WO2024146099A1 - 一种多工蜂窝陶瓷模具加工设备 - Google Patents

一种多工蜂窝陶瓷模具加工设备 Download PDF

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Publication number
WO2024146099A1
WO2024146099A1 PCT/CN2023/106000 CN2023106000W WO2024146099A1 WO 2024146099 A1 WO2024146099 A1 WO 2024146099A1 CN 2023106000 W CN2023106000 W CN 2023106000W WO 2024146099 A1 WO2024146099 A1 WO 2024146099A1
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Prior art keywords
support plate
moving mechanism
workpiece clamping
honeycomb ceramic
axis moving
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PCT/CN2023/106000
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English (en)
French (fr)
Inventor
叶红伟
霍双宁
黄建勇
马博
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Shanghai Ningyuan Precision Machinery Corp
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Shanghai Ningyuan Precision Machinery Corp
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work

Definitions

  • the invention relates to the technical field of multi-function honeycomb ceramic mould processing, in particular to multi-function honeycomb ceramic mould processing equipment.
  • the position accuracy of the processing holes is high and the number of holes is relatively large.
  • the number of holes that need to be processed for a honeycomb ceramic is more than 3,000.
  • the position accuracy of the holes directly affects the qualified rate of honeycomb ceramic mold manufacturing.
  • the purpose of the present invention is to provide a multi-function honeycomb ceramic mould processing equipment with high precision, high efficiency and convenient orientation adjustment.
  • the present invention proposes a multi-function honeycomb ceramic mold processing equipment, including a bed, a workpiece clamping unit, a cutting unit, an X-axis moving mechanism, a Y-axis moving mechanism and a chip removal device;
  • the workpiece clamping unit is arranged on the surface of the bed through an X-axis moving mechanism, and the cutting unit is arranged on the surface of the bed through a Y-axis moving mechanism; and the chip removal device is located between the workpiece clamping unit and the cutting unit.
  • the workpiece clamping unit includes a multi-station rotary table and a plurality of manual chucks
  • the multi-station rotary table is a linkage indexing turntable driven by a servo motor, and the output end of the linkage indexing turntable is linked with multiple manual chucks; the multiple manual chucks are evenly arranged with equal spacing;
  • the multi-station rotary worktable is connected with the X-axis moving mechanism.
  • the cutting unit includes multiple groups of electric spindle cutting tools, and the multiple groups of electric spindle cutting tools are arranged in a one-to-one correspondence with multiple manual chucks; each group of electric spindle cutting tools includes a spindle housing, an electric spindle, a rotary joint and a tool connecting rod, the electric spindle is installed in the spindle housing, the rotary joint is installed at the rear end of the electric spindle, and the tool connecting rod is installed at the front end of the electric spindle; the spindle housing is connected to the Y-axis moving mechanism.
  • the workpiece clamping unit is fixed on the first pallet, which is movably arranged on the X-axis slide.
  • the first servo electric cylinder is transmission-connected to the first pallet. Driven by the first servo electric cylinder, the first pallet drives the workpiece clamping unit to move along the X-axis slide.
  • the cutting unit is fixed on the second support plate, the second support plate is movably arranged on the Y-axis slide, the second servo electric cylinder is transmission-connected to the second support plate, and under the drive of the second servo electric cylinder, the second support plate drives the workpiece clamping unit to move along the Y-axis slide.
  • the chip removal device is a spiral chip removal device
  • the spiral chip removal device is an auger driven by a servo motor; the auger is a conveying shaft with spiral blades;
  • a waste chip groove is preset on the bed surface between the cutting unit and the workpiece clamping unit, and the auger is pre-buried in the waste chip groove; the output end of the auger extends out of the waste chip groove.
  • the number of manual chucks and electric spindle cutting tools is three each.
  • the multi-function honeycomb ceramic mold processing equipment provided by the present invention can install multiple workpieces at the same time, and the servo motor drives the turntable to realize the synchronous rotation indexing of multiple turntables.
  • the equipment can realize multi-hole uninterrupted processing at the same time, the parts are easy to clamp, and the precision tempering is convenient.
  • the iron chips are discharged by the spiral chip conveyor.
