WO2024254300A1 - Systems and methods for using electric vehicles as an energy hub - Google Patents
Systems and methods for using electric vehicles as an energy hub Download PDFInfo
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- WO2024254300A1 WO2024254300A1 PCT/US2024/032796 US2024032796W WO2024254300A1 WO 2024254300 A1 WO2024254300 A1 WO 2024254300A1 US 2024032796 W US2024032796 W US 2024032796W WO 2024254300 A1 WO2024254300 A1 WO 2024254300A1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L55/00—Arrangements for supplying energy stored within a vehicle to a power network, i.e. vehicle-to-grid [V2G] arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L1/00—Supplying electric power to auxiliary equipment of vehicles
- B60L1/006—Supplying electric power to auxiliary equipment of vehicles to power outlets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0092—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption with use of redundant elements for safety purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/04—Cutting off the power supply under fault conditions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/11—DC charging controlled by the charging station, e.g. mode 4
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
- B60L53/22—Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/50—Charging stations characterised by energy-storage or power-generation means
- B60L53/57—Charging stations without connection to power networks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/60—Monitoring or controlling charging stations
- B60L53/62—Monitoring or controlling charging stations in response to charging parameters, e.g. current, voltage or electrical charge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/60—Monitoring or controlling charging stations
- B60L53/63—Monitoring or controlling charging stations in response to network capacity
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J3/00—Circuit arrangements for AC mains or AC distribution networks
- H02J3/01—Arrangements for reducing harmonics or ripples
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J3/00—Circuit arrangements for AC mains or AC distribution networks
- H02J3/28—Arrangements for balancing of the load in networks by storage of energy
- H02J3/32—Arrangements for balancing of the load in networks by storage of energy using batteries or super capacitors with converting means
- H02J3/322—Arrangements for balancing of the load in networks by storage of energy using batteries or super capacitors with converting means the battery being on-board an electric or hybrid vehicle, e.g. vehicle to grid arrangements [V2G], power aggregation, use of the battery for network load balancing, coordinated or cooperative battery charging
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J2105/00—Networks for supplying or distributing electric power characterised by their spatial reach or by the load
- H02J2105/30—Networks for supplying or distributing electric power characterised by their spatial reach or by the load the load networks being external to vehicles, i.e. exchanging power with vehicles
- H02J2105/33—Networks for supplying or distributing electric power characterised by their spatial reach or by the load the load networks being external to vehicles, i.e. exchanging power with vehicles exchanging power with road vehicles
- H02J2105/37—Networks for supplying or distributing electric power characterised by their spatial reach or by the load the load networks being external to vehicles, i.e. exchanging power with vehicles exchanging power with road vehicles exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
Definitions
- This disclosure relates to a system for using an electric vehicle battery as a power source to a load outside of the electric vehicle.
- Level 1 charging at 120-V was limited to 15-A and could take days to charge the battery, and was considered only an emergency option. This led to the idea of Level 2 charging at 6 - 12 kW using an onboard charger that could charge the EV battery overnight, and which would be the normal means to charge the battery. However, it was also understood that on occasion, the EV owner may want to make a long trip and would need to be able to charge the battery and to get some range over a shorter period of say 15-20 minutes. This required charging rates of 50-100 kW (Level 3) and resulted in chargers that were very bulky and expensive, outside of the scope of what could be located on the EV itself at that time. The idea of DC Fast Charging (DCFC) was developed that necessitated a direct connection of the EV battery to an outside converter and coordination of safe and rapid charging [1]. No one really thought that EVs would go mainstream and become the economical option.
- DCFC DC Fast Charging
- a mid- level estimate of 125 million EVs in the US by 2035 shows the growth potential of EVs. It should also be noted that such an EV fleet would represent stored energy of -9,000 GWh, more than ten times what is planned in terms of grid storage, and enough to run the US for a day. For the EV owner, 70 kWh could power their home for a week (if usage is properly rationed). Over the last five years, the interest in using the energy stored in the EV battery to create value has been widely discussed and explored - e.g., vehicle to grid (V2G), vehicle to home (V2H), etc. [5],
- an electric vehicle provides bidirectional energy exchange between the battery and an external source or load, interfaced through a common port and an onboard power converter, capable of providing, on the common port, DC voltages that can be lower or greater than the battery voltage.
