WO2024254321A1 - Metamaterial adhesives for packaging, hanging, handling, and shear loading - Google Patents
Metamaterial adhesives for packaging, hanging, handling, and shear loading Download PDFInfo
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- WO2024254321A1 WO2024254321A1 PCT/US2024/032826 US2024032826W WO2024254321A1 WO 2024254321 A1 WO2024254321 A1 WO 2024254321A1 US 2024032826 W US2024032826 W US 2024032826W WO 2024254321 A1 WO2024254321 A1 WO 2024254321A1
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- WIPO (PCT)
- Prior art keywords
- flap
- flaps
- flexible strip
- adhesive system
- rows
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/56—Supporting or fastening means
- A61F13/58—Adhesive tab fastener elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/20—Layered products comprising a layer of natural or synthetic rubber comprising silicone rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
Definitions
- the cut architectures define flaps and interconnect regions on a flexible and/or adhesive film or substrate.
- Non-linear cuts that define such flaps and interconnect regions uniquely suppress crack propagation by forcing cracks to propagate backwards, while allowing crack growth in the opposite direction for easy release and reusability.
- This mechanism functions in numerous adhesives and adhesive systems described herein on diverse substrates in wet and dry conditions and enables highly tunable adhesion with independently programmable adhesion strength in two directions simultaneously at any location.
- These multifunctional adhesive materials and systems can be created in a maskless, digital fabrication framework to rapidly customize adhesive characteristics with deterministic control for next-generation adhesives.
- an adhesive system includes a flexible strip, a first flap on the flexible strip, and a second flap on the flexible strip.
- the first flap is pivotable about a hinge axis of the first flap.
- the hinge axis of the first flap extends between side edges of the first flap in a first extension direction.
- the second flap is pivotable about a hinge axis of the second flap.
- the hinge axis of the second flap extends between side edges of the second flap in a second extension direction.
- the second extension direction of the hinge axis of the second flap is different from the first extension direction of the hinge axis of the first flap.
- FIG. 1A illustrates an example metamaterial adhesive including cut patterns in an example adhesive film according to various aspects and embodiments of the present disclosure.
- FIGS. 1B and 1C illustrate examples of adhesion achieved by the example metamaterial adhesive system of FIG. 1A according to various aspects and embodiments of the present disclosure.
- FIGS.1D and 1E respectively illustrate examples of the easy release achieved by the example metamaterial adhesive system of FIG.1A according to various aspects and embodiments of the present disclosure.
- FIG. 1F illustrates maximum force per total width, or maximum strength, of commercially-available adhesives and example metamaterial adhesives according to various aspects and embodiments of the present disclosure.
- FIG.1G illustrates an example metamaterial adhesive system showing high adhesion (e.g., maximum force) and easy release (e.g., minimum force) in opposite peel directions according to various aspects and embodiments of the present disclosure.
- FIG. 1H illustrates example adhesion enhancement ratios over an unpatterned adhesive for various cut shapes according to various aspects and embodiments of the present disclosure.
- FIG. 1I illustrates example adhesion directionality for various cut (or “flap”) shapes according to various aspects and embodiments of the present disclosure.
- FIG. 1G illustrates example metamaterial adhesive system showing high adhesion (e.g., maximum force) and easy release (e.g., minimum force) in opposite peel directions according to various aspects and embodiments of the present disclosure.
- FIG. 1H illustrates example adhesion enhancement ratios over an unpatterned adhesive for various cut shapes according to various aspects and embodiment
- FIG. 2A illustrates a plot of example crack velocity versus time for an example metamaterial adhesive system and unpatterned adhesive system according to various aspects and embodiments of the present disclosure.
- FIG.2B illustrates a plot of example local peel angle near a crack tip associated with an example metamaterial adhesive system and unpatterned adhesive system from finite-element analysis (FEA) according to various aspects and embodiments of the present disclosure.
- FIG. 2C illustrates a plot of example measured force versus time of an example metamaterial adhesive system according to various aspects and embodiments of the present disclosure.
- FIGS.2D, 2E, 2F, and 2G illustrate side profile images of an example peeling adhesive system, and FIGS.
- FIGS. 2H, 2I, 2J, and 2K illustrate corresponding FEA results according to various aspects and embodiments of the present disclosure.
- FIG. 2L illustrates a plot of example maximum force per cut (flap) pattern F max /N p versus half cut (flap) width 0.5 wp according to various aspects and embodiments of the present disclosure.
- FIG.3A illustrates a plot of example normalized maximum adhesion versus 0.5 wp/lch for different metamaterial adhesive materials according to various aspects and embodiments of the present disclosure.
- FIG. 3B illustrates a plot of example maximum force per width of metamaterial adhesives versus unpatterned adhesives on diverse surfaces in dry and underwater environments according to various aspects and embodiments of the present disclosure.
- FIGS. 3C and 3D illustrate comparison plots of example enhancement ratio versus adhesion directionality (FIG. 3C) and example adhesion directionality versus adhesion strength (FIG.3D) according to various aspects and embodiments of the present disclosure.
- FIG. 4A illustrates an example digital fabrication scheme for an example programmable metamaterial adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 4B illustrates an example automated design to generate a layout of an example programmed adhesion strength represented by an output design according to various aspects and embodiments of the present disclosure.
- FIGS.4C, 4D, 4E, and 4F illustrate plots of example force versus position data for the example metamaterial adhesive system fabricated with the example automated design in FIG.4B according to various aspects and embodiments of the present disclosure.
- FIG.4G illustrates a plot of example measured and programmed maximum forces for the example metamaterial adhesive system fabricated with the example automated design in FIG. 4B according to various aspects and embodiments of the present disclosure.
- FIG.4H illustrates a plot of example decoupling of directionality associated with the example metamaterial adhesive system fabricated with the example automated design in FIG.4B according to various aspects and embodiments of the present disclosure.
- FIG.4G illustrates a plot of example decoupling of directionality associated with the example metamaterial adhesive system fabricated with the example automated design in FIG.4B according to various aspects and embodiments of the present disclosure.
- FIG. 5A illustrates a top view of another example adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 5B illustrates a dimensional diagram corresponding to the example adhesive system shown in FIG.5A according to various aspects and embodiments of the present disclosure.
- FIG.5C illustrates an example resist-release shear force diagram corresponding to the example adhesive system shown in FIG.5A according to various aspects and embodiments of the present disclosure.
- FIG. 5D illustrates a top view of the example adhesive system shown in FIG. 5A coupled to flaps of a box according to various aspects and embodiments of the present disclosure.
- FIG. 6A illustrates a front view of another example adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 6A illustrates a front view of another example adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 6B illustrates a dimensional diagram corresponding to the example adhesive system shown in FIG.6A according to various aspects and embodiments of the present disclosure.
- FIG. 6C illustrates a resist-release shear force diagram corresponding to the example adhesive system shown in FIG. 6A according to various aspects and embodiments of the present disclosure.
- FIG. 6D illustrates a front view of the example adhesive system shown in FIG. 6A coupled to a hanging apparatus on one side and a vertical surface on another side according to various aspects and embodiments of the present disclosure.
- FIG. 6E illustrates a side view of the example adhesive system shown in FIG. 6D coupled to the hanging apparatus on one side and the vertical surface on another side according to various aspects and embodiments of the present disclosure.
- FIGS.6F, 6G, 6H, and 6I illustrate views of a frame hung on a wall using an example adhesive system 600 according to various aspects and embodiments of the present disclosure.
- FIGS. 6J, 6K, 6L, and 6M illustrate views of the frame of FIGS. 6F to 6I hung on a wall using an unpatterned adhesive.
- FIG. 7A illustrates a front view of another example adhesive system according to various aspects and embodiments of the present disclosure. Attorney Docket: 222204-2935
- FIG. 7B illustrates a dimensional diagram corresponding to the example adhesive system shown in FIG.7A according to various aspects and embodiments of the present disclosure.
- FIG. 7B illustrates a dimensional diagram corresponding to the example adhesive system shown in FIG.7A according to various aspects and embodiments of the present disclosure.
- FIG. 7C illustrates a resist-release shear force diagram corresponding to the example adhesive system shown in FIG. 7A according to various aspects and embodiments of the present disclosure.
- FIG. 7D illustrates a front view of the example adhesive system shown in FIG. 7A coupled to a glove according to various aspects and embodiments of the present disclosure.
- FIG. 8A illustrates a top view of another example metamaterial adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 8B illustrates plots of example force versus position data corresponding to the example metamaterial adhesive system shown in FIG. 8A and an unpatterned adhesive system according to various aspects and embodiments of the present disclosure.
- FIGS. 8F, 8G, and 8H illustrate various views of the example metamaterial adhesive system shown in FIG.8A coupled to on one side to a wireless wearable human-in-the-loop motion control device for controlling a robotic device and coupled on another side to a first human arm then a second human arm for controlling the robotic device using the wireless wearable human- in-the-loop motion control device according to various aspects and embodiments of the present disclosure.
- FIG.9A illustrates a front view of the example adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 9B illustrates a dimensional diagram corresponding to the example adhesive system shown in FIG.9A according to various aspects and embodiments of the present disclosure.
- FIG. 9C illustrates a side view of the example adhesive system shown in FIG. 9A coupled to a surface and in a maximum shear force mode according to various aspects and embodiments of the present disclosure.
- FIG. 9D illustrates another side view of the example adhesive system shown in FIG. 9A coupled to a surface and in a minimum shear force mode according to various aspects and embodiments of the present disclosure.
- Attorney Docket: 222204-2935 [0051] FIG.
- FIG. 9E illustrates another side view of the example adhesive system shown in FIG. 9A coupled to a surface and in a minimum shear force peeling mode according to various aspects and embodiments of the present disclosure.
- FIG.9F illustrates a perspective view of the example adhesive system shown in FIG. 9A during a zero-degree (0°) peel in a Fmax direction according to various aspects and embodiments of the present disclosure.
- FIG. 9G illustrates another perspective view of the example adhesive system shown in FIG.9A during loading in a F max direction according to various aspects and embodiments of the present disclosure.
- FIG. 9H illustrates another perspective view of the example adhesive system shown in FIG.9A during failure in a Fmax direction according to various aspects and embodiments of the present disclosure.
- FIG.9I illustrates another perspective view of the example adhesive system shown in FIG.9A during a 0° peel in a F min direction according to various aspects and embodiments of the present disclosure.
- FIG.9J illustrates another perspective view of the example adhesive system shown in FIG. 9A during loading in a F min direction according to various aspects and embodiments of the present disclosure.
- FIG. 9K illustrates another perspective view of the example adhesive system shown in FIG.9A during failure in a Fmin direction according to various aspects and embodiments of the present disclosure.
- FIG. 9L illustrates a plot of example adhesion force versus number of rows of flaps (number of patterns) data for the example metamaterial adhesive system shown in FIG.
- Embodiments of the present disclosure are directed to metamaterial adhesives and metamaterial adhesive systems that enable strong and reversible adhesion with directional, spatially selective adhesive strength through predefined or programmed non-linear cut architectures.
- the cut architectures define various shapes, sizes, and orientations of flaps and interconnect regions in adhesive films.
- FIGS. 1A, 5A, 6A, 7A, 8A, and 9A Examples shapes, sizes, and orientations of such flaps and interconnect regions are illustrated in FIGS. 1A, 5A, 6A, 7A, 8A, and 9A.
- the non-linear cuts form open polygonal shapes, also called flaps, that control how adhesive cracks propagate by trapping cracks and then forcing them to reverse direction for high adhesion.
- flaps trapping cracks are illustrated in FIGS.1B, 1C, 1D, 5C, 5D, 6C, 6D, 6E, 7C, 7D, 9D, 9E, and 9F.
- the flaps also allow cracks to propagate forward normally for low adhesion, and examples are illustrated in FIGS.1D, 1E, 5C, 5D, 6C, 6D, 6E, 7C, 7D, 9D, 9E, and 9F.
- the adhesive systems described herein can decouple high global peel angles into low local peel angles at the adhesive interface. This mechanism enhances adhesion strength significantly (e.g., up to 60 times in some testing) for strong adhesion relative to the same material without cuts, while also enabling easy release on the Attorney Docket: 222204-2935 order of an adhesive that does not have such non-linear cut architectures by peeling in the opposite direction.
- the metamaterial adhesives and systems described herein allow for independent control of adhesion strength and release with reusability. Reverse crack propagation facilitated by the adhesive systems also tunes adhesion strength at any film location and uniquely enables the programming of adhesive strength in two directions simultaneously in a single region of a film.
- the metamaterial adhesives and systems do not rely on specific chemistry or environmental conditions, micro-structured surfaces, or active or patterned stiffness to tune adhesion, but utilize non-linear cuts for highly systematic control of adhesive crack propagation and direction across a film.
- the metamaterial adhesives and systems described herein decouple global applied loads into a deterministic local adhesive response, leveraging insight from mechanical metamaterials, which decouple local and global mechanical properties.
- This functionality is intrinsic to the geometry and allows for enhancement of properties and to enable unique adhesion behavior in a wide range of adhesives, on diverse surfaces, and in dry and wet environments.
- the applicability of the embodiments to diverse materials allows the metamaterial adhesives and systems to leverage both material and geometric mechanisms to span a spectrum of unique adhesive properties, from strong and extremely reversible to extremely strong with reversibility.
- Some example metamaterial adhesives and systems described herein can provide strengths of over 3,000 Newtons/meter (N m ⁇ 1 ) or Joules/m -2 (J m ⁇ 2 ).
- FIGS. 1A to 1I provide an overview of example metamaterial adhesive systems according to various aspects and embodiments of the present disclosure.
- FIG. 1A illustrates an example metamaterial adhesive including cut patterns in an example adhesive film.
- FIGS.1B and 1C illustrate example high adhesion achieved Attorney Docket: 222204-2935 by the example metamaterial adhesive system of FIG. 1A.
- the high adhesion is achieved in the maximum force direction, as shown in FIG.1B, when cracks propagate at low angles and reverse direction to propagate backwards to separate, as depicted in FIG. 1C.
