WO2024216706A1 - 捏合机 - Google Patents

捏合机 Download PDF

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Publication number
WO2024216706A1
WO2024216706A1 PCT/CN2023/096226 CN2023096226W WO2024216706A1 WO 2024216706 A1 WO2024216706 A1 WO 2024216706A1 CN 2023096226 W CN2023096226 W CN 2023096226W WO 2024216706 A1 WO2024216706 A1 WO 2024216706A1
Authority
WO
WIPO (PCT)
Prior art keywords
stirring
paddle
assembly
kneading
central axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2023/096226
Other languages
English (en)
French (fr)
Inventor
杜保东
李统柱
金旭东
赵凤霞
徐勇程
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Shangshui Intelligent Co Ltd
Original Assignee
Shenzhen Shangshui Intelligent Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Shangshui Intelligent Co Ltd filed Critical Shenzhen Shangshui Intelligent Co Ltd
Publication of WO2024216706A1 publication Critical patent/WO2024216706A1/zh
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/96—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with openwork frames or cages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10—Maintenance of mixers
    • B01F35/11—Maintenance of mixers using fluids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10—Maintenance of mixers
    • B01F35/12—Maintenance of mixers using mechanical means
    • B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50—Mixing receptacles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Definitions

  • the present application belongs to the technical field of kneading equipment, and specifically relates to a kneading machine.
  • the demand for mixed and stirred materials increases accordingly.
  • the semi-dry slurry has high viscosity and high stirring resistance.
  • the low-speed paddle in the prior art has a thin structure and is easily deformed during the stirring process due to the high stirring resistance, thereby damaging the wall of the kneading cylinder and even affecting the rotation of the fast paddle.
  • the present application provides a kneading machine, the kneading machine comprising:
  • a kneading cylinder comprising a bottom wall, a top wall and a peripheral side wall connected between the bottom wall and the top wall, the bottom wall and the top wall are arranged opposite to each other, the peripheral side wall, the bottom wall and the top wall are arranged to form a receiving space, and the receiving space is used to receive the material to be mixed;
  • a first stirring assembly is disposed in the receiving space, the first stirring assembly comprises a first rotating shaft, the first rotating shaft is disposed along the central axis of the kneading cylinder, and the first stirring assembly is used to rotate around the central axis of the kneading cylinder to at least provide stirring centrifugal force for the material to be stirred;
  • the second stirring component is arranged in the receiving space, and the second stirring component includes at least two stirring members and at least one support frame.
  • the at least two stirring members are close to the peripheral side wall and are arranged at intervals along the circumference of the peripheral side wall. Every two adjacent stirring members are connected by the support frame, and the support frame is used to provide support force for the at least two stirring members during rotation; the second stirring component is used to rotate around the central axis of the kneading cylinder to at least provide stirring centripetal force for the material to be stirred.
  • the support frame is arranged adjacent to the top wall, and the support frame includes one or more support rods.
  • the number of the stirring members is two, the number of the support rod is one, and one support rod is connected between the two stirring members; or, the number of the support rod is two, and the two support rods are connected end to end and connected between the two stirring members;
  • the number of the stirring members is at least three
  • the number of the support rods is at least three
  • the at least three support rods are connected end to end, and the support rod is connected between two adjacent stirring members.
  • the second stirring component further comprises:
  • a second rotating shaft, the second rotating shaft is arranged along the central axis of the kneading cylinder;
  • the stirring member comprises:
  • a connecting portion is disposed adjacent to the top wall, one end of the connecting portion is connected to the stirring structure, and the other end of the connecting portion is connected to the second rotating shaft.
  • the stirring structure comprises:
  • a plurality of side paddles are close to the peripheral side wall and are arranged at intervals along the circumference of the peripheral side wall;
  • a bottom paddle the bottom paddle being arranged close to the bottom wall, and one end of the bottom paddle being connected to the side paddle;
  • each of the bottom paddles facing away from the side paddles extends toward the central axis of the kneading cylinder and is interconnected as a whole.
  • the second stirring component also includes:
  • a first scraping portion is provided at one end of the side paddle close to the peripheral side wall and is used for scraping the material to be mixed adhering to the peripheral side wall.
  • the second stirring component further comprises:
  • the second scraping portion is arranged at one end of the bottom paddle close to the bottom wall and is used for scraping the material to be mixed adhering to the bottom wall.
  • the first stirring component also includes a first paddle assembly
  • the first paddle assembly includes a plurality of paddles circumferentially arranged around the first rotating shaft, the paddles include an inclined surface, and the inclined surface is at least used to provide thrust toward the top wall for the material to be stirred when the first stirring component rotates.
  • the blade includes a first surface and a second surface arranged opposite to each other, and a first side surface and a second side surface connected between the first surface and the second surface.
  • the first surface is closer to the top wall than the second surface, and the first surface is the inclined surface; or, a portion of the first surface close to the first side surface is the inclined surface; or, a portion of the first surface close to the second side surface is the inclined surface.
  • the second surface is a plane perpendicular to the central axis of the kneading cylinder; or, the second surface is an inclined surface parallel to the first surface; or, the second surface is an inclined surface in the opposite direction of the inclined surface;
  • the portion of the second surface close to the first side surface is a plane perpendicular to the central axis of the kneading cylinder; or, the portion of the second surface close to the first side surface is an inclined surface in the opposite direction of the inclined surface;
  • the portion of the second surface close to the second side surface is a plane perpendicular to the central axis of the kneading cylinder; or, the portion of the second surface close to the second side surface is an inclined surface in the opposite direction of the inclined surface.
  • the first blade assembly further includes:
  • a pin is fixedly connected to the paddle and is arranged in a direction parallel to the central axis of the kneading cylinder.
  • the pin includes a body and a shearing portion, the body is fixedly connected to the blade, and the shearing portion is recessed on the outer surface of the body or convexly disposed on the outer surface of the body.
  • the first stirring assembly further comprises a second paddle assembly, and the second paddle assembly and the first paddle assembly are spaced apart along the central axis of the kneading cylinder.
  • the first stirring component further comprises:
  • a plurality of connecting members are arranged at intervals around the circumference of the first rotating shaft, and the connecting members are connected between the second blade assembly and the first blade assembly.
  • the first stirring component further comprises:
  • rotating disk being coaxially connected to the first rotating shaft, the plurality of blades being fixed to a circumferential side of the rotating disk;
  • An auxiliary stirring member is connected to the first rotating shaft and is arranged between the turntable and the bottom wall.
  • the rotation radius of the auxiliary stirring member is greater than or equal to the rotation radius of the turntable.
  • the auxiliary stirring member is used to rotate around the central axis of the kneading cylinder to at least provide stirring centrifugal force for the material to be stirred between the turntable and the bottom wall.
  • the first stirring assembly further includes a first blade assembly, and the first blade assembly includes:
  • a plurality of blades wherein the plurality of blades are fixed to the peripheral side of the rotating disk;
  • the second stirring assembly also includes:
  • a filling piece is arranged between the rotating disk and the bottom wall, and the filling piece is interconnected with one end of each bottom paddle away from the side paddle as a whole, and the outer diameter of the filling piece is greater than or equal to the outer diameter of the rotating disk.
  • the kneading cylinder has a discharge port, and the discharge port is arranged away from the center of the bottom wall.
  • the kneading cylinder has a first liquid injection port and a second liquid injection port which are arranged at intervals, and the first liquid injection port and the second liquid injection port are arranged on the top wall;
  • the kneading machine also includes:
  • a nozzle assembly wherein the nozzle assembly is arranged on a side of the top wall away from the receiving space, and the nozzle assembly includes an atomizing nozzle and a cleaning nozzle.
  • the atomizing nozzle is arranged corresponding to the first liquid injection port, and is used to inject the liquid to be stirred toward the receiving space through the first liquid injection port.
  • the cleaning nozzle is arranged corresponding to the second liquid injection port, and is used to inject the cleaning liquid toward the receiving space through the second liquid injection port.
  • the kneading machine also includes:
  • control system is used to control the first stirring component and the second stirring component to rotate around the central axis of the kneading cylinder;
  • the control system controls the first stirring component and the second stirring component to rotate in the same direction;
  • the control system controls the first stirring component and the second stirring component to rotate in opposite directions.
  • the second stirring assembly in the kneading machine connects the at least two stirring members into one body through the support frame, and the support frame provides a supporting force for the second stirring assembly when it rotates around the central axis of the kneading cylinder, so that the distance between the adjacent stirring members remains fixed, so that the at least two stirring members maintain their shapes during the stirring process, making the overall structure of the second stirring assembly more stable, thereby improving the stirring quality of the second stirring assembly.
  • the first stirring assembly and the second stirring assembly rotate in coordination, the first stirring assembly is used to centrifugally stir the material to be stirred, and the second stirring assembly is used to centrifugally stir the material to be stirred, so that the material to be stirred forms turbulence between the first stirring assembly and the second stirring assembly, thereby improving the stirring efficiency and making the material to be stirred more fully kneaded. Therefore, the kneading of the kneading machine provided by the present application is stable and has a good kneading effect.
  • FIG1 is a schematic structural diagram of a kneading machine provided in one embodiment of the present application.
  • FIG2 is a schematic diagram of the kneading machine in FIG1 from another perspective
  • Fig. 3 is a schematic diagram of the cross-sectional structure of the kneading machine in Fig. 2 along line A-A in one embodiment
  • Fig. 4 is a schematic diagram of the cross-sectional structure of the kneading machine in Fig. 2 along line B-B in one embodiment;
  • FIG5 is a schematic diagram of the cooperation between the first stirring component and the second stirring component in FIG3 ;
  • FIG6 is a schematic structural diagram of the second stirring assembly in FIG5 ;
  • FIG7 is a schematic structural diagram of the first stirring assembly in FIG5 in one embodiment
  • Fig. 8 is a schematic diagram of the cross-sectional structure of the kneading machine in Fig. 2 along line A-A in another embodiment
  • FIG9 is a schematic structural diagram of the second stirring assembly in FIG8 ;
  • FIG10 is a schematic diagram of the second stirring assembly in FIG9 from another viewing angle
  • Fig. 11 is a schematic cross-sectional structure diagram of the kneading machine in Fig. 2 along line B-B in another embodiment
  • FIG12 is a schematic diagram of the first stirring assembly in FIG7 from another viewing angle
  • FIG13 is a schematic diagram of an inclined surface of the blade in FIG12 in one embodiment
  • FIG14 is a schematic diagram of the inclined surface of the blade in FIG12 in another embodiment
  • FIG15 is a schematic diagram of the inclined surface of the blade in FIG12 in another embodiment
  • FIG16 is a schematic diagram of the second surface in FIG13 in another embodiment
  • FIG17 is a schematic diagram of the second surface in FIG13 in another embodiment
  • FIG18 is a schematic diagram of the second surface in FIG14 in another embodiment
  • FIG19 is a schematic diagram of the second surface in FIG15 in another embodiment
  • FIG20 is a schematic structural diagram of the first stirring assembly in FIG5 in another embodiment
  • FIG21 is a schematic diagram of the structure of the pin in FIG20;
  • FIG22 is a schematic structural diagram of the first stirring assembly in FIG5 in another embodiment
  • Fig. 23 is a schematic diagram of the cross-sectional structure of the kneading machine in Fig. 2 along line A-A in another embodiment
  • FIG24 is a schematic diagram of the cooperation and connection between the first stirring component and the second stirring component in FIG23;
  • FIG25 is a schematic structural diagram of the auxiliary stirring member in FIG24 in one embodiment
  • FIG26 is a schematic structural diagram of the auxiliary stirring member in FIG24 in another embodiment
  • FIG27 is a schematic structural diagram of the auxiliary stirring member in FIG24 in another embodiment
  • FIG28 is a schematic structural diagram of the auxiliary stirring member in FIG24 in another embodiment
  • Fig. 29 is a schematic diagram of a partial structure of the kneading machine in Fig. 2;
  • Fig. 30 is a schematic cross-sectional structure diagram of the kneading machine in Fig. 2 along line B-B in another embodiment
  • FIG31 is a schematic diagram of the structure of the top wall and the nozzle assembly in FIG2;
  • FIG32 is a schematic diagram of FIG31 from another viewing angle
  • Fig. 33 is a schematic diagram of the cross-sectional structure along line C-C in Fig. 32;
  • Fig. 34 is a schematic diagram of the cross-sectional structure along D-D in Fig. 32;
  • FIG. 35 is an electrical connection block diagram of the control system of the kneading machine in FIG. 1 .
  • kneading machine 1 kneading cylinder 10; bottom wall 11; top wall 12; peripheral side wall 13; receiving space 14; central axis L of kneading cylinder; discharge port 15; first liquid injection port 16; second liquid injection port 17; first stirring assembly 20; first rotating shaft 21; first paddle assembly 22; paddle 221; inclined surface 2211; first surface 2212; second surface 2213; first side surface 2214; second side surface 2215; pin 222; body 2221; shearing portion 2222; second paddle assembly 2 3; connecting member 24; turntable 25; auxiliary stirring member 26; second stirring assembly 30; stirring member 31; stirring structure 311; side paddle 3111; bottom paddle 3112; connecting portion 312; support frame 32; support rod 321; second rotating shaft 33; first scraping portion 34; second scraping portion 35; filling member 36; nozzle assembly 40; atomizing nozzle 41; cleaning nozzle 42; control system 50; controller 51; first motor 52; second motor 53; first sensor 54; second sensor 55
  • Figure 1 is a schematic diagram of the structure of a kneading machine provided in one embodiment of the present application
  • Figure 2 is a schematic diagram of the kneading machine in Figure 1 at another viewing angle
  • Figure 3 is a schematic diagram of the cross-sectional structure of the kneading machine in Figure 2 along the A-A line in one embodiment
  • Figure 4 is a schematic diagram of the cross-sectional structure of the kneading machine in Figure 2 along the B-B line in one embodiment
  • Figure 5 is a schematic diagram of the cooperation of the first stirring component and the second stirring component in Figure 3
  • Figure 6 is a schematic diagram of the structure of the second stirring component in Figure 5
  • Figure 7 is a schematic diagram of the structure of the first stirring component in one embodiment of Figure 5.
  • the kneading machine 1 includes a kneading cylinder 10, a first stirring component 20 and a second stirring component 30.
  • the kneading cylinder 10 includes a bottom wall 11, a top wall 12 and a peripheral side wall 13 connected between the bottom wall 11 and the top wall 12, the bottom wall 11 is arranged opposite to the top wall 12, and the peripheral side wall 13, the bottom wall 11 and the top wall 12 are surrounded to form a receiving space 14, and the receiving space 14 is used to receive the material to be mixed.
  • the first stirring assembly 20 is arranged in the receiving space 14.
