WO2024253958A1 - Condensation cure silicone adhesive - Google Patents
Condensation cure silicone adhesive Download PDFInfo
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- WO2024253958A1 WO2024253958A1 PCT/US2024/031870 US2024031870W WO2024253958A1 WO 2024253958 A1 WO2024253958 A1 WO 2024253958A1 US 2024031870 W US2024031870 W US 2024031870W WO 2024253958 A1 WO2024253958 A1 WO 2024253958A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
- C09J183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
- C08K5/5445—Silicon-containing compounds containing nitrogen containing at least one Si-N bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/16—Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
Definitions
- the present invention relates to a silicone adhesive.
- the present invention relates to a composition for providing a silicone adhesive.
- the composition is curable by a condensation reaction and suitable for forming a pressure sensitive adhesive without the need for a conventional platinum catalyst.
- BACKGROUND [0002] Condensation-curable polyorganosiloxanes have been used in a variety of applications and can be employed as materials for adhesive agents, waterproof or moisture proof coating materials, electrical insulating films, construction sealants, and the like.
- Condensation-curable polyorganosiloxanes have good heat resistance, light resistance, and transparency. These properties make such materials suitable for applications such as, for example, encapsulating light emitting diodes (LEDs).
- LEDs encapsulating light emitting diodes
- Most commercially available LEDs utilize addition-curable polyorganosiloxanes that are catalyzed by platinum to facilitate the crosslinking reaction. It is known that, under high operational temperatures and high luminous flux, the platinum-catalyzed polyorganosiloxanes often undergo severe discoloration (yellowing) relative to the condensation-curable products. Nevertheless, large amounts of the condensation catalysts, particularly Lewis base catalysts, may lead to discoloration of the condensation curable products as well.
- condensation catalysts may impart color to the adhesive or may lead to discoloration of the adhesive when the catalyst degrades and leaves chromophore residues. Therefore, many of the condensation catalysts are not suitable for producing silicone adhesives for applications that demand transparency.
- SUMMARY [0003] The following presents a summary of this disclosure to provide a basic understanding of some aspects. This summary is intended to neither identify key or critical 1 33652704.1 elements nor define any limitations of embodiments or claims. Furthermore, this summary may provide a simplified overview of some aspects that may be described in greater detail in other portions of this disclosure. [0004] In one aspect, provided is a condensation-curable silicone composition for forming an adhesive. The compositions can be employed to form, for example, hot melt adhesives.
- a silicone adhesive composition comprising: a silicone resin; a silicone fluid; and an aminosilane of the formula: 1 6 20 22 18 R R R R 19 where R 16 , R 17 , R 18 , and R 19 are each independently selected from hydrogen and a monovalent C1- C14 organic group, where R 16 and R 17 can be taken together to form a ring, optionally containing a heteroatom selected from N, S, and O, and R 18 and R 19 can be taken together to form a ring optionally containing a heteroatom selected from N, S, and O; R 20 , R 21 , R 22 , and R 23 are each independently selected from hydrogen, a monovalent C1-C14 organic group, and –N(R 24 )(R 25 ), where R 24 and R 25 are each independently selected from hydrogen and a C1-C14 organic group, where R 24 and R 25 can be taken together to form a ring, optionally
- n is 0.
- R 16 , R 17 , R 18 , and R 19 are each hydrogen, and R 20 and R 21 are independently selected from a monovalent C1-C14 alkyl and a monovalent C6-C14 aromatic.
- R 16 , R 17 , R 18 , and R 19 are each independently selected from a monovalent C1-C14 alkyl, and R 20 and R 21 are independently selected from a monovalent C1-C14 alkyl and a monovalent C6-C14 aromatic.
- R 16 , R 17 , R 18 , and R 19 are each independently selected from a monovalent C1-C14 alkyl, and R 20 and R 21 are independently selected from a monovalent 2 33652704.1 C1-C14 alkyl, a monovalent C6-C14 aromatic, and –N(R 24 )(R 25 ).
- R 20 is selected from a monovalent C1-C14 alkyl and a C6-C14 aromatic
- R 21 is selected from – N(R 24 )(R 25 ).
- R 18 and R 19 are each independently selected from – N(R 24 )(R 25 ).
- n is 1.
- X is a divalent C1-C30 organic group or oxygen.
- X is a divalent C1-C10 alkyl group or a divalent C6-C30 aromatic group.
- R 16 , R 17 , R 18 , R 19 , R 20 , R 21 , R 22 , and R 23 are each independently selected from a monovalent C1-C14.
- the aminosilane is selected from one or more compounds of the formula: ; H 3 C CH 3 N ; [0015] In one embodiment, the aminosilane is present in an amount of from about 100 ppm to about 10 wt.% based on the total weight of the composition. [0016] In one embodiment, the silicone resin comprises aromatic groups.