- the electric vehicle further includes standard single and three phase AC voltages, which can also be lower or greater than the battery voltage, and where the common port is isolated from the battery through a high-frequency link transformer.
- a system for power delivery includes an AC voltage generated at a common port connected to an electric vehicle and providing low total harmonic distortion (THD).
- TDD total harmonic distortion
- the common port can be connected to the grid and can autonomously form or follow the grid to provide advanced grid support functionality under normal and fault conditions without requiring additional power converters for real-time coordination and control outside the vehicle.
- a system for power delivery connects a battery of an electric vehicle to an onboard power converter that can be extended with additional semiconductors and filter elements to provide power to a traction motor at a nominal voltage that can be higher than the battery voltage.
- the system is configured to further provide power along with filtered sinusoidal waveforms to allow the traction motor to be located at a distance from the onboard power converter and enables higher power through modularity and parallel connection of many converters.
- a system for power delivery connects a battery of an electric vehicle to an onboard power converter, and the onboard power converter can be connected via the common port to a power input device at the incoming service point (e.g., at the meter via a meter collar) for the building, and wherein the vehicle can power the building load without need for rewiring inside the house, or for additional power converters and control devices outside the vehicle.
- multiple onboard converters from multiple vehicles can be connected in parallel by connecting the common ports in parallel so as to increase the power and energy capacity of the combined system without requiring additional control systems, paralleling gear, or power converters.
- Such a collection of vehicles with onboard converters described herein, can also form ad-hoc fractal microgrids that can be rapidly deployed under resiliency conditions.
- an electric vehicle includes an onboard power converter that manages all requirements at the port in real-time, using slower communications with the cloud only for optimization and managing energy transactions.
- a system for using an electric vehicle battery as a power source to a load outside of an electric vehicle may include a high frequency transformer assembly connected to the electric vehicle battery and changing an original output power transmission of the EV battery to a different power level transmission; a three phase DC to AC converter circuit 605, 630 connected to the transformer assembly and receiving the different power level transmission to provide power to a load apparatus either on the electric vehicle or outside the electric vehicle; and a second traction converter 640 connected to the three phase DC to AC converter circuit 605, 630 and further connected to at least one traction motor 650 on the electric vehicle.
- the three phase DC to AC converter circuit is operable during stationary modes 645 of the electric vehicle.
- the second traction converter is operable during traction mode 646 of the electric vehicle.
- FIG. 1 is a simplified block diagram of an EV powertrain as disclosed herein.
- FIG. 2 is a schematic illustration of a typical vehicle connected to the outside world via connectivity hardware to implement target applications.
- FIG. 3 is a schematic illustration of an isolated DC/DC transformer with a three-phase DC/ AC converter embodiment.
- FIG. 4B illustrates exemplary waveforms for AC voltage, AC current, and DC Current of the embodiment of FIG. 4 A.
- FIG. 4C illustrates a side voltage and leakage plot for the embodiment of FIG. 4A.
- FIG. 5 is a schematic illustration of a typical vehicle connected to outside world connectivity devices and a few example target applications.
- Fig. 1 shows a simplified block diagram of an EV powertrain 100 embodiment.
- the high-voltage battery 110 serves as the main energy source, powering the traction motors 120A, 120B and onboard loads 130 through power converters 115A, 115B, 115C.
- Two interfaces are available to connect the HV battery to off-board systems, including (i) the onboard charger 105 (OBC) and (ii) the DC fast charging port 135. Both of these are integrated into a single standardized vehicle connector.
- Level 3 DC fast charging L3 DCFC charging
- V2G V2H
- V-to-microgrid etc.
