WO2024251425A1 - Electric generator for a wind turbine, inner rotor for an electric generator for a wind turbine and wind turbine with an electric generator - Google Patents
Electric generator for a wind turbine, inner rotor for an electric generator for a wind turbine and wind turbine with an electric generator Download PDFInfo
- Publication number
- WO2024251425A1 WO2024251425A1 PCT/EP2024/060865 EP2024060865W WO2024251425A1 WO 2024251425 A1 WO2024251425 A1 WO 2024251425A1 EP 2024060865 W EP2024060865 W EP 2024060865W WO 2024251425 A1 WO2024251425 A1 WO 2024251425A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- air
- rotor
- electric generator
- cooling channel
- air cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/278—Surface mounted magnets; Inset magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/08—Arrangements for cooling or ventilating by gaseous cooling medium circulating wholly within the machine casing
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/20—Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/12—Machines characterised by the modularity of some components
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/18—Structural association of electric generators with mechanical driving motors, e.g. with turbines
- H02K7/1807—Rotary generators
- H02K7/1823—Rotary generators structurally associated with turbines or similar engines
- H02K7/183—Rotary generators structurally associated with turbines or similar engines wherein the turbine is a wind turbine
- H02K7/1838—Generators mounted in a nacelle or similar structure of a horizontal axis wind turbine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- Electric generator for a wind turbine inner rotor for an electric generator for a wind turbine and wind turbine with an electric generator
- the present invention is related to an electric generator for a wind turbine , comprising an outer stator and an inner rotor with a plurality of permanent magnets , wherein the rotor is rotatably mounted around a rotation axis . Furthermore, the invention relates to an inner rotor for an electric generator for a wind turbine , comprising a plurality of permanent magnets . Additionally, the present invention relates to a wind turbine .
- a wind turbine typically comprises a hub with several blades , wherein the hub is mounted such that it can rotate around a rotation axis .
- the wind-driven rotation of the hub is trans ferred to the rotor of the electric generator .
- the electric generator is typically arranged within a nacelle , wherein the nacelle is arranged on top of a tower of the wind turbine .
- Modern wind turbines can have a total height of tens or hundreds of meters .
- the output power of the electric generator can be in the range of multi-megawatts , particularly between 1 and 40 megawatts . Electric currents which occur in the rotor and the stator cause the need of a cooling of the respective components .
- air particularly ambient air from the vicinity of the wind turbine or air circulating within a cooling circuit , can be guided to the electric generator, wherein the air gets in thermal contact with the stator and/or rotor and transports heat away from these components .
- an electric generator as described initially is characteri zed in that the rotor is reali zed by a modular assembly of several modules each comprising at least one of the permanent magnets , wherein at least one of the modules delimits at least one air cooling channel of the rotor .
- An idea of the invention is to provide a rotor which is split into unitary pieces , wherein each of the pieces being one of the modules is or comprises one or several of the permanent magnets .
- At least one air cooling channel is delimited by at least one of the modules .
- the air cooling channel can be reali zed by a gap between the respective module and further components of the generator or between several modules .
- the air is guided within the cooling channels such that the air gets in direct contact with the respective modules to absorb heat from these modules .
- This direct contact increases the heat flow from the modules to the air .
- the modules are single elements or components of the rotor which are attached with each other and/or with other components of the rotor .
- the rotor is not reali zed by a single piece but by several modules being arranged particularly adj acently to each other .
- the direction pointing perpendicular away from the rotation axis can be defined as a radial direction .
- the direction pointing perpendicular away from the radial direction into the direction a point of the rotor which rotates around the rotation axis can be defined as a circumferential direction .
- the rotation axis of the rotor can extend along a shaft or hub of the electric generator being connected with a main shaft of the wind turbine .
- the each of the modules comprises laminated metal sheets having a recess , wherein the respective permanent magnet is arranged in the recess .
- the laminated metal sheets reali zed a slot , wherein the permanent magnet is arranged in the slot .
