WO2024172106A1 - 無方向性電磁鋼板およびその製造方法 - Google Patents

無方向性電磁鋼板およびその製造方法 Download PDF

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Publication number
WO2024172106A1
WO2024172106A1 PCT/JP2024/005218 JP2024005218W WO2024172106A1 WO 2024172106 A1 WO2024172106 A1 WO 2024172106A1 JP 2024005218 W JP2024005218 W JP 2024005218W WO 2024172106 A1 WO2024172106 A1 WO 2024172106A1
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Prior art keywords
less
oriented electrical
content
electrical steel
steel sheet
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Ceased
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PCT/JP2024/005218
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English (en)
French (fr)
Japanese (ja)
Inventor
裕義 屋鋪
義顕 名取
隆史 片岡
和年 竹田
尚人 升光
佑哉 郷元
靖志 井本
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Nippon Steel Corp
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Nippon Steel Corp
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Priority to EP24756946.0A priority Critical patent/EP4663798A1/en
Priority to KR1020257030164A priority patent/KR20250142447A/ko
Priority to US19/153,220 priority patent/US20260110046A1/en
Priority to CN202480012932.XA priority patent/CN120693420A/zh
Priority to JP2025501200A priority patent/JP7828027B2/ja
Publication of WO2024172106A1 publication Critical patent/WO2024172106A1/ja
Priority to MX2025009309A priority patent/MX2025009309A/es
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/147Alloys characterised by their composition
    • H01F1/14766Fe-Si based alloys
    • H01F1/14775Fe-Si based alloys in the form of sheets
    • H01F1/14783Fe-Si based alloys in the form of sheets with insulating coating
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • C21D1/76Adjusting the composition of the atmosphere
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    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
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    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1216Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the working steps
    • C21D8/1222Hot rolling
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1216Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the working steps
    • C21D8/1233Cold rolling
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    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1244Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1244Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment
    • C21D8/1261Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment following hot rolling
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    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
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    • C21D8/1244Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment
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    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1244Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment
    • C21D8/1272Final recrystallisation annealing
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    • C21D8/00Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
    • C21D8/12Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
    • C21D8/1277Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
    • C21D8/1283Application of a separating or insulating coating
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/00Ferrous alloys, e.g. steel alloys
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    • C22C38/004Very low carbon steels, i.e. having a carbon content of less than 0,01%
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    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
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    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
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    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
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    • H01F1/147Alloys characterised by their composition
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    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
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    • H01F1/147Alloys characterised by their composition
    • H01F1/14766Fe-Si based alloys
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    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
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    • H01F1/14766Fe-Si based alloys
    • H01F1/14791Fe-Si-Al based alloys, e.g. Sendust
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    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
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    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
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    • H01F1/16Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
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Definitions

  • the present invention relates to non-oriented electrical steel sheets and a manufacturing method thereof.
  • the motor cores of the various motors mentioned above are composed of a stator, which is the fixed part, and a rotor, which is the rotating part.
  • the characteristics required for the stator and rotor that make up the motor core are not the same.
  • the stator is required to have excellent magnetic properties (low iron loss and high magnetic flux density), while the rotor is required to have low iron loss and excellent mechanical properties (high strength).
  • non-oriented electromagnetic steel sheets Because the characteristics required for the stator and rotor are different, the desired characteristics can be achieved by producing separate non-oriented electromagnetic steel sheets for the stator and rotor. However, preparing two types of non-oriented electromagnetic steel sheets complicates the manufacturing process of the iron core and leads to a decrease in yield. Therefore, in order to achieve the low iron loss and high strength required for the rotor while also achieving the low iron loss and high magnetic flux density required for the stator, non-oriented electromagnetic steel sheets with excellent strength and magnetic properties have been considered.
  • Patent Documents 1 to 4 attempt to achieve high strength and excellent magnetic properties.
  • Patent Documents 1 to 4 it is necessary to include a large amount of alloying elements, which causes the problem of reduced toughness and increased susceptibility to breakage during cold rolling.
  • the present invention was made to solve these problems, and aims to consistently provide non-oriented electrical steel sheets with high strength and excellent magnetic properties.