- All of these applications require hardware and power conversion gear outside the vehicle, with layers of customized software to integrate with vehicle, home and grid requirements. This is a highly customized and expensive exercise and limits the economic viability of many of these applications. For instance, for V2H, the power delivered from the vehicle is limited to 10-15 kW, requiring rewiring of the home electrical panel so that designated critical loads can be supported.
- FIG. 2 shows a typical “vehicle-to-outside-world” connectivity 200 and a few example target applications (i.e., DC fast charging 205, Level 1 to Level 2 (L1/L2) charging 210, V2H 215A, and V2G 215B), along with an estimate of cost for each advanced function. So, while the desired functionality is achievable in principle, the cost implications may limit broad access and economic viability. On the other hand, simply bringing all the needed hardware and software onboard the EV would also require extensive engineering, as the impact on cost, weight, size, and complexity could be unacceptable.
- target applications i.e., DC fast charging 205, Level 1 to Level 2 (L1/L2) charging 210, V2H 215A, and V2G 215B
- This disclosure tackles this problem in two steps. The first is to consider leaving the existing 400-V EV battery and traction system unchanged, and replace the onboard charger with a more advanced converter with a universal grid interface that can connect the vehicle to any DC or AC voltage, including 400 VDC, 800- VDC, 240- VAC 1 -phase (including split phase 120- V), 208-V 3-phase and 480 volts AC 3-phase.
- This system, method, and appparatus can bi-directionally transfer a desired level of power up to a maximum of approximately 400- A (320-kW at 800- VDC or 480- VAC) between the EV and the grid/load - all with one standard cable and connector system.
- Intrinsic safety is maintained for the owner/operator by ensuring that the battery is isolated from the grid using a high-frequency transformer, and that all common safety requirements, such as ground fault interruption, are implemented.
- th power system 300 of FIG. 3 with the use of a high-frequency DC/DC converter, such as a Dual Active Bridge (DAB) converter 305, with a transformer 365 followed by a three-phase voltage source converter 330 with LC filters 340, which would then connect to the outside world with three phase connectors 350.
- the converter could operate in DC or AC mode and with an internal DC bus voltage of approximately 850-V and could connect with any outside voltage from 208 volts to 480 volts AC, as well as to 400 or 800 VDC.
- a nonlimiting, example schematic of such a system is shown in Figure 3.
- Other implementations have been shown by Divan et al. [8].
- Such a system requires significant DC capacitors, has bulky inductive filters on the AC side, has high switching losses in the inverter stage, and is vulnerable to voltage transients on the grid. As a result, the volume and cost of such an implementation can be high, especially for an onboard application.
- the bi-directional converter 400, 450 exhibits current source characteristics on both ports to realize advanced vehicle to grid (V2G) functions, including grid-forming, inertial support, and damping. Details of the converter operation are set forth in the U.S. Pat. App. Serial No. 18/594,917 incorporated by reference.
- Embodiments of this disclosure are different from a voltage source converter, which can only work in “buck” mode where the output voltage is lower than the input voltage (i.e., lowering the voltage when input power gets closer to the high voltage threshold), because the Universal Minimal Converter (UMC) 400, 450 of FIG.
- UMC Universal Minimal Converter
- systems, methods and apparatuses described herein can operate in buck-boost mode, providing more flexibility, controllability, and protection. It is estimated that a liquid-cooled 320-kW UMC converter, including power devices and all filter elements, can fit into a 24”xl2”x6” package for a power density of 300- kW/cu.ft and achieve an efficiency of -99%.
- high power density can be achieved by packaging the UMC semiconductors in a compact module with the appropriate die/thermal designs.
- the UMC topology 500 enables all the desired functions, as can be seen in Figure 5. Unlike for a conventional EV, the UMC system 500 does not require any active components outside the vehicle, simplifying interconnection 510 to a wide variety of sources 505 and loads 520. Further, all services to and from the vehicle can be received or provided using a standard cable 502 and connector, along with standard software and a slow secure communications link (possibly with the cloud) that authorizes energy transactions. This system can now connect to a 240-V single-phase Level 2 AC service or to a 400-V or 800-V DC fast charger, to charge the battery at a prescribed and safe rate.
