WO2024239146A1 - 一种铁碳微电解反应器 - Google Patents
一种铁碳微电解反应器 Download PDFInfo
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- WO2024239146A1 WO2024239146A1 PCT/CN2023/095282 CN2023095282W WO2024239146A1 WO 2024239146 A1 WO2024239146 A1 WO 2024239146A1 CN 2023095282 W CN2023095282 W CN 2023095282W WO 2024239146 A1 WO2024239146 A1 WO 2024239146A1
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- WIPO (PCT)
- Prior art keywords
- aeration
- angle steel
- hole
- iron
- circulation
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
- C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
Definitions
- the present application relates to the technical field of wastewater treatment equipment, and in particular to an iron-carbon micro-electrolysis reactor.
- iron-carbon micro-electrolysis also known as internal electrolysis
- iron-carbon micro-electrolysis is an ideal method for treating high-concentration organic wastewater. It is mainly used for the treatment of wastewater with high organic concentration, high toxicity, high chroma, and difficult biodegradability. It can greatly reduce the chroma and COD of wastewater, improve the B/C ratio, and improve the biodegradability of wastewater. It can be widely used in the treatment of various industrial wastewaters such as printing and dyeing, chemicals, electroplating, pulp and paper, pharmaceuticals, wool washing, pesticides, alcohol, and other treatment and treatment water reuse projects.
- Iron-carbon micro-electrolysis is an electrochemical method, usually using zero-valent iron and activated carbon as anode and cathode, respectively. In water, when they come into contact with each other, the anode releases electrons, and the cathode accepts and transfers electrons, forming countless microscopic primary cells at the microscopic level. The micro-electrolysis reaction also accelerates the release of electrons by the iron electrode.
- Zero-valent iron as the anode, loses two electrons to form Fe 2+ (i.e., Fe-2e ⁇ Fe 2+ ), and activated carbon, as the cathode, accepts electrons and forms [H] and O ⁇ (i.e., O 2+ +4H + +4e ⁇ 2O ⁇ +4[H]) under aerobic conditions, and exhibits strong redox activity.
- the reduced iron powder loses electrons and forms with oxygen (such as Fe(OH) 2+ , Fe(OH) 2+ , etc.) and is further oxidized to form good ferrous hydroxide (Fe(OH) 2 ) and ferric hydroxide (Fe(OH) 3 ) flocs, which are transformed and removed with pollutants through a combination of co-precipitation, adsorption and inter-particle bridging.
- oxygen such as Fe(OH) 2+ , Fe(OH) 2+ , etc.
- Fe(OH) 3 ferric hydroxide
- the electrode reaction of iron-carbon micro-electrolysis produces highly reducing free hydrogen radicals [H], and also produces byproducts Fe 2+ and Fe 3+ .
- Industrial wastewater contains a large amount of organic matter, mainly composed of elements such as C, N, P, and S.
- the iron-carbon micro-electrolysis reactor will form iron phosphorus oxides, such as Fe 3 (PO 4 ) 2 ⁇ 8H 2 O and FePO4 ⁇ 8H 2 O, or generate FeS with S.
- iron phosphorus oxides such as Fe 3 (PO 4 ) 2 ⁇ 8H 2 O and FePO4 ⁇ 8H 2 O
- FeS iron phosphorus oxides
- oxygen dissolved in the water it will also generate Fe 2 O 3 and Fe 3 O 4 with iron.
- An iron-carbon micro-electrolysis reactor comprising:
- the outer tank is formed with a communicating receiving cavity and a first mounting hole
- An inner tank is located in the receiving cavity and connected to the outer tank, a circulation gap is formed between the outer wall of the inner tank and the inner wall of the outer tank, a first circulation intervention surface and a second circulation intervention surface are respectively provided at two ends of the inner tank, and a position avoidance through hole is formed in the inner tank, and the position avoidance through hole is at least provided through the first circulation intervention surface;
- An aeration device is inserted into the first mounting hole and connected to the outer tank, the aeration device includes a first aeration mechanism and a second aeration mechanism, the aeration side of the first aeration mechanism is arranged toward the first circulation intervention surface, the second aeration mechanism is inserted into the avoidance through hole, and the aeration side of the second aeration mechanism is located inside the inner tank, and there is a preset angle between the aeration direction of the first aeration mechanism and the aeration direction of the second aeration mechanism to form an aeration circulation that circulates through the first circulation intervention surface, the inner cavity of the inner tank, the second circulation intervention surface and the circulation gap in sequence.
- FIG1 is a schematic diagram of an iron-carbon micro-electrolysis reactor of an embodiment
- FIG2 is a schematic diagram of the operation of the iron-carbon micro-electrolysis reactor shown in FIG1
- FIG3 is a top view of the iron-carbon micro-electrolysis reactor shown in FIG1
- FIG4 is a schematic diagram of the partial structure of the iron-carbon micro-electrolysis reactor shown in FIG3
- FIG4a is a schematic diagram of the partial structure of the iron-carbon micro-electrolysis reactor shown in FIG4
- FIG5 is a cross-sectional view of the mud discharge pipe of the iron-carbon micro-electrolysis reactor shown in FIG1
- FIG6 is a schematic diagram of the structure of the first aeration mechanism of the iron-carbon micro-electrolysis reactor shown in FIG1
- FIG7 is a schematic diagram of the first angle steel reinforcement frame of the iron-carbon micro-electrolysis reactor shown in FIG1 being connected to the first inner annular angle steel
- FIG. 8b is a cross-sectional view of the iron-carbon micro-electrolysis reactor shown in FIG. 7 along the A-A line;
- FIG. 8b is a cross-sectional view of the iron-carbon micro-electrolysis reactor shown in FIG. 7 along the B-B line;
- FIG. 9 is a schematic diagram of the second angle steel reinforcement frame of the iron-carbon micro-electrolysis reactor shown in FIG. 1 being connected to the second inner annular angle steel and the second outer annular angle steel respectively;
- FIG. 10 is a cross-sectional view of the connection between the second inner annular angle steel and the inner tank of the iron-carbon micro-electrolysis reactor shown in FIG. 9;
- FIG. 9 is a schematic diagram of the second angle steel reinforcement frame of the iron-carbon micro-electrolysis reactor shown in FIG. 1 being connected to the second inner annular angle steel and the second outer annular angle steel respectively;
- FIG. 10 is a cross-sectional view of the connection between the second inner annul
- FIG. 11 is a cross-sectional view of the aeration riser of the second aeration mechanism of the iron-carbon micro-electrolysis reactor shown in FIG. 1;
- FIG. 12 is a cross-sectional view of the rotating device of the second aeration mechanism of the iron-carbon micro-electrolysis reactor shown in FIG. 1;
- FIG. 13 is a schematic diagram of the local structure of the rotating device shown in FIG. 12; and
- FIG. 14 is a schematic diagram of the second high-neck annular gasket of the second neck annular sealing flow-through member of the rotating device shown in FIG. 12.
- an iron-carbon micro-electrolysis reactor 10 of an embodiment includes an outer tank 100, an inner tank 200 and an aeration device 300.
- the outer tank 100 is formed with a receiving cavity 102 and a first mounting hole 104 that are connected.
- the inner tank 200 is located in the receiving cavity 102 and is connected to the outer tank 100, and a circulation gap 202 is formed between the outer wall of the inner tank 200 and the inner wall of the outer tank 100.
- the first circulation intervention surface 201 and the second circulation intervention surface 203 are respectively provided at both ends of the inner tank 200, and the inner tank 200 is formed with an avoidance through hole 204, and the avoidance through hole 204 is at least arranged to penetrate the first circulation intervention surface 201.
- the aeration device 300 is inserted into the first mounting hole 104 and connected to the outer tank 100, and the aeration device 300 includes a first aeration mechanism 310 and a second aeration mechanism 320.
- the aeration side of the first aeration mechanism 310 is arranged toward the first circulation intervention surface 201, so that the aeration side of the first aeration mechanism 310 can better aerate the first circulation intervention surface 201.
- the second aeration mechanism 320 is inserted into the avoidance through hole 204, and the aeration side of the second aeration mechanism 320 is located inside the inner tank 200, so that the aeration side of the second aeration mechanism 320 can aerate the inside of the inner tank 200. Furthermore, there is a preset angle between the aeration direction of the first aeration mechanism 310 and the aeration direction of the second aeration mechanism 320, so as to form an aeration circulation that circulates through the first circulation intervention surface 201, the inner cavity of the inner tank 200, the second circulation intervention surface 203 and the circulation gap 202 in sequence.
- the number of the first mounting holes 104 is two, the first aeration mechanism 310 is disposed through one of the first mounting holes 104 and connected to the outer tank, and the second aeration mechanism 320 is disposed through the other first mounting hole 104 and connected to the outer tank. It is understood that in other embodiments, the number of the first mounting hole 104 can also be one, the first aeration mechanism 310 or the second aeration mechanism 320 is disposed through the first mounting hole 104, and the first aeration mechanism 310 is connected to the second aeration mechanism 320 in the outer tank.
- the aeration side of the first aeration mechanism 310 is arranged toward the first circulation intervention surface 201, the second aeration mechanism 320 is penetrated in the avoidance through hole 204, and the aeration side of the second aeration mechanism 320 is located inside the inner tank 200.
- the above-mentioned iron-carbon micro-electrolysis reactor 10 controls the mechanics of the water body, that is, cleverly controls the actions of the first aeration mechanism 310 and the second aeration mechanism 320 to form three modes of "vertical aeration", “horizontal aeration” and “vertical and horizontal aeration”.
- the passivation and hardening problems of the filler are solved, thus reducing the difficulty of replacing the filler and improving the utilization rate of the iron-carbon filler; the water body inside the reactor forms a good circulation, and the speed of water flow and mixing is faster.
- the pH value of the overall water body in the reactor can be stabilized within a relatively precise range, thereby promoting a better reaction.
- the preset angle is 45° to 90°.
- the preset angle is 90° to better form an aeration circulation, and the aeration circulation can circulate through the first circulation intervention surface 201, the inner cavity of the inner tank 200, the second circulation intervention surface 203 and the circulation gap 202 in sequence.
- the first aeration mechanism 310 is a vertical aeration mechanism, and the aeration direction of the aeration side of the first aeration mechanism 310 is perpendicular to the first circulation intervention surface 201, so that the aeration side of the first aeration mechanism 310 acts better on the first circulation intervention surface 201.
- the second aeration mechanism 320 is a horizontal aeration mechanism, and the aeration direction of the aeration side of the second aeration mechanism 320 is parallel to the radial direction of the inner tank 200, so that the aeration side of the second aeration mechanism 320 acts better on the filler of the inner tank 200, thereby making the wastewater contact with the filler more fully and better promoting the reaction.
- the outer tank 100 is further formed with a second mounting hole 101 connected to the receiving chamber 102;
- the iron-carbon micro-electrolysis reactor 10 also includes a water inlet device 400, which is arranged in the second mounting hole 101 and connected to the outer tank 100, so as to fill the receiving chamber 102 with water through the water inlet device 400.
- the water inlet device 400 includes a water inlet pipe 410 and a water inlet pump 420, and the water inlet pipe 410 is arranged in the second mounting hole 101 and connected to the outer tank 100; the water inlet pump 420 is arranged on the water inlet pipe 410, and the water inlet pipe 410 is reliably filled with water by setting the water inlet pump 420.
- the water inlet device 400 also includes a first flow valve 430, which is arranged on the water inlet pipe 410 to adjust and control the water inlet flow of the water inlet pipe 410, so that the water inlet flow of the water inlet pipe 410 can better meet the water inlet needs.
- the water inlet device 400 further includes a first check valve 440 , which is disposed on the water inlet pipe 410 to prevent the waste water in the tank from flowing back, while ensuring that the waste water reliably flows into the receiving cavity 102 through the water inlet pipe 410 .
- the end of the water inlet pipe 410 located in the outer tank 100 is formed with a bell mouth 412 to slow down the impact of the incoming water, so that the incoming water flow is slow and the incoming water direction is downward, so that only fine iron powder and carbon powder can be flushed up during the water inlet process and re-enter the wastewater circulation to re-react.
- the bell mouth 412 is set toward the bottom of the receiving chamber 102.
- the outer tank 100 is further formed with a third mounting hole 103 communicating with the receiving chamber 102; the iron-carbon micro-electrolysis reactor 10 further includes a water outlet device 500, which is disposed in the third mounting hole 103 and connected to the outer tank 100, so that the water in the receiving chamber 102 can be reliably discharged.
- the third mounting hole 103 is formed on the outer peripheral wall adjacent to the top of the outer tank 100.
- the water outlet device 500 includes a water outlet pipe 510 and a water outlet baffle 520.
- the water outlet pipe 510 is connected to the outer tank 100 through the third mounting hole 103.
- the water outlet baffle 520 is located in the receiving chamber 102 and connected to the outer tank 100.
- the end of the water outlet pipe 510 communicating with the receiving chamber 102 is arranged toward the water outlet baffle 520.
- a slow flow channel 522 is formed between the water outlet baffle 520 and the inner wall of the receiving chamber 102.
- the slow flow channel 522 is connected to the water outlet pipe 510, so that the water outlet baffle 520 plays a role in blocking scum, that is, blocking floating impurities from entering the water outlet pipe 510, thereby blocking the water outlet pipe 510; and at the same time, it also blocks the water flow at the top of the inner tank 200 from directly discharging water, causing a local short-flow phenomenon.
- the middle part of the water outlet baffle 520 is arranged corresponding to the water outlet pipe 510.
- the water outlet baffle 520 is arranged parallel to the axial direction of the outer tank 100, and both sides of the water outlet baffle 520 are fixedly connected to the inner peripheral wall of the outer tank 100, so that the water outlet baffle 520 is reliably installed and fixed to the inner peripheral wall of the outer tank 100, and the water outlet baffle 520 can better block the floating scum.
- floating impurities are blocked from entering the water outlet pipe 510, thereby blocking the water outlet pipe 510; at the same time, the water flow at the top of the inner tank 200 is blocked from directly flowing out, causing the phenomenon of local short-flow.
- the outer tank 100 is further formed with a fourth mounting hole 105 communicating with the receiving chamber 102;
- the iron-carbon micro-electrolysis reactor 10 also includes a mud discharge device 600, which is arranged in the fourth mounting hole 105 and connected to the outer tank 100, and the end of the mud discharge device 600 located in the receiving chamber 102 is located below the inner tank 200, so that the sludge in the receiving chamber 102 is discharged through the mud discharge device 600.
- the mud discharge device 600 is located at the bottom of the receiving chamber 102.
- the mud discharge device 600 includes a mud discharge pipe 610 and a mud discharge pump 620, the mud discharge pipe 610 is arranged in the fourth mounting hole 105 and connected to the outer tank 100, and the mud discharge pump 620 is arranged on the mud discharge pipe 610.
