WO2024139553A1 - Cleaning apparatus and method for plastic product recycling - Google Patents

Cleaning apparatus and method for plastic product recycling Download PDF

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Publication number
WO2024139553A1
WO2024139553A1 PCT/CN2023/124920 CN2023124920W WO2024139553A1 WO 2024139553 A1 WO2024139553 A1 WO 2024139553A1 CN 2023124920 W CN2023124920 W CN 2023124920W WO 2024139553 A1 WO2024139553 A1 WO 2024139553A1
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WO
WIPO (PCT)
Prior art keywords
washing tank
cleaning
abrasive
impact
cleaning frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/124920
Other languages
French (fr)
Chinese (zh)
Inventor
李建军
李东
马鹏涛
陈平绪
叶南飚
张文龙
李聪
刘思扬
齐文良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGDONG BLOOMACHINE Co Ltd
Kingfa Science and Technology Co Ltd
Original Assignee
GUANGDONG BLOOMACHINE Co Ltd
Kingfa Science and Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGDONG BLOOMACHINE Co Ltd, Kingfa Science and Technology Co Ltd filed Critical GUANGDONG BLOOMACHINE Co Ltd
Publication of WO2024139553A1 publication Critical patent/WO2024139553A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • Plastic products are often used to contain or include chemical products or oil products.
  • the specific types of containers are complex and have serious pollution to the environment. If we want to effectively utilize discarded plastic products, we must effectively clean them to remove impurities on the inner and outer surfaces.
  • the present invention is to overcome the problem that the plastic cleaning method in the prior art has poor effect and efficiency.
  • a plastic product recycling and cleaning equipment which can complete the cleaning of plastics with high efficiency and high quality.
  • the abrasive washing tank is filled with hot alkaline solution, the plastic products to be cleaned are placed in the cleaning frame, and the conveying device conveys the cleaning frame to the abrasive washing tank.
  • the specific gravity of the plastic products and the abrasives are greater than the solution in the abrasive washing tank, and no floating occurs.
  • the abrasives are added from the top of the cleaning frame and stay in the space between the upper layer of the plastic products and the plastic products.
  • the conveying device conveys the cleaning frame to the space between the rising impact member and the descending impact member and stays there.
  • the through hole of the cleaning frame corresponds to the rising impact member, and the first driving unit and the second driving unit are started at the same time to continuously impact the plastic products in the cleaning frame.
  • the plastic products are twisted and moved, the space between the products continues to change, the abrasives and the surface of the plastic products have continuous effective friction, and the high-concentration abrasives continue to flow from the top to the bottom and both sides in the space of the cleaning frame, so that the abrasive flows like river water carrying a large amount of sediment, covering the space in the cleaning frame.
  • the high-concentration abrasive material rubs against the large area of the plastic product surface and continuously flows to peel off and remove the dirt on the surface of the flexible plastic product, realizing the renewal of the plastic product surface and continuous friction cleaning.
  • the stubborn dirt and ink are removed in a short time.
  • the best cleaning effect is achieved when the plastic product is twisted and moved during the impact process. Therefore, the above technical solution can achieve an ideal cleaning effect for cleaning flexible and deformable plastic products, wherein the flexible and deformable plastic product refers to a plastic product that can deform itself and the deformation will not cause damage to the plastic product.
  • At least one side plate of the cleaning frame parallel to the moving direction is provided with a plurality of hollow parts.
  • the abrasive flows out from the bottom and side plates of the cleaning frame. Due to the blocking effect of the plastic product, the abrasive flows out from the bottom very slowly.
  • the purpose of allowing the abrasive to flow out from the bottom and side plates is to make the high concentration of The abrasive achieves continuous flow from top to bottom, and there should be no abrasive residue after cleaning. Therefore, a hollow part for the abrasive to flow out needs to be reserved to remove most of the abrasive in the subsequent cleaning tank.
  • the abrasive supply device comprises a storage box, a discharge pipe and a return pipe both connected to the storage box, and a pump body installed in the discharge pipe and the return pipe; the other end of the return pipe is connected to the bottom of the abrasive washing tank.
  • the abrasive that flows out of the cleaning frame or does not flow into the cleaning frame is deposited at the bottom of the abrasive washing tank, and the suction effect generated by the pump body causes this part of the abrasive to flow back to the storage box after passing through the return pipe, and then is put into the cleaning frame through the discharge pipe, so as to realize the circulation of the abrasive.
  • the bottom of the abrasive washing tank is conical, and the reflux pipe is connected to the lowest point of the abrasive washing tank.
  • the conical bottom facilitates the accumulation of abrasives, making the efficiency of abrasive recovery by suction higher.
  • the ultrasonic washing tank and the abrasive washing tank are both connected to the liquid inlet of the filter, the clean water outlet of the filter is both connected to the ultrasonic washing tank and the abrasive washing tank, and the turbid liquid outlet is connected to the rough washing tank.
  • Step 2 Place the cleaning frame into a washing tank filled with alkaline solution for soaking;
  • the beneficial effects of the present invention are: plastic products and abrasives are placed in the cleaning frame in sequence, the cleaning frame is impacted by the first impact component to loosen the dirt, and after the dirt is loosened, the impact force combined with the huge friction force generated by the abrasive takes the dirt away, and the dirt is loosened first and then the large friction force is generated to achieve efficient and high-quality cleaning of the plastic products.
  • an embodiment 1 of a plastic product recycling and cleaning device is shown, in which the plastic product is a plastic strip as an example, and the device comprises an abrasive washing tank 1, a conveying device 2, a cleaning frame 3 installed on the conveying device 2, and an abrasive supply device 4, wherein the conveying device 2 is used to input the cleaning frame 3 into the abrasive washing tank 1 and output it to the outside of the abrasive washing tank 1; a first impact assembly 5 is installed in the abrasive washing tank 1, and the first impact assembly 5 comprises a rising impact member 501, a first driving part 502 for driving the rising impact member 501 to rise and fall, a falling impact member 503, and a second driving part 504 for driving the falling impact member 503 to rise and fall, and in an initial state, the distance between the rising impact member 501 and the falling impact member 503 is greater than the height of the cleaning frame 3; the cleaning frame 3 passes between the rising impact member 501 and the falling impact member 503 under the
  • the plastic products can also make different plastic products staggered, with some plastic products rising and some plastic products falling.
  • the plastic products are descending and the staggered ascending can also generate friction between the plastic products, adding a friction generating point, further improving the cleaning efficiency.
  • the axes of the ascending impact part 5012 and the descending impact part 5032 are staggered with each other. When striking the plastic products, the staggered ascending impact part 5012 and the descending impact part 5032 will cause the plastic products to twist and bend, making it easier to loosen the dirt adhering to the plastic products.
  • the shapes of the two can be polygonal columns, cones or cylinders.
  • the shape is a cylinder, which is convenient for alignment with the through hole 301 and is easier to pass through the through hole 301.
  • the end surface area of the cylinder is larger, which can better press the plastic strip and the abrasive to apply pressure to the two, so that there is greater friction between the two, and the dirt is loosened and taken away by the abrasive.
  • the first driving part 502 and the second driving part 504 are both cylinders; if the axes of the rising impact part 5012 and the falling impact part 5032 are collinear, the stroke limit of the cylinder is to make the distance between the rising impact part 5012 and the falling impact part 5032 zero. If the axes of the rising impact part 5012 and the falling impact part 5032 are not collinear and are staggered, the stroke of the cylinder is to make the distance between the rising impact part 5012 and the falling impact part 5032 negative, and the negative distance means that the vertical height of the top end of the rising impact part 5012 in this state is higher than the bottom end of the falling impact part 5032.
  • the abrasive supply device 4 includes a storage box 401, a discharge pipe 402 and a return pipe 403 both connected to the storage box 401, and a pump body installed in the discharge pipe 402 and the return pipe 403; the other end of the return pipe 403 is connected to the bottom of the abrasive washing tank 1.
  • the abrasive that flows out of the cleaning frame 3 or does not flow into the cleaning frame 3 is deposited at the bottom of the abrasive washing tank 1.
  • the suction effect generated by the pump body allows this part of the abrasive to flow back into the storage box 401 after passing through the return pipe 403, and then is put into the cleaning frame 3 through the discharge pipe 402, so as to realize the circulation of the abrasive.
  • the bottom of the abrasive washing tank 1 is conical, and the return pipe 403 is connected to the lowest point of the abrasive washing tank 1.
  • the conical bottom facilitates the accumulation of abrasives, making the efficiency of suction recovery of abrasives higher.
  • the conveying device 2 can be a chain lifting conveyor or a track 201 conveyor, which can move the cleaning frame 3 in the vertical direction to enter and exit the abrasive washing tank 1.
  • the working principle or working process of this embodiment is as follows: the abrasive washing tank 1 is filled with hot alkaline solution, the plastic products to be cleaned are placed in the cleaning frame 3, the conveying device 2 conveys the cleaning frame 3 to the abrasive washing tank 1, and after entering the abrasive washing tank 1, the abrasive flowing out of the discharge end of the abrasive supply device 4 enters the cleaning frame 3 from the bottom opening of the cleaning frame 3.
  • the specific gravity of the plastic products and the abrasives is greater than that of water, and they will not float.
  • the abrasives entering the cleaning frame 3 are blocked by the plastic products and are retained in the uppermost layer of the plastic products.
  • the conveying device 2 conveys the cleaning frame 3 to between the rising impact member 501 and the descending impact member 503 and stays there.
  • the through hole 301 of the cleaning frame 3 corresponds to the rising impact member 501, and the first driving unit 502 and the second driving unit 504 are started at the same time to continuously impact the plastic products in the cleaning frame 3.
  • the plastic products are twisted and moved, the space between the products is continuously changing, the abrasive and the surface of the plastic products are continuously effectively rubbed, and the high-concentration abrasive also continuously flows from the top to the bottom and both sides in the space of the cleaning frame, so that the abrasive flows like river water carrying a large amount of sediment, covering the space in the cleaning frame.
  • the high-concentration abrasive rubs against the large area of the surface of the plastic products and continuously flows to peel off and remove the dirt on the surface of the flexible plastic products, so as to achieve the renewal and continuous friction cleaning of the surface of the plastic products.
  • the beneficial effects of this embodiment are as follows: the plastic products and the abrasive are placed into the cleaning frame 3 in sequence, and the cleaning frame 3 is impacted by the first impact component 5 to loosen the dirt. After the dirt is loosened, the impact force combined with the huge friction force generated by the abrasive takes the dirt away. The dirt is loosened first and then the large friction force is generated to achieve efficient and high-quality cleaning of the plastic products.
  • a plastic product recycling and cleaning device also includes an ultrasonic washing tank 6 located in front of the abrasive washing tank 1, a rough washing tank 7 located in front of the ultrasonic washing tank 6, and a washing tank 8 located behind the abrasive washing tank 1.
  • the conveying device 2 sequentially inputs the cleaning frame 3 to the rough washing tank 7, the ultrasonic washing tank 6, the abrasive washing tank 1 and the washing tank 8.
  • the ultrasonic washing tank 6 is provided with an ultrasonic generator 601 and a second impact component 602.
  • the second impact component 602 has the same structure as the first impact component 5.
  • Alkaline solution is placed in the rough washing tank 7, and the floating dust and floating oil on the surface of the plastic products are soaked and removed by soaking the plastic products, so as to prevent all the dirt from entering the ultrasonic washing tank 6, which will cause the solution in the ultrasonic washing tank 6 to be too turbid and affect the cleaning effect.
  • the plastic products enter the ultrasonic washing tank 6 for cleaning before entering the abrasive washing tank 1.
  • the ultrasonic washing tank 6 loosens and peels off part of the dirt through the action of ultrasonic waves and the second impact component 602, so as to remove the dirt that is easier to clean.
  • the dirt that is easier to clean here refers to the dirt that is stubborn and difficult to clean.
  • the side wall in the washing tank 8 is provided with a wave-making device, a spraying device or a flow-pushing device, and the wave direction of the wave-making device, the spraying direction of the spraying device or the flow-pushing direction of the flow-pushing device are all toward the side plate of the cleaning frame 3, and more preferably, they are all tilted upward toward the side plate of the cleaning frame 3. Since the abrasive mostly flows out from the side plate of the cleaning frame 3, the water flow direction is artificially created in the washing tank 8 to allow water to flow in from the side plate and then flow out from the side plate on the other side, which makes it easier to take away the abrasive on the surface of the plastic product.
  • the surging of water from bottom to top can make the plastic products float to a certain extent, so that the abrasive between the plastic products can also be taken away by the water flow. In this way, the removal efficiency and removal quality of the abrasive are further improved, and the surface residue of the plastic products can be better achieved to meet the recycling requirements.
  • the ultrasonic washing tank 6 and the abrasive washing tank 1 are both connected to the liquid inlet of the filter 9, the clean water outlet of the filter 9 is both connected to the ultrasonic washing tank 6 and the abrasive washing tank 1, and the turbid liquid outlet is connected to the rough washing tank 7.
  • the impurities in the liquid of the ultrasonic washing tank 6 and the abrasive washing tank 1 will increase, so the liquid is replaced after a period of use, and if all is discharged, it will cause waste, so the liquid of the ultrasonic washing tank 6 and the abrasive washing tank 1 is filtered through the filter 9, and the clear liquid after filtration is recycled and discharged into the ultrasonic washing tank 6 and the abrasive washing tank 1, and the turbid liquid is discharged into the rough washing tank 7, finally realizing the recycling of resources.
  • Embodiment 3 of a plastic product recycling and cleaning device is based on Embodiment 1 or Embodiment 2, and differs from the above embodiments in that the conveying device 2 is further limited.
  • An embodiment of a plastic product recycling and cleaning method based on the plastic product recycling and cleaning equipment of the above embodiments 1-3, comprises the following steps:
  • Step 2 Place the cleaning frame 3 into a washing tank filled with alkaline solution for soaking; remove dirt such as dust and oil on the surface of the plastic products by soaking the plastic products, and prevent all of these dirt from entering the next washing tank, causing the solution in the next washing tank to be too turbid and affecting the cleaning effect.
  • Step 3 After the immersion time in step 2 reaches the set threshold, the cleaning frame 3 is taken out and placed in a washing tank filled with an alkaline solution at a temperature of 45-55 degrees for vibration cleaning.
  • the specific vibration method is to perform mechanical impact and ultrasonic vibration on the plastic product; the ultrasonic washing tank 6 loosens and peels off part of the dirt through the action of ultrasonic waves and mechanical vibrations, thereby removing the dirt that is easier to clean.
  • the dirt that is easier to clean here refers to the stubborn dirt that is difficult to clean.
  • Step 4 After the cleaning time of step 3 reaches the set threshold, take out the cleaning frame 3 and put it into the In a washing tank of alkaline solution at a temperature of 65-75 degrees, abrasives are put into the washing frame 3 and the plastic products are mechanically impacted; the stubborn dirt and ink are removed by the combination of mechanical impact vibration and abrasives and the synergistic effect of the hot alkaline solution.
  • Step 5 After the cleaning time of step 4 reaches the set threshold, the cleaning frame 3 is taken out and placed in a washing tank filled with clean water to remove the chemical solution and abrasive on the surface of the plastic product;