  • the present invention relates to the following non-oriented electrical steel sheet and its manufacturing method.
  • the chemical composition of the base material is, in mass%, C: 0.0040% or less, Si: more than 3.50% and less than 4.50%, Mn: less than 0.60% Al: 0.30-0.90%, P: 0.030% or less, S: 0.0018% or less, N: 0.0040% or less, Ti: less than 0.0040% Nb: less than 0.0050%; Zr: less than 0.0050%; V: less than 0.0050%, Cu: less than 0.200% Ni: less than 0.500% Sn and Sb: 0.005 to 0.060% in total, The balance is Fe and impurities.
  • the average crystal grain size of the base material is 10 to 40 ⁇ m
  • the degree of accumulation of the ⁇ 111 ⁇ 112> orientation at a position of 1/4 of the plate thickness from the surface of the base material is 8.0 or less
  • the plate thickness of the base material is 0.10 to 0.30 mm; Non-oriented electrical steel sheet. 4.2 ⁇ Si+Al+0.5 ⁇ Mn ⁇ 4.9...(i)
  • the element symbols indicate the content (mass %) of each element.
  • the tensile strength is 650 MPa or more.
  • the base material has an insulating coating on its surface.
  • a method for producing a non-oriented electrical steel sheet according to any one of (1) to (3) above In mass percent, C: 0.0040% or less, Si: more than 3.50% and less than 4.50%, Mn: less than 0.60% Al: 0.30-0.90%, P: 0.030% or less, S: 0.0018% or less, N: 0.0040% or less, Ti: less than 0.0040% Nb: less than 0.0050%; Zr: less than 0.0050%; V: less than 0.0050%, Cu: less than 0.200% Ni: less than 0.500% Sn and Sb: 0.005 to 0.060% in total, The balance is Fe and impurities.
  • a hot rolling process For a steel ingot having a chemical composition that satisfies the following formula (i), The following steps are sequentially performed: a hot rolling process; a hot-rolled sheet annealing process in which the soaking temperature is 800 to 920°C and the soaking time is 1 second to 10 minutes; a descaling process in which the sheet is shot blasted and then pickled; a cold rolling process in which the sheet is rolled down to a thickness of 0.10 to 0.30 mm; and a finish annealing process in which the sheet is heated to a temperature of 850°C or higher and lower than 900°C so that the heating rate in the temperature range of 500 to 850°C is 400°C/s or higher, and then cooled so that the holding time at 850°C or higher is 20 seconds or less.
  • Manufacturing method of non-oriented electrical steel sheet 4.2 ⁇ Si+Al+0.5 ⁇ Mn ⁇ 4.9...(i)
  • the element symbols indicate the content (mass %) of each element.
  • the inventors conducted extensive research to solve the above problems, and came to the following findings.
  • the content of Si which has the highest solid solution strengthening ability and also contributes most to increasing electrical resistance, is set to more than 3.50% and not more than 4.50%.
  • Al is set to 0.30% or more.
  • the Al content is set to 0.90% or less to suppress deterioration of toughness.
  • Mn has the lowest solid solution strengthening ability of the three elements, but it is an element that contributes to an increase in electrical resistance with little deterioration in toughness.
  • Mn which has a lower solid solution strengthening ability than Si and Al, is contained in excess, the decrease in magnetic flux density is significant compared to the increase in strength, and if the Mn content is high, it becomes difficult to stably improve the magnetic properties. Therefore, the Mn content is set to less than 0.60%.
  • the inventors therefore investigated a method for improving magnetic flux density while lowering the soaking temperature during annealing of the hot-rolled sheet. As a result, they discovered that rapid heating during finish annealing after cold rolling makes it possible to suppress the development of texture that is detrimental to magnetic properties, and that even when the soaking temperature during annealing of the hot-rolled sheet is low, it is possible to suppress the decrease in magnetic flux density.
  • the inventors conducted experiments in which rapid heating was performed to various target temperatures, and found that rapid heating did not have any effect on improving the magnetic properties when the target temperature was low, but that rapid heating to a temperature of 850°C or higher improved the magnetic properties.
