WO2024230621A1 - Mechanical device for synchronously producing multiple single multicolored tubular objects in one step and modified material particles by using plurality of feed openings - Google Patents
Mechanical device for synchronously producing multiple single multicolored tubular objects in one step and modified material particles by using plurality of feed openings Download PDFInfo
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- WO2024230621A1 WO2024230621A1 PCT/CN2024/091096 CN2024091096W WO2024230621A1 WO 2024230621 A1 WO2024230621 A1 WO 2024230621A1 CN 2024091096 W CN2024091096 W CN 2024091096W WO 2024230621 A1 WO2024230621 A1 WO 2024230621A1
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- screw extruder
- mold
- discharge
- tubular
- barrel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/17—Articles comprising two or more components, e.g. co-extruded layers the components having different colours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/375—Plasticisers, homogenisers or feeders comprising two or more stages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/86—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the nozzle zone
- B29C48/87—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/901—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
Definitions
- the present invention relates to a mechanical device which adopts multiple feed inlets to synchronously produce multiple-single multi-color tubular objects and modified material particles, belongs to the production field of tubular objects and particles produced by extruders, and particularly relates to a mechanical device which adopts multiple feed inlets to synchronously produce multiple-single multi-color tubular objects and modified material particles.
- the existing production equipment has only one feed port, which cannot guarantee the stability of the product and cannot meet the needs of new large-scale preparation.
- the current disposable straws on the market are mainly degradable straws and edible straws.
- the production of degradable straws and edible straws requires a variety of materials, and different materials have different physical and chemical properties.
- the changes and effects that occur at different stages in the extruder are also significantly different.
- the existing extruder equipment production mode on the market is basically that all materials enter the extruder at the same time, and when materials with different characteristics enter the extruder at the same time, many uncontrollable factors will appear.
- the high temperature resistant material and the low temperature modified material are mixed together, and the high temperature resistant material does not react or change, but occupies the space and heat of the low temperature modified material.
- the modification time of the low temperature modified material is relatively short, and the heating area is relatively small, which hinders the modification process of the low temperature modified material to a certain extent.
- the low temperature modified material cannot be completely modified and cannot fully withstand high temperature. Therefore, it is easy to carbonize after entering the high temperature zone, and eventually more defective products are likely to appear; at the same time, it will also greatly reduce the role of the compatible material, resulting in unstable quality of the product in normal production, uneven strength of the tubular material, poor heat resistance and other problems, unable to guarantee the stability of the product, and unable to meet the new preparation method and scientific research experiments.
- This also indirectly leads to the fact that there has been no preparation method that can produce biodegradable plastic products with stable quality and large-scale production on the market. Therefore, a special processing method is needed to optimize, so that the production raw materials can fully play their role in the extruder and better maintain the characteristics of various materials.
- the existing disposable straw and tubular production equipment has a complete production chain and has achieved industrial production.
- the existing extruders are basically single-piece production. Due to various reasons such as economic interest conflicts and technical breakthroughs, the straw and tubular production equipment has not been greatly improved, which ultimately leads to no significant improvement in production efficiency and inability to give full play to the production equipment.
- the existing disposable straws and tubes are single-color or double-color. Disposable straws and tubes with more than two colors have not appeared in the market, nor have they been reported.
- the existing market is developing rapidly, while the production of disposable straws and tubes is not stable. There is not much improvement, and the original production style is still maintained, but the existing production style is very single, and people have visual fatigue with it. To a certain extent, the promotional appeal of related products using disposable straws and tubes is reduced.
- the market vitality and prospects are lacking, and it can no longer keep up with the existing market demand. People's consumption concepts have been changing, and the disposable straws and tubes market also needs to make more improvements and adjustments.
- the market needs more styles and colors of disposable straws and tubes.
- the raw materials for producing straws and tubular objects basically require material particles, and straws and tubular objects can also be used as material particles to a certain extent, so tubular objects and material particles complement each other, coexist with each other, and can be used with each other.
- material particles need to be produced
- new production equipment needs to be added.
- material particle production equipment if tubular objects need to be produced, new production equipment also needs to be added. Adding new production equipment will inevitably increase the use of more sites, energy consumption, labor costs, etc., resulting in certain duplication of investment and superposition of costs, and will also lead to problems such as high energy consumption and high carbon emissions.
- the fan cooling time lasts for a long time, the cooling effect is poor, the conveying equipment needs to be long, and the floor space is large, resulting in a large waste of space resources, making the equipment floor space, the number of personnel and the comprehensive energy consumption requirements large, and there are also problems such as high energy consumption and high carbon emissions, which no longer meet the current market industrial production needs.
- Biodegradable materials are a feasible and effective way to solve the environmental pollution caused by plastic waste and alleviate the shortage of petroleum resources.
- Biodegradable materials are mainly made by synthesizing biodegradable polymers through extruders, such as thermoplastic starch plastics, polylactic acid, etc.
- extruders such as thermoplastic starch plastics, polylactic acid, etc.
- the backwardness of production equipment has limited the preparation method of degradable particles to a certain extent.
- the existing production mode of extruder equipment on the market is basically that all materials enter the extruder at the same time, and when materials with different characteristics enter the extruder at the same time, many uncontrollable factors will appear, which is particularly obvious in the production of material particles.
- the high-temperature material does not react or change, but occupies the space and heat of the low-temperature material. Therefore, the modification time of the low-temperature material becomes relatively shorter, and the heating area becomes relatively smaller.
- the low-temperature material cannot be completely modified, and the quality is prone to instability, resulting in uneven particle strength and physical
- the existing production equipment has only one feed port, and the material can only enter the extruder at one time, which cannot fully utilize the characteristics of different materials, and is prone to problems such as uneven product strength and unstable physical properties.
- a single tube can be produced, which limits the production capacity of the extruder, and a single tube can only produce single-color or two-color tubes, and cannot produce multi-color or mixed-color tubes.
- the production style is single and lacks market publicity appeal.
- the production raw materials basically require material particles, and the tubular objects can also be used as material particles to a certain extent. Therefore, the tubular objects and material particles complement each other and coexist with each other.
- the existing equipment can only produce tubular objects or material particles alone, which can no longer keep up with the existing market demand.
- the present invention proposes a mechanical device that uses multiple feed ports to synchronously produce multiple-single multi-color tubular objects and material particles, so that different materials can be fed simultaneously at different feed ports to synchronously produce multiple-single multi-color tubular objects and modified material particles.
- a mechanical device for synchronously producing multiple-single multi-color tubular objects and modified material particles by using multiple feed ports comprising a drying module, a feed port module, a screw extruder combination module, a multi-color mixing system, a tubular object system and a granulation system; the process is as follows: low-temperature material is fed through a spiral forced feeding device 1 of a buffer bin 1 ⁇ dried in a vacuum drying chamber at 60°C for 5 minutes ⁇ stirred and conveyed ⁇ fed through a spiral forced feeding device 2 of a first feed port of a feed port module ⁇ pushed and reacted by a primary screw extruder screw ⁇ then mixed with a modified material injected by a plunger-type high-precision metering pump 1 at a second feed port of the feed port module under high pressure ⁇ then mixed with a compatible material injected by a plunger-type high-precision metering pump 2 at a third feed port of the feed port module under high pressure metering ⁇ compatible modification at 70
- the two-stage screw extruder is equipped with a multi-color mixing system and a tubular system, and its process is as follows: the matured material is vacuumed in a molten state ⁇ the diversion system of the multi-color mixing system ⁇ the color injection barrel ⁇ the mixing barrel ⁇ the flow guide system ⁇ becomes the first mixed material, the second mixed material, and the third mixed material ⁇ enters the first material tank, the second material tank, and the third material tank ⁇ passes through the tubular material channel ⁇ cross-fusion reaction ⁇ anti-static annular cooling ring die head mold sleeve ⁇ tubular extrusion ⁇ anti-static annular cooling ring shaping sleeve ⁇ traction ⁇ rotary cutting ⁇ sterilization ⁇ packaging ⁇ obtaining a multi-piece-single multi-color tubular object;
- the three-stage screw extruder is equipped with a granulation system, and the production sequence is: the matured material is vacuumed in a molten state ⁇ anti-static annular cooling ring die head mold sleeve 2 ⁇ granulation extrusion ⁇ anti-static annular cooling ring shaping sleeve 2 ⁇ traction ⁇ rotary cutting ⁇ fine particles ⁇ sterilization ⁇ packaging ⁇ obtaining modified material particles;
- the drying module includes a buffer bin, a spiral forced feeding device, a vacuum drying chamber, a stirring and conveying device and a mold temperature controller;
- the buffer bin is connected to the spiral forced feeding device, the spiral forced feeding device is connected to the vacuum drying chamber, and the vacuum drying chamber is connected to the stirring and conveying device;
- the vacuum drying chamber is provided with a temperature control channel connected to the mold temperature controller;
- the vacuum drying chamber is set at a temperature of 60°C, and the material drying time is 5 minutes;
- the feed port module includes a first feed port, a second feed port, a third feed port, a fourth feed port, and an exhaust device;
- the first feed port is connected to the first barrel of the primary screw extruder, which is suitable for powder materials, granular materials or a mixture of powder and granules;
- the second feed port is connected to the second barrel of the primary screw extruder, which is suitable for liquid or semi-solid flowing materials;
- the third feed port is connected to the fourth barrel of the primary screw extruder, which is suitable for liquid or semi-solid flowing materials;
- the fourth feed port is connected to the primary screw extruder
- the sixth barrel is suitable for powder materials, granular materials or a mixture of powder and granular materials;
- the exhaust device is connected to the fifth barrel of the primary screw extruder, and the useless gas in the material is discharged through the exhaust device;
- the first feed port and the fourth feed port include: a buffer bin 2, a buffer bin 3 and a spiral forced feeding device 2, a spiral
- the forced feeding device 3, the second feeding port and the third feeding port include a plunger type high-precision metering pump 1, a plunger type high-precision metering pump 2 and a feeding device 1, a feeding device 2;
- the screw extruder assembly module is divided into three levels, namely a primary screw extruder, a secondary screw extruder and a tertiary screw extruder;
- the screw extruder includes a single screw extruder, a twin screw extruder and a multi-axis screw extruder; according to the preparation requirements of different products, the screw extruder combination module is set in the following combination mode:
- Combination 1 The first-stage screw extruder is a twin-screw extruder, the second-stage screw extruder is a single-screw extruder, and the third-stage screw extruder is a single-screw extruder;
- the first-stage screw extruder is a twin-screw extruder
- the second-stage screw extruder is a twin-screw extruder
- the third-stage screw extruder is a twin-screw extruder
- the first-stage screw extruder is a twin-screw extruder
- the second-stage screw extruder is a single-screw extruder
- the third-stage screw extruder is a twin-screw extruder
- the first-stage screw extruder is a multi-shaft screw extruder
- the second-stage screw extruder is a twin-screw extruder
- the third-stage screw extruder is a twin-screw extruder
- the first screw extruder is a multi-axis screw extruder
- the second screw extruder is a single screw extruder
- the third The first-stage screw extruder is a twin-screw extruder
- the first-stage screw extruder is a multi-shaft screw extruder
- the second-stage screw extruder is a single screw extruder
- the third-stage screw extruder is a single screw extruder
- the single screw extruder is equipped with 5 to 7 independent barrels to form a modular barrel, corresponding to 5 to 7 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230° C.
- the modular barrel has a single screw hole and a single modular screw, and the screw length-diameter ratio is 26:1 to 40:1;
- the twin-screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C.
- the modular barrel is a twin-screw hole with two modular screws, and the screw length-diameter ratio is 30:1 to 62:1.
- the multi-axis screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C.
- the modular barrel has multiple screw holes; it is equipped with multiple modular screws, and the screw length-diameter ratio is 30:1 to 62:1;
- the independent barrel is provided with an independent temperature control channel, which is connected to the mold temperature controller and forms an independent temperature zone.
- the mold temperature controller consists of a water tank, a heating and cooling system, a power transmission system, a liquid level control system and a temperature sensor.
- the modular screw is composed of a screw core shaft and a spiral element, wherein the spiral element has thread segments with different pitches and different lengths.
- the multi-color mixing system comprises a flow distribution system, a color injection cylinder, a mixing cylinder and a flow guiding system.
- the diversion system comprises 2 to 16 diversion channels, each of which is connected to a color injection barrel, and the material enters the 2 to 16 color injection barrels through the diversion channel.
- the color injection barrel, mixing barrel and guide system are all provided with 2 to 16 material channels, each material channel of the color injection barrel is provided with a color injection port, and the multi-color material enters the material channel of the color injection barrel through the color injection port, and enters the tubular material system through the guide system after being fully mixed with the main material in the mixing barrel.
- the tubular object system comprises a mold core shaft plate, a first discharge plate, a second discharge plate, a third discharge plate, a discharge mold and an antistatic annular cooling ring sleeve assembly.
- the mold core shaft plate has 1 to 500 mold core shafts evenly fixed in the vertical direction of the plate surface, and the first discharge plate, the second discharge plate, the third discharge plate and the discharge mold are all processed with 1 to 500 discharge holes.
- the diameter of the mold core shaft ranges from 1 to 8 mm, and the diameter of the discharge hole ranges from 6 to 12 mm.
- the first discharge plate, the second discharge plate and the third discharge plate are respectively processed with the first material trough, the second material trough and the third material trough, which are communicated with one side of their respective mold holes.
- the three material troughs are independent of each other and do not interfere with each other.
- the discharge mold is provided with a temperature control channel, which is connected to a mold temperature controller to control the temperature of the discharge mold, and the temperature setting range is 40 to 80°C.
- the antistatic annular cooling ring sleeve combination includes an antistatic annular cooling ring head mold sleeve and an antistatic annular cooling ring shaping sleeve.
- the antistatic annular cooling ring head mold sleeve is arranged on a discharge mold to control the rapid cooling of the discharge mold.
- the antistatic annular cooling ring shaping sleeve is arranged between the discharge mold and the traction system to control the rapid cooling of the produced tubular object.
- the granulation system comprises a second discharging die and a second antistatic annular cooling ring sleeve assembly.
- the second discharging die is processed with 1 to 500 discharging holes which are evenly arranged on the second discharging die; the diameter size range of the discharging holes is 1 to 10 mm.
- the antistatic annular cooling ring sleeve combination 2 includes an antistatic annular cooling ring head mold sleeve 2 and an antistatic annular cooling ring shaping sleeve 2.
- the antistatic annular cooling ring head mold sleeve 2 is arranged on the discharge mold 2 to control the rapid cooling of the discharge mold 2.
- the antistatic annular cooling ring shaping sleeve 2 is arranged between the discharge mold 2 and the traction system to control the rapid cooling of the output modified material particles.
- the anti-static annular cooling ring has a circular ring structure, including an air inlet, an air exchange body, a rotating body, and an air outlet.
- the air inlet is an even number and is evenly distributed at the bottom or the side, and is connected to the fan air distribution bag through an air duct;
- the air exchange body is a hollow shell with a maze-like cross-section.
- the drying module and the screw extruder combination module are arranged in multiple layers, with the drying module at the top and the first-stage screw extruder at the bottom.
- the extruder is in the middle, and the secondary screw extruder and the tertiary screw extruder are at the bottom.
- the tubular system and the granulation system can replace the discharging molds of the tubular system and the granulation system as needed, and can mass-produce various plastic tubes, medical catheters, disposable straws, stirring rods and various tubular objects, as well as polylactic acid PLA, polycaprolactone PCL, polybutylene succinate-adipate copolymer PBSA, polybutylene adipate/terephthalate PBAT, polyhydroxyalkanoate PHA, polybutylene succinate PBS, polydioxanone PPDO, polyglycolide PGA, polypropylene carbonate or carbon dioxide/propylene oxide copolymer PPC, carbon dioxide ethylene oxide copolymer PEC, cellulose acetate CA, starch St, bio-based polyethylene Bio-PE, bio-based polypropylene Bio-PP, bio-based nylon Bio-PA, bio-based polyurethane Bio-PUR, and bio-based polyfuran dimethyl ester PEF biodegradable modified material particles.
- the feed inlet module of the present invention is provided with 4 feed inlets, so that materials with different physical properties can enter the specific temperature zone through different feed inlets, giving full play to the physical properties and characteristics of various materials, significantly improving the mechanical properties, heat resistance and physical stability of the product, and facilitating the use and invention of more preparation methods, see Figures 4 and 5.
- the conventional plastic raw materials used by the existing market screw extruders in the production of plastic tubular objects or plastic particles are single raw materials and are synthetic. They can directly enter the screw extruder from a single feed inlet, be heated and melted, and then be extruded from the screw extruder after becoming molten.
- New biodegradable plastics need to be modified due to physical properties and the requirements of end products.
- the required raw materials include low-temperature materials, modified materials, compatible materials, high-temperature materials and other materials with different physical properties.
- the low-temperature materials and modified materials need to be mixed and modified to reach a state of withstanding high temperatures and melt and react with the high-temperature materials.
- compatible materials are added for surface modification to increase the dispersibility of the low-temperature materials and their compatibility with the high-temperature materials.
- the polarity difference between the low-temperature materials and the high-temperature materials is overcome.
- the low-temperature materials are evenly distributed in the entire high-temperature material system, which promotes the combination of the two incompatible polymers into one, thereby obtaining a stable blend, thereby greatly improving the compatibility and dispersibility of the composite material.
- the traditional equipment has only one feed port.
- the materials that need to be modified at low temperature and the high temperature resistant materials are in the low temperature area together.
- the high temperature resistant materials do not react or change, but occupy the space and heat of the low temperature modified materials. Therefore, the modification time of the low temperature modified materials is relatively shortened, and the heating area is relatively smaller, which hinders the modification process of the low temperature modified materials to a certain extent.
- the low temperature modified materials cannot be completely modified and cannot be fully
- the plastic cannot withstand high temperatures, so it is easy to carbonize after entering the high temperature zone, and eventually more defective products will appear.
- the feed port module of the present invention is provided with 4 feed ports, the low-temperature material enters through the first feed port, the modified material enters through the second feed port, the compatible material enters through the third feed port, and the high-temperature material enters through the fourth feed port.
- the low-temperature material enters the primary screw extruder through the first feed port, is mixed with the modified material entering through the second feed port, and is mixed with the compatible material entering through the third feed port.
- compatible modification occurs in the low-temperature zone of 70 to 100°C, and the high-temperature temperature resistant to the modified composite material reaches a high-temperature temperature similar to that resistant to the high-temperature material.
- the modified composite material is mixed with the high-temperature material entering through the fourth feed port, and after mixing, it is matured and melted in the high-temperature zone of 130 to 230°C.
- Materials with different physical properties enter the specific temperature zone of the primary screw extruder through different feed ports, giving full play to the different characteristics of various materials such as low-temperature materials, modified materials, compatible materials, and high-temperature materials, thereby improving the physical strength and performance of the final product; it has the following beneficial effects:
- compatible materials not only improves the dispersion effect of starch, but also greatly improves the compatibility between starch and PBAT; significantly improves the mechanical properties and glass transition temperature of the modified material, toughens the modification, tensile and impact strength, achieves high filling, reduces the amount of high temperature materials, improves processing rheology, and improves surface finish.
- the present invention can produce multiple tubular systems, and each tubular system is processed with 1 to 500 discharge holes.
- the present invention can concentrate 2 to 16 tubular systems in simultaneous production, greatly improving production efficiency. See Figure 10, which shows 8 tubular systems being produced simultaneously.
- the present invention is a system for producing multiple tubular objects, and the tubular object system produces 1 to 500 tubular objects.
- the mold core shaft plate has 1 to 500 mold core shafts evenly fixed in the vertical direction of the plate surface.
- the first discharge plate, the second discharge plate, the third discharge plate and the discharge mold each have 1 to 500 discharge holes corresponding to them, and 2 to 16 sets of tubular object systems are concentrated for simultaneous production;
- the tubular object system is provided with an antistatic annular cooling ring sleeve combination, including an antistatic annular cooling ring head mold sleeve and an antistatic annular cooling ring shaping sleeve, and the antistatic annular cooling ring head mold sleeve
- the first one is set on the discharge mold to control the rapid cooling of the discharge mold.
- the antistatic annular cooling ring shaping sleeve is set between the discharge mold and the traction system to control the rapid cooling of the output tubular product.
- the 1 to 500 processed discharge holes are evenly arranged on the discharge mold.
- the present invention produces multiple tubular objects and modified material particles simultaneously, which improves the utilization rate of the equipment and greatly improves the production efficiency, as shown in FIG12 :
- the existing market screw extruder can only produce tubular objects or material particles.
- the preparation methods of new biodegradable tubular objects all use biodegradable particles.
- Tubular objects can also be used as material particles to a certain extent. This has led to the need to produce tubular objects and material particles at the same time. Therefore, a new relationship has emerged between tubular objects and material particles, and the two complement each other and coexist with each other.
- new material particle production equipment needs to be added.
- new tubular object production equipment also needs to be added. Adding new production equipment will inevitably increase the use of more sites, energy consumption, labor costs, etc., resulting in certain investment duplication and cost superposition, and will also lead to problems such as high energy consumption and high carbon emissions.
- the screw extruder combination module of the present invention is provided with a primary screw extruder, a secondary screw extruder and a tertiary screw extruder, wherein the secondary screw extruder and the tertiary screw extruder are respectively equipped with a tubular system and a granulation system, and can simultaneously produce a plurality of-single multi-color tubular objects and modified material particles.
- the extruders used in the screw extruder combination module include single-screw extruders, twin-screw extruders and multi-axis screw extruders, etc. According to the preparation requirements of different products, two or three of the single-screw extruders, twin-screw extruders and multi-axis screw extruders are adjusted to be combined.