- the slot can be filled with resin .
- the air cooling channel is open on at least one of the lateral ends of the rotor .
- air can be guided into or out from the respective air cooling channel via the opening .
- An air feeding chamber can be provided longitudinally on a face end of the rotor, wherein the air feeding chamber communicates with the air cooling channel
- an air discharging chamber can be provided longitudinally on the face end of the rotor, particularly on the face end of the rotor being arranged oppositely with respect to the air feeding chamber, wherein the air cooling channel communicates with the air discharging chamber .
- the wind turbine according to the present invention can comprise an air cooling system being a cooling circuit or an open system and comprising at least one air pump, wherein the air pump is adapted to pump cooling air to the air cooling channel .
- the air pump can be a ventilator .
- I f the air cooling system is a cooling circuit
- the cooling circuit can reali ze a thermodynamic cooling cycle .
- I f the air cooling system is an open system, ambient air can be sucked from the vicinity of the wind turbine , particularly by an inlet opening of the wind turbine or the nacelle , respectively . After the air has passed the rotor, it can be expelled into the vicinity again, particularly by an outlet opening of the wind turbine or the nacelle , respectively .
- the air pump can be adapted to pump cooling air into the feeding chamber, particularly such that the cooling air is then guided into the air cooling channel and into the air discharging chamber successively .
- the electric generator and a hub of the wind turbine can be coupled with each other by a gear unit .
- the rotation frequency of the electric generator or the rotor, respectively, can range between 400 and 800 rotations per minute .
- the rotation frequency of the hub can be in the range of several tens of rotations per minute , but can range up to several hundred, particularly up to 200 , rotations per minute .
- the gear unit can comprise a gear ratio that these rotation frequencies can be trans ferred to each other .
- Fig . 3 a view of a longitudinal cut through the electric generator of the wind turbine of fig . 1 , wherein the cutting line is indicated by I T T - I T T in fig . 2 , Fig . 4 the same view as shown in fig . 3 regarding a first variation of the electric generator,
- Fig . 5 the same view as shown in fig . 3 regarding a second variation of the electric generator
- Fig . 1 shows a wind turbine 1 according to an embodiment of the present invention .
- the wind turbine 1 comprises a tower 2 on which a nacelle 3 is arranged .
- a hub 4 with several , particularly three , blades 5 is provided .
- the hub 4 is mounted such that it can rotate about a rotation axis 6 .
- the wind-driven rotation of the hub 4 is trans ferred to an electric generator 7 according to an embodiment of the present invention which is located in the nacelle 3 .
- the rotation of the hub 4 is trans ferred to the electric generator 7 by a main shaft 8 which extends along the rotation axis 6 .
- the rotation axis 6 defines a longitudinal direction of the wind turbine 1 and the generator 7 .
- the rotation axis 6 is arranged hori zontally but can be also tilted with respect to the hori zontal direction . While the total height of the wind turbine 1 is in the order of tens or hundreds of meters , the output power of the wind turbine 1 which is generated by the generator 7 can be in the range of multi-megawatts , particularly between 1 and 40 megawatts .
- the electric generator 7 comprises an inner rotor 10 being a component according to an embodiment of the present invention and an outer stator 11 .
- the rotor 10 and the stator 11 are arranged within a housing 9 of the generator 7 . While the stator 11 is non-rotatably mounted, a shaft 12 (not shown in fig . 1 ) of the rotor 10 is connected with the main shaft 8 such that the rotation of the hub 4 is trans ferred to the rotor 10 . Hence , the rotor 10 can rotate about the rotation axis 6 .
- the electric generator 7 is adapted to be used in a speed range of the rotor 10 between 400 and 800 rotations per minute .
- Fig . 2 shows a cross-section through a segment of the electric generator 7 , wherein the sectional plane is perpendicular to the rotation axis 6 .
- the respective cutting line is indicated by I I - I I in fig . 1 .