  • the non-oriented electrical steel sheet according to one embodiment of the present invention has high strength and excellent magnetic properties, and is therefore suitable for both stators and rotors.
  • the non-oriented electrical steel sheet according to this embodiment preferably has an insulating coating on the surface of the base material, which will be described below.
  • C is an element that causes iron loss deterioration of non-oriented electrical steel sheets. If the C content exceeds 0.0040%, the iron loss of the non-oriented electrical steel sheet deteriorates and good magnetic properties cannot be obtained. Therefore, the C content is set to 0.0040% or less.
  • the C content is preferably 0.0035% or less, and more preferably 0.0030% or less. Since C contributes to increasing the strength of the non-oriented electrical steel sheet, if it is desired to obtain this effect, the C content is preferably 0.0005% or more, and more preferably 0.0010% or more.
  • Si more than 3.50% and not more than 4.50%
  • Si is an element that increases the electrical resistance of steel, reduces eddy current loss, and improves the iron loss of non-oriented electrical steel sheets.
  • Si is an element that is effective in increasing the strength of non-oriented electrical steel sheets because of its high solid solution strengthening ability.
  • the Si content is made to be more than 3.50%.
  • the Si content is preferably 3.60% or more, more preferably 3.70% or more, and even more preferably 3.80% or more.
  • the Si content is made to be 4.50% or less.
  • the Si content is preferably 4.40% or less, and more preferably 4.30% or less.
  • Mn less than 0.60%
  • Mn manganese
  • Si and Al have poorer solid solution strengthening ability than Si and Al, a large amount of Mn is required to obtain high strength, and the magnetic flux density decreases significantly. Therefore, the Mn content is less than 0.60%.
  • the Mn content is preferably 0.55% or less, and more preferably 0.50% or less. There is no need to set a lower limit for the Mn content, but if the above effect is to be obtained, the Mn content is preferably 0.10% or more, and more preferably 0.20% or more.
  • Al 0.30-0.90%
  • Al (aluminum) is an element that has the effect of increasing the electrical resistance of steel, thereby reducing eddy current loss and improving the iron loss of non-oriented electrical steel sheets.
  • Al is an element that contributes to increasing the strength of non-oriented electrical steel sheets through solid solution strengthening.
  • the addition of an appropriate amount of Al suppresses the refinement of AlN that occurs when Al combines with N in the steel, and improves the crystallization during final annealing. It has the effect of improving grain growth.
  • the Al content is set to 0.30% or more.
  • the Al content is preferably set to 0.40% or more, and more preferably set to 0.
  • the Al content is more than 45%, and even more preferable that the Al content is 0.50% or more.
  • the Al content is set to 0.90% or less, preferably 0.80% or less, and more preferably 0.70% or less.
  • the electrical resistance of the steel is ensured by appropriately controlling the contents of Si, Al, and Mn. Also, from the viewpoint of ensuring strength, it is necessary to appropriately control the contents of Si, Al, and Mn. On the other hand, from the viewpoint of ensuring magnetic flux density and toughness, an upper limit is also necessary. Therefore, in addition to the contents of Si, Al, and Mn being within the above ranges, it is necessary to satisfy the following formula (i).
  • the value of the middle part of the following formula (i) is preferably 4.3 or more, more preferably 4.4 or more, preferably 4.8 or less, and more preferably 4.7 or less.
  • P 0.030% or less
  • P phosphorus
  • the P content is set to 0.030% or less.
  • the P content is preferably 0.025% or less, and more preferably 0.020% or less.
  • the P content is preferably 0.003% or more, and more preferably 0.005% or more.
  • S 0.0018% or less
  • S sulfur
  • the S content is preferably 0.0016% or less, and more preferably 0.0014% or less.
  • the S content is preferably 0.0001% or more, more preferably 0.0003% or more, and even more preferably 0.0005% or more.
  • N 0.0040% or less
  • N nitrogen
  • the N content is set to 0.0040% or less.
  • the N content is preferably 0.0030% or less, and more preferably 0.0020% or less.
  • the N content is preferably 0.0005% or more.