- FIGS.1D and 1E illustrate examples of the easy release that can be achieved by the example metamaterial adhesive system shown in FIG.1A.
- the easy release is achieved in the minimum force direction, as shown in FIG.
- FIG.1F illustrates example maximum force per total width, or maximum strength, for certain commercially-available adhesives and example metamaterial adhesives according to various aspects and embodiments of the present disclosure.
- FIG. 1G illustrates an example metamaterial adhesive system showing high adhesion (e.g., maximum force) and easy release (e.g., minimum force) in opposite peel directions according to various aspects and embodiments of the present disclosure.
- FIG.1H illustrates example adhesion enhancement ratios over an unpatterned adhesive for various cut or flap shapes according to various aspects and embodiments of the present disclosure.
- FIG.1I illustrates example adhesion directionality for various cut flap shapes.
- Metamaterial adhesive systems described herein can be embodied to include at least one of polydimethylsiloxane (e.g., a polydimethylsiloxane (PDMS) adhesive), polyurethane, block copolymer elastomer, thermoplastic elastomer, acrylate-based material, synthetic rubber, natural rubber, hydrogels, or ionogel in various examples.
- polydimethylsiloxane e.g., a polydimethylsiloxane (PDMS) adhesive
- PDMS polydimethylsiloxane
- a metamaterial adhesive system includes a PDMS adhesive.
- the PDMS adhesive may be supported on an inextensible polyethylene terephthalate (PET) backing in some embodiments.
- Cut architectures can be created in a digital design environment and can then be rapidly patterned in the PDMS adhesive by means of a laser cutter, for instance.
- the maximum adhesion force (F max ) is defined as the condition at which high adhesion is generated, and the minimum adhesion force (Fmin) is defined as the condition at which low adhesion or easy release is attained.
- F max The maximum adhesion force
- Fmin minimum adhesion force
- adhesive force capacity for an adhesive material described herein is higher at small peel angles in various embodiments.
- the selective decoupling of the global and local peel angles provides a mechanism to have a high adhesion in one direction for Fmax and easy release in the opposite direction for Fmin.
- Attorney Docket: 222204-2935 [0069]
- the metamaterial adhesive systems are unique compared to a range of common reversible and strong adhesives, achieving easy release and reusability at F min , with adhesive strength comparable to duct tape at Fmax, as shown in FIG. 1F. This dramatic difference in Fmax and F min can be observed by hanging a weight on an example metamaterial adhesive system, as shown in FIG. 1G. In FIG. 1G, the high strength holds the weight in the maximum force peel direction, yet the metamaterial adhesive system releases rapidly in the minimum force peel direction.
- Adhesion enhancement with easy release is also achieved for a variety of non-linear cut or flap patterns, including triangular, rectangular and hybrid cut or flap patterns. As shown in FIG.1H, the rectangular and hybrid cuts and flaps display an approximate 60 ⁇ increase in adhesion enhancement, and the triangular cuts and flaps display an approximate 40 ⁇ increase in adhesion enhancement over the unpatterned adhesive in one example, quantified as the enhancement ratio (Fmax/Funpatterned). This adhesion enhancement has been shown to continue to function over 100 cycles. [0071] Adhesion directionality is quantified as Fmax/Fmin, as shown in FIG. 1I. The hybrid design shows the highest enhancement ratio of approximately ( ⁇ ) 60 ⁇ while showing exceptionally easy release with an adhesion directionality of ⁇ 25.
- FIGS.2A to 2P provide an example overview of adhesion enhancing through reverse crack propagation according to various aspects and embodiments of the present disclosure.
- FIG. 2A illustrates a plot of example crack velocity versus time for an example metamaterial adhesive system and unpatterned adhesive system.
- FIG. 2B illustrates a plot of example local peel angle near a crack tip associated with an example metamaterial adhesive system and unpatterned adhesive system from finite-element analysis (FEA).
- FEA finite-element analysis
- FIGS.2C illustrates a plot of example measured force versus time of an example metamaterial adhesive system.
- FIGS.2D to 2G illustrate side profile images of an example peeling adhesive system and
- FIGS. 2H to 2K illustrate corresponding FEA results.
- FIG. 2L illustrates a plot of example maximum force per cut (flap) pattern F max /N p versus half cut (flap) width 0.5 w p .
- the solid line in the example shown denotes the theoretical fit.
- FIGS. 2H to 2K and 2M to 2P illustrate interface damage, which ranges from 0 (fully adhered) to 1 (completely delaminated).
- the crack propagation behavior can be quantified by plotting the crack front velocity versus time during a 90-degree (°) example peel experiment, which is shown in FIG. 2A. While an unpatterned adhesive separates at a constant, positive velocity (e.g., forward), the metamaterial adhesive systems of the present disclosure show distinct crack dynamics. Initially, in some implementations the crack propagates forward through the unpatterned region (FIG.2A, zone 1), accelerates as it passes through the interconnects (FIG. 2A, zone 2) and then is arrested at the base of the rectangular cut or flap where the crack velocity drops to nearly zero and the applied force rises (FIG. 2A, zone 3).
- Linear cut patterns and closed-polygonal-shaped cuts or incisions only show primarily forward or lateral crack propagation, not systematic reverse crack propagation, which gives the various metamaterial adhesive systems of the present disclosure superior enhancement, directionality, and spatial control of adhesion. [0075] Selection of the cut or flap size in different embodiments also facilitates optimized adhesion enhancement.
- the width w p of rectangular cuts in some embodiments is varied with other dimensions fixed, the adhesion force per cut or flap, F max /N p , first increases with w p and then saturates when 0.5wp exceeds a critical value, as shown in FIG. 2L.
- the underlying mechanism is the transition Attorney Docket: 222204-2935 between two distinct regimes of reverse crack propagation.
- FIGS. 3A to 3D illustrate performance comparison plots of metamaterial adhesives according to various aspects and embodiments of the present disclosure.
- the metamaterial adhesive strategy of the present disclosure is applicable to diverse substrates and conditions.
- FIG.3A illustrates a plot of example normalized maximum adhesion versus 0.5 w p /l ch for different metamaterial adhesive materials.
- the dashed line in the example shown indicates a single master curve where experimental data points collapse.
- FIG.3B illustrates a plot of example maximum force per width of metamaterial adhesives versus unpatterned adhesives on diverse surfaces in dry and underwater environments.
- FIGS. 3C and 3D illustrate comparison plots of example enhancement ratio versus adhesion directionality and example adhesion directionality versus adhesion strength.
- the plots of example adhesion directionality versus adhesion strength show that metamaterial adhesives occupy unique regions of the adhesive property space. This comparison is for passive adhesives (e.g., no trigger release), no kinetic control (e.g., not comparing low to high testing rates), and on nominally smooth surfaces.
- FIG.3C illustrates that adhesives commonly show enhancement with little directionality (blue shaded region), or directionality with little enhancement (green shaded region), whereas metamaterial adhesive systems described herein can be made with both high enhancement and directionality (red shaded region).
- 3D illustrates that directional adhesives typically show low strength (green shaded region) whereas high-strength metamaterial adhesive systems described herein (blue shaded region) show little directionality.
- the metamaterial adhesive systems of the present disclosure overcome these challenges and show unique adhesive properties, from strong and extremely directional (top-left quadrant) to extremely strong with directionality (bottom-right quadrant) while being reusable in all cases (red shaded region).
- this may include metamaterial adhesives with intrinsically strong acrylic adhesive layers such as 3M VHB (Very High Bond).
- FIG. 4A to 4H illustrate an example digitalized adhesive fabrication process of an example metamaterial adhesive system and example force versus position data associated with the example metamaterial adhesive system.
- FIG.4A illustrates an example digital fabrication scheme for an example programmable metamaterial adhesive system.
- FIG. 4B illustrates an example automated design generated layout of an example programmed adhesion strength represented by an output design.
- FIGS.4C, 4D, 4E, and 4F illustrate plots of example force versus position data for the example metamaterial adhesive system fabricated with the automated design in FIG. 4B.
- FIGS. 4C, 4D, 4E, and 4F illustrate plots of example force versus position data for the example metamaterial adhesive system fabricated with the automated design in FIG. 4B in the forward direction (FIG.
- FIG. 4G illustrates a plot of example measured and programmed maximum forces for the example metamaterial adhesive system fabricated with the automated design in FIG. 4B. In the plot illustrated in FIG. 4G forces in the example measured approximately correspond with programmed maximum forces.
- FIG. 4H illustrates a plot of example decoupling of directionality associated with the example metamaterial adhesive system fabricated with the automated design in FIG. 4B. The decoupling of directionality creates maximum/maximum forces at each region in both forward/backward directions, showing good agreement with programmed and measured results for both arbitrary and selected designs described in example embodiments herein.
- Digital Manufacturing and Design of Metamaterial Adhesives [0085] The metamaterial adhesive systems of the present disclosure provide spatial tunability of adhesion. In some examples digital fabrication may be utilized with computer-aided design and laser-based subtractive manufacturing to enable rapid, maskless fabrication of programmed Attorney Docket: 222204-2935 adhesion profiles (FIG. 4A). As a demonstration, an example metamaterial adhesive with rectangular cut or flap patterns was designed and fabricated in the shape of the letters, “HELLO.” Lower adhesion can also be achieved with the metamaterial adhesive systems by locally reducing width, allowing for adhesive force contrast ratios of over 320 ⁇ .
- some embodiments can be designed to provide spatially anisotropic adhesion, where a specific region of a metamaterial adhesive system can be programmed to have a prescribed adhesive strength in two directions simultaneously.
- the metamaterial adhesive systems can also be designed to provide spatially programmed adhesion in discrete regions and decoupled directionality by including a second set of rectangular cuts or flaps into each adhesive region to independently tune the maximum force in both peel directions. Examples of this approach are shown in FIGS.4B to 4F.
- the design of the metamaterial adhesive systems can also be automated, where a user selects a desired Fmax in the forward direction (Fmax,1) and backward direction (Fmax,2) for a specific location.
- an inverse design algorithm automates a cut or flap pattern to achieve the F max,1 and the Fmax,2 for the specific location, and a laser cutter file is generated.
- the programmed and example experimental adhesion data show strong agreement for three different arbitrary designs, highlighting the ability to reliably create customized, spatially controlled adhesion (FIG. 4G).
- a plot of example bidirectional enhancement ratios , where i is the location index) of each region is illustrated in FIG. 4H. Good agreement was observed in this example between measured and programmed force ratios for the arbitrarily generated designs and two selected designs to maximize the range of the bidirectional enhancement ratios.
- FIGS.5A to 5D provide an overview of another example adhesive system 500, as well as an example application of the adhesive system 500 according to various aspects and embodiments of the present disclosure.
- FIG. 5A to 5D provide an overview of another example adhesive system 500, as well as an example application of the adhesive system 500 according to various aspects and embodiments of the present disclosure.
- FIG. 5A illustrates a top view of the example adhesive Attorney Docket: 222204-2935 system 500.
- FIG. 5B illustrates a dimensional diagram corresponding to the example adhesive system 500 shown in FIG. 5A.
- FIG. 5C illustrates a resist-release shear force diagram corresponding to the example adhesive system 500 shown in FIG. 5A.
- FIG. 5D illustrates a top view of the example adhesive system 500 shown in FIG.5A coupled to flaps of a box.
- the adhesive system 500 is an example alternative embodiment of the metamaterial adhesive system described herein and illustrated in FIGS. 1A to 1E.
- the adhesive system 500 includes the same or similar structure and material (e.g., metamaterial adhesive). A difference between the adhesive system 500 and the metamaterial adhesive system of FIGS.
- the adhesive system 500 may be designed and embodied as a tape in one example.
- the adhesive system 500 may be designed and embodied as a packing or shipping tape that may be used to position and hold multiple flaps of a box (e.g., shipping box or container) in a closed configuration.
- the adhesive system 500 includes a flexible strip 502.
- the flexible strip 502 can include a layer of a thermoplastic material, a thermosetting material, polyethylene terephthalate, polypropylene, polyimide, polystyrene, polycarbonate, polyethylene naphthalate, an elastomer material, a rubber material, a fabric material, or any combination thereof in one example.
- the flexible strip 502 can be embodied as a laminate of an inelastic layer and an elastic layer in another example.
- the elastic layer can include at least one of polydimethylsiloxane, polyurethane, block copolymer elastomer, thermoplastic elastomer, acrylate-based material, synthetic rubber, natural rubber, hydrogels, or ionogel.
- the flexible strip 502 can be embodied as at least one of a polyethylene terephthalate- polydimethylsiloxane laminate, paper, paper having a low-tack pressure-sensitive adhesive on a side of the paper, a pressure sensitive adhesive, a soft skin adhesive, a porous material having the pressure sensitive adhesive, fabric, mesh, a metalized film, or another type of flexible adhesive strip or flexible strip having adhesive.
- the flexible strip 502 is formed to a rectangular shape, although other geometries may be relied upon in some cases.
- the flexible strip 502 includes multiple regions 510, 520, 530 of opposing flaps formed on the flexible strip 502.
- the flexible strip 502 further includes a region 540 of aligned flaps formed on the flexible strip 502.
- the region 510 of opposing flaps and the Attorney Docket: 222204-2935 region 540 of aligned flaps are located at opposing sections or ends of the flexible strip 502 relative to one another. Additionally, the regions 520 and 530 of opposing flaps are located at opposing sections or sides of the flexible strip 502 relative to one another.
- the region 510 includes a row of flaps 512a, 512b, 512c (or “the flaps 512”) and a row of flaps 514a, 514b, 514c, 514d, 514e, 514f (or “the flaps 514”) formed on the flexible strip 502.
- the flaps 512, 514 are individually defined and formed on the flexible strip 502 by a non- linear cut passing through an entire thickness t of the flexible strip 502, the thickness t being in a direction projecting from the page of each of FIGS. 5A to 5D.
- Each non-linear cut defines side edges “sa, sb,” a front edge “f,” and a hinge axis “H.A.” of a respective flap 512, 514 on the flexible strip 502.