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning In General (AREA)

Abstract

A cleaning apparatus for plastic product recycling, comprising an abrasive cleaning tank (1), a conveying device (2), cleaning boxes (3) and an abrasive supply device (4). The conveying device (2) is used for inputting each cleaning box (3) into the abrasive cleaning tank (1) and outputting the cleaning box (3) to the outside of the abrasive cleaning tank (1); first impact assemblies (5) are mounted in the abrasive cleaning tank (1); each first impact assembly (5) comprises an ascending impact member (501), a first driving unit (502) for driving the ascending impact member (501) to ascend and descend, a descending impact member (503), and a second driving unit (504) for driving the descending impact member (503) to ascend and descend; the cleaning box (3) passes between the ascending impact member (501) and the descending impact member (503); the bottom of the cleaning box (3) is provided with through holes (301) allowing for the passage of the ascending impact member (501); and the abrasive supply device (4) is used for conveying abrasives into the cleaning boxes (3). Plastic products and abrasives are sequentially placed in the cleaning boxes (3), the cleaning boxes (3) are impacted by the first impact assemblies (5) to loosen dirt, after the dirt is loosened, the dirt is taken away under the action of a huge friction force generated by an impact force in combination with the abrasives, and efficient and high-quality cleaning of the plastic products is achieved by first loosing dirt and then generating a large friction force.

Description

一种塑料制品回收清洗设备及其清洗方法A plastic product recycling and cleaning device and a cleaning method thereof 技术领域Technical Field

本发明涉及塑料制品回收领域,更具体地,涉及一种塑料制品回收清洗设备及其清洗方法。The present invention relates to the field of plastic product recycling, and more specifically, to a plastic product recycling and cleaning device and a cleaning method thereof.

背景技术Background technique

生活中具有大量的废弃塑料制品,常见的有塑料瓶、塑料盒或者塑料膜等,而塑料制品往往用于盛装或包括化学用品或者油类用品,具体的盛装物的种类复杂并且对环境具有严重的污染,如果要有效利于废弃塑料制品,必须对其进行有效清洗,去除内外表面杂质。There are a large number of discarded plastic products in our daily life, the most common of which are plastic bottles, plastic boxes or plastic films. Plastic products are often used to contain or include chemical products or oil products. The specific types of containers are complex and have serious pollution to the environment. If we want to effectively utilize discarded plastic products, we must effectively clean them to remove impurities on the inner and outer surfaces.

现有一般对塑料制品的回收清洗会先将塑料瓶破碎成塑料片或塑料条等形状,然后再投放进清洗装置进行清洗,清洗装置如一种废弃塑料回收用清洗装置、一种用于再生塑料生产的清洗装置和一种废旧塑料膜清洗装置,上述的三种清洗装置分别是通过机械摩擦、液体冲洗和搅拌的方式对废弃的塑料制品进行清洗,而这三种清洗方式也是本领域常用的清洗手段。The existing recycling and cleaning of plastic products generally involves first crushing plastic bottles into plastic sheets or plastic strips, etc., and then putting them into a cleaning device for cleaning. The cleaning devices include a cleaning device for recycling waste plastics, a cleaning device for recycled plastic production, and a cleaning device for waste plastic films. The above three cleaning devices clean the waste plastic products by mechanical friction, liquid flushing and stirring, respectively, and these three cleaning methods are also commonly used cleaning methods in this field.

但是在实际的应用中,使用这三种清洗方式的效果和效率均不太理想,其中液体冲洗的效果最次,由于塑料制品上的化学物质如粘胶或者油墨等是通过单纯的冲洗无法完成清洗的,因此液体冲洗的方式具有明显的不足。而另外两种清洗方式,由于在液体环境下,无论是采用机械摩擦刷洗的方式还是采用螺旋搅拌,其本质均是基于摩擦去污,但是因为热碱和表面活性剂溶液会在塑料表面产生强润滑作用,摩擦力会下降。而污垢粘附性强,在摩擦力下降而且处于较低的状态下,导致一般的摩擦去污方式的清洁效果和效率并不理想。另外,采用螺旋搅拌的方式对条状或膜装的塑料进行清洗的时候还会容易导致塑料缠绕在搅拌叶或搅拌轴上的问题。However, in actual applications, the effects and efficiency of these three cleaning methods are not ideal, among which liquid flushing has the worst effect. Since chemical substances such as glue or ink on plastic products cannot be cleaned by simple flushing, the liquid flushing method has obvious shortcomings. As for the other two cleaning methods, whether mechanical friction scrubbing or spiral stirring is used in a liquid environment, the essence is based on friction decontamination. However, because hot alkali and surfactant solutions will produce a strong lubricating effect on the plastic surface, the friction will decrease. Dirt has strong adhesion, and when the friction decreases and is in a low state, the cleaning effect and efficiency of the general friction decontamination method are not ideal. In addition, when using spiral stirring to clean strips or film-shaped plastics, it is easy to cause the plastic to be entangled on the stirring blade or stirring shaft.