- the present invention can produce multiple tubular objects and modified material particles simultaneously, and has the following beneficial effects: it solves the problem of equipment that needs to produce tubular objects and material particles at the same time.
- the present invention concentrates the advantages of two types of production equipment, optimizes equipment configuration, reduces the overall floor space, reduces corresponding equipment costs and labor costs, reduces production energy consumption, reduces carbon emissions, improves production efficiency, and also improves the utilization rate of production equipment, which is more in line with the market demand for industrialized production and more in line with national requirements in terms of emission reduction, energy conservation, and environmental protection.
- the present invention's single-tube multi-color mixed system makes the tubular article colorful and multi-color, greatly enhancing the market vitality and prospects, as shown in Figures 10-11.
- the multi-color mixing system of the present invention adds more colors to the production of tubular products through a new color injection method.
- Its diversion system is equipped with 2 to 16 diversion channels, which can connect 2 to 16 sets of color injection barrels, mixers, etc.
- the color injection barrel, mixing barrel and flow guide system of the multi-color mixing system are all equipped with 2 to 16 material channels.
- Each material channel of the color injection barrel is equipped with a color injection port, which can inject 2 to 16 colors at the same time, so that the tubular product finally presents a multi-color tubular product with 2 to 16 different colors.
- the present invention has the following beneficial effects: it solves the problem that the existing tubes in the market are only single-color
- the present invention sets anti-static annular cooling ring combination one and two, respectively, to cool the head mold one and two and the product extremely quickly, and efficiently shape them, which greatly reduces the cooling equipment, usage site and energy consumption, carbon emissions, and effectively saves cooling time.
- the tubular product and material particle product extruded from the discharge die are in a molten state and need to be quickly cooled and shaped, otherwise there will be shape deformation and adhesion, which affects normal production.
- rapid cooling has a great improvement on the mechanical properties of the tubular product, and packaging and sales also need to be cooled before they can be carried out, so cooling and cooling are required.
- the anti-static annular cooling sleeve assembly device of the present invention is respectively arranged between the tubular object, the material particle head mold and the discharge mold and the traction system, and uses a high-pressure fan to generate high-speed flowing air to instantly and efficiently cool the produced tubular products and particle products.
- the device is equipped with a variable frequency automatic adjustment system to ensure that the wind pressure and flow are stable and controllable.
- the sleeve body adopts dual-channel dual-circuit circulating water cooling.
- the anti-static annular cooling sleeve assembly of the present invention quickly cools and shapes the molten tubular object and material particles extruded by the discharge mold, and has the following beneficial effects:
- the cooling temperature can be set according to product requirements to ensure extremely fast cooling of the product, efficient shaping, and guaranteed product quality.
- the present invention stacks the drying module and the screw extruder assembly module in multiple layers, which reduces the floor space and makes full use of the plant space, as shown in FIG. 7
- Existing screw extruders are basically arranged in a plane. For example, when multiple screw extruders are needed to be used in coordination according to market development requirements, each screw extruder occupies a certain area. Multiple screw extruders are arranged in a front-to-back straight, L-shaped or T-shaped manner and occupy a lot of useless space when they are placed, resulting in a certain degree of waste of space. The overall area is large, and the height space is not fully utilized, resulting in a waste of space resources, and also requiring greater personnel arrangements and comprehensive energy consumption.
- the drying module and the screw extruder combination module of the present invention are configured as a multi-layer cloth
- the drying module is at the top, the first-stage screw extruder device is in the middle, and the second-stage and third-stage screw extruders are at the bottom.
- the material After being dried by the drying module, the material enters the first-stage screw extruder.
- the two second-stage and third-stage screw extruders After being extruded by the first-stage screw extruder, it enters the two second-stage and third-stage screw extruders at the bottom for synchronous production.
- the two screw extruders work synchronously to produce multiple-single-stage multi-color tubular objects and modified material particles simultaneously.
- the equipment is compactly placed up and down, making full use of the plant space, reducing the floor space of the equipment, reducing the number of operators to a certain extent, and reducing the comprehensive energy consumption, carbon emissions, personnel costs, etc.
- the present invention stacks the drying module and the screw extruder combination module in multiple layers, which has the following beneficial effects: it solves the problems of large floor space, high labor costs, and high energy consumption of equipment for producing tubular objects and material particles; when producing tubular objects and particles at the same time, it reduces the floor space, reduces the corresponding equipment costs and labor costs, reduces production energy consumption, reduces carbon emissions, and improves production efficiency, which is more in line with the current market demand for industrialized production and more in line with national requirements in terms of emission reduction, energy saving, and environmental protection.
- the present invention gives full play to the characteristics of each material and improves the physical strength and performance of the product.
- the advanced preparation method improves the mechanical properties, heat resistance and physical stability of the product, which is conducive to the use and invention of more preparation methods;
- the present invention improves the production efficiency of tubular objects, while increasing the benefits, enriching the types of tubular objects, and allowing the colors of tubular objects to be mixed in multiple colors, which to a certain extent improves the attractiveness of related products using tubular objects, enhances market vitality and prospects, and meets the existing market demand.
- the technology involved in the present invention is a typical multidisciplinary comprehensive technology, which requires professional knowledge of plastic processing, polymer molding machinery, physics and mechanical molds, etc.
- the present invention has both excellent comprehensive performance and green environmental protection characteristics, and has significant economic value and social significance.
- Fig. 1 is a schematic diagram of the overall structure of the present invention
- FIG2 is a multi-color tubular sample produced by the present invention in combination with a new preparation method
- Fig. 3 is a schematic diagram of a drying module of the present invention.
- Fig. 4 is a schematic diagram of a feed port module of the present invention and a schematic diagram of an antistatic annular cooling sleeve assembly of the present invention
- FIG5 is an enlarged view of part A in FIG4 ;
- Fig. 6 is a schematic diagram of a modular barrel of a screw extruder of the present invention.
- Fig. 7 is a schematic diagram of the screw extruder assembly module and overall arrangement of the present invention.
- Fig. 8 is a schematic diagram of a screw extruder of the present invention.
- FIG9 is a schematic diagram of a modular screw of a screw extruder of the present invention.
- FIG10 is a schematic diagram of the appearance of the multi-color mixing system and the tubular system of the present invention.
- FIG11 is a material path diagram in a tubular system of the present invention.
- Fig. 12 is a schematic diagram of the tubular system and the discharge port of the granulation system of the present invention.
- drying module (1) feed port module (2), screw extruder assembly module (3), multicolor mixing system (4), tubular system (5), granulation system (6);
- Buffer bin 2 (211), spiral forced feeding device 2 (212), plunger type high precision metering pump 1 (221), feeding device 1 (222), plunger type high precision metering pump 2 (231), feeding device 2 (232), buffer bin 3 (241), spiral forced feeding device 3 (242);
- Antistatic annular cooling ring sleeve combination (56), antistatic annular cooling ring head mold sleeve (561), antistatic annular cooling ring
- the mechanical device for synchronously producing multiple-single multi-color tubular objects and modified material particles using multiple feed ports includes a drying module (1), a feed port module (2), a screw extruder combination module (3), a multi-color mixing system (4), a tubular object system (5) and a granulation system (6).
- the low-temperature material is fed through a spiral forced feeding device (12) of a buffer bin (11) ⁇ dried in a vacuum drying chamber at 60°C for 5 minutes ⁇ stirred and conveyed (14) ⁇ fed through a spiral forced feeding device (212) of the first feed port (21) of the feed port module (2) ⁇ a first-stage screw extruder 31 screw pushes the reaction ⁇ then mixed with the modified material injected by a high-pressure metering plunger-type high-precision metering pump (221) of the second feed port 22 of the feed port module (2) ⁇ then mixed with the third feed port (23) of the feed port module (2) through a plunger
- the compatible material injected by the high-precision metering pump 231 under high pressure is mixed ⁇ compatible modification is carried out at 70-100°C ⁇ exhaust ⁇ then mixed with the high-temperature material of the spiral forced feeding device 3 (242) through the fourth feed port (24) of the feed port module (2), and then matured under high temperature, high pressure and high shear
- the two-stage screw extruder (32) is equipped with a multi-color mixing system (4) and a tubular system (5), and its process is as follows: the matured material is vacuumed in a molten state ⁇ the diversion system (41) of the multi-color mixing system (4) ⁇ the color injection barrel (42) ⁇ the mixing barrel (43) ⁇ the flow guide system (44) ⁇ becomes the first mixed material, the second mixed material, and the third mixed material ⁇ enters the first material tank, the second material tank, and the third material tank ⁇ passes through the tubular material channel ⁇ cross-fusion reaction ⁇ anti-static annular cooling ring head mold sleeve (561) ⁇ tubular extrusion ⁇ anti-static annular cooling ring shaping sleeve (562) ⁇ traction ⁇ rotary cutting ⁇ sterilization ⁇ packaging ⁇ obtaining a plurality of-single multi-color tubular objects.
- the three-stage screw extruder (33) is equipped with a granulation system (6), and the production sequence is: the matured material is vacuumed in a molten state ⁇ anti-static annular cooling ring head mold sleeve 2 (621) ⁇ granulation extrusion ⁇ anti-static annular cooling ring shaping sleeve 2 (622) ⁇ traction ⁇ rotary cutting ⁇ fine particles ⁇ sterilization ⁇ packaging ⁇ obtaining modified material particles.
- this is a multi-color tubular sample produced by the present invention in combination with a new preparation method.
- the drying module includes a buffer bin (11), a spiral forced feeding device (12), a vacuum drying chamber (13), a stirring and conveying device (14) and a mold temperature controller (316).
- the buffer bin (11) is connected to the spiral forced feeding device (12)
- the spiral forced feeding device (12) is connected to the vacuum drying chamber (13)
- the vacuum drying chamber (13) is connected to the stirring and conveying device (14).
- the vacuum drying chamber (13) is provided with a temperature control channel connected to the mold temperature controller (316). The temperature of the vacuum drying chamber is set at 60°C, and the material is dried.
- the duration is 5 minutes.
- the feed port module (2) includes a first feed port (21), a second feed port (22), a third feed port (23), a fourth feed port (24) and an exhaust device (25).
- the first feed port (21) is connected to the first barrel (3131) of the primary screw extruder (31), and is suitable for powder materials, granular materials or a mixture of powders and granules.
- the second feed port (22) is connected to the third barrel (3233) of the primary screw extruder (31), and is suitable for liquid or semi-solid flowing materials.
- the third feed port (23) is connected to the fourth barrel (3134) of the primary screw extruder (31), and is suitable for liquid or semi-solid flowing materials.
- the fourth feed port (24) is connected to the sixth barrel (3136) of the primary screw extruder (31), and is suitable for powder materials, granular materials or a mixture of powders and granules.
- the exhaust device (25) is connected to the fifth barrel (3135) of the primary screw extruder (31), and the useless gas in the material is discharged through the exhaust device (25).
- the first feed port (21) and the third feed port (23) include buffer bins one and two (211, 231) and spiral forced feeding devices one and two (212, 232), and the second feed port (22) includes a plunger-type high-precision metering pump one (221) and a feeding device one (222).
- the drying module 1 and the screw extruder combination module 3 are arranged in multiple layers from top to bottom, with the drying module 1 at the top, the first-stage screw extruder (31) device in the middle, and the second-stage screw extruder (32) and the third-stage screw extruder (33) at the bottom, which are compact from top to bottom and reduce the floor space.
- the screw extruder power of the screw extruder assembly module 3 is provided by a motor (311), which is increased and decreased in speed and distributed through a distribution box (312), driving the modular screw (314) to rotate in a modular barrel (313) to push the material forward.
- the screw extruder assembly module 3 is divided into three stages, namely, a primary screw extruder (31), a secondary screw extruder (32) and a tertiary screw extruder (33).
- the screw extruder includes a single screw extruder, a twin screw extruder and a multi-axis screw extruder. According to the preparation requirements of different products, the screw extruder combination module 3 is set in the following combination mode:
- the first-stage screw extruder (31) is a twin-screw extruder
- the second-stage screw extruder 32 is a single-screw extruder
- the third-stage screw extruder (33) is a single-screw extruder.
- the first-stage screw extruder (31) is a twin-screw extruder
- the second-stage screw extruder (32) is a twin-screw extruder
- the third-stage screw extruder 33 is a twin-screw extruder.
- the first-stage screw extruder 31 is a twin-screw extruder
- the second-stage screw extruder 32 is a single-screw extruder
- the third-stage screw extruder 33 is a twin-screw extruder.
- Combination 4 the first-stage screw extruder (31) is a multi-shaft screw extruder, the second-stage screw extruder (32) is a twin-screw extruder, and the third-stage screw extruder (33) is a twin-screw extruder.
- the first-stage screw extruder (31) is a multi-shaft screw extruder
- the second-stage screw extruder (32) is a single screw
- the three-stage screw extruder 33 is a twin-screw extruder.
- the first-stage screw extruder (31) is a multi-shaft screw extruder
- the second-stage screw extruder (32) is a single screw extruder
- the third-stage screw extruder (33) is a single screw extruder.
- the single screw extruder is equipped with 5 to 7 independent barrels to form a modular barrel, corresponding to 5 to 7 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C.
- the modular barrel has a single screw hole and is equipped with a single modular screw, and the screw length-diameter ratio is 26:1 to 40:1.
- the twin-screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C.
- the modular barrel is a twin-screw hole with two modular screws, and the screw length-diameter ratio is 30:1 to 62:1.
- the multi-axis screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is 40 to 230° C.
- the modular barrel has multiple screw holes and is equipped with multiple modular screws, and the screw length-diameter ratio is 30:1 to 62:1.
- the independent barrel is provided with an independent temperature control channel, which is connected to the mold temperature controller (316) and forms an independent temperature zone.
- the mold temperature controller (316) is composed of a water tank, a heating and cooling system, a power transmission system, a liquid level control system and a temperature sensor.
- the modular screw (314) is composed of a screw core shaft (3141) and a spiral element (3142).
- the shaft of the screw core shaft (3141) is processed with a spline, and the inner hole of the spiral element (3142) is processed with a spline groove.
- the spiral element (3142) has thread segments and matching elements with different pitches and lengths.
- the screw core shaft (3141) and the spiral element (3142) are matched with each other, and the spiral element (3142) is installed on the screw core shaft in an arrangement order according to the processing technology of the material to form a modular screw (314).
- the multi-color mixing system 4 includes a flow distribution system ( 41 ), a color injection cylinder ( 42 ), a mixing cylinder ( 43 ) and a flow guiding system ( 44 ).
- the diversion system 41 comprises 2 to 16 diversion channels, each of which is connected to a color injection barrel (42), and the material enters the 2 to 16 color injection barrels (42) through the diversion channels.
- the color injection barrel (42), the mixing barrel (43) and the flow guiding system (44) are all provided with 2 to 16 material channels, and each material channel of the color injection barrel (42) is provided with a color injection port (421).
- the multi-color material enters the material channel of the color injection barrel (42) through the color injection port (421), and after being fully mixed with the main material in the mixing barrel (43), enters the tubular material system (5) through the flow guiding system (44).
- the process is as follows: main material ⁇ diversion channel of the diversion system (41) ⁇ color injection barrel (42) ⁇ mixing with the multi-color material entering the material channel through the color injection port (421) ⁇ mixing barrel (43) ⁇ material cavity of the flow guiding system (44) ⁇ first mixed material, second mixed material, and third mixed material.
- the tubular system 5 includes a mold core shaft plate (51), a first discharge plate (52), a second discharge plate (53), a third discharge plate (54), a discharge mold (55) and an anti-static annular cooling ring assembly (56).
- the mold core plate (51) has 1 to 500 mold cores evenly fixed in the vertical direction of the plate surface, the first discharge plate (52),
- the second discharge plate (53), the third discharge plate (54) and the discharge mold 1 (55) are all processed with 1 to 500 discharge holes.
- the diameter of the mold core shaft ranges from 1 to 8 mm, and the diameter of the discharge hole ranges from 6 to 12 mm.
- the first discharge plate (52), the second discharge plate (53) and the third discharge plate (54) are respectively processed with a first material trough, a second material trough and a third material trough, which are communicated with one side of their respective mold holes.
- the three material troughs are independent of each other and do not interfere with each other.
- the discharge mold 1 (55) is provided with a temperature control channel connected to a mold temperature controller (316) to control the temperature of the discharge mold 1 (55).
- the temperature setting range is 40 to 80° C.
- the mold temperature controller (316) is a mold temperature controller.
- the antistatic annular cooling ring sleeve combination (56) includes an antistatic annular cooling ring head mold sleeve (561) and an antistatic annular cooling ring shaping sleeve (562).
- the antistatic annular cooling ring head mold sleeve (561) is arranged on the discharge mold to control the rapid cooling of the discharge mold.
- the antistatic annular cooling ring shaping sleeve (562) is arranged between the discharge mold (55) and the traction system to control the rapid cooling of the produced tubular object.
- first mixed material, second mixed material, third mixed material ⁇ first material trough, second material trough, third material trough ⁇ tubular material channel ⁇ cross fusion reaction ⁇ antistatic annular cooling ring head mold sleeve (561) ⁇ tubular extrusion ⁇ traction ⁇ antistatic annular cooling ring shaping sleeve (562) ⁇ rotary cutting ⁇ sterilization ⁇ packaging ⁇ obtaining a multi-color tubular object.
- the granulation system comprises a second discharging die (61) and a second antistatic annular cooling ring sleeve assembly (62).
- the second discharge mold (61) is processed with 1 to 500 discharge holes which are evenly arranged on the second discharge mold (61).
- the diameter of the discharge holes ranges from 1 to 10 mm.
- the antistatic annular cooling ring sleeve combination 2 (62) comprises an antistatic annular cooling ring head mold sleeve 2 (621) and an antistatic annular cooling ring shaping sleeve 2 (622).
- the antistatic annular cooling ring head mold sleeve 2 (621) is arranged on the discharge mold to control the rapid cooling of the discharge mold.
- the antistatic annular cooling ring shaping sleeve 2 (622) is arranged between the discharge mold 2 (61) and the traction system to control the rapid cooling of the output modified material particles.
- the process is as follows: molten material ⁇ vacuum ⁇ anti-static annular cooling ring head mold sleeve 2 (621) ⁇ granulation extrusion ⁇ anti-static annular cooling ring shaping sleeve 2 (622) ⁇ traction ⁇ rotary cutting ⁇ fine particles ⁇ sterilization ⁇ packaging ⁇ obtaining modified material particles.
- the anti-static annular cooling ring is in a circular ring structure, including an air inlet, an air exchange body, a rotating body, and an air outlet. There are an even number of air inlets, evenly distributed at the bottom or side, and connected to the fan air distribution bag through an air duct.
- the air exchange body is a hollow shell with a maze-like cross-section. It uses a high-pressure fan to generate high-speed flowing air to instantly and efficiently cool the produced tubular products and granular products.
- the device is equipped with a variable frequency automatic adjustment system to ensure that the wind pressure and flow are stable and controllable.
- the annular sleeve adopts dual-channel dual-circuit circulating water cooling. The cooling temperature is set according to the product requirements to ensure that the product is cooled extremely quickly, efficiently shaped, and the product quality is guaranteed.
- Example 1 A mechanical device for synchronously producing a plurality of single-piece multi-color tubular objects and modified material particles using multiple feed ports, the process of which is as follows:
- the modified starch is fed through a screw forced feeding device (12) of a buffer bin (11) ⁇ dried in a vacuum drying chamber at 60°C for 5 minutes ⁇ stirred and conveyed (14) ⁇ fed through a screw forced feeding device (212) of a first feed port (21) of a feed port module 2 ⁇ pushed by a primary screw extruder (31) for reaction ⁇ then mixed with the modified material injected by a plunger-type high-precision metering pump (221) at a high pressure through a second feed port (22) of the feed port module 2 ⁇ then mixed with the third feed port (23) of the feed port module 2
- the compatible materials injected by the plunger type high precision metering pump 2 (231) under high pressure are mixed ⁇ compatible modified at 70-100°C ⁇ exhausted ⁇ then mixed with the polybutylene succinate PBS material of the spiral forced feeding device 3 (242) through the fourth feed port (24) of the feed port module 2, and then matured under high temperature, high pressure and high shear conditions of 130-195°
- the two-stage screw extruder (32) is equipped with a multi-color mixing system 4 and a tubular system 5, and its process is as follows: the matured material is vacuumed in a molten state ⁇ the diversion system (41) of the multi-color mixing system 4 ⁇ the color injection barrel (42) ⁇ the mixing barrel (43) ⁇ the flow guide system (44) ⁇ becomes the first mixed material, the second mixed material, and the third mixed material ⁇ enters the first material tank, the second material tank, and the third material tank ⁇ passes through the tubular material channel ⁇ cross-fusion reaction ⁇ anti-static annular cooling ring head mold sleeve (561) ⁇ tubular extrusion ⁇ anti-static annular cooling ring shaping sleeve (562) ⁇ traction ⁇ rotary cutting ⁇ sterilization ⁇ packaging ⁇ 100 medical catheters with an outer diameter of 10 mm, a wall thickness of 1 mm, and a length of 300 mm are obtained.
- the three-stage screw extruder (33) is equipped with a granulation system 6, and its process is: the matured material is vacuumed in a molten state ⁇ anti-static annular cooling ring head mold sleeve 2 (621) ⁇ granulation extrusion ⁇ anti-static annular cooling ring shaping sleeve 2 (622) ⁇ traction ⁇ rotary cutting ⁇ fine particles ⁇ sterilization ⁇ packaging ⁇ obtaining polybutylene succinate PBS modified material particles with a diameter of 3mm and a length of 3mm.