- the silicone resin is selected from a compound of the formula: M 1 aM 2 a′D 1 bD 2 cT 1 dT 2 eQf where: 4 33652704.1 M 1 is (R 1 )(R 2 )(R 3 )SiO1/2 M 2 is (R 1′ )(R 2′ )(R 3′ )SiO 1/2 T 1 is (R 8 )SiO3/2 T 2 is (R 9 )SiO3/2 Q is SiO4/2
- R 1 , R 2 , R 3 , R 4 , R 5 , and R 8 are each independently selected from hydrogen and a monovalent C1-C14 organic group;
- R 1′ , R 2′ , and R 3′ are each independently selected from hydrogen, a monovalent C1-C14 organic group, and a monovalent C6-C14 aromatic group, where at least one of R 1′ , R 2′ , and R 3′ is a monovalent C6-C14 aromatic group;
- the silicone fluid is of the formula: HO-D 3 g D 4 h T 3 i T 4 j -OH where: D 3 is (R 10 )(R 11 )SiO 2/2 D 4 is (R 12 )(R 13 )SiO2/2 T 3 is (R 14 )SiO 3/2 T 4 is (R 15 )SiO3/2 where R 10 and R 11 , and R 14 are each independently selected from hydrogen and a monovalent C1-C14 organic group; R 12 and R 13 , and R 15 are each independently selected from hydrogen, a monovalent C1-C14 organic group, and a monovalent C6-C14 aromatic group, where at least one of R 12 and R 13 is a monovalent C6-C14 aromatic group; R 15 is selected from a monovalent C6-C
- a cured product obtained from curing the silicone adhesive composition.
- an article comprising the cured product disposed on a surface of the article.
- the article is a light emitting diode.
- a method of making a silicone adhesive comprising: reacting a mixture of a silicone resin, a silicone fluid, and an aminosilane, wherein the aminosilane is selected from a compound of the formula: 20 22 18 R 16 R R R 19 where R 16 , R 17 , R 18 , and R 19 are each independently selected from hydrogen and a monovalent C1- C14 organic group, where R 16 and R 17 can be taken together to form a ring, optionally containing a heteroatom selected from N, S, and O, and R 18 and R 19 can be taken together to form a ring optionally containing a heteroatom selected from N, S, and O; R 20 , R 21 , R 22 , and R 23 are each independently selected from hydrogen, a monovalent C1-C14 organic group, and –N(R 24 )(R 25 ), where R 24 and R 25 are each independently selected from hydrogen and a monovalent C1-C14 organic group, where R 24 and R 25 can be
- the reaction is conducted at a temperature of from about 25 to about 180 °C.
- DETAILED DESCRIPTION 6 33652704.1 Reference will now be made to exemplary embodiments. It is to be understood that other embodiments may be utilized, and structural and functional changes may be made. Moreover, features of the various embodiments may be combined or altered. As such, the following description is presented by way of illustration only and should not limit in any way the various alternatives and modifications that may be made to the illustrated embodiments. In this disclosure, numerous specific details provide a thorough understanding of the subject disclosure.
- the words “example” and “exemplary” means an instance, or illustration.
- the words “example” or “exemplary” do not indicate a key or preferred aspect or embodiment.
- the word “or” is intended to be inclusive rather than exclusive, unless context suggests otherwise.
- the phrase “A employs B or C,” includes any inclusive permutation (e.g., A employs B; A employs C; or A employs both B and C).
- the articles “a” and “an” are generally intended to mean “one or more” unless context suggests otherwise.
- organic group generically refers to acyclic, cyclic (or alicyclic) carbon-based group, which can be saturated or unsaturated, and which may be substituted or interrupted with one or more hetero-atoms or functional groups, such as, for example, carboxyl, cyano, hydroxy, halo, and oxy. It will be appreciated that the term can encompass monovalent, divalent, and trivalent groups based on the bonding required within a formula or structure, and that the appropriate valence state is indicated and intended in the context of a given formula or structure.
- acyclic organic group means a straight chain or branched organic group, preferably containing from 1 to 60 carbon atoms per group, which may be saturated or unsaturated and which may be optionally substituted or interrupted with one or more hetero-atoms or functional groups, such as, for example, carboxyl, cyano, hydroxy, halo, and oxy.
- Suitable monovalent acyclic organic groups include, for example, but are not limited to alkyl, alkenyl, alkynyl, hydroxyalkyl, cyanoalkyl, carboxyalkyl, alkyloxy, oxaalkyl, acryloxy, carboxamide and haloalkyl, such as, for example, methyl, ethyl, sec-butyl, tert-butyl, octyl, decyl, dodecyl, cetyl, stearyl, ethenyl, propenyl, butynyl, hydroxypropyl, cyanoethyl, butoxy, 2,5,8-trioxadecanyl, carboxymethyl, chloromethyl, 3,3,3-trifluoropropyl, and the like.
- cyclic organic group or “alicyclic organic group” means an organic group containing one or more saturated and/or unsaturated rings, preferably containing from 4 to 12 carbon atoms per ring, which may optionally be substituted on one or 7 33652704.1 more of the rings with one or more alkyl radicals, each preferably containing from 2 to 6 carbon atoms per alkyl radical, halo radicals, or other functional groups and which, in the case of a monovalent alicyclic hydrocarbon radical containing two or more rings, may be fused rings.
- Suitable monovalent alicyclic organic groups include, but are not limited to, for example, cyclohexyl, cyclooctyl, norbornenyl, and the like.
- aromatic group means a cyclic group containing one or more aromatic rings per radical, which may, optionally, be substituted on the aromatic rings with one or more alkyl groups, each preferably containing from 2 to 6 carbon atoms per alkyl group, halo groups or other functional groups and which, in the case of a monovalent aromatic group containing two or more rings, may be fused rings.