发明内容Summary of the invention

本发明为克服上述现有技术中塑料清洗方式的效果和效率较差的问题,提 供一种塑料制品回收清洗设备,能够高效和高质量完成塑料的清洗。The present invention is to overcome the problem that the plastic cleaning method in the prior art has poor effect and efficiency. Provided is a plastic product recycling and cleaning equipment, which can complete the cleaning of plastics with high efficiency and high quality.

为解决上述技术问题,本发明采用的技术方案是:一种塑料制品回收清洗设备,包括磨料洗槽、输送装置、安装于所述输送装置上的清洗框和磨料供应装置,所述输送装置用于将清洗框输入至磨料洗槽内和输出至磨料洗槽外;所述磨料洗槽内安装有第一撞击组件,所述第一撞击组件包括上升撞击件、驱动所述上升撞击件升降的第一驱动部、下降撞击件和驱动所述下降撞击件升降的第二驱动部,在初始状态下,所述上升撞击件和所述下降撞击件之间的距离大于清洗框的高度;所述清洗框在所述输送装置的作用下在所述上升撞击件和所述下降撞击件之间通过;所述清洗框的底部设置有供所述上升撞击件穿过的通孔;所述磨料供应装置的出料口位于所述磨料洗槽的正上方且用于将磨料输送至所述清洗框内。In order to solve the above technical problems, the technical solution adopted by the present invention is: a plastic product recycling and cleaning equipment, comprising an abrasive washing tank, a conveying device, a cleaning frame installed on the conveying device and an abrasive supply device, the conveying device is used to input the cleaning frame into the abrasive washing tank and output it out of the abrasive washing tank; a first impact assembly is installed in the abrasive washing tank, the first impact assembly comprises a rising impact member, a first driving part for driving the rising impact member to rise and fall, a descending impact member and a second driving part for driving the descending impact member to rise and fall, in an initial state, the distance between the rising impact member and the descending impact member is greater than the height of the cleaning frame; the cleaning frame passes between the rising impact member and the descending impact member under the action of the conveying device; a through hole for the rising impact member to pass through is provided at the bottom of the cleaning frame; the discharge port of the abrasive supply device is located directly above the abrasive washing tank and is used to convey the abrasive into the cleaning frame.

在上述的技术方案中,磨料洗槽内装有的是热碱溶液,将待清洗的塑料制品放入至清洗框内,输送装置将清洗框输送至磨料洗槽内,在进入磨料洗槽后,塑料制品和磨料的比重均大于磨料洗槽内的溶液,不会发生漂浮,磨料从清洗框上方加入,滞留在塑料制品的上层和塑料制品之间的空间。磨料进入至清洗框后,输送装置将清洗框输送至上升撞击件和下降撞击件之间并停留,此时清洗框的通孔与上升撞击件对应,第一驱动部和第二驱动部同时启动,对清洗框内的塑料制品进行持续撞击。在持续撞击的过程中,塑料制品的发生扭曲和移动,制品间的空间持续发生变化,磨料与塑料制品表面发生持续的有效摩擦,高浓度磨料也持续在清洗框的空间内从上方向下方及两侧流动,使磨料流动如携带大量泥沙的河水,覆盖了清洗框内的空间。高浓度的磨料与塑料制品表面的大面积摩擦而且持续流动剥离和移走柔性塑料制品表面污垢,实现塑料制品表面的更新和持续的摩擦清洁,在配合热碱的化学清洗对顽固污垢和塑料制品表面的协同作用,使顽固性污垢和油墨在短的时间内被清除。塑料制品在撞击的过程中发生扭曲和移动的清洗效果达到最好,因此上述技术方案用于清洗柔性可变形的塑料制品能够达到理想的清洗效果,其中柔性可变形的塑料制品指的是自身能够发生形变且该形变不会造成对塑料制品的损耗。In the above technical solution, the abrasive washing tank is filled with hot alkaline solution, the plastic products to be cleaned are placed in the cleaning frame, and the conveying device conveys the cleaning frame to the abrasive washing tank. After entering the abrasive washing tank, the specific gravity of the plastic products and the abrasives are greater than the solution in the abrasive washing tank, and no floating occurs. The abrasives are added from the top of the cleaning frame and stay in the space between the upper layer of the plastic products and the plastic products. After the abrasive enters the cleaning frame, the conveying device conveys the cleaning frame to the space between the rising impact member and the descending impact member and stays there. At this time, the through hole of the cleaning frame corresponds to the rising impact member, and the first driving unit and the second driving unit are started at the same time to continuously impact the plastic products in the cleaning frame. During the continuous impact process, the plastic products are twisted and moved, the space between the products continues to change, the abrasives and the surface of the plastic products have continuous effective friction, and the high-concentration abrasives continue to flow from the top to the bottom and both sides in the space of the cleaning frame, so that the abrasive flows like river water carrying a large amount of sediment, covering the space in the cleaning frame. The high-concentration abrasive material rubs against the large area of the plastic product surface and continuously flows to peel off and remove the dirt on the surface of the flexible plastic product, realizing the renewal of the plastic product surface and continuous friction cleaning. In combination with the hot alkali chemical cleaning on the stubborn dirt and the plastic product surface, the stubborn dirt and ink are removed in a short time. The best cleaning effect is achieved when the plastic product is twisted and moved during the impact process. Therefore, the above technical solution can achieve an ideal cleaning effect for cleaning flexible and deformable plastic products, wherein the flexible and deformable plastic product refers to a plastic product that can deform itself and the deformation will not cause damage to the plastic product.

优选的,所述清洗框平行于运动方向的至少一个侧板设置有若干镂空部。磨料从清洗框的底部和侧板流出,由于塑料制品的阻滞作用,磨料从底部流出的速度非常缓慢。让磨料从底部和侧板流出的作用在于使清洗过程中高浓度的 磨料实现由上而下的连续流动,以及清洗结束后完全不能有磨料的残留,因此需要预留有磨料流出的镂空部,以在后续的清洗槽中去除绝大部分磨料。残留的少量磨料在后续的柔性塑料制品的离心脱水设备中,通过间歇喷水加高速旋转,实现完全去除。柔性可变性制件的尺寸大小、形状规整情况是磨料清洗的效率,以及清洗后磨料能否完全脱除的关键因素。Preferably, at least one side plate of the cleaning frame parallel to the moving direction is provided with a plurality of hollow parts. The abrasive flows out from the bottom and side plates of the cleaning frame. Due to the blocking effect of the plastic product, the abrasive flows out from the bottom very slowly. The purpose of allowing the abrasive to flow out from the bottom and side plates is to make the high concentration of The abrasive achieves continuous flow from top to bottom, and there should be no abrasive residue after cleaning. Therefore, a hollow part for the abrasive to flow out needs to be reserved to remove most of the abrasive in the subsequent cleaning tank. The small amount of residual abrasive is completely removed by intermittent water spraying and high-speed rotation in the subsequent centrifugal dehydration equipment for flexible plastic products. The size and shape regularity of flexible and deformable parts are key factors in the efficiency of abrasive cleaning and whether the abrasive can be completely removed after cleaning.

优选的,所述上升撞击件包括上升安装板和设置在所述上升安装板上的多个上升撞击部;所述下降撞击件包括下降安装板和设置在所述下降安装板上的多个下降撞击部;所述通孔与所述上升撞击部一一对应。多个上升撞击部和下降撞击部之间会有间隙,使得在撞击塑料制品的时候,同一个塑料制品的一部分会在这些间隙中,另外的部分与撞击部发生接触,这样会使得塑料制品的振动更加剧烈甚至发生形变,从而令清洗效果更好。同时也能够让不同的塑料制品发生交错,一部分塑料制品上升,一部分塑料制品下降,交错上升也能够让塑料制品之间也产生摩擦力,多了一个摩擦力的产生点,进一步提高清洗效率。Preferably, the rising impact member includes a rising mounting plate and a plurality of rising impact parts arranged on the rising mounting plate; the falling impact member includes a falling mounting plate and a plurality of falling impact parts arranged on the falling mounting plate; the through holes correspond to the rising impact parts one by one. There will be gaps between the plurality of rising impact parts and the falling impact parts, so that when impacting a plastic product, a part of the same plastic product will be in these gaps, and the other part will come into contact with the impact part, which will make the plastic product vibrate more violently or even deform, thereby achieving a better cleaning effect. At the same time, different plastic products can also be staggered, with some plastic products rising and some plastic products falling. The staggered rising can also generate friction between the plastic products, adding an additional point for generating friction, further improving the cleaning efficiency.

优选的,所述上升撞击部和所述下降撞击部的轴线相互交错,在撞击塑料制品的时候,交错的上升撞击部和下降撞击部会令塑料制品发生扭曲和绕曲,让粘附在塑料制品上的污垢更加容易松动。Preferably, the axes of the rising impact part and the falling impact part are staggered with each other. When impacting the plastic product, the staggered rising impact part and the falling impact part will cause the plastic product to twist and bend, making it easier to loosen the dirt adhering to the plastic product.

优选的,所述磨料供应装置包括存储箱、均与所述存储箱连通的出料管和回流管和均安装在出料管和回流管内上的泵体;所述回流管的另一端与所述磨料洗槽的底部连通。磨料从清洗框流出或者没有流入至清洗框内的磨料沉淀在磨料洗槽的底部,通过泵体产生的抽吸作用使得这部分的磨料经过回流管后回流至存储箱中,再通过出料管投放至清洗框内,实现磨料的循环。Preferably, the abrasive supply device comprises a storage box, a discharge pipe and a return pipe both connected to the storage box, and a pump body installed in the discharge pipe and the return pipe; the other end of the return pipe is connected to the bottom of the abrasive washing tank. The abrasive that flows out of the cleaning frame or does not flow into the cleaning frame is deposited at the bottom of the abrasive washing tank, and the suction effect generated by the pump body causes this part of the abrasive to flow back to the storage box after passing through the return pipe, and then is put into the cleaning frame through the discharge pipe, so as to realize the circulation of the abrasive.