- the 512, 514 are individually defined and formed on the flexible strip 502 by a non-linear cut a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- each of the flaps 512, 514 extends between the side edges sa, sb of the flap in an extension direction D 1 .
- Each of the flaps 512, 514 is pivotable about its hinge axis H.A.
- the flaps 512 are each formed to a width “w1” and a length “l1” on the flexible strip 502.
- the flaps 514 are each formed to a width “w2” and a length “l2” on the flexible strip 502.
- the width w 1 of each of the flaps 512 is greater than the width w 2 of each of the flaps 514 in the example shown.
- the width w1 of at least one of the flaps 512 may be less than or approximately equal to the width w 2 of at least one of the flaps 514. Additionally, the length l 1 of each of the flaps 512 is approximately equal to the length l2 of each of the flaps 514 in this example. In some embodiments, the length l 1 of at least one of the flaps 512 may be different from the length l2 of at least one of the flaps 514, or vice versa in some cases. [0094]
- the flaps 512, 514 are formed on the flexible strip 502 such that they are oppositely oriented on the flexible strip 502 relative to one another in this example.
- the side edges s a , s b of each of the flaps 512 project from their corresponding hinge axis H.A. in a direction that is opposite to a direction in which the side edges sa, sb of each of the flaps 514 project from their corresponding hinge axis H.A.
- the front edge f of each of the flaps 512 and the front edge f of each of the flaps 514 face in opposite directions.
- the region 520 includes a row of flaps 522a, 522b, 522c, 522d, 522e, 522f, 522g, 522h (or “the flaps 522”) and a row of flaps 524a, 524b, 524c, 524d, 524e, 524f, 524g, 524h (or “the flaps 524”) formed on the flexible strip 502.
- the flaps 522, 524 are individually defined and formed on the flexible strip 502 by a non-linear cut passing through the thickness t of the flexible Attorney Docket: 222204-2935 strip 502.
- Each non-linear cut defines the side edges sa, sb, the front edge f, and the hinge axis H.A. of a respective flap 522, 524 on the flexible strip 502.
- the flaps 522, 524 are individually defined and formed on the flexible strip 502 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 522, 524 extends between the side edges sa, sb of the flap in an extension direction D 2 .
- Each of the flaps 522, 524 is pivotable about its hinge axis H.A.
- the extension direction D2 of the hinge axis H.A. of each of the flaps 522, 524 is perpendicular to the extension direction D 1 of the hinge axis H.A. of each of the flaps 512, 514.
- the flaps 522 are each formed to a width “w3” and a length “l3” on the flexible strip 502.
- the flaps 524 are each formed to a width “w 4 ” and a length “l 4 ” on the flexible strip 502.
- the widths w3, w4 of the flaps 522, 524, respectively, are approximately equal to one another and less than each of the widths w 1 , w 2 of the flaps 512, 514, respectively.
- the width w3 of at least one of the flaps 522 may be different from the width w4 of at least one of the flaps 524, or vice versa in some cases.
- the lengths l 3 , l 4 of the flaps 522, 524, respectively are approximately equal to one another and greater than each of the lengths l1, l2 of the flaps 512, 514, respectively.
- the length l3 of at least one of the flaps 522 may be different from the length l 4 of at least one of the flaps 524, or vice versa in some cases.
- the flaps 522, 524 are formed on the flexible strip 502 such that they are oppositely oriented on the flexible strip 502 relative to one another in this example.
- the side edges s a , s b of each of the flaps 522 project from their corresponding hinge axis H.A. in a direction that is opposite to a direction in which the side edges s a , s b of each of the flaps 524 project from their corresponding hinge axis H.A.
- the front edge f of each of the flaps 522 and the front edge f of each of the flaps 524 face in opposite directions.
- the flaps 522, 524 are formed on the flexible strip 502 such that they have an orientation that is 90° offset from or perpendicular to an orientation of the flaps 512, 514 on the flexible strip 502.
- the front edge f of each of the flaps 522, 524 face in a direction that is 90° offset from or perpendicular to a direction in which the front edge f of each of the flaps 512, 514 face.
- the region 530 includes a row of flaps 532a, 532b, 532c, 532d, 532e, 532f, 532g, 532h (or “the flaps 532”) and a row of flaps 534a, 534b, 534c, 534d, 534e, 534f, 534g, 534h (or “the flaps 534”) formed on the flexible strip 502.
- the flaps 532, 534 are individually defined and formed on the flexible strip 502 by a non-linear cut passing through the thickness t of the flexible strip 502. Each non-linear cut defines the side edges sa, sb, the front edge f, and the hinge axis H.A.
- each of the flaps 532, 534 extends between the side edges s a , s b of the flap in an extension direction D3.
- Each of the flaps 532, 534 is pivotable about its hinge axis H.A.
- each of the flaps 532, 534 is parallel to the extension direction D2 of the hinge axis H.A. of each of the flaps 522, 524 and perpendicular to the extension direction D 1 of the hinge axis H.A. of each of the flaps 512, 514.
- the flaps 532 are each formed to a width “w5” and a length “l5” on the flexible strip 502.
- the flaps 534 are each formed to a width “w 6 ” and a length “l 6 ” on the flexible strip 502.
- the widths w5, w6 of the flaps 532, 534 are approximately equal to one another and less than each of the widths w 1 , w 2 of the flaps 512, 514, respectively.
- the widths w 5 , w 6 of the flaps 532, 534 are approximately equal to the widths w3, w4 of the flaps 522, 524 in the example shown. In some embodiments, the width w 5 of at least one of the flaps 532 may be different from the width w 6 of at least one of the flaps 534, or vice versa in some cases. Additionally, the lengths l5, l6 of the flaps 532, 534 are approximately equal to one another and greater than each of the lengths l1, l2 of the flaps 512, 514, respectively.
- the lengths l 5 , l 6 of the flaps 532, 534 are approximately equal to the lengths l3, l4 of the flaps 522, 524.
- the length l5 of at least one of the flaps 532 may be different from the length l 6 of at least one of the flaps 534, or vice versa in some cases.
- at least one of the width or the length of at least one of the flaps 522, 524, 532, 534 may be different from that of at least one other flap of the flaps 522, 524, 532, 534.
- the flaps 532, 534 are formed on the flexible strip 502 such that they are oppositely oriented on the flexible strip 502 relative to one another in this example.
- the side edges s a , s b of each of the flaps 532 project from their corresponding hinge axis H.A. in a direction that is opposite to a direction in which the side edges s a , s b of each of the flaps 534 project from their corresponding hinge axis H.A.
- the front edge f of each of the flaps 532 and the front edge f of each of the flaps 534 face in opposite directions.
- the flaps 522, 532 are formed on the flexible strip 502 such that they have a same orientation on the flexible strip 502 relative to one another and the flaps 524, 534 are formed on the flexible strip 502 such that they have a same orientation on the flexible strip 502 relative to one another.
- the side edges sa, sb of each of the flaps 522, 532 project from their corresponding hinge axis H.A. in a same direction and the side edges s a , s b of each of the flaps 524, 534 project from their corresponding hinge axis H.A. in a same direction.
- the front edge f of each of the flaps 522, 532 face in a same direction and the front edge f of each of the flaps 524, 534 face in a same direction.
- the flaps 532, 534 are formed on the flexible strip 502 such that they have an orientation that is 90° offset from or perpendicular to an orientation of the flaps 512, 514 on the flexible strip 502.
- the front edge f of each of the flaps 532, 534 face in a direction that is 90° offset from or perpendicular to a direction in which the front edge f of each of the flaps 512, 514 face.
- the region 540 includes a row of flaps 542a, 542b, 542c, 542d, 542e, 542f (or “the flaps 542”) and a row 544 of flaps 544a, 544b, 544c, 544d, 544e, 544f (or “the flaps 544”) formed on the flexible strip 502.
- the flaps 542, 544 are individually defined and formed on the flexible strip 502 by a non-linear cut passing through the thickness t of the flexible strip 502. Each non- linear cut defines the side edges sa, sb, the front edge f, and the hinge axis H.A. of a respective flap 542, 544 on the flexible strip 502.
- the flaps 542, 544 are individually defined and formed on the flexible strip 502 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 542 extends between the side edges sa, sb of the flap in an extension direction D4 and the hinge axis H.A. of each of the flaps 544 extends between the side edges sa, sb of the flap in an extension direction D 5 .
- Each of the flaps 542, 544 is pivotable about its hinge axis H.A.
- each of the flaps 542, 544 are parallel to one another and parallel to the extension direction D 1 of the hinge axis H.A. of each of the flaps 512, 514.
- the extension directions D4, D5 of the hinge axis H.A. of each of the flaps 542, 544 are both perpendicular to each of the extension directions D 2 , D 3 of the hinge axis H.A. of each of the flaps 522, 524 and the flaps 532, 534, respectively.
- the flaps 542 are each formed to a width “w 7 ” and a length “l 7 ” on the flexible strip 502.
- the flaps 544 are each formed to a width “w8” and a length “l8” on the flexible strip 502.
- the widths w 7 , w 8 of the flaps 542, 544, respectively, are approximately equal to one another and approximately equal to the width w2 of the flaps 514.
- the width w7 of at least one of the flaps 542 may be different from the width w 8 of at least one of the flaps 544, or vice versa in some cases.
- the width w7 of at least one of the flaps 542 may be different from the width w 2 of at least one of the flaps 514.
- the lengths l 7 , l 8 of the flaps 542, 544, respectively, are approximately equal to one another and approximately equal to the length l 2 of the flaps 514.
- the length l 7 of at least one of the flaps 542 may be different from the length l8 of at least one of the flaps 544, or vice versa in some Attorney Docket: 222204-2935 cases. In at least one embodiment, the length l7 of at least one of the flaps 542 may be different from the length l 2 of at least one of the flaps 514.
- the flaps 542, 544 are formed on the flexible strip 502 such that they have a same orientation on the flexible strip 502 relative to one another and relative to the flaps 514.
- the side edges sa, sb of each of the flaps 514, 542, 544 project from their corresponding hinge axis H.A. in a same direction.
- the front edge f of each of the flaps 514, 542, 544 face in a same direction.
- the flaps 542, 544 are formed on the flexible strip 502 such that they have an orientation that is 90° offset from or perpendicular to an orientation of the flaps 522, 524, 532, 534 on the flexible strip 502 in this example.
- the front edge f of each of the flaps 542, 544 face in a direction that is 90° offset from or perpendicular to a direction in which the front edge f of each of the flaps 522, 524, 532, 534 face.
- the adhesive system 500 includes a pair of opposing flaps oppositely oriented on the flexible strip 502 relative to one another with each flap of the pair of opposing flaps being pivotable about a flap hinge axis extending in a first extension direction.
- the region 520 of opposing flaps includes the flaps 522a, 524a that are oppositely oriented on the flexible strip 502 relative to one another and are each pivotable about their own hinge axis H.A. extending in the extension direction D 2 .
- the adhesive system 500 further includes a pair of aligned flaps oriented on the flexible strip 502 in a same orientation relative to one another with each flap of the pair of aligned flaps being pivotable about a flap hinge axis extending in a second extension direction at a defined angle relative to the first extension direction.
- the region 540 of aligned flaps includes the flaps 544a, 544b that are oriented on the flexible strip 502 in a same orientation relative to one another and are each pivotable about their own hinge axis H.A. extending in the extension direction D 5 which is 90° offset from or perpendicular to the extension direction D 2 of the hinge axis H.A. of each of the flaps 522a, 524a.
- the adhesive system 500 includes a first flap on the flexible strip 502 that is pivotable about a hinge axis of the first flap with the hinge axis of the first flap extending in a first extension direction.
- the region 520 of opposing flaps includes the flap 522a that is pivotable about its own hinge axis H.A. extending in the extension direction D2.
- the adhesive system 500 further includes a subset of opposing flaps that are oriented on the flexible strip 502 at a defined angle relative to the first flap (e.g., relative to the flap 522a).
- the region 510 of opposing flaps includes the flaps 512a, 514a, 514b that are each oriented on the flexible strip 502 at a 90° angle relative to the flap 522a.
- the subset of opposing flaps includes a second flap and a Attorney Docket: 222204-2935 pair of aligned flaps that are oriented on the flexible strip 502 in a same orientation relative to one another and an opposite orientation relative to the second flap.
- the flaps 514a, 514b are oriented on the flexible strip 502 in a same orientation relative to one another and in an opposite orientation relative to the flap 512a.
- Each flap of the pair of aligned flaps and the second flap are pivotable about a flap hinge axis extending in a second extension direction at a defined angle relative to the first extension direction of a flap hinge axis of the first flap.
- the flaps 512a, 514a, 514b are each pivotable about their own hinge axis H.A. extending in the extension direction D 1 which is 90° offset from or perpendicular to the extension direction D 2 of the hinge axis H.A. of the flap 522a.
- the flexible strip 502 has edges e 1 , e 2 located at opposing regions or ends (e.g., longitudinal or distal ends) of the flexible strip 502 relative to one another and side edges s1, s2 located at opposing regions or sides (e.g., lateral or distal sides) of the flexible strip 502 relative to one another.
- the side edges s1, s2 of the flexible strip 502 extend a distance d1 between the edges e 1 , e 2 of the flexible strip 502 and the edges e 1 , e 2 of the flexible strip 502 extend a distance d 2 between the side edges s1, s2 of the flexible strip 502.
- Respective front edges f of the flaps 512 are located at a distance d3 from the edge e1 of the flexible strip 502.
- the hinge axis H.A. of respective flaps 512 are located a distance d 4 from the hinge axis H.A. of respective flaps 514.
- the front edge f of the flap 514a is located at a distance d 5 from the side edge s b of the flap 522a and the front edge f of the flap 514b is also located at the distance d5 from the side edge sa of the flap 524a. Additionally, the front edge f of the flap 514e is located at a distance d 6 from the side edge s b of the flap 532a and the front edge f of the flap 514f is also located at the distance d6 from the side edge sa of the flap 534a. Respective side edges sa, s b of the flaps 522 and respective side edges s a , s b of the flaps 524 are located at a distance d 7 from one another.
