr reactor charged with 5 or 10 atm H2 also results in a good yield of oils with minimal volatile gas formation (Table 1a. Entries 4 and 5). Pressures higher than 1 atm (at 2 or 5 atm) with H2 supplied on demand, conditions that prevent recovery of volatile gases, results in lower mass balance and lower yields of extracted oils (Table 1, Entries 4 – 5), suggesting that oils are converted to gases faster than iPP is converted to oils, similar to that observed for supported metal hydrides. The 1H NMR data for the extracted oils is largely uninformative, but these spectra contain signals for internal olefins. The intensity of these signals range from ~1:50 to ~1:2000 olefin:C3H6 unit, depending on the conditions (see the SI). Table 1. Catalytic activity of 1 in PP hydrogenolysis.a Entry Pressure % % Mnd (atm) Yieldb Mass (g/mol) Balc 1 1e 62 >99 390 2 1f 95 >99 290 3g 1f 45 >99 350 4 2 29h 76 1100 5 5 20h 74 1200 a Reactions run with 200 mg iPP and 200 mg Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) (0.042 mmol Hf) at 200 oC for 24 h at the pressure given in the table. b (mgproduct)/(mgiPP) including light gases. c (mgproduct + mgsolid)/(mgiPP + mgcat). d Determined from quantitative 13C{1H} NMR of extracted oils. e H2:Hf ~ 100. f H2:Hf (or Zr) ~ 1500. g Zr derivative of 1, reported in ref 14. h Excludes light gases. Table 1a. Catalytic activity of 1 in PP hydrogenolysis.a
Figure imgf000017_0001
a Reactions run with 200 mg iPP and 200 mg Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) (0.042 mmol Hf) at 200 oC for 24 h at the pressure given in the table. b (mgoil)/(mgiPP). c Determined from quantitative 13C{1H} NMR of extracted oils. d H2:Hf ~ 100. eH2:Hf (or Zr) ~ 1500. fZr derivative of 1, reported in ref 14. g Performed with H2 fed to the reactor on demand. N.d. = not determined. Quantitative 13C{1H} NMR spectra of the oils in C6D6 are shown in Figure 3. All 13C{1H} NMR spectra contain signals for ethyl, propyl, and/or butyl end groups. Integration of the end groups relative to the rest of the 13C{1H} NMR signals gives the Mn of the oils reported in Table 1 and Table 1a. The matrix assisted laser desorption ionization (MALDI) mass spectrum of extracted oil from Entry 1 contains a broad molecular weight distribution of products centered at m/z of 538 (~10 C3H6 units *Ag+) that is close to Mn obtained from integration of 13C{1H} NMR signals. The MALDI MS of oils generated at 2 or 5 atm H2 pressure also contain signals near the Mn shown in Table 1 and Table 1a, but also suffer from significant fragmentation. At 1 atm H2 pressure signals that are characteristic of regioirregular errors encountered in polypropylene synthesis,17 or copolymerization reactions of ethylene and propylene,18 are present in these spectra. Oils obtained from reactions performed at higher H2 pressures contain similar complexities in the 13C{1H} NMR spectra, but the intensities of signals for “errors” are suppressed. These results indicate that some degree of chain-straightening occurs during hydrogenolysis with 1, and this process is dependent on H2 pressure. Reactions of iPP with 1 and D2 (1 atm, D2:Hf ~ 100) at 200 oC also result in formation of oils and small amounts of light gas in similar yields as those performed with H2. The 2H NMR spectrum of unreacted iPP at 120 oC in C2D2Cl4 contains signals for –CD–, –CHD–, and –CHxD3- x in a ~1:1:2 ratio, eq 3. This spectrum also contains a signals for CH3CH2CD2CD=C(CH3)P (P = polymeryl). The oils formed in this reaction also contain deuterium at all possible positions (– CD–:–CHD–:–CHxD3-x ~ 1:4:10).