优选的,所述磨料洗槽的底部呈锥形,所述回流管与所述磨料洗槽的最低点连通。锥形的底部便于磨料积聚,使得抽吸回收磨料的效率更高。Preferably, the bottom of the abrasive washing tank is conical, and the reflux pipe is connected to the lowest point of the abrasive washing tank. The conical bottom facilitates the accumulation of abrasives, making the efficiency of abrasive recovery by suction higher.

优选的,还包括位于所述磨料洗槽前方的超声波洗槽,所述输送装置将清洗框依次输入至所述超声波洗槽和所述磨料洗槽;所述超声波洗槽内设置有超声波发生器和第二撞击组件,所述第二撞击组件与所述第一撞击组件的结构一致。塑料制品在进入磨料洗槽之前先进入超声波洗槽进行清洗,超声波洗槽通过超声波和第二撞击组件的作用,对部分污垢进行松动和剥离,实现对较容易清洗的污垢进行去除,此处的较容易清洗的污垢是相对于顽固难以清洗的污垢而言,对顽固污垢进行预松动从而使得在磨料洗槽内的污垢更加容易松动,提 高污垢的清除效率。Preferably, it also includes an ultrasonic washing tank located in front of the abrasive washing tank, and the conveying device sequentially inputs the cleaning frame into the ultrasonic washing tank and the abrasive washing tank; the ultrasonic washing tank is provided with an ultrasonic generator and a second impact component, and the structure of the second impact component is consistent with that of the first impact component. Plastic products enter the ultrasonic washing tank for cleaning before entering the abrasive washing tank. The ultrasonic washing tank loosens and peels off part of the dirt through the action of ultrasonic waves and the second impact component, thereby removing the dirt that is easier to clean. The dirt that is easier to clean here refers to the dirt that is stubborn and difficult to clean. The stubborn dirt is pre-loosened so that the dirt in the abrasive washing tank is easier to loosen, thereby improving the cleaning efficiency. High dirt removal efficiency.

优选的,包括位于所述超声波洗槽前方的粗洗槽和位于所述磨料洗槽后方的洗涤槽,所述输送装置将清洗框依次输入至所述粗洗槽、所述超声波洗槽、所述磨料洗槽和所述洗涤槽。粗洗槽内放置有碱液,通过对塑料制品的浸泡将塑料制品表面的浮尘和浮油等污垢浸泡去除,避免这些污垢全部进入超声波洗槽内导致超声波洗槽内的溶液过于浑浊而影响清洗效果。洗涤槽可以设置有多个,盛装有清水,将塑料制品上的化学溶液和磨料洗去。Preferably, it includes a rough washing tank located in front of the ultrasonic washing tank and a washing tank located behind the abrasive washing tank, and the conveying device sequentially inputs the washing frame into the rough washing tank, the ultrasonic washing tank, the abrasive washing tank and the washing tank. Alkali solution is placed in the rough washing tank, and dirt such as dust and oil on the surface of the plastic products is soaked and removed by soaking the plastic products, so as to prevent all the dirt from entering the ultrasonic washing tank, causing the solution in the ultrasonic washing tank to be too turbid and affect the cleaning effect. There can be multiple washing tanks filled with clean water to wash away the chemical solution and abrasive on the plastic products.

优选的,所述超声波洗槽和所述磨料洗槽均连通至过滤器的进液端,所述过滤器的清水出水端均连通至所述超声波洗槽和所述磨料洗槽,浊液出水端连通至粗洗槽。超声波洗槽和磨料洗槽的液体中的杂质会越来越多,因此液体在使用一段时间进行更换,而若是全部排出的话会造成浪费,因此通过过滤器的作用对超声波洗槽和磨料洗槽的液体进行过滤,过滤后的清液回收利用重新排入超声波洗槽和磨料洗槽,而浊液则排入粗洗槽,最终实现资源的循环利用。Preferably, the ultrasonic washing tank and the abrasive washing tank are both connected to the liquid inlet of the filter, the clean water outlet of the filter is both connected to the ultrasonic washing tank and the abrasive washing tank, and the turbid liquid outlet is connected to the rough washing tank. The impurities in the liquid of the ultrasonic washing tank and the abrasive washing tank will increase, so the liquid is replaced after a period of use, and if all is discharged, it will cause waste, so the liquid of the ultrasonic washing tank and the abrasive washing tank is filtered through the effect of the filter, and the clear liquid after filtration is recycled and discharged into the ultrasonic washing tank and the abrasive washing tank, while the turbid liquid is discharged into the rough washing tank, finally realizing the recycling of resources.

优选的,所述输送装置包括机架、均安装于机架上的轨道、沿着所述轨道行走的输送链和驱动所述输送链运动的驱动装置;所述输送链包括多个等距排布的行走件,所述行走件包括固定部和安装于所述固定部上的行走轮,所述行走轮与所述轨道滚动连接,所述驱动装置包括与所述行走轮卡合的齿轮或链轮;所述固定部与所述清洗框连接。固定部的一端可以直接与清洗框连接也可以通过连接杆与清洗框连接。驱动装置的齿轮或链轮通过电机进行驱动并转动,而在转动的过程中,齿轮或链轮上的齿槽与行走轮对应,使得齿轮或链轮的转动动作转换为推动行走轮在轨道上行走的动作。轨道在相邻的两个槽之间具有一个提升部,行走件通过驶入提升部令清洗框离开槽内,通过离开提升部从而令清洗框进入槽内。Preferably, the conveying device includes a frame, tracks installed on the frame, a conveying chain running along the track, and a driving device driving the conveying chain to move; the conveying chain includes a plurality of equally spaced running parts, the running parts include a fixed part and a running wheel installed on the fixed part, the running wheel is connected to the track in a rolling manner, and the driving device includes a gear or a sprocket engaged with the running wheel; the fixed part is connected to the cleaning frame. One end of the fixed part can be directly connected to the cleaning frame or connected to the cleaning frame through a connecting rod. The gear or sprocket of the driving device is driven and rotated by a motor, and during the rotation process, the tooth groove on the gear or sprocket corresponds to the running wheel, so that the rotation action of the gear or sprocket is converted into an action of pushing the running wheel to run on the track. The track has a lifting part between two adjacent grooves, and the running part drives the cleaning frame out of the groove by entering the lifting part, and the cleaning frame enters the groove by leaving the lifting part.

一种塑料制品回收清洗方法,包括如下步骤:A plastic product recycling and cleaning method comprises the following steps:

步骤一:将塑料制品投放至清洗框内;Step 1: Place the plastic products into the cleaning frame;

步骤二:将清洗框放入装有碱溶液的洗槽内进行浸泡;Step 2: Place the cleaning frame into a washing tank filled with alkaline solution for soaking;

步骤三:步骤二的浸泡时间至设定的阈值后,将清洗框取出并放入装有温度为45-55度的碱溶液的洗槽内进行振动清洗,具体的振动方式对塑料制品进行机械式撞击和超声波振动;Step 3: After the soaking time in step 2 reaches the set threshold, take out the cleaning frame and put it into a washing tank filled with an alkaline solution at a temperature of 45-55 degrees for vibration cleaning. The specific vibration method is to perform mechanical impact and ultrasonic vibration on the plastic product;

步骤四:步骤三的清洗时间至设定的阈值后,将清洗框取出并放入装有温 度为65-75度的碱溶液的洗槽内,向清洗框内投入磨料并对塑料制品进行机械式撞击;Step 4: When the cleaning time in step 3 reaches the set threshold, take out the cleaning frame and put it into the In a washing tank filled with alkaline solution at a temperature of 65-75 degrees, abrasive is put into the cleaning frame and the plastic products are mechanically impacted;

步骤五:步骤四的清洗时间至设定的阈值后,将清洗框取出并放入装有清水的洗槽内,将塑料制品表面的化学溶液和磨料清除。Step 5: After the cleaning time in step 4 reaches the set threshold, take out the cleaning frame and put it into a washing tank filled with clean water to remove the chemical solution and abrasive on the surface of the plastic product.

与现有技术相比,本发明的有益效果是:先后将塑料制品和磨料放入清洗框内,通过第一撞击组件对清洗框进行撞击使得污垢松动,在污垢松动后撞击力结合磨料所产生的巨大摩擦力作用将污垢带走,先松动污垢在产生大摩擦力的作用实现高效和高质量完成塑料制品的清洗。Compared with the prior art, the beneficial effects of the present invention are: plastic products and abrasives are placed in the cleaning frame in sequence, the cleaning frame is impacted by the first impact component to loosen the dirt, and after the dirt is loosened, the impact force combined with the huge friction force generated by the abrasive takes the dirt away, and the dirt is loosened first and then the large friction force is generated to achieve efficient and high-quality cleaning of the plastic products.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为实施例1的一种塑料制品回收清洗设备的结构示意图;FIG1 is a schematic structural diagram of a plastic product recycling and cleaning device according to Example 1;

图2为实施例1的磨料洗槽的结构示意图;FIG2 is a schematic structural diagram of an abrasive washing tank in Example 1;

图3为实施例1的上升撞击件、下降撞击件和清洗框的结构示意图;FIG3 is a schematic structural diagram of an ascending impact member, a descending impact member and a cleaning frame of Embodiment 1;

图4为实施例2的一种塑料制品回收清洗设备的结构示意图;FIG4 is a schematic structural diagram of a plastic product recycling and cleaning device according to Embodiment 2;

图5为实施例2的超声波洗槽的结构示意图;FIG5 is a schematic diagram of the structure of the ultrasonic washing tank of Example 2;

图6为实施例3的输送链和轨道的结构示意图。Figure 6 is a schematic diagram of the structure of the conveyor chain and track of Example 3.

具体实施方式Detailed ways

附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。The drawings are only for illustrative purposes and cannot be construed as limiting the present invention. To better illustrate the present embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as limiting the present invention.