- the first-stage screw extruder (31) is a twin-screw extruder
- the second-stage screw extruder (32) is a single-screw extruder
- the third-stage screw extruder (33) is a single-screw extruder.
- the primary screw extruder (31) adopts a twin-screw extruder, and its modular barrel is configured with 9 independent barrels, and 9 independent temperature zones are set, and the temperature settings of each temperature zone are: 60°C, 65°C, 70°C, 75°C, 90°C, 195°C, 170°C, 150°C, and 130°C.
- the first temperature zone to the ninth temperature zone are temperature controlled by a mold temperature controller 316.
- the secondary screw extruder (32) is a single screw extruder used to produce the tubular product, and its modular barrel is configured with 5 independent barrels, and 5 independent temperature zones are set, and the temperature settings of each temperature zone are: 160° C., 140° C., 120° C., 100° C., 80° C., and the temperature of the discharge mold 1 (55) is set at 60° C.
- the first to fifth temperature zones and the discharge mold 1 (55) are temperature-controlled by a mold temperature controller 316.
- the three-stage screw extruder (33) is a single screw extruder used to produce pellets. Its modular barrel is configured with 5 independent barrels, and 5 independent temperature zones are set. The temperature settings of each temperature zone are: 160° C., 140° C., 100° C., 80° C., and 60° C., and the temperature of the second discharge mold (61) is set at 40° C. The first to fifth temperature zones and the second discharge mold (61) are temperature-controlled by a mold temperature controller 316.
- mold mandrel plate (51) and the discharge mold 1 (55) of the tubular system 5 have the following processing dimensions: mold mandrel diameter:
- the processing dimensions of the discharge mold 2 (61) of the granulation system 6 are as follows: the diameter of the discharge hole is ⁇ 3mm, and the number of discharge holes is 259.
- the secondary screw extruder (32) and the tertiary screw extruder (33) work synchronously to synchronously produce 100 medical catheters with an outer diameter of 10 mm, a wall thickness of 1 mm, and a length of 300 mm and PBS modified material particles with a diameter of 3 mm and a length of 3 mm.
- the discharging molds of the tubular system 5 and the granulating system 6 can be replaced as needed to mass-produce various tubular objects such as various plastic tubes, medical catheters, disposable straws, stirring rods, etc.
- Example 2 A mechanical device for synchronously producing a plurality of single-piece multi-color tubular objects and modified material particles using multiple feed ports, the process is as follows:
- the modified starch is fed through a spiral forced feeding device (12) of a buffer bin (11) ⁇ dried in a vacuum drying chamber at 60°C for 5 minutes ⁇ stirred and transported 14 ⁇ fed through a spiral forced feeding device (212) of a first feed port (21) of a feed port module (2) ⁇
- the first-stage screw extruder (31) pushes the screw ⁇ then mixes with the modified material injected by the second feed port (22) of the feed port module (2) through the high-pressure metering of the plunger-type high-precision metering pump 1 (221) ⁇ then mixes with the compatible material injected by the third feed port (23) of the feed port module (2) through the high-pressure metering of the plunger-type high-precision metering pump 2 (231) ⁇ compatible modification at 70-100°C ⁇ exhaust ⁇ then mixes with the polylactic acid PLA of the spiral forced feeding device 3 (242) through the fourth feed port (24) of the feed port module (2), and then matures under high temperature, high pressure and high shear conditions of 130
- the two-stage screw extruder (32) is equipped with a multi-color mixing system (4) and a tubular system (5), and the process is as follows: the matured material is vacuumed in a molten state ⁇ the diversion system (41) of the multi-color mixing system (4) ⁇ the color injection barrel (42) ⁇ the mixing barrel (43) ⁇ the flow guide system (44) ⁇ becomes the first mixed material, the second mixed material, and the third mixed material ⁇ enters the first material tank, the second material tank, and the third material tank ⁇ passes through the tubular material channel ⁇ cross-fusion reaction ⁇ anti-static annular cooling ring head mold sleeve (561) ⁇ tubular extrusion ⁇ anti-static annular cooling ring shaping sleeve (562) ⁇ traction ⁇ rotary cutting ⁇ sterilization ⁇ packaging ⁇ obtaining a
- the three-stage screw extruder (33) is equipped with a granulation system (6), and its process is: the matured material is vacuumed in a molten state ⁇ anti-static annular cooling ring head mold sleeve 2 (621) ⁇ granulation extrusion ⁇ anti-static annular cooling ring shaping sleeve 2 (622) ⁇ traction ⁇ rotary cutting ⁇ fine particles ⁇ sterilization ⁇ packaging ⁇ obtaining polylactic acid PLA modified material particles with a diameter of 2mm and a length of 2mm.
- the first-stage screw extruder (31) is a twin-screw extruder
- the second-stage screw extruder (32) is a twin-screw extruder
- the third-stage screw extruder (33) is a twin-screw extruder.
- the primary screw extruder (31) adopts a twin-screw extruder, and its modular barrel is configured with 9 independent barrels, and 9 independent temperature zones are set, and the temperature settings of each temperature zone are: 60°C, 65°C, 70°C, 75°C, 90°C, 120°C, 185°C, 170°C, and 150°C.
- the first temperature zone to the ninth temperature zone are temperature-controlled by a mold temperature controller (316).
- the twin-screw extruder used in the production of tubular products of the secondary screw extruder (32) has a modular barrel configuration of 7 independent barrels, 7 independent temperature zones are set, and the temperature settings of each temperature zone are: 120° C., 110° C., 100° C., 90° C., 80° C., 70° C., 60° C., and the temperature of the discharge mold 1 (55) is set at 40° C.
- the first to seventh temperature zones and the discharge mold 1 (55) are temperature-controlled by a mold temperature controller (316).
- the three-stage screw extruder (33) is a twin-screw extruder used for producing particles, and its modular barrel is configured with 7 independent barrels, and 7 independent temperature zones are set.
- the temperature settings of each temperature zone are: 130° C., 120° C., 100° C., 90° C., 80° C., 70° C., and 60° C.
- the temperature of the second discharge mold (61) is set at 40° C.
- the first to seventh temperature zones and the second discharge mold (61) are temperature-controlled by a mold temperature controller (316).
- the mold core shaft plate (51) and the discharge mold one (55) of the tubular system (5) have the following processing dimensions: mold core shaft diameter: ⁇ 6.6mm, discharge hole diameter: ⁇ 8mm, and the number of mold core shafts and discharge holes: 144.
- the processing dimensions of the discharge mold 2 (61) of the granulation system (6) are as follows: the diameter of the discharge hole is ⁇ 2mm, and the number of discharge holes is 259.
- the secondary screw extruder (32) and the tertiary screw extruder (33) work synchronously to synchronously produce 144 three-color disposable straws with an outer diameter of 8 mm, a wall thickness of 0.7 mm, and a length of 300 mm and polylactic acid modified material particles with a diameter of 2 mm and a length of 2 mm.
- the discharging molds of the tubular system (5) and the granulation system (6) can be replaced as needed to produce various plastic tubes, Medical catheters, disposable straws, stirring rods and other tubular objects.
- Example 3 A mechanical device for synchronously producing a plurality of single-piece multi-color tubular objects and modified material particles using multiple feed ports, the process is as follows:
- the modified starch is fed into the screw forced feeding device (12) of the buffer bin (11) ⁇ dried in a vacuum drying chamber at 60°C for 5 minutes ⁇
- the two-stage screw extruder (32) is equipped with a multi-color mixing system (4) and a tubular system (5), and the process is as follows: the matured material is vacuumed in a molten state ⁇ the diversion system (41) of the multi-color mixing system (4) ⁇ the color injection barrel (42) ⁇ the mixing barrel (43) ⁇ the flow guide system (44) ⁇ becomes a first mixed material, a second mixed material, and a third mixed material ⁇ enters the first material tank, the second material tank, and the third material tank ⁇ passes through the tubular material channel ⁇ cross-fusion reaction ⁇ anti-static annular cooling ring head mold sleeve (561) ⁇ tubular extrusion ⁇ anti-static annular cooling ring shaping sleeve (562) ⁇ traction ⁇ rotary cutting ⁇ sterilization ⁇ packaging ⁇ 200 six-color stirring rods with an outer diameter of 6 mm, a wall thickness of 2.5 mm, and a length of 200 mm are obtained.
- the three-stage screw extruder (33) is equipped with a granulation system (6), and its process is as follows: the matured material is vacuumed in a molten state ⁇ anti-static annular cooling ring head mold sleeve (621) ⁇ granulation extrusion ⁇ anti-static annular cooling ring shaping sleeve 2 (622) ⁇ traction ⁇ rotary cutting ⁇ fine particles ⁇ sterilization ⁇ packaging ⁇ obtaining polyhydroxyalkanoate PHA modified material particles with a diameter of 4 mm and a length of 3 mm.
- the first-stage screw extruder (31) is a multi-shaft screw extruder
- the second-stage screw extruder (32) is a single-screw extruder
- the third-stage screw extruder (33) is a twin-screw extruder.
- the multi-axis screw extruder used in the primary screw extruder (31) has a modular barrel configured with 9 independent barrels, and 9 independent temperature zones are set, and the temperature settings of the temperature zones are: 60°C, 65°C, 70°C, 75°C, 90°C, 120°C, 160°C, 150°C, and 140°C.
- the first to ninth temperature zones are temperature controlled by a mold temperature controller (316).
- the secondary screw extruder (32) is a single screw extruder used to produce tubular products, and its modular barrel configuration has (5) independent barrels, and (5) independent temperature zones are set.
- the temperature settings of the temperature zones are: 130° C., 120° C., 100° C., 80° C., and 60° C., and the temperature of the discharge mold 1 (55) is set at 40° C.
- the first to fifth temperature zones and the discharge mold 1 (55) are temperature-controlled by a mold temperature controller (316).
- the three-stage screw extruder (33) is a twin-screw extruder for producing particles, and its modular barrel is configured with 7 independent barrels, and 7 independent temperature zones are set.
- the temperature settings of the temperature zones are: 130° C., 120° C., 110° C., 100° C., 80° C., 60° C., and 50° C.
- the temperature of the second discharge mold (61) is set at 40° C.
- the first to seventh temperature zones and the second discharge mold (61) are temperature-controlled by a mold temperature controller 316.
- the mold mandrel plate (51) and the discharge mold (55) of the tubular system (5) have the following processing dimensions: mold mandrel diameter Diameter size: ⁇ 1mm, discharge hole diameter size tu: ⁇ 6mm, number of mold mandrels and discharge holes: 200.
- the processing dimensions of the discharge die 2 (61) of the granulation system (6) are as follows: the diameter of the discharge hole: ⁇ 4mm, and the number of discharge holes: 180.
- the secondary screw extruder (32) and the tertiary screw extruder (33) work synchronously to synchronously produce 200 six-color stirring rods with an outer diameter of 6 mm, a wall thickness of 2.5 mm, and a length of 200 mm and PHA modified material particles with a diameter of 4 mm and a length of 3 mm.
- the discharging molds of the tubular system (5) and the granulation system (6) are replaced as needed to mass-produce various tubular objects such as various plastic tubes, medical catheters, disposable straws, stirring rods, etc.
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Abstract
Description
本发明涉及一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置,属于挤出机生产管状物和颗粒的生产领域,特别涉及一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置。The present invention relates to a mechanical device which adopts multiple feed inlets to synchronously produce multiple-single multi-color tubular objects and modified material particles, belongs to the production field of tubular objects and particles produced by extruders, and particularly relates to a mechanical device which adopts multiple feed inlets to synchronously produce multiple-single multi-color tubular objects and modified material particles.
随着人均可支配收入的提升,人们的生活方式正在发生变化,消费规模进一步扩大,一次性吸管的使用量越来越大,行业市场规模呈现不断增长的趋势,但相关配套生产设备并没有跟上现有市场的发展。据数据显示和调研了解,目前现有市场吸管和管状物生产设备存在以下几个问题:With the increase of per capita disposable income, people's lifestyles are changing, consumption is further expanding, the use of disposable straws is increasing, and the industry market size is showing a growing trend, but the related supporting production equipment has not kept up with the development of the existing market. According to data and research, the current market straw and tubular production equipment has the following problems:
(1)现有生产设备仅有一个进料口,无法保证产品的稳定性,无法满足新的规模化制备(1) The existing production equipment has only one feed port, which cannot guarantee the stability of the product and cannot meet the needs of new large-scale preparation.
现有市场一次性吸管主要以可降解吸管和可食用吸管为主,生产可降解吸管和可食用吸管均需要多种物料,而不同的物料,其物理化学性能不同,在挤出机内不同阶段发生的变化和产生的效果也具有明显的差异性,市场现有挤出机设备生产模式基本都是全部物料同时进入挤出机,而不同特性的物料同时进入挤出机,会出现很多不可控因素。需低温改性的物料和耐高温物料一同在低温区时,耐高温物料和低温改性物料一起混合,耐高温物料不发生反应和变化,但占用了低温改性物料的空间和热量,因此低温改性物料改性的时间相对变少,受热面积相对变小,在一定程度上阻碍了低温改性物料的改性进程,而低温改性物料得不到完全的改性,不能完全耐受高温,因此在进入高温区后容易碳化,最终容易出现较多的残次品;同时,也会大大减低兼容料其作用,造成正常生产中产品也可能会出现质量不稳定情况,造成管状物强度不均匀,耐热性差等问题,无法保证产品的稳定性,也无法满足新的制备方法和科研试验,这也间接导致目前市场上一直没有出现可以质量稳定且大规模生产可降解塑料产品的制备方式。因此需要一种特别的处理方式来优化,让生产原料在挤出机内充分发挥其作用,更好地保持各种物料的特性。The current disposable straws on the market are mainly degradable straws and edible straws. The production of degradable straws and edible straws requires a variety of materials, and different materials have different physical and chemical properties. The changes and effects that occur at different stages in the extruder are also significantly different. The existing extruder equipment production mode on the market is basically that all materials enter the extruder at the same time, and when materials with different characteristics enter the extruder at the same time, many uncontrollable factors will appear. When the material that needs to be modified at low temperature and the high temperature resistant material are in the low temperature zone together, the high temperature resistant material and the low temperature modified material are mixed together, and the high temperature resistant material does not react or change, but occupies the space and heat of the low temperature modified material. Therefore, the modification time of the low temperature modified material is relatively short, and the heating area is relatively small, which hinders the modification process of the low temperature modified material to a certain extent. The low temperature modified material cannot be completely modified and cannot fully withstand high temperature. Therefore, it is easy to carbonize after entering the high temperature zone, and eventually more defective products are likely to appear; at the same time, it will also greatly reduce the role of the compatible material, resulting in unstable quality of the product in normal production, uneven strength of the tubular material, poor heat resistance and other problems, unable to guarantee the stability of the product, and unable to meet the new preparation method and scientific research experiments. This also indirectly leads to the fact that there has been no preparation method that can produce biodegradable plastic products with stable quality and large-scale production on the market. Therefore, a special processing method is needed to optimize, so that the production raw materials can fully play their role in the extruder and better maintain the characteristics of various materials.
(2)现有生产设备仅能单根生产,无法充分发挥生产设备的性能,生产效率低,造成能源浪费(2) The existing production equipment can only produce a single piece, which cannot give full play to the performance of the production equipment, resulting in low production efficiency and energy waste.
现有一次性吸管和管状物生产装置,生产链已趋于完整,也已经实现了工业化生产,但现有挤出机基本上都是单根生产,因为经济利益冲突和技术突破较难等种种原因,吸管和管状物生产装置一直没有很大的改进,最终导致生产效率没有明显提升,无法充分发挥生产设The existing disposable straw and tubular production equipment has a complete production chain and has achieved industrial production. However, the existing extruders are basically single-piece production. Due to various reasons such as economic interest conflicts and technical breakthroughs, the straw and tubular production equipment has not been greatly improved, which ultimately leads to no significant improvement in production efficiency and inability to give full play to the production equipment.
备的性能,造成能源浪费。The performance of the equipment is greatly affected, resulting in energy waste.
(3)现有生产设备仅能单色或双色生产,无法进行多色或混色生产(3) Existing production equipment can only produce single or two colors, and cannot produce multiple colors or mixed colors.
现有的一次性吸管和管状物为单色或双色,超过两色以上的一次性吸管和管状物在市场中尚未出现,也未见过相关报道。现有市场飞速发展,而一次性吸管和管状物生产并 没有很大的改进,依旧保持着原本的生产样式,但现有的生产样式十分单一,人们以对此已经有了视觉疲劳,一定程度上降低了使用一次性吸管和管状物的相关产品的宣传吸引力,市场活力和前景欠缺,已经跟不上现有市场需求,而人们的消费观一直在变化,一次性吸管和管状物市场也需要做出更多的改进和调整,市场需要更多样式和花色的一次性吸管和管状物。The existing disposable straws and tubes are single-color or double-color. Disposable straws and tubes with more than two colors have not appeared in the market, nor have they been reported. The existing market is developing rapidly, while the production of disposable straws and tubes is not stable. There is not much improvement, and the original production style is still maintained, but the existing production style is very single, and people have visual fatigue with it. To a certain extent, the promotional appeal of related products using disposable straws and tubes is reduced. The market vitality and prospects are lacking, and it can no longer keep up with the existing market demand. People's consumption concepts have been changing, and the disposable straws and tubes market also needs to make more improvements and adjustments. The market needs more styles and colors of disposable straws and tubes.
(4)现有管状物生产设备或材料颗粒生产设备均只能单一生产管状物或单一生产材料颗粒,同时生产管状物和材料颗粒则需要两套生产设备,既浪费人力、财力、能源,又占用地方(4) Existing tubular production equipment or material granule production equipment can only produce tubular products or material granules alone. To produce tubular products and material granules at the same time, two sets of production equipment are required, which wastes manpower, financial resources, and energy, and takes up space.
在生产管状物的制备方法中,吸管和管状物生产原料基本都需要材料颗粒,而吸管和管状物一定程度上也可以作为材料颗粒,因此管状物和材料颗粒相辅相成,相互共生,相互使用。在仅有管状物生产设备的情况下,如果需要生产材料颗粒,则需要增加新的生产设备,在仅有材料颗粒生产设备的情况下,如果需要生产管状物,也需要增加新的生产设备,而增加新的生产设备,势必会增加更多的使用场地、能耗、人工费用等,造成一定的投资重复和费用叠加,还会出现高能耗、高碳排放等问题。In the preparation method for producing tubular objects, the raw materials for producing straws and tubular objects basically require material particles, and straws and tubular objects can also be used as material particles to a certain extent, so tubular objects and material particles complement each other, coexist with each other, and can be used with each other. In the case of only tubular object production equipment, if material particles need to be produced, new production equipment needs to be added. In the case of only material particle production equipment, if tubular objects need to be produced, new production equipment also needs to be added. Adding new production equipment will inevitably increase the use of more sites, energy consumption, labor costs, etc., resulting in certain duplication of investment and superposition of costs, and will also lead to problems such as high energy consumption and high carbon emissions.
(5)现有管状物生产设备或材料颗粒生产设备,从出料模具挤出的管状物温度较高,呈熔融状态,需要快速冷却定型,不然会出现形状变形和粘连的现象,会影响正常生产,另外快速的冷却对管状物制品的力学性能有很大改善,而且包装销售也需要冷却后才可以进行,因此都需要冷却降温。受市场影响和技术限制,传统的降温设备多为输送机加装风扇来进行降温和冷却,利用风扇进行降温。但风扇降温时间持续较长,降温效果较差,输送设备需求较长,占地面积较大,造成很大的空间资源的浪费,使设备占地面积、人员的数量和综合能耗上需求较大,还出现高能耗、高碳排放等问题,已经不符合现有市场工业化生产需求。(5) In the existing tubular production equipment or material particle production equipment, the temperature of the tubular extruded from the discharge die is relatively high and in a molten state. It needs to be quickly cooled and shaped, otherwise the shape will be deformed and stick together, which will affect normal production. In addition, rapid cooling greatly improves the mechanical properties of tubular products, and packaging and sales also need to be cooled before they can be carried out, so cooling is required. Affected by the market and technical limitations, traditional cooling equipment is mostly conveyors equipped with fans for cooling and cooling. However, the fan cooling time lasts for a long time, the cooling effect is poor, the conveying equipment needs to be long, and the floor space is large, resulting in a large waste of space resources, making the equipment floor space, the number of personnel and the comprehensive energy consumption requirements large, and there are also problems such as high energy consumption and high carbon emissions, which no longer meet the current market industrial production needs.
生物降解材料是解决塑料废弃物污染环境、缓解石油资源短缺的一种可行而有效的途径。生物降解材料主要是通过挤出机合成具有生物降解性的高分子制得,如热塑性淀粉塑料、聚乳酸等。随着新版限塑令的颁布,中国近几年有望成为全球最大生物可降解塑料消费市场。而生产设备的落后,一定程度上限制了降解颗粒的制备方法。市场现有挤出机设备生产模式基本都是全部物料同时进入挤出机,而不同特性的物料同时进入挤出机,会出现很多不可控因素,在生产材料颗粒时尤为明显,低温料和高温料混合后同时在低温区时,高温料不发生反应和变化,但占用了低温料的空间和热量,因此低温料改性的时间相对变少,受热面积相对变小,低温料得不到完全的改性,容易出现质量不稳定情况,造成颗粒强度不均匀,物理Biodegradable materials are a feasible and effective way to solve the environmental pollution caused by plastic waste and alleviate the shortage of petroleum resources. Biodegradable materials are mainly made by synthesizing biodegradable polymers through extruders, such as thermoplastic starch plastics, polylactic acid, etc. With the promulgation of the new version of the plastic restriction order, China is expected to become the world's largest consumer market for biodegradable plastics in recent years. The backwardness of production equipment has limited the preparation method of degradable particles to a certain extent. The existing production mode of extruder equipment on the market is basically that all materials enter the extruder at the same time, and when materials with different characteristics enter the extruder at the same time, many uncontrollable factors will appear, which is particularly obvious in the production of material particles. When the low-temperature material and the high-temperature material are mixed and in the low-temperature zone at the same time, the high-temperature material does not react or change, but occupies the space and heat of the low-temperature material. Therefore, the modification time of the low-temperature material becomes relatively shorter, and the heating area becomes relatively smaller. The low-temperature material cannot be completely modified, and the quality is prone to instability, resulting in uneven particle strength and physical
性能不稳定等问题,因此和管状物生产装置一样,需要充分发挥和保持物料特性。There are problems such as unstable performance, so like the tubular production equipment, it is necessary to fully utilize and maintain the material properties.
