WO2024114736A1 - Shaft system and wind generating set - Google Patents

Shaft system and wind generating set Download PDF

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Publication number
WO2024114736A1
WO2024114736A1 PCT/CN2023/135474 CN2023135474W WO2024114736A1 WO 2024114736 A1 WO2024114736 A1 WO 2024114736A1 CN 2023135474 W CN2023135474 W CN 2023135474W WO 2024114736 A1 WO2024114736 A1 WO 2024114736A1
Authority
WO
WIPO (PCT)
Prior art keywords
bearing
shaft
bearing seat
rotating shaft
steel back
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/135474
Other languages
French (fr)
Chinese (zh)
Inventor
褚建坤
楚小超
王忠忠
刘连圣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
Original Assignee
Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Goldwind Science and Creation Windpower Equipment Co Ltd filed Critical Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
Publication of WO2024114736A1 publication Critical patent/WO2024114736A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/70Bearing or lubricating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D9/00Adaptations of wind motors for special use; Combinations of wind motors with apparatus driven thereby; Wind motors specially adapted for installation in particular locations
    • F03D9/20Wind motors characterised by the driven apparatus
    • F03D9/25Wind motors characterised by the driven apparatus the apparatus being an electrical generator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/02Rigid support of bearing units; Housings, e.g. caps, covers in the case of sliding-contact bearings

Definitions

  • the present invention belongs to the technical field of wind power generation, and in particular relates to a shaft system and a wind power generator set.
  • the main purpose of the present disclosure is to provide a shaft system and a wind turbine generator set to reduce the manufacturing cost of the wind turbine generator set.
  • the present invention provides a shaft system, which includes a rotating shaft, a first bearing seat and a second bearing seat, wherein the first bearing seat is arranged at the first end of the rotating shaft; the second bearing seat is arranged on the rotating shaft and spaced apart from the first bearing seat, wherein the rotating shaft is rotatably arranged on the first bearing seat and the second bearing seat, and a pair of thrust bearings are respectively arranged on both axial sides of the first bearing seat.
  • the shaft system provided by the present invention includes a first bearing seat and a second bearing seat, and the first bearing seat and the second bearing seat are independently arranged respectively, forming a split bearing seat.
  • a single bearing seat is small in size and light in weight, thereby reducing the cost of the shaft system and simplifying the maintenance of each bearing.
  • a wind turbine generator set comprising the shaft system as described above.
  • FIG. 1 is a structural diagram of a shaft system provided by an exemplary embodiment of the present disclosure.
  • FIG. 2 is an enlarged view of the thrust bearing in FIG. 1 .
  • FIG. 3 is a structural diagram of the second bearing seat and the bearing unit in FIG. 1 .
  • FIG. 4 is a structural diagram of the bearing unit in FIG. 3 .
  • FIG. 5 is a partial structural diagram of the first end flange in FIG. 1 .
  • FIG. 6 is a partial structural diagram of the second end flange in FIG. 1 .
  • Second bearing seat 4. Thrust bearing;
  • the present disclosure provides a wind turbine generator set, which includes a tower, a nacelle arranged on the top of the tower, an impeller and a generator arranged on the nacelle, wherein the impeller and the generator are connected through a main shaft so that the impeller rotates to drive the generator to generate electricity.
  • the present disclosure provides a shaft system that can adapt to a large-sized wind turbine generator set, and in particular, can adapt to a main shaft with a large diameter.
  • the shaft system includes a rotating shaft 1, a first bearing seat 2 and a second bearing seat 3, the first bearing seat 2 is arranged at a first end of the rotating shaft 1, and the second bearing seat 3 is arranged on the rotating shaft 1 and is connected to the first end of the rotating shaft 1.
  • a bearing seat 2 is arranged at intervals, wherein the rotating shaft 1 is rotatably arranged on the first bearing seat 2 and the second bearing seat 3, and a pair of thrust bearings 4 are respectively arranged on both sides of the axial direction of the first bearing seat 2.