  • the first stirring assembly 20 includes a first rotating shaft 21, and the first rotating shaft 21 is arranged along the central axis L of the kneading cylinder 10.
  • the first stirring assembly 20 is used to rotate around the central axis L of the kneading cylinder 10, at least to provide stirring centrifugal force for the material to be stirred.
  • the second stirring assembly 30 is arranged in the receiving space 14.
  • the second stirring assembly 30 includes at least two stirring members 31 and at least one support frame 32.
  • the at least two stirring members 31 are close to the peripheral side wall 13 and are arranged at intervals along the circumference of the peripheral side wall 13. Each adjacent two stirring members 31 are connected by the support frame 32.
  • the support frame 32 is used to provide support force for the at least two stirring members 31 during rotation.
  • the second stirring assembly 30 is used to rotate around the central axis L of the kneading cylinder 10, at least to provide stirring centripetal force for the material to be stirred.
  • the central axis L of the kneading cylinder 10 is a virtual body, specifically a line connecting the center of the top wall 12 of the kneading cylinder 10 and the center of the bottom wall 11 of the kneading cylinder 10.
  • the first rotating shaft 21 is arranged along the central axis L of the kneading cylinder 10, which means that the first rotating shaft 21 is arranged at the exact center of the kneading cylinder 10.
  • the kneading machine 1 is used to stir the material to be stirred.
  • the material to be stirred may be, but is not limited to, solid powder, liquid, or solid-liquid mixture, etc.
  • the material to be stirred is illustrated as electrode slurry. It can be understood that the material to be stirred may also be other slurries that need to be stirred, such as fertilizers, building materials, etc., and the application of the kneading machine 1 is not limited here.
  • the second stirring assembly 30 connects the at least two stirring members 31 as a whole through the support frame 32, so that the support frame 32 provides a supporting force for the second stirring assembly 30 when rotating around the central axis L of the kneading cylinder 10, so that the distance between the adjacent stirring members 31 is kept fixed, thereby achieving that the at least two stirring members 31 maintain their shapes during the stirring process, making the overall structure of the second stirring assembly 30 more stable, which is conducive to the second stirring assembly 30 stirring the material to be stirred.
  • the overall structure of the second stirring assembly 30 is stable, it can avoid deformation when stirring a material to be stirred with a large viscosity and damage to the cylinder wall of the kneading cylinder 10.
  • the circumferential outer contour of the support frame 32 is polygonal, annular, etc.
  • the second stirring assembly 30 includes a plurality of support frames 32, which are spaced apart in a direction parallel to the central axis L of the kneading cylinder 10, so that two adjacent stirring members 31 are connected via the plurality of support frames 32, thereby further improving the stability of the overall structure of the second stirring assembly 30.
  • the first stirring assembly 20 is disposed as a whole along the central axis L of the kneading cylinder 10, and the first stirring assembly 20 rotates around the central axis L of the kneading cylinder 10, at least providing stirring centrifugal force for the material to be stirred.
  • the at least two stirring members 31 in the second stirring assembly 30 are disposed at intervals along the circumferential direction of the peripheral side wall 13, so that the at least two stirring members 31 are arranged around the outer peripheral side of the first stirring assembly 20, and the second stirring assembly 30 rotates around the central axis L of the kneading cylinder 10, at least providing stirring centripetal force for the material to be stirred.
  • the second stirring assembly 30 can improve the turbulence effect by providing stirring centripetal force by the at least two stirring members 31 arranged along the peripheral side wall 13.
  • the at least two stirring members 31 are close to the peripheral side wall 13, so that when the second stirring assembly 30 rotates around the central axis L of the kneading cylinder 10, the at least two stirring members 31 can also scrape off the material to be stirred adhering to the peripheral side wall 13, thereby improving the stirring effect.
  • the spacing between the stirring member 31 and the peripheral side wall 13 is 3 mm to 10 mm.
  • the spacing between the stirring member 31 and the peripheral side wall 13 can be, but is not limited to, 3 mm, 5 mm, 7 mm, 9 mm, 10 mm, or other values between 3 mm and 10 mm.
  • the first stirring assembly 20 and the second stirring assembly 30 have the same or different rotation directions around the central axis L of the kneading cylinder 10, which will be described in detail later.
  • the first stirring assembly 20 is also called a fast paddle
  • the second stirring assembly 30 is also called a slow paddle. It should be noted that during the entire process of the kneading machine 1 kneading the material to be kneaded, the rotation speed of the first stirring assembly 20 is not necessarily always higher than the rotation speed of the second stirring assembly 30.
  • the second stirring assembly 30 in the kneading machine 1 connects the at least two stirring members 31 together through the support frame 32, and the support frame 32 provides a supporting force for the second stirring assembly 30 when rotating around the central axis L of the kneading cylinder 10, so that the distance between the adjacent stirring members 31 remains fixed, so that the at least two stirring members 31 maintain their shapes during the stirring process, so that the overall structure of the second stirring assembly 30 is more stable, and the stirring quality of the second stirring assembly 30 is improved.
  • first stirring assembly 20 and the second stirring assembly 30 rotate in coordination, the first stirring assembly 20 is used to centrifugally stir the material to be stirred, and the second stirring assembly 30 is used to centrifugally stir the material to be stirred, so that the material to be stirred forms turbulence between the first stirring assembly 20 and the second stirring assembly 30, thereby improving the stirring efficiency and making the material to be stirred more fully kneaded. Therefore, the kneading of the kneading machine 1 provided by the present application is stable and has a good kneading effect.
  • the support frame 32 is disposed adjacent to the top wall 12.
  • the support frame 32 includes one or more support rods 321.
  • the number of the stirring members 31 is two, the number of the support rod 321 is one, and one support rod 321 is connected between the two stirring members 31, or the number of the support rods 321 is two, and the two support rods 321 are connected end to end and connected between the two stirring members 31.
  • the number of the stirring members 31 is at least three
  • the number of the support rods 321 is at least three, and the at least three support rods 321 are connected end to end, and the support rod 321 is connected between the two connected stirring members 31.
  • the number of the stirring members 31 is at least three
  • the number of the support rods 321 is at least Three, at least three, end-to-end connected support rods 321 form a polygon or "ring" shape, which is beneficial to improving the stability of the structure of the second stirring assembly 30.
  • the support frame 32 is located on the outer peripheral side of the first stirring assembly 20 to prevent the support frame 32 from interfering with the rotation of the first stirring assembly 20.
  • the support frame 32 is arranged adjacent to the top wall 12, which can prevent the support frame 32 from touching the material to be stirred when the second stirring component 30 rotates around the central axis L of the kneading cylinder 10, thereby preventing the support frame 32 from being subjected to rotational resistance of the material to be stirred, thereby improving the stirring efficiency of the second stirring component 30.
  • At least one of the support rods 321 is perpendicular to the central axis L of the kneading cylinder 10, so that the support rod 321 and the second stirring component 30 rotate in the same direction around the central axis L of the kneading cylinder 10, thereby reducing the rotational resistance of the support rod 321 and improving the stirring efficiency of the second stirring component 30.
  • the plane where the support frame 32 is located is perpendicular to the central axis L of the kneading cylinder 10 , which further reduces the rotational resistance of the support frame 32 as a whole, thereby further improving the stirring efficiency of the second stirring assembly 30 .
  • the second stirring assembly 30 further includes a second rotating shaft 33.
  • the second rotating shaft 33 is arranged along the central axis L of the kneading cylinder 10.
  • the stirring member 31 includes a stirring structure 311 and a connecting portion 312.
  • the connecting portion 312 is arranged adjacent to the top wall 12. One end of the connecting portion 312 is connected to the stirring structure 311, and the other end of the connecting portion 312 is connected to the second rotating shaft 33.
  • the second rotating shaft 33 is arranged along the central axis L of the kneading cylinder 10, and the second rotating shaft 33 is sleeved on the outer peripheral side of the first rotating shaft 21, and the inner wall of the second rotating shaft 33 and the outer wall of the first rotating shaft 21 are spaced apart to avoid interference between the first rotating shaft 21 and the second rotating shaft 33, which is conducive to independently controlling the rotation of the first rotating shaft 21 and the rotation of the second rotating shaft 33, thereby independently controlling the rotation of the first stirring component 20 and the rotation of the second stirring component 30.
  • each stirring structure 311 is connected to the second rotating shaft 33 via the connecting portion 312, and the connecting portion 312 is arranged adjacent to the top wall 12, which can prevent the connecting portion 312 from contacting the material to be stirred, thereby reducing the rotational resistance encountered by the connecting portion 312 when the second stirring component 30 rotates around the central axis L of the kneading cylinder 10, thereby improving the stirring efficiency of the second stirring component 30.
  • the connecting portion 312 and the supporting frame 32 together form a support for the stirring structure 311, thereby further improving the stability of the overall structure of the second stirring component 30.
  • the two connecting portions 312 respectively connect the stirring structures 311 to the second rotating shaft 33, and one supporting rod 321 is connected between the two stirring structures 311, and the two connecting portions 312 and one supporting rod 321 form a stable triangular supporting structure to form a stable triangular support for the two adjacent stirring structures 311, further improving the stability of the overall structure of the second stirring component 30.
  • the stirring structure 311 includes a side paddle 3111 and a bottom paddle 3112.
  • a plurality of the side paddles 3111 are arranged close to the peripheral side wall 13 and spaced apart along the circumference of the peripheral side wall 13.
  • the bottom paddle 3112 is arranged close to the bottom wall 11.
  • One end of the bottom paddle 3112 is connected to the side paddle 3111.
  • One end of each bottom paddle 3112 away from the side paddle 3111 extends toward the central axis L of the kneading cylinder 10 and is interconnected as a whole.
  • the side paddle 3111 provides a stirring centripetal force
  • the bottom paddle 3112 provides a stirring upward thrust, which cooperates with the first stirring component 20 to achieve all-round stirring of the stirring material, thereby improving the kneading effect of the material to be stirred.
  • the stirring centrifugal force provided by the first stirring assembly 20 and the stirring centripetal force provided by the side paddle 3111 work together to form a turbulent surface perpendicular to the central axis L of the kneading cylinder 10 between the first stirring assembly 20 and the side paddle 3111.
  • the stirring upward force provided by the bottom paddle 3112 and the gravity work together to form a turbulent surface parallel to the central axis L of the kneading cylinder 10 between the bottom paddle 3112 and the top wall 12. Therefore, the first stirring component 20 cooperates with the stirring structure 311 to achieve all-round stirring of the material to be stirred in the kneading cylinder 10.
  • the ends of the bottom paddles 3112 facing away from the side paddles 3111 are interconnected as a whole, so that the relative distance between the bottom paddles 3112 remains unchanged when rotating around the central axis L of the kneading cylinder 10, thereby improving the overall stability of the second stirring assembly 30.
  • each bottom paddle 3112 away from the side paddle 3111 is directly interconnected as a whole, or one end of each bottom paddle 3112 away from the side paddle 3111 is indirectly interconnected as a whole.
  • the bottom paddle 3112 is located between the bottom wall 11 and the first stirring component 20 to prevent the bottom paddle 3112 from interfering with the rotation of the first stirring component 20, and is capable of stirring the material to be stirred between the bottom wall 11 and the first stirring component 20, thereby overcoming the stirring dead angle area of the first stirring component 20 and further improving the kneading effect of the material to be stirred.
  • Figure 8 is a schematic diagram of the cross-sectional structure of the kneading machine in Figure 2 along the A-A line in another embodiment
  • Figure 9 is a schematic diagram of the structure of the second stirring assembly in Figure 8
  • Figure 10 is a schematic diagram of the second stirring assembly in Figure 9 under another viewing angle.
  • the second stirring assembly 30 further includes a first scraping portion 34.
  • the first scraping portion 34 is provided at one end of the side paddle 3111 close to the peripheral side wall 13, and is used to scrape off the material to be stirred adhering to the peripheral side wall 13.
  • the first scraping portion 34 is arranged at one end of the side paddle 3111 close to the peripheral side wall 13, so that when the side paddle 3111 rotates around the central axis L of the kneading cylinder 10, the first scraping portion 34 can scrape the material to be mixed adhering to the peripheral side wall 13 and make it fall off, so that it can be mixed, further realizing all-round mixing of the material to be mixed and improving the kneading effect.
  • the first scraping portion 34 has a slope, which is conducive to forming a knife edge to improve the effect of scraping the material to be mixed adhering to the peripheral side wall 13, and the slope can also push the material to be mixed near the peripheral side wall 13 toward the center axis L of the kneading cylinder 10, thereby improving the kneading effect of the material to be mixed.
  • the first scraping portion 34 is arranged on opposite sides of the side paddle 3111 along the circumference of the circumferential side wall 13, so that the second stirring component 30 can scrape the material to be stirred adhering to the circumferential side wall 13 in both rotation directions around the central axis L of the kneading cylinder 10.
  • the ratio of the length of the first scraping portion 34 to the length of the side paddle 3111 is greater than or equal to a first preset ratio (see FIG. 6 ), so that when the second stirring assembly 30 rotates around the central axis L of the kneading cylinder 10, each of the first scraping portions 34 can scrape the area on the peripheral side wall 13 where the material to be stirred needs to be scraped.
  • the first preset ratio may be, but is not limited to, 70%, 80%, 90%, 100%, 110%, etc., and is specifically designed according to the area where the material to be stirred adheres to the peripheral side wall 13 in the direction parallel to the central axis L of the kneading cylinder 10. For example, the closer the material to be stirred is to the top wall 12 on the peripheral side wall 13, the larger the first preset ratio.
  • the ratio of the length of the first scraping portion 34 to the length of the side paddle 3111 is a second preset ratio (please refer to FIGS.
  • the second preset ratio may be, but is not limited to, 20%, 25%, 30%, 35%, etc., and is specifically designed according to the number of the side paddles 3111. For example, the more the number of the side paddles 3111 is, the smaller the second preset ratio is.
  • first scraping parts 34 are arranged at different positions on the side paddle 3111, that is, on different side paddles 3111, the first scraping parts 34 are directed from the bottom wall 11 to the top wall 12.
  • the positions in the direction are different, so that the plurality of first scraping parts 34 can fully cover the entire peripheral side wall 13.
  • the volume of a single first scraping part 34 is smaller, which can reduce the load of the side paddle 3111 and reduce the material cost.
  • Figure 11 is a schematic diagram of the cross-sectional structure of the kneading machine in Figure 2 along the B-B line in another embodiment.
  • the second stirring assembly 30 also includes a second scraping portion 35.
  • the second scraping portion 35 is provided at one end of the bottom paddle 3112 close to the bottom wall 11, and is used to scrape off the material to be stirred adhering to the bottom wall 11.