  • Ti less than 0.0040%
  • Ti titanium
  • carbides, nitrides When carbides or nitrides are formed, these precipitates themselves deteriorate the magnetic properties of the non-oriented electrical steel sheet. Furthermore, they inhibit the growth of crystal grains during finish annealing, thereby deteriorating the magnetic properties of the non-oriented electrical steel sheet. Therefore, the Ti content is less than 0.0040%.
  • the Ti content is preferably 0.0030% or less, and more preferably 0.0025% or less.
  • the Ti content is preferably 0.0005% or more.
  • Nb less than 0.0050%
  • Nb niobium
  • the Nb content is preferably 0.0040% or less, more preferably 0.0030% or less, and even more preferably 0.0020% or less.
  • the Nb content is preferably 0.0001% or more.
  • Zr less than 0.0050%
  • Zr zirconium
  • the Zr content is preferably 0.0040% or less, more preferably 0.0030% or less, and even more preferably 0.0020% or less.
  • the Zr content is preferably 0.0001% or more.
  • V less than 0.0050%
  • V vanadium
  • the V content is preferably 0.0040% or less, more preferably 0.0030% or less, and even more preferably 0.0020% or less.
  • the V content is preferably 0.0001% or more.
  • Cu less than 0.200%
  • Cu (copper) is an element that is inevitably mixed into steel. Intentionally including Cu increases the manufacturing cost of the non-oriented electrical steel sheet. Therefore, in this embodiment, it is not necessary to actively include Cu, and it is sufficient to include Cu at the impurity level.
  • the Cu content is less than 0.200%, which is the maximum value that can be unavoidably mixed in the manufacturing process.
  • the Cu content is preferably 0.150% or less, and more preferably 0.100% or less.
  • the lower limit of the Cu content is not particularly limited, but an extreme reduction in the Cu content may cause an increase in manufacturing costs. Therefore, the Cu content is preferably 0.001% or more, more preferably 0.003% or more, and even more preferably 0.005% or more.
  • Ni less than 0.500%
  • Ni nickel
  • Ni is an element that is inevitably mixed into steel.
  • Ni is also an element that improves the strength of non-oriented electrical steel sheets, so it may be intentionally contained.
  • the Ni content is less than 0.500%.
  • the Ni content is preferably 0.400% or less, and more preferably 0.300% or less.
  • the lower limit of the Ni content is not particularly limited, but an extreme reduction in the Ni content may cause an increase in manufacturing costs. Therefore, the Ni content is preferably 0.001% or more, more preferably 0.003% or more, and even more preferably 0.005% or more.
  • the Ni content is preferably 0.200% or more.
  • Sn (tin) and Sb (antimony) have the effect of improving the texture and increasing the magnetic flux density of non-oriented electrical steel sheets. They are also useful elements for ensuring low iron loss in non-oriented electrical steel sheets by segregating to the surface of the base material and suppressing oxidation and nitridation during annealing.
  • the total content of one or both of Sn and Sb is set to 0.005% or more.
  • the total content is preferably 0.010% or more, more preferably 0.015% or more.
  • the total content of one or both of Sn and Sb is set to 0.060% or less.
  • the total content is preferably 0.050% or less, more preferably 0.040% or less.
  • the balance is Fe and impurities.
  • impurities refers to components that are mixed in due to various factors in the manufacturing process and raw materials such as ores and scraps when industrially manufacturing steel, and are acceptable within the range that does not adversely affect the present invention.
  • the contents of Cr and Mo as impurity elements are not particularly specified.
  • these elements are contained in the range of 0.5% or less, there is no particular effect on the properties of the non-oriented electrical steel sheet according to this embodiment.
  • Ca and Mg are contained in the range of 0.002% or less, there is no particular effect on the properties of the non-oriented electrical steel sheet according to this embodiment.
  • rare earth elements are contained in the range of 0.004% or less, there is no particular effect on the properties of the non-oriented electrical steel sheet according to this embodiment.
  • REM refers to a total of 17 elements consisting of Sc, Y, and lanthanoids, and the above REM content refers to the total content of these elements.
  • O is also an impurity element, but even if it is contained in a range of 0.035% or less, it does not affect the properties of the non-oriented electrical steel sheet according to this embodiment. Since O can be mixed into the steel during the annealing process, even if it is contained in a range of 0.010% or less at the slab stage (i.e., ladle value), there is no particular effect on the properties of the non-oriented electrical steel sheet according to this embodiment.