现将现有生产设备的优缺点,如表1:
The advantages and disadvantages of existing production equipment are listed in Table 1:
综上所述,现有生产设备仅有一个进料口,物料只能一次性进入挤出机中,不能充分利用不同物料的特性,容易出现产品强度不均匀,物理性能不稳定等问题;在生产时仅能单根管状物生产,限制了挤出机的生产能力,而且单根生产只能生产单色或双色管状物,不能生产多色或混合色管状物,生产样式单一,缺乏市场宣传吸引力。In summary, the existing production equipment has only one feed port, and the material can only enter the extruder at one time, which cannot fully utilize the characteristics of different materials, and is prone to problems such as uneven product strength and unstable physical properties. During production, only a single tube can be produced, which limits the production capacity of the extruder, and a single tube can only produce single-color or two-color tubes, and cannot produce multi-color or mixed-color tubes. The production style is single and lacks market publicity appeal.
在生产管状物的制备方法中,生产原料基本都需要材料颗粒,而管状物一定程度上也可以作为材料颗粒,因此管状物和材料颗粒相辅相成,相互共生,现有市场出现很多需要管状物和材料颗粒同时生产的情况,而现有设备仅可单一生产管状物或单一生产材料颗粒,已经跟不上现有市场需求。In the preparation method for producing tubular objects, the production raw materials basically require material particles, and the tubular objects can also be used as material particles to a certain extent. Therefore, the tubular objects and material particles complement each other and coexist with each other. There are many situations in the existing market that require the simultaneous production of tubular objects and material particles, but the existing equipment can only produce tubular objects or material particles alone, which can no longer keep up with the existing market demand.
发明内容Summary of the invention
为了改进上述现有生产装置的不足,本发明提出了一种采用多个进料口同步生产一出多根-单根多色管状物和材料颗粒的机械装置,使不同物料在不同进料口同时进料,同步生产一出多根-单根多色管状物和改性材料颗粒。In order to improve the deficiencies of the above-mentioned existing production devices, the present invention proposes a mechanical device that uses multiple feed ports to synchronously produce multiple-single multi-color tubular objects and material particles, so that different materials can be fed simultaneously at different feed ports to synchronously produce multiple-single multi-color tubular objects and modified material particles.
为了达到上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted by the present invention is:
一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置,包括干燥模块、进料口模块、螺杆挤出机组合模块、多色混合系统、管状物系统和制粒系统;其流程为:把低温料经缓冲仓一的螺旋强制进料装置一→在真空干燥室60℃干燥5min→搅拌输送→经进料口模块的第一进料口的螺旋强制进料装置二→一级螺杆挤出机螺杆推送反应→然后与进料口模块的第二进料口经柱塞式高精密计量泵一高压计量注入的改性料进行混合→然后与进料口模块的第三进料口经柱塞式高精密计量泵二高压计量注入的兼容料进行混合→在70~100℃条件下兼容改性→排气→再与经进料口模块的第四 进料口的螺旋强制进料装置三的高温料进行混合,然后在130~230℃高温高压高剪切条件下熟化,经一级螺杆挤出机挤出至两台同步工作的二级螺杆挤出机和三级螺杆挤出机,同步生产一出多根-单根多色管状物和改性材料颗粒;其中:A mechanical device for synchronously producing multiple-single multi-color tubular objects and modified material particles by using multiple feed ports, comprising a drying module, a feed port module, a screw extruder combination module, a multi-color mixing system, a tubular object system and a granulation system; the process is as follows: low-temperature material is fed through a spiral forced feeding device 1 of a buffer bin 1 → dried in a vacuum drying chamber at 60°C for 5 minutes → stirred and conveyed → fed through a spiral forced feeding device 2 of a first feed port of a feed port module → pushed and reacted by a primary screw extruder screw → then mixed with a modified material injected by a plunger-type high-precision metering pump 1 at a second feed port of the feed port module under high pressure → then mixed with a compatible material injected by a plunger-type high-precision metering pump 2 at a third feed port of the feed port module under high pressure metering → compatible modification at 70-100°C → exhaust → then mixed with a modified material injected by a plunger-type high-precision metering pump 2 at a fourth feed port of the feed port module under high pressure metering → The high-temperature materials of the spiral forced feeding device 3 at the feed port are mixed, and then matured under high temperature, high pressure and high shear conditions of 130-230℃, and extruded through the first-stage screw extruder to two synchronously working second-stage screw extruders and third-stage screw extruders, and multiple-single-stage multi-color tubular objects and modified material particles are produced simultaneously; wherein:
(1)二级螺杆挤出机配置多色混合系统和管状物系统,其流程为:熟化物料在熔融状态下经抽真空→多色混合系统的分流系统→注色机筒→混合机筒→导流系统→成为第一混合物料、第二混合物料、第三混合物料→进入第一物料槽、第二物料槽、第三物料槽→通过管状物料道→交叉融合反应→防静电环形冷却环机头模具套一→管状物挤出→防静电环形冷却环定型套一→牵引→旋切→杀菌→包装→得到一出多根-单根多色管状物;(1) The two-stage screw extruder is equipped with a multi-color mixing system and a tubular system, and its process is as follows: the matured material is vacuumed in a molten state → the diversion system of the multi-color mixing system → the color injection barrel → the mixing barrel → the flow guide system → becomes the first mixed material, the second mixed material, and the third mixed material → enters the first material tank, the second material tank, and the third material tank → passes through the tubular material channel → cross-fusion reaction → anti-static annular cooling ring die head mold sleeve → tubular extrusion → anti-static annular cooling ring shaping sleeve → traction → rotary cutting → sterilization → packaging → obtaining a multi-piece-single multi-color tubular object;
(2)三级螺杆挤出机配置制粒系统,生产顺序为:熟化物料在熔融状态下经抽真空→防静电环形冷却环机头模具套二→制粒挤出→防静电环形冷却环定型套二→牵引→旋切→细小颗粒→杀菌→包装→得到改性材料颗粒;(2) The three-stage screw extruder is equipped with a granulation system, and the production sequence is: the matured material is vacuumed in a molten state → anti-static annular cooling ring die head mold sleeve 2 → granulation extrusion → anti-static annular cooling ring shaping sleeve 2 → traction → rotary cutting → fine particles → sterilization → packaging → obtaining modified material particles;
所述干燥模块包括缓冲仓一、螺旋强制进料装置一、真空干燥室、搅拌输送装置和模温机;所述的缓冲仓一连接螺旋强制进料装置一,螺旋强制进料装置一连接真空干燥室,真空干燥室连接搅拌输送装置;所述真空干燥室设置控温通道连接模温机;真空干燥室设定温度为60℃,物料干燥时间为5分钟;The drying module includes a buffer bin, a spiral forced feeding device, a vacuum drying chamber, a stirring and conveying device and a mold temperature controller; the buffer bin is connected to the spiral forced feeding device, the spiral forced feeding device is connected to the vacuum drying chamber, and the vacuum drying chamber is connected to the stirring and conveying device; the vacuum drying chamber is provided with a temperature control channel connected to the mold temperature controller; the vacuum drying chamber is set at a temperature of 60°C, and the material drying time is 5 minutes;
所述进料口模块包括包括第一进料口、第二进料口、第三进料口第四进料口、和排气装置;第一进料口连接一级螺杆挤出机的第一机筒,适用粉剂物料、颗粒物料或粉剂和颗粒的混合物料;第二进料口连接一级螺杆挤出机的第二机筒,适用液体或半固态流动物料;第三进料口连接一级螺杆挤出机的第四机筒,适用液体或半固态流动物料;第四进料口连接一级螺杆挤出机The feed port module includes a first feed port, a second feed port, a third feed port, a fourth feed port, and an exhaust device; the first feed port is connected to the first barrel of the primary screw extruder, which is suitable for powder materials, granular materials or a mixture of powder and granules; the second feed port is connected to the second barrel of the primary screw extruder, which is suitable for liquid or semi-solid flowing materials; the third feed port is connected to the fourth barrel of the primary screw extruder, which is suitable for liquid or semi-solid flowing materials; the fourth feed port is connected to the primary screw extruder
的第六机筒,适用粉剂物料、颗粒物料或粉剂和颗粒的混合物料;排气装置连接一级螺杆挤出机的第五机筒,物料中的无益气体经过排气装置排出;The sixth barrel is suitable for powder materials, granular materials or a mixture of powder and granular materials; the exhaust device is connected to the fifth barrel of the primary screw extruder, and the useless gas in the material is discharged through the exhaust device;
所述第一进料口和第四进料口包括∶缓冲仓二,缓冲仓三和螺旋强制进料装置二,螺旋The first feed port and the fourth feed port include: a buffer bin 2, a buffer bin 3 and a spiral forced feeding device 2, a spiral
强制进料装置三,所述第二进料口和第三进料口∶包括柱塞式高精密计量泵一,柱塞式高精密计量泵二和进料装置一,进料装置二;The forced feeding device 3, the second feeding port and the third feeding port: include a plunger type high-precision metering pump 1, a plunger type high-precision metering pump 2 and a feeding device 1, a feeding device 2;
所述螺杆挤出机组合模块分三级,分别为一级螺杆挤出机、二级螺杆挤出机和三级螺杆挤出机;The screw extruder assembly module is divided into three levels, namely a primary screw extruder, a secondary screw extruder and a tertiary screw extruder;
所述螺杆挤出机,包含单螺杆挤出机、双螺杆挤出机和多轴螺杆挤出机;根据不同产品的制备需求,螺杆挤出机组合模块设置以下组合方式:The screw extruder includes a single screw extruder, a twin screw extruder and a multi-axis screw extruder; according to the preparation requirements of different products, the screw extruder combination module is set in the following combination mode:
组合一:一级螺杆挤出机为双螺杆挤出机,二级螺杆挤出机为单螺杆挤出机,三级螺杆挤出机为单螺杆挤出机;Combination 1: The first-stage screw extruder is a twin-screw extruder, the second-stage screw extruder is a single-screw extruder, and the third-stage screw extruder is a single-screw extruder;
组合二:一级螺杆挤出机为双螺杆挤出机,二级螺杆挤出机为双螺杆挤出机,三级螺杆挤出机为双螺杆挤出机;Combination 2: The first-stage screw extruder is a twin-screw extruder, the second-stage screw extruder is a twin-screw extruder, and the third-stage screw extruder is a twin-screw extruder;
组合三:一级螺杆挤出机为双螺杆挤出机,二级螺杆挤出机为单螺杆挤出机,三级螺杆挤出机为双螺杆挤出机;Combination three: the first-stage screw extruder is a twin-screw extruder, the second-stage screw extruder is a single-screw extruder, and the third-stage screw extruder is a twin-screw extruder;
组合四:一级螺杆挤出机为多轴螺杆挤出机,二级螺杆挤出机为双螺杆挤出机,三级螺杆挤出机为双螺杆挤出机;Combination 4: The first-stage screw extruder is a multi-shaft screw extruder, the second-stage screw extruder is a twin-screw extruder, and the third-stage screw extruder is a twin-screw extruder;
组合五:一级螺杆挤出机为多轴螺杆挤出机,二级螺杆挤出机为单螺杆挤出机,三 级螺杆挤出机为双螺杆挤出机;Combination 5: The first screw extruder is a multi-axis screw extruder, the second screw extruder is a single screw extruder, and the third The first-stage screw extruder is a twin-screw extruder;
组合六:一级螺杆挤出机为多轴螺杆挤出机,二级螺杆挤出机为单螺杆挤出机,三级螺杆挤出机为单螺杆挤出机;Combination 6: The first-stage screw extruder is a multi-shaft screw extruder, the second-stage screw extruder is a single screw extruder, and the third-stage screw extruder is a single screw extruder;
所述单螺杆挤出机,配置5~7段独立机筒组成模块化机筒,对应5~7个温区,各温区温度设定范围:40~230℃,模块化机筒为单螺杆孔,配单根模块化螺杆,螺杆长径比在26:1~40:1;The single screw extruder is equipped with 5 to 7 independent barrels to form a modular barrel, corresponding to 5 to 7 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230° C. The modular barrel has a single screw hole and a single modular screw, and the screw length-diameter ratio is 26:1 to 40:1;
所述双螺杆挤出机,配置7~9段独立机筒组成模块化机筒,对应7~9个温区,各温区温度设定范围:40~230℃,模块化机筒为双螺杆孔,配两根模块化螺杆,螺杆长径比在30:1~62:1。The twin-screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C. The modular barrel is a twin-screw hole with two modular screws, and the screw length-diameter ratio is 30:1 to 62:1.
所述多轴螺杆挤出机,配置7~9段独立机筒组成模块化机筒,对应7~9个温区,各温区温度设定范围:40~230℃,模块化机筒为多螺杆孔;配多根模块化螺杆,螺杆长径比在30:1~62:1;The multi-axis screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C. The modular barrel has multiple screw holes; it is equipped with multiple modular screws, and the screw length-diameter ratio is 30:1 to 62:1;
所述独立机筒设置独立的控温通道,与模温机相连,为独立温区。The independent barrel is provided with an independent temperature control channel, which is connected to the mold temperature controller and forms an independent temperature zone.
所述模温机由水箱、加热冷却系统、动力传输系统、液位控制系统以及温度传感器组成。The mold temperature controller consists of a water tank, a heating and cooling system, a power transmission system, a liquid level control system and a temperature sensor.
所述模块化螺杆由螺杆芯轴和螺旋元件组成,螺旋元件有不同螺距不同长度的螺纹段和The modular screw is composed of a screw core shaft and a spiral element, wherein the spiral element has thread segments with different pitches and different lengths.
配套元件,螺杆芯轴和螺旋元件通过花键连接,螺旋元件根据物料的加工工艺按照排列顺序Matching components, screw core shaft and spiral element are connected by spline, and the spiral element is arranged in order according to the processing technology of the material
安装在螺杆芯轴上,组成模块化螺杆。Installed on the screw mandrel to form a modular screw.
所述多色混合系统包括分流系统、注色机筒、混合机筒和导流系统。The multi-color mixing system comprises a flow distribution system, a color injection cylinder, a mixing cylinder and a flow guiding system.
所述分流系统包括2~16个分流通道,每个分流通道均连接注色机筒,物料经分流通道进入2~16个注色机筒。The diversion system comprises 2 to 16 diversion channels, each of which is connected to a color injection barrel, and the material enters the 2 to 16 color injection barrels through the diversion channel.
所述注色机筒、混合机筒和导流系统均设置2~16个物料通道,注色机筒的每个物料通道均设置注色口,多色物料经注色口进入注色机筒的物料通道,在混合机筒与主物料充分混合后经过导流系统进入管状物系统。The color injection barrel, mixing barrel and guide system are all provided with 2 to 16 material channels, each material channel of the color injection barrel is provided with a color injection port, and the multi-color material enters the material channel of the color injection barrel through the color injection port, and enters the tubular material system through the guide system after being fully mixed with the main material in the mixing barrel.
所述管状物系统包括模具芯轴板、第一出料板、第二出料板、第三出料板、出料模具一和防静电环形冷却环套组合一。The tubular object system comprises a mold core shaft plate, a first discharge plate, a second discharge plate, a third discharge plate, a discharge mold and an antistatic annular cooling ring sleeve assembly.
所述模具芯轴板,板面垂直方向均匀固定有1~500个模具芯轴,第一出料板、第二出料板、第三出料板和出料模具一均对应加工1~500个出料孔。The mold core shaft plate has 1 to 500 mold core shafts evenly fixed in the vertical direction of the plate surface, and the first discharge plate, the second discharge plate, the third discharge plate and the discharge mold are all processed with 1 to 500 discharge holes.
所述模具芯轴直径尺寸范围:1~8mm,出料孔直径尺寸范围:6~12mm。The diameter of the mold core shaft ranges from 1 to 8 mm, and the diameter of the discharge hole ranges from 6 to 12 mm.
所述第一出料板、第二出料板和第三出料板分别加工第一物料槽、第二物料槽和第三物料槽,与各自的模具孔的一侧相通,三个物料槽相互独立,互不干涉。The first discharge plate, the second discharge plate and the third discharge plate are respectively processed with the first material trough, the second material trough and the third material trough, which are communicated with one side of their respective mold holes. The three material troughs are independent of each other and do not interfere with each other.
所述出料模具一设置控温通道,与模温机相连,控制出料模具温度,温度设定范围40~80℃。The discharge mold is provided with a temperature control channel, which is connected to a mold temperature controller to control the temperature of the discharge mold, and the temperature setting range is 40 to 80°C.
所述防静电环形冷却环套组合一包括防静电环形冷却环机头模具套一和防静电环形冷却环定型套一,所述防静电环形冷却环机头模具套一设置在出料模具一上,控制出料模具一极速降温,所述防静电环形冷却环定型套一设置在出料模具一与牵引系统之间,控制产出的管状物极速冷却。 The antistatic annular cooling ring sleeve combination includes an antistatic annular cooling ring head mold sleeve and an antistatic annular cooling ring shaping sleeve. The antistatic annular cooling ring head mold sleeve is arranged on a discharge mold to control the rapid cooling of the discharge mold. The antistatic annular cooling ring shaping sleeve is arranged between the discharge mold and the traction system to control the rapid cooling of the produced tubular object.
所述制粒系统包括出料模具二和防静电环形冷却环套组合二。The granulation system comprises a second discharging die and a second antistatic annular cooling ring sleeve assembly.
所述出料模具二加工1~500个出料孔,均匀排列在出料模具二上;所述出料孔直径尺寸范围:1~10mm。The second discharging die is processed with 1 to 500 discharging holes which are evenly arranged on the second discharging die; the diameter size range of the discharging holes is 1 to 10 mm.
所述防静电环形冷却环套组合二包括防静电环形冷却环机头模具套二和防静电环形冷却环定型套二,所述防静电环形冷却环机头模具套二设置在出料模具二上,控制出料模具二极速降温,防静电环形冷却环定型套二设置在出料模具二与牵引系统之间,控制产出的改性材料颗粒极速冷却。The antistatic annular cooling ring sleeve combination 2 includes an antistatic annular cooling ring head mold sleeve 2 and an antistatic annular cooling ring shaping sleeve 2. The antistatic annular cooling ring head mold sleeve 2 is arranged on the discharge mold 2 to control the rapid cooling of the discharge mold 2. The antistatic annular cooling ring shaping sleeve 2 is arranged between the discharge mold 2 and the traction system to control the rapid cooling of the output modified material particles.
所述防静电环形冷却环呈圆环形构造,包括进风口、风换主体、旋转体、出风口,进风口偶数个,均匀分布在下部或侧面,通过风管与风机分风包相连;风换主体为空心壳体,截面为迷宫式。The anti-static annular cooling ring has a circular ring structure, including an air inlet, an air exchange body, a rotating body, and an air outlet. The air inlet is an even number and is evenly distributed at the bottom or the side, and is connected to the fan air distribution bag through an air duct; the air exchange body is a hollow shell with a maze-like cross-section.
所述干燥模块与螺杆挤出机组合模块为上下多层布置,干燥模块位居最上,一级螺杆挤The drying module and the screw extruder combination module are arranged in multiple layers, with the drying module at the top and the first-stage screw extruder at the bottom.
出机居中,二级螺杆挤出机和三级螺杆挤出机位居最下位置。The extruder is in the middle, and the secondary screw extruder and the tertiary screw extruder are at the bottom.
所述管状物系统和制粒系统,根据需要更换管状物系统和制粒系统的出料模具,规模化生产各式塑管、医用导管、一次性吸管、搅拌棒各种管状物,以及聚乳酸PLA、聚已内酯PCL、聚丁二酸-己二酸丁二酯共聚物PBSA、聚已二酸/对苯二甲酸丁二醇酯PBAT、聚羟基脂肪酸酯PHA、聚丁二酸丁二醇酯PBS、聚对二氧环已酮PPDO、聚乙交酯PGA、聚碳酸亚丙酯或二氧化碳/环氧丙烷共聚物PPC、二氧化碳环氧乙烷共聚物PEC、醋酸纤维素CA、淀粉St、生物基聚乙烯Bio-PE、生物基聚丙烯Bio-PP、生物基尼龙Bio-PA、生物基聚氨酯Bio-PUR、生物基聚呋喃二甲酯PEF生物降解改性材料颗粒。The tubular system and the granulation system can replace the discharging molds of the tubular system and the granulation system as needed, and can mass-produce various plastic tubes, medical catheters, disposable straws, stirring rods and various tubular objects, as well as polylactic acid PLA, polycaprolactone PCL, polybutylene succinate-adipate copolymer PBSA, polybutylene adipate/terephthalate PBAT, polyhydroxyalkanoate PHA, polybutylene succinate PBS, polydioxanone PPDO, polyglycolide PGA, polypropylene carbonate or carbon dioxide/propylene oxide copolymer PPC, carbon dioxide ethylene oxide copolymer PEC, cellulose acetate CA, starch St, bio-based polyethylene Bio-PE, bio-based polypropylene Bio-PP, bio-based nylon Bio-PA, bio-based polyurethane Bio-PUR, and bio-based polyfuran dimethyl ester PEF biodegradable modified material particles.