  • the equipment occupies a small area, has high part positioning accuracy, and the processing efficiency is three times that of ordinary equipment.
  • the present invention provides a multi-functional honeycomb ceramic mold processing equipment, which has an X-axis moving mechanism and a Y-axis moving mechanism.
  • the position accuracy of the processing hole is determined and guaranteed by linking the rotation indexing of the rotating worktable and the movement of the worktable to meet the diversified processing needs.
  • the multi-function honeycomb ceramic mold processing equipment provided by the present invention discharges chips from the bed through a spiral chip removal device. It has a simple structure and significant effect, and effectively ensures processing efficiency.
  • FIG1 is a schematic diagram of the overall structure of a multi-process honeycomb ceramic mold processing device according to an embodiment of the present invention
  • FIG2 is an enlarged view of a workpiece clamping unit according to an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the structure of a cutting unit in an embodiment of the present invention.
  • the present invention proposes a multi-function honeycomb ceramic mold processing equipment, including a bed 1, a workpiece clamping unit 2, a cutting unit 3, an X-axis moving mechanism 4, a Y-axis moving mechanism 5 and a chip removal device 6;
  • the workpiece clamping unit 2 is disposed on the surface of the bed 1 via an X-axis moving mechanism 4
  • the cutting unit 3 is disposed on the surface of the bed 1 via a Y-axis moving mechanism 5
  • a chip removal device 6 is located between the workpiece clamping unit 2 and the cutting unit 3 .
  • the X-axis moving mechanism 4 includes an X-axis slide 41 , a first support plate 42 , and a first servo electric cylinder 43 ;
  • the workpiece clamping unit 2 is fixed on the first support plate 42, and the first support plate 42 is movably arranged on the X-axis slide 41.
  • the first servo electric cylinder 43 is transmission-connected with the first support plate 42. Under the drive of the first servo electric cylinder 43, The first support plate 42 drives the workpiece clamping unit 2 to move along the X-axis slide 41 .
  • the Y-axis moving mechanism 5 includes a Y-axis slide 51, a second support plate 52 and a second servo electric cylinder 53;
  • the cutting unit 3 is fixed on the second support plate 52 , and the second support plate 52 is movably arranged on the Y-axis slide 51 .
  • the second servo electric cylinder 53 is transmission-connected to the second support plate 52 . Driven by the second servo electric cylinder 53 , the second support plate 52 drives the workpiece clamping unit 2 to move along the Y-axis slide 51 .
  • the workpiece clamping unit 2 includes a multi-station rotary worktable 21 and three manual chucks 22;
  • the multi-station rotary table 21 is a linkage indexing turntable driven by a servo motor, and the output end of the linkage indexing turntable is linked with multiple manual chucks 22, and three manual chucks 22 are evenly arranged at equal intervals; the multi-station rotary table 21 is fixedly connected to the first support plate 42 by bolts, thereby realizing the displacement adjustment of the X-axis.
  • the manual chuck 22 clamps the workpiece, and the indexing turntable is linked to perform indexing adjustment on the workpiece.
  • the cutting unit 3 includes three groups of electric spindle cutting tools, and the three groups of electric spindle cutting tools are arranged one by one with the three manual chucks 22; each group of electric spindle cutting tools includes a spindle housing 31, an electric spindle 32, a rotary joint 33 and a tool connecting rod 34, the electric spindle 32 is installed in the spindle housing 31, the rotary joint 33 is installed at the tail end of the electric spindle 32, and the tool connecting rod 34 is installed at the front end of the electric spindle 32; the spindle housing 31 is connected to the second support plate 52 by bolts, so as to realize the displacement adjustment of the Y-axis, and the electric spindle 32 adopts a center hole water outlet method to provide cutting fluid to the tool.
  • the corresponding electric spindle cutting tool processes the multi-tasking honeycomb ceramic mold at the corresponding position on the multi-station rotary worktable 21 .
  • the chip removal device 6 is a spiral chip removal device 6; the spiral chip removal device 6 is an auger driven by a servo motor; the auger is a conveying shaft with spiral blades; a waste chip groove is preset on the surface of the bed 1 between the cutting unit 3 and the workpiece clamping unit 2, and the auger is pre-buried in the waste chip groove; the output end of the auger extends out of the waste chip groove, so that the process waste chips are completely discharged out of the equipment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