- Suitable aromatic groups include, but are not limited to, for example, phenyl, tolyl, 2,4,6-trimethylphenyl, 1,2- isopropylmethylphenyl, 1-pentalenyl, naphthyl, anthryl, and the like.
- aralkyl means an aromatic derivative of an alkyl group, preferably a (C2-C6) alkyl group, wherein the alkyl portion of the aromatic derivative may, optionally, be interrupted by an oxygen atom, such as, but not limited to, for example, phenylethyl, phenylpropyl, 2-(1-naphthyl)ethyl, phenylpropyl, phenyoxypropyl, biphenyloxypropyl, and the like.
- viscosity may be evaluated using any suitable method. Unless indicated otherwise, viscosity is measured at 25 °C with a Brookfield (DV1) rotary viscometer.
- a composition for forming a silicone adhesive is suitable for forming an adhesive such as, for example, a hot melt adhesive.
- the composition comprises a silicone resin, a silicone fluid, and an aminosilane.
- the present aminosilanes provide a manner to cure the silicone composition to provide a silicone adhesive.
- Use of the present aminosilanes provides a composition that does not require the use of platinum or other precious-metal catalysts.
- Silicone Resin [0037] The present compositions employ silicone resin. In the present composition, silicone resin refers to a silicone material with a network structure.
- the silicone resin comprises, at least, M units and T units.
- the silicone resin is an MT resin or an MDT resin or an MTQ resin or an MDTQ resin.
- the designations “M,” “D,” “T,” and “Q” refer to the type of Si-O groups within the silicone resin and have the general meaning as is used and understood by those in the art.
- the silicone resin is an aromatic 8 33652704.1 silicone comprising a quantity of aromatic groups, such as, but not limited to, phenyl groups, bound to silicon atoms.
- the silicone resin is selected from a compound having the formula: M 1 aM 2 a′D 1 bD 2 cT 1 dT 2 eQf where: M 1 is (R 1 )(R 2 )(R 3 )SiO1/2 M 2 is (R 1′ )(R 2′ )(R 3′ )SiO 1/2 T 2 is (R 9 )SiO 3/2 Q is SiO4/2 R 1 , R 2 , R 3 , R 4 , R 5 , and R 8 are each independently selected from hydrogen, a monovalent C1- C14 organic group, and a C6-C14 aromatic group; R 1′ , R 2′ , and R 3′ are each independently selected from hydrogen, a monovalent C1-C14 organic group, and a monovalent C6-C14 aromatic group, where at least one of R 1′ , R 2′ , and R 3′ is a monovalent C6-C14 aromatic group; R 6 and R 7 are each independently
- a, b, c, d, e, and f are each independently greater than 0;
- R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each independently selected from a monovalent C1-C14 organic group, a monovalent C1-C10 organic group, and a monovalent C1-C6 organic group, and
- R 7 and R 9 are each independently selected from a monovalent C6-C14 aromatic group.
- the silicone resin is an M 1 aD 1 bD 2 cT 1 d resin where R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each independently selected from a C1-C4 organic group or a C1-C2 organic group, and R 7 is selected from a C6-C14 aromatic.
- the silicone resin is resin of the formula M 1 a D 1 b D 2 c T 1 d T 2 e where R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each a methyl group, and R 7 and R 9 are each a phenyl group.
- the silicone resin is a resin of the formula M 1 aD 1 bD 2 cT 1 dT 2 e where R 1 , R 2 , R 3 , R 4 , R 5 , and R 8 are each a methyl group, and R 6 , R 7 , and R 9 are each a phenyl group.
- the silicone resin is an M 1 aD 1 bD 2 cT 1 dT 2 eQf resin where a is from 0.1 to 16, e is 1 to 16, and f is 0.1 to 26, and b, c, and d are 0.
- the silicone resin is a resin of the formula M 1 aD 1 bD 2 cT 1 dT 2 eQf where a is from 0.1 to 16, c is 0.1 to 100, e is 1 to 16, and f is 0.1 to 26, and b and d are 0.
- the silicone resin is an MTQ resin of the formula M 1 a T 1 d T 2 e Q f where R 1 , R 2 , R 3 , and R 8 are selected from a monovalent C1-C12 organic group, a monovalent C1-C10 organic group, and monovalent C1-C6 organic group, and R 9 is selected from a monovalent C6-C14 aromatic group.
- the silicone resin is an MDT resin of the formula M 1 a D 1 b D 2 c T 1 d T 2 e where R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each independently selected from a C1-C4 organic group or a C1-C2 organic group, and R 7 and R 9 are each a phenyl group.
- the silicone resin is an MT resin of the formula M 1 aT 1 dT 2 e resin where R 1 , R 2 , R 3 , and R 8 are each a methyl group, and R 9 is a phenyl group.
- a, a′, b, c, d, e, and f are each independently greater than 0;
- R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each independently selected from a monovalent C1-C14 organic group, a monovalent C1-C10 organic group, and a monovalent C1-C6 organic group,
- R 1′' , R 2′ , and R 3′ are each independently selected from hydrogen, a monovalent C1-C14 organic group, and a monovalent C6-C14 aromatic group, where at least one of R 1′ , R 2′ , and R 3′ is a monovalent C6-C14 aromatic group, and
- R 7 and R 9 are each independently selected from a monovalent C6-C14 aromatic group.