Figure imgf000018_0001
The proposed key steps in iPP hydrogenolysis mediated by 1 are shown in Figure 4 and account for the end groups obtained in hydrogenolysis of iPP. Hf–H+, formed from the reaction of 1 with H2, undergoes σ-bond metathesis with a primary or secondary C–H bond in iPP to form Hf–R+. Cationic Hf–H+ generated in solution may engage in σ-bond metathesis reactions with silanes.19 β-Alkyl elimination forms Hf(R)(olefin)+ intermediates that are hydrogenated by H2. The exact sequence of steps to form initially isotactic alkanes from Hf(R)(olefin)+ is not clear at this time, but probably involves olefin dissociation to facilitate hydrogenolysis of Hf–R+ by a σ- bond metathesis reaction prior to olefin hydrogenation. This process forms propyl (observed) and isopropyl (not observed) end groups. Deuterium incorporation into recovered iPP suggests that the σ-bond metathesis reactions shown in Figure 4 are reversible and accounts for the −CHD– and −CDxH3–x in recovered iPP and atactic oils. The steps involved in loss of diastereoselectivity and incorporation of regioirregular “errors” are also shown in Figure 4. The atactic oils must lose diastereoselectivity. Epimerization can occur by reversible β-H elimination and unselective olefin insertion through a 3o Hf–R intermediate,20 or HfH(olefin)+ could also undergo non-dissociative alkene flipping21 followed by unselective olefin reinsertion. Deuterium incorporation into the product alkanes is consistent with either process. These steps also account for the incorporation of deuterium into tertiary positions of residual iPP, though reinsertion must be stereoselective because high mmmm purity of unreacted polymer is observed in solution NMR. Residual Lewis acidic aluminum in Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) could also promote isomerization reactions, resulting in loss of tacticity. Why the oils are atactic and the recovered iPP maintains high isotacticity is currently unclear but could imply that unreacted iPP chains are the dominant species in the recovered polymer. The atactic oils also incorporate regioirregular “errors” into the chain. The quantitative 13C{1H} NMR data of extracted oils in Figure 3 indicate that regioirregular errors occur throughout the alkyl chain and not solely at chain ends. In propylene polymerization reactions the regioirregular errors, formally 3,1 insertion products, generally arise from 2,1-insertion of propylene to form a 2o M–R that b-H eliminates and reinserts to form a 1o M–R, Figure 6a.17 This pathway is not plausible under hydrogenolysis conditions. Instead, C–H bond activation by Hf–H+ generates a Hf–R+ that b-alkyl eliminates, and 2,1-reinsertion gives the chain- straightened product after hydrogenolysis, Figure 6b. Reactions from a terminal isopropyl position generate the butyl end group. If the chain-straightened intermediate β-alkyl eliminates, the ethyl end group forms after hydrogenation. Until this Example 1 the most common catalysts for hydrogenolysis of polyolefins were the supported d0 metal hydrides shown in Figure 1 or supported noble metal nanoparticles.22 Comparisons between these disparate classes of catalysts are difficult, but 1 does appear to offer some advantage.1 selectively produces long chain hydrocarbons and avoids significant formation of light gases at low H2 pressure for prolonged reaction times. We suspect that the selectivity rests on the moderate activity of 1 in the reactions shown in Figure 4. For example, under essentially identical reaction conditions Ta–H+ sites supported on sulfated aluminum oxide convert the same iPP to shorter liquid hydrocarbon fragments and more light gas, indicating that Ta–H+ facilitates more chain cleavage events than 1. In the seminal review by Veige and co-workers countless examples show that β-alkyl elimination reactions are correlated with sterically bulky ligand environments.3 Indeed, sterically open Cp2Hf–CH3 + catalyzes polymerization of propylene to exclusively form vinylidene end groups, indicating that only β-hydride elimination occurs during chain-transfer. In contrast, propylene polymerization reactions catalyzed by sterically bulky Cp*2Hf–CH3+ that