- the end of the mud discharge pipe 610 in the receiving chamber 102 is located at the bottom of the receiving chamber 102.
- the mud discharge device 600 further includes a second flow valve 630 , which is disposed on the mud discharge pipe 610 , so as to adjust the mud flow passing through the mud discharge pipe 610 through the second flow valve 630 .
- the iron-carbon micro-electrolysis reactor 10 further includes a mud hopper 700, which is located on the inner bottom wall of the outer tank 100 and connected to the outer tank 100, so that the bottom of the outer tank 100 can better gather sludge, so that the sludge can be better discharged through the mud discharge hole group 612, and at the same time, it is convenient to guide the aeration circulation to flow upward.
- the mud hopper 700 is located below the inner tank 200, and the mud hopper 700 is formed with a mud collecting groove 702 arranged toward the first circulation intervention surface 201, and the mud discharge pipe 610 is at least partially located in the mud collecting groove 702.
- the mud discharge pipe 610 is provided with a mud discharge through hole group 612 connected to the mud collecting groove 702, so that the sludge on the inner bottom wall of the outer tank 100 is collected through the mud collecting groove 702, and the sludge in the mud collecting groove 702 is reliably discharged through the mud discharge through hole group 612.
- the heavier impurities in the filler fall into the mud hopper 700 during the aeration circulation flushing process, and the impurities in the mud hopper 700 are discharged through the mud discharge pipe 610 and the mud discharge pump 620.
- the mud hopper 700 is located on the inner bottom wall of the outer tank 100 and is fixedly connected to the outer tank 100.
- the bell mouth 412 is arranged toward the mud collecting tank 702, and wastewater enters the bell mouth 412 through the water inlet pipe 410 via the water inlet pump 420.
- the bell mouth 412 slows down the impact of the incoming water, so that the incoming water can only flush up the fine iron powder and carbon powder, so that they re-enter the wastewater circulation to react again, while the heavier impurities remain in the mud bucket 700.
- the part of the water inlet pipe 410 in the outer tank 100 is located between the mud bucket 700 and the inner tank 200, so that water can be better inlet through the water inlet pipe 410.
- the number of mud discharge hole groups 612 is multiple, and the multiple mud discharge hole groups 612 are arranged at intervals along the axial direction of the mud discharge pipe 610, and one end of the mud discharge pipe 610 is located in the mud collecting groove 702, so that the mud discharge hole group 612 has a better mud discharge effect.
- the mud discharge hole group 612 includes at least two mud discharge holes 6122, and two adjacent mud discharge holes are staggered along the circumferential direction, so that the mud discharge hole group 612 has a better mud discharge effect.
- the mud bucket 700 is provided with a mounting hole 703, and the mud discharge pipe 610 is respectively penetrated in the fourth mounting hole 105 and the mounting hole, and one end of the mud discharge pipe 610 is located in the mud collecting groove 702, so that the mud discharge pipe 610 is better installed in the outer tank 100 and the mud bucket 700.
- a wing ring 206 with a preset inclined cone angle is provided at the periphery of one end of the inner tank 200, and the wing ring 206 is arranged around the first circulation intervention surface 201, so as to avoid the aeration head causing disturbance to the water body outside the inner tank during the aeration process, thereby forming a circulation in which the water inside the inner tank flows upward and the water outside the inner tank flows downward as a whole, so that the wing ring 206 plays a role in guiding the aeration circulation to flow in the direction of the first circulation intervention surface 201, thereby making the aeration circulation better act on the first circulation intervention surface 201.
- the wing ring 206 is arranged around the aeration side of the first aeration mechanism 310, so that the aeration side of the first aeration mechanism 310 can be reliably aerated toward the first circulation intervention surface 201.
- the preset inclined cone angle is 30° to 60°. Specifically, the preset inclined cone angle is 45°, so that the wing ring 206 can guide the aeration circulation to flow toward the first circulation intervention surface 201 , thereby enabling the aeration circulation to better act on the first circulation intervention surface 201 .
- the first aeration mechanism 310 includes a first aeration main pipe 312 and a plurality of aeration heads 314, and the plurality of aeration heads 314 are arranged at intervals on the first aeration main pipe 312, and the aeration end of each aeration head 314 is arranged toward the first circulation intervention surface 201, so that the aeration side of the first aeration mechanism 310 can better act on the first circulation intervention surface 201.
- the first aeration main pipe 312 is passed through one of the first mounting holes 104 and connected to the outer tank.
- the plurality of aeration heads 314 are arranged at intervals on the first aeration main pipe 312, so that the first aeration mechanism 310 forms an aeration disc structure.
- the aeration position of the first aeration mechanism 310 is arranged at intervals from the position corresponding to the first circulation intervention surface 201.
- the first aeration main pipe 312 and the second aeration mechanism 320 are staggered to avoid mutual interference between the first aeration main pipe 312 and the second aeration mechanism 320 , so that the aeration device 300 is better disposed in the outer tank 100 to form a reliable aeration circulation.
- the first aeration main pipe 312 includes an aeration pipe body 3122 and a plurality of aeration branch pipes 3124.
- the plurality of aeration branch pipes 3124 are arranged side by side, each aeration branch pipe 3124 is connected to the aeration pipe body 3122, and each aeration branch pipe 3124 is provided with at least one aeration head 314.
- the aeration heads 314 on the plurality of aeration branch pipes 3124 together form an aeration disc structure.
- the aeration branch pipe 3124 is provided with one or two aeration heads 314.
- multiple aeration heads 314 are arranged at intervals, and the projections of the multiple aeration heads 314 on the plane where the first circulation intervention surface 201 is located are located on the first circulation intervention surface 201, so that the multiple aeration heads 314 can better aerate the first circulation intervention surface 201, which not only enables the first aeration mechanism 310 to better flush the sludge on the grid, but also is more conducive to the formation of an aeration circulation in the iron-carbon micro-electrolysis reactor, and better avoids the problem of disturbing the sludge in the mud hopper below, thereby avoiding the problem of larger impurities entering the inner tank again with the aeration circulation and causing blockage of the grid or iron-carbon.
- the inner tank 200 includes an inner tank body 210 and an iron-carbon core group 220, the inner tank body 210 is formed with a mounting cavity 205, the iron-carbon core group 220 is located in the mounting cavity 205 and connected to the inner tank body 210, the first circulation intervention surface 201 and the second circulation intervention surface 203 are respectively arranged on the end surfaces of both ends of the iron-carbon core group 220, and the avoidance through hole 204 is formed in the iron-carbon core group 220.
- the iron-carbon core group 220 includes an iron-carbon filling tube 222, a first grid member 224 and a second grid member 226.
- the iron-carbon filling tube 222 is located in the installation cavity 205
- the first grid member 224 is located in the installation cavity 205 and connected to the inner tank body 210
- the second grid member 226 is located in the installation cavity 205 and connected to the inner tank body 210
- the first grid member 224 and the second grid member 226 are respectively abutted against the end faces of both ends of the iron-carbon filling tube 222.
- the first circulation intervention surface 201 is provided on the side of the first grid member 224 away from the iron-carbon filling tube 222
- the second circulation intervention surface 203 is provided on the side of the second grid member 226 away from the iron-carbon filling tube 222.
- the avoidance through hole 204 includes a first connection through hole 2041 formed in the first grid member 224 and a avoidance channel 2043 formed in the iron-carbon filling tube 222.
- the first connection through hole 2041 is connected to the avoidance channel 2043.
- the iron-carbon filling tube 222 is formed with iron-carbon filling.
- the first grille member 224 is detachably connected to the inner tank body 210.
- the inner tank 200 further includes a first locking member 230, a first inner annular angle steel 213 is provided on the inner peripheral wall of the inner tank body 210, a first locking hole 212 is provided in the first inner annular angle steel 213, a first through hole 2242 is provided in the first grille member 224, and the first locking member 230 is respectively penetrated in the first through hole 2242 and the first locking hole 212, so that the first grille member 224 is detachably connected to the inner tank body 210.
- the first locking member 230 includes a first bolt 232 and a first nut 234.
- the first bolt 232 is respectively inserted into the first through hole 2242 and the first locking hole 212.
- the first nut 234 is screwed with the first bolt 232, and the first nut 234 abuts against the side of the first grid member 224 that is away from the inner tank body 210, so as to disassemble the first grid member 224 and replace the filler in the tank body;
- the first grid member 224 can be made of glass fiber reinforced plastic grid or metal grid, but not limited to metal grid, which improves the applicability of the iron-carbon micro-electrolysis reactor, especially the glass fiber reinforced plastic grid can better meet the use under conditions with high corrosion resistance requirements.
- the inner tank body 210 and the first inner annular angle steel 213 are formed separately, which reduces the manufacturing difficulty of the inner tank 200, and the inner tank body 210 is fixedly connected to the first inner annular angle steel 213.
- the first inner annular angle steel 213 is formed with a first inner annular positioning groove 2132 communicating with the first locking hole 212, and the first grille member 224 is located in the first inner annular positioning groove 2132, so that the first inner annular angle steel 213 is supported and abutted against the first grille member 224, so that the first grille member 224 is better positioned and installed on the first inner annular angle steel 213.
- the cross section of the first inner annular positioning groove 2132 is L-shaped.
- the number of the first locking members 230 is multiple, and the multiple first locking members 230 are arranged at intervals along the circumference of the first inner annular angle steel 213; the number of the first through holes 2242 and the number of the first locking holes 212 are both multiple, and the multiple first locking members 230 are respectively inserted into the corresponding first through holes 2242 and the corresponding first locking holes 212, so that the first grille member 224 can be reliably positioned and installed on the first inner annular angle steel 213.
- the iron-carbon micro-electrolysis reactor 10 also includes a first angle steel reinforcement frame 800, and a first outer annular angle steel 106 is provided on the inner circumferential wall of the outer tank 100.
- the first angle steel reinforcement frame 800 is fixedly connected to the first inner annular angle steel 213 and the first outer annular angle steel, respectively, to achieve relative installation and fixation of the inner tank 200 and the outer tank 100, to avoid relative movement of the inner tank 200 and the outer tank 100, and at the same time to support the inner tank and avoid exposure between the inner tank and the outer tank.
- the problem of major obstruction of air circulation is described in one embodiment, the iron-carbon micro-electrolysis reactor 10 also includes a first angle steel reinforcement frame 800, and a first outer annular angle steel 106 is provided on the inner circumferential wall of the outer tank 100.
- the first angle steel reinforcement frame 800 is fixedly connected to the first inner annular angle steel 213 and the first outer annular angle steel, respectively, to achieve relative installation and fixation of the inner tank 200 and the outer
- the first angle steel reinforcement frame 800 is fixedly connected to the first inner annular angle steel 213 and the first outer annular angle steel, respectively, and the first inner annular angle steel 213, the first outer annular angle steel and the first angle steel reinforcement frame 800 are arranged on the same plane; the first angle steel reinforcement frame 800 divides the first grille member 224 into a plurality of first grille units in the first inner annular angle steel 213, so that the first grille member 224 can be better installed and fixed to the outer tank 100. It can be understood that in other embodiments, the first inner annular angle steel 213, the first outer annular angle steel and the first angle steel reinforcement frame 800 are not limited to being arranged on the same plane.
- the bottom surface of the first angle steel reinforcement frame 800 is located below the first inner annular angle steel 213 and the first outer annular angle steel, so that the first angle steel reinforcement frame 800 is supported and fixed to the first inner annular angle steel 213 and the first outer annular angle steel.
- the first angle steel reinforcement frame 800 includes a first transverse angle steel group 810 and a first longitudinal angle steel group 820, the first transverse angle steel group 810 includes at least two first transverse angle steels 812 arranged in parallel with each other, the first longitudinal angle steel group 820 includes at least two first longitudinal angle steels 822 arranged in parallel with each other, each first transverse angle steel intersects and is fixed with any first longitudinal angle steel, a first grid unit is arranged between adjacent first longitudinal angle steels and first transverse angle steels, between two adjacent first longitudinal angle steels, and between two adjacent first transverse angle steels; a first grid unit is arranged at the intersection center of the first transverse angle steel group 810 and the first longitudinal angle steel group 820, and the first connecting through hole 2041 is formed at the first grid unit at the intersection center of the first transverse angle steel group 810 and the first longitudinal angle steel group 820.
- each first transverse angle steel intersects with any first longitudinal angle steel and is welded or glued or fixed by screws.
- the inner tank and the first inner annular angle steel 213 are both formed with a first notch 213a, the first transverse angle steel 812 is penetrated through the first notch, and the first transverse angle steel 812 is respectively fixedly connected to the inner tank and the first inner annular angle steel.
- the first outer annular angle steel 106 is formed with a second notch 106a, the first transverse angle steel 812 is located in the second notch and is fixedly connected to the first outer annular angle steel.
- the inner tank and the first inner annular angle steel 213 are both formed with a third notch 213b, the first longitudinal angle steel 822 is penetrated through the third notch, and the first longitudinal angle steel 822 is respectively fixedly connected to the inner tank and the first inner annular angle steel.
- the first outer annular angle steel 106 is formed with a fourth notch 106 b , and the first longitudinal angle steel 822 is located in the fourth notch and is fixedly connected to the first outer annular angle steel.
- the second grille member 226 is detachably connected to the inner tank body 210.
- the inner tank 200 further includes a second locking member 250, a second inner annular angle steel is provided on the inner peripheral wall of the inner tank body 210, a second locking hole 214 is provided in the second inner annular angle steel 215, a second through hole 2262 is provided in the second grille member 226, and the second locking member 250 is respectively penetrated in the second through hole 2262 and the second locking hole 214, so that the second grille member 226 is detachably connected to the inner tank body 210.
- the second locking member 250 includes a second bolt 252 and a second nut 254.
- the second bolt 252 is respectively inserted into the second through hole 2262 and the second locking hole 214.
- the second nut 254 is screwed with the second bolt 252, and the second nut 254 abuts against the side of the second grid member 226 that is away from the inner tank body 210, so as to disassemble the second grid member 226 and replace the filler in the tank body;
- the second grid member 226 can be made of glass fiber reinforced plastic grid or metal grid, but not limited to metal grid, which improves the applicability of the iron-carbon micro-electrolysis reactor, especially the glass fiber reinforced plastic grid can better meet the use under conditions with high corrosion resistance requirements.
- the inner tank body 210 and the second inner annular angle steel 215 are formed separately, which reduces the manufacturing difficulty of the inner tank 200, and the inner tank body 210 is fixedly connected to the second inner annular angle steel 215.