- Respective side edges sa, sb of the flaps 532 and respective side edges sa, sb of the flaps 534 are located at a distance d 8 from one another.
- the side edge s a of the flap 522h is located at a distance d9 from the hinge axis H.A. of the flap 542a and the side edge sb of the flap 524h is located at the distance d 9 from the hinge axis H.A. of the flap 542b.
- the side edge s a of the flap 532h is located at a distance d10 from the hinge axis H.A. of the flap 542e and the side edge sb of the flap 534h is located at the distance d 10 from the hinge axis H.A.
- Respective front edges f of the flaps 542 are located at a distance d11 from the hinge axis H.A. of respective Attorney Docket: 222204-2935 flaps 544 and respective front edges f of the flaps 544 are located at a distance d12 from the edge e 1 of the flexible strip 502.
- the side edge sa of the flap 512a, the side edge sb of the flap 514a, the front edge f of each of the flaps 522, the side edge s b of the flap 542a, and the side edge s b of the flap 544a are each located at a distance d13 from the side edge s1 of the flexible strip 502.
- the side edge sb of the flap 512c, the side edge s a of the flap 514f, the front edge f of each of the flaps 534, the side edge sa of the flap 542f, and the side edge sa of the flap 544f are each located at a distance d14 from the side edge s 2 of the flexible strip 502.
- Respective side edges s a , s b of the flaps 512 are located at a distance d15 from one another
- respective side edges sa, sb of the flaps 514 are located at the distance d 15 from one another
- respective side edges s a , s b of the flaps 542 are located at the distance d 15 from one another
- respective side edges sa, sb of the flaps 544 are located at the distance d15 from one another.
- the hinge axis H.A. of each of the flaps 522 is also located at the distance d15 from the hinge axis H.A. of each of the flaps 524 and the hinge axis H.A.
- each of the flaps 532 is located at the distance d 15 from the hinge axis H.A. of each of the flaps 534.
- the distances d4, d6, d10, d11, d15 are approximately equal and the distances d3, d13, d14 are approximately equal.
- any or all of the distances d4, d6, d10, d11, d15 may be less than or greater than any or all other distances of the distances d 4 , d 6 , d 10 , d 11 , d 15 .
- any or all of the distances d3, d13, d14 may be less than or greater than any or all other distances of the distances d 3 , d 13 , d 14 .
- the distances d 3 , d 12 are different, for example, the distance d12 is greater than the distance d3. In some embodiments, the distance d12 may be less than or approximately equal to the distance d 3 .
- the portions of the flexible strip 502 between the flaps 512, 514, 522, 524, 532, 534, 542, 544 are interconnect regions and they are respectively defined in whole or in part by distances d1 to d15.
- any or all of the flaps 512, 514, 522, 524, 532, 534, 542, 544 and any or all of the aforementioned interconnect regions on the flexible strip 502 may be designed and embodied to various geometries and dimensions.
- the metamaterial and anisotropic adhesive properties of the flexible strip 502 or those of a metamaterial adhesive that may be integrated in or coupled to the flexible strip 502, along with certain geometrical or dimensional designs of the flaps 512, 514, 522, 524, 532, 534, 542, 544 and/or the interconnect regions between the flaps allow for a variety of resist-release shear force modes to be designed for the adhesive system 500.
- the adhesive system 500 includes metamaterial Attorney Docket: 222204-2935 adhesive described in examples herein that simultaneously provides strong resist and easy release adhesion with spatially selectable adhesion strength through predefined or programmed flap and interconnect region architectures that may be designed for the adhesive system 500.
- a distance between side edges of any neighboring adjacent flaps described herein can be uniform from respective hinge axis ends of the flaps to respective front ends of the flaps.
- a distance between side edges of any neighboring adjacent flaps described herein at respective hinge axis ends of the flaps can be different from a distance between the side edges at respective front ends of the flaps.
- the example resist-release shear force diagram illustrated in FIG. 5C and corresponding to the adhesive system 500 shows example F max and F min shear forces that can be provided by the flaps 512, 514, 522, 524, 532, 534, 542, 544 individually, in subgroups as the regions 510, 520, 530, 540, and collectively as the adhesive system 500.
- the F max and F min shear forces are represented in the example show as arrows that respectively point in a direction of the F max or F min shear force.
- each arrow denotes and corresponds to a magnitude of the Fmax or Fmin shear force.
- the resist-release shear force mode provided by the adhesive system 500 facilitates strong bonding to one or more surfaces and ensures sealing in all directions, yet the adhesive system 500 can be removed on demand by peeling in a particular direction (FIGS. 5C and 5D).
- High-adhesion yet easy-release capabilities are critical for numerous applications.
- the adhesive system 500 may be coupled to a function component.
- a top or a bottom side of the flexible strip 502 can be coupled to a functional component that can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- a functional component can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- the adhesive system 500 can be designed and embodied as, for example, a commercial shipping tape. For instance, as illustrated in FIG.
- the adhesive system 500 can be designed and embodied as a tape that can provide strong bonding to one or more flaps 550a, 550b of a box (e.g., a packaging, shipping, or cardboard box).
- the adhesive system 500 can ensure sealing in all directions across the flaps 550a, 550b, as well as facilitate the positioning and securing of the flaps 550a, 550b in a closed configuration.
- the adhesive system 500 can also be removed on demand by peeling in a particular direction as illustrated in FIGS.5C and 5D.
- FIGS.6A to 6E provide an overview of another example adhesive system 600, as well as an example application of the adhesive system 600 according to various aspects and embodiments of the present disclosure.
- FIG. 6A to 6E provide an overview of another example adhesive system 600, as well as an example application of the adhesive system 600 according to various aspects and embodiments of the present disclosure.
- FIG. 6A illustrates a front view of the example adhesive system 600 according to various aspects and embodiments of the present disclosure.
- FIG. 6B illustrates a dimensional diagram corresponding to the example adhesive system 600 shown in FIG. 6A according to various aspects and embodiments of the present disclosure.
- FIG. 6C illustrates a resist-release shear force diagram corresponding to the example adhesive system 600 shown in FIG. 6A according to various aspects and embodiments of the present disclosure.
- FIG. 6D illustrates a front view of the example adhesive system 600 shown in FIG. 6A coupled to a hanging apparatus on one side and a vertical surface on another side according to various aspects and embodiments of the present disclosure.
- FIG.6E illustrates a side view of the example adhesive system 600 shown in FIG.6D coupled to the hanging apparatus on one side and the vertical surface on another side according to various aspects and embodiments of the present disclosure.
- the adhesive system 600 is an example alternative embodiment of the metamaterial adhesive system described herein and illustrated in FIGS. 1A to 1E.
- the adhesive system 600 includes the same or similar structure and material (e.g., metamaterial adhesive).
- a difference between the adhesive system 600 and the metamaterial adhesive system of FIGS.1A to 1E is the shape, size, number, orientation, grouping, and arrangement of the non-linear cuts that define various flap and interconnect regions on a metamaterial adhesive film or a flexible substrate having metamaterial adhesive deposited on at least one side of the substrate.
- the adhesive system 600 may be designed and embodied as a hanging tape or system in one example.
- the adhesive system 600 may be designed and embodied as a hanging tape or system that can include a hanging apparatus with a hook coupled to one side of the adhesive system 600.
- the adhesive system 600 may be further coupled to a vertical surface such as, for instance, a wall on another side of the adhesive system 600.
- the adhesive system 600 can support an object that may be positioned on or otherwise hanging from the hook of the hanging apparatus coupled to the adhesive system 600.
- the flexible strip 602 can include a layer of a thermoplastic material, a thermosetting material, polyethylene terephthalate, polypropylene, polyimide, polystyrene, polycarbonate, polyethylene naphthalate, an elastomer material, a rubber material, a fabric material, or any combination thereof in one example.
- the flexible strip 602 can be embodied as a laminate of an inelastic layer and an elastic layer in another example.
- the elastic layer can include at least one of polydimethylsiloxane, polyurethane, block copolymer elastomer, thermoplastic elastomer, acrylate-based material, synthetic rubber, natural rubber, hydrogels, or ionogel.
- the flexible strip 602 can be embodied as at least one of a polyethylene terephthalate-polydimethylsiloxane laminate, paper, paper having a low-tack pressure-sensitive adhesive on at least one side of the paper, a pressure sensitive adhesive, a soft skin adhesive, a porous material having the pressure sensitive adhesive, fabric, mesh, a metalized film, or another type of flexible adhesive strip or flexible strip having adhesive.
- the flexible strip 602 is formed to a rectangular shape, although other geometries may be relied upon in some cases.
- the flexible strip 602 includes multiple regions 610, 620, 630 of opposing flaps formed on the flexible strip 602.
- the flexible strip 602 further includes a region 640 of aligned flaps formed on the flexible strip 602.
- the region 610 of opposing flaps and the region 640 of aligned flaps are located at opposing sections or ends of the flexible strip 602 relative to one another. Additionally, the regions 620 and 630 of opposing flaps are located between the regions 610, 620, with the region 620 being positioned closer to the region 610 relative to the region 630 and the region 630 being positioned closer to the region 640 relative to the region 620.
- the region 610 includes a row of flaps 612a, 612b, 612c, 612d, 612e (or “the flaps 612”) and a row 614 of flaps 614a, 614b, 614c, 614d, 614e (or “the flaps 614”) formed on the flexible strip 602.
- the flaps 612, 614 are individually defined and formed on the flexible strip 602 by a non-linear cut passing through an entire thickness t of the flexible strip 602, the thickness t being in a direction projecting from the page of each of FIGS. 6A to 6D and across the page of FIG.6E.
- Each non-linear cut defines side edges “s a , s b, ” a front edge “f,” and a hinge axis “H.A.” of a respective flap 612, 614 on the flexible strip 602.
- the flaps 612, 614 are individually defined and formed on the flexible strip 602 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 612, 614 extends between the side edges s a , s b of the flap in an extension direction D1.
- Each of the flaps 612, 614 is pivotable about its hinge axis H.A. Attorney Docket: 222204-2935 [00120]
- the flaps 612 are each formed to a width “w1” and a length “l1” on the flexible strip 602.
- the flaps 614 are each formed to a width “w 2 ” and a length “l 2 ” on the flexible strip 602.
- the width w1 of each of the flaps 612 is approximately equal to the width w2 of each of the flaps 614.
- the width w 1 of at least one of the flaps 612 may be different from the width w2 of at least one of the flaps 614, or vice versa in some cases.
- each of the flaps 612 is approximately equal to the length l 2 of each of the flaps 614. In some embodiments, the length l1 of at least one of the flaps 612 may be different from the length l2 of at least one of the flaps 614, or vice versa in some cases.
- the flaps 612, 614 are formed on the flexible strip 602 such that they are oppositely oriented on the flexible strip 602 relative to one another. The side edges s a , s b of each of the flaps 612 project from their corresponding hinge axis H.A.
- the region 620 includes a row of flaps 622a, 622b, 622c, 622d, 622e (or “the flaps 622”) and a row of flaps 624a, 624b, 624c, 624d, 624e (or “the flaps 624”) formed on the flexible strip 602.
- the flaps 622, 624 are individually defined and formed on the flexible strip 602 by a non-linear cut passing through the thickness t of the flexible strip 602. Each non-linear cut defines the side edges s a , s b, the front edge f, and the hinge axis H.A. of a respective flap 622, 624 on the flexible strip 602.
- the flaps 622, 624 are individually defined and formed on the flexible strip 602 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- each of the flaps 622, 624 extends between the side edges s a , s b of the flap in an extension direction D 2 .
- Each of the flaps 622, 624 is pivotable about its hinge axis H.A.
- the extension direction D2 of the hinge axis H.A. of each of the flaps 622, 624 is offset from and parallel to the extension direction D 1 of the hinge axis H.A. of each of the flaps 612, 614.
- the flaps 622 are each formed to a width “w 3 ” and a length “l 3 ” on the flexible strip 602.
- the flaps 624 are each formed to a width “w4” and a length “l4” on the flexible strip 602.
- the widths w 3 , w 4 of the flaps 622, 624, respectively, are approximately equal to one another and each of the widths w1, w2 of the flaps 612, 614, respectively.
- the width w3 of at least one of the flaps 622 may be different from the width w 4 of at least one of the flaps 624, or vice versa in some cases.
- the length l3 of each of the flaps 622 is shorter than each Attorney Docket: 222204-2935 of the lengths l1, l2, l4 of the flaps 612, 614, 624, respectively.
- each of the flaps 624 is approximately equal to each of the lengths l 1 , l 2 of the flaps 612, 614, respectively.
- the flaps 622, 624 are formed on the flexible strip 602 such that they are oppositely oriented on the flexible strip 602 relative to one another.
- the side edges s a , s b of each of the flaps 622 project from their corresponding hinge axis H.A. in a direction that is opposite to a direction in which the side edges s a , s b of each of the flaps 624 project from their corresponding hinge axis H.A.
- the front edge f of each of the flaps 622 and the front edge f of each of the flaps 624 face in opposite directions.
- the flaps 622, 624 are formed on the flexible strip 602 such that they have a same orientation as that of the flaps 612, 614 on the flexible strip 602.
- the front edge f of each of the flaps 622 face in a same direction as the front edge f of each of the flaps 612
- the front edge f of each of the flaps 624 face in a same direction as the front edge f of each of the flaps 614.
- the region 630 includes a row of flaps 632a, 632b, 632c, 632d, 632e (or “the flaps 632”) and a row of flaps 634a, 634b, 634c, 634d, 634e (or “the flaps 634”) formed on the flexible strip 602.
- the flaps 632, 634 are individually defined and formed on the flexible strip 602 by a non-linear cut passing through the thickness t of the flexible strip 602. Each non-linear cut defines the side edges s a , s b, the front edge f, and the hinge axis H.A. of a respective flap 632, 634 on the flexible strip 602.