- the silicone resin is an M 1 a M 2 a′ D 1 b D 2 c T 1 d resin
- R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each independently selected from a C1-C4 organic group or a C1-C2 organic group
- R 1′ , R 2′ , and R 3′ are each independently selected from hydrogen, a monovalent C1-C14 organic group, and a monovalent C6-C14 aromatic group, where at least one of R 1′ , R 2′ , and R 3′ is a monovalent C6-C14 aromatic group
- R 7 is selected from a C6- C14 aromatic.
- the silicone resin is resin of the formula M 1 a M 2 a′ D 1 b D 2 c T 1 d T 2 e where R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each a methyl group, R 1′ , R 2′ , and R 3′ are each independently selected from methyl and phenyl, where at least one of R 1′ , R 2′ , and R 3′ is a phenyl group, and R 7 and R 9 are each a phenyl group.
- the silicone resin is a resin of the formula M 1 aM 2 a′D 1 bD 2 cT 1 dT 2 e where R 1 , R 2 , R 3 , R 4 , R 5 , and R 8 are each a methyl group, R 1′ , R 2′ , and R 3′ are each independently selected from methyl and phenyl, where at least one of R 1′ , R 2′ , and R 3′ is a phenyl group, and R 6 , R 7 , and R 9 are each a phenyl group.
- the silicone resin is an M 1 a M 2 a′ D 1 b D 2 c T 1 d T 2 e Q f resin where a and a′ are each independently from 0.1 to 16, e is 1 to 16, and f is 0.1 to 26, and b, c, and d are 0.
- the silicone resin is a resin of the formula M 1 a M 2 a′ D 1 b D 2 c T 1 d T 2 e Q f where a and a′ are each independently from is from 0.1 to 16, c is 0.1 to 26, and b and d are 0.
- the silicone resin is an MTQ resin of the formula M 1 aM 2 a′T 1 dT 2 eQf where R 1 , R 2 , R 3 , and R 8 are selected from a monovalent C1-C12 organic group, a monovalent C1-C10 organic group, and monovalent C1-C6 organic group, and R 9 is selected from a monovalent C6-C14 aromatic group.
- the silicone resin is an MDT resin of the formula M 1 a M 2 a′ D 1 b D 2 c T 1 d T 2 e where R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 8 are each independently selected from a C1-C4 organic group or a C1-C2 organic group, R 1′ , R 2′ , and R 3′ are each independently selected from methyl and phenyl, where at least one of R 1′ , R 2′ , and R 3′ is a phenyl group, and R 7 and R 9 are each a phenyl group.
- the silicone resin is an MT resin of the formula M 1 aM 2 a′T 1 dT 2 e resin where R 1 , R 2 , R 3 , and R 8 are each a methyl group, R 1′ , R 2′ , and R 3′ are each independently selected from methyl and phenyl, where at least one of R 1′ , R 2′ , and R 3′ is a phenyl group, and R 9 is a phenyl group.
- the organic groups of the silicone resin are from about 2 to about 99 mol%, from about 28 to about 83 mol%, or from about 35 mol% to about 65 mol% aromatic groups.
- the silicone resin can have a viscosity, based on 50 wt.% solids in xylene solvent, of from about 5 to about 2000 cP, from about 10 to about 1000 cP, or from about 20 to about 200 cP. 11 33652704.1 [0060]
- the silicone resin may be present in the composition in an amount of from about 3 to about 70 wt.%, from about 40 to about 65 wt.%, or from about from about 50 to about 60 wt.%.
- the composition can include a mixture of two or more silicone resins of different formulas and/or different sizes.
- the composition includes a silicone fluid that is selected from silicone fluids containing silanol groups.
- the silicone fluid can be a linear or branched silicone fluid.
- the silicone fluid is a linear silicone fluid.
- the linear silicone fluid may be a hydroxyl terminated silicone.
- the silicone fluid is of the formula: HO-D 3 gD 4 hT 3 iT 4 j-OH where: D 3 is (R 10 )(R 11 )SiO2/2 D 4 is (R 12 )(R 13 )SiO 2/2 are each independently selected from hydrogen and a monovalent C1- R 12 and R 13 and R 15 are each independently selected from hydrogen, a monovalent C1-C14 organic group, and a monovalent C6-C14 aromatic group, where at least one of R 12 and R 13 is a monovalent C6-C14 aromatic group; R 15 is selected from a monovalent C6-C14 aromatic group; h is greater than 0; and g, i and j are each independently 0 or greater.
- R 10 , R 11 , and R 12 are each independently selected from hydrogen and a monovalent C1-C14 organic group, a monovalent C1-C10 organic group, and a monovalent C1-C6 organic group; and R 13 is a monovalent C6-C14 aromatic group.
- R 10 and R 11 are each independently selected from hydrogen and a monovalent C1-C2 organic group; and R 12 and R 13 are each independently selected from a monovalent C6-C14 aromatic group.
- R 10 , R 11 , and R 12 are each a methyl group; and R 13 is a phenyl group.
- R 10 and R 11 are each a methyl group; and R 12 and R 13 are each a phenyl group.
- g is 0 to 1000, 1 to 1000, 5 to 750, 10 to 500, or 25 to 100; h is, 0.1 to 1000, 5 to 750, 10 to 500, or 25 to 100; i is 0 to 5, 1 to 5, or 2 to 4; and j is 0 to 5, 1 to 5, or 2 to 4.