- the UMC can also directly connect to a 480- V AC transformer (without an additional power converter), dramatically reducing the cost of fast charging (because the $100,000 fast charger is eliminated), and can rapidly and broadly deploy EV fast charging capability.
- the UMC can also deliver energy to the grid for full V2G functionality and can form a microgrid with multiple other UMC-based EVs for resiliency.
- V2H vehicle to home
- the EV port can be directly connected to the house electrical system at the meter using a meter-collar and can pick up the whole-house load (typically 200 - 400-A at 240-V AC) eliminating the need for expensive rewiring and load reprioritization at the home. It can also directly connect to PV panels or other batteries and exchange power with them.
- a second step that further enhances the value of the UMC system comes from integrating at least one of the traction inverters with the UMC.
- Figure 6 shows one example, where the UMC converter is rated at 320 kW, feeding the outside grid functions when the vehicle is in ‘stationary’ mode 645. However, when the EV is in traction mode 646, a second traction converter 640 attached to a common UMC high-frequency transformer ‘bus’ 630, now feeds a traction motor 650.
- the motor sees low-harmonic sinusoidal waveforms, reducing losses, allowing modularity (e.g., for trucks), and providing flexibility in being able to locate the inverter further away from the motor, and the need to tightly integrate the inverter and the motor.
- EMI is reduced, and bearing currents are eliminated [9].
- This also allows the use of induction motors, eliminating the use of rare earth magnets, and still achieving high torque and speed because of an inherent voltage boost capability (which voltage source inverters do not have). It should also be noted that the “grid-connecting” converter 605 and second traction converter 640 never operate together.
- the transformer is an advanced coaxial winding transformer (CWT) with nanocrystalline cores for high power density and efficiency (>99.5%) [10] with integrated active cooling and low leakage inductance. Device losses are maintained low through the use of SiC MOSFETs and soft switching.
- CWT advanced coaxial winding transformer
- V2X Vehicle to Everything
- the proposed UMC-based EV achieves at least one objective by retaining the existing 400- VDC battery pack and vehicle platform, while increasing the maximum voltage on the vehicle charging port. This reduces the charging cable current capacity (and cost), while still providing the benefits of 800- VDC faster charging at higher peak power levels to the EV.
- the UMC delivers sinusoidal waveforms on the motor terminals.
- the traction motor consumes approximately 600-A.
- the current drops to 300-A, allowing significant efficiency improvement.
- IM induction motor
- IPM interior permanent magnet
- the UMC provides current- source functionality with low total harmonic distortion (THD) current waveforms and can connect to a variety of DC and AC sources and loads.
- the UMC allows battery charging from a variety of AC and DC sources - from 120/240-V 1-phase AC to 208/480-V 3-phase AC, 400- VDC to 800- VDC, and from other sources such as batteries, other EVs or solar panels, at power levels up to 300- kW at current levels that do not exceed 400-A, thus allowing simpler cable management systems.
- Charging is achieved under software control using a standard single cable and connector. This allows the UMC-EV to charge from existing legacy L2/L3 chargers, but to also directly charge directly from the grid or other raw power sources. Direct charging can reduce the cost of providing the charging needed, and dramatically reduce cost of ownership. Full safety, protection and control are ensured by the vehicle itself without close coordination with other outside equipment.
- the UMC-EV provides bidirectional energy flow between the vehicle and the outside world through the same cable and connector.
- V2G - the UMC-EV provides advanced grid-forming and support functions, including inertia as needed, damping, and a high level of interoperability.
- the UMC-EV can also be an integral part of a Virtual Power Plant (VPP) for the grid operator to dispatch.