  • impurity elements such as Zn, Pb, Bi, As, B, and Se may be included, but as long as the content of each is within the range of 0.0050% or less, the properties of the non-oriented electrical steel sheet according to this embodiment are not impaired.
  • the chemical composition of the base material of the non-oriented electrical steel sheet according to this embodiment can be measured using various known methods. For example, it can be measured using ICP optical emission spectrometry, gravimetry, or spark discharge optical emission spectrometry.
  • C and S can be measured using the combustion-infrared absorption method
  • N can be measured using the inert gas combustion-thermal conductivity method
  • O can be measured using the inert gas fusion-non-dispersive infrared absorption method.
  • the average grain size of the base material is set to 10 to 40 ⁇ m.
  • the average grain size is preferably 12 ⁇ m or more, and more preferably 14 ⁇ m or more.
  • the average grain size is preferably 38 ⁇ m or less, and more preferably 36 ⁇ m or less.
  • the average grain size of the base material is determined in accordance with JIS G 0551:2020 "Steel - Microscopic test method for grain size.”
  • the concentration of the ⁇ 111 ⁇ 112> orientation is set to 8.0 or less. By suppressing the development of the ⁇ 111 ⁇ 112> orientation, it is possible to improve the magnetic properties.
  • the concentration of the ⁇ 111 ⁇ 112> orientation is preferably 7.5 or less, and more preferably 7.0 or less. There is no need to set a lower limit for the concentration of the ⁇ 111 ⁇ 112> orientation, but 1.0 is a substantial lower limit.
  • the degree of accumulation of the ⁇ 111 ⁇ 112> orientation is measured using an X-ray diffraction device.
  • the degree of accumulation is calculated by measuring the X-ray intensity of a standard sample that has no accumulation in a specific orientation and the test material using X-ray diffraction under the same conditions, and dividing the resulting X-ray intensity of the test material by the X-ray intensity of the standard sample.
  • the specific measurement method is as follows. The measurement was performed on the polished surface of the test material, where the base material of the non-oriented electrical steel sheet was removed from one surface to a depth of 1/4 of the sheet thickness using chemical polishing.
  • the concentration of the ⁇ 111 ⁇ 112> orientation is determined from the crystal orientation distribution function ODF (Orientation Distribution Functions), which represents the three-dimensional texture, calculated by the series expansion method based on the pole figures of the ⁇ 200 ⁇ , ⁇ 110 ⁇ , ⁇ 310 ⁇ , and ⁇ 211 ⁇ planes of the ⁇ -Fe phase measured by an X-ray diffractometer.
  • ODF Orientation Distribution Functions
  • Magnetic Properties in the non-oriented electrical steel sheet according to this embodiment excellent magnetic properties means low core loss W 10/400 and high magnetic flux density B 50 .
  • the magnetic properties (iron loss W 10/400 and magnetic flux density B 50 ) are measured in accordance with the Epstein test method defined in JIS C 2550-1:2011.
  • the density of the steel sheet is set to 7.65 g/cm 3 and the magnetic measurements are performed.
  • the iron loss W 10/400 means the iron loss that occurs under the conditions of a maximum magnetic flux density of 1.0 T and a frequency of 400 Hz
  • the magnetic flux density B 50 means the magnetic flux density in a magnetic field of 5000 A/m.
  • low iron loss W10 /400 means 22.5 W/kg or less when the sheet thickness is 0.26 mm or more, 22.0 W/kg or less when the sheet thickness is 0.21 to 0.25 mm, and 21.5 W/kg or less when the sheet thickness is 0.20 mm or less.
  • High magnetic flux density B50 means 1.64 T or more when the sheet thickness is 0.26 mm or more, 1.63 T or more when the sheet thickness is 0.21 to 0.25 mm, and 1.62 T or more when the sheet thickness is 0.20 mm or less.
  • the non-oriented electrical steel sheet according to this embodiment has high strength.
  • the tensile strength does not need to be particularly limited, but it is preferable that the tensile strength is 650 MPa or more.