- the silicone fluid can have a viscosity of from about 100 to about 1,000,000 cP, from about 1000 to about 100,000 cP, or from about 2000 to about 20,000 cP.
- the silicone fluid may be present in the composition in an amount of from about 30 wt.% to about 70 wt.%, from about 35 wt.% to about 60 wt.%, or from about from about 40 wt.% to about 50 wt.%.
- the composition can include a mixture of two or more silicone fluid materials of different formulas and/or different sizes.
- Aminosilane [0074] The present compositions include an aminosilane. Without being bound to any particular theory, the aminosilane has been found to promote curing of the silicone composition. The aminosilane comprises two or more amine groups.
- the aminosilane includes a core with one or more silicon atoms and amine groups bonded to at least one of the silicon atoms.
- the aminosilane is of the formula: 1 20 22 18 R 6 R R R 19 where R 16 , R 17 , R 18 , and R 19 are each independently selected from hydrogen and a monovalent C1- C14 organic group, where R 16 and R 17 can be taken together to form a ring, optionally containing a heteroatom selected from N, S, and O; and R 18 and R 19 can be taken together to form a ring optionally containing a heteroatom selected from N, S, and O; R 20 , R 21 , R 22 , and R 23 are each independently selected from hydrogen, a monovalent C1-C14 organic group, and –N(R 24 )(R 25 ), where R 24 and R 25 are each independently selected from hydrogen and a monovalent C1-C14 organic group, where R 24 and R 25 can be taken together to form a
- n is 0, and the aminosilane has, at least, an N-Si-N bonding group.
- Example embodiments of an aminosilane where n is 0 include, but are not limited to: • R 16 , R 17 , R 18 , and R 19 are each hydrogen, and R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl group and a monovalent C6-C14 aromatic group. In one embodiment, R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl group, a monovalent C1-C10 alkyl group, or a monovalent C1-C6 alkyl group.
- R 20 is selected from a C1-C14 alkyl group, a C1-C10 alkyl group, or C1-C6 alkyl group
- R 21 is selected from a C6-C12 aromatic group.
- R 16 and R 17 are each hydrogen
- R 18 and R 19 are each independently selected from a monovalent C1-C14 alkyl group and a monovalent C6-C14 aromatic group
- R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl group and a monovalent C6-C14 aromatic group.
- R 16 , R 17 , R 18 , and R 19 are each hydrogen, and R 20 is selected from –N(R 24 )(R 25 ), where R 24 and R 25 are independently selected from hydrogen and a monovalent C1-C14 alkyl group, and R 21 is selected from a monovalent C1-C14 alkyl group, a monovalent C1- C6 alkyl group, a monovalent C1-C4 alkyl group, a monovalent C6-C14 aromatic group, and –N(R 24 )(R 25 )where R 24 and R 25 are independently selected from a hydrogen and a monovalent C1-C12 alkyl group.
- R 16 , R 17 , R 18 , and R 19 are each independently selected from a monovalent C1-C14 alkyl group, a monovalent C1-C10 alkyl group, or a monovalent C1-C6 alkyl group
- R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl group and – N(R 24 )(R 25 ), where R 24 and R 25 are independently selected from hydrogen and a monovalent C1-C14 alkyl group.
- R 16 , R 17 , R 18 , and R 19 are each independently selected from a C1-C4 alkyl group or a C1-C2 alkyl group.
- R 20 and R 21 are each independently selected from –N(R 24 )(R 25 ).
- n is 1.
- Example embodiments of an aminosilane where n is 1 include, but are not limited to: • R 16 , R 17 , R 18 , and R 19 are each hydrogen, R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl and a monovalent C6-C14 aromatic, X is selected 14 33652704.1 from a divalent C1-C30 alkyl, a divalent C1-C20 alkyl, a divalent C1-C15 alkyl, a divalent C1-C10 alkyl, a divalent C6-C30 aromatic, or a divalent C6-C14 aromatic, and R 22 and R 23 are each independently selected from hydrogen and a monovalent C1-C14 alkyl.
- R 22 and R 23 are each hydrogen. In one embodiment, R 22 and R 23 are each selected from a monovalent C1-C14 alkyl, a monovalent C1-C10 alkyl, or a monovalent C1-C6 alkyl. • In one embodiment, R 20 and R 21 are each a monovalent C1-C14 alkyl, a C1-C10 alkyl, or C1-C6 alkyl.
- R 20 is selected from a monovalent C1-C14 alkyl, a monovalent C1- C4 alkyl, a monovalent C1-C2 alkyl, a monovalent C1-C10 alkyl, or a monovalent C1- C6 alkyl
- R 21 is selected form a monovalent C6-C14 aromatic.
- R 16 and R 17 are each hydrogen
- R 18 and R 19 are each independently selected from a monovalent C1-C14 alkyl and a monovalent C6-C14 aromatic
- R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl and a monovalent C6-C14 aromatic
- X is selected from a divalent C1-C30 alkyl, a divalent C1-C20 alkyl, a divalent C1-C15 alkyl, a divalent C1-C10 alkyl, a divalent C6-C30 aromatic, or a divalent C6-C12 aromatic
- R 22 and R 23 are each independently selected from hydrogen and a monovalent C1-C14 alkyl.