本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”“长”“短”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "long", "short" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体描述:The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:

实施例1 Example 1

如图1-3所示为一种塑料制品回收清洗设备的实施例1,其中以塑料制品为塑料条为例,包括磨料洗槽1、输送装置2、安装于输送装置2上的清洗框3和磨料供应装置4,输送装置2用于将清洗框3输入至磨料洗槽1内和输出至磨料洗槽1外;磨料洗槽1内安装有第一撞击组件5,第一撞击组件5包括上升撞击件501、驱动上升撞击件501升降的第一驱动部502、下降撞击件503和驱动下降撞击件503升降的第二驱动部504,在初始状态下,上升撞击件501和下降撞击件503之间的距离大于清洗框3的高度;清洗框3在输送装置2的作用下在上升撞击件501和下降撞击件503之间通过;清洗框3的底部设置有供上升撞击件501穿过的通孔301;磨料供应装置4的出料口位于磨料洗槽1的正上方且用于将磨料输送至清洗框3内。As shown in Figures 1-3, an embodiment 1 of a plastic product recycling and cleaning device is shown, in which the plastic product is a plastic strip as an example, and the device comprises an abrasive washing tank 1, a conveying device 2, a cleaning frame 3 installed on the conveying device 2, and an abrasive supply device 4, wherein the conveying device 2 is used to input the cleaning frame 3 into the abrasive washing tank 1 and output it to the outside of the abrasive washing tank 1; a first impact assembly 5 is installed in the abrasive washing tank 1, and the first impact assembly 5 comprises a rising impact member 501, a first driving part 502 for driving the rising impact member 501 to rise and fall, a falling impact member 503, and a second driving part 504 for driving the falling impact member 503 to rise and fall, and in an initial state, the distance between the rising impact member 501 and the falling impact member 503 is greater than the height of the cleaning frame 3; the cleaning frame 3 passes between the rising impact member 501 and the falling impact member 503 under the action of the conveying device 2; a through hole 301 is provided at the bottom of the cleaning frame 3 for the rising impact member 501 to pass through; the discharge port of the abrasive supply device 4 is located directly above the abrasive washing tank 1 and is used to convey the abrasive into the cleaning frame 3.

具体的,清洗框3平行于运动方向的两个侧板设置有若干镂空部302,在本实施例中,镂空部302的组合构成网格状。料从清洗框3的底部和侧板流出,由于塑料制品的阻滞作用,磨料从底部流出的速度非常缓慢。让磨料从底部和侧板流出的作用在于使清洗过程中高浓度的磨料实现由上而下的连续流动,以及清洗结束后完全不能有磨料的残留,因此需要预留有磨料流出的镂空部,以在后续的清洗槽中去除绝大部分磨料。残留的少量磨料在后续的柔性塑料制品的离心脱水设备中,通过间歇喷水加高速旋转,实现完全去除。柔性可变性制件的尺寸大小、形状规整情况是磨料清洗的效率,以及清洗后磨料能否完全脱除的关键因素,因此本实施例对塑料条进行清洗能够确保去除塑料条上的磨料。为了预防磨料的流失太快,因此磨料的流动方向不能顺着清洗框3的运动方向也就是水流方向,而由于磨料不容易被水流带走使得磨料的流动缓慢并且会被限制在清洗框3内。本实施例中,颗粒状磨料的直径为3~8mm,密度>1g/cm 3,磨料材质可以为不锈钢、铝合金、填充改性塑料等。Specifically, the two side plates of the cleaning frame 3 parallel to the direction of movement are provided with a plurality of hollow parts 302. In the present embodiment, the combination of the hollow parts 302 forms a grid shape. The abrasive flows out from the bottom and side plates of the cleaning frame 3. Due to the blocking effect of the plastic products, the speed at which the abrasive flows out from the bottom is very slow. The purpose of allowing the abrasive to flow out from the bottom and side plates is to enable the high-concentration abrasive to flow continuously from top to bottom during the cleaning process, and to ensure that there is no abrasive residue at all after the cleaning is completed. Therefore, it is necessary to reserve a hollow part for the abrasive to flow out, so as to remove most of the abrasive in the subsequent cleaning tank. The small amount of residual abrasive is completely removed by intermittent water spraying and high-speed rotation in the subsequent centrifugal dehydration equipment for flexible plastic products. The size and regularity of the shape of the flexible and deformable parts are the key factors for the efficiency of abrasive cleaning and whether the abrasive can be completely removed after cleaning. Therefore, the cleaning of the plastic strip in the present embodiment can ensure the removal of the abrasive on the plastic strip. In order to prevent the abrasive from being lost too quickly, the flow direction of the abrasive cannot be along the movement direction of the cleaning frame 3, that is, the direction of the water flow. Since the abrasive is not easily carried away by the water flow, the flow of the abrasive is slow and will be confined in the cleaning frame 3. In this embodiment, the diameter of the granular abrasive is 3 to 8 mm, the density is >1g/cm 3, and the abrasive material can be stainless steel, aluminum alloy, filled modified plastic, etc.

其中,上升撞击件501包括上升安装板5011和设置在上升安装板5011上的多个上升撞击部5012;下降撞击件503包括下降安装板5031和设置在下降安装板5031上的多个下降撞击部5032;通孔301与上升撞击部5012一一对应。多个上升撞击部5012和下降撞击部5032之间会有间隙,使得在撞击塑料制品的时候,同一个塑料制品的一部分会在这些间隙中,另外的部分与撞击部发生接触,这样会使得塑料制品的振动更加剧烈甚至发生形变,从而令清洗效果更好。同时也能够让不同的塑料制品发生交错,一部分塑料制品上升,一部分塑 料制品下降,交错上升也能够让塑料制品之间也产生摩擦力,多了一个摩擦力的产生点,进一步提高清洗效率。进一步的,上升撞击部5012和下降撞击部5032的轴线相互交错,在撞击塑料制品的时候,交错的上升撞击部5012和下降撞击部5032会令塑料制品发生扭曲和绕曲,让粘附在塑料制品上的污垢更加容易松动。Among them, the rising impact member 501 includes a rising mounting plate 5011 and a plurality of rising impact parts 5012 arranged on the rising mounting plate 5011; the descending impact member 503 includes a descending mounting plate 5031 and a plurality of descending impact parts 5032 arranged on the descending mounting plate 5031; and the through hole 301 corresponds to the rising impact part 5012 one by one. There will be gaps between the plurality of rising impact parts 5012 and the descending impact parts 5032, so that when colliding with the plastic product, part of the same plastic product will be in these gaps, and the other part will come into contact with the impact part, which will make the plastic product vibrate more violently or even deform, so as to achieve a better cleaning effect. At the same time, it can also make different plastic products staggered, with some plastic products rising and some plastic products falling. The plastic products are descending and the staggered ascending can also generate friction between the plastic products, adding a friction generating point, further improving the cleaning efficiency. Furthermore, the axes of the ascending impact part 5012 and the descending impact part 5032 are staggered with each other. When striking the plastic products, the staggered ascending impact part 5012 and the descending impact part 5032 will cause the plastic products to twist and bend, making it easier to loosen the dirt adhering to the plastic products.

在本实施例中,上升撞击部5012和下降撞击部5032均设置有多个且均是呈矩形阵列分布。而两者的形状可以为多边形柱体、锥形体或圆柱体,在本实施例中的形状为圆柱体,圆柱体便于与通孔301对位,更加容易穿过通孔301。并且圆柱体的端面的面积较大,可以更好地压合塑料条和磨料从而施加压力给两者从而让两者之间具有更大的摩擦力,在污垢松动的同时通过磨料带走污垢。In this embodiment, there are multiple ascending impact parts 5012 and descending impact parts 5032, and they are distributed in a rectangular array. The shapes of the two can be polygonal columns, cones or cylinders. In this embodiment, the shape is a cylinder, which is convenient for alignment with the through hole 301 and is easier to pass through the through hole 301. In addition, the end surface area of the cylinder is larger, which can better press the plastic strip and the abrasive to apply pressure to the two, so that there is greater friction between the two, and the dirt is loosened and taken away by the abrasive.

在本实施例中,第一驱动部502和第二驱动部504均为气缸;若是上升撞击部5012和下降撞击部5032轴线共线,那么气缸的行程极限是让上升撞击部5012和下降撞击部5032的距离为零。若是上升撞击部5012和下降撞击部5032轴线不共线且交错设置,那么气缸的行程是让上升撞击部5012和下降撞击部5032的距离为负,距离为负指的是该状态下上升撞击部5012的顶端所在的竖直高度高于下降撞击部5032的底端。In this embodiment, the first driving part 502 and the second driving part 504 are both cylinders; if the axes of the rising impact part 5012 and the falling impact part 5032 are collinear, the stroke limit of the cylinder is to make the distance between the rising impact part 5012 and the falling impact part 5032 zero. If the axes of the rising impact part 5012 and the falling impact part 5032 are not collinear and are staggered, the stroke of the cylinder is to make the distance between the rising impact part 5012 and the falling impact part 5032 negative, and the negative distance means that the vertical height of the top end of the rising impact part 5012 in this state is higher than the bottom end of the falling impact part 5032.

优选的,磨料供应装置4包括存储箱401、均与存储箱401连通的出料管402和回流管403和均安装在出料管402和回流管403内上的泵体;回流管403的另一端与磨料洗槽1的底部连通。磨料从清洗框3流出或者没有流入至清洗框3内的磨料沉淀在磨料洗槽1的底部,通过泵体产生的抽吸作用使得这部分的磨料经过回流管403后回流至存储箱401中,再通过出料管402投放至清洗框3内,实现磨料的循环。在本实施例中,磨料洗槽1的底部呈锥形,回流管403与磨料洗槽1的最低点连通。锥形的底部便于磨料积聚,使得抽吸回收磨料的效率更高。Preferably, the abrasive supply device 4 includes a storage box 401, a discharge pipe 402 and a return pipe 403 both connected to the storage box 401, and a pump body installed in the discharge pipe 402 and the return pipe 403; the other end of the return pipe 403 is connected to the bottom of the abrasive washing tank 1. The abrasive that flows out of the cleaning frame 3 or does not flow into the cleaning frame 3 is deposited at the bottom of the abrasive washing tank 1. The suction effect generated by the pump body allows this part of the abrasive to flow back into the storage box 401 after passing through the return pipe 403, and then is put into the cleaning frame 3 through the discharge pipe 402, so as to realize the circulation of the abrasive. In this embodiment, the bottom of the abrasive washing tank 1 is conical, and the return pipe 403 is connected to the lowest point of the abrasive washing tank 1. The conical bottom facilitates the accumulation of abrasives, making the efficiency of suction recovery of abrasives higher.