- the second inner annular angle steel 215 is formed with a second inner annular positioning groove 2152 communicating with the second locking hole 214, and the second grille member 226 is located in the second inner annular positioning groove 2152, so that the second inner annular angle steel 215 is supported and abutted against the second grille member 226, so that the second grille member 226 is better positioned and installed on the second inner annular angle steel 215.
- the cross section of the second inner annular positioning groove 2152 is L-shaped.
- the number of the second locking members 250 is multiple, and the multiple second locking members 250 are arranged at intervals along the circumference of the second inner annular angle steel 215; the number of the second through holes 2262 and the number of the second locking holes 214 are both multiple, and the multiple second locking members 250 are respectively inserted into the corresponding second through holes 2262 and the corresponding second locking holes 214, so that the second grille member 226 can be reliably positioned and installed on the second inner annular angle steel 215.
- the iron-carbon micro-electrolysis reactor 10 also includes a second angle steel reinforcement frame 900, and a second outer annular angle steel 107 is formed on the inner circumferential wall of the outer tank 100.
- the second angle steel reinforcement frame 900 is fixedly connected to the second inner annular angle steel 215 and the second outer annular angle steel 107, respectively, to achieve relative installation and fixation of the inner tank 200 and the outer tank 100, avoid relative movement of the inner tank 200 and the outer tank 100, and at the same time play a role in supporting the inner tank, and avoid the problem of large obstruction of aeration circulation between the inner tank and the outer tank.
- the second angle steel reinforcement frame 900 is fixedly connected to the second inner annular angle steel 215 and the second outer annular angle steel 107 respectively, the second outer annular angle steel 107 and the second inner annular angle steel 215 are arranged on the same plane, and the bottom surface of the second angle steel reinforcement frame 900 is located below the second outer annular angle steel 107 and the second inner annular angle steel 215, so that the second angle steel reinforcement frame 900 is supported and fixed to the second outer annular angle steel 107 and the second inner annular angle steel 215; the second angle steel reinforcement frame 900 divides the second grille member 226 into a plurality of second grille units in the second inner annular angle steel 215, so that the second grille member 226 can be better installed and fixed to the outer tank 100.
- the bottom surface of the second angle steel reinforcement frame 900 is not limited to being located below the second outer annular angle steel 107 and the second angle steel reinforcement frame 900.
- the second angle steel reinforcement frame 900, the second outer annular angle steel 107 and the second angle steel reinforcement frame 900 can be arranged on the same plane.
- the second angle steel reinforcement frame 900 includes a second transverse angle steel group 910 and a second longitudinal angle steel group 920, the second transverse angle steel group includes at least two second transverse angle steels 912 arranged in parallel with each other, the second longitudinal angle steel group includes at least two second longitudinal angle steels 922 arranged in parallel with each other, each second transverse angle steel is intersected and fixed with any second longitudinal angle steel, a second grid unit is arranged between adjacent second longitudinal angle steels and second transverse angle steels, between two adjacent second longitudinal angle steels, and between two adjacent second transverse angle steels; a second grid unit is arranged at the intersection center of the second transverse angle steel group and the second longitudinal angle steel group.
- each second transverse angle steel is intersected with any second longitudinal angle steel and is fixedly connected or glued or fixed by screws.
- the inner tank and the second inner annular angle steel 215 are both formed with a first opening 215a, the second transverse angle steel 912 is passed through the first opening, and the second transverse angle steel 912 is respectively fixedly connected to the inner tank and the second inner annular angle steel 215.
- the second outer annular angle steel 107 is formed with a second opening 107a, the second transverse angle steel 912 is located at the second opening and is fixedly connected to the second outer annular angle steel 107.
- the inner tank and the second inner annular angle steel 215, the inner tank and the second inner annular angle steel 215 are both formed with a third opening 215b, the second longitudinal angle steel 922 is passed through the third opening, and the second longitudinal angle steel 922 is respectively fixedly connected to the inner tank and the second inner annular angle steel.
- the second outer annular angle steel 107 is formed with a fourth opening 107 b , and the second longitudinal angle steel 922 is located at the fourth opening and fixedly connected to the second outer annular angle steel 107 .
- the avoidance through hole 204 further includes a second connection through hole 2042 formed in the second grille member 226, and the second connection through hole 2042 is connected to the avoidance channel 2043.
- the iron-carbon core group 220 further includes an annular perforated sleeve 328, and the second aeration mechanism 320 is inserted through the annular perforated sleeve 328 and is rotatably connected to the inner tank 200, so that the filler is reliably limited between the annular perforated sleeve 328 and the inner tank 200.
- the annular perforated sleeve 328 is respectively inserted through the first connection through hole 2041, the avoidance through hole 204 and the second connection through hole 2042, so that the filler is reliably limited between the annular perforated sleeve 328 and the inner tank 200.
- the second connection through hole 2042 is formed at the second grille unit at the intersection center of the second transverse angle steel group and the second longitudinal angle steel group.
- the second aeration mechanism 320 includes a second aeration main pipe 322, a rotating device 324 and an aeration riser 326.
- the aeration riser 326 is connected to the second aeration main pipe 322 through the rotating device 324, so that the aeration riser 326 and the second aeration main pipe 322 are relatively rotatably connected, and then the aeration riser 326 and the second aeration main pipe 322 are relatively rotatable.
- the aeration riser 326 is inserted into the annular perforated sleeve 328 and is rotatably connected to the annular perforated sleeve 328, so that the aeration side of the aeration riser 326 can better act on the surface of the filler through the punching of the annular perforated sleeve 328, and better avoid the problem of filler hardening or passivation.
- the second aeration main pipe 322 is inserted into another first mounting hole 104 and connected to the outer tank.
- the aeration riser 326 is formed with a transverse aeration hole group 3262 in the annular perforated sleeve 328.
- the number of the transverse aeration hole groups 3262 is multiple, and the multiple transverse aeration hole groups 3262 are arranged at intervals along the axial direction of the aeration riser 326.
- each transverse aeration hole group 3262 includes a plurality of transverse aeration holes 3263 arranged at intervals along the circumferential direction, so that the transverse aeration hole groups 3262 of the aeration riser 326 have a better aeration effect.
- the outer wall of the annular perforated sleeve 328 is formed with m punching holes
- the number of transverse aeration hole groups 3262 is n1
- each transverse aeration hole group 3262 includes n2 transverse aeration holes arranged at intervals along the circumferential direction
- the number of transverse aeration holes is n1*n2
- m is greater than n1*n2
- m, n1, and n2 are all positive integers, so that the aeration side of the aeration riser 326 can better act on the filler surface through the punching holes of the annular perforated sleeve 328, that is, through the action of rotation, the entire cross-section of the iron-carbon filler can be flushed 360 degrees, which better avoids the problem of filler compaction or passivation.
- the diameter of the aeration riser 326 is smaller than the inner diameter of the annular perforated sleeve 328 , so that the aeration riser 326 can rotate relatively to the annular perforated sleeve 328 better inside the annular perforated sleeve 328 .
- the second aeration mechanism 320 further includes a rotating handle 329, and the aeration riser 326 located outside the inner tank 200 is connected to the rotating handle 329, so that the aeration riser 326 can be driven by the rotating handle 329 to rotate relative to the second aeration main pipe 322, so as to adjust the aeration direction of the second aeration main pipe 322.
- the operator can operate on the outside of the outer tank without having to manually enter the outer tank, and the operation is safer, more convenient and simple.
- the aeration riser 326 is arranged to protrude outside the inner tank 200; a first limit member 208 and a second limit member 207 are respectively provided at positions adjacent to the outer tank 100, and the first limit member 208 and the second limit member 207 are arranged at a preset angle along the circumference of the center of the inner tank 200.
- the rotating handle 329 is located between the first limit member 208 and the second limit member 207 and rotates relative to the outer tank 100, so that the rotating handle 329 rotates between the predetermined angles of the first limit member 208 and the second limit member 207, thereby rotating the aeration riser 326 relative to the annular perforated sleeve 328 within a predetermined angle range.
- the rotation angle of the rotating handle 329 is 90°, so that the aeration riser 326 can rotate 90° with the rotating handle 329, and the aeration riser 326 is provided with a plurality of transverse aeration hole groups 3262 at axial intervals, and each transverse aeration hole group 3262 includes a plurality of transverse aeration holes arranged at intervals along the circumferential direction, so that the cross section of the entire iron-carbon filler can be flushed at 360 degrees, and the problem of filler hardening or passivation can be better avoided.
- the first limiting member 208 and the second limiting member 207 are both limiting convex columns.
- the rotary handle 329 can be replaced by a driving mechanism, which can be a rotary cylinder or other mechanical transmission mechanism, and the driving mechanism is connected to the aeration riser 326 at a position outside the inner tank 200.
- the iron-carbon micro-electrolysis reactor 10 can achieve fully automatic operation without human supervision, thereby reducing labor costs and risks.
- the outer peripheral wall of the aeration riser 326 is respectively sleeved with a first bearing 3266 and a second bearing 3265, and the outer peripheral wall of the first bearing 3266 and the outer peripheral wall of the second bearing 3265 are both connected to the inner peripheral wall of the annular perforated sleeve 328, so that the aeration riser 326 can better rotate relative to the annular perforated sleeve 328.
- the two ends of the annular perforated sleeve 328 extend to the first connecting through hole 2041 and the second connecting through hole 2042, respectively, the first grid member 224 plays a role in supporting and fixing the annular perforated sleeve 328, the second grid member 226 plays a role in fixing the annular perforated sleeve 328, and the first bearing 3266 and the second bearing 3265 play a role in fixing the aeration riser 326, while ensuring the rotation function of the aeration riser 326.
- the function of the rotating device 324 is to only rotate the aeration riser 326 during the rotation process to avoid affecting the second aeration main pipe 322.
- the rotating device 324 includes a rotating outer tube 3242, a rotating inner tube 3244 and an elastic sealing flow structure 3246.
- the rotating outer tube 3242 is sleeved outside the rotating inner tube 3244 and is rotatably connected to the rotating inner tube 3244.
- the rotating outer tube 3242 is connected to the second aeration main pipe 322, and the end of the rotating inner tube 3244 away from the rotating outer tube 3242 is connected to the aeration riser 326;
- the rotating outer tube 3242 is formed with a connected receiving groove 303 and a first sealing through hole 307
- the rotating inner tube 3244 is formed with a second sealing through hole 305
- the elastic sealing flow structure 3246 is located in the receiving groove 303
- the elastic sealing flow structure 3246 One end is located at the first sealing through hole 307 and is connected to the rotating outer tube 3242
- the other end of the elastic sealing flow-through structure 3246 is located at the second sealing through hole 305 and is connected to the rotating inner tube 3244.
- the elastic sealing flow-through structure 3246 is formed with a water through hole 309, and the water through hole 309 is respectively connected to the rotating outer tube 3242 and the rotating inner tube 3244.
- the elastic sealing flow-through structure 3246 elastically deforms, so that the elastic sealing flow-through structure 3246 elastically abuts against the relatively rotating connection between the rotating outer tube 3242 and the rotating inner tube 3244, thereby ensuring better rotational sealing performance between the rotating outer tube 3242 and the rotating inner tube 3244.
- the elastic sealing flow-through structure 3246 includes a first neck ring sealing flow-through member 324a, an elastic connecting member 324b and a second neck ring sealing flow-through member 324c.
- the first neck ring sealing flow-through member 324a is connected to the second neck ring sealing flow-through member 324c through the elastic connecting member 324b
- the first neck ring sealing flow-through member 324a is located in the second sealing through hole 305 and is connected to the rotating inner tube 3244
- the elastic connecting member 324b is located in the receiving groove 303
- the second neck ring sealing flow-through member 324c is located in the first sealing through hole 307 and is connected to the rotating outer tube 3242, so that the two ends of the elastic sealing flow-through structure 3246 are respectively sealed and connected to the rotating outer tube 3242 and the rotating inner tube 3244.
- the water through hole 309 includes a first water through hole 3092 formed in the first neck ring sealing flow member 324a, a second water through hole 3094 formed in the elastic connecting member 324b and a third water through hole 3096 formed in the second neck ring sealing flow member 324c.
- the first water through hole 3092 is connected to the rotating inner tube 3244, and the second water through hole 3094 is connected to the rotating outer tube 3242.
- the elastic connecting member 324b is a coil spring or a silicone sleeve.
- the elastic connecting member 324b is a coil spring, so that the elastic connecting member 324b has good elastic strength.
- the first neck ring-shaped sealing flow-through member 324a includes a first high-necked ring-shaped gasket 3241 and a first ring-shaped gasket 3243 connected to each other
- the first water hole 3092 includes a first water groove 3091 formed in the first high-necked ring-shaped gasket 3241 and a first opening 3093 formed in the first ring-shaped gasket 3243, the first water groove is connected to the first opening
- the first high-necked ring-shaped gasket 3241 is located in the first sealing through hole 307 and connected to the rotating outer tube 3242.
- the first ring-shaped gasket 3243 is connected to the end of the first high-necked ring-shaped gasket 3241 away from the rotating outer tube 3242, so that the first neck ring-shaped sealing flow-through member 324a is better sealed and connected to the rotating outer tube 3242.
- the second neck ring-shaped sealing flow-through member 324c includes a second high-necked ring-shaped gasket 3245 and a second ring-shaped gasket 3247 connected to each other
- the third water hole 3096 includes a second water groove 3095 formed in the second high-necked ring-shaped gasket 3245 and a second opening 3097 formed in the second ring-shaped gasket 3247
- the second water groove is connected to the second opening
- the second high-necked ring-shaped gasket 3245 is located in the second sealing through hole 305 and connected to the rotating inner tube 3244.
- the second ring-shaped gasket 3247 is connected to the end of the second high-necked ring-shaped gasket 3245 away from the rotating inner tube 3244, so that the second neck ring-shaped sealing flow-through member 324c is better sealed and connected to the rotating inner tube 3244.
- first neck ring-shaped sealing flow-through member 324a and the second neck ring-shaped sealing flow-through member 324c are both sealed with ring-shaped gaskets with good elasticity, and the first seal is formed by the extrusion of the rotating inner tube 3244 and the rotating outer tube 3242.
- the interior of the rotating inner tube 3244 and the interior of the rotating outer tube 3242 are both provided with annular convex grooves to support the first high-necked annular gasket 3241 and the second high-necked annular gasket 3245.
- an elastic sealing flow-through structure 3246 formed by fixed connection of an elastic connecting piece 324b, a first annular gasket 3243 and a second annular gasket 3247 is arranged.
- the second seal is formed by the extrusion of the rotating inner tube 3244 and the rotating outer tube 3242 and the rebound effect of the elastic connecting piece 324b.