- the flaps 632, 634 are individually defined and formed on the flexible strip 602 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 632, 634 extends between the side edges s a , s b of the flap in an extension direction D 3 .
- Each of the flaps 632, 634 is pivotable about its hinge axis H.A.
- each of the flaps 632, 634 is offset from and parallel to each of the extension directions D1, D2 of the hinge axis H.A. of each of the flaps 612, 614 and the flaps 622, 624, respectively.
- the flaps 632 are each formed to a width “w 5 ” and a length “l 5 ” on the flexible strip 602.
- the flaps 634 are each formed to a width “w6” and a length “l6” on flexible strip 602.
- the widths w 5 , w 6 of the flaps 632, 634, respectively, are approximately equal to one another and each of the widths w1, w2 , w3, w4 of the flaps 612, 614, 322, 624, respectively.
- the width w 5 of at least one of the flaps 632 may be different from the width w 6 of at least one of the flaps 634, or vice versa in some cases.
- the length l5 of each of the flaps 632 is shorter than each of the lengths l 1 , l 2 , l 3 , l 4 of the flaps 612, 614, 622, 624, respectively.
- the Attorney Docket: 222204-2935 length l6 of each of the flaps 634 is approximately equal to each of the lengths l1, l2, l4 of the flaps 612, 614, 624, respectively.
- the flaps 632, 634 are formed on the flexible strip 602 such that they are oppositely oriented on the flexible strip 602 relative to one another.
- the side edges s a , s b of each of the flaps 632 project from their corresponding hinge axis H.A. in a direction that is opposite to a direction in which the side edges s a , s b of each of the flaps 634 project from their corresponding hinge axis H.A.
- the front edge f of each of the flaps 632 and the front edge f of each of the flaps 634 face in directions.
- the flaps 632, 634 are formed on the flexible strip 602 such that they have a same orientation as that of the flaps 612, 614 and the flaps 622, 624 on the flexible strip 602.
- the front edge f of each of the flaps 632 face in a same direction as the front edge f of each of the flaps 612, 622
- the front edge f of each of the flaps 634 face in a same direction as the front edge f of each of the flaps 614, 624.
- the region 640 includes a row of flaps 644a, 644b, 644c, 644d, 644e (or “the flaps 644”) formed on the flexible strip 602.
- the flaps 644 are individually defined and formed on the flexible strip 602 by a non-linear cut passing through the thickness t of the flexible strip 602. Each non-linear cut defines the side edges sa, sb, the front edge f, and the hinge axis H.A. of a respective flap 644 on the flexible strip 602.
- the flaps 644 are individually defined and formed on the flexible strip 602 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 644 extends between the side edges sa, sb of the flap in an extension direction D4.
- Each of the flaps 644 is pivotable about its hinge axis H.A.
- the extension direction D 4 of the hinge axis H.A. of each of the flaps 644 is offset from and parallel to each of the extension directions D1, D2, D 3 of the hinge axis H.A. of each of the flaps 612, 614, the flaps 622, 624, and the flaps 632, 634, respectively.
- the flaps 644 are each formed to a width “w 7 ” and a length “l 7 ” on the flexible strip 602.
- the widths w7 of the flaps 644 are approximately equal to one another and approximately equal to the widths w 1 , w 2 , w 3 , w 4 , w 5 , w 6 of the flaps 612, 614, 622, 624, 632, 634, respectively.
- the width w7 of at least one of the flaps 644 may be different from the width w 7 of at least one other flap 614.
- the width w 7 of at least one of the flaps 644 may be different from at least one of the widths w1, w2, w3, w4, w5, w6 of at least one of the flaps 612, 614, 622, 624, 632, 634, respectively.
- the length l 7 of each of the flaps 644 is shorter than each of the lengths l1, l2, l3, l4, l5 of the flaps 612, 614, 622, 624, 634, Attorney Docket: 222204-2935 respectively.
- the length l7 of each of the flaps 644 is approximately equal to the length l5 of the flaps 632.
- the flaps 644 are formed on the flexible strip 602 such that they are similarly oriented on the flexible strip 602 relative to one another.
- the side edges s a , s b of each of the flaps 644 project from their corresponding hinge axis H.A. in a same direction.
- the front edge f of each of the flaps 644 face in the same direction.
- the flaps 644 are formed on the flexible strip 602 such that they have a same orientation as that of the flaps 614, 624, 634 on the flexible strip 602.
- the front edge f of each of the flaps 644 face in a same direction as the front edge f of each of the flaps 614, 624, and 634.
- the flexible strip 602 has edges e 1 , e 2 located at opposing regions or ends (e.g., longitudinal or distal ends) of the flexible strip 602 relative to one another and side edges s1, s2 located at opposing regions or sides (e.g., lateral or distal sides) of the flexible strip 602 relative to one another.
- the side edges s1, s2 of the flexible strip 602 extend a distance d1 between the edges e 1 , e 2 of the flexible strip 602 and the edges e 1 , e 2 of the flexible strip 602 extend a distance d 2 between the side edges s1, s2 of the flexible strip 602.
- Respective front edges f of the flaps 612 are located at a distance d3 from the edge e1 of the flexible strip 602.
- the hinge axis H.A. of respective flaps 612 is located a distance d 4 from the hinge axis H.A. of respective flaps 614.
- Respective front edges f of the flaps 614 are located at a distance d 5 from respective front edges f of the flaps 622.
- Respective front edges f of the flaps 624 are located at a distance 7 from respective front edges f of the flaps 632.
- the hinge axis H.A. of respective flaps 632 is located a distance d8 from the hinge axis H.A. of respective flaps 634.
- Respective front edges f of the flaps 634 located at a distance 9 from the hinge axis H.A. of respective flaps 644.
- Respective front edges f of the flaps 644 are located at a distance d 10 from the edge e 2 of the flexible strip 602.
- the side edge sa of the flap 612a, the side edge sb of the flap 614a, the side edge sa of the flap 622a, the side edge s b of the flap 624a, the side edge s a of the flap 632a, the side edge s b of the flap 634a, and the side edge sb of the flap 644a are each located at a distance d11 from the side edge s 1 of the flexible strip 602.
- the side edge s b of the flap 612e, the side edge s a of the flap 614e, the side edge sb of the flap 622e, the side edge sa of the flap 624e, the side edge sb of the flap Attorney Docket: 222204-2935 632e, the side edge sa of the flap 634e, and the side edge sa of the flap 644e are each located at a distance d 12 from the side edge s 2 of the flexible strip 602.
- Respective side edges of the flaps 612a, 612b, the flaps 614a, 614b, the flaps 622a, 622b, the flaps 624a, 624b, the flaps 632a, 632b, the flaps 634a, 634b, and the flaps 644a, 644b are located at a distance d13 from one another.
- Respective side edges of the flaps 612b, 612c, the flaps 614b, 614c, the flaps 622b, 622c, the flaps 624b, 624c, the flaps 632b, 632c, the flaps 634b, 634c, and the flaps 644b, 644c are located at a distance d14 from one another. Respective side edges of the flaps 612c, 612d, the flaps 614c, 614d, the flaps 622c, 622d, the flaps 624c, 624d, the flaps 632c, 632d, the flaps 634c, 634d, and the flaps 644c, 644d are located at a distance d15 from one another.
- Respective side edges of the flaps 612d, 612e, the flaps 614d, 614e, the flaps 622d, 622e, the flaps 624d, 624e, the flaps 632d, 632e, the flaps 634d, 634e, and the flaps 644d, 644e are located at a distance d 16 from one another.
- the distances d4, d6, d8 are approximately equal to one another, the distances d5, d7 are approximately equal to one another, and the distances d 3 , d 10 are approximately equal to one another.
- At least one of the distances d4, d6, d8 may be different from at least one other distance of the distances d4, d6, d8, one of the distances d5, d7 may be different from the other distance of the distances d 5 , d 7 , and/or one of the distances d 3 , d 10 may be different from the other distance of the distances d3, d10.
- the distances d11, d12, d13, d14, d15, d16 are approximately equal to one another.
- At least one of the distances d 11 , d 12 , d 13 , d 14 , d 15 , d 16 may be different from at least one other distance of the distances d11, d12, d13, d14, d15, d16.
- the portions of the flexible strip 602 between the flaps 612, 614, 622, 624, 632, 634, 644 are interconnect regions and they are respectively defined in whole or in part by distances d1 to d 16 .
- any or all of the flaps 612, 614, 622, 624, 632, 634, 644 and any or all of the aforementioned interconnect regions on the flexible strip 602 may be designed and embodied to various geometries and dimensions.
- the metamaterial and anisotropic adhesive properties of the flexible strip 602 or those of a metamaterial adhesive that may be integrated in or coupled to the flexible strip 602, along with certain geometrical or dimensional designs of the flaps 612, 614, 622, 624, 632, 634, 644 and/or the interconnect regions between the flaps allow for a variety of resist-release shear force modes to be designed for the adhesive system 600.
- resist-release shear force modes have a multitude of applications in shear loading where the adhesive system 600 is pulled parallel to and coupled to a surface.
- the adhesive system 600 includes metamaterial adhesive described in examples herein that simultaneously provides strong resist and easy release adhesion with spatially Attorney Docket: 222204-2935 selectable adhesion strength through predefined or programmed flap and interconnect region architectures that may be designed for the adhesive system 600. [00137] The example resist-release shear force diagram illustrated in FIG.
- F max and F min shear forces that can be provided by the flaps 612, 614, 622, 624, 632, 634, 644 individually, in subgroups as the regions 610, 620, 630, 640, and collectively as the adhesive system 600.
- the F max and F min shear forces are represented in the example show as arrows that respectively point in a direction of the Fmax or F min shear force. The length of each arrow denotes and corresponds to a magnitude of the F max or Fmin shear force.
- the resist-release shear force mode provided by the adhesive system 600 facilitates strong bonding to one or more surfaces and ensures sealing in all directions, yet the adhesive system 600 can be removed on demand by peeling in a particular direction (FIGS. 6C, 6D, and 6E). [00138] High-adhesion yet easy-release capabilities are critical for numerous applications.
- the adhesive system 600 may be coupled to a function component.
- a top or a bottom side of the flexible strip 602 can be coupled to a functional component that can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- a functional component can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- the adhesive system 600 can be designed and embodied as, for example, a wall hanging tape that includes or is able to be coupled to a wall hanging apparatus and/or a hook.
- the adhesive system 600 can be designed and embodied as a wall hanging tape that can be coupled on one side of the flexible strip 602 to a vertical surface 650 (e.g., a wall) and include or be able to be coupled on another, opposite side of the flexible strip 602 to a wall hanging apparatus 660.
- the wall hanging apparatus 660 includes a hook 662 projecting from the wall hanging apparatus 660 and positioned on the same side of the flexible strip 602 as the wall hanging apparatus 660.
- the adhesive system 600 can support an object that may be positioned on or otherwise hanging from the hook 662 of the wall hanging apparatus 660 coupled to the flexible strip 602 of the adhesive system 600.
- the adhesive system 600 can provide strong bonding to both the vertical surface 650 (e.g., a wall) and the wall hanging apparatus 660. Additionally, the adhesive system 600 can ensure sealing in all directions across portions of the vertical surface 650 and the wall hanging apparatus Attorney Docket: 222204-2935 660 to which it is bonded. The adhesive system 600 can also be removed on demand by peeling in a particular direction as illustrated in FIGS.6C, 6D, and 6E. [00141] The adhesive system 600 can be used to hang objects on a wall, while still being easily removed (FIGS. 6C, 6D, and 6E).
- the adhesive system 600 provides the ability to control adhesion strength in two directions at one location to make the hanging more robust, where adhesion strength can be increased at any or all of the edges e 1 , e 2 or side edges s 1 , s 2 of the flexible strip 602 to prevent inadvertent release.
- the adhesive system 600 can be designed and embodied such that the flaps 644 and/or the surrounding interconnect region on the flexible strip 602 provide a certain adhesion strength to prevent inadvertent release of a lower portion of the adhesive system 600 from the vertical surface 650.
- FIGS. 6F to 6I illustrate a frame hung on a wall with the adhesive system 600 according to various aspects and embodiments of the present disclosure.
- FIGS.6F and 6H illustrate front views of the frame hung on the wall with the adhesive system 600 on day 1 and remaining on the wall on day 7, respectively, according to various aspects and embodiments of the present disclosure.
- FIGS. 6G and 6I illustrate cross-sectional side views of the frame hung on the wall with the adhesive system 600 on day 1 and remaining on the wall on day 7, respectively, according to various aspects and embodiments of the present disclosure.
- the frame remained supported in place by the adhesive system 600 for over 7 days without any observed delamination in one example implementation (FIG. 6I) and was then easily released.
- FIGS. 6J to 6M illustrate the frame of FIGS. 6F to 6I hung on a wall with an unpatterned adhesive.
- FIGS.6J and 6L illustrate front views of the frame hung on the wall with the unpatterned adhesive at minute 1 and delaminating from the wall at minute 20, respectively, according to various aspects and embodiments of the present disclosure.
- FIGS.6K and 6M illustrate cross-sectional side views of the frame hung on the wall with the unpatterned adhesive at minute 1 and delaminating from the wall at minute 20, respectively, according to various aspects and embodiments of the present disclosure.
- the frame supported by the unpatterned adhesive fell off within 20 min (FIG.6M).
- FIGS.7A to 7D provide an overview of another example adhesive system 700, as well as an example application of the adhesive system 700 according to various aspects and embodiments of the present disclosure.
- FIG. 7A to 7D provide an overview of another example adhesive system 700, as well as an example application of the adhesive system 700 according to various aspects and embodiments of the present disclosure.
- FIG. 7A to 7D provide an overview of another example adhesive system 700, as well as an example application of the adhesive system 700 according to various aspects and embodiments
- FIG. 7A illustrates a front view of the example adhesive system 700 according to various aspects and embodiments of the present disclosure.
- FIG. 7B illustrates a dimensional diagram corresponding to the example adhesive system 700 shown in FIG. 7A according to various aspects and embodiments of the present disclosure.