favor chain termination by b-methyl elimination.23 That Cp2Hf–CH3 + in 1 can β-alkyl eliminate in the absence of olefin is surprising, and may be general in sterically open metallocenium ions. Metallocene catalysts that polymerize olefins have been overlooked as catalysts for degradation of fully saturated polyolefin plastics.24 The reactivity of 1, and inactivity of 2, in iPP hydrogenolysis shows the important role of forming an organometallic ion-pair in this reaction. Many industrially relevant catalysts for olefin polymerization contain mixtures of metallocene, aluminum alkyl (or methaluminoxane), and an oxide support; and these mixtures may self- assemble to form ion-pairs similar to the Hf–H+ derived from 1.11 A potential implication of the results shown here is that the portfolio of catalysts available for olefin polymerization reactions may also catalyze reactions that degrade the polymers these catalysts produce. The entire content of Kavyasripriya Samudrala et al., J. Am. Chem. Soc. 2023, 145, 45, 24447–24451 (titled “A Supported Ziegler-Type Organohafnium Site Metabolizes Polypropylene”) is incorporated by reference herein. References in Example 1 (1) a) Lohrenz, J. C. W.; Woo, T. K.; Ziegler, T. A Density Functional Study on the Origin of the Propagation Barrier in the Homogeneous Ethylene Polymerization with Kaminsky-Type Catalysts. J. Am. Chem. Soc.1995, 117, 12793-12800; b)Gordon, C. P.; Shirase, S.; Yamamoto, K.; Andersen, R. A.; Eisenstein, O.; Copéret, C. NMR chemical shift analysis decodes olefin oligo- and polymerization activity of d0 group 4 metal complexes. Proc. Nat. Acad. Sci. USA 2018, 115, E5867-E5876. (2) Brookhart, M.; Green, M. L. H.; Parkin, G. Agostic interactions in transition metal compounds. Proc. Natl. Acad. Sci. U. S. A.2007, 104, 6908-6914. (3) O’Reilly, M. E.; Dutta, S.; Veige, A. S. β-Alkyl Elimination: Fundamental Principles and Some Applications. Chem. Rev.2016, 116, 8105-8145. (4) Copéret, C.; Estes, D. P.; Larmier, K.; Searles, K. Isolated Surface Hydrides: Formation, Structure, and Reactivity. Chem. Rev.2016, 116, 8463-8505. (5) a) Dufaud, V.; Basset, J.-M. Catalytic Hydrogenolysis at Low Temperature and Pressure of Polyethylene and Polypropylene to Diesels or Lower Alkanes by a Zirconium Hydride Supported on Silica-Alumina: A Step Toward Polyolefin Degradation by the Microscopic Reverse of Ziegler–Natta Polymerization. Angew. Chem., Int. Ed. 1998, 37, 806-810; For recent studies of Zr–H+ suppored on sulfated alumina see: b) Mason, A. H.; Motta, A.; Das, A.; Ma, Q.; Bedzyk, M. J.; Kratish, Y.; Marks, T. J. Rapid atom-efficient polyolefin plastics hydrogenolysis mediated by a well-defined single-site electrophilic/cationic organo-zirconium catalyst. Nature Communications 2022, 13, 7187. (6) Kanbur, U.; Zang, G.; Paterson, A. L.; Chatterjee, P.; Hackler, R. A.; Delferro, M.; Slowing, I. I.; Perras, F. A.; Sun, P.; Sadow, A. D. Catalytic carbon-carbon bond cleavage and carbon- element bond formation give new life for polyolefins as biodegradable surfactants. Chem 2021, 7, 1347-1362. (7) Basset, J.-M.; Coperet, C.; Soulivong, D.; Taoufik, M.; Cazat, J. T. Metathesis of Alkanes and Related Reactions. Acc. Chem. Res.2009, 43, 323-334. (8) Gao, J.; Zhu, L.; Conley, M. P. Cationic Tantalum Hydrides Catalyze Hydrogenolysis and Alkane Metathesis Reactions of Paraffins and Polyethylene. J. Am. Chem. Soc.2023, 145, 4964- 4968. 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Supporting Information: General Considerations All manipulations were performed under an inert atmosphere of dinitrogen or argon using standard Schlenk or glovebox techniques. C6D6 was purchased from Cambridge Isotope Laboratories, dried over sodium/benzophenone, degassed by three successive freeze-pump-thaw cycles, distilled under vacuum, and stored in an inert atmosphere glovebox. C2D2Cl4 was purchased from Cambridge Isotope Laboratories and used as received. Pentane was dried by passing through a J.C. Meyer solvent system containing two activated alumina columns, stored over sodium/benzophenone, degassed, and distilled under vacuum. Hydrogen (UHP grade) was purchased from Airgas and was passed through oxygen/water trap (CRS, ZPure H2O/O2) immediately before use. Isotactic polypropylene (Mn =13.3 kDa) was purchased from Sigma- Aldrich and used without further purification. Deuterium was purchased from CIL and was dried/ deoxygenated using activated 4Å molecular sieves and regenerated BASF Cu catalyst. ≡SiOAl(OC(CF3)3)2(O(Si≡)2) was prepared as previously described.1 Cp2HfMe2 and Cp2Hf(13CH3)2 were prepared as reported.2 FTIR spectra were recorded in transmission mode as pressed pellets using a Bruker Alpha IR spectrometer in an argon-filled glovebox. Elemental analysis of Al and Hf were carried out by digesting solid samples in 2% nitric acid for 12 hours at room temperature and measuring samples at the University of California, Riverside Environmental Sciences Research Laboratory (ESRL) on a Perkin-Elmer Optima 7300DV ICP- OES. Solution NMR data (1H, 2H, and 13C{1H}) was acquired at 14.1T on an Avance Bruker 600 MHz NMR spectrometer. 1H and 13C NMR spectra were referenced to the residual proton signal from the NMR solvent. Quantitative 13C{1H} NMR experiments were acquired using an inverse-gated decoupling pulse sequence using a 90° pulse of 9.0 μs, a relaxation time of 5 s and an acquisition time of 2 s. Samples for this measurement were prepared at 10% weight solution of polymers in 0.05 M Cr(acac)3 dissolved in 1,1,2,2-tetrachloroethane-d2 solution at 120 °C. Analogous procedures were used to analyze oils in C6D6 solution at ambient temperature. Solid state NMR spectra were recorded under magic angle spinning at 14.1 T using Bruker NEO600 spectrometer. All solid-state NMR samples were packed in 4 mm zirconia rotors and sealed with a Kel-F cap in an argon filled glovebox. Matrix assisted laser desorption ionization (MALDI) mass spectrometry were recorded on an AB-SCIEX 5800 MALDI TOF/TOF mass spectrometer. Samples were prepared by dissolving extracted oil (5 mg) in THF (5 mL). Prior to spotting on the sample plate, an aliquot of this solution (0.1 mL) was mixed with a saturated solution of AgNO3 in MeCN (0.1 mL). ~ 0.5 μL of the solution was placed on the sample plate, followed by 0.5 μL of the matrix solution (2,5 dihydroxybenzoic acid (DHB) solution prepared in a 3:2 (v:v) mixture of tetrahydrofuran and methanol at a 10 mg/mL concentration). The solvents were removed by gently heating the stainless-steel sample plate under air. Synthesis of Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2): ≡SiOAl(OC(CF3)3)2(O(Si≡)2) (0.500 g, 0.11 mmolAl g-1) and Cp2HfMe2 (1 eq, 0.11 mmol, 0.037 g) were transferred to one arm of a double-Schlenk flask inside an argon-filled glovebox. The flask was removed from the glovebox, connected to a high vacuum line, and evacuated for 5 min. Pentane (~8 mL) was condensed onto the solids under vacuum at 77 K. The mixture was warmed to room temperature and stirred gently for 40 minutes. The clear, colorless solution was then filtered away from the solids to the other side of the double-Schlenk. The arm of the double-Schlenk containing the functionalized silica was cooled to 77K, causing the pentane on the other side of the flask to condense onto the solids. The mixture was warmed to 25˚C, stirred for 5 min, and filtered back to the other side of the double Schlenk. This procedure was repeated two more times to wash the functionalized silica of unreacted Cp2HfMe2. The volatiles were distilled into a separate large volume Schlenk flask (2 L) fitted with a Teflon-tap cooled to 77K under vacuum. Warming the flask to room temperature places all solvent and any CH4 formed in this reaction into the gas phase. Analysis of the gas phase by GC-FID shows 0.07 ± 0.001 mmolCH4 g-1 released during the grafting. The double-Schleck flask was dried under diffusion pump vacuum for 45 minutes. Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) is a white solid. This material was stored in an Ar glovebox freezer at -20˚C. An identical procedure was used to prepare 13C labeled Cp2Hf(13CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2). The white solid was stored in an Ar glovebox freezer at -20˚C. Digestion of this material in 2% nitric acid for 12 hours at room temperature gives 0.21 mmolHf g-1 by ICP-EOS analysis. FT-IR: ^^C-H = 3120 and 2924 (C-H from Cp2HfMe) cm-1.1H MAS NMR (10 kHz, -20 oC): d 5.7 ppm (Cp), 0.2 ppm (Hf-Me/Al-Me) ; 13C{1H} CPMAS NMR (10 kHz, -20 oC): d 112 (Cp), 38 (Hf-Me+), 24 (Hf-Me), 2 Si-Me, -11 (Al-Me) ppm. Synthesis of Cp2Hf(13CH3)(OSi≡) (2): Silica partially dehydroxylated at 700 oC (SiO2-700, 0.500 g, 0.13 mmol -OH) and Cp2HfMe2 (1 eq, 0.13 mmol, 0.044 g) were transferred to one arm of a double-Schlenk flask inside an argon-filled glovebox. The flask was removed from the glovebox, connected to a high vacuum line, and evacuated for 5 min. Pentane (~ 8 mL) was condensed onto the solids under vacuum at 77 K. The mixture was warmed to room temperature and stirred gently for 40 minutes. The clear, colorless solution was then filtered away from the solids to the other side of the double-Schlenk. The arm of the double Schlenk containing the functionalized silica was cooled to 77K, causing the pentane on the other side of the flask to condense onto the solids. The mixture was warmed to 25˚C, stirred for 5 min, and filtered back to the other side of the double Schlenk. This procedure was repeated two more times to wash the functionalized silica of unreacted Cp2HfMe2. The volatiles were distilled into a separate large volume Schlenk flask (2 L) fitted with a Teflon-tap cooled to 77K under vacuum. Warming the flask to room temperature places all solvent and any CH4 formed in this reaction into the gas phase. Analysis of the gas phase by GC-FID shows 0.25 mmolCH4 g-1 released during the grafting. The double-Schleck flask was dried under diffusion pump vacuum for 45 minutes. The white solid was stored in an Ar glovebox freezer at -20˚C. FT-IR: ^^C-H = 3115 and 2915 (C-H from Cp2HfMe) cm-1. 1H MAS NMR (10 kHz, -20 oC): d 5.5 (CpH), 0.18 (Hf–CH3); 13C{1H} CPMAS NMR (10 kHz, -20 oC): d 110 (Cp), 23 (Hf-Me) ppm. Procedure for the hydrogenolysis of iPP with Cp2HfMe2/≡SiOAl(OC(CF3)3)2(O(Si≡)2). At 1 atm: In an argon-filled glovebox, a 100mL Schlenk flask fitted with a Teflon-tap was loaded with 200 mg iPP and 200 mg Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) (0.042 mmol Hf). The flask was removed from the glovebox, connected to a high vacuum line, and evacuated for 5 min. The flask was filled with 1atm of H2 (4.16 mmol), sealed, disconnected from the line, and heated at 200 ˚C for 24h. Volatiles were sampled directly from the flask and analyzed by GC FID. Following analysis of volatile gases, the flask was opened to ambient atmosphere to proceed with the extraction of oils and remaining solids. Dichloromethane (~10 mL) was added to the flask at room temperature, and the solution was decanted from the residual polymer melt and spent catalyst mixture. This was repeated two more times. The combined dichloromethane extract was concentrated by heating gently to remove the solvent. An identical procedure was used for reactions of iPP with D2, except purified D2 was used in place of H2. An essentially identical procedure was used in experiments with H2:Hf(Zr) ~ 1500, but a 1.5L glass bottle as shown below was used. The polymer and the catalyst were placed in the nub on the bottom of the flask and heated under 1 atm H2 (Figure S22). At 5 or 10atm Pressure in a Parr Reactor: A 100 mL glass reaction liner was charged with 200 mg of Cp2Hf(CH3)2/≡ SiOAl(OC(CF3)3)2(O(Si≡)2) and 200 mg iPP in an argon filled glovebox. The reactor was sealed and pressurized with desired pressure of hydrogen (passed through a CRS ZPure O2/H2O filter) on demand and heated at 300 °C for 24h. The higher temperature is necessary because the thermocouple is not measuring temperature in the glass sleave. Control experiments showed that 300 °C is required to melt iPP; 200 °C to 250 °C was not hot enough to melt the polymer. After the reaction, the reactor was cooled to ambient temperature and the volatile gases were transferred into a 2L flask. Gas samples were aliquoted to determine volatile gas yields. CH2Cl2 (10 mL) was added to each glass liner under ambient atmosphere, and the solution was decanted from the remaining solid. This procedure was repeated three more times. The combined CH2Cl2 extract was concentrated by heating gently to remove the solvent and