在本实施例中,第一撞击组件5固定在磨料洗槽1的两侧侧壁,输送装置2的两端均安装有清洗框3。磨料洗槽1内沿直线布置有多个第一撞击组件5,每一个撞击组件就是一个停留加工工位,输送装置2以步进的方式让清洗框3依次经过每一个第一撞击组件5并停留设定的阈值。In this embodiment, the first impact assembly 5 is fixed to the side walls of the abrasive washing tank 1, and the cleaning frames 3 are installed at both ends of the conveying device 2. A plurality of first impact assemblies 5 are arranged along a straight line in the abrasive washing tank 1, and each impact assembly is a stop processing station. The conveying device 2 allows the cleaning frame 3 to pass through each first impact assembly 5 in turn in a stepping manner and stay for a set threshold.

另外的,输送装置2可以是链条提升输送机或者轨道201输送机,能够让清洗框3在竖直方向发生移动从而进出磨料洗槽1。 In addition, the conveying device 2 can be a chain lifting conveyor or a track 201 conveyor, which can move the cleaning frame 3 in the vertical direction to enter and exit the abrasive washing tank 1.

本实施例的工作原理或工作过程:磨料洗槽1内装有的是热碱溶液,将待清洗的塑料制品放入至清洗框3内,输送装置2将清洗框3输送至磨料洗槽1内,在进入磨料洗槽1后,磨料供应装置4的出料端流出的磨料从清洗框3的底部开口进入至清洗框3内,塑料制品和磨料的比重均大于水,不会发生漂浮,进入至清洗框3内的磨料由于塑料制品的阻挡滞留在塑料制品的最上层。磨料进入至清洗框3后,输送装置2将清洗框3输送至上升撞击件501和下降撞击件503之间并停留,此时清洗框3的通孔301与上升撞击件501对应,第一驱动部502和第二驱动部504同时启动,对清洗框3内的塑料制品进行持续撞击。在持续撞击的过程中,塑料制品的发生扭曲和移动,制品间的空间持续发生变化,磨料与塑料制品表面发生持续的有效摩擦,高浓度磨料也持续在清洗框的空间内从上方向下方及两侧流动,使磨料流动如携带大量泥沙的河水,覆盖了清洗框内的空间。高浓度的磨料与塑料制品表面的大面积摩擦而且持续流动剥离和移走柔性塑料制品表面污垢,实现塑料制品表面的更新和持续的摩擦清洁,在配合热碱的化学清洗对顽固污垢和塑料制品表面的协同作用,使顽固性污垢和油墨在短的时间内被清除。另外由于塑料制品和磨料均被限制在空间范围狭小的清洗框3内,两者难以向他处流动的情况下,磨料和塑料制品的撞击力压合在一起,由于瞬间的撞击力度大,两者之间会产生巨大的压力从而令两者之间的摩擦力得到极大的提高,因此对塑料条具有持续的有效摩擦。进一步需说明的是,塑料条是密度大于1的塑料条,能够停留在清洗篮301内。The working principle or working process of this embodiment is as follows: the abrasive washing tank 1 is filled with hot alkaline solution, the plastic products to be cleaned are placed in the cleaning frame 3, the conveying device 2 conveys the cleaning frame 3 to the abrasive washing tank 1, and after entering the abrasive washing tank 1, the abrasive flowing out of the discharge end of the abrasive supply device 4 enters the cleaning frame 3 from the bottom opening of the cleaning frame 3. The specific gravity of the plastic products and the abrasives is greater than that of water, and they will not float. The abrasives entering the cleaning frame 3 are blocked by the plastic products and are retained in the uppermost layer of the plastic products. After the abrasive enters the cleaning frame 3, the conveying device 2 conveys the cleaning frame 3 to between the rising impact member 501 and the descending impact member 503 and stays there. At this time, the through hole 301 of the cleaning frame 3 corresponds to the rising impact member 501, and the first driving unit 502 and the second driving unit 504 are started at the same time to continuously impact the plastic products in the cleaning frame 3. During the continuous impact, the plastic products are twisted and moved, the space between the products is continuously changing, the abrasive and the surface of the plastic products are continuously effectively rubbed, and the high-concentration abrasive also continuously flows from the top to the bottom and both sides in the space of the cleaning frame, so that the abrasive flows like river water carrying a large amount of sediment, covering the space in the cleaning frame. The high-concentration abrasive rubs against the large area of the surface of the plastic products and continuously flows to peel off and remove the dirt on the surface of the flexible plastic products, so as to achieve the renewal and continuous friction cleaning of the surface of the plastic products. In combination with the synergistic effect of hot alkali chemical cleaning on stubborn dirt and the surface of the plastic products, stubborn dirt and ink are removed in a short time. In addition, since the plastic products and the abrasive are both confined in the cleaning frame 3 with a narrow space range, it is difficult for the two to flow to other places. The impact force of the abrasive and the plastic products is pressed together. Due to the large instantaneous impact force, huge pressure will be generated between the two, thereby greatly improving the friction between the two, so that the plastic strips have continuous effective friction. It should be further explained that the plastic strips are plastic strips with a density greater than 1, which can stay in the cleaning basket 301.

本实施例的有益效果:先后将塑料制品和磨料放入清洗框3内,通过第一撞击组件5对清洗框3进行撞击使得污垢松动,在污垢松动后撞击力结合磨料所产生的巨大摩擦力作用将污垢带走,先松动污垢在产生大摩擦力的作用实现高效和高质量完成塑料制品的清洗。The beneficial effects of this embodiment are as follows: the plastic products and the abrasive are placed into the cleaning frame 3 in sequence, and the cleaning frame 3 is impacted by the first impact component 5 to loosen the dirt. After the dirt is loosened, the impact force combined with the huge friction force generated by the abrasive takes the dirt away. The dirt is loosened first and then the large friction force is generated to achieve efficient and high-quality cleaning of the plastic products.

实施例2Example 2

一种塑料制品回收清洗设备的实施例2,在实施例1的基础上,与实施例1的区别在于,对清洗设备的布置进一步限定。Embodiment 2 of a plastic product recycling and cleaning device is based on Embodiment 1, but differs from Embodiment 1 in that the arrangement of the cleaning device is further limited.

如图4-5所示,一种塑料制品回收清洗设备还包括位于磨料洗槽1前方的超声波洗槽6、位于超声波洗槽6前方的粗洗槽7和位于磨料洗槽1后方的洗涤槽8,输送装置2将清洗框3依次输入至粗洗槽7、超声波洗槽6、磨料洗槽1和洗涤槽8。超声波洗槽6内设置有超声波发生器601和第二撞击组件602, 第二撞击组件602与第一撞击组件5的结构一致。粗洗槽7内放置有碱液,通过对塑料制品的浸泡将塑料制品表面的浮尘和浮油等污垢浸泡去除,避免这些污垢全部进入超声波洗槽6内导致超声波洗槽6内的溶液过于浑浊而影响清洗效果。塑料制品在进入磨料洗槽1之前先进入超声波洗槽6进行清洗,超声波洗槽6通过超声波和第二撞击组件602的作用,对部分污垢进行松动和剥离,实现对较容易清洗的污垢进行去除,此处的较容易清洗的污垢是相对于顽固难以清洗的污垢而言,对顽固污垢进行预松动从而使得在磨料洗槽1内的污垢更加容易松动,提高污垢的清除效率。洗涤槽8可以设置有两个,盛装有清水,将塑料制品上的化学溶液和磨料洗去。As shown in Fig. 4-5, a plastic product recycling and cleaning device also includes an ultrasonic washing tank 6 located in front of the abrasive washing tank 1, a rough washing tank 7 located in front of the ultrasonic washing tank 6, and a washing tank 8 located behind the abrasive washing tank 1. The conveying device 2 sequentially inputs the cleaning frame 3 to the rough washing tank 7, the ultrasonic washing tank 6, the abrasive washing tank 1 and the washing tank 8. The ultrasonic washing tank 6 is provided with an ultrasonic generator 601 and a second impact component 602. The second impact component 602 has the same structure as the first impact component 5. Alkaline solution is placed in the rough washing tank 7, and the floating dust and floating oil on the surface of the plastic products are soaked and removed by soaking the plastic products, so as to prevent all the dirt from entering the ultrasonic washing tank 6, which will cause the solution in the ultrasonic washing tank 6 to be too turbid and affect the cleaning effect. The plastic products enter the ultrasonic washing tank 6 for cleaning before entering the abrasive washing tank 1. The ultrasonic washing tank 6 loosens and peels off part of the dirt through the action of ultrasonic waves and the second impact component 602, so as to remove the dirt that is easier to clean. The dirt that is easier to clean here refers to the dirt that is stubborn and difficult to clean. The stubborn dirt is pre-loosened so that the dirt in the abrasive washing tank 1 is easier to loosen, thereby improving the dirt removal efficiency. Two washing tanks 8 can be provided, which are filled with clean water to wash away the chemical solution and abrasive on the plastic products.

在本实施例中,洗涤槽8内的侧壁设置有造浪装置、喷淋装置或者推流装置,造浪的波浪方向、喷淋装置的喷淋方向或推流装置的推流方向均是朝向清洗框3的侧板,更优先的是,均是倾斜朝上的方式朝向清洗框3的侧板。由于磨料更多是从清洗框3的侧板流出,因此在洗涤槽8内人为制造水流方向让水从侧板流入后从另一侧的侧板流出,更加容易带走塑料制品表面的磨料。而水流从下至上涌动可以让塑料制品发生一定的浮动,让塑料制品之间的磨料也能够被水流带走。通过这样的方式进一步的提高了磨料的去除效率和去除质量,更好地实现塑料制品的表面残留符合回收要求。In the present embodiment, the side wall in the washing tank 8 is provided with a wave-making device, a spraying device or a flow-pushing device, and the wave direction of the wave-making device, the spraying direction of the spraying device or the flow-pushing direction of the flow-pushing device are all toward the side plate of the cleaning frame 3, and more preferably, they are all tilted upward toward the side plate of the cleaning frame 3. Since the abrasive mostly flows out from the side plate of the cleaning frame 3, the water flow direction is artificially created in the washing tank 8 to allow water to flow in from the side plate and then flow out from the side plate on the other side, which makes it easier to take away the abrasive on the surface of the plastic product. The surging of water from bottom to top can make the plastic products float to a certain extent, so that the abrasive between the plastic products can also be taken away by the water flow. In this way, the removal efficiency and removal quality of the abrasive are further improved, and the surface residue of the plastic products can be better achieved to meet the recycling requirements.