- the first high-neck annular gasket 3241 abuts against the first annular gasket 3243
- the second high-neck annular gasket 3245 abuts against the second annular gasket 3247
- the elastic sealing flow-through structure 3246 elastically abuts against the first annular gasket 3243 and the second annular gasket 3247 respectively, and at the same time facilitates the disassembly, maintenance or replacement of the elastic sealing flow-through structure 3246.
- the elastic connector 324b is a coil spring, and the two ends of the elastic connector 324b are respectively fixedly connected to the first annular gasket 3243 and the second annular gasket 3247, so that the elastic connector 324b is respectively reliably fixedly connected to the first annular gasket 3243 and the second annular gasket 3247.
- the two ends of the elastic connector 324b can be respectively fixedly connected to the first annular gasket 3243 and the second annular gasket 3247.
- the first aeration mechanism 310 includes a first aeration main pipe 312 and a plurality of aeration heads 314.
- the plurality of aeration heads 314 are arranged at intervals on the first aeration main pipe 312, and the aeration end of each aeration head 314 is arranged toward the first circulation intervention surface 201.
- the first aeration main pipe 312 is connected to the second aeration main pipe 322, and the first aeration main pipe 312 and the rotating device 324 are arranged staggered, thereby avoiding the mutual interference between the first aeration main pipe 312 and the aeration device 300, making the structure of the aeration device 300 more compact, and forming an aeration circulation in the outer tank 100 better.
- the aeration head 314 is a titanium alloy aeration head 314.
- the first circulation intervention surface 201 of the first grid member 224 at the bottom of the inner tank 200 forms an upward thrust, which pushes the influent upward, thereby promoting a sufficient contact reaction between the wastewater and the filler in the inner tank 200.
- impurities such as particles on the surface of the iron-carbon filler can be blown out, and light impurities float upward to the water surface with the water flow, while heavier impurities pass through the gaps in the filler and the first grid member 224 supported at the bottom and fall into the mud bucket 700, thereby better avoiding passivation and compaction of the iron-carbon filler.
- the first aeration mechanism 310 is provided with a first solenoid valve 313, the second aeration mechanism 320 is provided with a second solenoid valve 323, and the iron-carbon micro-electrolysis reactor 10 also includes a controller, the first solenoid valve and the second solenoid valve are electrically connected to the controller, and the controller adjusts the switch state or the opening amount of the first solenoid valve and/or the second solenoid valve by controlling the opening size of the first solenoid valve and/or the second solenoid valve, and by controlling the switch state of the first solenoid valve and/or the second solenoid valve, that is, the electric control opening and closing function, the three modes of "vertical aeration", “horizontal aeration", and “vertical and horizontal aeration” can be realized respectively, and under the action of the upward water flow, impurities such as particles on the surface of the iron-carbon filler can be blown out, and light impurities float upward
- the first aeration main pipe 312 is provided with a first solenoid valve
- the second aeration main pipe 322 is provided with a second solenoid valve.
- the above-mentioned iron-carbon micro-electrolysis reactor 10 can realize full automatic operation during operation without manual supervision, thereby reducing labor costs and risks. It is understood that in other embodiments, the controller can be omitted, and the first solenoid valve 313 and the second solenoid valve 323 can be replaced by mechanical valves.
- the aeration device 300 includes a fan 350, and the active end of the fan is connected to the first aeration main pipe 312. Further, the first aeration main pipe 312 is provided with a second check valve 3122 to prevent water from flowing back into the fan through the first aeration main pipe 312. Further, the second aeration main pipe 322 is provided with a third check valve 3221 to prevent water from flowing back into the fan through the second aeration main pipe 322.
- a wing ring 206 with a preset inclined cone angle is provided at the periphery of one end of the inner tank 200.
- the wing ring 206 is arranged around the first circulation intervention surface 201, so that the wing ring 206 plays a role in guiding the aeration circulation to flow in the direction of the first circulation intervention surface 201, thereby making the aeration circulation better act on the first circulation intervention surface 201.
- the water body inside the inner tank 200 forms an upward water flow under the longitudinal aeration of the aeration head 314; and the water body outside the inner tank 200 will flow to the bottom of the inner tank 200 for replenishment.
- the aeration process of the aeration head 314 is prevented from disturbing the water body outside the inner tank 200, thereby forming an aeration circulation in which the water inside the inner tank 200 flows upward and the water outside the inner tank 200 flows downward.
- the iron-carbon micro-electrolysis reactor 10 further includes a platform guardrail 1200 and a cage 1300.
- the platform guardrail is arranged around the outer peripheral wall of the outer tank 100, and the platform guardrail is arranged near the top of the outer tank 100 so that the user can observe the reaction inside the outer tank 100.
- the platform guardrail 1200 is formed with an installation opening 802, the cage is arranged along the outer peripheral wall of the outer tank 100, and the cage is passed through the installation opening, and a ladder 1310 is arranged in the cage 1300 so that the user can enter the position of the platform guardrail by climbing the ladder.
- a first retaining wall 804 and a second retaining wall 806 are provided on the platform guardrail 1200, the installation opening is located between the first retaining wall and the second retaining wall, and the first retaining wall is provided with a movable door 8042, so as to enter the platform guardrail through the movable door.
- the first retaining wall and the second retaining wall serve as installation enclosures to prevent unauthorized personnel from accidentally entering the platform guardrail through the ladder and causing safety problems.
- the iron-carbon micro-electrolysis reactor 10 also includes a pH control device 1100, the pH control device 1100 includes an acid supply mechanism 1110 and an online pH meter 1120, the acid supply mechanism 1110 is connected to the receiving chamber 102, the online pH meter 1120 is arranged in the receiving chamber 102, and the online pH meter 1120 is used to detect the pH value of the aeration circulation in the receiving chamber 102, and the acid supply mechanism 1110 is used to control the acid addition amount according to the pH value, so that the water body in the reactor is stably controlled within a certain pH range.
- the pH control device 1100 includes an acid supply mechanism 1110 and an online pH meter 1120
- the acid supply mechanism 1110 is connected to the receiving chamber 102
- the online pH meter 1120 is arranged in the receiving chamber 102
- the online pH meter 1120 is used to detect the pH value of the aeration circulation in the receiving chamber 102
- the acid supply mechanism 1110 is used to control the acid addition amount according to the pH value