yields were calculated by weighing the amount of oil isolated. At elevated pressures (At 2 or 5atm Pressure fed on Demand in a Parallel High Pressure Reactor): Hydrogenolysis of iPP reactions at elevated H2 pressures on demand were performed in a Biotage Endeavor parallel reactor in a N2 filled glovebox. A 15 mL glass reaction liner was charged with 200 mg of Cp2Hf(CH3)2/≡SiOAl(OC(CF3)3)2(O(Si≡)2) and 200 mg iPP. The reactor was sealed and pressurized with desired pressure of hydrogen on demand and heated at 200 °C for 24h. After the reaction the reactor was vented with N2 and cooled to ambient temperature inside the glovebox. The glass liners were removed from the glovebox, and were weighed to determine mass balance, which was calculated as (mgproduct + mgsolid)/(mgiPP + mgcat). CH2Cl2 (10 mL) was added to each glass liner under ambient atmosphere, and the solution was decanted from the remaining solid. This procedure was repeated three more times. The combined CH2Cl2 extract was concentrated by heating gently to remove the solvent and yields were calculated by weighing the amount of oil isolated. iPP degradation reactions using ≡SiOAl(OC(CF3)3)2(O(Si≡)2). In an argon-filled glovebox, a 100mL Schlenk flask fitted with a Teflon-tap was loaded with 200 mg iPP and 200 mg ≡SiOAl(OC(CF3)3)2(O(Si≡)2) (0.044 mmol Al). The flask was removed from the glovebox, connected to a high vacuum line, and evacuated for 5 min. The flask was filled with 1atm of H2 (4.16 mmol), sealed, disconnected from the line, and heated at 200 ˚C for 24h. Volatiles were sampled directly from the flask and analyzed by GC FID. Following analysis of volatile gases, the flask was opened to ambient atmosphere to proceed with the extraction of oils and remaining solids. Dichloromethane (~10 mL) was added to the flask at room temperature, and the solution was decanted from the residual polymer melt and spent catalyst mixture. This was repeated two more times. The combined dichloromethane extract was concentrated by heating gently to remove the solvent. The yield of oil from this reaction was 30 mg (15 % from initial iPP mass). Table S1. Integral values obtained from 1H NMR data shown in Figure 24.
Figure imgf000027_0001
Table S2. Integral values obtained from quantitative 13C{1H} NMR data shown in Figure 3.
Figure imgf000027_0002
a – All Mn values also include a propyl end group in the molecular weight. References in Supporting Information of Example 1: (1) Samudrala, K. K.; Huynh, W.; Dorn, R. W.; Rossini, A. J.; Conley, M. P. Formation of a Strong Heterogeneous Aluminum Lewis Acid on Silica. Angew. Chemie - Int. Ed.2022, 61 (40). https://doi.org/10.1002/anie.202205745. (2) Jantunen, K. C.; Scott, B. L.; Kiplinger, J. L. A Comparative Study of the Reactivity of Zr(IV), Hf(IV) and Th(IV) Metallocene Complexes: Thorium Is Not a Group IV Metal after All. J. Alloys Compd.2007, 444–445 (SPEC. ISS.), 363–368. https://doi.org/10.1016/j.jallcom.2007.03.138. All publications, patents, and patent documents are incorporated by reference herein, as though individually incorporated by reference. The invention has been described with reference to various specific and preferred embodiments and techniques. However, it should be understood that many variations and modifications may be made while remaining within the spirit and scope of the invention.

Claims

CLAIMS What is claimed is: 1. A catalyst composition comprising: Cp2M+R cation, wherein R is C1-C6 alkyl, M is Hf or Zr, and Cp is cyclopentadienyl ligand that is optionally substituted with one or more alkyl, wherein the two cyclopentadienyl ligands are optionally linked by a linker (e.g., Si(CH3)2, or -(CH2)m-, wherein m is 1, 2, or 3), and a support comprising aluminum and silica oxide.
2. The catalyst composition of claim 1, wherein Cp is cyclopentadienyl ligand.
3. The catalyst composition of any one of claims 1-2, wherein R is -CH3.
4. The catalyst composition of any one of claims 1-3, wherein the support comprises aluminum on silica support, or anion thereof, having structure of Ra-Al(ORb)2Rc, wherein Ra is silica oxide, Rb is t-butyl substituted with one or more halo, and Rc is silica oxide, or C1-C6 alkyl (e.g., methyl).