  • the tensile strength is more preferably 660 MPa or more, and even more preferably 670 MPa or more.
  • the yield stress does not need to be particularly limited, but it is preferable that the yield stress is 550 MPa or more, more preferably 560 MPa or more, and even more preferably 570 MPa or more.
  • the tensile strength and the yield stress are measured by performing a tensile test in accordance with JIS Z 2241:2022. In addition, when the upper yield point is clearly generated, the upper yield point is the yield stress. In addition, when the upper yield point does not occur, the 0.2% proof stress is the yield stress.
  • the sheet thickness of the base material is set to 0.10 mm or more from the viewpoint of manufacturing costs of cold rolling and finish annealing.
  • the sheet thickness of the base material is set to 0.30 mm or less. Therefore, the sheet thickness of the base material of the non-oriented electrical steel sheet according to this embodiment is 0.10 to 0.30 mm.
  • the sheet thickness of the base material is preferably 0.15 to 0.27 mm.
  • the surface of the base material has an insulating coating. Since the non-oriented electrical steel sheet is used after being laminated after punching out a core blank, by providing an insulating coating on the surface of the base material, it is possible to reduce eddy currents between the sheets and reduce eddy current loss in the core.
  • the type of insulating coating is not particularly limited, and known insulating coatings used as insulating coatings for non-oriented electrical steel sheets can be used.
  • Examples of such insulating coatings include composite insulating coatings that are mainly made of inorganic substances and further contain organic substances.
  • composite insulating coatings are insulating coatings that are mainly made of at least one of inorganic substances such as metal chromate salts, metal phosphate salts, colloidal silica, Zr compounds, and Ti compounds, and have fine organic resin particles dispersed therein.
  • insulating coatings that use metal phosphate salts, coupling agents of Zr or Ti, or carbonates or ammonium salts of these as starting materials are preferably used.
  • the amount of the insulating coating is not particularly limited, but is preferably about 200 to 1500 mg/ m2 per side, and more preferably 300 to 1200 mg/ m2 per side. By forming the insulating coating so that the amount of coating falls within the above range, it is possible to maintain excellent uniformity.
  • various known measurement methods can be used, such as a method of measuring the mass difference before and after immersion in a sodium hydroxide aqueous solution, or a fluorescent X-ray method using a calibration curve method.
  • the non-oriented electrical steel sheet according to this embodiment is not particularly limited in the manufacturing method, but can be manufactured by sequentially carrying out a hot rolling process, a hot-rolled sheet annealing process, a descaling process, a cold rolling process, and a finish annealing process on a steel ingot having the above-mentioned chemical composition under the conditions shown below, for example.
  • a hot rolling process a hot-rolled sheet annealing process
  • a descaling process a cold rolling process
  • a finish annealing process on a steel ingot having the above-mentioned chemical composition under the conditions shown below, for example.
  • an insulating coating is formed on the surface of the base material
  • an insulating coating forming process is carried out after the above-mentioned finish annealing process.
  • a steel ingot (slab) having the above chemical composition is heated and the heated steel ingot is hot rolled to obtain a hot rolled sheet.
  • the heating temperature of the steel ingot when subjected to hot rolling is not particularly specified, but is preferably, for example, 1050 to 1250° C.
  • the thickness of the hot rolled sheet after hot rolling is also not particularly specified, but is preferably, for example, about 1.5 to 3.0 mm, taking into account the final thickness of the base material.
  • hot-rolled sheet annealing is performed for the purpose of reducing the iron loss of the steel sheet.
  • hot-rolled sheet annealing is performed under conditions of a soaking temperature of 800 to 920 ° C and a soaking time of 1 second to 10 minutes.
  • a soaking temperature 800 to 920 ° C and a soaking time of 1 second to 10 minutes.
  • 820 ° C or higher is preferable.
  • 900 ° C or lower is preferable.
  • ⁇ Descaling process> The steel sheet after the above-mentioned hot-rolled sheet annealing is subjected to shot blasting and then pickling to remove the scale layer formed on the surface of the base material. Since a scale layer develops during hot-rolled sheet annealing, by performing shot blasting before pickling, descaling by the subsequent pickling becomes easier.