- FIG. 7C Attorney Docket: 222204-2935 illustrates a resist-release shear force diagram corresponding to the example adhesive system 700 shown in FIG. 7A according to various aspects and embodiments of the present disclosure.
- FIG. 7D illustrates a front view of the example adhesive system 700 shown in FIG. 7A coupled to a glove according to various aspects and embodiments of the present disclosure.
- the adhesive system 700 is an example alternative embodiment of the metamaterial adhesive system described herein and illustrated in FIGS. 1A to 1E.
- the adhesive system 700 includes the same or similar structure and material (e.g., metamaterial adhesive).
- the adhesive system 700 includes a flexible strip 702 having the same or similar structure and metamaterial adhesive film as that of the metamaterial adhesive system of FIGS. 1A to 1E.
- a difference between the adhesive system 700 and the metamaterial adhesive system of FIGS.1A to 1E is the shape and size of the metamaterial adhesive film used to embody the flexible strip 702 of the adhesive system 700 compared to the metamaterial adhesive film of the metamaterial adhesive system of FIGS.1A to 1E.
- the flexible strip 702 of the adhesive system 700 includes a base region and multiple stem regions projecting from the base region.
- All of such base and stem regions in this example include multiple non-linear cuts formed through the flexible strip 702 that define a plurality of flaps on the flexible strip 702.
- Another difference between the adhesive system 700 and the metamaterial adhesive system of FIGS. 1A to 1E is the shape, size, number, orientation, grouping, and arrangement of such non-linear cuts that define various flap and interconnect regions in the base and stem regions on the flexible strip 702.
- the adhesive system 700 may be designed and embodied as a textile tape or system in one example. For instance, as described herein and illustrated in FIG.7D, the adhesive system 700 may be designed and embodied as a textile tape or system that can be coupled on one side to a glove.
- the adhesive system 700 can be coupled to a front, palm- side, or palmar side of a glove.
- the adhesive system 700 can support an object that may be grasped and/or lifted by a user wearing such a glove having the adhesive system 700 coupled thereto.
- the adhesive system 700 includes a flexible strip 702.
- the flexible strip 702 can include a layer of a thermoplastic material, a thermosetting material, polyethylene terephthalate, polypropylene, polyimide, polystyrene, polycarbonate, polyethylene naphthalate, an elastomer material, a rubber material, a fabric material, or any combination thereof in one example.
- the flexible strip 702 can be embodied as a laminate of an inelastic layer and an elastic layer in another example.
- the Attorney Docket: 222204-2935 elastic layer can include at least one of polydimethylsiloxane, polyurethane, block copolymer elastomer, thermoplastic elastomer, acrylate-based material, synthetic rubber, natural rubber, hydrogels, or ionogel.
- the flexible strip 702 can be embodied as at least one of a polyethylene terephthalate-polydimethylsiloxane laminate, paper, paper having a low-tack pressure-sensitive adhesive on at least one side of the paper, a pressure sensitive adhesive, a soft skin adhesive, a porous material having the pressure sensitive adhesive, fabric, mesh, a metalized film, or another type of flexible adhesive strip or flexible strip having adhesive.
- the flexible strip 702 is formed approximately to a human hand shape, although other geometries may be relied upon in some cases.
- the flexible strip 702 includes a base region 704 of flaps formed on the flexible strip 702 and one or more stem regions 720, 730, 740, 750, 760 of flaps formed on the flexible strip 702.
- the base region 704 corresponds to a palm region of a human hand and each of the stem regions 720, 730, 740, 750, 760 corresponds to a respective finger of a human hand.
- Each of the stem regions 720, 730, 740, 750, 760 projects from the base region 704 in a different direction relative to one another.
- the base region 704 includes a row of flaps 706a, 706b, 706c, 706d (or “the flaps 706”), a row of flaps 708a, 708b, 708c, 708d, 708e (or “the flaps 708”), a row of flaps 710a, 710b (or “the flaps 710”), a row of flaps 712a, 712b (or “the flaps 712”), a row of flaps 714a, 714b (or “the flaps 714”), and a row of flaps 716a, 716b, 716c (or “the flaps 716”) formed on the flexible strip 702.
- the flaps 706, 708, 710, 712, 714, 716 are individually defined and formed in the base region 704 on the flexible strip 702 by a non-linear cut passing through an entire thickness t of the flexible strip 702, the thickness t being in a direction projecting from the page of each of FIGS. 7A to 7D.
- Each non-linear cut defines side edges “sa, sb,” a front edge “f,” and a hinge axis “H.A.” of a respective flap 706, 708, 710, 712, 714, 716 on the flexible strip 702.
- the flaps 706, 708, 710, 712, 714, 716 are individually defined and formed on the flexible strip 702 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 706, 708, 710, 712, 714, 716 extends between the side edges s a , s b of the flap in an extension direction D 1 , D2, D3, D4, D5, D6, respectively.
- Each of the flaps 706, 708, 710, 712, 714, 716 is pivotable about its hinge axis H.A.
- the extension directions D 1 , D 2 , D 3 , D 4 , D 5 , D 6 are offset from and parallel to one another.
- the flaps 706 are each formed to a width “w 1 ” and a length “l 1 ” on the flexible strip 702.
- the flaps 708 are each formed to a width “w2” and a length “l2” on the flexible strip 702.
- the Attorney Docket: 222204-2935 flaps 710 are each formed to a width “w3” and a length “l3” on the flexible strip 702.
- the flaps 712 are each formed to a width “w 4 ” and a length “l 4 ” on the flexible strip 702.
- the flaps 714 are each formed to a width “w5” and a length “l5” on the flexible strip 702.
- the flaps 716 are each formed to a width “w 6 ” and a on the flexible strip 702.
- the flaps 706, 708, 710, 712, 714, 716 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the side edges s a , s b of each of the flaps 706, 708, 710, 712, 714, 716 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edges f of the flaps 706, 708, 710, 712, 714, 716 face in the same direction.
- the stem region 720 includes a set of flaps 722a, 722b (or “the flaps 722”) and a set of flaps 724a, 724b (or “the flaps 724”) formed on the flexible strip 702.
- the flaps 722, 724 are individually defined and formed in the stem region 720 on the flexible strip 702 by a non-linear cut passing through an entire thickness t of the flexible strip 702, the thickness t being in a direction projecting from the page of each of FIGS. 7A to 7D.
- Each non-linear cut defines side edges “sa, s b, ” a front edge “f,” and a hinge axis “H.A.” of a respective flap 722, 724 on the flexible
- the flaps 722 are individually defined and formed on the flexible strip 702 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 722, 724 extends between the side edges sa, sb of the flap in an extension direction D7, D 8 , respectively.
- Each of the flaps 722, 724 is pivotable about its hinge axis H.A.
- the flaps 722 are each formed to a width “w7” and a length “l7” on the flexible strip 702.
- the flaps 724 are each formed to a width “w 8 ” and a length “l 8 ” on the flexible strip 702.
- the flaps 722 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the side edges s a , s b of each of the flaps 722 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edges f of the flaps 722 face in the same direction.
- the flaps 724 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the side edges s a , s b of each of the flaps 724 project from their corresponding hinge axis H.A. in a same direction.
- the front edges f of the flaps 724 face in the same direction.
- the stem region 730 includes a set of flaps 732a, 732b, 732c, 732d (or “the flaps 732”) formed on the flexible strip 702.
- the flaps 732 are individually defined and formed in the stem region 730 on the flexible strip 702 by a non-linear cut passing through an entire thickness t of the Attorney Docket: 222204-2935 flexible strip 702, the thickness t being in a direction projecting from the page of each of FIGS. 7A to 7D.
- Each non-linear cut defines side edges “s a , s b, ” a front edge “f,” and a hinge axis “H.A.” of a respective flap 732 on the flexible strip 702.
- the flaps 732 are individually defined and formed on the flexible strip 702 by a non-linear cut having a starting point at a first end of the hinge axis H.A.
- each of the flaps 732 extends between the side edges s a , s b of the flap in an extension direction D9.
- Each of the flaps 732 is pivotable about its hinge axis H.A.
- the flaps 732 are each formed to a width “w 9 ” and a length “l 9 ” on the flexible strip 702.
- the flaps 732 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the stem region 740 includes a set of flaps 742a, 742b, 742c, 742d, 742e (or “the flaps 742”) formed on the flexible strip 702.
- the flaps 742 are individually defined and formed in the stem region 740 on the flexible strip 702 by a non-linear cut passing through an entire thickness t of the flexible strip 702, the thickness t being in a direction projecting from the page of each of FIGS.7A to 7D.
- Each non-linear cut defines side edges “s a , s b, ” a front edge “f,” and a hinge axis “H.A.” of a respective flap 742 on the flexible strip 702.
- the flaps 742 defined and formed on the flexible strip 702 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 742 extends between the side edges s a , s b of the flap in an extension direction D10.
- Each of the flaps 742 is pivotable about its hinge axis H.A.
- the flaps 742 are each formed to a width “w 10 ” and a length “l 10 ” on the flexible strip 702.
- the flaps 742 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the side edges s a , s b of each of the flaps 742 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edges f of the flaps 742 face in the same direction.
- the stem region 750 includes a set of flaps 752a, 752b, 752c, 752d, 752e (or “the flaps 752”) formed on the flexible strip 702.
- the flaps 752 are individually defined and formed in the stem region 750 on the flexible strip 702 by a non-linear cut passing through an entire thickness t of the flexible strip 702, the thickness t being in a direction projecting from the page of each of FIGS.7A to 7D.
- Each non-linear cut defines side edges “sa, sb,” a front edge “f,” and a hinge axis Attorney Docket: 222204-2935 “H.A.” of a respective flap 752 on the flexible strip 702.
- the flaps 752 are individually defined and formed on the flexible strip 702 by a non-linear cut having a starting point at a first end of the hinge axis H.A.
- each of the flaps 752 extends between the side edges s a , s b of the flap in an extension direction D11.
- Each of the flaps 752 is pivotable about its hinge axis H.A.
- the flaps 752 are each formed to a width “w 11 ” and a length “l 11 ” on the flexible strip 702.
- the flaps 752 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the stem region 760 includes a set of flaps 762a, 762b, 762c, 762d (or “the flaps 762”) formed on the flexible strip 702.
- the flaps 762 are individually defined and formed in the stem region 760 on the flexible strip 702 by a non-linear cut passing through an entire thickness t of the flexible strip 702, the thickness t being in a direction projecting from the page of each of FIGS. 7A to 7D.
- Each non-linear cut defines side edges “sa, sb,” a front edge “f,” and a hinge axis “H.A.” of a respective flap 762 on the flexible strip 702.
- the flaps 762 are individually defined and formed on the flexible strip 702 by a non-linear cut having a starting point at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 762 extends between the side edges s a , s b of the flap in an extension direction D12.
- Each of the flaps 762 is pivotable about its hinge axis H.A.
- the flaps 762 are each formed to a width “w 12 ” and a length “l 12 ” on the flexible strip 702.
- the flaps 762 are formed on the flexible strip 702 such that they are oriented on the flexible strip 702 in a same orientation relative to one another.
- the side edges s a , s b of each of the flaps 762 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edges f of the flaps 762 face in the same direction.
- the widths w1, w2, w3, w4, w5, w6, w7, w8, w9, w10, w11, w12 of each of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762, respectively, are approximately equal to one another.
- At least one of the widths w1, w2, w3, w4, w5, w6, w7, w8, w9, w 10 , w 11 , w 12 of at least one of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762, respectively, is different from at least one other width of the widths w1, w2, w3, w4, w5, w6, w7, w8, w 9 , w 10 , w 11 , w 12 of at least one other flap of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762, respectively.
- each Attorney Docket: 222204-2935 of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762, respectively, are approximately equal to one another.
- At least one of the lengths l 1 , l 2 , l 3 , l 4 , l5, l6, l7, l8, l9, l10, l11, l12 of at least one of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762, respectively, is different from at least one other length of the lengths l 1 , l 2 , l 3 , l 4 , l 5 , l6, l7, l8, l9, l10, l11, l12 of at least one other flap of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762, respectively.
- the portions of the flexible strip 702 between the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762 are interconnect regions and they are respectively defined as various portions of the flexible strip 702 extending at various distances between the flaps themselves and between the flaps and edges of the flexible strip 702. Any or all of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762 and any or all of the aforementioned interconnect regions on the flexible strip 702 may be designed and embodied to various geometries and dimensions.
- the metamaterial and anisotropic adhesive properties of the flexible strip 702 or those of a metamaterial adhesive that may be integrated in or coupled to the flexible strip 702, along with certain geometrical or dimensional designs of the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762 and/or the interconnect regions between the flaps allow for a variety of resist- release shear force modes to be designed for the adhesive system 700.
- resist-release shear force modes have a multitude of applications in shear loading where the adhesive system 700 is pulled parallel to and coupled to a surface.
- the adhesive system 700 includes metamaterial adhesive described in examples herein that simultaneously provides strong resist and easy release adhesion with spatially selectable adhesion strength through predefined or programmed flap and interconnect region architectures that may be designed for the adhesive system 700.
- the example resist-release shear force diagram illustrated in FIG. 7C and corresponding to the adhesive system 700 shows example Fmax and Fmin shear forces that can be provided by the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762 individually, in subgroups as the base region 704 and the stem regions 720, 730, 740, 750, 760, and collectively as the adhesive system 700.
- the F max and F min shear forces are represented in the example show as arrows that respectively point in a direction of the Fmax or Fmin shear force.
- the length of each arrow denotes and corresponds to a magnitude of the F max or F min shear force.
- the resist-release shear force mode provided by the adhesive system 700 facilitates strong bonding to one or more surfaces and ensures sealing in all directions, yet the adhesive system 700 can be removed on demand by peeling in a particular direction (FIGS.7C and 7D).
- the adhesive system 700 may be coupled to a function component.