- R 22 and R 23 are each hydrogen. In one embodiment, R 22 and R 23 are each selected from a monovalent C1-C14 alkyl, a monovalent C1-C4 alkyl, a monovalent C1-C2 alkyl, a monovalent C2-C10 alkyl, or a monovalent C4-C6 alkyl.
- R 16 , R 17 , R 18 , and R 19 are each hydrogen, and R 20 is selected from and –N(R 24 )(R 25 ), where R 24 and R 25 are independently selected from hydrogen and a monovalent C1-C14 alkyl, and R 19 is selected from a monovalent C1-C14 alkyl, a monovalent C1-C6 alkyl, a monovalent C1-C4 alkyl, a monovalent C6-C14 aromatic, and –N(R 24 )(R 25 )where R 24 and R 25 are independently selected from a hydrogen and a monovalent C1-C14 alkyl, X is selected from a divalent C1-C30 alkyl, a divalent C1- C20 alkyl, a divalent C1-C15 alkyl, a divalent C1-C10 alkyl, a divalent C6-C30 aromatic, or a divalent C6-C14 aromatic, and R 22 and R 23 are each independently
- R 22 and R 23 are each hydrogen. In one embodiment, R 22 and R 23 are each selected from a monovalent C1-C14 alkyl, a monovalent C1-C4 alkyl, a monovalent C1-C2 alkyl, a monovalent C2-C10 alkyl, or a monovalent C4-C6 alkyl.
- R 16 , R 17 , R 18 , and R 19 are each independently selected from a monovalent C1-C14 alkyl, a monovalent C2-10 alkyl, or a monovalent C4-C6 alkyl
- R 20 and R 21 are each independently selected from a monovalent C1-C14 alkyl and –N(R 24 )(R 25 ), where R 24 and R 25 are independently selected from hydrogen and a monovalent C1-C14 alkyl
- X is selected from a divalent C1-C30 alkyl, a divalent C1- C20 alkyl, a divalent C1-C15 alkyl, a divalent C1-C10 alkyl, a divalent C6-C30 aromatic, or a divalent C6-C14 aromatic
- R 22 and R 23 are each independently selected from hydrogen and a monovalent C1-C14 alkyl.
- R 22 and R 23 are each hydrogen. In one embodiment R 22 and R 23 are each selected from a monovalent C1-C14 alkyl, a monovalent C1-C4 alkyl, a monovalent C1-C2 alkyl, a monovalent C2-C10 alkyl, or a monovalent C4-C6 alkyl.
- suitable aminosilanes include: ; H 3 C CH 3 N ; ; in an amount of from about 100 ppm to about 10 wt.% based on the total weight of the composition, from about 200 ppm to about 5 wt.% based on the total weight of the composition, from about 500 ppm to about 1.5 wt.% based on the total weight of the composition, from about 750 ppm to about 1.25 wt.% based on the total weight of the composition, from about 0.1 wt.% to about 1 wt.% based on the total weight of the composition, or from about 0.25 wt.% to about 0.75 wt.% based on the total weight of the composition.
- composition can include two or more different aminosilanes.
- the composition may optionally contain additives, such as pigments, fillers, dyes, plasticizers, thickeners, coupling agents, extenders, volatile organic solvents, wetting agents, tackifiers, crosslinking agents, thermoplastic polymers, UV stabilizers, and the like as may be suitable for a particular purpose or intended application.
- additives such as pigments, fillers, dyes, plasticizers, thickeners, coupling agents, extenders, volatile organic solvents, wetting agents, tackifiers, crosslinking agents, thermoplastic polymers, UV stabilizers, and the like as may be suitable for a particular purpose or intended application.
- the typical additives may be used or selected in concentrations as may be suitable to achieve a particular or intended effect for an intended application.
- Typical fillers suitable for the composition of the present invention include, but are not limited to, reinforcing fillers such as fumed silica, precipitated silica, clays, talc, aluminum silicates, calcium carbonates, and the like.
- the plasticizers customarily employed in the condensation curable composition of the present invention can also be used in the invention to modify the properties and to facilitate use of higher filler levels.
- Exemplary plasticizers include phthalates, diproplyene and diethylene glycol dibenzoates, alkylsulphonate phenols, alkyl phenanthrenes, alkyl/diaryl phosphates and mixtures thereof, and the like.
- the moisture- curable composition of the present invention can include various thixotropic or anti-sagging agents.
- Various castor waxes, fumed silica, treated clays and polyamides typify this class of additives.
- An adhesive composition can be prepared by mixing the components together.
- an adhesive composition is prepared by mixing the silicone resin and the silicone fluid, and subsequently adding the aminosilane to the mixture.
- the silicone resin and the silicone fluid can be mixed at a temperature of from about 25 °C to about 180 °C.
- the aminosilane can be added to that mixture and facilitate the condensation reaction at a temperature of from about 25 °C to about 150 °C to provide a condensed product.
- This condensed product may be a partially cured adhesive.
- the partially cured adhesive can be post- cured to increase the cohesive strength. This can be accomplished by subjecting the partially cured adhesive to a temperature of from about 150 °C to about 180 °C. [0084]
- the adhesive composition can be applied to a surface by any now known or later discovered method.