  • the shaft system provided by the present invention includes a first bearing seat 2 and a second bearing seat 3, and the first bearing seat 2 and the second bearing seat 3 are independently arranged respectively, forming a split bearing seat.
  • a single bearing seat is small in size and light in weight, thereby reducing the cost of the shaft system and simplifying the maintenance of each bearing.
  • the rotating shaft 1 is the main shaft of the wind turbine generator set, and the main shaft is connected between the impeller and the generator so as to transmit the rotation of the impeller to the generator for power generation, but it is not limited thereto.
  • a pair of end flanges 5 are provided at the first end of the rotating shaft 1.
  • the pair of end flanges 5 are spaced apart on both axial sides of the first bearing seat 2, and a pair of thrust bearings 4 are respectively provided between the end flanges 5 and the first bearing seat 2 to support the end flanges 5 to rotate relative to the first bearing seat 2.
  • the first bearing seat 2 can be fixed on the nacelle, for example but not limited to, the first bearing seat 2 is fixed on a support platform in the nacelle, but not limited thereto.
  • the thrust bearing 4 is arranged on both axial sides of the first bearing seat 2 to support the end flange 5 to rotate relative to the first bearing seat 2.
  • the thrust bearing 4 can be fixed on the end flange 5 and can be in relative sliding contact with the first bearing seat 2. Specifically, the first end of the thrust bearing 4 is connected to the end flange 5, and the second end of the thrust bearing 4 faces the first bearing seat 2 and is in sliding contact with the first bearing seat 2, but the present invention is not limited thereto.
  • the thrust bearing 4 can be fixed on the first bearing seat 2 and can be in relative sliding contact with the end flange 5.
  • the first end of the thrust bearing 4 is connected to the first bearing seat 2, and the second end of the thrust bearing 4 faces the end flange 5 and is in sliding contact with the end flange 5.
  • a pair of thrust bearings 4 can be symmetrically arranged on both axial sides of the first bearing seat 2 to be able to adapt to thrusts in two axial directions of the first bearing seat 2, thereby improving the adaptability of the shaft system.
  • the radial inner side of the first bearing seat 2 provided in this embodiment is further provided with a bearing unit 7 to support the radial force of the rotating shaft 1.
  • a bearing unit 7 is further provided between the first bearing seat 2 and the rotating shaft 1, and the bearing unit 7 is provided between a pair of thrust bearings 4 along the axial direction of the rotating shaft 1, and the bearing unit 7 is provided on the radial inner side of the first bearing seat 2, that is, the bearing unit 7 is provided on the radial outer side of the rotating shaft 1, and is provided on the radial inner side of the first bearing seat 2, so that the bearing unit 7 is supported between the first bearing seat 2 and the rotating shaft 1.
  • the shaft system provided by the present disclosure is provided with thrust bearings 4 on both axial sides of the radial bearing composed of the bearing unit 7 and the first bearing seat 2, so as to be able to withstand radial force and axial force at the same time, thereby improving the adaptability of the shaft system.
  • the end surface of the second end of the thrust bearing 4 is provided with a wear-resistant layer 48, and the wear-resistant layer 48 can be made of wear-resistant materials.
  • the thrust bearing 4 can be made of ordinary bearing materials, for example but not limited to, the thrust bearing 4 can be a steel part, so that the service life of the thrust bearing 4 can be effectively improved without increasing the manufacturing cost of the thrust bearing 4.
  • a wear-resistant layer is provided on the axial end surface of the first bearing seat 2 that is in sliding contact with the thrust bearing 4, or a wear-resistant layer is provided on the end surface of the end flange 5 that is in sliding contact with the thrust bearing 4, but it is not limited thereto.
  • the thrust bearing 4 includes a first support seat 41 and a first pad steel back 44.
  • the first support seat 41 is connected to the first bearing seat 2 or the end flange 5.
  • the first support seat 41 is provided with a plurality of pad accommodating grooves 47.