  • the second scraping portion 35 is arranged at one end of the bottom paddle 3112 close to the bottom wall 11, so that when the bottom paddle 3112 rotates around the central axis L of the kneading cylinder 10, the second scraping portion 35 can scrape the material to be mixed adhering to the bottom wall 11 and make it fall off, so that it can be mixed, further realizing all-round mixing of the material to be mixed and improving the kneading effect.
  • the second scraping portion 35 has a slope, which is conducive to forming a knife edge to improve the effect of scraping off the material to be mixed adhering to the bottom wall 11, and the slope can also push the material to be mixed near the bottom wall 11 toward the top wall 12, thereby improving the kneading effect of the material to be mixed.
  • the second scraping portion 35 is arranged on opposite sides of the bottom paddle 3112 along the circumference of the circumferential side wall 13, so that the second stirring component 30 can scrape the material to be stirred adhering to the bottom wall 11 in both rotation directions around the central axis L of the kneading cylinder 10.
  • the ratio of the length of the second scraping portion 35 to the length of the bottom paddle 3112 is greater than or equal to a third preset ratio (see FIGS. 4 and 6), so that when the second stirring assembly 30 rotates around the central axis L of the kneading cylinder 10, each of the second scraping portions 35 can scrape the area on the bottom wall 11 where the material to be stirred needs to be scraped.
  • the third preset ratio may be, but is not limited to, 60%, 70%, 80%, 90%, 100%, etc., and is specifically designed according to the size of the area where the material to be stirred adheres to the bottom wall 11.
  • the ratio of the length of the second scraping portion 35 to the length of the bottom paddle 3112 is a fourth preset ratio (please refer to FIGS. 9 and 11), and different second scraping portions 35 are located at different positions on the bottom paddle 3112, and the ratio of the sum of the lengths of the spaces occupied by all the second scraping portions 35 in the direction from the center of the bottom wall 11 to the peripheral side wall 13 to twice the length of the bottom paddle 3112 is greater than or equal to the third preset ratio.
  • the fourth preset ratio may be, but is not limited to, 20%, 25%, 30%, 35%, etc., and is specifically designed according to the number of the bottom paddles 3112. For example, the more the number of the bottom paddles 3112, the smaller the fourth preset ratio.
  • different second scraping parts 35 have different positions on the bottom paddle 3112, that is, on different bottom paddles 3112, the relative positions of the second scraping parts 35 in the direction from the center of the bottom wall 11 to the peripheral side wall 13 are different, so that multiple second scraping parts 35 can fully cover the entire bottom wall 11.
  • the volume of a single second scraping part 35 is smaller, which can reduce the load of the bottom paddle 3112 and reduce material costs.
  • Figure 12 is a schematic diagram of the first stirring assembly in Figure 7 under another viewing angle.
  • the first stirring assembly 20 also includes a first paddle assembly 22.
  • the first paddle assembly 22 includes a plurality of paddles 221 circumferentially arranged around the first rotating shaft 21.
  • the paddle 221 includes an inclined surface 2211.
  • the inclined surface 2211 is at least used to provide a thrust toward the top wall 12 for the material to be stirred when the first stirring assembly 20 rotates.
  • the inclined surface 2211 faces the rotation direction of the first stirring assembly 20 around the central axis L of the kneading cylinder 10, so that the paddle 221 can pass through the inclined surface when rotating around the central axis L of the kneading cylinder 10.
  • the surface 2211 pushes the material to be mixed upward toward the top wall 12 to further break up the material to be mixed and improve the mixing effect of the material to be mixed.
  • the first stirring component 20 has the best stirring effect on the material to be stirred in the area near the paddle 221.
  • the inclined surface 2211 on the paddle 221 pushes the material to be stirred toward the top wall 12 during the stirring process, so that the material to be stirred originally near the paddle 221 will be pushed up to the top of the paddle 221, and the material to be stirred originally above the paddle 221 will fall to the vicinity of the paddle 221 under the action of gravity.
  • the material to be stirred will be repeatedly turned up and down between the top wall 12 and the paddle 221 under the action of the inclined surface 2211 and the gravity during the rotation of the first stirring component 20, so that the first stirring component 20 can fully knead the material to be stirred, thereby improving the stirring quality of the first stirring component 20.
  • the inclined surface 2211 is set at a preset angle with the rotation direction of the first stirring component 20.
  • the preset angle ⁇ satisfies: 0° ⁇ 30°, which can enable the blade 221 to provide a better thrust effect on the material to be stirred, and the blade 221 is subjected to less rotational resistance.
  • the preset angle ⁇ can be but is not limited to 1°, or 3°, or 5°, or 7°, or 9°, or 11°, or 13°, or 15°, or 18°, or 21°, or 23°, or 25°, or 27°, or 30°, or any other value between 0° and 30°.
  • the preset angle ⁇ satisfies: 5° ⁇ 15°, which can further improve the thrust effect provided by the blade 221 to the material to be stirred, and the blade 221 is subjected to less rotational resistance. If the preset angle is greater than 30°, on the one hand, the component of the thrust of the inclined surface 2211 on the material to be stirred in the direction in which the paddle 221 points to the top wall 12 is too small, thereby reducing the effect of the paddle 221 on pushing the material to be stirred toward the top wall 12, and on the other hand, the contact area between the inclined surface 2211 and the material to be stirred in the direction in which the paddle 221 rotates around the central axis L of the kneading cylinder 10 is too large, resulting in excessive stirring resistance to the paddle 221. Therefore, the preset angle ⁇ satisfies: 0° ⁇ 30°, which can enable the paddle 221 to provide a better thrust effect on the material to be stirred, and the paddle 221 is subject to less rotational resistance
  • Figure 13 is a schematic diagram of the inclined surface of the blade in Figure 12 in one embodiment
  • Figure 14 is a schematic diagram of the inclined surface of the blade in Figure 12 in another embodiment
  • Figure 15 is a schematic diagram of the inclined surface of the blade in Figure 12 in yet another embodiment.
  • the blade 221 includes a first surface 2212 and a second surface 2213 that are arranged opposite to each other, and a first side surface 2214 and a second side surface 2215 connected between the first surface 2212 and the second surface 2213.
  • the first surface 2212 is closer to the top wall 12 than the second surface 2213.
  • the first surface 2212 is an inclined surface 2211.
  • the portion of the first surface 2212 close to the first side surface 2214 is the inclined surface 2211.
  • the portion of the first surface 2212 close to the second side surface 2215 is the inclined surface 2211.
  • the contact area between the inclined surface 2211 and the material to be mixed is larger, which can increase the thrust of pushing the material to be mixed toward the top wall 12.
  • the inclined surface 2211 is a knife-edge-like structure, thereby increasing the shear force of the paddle 221 on the material to be mixed.
  • FIG. 16 is a schematic diagram of the second surface in FIG. 13 in another embodiment
  • FIG. 17 is a schematic diagram of the second surface in FIG. 13 in yet another embodiment
  • FIG. 18 is a schematic diagram of the second surface in FIG. 14 in another embodiment
  • FIG. 19 is a schematic diagram of the second surface in FIG. 15 in another embodiment.
  • the first surface 2212 is the inclined surface 2211 (please refer to FIG. 13, FIG. 16 and FIG. 17)
  • the second surface 2213 is a plane perpendicular to the first rotating shaft 21.
  • the second surface 2213 is an inclined surface parallel to the first surface 2212.
  • the second surface 2213 is an inclined surface in the opposite direction of the inclined surface 2211 to form a knife edge with a bidirectional inclined surface, further improving the shear force of the blade 221.
  • the portion of the first surface 2212 close to the first side surface 2214 is the inclined surface 2211 (please refer to FIG. 14 and FIG. 18 )
  • the portion of the second surface 2213 close to the first side surface 2214 is a plane perpendicular to the first rotating shaft 21.
  • the portion of the second surface 2213 close to the first side surface 2214 is an inclined surface in the opposite direction of the inclined surface 2211, so as to form a knife edge with a bidirectional inclined surface, thereby further improving the shear force of the blade 221.
  • the portion of the first surface 2212 close to the second side surface 2215 is the inclined surface 2211 (please refer to FIG. 15 and FIG. 19 )
  • the portion of the second surface 2213 close to the second side surface 2215 is a plane perpendicular to the first rotating shaft 21.
  • the portion of the second surface 2213 close to the second side surface 2215 is located on an inclined surface opposite to the inclined direction of the inclined surface 2211, so as to form a knife edge with a bidirectional inclined surface, thereby further improving the shear force of the blade 221.
  • the first blade assembly 22 further includes a pin 222 .
  • the pin 222 is fixedly connected to the blade 221 and is arranged in a direction parallel to the central axis L of the kneading cylinder 10 .
  • the pin 222 is used to provide a shear force parallel to the central axis L of the kneading cylinder 10. Specifically, the pin 222 is fixedly connected to the paddle 221, and the pin 222 is protruding from the surface of the paddle 221.
  • the pin 222 rotates around the central axis L of the kneading cylinder 10 along with the paddle 221 to cut the material to be stirred by the first stirring component 20, at least providing a shear force parallel to the central axis L of the kneading cylinder 10, thereby reducing the resistance of the material to be stirred to the paddle 221, increasing the stirring speed of the first stirring component 20, and further increasing the stirring effect and stirring efficiency of the first stirring component 20 on the material to be stirred.
  • the pin 222 is protruded from the paddle 221, and the pin 222 is parallel to the central axis L of the kneading cylinder 10, so that the pin 222 is perpendicular to the rotation direction of the paddle 221 around the central axis L of the kneading cylinder 10, thereby reducing the resistance of the pin 222 to the material to be mixed during the rotation around the central axis L of the kneading cylinder 10.
  • FIG. 20 is a schematic diagram of the structure of the first stirring component in FIG. 5 in another embodiment
  • FIG. 21 is a schematic diagram of the structure of the pin in FIG. 20.
  • the pin 222 includes a body 2221 and a shearing portion 2222.
  • the body 2221 is fixedly connected to the paddle 221.
  • the shearing portion 2222 is concavely disposed on the outer surface of the body 2221 or convexly disposed on the outer surface of the body 2221.
  • the shearing portion 2222 is used to provide stirring force when the pin 222 rotates around the central axis L of the kneading cylinder 10.
  • the shearing portion 2222 is arranged on the outer surface of the peripheral side of the body 2221.
  • the shearing portion 2222 can provide additional stirring force for the pin 222.
  • the shearing portion 2222 can provide additional shearing force to reduce the resistance of the material to be stirred to the pin 222, thereby improving the stirring efficiency.
  • the shearing portion 2222 can also provide additional breaking force, which is conducive to more fully stirring the material to be stirred. Therefore, the shearing portion 2222 can reduce the stirring resistance of the pin 222 by providing additional stirring force, thereby improving the stirring efficiency of the first stirring component 20.
  • the shearing portion 2222 is convexly disposed on the outer surface of the body 2221, or the shearing portion 2222 is concavely disposed on the outer surface of the body 2221.
  • the shearing portion 2222 includes a plurality of shearing sub-portions.
  • the shearing sub-portions include at least one of convex points, concave points, spiral convex patterns, spiral concave patterns, annular convex patterns, and annular concave patterns.
  • the shearing portion 2222 and the body 2221 are an integrated structure to increase the structural stability of the shearing portion 2222 and the body 2221, thereby improving the stirring stability of the first stirring assembly 20.
  • the shearing portion 2222 and the body 2221 are a detachable connection structure, so that the shearing portion 2222 can be set in different areas of the body 2221 according to actual needs.
  • FIG22 is a schematic diagram of the structure of the first stirring assembly in FIG5 in another embodiment.
  • the first stirring assembly 20 further includes a second blade assembly 23.
  • the second blade assembly 23 is connected to the first stirring assembly 20.
  • the first paddle assemblies 22 are arranged at intervals along the central axis L of the kneading cylinder 10 .
  • the second paddle assembly 23 and the first paddle assembly 22 share the same first rotating shaft 21, and are driven by the first rotating shaft 21 to rotate around the central axis L of the kneading cylinder 10 at the same time.
  • the second paddle assembly 23 and the first paddle assembly 22 work together to increase the kneading range of the first stirring assembly 20 in the direction from the bottom wall 11 to the top wall 12, thereby improving the kneading efficiency.
  • the blade 221 in the second blade assembly 23 has the inclined surface 2211, or does not have the inclined surface 2211.
  • the setting of the inclined surface 2211 is the same as or different from the setting of the inclined surface 2211 of the blade 221 in the first blade assembly 22.
  • the first paddle assembly 22 is disposed closer to the bottom wall 11 than the second paddle assembly 23 to push the material to be mixed upward to the second paddle assembly 23 to further knead the material to be mixed.
  • the first stirring assembly 20 further includes a plurality of connecting members 24.
  • the plurality of connecting members 24 are arranged at intervals around the circumference of the first rotating shaft 21.
  • the connecting member 24 is connected between the second blade assembly 23 and the first blade assembly 22.
  • a plurality of connecting members 24 are provided between the first paddle assembly 22 and the second paddle assembly 23, so that the plurality of connecting members 24 provide shear force to the material to be mixed between the first paddle assembly 22 and the second paddle assembly 23, thereby preventing the material to be mixed from piling up between the first paddle assembly 22 and the second paddle assembly 23.
  • the plurality of connecting members 24 can also improve the stability of the overall structure of the first paddle assembly 22 and the second paddle assembly 23.
  • the connecting member 24 is arranged at an angle with the center line of the kneading cylinder 10 to increase the shear range of a single connecting member 24.
  • the connecting member 24 is arranged parallel to the center line of the kneading cylinder 10 to reduce the rotational resistance of each connecting member 24 when the first stirring assembly 20 rotates around the central axis L of the kneading cylinder 10.
  • Figure 23 is a schematic diagram of the cross-sectional structure of the kneading machine in Figure 2 along the A-A line in another embodiment
  • Figure 24 is a schematic diagram of the matching connection between the first stirring component and the second stirring component in Figure 23
  • Figure 25 is a schematic diagram of the structure of the auxiliary stirring member in Figure 24 in one embodiment
  • Figure 26 is a schematic diagram of the structure of the auxiliary stirring member in Figure 24 in another embodiment
  • Figure 27 is a schematic diagram of the structure of the auxiliary stirring member in Figure 24 in another embodiment
  • Figure 28 is a schematic diagram of the structure of the auxiliary stirring member in Figure 24 in another embodiment.
  • the first stirring component 20 also includes a rotating disk 25 and an auxiliary stirring member 26.
  • the rotating disk 25 is coaxially connected to the first rotating shaft 21.
  • the plurality of paddles 221 are fixed to the circumference of the rotating disk 25.
  • the auxiliary stirring member 26 is connected to the first rotating shaft 21 and is disposed between the rotating disk 25 and the bottom wall 11.
  • the rotation radius of the auxiliary stirring member 26 is greater than or equal to the rotation radius of the rotating disk 25.