- a top or a bottom side of the flexible strip 702 can be coupled to a functional component that can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- a functional component can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- the adhesive system 700 can be designed and embodied as, for example, a textile tape that can be coupled on one side to a glove. For instance, as illustrated in FIGS.
- the adhesive system 700 can be designed and embodied as a textile tape that can be coupled on one side of the flexible strip 702 to a glove 770.
- one side of the adhesive system 700 is coupled to a front, palm-side, or palmar side of the glove 770.
- the adhesive system 700 can support an object that may be grasped and/or lifted by a user wearing such a glove having the adhesive system 700 coupled thereto.
- the adhesive system 700 can provide strong bonding to both the glove 770 and any of a variety of objects that may be grasped and/or lifted by a user wearing the glove 770. Additionally, the adhesive system 700 can ensure sealing in all directions across portions of the glove 770 and object to which it is bonded.
- the adhesive system 700 can also be removed on demand by peeling in a particular direction as illustrated in FIGS.7C and 7D.
- the adhesive system 700 can be used in combination with the glove 770 to grip and/or lift various objects, while still being easily removed (FIGS.7C and 7D).
- the adhesive system 700 provides the ability to control adhesion strength in two directions at one location to make the gripping and/or lifting more robust, where adhesion strength can be increased at the edges of the flexible strip 702 to prevent inadvertent release.
- the adhesive system 700 can be designed and embodied such that the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762 and/or the surrounding interconnect region on the flexible strip 702 provide a certain adhesion strength to prevent inadvertent release of a portion of the adhesive system 700 from the glove 770 and/or an object that may be grasped and/or lifted by a user wearing the glove 770.
- the adhesive system 700 can also be applied in various wearable form factors.
- the adhesive system 700 and the glove 770 can be designed and embodied as a metamaterial adhesive pick-and-release glove that can be created by laser-machining non-linear cuts to define the flaps 706, 708, 710, 712, 714, 716, 722, 724, 732, 742, 752, 762 into an Attorney Docket: 222204-2935 elastomer-coated glove.
- This embodiment allows a user to pick up a flat object, hold it reliably and then effortlessly release the object into a predetermined location through wrist rotation (FIGS. 7C to 7H).
- an unpatterned glove dropped the same object.
- FIGS.8A to 8H provide an overview of another example adhesive system, as well as an example application of the adhesive system according to various aspects and embodiments of the present disclosure.
- FIG.8A illustrates a top view of the example metamaterial adhesive system according to various aspects and embodiments of the present disclosure.
- FIG. 8B illustrates plots of example force versus position data corresponding to the example metamaterial adhesive system shown in FIG. 8A and an unpatterned adhesive system according to various aspects and embodiments of the present disclosure.
- FIGS. 8C, 8D, and 8E illustrate various top views of the example metamaterial adhesive system shown in FIG.8A coupled to a wireless wearable human- in-the-loop motion control device according to various aspects and embodiments of the present disclosure.
- FIG. 8F, 8G, and 8H illustrate various views of the example metamaterial adhesive system shown in FIG.8A coupled to on one side to a wireless wearable human-in-the-loop motion control device for controlling a robotic device and coupled on another side to a first human arm then a second human arm for controlling the robotic device using the wireless wearable human- in-the-loop motion control device according to various aspects and embodiments of the present disclosure.
- the metamaterial adhesive system of FIG. 8A can be designed and embodied as a wearable patch or device for various human-in-the-loop wearable device applications such as those illustrated in FIGS.8C to 8H, for instance.
- FIG.8F the example metamaterial adhesive system of FIG.
- FIG. 8A is used in combination with the wireless wearable human-in-the-loop motion control device (or “the device”) of FIG.8C to grip, lift, and transport an object by a robotic arm controlled by the device adhered to a user’s arm by the example metamaterial adhesive system.
- the device is transferred to another user’s arm.
- the device is used to transport and release the object.
- the metamaterial adhesive system of FIG. 8A had high adhesion at the edges for strong attachment with easy removal after initial peeling, which was qualitatively observed through substantial skin deformation in the Fmax direction, relative to the unpatterned and F min direction (FIG.8B).
- cut patterns can also be extended to a variety of adhesive patch shapes, including a circular adhesive patch for a wearable physiological monitoring device, for instance.
- FIGS.9A to 9E provide an overview of another example adhesive system 900, as well as an example application of the adhesive system 900 according to various aspects and embodiments of the present disclosure.
- FIG. 9A illustrates a front view of the example adhesive system 900 according to various aspects and embodiments of the present disclosure.
- FIG. 9B illustrates a dimensional diagram corresponding to the example adhesive system 900 shown in FIG. 9A according to various aspects and embodiments of the present disclosure.
- FIG. 9C illustrates a side view of the example adhesive system 900 shown in FIG.9A coupled to a surface and in a maximum shear force mode according to various aspects and embodiments of the present disclosure.
- FIG. 9A illustrates a front view of the example adhesive system 900 according to various aspects and embodiments of the present disclosure.
- FIG. 9B illustrates a dimensional diagram corresponding to the example adhesive system 900 shown in FIG. 9A according to various aspects and embodiments of the present disclosure.
- FIG. 9C illustrates a side view of the example adhesive system
- FIG. 9D illustrates another side view of the example adhesive system 900 shown in FIG.9A coupled to a surface and in a minimum shear force mode according to various aspects and embodiments of the present disclosure.
- FIG. 9E illustrates another side view of the example adhesive system 900 shown in FIG.9A coupled to a surface and in a minimum shear force peeling mode according to various aspects and embodiments of the present disclosure.
- the adhesive system 900 is an example alternative embodiment of the metamaterial adhesive system described herein and illustrated in FIGS. 1A to 1E.
- the adhesive system 900 includes the same or similar structure and material (e.g., metamaterial adhesive).
- a difference between the adhesive system 900 and the metamaterial adhesive system of FIGS.1A to 1E is the shape, size, number, orientation, grouping, and arrangement of the non-linear cuts that define various flap and interconnect regions on a flexible substrate.
- Another difference between the adhesive system 900 and the metamaterial adhesive system of FIGS. 1A to 1E is that rather than being formed as a film of metamaterial adhesive or as a flexible substrate with such a film deposited on at least one side, the flexible substrate of the adhesive system 900 includes metamaterial adhesive deposited on at least one side of at least one flap defined by a non-linear cut through a thickness of the flexible substrate.
- the adhesive system 900 includes a flexible strip 902.
- the flexible strip 902 can include a layer of a thermoplastic material, a thermosetting material, polyethylene terephthalate, polypropylene, polyimide, polystyrene, polycarbonate, polyethylene Attorney Docket: 222204-2935 naphthalate, an elastomer material, a rubber material, a fabric material, or any combination thereof in one example.
- the flexible strip 902 can be embodied as a laminate of an inelastic layer and an elastic layer in another example.
- the elastic layer can include at least one of polydimethylsiloxane, polyurethane, block copolymer elastomer, thermoplastic elastomer, acrylate-based material, synthetic rubber, natural rubber, hydrogels, or ionogel.
- the flexible strip 902 can be embodied as a flexible substrate such as at least one of a polyethylene terephthalate backing, a polyethylene terephthalate-polydimethylsiloxane laminate, paper, porous material, fabric, mesh, a metalized film, or another flexible substrate. [00173] The flexible strip 902 is formed to a rectangular shape, although other geometries may be relied upon in some cases.
- the flexible strip 902 includes multiple regions 910, 920, 930 of aligned flaps formed on the flexible strip 902.
- the region 910 of aligned flaps and the region 930 of aligned flaps are located at opposing sections or ends of the flexible strip 902 relative to one another, with the region 920 of aligned flaps being positioned between the regions 910, 930.
- the region 910 includes a row of flaps 912a, 912b, 912c, 912d, 912e, 912f, 912g (or “the flaps 912”) formed on the flexible strip 902.
- the flaps 912 are individually defined and formed on the flexible strip 902 by a non-linear cut passing through an entire thickness t of the flexible strip 902, the thickness t being in a direction projecting from the page of each of FIGS.9A and 9B and vertically across the page of each of FIGS. 9C to 9E.
- Each non-linear cut defines side edges “s a , s b, ” a front edge “f,” and a hinge axis “H.A.” of a respective flap 912 on the flexible strip 902.
- the flaps 912 are defined and formed on the flexible strip 902 by a non-linear cut having a starting point at a first end of the hinge axis H.A.
- each of the flaps 912 extends between the side edges s a , s b of the flap in an extension direction D 1 .
- Each of the flaps 912 is pivotable about its hinge axis H.A. [00175]
- the flaps 912 are each formed to a width “w 1 ” and a length “l 1 ” on the flexible strip 902.
- the widths w1 of the flaps 912 are approximately equal to one another. In some embodiments, the width w 1 of at least one of the flaps 912 may be different from the width w 1 of at least one other flap 912.
- the lengths l1 of the flaps 912 are approximately equal to one another. In some embodiments, the length l 1 of at least one of the flaps 912 may be different from the length l1 of at least one other flap 912.
- the flaps 912 are formed on the flexible strip 902 such that they are similarly oriented on the flexible strip 902 relative to one another.
- the side edges sa, sb of each of the flaps 912 Attorney Docket: 222204-2935 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edge f of each of the flaps 912 face in the same direction.
- Each of the flaps 912a, 912b, 912c, 912d, 912e, 912f, 912g has opposing sides, for instance, with one side facing into the page of FIG.9A and another side facing out of the page of FIG.9A.
- Each of the flaps 912a, 912b, 912c, 912d, 912e, 912f, 912g has a unit of adhesive 914a, 914b, 914c, 914d, 914e, 914f, 914g (or “the adhesive units 914”) deposited on and coupled to at least one of such opposing sides of a respective flap 912.
- any or all of the adhesive units 914 may include or be embodied as a metamaterial adhesive described in examples herein. Any or all of the adhesive units 914 may include or be embodied as a low-tack pressure-sensitive adhesive, a pressure sensitive adhesive, a soft skin adhesive, or another type of adhesive.
- the adhesive units 914 are each formed to a width “w2” and a length “l2” on at least one side of a corresponding flap 912 on the flexible strip 902.
- the widths w 2 of the adhesive units 914 are approximately equal to one another. In some embodiments, the width w2 of at least one of the adhesive units 914 may be different from the width w 2 of at least one other adhesive unit 914.
- the lengths l2 of the adhesive units 914 are approximately equal to one another. In some embodiments, the length l2 of at least one of the adhesive units 914 may be different from the length l 2 of at least one other adhesive unit 914.
- the adhesive units 914 are positioned closer to respective front edges f of their corresponding flaps 912. In other examples, the adhesive units 914 may each be positioned closer to a center or a hinge axis H.A. of their corresponding flap 912. [00179]
- the region 920 includes a row of flaps 922a, 922b, 922c, 922d, 922e, 922f, 922g (or “the flaps 922”) formed on the flexible strip 902.
- the flaps 922 are individually defined and formed on the flexible strip 902 by a non-linear cut passing through an entire thickness t of the flexible strip 902, the thickness t being in a direction projecting from the page of each of FIGS.9A and 9B and vertically across the page of each of FIGS. 9C to 9E.
- Each non-linear cut defines side edges “s a , s b, ” a front edge “f,” and a hinge axis “H.A.” of a respective flap 922 on the flexible strip 902.
- the flaps 922 are defined and formed on the flexible strip 902 by a non-linear cut having a starting point at a first end of the hinge axis H.A.
- each of the flaps 922 extends between the side edges s a , s b of the flap in an extension direction D 2 .
- Each of the flaps 922 is pivotable about its hinge axis H.A.
- the flaps 922 are each formed to a width “w 3 ” and a length “l 3 ” on the flexible strip 902.
- the widths w3 of the flaps 922 are approximately equal to one In some embodiments, Attorney Docket: 222204-2935 the width w3 of at least one of the flaps 922 may be different from the width w3 of at least one other flap 922.
- the lengths l 3 of the flaps 922 are approximately equal to one another. In some embodiments, the length l3 of at least one of the flaps 922 may be different from the length l 3 of at least one other flap 922.
- the flaps 922 are formed on the flexible strip 902 such that they are similarly oriented on the flexible strip 902 relative to one another.
- the side edges s a , s b of each of the flaps 922 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edge f of each of the flaps 922 face in the same direction.
- the flaps 912, 922 are formed on the flexible strip 902 such that they are similarly oriented on the flexible strip 902 relative to one another.
- the side edges s a , s b of each of the flaps 912, 922 project from their corresponding hinge axis H.A. in a same direction.
- the front edge f of each of the flaps 912, 922 face in the same direction.
- Each of the flaps 922a, 922b, 922c, 922d, 922e, 922f, 922g has opposing sides, for instance, with one side facing into the page of FIG.9A and another side facing out of the page of FIG.9A.
- Each of the flaps 922a, 922b, 922c, 922d, 922e, 922f, 922g has a unit of adhesive 924a, 924b, 924c, 924d, 924e, 924f, 924g (or “the adhesive units 924”) deposited on and coupled to at least one of such opposing sides of a respective flap 922.
- Any or all of the adhesive units 924 may include or be embodied as a metamaterial adhesive described in examples herein.
- Any or all of the adhesive units 924 may include or be embodied as a low-tack pressure-sensitive adhesive, a pressure sensitive adhesive, a soft skin adhesive, or another type of adhesive.
- the adhesive units 924 are each formed to a width “w 4 ” and a length “l 4 ” on at least one side of a corresponding flap 922 on the flexible strip 902.
- the widths w4 of the adhesive units 924 are approximately equal to one another. In some embodiments, the width w 4 of at least one of the adhesive units 924 may be different from the width w4 of at least one other adhesive unit 924. Additionally, the lengths l 4 of the adhesive units 924 are approximately equal to one another. In some embodiments, the length l4 of at least one of the adhesive units 924 may be different from the length l 4 of at least one other adhesive unit 924.
- the adhesive units 924 are positioned closer to respective front edges f of their corresponding flaps 922.
- the adhesive units 924 may each be positioned closer to a center or a hinge axis H.A. of their corresponding flap 922.