进一步的,超声波洗槽6和磨料洗槽1均连通至过滤器9的进液端,过滤器9的清水出水端均连通至超声波洗槽6和磨料洗槽1,浊液出水端连通至粗洗槽7。超声波洗槽6和磨料洗槽1的液体中的杂质会越来越多,因此液体在使用一段时间进行更换,而若是全部排出的话会造成浪费,因此通过过滤器9的作用对超声波洗槽6和磨料洗槽1的液体进行过滤,过滤后的清液回收利用重新排入超声波洗槽6和磨料洗槽1,而浊液则排入粗洗槽7,最终实现资源的循环利用。Furthermore, the ultrasonic washing tank 6 and the abrasive washing tank 1 are both connected to the liquid inlet of the filter 9, the clean water outlet of the filter 9 is both connected to the ultrasonic washing tank 6 and the abrasive washing tank 1, and the turbid liquid outlet is connected to the rough washing tank 7. The impurities in the liquid of the ultrasonic washing tank 6 and the abrasive washing tank 1 will increase, so the liquid is replaced after a period of use, and if all is discharged, it will cause waste, so the liquid of the ultrasonic washing tank 6 and the abrasive washing tank 1 is filtered through the filter 9, and the clear liquid after filtration is recycled and discharged into the ultrasonic washing tank 6 and the abrasive washing tank 1, and the turbid liquid is discharged into the rough washing tank 7, finally realizing the recycling of resources.

本实施例的其余特征与原理与实施例1一致。The remaining features and principles of this embodiment are consistent with those of Embodiment 1.

实施例3Example 3

一种塑料制品回收清洗设备的实施例3,在实施例1或实施例2的基础上,与上述实施例的区别在于,对输送装置2进一步的限定。Embodiment 3 of a plastic product recycling and cleaning device is based on Embodiment 1 or Embodiment 2, and differs from the above embodiments in that the conveying device 2 is further limited.

如图6所示,输送装置2包括机架、均安装于机架上的轨道201、沿着轨道201行走的输送链和驱动输送链运动的驱动装置;输送链包括多个等距排布 的行走件202,行走件202包括固定部2021和安装于固定部2021上的行走轮2022和辅助轮2023,行走轮2022位于固定部2021的中心,辅助轮2023位于固定部2021的两侧,行走轮2022和辅助轮2023与轨道201滚动连接,驱动装置包括与行走轮2022卡合的齿轮或链轮;固定部2021与清洗框3连接。固定部2021的一端可以直接与清洗框3连接也可以通过连接杆2024与清洗框3连接。驱动装置的齿轮或链轮通过步进电机进行驱动并转动,而在转动的过程中,齿轮或链轮上的齿槽与行走轮2022对应,使得齿轮或链轮的转动动作转换为推动行走轮2022在轨道201上行走的动作。轨道201在相邻的两个槽之间具有一个提升部,行走件202通过驶入提升部令清洗框3离开槽内,通过离开提升部从而令清洗框3进入槽内。As shown in FIG6 , the conveying device 2 includes a frame, a track 201 mounted on the frame, a conveying chain running along the track 201, and a driving device driving the conveying chain to move; the conveying chain includes a plurality of equidistantly arranged The walking member 202 includes a fixed portion 2021 and a walking wheel 2022 and an auxiliary wheel 2023 installed on the fixed portion 2021. The walking wheel 2022 is located at the center of the fixed portion 2021, and the auxiliary wheels 2023 are located on both sides of the fixed portion 2021. The walking wheel 2022 and the auxiliary wheels 2023 are rollingly connected to the track 201. The driving device includes a gear or a sprocket engaged with the walking wheel 2022; the fixed portion 2021 is connected to the cleaning frame 3. One end of the fixed portion 2021 can be directly connected to the cleaning frame 3 or connected to the cleaning frame 3 through a connecting rod 2024. The gear or sprocket of the driving device is driven and rotated by a stepper motor, and during the rotation process, the tooth groove on the gear or sprocket corresponds to the walking wheel 2022, so that the rotation action of the gear or sprocket is converted into an action of pushing the walking wheel 2022 to walk on the track 201. The track 201 has a lifting portion between two adjacent grooves. The walking member 202 drives into the lifting portion to make the cleaning frame 3 leave the groove, and leaves the lifting portion to make the cleaning frame 3 enter the groove.

在本实施例中,轨道201呈环形,驱动装置位于轨道201上的四个端角处,在完成清洗后可以进行塑料制品的垂滴晾干,而为了节省工作空间,该环形为立体环形,全部的洗槽均位于地面。In this embodiment, the track 201 is in a ring shape, and the driving devices are located at the four end corners of the track 201. After cleaning, the plastic products can be dripped and dried. In order to save working space, the ring is a three-dimensional ring, and all washing tanks are located on the ground.

在本实施例中,固定部2021的两端通过连接杆2024与清洗框3连接,通过连接杆2024的作用可以让清洗框3下垂至洗槽的液面以下而轨道201无需进入液面以下,避免液体影响轨道201的运行。In this embodiment, both ends of the fixing portion 2021 are connected to the cleaning frame 3 via connecting rods 2024. The connecting rods 2024 allow the cleaning frame 3 to droop below the liquid level in the washing tank without the track 201 having to enter below the liquid level, thereby preventing the liquid from affecting the operation of the track 201.

本实施例的其余特征与原理与上述任一实施例一致。The remaining features and principles of this embodiment are consistent with any of the above embodiments.

实施例4Example 4

一种塑料制品回收清洗方法的实施例,基于上述实施例1-3的塑料制品回收清洗设备,包括如下步骤:An embodiment of a plastic product recycling and cleaning method, based on the plastic product recycling and cleaning equipment of the above embodiments 1-3, comprises the following steps:

步骤一:将塑料制品投放至清洗框3内;Step 1: Place the plastic product into the cleaning frame 3;

步骤二:将清洗框3放入装有碱溶液的洗槽内进行浸泡;通过对塑料制品的浸泡将塑料制品表面的浮尘和浮油等污垢浸泡去除,避免这些污垢全部进入下一个洗槽内导致下一个洗槽内的溶液过于浑浊而影响清洗效果。Step 2: Place the cleaning frame 3 into a washing tank filled with alkaline solution for soaking; remove dirt such as dust and oil on the surface of the plastic products by soaking the plastic products, and prevent all of these dirt from entering the next washing tank, causing the solution in the next washing tank to be too turbid and affecting the cleaning effect.

步骤三:步骤二的浸泡时间至设定的阈值后,将清洗框3取出并放入装有温度为45-55度的碱溶液的洗槽内进行振动清洗,具体的振动方式对塑料制品进行机械式撞击和超声波振动;超声波洗槽6通过超声波和机械振动的作用,对部分污垢进行松动和剥离,实现对较容易清洗的污垢进行去除,此处的较容易清洗的污垢是相对于顽固难以清洗的污垢而言。Step 3: After the immersion time in step 2 reaches the set threshold, the cleaning frame 3 is taken out and placed in a washing tank filled with an alkaline solution at a temperature of 45-55 degrees for vibration cleaning. The specific vibration method is to perform mechanical impact and ultrasonic vibration on the plastic product; the ultrasonic washing tank 6 loosens and peels off part of the dirt through the action of ultrasonic waves and mechanical vibrations, thereby removing the dirt that is easier to clean. The dirt that is easier to clean here refers to the stubborn dirt that is difficult to clean.

步骤四:步骤三的清洗时间至设定的阈值后,将清洗框3取出并放入装有 温度为65-75度的碱溶液的洗槽内,向清洗框3内投入磨料并对塑料制品进行机械式撞击;通过机械撞击振动和磨料结合的方式,在热碱溶液的协同作用,使顽固性污垢和油墨被清除。Step 4: After the cleaning time of step 3 reaches the set threshold, take out the cleaning frame 3 and put it into the In a washing tank of alkaline solution at a temperature of 65-75 degrees, abrasives are put into the washing frame 3 and the plastic products are mechanically impacted; the stubborn dirt and ink are removed by the combination of mechanical impact vibration and abrasives and the synergistic effect of the hot alkaline solution.

步骤五:步骤四的清洗时间至设定的阈值后,将清洗框3取出并放入装有清水的洗槽内,将塑料制品表面的化学溶液和磨料清除;Step 5: After the cleaning time of step 4 reaches the set threshold, the cleaning frame 3 is taken out and placed in a washing tank filled with clean water to remove the chemical solution and abrasive on the surface of the plastic product;

步骤六:对完成清洗的塑料制品进行垂滴晾干。Step 6: Allow the cleaned plastic products to drip dry.

本实施例的有益效果:在依次对塑料制品进行清洗的过程中,通过粗洗确保超声波清洗时溶液的浓度从而具备高的清洗效率。通过超声波和机械撞击对污垢进行预松动,进一步在撞击和磨料共同作用的过程中塑料制品上的污垢松动然后松动后的污垢被与塑料制品相对运动磨料带走,而由于塑料制品和磨料均被限制在空间范围狭小的清洗框3内,两者无处流动的情况下,磨料和塑料制品的撞击力压合在一起,由于瞬间的撞击力度大,两者之间会产生巨大的压力从而令两者之间的摩擦力得到极大的提高,从而实现塑料制品的高效率和高质量的清洗。The beneficial effects of this embodiment are as follows: in the process of cleaning the plastic products in sequence, the concentration of the solution during ultrasonic cleaning is ensured by rough washing, so as to have a high cleaning efficiency. The dirt is pre-loosened by ultrasonic and mechanical impact, and the dirt on the plastic products is further loosened in the process of the impact and the abrasive, and then the loosened dirt is taken away by the abrasive that moves relative to the plastic products. Since the plastic products and the abrasive are both confined in the cleaning frame 3 with a narrow space range, the impact force of the abrasive and the plastic products is pressed together when there is no place for the two to flow. Due to the large instantaneous impact force, a huge pressure is generated between the two, so that the friction between the two is greatly improved, thereby achieving high-efficiency and high-quality cleaning of plastic products.