- the stator 11 is attached to the housing 9 and comprises an iron core 16 with several laminated stator plates which are arranged perpendicular to the rotation axis 6 .
- the iron core 16 comprises a plurality of teeth and slots between these teeth, which extend into a radial direction 13 , wherein stator windings 14 are arranged within the slots .
- the radial direction 13 points perpendicularly outwards from the rotation axis 6 .
- the teeth of the stator 11 are evenly spaced along a circumferential direction 15 which is defined as the direction pointing perpendicular away from the radial direction 13 and from the rotation axis 6 .
- the rotor 10 comprises the shaft 12 being made of steel and a plurality of modules 17 which are arranged on the shaft 12 .
- the modules 17 are attached to the shaft 12 by bolts which are not shown in the figures .
- Each of the modules 17 comprises a permanent magnet 18 which electromagnetically interacts with the stator windings 14 .
- Each of the modules 17 comprises an elongated structure , wherein the respective longitudinal direction is parallel to the rotation axis 6 .
- the modules 17 are arranged adj acently to each other along the circumferential direction 15 .
- Each of the modules 17 comprises laminated metal sheets which are arranged perpendicular to the rotation axis 6 .
- the metal sheets comprise a recess which form a slot of the respective modules 17 , wherein the respective permanent magnet 18 is arranged within the recess .
- a resin is filled into the recess to attach the permanent magnet 18 at its respective position .
- fig . 3 shows a longitudinal cut through the electric machine 7 , wherein the respective cutting line is indicated by I I I - I I I in fig . 2 .
- Each of the modules 17 extends over the complete longitudinal extension of the rotor 10 .
- the wind turbine 1 comprises an air cooling system 19 which is indicated in fig . 3 .
- a flowing path of the air is indicated by arrows in this figure .
- the air cooling system 19 is an open system, wherein air from the vicinity 20 of the wind turbine 1 is sucked through an inlet opening 21 of the nacelle 3 by an air pump 22 being a ventilator .
- the air cooling system 19 can be a cooling circuit , particularly reali zing a thermodynamic cooling cycle .
- the modules 17 delimit several air cooling channels 24 of the rotor 10 .
- each of the air cooling channels 24 extends between 2 adj acent modules 17 , such that the air cooling channels 24 extend along the rotation axis 6 , namely over the complete extent of the rotor 10 .
- the cooling channels 24 comprise a rectangular cross-section, wherein lateral walls of the respective cross-section are reali zed by the outer surfaces of the modules 17 . Radially inwards , the cooling channels 24 are delimited by the outer surface of the shaft 12 .
- each of the modules 7 comprises a U-shaped cross-section with two vertical legs 26 and a hori zontal bar 27 .
- the open side of the U-shape is directed radially inwards .
- further air cooling channels 28 are provided which are delimited laterally by the vertical legs 26 , radially outwards by the hori zontal bar 27 and radially inwards by the shaft 12 .
- the further air cooling channels 28 comprise a longitudinal and straight shape , wherein the respective longitudinal extension of each of the further air cooling channels 28 extends over the complete extent of the rotor 10 .
- the air After the cooling air has passed the air cooling channels 24 , 28 and the air gap 25 , the air is guided into an air discharging chamber 30 which is located also within the housing 9 and on the lateral end of the rotor 10 which is arranged oppositely with respect to the air feeding chamber 29 . After passing the air discharging chamber 30 , the cooling air is expelled into the vicinity 20 via the outlet opening 23 .
- the shaft 12 comprises a hollow cross section such that cooling air flows from the air feeding chamber 29 into an interior 33 of the shaft 12 and, after the cooling air has been passed the shaft 12 , from the shaft 12 into the air discharging chamber 30 .
- the shaft 12 comprises radial air ducts 31 being drilled holes which connect the interior 33 of the shaft 12 with the air cooling channels 24 and/or the further air cooling channels 28 .