本发明提出一种多工蜂窝陶瓷模具加工设备，包括床身、工件夹持单元、切削单元、X轴移动机构、Y轴移动机构和排屑装置；工件夹持单元通过X轴移动机构设于床身表面，切削单元通过Y轴移动机构设于床身表面；排屑装置位于工件夹持单元和切削单元之间，从而提出一种精度高、效率高且便于多方位调整的多工蜂窝陶瓷模具加工设备。

Description

一种多工蜂窝陶瓷模具加工设备 技术领域
本发明涉及多工蜂窝陶瓷模具加工技术领域，尤其涉及一种多工蜂窝陶瓷模具加工设备。
背景技术
在加工蜂窝陶瓷模具时，加工孔的位置精度要求高，孔的数量比较庞大，一个蜂窝陶瓷需要加工的的孔的数量在3000以上，孔的位置度直接影响蜂窝陶瓷合模制造的合格率。
以往的左边单轴加工设备需要花费大量的加工时间，工件专家在工作台上人工帮寻找工件中心位置，调整工件位置，孔的位置进度要求坐标定位严格，设备制造成本高，操作比较繁琐，加工效率低。
发明内容
本发明的目的在于提出一种精度高、效率高且便于方位调整的多工蜂窝陶瓷模具加工设备。
为达到上述目的，本发明提出一种多工蜂窝陶瓷模具加工设备，包括床身、工件夹持单元、切削单元、X轴移动机构、Y轴移动机构和排屑装置；
工件夹持单元通过X轴移动机构设于床身表面，切削单元通过Y轴移动机构设于床身表面；排屑装置位于工件夹持单元和切削单元之间。
进一步的，工件夹持单元包括多工位旋转工作台和多个手动卡盘；
多工位旋转工作台为通过伺服电机驱动的联动分度转台，联动分度转台的输出端联动有多个手动卡盘；多个手动卡盘等间距均匀布置；
多工位旋转工作台与X轴移动机构相连接。
进一步的，切削单元包括多组电主轴切削工具，多组电主轴切削工具与多个手动卡盘一一对应设置；每一组电主轴切削工具包括主轴箱体、电主轴、旋转接头和接刀杆，电主轴安装在主轴箱体内，旋转接头安装在电主轴尾端，接刀杆安装在电主轴前端；主轴箱体于Y轴移动机构相连接。
进一步的，X轴移动机构包括X轴滑台、第一托板和第一伺服电缸；
工件夹持单元固定于第一托板上，第一托板活动设于X轴滑台上，第一伺服电缸和第一托板传动连接，在第一伺服电缸的驱动下，第一托板带动工件夹持单元顺着X轴滑台位移。
进一步的，Y轴移动机构包括Y轴滑台、第二托板和第二伺服电缸；
切削单元固定于第二托板上，第二托板活动设于Y轴滑台上，第二伺服电缸和第二托板传动连接，在第二伺服电缸的驱动下，第二托板带动工件夹持单元顺着Y轴滑台位移。
进一步的，排屑装置为螺旋排屑装置；
螺旋排屑装置为伺服电机驱动的绞龙；绞龙为一根饶有螺旋叶片的输送轴；
床身表面在切削单元和工件夹持单元之间预设有废屑槽，绞龙预埋于废屑槽内；绞龙的输出端延伸出废屑槽外。
进一步的，手动卡盘和电主轴切削工具的数量均为三个。
与现有技术相比，本发明的优势之处在于：
1、本发明提供的多工蜂窝陶瓷模具加工设备可同时安装多个工件，伺服电机驱动转台实现多个转台同步做旋转分度。该设备可现实多孔同时不间断加工，零件装夹方便，便于精度调质，铁屑有螺旋排屑机机排出。设备占地面积小，零件定位精度高，加工效率是普通设备的三倍。
2、本发明提供的一种多工蜂窝陶瓷模具加工设备，具有X轴移动机构、Y轴移动机构，通过联动旋转工作台的旋转分度和工作台的移动来确定并保证加工孔的位置精度，满足加工多样化需求。
3、本发明提供的一种多工蜂窝陶瓷模具加工设备，通过螺旋排屑装置将切屑排出床身，结构简单，效果显著，有效保证加工效率。
附图说明
图1为本发明实施例中多工蜂窝陶瓷模具加工设备的整体结构示意图；
图2为本发明实施例中工件夹持单元放大图；
图3为本发明实施例中切削单元的结构示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将对本发明的技术方案作进一步地说明。
如图1所示，本发明提出一种多工蜂窝陶瓷模具加工设备，包括床身1、工件夹持单元2、切削单元3、X轴移动机构4、Y轴移动机构5和排屑装置6；
工件夹持单元2通过X轴移动机构4设于床身1表面，切削单元3通过Y轴移动机构5设于床身1表面；排屑装置6位于工件夹持单元2和切削单元3之间。
在本实施例中，如图2和3所示，X轴移动机构4包括X轴滑台41、第一托板42和第一伺服电缸43；
工件夹持单元2固定于第一托板42上，第一托板42活动设于X轴滑台41上，第一伺服电缸43和第一托板42传动连接，在第一伺服电缸43的驱动下， 第一托板42带动工件夹持单元2顺着X轴滑台41位移。
Y轴移动机构5包括Y轴滑台51、第二托板52和第二伺服电缸53；
切削单元3固定于第二托板52上，第二托板52活动设于Y轴滑台51上，第二伺服电缸53和第二托板52传动连接，在第二伺服电缸53的驱动下，第二托板52带动工件夹持单元2顺着Y轴滑台51位移。
如图2所示，，工件夹持单元2包括多工位旋转工作台21和3个手动卡盘22；
多工位旋转工作台21为通过伺服电机驱动的联动分度转台，联动分度转台的输出端联动有多个手动卡盘22，3个手动卡盘22等间距均匀布置；多工位旋转工作台21通过螺栓和第一托板42固定连接。从而实现X轴的位移调整。
在进行多工蜂窝陶瓷模具加工时，手动卡盘22夹持住工件，联动分度转台对工件进行分度调整。
在本实施例中，如图3所示，切削单元3包括3组电主轴切削工具，3组电主轴切削工具与3个手动卡盘22一一对应设置；每一组电主轴切削工具包括主轴箱体31、电主轴32、旋转接头33和接刀杆34，电主轴32安装在主轴箱体31内，旋转接头33安装在电主轴32尾端，接刀杆34安装在电主轴32前端；主轴箱体31通过螺栓与第二托板52相连接，从而实现Y轴的位移调整，电主轴32采用中孔出水方式对刀具提供切削液。
在进行多工蜂窝陶瓷模具加工时，对应的电主轴切削工具对多工位旋转工作台21上对应位置的多工蜂窝陶瓷模具进行加工。
在本实施例中，排屑装置6为螺旋排屑装置6；螺旋排屑装置6为伺服电机驱动的绞龙；绞龙为一根饶有螺旋叶片的输送轴；床身1表面在切削单元3和工件夹持单元2之间预设有废屑槽，绞龙预埋于废屑槽内；绞龙的输出端延伸出废屑槽外。从而将工艺废屑完全排出设备外。
上述仅为本发明的优选实施例而已，并不对本发明起到任何限制作用。任何所属技术领域的技术人员，在不脱离本发明的技术方案的范围内，对本发明揭露的技术方案和技术内容做任何形式的等同替换或修改等变动，均属未脱离本发明的技术方案的内容，仍属于本发明的保护范围之内。