  • the auxiliary stirring member 26 is used to rotate around the central axis L of the kneading cylinder 10 to at least provide stirring centrifugal force for the material to be stirred between the rotating disk 25 and the bottom wall 11 .
  • the auxiliary stirring member 26 is arranged between the turntable 25 and the bottom wall 11, and the auxiliary stirring member 26 can rotate around the central axis L of the kneading cylinder 10 driven by the first rotation, thereby pushing the material to be stirred between the turntable 25 and the bottom wall 11 toward the peripheral side wall 13 to prevent the material to be stirred from accumulating between the turntable 25 and the bottom wall 11, and facilitating a more adequate fitting of the material to be stirred.
  • the auxiliary stirring member 26 may be, but is not limited to, a propeller (see FIG. 25 ), an “L”-shaped paddle (see FIG. 26 ), a spiral paddle (see FIG. 27 ), or a flat paddle (see FIG. 28 ), etc. It should be noted that FIG. 25 to FIG. 28 are only schematic descriptions of the auxiliary stirring member 26 , and do not limit the shape of the auxiliary stirring member 26 .
  • the auxiliary stirring member 26 may be in any shape, as long as the rotation coverage of the auxiliary stirring member 26 is larger than the rotation coverage of the turntable 25 .
  • the first stirring component 20 further includes a first blade component 22 .
  • the first paddle assembly 22 includes a rotating disk 25 and a plurality of paddles 221.
  • the rotating disk 25 is coaxially connected to the first rotating shaft 21.
  • the plurality of paddles 221 are fixed to the circumference of the rotating disk 25.
  • the second stirring assembly 30 also includes a filling member 36.
  • the filling member 36 is arranged between the rotating disk 25 and the bottom wall 11, and the filling member 36 is interconnected with one end of each bottom paddle 3112 away from the side paddle 3111 as a whole.
  • the outer diameter of the filling member 36 is greater than or equal to the outer diameter of the rotating disk 25.
  • the filler 36 disposed between the bottom wall 11 and the rotating disk 25 can prevent the material to be stirred from entering between the bottom wall 11 and the rotating disk 25, thereby avoiding material accumulation.
  • the rotating disk 25 can increase the connection stability of the bottom paddle 3112, thereby improving the overall stability of the second stirring assembly 30.
  • Figure 29 is a partial structural schematic diagram of the kneading machine in Figure 2;
  • Figure 30 is a cross-sectional structural schematic diagram along the B-B line of the kneading machine in Figure 2 in another embodiment.
  • the kneading cylinder 10 has a discharge port 15.
  • the discharge port 15 is arranged away from the center of the bottom wall 11.
  • the discharge port 15 is arranged away from the center of the bottom wall 11, which is beneficial for pushing the material to be mixed toward the discharge port 15 through the bottom paddle 3112, and is beneficial for the discharge of the material to be mixed.
  • the bottom wall 11 is a plane
  • the discharge port 15 is provided with a suction device to suck and discharge the material after the material to be mixed is mixed.
  • the suction device can be, but is not limited to, a pump, a pressure device, and the like.
  • Figure 31 is a schematic diagram of the structure of the top wall and the nozzle assembly in Figure 2;
  • Figure 32 is a schematic diagram of Figure 31 at another viewing angle;
  • Figure 33 is a schematic diagram of the cross-sectional structure along C-C in Figure 32;
  • Figure 34 is a schematic diagram of the cross-sectional structure along D-D in Figure 32.
  • the kneading cylinder 10 has a first liquid injection port 16 and a second liquid injection port 17 arranged at intervals.
  • the first liquid injection port 16 and the second liquid injection port 17 are arranged on the top wall 12.
  • the kneading machine 1 also includes a nozzle assembly 40.
  • the nozzle assembly 40 is arranged on the side of the top wall 12 away from the receiving space 14.
  • the nozzle group includes an atomizing nozzle 41 and a cleaning nozzle 42.
  • the atomizing nozzle 41 is arranged corresponding to the first liquid injection port 16, and is used to inject the liquid to be stirred toward the receiving space 14 through the first liquid injection port 16.
  • the cleaning nozzle 42 is disposed corresponding to the second liquid injection port 17 , and is used for injecting cleaning liquid into the receiving space 14 through the second liquid injection port 17 .
  • the atomizing nozzle 41 partially extends into the receiving space 14 from the first liquid injection port 16 via the side of the top wall 12 away from the receiving space 14, and is used to inject the liquid to be stirred toward the receiving space 14.
  • the atomizing nozzle 41 has a plurality of liquid outlet holes, which can atomize the liquid to be stirred when spraying it out, so that the droplets entering the receiving space 14 are small, which is conducive to the uniform mixing of the liquid to be stirred and the material to be stirred in the receiving space 14.
  • the atomizing nozzle 41 may inject the liquid to be stirred toward the receiving space 14 at the initial stage of stirring to mix with the powder to be stirred in the receiving space 14.
  • the atomizing nozzle 41 may also inject the liquid to be stirred toward the receiving space 14 to dilute the material to be stirred in the receiving space 14 after the material to be stirred in the receiving space 14 is fully kneaded.
  • the cleaning nozzle 42 partially extends into the receiving space 14 from the second liquid injection port 17 via the side of the top wall 12 away from the receiving space 14, and is used to inject cleaning liquid into the receiving space 14.
  • the cleaning nozzle 42 includes an infusion tube and a steering head, the steering head is rotatably connected to the infusion tube, and the steering head is disposed in the receiving space 14.
  • the steering head is used to spray the cleaning liquid in all directions of the receiving space 14, so as to spray the cleaning liquid 360 degrees without dead angles, so as to clean the kneading cylinder 10, the first stirring component 20 and the second stirring component 30.
  • the cleaning nozzle 42 is provided with a pressurizing device for increasing the pressure of the cleaning liquid sprayed by the cleaning nozzle 42 toward the receiving space 14 to improve the cleaning effect and efficiency.
  • Figure 35 is an electrical connection block diagram of the control system of the kneading machine in Figure 1.
  • the kneading machine 1 also includes a control system 50.
  • the control system 50 is used to control the first stirring component 20 and the second stirring component 30 to rotate around the central axis L of the kneading cylinder 10.
  • the control system 50 controls the first stirring component 20 and the second stirring component 30 to rotate in the same direction.
  • the control system 50 controls the first stirring component 20 and the second stirring component 30 to rotate in the opposite direction.
  • control system 50 is used to control the first stirring component 20 and the second stirring component 30 to rotate in the same direction or in the opposite direction, so as to perform targeted stirring according to the thin and thick state of the material to be stirred, thereby improving the kneading effect and efficiency of the kneading machine 1.
  • the control system 50 includes a controller 51, a first motor 52, a second motor 53, a first sensor 54, and a second sensor 55.
  • the first motor 52 is connected to the first rotating shaft 21, and is used to drive the first stirring component 20.
  • the second motor 53 is connected to the second rotating shaft 33, and is used to drive the second stirring component 30.
  • the first sensor 54 is electrically connected to the first motor 52, and is used to detect the rotation resistance of the first stirring component 20, and transmit the detected information to the controller 51.
  • the second sensor 55 is electrically connected to the second motor 53, and is used to detect the rotation resistance of the second stirring component 30, and transmit the detected information to the controller 51.
  • the controller 51 controls the first motor 52 and the second motor 53 to work according to the information detected by the first sensor 54 and the second sensor 55.
  • the controller 51 controls the first motor 52 to drive the first stirring component 20, and controls the second motor 53 to drive the second stirring component 30, so that the first stirring component 20 and the second stirring component 30 rotate in the same direction, which can reduce the stirring resistance, reduce the torque of the motor, prevent the motor from overloading, and improve the overall stability of the kneading machine 1.
  • the controller 51 controls the first motor 52 to drive the first stirring component 20, and controls the second motor 53 to drive the second stirring component 30, so that the first stirring component 20 and the second stirring component 30 rotate in the opposite direction, which can increase the speed difference between the first stirring component 20 and the second stirring component 30, make the turbulence more obvious, improve the stirring effect of the material to be stirred, and then improve the kneading effect of the material to be stirred.
  • the first sensor 54 and the second sensor 55 are force sensors, which are used to detect the torque force applied to the first motor 52 and the second motor 53, respectively. The greater the torque force applied to the first motor 52 and the second motor 53, the greater the rotational resistance applied to the first stirring component 20 and the second stirring component 30.
  • the first sensor 54 and the second sensor 55 are current sensors, which are used to detect the load current of the first motor 52 and the second motor 53, respectively. The greater the load current of the first motor 52 and the second motor 53, the greater the rotational resistance applied to the first stirring component 20 and the second stirring component 30.
  • the rotation speeds of the first stirring assembly 20 and the second stirring assembly 30 are equal or unequal.
  • the rotation speed of the first stirring assembly 20 is 0-20 m/s; the rotation speed of the second stirring assembly 30 is 0-2 m/s.
  • the first stirring assembly 20 can be understood as a high-speed paddle, and the second stirring assembly 30 can be understood as a low-speed paddle.
  • the controller 51 controls the first stirring component 20 and the second stirring component 30 to rotate in opposite directions to improve the mixing efficiency.
  • the liquid to be stirred is added to the kneading cylinder 10, and the first stirring component 20 and the second stirring component 30 are used to stir the various powders and the liquid to be stirred, so as to knead the various powders and the liquid to be stirred together to obtain a kneaded product.
  • the liquid to be stirred is mixed with a variety of powders to form a mixture, during the stirring process, its viscosity changes from thin to viscous and then to uniform mixing. Therefore, in this process, the rotational resistance of the first stirring component 20 and the second stirring component 30 changes from small to large and then to small.
  • the controller 51 controls the first stirring component 20 and the second stirring component 30 to rotate in the opposite direction first to improve the kneading efficiency, then rotate in the same direction to reduce the motor load, and finally rotate in the opposite direction to accelerate uniform mixing.
  • the same-direction rotation or reverse rotation of the first stirring component 20 and the second stirring component 30 is realized according to the control of the aforementioned controller 51, the first sensor 54, the second sensor 55, the first motor 52 and the second motor 53.
  • a diluting solvent is added into the kneading cylinder 10 , and the first stirring component 20 and the second stirring component 30 are used to stir the various powders, the liquid to be stirred, and the diluting solvent to dilute the kneaded product to obtain a slurry to be processed.
  • the slurry to be treated is coated and dried to obtain a product of a specific shape.
  • the preparation process of kneading a variety of powders with the liquid to be stirred and then adding a diluting solvent to dilute them can improve the kneading effect of the powders and the solvent, increase the solid content of the slurry to be treated, save solvent in the preparation process, and shorten the drying time of the subsequent drying step.
  • first stirring assembly 20 and the second stirring assembly 30 are also used to rotate the cleaning liquid in opposite directions to accelerate the cleaning of the kneading cylinder 10 .