- the region 930 includes a row of flaps 932a, 932b, 932c, 932d, 932e, 932f, 932g (or “the flaps 932”) formed on the flexible strip 902.
- the flaps 932 are individually defined and formed on the flexible strip 902 by a non-linear cut passing through an entire thickness t of the flexible Attorney Docket: 222204-2935 strip 902, the thickness t being in a direction projecting from the page of each of FIGS.9A and 9B and vertically across the page of each of FIGS. 9C to 9E.
- Each non-linear cut defines side edges “sa, sb,” a front edge “f,” and a hinge axis “H.A.” of a respective flap 932 on the flexible strip 902.
- the flaps 932 are individually defined and formed on the flexible strip 902 by a non-linear cut having a starting at a first end of the hinge axis H.A. of the flap and an ending point at a second end of the hinge axis H.A. of the flap.
- the hinge axis H.A. of each of the flaps 932 extends between the side edges sa, sb of the flap in an extension direction D3.
- Each of the flaps 932 is pivotable about its hinge axis H.A.
- the flaps 932 are each formed to a width “w5” and a length “l5” on the flexible strip 902.
- the widths w 5 of the flaps 932 are approximately equal to one another. In some embodiments, the width w5 of at least one of the flaps 932 may be different from the width w5 of at least one other flap 932. Additionally, the lengths l 5 of the flaps 932 are approximately equal to one another. In some embodiments, the length l5 of at least one of the flaps 932 may be different from the length l 5 of at least one other flap 932. [00186]
- the flaps 932 are formed on the flexible strip 902 such that they are similarly oriented on the flexible strip 902 relative to one another.
- each of the flaps 932 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edge f of each of the flaps 932 face in the same direction.
- the flaps 912, 922, 932 are formed on the flexible strip 902 such that they are similarly oriented on the flexible strip 902 relative to one another.
- the side edges sa, sb of each of the flaps 912, 922, 932 project from their corresponding hinge axis H.A. in a same direction. In other words, the front edge f of each of the flaps 912, 922, 932 face in the same direction.
- Each of the flaps 932a, 932b, 932c, 932d, 932e, 932f, 932g has opposing sides, for instance, with one side facing into the page of FIG.9A and another side facing out of the page of FIG.9A.
- Each of the flaps 932a, 932b, 932c, 932d, 932e, 932f, 932g has a unit of adhesive 934a, 934b, 934c, 934d, 934e, 934f, 934g (or “the adhesive units 934”) deposited on and coupled to at least one of such opposing sides of a respective flap 932.
- any or all of the adhesive units 934 may include or be embodied as a metamaterial adhesive described in examples herein. Any or all of the adhesive units 934 may include or be embodied as a low-tack pressure-sensitive adhesive, a pressure sensitive adhesive, a soft skin adhesive, or another type of adhesive.
- the adhesive units 934 are each formed to a width “w 6 ” and a length “l 6 ” on at least one side of a corresponding flap 932 on the flexible strip 902.
- the widths w6 of the adhesive units Attorney Docket: 222204-2935 934 are approximately equal to one another. In some embodiments, the width w6 of at least one of the adhesive units 934 may be different from the width w 6 of at least one other adhesive unit 934.
- the lengths l6 of the adhesive units 934 are approximately equal to one another. In some embodiments, the length l 6 of at least one of the adhesive units 934 may be different from the length l6 of at least one other adhesive unit 934.
- the adhesive units 934 are positioned closer to respective front edges f of their corresponding flaps 932. In other examples, the adhesive units 934 may each be positioned closer to a center or a hinge axis H.A. of their corresponding flap 932.
- the flexible strip 902 has edges e 1 , e 2 located at opposing regions or ends (e.g., longitudinal or distal ends) of the flexible strip 902 relative to one another and side edges s1, s2 located at opposing regions or sides (e.g., lateral or distal sides) of the flexible strip 902 relative to one another.
- the side edges s1, s2 of the flexible strip 902 extend a distance d1 between the edges e 1 , e 2 of the flexible strip 902 and the edges e 1 , e 2 of the flexible strip 902 extend a distance d 2 between the side edges s1, s2 of the flexible strip 902.
- Respective front edges f of the flaps 912 are located at a distance d3 from the edge e1 of the flexible strip 902.
- the hinge axis H.A. of respective flaps 912 is located a distance d 4 from respective front edges f of the flaps 922.
- the hinge axis H.A. of respective flaps 922 is located a distance d 5 from respective front edges f of the flaps 932.
- the side edge s a of the flap 912a, the side edge s a of the flap 922a, and the side edge sa of the flap 632a are each located at a distance d7 from the side edge s1 of the flexible strip 902.
- the side edge s b of the flap 912g, the side edge s b of the flap 922g, and the side edge s b of the flap 932g are each located at a distance d8 from the side edge s2 of the flexible strip 902.
- Respective side edges of the flaps 912a, 912b, the flaps 922a, 922b, and the flaps 932a, 932b are located at a distance d9 from one another. Respective side edges of the flaps 912b, 912c, the flaps 922b, 922c, and the flaps 932b, 932c are located at a distance d 10 from one another. Respective side edges of the flaps 912c, 912d, the flaps 922c, 922d, and the flaps 932c, 932d are located at a distance d 11 from one another.
- Respective side edges of the flaps 912d, 912e, the flaps 922d, 922e, and the flaps 932d, 932e are located at a distance d12 from one another. Respective side edges of the flaps 912e, 912f, the flaps 922e, 922f, and the flaps 932e, 932f are located at a Attorney Docket: 222204-2935 distance d13 from one another. Respective side edges of the flaps 912f, 912g, the flaps 922f, 922g, and the flaps 932f, 932g are located at a distance d 14 from one another.
- the distances d3, d4, d5, d6 are approximately equal to one another, the distances d7, d8 are approximately equal to one another, and the distances d 9 , d 10 , d 11 , d 12 , d 13 , d 14 are approximately equal to one another.
- At least one of the distances d3, d4, d5, d6 may be different from at least one other distance of the distances d 3 , d 4 , d 5 , d 6
- one of the distances d 7 , d 8 may be different from the other distance of the distances d7, d8, and/or one of the distances d9, d10, d11, d12, d 13 , d 14 may be different from at least one other distance of the distances d 9 , d 10 , d 11 , d 12 , d 13 , d 14 .
- the extension directions D1, D2, D3 are offset from and parallel to one another.
- the portions of the flexible strip 902 between the flaps 912, 922, 932 are interconnect regions and they are respectively defined in whole or in part by distances d1 to d14. Any or all of the flaps 912, 922, 932 and any or all of the aforementioned interconnect regions on the flexible strip 902 may be designed and embodied to various geometries and dimensions.
- the flexible properties of the flexible strip 902 combined with the metamaterial and anisotropic adhesive properties of a metamaterial adhesive coupled to at least one side of at least one of the flaps 912, 922, 932 on the flexible strip 902, along with certain geometrical or dimensional designs of the flaps 912, 922, 932 and/or the interconnect regions between the flaps allow for a variety of resist- release shear force modes to be designed for the adhesive system 900.
- resist-release shear force modes have a multitude of applications in shear loading where the adhesive system 900 is pulled parallel to and coupled to a surface.
- the flaps 912, 922, 932 of the adhesive system 900 have a metamaterial adhesive described in examples herein coupled to a side of the flaps.
- the adhesive system 900 simultaneously provides strong resist and easy release adhesion with spatially selectable adhesion strength through predefined or programmed flap and interconnect region architectures that may be designed for the adhesive system 900.
- Example resist (F max ) and release (F min ) shear force directions are illustrated in FIG. 9A, 9C, 9D, and 9E and correspond to the adhesive system 900.
- the example Fmax and Fmin shear forces denoted in the figures represent those that can be provided by the flaps 912, 922, 932 individually, in subgroups as the regions 910, 920, 930, and collectively as the adhesive system 900.
- the F max and F min shear forces are represented in the example show as arrows that respectively point in a direction of the Fmax or Fmin shear force.
- the resist-release shear force mode provided by the adhesive system 900 facilitates strong bonding to one or more surfaces and ensures sealing Attorney Docket: 222204-2935 in all directions, yet the adhesive system 900 can be removed on demand by peeling in a particular direction (FIGS.9C, 9D, and 9E).
- High-adhesion yet easy-release capabilities are critical for numerous applications.
- the adhesive system 900 may be coupled to a function component.
- a side of the flexible strip 902 having the adhesive units 914, 924, 934 respectively coupled to the flaps 912, 922, 932 can be coupled to a functional component that can include, but is not limited to, at least one of a biosensor, an electrical or electronic circuit, a chemical sensor, a bio-monitoring patch, a graphic, a bandage, tape for adhering or coupling objects together, a box or container, a wall hanging apparatus, or a glove or textile.
- Other example applications of the adhesive system 900 include, but are not limited to, climbing robots, grabbing space garbage, and satellite repair among others as the adhesive system 900 can be implemented to easily engage and release different types of objects in such applications.
- FIG. 9L illustrates a perspective view of the example adhesive system shown in FIG. 9A during a 0° peel in a Fmax direction according to various aspects and embodiments of the present disclosure.
- FIG.9G illustrates another perspective view of the example adhesive system shown in FIG. 9A during loading in a Fmax direction according to various aspects and embodiments of the present disclosure.
- FIG. 9H illustrates another perspective view of the example adhesive system shown in FIG.9A during failure in a Fmax direction according to various aspects and embodiments of the present disclosure.
- FIG.9I illustrates another perspective view of the example adhesive system shown in FIG.9A during a 0° peel in a F min direction according to various aspects and embodiments of the present disclosure.
- FIG. 9J illustrates another perspective view of the example adhesive system shown in FIG.9A during loading in a F min direction according to various aspects and embodiments of the present disclosure.
- FIG. 9K illustrates another perspective view of the example adhesive system shown in FIG.
- FIG. 9L illustrates a plot of example adhesion force versus number of rows of flaps (number of patterns) data for the example metamaterial adhesive system shown in FIG. 9A in a Fmin direction and a Fmax direction according to various aspects and embodiments of the present disclosure.
- Described in example embodiments herein are metamaterial adhesive systems and strategy functions with a range of adhesives on diverse substrates and conditions to enhance adhesion. Each of the embodiments provides directionality and spatially programable adhesive strength across an adhesive sheet in multiple directions simultaneously.
- the reverse crack propagation mechanism for programmable adhesion described in embodiments herein may also enable new opportunities in other fracture processes, such as toughening bulk materials, adhesion control in micro/nano systems and adhesion for locomotion in robotics.
- the metamaterial adhesive systems of the present disclosure can serve as the foundation for the exceptional control of adhesion in diverse materials and applications.
- Disjunctive language such as the phrase “at least one of X, Y, or Z,” unless specifically stated otherwise, is to be understood with the context as used in general to present that an item, term, or the like, can be either X, Y, or Z, or any combination thereof (e.g., X, Y, and/or Z).
- Couple refers to chemical coupling (e.g., chemical bonding), communicative coupling, electrical and/or electromagnetic coupling (e.g., capacitive coupling, inductive coupling, direct and/or connected coupling), mechanical coupling, operative coupling, optical coupling, and/or physical coupling.
- chemical coupling e.g., chemical bonding
- electrical and/or electromagnetic coupling e.g., capacitive coupling, inductive coupling, direct and/or connected coupling
- mechanical coupling operative coupling, optical coupling, and/or physical coupling.
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- Public Health (AREA)
- Veterinary Medicine (AREA)
- Adhesive Tapes (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP24820043.8A EP4724270A1 (en) | 2023-06-06 | 2024-06-06 | Metamaterial adhesives for packaging, hanging, handling, and shear loading |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202363471448P | 2023-06-06 | 2023-06-06 | |
| US63/471,448 | 2023-06-06 | ||
| US202463621398P | 2024-01-16 | 2024-01-16 | |
| US63/621,398 | 2024-01-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024254321A1 true WO2024254321A1 (en) | 2024-12-12 |
Family
ID=93796437
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2024/032826 Ceased WO2024254321A1 (en) | 2023-06-06 | 2024-06-06 | Metamaterial adhesives for packaging, hanging, handling, and shear loading |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP4724270A1 (en) |
| WO (1) | WO2024254321A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20250292052A1 (en) * | 2024-03-12 | 2025-09-18 | The Regents Of The University Of California | Mechanical metamaterial passive wireless sensors |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3007088A1 (en) * | 1980-02-26 | 1981-09-03 | Franz 6082 Mörfelden-Walldorf Quirin | Wavy edge price labelling strip - has transport cut=outs to suit several types of transport mechanisms for price label dispensing unit |
| US4335172A (en) * | 1977-03-28 | 1982-06-15 | Kabushiki Kaisha Sato | Pressure sensitive label strip |
| JPH11181375A (en) * | 1997-12-24 | 1999-07-06 | Asahipen Corp | Paper sheet with adhesive and method for producing the same |
| US20200187859A1 (en) * | 2017-04-28 | 2020-06-18 | Nitto Denko Corporation | Biosensor |
-
2024
- 2024-06-06 EP EP24820043.8A patent/EP4724270A1/en active Pending
- 2024-06-06 WO PCT/US2024/032826 patent/WO2024254321A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4335172A (en) * | 1977-03-28 | 1982-06-15 | Kabushiki Kaisha Sato | Pressure sensitive label strip |
| DE3007088A1 (en) * | 1980-02-26 | 1981-09-03 | Franz 6082 Mörfelden-Walldorf Quirin | Wavy edge price labelling strip - has transport cut=outs to suit several types of transport mechanisms for price label dispensing unit |
| JPH11181375A (en) * | 1997-12-24 | 1999-07-06 | Asahipen Corp | Paper sheet with adhesive and method for producing the same |
| US20200187859A1 (en) * | 2017-04-28 | 2020-06-18 | Nitto Denko Corporation | Biosensor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20250292052A1 (en) * | 2024-03-12 | 2025-09-18 | The Regents Of The University Of California | Mechanical metamaterial passive wireless sensors |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4724270A1 (en) | 2026-04-15 |
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