- the hot melt adhesive compositions of the instant invention may be applied to various substrates by techniques currently employed for dispensing organic hot melt formulations (e.g., hot melt gun, extrusion, spreading via heated draw-down bars, doctor blades a comma coater, a lip coater, a roll coater, a die coater, a knife coater, a blade coater, a rod coater, curtain coater, a kiss-roll coater, and a gravure coater; screen printing, dipping and casting methods).
- the composition is heated to a temperature sufficient to induce flow before 18 33652704.1 application.
- the compositions of the present invention are essentially non-tacky, non-slump adhesive compositions which may be used to bond components or substrates to one another.
- the combination is exposed to elevated temperature so as to cure the hot melt adhesives to build cohesive strength and the modulus of the adhesive.
- the curing may be carried out using known means at a temperature of about 80 to about 180 °C, about 120 to about 180 °C, or about 150 to about 180 °C, for about 30 minutes to about 500 minutes, about 60 minutes to about 400 minutes, or from about 120 minutes to about 300 minutes.
- the amount of the silicone PSA composition to be applied on a surface may be such that the cured adhesive layer has a desired thickness.
- the silicone composition is applied such that a cured adhesive layer has a thickness of from about 10 to about 200 ⁇ m, particularly from about 25 to about 100 ⁇ m.
- the composition can be used to form a condensed product that may be laminated as a film between release liners. The film can be transferred to a target substrate and subjected to post cure to increase the cohesive strength. Post cure can be accomplished by exposing the film to a temperature of from about 80 to about 180 °C.
- the present silicone compositions are suitable for use in a variety of applications.
- compositions can be employed as, for example, but not limited to, sealants, including hot melt sealants, primers, adhesives including hot melt adhesives and coatings containing such cured compositions.
- the cured compositions include hot melt compositions.
- hot melt composition as used herein, is a solid material at room temperature that melts upon heating for application to a substrate and re-solidifies upon cooling to form a firm bond between the solid material and the substrate.
- Hot melt compositions include, but are not limited to, hot melt sealants and hot melt adhesives.
- the compositions of this invention find utility in many of the same applications as now being served by silicone hot melt adhesives, particularly in such industries as automotive, electronic, construction, space, and medical.
- Exemplary electronics applications include but are not limited to the use of silicone hot melt adhesives in portable electronic devices such as smart phones, tablets, and watches.
- the instant hot melt adhesives provide bonds which are resistant to hostile environments, such as heat and moisture, and enhance the brightness by filling an air gap under the cover layer.
- the silicone compositions are suitable for use as an encapsulating material for LED elements.
- a film of the adhesive can be applied to an LED 19 33652704.1 substrate. At an elevated temperature above the glass transition temperature (Tg), the film can melt and wet the substrate to generate tight bonding. Post curing by condensing the residual silanol group above the Tg increases the cohesive strength and storage modulus of the adhesive.
- the composition can be provided with a suitable additive as may be desired for a particular use or application.
- a phosphor may be used to provide a converter material that allows the material to function as a converter layer to convert the wavelength of the photons emitted from the device.
- the converter particles can be selected to either up-convert or down-convert the wavelength of photons emitted from the diode to change the color of the light emitted from the device.
- a non-limiting example is providing a phosphor suitable to convert a blue light emission to white light.
- compositions were prepared according to the following examples. The components employed in the compositions are described in Table 1.
- Example 1 [0097] A 500 mL round bottom flask was charged with 150 g of phenyl resin A-1 (51.2% solid in xylene) and 56.9 g phenyl fluid B-1.
- Example 2 A 500 mL round bottom flask was charged with 150 g phenyl resin A-1 (51.2% solid in xylene) and 56.9 g phenyl fluid B-1.
- Example 4 [0102] A 500 mL round bottom flask was charged with 150 g phenyl resin A-2 (50.8% solid in xylene) and 47.6 g phenyl fluid B-2. Solvent was removed under vacuum using a partial distillation setup at 35 °C for 4 hours. 52.2 g propyl propionate was charged to the flask. The mixture was stirred at 100 rpm at ambient temperature under nitrogen purge until the mixture was homogenized.0.08 g bis(dimethylamino)dimethylsilane (C-2) was diluted in 1.6 g propyl propionate. The stock solution was added to the flask dropwise at room temperature.
- Example 5 [0105] 500 mL round bottom flask was charged with 150 g phenyl resin A-2 (50.8% solid in xylene) and 47.6 g phenyl fluid B-2. The mixture was stirred using an overhead stirrer at 100 rpm at ambient temperature under nitrogen purge for 30 min until the mixture was homogenized.0.07 g phenylmethylbis(dimethylamino)silane (C-3) was diluted in 1.8 g xylene.
- Example 6 [0107] A 500 mL round bottom flask was charged with 150 g phenyl resin A-2 (50.8% solid in xylene) and 47.6 g phenyl fluid B-2. Solvent was removed using a vacuum distillation 22 33652704.1 setup at 35 °C for 3 hours.52.2 g propyl propionate was charged to the flask.
- Coating Preparation 50 ⁇ m thick coatings were prepared by casting the solution onto plastic films, e.g., polyethyleneterephthalate (PET), polyimide (PI), and fluorosilicone-coated PET release liners, and drawn down under the Gardner Universal Applicator at a constant speed of 20 mm/s 23 33652704.1 using a TQC Sheen automated coating station. The wet films were dried at 177 °C in a forced- air oven for 10 min before characterization. [0116] Test Methods [0117] Peel force [0118] 1′′ ⁇ 8′′ adhesive-coated samples of PET films were applied to stainless steel panels using a 2 kg constant load roller.