Claims (7)

  1. 一种多工蜂窝陶瓷模具加工设备，其特征在于，包括床身、工件夹持单元、切削单元、X轴移动机构、Y轴移动机构和排屑装置；
    所述工件夹持单元通过所述X轴移动机构设于所述床身表面，所述切削单元通过所述Y轴移动机构设于所述床身表面；所述排屑装置位于所述工件夹持单元和所述切削单元之间。
  2. 根据权利要求1所述的多工蜂窝陶瓷模具加工设备，其特征在于，所述工件夹持单元包括多工位旋转工作台和多个手动卡盘；
    所述多工位旋转工作台为通过伺服电机驱动的联动分度转台，所述联动分度转台的输出端联动有多个所述手动卡盘；多个所述手动卡盘等间距均匀布置；所述多工位旋转工作台与所述X轴移动机构相连接。
  3. 根据权利要求2所述的多工蜂窝陶瓷模具加工设备，其特征在于，所述切削单元包括多组电主轴切削工具，多组所述电主轴切削工具与多个所述手动卡盘一一对应设置；每一组所述电主轴切削工具包括主轴箱体、电主轴、旋转接头和接刀杆，所述电主轴安装在所述主轴箱体内，所述旋转接头安装在所述电主轴尾端，所述接刀杆安装在所述电主轴前端；所述主轴箱体于所述Y轴移动机构相连接。
  4. 根据权利要求1所述的多工蜂窝陶瓷模具加工设备，其特征在于，所述X轴移动机构包括X轴滑台、第一托板和第一伺服电缸；
    所述工件夹持单元固定于所述第一托板上，所述第一托板活动设于所述X轴滑台上，所述第一伺服电缸和所述第一托板传动连接，在所述第一伺服电缸的驱动下，所述第一托板带动所述工件夹持单元顺着所述X轴滑台位移。
  5. 根据权利要求1所述的多工蜂窝陶瓷模具加工设备，其特征在于，所述Y轴移动机构包括Y轴滑台、第二托板和第二伺服电缸；
    所述切削单元固定于所述第二托板上，所述第二托板活动设于所述Y轴滑台上，所述第二伺服电缸和所述第二托板传动连接，在所述第二伺服电缸的驱动下，所述第二托板带动所述工件夹持单元顺着所述Y轴滑台位移。
  6. 根据权利要求1所述的多工蜂窝陶瓷模具加工设备，其特征在于，所述排屑装置为螺旋排屑装置；
    所述螺旋排屑装置为伺服电机驱动的绞龙；所述绞龙为一根饶有螺旋叶片的输送轴；
    所述床身表面在所述切削单元和所述工件夹持单元之间预设有废屑槽，所述绞龙预埋于所述废屑槽内；所述绞龙的输出端延伸出所述废屑槽外。
  7. 根据权利要求3所述的多工蜂窝陶瓷模具加工设备，其特征在于，所述手动卡盘和所述电主轴切削工具的数量均为三个。
PCT/CN2023/106000 2023-01-06 2023-07-17 一种多工蜂窝陶瓷模具加工设备 Ceased WO2024146099A1 (zh)

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