- the acid supply mechanism 1110 includes an acid addition pipe 1112 and an acid addition pump 1114, the acid addition pump is arranged on the acid addition pipe, and the control end of the acid addition pump and the control end of the online pH meter are both electrically connected to the controller to realize automatic pH value adjustment.
- the controller controls the acid addition pump to work to adjust the pH value in the reactor.
- the online pH meter is linked with the acid adding pump to stably control the water in the reactor within a certain pH range.
- the acid adding supply mechanism 1110 also includes a dosing valve 1116 disposed on the acid adding pipe, and the dosing valve is used to control and adjust the flow through the acid adding pipe.
- the present invention has the following advantages, including but not limited to:
- the aeration side of the first aeration mechanism 310 is arranged toward the first circulation intervention surface 201, the second aeration mechanism 320 is penetrated in the avoidance through hole 204, and the aeration side of the second aeration mechanism 320 is located inside the inner tank 200.
- the iron-carbon micro-electrolysis reactor 10 controls water mechanics, that is, ingeniously controls the actions of the first aeration mechanism 310 and the second aeration mechanism 320 to form three modes of "vertical aeration”, “horizontal aeration”, and “vertical and horizontal aeration”. Under the action of the upward water flow, the passivation and hardening problems of the filler are solved, thus reducing the difficulty of replacing the filler and improving the utilization rate of the iron-carbon filler;
- the water in the reactor forms a good circulation, and the water flows and mixes at a faster speed.
- the pH value of the overall water in the reactor can be stabilized within a relatively accurate range, thereby promoting a better reaction;
- the wing ring 206 is arranged around the first circulation intervention surface 201, the aeration head is prevented from disturbing the water outside the inner tank during the aeration process, thereby The body forms a circulation in which the water inside the inner tank flows upward and the water outside the inner tank flows downward, so that the wing ring 206 plays a role in guiding the aeration circulation to flow toward the first circulation intervention surface 201, thereby making the aeration circulation better act on the first circulation intervention surface 201;
- the mud hopper 700 is located on the inner bottom wall of the outer tank 100 and connected to the outer tank 100, so that the bottom of the outer tank 100 can better collect sludge, so that the sludge can be better discharged through the mud discharge hole group 612, and at the same time, it is convenient to guide the aeration circulation to flow upward;
- the water outlet baffle 520 is located in the receiving chamber 102 and connected to the outer tank 100, and the end of the water outlet pipe 510 communicating with the receiving chamber 102 is arranged toward the water outlet baffle 520.
- a slow flow channel 522 is formed between the water outlet baffle 520 and the inner wall of the receiving chamber 102.
- the slow flow channel 522 is communicated with the water outlet pipe 510, so that the water outlet baffle 520 plays a role in blocking scum, that is, blocking floating impurities from entering the water outlet pipe 510, thereby blocking the water outlet pipe 510; at the same time, it also blocks the water flow from the top of the inner tank 200 from directly discharging water, causing a local short-flow phenomenon;
- the aeration riser 326 is connected to a rotating handle 329 at a position outside the inner tank 200, so that the aeration riser 326 can be driven to rotate relative to the second aeration main pipe 322 by the rotating handle 329, so as to adjust the aeration direction of the second aeration main pipe 322.
- the operator can operate on the outside of the outer tank without having to manually enter the outer tank, which makes the operation safer, more convenient and simpler.
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Abstract
本申请提供一种铁碳微电解反应器,包括外罐、内罐及曝气装置;外罐形成有相连通的收容腔及第一安装孔;内罐位于收容腔内并与外罐连接,内罐的外壁与外罐的内壁之间形成有环流间隙,内罐的两端分别设有第一环流介入面及第二环流介入面,内罐形成有避位贯孔,避位贯孔至少贯穿于第一环流介入面设置;曝气装置穿设于第一安装孔内并与外罐连接,曝气装置包括第一曝气机构及第二曝气机构,第一曝气机构的曝气侧朝向第一环流介入面设置,第二曝气机构穿设于避位贯孔,且第二曝气机构的曝气侧位于内罐的内部,第一曝气机构的曝气方向与第二曝气机构的曝气方向存在预设夹角,以形成有依次循环通过第一环流介入面、内罐的内腔、第二环流介入面及环流间隙的曝气环流。
Description
本申请涉及废水处理设备的技术领域,特别涉及一种铁碳微电解反应器。
随着化工工程的快速发展,社会上产生大量难降解的废水,采用传统的污水处理工艺或者设备,难以处理达标。针对难降解的化工废水,常规采用较多的处理单元有芬顿、铁碳微电解等方法。其中,铁碳微电解法,又称内电解法,是处理高浓度有机废水的一种理想方法,其主要针对有机物浓度大、高毒性、高色度、难生化的废水处理,可大幅度地降低废水的色度和COD,提高B/C比值即提高废水的可生化性,可广泛应用于印染、化工、电镀、制浆造纸、制药、洗毛、农药、酒精等各类工业废水的处理及处理水回用工程。
铁碳微电解是一种电化学方法,通常以零价铁和活性炭分别作为阳极和阴极。在水中,当它们相互接触,阳极释放电子,阴极接受并转移电子,微观上可形成无数的微型原电池,微电解反应也加速了铁电极释放电子。零价铁作为阳极,失去两个电子形成Fe2+(即Fe-2e→Fe2+),活性炭作为阴极,接受电子并在有氧条件下形成[H]及O〃(即O2++4H++4e→2O〃+4[H]),并表现出较强的氧化还原活性。此外,还原铁粉失去电子与氧形成(如Fe(OH)2+、Fe(OH)2
+等)后并进一步氧化形成良好的氢氧化亚铁(Fe(OH)2)和氢氧化铁(Fe(OH)3)絮凝体,与污染物之间通过共沉淀、吸附和粒子间架桥的组合进行转化去除。
因此,铁碳微电解的电极反应产生强还原性的自由氢基[H],同时也会产生副产物Fe2+和Fe3+。工业废水含有大量的有机物,主要由C、N、P、S等元素组成,铁碳微电解反应器长期运行后会形成铁的磷氧化物,如Fe3(PO4)2〃8H2O和FePO4〃8H2O,或和S生成FeS,且水中溶有氧气,还会与铁生成Fe2O3和Fe3O4。这些化合物覆盖了填料的表面及部分孔洞,不及时冲刷,形成了钝化膜,阻碍铁碳之间有效的接触面积,影响铁碳之间原电池的作用,使铁碳间的原电池作用减弱,降低铁碳微电解反应对废水的处理效率。随着运行时间的延长,铁碳填料钝化膜越来越致密,板结越来越严重,抑制了[H]的生成,直至电解完全不能进行。由于铁屑的活性太强,如果不能把铁屑隔开就会相互粘接在一起,铁的化合物也会与铁屑连接起来形成块状,从而导致板结和沟流。
由于传统的铁碳微电解反应器,如专利CN212770010U,只是底部曝气且水体流向紊乱不均匀存在死区,填料依然存在容易形成钝化及板结的情形,使微电解原电池作用减弱,极大地影响废水处理效果。长期运行后填料板结严重,沉积在设备底部,还会导致运行中堵塞设备。
发明内容
基于此,有必要提供一种更好地避免填料存在钝化及板结的铁碳微电解反应器。
一种铁碳微电解反应器,包括:
外罐,形成有相连通的收容腔及第一安装孔;
内罐,位于所述收容腔内并与所述外罐连接,所述内罐的外壁与所述外罐的内壁之间形成有环流间隙,所述内罐的两端分别设有第一环流介入面及第二环流介入面,所述内罐形成有避位贯孔,所述避位贯孔至少贯穿于所述第一环流介入面设置;
曝气装置,穿设于所述第一安装孔内并与所述外罐连接,所述曝气装置包括第一曝气机构及第二曝气机构,所述第一曝气机构的曝气侧朝向所述第一环流介入面设置,所述第二曝气机构穿设于所述避位贯孔,且所述第二曝气机构的曝气侧位于所述内罐的内部,所述第一曝气机构的曝气方向与所述第二曝气机构的曝气方向存在预设夹角,以形成有依次循环通过所述第一环流介入面、所述内罐的内腔、所述第二环流介入面及所述环流间隙的曝气环流。
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。
图1为一实施例的铁碳微电解反应器的示意图;图2为图1所示的铁碳微电解反应器的工作示意图;图3为图1所示的铁碳微电解反应器的俯视图;图4为图3所示的铁碳微电解反应器的局部结构示意图;图4a为图4所示的铁碳微电解反应器的局部示意图;图5为图1所示的铁碳微电解反应器的排泥管的剖视图;图6为图1所示的铁碳微电解反应器的第一曝气机构的结构示意图;图7为图1所示的铁碳微电解反应器的第一角钢加强架分别与第一内环形角钢及第一外环形角钢连接的示意图;图8为图7所示的铁碳微电解反应器的第一内环形角钢与内罐连接处的剖视图;图8a为图7所示铁碳微电解反应器的A-A线剖视图;图8b为图7所示铁碳微电解反应器的B-B线剖视图;图9为图1所示的铁碳微电解反应器的第二角钢加强架分别与第二内环形角钢及第二外环线角钢连接的示意图;图10为图9所示的铁碳微电解反应器的第二内环形角钢与内罐连接处的剖视图;图11为图1所示的铁碳微电解反应器的第二曝气机构的曝气立管的剖视图;图12为图1所示的铁碳微电解反应器的第二曝气机构的旋转装置的剖视图;图13为图12所示的旋转装置的局部结构的示意图;图14为图12所示的旋转装置的第二颈环形密封过流件的第二高颈环形垫圈的示意图。
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施方式。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本申请的公开内容理解的更加透彻全面。需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请
的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
如图1与图2所示,一实施例的铁碳微电解反应器10包括外罐100、内罐200及曝气装置300。其中,外罐100形成有相连通的收容腔102及第一安装孔104。内罐200位于收容腔102内并与外罐100连接,内罐200的外壁与外罐100的内壁之间形成有环流间隙202。内罐200的两端分别设有第一环流介入面201及第二环流介入面203,内罐200形成有避位贯孔204,避位贯孔204至少贯穿于第一环流介入面201设置。
同时参见图3及图4,进一步地,曝气装置300穿设于第一安装孔104内并与外罐100连接,曝气装置300包括第一曝气机构310及第二曝气机构320。第一曝气机构310的曝气侧朝向第一环流介入面201设置,使第一曝气机构310的曝气侧更好地曝气作用于第一环流介入面201。第二曝气机构320穿设于避位贯孔204,且第二曝气机构320的曝气侧位于内罐200的内部,使第二曝气机构320的曝气侧对内罐200的内部进行曝气作用。更进一步地,第一曝气机构310的曝气方向与第二曝气机构320的曝气方向存在预设夹角,以形成有依次循环通过第一环流介入面201、内罐200的内腔、第二环流介入面203及环流间隙202的曝气环流。在本实施例中,第一安装孔104的数目为两个,第一曝气机构310穿设于其中一个第一安装孔104并与外罐连接,第二曝气机构320穿设于另外一个第一安装孔104并与外罐连接。可以理解,在其他实施例中,第一安装孔104的数目还可以为一个,第一曝气机构310或第二曝气机构320穿设于第一安装孔104,且第一曝气机构310于外罐内与第二曝气机构320连通。
上述的铁碳微电解反应器10,第一曝气机构310的曝气侧朝向第一环流介入面201设置,第二曝气机构320穿设于避位贯孔204,且第二曝气机构320的曝气侧位于内罐200的内部,第一曝气机构310的曝气方向与第二曝气机构320的曝气方向存在预设夹角,以形成有依次循环通过第一环流介入面201、内罐200的内腔、第二环流介入面203及环流间隙202的曝气环流,使反应器内部水体形成较好的环流,进而使废水与填料接触更加充分,可促进反应的进行;上述的铁碳微电解反应器10,控制水体力学,即巧妙控制第一曝气机构310及第二曝气机构320的动作,形成“纵向曝气”、“横向曝气”、“纵、横向曝气”三种模式,如此形成向上水流的作用下,解决了填料钝化及板结问题,如此减少了填料更换难度,提高了铁碳填料的利用率;反应器内部水体形成较好的环流,水体流动混合的速度较快,通过在线PH计与加酸供应机构联动控制,可实现反应器内整体水体PH值能稳定在较为精确的范围内,从而促使反应更好的进行。