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

一种捏合机（1），包括：捏合筒（10），包括底壁（11）、顶壁（12）以及周侧壁（13），周侧壁（13）与底壁（11）、顶壁（12）围设形成收容空间（14）；第一搅拌组件（20），设于收容空间（14）内，包括第一转轴（21），第一转轴（21）沿捏合筒（10）的中心轴（L）设置，第一搅拌组件（20）绕中心轴（L）旋转，为待搅拌料提供搅拌离心力；及第二搅拌组件（30），设于收容空间（14）内，包括至少两个搅拌件（31）及至少一个支撑架（32），搅拌件（31）贴近周侧壁（13）且沿周侧壁（13）的周向间隔设置，每相邻的两个搅拌件（31）之间通过支撑架（32）连接；第二搅拌组件（30）绕中心轴（L）旋转，为待搅拌料提供搅拌向心力。

Description

捏合机
本申请要求于2023年4月19日提交中国专利局、申请号为202310446555.8、申请名称为“捏合机”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请属于捏合设备技术领域，具体涉及捏合机。
背景技术
随着混合搅拌料(例如电极用浆料、混合粉末、混合液等)的需求增加，捏合机的需求随之增加，然而在捏合工艺中，半干浆料的粘度大，搅拌阻力大，现有技术中的低速桨的结构单薄，在搅拌过程中容易因搅拌阻力大而发生形变，进而损伤捏合筒筒壁，甚至影响快速桨的转动。
发明内容
本申请提供了一种捏合机，所述捏合机包括：
捏合筒，所述捏合筒包括底壁、顶壁以及连接于所述底壁与所述顶壁之间的周侧壁，所述底壁与所述顶壁相对设置，所述周侧壁与所述底壁、所述顶壁围设形成收容空间，所述收容空间用于收容待搅拌料；
第一搅拌组件，设于所述收容空间内，所述第一搅拌组件包括第一转轴，所述第一转轴沿所述捏合筒的中心轴设置，所述第一搅拌组件用于绕所述捏合筒的中心轴旋转，至少为所述待搅拌料提供搅拌离心力；及
第二搅拌组件，设于所述收容空间内，所述第二搅拌组件包括至少两个搅拌件及至少一个支撑架，所述至少两个搅拌件贴近所述周侧壁且沿所述周侧壁的周向间隔设置，每相邻的两个所述搅拌件之间通过所述支撑架连接，所述支撑架用于为所述至少两个搅拌件在旋转过程中提供支撑力；所述第二搅拌组件用于绕所述捏合筒的中心轴旋转，至少为所述待搅拌料提供搅拌向心力。
其中，所述支撑架邻近所述顶壁设置，所述支撑架包括一个或一个以上的支撑杆，
当所述搅拌件的数量为两个时，所述支撑杆的数量为一个，一个所述支撑杆连接于两个所述搅拌件之间，或者，所述支撑杆的数量为两个，且两个所述支撑杆互相首尾相连且连接于两个所述搅拌件之间；
当所述搅拌件的数量为至少三个时，所述支撑杆的数量为至少三个，且所述至少三个支撑杆首尾相连，所述支撑杆连接于相邻的两个所述搅拌件之间。
其中，所述第二搅拌组件还包括：
第二转轴，所述第二转轴沿所述捏合筒的中心轴设置；
所述搅拌件包括：
搅拌结构；及
连接部，所述连接部邻近所述顶壁设置，所述连接部的一端连接于所述搅拌结构，所述连接部的另一端连接于所述第二转轴。
其中，所述搅拌结构包括：
侧部桨，多个所述侧部桨贴近所述周侧壁且沿所述周侧壁的周向间隔设置；及
底部桨，所述底部桨贴近所述底壁设置，所述底部桨的一端连接于所述侧部桨；
各个所述底部桨背离所述侧部桨的一端朝向所述捏合筒的中心轴延伸并互连为一体。
其中，第二搅拌组件还包括：
第一刮除部，所述第一刮除部设于所述侧部桨贴近所述周侧壁的一端，用于刮除粘附于所述周侧壁的所述待搅拌料。
其中，所述第二搅拌组件还包括：
第二刮除部，所述第二刮除部设于所述底部桨贴近所述底壁的一端，用于刮除粘附于所述底壁的所述待搅拌料。
其中，所述第一搅拌组件还包括第一桨叶组件，所述第一桨叶组件包括绕所述第一转轴周向设置的多个桨叶，所述桨叶包括倾斜面，所述倾斜面至少用于在所述第一搅拌组件转动时为所述待搅拌料提供朝向所述顶壁的推力。
其中，所述桨叶包括相背设置的第一表面和第二表面，以及连接在所述第一表面与所述第二表面之间的第一侧面和第二侧面，所述第一表面相较于所述第二表面靠近所述顶壁，所述第一表面为所述倾斜面；或者，所述第一表面靠近所述第一侧面的部分为所述倾斜面；或者，所述第一表面靠近所述第二侧面的部分为所述倾斜面。
其中，当所述第一表面为所述倾斜面时，所述第二表面为与所述捏合筒的中心轴垂直的平面；或者，所述第二表面为与所述第一表面平行的倾斜表面；或者，所述第二表面为与所述倾斜面倾斜方向相反的倾斜表面；
当所述第一表面靠近所述第一侧面的部分为所述倾斜面时，所述第二表面靠近所述第一侧面的部分为与所述捏合筒的中心轴垂直的平面；或者，所述第二表面靠近所述第一侧面的部分为与所述倾斜面倾斜方向相反的倾斜表面；
当所述第一表面靠近所述第二侧面的部分为所述倾斜面时，所述第二表面靠近所述第二侧面的部分为与所述捏合筒的中心轴垂直的平面；或者，所述第二表面靠近所述第二侧面的部分为与所述倾斜面倾斜方向相反的倾斜表面。
其中，所述第一桨叶组件还包括：
销钉，所述销钉固定连接于所述桨叶，且沿平行于所述捏合筒的中心轴的方向设置。
其中，所述销钉包括本体及剪切部，所述本体固定连接于所述桨叶，所述剪切部凹设于所述本体的外表面或凸设于所述本体的外表面。
其中，所述第一搅拌组件还包括第二桨叶组件，所述第二桨叶组件与所述第一桨叶组件沿所述捏合筒的中心轴间隔设置。
其中，所述第一搅拌组件还包括：
多个连接件，多个所述连接件绕所述第一转轴的周向间隔设置，所述连接件连接于所述第二桨叶组件与所述第一桨叶组件之间。
其中，所述第一搅拌组件还包括：
转盘，所述转盘与所述第一转轴同轴连接，所述多个桨叶固定于所述转盘的周侧；及
辅助搅拌件，所述辅助搅拌件与所述第一转轴连接，且设于所述转盘与所述底壁之间，所述辅助搅拌件的转动半径大于或等于所述转盘的转动半径，所述辅助搅拌件用于绕所述捏合筒的中心轴旋转，至少为位于所述转盘与所述底壁之间的所述待搅拌料提供搅拌离心力。
其中，所述第一搅拌组件还包括第一桨叶组件，所述第一桨叶组件包括：
转盘，所述转盘与所述第一转轴同轴连接；及
多个桨叶，所述多个桨叶固定于所述转盘的周侧；
所述第二搅拌组件还包括：
填充件，所述填充件设于所述转盘与所述底壁之间，且所述填充件与各个所述底部桨背离所述侧部桨的一端互连为一体，所述填充件的外径大于或等于所述转盘的外径。
其中，所述捏合筒具有出料口，所述出料口偏离所述底壁中心设置。
其中，所述捏合筒具有间隔设置的第一注液口及第二注液口，所述第一注液口及所述第二注液口设于所述顶壁；
所述捏合机还包括：
喷头组件，所述喷头组件设于所述顶壁背离所述收容空间的一侧，所述喷头组件包括雾化喷头及清洁喷头，所述雾化喷头对应所述第一注液口设置，用于通过所述第一注液口朝向所述收容空间注入待搅拌液，所述清洁喷头对应所述第二注液口设置，用于通过所述第二注液口朝向所述收容空间注入清洁液。
其中，所述捏合机还包括：
控制系统，所述控制系统用于控制所述第一搅拌组件及所述第二搅拌组件绕所述捏合筒的中心轴旋转；
当所述第一搅拌组件受到的旋转阻力大于或等于第一预设阻力，和/或，所述第二搅拌组件受到的旋转阻力大于或等于第二预设阻力，所述控制系统控制所述第一搅拌组件与所述第二搅拌组件同向旋转；
当所述第一搅拌组件受到的旋转阻力小于所述第一预设阻力，且所述第二搅拌组件受到的旋转阻力小于所述第二预设阻力，所述控制系统控制所述第一搅拌组件与所述第二搅拌组件反向旋转。
本申请提供的捏合机中的第二搅拌组件通过所述支撑架将所述至少两个搅拌件连接于一体，且所述支撑架为所述第二搅拌组件在绕所述捏合筒的中心轴旋转时提供支撑力，以使得相邻的所述搅拌件之间的距离保持固定，从而实现所述至少两个搅拌件在搅拌过程中保持其形状，使所述第二搅拌组件整体结构更为稳定，进而提供了所述第二搅拌组件的搅拌质量。此外，所述第一搅拌组件与所述第二搅拌组件协同转动，所述第一搅拌组件用于将所述待搅拌料进行离心搅拌，所述第二搅拌组件用于将所述待搅拌料进行向心搅拌，以使得所述待搅拌料在所述第一搅拌组件与所述第二搅拌组件之间形成湍流，从而提高了搅拌效率，使得所述待搅拌料被捏合得更加充分。因此，本申请提供的捏合机的捏合稳定且捏合效果好。
附图说明
为了更清楚地说明本申请实施例的技术方案，下面将对实施方式中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本申请一些实施方式，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本申请一实施方式提供的捏合机的结构示意图；
图2为图1中捏合机在另一视角下的示意图；
图3为图2中捏合机在一实施方式中沿A-A线的剖面结构示意图；
图4为图2中捏合机在一实施方式中沿B-B线的剖面结构示意图；
图5为图3中第一搅拌组件与第二搅拌组件的配合示意图；
图6为图5中第二搅拌组件的结构示意图；
图7为图5中第一搅拌组件在一实施方式中的结构示意图；
图8为图2中捏合机在另一实施方式中沿A-A线的剖面结构示意图；
图9为图8中第二搅拌组件的结构示意图；
图10为图9中第二搅拌组件在另一视角下的示意图；
图11为图2中捏合机在另一实施方式中沿B-B线的剖面结构示意图；
图12为图7中第一搅拌组件在另一视角下的示意图；
图13为图12中桨叶的倾斜面在一实施方式中的示意图；
图14为图12中桨叶的倾斜面在另一实施方式中的示意图；
图15为图12中桨叶的倾斜面在又一实施方式中的示意图；
图16为图13中第二表面在另一实施方式中的示意图；
图17为图13中第二表面在又一实施方式中的示意图；
图18为图14中第二表面在另一实施方式中的示意图；
图19为图15中第二表面在另一实施方式中的示意图；
图20为图5中第一搅拌组件在另一实施方式中的结构示意图；
图21为图20中销钉的结构示意图；
图22为图5中第一搅拌组件在另一实施方式中的结构示意图；
图23为图2中捏合机在又一实施方式中沿A-A线的剖面结构示意图；
图24为图23中第一搅拌组件与第二搅拌组件的配合连接示意图；
图25为图24中辅助搅拌件在一实施方式中的结构示意图；
图26为图24中辅助搅拌件在另一实施方式中的结构示意图；
图27为图24中辅助搅拌件在又一实施方式中的结构示意图；
图28为图24中辅助搅拌件在又一实施方式中的结构示意图；
图29为图2中捏合机的部分结构示意图；
图30为图2中捏合机在又一实施方式中沿B-B线的剖面结构示意图；
图31为图2中顶壁及喷头组件配合的结构示意图；
图32为图31在另一视角下的示意图；
图33为图32中沿C-C的剖面结构示意图；
图34为图32中沿D-D的剖面结构示意图；
图35为图1中捏合机的控制系统的电连接框图。
附图标号：捏合机1；捏合筒10；底壁11；顶壁12；周侧壁13；收容空间14；捏合筒的中心轴L；出料口15；第一注液口16；第二注液口17；第一搅拌组件20；第一转轴21；第一桨叶组件22；桨叶221；倾斜面2211；第一表面2212；第二表面2213；第一侧面2214；第二侧面2215；销钉222；本体2221；剪切部2222；第二桨叶组件23；连接件24；转盘25；辅助搅拌件26；第二搅拌组件30；搅拌件31；搅拌结构311；侧部桨3111；底部桨3112；连接部312；支撑架32；支撑杆321；第二转轴33；第一刮除部34；第二刮除部35；填充件36；喷头组件40；雾化喷头41；清洁喷头42；控制系统50；控制器51；第一电机52；第二电机53；第一传感器54；第二传感器55。
具体实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描 述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别不同对象，而不是用于描述特定顺序。此外，术语“包括”和“具有”以及它们任何变形，意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元，而是可选地还包括没有列出的步骤或单元，或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。
在本文中提及“实施例”或“实施方式”意味着，结合实施例或实施方式描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例，也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是，本文所描述的实施例可以与其它实施例相结合。
本申请提供了一种捏合机1。请参照图1-图7，图1为本申请一实施方式提供的捏合机的结构示意图；图2为图1中捏合机在另一视角下的示意图；图3为图2中捏合机在一实施方式中沿A-A线的剖面结构示意图；图4为图2中捏合机在一实施方式中沿B-B线的剖面结构示意图；图5为图3中第一搅拌组件与第二搅拌组件的配合示意图；图6为图5中第二搅拌组件的结构示意图；图7为图5中第一搅拌组件在一实施方式中的结构示意图。在本实施方式中，所述捏合机1包括捏合筒10、第一搅拌组件20及第二搅拌组件30。所述捏合筒10包括底壁11、顶壁12以及连接于所述底壁11与所述顶壁12之间的周侧壁13，所述底壁11与所述顶壁12相对设置，所述周侧壁13与所述底壁11、所述顶壁12围设形成收容空间14，所述收容空间14用于收容待搅拌料。所述第一搅拌组件20设于所述收容空间14内。所述第一搅拌组件20包括第一转轴21，所述第一转轴21沿所述捏合筒10的中心轴L设置。所述第一搅拌组件20用于绕所述捏合筒10的中心轴L旋转，至少为所述待搅拌料提供搅拌离心力。所述第二搅拌组件30设于所述收容空间14内。所述第二搅拌组件30包括至少两个搅拌件31及至少一个支撑架32。所述至少两个搅拌件31贴近所述周侧壁13且沿所述周侧壁13的周向间隔设置。每相邻的两个所述搅拌件31之间通过所述支撑架32连接。所述支撑架32用于为所述至少两个搅拌件31在旋转过程中提供支撑力。所述第二搅拌组件30用于绕所述捏合筒10的中心轴L旋转，至少为所述待搅拌料提供搅拌向心力。
需要说明的是，所述捏合筒10的中心轴L为虚体，具体为所述捏合筒10的顶壁12的中心与所述捏合筒10的底壁11的中心的连线，所述第一转轴21沿所述捏合筒10的中心轴L设置是指所述第一转轴21设于所述捏合筒10的正中心。
在本实施方式中，所述捏合机1用于搅拌待搅拌料。所述待搅拌料可以为但不限于为固态粉末、或液体、或固液混合体等。在本实施方式中以所述待搅拌料为电极用浆料进行示意，可以理解地，所述待搅拌料还可以为其它需要搅拌浆料，例如肥料、建筑用料等，在此不对所述捏合机1的应用进行限定。