5. The catalyst composition of any one of claims 1-4, wherein M is Hf.
6. The catalyst composition of any one of claims 1-4, wherein M is Zr.
7. The catalyst composition of any one of claims 1-6, wherein Rb is -C(CF3)3.
8. The catalyst composition of any one of claims 1-7, wherein the aluminum on silica support has aluminum content of about 0.21 mmolAl g-1.
9. The catalyst composition of any one of claims 1-8, wherein the support comprises aluminum anion on silica having structure of Ra-Al-(ORb)2CH3.
10. The catalyst composition of any one of claims 1-9, comprising cation-anion pair of
.
11. The catalyst composition of any one of claims 1-10, wherein M and Al has a molar ratio of about 1:1.
12. The catalyst composition of any one of claims 1-5, and 7-11, comprising Hf content of about 0.21 mmolHf g-1.
13. A method of metabolizing a polyolefin polymer, comprising contacting the polyolefin polymer with a catalyst composition of any one of claims 1-12.
14. The method of claim 13, further comprising heating the catalyst composition and/or the polyolefin polymer.
15. The method of claim 14, wherein the catalyst composition and/or the polyolefin polymer are heated at about 100-300oC.
16. The method of any one of claims 13-15, wherein H2 is supplied.
17. The method of claim 16, wherein H2 is supplied at about 1 atm.
18. The method of claim 16, wherein H2 is supplied at about 2-5 atm.
19. The method of any one of claims 13-18, wherein H2 is supplied for at least 2 hours.
20. The method of any one of claims 13-19, wherein the polyolefin polymer is polypropylene (e.g., polypropylene with molecular weight Mn >=10kDa).
21. The method of any one of claims 13-20, wherein the metabolized end products comprise alkane compound that has molecular weight Mn <=1200Da.
22. The method of any one of claims 13-21, wherein the metabolized end products comprise alkane compound that has molecular weight Mn of about 200 to 1200Da.
23. The method of any one of claims 13-21, wherein the metabolized end products comprise alkane compound that has molecular weight Mn of about 290 to 1200Da.
24. The method of any one of claims 13-23, wherein at least 60% of the polyolefin is metabolized to end products of non-volatile alkane compound.
25. The method of any one of claims 13-24, wherein at least 80% of the polyolefin is metabolized to end products of non-volatile alkane compound.
26. The method of any one of claims 13-25, wherein the metabolized end products comprise polypropylene of Formula I
Figure imgf000031_0001
(Formula I) wherein n is >=1 (e.g., n is in the range of about 5-30), and the polypropylene of formula I is terminated with end group Re that is ethyl, propyl, or butyl.
27. The method of claim 26, wherein the metabolized end product comprise
Figure imgf000031_0002
.
28. The method of any one of claims 13-27, wherein no alkene is supplied.
29. The use of a catalyst composition of any one of claims 1-12 for metabolizing a polyolefin polymer.
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Citations (4)

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Publication number Priority date Publication date Assignee Title
US20080282970A1 (en) * 2005-11-16 2008-11-20 Peter Nicholas Heys Cyclopentadienyl Type Hafnium and Zirconium Precursors and Use Thereof in Atomic Layer Deposition
US20130059990A1 (en) * 2010-05-11 2013-03-07 Tosoh Finechem Corporation Solid support-polymethylaluminoxane complex, method for producing same, olefin polymerization catalyst, and method for producing polyolefin
US20180022843A1 (en) * 2015-06-05 2018-01-25 Exxonmobil Chemical Patents Inc. Bimodal Propylene Polymers and Sequential Polymerization
US20210302835A1 (en) * 2018-12-05 2021-09-30 Fujifilm Corporation Photosensitive resin composition, pattern forming method, cured film, laminate, and device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080282970A1 (en) * 2005-11-16 2008-11-20 Peter Nicholas Heys Cyclopentadienyl Type Hafnium and Zirconium Precursors and Use Thereof in Atomic Layer Deposition
US20130059990A1 (en) * 2010-05-11 2013-03-07 Tosoh Finechem Corporation Solid support-polymethylaluminoxane complex, method for producing same, olefin polymerization catalyst, and method for producing polyolefin
US20180022843A1 (en) * 2015-06-05 2018-01-25 Exxonmobil Chemical Patents Inc. Bimodal Propylene Polymers and Sequential Polymerization
US20210302835A1 (en) * 2018-12-05 2021-09-30 Fujifilm Corporation Photosensitive resin composition, pattern forming method, cured film, laminate, and device

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