  • pickling conditions such as the concentration of the acid used in pickling, the concentration of the accelerator used in pickling, and the temperature of the pickling solution are not particularly limited, and may be known pickling conditions.
  • finish annealing is performed.
  • a continuous annealing furnace for the finish annealing.
  • the sheet is heated to a temperature of 850°C or higher and lower than 900°C, and then cooled so that the holding time at 850°C or higher is 20 seconds or less.
  • the maximum temperature reached in the final annealing process is less than 850°C, the effect of the final annealing is not fully achieved and the magnetic properties deteriorate, which is undesirable.
  • the maximum temperature reached is 900°C or higher, the strength will be insufficient. Also, if the holding time at 850°C or higher exceeds 20 seconds, the strength will be insufficient.
  • the material is heated to a temperature of 850°C or higher so that the heating rate in the temperature range of 500 to 850°C is 400°C/s or higher.
  • the heating rate is preferably 800°C/s or more, and more preferably 1000°C or more.
  • the magnetic properties can be improved by performing rapid heating to a temperature of 850°C or more.
  • the average heating rate may be 1 to 2000°C/s for the entire heating process, including the temperature range below 500°C and the soaking temperature.
  • an insulating film forming step is carried out as necessary.
  • the method for forming the insulating film is not particularly limited, and the following known insulating film forming methods are available:
  • the treating solution may be applied and dried by a known method using the treating solution.
  • Known insulating coatings include, for example, composite insulating coatings that are mainly made of an inorganic material and further contain an organic material.
  • a composite insulating coating is, for example, an insulating coating that is mainly composed of at least one of metal salts such as metal chromate salts and metal phosphate salts, or inorganic substances such as colloidal silica, Zr compounds, and Ti compounds, with fine organic resin particles dispersed in it.
  • metal salts such as metal chromate salts and metal phosphate salts
  • inorganic substances such as colloidal silica, Zr compounds, and Ti compounds, with fine organic resin particles dispersed in it.
  • insulating coatings that use metal phosphate salts, Zr or Ti coupling agents as starting materials are preferably used.
  • the surface of the base material on which the insulating coating is to be formed may be subjected to any pretreatment, such as degreasing with an alkali or pickling with hydrochloric acid, sulfuric acid, phosphoric acid, etc., before the treatment liquid is applied.
  • the treatment liquid may also be applied to the surface of the base material as is after finish annealing without performing these pretreatments.
  • the non-oriented electrical steel sheet of the present invention obtained as described above has excellent properties such as low iron loss, high magnetic flux density, and high strength, making it suitable as a material for both rotor cores and stator cores.
  • a slab having the chemical composition shown in Table 1 was heated to 1150°C, then hot rolled at a finishing temperature of 850°C and a finishing thickness of 2.0 mm, and coiled at 600°C to produce hot-rolled steel sheet.
  • the resulting hot-rolled steel sheet was hot-rolled in a continuous annealing furnace under the conditions shown in Table 2.
  • the steel sheet thus obtained was descaled by shot blasting and pickling, and then cold-rolled to produce cold-rolled steel sheet with the thickness shown in Table 2.
  • the steel sheets were subjected to finish annealing under the conditions shown in Table 2 in a mixed atmosphere of 20% H 2 , 80% N 2 , and a dew point of -30°C. Induction heating was used for heating during the finish annealing, and the steel sheets were rapidly heated to the maximum temperature shown in Table 2. Thereafter, the steel sheets were immediately cooled by holding at the reached temperature for 0 to 1 second, and the holding time at 850°C or higher was adjusted by controlling the cooling rate. After the finish annealing, an insulating coating made of aluminum phosphate and an acrylic-styrene copolymer resin emulsion with a particle size of 0.2 ⁇ m was applied to the steel sheets, and the coating was baked in air at 350°C.
  • the average grain size of the base material was measured according to JIS G 0551:2020 "Steel-Microscopic Test Method for Grain Size".