广泛应用于工业、医用、餐饮、日用及各类塑料和降解材料等领域,节能低碳环保,生产过程连续且稳定、安全无污染,适合工业化大规模生产。It is widely used in industry, medicine, catering, daily necessities and various plastics and degradable materials. It is energy-saving, low-carbon and environmentally friendly. The production process is continuous and stable, safe and pollution-free, and is suitable for large-scale industrial production.
(1)本发明进料口模块设置4个进料口,使不同物性的物料经不同进料口进入特定温区,充分发挥各种物料的物性作用和特性,著提高产品的力学性能、耐热性和物理稳定性,有利于更多制备方法的使用和发明,见附图4,图5。现有市场螺杆挤出机在生产塑料管状物或塑料颗粒时,采用的传统塑料原料,其成份单一原料且是合成物,可直接从单一进料口进入螺杆挤出机加热融化,成为熔融状态后从螺杆挤出机挤出即可。(1) The feed inlet module of the present invention is provided with 4 feed inlets, so that materials with different physical properties can enter the specific temperature zone through different feed inlets, giving full play to the physical properties and characteristics of various materials, significantly improving the mechanical properties, heat resistance and physical stability of the product, and facilitating the use and invention of more preparation methods, see Figures 4 and 5. The conventional plastic raw materials used by the existing market screw extruders in the production of plastic tubular objects or plastic particles are single raw materials and are synthetic. They can directly enter the screw extruder from a single feed inlet, be heated and melted, and then be extruded from the screw extruder after becoming molten.
随着环境保护要求越来越高,新式可降解塑料被普遍使用;As environmental protection requirements become increasingly stringent, new biodegradable plastics are widely used;
新式可降解塑料因物性原因和终端产品的要求,需要进行改性,所需生产原料包含了低温料、改性料、兼容料、高温料等不同物性的物料,而低温料、改性料需要进行混合改性后,才能达到耐受高温的状态,与高温料一起融溶反应,然后,在生产过程中,再添加兼容料进行表面改性,增加低温料的分散性以及与高温料相容性,最终克服低温料与高温料间的极性差,借助于分子间的键合力,让低温料均匀分布在整个高温料体系中,促使不相容的两种聚合物结合在一体,进而得到稳定的共混物,从而大大提高复合材料的相容性和分散性;New biodegradable plastics need to be modified due to physical properties and the requirements of end products. The required raw materials include low-temperature materials, modified materials, compatible materials, high-temperature materials and other materials with different physical properties. The low-temperature materials and modified materials need to be mixed and modified to reach a state of withstanding high temperatures and melt and react with the high-temperature materials. Then, during the production process, compatible materials are added for surface modification to increase the dispersibility of the low-temperature materials and their compatibility with the high-temperature materials. Ultimately, the polarity difference between the low-temperature materials and the high-temperature materials is overcome. With the help of the intermolecular bonding force, the low-temperature materials are evenly distributed in the entire high-temperature material system, which promotes the combination of the two incompatible polymers into one, thereby obtaining a stable blend, thereby greatly improving the compatibility and dispersibility of the composite material.
而传统设备仅有一个进料口,所有物料经过同一个进料口进入螺杆挤出机时,需低温改性的物料和耐高温物料一同在低温区,耐高温物料不发生反应和变化,但占用了低温改性物料的空间和热量,因此低温改性物料改性的时间相对变少,受热面积相对变小,在一定程度上阻碍了低温改性物料的改性进程,而低温改性物料得不到完全的改性,不能完 全耐受高温,因此在进入高温区后容易碳化,最终容易出现较多的残次品;同时,也会大大减低兼容料其作用,造成正常生产中产品也可能会出现质量不稳定情况,造成管状物强度不均匀,耐热性差等问题,无法保证产品的稳定性,也无法满足新的制备方法和科研试验,这也间接导致目前市场上一直没有出现可以质量稳定且大规模生产可降解塑料产品的制备方式。因此需要一种特别的处理方式来优化,让生产原料在挤出机内充分发挥其作用,更好地保持各种物料的The traditional equipment has only one feed port. When all materials enter the screw extruder through the same feed port, the materials that need to be modified at low temperature and the high temperature resistant materials are in the low temperature area together. The high temperature resistant materials do not react or change, but occupy the space and heat of the low temperature modified materials. Therefore, the modification time of the low temperature modified materials is relatively shortened, and the heating area is relatively smaller, which hinders the modification process of the low temperature modified materials to a certain extent. The low temperature modified materials cannot be completely modified and cannot be fully The plastic cannot withstand high temperatures, so it is easy to carbonize after entering the high temperature zone, and eventually more defective products will appear. At the same time, it will greatly reduce the role of the compatible material, resulting in unstable quality of the product during normal production, uneven strength of the tubular product, poor heat resistance, etc., which cannot guarantee the stability of the product and cannot meet the requirements of new preparation methods and scientific research experiments. This indirectly leads to the fact that there has been no preparation method for stable quality and large-scale production of biodegradable plastic products on the market. Therefore, a special processing method is needed to optimize the production of raw materials so that they can fully play their role in the extruder and better maintain the various materials.
特性;characteristic;
基于以上原因,本发明进料口模块设置4个进料口,低温料经第一进料口进入,改性料经第二进料口进入,兼容料经第三进料口进入、高温料经第四进料口进入。低温料经第一进料口进入一级螺杆挤出机,与经第二进料口进入的改性料进行混合,与经第三进料口进入的兼容料进行混合,混合后在70~100℃的低温区发生兼容改性,改性后的复合料的耐受高温温度达到和高温料耐受的高温温度相近,改性后的复合料与经第四进料口进入的高温料进行混合,混合后在130~230℃的高温区熟化熔融反应;使不同物性的物料经不同进料口进入一级螺杆挤出机的特定温区,充分发挥了低温料、改性料、兼容料、高温料等各种物料的不同特性,从而提高了最终产品的物理强度和性能;具有如下有益效果:Based on the above reasons, the feed port module of the present invention is provided with 4 feed ports, the low-temperature material enters through the first feed port, the modified material enters through the second feed port, the compatible material enters through the third feed port, and the high-temperature material enters through the fourth feed port. The low-temperature material enters the primary screw extruder through the first feed port, is mixed with the modified material entering through the second feed port, and is mixed with the compatible material entering through the third feed port. After mixing, compatible modification occurs in the low-temperature zone of 70 to 100°C, and the high-temperature temperature resistant to the modified composite material reaches a high-temperature temperature similar to that resistant to the high-temperature material. The modified composite material is mixed with the high-temperature material entering through the fourth feed port, and after mixing, it is matured and melted in the high-temperature zone of 130 to 230°C. Materials with different physical properties enter the specific temperature zone of the primary screw extruder through different feed ports, giving full play to the different characteristics of various materials such as low-temperature materials, modified materials, compatible materials, and high-temperature materials, thereby improving the physical strength and performance of the final product; it has the following beneficial effects:
(1)解决了不同物料在同一进料口进入挤出机后出现的产品强度不均匀、物理特性不稳定等问题,同时配合先进的制备方法显著提高产品的力学性能、耐热性和物理稳定性等,有利于更多制备方法的使用和发明;本专利申请实验研究发现并验证了:以PBAT添加兼容料改性为例,通过向淀粉填充改性PBAT时,淀粉的加入使得共混物的结晶温度向高温方向偏移,结晶度随之而降低。通过试验添加兼容料不但改善了淀粉的分散效果,而且大大地提高淀粉与PBAT之间的相容性;明显改善改性材料的力学性能和玻璃化转变温度,增韧改性、拉伸和冲击强度,实现高填充,减少高温料用量,改善加工流变性,提高表面光洁度。(1) It solves the problems of uneven product strength and unstable physical properties after different materials enter the extruder at the same feed port. At the same time, it significantly improves the mechanical properties, heat resistance and physical stability of the product with advanced preparation methods, which is conducive to the use and invention of more preparation methods; the experimental research of this patent application found and verified that: taking the modification of PBAT by adding compatible materials as an example, when PBAT is modified by filling starch, the addition of starch causes the crystallization temperature of the blend to shift to the high temperature direction, and the crystallinity decreases accordingly. The addition of compatible materials not only improves the dispersion effect of starch, but also greatly improves the compatibility between starch and PBAT; significantly improves the mechanical properties and glass transition temperature of the modified material, toughens the modification, tensile and impact strength, achieves high filling, reduces the amount of high temperature materials, improves processing rheology, and improves surface finish.
(2)本发明一出多根管状物系统,每套管状物系统均加工1~500个出料孔,本发明集中2~16套管状物系统同时生产,大幅度提升了生产效率,见附图10,为8套管状物系统同时生产。(2) The present invention can produce multiple tubular systems, and each tubular system is processed with 1 to 500 discharge holes. The present invention can concentrate 2 to 16 tubular systems in simultaneous production, greatly improving production efficiency. See Figure 10, which shows 8 tubular systems being produced simultaneously.
现有市场螺杆挤出机在生产塑料管状物时,螺杆挤出机仅能单根生产,所有配套设备也仅能单根处理,随着新兴市场需求和国际大环境的不断变化,减排、节能和环保等问题越来越受重视,加上原材料成本的不断上升,现有螺杆挤出机单根生产已不再适应市场需求。When producing plastic tubular products, the existing screw extruders in the market can only produce single pieces, and all supporting equipment can only process single pieces. With the continuous changes in emerging market demand and the international environment, issues such as emission reduction, energy conservation and environmental protection are becoming more and more important. Coupled with the continuous increase in raw material costs, the existing single-piece production of screw extruders can no longer meet market demand.
基于以上原因,本发明一出多根管状物系统,管状物系统一出1~500根管状物,其模具芯轴板,板面垂直方向均匀固定有1~500个模具芯轴,第一出料板、第二出料板、第三出料板和出料模具均对应有1~500个出料孔,集中2~16套管状物系统同时生产;管状物系统设置防静电环形冷却环套组合一,包括防静电环形冷却环机头模具套一和防静电环形冷却环定型套一,防静电环形冷却环机头模具套一设置在出料模具一上,控制出料模具一极速降温,防静电环形冷却环定型套一设置在出料模具一与牵引系统之间,控制产出的管状物极速冷却;加工的1~500个出料孔均匀的排列在出料模具一上,配合新的生产设备和新的制备工艺,其流程为:生产物料经改性→混合→熟化→熔融反应→防静电环形冷却环机头模具套一→管状物挤出→防静电环形冷却环定型套一→牵引→旋切→杀菌→包装→得到一出多根管状 Based on the above reasons, the present invention is a system for producing multiple tubular objects, and the tubular object system produces 1 to 500 tubular objects. The mold core shaft plate has 1 to 500 mold core shafts evenly fixed in the vertical direction of the plate surface. The first discharge plate, the second discharge plate, the third discharge plate and the discharge mold each have 1 to 500 discharge holes corresponding to them, and 2 to 16 sets of tubular object systems are concentrated for simultaneous production; the tubular object system is provided with an antistatic annular cooling ring sleeve combination, including an antistatic annular cooling ring head mold sleeve and an antistatic annular cooling ring shaping sleeve, and the antistatic annular cooling ring head mold sleeve The first one is set on the discharge mold to control the rapid cooling of the discharge mold. The antistatic annular cooling ring shaping sleeve is set between the discharge mold and the traction system to control the rapid cooling of the output tubular product. The 1 to 500 processed discharge holes are evenly arranged on the discharge mold. With the new production equipment and the new preparation process, the process is as follows: the production material is modified → mixed → matured → melt reaction → antistatic annular cooling ring head mold sleeve → tubular product extrusion → antistatic annular cooling ring shaping sleeve → traction → rotary cutting → sterilization → packaging → obtaining a plurality of tubular products.
物;具有如下有益效果:It has the following beneficial effects:
①:解决了传统市场现有管状物生产设备产量受限的困境,提高了管状物的生产效率,同时也提高了生产设备的利用率,充分发挥了挤出机的生产能力,降低了生产能耗,降低了碳排放,提升了生产效率,同时也提高了生产设备的利用率,更加符合市场工业化生产需求,在减排、节能、环保方面更加符合国家要求。①: It solves the problem of limited output of existing tubular production equipment in the traditional market, improves the production efficiency of tubular products, and also improves the utilization rate of production equipment, gives full play to the production capacity of the extruder, reduces production energy consumption, reduces carbon emissions, improves production efficiency, and also improves the utilization rate of production equipment, which is more in line with the market's industrialized production needs and more in line with national requirements in terms of emission reduction, energy saving, and environmental protection.
②:本发明所能达到的生产能力相较于现有市场传统生产方式有了明显的提升和改善,解决了现有传统市场设备的不足的问题。②: The production capacity that can be achieved by the present invention has been significantly improved and enhanced compared with the traditional production methods in the existing market, solving the problem of the shortcomings of the existing traditional market equipment.
(3)本发明一出多根管状物和改性材料颗粒同步生产,提高了设备的利用率,大幅度提升了生产效率,如图12所示:(3) The present invention produces multiple tubular objects and modified material particles simultaneously, which improves the utilization rate of the equipment and greatly improves the production efficiency, as shown in FIG12 :
现有市场螺杆挤出机仅可单一生产管状物或单一生产材料颗粒,随着环境保护要求越来越高,新式可生物降解材料的使用越来越普遍,而新式可生物降解管状物的制备方法均用到可生物降解颗粒,管状物在一定程度上也可以作为材料颗粒,这样就出现了需要同时生产管状物和材料颗粒的需求,因此管状物和材料颗粒出现了新的相互关系,两者相辅相成,相互共生。在仅有管状物生产设备的情况下,如果需要生产材料颗粒,则需要增加新的材料颗粒生产设备,在仅有材料颗粒生产设备的情况下,如果需要生产管状物,也需要增加新的管状物生产设备,而增加新的生产设备,势必会增加更多的使用场地、能耗、人工费用等,造成一定的投资重复和费用叠加,还会出现高能耗、高碳排放等问题。The existing market screw extruder can only produce tubular objects or material particles. With the increasing requirements for environmental protection, the use of new biodegradable materials is becoming more and more common. The preparation methods of new biodegradable tubular objects all use biodegradable particles. Tubular objects can also be used as material particles to a certain extent. This has led to the need to produce tubular objects and material particles at the same time. Therefore, a new relationship has emerged between tubular objects and material particles, and the two complement each other and coexist with each other. In the case of only tubular object production equipment, if material particles need to be produced, new material particle production equipment needs to be added. In the case of only material particle production equipment, if tubular objects need to be produced, new tubular object production equipment also needs to be added. Adding new production equipment will inevitably increase the use of more sites, energy consumption, labor costs, etc., resulting in certain investment duplication and cost superposition, and will also lead to problems such as high energy consumption and high carbon emissions.
基于以上原因,本发明螺杆挤出机组合模块设置了一级螺杆挤出机、二级螺杆挤出机和三级螺杆挤出机,其中二级螺杆挤出机和三级螺杆挤出机分别配置管状物系统和制粒系统,可以同步生产一出多根-单根多色管状物和改性材料颗粒,螺杆挤出机组合模块所用挤出机,包含单螺杆挤出机、双螺杆挤出机和多轴螺杆挤出机等,根据不同产品的制备需求,调整单螺杆挤出机、双螺杆挤出机和多轴螺杆挤出机中的二种或三种螺杆挤出机进行组合。Based on the above reasons, the screw extruder combination module of the present invention is provided with a primary screw extruder, a secondary screw extruder and a tertiary screw extruder, wherein the secondary screw extruder and the tertiary screw extruder are respectively equipped with a tubular system and a granulation system, and can simultaneously produce a plurality of-single multi-color tubular objects and modified material particles. The extruders used in the screw extruder combination module include single-screw extruders, twin-screw extruders and multi-axis screw extruders, etc. According to the preparation requirements of different products, two or three of the single-screw extruders, twin-screw extruders and multi-axis screw extruders are adjusted to be combined.
本发明一出多根管状物和改性材料颗粒同步生产,具有如下有益效果:解决了需要同时生产管状物和材料颗粒的设备问题,对于单独生产管状物的设备和单独生产材料颗粒的设备,本发明集中两种生产设备优势,优化了设备配置,减少了总体占地面积,减少了相应的设备费用和工人费用,降低了生产能耗,降低了碳排放,提升了生产效率,同时也提高了生产设备的利用率,更加符合市场工业化生产需求,在减排、节能、环保方面更加符合国家要求。The present invention can produce multiple tubular objects and modified material particles simultaneously, and has the following beneficial effects: it solves the problem of equipment that needs to produce tubular objects and material particles at the same time. For equipment that produces tubular objects separately and equipment that produces material particles separately, the present invention concentrates the advantages of two types of production equipment, optimizes equipment configuration, reduces the overall floor space, reduces corresponding equipment costs and labor costs, reduces production energy consumption, reduces carbon emissions, improves production efficiency, and also improves the utilization rate of production equipment, which is more in line with the market demand for industrialized production and more in line with national requirements in terms of emission reduction, energy conservation, and environmental protection.
(4)本发明单根多色的多色混合系统,使管状物呈现多彩多色,大大提升了市场活力和前景,如图10-11所示。(4) The present invention's single-tube multi-color mixed system makes the tubular article colorful and multi-color, greatly enhancing the market vitality and prospects, as shown in Figures 10-11.
现有市场螺杆挤出机在生产塑料管状物时,仅有单色或双色,受当初认知、意识和大环境的影响,单色或双色管状物满足了当时的大部分需求,而当时的消费主力军已逐渐老龄化,现在年轻人已成为新的消费主力军,随着科技的发展,生活越来越丰富多彩,单色和双色管状物已经无法满足现在年轻人的需求。市场急需更多色彩的产品来吸引年轻人消费,社会在飞速发展,而管状物生产并没有出现很大的改进,依旧保持着原本的样式的单一和陈旧,市场活力和前景欠缺,已经跟不上市场需求。The existing market screw extruders only produce single-color or double-color plastic tubes. Affected by the original cognition, awareness and environment, single-color or double-color tubes met most of the needs at that time. However, the main consumer force at that time has gradually aged. Now young people have become the new main consumer force. With the development of science and technology, life is becoming more and more colorful. Single-color and double-color tubes can no longer meet the needs of young people today. The market urgently needs more colorful products to attract young people to consume. The society is developing rapidly, but there has been no great improvement in the production of tubes. It still maintains the original single and old style. The market vitality and prospects are lacking and it can no longer keep up with market demand.
基于以上原因,本发明多色混合系统,通过新式注色方式把更多的颜色增加到管状物的生产当中。其分流系统设置2~16个分流通道,可以连接2~16套注色机筒、混合机 筒、导流系统和管状物系统,同时生产管状物。多色混合系统的注色机筒、混合机筒和导流系统均设置2~16个物料通道,注色机筒的每个物料通道均设置注色口,可同时注入2~16中颜色,使管状物产品最终呈现出2~16中不同颜色的多色管状物。Based on the above reasons, the multi-color mixing system of the present invention adds more colors to the production of tubular products through a new color injection method. Its diversion system is equipped with 2 to 16 diversion channels, which can connect 2 to 16 sets of color injection barrels, mixers, etc. The color injection barrel, mixing barrel and flow guide system of the multi-color mixing system are all equipped with 2 to 16 material channels. Each material channel of the color injection barrel is equipped with a color injection port, which can inject 2 to 16 colors at the same time, so that the tubular product finally presents a multi-color tubular product with 2 to 16 different colors.
本发明单根多色的多色混合系统具有如下有益效果:解决了市场现有的管状物仅为单色The present invention has the following beneficial effects: it solves the problem that the existing tubes in the market are only single-color
或双色的不足,丰富了管状物的种类,使管状物颜色可以多色或多色混合,提高了管状物的视觉观赏性,满足了年轻人的不同追求和市场的不同需求,一定程度上提高了使用管状物的相关产品的吸引力,提升了市场活力和前景,符合市场需求。Or the deficiency of two colors, it enriches the types of tubular objects, makes the colors of tubular objects multi-color or multi-color mixed, improves the visual appreciation of tubular objects, meets the different pursuits of young people and the different needs of the market, and to a certain extent improves the attractiveness of related products using tubular objects, enhances market vitality and prospects, and meets market demand.
(5)本发明设置防静电环形冷却环套组合一和二,分别将机头模具一和二及产品极速冷却,高效定型,大幅减少了冷却设备、使用场地和能耗、碳排放,有效的节约了冷却时间,如图11-12所示,现有管状物生产设备或材料颗粒生产设备,从出料模具挤出的管状物产品和材料颗粒产品呈熔融状态,需要快速冷却定型,不然会出现形状变形和粘连现象,影响到正常生产,另外快速的冷却对管状物制品的力学性能有很大改善,而且包装销售也需要冷却后才可以进行,因此都需要冷却降温。受市场影响和技术限制,传统的降温设备多为输送机加装风扇来进行降温和冷却,利用风扇进行降温。但风扇降温降温效果较差,时间持续较长,冷却设备需求较大,占地面积较大,造成很多空间资源的浪费,其设备占地面积、人员的数量和综合能耗上需求较大,还出现高能耗、高碳排放等问题,已经不符合现有市场工业化生产需求。(5) The present invention sets anti-static annular cooling ring combination one and two, respectively, to cool the head mold one and two and the product extremely quickly, and efficiently shape them, which greatly reduces the cooling equipment, usage site and energy consumption, carbon emissions, and effectively saves cooling time. As shown in Figures 11-12, in the existing tubular production equipment or material particle production equipment, the tubular product and material particle product extruded from the discharge die are in a molten state and need to be quickly cooled and shaped, otherwise there will be shape deformation and adhesion, which affects normal production. In addition, rapid cooling has a great improvement on the mechanical properties of the tubular product, and packaging and sales also need to be cooled before they can be carried out, so cooling and cooling are required. Affected by the market and technical limitations, traditional cooling equipment is mostly equipped with a fan to cool down the conveyor, and the fan is used for cooling. However, the cooling effect of the fan is poor, the time is long, the cooling equipment is large, the floor area is large, and a lot of space resources are wasted. The equipment floor area, the number of personnel and the comprehensive energy consumption are large, and there are problems such as high energy consumption and high carbon emissions, which no longer meet the existing market industrial production needs.