- the interior 33 of the shaft 12 can be closed such that the complete amount of cooling air which enters the interior 33 of the shaft 12 flows through the radial air ducts 31 to increase the cooling ef fect of the rotor 10 .
- Fig . 4 shows another option regarding the path of the cooling air . All aspects which have been described with the help of fig . 3 hold true for the embodiment shown in fig . 4 , apart from the following aspects .
- the embodiment of fig . 4 reali zes a symmetrical cooling arrangement , wherein two inlet openings 21 are provided . Air is sucked from the vicinity 20 via both inlet openings 21 by two air pumps 22 and subsequently enters two air feeding chambers 29 which are arranged longitudinally on the face ends of the rotor 10 .
- the air cooling channels 24 and the further air cooling channels 28 are open at their lateral ends such that cooling air is guided from each of the air feeding chamber 29 into the air cooling channels 24 , 28 from both sides .
- the cooling air is guided to the axial center of the rotor and subsequently to several radial air ducts 35 of the stator 11 .
- the radial air ducts 35 radially lead through the stator 11 such that the cooling air is then guided into the vicinity 36 of the electric generator 7 .
- the cooling ef fect in improved for the stator 11 as well as for the rotor 10 .
- Fig . 5 shows a further option regarding the path of the cooling air . All aspects which have been described with the help of fig . 4 also hold true for the embodiment shown in fig . 4 , apart from the following aspects .
- the embodiment of fig . 5 di f fers from the embodiment of fig . 4 by the aspect that only one opening inlet 21 is provided, wherein the air inlet chamber 29 leads into the air cooling channels 24 , 28 from only one side , wherein the other axial side of each of the air cooling channels 24 , 28 is closed .
- an asymmetrical cooling arrangement is reali zed .
- the cooling air is then guided to the radial air ducts 35 of the stator 11 which lead through the stator 11 into the vicinity 36 of the electric generator 7 .
- fig . 6 shows the same view as fig . 2 of a rotor 10 according to a possible variation of the invention . All aspects which have been explained with the help of the embodiment shown in figures 2 and 3 basically also hold true for the embodiment shown in fig . 6 , except from the aspects which are explained in the following .
- Each of the modules 17 comprise a permanent magnet 18 and a magnet cover 32 , particularly been made of metal .
- the magnet covers 32 are used as a means to attach the permanent magnet 18 to the shaft 12 , wherein bolts 34 which run through lateral flanges of the magnet covers 32 and the shaft 12 are provided for this purpose .
- air cooling channels 24 which are similar to the air cooling channels 24 of the first embodiment are provided .
- the air cooling channels 24 of the embodiment shown in fig . 6 are laterally delimited by the modules 17 or the magnet covers 32 , respectively and radially inwards by the shaft 12 . Radially outwards the air cooling channels 24 are open and communicate with the air gap 25 .
- each module 17 reali zes the further air cooling channel 28 which is delimited laterally by the vertical legs 26 and radially outwards by the hori zontal bar 27 .
- the permanent magnets 18 are directly arranged within the further air cooling channel 28 .
- Fig . 7 shows another embodiment of a wind turbine 1 according to the present invention, wherein all aspects which have been explained with respect to the first embodiment shown in fig . 1 also basically also apply for this embodiment .
- a di f ference in the embodiment of fig . 7 is that the electric generator 7 and the hub 4 are coupled to each other by a gear unit 37 .
- the rotation frequency of the electric generator 7 or its rotor 10 exemplarily ranges between 400 and 800 rotations per minute .
- the rotation frequency of the hub 4 exemplarily ranges up to several tens of rotations per minute .