如图1与图2所示,在其中一个实施例中,预设夹角为45°~90°。在本实施例中,预设夹角为90°,以更好地形成曝气环流,且曝气环流能够较好地依次循环通过第一环流介入面201、内罐200的内腔、第二环流介入面203及环流间隙202。具体地,第一曝气机构310为竖直曝气机构,第一曝气机构310的曝气侧的曝气方向与第一环流介入面201垂直,使第一曝气机构310的曝气侧较好地作用于第一环流介入面201。第二曝气机构320为水平曝气机构,第二曝气机构320的曝气侧的曝气方向与内罐200的径向相互平行,使第二曝气机构320的曝气侧较好地作用于内罐200的填料,进而使废水与填料接触更加充分,更好地促进反应的进行。
如图1与图2所示,在其中一个实施例中,外罐100还形成有与收容腔102连通的第二安装孔101;铁碳微电解反应器10还包括进水装置400,进水装置400穿设于第二安装孔101内并与外罐100连接,以通过进水装置400对收容腔102内进行进水。在其中一个实施例中,进水装置400包括进水管410及进水泵420,进水管410穿设于第二安装孔101内并与外罐100连接;进水泵420设于进水管410上,通过设置进水泵420,实现进水管410可靠地进水。在其中一个实施例中,进水装置400还包括第一流量阀430,第一流量阀430设于进水管410上,以对进水管410的进水流量进行调节控制,使进水管410的进水流量较好地适应进水需要。在其中一个实施例中,进水装置400还包括第一止回阀440,第一止回阀440设于进水管410上,避免罐体内的废水倒流的问题,同时实现通过进水管410可靠地流入收容腔102内。
如图1与图2所示,在其中一个实施例中,进水管410位于外罐100内的端部形成有喇叭口412,减缓进水的冲力,使进水水流较缓慢且进水方向朝下,使进水过程中只能冲起细小的铁粉和炭粉并重新进入废水环流中,以重新进行反应。在本实施例中,喇叭口412朝向收容腔102的底部设置。
如图1与图2所示,在其中一个实施例中,外罐100还形成有与收容腔102连通的第三安装孔103;铁碳微电解反应器10还包括出水装置500,出水装置500穿设于第三安装孔103内并与外罐100连接,以便收容腔102内的水可靠地排出。在本实施例中,第三安装孔103形成于邻近外罐100的顶部的外周壁上。
如图1至图3所示,在其中一个实施例中,出水装置500包括出水管510及出水挡板520,出水管510通过第三安装孔103并与外罐100连接,出水挡板520位于收容腔102内并与外罐100连接,且出水管510与收容腔102连通的端部朝向出水挡板520设置,出水挡板520与收容腔102的内壁之间围成有缓流道522,缓流道522与出水管510连通,使出水挡板520起到阻挡浮渣的作用,即阻挡了漂浮的杂质进入出水管510,从而堵塞出水管510;同时也阻挡了内罐200顶部的水流直接出水,造成局部短流的现象。在本实施例中,出水挡板520的中部与出水管510对应设置。
如图2与图3所示,在其中一个实施例中,出水挡板520与外罐100的轴向平行设置,且出水挡板520的两边均固定连接于外罐100的内周壁上,使出水挡板520可靠地安装固定于外罐100的内周壁上,同时使出水挡板520更好地阻挡浮渣。在出水挡板520的作用下,阻挡了漂浮的杂质进入出水管510,从而堵塞出水管510;同时也阻挡了内罐200顶部的水流直接出水,造成局部短流的现象。
如图1至图3所示,在其中一个实施例中,外罐100还形成有与收容腔102连通的第四安装孔105;铁碳微电解反应器10还包括排泥装置600,排泥装置600穿设于第四安装孔105内并与外罐100连接,排泥装置600位于收容腔102内的端部位于内罐200的下方,使收容腔102内的淤泥通过排泥装置600排出。在本实施例中,排泥装置600位于收容腔102内的底部。在其中一个实施例中,排泥装置600包括排泥管610及排泥泵620,排泥管610穿设于第四安装孔105内并与外罐100连接,排泥泵620设于排泥管610上。在本实施例中,排泥管610于收容腔102内的端部位于收容腔102内的底部。在其中一个实施例中,排泥装置600还包括第二流量阀630,第二流量阀630设于排泥管610上,以通过第二流量阀630调节通过排泥管610的淤泥流量。
如图2所示,在其中一个实施例中,铁碳微电解反应器10还包括泥斗700,泥斗700位于外罐100的内底壁并与外罐100连接,使外罐100的底部更好地聚集淤泥,使淤泥更好地通过排泥过孔组612排出,同时方便引导曝气环流向上流动。
在本实施例中,泥斗700位于内罐200的下方,泥斗700形成有朝向第一环流介入面201设置的集泥槽702,排泥管610至少部分位于集泥槽702内,排泥管610开设有与集泥槽702连通的排泥过孔组612,使外罐100的内底壁的淤泥通过集泥槽702进行收集,并使集泥槽702内的淤泥通过排泥过孔组612可靠地排出。在本实施例中,填料中较重的杂质经曝气环流冲洗过程中落入泥斗700中,泥斗700中的杂质经过排泥管610及排泥泵620的作用排出。进一步地,泥斗700位于外罐100的内底壁并与外罐100固定连接。
如图2所示,在其中一个实施例中,喇叭口412朝向集泥槽702设置,废水通过进水泵420经进水管410进入到喇叭口412,通过喇叭口412的作用减缓进水的冲力,使进水只能冲起细小的铁粉和碳粉,使其重新进入废水环流中以重新进行反应,而较重的杂质留在泥斗700中。在本实施例中,进水管410在所述外罐100内的部分位于泥斗700与内罐200之间,以更好地通过进水管410进行进水。
如图2所示,在其中一个实施例中,排泥过孔组612的数目为多个,多个排泥过孔组612沿排泥管610的轴向间隔设置,排泥管610的一端位于集泥槽702内,使排泥过孔组612具有较好的排泥效果。同时参见图5,在其中一个实施例中,排泥过孔组612包括至少两个排泥过孔6122,相邻两个排泥过孔沿周向错开设置,使排泥过孔组612具有较好的排泥效果。在其中一个实施例中,泥斗700开设有安装过孔703,排泥管610分别穿设于第四安装孔105及安装过孔,排泥管610的一端位于集泥槽702内,使排泥管610较好地安装于外罐100及泥斗700。
如图2至图4a所示,在其中一个实施例中,内罐200的一端的周缘处设有预设倾斜锥角的翼环件206,翼环件206环绕于第一环流介入面201设置,避免了曝气头在曝气过程中对内罐外侧的水体造成扰动,从而整体形成内罐内侧水流向上、内罐外侧水流向下的环流,使翼环件206起到引导曝气环流往第一环流介入面201方向流动的作用,进而使曝气环流更好地作用于第一环流介入面201。在本实施例中,翼环件206环绕于第一曝气机构310的曝气侧设置,使第一曝气机构310的曝气侧朝第一环流介入面201可靠地曝气。在本实施例中,预设倾斜锥角为30°~60°。具体地,预设倾斜锥角为45°,使翼环件206起到引导曝气环流往第一环流介入面201方向流动的作用,进而使曝气环流更好地作用于第一环流介入面201。
如图2至图4所示,在其中一个实施例中,第一曝气机构310包括第一曝气主管312及多个曝气头314,多个曝气头314间隔设置于第一曝气主管312,每一曝气头314的曝气端朝向第一环流介入面201设置,使第一曝气机构310的曝气侧较好地作用于第一环流介入面201。在本实施例中,第一曝气主管312穿设于其中一个第一安装孔104并与外罐连接。多个曝气头314间隔设置于第一曝气主管312,使第一曝气机构310形成曝气盘结构。第一曝气机构310的曝气位置与第一环流介入面201对应的位置间隔设置。在其中一个实施例中,第一曝气主管312与第二曝气机构320错开设置,避免第一曝气主管312与第二曝气机构320相互干涉,如此使曝气装置300较好地设置于外罐100内,形成可靠的曝气环流。
如图2、图4及图6所示,其中图6所示的虚线为内罐的投影的轮廓示意,在其中一个实施例中,第一曝气主管312包括曝气管体3122及多个曝气分管3124,多个曝气分管3124并排设置,每一曝气分管3124连通于曝气管体3122,每一曝气分管3124设有至少一个曝气头314。在本实施例中,多个曝气分管3124上的曝气头314共同组成曝气盘结构。曝气分管3124设有一个或两个曝气头314。在其中一个实施例中,多个曝气头314间隔设置,且多个曝气头314在第一环流介入面201所在平面的投影位于第一环流介入面201上,使多个曝气头314较好地曝气作用于第一环流介入面201,不仅使第一曝气机构310更好地冲刷格栅上的淤泥,更有利于铁碳微电解反应器内形成曝气环流,而且更好地避免扰动下方泥斗内的淤泥的问题,进而能够避免较大的杂质随曝气环流再次进入内罐导致格栅或铁碳堵塞的问题。
如图1所示,在其中一个实施例中,内罐200包括内罐罐体210及铁碳芯组220,内罐罐体210形成有安装腔205,铁碳芯组220位于安装腔205内并与内罐罐体210连接,第一环流介入面201及第二环流介入面203分别设于铁碳芯组220的两端的端面,避位贯孔204形成于铁碳芯组220。
如图1所示,在其中一个实施例中,铁碳芯组220包括铁碳填料筒222、第一格栅件224及第二格栅件226。铁碳填料筒222位于安装腔205内,第一格栅件224位于安装腔205内并与内罐罐体210连接,第二格栅件226位于安装腔205内并与内罐罐体210连接,第一格栅件224及第二格栅件226分别抵接于铁碳填料筒222的两端端面。第一环流介入面201设于第一格栅件224背离铁碳填料筒222的一侧,第二环流介入面203设于第二格栅件226背离铁碳填料筒222的一侧。避位贯孔204包括形成于第一格栅件224的第一连接过孔2041及形成于铁碳填料筒222的避位孔道2043,第一连接过孔2041与避位孔道2043连通。在本实施例中,铁碳填料筒222内形成有铁碳填料。
如图1、图7及图8所示,在其中一个实施例中,第一格栅件224可拆卸连接于内罐罐体210。在本实施例中,内罐200还包括第一锁紧件230,内罐罐体210的内周壁上设置有第一内环形角钢213,第一锁紧孔212开设于第一内环形角钢213,第一格栅件224开设有第一通孔2242,第一锁紧件230分别穿设于第一通孔2242及第一锁紧孔212内,使第一格栅件224可拆卸连接于内罐罐体210。在本实施例中,第一锁紧件230包括第一螺栓232及第一螺母234,第一螺栓232分别穿设于第一通孔2242及第一锁紧孔212内,第一螺母234与第一螺栓232螺接,且第一螺母234抵接于第一格栅件224的背离内罐罐体210的一面,以便拆卸第一格栅件224,以便更换罐体内的填料;第一格栅件224可采用玻璃钢格栅或金属格栅,而不仅限金属格栅,提高了铁碳微电解反应器的适用性,尤其是玻璃钢格栅可更好地满足在耐腐蚀要求较高的条件下使用。内罐罐体210及第一内环形角钢213为各自成型,降低了内罐200的制造难度,且内罐罐体210固定连接于第一内环形角钢213。
如图1、图7及图8所示,在其中一个实施例中,第一内环形角钢213形成有与第一锁紧孔212连通的第一内环形定位槽2132,第一格栅件224位于第一内环形定位槽2132内,使第一内环形角钢213支撑抵接于第一格栅件224,使第一格栅件224较好地定位安装于第一内环形角钢213。在本实施例中,第一内环形定位槽2132的横截面呈L型。
如图1、图7及图8所示,在其中一个实施例中,第一锁紧件230的数目为多个,多个第一锁紧件230沿第一内环形角钢213的周向间隔设置;第一通孔2242的数目及第一锁紧孔212的数目均为多个,多个第一锁紧件230分别穿设于相应的第一通孔2242及相应的第一锁紧孔212内,使第一格栅件224可靠地定位安装于第一内环形角钢213。
如图1、图7及图8所示,在其中一个实施例中,铁碳微电解反应器10还包括第一角钢加强架800,外罐100的内周壁上设置有第一外环形角钢106,第一角钢加强架800分别与第一内环形角钢213及第一外环形角钢固定连接,实现内罐200与外罐100的相对安装固定,避免内罐200与外罐100相对移动,同时起到支撑内罐的作用,又能避免内罐与外罐之间的曝
气环流受阻较大的问题。
如图1、图7及图8所示,在其中一个实施例中,第一角钢加强架800分别与第一内环形角钢213及第一外环形角钢固定连接,第一内环形角钢213、第一外环形角钢及第一角钢加强架800设置于同一平面上;第一角钢加强架800于第一内环形角钢213内将第一格栅件224分隔为多个第一格栅单元,以使第一格栅件224较好地安装固定于外罐100。可以理解,在其他实施例中,第一内环形角钢213、第一外环形角钢及第一角钢加强架800不局限于设置于同一平面上。例如,第一角钢加强架800的底面位于第一内环形角钢213及第一外环形角钢的下方,使第一角钢加强架800支撑固定于第一内环形角钢213及第一外环形角钢。
如图1、图7及图8所示,在其中一个实施例中,第一角钢加强架800包括第一横向角钢组810及第一纵向角钢组820,第一横向角钢组810包括至少两个相互平行设置的第一横向角钢812,第一纵向角钢组820包括至少两个相互平行设置的第一纵向角钢822,每一第一横向角钢与任一第一纵向角钢均相交固定,相邻第一纵向角钢与第一横向角钢之间、相邻两个第一纵向角钢之间、相邻两个第一横向角钢之间均设置一第一格栅单元;第一横向角钢组810与第一纵向角钢组820的相交中心位置设有一第一格栅单元,第一连接过孔2041形成于第一横向角钢组810与第一纵向角钢组820的相交中心位置的第一格栅单元处。可以理解,每一第一横向角钢与任一第一纵向角钢均相交且焊接或胶接或通过螺钉锁紧固定。同时参见图8a及图8b,具体地,在第一横向角钢812分别与内罐及第一内环形角钢213的交汇处,内罐及第一内环线角钢213均形成有第一缺口213a,第一横向角钢812穿设于第一缺口,第一横向角钢812分别与内罐及第一内环线角钢固定连接。第一外环形角钢106形成有第二缺口106a,第一横向角钢812位于第二缺口并与第一外环形角钢固定连接。同样地,在第一纵向角钢822分别与内罐及第一内环形角钢213的交汇处,内罐及第一内环线角钢213均形成有第三缺口213b,第一纵向角钢822穿设于第三缺口,第一纵向角钢822分别与内罐及第一内环线角钢固定连接。第一外环形角钢106形成有第四缺口106b,第一纵向角钢822位于第四缺口并与第一外环形角钢固定连接。
如图1、图9及图10所示,在其中一个实施例中,第二格栅件226可拆卸连接于内罐罐体210。在本实施例中,内罐200还包括第二锁紧件250,内罐罐体210的内周壁上设置有第二内环形角钢,第二锁紧孔214开设于第二内环形角钢215,第二格栅件226开设有第二通孔2262,第二锁紧件250分别穿设于第二通孔2262及第二锁紧孔214内,使第二格栅件226可拆卸连接于内罐罐体210。在本实施例中,第二锁紧件250包括第二螺栓252及第二螺母254,第二螺栓252分别穿设于第二通孔2262及第二锁紧孔214内,第二螺母254与第二螺栓252螺接,且第二螺母254抵接于第二格栅件226的背离内罐罐体210的一面,以便拆卸第二格栅件226,以便更换罐体内的填料;第二格栅件226可采用玻璃钢格栅或金属格栅,而不仅限金属格栅,提高了铁碳微电解反应器的适用性,尤其是玻璃钢格栅可更好地满足在耐腐蚀要求较高的条件下使用。内罐罐体210及第二内环形角钢215为各自成型,降低了内罐200的制造难度,且内罐罐体210固定连接于第二内环形角钢215。
如图9及图10所示,在其中一个实施例中,第二内环形角钢215形成有与第二锁紧孔214连通的第二内环形定位槽2152,第二格栅件226位于第二内环形定位槽2152内,使第二内环形角钢215支撑抵接于第二格栅件226,使第二格栅件226较好地定位安装于第二内环形角钢215。在本实施例中,第二内环形定位槽2152的横截面呈L型。
如图9及图10所示,在其中一个实施例中,第二锁紧件250的数目为多个,多个第二锁紧件250沿第二内环形角钢215的周向间隔设置;第二通孔2262的数目及第二锁紧孔214的数目均为多个,多个第二锁紧件250分别穿设于相应的第二通孔2262及相应的第二锁紧孔214内,使第二格栅件226可靠地定位安装于第二内环形角钢215。
如图9及图10所示,在其中一个实施例中,铁碳微电解反应器10还包括第二角钢加强架900,外罐100的内周壁上形成有第二外环形角钢107,第二角钢加强架900分别与第二内环形角钢215及第二外环形角钢107固定连接,实现内罐200与外罐100的相对安装固定,避免内罐200与外罐100相对移动,同时起到支撑内罐的作用,又能避免内罐与外罐之间的曝气环流受阻较大的问题。
如图9及图10所示,在其中一个实施例中,第二角钢加强架900分别与第二内环形角钢215及第二外环形角钢107固定连接,第二外环形角钢107及第二内环形角钢215设置于同一平面上,第二角钢加强架900的底面位于第二外环形角钢107及第二内环形角钢215的下方,使第二角钢加强架900支撑固定于第二外环形角钢107及第二内环形角钢215;第二角钢加强架900于第二内环形角钢215内将第二格栅件226分隔为多个第二格栅单元,以使第二格栅件226较好地安装固定于外罐100。可以理解,在其他实施例中,第二角钢加强架900的底面不局限于位于第二外环形角钢107及第二角钢加强架900的下方,例如,第二角钢加强架900、第二外环形角钢107及第二角钢加强架900可以设置于同一平面上。
如图9及图10所示,在其中一个实施例中,第二角钢加强架900包括第二横向角钢组910及第二纵向角钢组920,第二横向角钢组包括至少两个相互平行设置的第二横向角钢912,第二纵向角钢组包括至少两个相互平行设置的第二纵向角钢922,每一第二横向角钢与任一第二纵向角钢均相交固定,相邻第二纵向角钢与第二横向角钢之间、相邻两个第二纵向角钢之间、相邻两个第二横向角钢之间均设置一第二格栅单元;第二横向角钢组与第二纵向角钢组的相交中心位置设有一第二格栅单元。可以理解,每一第二横向角钢与任一第二纵向角钢均相交且固定连接或胶接或通过螺钉锁紧固定。同时参见图8a及图8b,具体地,在第二横向角钢912分别与内罐及第二内环形角钢215的交汇处,内罐及第二内环形角钢215均形成有第一过口215a,第二横向角钢912穿设于第一过口,第二横向角钢912分别与内罐及第二内环形角钢215固定连接。第二外环形角钢107形成有第二过口107a,第二横向角钢912位于第二过口并与第二外环形角钢107固定连接。同样地,在第二纵向角钢922分别与内罐及第二内环形角钢215的交汇处,内罐及第二内环形角钢215均形成有第三过口215b,第二纵向角钢922穿设于第三过口,第二纵向角钢922分别与内罐及第二内环线角钢固定连接。第二外环形角钢107形成有第四过口107b,第二纵向角钢922位于第四过口并与第二外环形角钢107固定连接。