在本实施方式中，所述第二搅拌组件30通过所述支撑架32将所述至少两个搅拌件31连接为一体，以使得所述支撑架32为所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转时提供支撑力，以使相邻的所述搅拌件31之间的距离保持固定，进而实现所述至少两个搅拌件31在搅拌过程中保持其形状，使得所述第二搅拌组件30整体结构更为稳定，有利于所述第二搅拌组件30对所述待搅拌料进行搅拌。此外，由于所述第二搅拌组件30的整体结构稳定，能够避免在搅拌粘度较大的待搅拌料时发生变形而损伤所述捏合筒10的筒壁。
可选地，所述支撑架32的周向外轮廓呈多边形、圆环形等。
可选地，所述第二搅拌组件30包括多个支撑架32，所述多个支撑架32沿平行于所述捏合筒10的中心轴L的方向间隔设置，以使得相邻的两个所述搅拌件31之间通过多个所述支撑架32相连，进一步地提高了所述第二搅拌组件30的整体结构的稳定性。
在本实施方式中，所述第一搅拌组件20整体沿所述捏合筒10的中心轴L设置，所述第一搅拌组件20绕所述捏合筒10的中心轴L旋转，至少为所述待搅拌料提供搅拌离心力。所述第二搅拌组件30中所述至少两个搅拌件31沿所述周侧壁13的周向间隔设置，使得所述至少两个搅拌件31环设于所述第一搅拌组件20的外周侧，所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转，至少为所述待搅拌料提供搅拌向心力。因此，当所述第一搅拌组件20与所述第二搅拌组件30一同协同工作时，位于所述捏合筒10的中心轴L附近的待搅拌料受到所述第一搅拌组件20提供的搅拌离心力朝向所述周侧壁13运动，位于所述周侧壁13附近的待搅拌料受到所述第二搅拌组件30提供的搅拌向心力朝向所述捏合筒10的中心轴L附近运动，从而使得所述待搅拌料在所述第一搅拌组件20与所述第二搅拌组件30之间形成湍流，进而提高了所述待搅拌料的搅拌效率，使得所述待搅拌料被捏合得更为充分。其中，所述第二搅拌组件30通过沿所述周侧壁13设置的所述至少两个搅拌件31提供搅拌向心力，能够提高所述湍流效果。
此外，所述至少两个搅拌件31贴近所述周侧壁13，以使得所述第二搅拌组件30在绕所述捏合筒10的中心轴L旋转时，所述至少两个搅拌件31还能够刮除粘附于所述周侧壁13上的待搅拌料，提高搅拌效果。可选地，所述搅拌件31与所述周侧壁13之间的间距为3mm～10mm，举例而言，所述搅拌件31与所述周侧壁13之间的间距可以为但不限于为3mm、或5mm、或7mm、或9mm、或10mm、或为位于3mm～10mm之间的其它值。
可选地，所述第一搅拌组件20与所述第二搅拌组件30绕所述捏合筒10的中心轴L的旋转方向相同或不同，具体地在后文进行详细说明。其中，所述第一搅拌组件20也称为快速桨，所述第二搅拌组件30也称为慢速桨。需要说明的是，在所述捏合机1捏合所述待搅拌料的整个过程中，所述第一搅拌组件20的转速并不一定一直比所述第二搅拌组件30的转速高。
综上所述，本申请提供的捏合机1中的第二搅拌组件30通过所述支撑架32将所述至少两个搅拌件31连接于一体，且所述支撑架32为所述第二搅拌组件30在绕所述捏合筒10的中心轴L旋转时提供支撑力，以使得相邻的所述搅拌件31之间的距离保持固定，从而实现所述至少两个搅拌件31在搅拌过程中保持其形状，使所述第二搅拌组件30整体结构更为稳定，进而提供了所述第二搅拌组件30的搅拌质量。此外，所述第一搅拌组件20与所述第二搅拌组件30协同转动，所述第一搅拌组件20用于将所述待搅拌料进行离心搅拌，所述第二搅拌组件30用于将所述待搅拌料进行向心搅拌，以使得所述待搅拌料在所述第一搅拌组件20与所述第二搅拌组件30之间形成湍流，从而提高了搅拌效率，使得所述待搅拌料被捏合得更加充分。因此，本申请提供的捏合机1的捏合稳定且捏合效果好。
请再次参照图3及图6，在本实施方式中，所述支撑架32邻近所述顶壁12设置。所述支撑架32包括一个或一个以上的支撑杆321。当所述搅拌件31的数量为两个时，所述支撑杆321的数量为一个，一个所述支撑杆321连接于两个所述搅拌件31之间，或者，所述支撑杆321的数量为两个，且两个所述支撑杆321互相首尾相连且连接于两个所述搅拌件31之间。当所述搅拌件31的数量为至少三个时，所述支撑杆321的数量为至少三个，且所述至少三个支撑杆321首尾相连，所述支撑杆321连接于相连的两个所述搅拌件31之间。
在本实施方式中，当所述搅拌件31的数量为至少三个时，所述支撑杆321的数量为至少 三个，至少三个首尾相连的所述支撑杆321构成多边形、或“环”形，有利于提高所述第二搅拌组件30结构的稳定性。且沿所述捏合筒10的中心轴L方向，所述支撑架32位于所述第一搅拌组件20的外周侧，以避免所述支撑架32干扰所述第一搅拌组件20的旋转。
此外，所述支撑架32邻近所述顶壁12设置，能够避免所述第二搅拌组件30在绕所述捏合筒10的中心轴L旋转时，所述支撑架32触碰到所述待搅拌料，从而避免所述支撑架32受到所述待搅拌料的旋转阻力，进而提高所述第二搅拌组件30的搅拌效率。
可选地，至少一个所述支撑杆321垂直于所述捏合筒10的中心轴L，以使得所述支撑杆321与所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转的方向趋于相同，从而减小了所述支撑杆321受到的旋转阻力，进而提高了所述第二搅拌组件30的搅拌效率。
进一步地，所述支撑架32所在平面垂直于所述捏合筒10的中心轴L，进一步减小了所述支撑架32整体受到的旋转阻力，进而进一步提高了所述第二搅拌组件30的搅拌效率。
请再次参照图3及图6，在本实施方式中，所述第二搅拌组件30还包括第二转轴33。所述第二转轴33沿所述捏合筒10的中心轴L设置。所述搅拌件31包括搅拌结构311及连接部312。所述连接部312邻近所述顶壁12设置。所述连接部312的一端连接于所述搅拌结构311，所述连接部312的另一端连接于所述第二转轴33。
在本实施方式中，所述第二转轴33沿所述捏合筒10的中心轴L设置，且所述第二转轴33套设于所述第一转轴21的外周侧，且所述第二转轴33的内壁与所述第一转轴21的外壁之间间隔设置，以避免所述第一转轴21与所述第二转轴33之间产生干扰，有利于分别独立控制所述第一转轴21的转动及所述第二转轴33的转动，从而分别独立控制所述第一搅拌组件20的转动及所述第二搅拌组件30的转动。
在本实施方式中，各个所述搅拌结构311通过所述连接部312连接至所述第二转轴33，且所述连接部312邻近所述顶壁12设置，能够避免所述连接部312接触所述待搅拌料，从而减小所述连接部312在所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转时受到的旋转阻力，进而提高了所述第二搅拌组件30的搅拌效率。
此外，所述连接部312与所述支撑架32共同形成对所述搅拌结构311的支撑，从而进一步地提高了所述第二搅拌组件30的整体结构的稳定性。进一步地，对于相邻的两个所述搅拌结构311，两个所述连接部312分别将所述搅拌结构311连接至所述第二转轴33，且一个所述支撑杆321连接于两个所述搅拌结构311之间，两个所述连接部312与一个所述支撑杆321形成稳定的三角支撑结构，以对相邻两个所述搅拌结构311形成稳定的三角支撑，进一步地提高了所述第二搅拌组件30的整体结构的稳定性。
请再次参照图3及图6，在本实施方式中，所述搅拌结构311包括侧部桨3111及底部桨3112。多个所述侧部桨3111贴近所述周侧壁13且沿所述周侧壁13的周向间隔设置。所述底部桨3112贴近所述底壁11设置。所述底部桨3112的一端连接于所述侧部桨3111。各个所述底部桨3112背离所述侧部桨3111的一端朝向所述捏合筒10的中心轴L延伸并互连为一体。
在本实施方式中，当所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转时，所述侧部桨3111提供搅拌向心力，所述底部桨3112提供搅拌上推力，与所述第一搅拌组件20相配合，能够全方位地实现对所述搅拌料的搅拌，提高了对所述待搅拌料的捏合效果。
具体地，所述第一搅拌组件20提供的搅拌离心力与所述侧部桨3111提供的搅拌向心力，共同作用使所述待搅拌料在所述第一搅拌组件20与所述侧部桨3111之间形成垂直于所述捏合筒10的中心轴L的湍流面。所述底部桨3112提供的搅拌向上力与重力共同作用以使所述待搅拌料在所述底部桨3112与所述顶壁12之间形成平行于所述捏合筒10的中心轴L的湍流 面。因此，所述第一搅拌组件20与所述搅拌结构311相配合实现了所述捏合筒10内所述待搅拌料的全方位搅拌。
此外，各个所述底部桨3112背离所述侧部桨3111的一端互连为一体，以使得各个所述底部桨3112在绕所述捏合筒10的中心轴L旋转时能够保证其相对距离不变，提高了所述第二搅拌组件30的整体稳定性。
可选地，各个所述底部桨3112背离所述侧部桨3111的一端直接互连为一体，或，各个所述底部桨3112背离所述侧部桨3111的一端间接互连为一体。
此外，所述底部桨3112位于所述底壁11与所述第一搅拌组件20之间，以避免所述底部桨3112干扰所述第一搅拌组件20的转动，且能够对所述底壁11与所述第一搅拌组件20之间的待搅拌料进行搅拌，克服所述第一搅拌组件20的搅拌死角区域，进一步地提高了所述待搅拌料的捏合效果。
请参照图4、图6、图8-图10，图8为图2中捏合机在另一实施方式中沿A-A线的剖面结构示意图；图9为图8中第二搅拌组件的结构示意图；图10为图9中第二搅拌组件在另一视角下的示意图。在本实施方式中，所述第二搅拌组件30还包括第一刮除部34。所述第一刮除部34设于所述侧部桨3111贴近所述周侧壁13的一端，用于刮除粘附于所述周侧壁13的所述待搅拌料。
在本实施方式中，所述第一刮除部34设于所述侧部桨3111贴近所述周侧壁13的一端，以使得所述侧部桨3111在绕所述捏合筒10的中心轴L旋转时，所述第一刮除部34能够将粘附于所述周侧壁13上的所述待搅拌料刮除以掉落，从而能够被搅拌，进一步地实现了全方位地对所述待搅拌料的搅拌，提高了捏合效果。
可选地，所述第一刮除部34具有斜面，有利于形成刀口提高刮除粘附于所述周侧壁13上的待搅拌料的效果，且所述斜面还能够将位于所述周侧壁13附近的待搅拌料朝向所述捏合筒10的中心轴L方向推，从而提高所述待搅拌料的捏合效果。
可选地，所述第一刮除部34在沿所述周侧壁13的周向上设于所述侧部桨3111相背的两侧，以使得所述第二搅拌组件30绕所述捏合筒10的中心轴L的两个旋转方向均能够对粘附于所述周侧壁13上的待搅拌料进行刮除。
可选地，在平行于所述捏合筒10的中心轴L的方向上，所述第一刮除部34的长度与所述侧部桨3111的长度之比大于或等于第一预设比例(请参照图6)，以使得所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转时，每个所述第一刮除部34均能够对所述周侧壁13上的需要刮除待搅拌料的区域进行刮除。举例而言，所述第一预设比例可以但不限于为70％、或80％、或90％、或100％、或110％等，具体根据所述待搅拌料在平行于所述捏合筒10的中心轴L的方向上粘附在所述周侧壁13上的区域进行设计，例如，所述待搅拌料在所述周侧壁13上越靠近所述顶壁12，所述第一预设比例越大。或者，在平行于所述捏合筒10的中心轴L的方向上，所述第一刮除部34的长度与所述侧部桨3111的长度之比为第二预设比例(请参照图9及图10)，且不同的所述第一刮除部34设于所述侧部桨3111上的不同位置，且所有的所述第一刮除部34在平行于所述捏合筒10的中心轴L的方向上的占用的空间之和的长度与所述侧部桨3111的长度之比大于或等于所述第一预设比例。举例而言，所述第二预设比例可以但不限于为20％、或25％、或30％、或35％等，具体根据所述侧部桨3111的数量进行设计，例如，所述侧部桨3111的数量越多，所述第二预设比例越小。其中，在平行于所述捏合筒10的中心轴L的方向上，不同的所述第一刮除部34设于所述侧部桨3111上的不同位置，即为在不同的所述侧部桨3111上，所述第一刮除部34在所述底壁11指向所述顶壁12 的方向上的位置不同，以实现多个所述第一刮除部34能够全覆盖整个所述周侧壁13需要刮除待搅拌料的区域时单个所述第一刮除部34的体积更小，能够减轻所述侧部桨3111的负重，且能够降低材料成本。
请参照图4、图6、图9及图11，图11为图2中捏合机在另一实施方式中沿B-B线的剖面结构示意图。在本实施方式中，所述第二搅拌组件30还包括第二刮除部35。所述第二刮除部35设于所述底部桨3112贴近所述底壁11的一端，用于刮除粘附于所述底壁11的所述待搅拌料。
在本实施方式中，所述第二刮除部35设于所述底部桨3112贴近所述底壁11的一端，以使得所述底部桨3112在绕所述捏合筒10的中心轴L旋转时，所述第二刮除部35能够将粘附于所述底壁11上的所述待搅拌料刮除以掉落，从而能够被搅拌，进一步地实现了全方位地对所述待搅拌料的搅拌，提高了捏合效果。
可选地，所述第二刮除部35具有斜面，有利于形成刀口提高刮除粘附于所述底壁11上的待搅拌料的效果，且所述斜面还能够将位于所述底壁11附近的待搅拌料朝向所述顶壁12方向推，从而提高所述待搅拌料的捏合效果。
可选地，所述第二刮除部35在沿所述周侧壁13的周向上设于所述底部桨3112相背的两侧，以使得所述第二搅拌组件30绕所述捏合筒10的中心轴L的两个旋转方向均能够对粘附于所述底壁11上的待搅拌料进行刮除。
可选地，在所述底壁11的中心指向所述周侧壁13的方向上，所述第二刮除部35的长度与所述底部桨3112的长度之比大于或等于第三预设比例(请参照图4及图6)，以使得所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转时，每个所述第二刮除部35均能够对所述底壁11上需要刮除待搅拌料的区域进行刮除。举例而言，所述第三预设比例可以但不限于为60％、或70％、或80％、或90％、或100％等，具体根据所述待搅拌料在所述底壁11上粘附的区域大小进行设计，例如，所述待搅拌料在所述底壁11的中心指向所述周侧壁13的方向上粘附在所述底壁11上的区域越大，所述第三预设比例越大。或者，在所述底壁11的中心指向所述周侧壁13的方向上，所述第二刮除部35的长度与所述底部桨3112的长度之比为第四预设比例(请参照图9及图11)，且不同的所述第二刮除部35在所述底部桨3112上的位置不同，且所有的所述第二刮除部35在所述底壁11的中心指向所述周侧壁13的方向上占用的空间之和的长度与所述底部桨3112的长度的两倍之比大于或等于所述第三预设比例。举例而言，所述第四预设比例可以但不限于为20％、或25％、或30％、或35％等，具体根据所述底部桨3112的数量进行设计，例如，所述底部桨3112的数量越多，所述第四预设比例越小。其中，不同的所述第二刮除部35在所述底部桨3112上的位置不同，即为在不同的所述底部桨3112上，所述第二刮除部35在所述底壁11的中心指向所述周侧壁13的方向上的相对位置不同，以实现多个所述第二刮除部35能够全覆盖整个所述底壁11需要刮除待搅拌料的区域时单个所述第二刮除部35的体积更小，能够减轻所述底部桨3112的负重，且能够降低材料成本。