基于以上原因,本发明防静电环形冷却环套组合装置,分别设置在管状物、材料颗粒机头模具及出料模具与牵引系统之间,利用高压风机产生高速流动空气,对产出的管状物产品和颗粒产品进行即时高效冷却。装置带有变频自动调节系统,确保风压和流量稳定可控,套体采用双通道双路循环水冷却,本发明防静电环形冷却环套组合对出料模具挤出的熔融状态的管状物和材料颗粒快速冷却定型,具有如下有益效果:Based on the above reasons, the anti-static annular cooling sleeve assembly device of the present invention is respectively arranged between the tubular object, the material particle head mold and the discharge mold and the traction system, and uses a high-pressure fan to generate high-speed flowing air to instantly and efficiently cool the produced tubular products and particle products. The device is equipped with a variable frequency automatic adjustment system to ensure that the wind pressure and flow are stable and controllable. The sleeve body adopts dual-channel dual-circuit circulating water cooling. The anti-static annular cooling sleeve assembly of the present invention quickly cools and shapes the molten tubular object and material particles extruded by the discharge mold, and has the following beneficial effects:
①:可根据产品要求设定冷却温度,确保产品极速冷却,高效定型,保证产品质量。①: The cooling temperature can be set according to product requirements to ensure extremely fast cooling of the product, efficient shaping, and guaranteed product quality.
②:解决了产品与产品之间和产品与设备之间可能出现的粘连问题,也解决了产品可能出现的变形问题,快速的冷却对管状物制品和材料颗粒的力学性能有很大改善。②: It solves the adhesion problem between products and between products and equipment, and also solves the deformation problem of products. Rapid cooling greatly improves the mechanical properties of tubular products and material particles.
③:仅用1-5米输送设备即可完成均匀降温冷却的问题,解决了传统降温装置使用长达15-20米甚至更长的输送装置加装风扇来进行降温和冷却、冷却时间较长、降温冷却不均匀、占地面积较大的低效率问题,不仅大大缩短了冷却降温装置的长度和减少了设备的占地面积,同时也降低了设备费用、人工费用、生产能耗和碳排放等,提高了生产效率,在减排、节能、环保等方面更加符合新的市场工业化需要。③: The problem of uniform cooling can be achieved with only 1-5 meters of conveying equipment, which solves the low efficiency problems of traditional cooling devices that use 15-20 meters or even longer conveying devices with fans for cooling and cooling, long cooling time, uneven cooling, and large footprint. It not only greatly shortens the length of the cooling device and reduces the footprint of the equipment, but also reduces equipment costs, labor costs, production energy consumption and carbon emissions, improves production efficiency, and is more in line with the new market industrialization needs in terms of emission reduction, energy saving, and environmental protection.
(6)本发明将干燥模块和螺杆挤出机组合模块上下多层叠放,减少了占地面积,充分利用了厂房空间,见附图7(6) The present invention stacks the drying module and the screw extruder assembly module in multiple layers, which reduces the floor space and makes full use of the plant space, as shown in FIG. 7
现有螺杆挤压机使用基本采用平面布置,如根据市场发展要求,需要多台螺杆挤压机配合使用时,每台螺杆挤出机均占用一定的使用面积,多台螺杆挤压机呈现前后一字型、L型或T字型等方式同时占地使用,更会在摆放时空闲很多的无用空间,造成一定程度上的占地浪费,总体占地面积较大,没有充分利用高度空间,造成了空间资源的浪费,也使人员安排和综合能耗上需求较大。Existing screw extruders are basically arranged in a plane. For example, when multiple screw extruders are needed to be used in coordination according to market development requirements, each screw extruder occupies a certain area. Multiple screw extruders are arranged in a front-to-back straight, L-shaped or T-shaped manner and occupy a lot of useless space when they are placed, resulting in a certain degree of waste of space. The overall area is large, and the height space is not fully utilized, resulting in a waste of space resources, and also requiring greater personnel arrangements and comprehensive energy consumption.
基于以上原因,本发明干燥模块和螺杆挤出机组合模块整体设置为上下多层布 置,干燥模块位居最上,一级螺杆挤出机装置居中,二级和三级螺杆挤出机位居最下位置,物料经干燥模块干燥后进入一级螺杆挤出机,经一级螺杆挤出机挤出后分别进入最下方的两台同步生产的二级和三级螺杆挤出机,两台螺杆挤出机同步工作,同步生产一出多根-单根多色管状物和改性材料颗粒;设备放置上下紧凑,充分利用了厂房空间,减少了设备的占地面积,一定程度上降低了操作人员的数量,降低了综合能耗、碳排放、人员费用等。Based on the above reasons, the drying module and the screw extruder combination module of the present invention are configured as a multi-layer cloth The drying module is at the top, the first-stage screw extruder device is in the middle, and the second-stage and third-stage screw extruders are at the bottom. After being dried by the drying module, the material enters the first-stage screw extruder. After being extruded by the first-stage screw extruder, it enters the two second-stage and third-stage screw extruders at the bottom for synchronous production. The two screw extruders work synchronously to produce multiple-single-stage multi-color tubular objects and modified material particles simultaneously. The equipment is compactly placed up and down, making full use of the plant space, reducing the floor space of the equipment, reducing the number of operators to a certain extent, and reducing the comprehensive energy consumption, carbon emissions, personnel costs, etc.
本发明将干燥模块和螺杆挤出机组合模块上下多层叠放,具有如下有益效果:解决了生产管状物设备和材料颗粒设备占地面积较大、人工费用较多、高能耗等问题,在同时生产管状物和颗粒的情况下,减少了占地面积,减少了相应的设备费用和人工费用,降低了生产能耗,降低了碳排放,提高了生产效益,更加符合现在市场工业化生产需求,在减排、节能、环保等方面更加符合国家要求。The present invention stacks the drying module and the screw extruder combination module in multiple layers, which has the following beneficial effects: it solves the problems of large floor space, high labor costs, and high energy consumption of equipment for producing tubular objects and material particles; when producing tubular objects and particles at the same time, it reduces the floor space, reduces the corresponding equipment costs and labor costs, reduces production energy consumption, reduces carbon emissions, and improves production efficiency, which is more in line with the current market demand for industrialized production and more in line with national requirements in terms of emission reduction, energy saving, and environmental protection.
综上所述,本发明充分发挥各物料的特性,提高了产品的物理强度和性能。同时配合先进的制备方法提高了产品的力学性能、耐热性和物理稳定性等问题,有利于更多制备方法的使用和发明;本发明提高了管状物的生产效率,同时提高了收益,丰富了管状物的种类,使管状物颜色可以多色混合,一定程度上提高了使用管状物的相关产品的吸引力,提升了市场活力和前景,符合现有市场需求。In summary, the present invention gives full play to the characteristics of each material and improves the physical strength and performance of the product. At the same time, the advanced preparation method improves the mechanical properties, heat resistance and physical stability of the product, which is conducive to the use and invention of more preparation methods; the present invention improves the production efficiency of tubular objects, while increasing the benefits, enriching the types of tubular objects, and allowing the colors of tubular objects to be mixed in multiple colors, which to a certain extent improves the attractiveness of related products using tubular objects, enhances market vitality and prospects, and meets the existing market demand.
本发明所涉及的技术是一项典型的多学科交叉的综合性技术,需要塑料加工、高分子成型机械、物理及机械模具等多学科的专业知识。本发明既有优异的综合性能,又具有绿色环保特性,经济价值和社会意义显著。The technology involved in the present invention is a typical multidisciplinary comprehensive technology, which requires professional knowledge of plastic processing, polymer molding machinery, physics and mechanical molds, etc. The present invention has both excellent comprehensive performance and green environmental protection characteristics, and has significant economic value and social significance.
下面结合附图和具体实施方式对本发明一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置进一步说明:The following is a further description of a mechanical device of the present invention that uses multiple feed ports to synchronously produce multiple-single multi-color tubular objects and modified material particles in conjunction with the accompanying drawings and specific embodiments:
图1本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2本发明配合新的制备方法生产出的多色管状物样品;FIG2 is a multi-color tubular sample produced by the present invention in combination with a new preparation method;
图3本发明干燥模块示意图;Fig. 3 is a schematic diagram of a drying module of the present invention;
图4本发明进料口模块示意图和本发明防静电环形冷却环套组合示意图;Fig. 4 is a schematic diagram of a feed port module of the present invention and a schematic diagram of an antistatic annular cooling sleeve assembly of the present invention;
图5为图4中A部分放大图;FIG5 is an enlarged view of part A in FIG4 ;
图6本发明螺杆挤出机的模块化机筒示意图;Fig. 6 is a schematic diagram of a modular barrel of a screw extruder of the present invention;
图7本发明螺杆挤出机组合模块与整体摆放示意图;Fig. 7 is a schematic diagram of the screw extruder assembly module and overall arrangement of the present invention;
图8本发明螺杆挤出机示意图;Fig. 8 is a schematic diagram of a screw extruder of the present invention;
图9本发明螺杆挤出机的模块化螺杆示意图;FIG9 is a schematic diagram of a modular screw of a screw extruder of the present invention;
图10本发明多色混合系统和管状物系统外形示意图;FIG10 is a schematic diagram of the appearance of the multi-color mixing system and the tubular system of the present invention;
图11本发明管状物系统中物料路径图;FIG11 is a material path diagram in a tubular system of the present invention;
图12本发明管状物系统和制粒系统出料口示意图;Fig. 12 is a schematic diagram of the tubular system and the discharge port of the granulation system of the present invention;
附图标记:干燥模块(1)、进料口模块(2)、螺杆挤出机组合模块(3)、多色混合系统(4),管状物系统(5),制粒系统(6);Reference numerals: drying module (1), feed port module (2), screw extruder assembly module (3), multicolor mixing system (4), tubular system (5), granulation system (6);
缓冲仓一(11)、螺旋强制进料装置一(12)、真空干燥室(13)、搅拌输送装置(14)、模温机316;A buffer bin (11), a spiral forced feeding device (12), a vacuum drying chamber (13), a stirring and conveying device (14), and a mold temperature controller 316;
第一进料口(21)、第二进料口(22)、第三进料口(23)、第四进料口(24)、排气装置 (25);A first feed port (21), a second feed port (22), a third feed port (23), a fourth feed port (24), and an exhaust device (25);
缓冲仓二(211)、螺旋强制进料装置二(212)、柱塞式高精密计量泵一(221)、进料装置一(222)、柱塞式高精密计量泵二(231)、进料装置二(232)、缓冲仓三(241)、螺旋强制进料装置三(242);Buffer bin 2 (211), spiral forced feeding device 2 (212), plunger type high precision metering pump 1 (221), feeding device 1 (222), plunger type high precision metering pump 2 (231), feeding device 2 (232), buffer bin 3 (241), spiral forced feeding device 3 (242);
第一机筒(3131)、第二机筒(3132)、第四机筒(3134)、第五机筒(3135)、第六机筒(3136);A first barrel (3131), a second barrel (3132), a fourth barrel (3134), a fifth barrel (3135), and a sixth barrel (3136);
一级螺杆挤出机(31)、二级螺杆挤出机(32)、三级螺杆挤出机(33);A primary screw extruder (31), a secondary screw extruder (32), and a tertiary screw extruder (33);
电机(311)、分配箱(312)、模块化机筒(313)、模块化螺杆(314);抽真空装置(315)、模温机(316);Motor (311), distribution box (312), modular barrel (313), modular screw (314); vacuum device (315), mold temperature controller (316);
螺杆芯轴(3141)、螺旋元件(3142);Screw core shaft (3141), spiral element (3142);
分流系统(41)、注色机筒(42)、注色口(421)、混合机筒(43),导流系统(44);A flow distribution system (41), a color injection cylinder (42), a color injection port (421), a mixing cylinder (43), and a flow guiding system (44);
模具芯轴板(51)、第一出料板(52)、第二出料板(53)、第三出料板(54)、出料模具一(55)、A mold core plate (51), a first discharge plate (52), a second discharge plate (53), a third discharge plate (54), a discharge mold 1 (55),
防静电环形冷却环套组合一(56)、防静电环形冷却环机头模具套一(561)、防静电环形冷却环Antistatic annular cooling ring sleeve combination (56), antistatic annular cooling ring head mold sleeve (561), antistatic annular cooling ring
定型套一(562);Stereotype set 1 (562);
出料模具二(61)、防静电环形冷却环套组合二(62)、防静电环形冷却环机头模具套二(621)、防静电环形冷却环定型套二(622)。A discharging mold 2 (61), an antistatic annular cooling ring sleeve assembly 2 (62), an antistatic annular cooling ring head mold sleeve 2 (621), and an antistatic annular cooling ring shaping sleeve 2 (622).
下面通过附图对一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置进行详细阐述,这些阐述仅用来说明本发明,并不限制本发明的范围;The following is a detailed description of a mechanical device that uses multiple feed ports to simultaneously produce multiple-single multi-color tubular objects and modified material particles through the accompanying drawings. These descriptions are only used to illustrate the present invention and do not limit the scope of the present invention.
如图1所示,所述一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置,包括干燥模块(1)、进料口模块(2)、螺杆挤出机组合模块(3)、多色混合系统(4)、管状物系统(5)和制粒系统(6)。其流程为:把低温料经缓冲仓一(11)的螺旋强制进料装置一(12)→在真空干燥室60℃干燥5min→搅拌输送(14)→经进料口模块(2)的第一进料口(21)的螺旋强制进料装置二(212)→一级螺杆挤出机31螺杆推送反应→然后与进料口模块(2)的第二进料口22经柱塞式高精密计量泵一(221)高压计量注入的改性料进行混合→然后与进料口模块(2)的第三进料口(23)经柱塞式高精密计量泵二231高压计量注入的兼容料进行混合→在70~100℃条件下兼容改性→排气→再与经进料口模块(2)的第四进料口(24)的螺旋强制进料装置三(242)的高温料进行混合,然后在130~230℃高温高压高剪切条件下熟化,经一级螺杆挤出机(31)挤出至两台同步工作的二级螺杆挤出机(32)和三级螺杆挤出机(33),同步生产一出多根-单根多色管状物和改性材料颗粒。其中:As shown in Figure 1, the mechanical device for synchronously producing multiple-single multi-color tubular objects and modified material particles using multiple feed ports includes a drying module (1), a feed port module (2), a screw extruder combination module (3), a multi-color mixing system (4), a tubular object system (5) and a granulation system (6). The process is as follows: the low-temperature material is fed through a spiral forced feeding device (12) of a buffer bin (11) → dried in a vacuum drying chamber at 60°C for 5 minutes → stirred and conveyed (14) → fed through a spiral forced feeding device (212) of the first feed port (21) of the feed port module (2) → a first-stage screw extruder 31 screw pushes the reaction → then mixed with the modified material injected by a high-pressure metering plunger-type high-precision metering pump (221) of the second feed port 22 of the feed port module (2) → then mixed with the third feed port (23) of the feed port module (2) through a plunger The compatible material injected by the high-precision metering pump 231 under high pressure is mixed → compatible modification is carried out at 70-100°C → exhaust → then mixed with the high-temperature material of the spiral forced feeding device 3 (242) through the fourth feed port (24) of the feed port module (2), and then matured under high temperature, high pressure and high shear conditions of 130-230°C, and extruded through the first-stage screw extruder (31) to two synchronously working second-stage screw extruders (32) and third-stage screw extruders (33), and multiple-single-stage multi-color tubular objects and modified material particles are produced simultaneously. Among them:
(1)二级螺杆挤出机(32)配置多色混合系统(4)和管状物系统(5),其流程为:熟化物料在熔融状态下经抽真空→多色混合系统(4)的分流系统(41)→注色机筒(42)→混合机筒(43)→导流系统(44)→成为第一混合物料、第二混合物料、第三混合物料→进入第一物料槽、第二物料槽、第三物料槽→通过管状物料道→交叉融合反应→防静电环形冷却环机头模具套一(561)→管状物挤出→防静电环形冷却环定型套一(562)→牵引→旋切→杀菌→包装→得到一出多根-单根多色管状物。 (1) The two-stage screw extruder (32) is equipped with a multi-color mixing system (4) and a tubular system (5), and its process is as follows: the matured material is vacuumed in a molten state → the diversion system (41) of the multi-color mixing system (4) → the color injection barrel (42) → the mixing barrel (43) → the flow guide system (44) → becomes the first mixed material, the second mixed material, and the third mixed material → enters the first material tank, the second material tank, and the third material tank → passes through the tubular material channel → cross-fusion reaction → anti-static annular cooling ring head mold sleeve (561) → tubular extrusion → anti-static annular cooling ring shaping sleeve (562) → traction → rotary cutting → sterilization → packaging → obtaining a plurality of-single multi-color tubular objects.
(2)三级螺杆挤出机(33)配置制粒系统(6),生产顺序为:熟化物料在熔融状态下经抽真空→防静电环形冷却环机头模具套二(621)→制粒挤出→防静电环形冷却环定型套二(622)→牵引→旋切→细小颗粒→杀菌→包装→得到改性材料颗粒。(2) The three-stage screw extruder (33) is equipped with a granulation system (6), and the production sequence is: the matured material is vacuumed in a molten state → anti-static annular cooling ring head mold sleeve 2 (621) → granulation extrusion → anti-static annular cooling ring shaping sleeve 2 (622) → traction → rotary cutting → fine particles → sterilization → packaging → obtaining modified material particles.
如图2所示,为本发明配合新的制备方法生产出的多色管状物样品。As shown in FIG. 2 , this is a multi-color tubular sample produced by the present invention in combination with a new preparation method.
如图3所示,所述干燥模块包括缓冲仓一(11)、螺旋强制进料装置一(12)、真空干燥室(13)、搅拌输送装置(14)和模温机(316)。所述的缓冲仓一(11)连接螺旋强制进料装置一(12),螺旋强制进料装置一(12)连接真空干燥室(13),真空干燥室(13)连接搅拌输送装置(14)。所述真空干燥室(13)设置控温通道连接模温机(316)。真空干燥室设定温度为60℃,物料干燥As shown in Figure 3, the drying module includes a buffer bin (11), a spiral forced feeding device (12), a vacuum drying chamber (13), a stirring and conveying device (14) and a mold temperature controller (316). The buffer bin (11) is connected to the spiral forced feeding device (12), the spiral forced feeding device (12) is connected to the vacuum drying chamber (13), and the vacuum drying chamber (13) is connected to the stirring and conveying device (14). The vacuum drying chamber (13) is provided with a temperature control channel connected to the mold temperature controller (316). The temperature of the vacuum drying chamber is set at 60°C, and the material is dried.
时间为5分钟。The duration is 5 minutes.
如图4,图5,图6,图7,图12所示,所述进料口模块(2)包括第一进料口(21)、第二进料口(22)、第三进料口(23)、第四进料口(24)和排气装置(25)。第一进料口(21)连接一级螺杆挤出机(31)的第一机筒(3131),适用粉剂物料、颗粒物料或粉剂和颗粒的混合物料。第二进料口(22)连接一级螺杆挤出机(31)的第三机筒(3233),适用液体或半固态流动物料。第三进料口(23)连接一级螺杆挤出机(31)的第四机筒(3134),适用液体或半固态流动物料。第四进料口(24)连接一级螺杆挤出机(31)的第六机筒(3136),适用粉剂物料、颗粒物料或粉剂和颗粒的混合物料。排气装置(25)连接一级螺杆挤出机(31)的第五机筒(3135),物料中的无益气体经过排气装置(25)排出。As shown in Figures 4, 5, 6, 7 and 12, the feed port module (2) includes a first feed port (21), a second feed port (22), a third feed port (23), a fourth feed port (24) and an exhaust device (25). The first feed port (21) is connected to the first barrel (3131) of the primary screw extruder (31), and is suitable for powder materials, granular materials or a mixture of powders and granules. The second feed port (22) is connected to the third barrel (3233) of the primary screw extruder (31), and is suitable for liquid or semi-solid flowing materials. The third feed port (23) is connected to the fourth barrel (3134) of the primary screw extruder (31), and is suitable for liquid or semi-solid flowing materials. The fourth feed port (24) is connected to the sixth barrel (3136) of the primary screw extruder (31), and is suitable for powder materials, granular materials or a mixture of powders and granules. The exhaust device (25) is connected to the fifth barrel (3135) of the primary screw extruder (31), and the useless gas in the material is discharged through the exhaust device (25).
所述第一进料口(21)和第三进料口(23)包括缓冲仓一,二(211,231)和螺旋强制进料装置一,二(212,232),所述第二进料口(22)包括柱塞式高精密计量泵一(221)和进料装置一(222)。The first feed port (21) and the third feed port (23) include buffer bins one and two (211, 231) and spiral forced feeding devices one and two (212, 232), and the second feed port (22) includes a plunger-type high-precision metering pump one (221) and a feeding device one (222).