如图1所示,在其中一个实施例中,避位贯孔204还包括形成于第二格栅件226的第二连接过孔2042,第二连接过孔2042与避位孔道2043连通。在其中一个实施例中,铁碳芯组220还包括环形冲孔套管328,第二曝气机构320穿设于环形冲孔套管328并与内罐200转动连接,使填料可靠地限位于环形冲孔套管328与内罐200之间。环形冲孔套管328分别穿设于第一连接过孔2041、避位贯孔204及第二连接过孔2042,使填料可靠地限位于环形冲孔套管328与内罐200之间。在本实施例中,第二连接过孔2042形成于第二横向角钢组与第二纵向角钢组的相交中心位置的第二格栅单元处。
如图1所示,在其中一个实施例中,第二曝气机构320包括第二曝气主管322、旋转装置324及曝气立管326,曝气立管326通过旋转装置324与第二曝气主管322连接,使曝气立管326与第二曝气主管322相对转动连接,进而使曝气立管326与第二曝气主管322相对转动。曝气立管326穿设于环形冲孔套管328并与环形冲孔套管328转动连接,使曝气立管326的曝气侧更好地通过环形冲孔套管328的冲孔作用于填料表面,更好地避免了填料板结或钝化的问题。在本实施例中,第二曝气主管322穿设于另外一个第一安装孔104并与外罐连接。
如图1所示,在其中一个实施例中,曝气立管326于环形冲孔套管328内形成有横向曝气孔组3262。如图1及图11所示,在其中一个实施例中,横向曝气孔组3262的数目为多个,多个横向曝气孔组3262沿曝气立管326的轴向间隔设置。在其中一个实施例中,每一横向曝气孔组3262包括多个沿周向间隔设置的横向曝气孔3263,使曝气立管326的横向曝气孔组3262具有较好的曝气效果。在本实施例中,环形冲孔套管328的外周壁形成有m个冲孔,横向曝气孔组3262的数目为n1个,每一个横向曝气孔组3262包括n2个沿周向间隔设置的横向曝气孔,则横向曝气孔的数目为n1*n2,m大于n1*n2,且m、n1、n2均为正整数,使曝气立管326的曝气侧更好地通过环形冲孔套管328的冲孔作用于填料表面,即通过旋转的作用,能使整个铁碳填料的横截面360度均能够冲刷到,更好地避免了填料板结或钝化的问题。
如图1所示,在其中一个实施例中,曝气立管326的直径小于环形冲孔套管328的内径,使曝气立管326在环形冲孔套管328内较好地相对于环形冲孔套管328旋转。
如图1所示,在其中一个实施例中,第二曝气机构320还包括旋转手柄329,曝气立管326位于内罐200之外的部位连接于旋转手柄329,以便通过旋转手柄329带动曝气立管326相对于第二曝气主管322旋转,以便调节第二曝气主管322的曝气方向,操作人员在外罐的外侧即可进行操作,无需人工进入外罐内,操作更加安全,方便简单。
如图1及图3所示,在其中一个实施例中,曝气立管326凸出于内罐200之外设置;在邻近所述外罐100的位置分别设有第一限位件208及第二限位件207,第一限位件208及第二限位件207沿内罐200的中心的周向呈预设角度设置,旋转手柄329位于第一限位件208与第二限位件207之间相对于外罐100转动,使旋转手柄329在第一限位件208与第二限位件207的预定角度之间旋转,进而使曝气立管326相对于环形冲孔套管328在预定角度范围内旋转。在本实施例中,旋转手柄329的旋转角度为90°,使曝气立管326能够随旋转手柄329的旋转90°,加上曝气立管326的轴向间隔设置有多个横向曝气孔组3262,每一横向曝气孔组3262包括多个沿周向间隔设置的横向曝气孔,能使整个铁碳填料的横截面360度均能够冲刷到,更好地避免了填料板结或钝化的问题。具体地,第一限位件208及第二限位件207均为限位凸柱。
可以理解,在其他实施例中,旋转手柄329可以替换为驱动机构,驱动机构可以为旋转气缸或其他机械传动机构,驱动机构与曝气立管326位于内罐200之外的部位连接。在运行过程中,上述的铁碳微电解反应器10能实现全自动运行,无需人值守,降低了人工成本和风险。
如图1所示,在其中一个实施例中,曝气立管326的外周壁分别套设有第一轴承3266及第二轴承3265,第一轴承3266的外周壁及第二轴承3265的外周壁均连接于环形冲孔套管328的内周壁,使曝气立管326更好地相对于环形冲孔套管328旋转。在本实施例中,环形冲孔套管328的两端分别延伸至第一连接过孔2041及第二连接过孔2042,第一格栅件224起到对环形冲孔套管328支撑固定的作用,第二格栅件226起到对环形冲孔套管328固定的作用,而第一轴承3266及第二轴承3265起到固定曝气立管326的作用,同时确保曝气立管326的旋转功能。旋转装置324的作用是在旋转过程中,仅能旋转曝气立管326,避免影响第二曝气主管322。
如图1及图12所示,在其中一个实施例中,旋转装置324包括旋转外管3242、旋转内管3244及弹性密封过流结构3246,旋转外管3242套设于旋转内管3244外并与旋转内管3244旋转连接,旋转外管3242与第二曝气主管322连接,旋转内管3244的远离旋转外管3242的端部与曝气立管326连接;旋转外管3242形成有相连通的收容槽303及第一密封过孔307,旋转内管3244形成有第二密封过孔305,弹性密封过流结构3246位于收容槽303内,且弹性密封过流结构3246的一端位于第一密封过孔307并与旋转外管3242连接,弹性密封过流结构3246的另一端位于第二密封过孔305并与旋转内管3244连接,弹性密封过流结构3246形成有过水贯孔309,过水贯孔309分别与旋转外管3242及旋转内管3244连通,当旋转外管3242与旋转内管3244相对转动时,弹性密封过流结构3246弹性形变,使弹性密封过流结构3246分别弹性抵接于旋转外管3242与旋转内管3244相对转动连接处,进而使旋转外管3242与旋转内管3244之间具有较好的转动密封性能。
如图12所示,在其中一个实施例中,弹性密封过流结构3246包括第一颈环形密封过流件324a、弹性连接件324b及第二颈环形密封过流件324c。第一颈环形密封过流件324a通过弹性连接件324b与第二颈环形密封过流件324c连接,第一颈环形密封过流件324a位于第二密封过孔305并与旋转内管3244连接,弹性连接件324b位于收容槽303内,第二颈环形密封过流件324c位于第一密封过孔307并与旋转外管3242连接,使弹性密封过流结构3246的两端分别密封连接于旋转外管3242及旋转内管3244。过水贯孔309包括形成于第一颈环形密封过流件324a的第一过水孔3092、形成于弹性连接件324b的第二过水孔3094及形成于第二颈环形密封过流件324c的第三过水孔3096,第一过水孔3092与旋转内管3244连通,第二过水孔3094与旋转外管3242连通。
如图12所示,在其中一个实施例中,弹性连接件324b为螺旋弹簧或硅胶套。在本实施例中,弹性连接件324b为螺旋弹簧,使弹性连接件324b具有较好的弹性强度。
如图12至图14所示,在其中一个实施例中,第一颈环形密封过流件324a包括相连接的第一高颈环形垫圈3241及第一环形垫片3243,第一过水孔3092包括形成于第一高颈环形垫圈3241的第一过水槽3091及形成于第一环形垫片3243的第一开口3093,第一过水槽与第一开口连通,第一高颈环形垫圈3241位于第一密封过孔307并与旋转外管3242连接。在本实施例中,第一环形垫片3243连接于第一高颈环形垫圈3241的背离旋转外管3242的端部,使第一颈环形密封过流件324a较好地密封连接于旋转外管3242。
如图12所示,在其中一个实施例中,第二颈环形密封过流件324c包括相连接的第二高颈环形垫圈3245及第二环形垫片3247,第三过水孔3096包括形成于第二高颈环形垫圈3245的第二过水槽3095及形成于第二环形垫片3247的第二开口3097,第二过水槽与第二开口连通,第二高颈环形垫圈3245位于第二密封过孔305并与旋转内管3244连接。在本实施例中,第二环形垫片3247连接于第二高颈环形垫圈3245的背离旋转内管3244的端部,使第二颈环形密封过流件324c较好地密封连接于旋转内管3244。
具体地,第一颈环形密封过流件324a及第二颈环形密封过流件324c均采用伸缩性较好的环形垫片进行密封,通过旋转内管3244、旋转外管3242的挤压形成第一道密封,加上旋转内管3244的内部及旋转外管3242的内部均设有环形凸槽,用以支撑第一高颈环形垫圈3241和第二高颈环形垫圈3245,中间设置由弹性连接件324b、第一环形垫片3243及第二环形垫片3247固定连接而成的弹性密封过流结构3246,通过旋转内管3244、旋转外管3242的挤压及弹性连接件324b的回弹作用形成第二道密封。
如图12所示,在其中一个实施例中,第一高颈环形垫圈3241与第一环形垫片3243抵接,第二高颈环形垫圈3245与第二环形垫片3247抵接,使弹性密封过流结构3246分别弹性抵接于第一环形垫片3243及第二环形垫片3247,同时方便弹性密封过流结构3246的拆装维护或更换。
如图12所示,在其中一个实施例中,弹性连接件324b为螺旋弹簧,弹性连接件324b的两端分别固定连接于第一环形垫片3243及第二环形垫片3247,使弹性连接件324b分别与第一环形垫片3243及第二环形垫片3247可靠地固定连接。在本实施例中,弹性连接件324b的两端可以分别固定连接于第一环形垫片3243及第二环形垫片3247。
如图1及图2所示,在其中一个实施例中,第一曝气机构310包括第一曝气主管312及多个曝气头314,多个曝气头314间隔设置于第一曝气主管312,每一曝气头314的曝气端朝向第一环流介入面201设置;第一曝气主管312与第二曝气主管322连通,第一曝气主管312与旋转装置324错开设置,同时避免了第一曝气主管312与曝气装置300相互干涉,使曝气装置300的结构较紧凑,并使外罐100内较好地形成曝气环流。在本实施例中,曝气头314为钛合金曝气头314,进水在曝气头314的曝气下,内罐200底部即第一格栅件224的第一环流介入面201形成向上的推力,使进水向上推动,从而促进废水与内罐200内的填料的充分接触反应。在曝气头314及曝气立管326的曝气侧的共同作用下形成的“纵向曝气”、“横向曝气”、“纵、横向曝气”三种模式及向上水流的作用下,能够将铁碳填料表面的颗粒物等杂质吹出,轻的杂质跟水流向上浮于水面,较重的杂质穿过填料缝隙及底部承托的第一格栅件224落到泥斗700中,从而更好地避免铁碳填料的钝化及板结。
如图1及图2所示,进一步地,第一曝气机构310设有第一电磁阀313,第二曝气机构320设有第二电磁阀323,铁碳微电解反应器10还包括控制器,第一电磁阀及第二电磁阀均与控制器电连接,控制器通过控制第一电磁阀及/或第二电磁阀开度大小,使第一电磁阀及/或第二电磁阀的开关状态或打开量大小得到调节,而通过控制第一电磁阀及/或第二电磁阀的开关状态即电控启闭作用,可以分别实现“纵向曝气”、“横向曝气”、“纵、横向曝气”三种模式,加上向上水流的作用下,能够将铁碳填料表面的颗粒物等杂质吹出,轻的杂质跟水流向上浮于水面,较重的杂质穿过填料缝隙及底部承托的第一格栅件224落到泥斗700中,从而更好地避免铁碳填料的钝化及板结。在本实施例中,第一曝气主管312设有第一电磁阀,第二曝气主管322设有第二电磁阀。上述的铁碳微电解反应器10,在运行过程中,能实现全自动运行,无需人工值守,降低了人工成本和风险。可以理解,在其他实施例中,控制器可以省略,第一电磁阀313及第二电磁阀323均可替换为机械阀。
如图1及图2所示,进一步地,曝气装置300包括风机350,风机的作用端与第一曝气主管312连通。更进一步地,第一曝气主管312设有第二止回阀3122,避免通过第一曝气主管312的水倒流进入风机。更进一步地,第二曝气主管322设有第三止回阀3221,避免通过第二曝气主管322的水倒流进入风机。
如图1及图2所示,在其中一个实施例中,内罐200的一端的周缘处设有预设倾斜锥角的翼环件206,翼环件206环绕于第一环流介入面201设置,使翼环件206起到引导曝气环流往第一环流介入面201方向流动的作用,进而使曝气环流更好地作用于第一环流介入面201,内罐200内侧的水体,在曝气头314的纵向曝气下,形成向上的水流;而内罐200外侧的水体,会流向内罐200底部进行补充。此外,在翼环件206的作用下,避免了曝气头314的曝气过程对内罐200外侧水体造成扰动,从而整体形成内罐200的内侧水流向上,而内罐200的外侧的水流向下的曝气环流。
如图1及图3所示,在其中一个实施例中,铁碳微电解反应器10还包括平台护栏1200及护笼1300,平台护栏环绕设置于外罐100的外周壁,平台护栏邻近外罐100的顶部设置,以便使用者观察外罐100内部的反应情况。平台护栏1200形成有安装口802,护笼沿外罐100的外周壁设置,且护笼穿设于安装口,护笼1300内设有爬梯1310,以便使用者通过爬梯进入平台护栏的位置。
如图1及图3所示,在其中一个实施例中,平台护栏1200上设有第一挡墙804及第二挡墙806,安装口位于第一挡墙及第二挡墙之间,第一挡墙设有活动门8042,以通过活动门进入平台护栏。在本实施例中,第一挡墙及第二挡墙起到安装围挡作用,避免闲杂人员通过爬梯意外进入平台护栏造成安全性的问题。
如图1所示,在其中一个实施例中,铁碳微电解反应器10还包括PH控制装置1100,PH控制装置1100包括加酸供应机构1110及在线PH计1120,加酸供应机构1110与收容腔102连通,在线PH计1120设于收容腔102内,在线PH计1120用于检测收容腔102内的曝气环流的PH值,加酸供应机构1110用于根据PH值控制加酸量,使反应器内水体稳定控制在一定的PH范围。在本实施例中,加酸供应机构1110包括加酸管1112及加酸泵1114,加酸泵设于加酸管上,加酸泵的控制端及在线PH计的控制端均与控制器电连接,以实现PH值自动调节。当在线PH计测量的PH值高于预设值时,控制器控制加酸泵工作,以对反应器内的PH值进行调节。在线PH计与加酸泵联动,将反应器内水体稳定控制在一定的PH范围。进一步地,加酸供应机构1110还包括设于加酸管上的加药阀1116,加药阀用于控制调节通过加酸管的流量。
与现有技术相比,本申请包括但不仅限于以下优点:
1、本申请的铁碳微电解反应器10,第一曝气机构310的曝气侧朝向第一环流介入面201设置,第二曝气机构320穿设于避位贯孔204,且第二曝气机构320的曝气侧位于内罐200的内部,第一曝气机构310的曝气方向与第二曝气机构320的曝气方向存在预设夹角,以形成有依次循环通过第一环流介入面201、内罐200的内腔、第二环流介入面203及环流间隙202的曝气环流,使反应器内部水体形成较好的环流,进而使废水与填料接触更加充分,可促进反应的进行;
2、上述的铁碳微电解反应器10,控制水体力学,即巧妙控制第一曝气机构310及第二曝气机构320的动作,形成“纵向曝气”、“横向曝气”、“纵、横向曝气”三种模式,如此形成向上水流的作用下,解决了填料钝化及板结问题,如此减少了填料更换难度,提高了铁碳填料的利用率;
3、反应器内部水体形成较好的环流,水体流动混合的速度较快,通过在线PH计与加酸供应机构联动控制,可实现反应器内整体水体PH值能稳定在较为精确的范围内,从而促使反应更好的进行;
4、由于翼环件206环绕于第一环流介入面201设置,避免了曝气头在曝气过程中对内罐外侧的水体造成扰动,从而整
体形成内罐内侧水流向上、内罐外侧水流向下的环流,使翼环件206起到引导曝气环流往第一环流介入面201方向流动的作用,进而使曝气环流更好地作用于第一环流介入面201;
5、泥斗700位于外罐100的内底壁并与外罐100连接,使外罐100的底部更好地聚集淤泥,使淤泥更好地通过排泥过孔组612排出,同时方便引导曝气环流向上流动;
6、出水挡板520位于收容腔102内并与外罐100连接,且出水管510与收容腔102连通的端部朝向出水挡板520设置,出水挡板520与收容腔102的内壁之间围成有缓流道522,缓流道522与出水管510连通,使出水挡板520起到阻挡浮渣的作用,即阻挡了漂浮的杂质进入出水管510,从而堵塞出水管510;同时也阻挡了内罐200顶部的水流直接出水,造成局部短流的现象;
7、曝气立管326位于内罐200之外的部位连接于旋转手柄329,以便通过旋转手柄329带动曝气立管326相对于第二曝气主管322旋转,以便调节第二曝气主管322的曝气方向,操作人员在外罐的外侧即可进行操作,无需人工进入外罐内,操作更加安全,方便简单。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。
Claims (18)
- 一种铁碳微电解反应器,其特征在于,包括:外罐(100),形成有相连通的收容腔(102)及第一安装孔(104);内罐(200),位于所述收容腔(102)内并与所述外罐(100)连接,所述内罐(200)的外壁与所述外罐(100)的内壁之间形成有环流间隙(202),所述内罐(200)的两端分别设有第一环流介入面(201)及第二环流介入面(203),所述内罐(200)形成有避位贯孔(204),所述避位贯孔(204)至少贯穿于所述第一环流介入面(201)设置;曝气装置(300),穿设于所述第一安装孔(104)内并与所述外罐(100)连接,所述曝气装置(300)包括第一曝气机构(310)及第二曝气机构(320),所述第一曝气机构(310)的曝气侧朝向所述第一环流介入面(201)设置,所述第二曝气机构(320)穿设于所述避位贯孔(204),且所述第二曝气机构(320)的曝气侧位于所述内罐(200)的内部,所述第一曝气机构(310)的曝气方向与所述第二曝气机构(320)(320)的曝气方向存在预设夹角,以形成有依次循环通过所述第一环流介入面(201)、所述内罐(200)的内腔、所述第二环流介入面(203)及所述环流间隙(202)的曝气环流。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,所述预设夹角为45°~90°。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,所述外罐(100)还形成有与所述收容腔(102)连通的第二安装孔(101);所述铁碳微电解反应器(10)还包括进水装置(400),所述进水装置(400)穿设于所述第二安装孔(101)内并与所述外罐(100)连接,所述进水装置(400)包括进水管(410)、进水泵(420)及第一流量阀(430),所述进水管(410)穿设于所述第二安装孔(101)内并与所述外罐(100)连接;所述进水泵(420)设于所述进水管(410)上,所述第一流量阀(430)设于所述进水管(410)上;所述进水装置(400)还包括第一止回阀(440),所述第一止回阀(440)设于所述进水管(410)上。