请参照图2、图3、图7及图12，图12为图7中第一搅拌组件在另一视角下的示意图。在本实施方式中，所述第一搅拌组件20还包括第一桨叶组件22。所述第一桨叶组件22包括绕所述第一转轴21周向设置的多个桨叶221。所述桨叶221包括倾斜面2211。所述倾斜面2211至少用于在所述第一搅拌组件20转动时为所述待搅拌料提供朝向所述顶壁12的推力。
在本实施方式中，所述倾斜面2211朝向所述第一搅拌组件20绕所述捏合筒10的中心轴L的转动方向，以使得所述桨叶221在绕所述捏合筒10的中心轴L转动时能够通过所述倾斜 面2211将待搅拌料朝向所述顶壁12上推，以进一步打散所述待搅拌料，提高对所述待搅拌料的搅拌效果。
具体地，所述第一搅拌组件20对位于所述桨叶221附近区域的待搅拌料的搅拌效果最佳，通过所述桨叶221上的所述倾斜面2211在搅拌过程中对所述待搅拌料朝向所述顶壁12上推，使得原本位于所述桨叶221附近的所述待搅拌料会被上推至所述桨叶221的上方，原本位于所述桨叶221上方的所述待搅拌料会在重力的作用下下落至所述桨叶221附近。如此反复，所述待搅拌料在所述第一搅拌组件20的旋转过程中会在所述倾斜面2211及所述重力的作用下在所述顶壁12与所述桨叶221之间上下循环翻转，以使得所述第一搅拌组件20能够对所述待搅拌料进行充分捏合，进而提高了所述第一搅拌组件20的搅拌质量。
可选地，所述倾斜面2211与所述第一搅拌组件20的转动方向呈预设角度设置。所述预设角度α满足：0°＜α≤30°，能够使得所述桨叶221对所述待搅拌料提供较佳的推力效果，且所述桨叶221受到的转动阻力较小。举例而言，所述预设角度α可以为但不限于为1°、或3°、或5°、或7°、或9°、或11°、或13°、或15°、或18°、或21°、或23°、或25°、或27°、或30°、或位于0°～30°的其它任意值。进一步地，所述预设角度α满足：5°≤α≤15°，能够进一步地提高所述桨叶221对所述待搅拌料提供的推力效果，且所述桨叶221受到的转动阻力较小。如若所述预设角度大于30°，一方面使得所述倾斜面2211对所述待搅拌料的推力在所述桨叶221指向所述顶壁12的方向上的分量过小，从而减小了所述桨叶221对所述待搅拌料朝向所述顶壁12推动的效果，另一方向使得所述倾斜面2211与在所述桨叶221绕所述捏合筒10的中心轴L转动的方向与所述待搅拌料的接触面过大，从而导致所述桨叶221受到的搅拌阻力过大。因此，所述预设角度α满足：0°＜α≤30°能够使得所述桨叶221对所述待搅拌料提供较佳的推力效果，且所述桨叶221受到的转动阻力较小。
请参照图2、图7、图13-图15，图13为图12中桨叶的倾斜面在一实施方式中的示意图；图14为图12中桨叶的倾斜面在另一实施方式中的示意图；图15为图12中桨叶的倾斜面在又一实施方式中的示意图。在本实施方式中，所述桨叶221包括相背设置的第一表面2212和第二表面2213，以及连接在所述第一表面2212与所述第二表面2213之间的第一侧面2214和第二侧面2215。所述第一表面2212相较于所述第二表面2213靠近所述顶壁12。所述第一表面2212为倾斜面2211。或者，所述第一表面2212靠近所述第一侧面2214的部分为所述倾斜面2211。或者，所述第一表面2212靠近所述第二侧面2215的部分为所述倾斜面2211。
在本实施方式中，当所述第一表面2212为所述倾斜面2211时(请参照图13)，使得所述倾斜面2211与所述待搅拌料的接触面较大，能够提高朝向所述顶壁12推动所述待搅拌料的推力。当所述第一表面2212靠近所述第一侧面2214的部分为所述倾斜面2211时(请参照图14)，或，当所述第一表面2212靠近所述第二侧面2215的部分为所述倾斜面2211时(请参照图15)，所述倾斜面2211为类似刀口结构，从而提高所述桨叶221对所述待搅拌料的剪切力。
请参照图3、图13-图19，图16为图13中第二表面在另一实施方式中的示意图；图17为图13中第二表面在又一实施方式中的示意图；图18为图14中第二表面在另一实施方式中的示意图；图19为图15中第二表面在另一实施方式中的示意图。在本实施方式中，当所述第一表面2212为所述倾斜面2211时(请参照图13、图16及图17)，所述第二表面2213为与所述第一转轴21垂直的平面。或者，所述第二表面2213为与所述第一表面2212平行的倾斜表面。或者，所述第二表面2213为与所述倾斜面2211倾斜方向相反的倾斜表面，以形成具有双向斜面的刀口，进一步提高所述桨叶221的剪切力。
当所述第一表面2212靠近所述第一侧面2214的部分为所述倾斜面2211时(请参照图14及图18)，所述第二表面2213靠近所述第一侧面2214的部分为与所述第一转轴21垂直的平面。或者，所述第二表面2213靠近所述第一侧面2214的部分为与所述倾斜面2211倾斜方向相反的倾斜表面，以形成具有双向斜面的刀口，进一步提高所述桨叶221的剪切力。
当所述第一表面2212靠近所述第二侧面2215的部分为所述倾斜面2211时(请参照图15及图19)，所述第二表面2213靠近所述第二侧面2215的部分为与所述第一转轴21垂直的平面。或者，所述第二表面2213靠近所述第二侧面2215的部分位于所述倾斜面2211倾斜方向相反的倾斜表面，以形成具有双向斜面的刀口，进一步提高所述桨叶221的剪切力。
请再次参照图3、图7及图12，在本实施方式中，所述第一桨叶组件22还包括销钉222。所述销钉222固定连接于所述桨叶221，且沿平行于所述捏合筒10的中心轴L的方向设置。
在本实施方式中，所述销钉222用于提供平行于所述捏合筒10的中心轴L上的剪切力。具体地，所述销钉222固定连接于所述桨叶221，且所述销钉222凸设于所述桨叶221的表面，当所述桨叶221在绕所述捏合筒10的中心轴L转动时，所述销钉222随着所述桨叶221一起绕所述捏合筒10的中心轴L转动，以对所述第一搅拌组件20搅拌的待搅拌料进行切割，至少提供沿平行于所述捏合筒10的中心轴L的剪切力，从而减小了所述待搅拌料对所述桨叶221的阻力，提高了所述第一搅拌组件20的搅拌速度，进而提高了所述第一搅拌组件20对所述待搅拌料的搅拌效果及搅拌效率。
其中，所述销钉222凸设于所述桨叶221，且所述销钉222平行于所述捏合筒10的中心轴L，以使所述销钉222垂直于所述桨叶221绕所述捏合筒10的中心轴L的旋转方向，减小所述销钉222在绕所述捏合筒10的中心轴L旋转过程中受到的待搅拌料的阻力。
请参照图20及图21，图20为图5中第一搅拌组件在另一实施方式中的结构示意图；图21为图20中销钉的结构示意图。在本实施方式中，所述销钉222包括本体2221及剪切部2222。所述本体2221固定连接于所述桨叶221。所述剪切部2222凹设于所述本体2221的外表面或凸设于所述本体2221的外表面。
在本实施方式中，所述剪切部2222用于在所述销钉222绕所述捏合筒10的中心轴L转动时提供搅拌力。具体地，所述剪切部2222设于所述本体2221周侧的外表面，当所述第一搅拌组件20在绕所述捏合筒10的中心轴L转动时，所述剪切部2222能够为所述销钉222提供额外的搅拌力，当所述待搅拌料较为粘稠时，所述剪切部2222能够提供额外的剪切力，以减小所述待搅拌料对所述销钉222的阻力，从而提高搅拌效率。当待搅拌料较稀时，所述剪切部2222还能够提供额外的打散力，有利于更为充分的搅拌所述待搅拌料。因此，所述剪切部2222能够通过提供额外的搅拌力，以减小所述销钉222受到的搅拌阻力，从而提高所述第一搅拌组件20的搅拌效率。
可选地，所述剪切部2222凸设于所述本体2221的外表面，或者，所述剪切部2222凹设于所述本体2221的外表面。具体地，所述剪切部2222包括多个剪切子部。所述剪切子部包括凸点、凹点、螺旋凸纹、螺旋凹纹、环形凸纹、环形凹纹中至少一者。
可选地，所述剪切部2222与所述本体2221为一体结构，以增加所述剪切部2222及所述本体2221的结构稳定性，从而提高所述第一搅拌组件20的搅拌稳定性。或者，所述剪切部2222与所述本体2221为可拆卸连接结构，以使得所述剪切部2222能够根据实际需求设置于所述本体2221的不同区域。
请参照图3及图22，图22为图5中第一搅拌组件在另一实施方式中的结构示意图。在本实施方式中，所述第一搅拌组件20还包括第二桨叶组件23。所述第二桨叶组件23与所述 第一桨叶组件22沿所述捏合筒10的中心轴L间隔设置。
在本实施方式中，所述第二桨叶组件23与所述第一桨叶组件22共用同一个所述第一转轴21，且在所述第一转轴21的带动下同时绕所述捏合筒10的中心轴L转动。所述第二桨叶组件23与所述第一桨叶组件22共同工作，能够提高所述第一搅拌组件20在所述底壁11指向所述顶壁12的方向上的捏合范围，从而提高了捏合效率。
在本实施方式中，所述第二桨叶组件23中桨叶221具有所述倾斜面2211，或不具有所述倾斜面2211。当所述第二桨叶组件23中桨叶221具有所述倾斜面2211时，所述倾斜面2211的设置与所述第一桨叶组件22中桨叶221的所述倾斜面2211的设置相同或不同。
在本实施方式中，所述第一桨叶组件22相较于所述第二桨叶组件23靠近所述底壁11设置，以将所述待搅拌料上推至所述第二桨叶组件23，对所述待搅拌料进行进一步捏合。
请再次参照图3及图22，在本实施方式中，所述第一搅拌组件20还包括多个连接件24。所述多个连接件24绕所述第一转轴21的周向间隔设置。所述连接件24连接于所述第二桨叶组件23与所述第一桨叶组件22之间。
在本实施方式中，通过在所述第一桨叶组件22与所述第二桨叶组件23之间设置多个连接件24，以通过所述多个连接件24对所述第一桨叶组件22与所述第二桨叶组件23之间的待搅拌料提供剪切力，从而防止所述待搅拌料在所述第一桨叶组件22与所述第二桨叶组件23之间堆积。此外，所述多个连接件24还能够提高所述第一桨叶组件22与所述第二桨叶组件23的整体结构的稳定性。
可选地，所述连接件24与所述捏合筒10的中心线呈夹角设置，以提高单个所述连接件24的剪切范围。或者，所述连接件24与所述捏合筒10的中心线平行设置，以减小每个所述连接件24在所述第一搅拌组件20绕所述捏合筒10的中心轴L旋转时受到的旋转阻力。
请参照图23-图28，图23为图2中捏合机在又一实施方式中沿A-A线的剖面结构示意图；图24为图23中第一搅拌组件与第二搅拌组件的配合连接示意图；图25为图24中辅助搅拌件在一实施方式中的结构示意图；图26为图24中辅助搅拌件在另一实施方式中的结构示意图；图27为图24中辅助搅拌件在又一实施方式中的结构示意图；图28为图24中辅助搅拌件在又一实施方式中的结构示意图。在本实施方式中，所述第一搅拌组件20还包括转盘25及辅助搅拌件26。所述转盘25与所述第一转轴21同轴连接。所述多个桨叶221固定于所述转盘25的周侧。所述辅助搅拌件26与所述第一转轴21连接，且设于所述转盘25与所述底壁11之间。所述辅助搅拌件26的转动半径大于或等于所述转盘25的转动半径。所述辅助搅拌件26用于绕所述捏合筒10的中心轴L旋转，至少为位于所述转盘25与所述底壁11之间的所述待搅拌料提供搅拌离心力。
在本实施方式中，所述辅助搅拌件26设于所述转盘25与所述底壁11之间，且所述辅助搅拌件26能够在所述第一转动的带动下绕所述捏合筒10的中心轴L自转，从而将位于所述转盘25与所述底壁11之间的待搅拌料朝向所述周侧壁13外推，以防止所述转盘25与所述底壁11之间堆积所述待搅拌料，且有利于对所述待搅拌料更为充分地拟合。
可选地，所述辅助搅拌件26可以为但不限于为螺旋桨(请参照图25)、或“L”形桨(请参照图26)、或螺旋形桨(请参照图27)、或平板桨(请参照28)等。需要说明的是，图25-图28仅为对所述辅助搅拌件26的示意性描述，并未对所述辅助搅拌件26的形状进行限定，所述辅助搅拌件26可以为任意形状，只要所述辅助搅拌件26的转动覆盖面大于所述转盘25的转动覆盖面即可。
请再次参照图8及图9，在本实施方式中，所述第一搅拌组件20还包括第一桨叶组件22。 所述第一桨叶组件22包括转盘25及多个桨叶221。所述转盘25与所述第一转轴21同轴连接。所述多个桨叶221固定于所述转盘25的周侧。所述第二搅拌组件30还包括填充件36。所述填充件36设于所述转盘25与所述底壁11之间，且所述填充件36与各个所述底部桨3112背离所述侧部桨3111的一端互连为一体。所述填充件36的外径大于或等于所述转盘25的外径。
在本实施方式中，通过设于所述底壁11与所述转盘25之间的填充件36，一方面能够防止待搅拌料进入所述底壁11与所述转盘25之间，从而避免积料。另一方面，所述转盘25能够增加所述底部桨3112的连接稳定性，从而提高所述第二搅拌组件30的整体稳定性。
请参照图29及图30，图29为图2中捏合机的部分结构示意图；图30为图2中捏合机在又一实施方式中沿B-B线的剖面结构示意图。在本实施方式中，所述捏合筒10具有出料口15。所述出料口15偏离所述底壁11中心设置。
在本实施方式中，将所述出料口15偏离所述底壁11的中心设置，有利于通过所述底部桨3112将所述待搅拌料推向所述出料口15，有利于所述待搅拌料的出料。
可选地，所述底壁11为平面，所述出料口15配合设置有抽吸装置，以在所述待搅拌料搅拌完成后进行抽吸下料。举例而言，所述抽吸装置可以但不限于为泵、压力装置等。