如图7所示,所述干燥模块1与螺杆挤出机组合模块3整体为上下多层布置,干燥模块1位居最上,一级螺杆挤出机(31)装置居中,二级螺杆挤出机(32)和三级螺杆挤出机(33)位居最下位置,上下紧凑,减少占地面积。As shown in FIG7 , the drying module 1 and the screw extruder combination module 3 are arranged in multiple layers from top to bottom, with the drying module 1 at the top, the first-stage screw extruder (31) device in the middle, and the second-stage screw extruder (32) and the third-stage screw extruder (33) at the bottom, which are compact from top to bottom and reduce the floor space.
如图6-9所示,螺杆挤出机组合模块3的螺杆挤出机动力由电机(311)提供,经由分配箱(312)进行增降速和动力分配,带动模块化螺杆(314)在模块化机筒(313)内转动,将物料向前推送。所述螺杆挤出机组合模块3分三级,分别为一级螺杆挤出机(31)、二级螺杆挤出机(32)和三级螺杆挤出机(33)。As shown in Figures 6-9, the screw extruder power of the screw extruder assembly module 3 is provided by a motor (311), which is increased and decreased in speed and distributed through a distribution box (312), driving the modular screw (314) to rotate in a modular barrel (313) to push the material forward. The screw extruder assembly module 3 is divided into three stages, namely, a primary screw extruder (31), a secondary screw extruder (32) and a tertiary screw extruder (33).
所述螺杆挤出机,包含单螺杆挤出机、双螺杆挤出机和多轴螺杆挤出机。根据不同产品的制备需求,螺杆挤出机组合模块3设置以下组合方式:The screw extruder includes a single screw extruder, a twin screw extruder and a multi-axis screw extruder. According to the preparation requirements of different products, the screw extruder combination module 3 is set in the following combination mode:
组合一:一级螺杆挤出机(31)为双螺杆挤出机,二级螺杆挤出机32为单螺杆挤出机,三级螺杆挤出机(33)为单螺杆挤出机。Combination 1: The first-stage screw extruder (31) is a twin-screw extruder, the second-stage screw extruder 32 is a single-screw extruder, and the third-stage screw extruder (33) is a single-screw extruder.
组合二:一级螺杆挤出机(31)为双螺杆挤出机,二级螺杆挤出机(32)为双螺杆挤出机,三级螺杆挤出机33为双螺杆挤出机。Combination 2: The first-stage screw extruder (31) is a twin-screw extruder, the second-stage screw extruder (32) is a twin-screw extruder, and the third-stage screw extruder 33 is a twin-screw extruder.
组合三:一级螺杆挤出机31为双螺杆挤出机,二级螺杆挤出机32为单螺杆挤出机,三级螺杆挤出机33为双螺杆挤出机。Combination three: the first-stage screw extruder 31 is a twin-screw extruder, the second-stage screw extruder 32 is a single-screw extruder, and the third-stage screw extruder 33 is a twin-screw extruder.
组合四:一级螺杆挤出机(31)为多轴螺杆挤出机,二级螺杆挤出机(32)为双螺杆挤出机,三级螺杆挤出机(33)为双螺杆挤出机。Combination 4: the first-stage screw extruder (31) is a multi-shaft screw extruder, the second-stage screw extruder (32) is a twin-screw extruder, and the third-stage screw extruder (33) is a twin-screw extruder.
组合五:一级螺杆挤出机(31)为多轴螺杆挤出机,二级螺杆挤出机(32)为单螺杆 挤出机,三级螺杆挤出机33为双螺杆挤出机。Combination 5: The first-stage screw extruder (31) is a multi-shaft screw extruder, and the second-stage screw extruder (32) is a single screw Extruder: The three-stage screw extruder 33 is a twin-screw extruder.
组合六:一级螺杆挤出机(31)为多轴螺杆挤出机,二级螺杆挤出机(32)为单螺杆挤出机,三级螺杆挤出机(33)为单螺杆挤出机。Combination 6: The first-stage screw extruder (31) is a multi-shaft screw extruder, the second-stage screw extruder (32) is a single screw extruder, and the third-stage screw extruder (33) is a single screw extruder.
所述单螺杆挤出机,配置5~7段独立机筒组成模块化机筒,对应5~7个温区,各温区温度设定范围:40~230℃,模块化机筒为单螺杆孔,配单根模块化螺杆,螺杆长径比在26:1~40:1。The single screw extruder is equipped with 5 to 7 independent barrels to form a modular barrel, corresponding to 5 to 7 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C. The modular barrel has a single screw hole and is equipped with a single modular screw, and the screw length-diameter ratio is 26:1 to 40:1.
所述双螺杆挤出机,配置7~9段独立机筒组成模块化机筒,对应7~9个温区,各温区温度设定范围:40~230℃,模块化机筒为双螺杆孔,配两根模块化螺杆,螺杆长径比在30:1~62:1。The twin-screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is: 40 to 230°C. The modular barrel is a twin-screw hole with two modular screws, and the screw length-diameter ratio is 30:1 to 62:1.
所述多轴螺杆挤出机,配置7~9段独立机筒组成模块化机筒,对应7~9个温区,各温区温度设定范围:40~230℃,模块化机筒为多螺杆孔。配多根模块化螺杆,螺杆长径比在30:1~62:1。The multi-axis screw extruder is equipped with 7 to 9 independent barrels to form a modular barrel, corresponding to 7 to 9 temperature zones, and the temperature setting range of each temperature zone is 40 to 230° C. The modular barrel has multiple screw holes and is equipped with multiple modular screws, and the screw length-diameter ratio is 30:1 to 62:1.
所述独立机筒设置独立的控温通道,与模温机(316)相连,为独立温区。The independent barrel is provided with an independent temperature control channel, which is connected to the mold temperature controller (316) and forms an independent temperature zone.
所述模温机(316)由水箱、加热冷却系统、动力传输系统、液位控制系统以及温度传感器组成。The mold temperature controller (316) is composed of a water tank, a heating and cooling system, a power transmission system, a liquid level control system and a temperature sensor.
所述模块化螺杆(314)由螺杆芯轴(3141)和螺旋元件(3142)组成,螺杆芯轴(3141)轴身加工有花键,螺旋元件(3142)内孔加工有花键槽,螺旋元件(3142)有不同螺距不同长度的螺纹段和配套元件,螺杆芯轴(3141)和螺旋元件(3142)相配合,螺旋元件(3142)根据物料的加工工艺按照排列顺序安装在螺杆芯轴上,组成模块化螺杆(314)。The modular screw (314) is composed of a screw core shaft (3141) and a spiral element (3142). The shaft of the screw core shaft (3141) is processed with a spline, and the inner hole of the spiral element (3142) is processed with a spline groove. The spiral element (3142) has thread segments and matching elements with different pitches and lengths. The screw core shaft (3141) and the spiral element (3142) are matched with each other, and the spiral element (3142) is installed on the screw core shaft in an arrangement order according to the processing technology of the material to form a modular screw (314).
如图11所示,所述多色混合系统4包括分流系统(41)、注色机筒(42)、混合机筒(43)和导流系统(44)。As shown in FIG. 11 , the multi-color mixing system 4 includes a flow distribution system ( 41 ), a color injection cylinder ( 42 ), a mixing cylinder ( 43 ) and a flow guiding system ( 44 ).
所述分流系统41包括2~16个分流通道,每个分流通道均连接注色机筒(42),物料经分流通道进入2~16个注色机筒(42)。The diversion system 41 comprises 2 to 16 diversion channels, each of which is connected to a color injection barrel (42), and the material enters the 2 to 16 color injection barrels (42) through the diversion channels.
所述注色机筒(42)、混合机筒(43)和导流系统(44)均设置2~16个物料通道,注色机筒(42)的每个物料通道均设置注色口(421),多色物料经注色口(421)进入注色机筒(42)的物料通道,在混合机筒(43)与主物料充分混合后经过导流系统(44)进入管状物系统(5)。其流程为:主物料→分流系统(41)的分流通道→注色机筒(42)→与经注色口(421)进入物料通道的多色物料混合→混合机筒(43)→导流系统(44)的物料腔→第一混合物料、第二混合物料、第三混合物料。The color injection barrel (42), the mixing barrel (43) and the flow guiding system (44) are all provided with 2 to 16 material channels, and each material channel of the color injection barrel (42) is provided with a color injection port (421). The multi-color material enters the material channel of the color injection barrel (42) through the color injection port (421), and after being fully mixed with the main material in the mixing barrel (43), enters the tubular material system (5) through the flow guiding system (44). The process is as follows: main material → diversion channel of the diversion system (41) → color injection barrel (42) → mixing with the multi-color material entering the material channel through the color injection port (421) → mixing barrel (43) → material cavity of the flow guiding system (44) → first mixed material, second mixed material, and third mixed material.
如图11-12所示,所述管状物系统5包括模具芯轴板(51)、第一出料板(52)、第二出料板(53)、第三出料板(54)、出料模具一(55)和防静电环形冷却环套组合一56。As shown in Figures 11-12, the tubular system 5 includes a mold core shaft plate (51), a first discharge plate (52), a second discharge plate (53), a third discharge plate (54), a discharge mold (55) and an anti-static annular cooling ring assembly (56).
所述模具芯轴板(51),板面垂直方向均匀固定有1~500个模具芯轴,第一出料板(52)、The mold core plate (51) has 1 to 500 mold cores evenly fixed in the vertical direction of the plate surface, the first discharge plate (52),
第二出料板(53)、第三出料板(54)和出料模具一(55)均对应加工1~500个出料孔。The second discharge plate (53), the third discharge plate (54) and the discharge mold 1 (55) are all processed with 1 to 500 discharge holes.
所述模具芯轴直径尺寸范围:1~8mm,出料孔直径尺寸范围:6~12mm。The diameter of the mold core shaft ranges from 1 to 8 mm, and the diameter of the discharge hole ranges from 6 to 12 mm.
所述第一出料板(52)、第二出料板(53)和第三出料板(54)分别加工第一物料槽、第二物料槽和第三物料槽,与各自的模具孔的一侧相通,三个物料槽相互独立,互不干涉。The first discharge plate (52), the second discharge plate (53) and the third discharge plate (54) are respectively processed with a first material trough, a second material trough and a third material trough, which are communicated with one side of their respective mold holes. The three material troughs are independent of each other and do not interfere with each other.
所述出料模具一(55)设置控温通道,与模温机(316)相连,控制出料模具一(55)温 度,温度设定范围40~80℃。所述模温机(316)采用模温机。The discharge mold 1 (55) is provided with a temperature control channel connected to a mold temperature controller (316) to control the temperature of the discharge mold 1 (55). The temperature setting range is 40 to 80° C. The mold temperature controller (316) is a mold temperature controller.
所述防静电环形冷却环套组合一(56)包括防静电环形冷却环机头模具套一(561)和防静电环形冷却环定型套一(562),所述防静电环形冷却环机头模具套一(561)设置在出料模具上,控制出料模具极速降温,所述防静电环形冷却环定型套一(562)设置在出料模具一(55)与牵引系统之间,控制产出的管状物极速冷却。The antistatic annular cooling ring sleeve combination (56) includes an antistatic annular cooling ring head mold sleeve (561) and an antistatic annular cooling ring shaping sleeve (562). The antistatic annular cooling ring head mold sleeve (561) is arranged on the discharge mold to control the rapid cooling of the discharge mold. The antistatic annular cooling ring shaping sleeve (562) is arranged between the discharge mold (55) and the traction system to control the rapid cooling of the produced tubular object.
其流程为:第一混合物料、第二混合物料、第三混合物料→第一物料槽、第二物料槽、第三物料槽→管状物料道→交叉融合反应→防静电环形冷却环机头模具套一(561)→管状物挤出→牵引→防静电环形冷却环定型套一(562)→旋切→杀菌→包装→得到多色管状物。The process is as follows: first mixed material, second mixed material, third mixed material → first material trough, second material trough, third material trough → tubular material channel → cross fusion reaction → antistatic annular cooling ring head mold sleeve (561) → tubular extrusion → traction → antistatic annular cooling ring shaping sleeve (562) → rotary cutting → sterilization → packaging → obtaining a multi-color tubular object.
所述制粒系统包括出料模具二(61)和防静电环形冷却环套组合二(62)。The granulation system comprises a second discharging die (61) and a second antistatic annular cooling ring sleeve assembly (62).
所述出料模具二(61)加工1~500个出料孔,均匀排列在出料模具二(61)上。所述出料孔直径尺寸范围:1~10mm。The second discharge mold (61) is processed with 1 to 500 discharge holes which are evenly arranged on the second discharge mold (61). The diameter of the discharge holes ranges from 1 to 10 mm.
所述防静电环形冷却环套组合二(62)包括防静电环形冷却环机头模具套二(621)和防静电环形冷却环定型套二(622),所述防静电环形冷却环机头模具套二(621)设置在出料模具上,控制出料模具极速降温,防静电环形冷却环定型套二(622)设置在出料模具二(61)与牵引系统之间,控制产出的改性材料颗粒极速冷却。The antistatic annular cooling ring sleeve combination 2 (62) comprises an antistatic annular cooling ring head mold sleeve 2 (621) and an antistatic annular cooling ring shaping sleeve 2 (622). The antistatic annular cooling ring head mold sleeve 2 (621) is arranged on the discharge mold to control the rapid cooling of the discharge mold. The antistatic annular cooling ring shaping sleeve 2 (622) is arranged between the discharge mold 2 (61) and the traction system to control the rapid cooling of the output modified material particles.
其流程为:熔融物料→抽真空→防静电环形冷却环机头模具套二(621)→制粒挤出→防静电环形冷却环定型套二(622)→牵引→旋切→细小颗粒→杀菌→包装→得到改性材料颗粒。The process is as follows: molten material → vacuum → anti-static annular cooling ring head mold sleeve 2 (621) → granulation extrusion → anti-static annular cooling ring shaping sleeve 2 (622) → traction → rotary cutting → fine particles → sterilization → packaging → obtaining modified material particles.
所述防静电环形冷却环呈圆环形构造,包括进风口、风换主体、旋转体、出风口。进风口偶数个,均匀分布在下部或侧面,通过风管与风机分风包相连。风换主体为空心壳体,截面为迷宫式,利用高压风机产生高速流动空气,对产出的管状物产品和颗粒产品进行即时高效冷却。装置带有变频自动调节系统,确保风压和流量稳定可控,环形套体采用双通道双路循环水冷却,根据产品要求设定冷却温度,确保产品极速冷却,高效定型,保证产品质量。The anti-static annular cooling ring is in a circular ring structure, including an air inlet, an air exchange body, a rotating body, and an air outlet. There are an even number of air inlets, evenly distributed at the bottom or side, and connected to the fan air distribution bag through an air duct. The air exchange body is a hollow shell with a maze-like cross-section. It uses a high-pressure fan to generate high-speed flowing air to instantly and efficiently cool the produced tubular products and granular products. The device is equipped with a variable frequency automatic adjustment system to ensure that the wind pressure and flow are stable and controllable. The annular sleeve adopts dual-channel dual-circuit circulating water cooling. The cooling temperature is set according to the product requirements to ensure that the product is cooled extremely quickly, efficiently shaped, and the product quality is guaranteed.
下面通过具体实施方式对一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置进行详细阐述,这些阐述仅用来说明本发明,并不限制本发明的范围。The following is a detailed description of a mechanical device that uses multiple feed ports to simultaneously produce multiple-single multi-color tubular objects and modified material particles through a specific implementation method. These descriptions are only used to illustrate the present invention and do not limit the scope of the present invention.
以下为具体的三个实施方案:The following are three specific implementation plans:
实施例1.一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置,其流程为:Example 1. A mechanical device for synchronously producing a plurality of single-piece multi-color tubular objects and modified material particles using multiple feed ports, the process of which is as follows:
改性淀粉经缓冲仓一(11)的螺旋强制进料装置一(12)→在真空干燥室60℃干燥5min→搅拌输送(14)→经进料口模块2的第一进料口(21)的螺旋强制进料装置二(212)→一级螺杆挤出机(31)螺杆推送反应→然后与进料口模块2的第二进料口(22)经柱塞式高精密计量泵一(221)高压计量注入的改性料进行混合→然后与进料口模块2的第三进料口(23)经柱塞式高精密计量泵二(231)高压计量注入的兼容料进行混合→在70~100℃条件下兼容改性→排气→再与经进料口模块2的第四进料口(24)的螺旋强制进料装置三(242)的聚丁二酸丁二醇酯PBS材料进行混合,然后在130~195℃高温高压高剪切条件下熟化,经一级螺杆挤出机(31)挤出至两台同步工作的二级螺杆挤出机(32)和三级螺杆挤出机(33), 同步生产一出多根-单根多色管状物和改性材料颗粒。其中:The modified starch is fed through a screw forced feeding device (12) of a buffer bin (11) → dried in a vacuum drying chamber at 60°C for 5 minutes → stirred and conveyed (14) → fed through a screw forced feeding device (212) of a first feed port (21) of a feed port module 2 → pushed by a primary screw extruder (31) for reaction → then mixed with the modified material injected by a plunger-type high-precision metering pump (221) at a high pressure through a second feed port (22) of the feed port module 2 → then mixed with the third feed port (23) of the feed port module 2 The compatible materials injected by the plunger type high precision metering pump 2 (231) under high pressure are mixed → compatible modified at 70-100°C → exhausted → then mixed with the polybutylene succinate PBS material of the spiral forced feeding device 3 (242) through the fourth feed port (24) of the feed port module 2, and then matured under high temperature, high pressure and high shear conditions of 130-195°C, and extruded through the primary screw extruder (31) to two synchronously working secondary screw extruders (32) and tertiary screw extruders (33), Synchronously produce multiple-single multi-color tubes and modified material particles. Among them:
1.二级螺杆挤出机(32)配置多色混合系统4和管状物系统5,其流程为:熟化物料在熔融状态下经抽真空→多色混合系统4的分流系统(41)→注色机筒(42)→混合机筒(43)→导流系统(44)→成为第一混合物料、第二混合物料、第三混合物料→进入第一物料槽、第二物料槽、第三物料槽→通过管状物料道→交叉融合反应→防静电环形冷却环机头模具套一(561)→管状物挤出→防静电环形冷却环定型套一(562)→牵引→旋切→杀菌→包装→得到一出100根外径10mm,壁厚1mm,长度300mm的医用导管。1. The two-stage screw extruder (32) is equipped with a multi-color mixing system 4 and a tubular system 5, and its process is as follows: the matured material is vacuumed in a molten state → the diversion system (41) of the multi-color mixing system 4 → the color injection barrel (42) → the mixing barrel (43) → the flow guide system (44) → becomes the first mixed material, the second mixed material, and the third mixed material → enters the first material tank, the second material tank, and the third material tank → passes through the tubular material channel → cross-fusion reaction → anti-static annular cooling ring head mold sleeve (561) → tubular extrusion → anti-static annular cooling ring shaping sleeve (562) → traction → rotary cutting → sterilization → packaging → 100 medical catheters with an outer diameter of 10 mm, a wall thickness of 1 mm, and a length of 300 mm are obtained.
三级螺杆挤出机(33)配置制粒系统6,其流程为:熟化物料在熔融状态下经抽真空→防静电环形冷却环机头模具套二(621)→制粒挤出→防静电环形冷却环定型套二(622)→牵引→旋切→细小颗粒→杀菌→包装→得到直径3mm,长度3mm的聚丁二酸丁二醇酯PBS改性材料颗粒。The three-stage screw extruder (33) is equipped with a granulation system 6, and its process is: the matured material is vacuumed in a molten state → anti-static annular cooling ring head mold sleeve 2 (621) → granulation extrusion → anti-static annular cooling ring shaping sleeve 2 (622) → traction → rotary cutting → fine particles → sterilization → packaging → obtaining polybutylene succinate PBS modified material particles with a diameter of 3mm and a length of 3mm.
所述一级螺杆挤出机(31)采用双螺杆挤出机,二级螺杆挤出机(32)采用单螺杆挤出机,三级螺杆挤出机(33)采用单螺杆挤出机。The first-stage screw extruder (31) is a twin-screw extruder, the second-stage screw extruder (32) is a single-screw extruder, and the third-stage screw extruder (33) is a single-screw extruder.
所述一级螺杆挤出机(31)采用的双螺杆挤出机,其模块化机筒配置9个独立机筒,设定9个独立温区,各温区温度设定分别为:60℃、65℃、70℃、75℃、90℃、195℃、170℃、150℃、130℃。其中第一温区至第九温区采用模温机316进行控温。The primary screw extruder (31) adopts a twin-screw extruder, and its modular barrel is configured with 9 independent barrels, and 9 independent temperature zones are set, and the temperature settings of each temperature zone are: 60°C, 65°C, 70°C, 75°C, 90°C, 195°C, 170°C, 150°C, and 130°C. The first temperature zone to the ninth temperature zone are temperature controlled by a mold temperature controller 316.
所述二级螺杆挤出机(32)生产管状物采用的单螺杆挤出机,其模块化机筒配置5个独立机筒,设定5个独立温区,各温区温度设定分别为:160℃、140℃、120℃、100℃、80℃,出料模具一(55)温度设定60℃。其中第一温区至第五温区和出料模具一(55)采用模温机316进行控温。The secondary screw extruder (32) is a single screw extruder used to produce the tubular product, and its modular barrel is configured with 5 independent barrels, and 5 independent temperature zones are set, and the temperature settings of each temperature zone are: 160° C., 140° C., 120° C., 100° C., 80° C., and the temperature of the discharge mold 1 (55) is set at 60° C. The first to fifth temperature zones and the discharge mold 1 (55) are temperature-controlled by a mold temperature controller 316.