  • Epstein test pieces were taken from the rolling direction and width direction of each test material, and the iron loss W 10/400 and magnetic flux density B 50 were evaluated by the Epstein test according to JIS C 2550-1:2011. Note that the density of the steel sheet was set to 7.65 g/cm 3 , and magnetic measurements were performed.
  • the parent material of each test material was removed from one surface to a depth of 1/4 of the plate thickness by chemical polishing, and the degree of concentration of the ⁇ 111 ⁇ 112> orientation on the polished surface was determined from the crystal orientation distribution function ODF (Orientation Distribution Functions), which represents the three-dimensional texture, calculated by the series expansion method based on the pole figures of the ⁇ 200 ⁇ , ⁇ 110 ⁇ , ⁇ 310 ⁇ , and ⁇ 211 ⁇ planes of the ⁇ -Fe phase measured by an X-ray diffraction device.
  • ODF Orientation Distribution Functions
  • JIS No. 5 tensile test pieces were taken from each test material in accordance with JIS Z 2241:2022, with the longitudinal direction coinciding with the rolling direction of the steel plate. Tensile tests were then conducted in accordance with JIS Z 2241:2022 using the test pieces to measure the tensile strength and yield stress.
  • test No. 4 the plate thickness was thicker than the specified range, resulting in poor iron loss.
  • the S content was higher than the specified range, resulting in a large amount of MnS precipitation and poor iron loss.
  • test No. 7 the total Sn and Sb content was lower than the specified range, resulting in the concentration of ⁇ 111 ⁇ 112> orientation exceeding the specified range and poor magnetic flux density.
  • test No. 8 the total Sn and Sb content was higher than the specified range, so the toughness deteriorated and the specimen broke during cold rolling, and it was not possible to measure the tensile strength and magnetic properties.
  • the Mn content was higher than the specified range, so the magnetic flux density was poor.
  • the Si+Al+0.5 ⁇ Mn was lower than the specified range, so the iron loss and tensile strength were poor.
  • the Si+Al+0.5 ⁇ Mn was higher than the specified range, so the toughness deteriorated and the specimen broke during cold rolling, and it was not possible to measure the tensile strength and magnetic properties.
  • test No. 14 the heating rate during final annealing was lower than the specified range, so the concentration of the ⁇ 111 ⁇ 112> orientation exceeded the specified range, resulting in poor magnetic flux density.
  • test No. 17 the temperature reached by rapid heating during final annealing was lower than the specified range, so the concentration of the ⁇ 111 ⁇ 112> orientation exceeded the specified range, resulting in poor magnetic flux density, and in addition, the average crystal grain size was smaller than the specified range, resulting in poor iron loss.
  • test No. 18 the Si content was lower than the specified range, resulting in poor tensile strength.
  • test No. 19 the Si content was higher than the specified range, resulting in poor toughness and fracture during cold rolling, making it impossible to measure tensile strength and magnetic properties.
  • the Al content was lower than the specified range, resulting in the average crystal grain size after finish annealing being smaller than the specified range and poor iron loss.
  • test No. 21 the soaking temperature during hot-rolled sheet annealing was lower than the specified range, so the concentration of the ⁇ 111 ⁇ 112> orientation exceeded the specified range, resulting in poor magnetic flux density.
  • test No. 23 the soaking temperature during hot-rolled sheet annealing was higher than the specified range, so toughness deteriorated and the specimen broke during cold rolling, making it impossible to measure tensile strength and magnetic properties.
  • test No. 24 the Al content was higher than the specified range, which resulted in poor toughness and fracture during cold rolling, making it impossible to measure tensile strength and magnetic properties.
  • test No. 26 the holding time at 850°C or higher exceeded the specified range, resulting in poor tensile strength.
  • test No. 29 the temperature reached during final annealing was higher than the specified range, resulting in an average crystal grain size larger than the specified range and therefore poor tensile strength.
  • non-oriented electrical steel sheets with high strength and excellent magnetic properties can be obtained stably at low cost.

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US20260110046A1 (en) 2026-04-23
JP7828027B2 (ja) 2026-03-11
KR20250142447A (ko) 2025-09-30
TW202436643A (zh) 2024-09-16
CN120693420A (zh) 2025-09-23
TWI869198B (zh) 2025-01-01
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