- VPP Virtual Power Plant
- V2H - the UMC-EV simplifies the connection at the home by essentially powering the entire home, eliminating the need for rewiring the panel and reconnecting and prioritizing loads.
- the UMC-EV can connect through a meter collar at the incoming service point and support the entire load of a home up to 400 Amperes.
- V2H Multiple EVs can be connected in parallel to service even higher loads. This can eliminate costs to realize V2H functionality and provide broader coverage.
- the UMC-EV can also connect in parallel with rooftop photovoltaic (PV) panels and home battery inverters, allowing them to feed energy into the system in their normal mode.
- PV photovoltaic
- V2L (vehicle to load) - the UMC-EV can provide 240-V split phase, or 480-V 3- phase power to power local loads, for example, at a construction site.
- V2V vehicle to vehicle
- the UMC-EV can exchange power with other EVs (including through an existing DC port if allowed).
- the systems, apparatuses, and methods of this disclosoure open up the possibility of selling energy as a commodity.
- V2M (vehicle to fractal microgrid) - multiple UMC-EVs can be autonomously interconnected to form a fractal microgrid that can be interconnected and disconnected at will, including to the grid.
- Such capability allows the formation of resilient microgrids in communities impacted by major events, such as fires and hurricanes.
- the UMC-EV enables unique functionality, allowing tremendous flexibility in terms of charging from legacy or new infrastructure. It eliminates the need for active power converters on the off-board side, dramatically reducing the cost of implementing fast charging and V2X systems. It provides advanced grid-forming and gridsupport functions and can form ad-hoc autonomous microgrids.
- the UMC uses wide bandgap SiC semiconductors and soft switching to allow flexible location of the inverter relative to the motor, reduces EMI and high-frequency losses, and eliminates the need to develop an 800-V vehicle platform at great cost.
- the UMC-EV architecture provides a pathway to get to scale penetration of EVs without having to build massive fast-charging infrastructure at great cost.
- a system is for using an electric vehicle battery as a power source to a load outside of an electric vehicle.
- the system includes a high frequency transformer assembly 100 connected to the electric vehicle battery 105 and changing an original output power transmission of the EV battery to a different power level transmission.
- a three phase DC to AC converter circuit 115 A, 115B is connected to the transformer assembly 100 and receives the different power level transmission to provide power to a load apparatus either on the electric vehicle, such as a traction motor 120A, 120B or outside the electric vehicle to other loads 130.
- the converter circuit is a bidirectional converter circuit, including a three phase DC to AC converter circuit 300, 600.
- the converter circuit comprises at least two ports exhibiting current source characteristics from the transformer assembly.
- the converter circuit may operate in buck-boost mode.
- the converter circuit may include a 24” xl 2” x 6” package for a power density of 300-kW/cu. Ft.
- an interconnect device such as a cable 502 is used for connecting the converter circuit to an outside power source, wherein the interconnect device provides power transmission from a 240-V single-phase Level 2 AC service or from a 400-V or 800-V DC fast charger, to charge the battery at a prescribed rate.
- the load apparatus is a power meter collar connected to a building wired for electrical power signal consumption or a photovoltaic panel in bi-directional power transmission with the converter circuit or a traction motor when the electric vehicle is in traction mode.
- the system utilizes a traction converter when the electric vehicle is in motion, wherein the traction converter operates as an inverter circuit for AC power transmission to a three phase motor.
- the converter circuit is a universal minimal converter comprising a four-quadrant semiconductor switch branch configured with a single module with a semiconductor packaging, wherein the packaging is configured to facilitate the thermal management of the device.
- the converter circuit provides power transfer cycles with switches, wherein the power transfer cycles comprise at least one high-frequency switching cycle in the case of non-isolated converters, or two equal but inverted half cycles, in the case of isolated HF link converters.