所述三级螺杆挤出机(33)生产颗粒采用的单螺杆挤出机,其模块化机筒配置5个独立机筒,设定5个独立温区,各温区温度设定分别为:160℃、140℃、100℃、80℃、60℃,出料模具二(61)温度设定40℃。其中第一温区至第五温区和出料模具二(61)采用模温机316进行控温。The three-stage screw extruder (33) is a single screw extruder used to produce pellets. Its modular barrel is configured with 5 independent barrels, and 5 independent temperature zones are set. The temperature settings of each temperature zone are: 160° C., 140° C., 100° C., 80° C., and 60° C., and the temperature of the second discharge mold (61) is set at 40° C. The first to fifth temperature zones and the second discharge mold (61) are temperature-controlled by a mold temperature controller 316.
所述管状物系统5的模具芯轴板(51)和出料模具一(55)加工尺寸:模具芯轴直径尺寸:The mold mandrel plate (51) and the discharge mold 1 (55) of the tubular system 5 have the following processing dimensions: mold mandrel diameter:
Φ8mm,出料孔直径尺寸:Φ10mm,模具芯轴和出料孔数量:100个。Φ8mm, discharge hole diameter: Φ10mm, number of mold mandrel and discharge holes: 100.
所述制粒系统6的出料模具二(61)加工尺寸:出料孔直径尺寸:Φ3mm,出料孔数量:259个。The processing dimensions of the discharge mold 2 (61) of the granulation system 6 are as follows: the diameter of the discharge hole is Φ3mm, and the number of discharge holes is 259.
所述二级螺杆挤出机(32)和三级螺杆挤出机(33)同步工作,同步生产一出100根外径10mm,壁厚1mm,长度300mm的医用导管和直径3mm,长度3mm的PBS改性材料颗粒。The secondary screw extruder (32) and the tertiary screw extruder (33) work synchronously to synchronously produce 100 medical catheters with an outer diameter of 10 mm, a wall thickness of 1 mm, and a length of 300 mm and PBS modified material particles with a diameter of 3 mm and a length of 3 mm.
根据需要更换管状物系统5和制粒系统6的出料模具,规模化生产各式塑管、医用导管、一次性吸管、搅拌棒等各种管状物。The discharging molds of the tubular system 5 and the granulating system 6 can be replaced as needed to mass-produce various tubular objects such as various plastic tubes, medical catheters, disposable straws, stirring rods, etc.
广泛应用于工业、医用、餐饮、日用及各类塑料和降解材料等领域,节能低碳环保,生产过程连续且稳定、安全无污染,适合工业化大规模生产。It is widely used in industry, medicine, catering, daily necessities and various plastics and degradable materials. It is energy-saving, low-carbon and environmentally friendly. The production process is continuous and stable, safe and pollution-free, and is suitable for large-scale industrial production.
实施例2.一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置粒,其流程为:Example 2. A mechanical device for synchronously producing a plurality of single-piece multi-color tubular objects and modified material particles using multiple feed ports, the process is as follows:
改性淀粉经缓冲仓一(11)的螺旋强制进料装置一(12)一→在真空干燥室60℃干燥5min→搅拌输送14→经进料口模块(2)的第一进料口(21)的螺旋强制进料装置二(212) →一级螺杆挤出机(31)螺杆推送→然后与进料口模块(2)的第二进料口(22)经柱塞式高精密计量泵一(221)高压计量注入的改性料进行混合→然后与进料口模块(2)的第三进料口(23)经柱塞式高精密计量泵二(231)高压计量注入的兼容料进行混合→在70~100℃条件下兼容改性→排气→再与经进料口模块(2)的第四进料口(24)的螺旋强制进料装置三(242)的聚乳酸PLA进行混合,然后在130~185℃高温高压高剪切条件下熟化,经一级螺杆挤出机(31)挤出至两台同步工作的二级螺杆挤出机(32)和三级螺杆挤出机33,同步生产一出多根-单根多色管状物和改性材料颗粒。其中:The modified starch is fed through a spiral forced feeding device (12) of a buffer bin (11) → dried in a vacuum drying chamber at 60°C for 5 minutes → stirred and transported 14 → fed through a spiral forced feeding device (212) of a first feed port (21) of a feed port module (2) → The first-stage screw extruder (31) pushes the screw → then mixes with the modified material injected by the second feed port (22) of the feed port module (2) through the high-pressure metering of the plunger-type high-precision metering pump 1 (221) → then mixes with the compatible material injected by the third feed port (23) of the feed port module (2) through the high-pressure metering of the plunger-type high-precision metering pump 2 (231) → compatible modification at 70-100°C → exhaust → then mixes with the polylactic acid PLA of the spiral forced feeding device 3 (242) through the fourth feed port (24) of the feed port module (2), and then matures under high temperature, high pressure and high shear conditions of 130-185°C, and is extruded through the first-stage screw extruder (31) to two synchronously working second-stage screw extruders (32) and third-stage screw extruders 33, and simultaneously produces a plurality of single multi-color tubular objects and modified material particles. Among them:
1.二级螺杆挤出机(32)配置多色混合系统(4)和管状物系统(5),其流程为:熟化物料在熔融状态下经抽真空→多色混合系统(4)的分流系统(41)→注色机筒(42)→混合机筒(43)→导流系统(44)→成为第一混合物料、第二混合物料、第三混合物料→进入第一物料槽、第二物料槽、第三物料槽→通过管状物料道→交叉融合反应→防静电环形冷却环机头模具套一(561)→管状物挤出→防静电环形冷却环定型套一(562)→牵引→旋切→杀菌→包装→得到一1. The two-stage screw extruder (32) is equipped with a multi-color mixing system (4) and a tubular system (5), and the process is as follows: the matured material is vacuumed in a molten state → the diversion system (41) of the multi-color mixing system (4) → the color injection barrel (42) → the mixing barrel (43) → the flow guide system (44) → becomes the first mixed material, the second mixed material, and the third mixed material → enters the first material tank, the second material tank, and the third material tank → passes through the tubular material channel → cross-fusion reaction → anti-static annular cooling ring head mold sleeve (561) → tubular extrusion → anti-static annular cooling ring shaping sleeve (562) → traction → rotary cutting → sterilization → packaging → obtaining a
出144根外径8mm,壁厚0.7mm,长度300mm的三色一次性吸管。144 three-color disposable straws with an outer diameter of 8mm, a wall thickness of 0.7mm and a length of 300mm were produced.
三级螺杆挤出机(33)配置制粒系统(6),其流程为:熟化物料在熔融状态下经抽真空→防静电环形冷却环机头模具套二(621)→制粒挤出→防静电环形冷却环定型套二(622)→牵引→旋切→细小颗粒→杀菌→包装→得到直径2mm,长度2mm的聚乳酸PLA改性材料颗粒。The three-stage screw extruder (33) is equipped with a granulation system (6), and its process is: the matured material is vacuumed in a molten state → anti-static annular cooling ring head mold sleeve 2 (621) → granulation extrusion → anti-static annular cooling ring shaping sleeve 2 (622) → traction → rotary cutting → fine particles → sterilization → packaging → obtaining polylactic acid PLA modified material particles with a diameter of 2mm and a length of 2mm.
所述一级螺杆挤出机(31)采用双螺杆挤出机,二级螺杆挤出机(32)采用双螺杆挤出机,三级螺杆挤出机(33)采用双螺杆挤出机。The first-stage screw extruder (31) is a twin-screw extruder, the second-stage screw extruder (32) is a twin-screw extruder, and the third-stage screw extruder (33) is a twin-screw extruder.
所述一级螺杆挤出机(31)采用的双螺杆挤出机,其模块化机筒配置9个独立机筒,设定9个独立温区,各温区温度设定分别为:60℃、65℃、70℃、75℃、90℃、120℃、185℃、170℃、150℃。其中第一温区至第九温区采用模温机(316)进行控温。The primary screw extruder (31) adopts a twin-screw extruder, and its modular barrel is configured with 9 independent barrels, and 9 independent temperature zones are set, and the temperature settings of each temperature zone are: 60°C, 65°C, 70°C, 75°C, 90°C, 120°C, 185°C, 170°C, and 150°C. The first temperature zone to the ninth temperature zone are temperature-controlled by a mold temperature controller (316).
所述二级螺杆挤出机(32)生产管状物采用的双螺杆挤出机,其模块化机筒配置7个独立机筒,设定7个独立温区,各温区温度设定分别为:120℃、110℃、100℃、90℃、80℃、70℃、60℃,出料模具一(55)温度设定40℃。其中第一温区至第七温区和出料模具一(55)采用模温机(316)进行控温。The twin-screw extruder used in the production of tubular products of the secondary screw extruder (32) has a modular barrel configuration of 7 independent barrels, 7 independent temperature zones are set, and the temperature settings of each temperature zone are: 120° C., 110° C., 100° C., 90° C., 80° C., 70° C., 60° C., and the temperature of the discharge mold 1 (55) is set at 40° C. The first to seventh temperature zones and the discharge mold 1 (55) are temperature-controlled by a mold temperature controller (316).
所述三级螺杆挤出机(33)生产颗粒采用的双螺杆挤出机,其模块化机筒配置7个独立机筒,设定7个独立温区,各温区温度设定分别为:130℃、120℃、100℃、90℃、80℃、70℃、60℃,出料模具二(61)温度设定40℃。其中第一温区至第七温区和出料模具二(61)采用模温机(316)进行控温。The three-stage screw extruder (33) is a twin-screw extruder used for producing particles, and its modular barrel is configured with 7 independent barrels, and 7 independent temperature zones are set. The temperature settings of each temperature zone are: 130° C., 120° C., 100° C., 90° C., 80° C., 70° C., and 60° C., and the temperature of the second discharge mold (61) is set at 40° C. The first to seventh temperature zones and the second discharge mold (61) are temperature-controlled by a mold temperature controller (316).
所述管状物系统(5)的模具芯轴板(51)和出料模具一(55)加工尺寸:模具芯轴直径尺寸:Φ6.6mm,出料孔直径尺寸:Φ8mm,模具芯轴和出料孔数量:144个。The mold core shaft plate (51) and the discharge mold one (55) of the tubular system (5) have the following processing dimensions: mold core shaft diameter: Φ6.6mm, discharge hole diameter: Φ8mm, and the number of mold core shafts and discharge holes: 144.
所述制粒系统(6)的出料模具二(61)加工尺寸:出料孔直径尺寸:Φ2mm,出料孔数量:259个。The processing dimensions of the discharge mold 2 (61) of the granulation system (6) are as follows: the diameter of the discharge hole is Φ2mm, and the number of discharge holes is 259.
所述二级螺杆挤出机(32)和三级螺杆挤出机(33)同步工作,同步生产一出144根外径8mm,壁厚0.7mm,长度300mm的三色一次性吸管和直径2mm,长度2mm的聚乳酸改性材料颗粒。The secondary screw extruder (32) and the tertiary screw extruder (33) work synchronously to synchronously produce 144 three-color disposable straws with an outer diameter of 8 mm, a wall thickness of 0.7 mm, and a length of 300 mm and polylactic acid modified material particles with a diameter of 2 mm and a length of 2 mm.
根据需要更换管状物系统(5)和制粒系统(6)的出料模具,规模化生产各式塑管、 医用导管、一次性吸管、搅拌棒等各种管状物。The discharging molds of the tubular system (5) and the granulation system (6) can be replaced as needed to produce various plastic tubes, Medical catheters, disposable straws, stirring rods and other tubular objects.
广泛应用于工业、医用、餐饮、日用及各类塑料和降解材料等领域,节能低碳环保,生产过程连续且稳定、安全无污染,适合工业化大规模生产。It is widely used in industry, medicine, catering, daily necessities and various plastics and degradable materials. It is energy-saving, low-carbon and environmentally friendly. The production process is continuous and stable, safe and pollution-free, and is suitable for large-scale industrial production.
实施例3.一种采用多个进料口同步生产一出多根-单根多色管状物和改性材料颗粒的机械装置粒,其流程为:Example 3. A mechanical device for synchronously producing a plurality of single-piece multi-color tubular objects and modified material particles using multiple feed ports, the process is as follows:
改性淀粉经缓冲仓一(11)的螺旋强制进料装置一(12)→在真空干燥室60℃干燥5min→The modified starch is fed into the screw forced feeding device (12) of the buffer bin (11) → dried in a vacuum drying chamber at 60°C for 5 minutes →
搅拌输送(14)→经进料口模块(2)的第一进料口(21)的螺旋强制进料装置二(221)→一级螺杆挤出机31螺杆推送→然后与进料口模块(2)的第二进料口(22)经柱塞式高精密计量泵一(221)高压计量注入的改性料进行混合然后与进料口模块(2)的第三进料口(23)经柱塞式高精密计量泵二(231)高压计量注入的兼容料进行混合→在70~100℃条件下兼容改性→排气→再与经进料口模块2的第四进料口24的螺旋强制进料装置三(242)的聚羟基脂肪酸酯PHA进行混合,然后在130~160℃高温高压高剪切条件下熟化,经一级螺杆挤出机(31)挤出至两台同步工作的二级螺杆挤出机(32)和三级螺杆挤出机(33),同步生产一出多根-单根多色管状物和改性材料颗粒。其中:Stirring and conveying (14) → screw forced feeding device 2 (221) through the first feed port (21) of the feed port module (2) → screw pushing by the primary screw extruder 31 → then mixed with the modified material injected by high pressure metering through the second feed port (22) of the feed port module (2) via the plunger type high precision metering pump 1 (221) and then mixed with the compatible material injected by high pressure metering through the third feed port (23) of the feed port module (2) via the plunger type high precision metering pump 2 (231) → Compatible modification at 70-100°C → exhaust → then mixed with the polyhydroxyalkanoate PHA from the third screw forced feeding device (242) through the fourth feed port 24 of the feed port module 2, and then matured under high temperature, high pressure and high shear conditions at 130-160°C, extruded through a primary screw extruder (31) to two synchronously working secondary screw extruders (32) and tertiary screw extruders (33), and simultaneously produced a plurality of single-piece multi-color tubular objects and modified material particles. Among them:
1.二级螺杆挤出机(32)配置多色混合系统(4)和管状物系统(5),其流程为:熟化物料在熔融状态下经抽真空→多色混合系统(4)的分流系统(41)→注色机筒(42)→混合机筒(43)→导流系统(44)→成为第一混合物料、第二混合物料、第三混合物料→进入第一物料槽、第二物料槽、第三物料槽→通过管状物料道→交叉融合反应→防静电环形冷却环机头模具套一(561)→管状物挤出→防静电环形冷却环定型套一(562)→牵引→旋切→杀菌→包装→得到一出200根外径6mm,壁厚2.5mm,长度200mm的六色搅拌棒。1. The two-stage screw extruder (32) is equipped with a multi-color mixing system (4) and a tubular system (5), and the process is as follows: the matured material is vacuumed in a molten state → the diversion system (41) of the multi-color mixing system (4) → the color injection barrel (42) → the mixing barrel (43) → the flow guide system (44) → becomes a first mixed material, a second mixed material, and a third mixed material → enters the first material tank, the second material tank, and the third material tank → passes through the tubular material channel → cross-fusion reaction → anti-static annular cooling ring head mold sleeve (561) → tubular extrusion → anti-static annular cooling ring shaping sleeve (562) → traction → rotary cutting → sterilization → packaging → 200 six-color stirring rods with an outer diameter of 6 mm, a wall thickness of 2.5 mm, and a length of 200 mm are obtained.
三级螺杆挤出机(33)配置制粒系统(6),其流程为:熟化物料在熔融状态下经抽真空→防静电环形冷却环机头模具套(621)→制粒挤出→防静电环形冷却环定型套二(622)→牵引→旋切→细小颗粒→杀菌→包装→得到直径4mm,长度3mm的聚羟基脂肪酸酯PHA改性材料颗粒。The three-stage screw extruder (33) is equipped with a granulation system (6), and its process is as follows: the matured material is vacuumed in a molten state → anti-static annular cooling ring head mold sleeve (621) → granulation extrusion → anti-static annular cooling ring shaping sleeve 2 (622) → traction → rotary cutting → fine particles → sterilization → packaging → obtaining polyhydroxyalkanoate PHA modified material particles with a diameter of 4 mm and a length of 3 mm.
所述一级螺杆挤出机(31)采用多轴螺杆挤出机,二级螺杆挤出机(32)采用单螺杆挤出机,三级螺杆挤出机(33)采用双螺杆挤出机。The first-stage screw extruder (31) is a multi-shaft screw extruder, the second-stage screw extruder (32) is a single-screw extruder, and the third-stage screw extruder (33) is a twin-screw extruder.
所述一级螺杆挤出机(31)采用的多轴螺杆挤出机,其模块化机筒配置9个独立机筒,设定9个独立温区,温区温度设定分别为:60℃、65℃、70℃、75℃、90℃、120℃、160℃、150℃、140℃。其中第一温区至第九温区采用模温机(316)进行控温。The multi-axis screw extruder used in the primary screw extruder (31) has a modular barrel configured with 9 independent barrels, and 9 independent temperature zones are set, and the temperature settings of the temperature zones are: 60°C, 65°C, 70°C, 75°C, 90°C, 120°C, 160°C, 150°C, and 140°C. The first to ninth temperature zones are temperature controlled by a mold temperature controller (316).
所述二级螺杆挤出机(32)生产管状物采用的单螺杆挤出机,其模块化机筒配置(5)个独立机筒,设定(5)个独立温区,温区温度设定分别为:130℃、120℃、100℃、80℃、60℃,出料模具一(55)温度设定40℃。其中第一温区至第五温区和出料模具一(55)采用模温机(316)进行控温。The secondary screw extruder (32) is a single screw extruder used to produce tubular products, and its modular barrel configuration has (5) independent barrels, and (5) independent temperature zones are set. The temperature settings of the temperature zones are: 130° C., 120° C., 100° C., 80° C., and 60° C., and the temperature of the discharge mold 1 (55) is set at 40° C. The first to fifth temperature zones and the discharge mold 1 (55) are temperature-controlled by a mold temperature controller (316).
所述三级螺杆挤出机(33)生产颗粒采用双螺杆挤出机,其模块化机筒配置7个独立机筒,设定7个独立温区,温区温度设定分别为:130℃、120℃、110℃、100℃、80℃、60℃、50℃,出料模具二(61)温度设定40℃。其中第一温区至第七温区和出料模具二(61)采用模温机316进行控温。The three-stage screw extruder (33) is a twin-screw extruder for producing particles, and its modular barrel is configured with 7 independent barrels, and 7 independent temperature zones are set. The temperature settings of the temperature zones are: 130° C., 120° C., 110° C., 100° C., 80° C., 60° C., and 50° C., and the temperature of the second discharge mold (61) is set at 40° C. The first to seventh temperature zones and the second discharge mold (61) are temperature-controlled by a mold temperature controller 316.
所述管状物系统(5)的模具芯轴板(51)和出料模具一(55)加工尺寸:模具芯轴直 径尺寸:Φ1mm,出料孔直径尺寸tu:Φ6mm,模具芯轴和出料孔数量:200个。The mold mandrel plate (51) and the discharge mold (55) of the tubular system (5) have the following processing dimensions: mold mandrel diameter Diameter size: Φ1mm, discharge hole diameter size tu: Φ6mm, number of mold mandrels and discharge holes: 200.
所述制粒系统(6)的出料模具二(61)加工尺寸:出料孔直径尺寸:Φ4mm,出料孔数量:180个。The processing dimensions of the discharge die 2 (61) of the granulation system (6) are as follows: the diameter of the discharge hole: Φ4mm, and the number of discharge holes: 180.
所述二级螺杆挤出机(32)和三级螺杆挤出机(33)同步工作,同步生产一出200根外径6mm,壁厚2.5mm,长度200mm的六色搅拌棒和直径4mm,长度3mm的PHA改性材料颗粒。The secondary screw extruder (32) and the tertiary screw extruder (33) work synchronously to synchronously produce 200 six-color stirring rods with an outer diameter of 6 mm, a wall thickness of 2.5 mm, and a length of 200 mm and PHA modified material particles with a diameter of 4 mm and a length of 3 mm.
根据需要更换管状物系统(5)和制粒系统(6)的出料模具,规模化生产各式塑管、医用导管、一次性吸管、搅拌棒等各种管状物。The discharging molds of the tubular system (5) and the granulation system (6) are replaced as needed to mass-produce various tubular objects such as various plastic tubes, medical catheters, disposable straws, stirring rods, etc.
广泛应用于工业、医用、餐饮、日用及各类塑料和降解材料等领域,节能低碳环保,生产过程连续且稳定、安全无污染,适合工业化大规模生产。It is widely used in industry, medicine, catering, daily necessities and various plastics and degradable materials. It is energy-saving, low-carbon and environmentally friendly. The production process is continuous and stable, safe and pollution-free, and is suitable for large-scale industrial production.
综合以上3个实施方案,需要注意的是,以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施方式仅限于此,在本发明的上述指导下,本领域技术人员可以在上述实施例的基础上,对螺杆挤出机组合模块扩展组合方式,对设备的型号或类型进行改变,对相关设计进行数量的增减或进行各种改进和变形,而这些组合、型号或类型上的改变、数量上的增减、各种改进或者变形均落在本发明的保护范围内。 In summary, it should be noted that the above contents are further detailed descriptions of the present invention in combination with specific implementation modes, and it cannot be determined that the specific implementation modes of the present invention are limited thereto. Under the above guidance of the present invention, those skilled in the art can, on the basis of the above embodiments, expand the combination mode of the screw extruder combination module, change the model or type of the equipment, increase or decrease the quantity of the related designs, or make various improvements and deformations, and these combinations, changes in models or types, increases or decreases in quantity, various improvements or deformations all fall within the protection scope of the present invention.
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| CN116943840B (en) * | 2023-08-07 | 2024-04-09 | 广州绿徽新材料研究院有限公司 | Device for high-speed three-vortex-microwave composite super-nano grinding of plant fiber powder by pressure change cavitation |
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