  • the plurality of pad accommodating grooves 47 are arranged at intervals along the circumference of the rotating shaft 1.
  • the first pad steel back 44 is movably arranged in the pad accommodating grooves 47 to support the first bearing seat 2 or the end flange 5, thereby avoiding excessive wear of the first bearing seat 2 or the end flange 5.
  • a wear-resistant layer 48 is provided on the wall surface of the first pad steel back 44 facing the first bearing seat 2 or the end flange 5 matched therewith.
  • the first bearing seat 2 or the end flange 5 is provided with an oil inlet channel (not shown).
  • the oil inlet channel extends radially along the first support seat 41, but is not limited thereto.
  • the first support seat 41 is provided with an arc-shaped oil groove 46, and the arc-shaped oil groove 46 extends continuously along the circumference of the first support seat 41, for example but not limited to, the arc-shaped oil groove 46 extends in an arc shape.
  • a plurality of pad receiving grooves 47 are respectively connected to the arc-shaped oil groove 46 to guide external lubricating oil into the pad receiving groove 47 through the oil inlet channel to provide lubrication for the first pad steel back 44.
  • the arc-shaped oil groove 46 provided in the present disclosure is arranged radially outside the circumference of the pad receiving groove 47, but is not limited thereto.
  • an axial oil groove (not shown) is also provided between the arc-shaped oil groove 46 and the oil inlet channel.
  • the axial oil groove is provided on the first support seat 41, but not limited thereto.
  • the axial oil groove can also be provided on the first bearing seat 2 or the end flange 5, but not limited thereto.
  • the arc-shaped oil groove 46 is provided on the end face of the first support seat 41 so as to be able to communicate with the tile receiving groove 47, and the oil inlet channel can be provided at a non-end face position of the first support seat 41 to prevent lubricating oil leakage and contamination.
  • the thrust bearing 4 further includes a sealing ring 45, which is sleeved on the outer periphery of the first pad steel back 44 and pressed tightly against the groove between the first pad steel back 44 and the pad receiving groove 47.
  • the first pad steel back 44 of the present disclosure is cylindrical, and the axis of the first pad steel back 44 is arranged parallel to the axis of the rotating shaft 1, but not limited to this.
  • the sealing ring 45 seals the lubricating oil to prevent the lubricating oil from leaking to the side of the first elastic pad 43, causing waste of lubricating oil.
  • a sealing ring groove is recessed in the outer peripheral wall of the first pad steel back 44, and the sealing ring 45 is pressed between the sealing ring groove and the groove wall of the pad receiving groove 47, but not limited to this, thereby further improving the sealing performance of the thrust bearing.
  • the first pad steel back 44 is kept in contact with the first bearing seat 2, and a first elastic pad 43 is provided on the side of the first pad steel back 44 away from the first bearing seat 2.
  • the first elastic pad 43 is provided between the first pad steel back 44 and the bottom of the pad receiving groove 47, and the first elastic pad 43 is pressed between the bottom of the pad receiving groove 47 and the first pad steel back 44.
  • the first elastic pad 43 provided in the present disclosure is a rubber part, or a silicone part, but is not limited thereto. In this way, the first pad steel back 44 can be kept in contact with the first bearing seat 2 by providing the first elastic pad 43.
  • the thrust bearing 4 also includes a limit ring 42, which is arranged between the first elastic pad 43 and the groove wall of the shoe accommodating groove 47. In this way, by arranging the limit ring 42 on the outer periphery of the first elastic pad 43, it can be used to radially limit the first elastic pad 43 to prevent the first elastic pad 43 from moving during the operation of the thrust bearing 4.
  • the first elastic pad 43 provided in the present disclosure may be a column, for example but not limited to, the diameter of the first elastic pad 43 is not greater than the diameter of the first pad steel back 44 .
  • the thrust bearings 4 are arranged in pairs, and the above embodiment discloses the structure of the thrust bearing 4 arranged on the axial outer side of the first bearing seat 2 .