- 根据权利要求3所述的铁碳微电解反应器,其特征在于,所述进水管(410)位于所述外罐(100)内的端部形成有喇叭口(412)。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,所述外罐(100)还形成有与所述收容腔(102)连通的第三安装孔(103);所述铁碳微电解反应器(10)还包括出水装置(500),所述出水装置(500)包括出水管(510)及出水挡板(520),所述出水管(510)通过所述第三安装孔(103)与所述外罐(100)连接,所述出水挡板(520)位于所述收容腔(102)内并与所述外罐(100)连接,且所述出水管(510)与所述收容腔(102)连通的端部朝向所述出水挡板(520)设置,所述出水挡板(520)与所述收容腔(102)的内壁之间围成有缓流道(522),所述缓流道(522)与所述出水管(510)连通;所述出水挡板(520)与所述外罐(100)的轴向平行设置,且所述出水挡板(520)的两边均固定连接于所述外罐(100)的内周壁上。
- 根据权利要求4所述的铁碳微电解反应器,其特征在于,所述外罐(100)还形成有与所述收容腔(102)连通的第四安装孔(105);所述铁碳微电解反应器(10)还包括排泥装置(600)及泥斗(700),所述排泥装置(600)包括排泥管(610)、排泥泵(620)及第二流量阀(630),所述排泥管(610)穿设于所述第四安装孔(105)内并与所述外罐(100)连接,所述排泥泵(620)设于所述排泥管(610)上,所述排泥管位于所述收容腔(102)内的端部位于所述内罐(200)的下方,所述第二流量阀(630)设于所述排泥管(610)上;所述泥斗(700)位于所述外罐(100)的内底壁并与所述外罐(100)连接,所述泥斗(700)位于所述内罐(200)的下方,所述泥斗(700)形成有朝向所述第一环流介入面(201)设置的集泥槽(702),所述排泥管(610)至少部分位于所述集泥槽(702)内,所述排泥管(610)开设有与所述集泥槽(702)连通的排泥过孔组(612);所述泥斗(700)开设有安装过孔(703),所述排泥管(610)分别穿设于所述第四安装孔(105)及所述安装过孔(703),所述排泥管(610)的一端位于所述集泥槽(702)内。
- 根据权利要求6所述的铁碳微电解反应器,其特征在于,所述喇叭口(412)朝向所述集泥槽(702)设置;所述进水管(410)在所述外罐(100)内的部分位于所述泥斗(700)与所述内罐(200)之间。
- 根据权利要求6所述的铁碳微电解反应器,其特征在于,所述排泥过孔组(612)的数目为多个,多个所述排泥过孔组(612)沿所述排泥管(610)的轴向间隔设置,每一所述排泥过孔组(612)包括至少两个排泥过孔(6122),相邻两个所述排泥过孔(6122)沿周向错开设置。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,所述内罐(200)的一端的周缘处设有预设倾斜锥角的翼环件(206),所述翼环件(206)环绕于所述第一环流介入面(201)设置;所述预设倾斜锥角为30°~60°。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,所述第一曝气机构(310)包括第一曝气主管(312)及多个曝气头(314),多个所述曝气头(314)间隔设置于所述第一曝气主管(312)上,每一所述曝气头(314)的曝气端朝向所述第一环流介入面(201)设置;所述第一曝气主管(312)与所述第二曝气机构(320)错开设置;所述第一曝气主管(312)包括曝气管体(3122)及多个曝气分管(3124),多个所述曝气分管(3124)并排设置,每一所述曝气分管(3124)连通于所述曝气管体(3122),每一所述曝气分管(3124)设有至少一个所述曝气头(314);多个所述曝气头(314)间隔设置,且多个所述曝气头(314)在所述第一环流介入面(201)所在平面的投影位于所述第一环流介入面(201)上。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,所述内罐(200)包括内罐罐体(210)及铁碳芯组(220),所述内罐罐体(210)形成有安装腔(205),所述铁碳芯组(220)位于所述安装腔(205)内并与所述内罐罐体(210)连接,所述第一环流介入面(201)及所述第二环流介入面(203)分别设于所述铁碳芯组(220)的两端的端面,所述避位贯孔(204)形成于所述铁碳芯组(220)内;所述铁碳芯组(220)包括铁碳填料筒(222)、第一格栅件(224)及第二格栅件(226),所述铁碳填料筒(222)位于所述安装腔(205)内,所述第一格栅件(224)位于所述安装腔(205)内并与所述内罐罐体(210)连接,所述第二格栅件(226)位于所述安装腔(205)内并与所述内罐罐体(210)连接,所述第一格栅件(224)及所述第二格栅件(226)分别抵接于所述铁碳填料筒(222)的两端端面,所述第一环流介入面(201)设于所述第一格栅件(224)背离所述铁碳填料筒(222)的一侧,所述第二环流介入面(203)设于所述第二格栅件(226)背离所述铁碳填料筒(222)的一侧;所述避位贯孔(204)包括形成于所述第一格栅件(224)的第一连接过孔(2041)及形成于所述铁碳填料筒(222)的避位孔道(2043),所述第一连接过孔(2041)与所述避位孔道(2043)连通。
- 根据权利要求11所述的铁碳微电解反应器(10),其特征在于,所述内罐(200)还包括第一锁紧件(230),所述内罐罐体(210)的内周壁上设置有第一内环形角钢(213),第一锁紧孔(212)开设于所述第一内环形角钢(213);所述第一格栅件(224)开设有第一通孔(2242),所述第一锁紧件(230)分别穿设于所述第一通孔(2242)及所述第一锁紧孔(212)内;所述第一内环形角钢(213)形成有与所述第一锁紧孔(212)连通的第一内环形定位槽(2132),所述第一格栅件(224)位于所述第一内环形定位槽(2132)内,使所述第一内环形角钢(213)支撑抵接于所述第一格栅件(224);所述第一锁紧件(230)的数目为多个,多个所述第一锁紧件(230)沿所述第一内环形角钢(213)的周向间隔设置;所述第一通孔(2242)的数目及所述第一锁紧孔(212)的数目均为多个,多个所述第一锁紧件(230)分别穿设于相应的所述第一通孔(2242)及相应的所述第一锁紧孔(212)内;所述铁碳微电解反应器(10)还包括第一角钢加强架(800),所述外罐(100)的内周壁上设置有第一外环形角钢(106),所述第一角钢加强架(800)分别与所述第一内环形角钢(213)及第一外环形角钢(106)固定连接;所述第一内环形角钢(213)、第一外环形角钢(106)及第一角钢加强架(800)设置于同一平面上;所述第一角钢加强架(800)于所述第一内环形角钢(213)内将所述第一格栅件(224)分隔为多个第一格栅单元;所述第一角钢加强架(800)包括第一横向角钢组(810)及第一纵向角钢组(820),所述第一横向角钢组(810)包括至少两个相互平行设置的第一横向角钢(812),所述第一纵向角钢组(820)包括至少两个相互平行设置的第一纵向角钢(822),每一所述第一横向角钢(812)与任一所述第一纵向角钢(822)均相交固定,相邻所述第一纵向角钢(822)与所述第一横向角钢(812)之间、相邻两个所述第一纵向角钢(822)之间、相邻两个所述第一横向角钢(812)之间均设置一所述第一格栅单元;所述第一横向角钢组(810)与所述第一纵向角钢组(820)的相交中心位置设有一所述第一格栅单元,所述第一连接过孔(2041)形成于所述第一横向角钢组(810)与所述第一纵向角钢组(820)的相交中心位置的第一格栅单元处。
- 根据权利要求11所述的铁碳微电解反应器,其特征在于,所述内罐(200)还包括第二锁紧件(250),所述内罐罐体(210)的内周壁上设置有第二内环形角钢(215),第二锁紧孔(214)开设于所述第二内环形角钢(215);所述第二格栅件(226)开设有第二通孔(2262),所述第二锁紧件(250)分别穿设于所述第二通孔(2262)及所述第二锁紧孔(214)内;所述第二内环形角钢(215)形成有与所述第二锁紧孔(214)连通的第二内环形定位槽(2152),所述第二格栅件(226)位于所述第二内环形定位槽(2152)内,使所述第二内环形角钢(215)支撑抵接于所述第二格栅件(226);所述第二锁紧件(250)的数目为多个,多个所述第二锁紧件(250)沿所述第二内环形角钢(215)的周向间隔设置;所述第二通孔(2262)的数目及所述第二锁紧孔(214)的数目均为多个,多个所述第二锁紧件(250)分别穿设于相应的所述第二通孔(2262)及相应的所述第二锁紧孔(214)内;所述的铁碳微电解反应器(10)还包括第二角钢加强架(900),所述外罐(100)的内周壁上形成有第二外环形角钢(107),所述第二角钢加强架(900)分别与所述第二内环形角钢(215)及第二外环形角钢(107)固定连接;所述第二内环形角钢(215)、第二外环形角钢(107)及第二角钢加强架(900)设置于同一平面上;所述第二角钢加强架(900)于所述第二内环形角钢(215)内将所述第二格栅件(226)分隔为多个第二格栅单元;所述第二角钢加强架(900)包括第二横向角钢组(910)及第二纵向角钢组(920),所述第二横向角钢组(910)包括至少两个相互平行设置的第二横向角钢(912),所述第二纵向角钢组(920)包括至少两个相互平行设置的第二纵向角钢(922),每一所述第二横向角钢(912)与任一所述第二纵向角钢(922)均相交固定,相邻所述第二纵向角钢(922)与所述第二横向角钢(912)之间、相邻两个所述第二纵向角钢(922)之间、相邻两个所述第二横向角钢(912)之间均设置一所述第二格栅单元;所述第二横向角钢组(910)与所述第二纵向角钢组(920)的相交中心位置设有一所述第二格栅单元。
- 根据权利要求13所述的铁碳微电解反应器(10),其特征在于,所述避位贯孔(204)还包括形成于所述第二格栅件(226)的第二连接过孔(2042),所述第二连接过孔(2042)与所述避位孔道(2043)连通;所述第二连接过孔(2042)形成于所述第二横向角钢组(910)与所述第二纵向角钢组(920)的相交中心位置的第二格栅单元处;所述铁碳芯组(220)还包括环形冲孔套管(328),所述环形冲孔套管(328)分别穿设于所述第一连接过孔(2041)、所述避位贯孔(204)及所述第二连接过孔(2042)。
- 根据权利要求14所述的铁碳微电解反应器,其特征在于,所述第二曝气机构(320)包括第二曝气主管(322)、旋转装置(324)及曝气立管(326),所述曝气立管(326)通过所述旋转装置(324)与所述第二曝气主管(322)连接,使所述曝气立管(326)与所述第二曝气主管(322)相对转动连接;所述曝气立管(326)于所述环形冲孔套管(328)内形成有横向曝气孔组(3262);所述横向曝气孔组(3262)的数目为多个,多个所述横向曝气孔组(3262)沿所述曝气立管(326)的轴向间隔设置;每一所述横向曝气孔组(3262)包括多个沿周向间隔设置的横向曝气孔(3263);所述曝气立管(326)的直径小于所述环形冲孔套管(328)的内径;所述第二曝气机构(320)还包括旋转手柄(329),所述曝气立管(326)位于所述内罐(200)之外的部位连接于所述旋转手柄(329);所述曝气立管(326)凸出于所述内罐(200)之外设置;在邻近所述外罐(100)的位置分别设有第一限位件(208)及第二限位件(207),所述第一限位件(208)及所述第二限位件(207)沿所述内罐(200)的中心的周向呈预设角度设置,所述旋转手柄(329)位于所述第一限位件(208)与所述第二限位件(207)之间相对于所述外罐(100)转动;所述曝气立管(326)的外周壁分别套设有第一轴承(3266)及第二轴承(3265),所述第一轴承(3266)的外周壁及所述第二轴承(3265)的外周壁均连接于所述环形冲孔套管(328)的内周壁,使所述曝气立管(326)穿设于所述环形冲孔套管(328)并与所述环形冲孔套管(328)转动连接。
- 根据权利要求15所述的铁碳微电解反应器,其特征在于,所述旋转装置(324)包括旋转外管(3242)、旋转内管(3244)及弹性密封过流结构(3246),所述旋转外管(3242)套设于所述旋转内管(3244)外并与所述旋转内管(3244)旋转连接,所述旋转外管(3242)与所述第二曝气主管(322)连接,所述旋转内管(3244)的远离所述旋转外管(3242)的端部与所述曝气立管(326)连接;所述旋转外管(3242)形成有相连通的收容槽(303)及第一密封过孔(307),所述旋转内管(3244)形成有第二密封过孔(305),所述弹性密封过流结构(3246)位于所述收容槽(303)内,且所述弹性密封过流结构(3246)包括第一颈环形密封过流件(324a)、弹性连接件(324b)及第二颈环形密封过流件(324c),所述第一颈环形密封过流件(324a)通过所述弹性连接件(324b)与所述第二颈环形密封过流件(324c)连接,所述第一颈环形密封过流件(324a)位于所述第二密封过孔(305)并与所述旋转内管(3244)连接,所述弹性连接件(324b)位于所述收容槽(303)内,所述第二颈环形密封过流件(324c)位于所述第一密封过孔(307)并与所述旋转外管(3242)连接;所述弹性密封过流结构(3246)形成有过水 贯孔(309),所述过水贯孔(309)包括形成于所述第一颈环形密封过流件(324a)的第一过水孔(3092)、形成于所述弹性连接件(324b)的第二过水孔(3094)及形成于所述第二颈环形密封过流件(324c)的第三过水孔(3096),所述第一过水孔(3092)与所述旋转内管(3244)连通,所述第一过水孔(3092)通过所述第二过水孔(3094)与所述第三过水孔(3096)连通,所述第三过水孔(3096)与所述旋转外管(3242)连通;其中,所述第一颈环形密封过流件(324a)包括相连接的第一高颈环形垫圈(3241)及第一环形垫片(3243),所述第一过水孔(3092)包括形成于所述第一高颈环形垫圈(3241)的第一过水槽(3091)及形成于所述第一环形垫片(3243)的第一开口(3093),所述第一过水槽(3091)与所述第一开口(3093)连通;所述第二颈环形密封过流件(324c)包括相连接的第二高颈环形垫圈(3245)及第二环形垫片(3247),所述第三过水孔(3096)包括形成于所述第二高颈环形垫圈(3245)的第二过水槽(3095)及形成于所述第二环形垫片(3247)的第二开口(3097),所述第二过水槽(3095)与所述第二开口(3097)连通;所述第一高颈环形垫圈(3241)与所述第一环形垫片(3243)抵接,所述第二高颈环形垫圈(3245)与所述第二环形垫片(3247)抵接;所述弹性连接件(324b)为螺旋弹簧,所述弹性连接件(324b)的两端分别固定连接于所述第一环形垫片(3243)及所述第二环形垫片(3247)。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,还包括平台护栏(1200)及护笼(1300),所述平台护栏(1200)环绕设置于所述外罐(100)的外周壁,所述平台护栏(1200)邻近所述外罐(100)的顶部设置;所述平台护栏(1200)形成有安装口(802),所述护笼(1300)沿所述外罐(100)的外周壁设置,且所述护笼(1300)穿设于所述安装口(802),所述护笼(1300)内设有爬梯;所述平台护栏(1200)上设有第一挡墙(804)及第二挡墙(806),所述安装口(802)位于所述第一挡墙(804)及第二挡墙(806)之间,所述第一挡墙(804)设有活动门(8042)。
- 根据权利要求1所述的铁碳微电解反应器,其特征在于,还包括PH控制装置(1100),所述PH控制装置(1100)包括加酸供应机构(1110)及在线PH计(1120),所述加酸供应机构(1110)与所述收容腔(102)连通,所述在线PH计(1120)设于所述收容腔(102)内,所述在线PH计(1120)用于检测所述收容腔(102)内的所述曝气环流的PH值,所述加酸供应机构(1110)用于根据所述PH值控制加酸量。
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| CN202380009240.5A CN116867746A (zh) | 2023-05-19 | 2023-05-19 | 一种铁碳微电解反应器 |
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| CN120058062A (zh) * | 2025-02-27 | 2025-05-30 | 贵州金圆环保节能科技有限公司 | 管道式高效微电解物化系统 |
| CN120736634A (zh) * | 2025-06-26 | 2025-10-03 | 浙江省环境工程有限公司 | 一种有机废水预处理的高效铁碳反应器及废水处理设备 |
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