- plastic films e.g., polyethyleneterephthalate (PET), polyimide (PI), and fluorosilicone-coated PET release liners, and drawn down under the Gardner Universal Applicator at a constant speed of 20 mm/s 23 33652704.1 using a TQC Sheen automated coating station. The wet films were dried at
- the assemblies were annealed at 100 °C and at 140 °C, separately, in an oven for 5 min, and cooled to room temperature for 30 minutes before peel was tested at room temperature. 180° peel tests were conducted at a constant peel speed of 12 inch/min using a ChemInstruments AR-2000 adhesion tester. Peel force is reported in grams-force per inch. [0119] Tack [0120] Tack of the adhesives-coated samples were measured using a TMI Polyken probe tack tester per ASTM D-2979. Tack is reported in grams-force. [0121] Lap shear strength [0122] Lap shear tests were conducted using a Cheminstruments Shear Oven Systems (SOS-8).
- Adhesive-coated PI films were trimmed into 5′′ ⁇ 1′′ sample strips. One end of each sample was then applied to a 2′′ ⁇ 3′′ stainless steel test panel with a 1′′ ⁇ 1′′ overlap, centered along the bottom edge of the panel. The other end of the sample strip was affixed to a metal weight hanger. The sample was then loaded into the Shear Oven Systems, set to 70 °C, and a 1 kg weight was hung from the weight hanger. The lap shear is reported as the time, in minutes, until the sample strip fell from the test panel and triggered a timer switch.
- Dynamic Mechanical Analysis was carried out in an oscillatory shear mode at a 1 Hz frequency using a TA Instruments ARES G2 rheometer. An aliquot of the adhesive film, coated on the fluorosilicone-coated PET liner, was rolled into a ball, and loaded between 8 mm serrated parallel plates. The gap between the plates was set to roughly 0.5 mm. Dynamic temperature ramp was carried out from ⁇ 100 to +200 °C at a rate of 3 °C/min within a linear viscoelastic regime.
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Abstract
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Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP24736887.1A EP4724526A1 (en) | 2023-06-06 | 2024-05-31 | Condensation cure silicone adhesive |
| KR1020267000221A KR20260021023A (en) | 2023-06-06 | 2024-05-31 | Condensation-curing silicone adhesive |
| CN202480050487.6A CN121693537A (en) | 2023-06-06 | 2024-05-31 | Condensation-cured silicone adhesive |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/206,265 | 2023-06-06 | ||
| US18/206,265 US20240409796A1 (en) | 2023-06-06 | 2023-06-06 | Condensation cure silicone adhesive |
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| Publication Number | Publication Date |
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| WO2024253958A1 true WO2024253958A1 (en) | 2024-12-12 |
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|---|---|---|---|
| PCT/US2024/031870 Ceased WO2024253958A1 (en) | 2023-06-06 | 2024-05-31 | Condensation cure silicone adhesive |
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| Country | Link |
|---|---|
| US (1) | US20240409796A1 (en) |
| EP (1) | EP4724526A1 (en) |
| KR (1) | KR20260021023A (en) |
| CN (1) | CN121693537A (en) |
| WO (1) | WO2024253958A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2313007A1 (en) * | 1998-07-21 | 2000-02-03 | Heidelberger Bauchemie Gmbh | Quick-hardening silicone materials with good adhesive properties |
| WO2013090127A1 (en) * | 2011-12-15 | 2013-06-20 | Momentive Performance Materials, Inc. | Moisture curable organopolysiloxane compositions |
| US20210348042A1 (en) * | 2018-11-02 | 2021-11-11 | Shin-Etsu Chemical Co., Ltd. | Method for producing silicone adhesive composition |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8933187B2 (en) * | 2011-12-08 | 2015-01-13 | Momentive Performance Material Inc. | Self-crosslinking silicone pressure sensitive adhesive compositions, process for making and articles made thereof |
| GB201601221D0 (en) * | 2016-01-22 | 2016-03-09 | Semblant Ltd | Coated electrical assembly |
-
2023
- 2023-06-06 US US18/206,265 patent/US20240409796A1/en active Pending
-
2024
- 2024-05-31 KR KR1020267000221A patent/KR20260021023A/en active Pending
- 2024-05-31 WO PCT/US2024/031870 patent/WO2024253958A1/en not_active Ceased
- 2024-05-31 CN CN202480050487.6A patent/CN121693537A/en active Pending
- 2024-05-31 EP EP24736887.1A patent/EP4724526A1/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2313007A1 (en) * | 1998-07-21 | 2000-02-03 | Heidelberger Bauchemie Gmbh | Quick-hardening silicone materials with good adhesive properties |
| WO2013090127A1 (en) * | 2011-12-15 | 2013-06-20 | Momentive Performance Materials, Inc. | Moisture curable organopolysiloxane compositions |
| US20210348042A1 (en) * | 2018-11-02 | 2021-11-11 | Shin-Etsu Chemical Co., Ltd. | Method for producing silicone adhesive composition |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4724526A1 (en) | 2026-04-15 |
| US20240409796A1 (en) | 2024-12-12 |
| KR20260021023A (en) | 2026-02-12 |
| CN121693537A (en) | 2026-03-17 |
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