- a system for using an electric vehicle battery as a power source to a load outside of an electric vehicle may include a high frequency transformer assembly connected to the electric vehicle battery and changing an original output power transmission of the EV battery to a different power level transmission; a three phase DC to AC converter circuit 605, 630 connected to the transformer assembly and receiving the different power level transmission to provide power to a load apparatus either on the electric vehicle or outside the electric vehicle; and a second traction converter 640 connected to the three phase DC to AC converter circuit 605, 630 and further connected to at least one traction motor 650 on the electric vehicle.
- the three phase DC to AC converter circuit is operable during stationary modes 645 of the electric vehicle.
- the second traction converter is operable during traction mode 646 of the electric vehicle.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP24820034.7A EP4724301A1 (en) | 2023-06-06 | 2024-06-06 | Systems and methods for using electric vehicles as an energy hub |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
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| US202363506530P | 2023-06-06 | 2023-06-06 | |
| US63/506,530 | 2023-06-06 |
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| Publication Number | Publication Date |
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| WO2024254300A1 true WO2024254300A1 (en) | 2024-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/US2024/032796 Ceased WO2024254300A1 (en) | 2023-06-06 | 2024-06-06 | Systems and methods for using electric vehicles as an energy hub |
Country Status (2)
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| EP (1) | EP4724301A1 (en) |
| WO (1) | WO2024254300A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160016479A1 (en) * | 2014-06-13 | 2016-01-21 | University Of Maryland | An integrated dual-output grid-to-vehicle (g2v) and vehicle-to-grid (v2g) onboard charger for plug-in electric vehicles |
| US20170326997A1 (en) * | 2014-11-17 | 2017-11-16 | Lohr Electromecanique | Method for recharging energy accumulation means fitted to an electric or hybrid vehicle |
| CN111660844A (en) * | 2020-06-10 | 2020-09-15 | 中国矿业大学 | Plug-in electric automobile three-phase integrates on-vehicle charging system |
-
2024
- 2024-06-06 EP EP24820034.7A patent/EP4724301A1/en active Pending
- 2024-06-06 WO PCT/US2024/032796 patent/WO2024254300A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160016479A1 (en) * | 2014-06-13 | 2016-01-21 | University Of Maryland | An integrated dual-output grid-to-vehicle (g2v) and vehicle-to-grid (v2g) onboard charger for plug-in electric vehicles |
| US20170326997A1 (en) * | 2014-11-17 | 2017-11-16 | Lohr Electromecanique | Method for recharging energy accumulation means fitted to an electric or hybrid vehicle |
| CN111660844A (en) * | 2020-06-10 | 2020-09-15 | 中国矿业大学 | Plug-in electric automobile three-phase integrates on-vehicle charging system |
Non-Patent Citations (3)
| Title |
|---|
| ANONYMOUS: "CRD300DA12E-XM3 - 300kW XM3 Three-Phase Inverter", WOLFSPEED (ACCESSED VIA THE WAYBACK MACHINE), 30 May 2023 (2023-05-30), XP093249900, Retrieved from the Internet <URL:https://web.archive.org/web/20230530065401/https://www.wolfspeed.com/products/power/reference-designs/crd300da12e-xm3/> * |
| LEWIS MICHELLE: "This plug-and-play meter collar makes electrical panel upgrades for EVs and solar unnecessary", ELECTREK, 23 May 2023 (2023-05-23), XP093249901, Retrieved from the Internet <URL:https://electrek.co/2023/05/23/electrical-panel-upgrades-solar-ev/> * |
| PENA JOSE CARLOS U.; ESPINOZA RAFAEL; SAL Y ROSAS DAMIAN: "Single stage AC-DC bidirectional converter with high frequency galvanic isolation suitable for V2G applications", 2021 IEEE 12TH ENERGY CONVERSION CONGRESS & EXPOSITION - ASIA (ECCE-ASIA), IEEE, 24 May 2021 (2021-05-24), pages 1384 - 1389, XP033940730, DOI: 10.1109/ECCE-Asia49820.2021.9479050 * |
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| Publication number | Publication date |
|---|---|
| EP4724301A1 (en) | 2026-04-15 |
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