  • the first support seat 41 can be an arc-shaped structure, and multiple first support seats 41 are arranged along the circumference of the rotating shaft 1 to form a ring. It is understandable that the first support seat 41 can also be a ring that extends continuously along the circumference of the rotating shaft 1, which is also within the protection scope of the present disclosure.
  • a fastener mounting hole 49 is provided on the first support seat 41 , and the thrust bearing 4 can be connected to the end flange or the first bearing seat 2 by arranging a fastener in the fastener mounting hole 49 .
  • the thrust bearing 4 provided in the present disclosure is a sliding bearing, which can be used as a main bearing to support the main shaft of a wind turbine generator set.
  • the sliding bearing has the characteristics of high load-bearing capacity, high stability, impact resistance, low cost and easy maintenance.
  • the bearing assembly provided by the present invention is suitable for use as a wind power axial thrust sliding bearing, and fully considers the lubrication, installation, maintenance, processing and operating performance requirements of the bearing, and provides a wind power main bearing application. A better solution has been provided, which is conducive to cost reduction in the industry.
  • the shaft system provided by the present invention includes a first bearing seat 2 and a second bearing seat 3, and the first bearing seat 2 and the second bearing seat 3 are independently arranged respectively, forming a split bearing seat.
  • a single bearing seat is small in size and light in weight, thereby reducing the cost of the shaft system and simplifying the maintenance of each bearing.
  • the end flange 5 in order to improve the connection strength of the end flange 5, includes a first end flange 51 disposed on the first bearing seat 2 along the axial inner side of the rotating shaft 1.
  • a step 6 is disposed on the outer peripheral wall of the rotating shaft 1, and the axial inner end of the first end flange 51 abuts against the step 6.
  • the outer diameter of the axial inner end of the first end flange 51 is the same as the diameter of the radial outer end of the step 6, that is, the connection between the axial inner end of the first end flange 51 and the step 6 is smoothly transitioned.
  • the end flange 5 also includes a second end flange 52 disposed on the axially outer side of the first bearing seat 2 along the rotating shaft 1 , and the second end flange 52 is detachably connected to the end face of the first end of the rotating shaft 1 .
  • the second end flange 52 is detachably connected to the end face of the rotating shaft 1 by fasteners.
  • the end face of the first end of the rotating shaft 1 can be provided with a plurality of fastener mounting holes, and the plurality of fastener mounting holes are arranged at intervals along the circumference of the rotating shaft 1.
  • the second end flange 52 is provided with a plurality of fastener mounting holes arranged in alignment with the fastener mounting holes.
  • an exemplary embodiment of the present disclosure provides a sliding bearing assembly, which includes a bearing seat and a plurality of bearing units 7.
  • the bearing seat is a second bearing seat 3, but the present invention is not limited thereto.
  • the bearing seat has an accommodating cavity.
  • the plurality of bearing units 7 are arranged in the accommodating cavity at intervals along the circumference of the accommodating cavity, so as to be supported on the circumferential outer side of the rotating shaft 1.
  • the present disclosure arranges a plurality of bearing units 7 in the accommodating cavity of the second bearing seat 3.
  • the plurality of bearing units 7 are independent of each other and are convenient for independent disassembly and assembly, and are particularly suitable for disassembly and assembly on a tower, thereby reducing the operation and maintenance cost of the sliding bearing assembly.
  • the bearing unit 7 includes a second support seat 71 and a second pad steel back 72.
  • the second support seat 71 is fixed on the second bearing seat 3.
  • the second pad steel back 72 is movably connected to the second support seat 71.
  • the side of the second pad steel back 72 facing away from the second support seat 71 is provided with a shaft support surface for supporting the shaft 1.
  • the shaft support surface and the outer peripheral wall of the shaft 1 are at least One is provided with a wear-resistant layer.
  • the wear-resistant layer is provided on the shaft support surface of the second pad steel back 72, and can also be provided on the outer peripheral wall of the shaft 1.