显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。 Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

一种塑料制品回收清洗设备,其特征在于,包括磨料洗槽(1)、输送装置(2)、安装于所述输送装置(2)上的清洗框(3)和磨料供应装置(4),所述输送装置(2)用于将清洗框(3)输入至磨料洗槽(1)内和输出至磨料洗槽(1)外;所述磨料洗槽(1)内安装有第一撞击组件(5),所述第一撞击组件(5)包括上升撞击件(501)、驱动所述上升撞击件(501)升降的第一驱动部(502)、下降撞击件(503)和驱动所述下降撞击件(503)升降的第二驱动部(504),在初始状态下,所述上升撞击件(501)和所述下降撞击件(503)之间的距离大于清洗框(3)的高度;所述清洗框(3)在所述输送装置(2)的作用下在所述上升撞击件(501)和所述下降撞击件(503)之间通过;所述清洗框(3)的底部设置有供所述上升撞击件(501)穿过的通孔(301);所述磨料供应装置(4)的出料口位于所述磨料洗槽(1)的正上方且用于将磨料输送至所述清洗框(3)内。A plastic product recycling and cleaning device, characterized in that it comprises an abrasive washing tank (1), a conveying device (2), a cleaning frame (3) installed on the conveying device (2), and an abrasive supply device (4), wherein the conveying device (2) is used to input the cleaning frame (3) into the abrasive washing tank (1) and output it to the outside of the abrasive washing tank (1); a first impact assembly (5) is installed in the abrasive washing tank (1), and the first impact assembly (5) comprises an ascending impact member (501), a first driving part (502) for driving the ascending impact member (501) to rise and fall, a descending impact member (503), and a driving part (504) for driving the descending impact member (503). The invention relates to a second driving part (504) for lifting and lowering the abrasive material washing tank (1), wherein in an initial state, the distance between the ascending impact member (501) and the descending impact member (503) is greater than the height of the cleaning frame (3); the cleaning frame (3) passes between the ascending impact member (501) and the descending impact member (503) under the action of the conveying device (2); a through hole (301) for the ascending impact member (501) to pass through is provided at the bottom of the cleaning frame (3); the discharge port of the abrasive supply device (4) is located directly above the abrasive washing tank (1) and is used to convey the abrasive material into the cleaning frame (3). 根据权利要求1所述的一种塑料制品回收清洗设备,其特征在于,所述清洗框(3)平行于运动方向的至少一个侧板设置有若干镂空部(302)。The plastic product recycling and cleaning equipment according to claim 1 is characterized in that at least one side plate of the cleaning frame (3) parallel to the movement direction is provided with a plurality of hollow portions (302). 根据权利要求1所述的一种塑料制品回收清洗设备,其特征在于,所述上升撞击件(501)包括上升安装板(5011)和设置在所述上升安装板(5011)上的多个上升撞击部(5012);所述下降撞击件(503)包括下降安装板(5031)和设置在所述下降安装板(5031)上的多个下降撞击部(5032);所述通孔(301)与所述上升撞击部(5012)一一对应。A plastic product recycling and cleaning device according to claim 1, characterized in that the rising impact member (501) includes a rising mounting plate (5011) and a plurality of rising impact parts (5012) arranged on the rising mounting plate (5011); the descending impact member (503) includes a descending mounting plate (5031) and a plurality of descending impact parts (5032) arranged on the descending mounting plate (5031); and the through hole (301) corresponds one-to-one to the rising impact part (5012). 根据权利要求3所述的一种塑料制品回收清洗设备,其特征在于,所述上升撞击部(5012)和所述下降撞击部(5032)的轴线相互交错。The plastic product recycling and cleaning equipment according to claim 3 is characterized in that the axes of the rising impact part (5012) and the descending impact part (5032) are staggered with each other. 根据权利要求1所述的一种塑料制品回收清洗设备,其特征在于,所述磨料供应装置(4)包括存储箱(401)、均与所述存储箱(401)连通的出料管(402)和回流管(403)和均安装在出料管(402)和回流管(403)内上的泵体;所述回流管(403)的另一端与所述磨料洗槽(1)的底部连通。The plastic product recycling and cleaning equipment according to claim 1 is characterized in that the abrasive supply device (4) includes a storage box (401), a discharge pipe (402) and a return pipe (403) both connected to the storage box (401), and a pump body both installed on the discharge pipe (402) and the return pipe (403); the other end of the return pipe (403) is connected to the bottom of the abrasive washing tank (1). 根据权利要求1-5任一所述的一种塑料制品回收清洗设备,其特征在于,还包括位于所述磨料洗槽(1)前方的超声波洗槽(6),所述输送装置(2)将清洗框(3)依次输入至所述超声波洗槽(6)和所述磨料洗槽(1);所述超声 波洗槽(6)内设置有超声波发生器(601)和第二撞击组件(602),所述第二撞击组件(602)与所述第一撞击组件(5)的结构一致。A plastic product recycling and cleaning device according to any one of claims 1 to 5, characterized in that it also includes an ultrasonic washing tank (6) located in front of the abrasive washing tank (1), and the conveying device (2) sequentially inputs the cleaning frame (3) into the ultrasonic washing tank (6) and the abrasive washing tank (1); the ultrasonic An ultrasonic generator (601) and a second impact component (602) are arranged in the wave washing tank (6); the second impact component (602) has the same structure as the first impact component (5). 根据权利要求6所述的一种塑料制品回收清洗设备,其特征在于,包括位于所述超声波洗槽(6)前方的粗洗槽(7)和位于所述磨料洗槽(1)后方的洗涤槽(8),所述输送装置(2)将清洗框(3)依次输入至所述粗洗槽(7)、所述超声波洗槽(6)、所述磨料洗槽(1)和所述洗涤槽(8)。The plastic product recycling and cleaning equipment according to claim 6 is characterized in that it includes a rough washing tank (7) located in front of the ultrasonic washing tank (6) and a washing tank (8) located behind the abrasive washing tank (1), and the conveying device (2) inputs the cleaning frame (3) into the rough washing tank (7), the ultrasonic washing tank (6), the abrasive washing tank (1) and the washing tank (8) in sequence. 根据权利要求7所述的一种塑料制品回收清洗设备,其特征在于,所述超声波洗槽(6)和所述磨料洗槽(1)均连通至过滤器(9)的进液端,所述过滤器(9)的清水出水端均连通至所述超声波洗槽(6)和所述磨料洗槽(1),浊液出水端连通至粗洗槽(7)。The plastic product recycling and cleaning equipment according to claim 7 is characterized in that the ultrasonic washing tank (6) and the abrasive washing tank (1) are both connected to the liquid inlet end of the filter (9), the clean water outlet end of the filter (9) is connected to the ultrasonic washing tank (6) and the abrasive washing tank (1), and the turbid liquid outlet end is connected to the rough washing tank (7). 根据权利要求6所述的一种塑料制品回收清洗设备,其特征在于,所述输送装置(2)包括机架、均安装于机架上的轨道(201)、沿着所述轨道(201)行走的输送链和驱动所述输送链运动的驱动装置;所述输送链包括多个等距排布的行走件(202),所述行走件(202)包括固定部(2021)和安装于所述固定部(2021)上的行走轮(2022),所述行走轮(2022)与所述轨道(201)滚动连接,所述驱动装置包括与所述行走轮(2022)卡合的齿轮或链轮;所述固定部(2021)与所述清洗框(3)连接。A plastic product recycling and cleaning device according to claim 6, characterized in that the conveying device (2) includes a frame, tracks (201) installed on the frame, a conveying chain running along the track (201) and a driving device driving the conveying chain to move; the conveying chain includes a plurality of equally spaced walking parts (202), the walking parts (202) include a fixed part (2021) and a walking wheel (2022) installed on the fixed part (2021), the walking wheel (2022) is rollingly connected to the track (201), and the driving device includes a gear or a sprocket engaged with the walking wheel (2022); the fixed part (2021) is connected to the cleaning frame (3). 一种塑料制品回收清洗方法,其特征在于,包括如下步骤:A plastic product recycling and cleaning method, characterized in that it comprises the following steps: 步骤一:将塑料制品投放至清洗框内;Step 1: Place the plastic products into the cleaning frame; 步骤二:将清洗框放入装有碱溶液的洗槽内进行浸泡;Step 2: Place the cleaning frame into a washing tank filled with alkaline solution for soaking; 步骤三:步骤二的浸泡时间至设定的阈值后,将清洗框取出并放入装有温度为45-55度的碱溶液的洗槽内进行振动清洗,具体的振动方式对塑料制品进行机械式撞击和超声波振动;Step 3: After the soaking time in step 2 reaches the set threshold, take out the cleaning frame and put it into a washing tank filled with an alkaline solution at a temperature of 45-55 degrees for vibration cleaning. The specific vibration method is to perform mechanical impact and ultrasonic vibration on the plastic product; 步骤四:步骤三的清洗时间至设定的阈值后,将清洗框取出并放入装有温度为65-75度的碱溶液的洗槽内,向清洗框内投入磨料并对塑料制品进行机械式撞击;Step 4: After the cleaning time of step 3 reaches the set threshold, the cleaning frame is taken out and placed in a washing tank filled with an alkaline solution at a temperature of 65-75 degrees, and abrasives are added into the cleaning frame to mechanically impact the plastic product; 步骤五:步骤四的清洗时间至设定的阈值后,将清洗框取出并放入装有清水的洗槽内,将塑料制品表面的化学溶液和磨料清除。 Step 5: After the cleaning time in step 4 reaches the set threshold, take out the cleaning frame and put it into a washing tank filled with clean water to remove the chemical solution and abrasive on the surface of the plastic product.
PCT/CN2023/124920 2022-12-27 2023-10-17 Cleaning apparatus and method for plastic product recycling Ceased WO2024139553A1 (en)

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