请参照图3、图31-图34，图31为图2中顶壁及喷头组件配合的结构示意图；图32为图31在另一视角下的示意图；图33为图32中沿C-C的剖面结构示意图；图34为图32中沿D-D的剖面结构示意图。在本实施方式中，所述捏合筒10具有间隔设置的第一注液口16及第二注液口17。所述第一注液口16及所述第二注液口17设于所述顶壁12。所述捏合机1还包括喷头组件40。所述喷头组件40设于所述顶壁12背离所述收容空间14的一侧。所述喷头组包括雾化喷头41及清洁喷头42。所述雾化喷头41对应所述第一注液口16设置，用于通过所述第一注液口16朝向所述收容空间14注入待搅拌液。所述清洁喷头42对应所述第二注液口17设置，用于通过所述第二注液口17朝向所述收容空间14注入清洁液。
在本实施方式中，所述雾化喷头41经由所述顶壁12背离所述收容空间14的一侧从所述第一注液口16部分伸入所述收容空间14，用于朝向所述收容空间14注入待搅拌液。所述雾化喷头41具有多个出液小孔，能够将所述待搅拌液喷出时雾化，使得进入所述收容空间14的液滴小，有利于所述待搅拌液与所述收容空间14内的待搅拌料的均匀混合。
可选地，所述雾化喷头41可在搅拌初期时将朝向所述收容空间14注入待搅拌液以与所述收容空间14内的待搅拌粉体混合。所述雾化喷头41还可在所述收容空间14内的待搅拌料被充分捏合后，朝向所述收容空间14注入待搅拌液以进行稀释。
在本实施方式中，所述清洁喷头42经由所述顶壁12背离所述收容空间14的一侧从所述第二注液口17部分伸入所述收容空间14，用于朝向所述收容空间14注入清洁液。所述清洁喷头42包括输液管及转向头，所述转向头与所述输液管转动连接，且所述转向头设置于所述收容空间14内，所述转向头用于朝向所述收容空间14的各个方向喷出清洁液，实现360°无死角喷出所述清洁液，以对所述捏合筒10、所述第一搅拌组件20及所述第二搅拌组件30进行清洗。
可选地，所述清洁喷头42配合设置有加压装置，用于加大所述清洁喷头42朝向所述收容空间14喷出所述清洁液的压力，以提高清洁效果及效率。
请参照图1、图3及图35，图35为图1中捏合机的控制系统的电连接框图。在本实施方式中，所述捏合机1还包括控制系统50。所述控制系统50用于控制所述第一搅拌组件20及所述第二搅拌组件30绕所述捏合筒10的中心轴L旋转。当所述第一搅拌组件20受到的旋转 阻力大于或等于所述第一预设阻力，和/或，所述第二搅拌组件30受到的旋转阻力大于或等于第二预设阻力。所述控制系统50控制所述第一搅拌组件20与所述第二搅拌组件30同向旋转。当所述第一搅拌组件20受到的旋转阻力小于所述第一预设阻力，且所述第二搅拌组件30受到的旋转阻力小于所述第二预设阻力。所述控制系统50控制所述第一搅拌组件20与所述第二搅拌组件30反向旋转。
在本实施方式中，所述控制系统50用于控制所述第一搅拌组件20与所述第二搅拌组件30同向转动或反向转动，以针对所述待搅拌料的稀稠状态进行针对性的搅拌，提高所述捏合机1的捏合效果及效率。
具体地，所述控制系统50包括控制器51、第一电机52、第二电机53、第一传感器54及第二传感器55。所述第一电机52连接于所述第一转轴21，用于驱动所述第一搅拌组件20。所述第二电机53连接于所述第二转轴33，用于驱动所述第二搅拌组件30。所述第一传感器54电连接所述第一电机52，用于检测所述第一搅拌组件20受到的旋转阻力，并将检测到的信息传输至所述控制器51。所述第二传感器55电连接所述第二电机53，用于检测所述第二搅拌组件30受到的旋转阻力，并将检测到的信息传输至所述控制器51。所述控制器51根据所述第一传感器54及所述第二传感器55检测到的信息，控制所述第一电机52及所述第二电机53工作。当所述第一搅拌组件20受到的旋转阻力大于或等于所述第一预设阻力，和/或，所述第二搅拌组件30受到的旋转阻力大于或等于第二预设阻力，所述控制器51控制所述第一电机52驱动所述第一搅拌组件20，并控制所述第二电机53驱动所述第二搅拌组件30，以实现所述第一搅拌组件20与所述第二搅拌组件30同向旋转，可减小搅拌阻力，降低电机的扭矩，防止电机过载，提高所述捏合机1的整体稳定性。当所述第一搅拌组件20受到的旋转阻力小于所述第一预设阻力，且所述第二搅拌组件30受到的旋转阻力小于所述第二预设阻力，所述控制器51控制所述第一电机52驱动所述第一搅拌组件20，并控制所述第二电机53驱动所述第二搅拌组件30，以实现所述第一搅拌组件20与所述第二搅拌组件30反向旋转，可提高第一搅拌组件20与所述第二搅拌组件30的转速差，使湍流更明显，提高对待搅拌料的搅拌效果，进而提高对待搅拌料的捏合效果。
可选地，所述第一传感器54及所述第二传感器55为力传感器，用于分别检测所述第一电机52及所述第二电机53受到的扭矩力，所述第一电机52及所述第二电机53受到的扭矩力越大，则所述第一搅拌组件20及所述第二搅拌组件30受到的旋转阻力越大。或者，所述第一传感器54及所述第二传感器55为电流传感器，用于分别检测所述第一电机52及所述第二电机53的负载电流，所述第一电机52及所述第二电机53的负载电流越大，则所述第一搅拌组件20及所述第二搅拌组件30受到的旋转阻力越大。
可选地，第一搅拌组件20与所述第二搅拌组件30的旋转速度相等或不相等。可选地，第一搅拌组件20的旋转速度为0-20m/s；所述第二搅拌组件30的旋转速度为0-2m/s。换言之，第一搅拌组件20可以理解为高速桨，所述第二搅拌组件30可以以理解为低速桨。
在本实施方式中，以制备电极用浆料进行示意性说明。
首先，加入多种粉体至所述捏合筒10中，采用第一搅拌组件20与所述第二搅拌组件30对多种粉体进行搅拌，以使多种粉体混合均匀。当采用所述第一搅拌组件20与所述第二搅拌组件30对多种粉体进行搅拌时，由于搅拌阻力较小，所述控制器51控制所述第一搅拌组件20与所述第二搅拌组件30反向旋转，以提高混合效率。
然后，加入待搅拌液至所述捏合筒10中，采用第一搅拌组件20与所述第二搅拌组件30对多种粉体与待搅拌液进行搅拌，以将多种粉体与待搅拌液捏合在一起，得到捏合物。当加 入待搅拌液与多种粉体混合后形成混合体，搅拌过程中，其粘稠程度由烯变为粘稠再变为均匀混合，因此在这个过程中，所述第一搅拌组件20及所述第二搅拌组件30所受到的旋转阻力由小变大再变小，对应的，所述控制器51控制所述第一搅拌组件20与所述第二搅拌组件30先反向旋转，提高捏合效率，再同向旋转，降低电机负载，最后反向旋转，加速均匀混合。在此过程中，所述第一搅拌组件20及所述第二搅拌组件30的同向转动或反向转动根据前述所述控制器51、所述第一传感器54、所述第二传感器55、所述第一电机52及所述第二电机53的控制进行实现。
随后，加入稀释溶剂至所述捏合筒10中，采用第一搅拌组件20与所述第二搅拌组件30对多种粉体、待搅拌液、及稀释溶剂进行搅拌，以稀释捏合物，得到待处理浆料。
后续，将待处理浆料涂布并干燥，以得到特定形状的产品。
采用将多种粉体与待搅拌液捏合在一起，再添加稀释溶剂稀释的制备工艺，能够提高粉体与溶剂的捏合效果，提高待处理浆料的含固率，节省制备过程中的溶剂，还能够缩短后续干燥步骤的干燥时间。
可选地，所述第一搅拌组件20与所述第二搅拌组件30还用于反向转动清洁液，以加速对所述捏合筒10的清洗。
尽管上面已经示出和描述了本申请的实施例，可以理解的是，上述实施例是示例性的，不能理解为对本申请的限制，本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型，这些改进和润饰也视为本申请的保护范围。

Claims (18)

  1. 一种捏合机，其中，所述捏合机包括：
    捏合筒，所述捏合筒包括底壁、顶壁以及连接于所述底壁与所述顶壁之间的周侧壁，所述底壁与所述顶壁相对设置，所述周侧壁与所述底壁、所述顶壁围设形成收容空间，所述收容空间用于收容待搅拌料；
    第一搅拌组件，设于所述收容空间内，所述第一搅拌组件包括第一转轴，所述第一转轴沿所述捏合筒的中心轴设置，所述第一搅拌组件用于绕所述捏合筒的中心轴旋转，至少为所述待搅拌料提供搅拌离心力；及
    第二搅拌组件，设于所述收容空间内，所述第二搅拌组件包括至少两个搅拌件及至少一个支撑架，所述至少两个搅拌件贴近所述周侧壁且沿所述周侧壁的周向间隔设置，每相邻的两个所述搅拌件之间通过所述支撑架连接，所述支撑架用于为所述至少两个搅拌件在旋转过程中提供支撑力；所述第二搅拌组件用于绕所述捏合筒的中心轴旋转，至少为所述待搅拌料提供搅拌向心力。
  2. 如权利要求1所述的捏合机，其中，所述支撑架邻近所述顶壁设置，所述支撑架包括一个或一个以上的支撑杆，
    当所述搅拌件的数量为两个时，所述支撑杆的数量为一个，一个所述支撑杆连接于两个所述搅拌件之间，或者，所述支撑杆的数量为两个，且两个所述支撑杆互相首尾相连且连接于两个所述搅拌件之间；
    当所述搅拌件的数量为至少三个时，所述支撑杆的数量为至少三个，且所述至少三个支撑杆首尾相连，所述支撑杆连接于相邻的两个所述搅拌件之间。
  3. 如权利要求1所述的捏合机，其中，所述第二搅拌组件还包括：
    第二转轴，所述第二转轴沿所述捏合筒的中心轴设置；
    所述搅拌件包括：
    搅拌结构；及
    连接部，所述连接部邻近所述顶壁设置，所述连接部的一端连接于所述搅拌结构，所述连接部的另一端连接于所述第二转轴。
  4. 如权利要求3所述的捏合机，其中，所述搅拌结构包括：
    侧部桨，多个所述侧部桨贴近所述周侧壁且沿所述周侧壁的周向间隔设置；及
    底部桨，所述底部桨贴近所述底壁设置，所述底部桨的一端连接于所述侧部桨；
    各个所述底部桨背离所述侧部桨的一端朝向所述捏合筒的中心轴延伸并互连为一体。
  5. 如权利要求4所述的捏合机，其中，第二搅拌组件还包括：
    第一刮除部，所述第一刮除部设于所述侧部桨贴近所述周侧壁的一端，用于刮除粘附于所述周侧壁的所述待搅拌料。
  6. 如权利要求4所述的捏合机，其中，所述第二搅拌组件还包括：
    第二刮除部，所述第二刮除部设于所述底部桨贴近所述底壁的一端，用于刮除粘附于所述底壁的所述待搅拌料。
  7. 如权利要求1所述的捏合机，其中，所述第一搅拌组件还包括第一桨叶组件，所述第一桨叶组件包括绕所述第一转轴周向设置的多个桨叶，所述桨叶包括倾斜面，所述倾斜面至少用于在所述第一搅拌组件转动时为所述待搅拌料提供朝向所述顶壁的推力。
  8. 如权利要求7所述的捏合机，其中，所述桨叶包括相背设置的第一表面和第二表面，以及连接在所述第一表面与所述第二表面之间的第一侧面和第二侧面，所述第一表面相较于所述第二表面靠近所述顶壁，所述第一表面为所述倾斜面；或者，所述第一表面靠近所述第一侧面的部分为所述倾斜面；或者，所述第一表面靠近所述第二侧面的部分为所述倾斜面。
  9. 如权利要求8所述的捏合机，其中，
    当所述第一表面为所述倾斜面时，所述第二表面为与所述捏合筒的中心轴垂直的平面；或者，所述第二表面为与所述第一表面平行的倾斜表面；或者，所述第二表面为与所述倾斜面倾斜方向相反的倾斜表面；
    当所述第一表面靠近所述第一侧面的部分为所述倾斜面时，所述第二表面靠近所述第一侧面的部分为与所述捏合筒的中心轴垂直的平面；或者，所述第二表面靠近所述第一侧面的部分为与所述倾斜面倾斜方向相反的倾斜表面；
    当所述第一表面靠近所述第二侧面的部分为所述倾斜面时，所述第二表面靠近所述第二侧面的部分为与所述捏合筒的中心轴垂直的平面；或者，所述第二表面靠近所述第二侧面的部分为与所述倾斜面倾斜方向相反的倾斜表面。
  10. 如权利要求7所述的捏合机，其中，所述第一桨叶组件还包括：
    销钉，所述销钉固定连接于所述桨叶，且沿平行于所述捏合筒的中心轴的方向设置。
  11. 如权利要求10所述的捏合机，其中，所述销钉包括本体及剪切部，所述本体固定连接于所述桨叶，所述剪切部凹设于所述本体的外表面或凸设于所述本体的外表面。
  12. 如权利要求7-11任意一项所述的捏合机，其中，所述第一搅拌组件还包括第二桨叶组件，所述第二桨叶组件与所述第一桨叶组件沿所述捏合筒的中心轴间隔设置。
  13. 如权利要求12所述的捏合机，其中，所述第一搅拌组件还包括：
    多个连接件，多个所述连接件绕所述第一转轴的周向间隔设置，所述连接件连接于所述第二桨叶组件与所述第一桨叶组件之间。
  14. 如权利要求7-11任意一项所述的捏合机，其中，所述第一搅拌组件还包括：
    转盘，所述转盘与所述第一转轴同轴连接，所述多个桨叶固定于所述转盘的周侧；及
    辅助搅拌件，所述辅助搅拌件与所述第一转轴连接，且设于所述转盘与所述底壁之间，所述辅助搅拌件的转动半径大于或等于所述转盘的转动半径，所述辅助搅拌件用于绕所述捏合筒的中心轴旋转，至少为位于所述转盘与所述底壁之间的所述待搅拌料提供搅拌离心力。
  15. 如权利要求4所述的捏合机，其中，所述第一搅拌组件还包括第一桨叶组件，所述第 一桨叶组件包括：
    转盘，所述转盘与所述第一转轴同轴连接；及
    多个桨叶，所述多个桨叶固定于所述转盘的周侧；
    所述第二搅拌组件还包括：
    填充件，所述填充件设于所述转盘与所述底壁之间，且所述填充件与各个所述底部桨背离所述侧部桨的一端互连为一体，所述填充件的外径大于或等于所述转盘的外径。
  16. 如权利要求4或15所述的捏合机，其中，所述捏合筒具有出料口，所述出料口偏离所述底壁中心设置。
  17. 如权利要求1-11任意一项所述的捏合机，其中，所述捏合筒具有间隔设置的第一注液口及第二注液口，所述第一注液口及所述第二注液口设于所述顶壁；
    所述捏合机还包括：
    喷头组件，所述喷头组件设于所述顶壁背离所述收容空间的一侧，所述喷头组件包括雾化喷头及清洁喷头，所述雾化喷头对应所述第一注液口设置，用于通过所述第一注液口朝向所述收容空间注入待搅拌液，所述清洁喷头对应所述第二注液口设置，用于通过所述第二注液口朝向所述收容空间注入清洁液。
  18. 如权利要求1-11任意一项所述的捏合机，其中，所述捏合机还包括：
    控制系统，所述控制系统用于控制所述第一搅拌组件及所述第二搅拌组件绕所述捏合筒的中心轴旋转；
    当所述第一搅拌组件受到的旋转阻力大于或等于第一预设阻力，和/或，所述第二搅拌组件受到的旋转阻力大于或等于第二预设阻力，所述控制系统控制所述第一搅拌组件与所述第二搅拌组件同向旋转；
    当所述第一搅拌组件受到的旋转阻力小于所述第一预设阻力，且所述第二搅拌组件受到的旋转阻力小于所述第二预设阻力，所述控制系统控制所述第一搅拌组件与所述第二搅拌组件反向旋转。
PCT/CN2023/096226 2023-04-19 2023-05-25 捏合机 Pending WO2024216706A1 (zh)

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