- the gear unit 37 can comprise a gear ratio such that the rotation frequencies of the hub 4 and of the electric generator 7 are transmitted to each other
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202480010845.0A CN120642179A (en) | 2023-06-07 | 2024-04-22 | Generator for a wind turbine, inner rotor of a generator for a wind turbine, and wind turbine having a generator |
| EP24720850.7A EP4725099A1 (en) | 2023-06-07 | 2024-04-22 | Electric generator for a wind turbine, inner rotor for an electric generator for a wind turbine and wind turbine with an electric generator |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23382551.2 | 2023-06-07 | ||
| EP23382551.2A EP4475395A1 (en) | 2023-06-07 | 2023-06-07 | Electric generator for a wind turbine, inner rotor for an electric generator for a wind turbine and wind turbine with an electric generator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024251425A1 true WO2024251425A1 (en) | 2024-12-12 |
Family
ID=86732457
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2024/060865 Ceased WO2024251425A1 (en) | 2023-06-07 | 2024-04-22 | Electric generator for a wind turbine, inner rotor for an electric generator for a wind turbine and wind turbine with an electric generator |
Country Status (3)
| Country | Link |
|---|---|
| EP (2) | EP4475395A1 (en) |
| CN (1) | CN120642179A (en) |
| WO (1) | WO2024251425A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2645535A1 (en) * | 2012-03-30 | 2013-10-02 | Alstom Wind, S.L.U. | Permanent magnet rotor |
| US20150180295A1 (en) * | 2012-07-25 | 2015-06-25 | Wilic S.Ar.L. | Wind turbine rotary electric machine rotor, and wind turbine comprising such a rotor |
| EP2945261A1 (en) * | 2011-03-10 | 2015-11-18 | Windfin B.V. | An electric machine and a cooling system for cooling the electric machine |
| US20160164355A1 (en) * | 2014-07-01 | 2016-06-09 | Siemens Aktiengesellschaft | Multi-pole component for an electric machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2620345A1 (en) * | 2005-08-25 | 2007-03-01 | Power Group International, Inc. | A device and method to clamp and lock permanent magnets and improve cooling within a rotating electrical machine |
| DE102005042543A1 (en) * | 2005-09-07 | 2007-03-15 | Siemens Ag | Permanent-magnet synchronous machine for slowly rotating wind power plant, has counterpart provided as fastening part at magnet wheel, which is formed from two disk-shaped units and aligned bars that run axially perpendicular |
| WO2012121643A1 (en) * | 2011-03-09 | 2012-09-13 | Stridsberg Traction Motors Ab | Cooled magnet motor |
| JP2015198512A (en) * | 2014-04-01 | 2015-11-09 | 富士電機株式会社 | Permanent magnet type dynamo-electric machine |
| ES2712141T3 (en) * | 2015-12-08 | 2019-05-09 | Abb Schweiz Ag | Rotor for an electric machine |
| PL3771073T3 (en) * | 2019-07-26 | 2022-05-09 | General Electric Renovables España S.L. | Electromagnetic modules of electrical machines |
-
2023
- 2023-06-07 EP EP23382551.2A patent/EP4475395A1/en active Pending
-
2024
- 2024-04-22 WO PCT/EP2024/060865 patent/WO2024251425A1/en not_active Ceased
- 2024-04-22 EP EP24720850.7A patent/EP4725099A1/en active Pending
- 2024-04-22 CN CN202480010845.0A patent/CN120642179A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2945261A1 (en) * | 2011-03-10 | 2015-11-18 | Windfin B.V. | An electric machine and a cooling system for cooling the electric machine |
| EP2645535A1 (en) * | 2012-03-30 | 2013-10-02 | Alstom Wind, S.L.U. | Permanent magnet rotor |
| US20150180295A1 (en) * | 2012-07-25 | 2015-06-25 | Wilic S.Ar.L. | Wind turbine rotary electric machine rotor, and wind turbine comprising such a rotor |
| US20160164355A1 (en) * | 2014-07-01 | 2016-06-09 | Siemens Aktiengesellschaft | Multi-pole component for an electric machine |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4725099A1 (en) | 2026-04-15 |
| CN120642179A (en) | 2025-09-12 |
| EP4475395A1 (en) | 2024-12-11 |
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