  • a wear-resistant layer is bonded or coated on the shaft support surface of the second pad steel back 72 and the shaft 1 to improve the wear resistance and reduce the friction resistance of the sliding bearing assembly.
  • the second support seat 71 is fixed on the second bearing seat 3, so that the second pad steel back 72 can be movably connected to the second bearing seat 3 through the second support seat 71 to adapt to the axial force, thereby improving the adaptability of the sliding bearing assembly.
  • the second support seat 71 can be connected to the second bearing seat 3 by fasteners, but not limited thereto.
  • the second support seat 71 is roughly a square plate structure, and the four corners of the square plate are respectively connected to the second bearing seat 3 by fasteners, but not limited thereto.
  • the bearing unit 7 also includes a fixing plate (not shown), which is arranged at the axial end of the second support seat 71 along the rotating shaft 1, and the fixing plate is fixed on the second bearing seat 3, and the second support seat 71 is fixed on the fixing plate.
  • the cavity wall of the accommodating cavity of the second bearing seat 3 is recessed with an installation groove, and the side of the second support seat 71 away from the second tile steel back 72 is embedded in the installation groove. This arrangement facilitates the assembly and positioning of the second support seat 71, thereby improving the assembly efficiency of the sliding bearing assembly.
  • the fixing plate can be fixed on the inner wall of the second bearing seat 3 by fasteners in advance, and the fixing plate can be used as an axial limiter, and the size of the fixing plate in the radial direction of the rotating shaft 1 matches the second support seat 71, so as to avoid the fixing plate from interfering with the second tile steel back 72.
  • a groove matching the axial end of the second support seat 71 on the rotating shaft 1 can be provided on the side of the fixing plate facing the second support seat 71, and the end of the second support seat 71 can be inserted into the groove, so that the second support seat 71 is stably connected to the fixing plate, thereby improving the connection reliability of the second support seat 71.
  • fasteners are respectively provided on both sides of the second support seat 71 along the circumference of the shaft 1.
  • the fasteners extend approximately along the axial direction of the shaft 1 and are connected between the second support seat 71 and the fixing plate.
  • the nut end of the fastener can be exposed to facilitate operation, thereby improving the convenience of disassembly and assembly.
  • the second support seat 71 and the fixing plate may be fixedly connected by adhesive or the like, but the present invention is not limited thereto.
  • each second support seat 71 has a mounting groove corresponding to the second bearing seat 3.
  • the fixing plate can be firstly connected to the second bearing seat 3 by two fasteners (such as but not limited to screws).
  • the bearing seat 3 is fixed, and then the second support seat 71 is pushed into the groove of the fixing plate, and then the remaining fasteners are installed on the second support seat 71, so that the second support seat 71 is connected to the fixing plate and the second bearing seat 3.
  • the bearing unit 7 also includes a pin 73, which is arranged parallel to the diameter of the rotating shaft 1.
  • the pin 73 is connected between the second support seat 71 and the second pad steel back 72.
  • the second pad steel back 72 is provided with a steel back mounting hole arranged in alignment with the support plate mounting hole (not shown), and the pin 73 and the steel back mounting hole are in clearance.
  • the pin 73 is mainly used to connect the second pad steel back 72 and the second support seat 71, and to limit the second pad steel back 72 in the circumferential direction of the rotating shaft 1 to prevent the second pad steel back 72 from accidentally detaching from the second support seat 71.
  • the second support seat 71 is provided with a support plate mounting hole for the pin shaft 73 to pass through, and the first end of the pin shaft 73 is interference-fitted with the support plate mounting hole to prevent the pin shaft 73 from accidentally moving relative to the second support seat 71, thereby improving the connection reliability between the second pad steel back 72 and the second support seat 71.
  • the pin shaft 73 is fixed to the second support seat 71, and the second pad steel back 72 can swing around the circumference of the pin shaft 73 relative to the pin shaft 73, and move relative to the pin shaft 73 along its axial direction, so as to improve the adaptability of the sliding bearing assembly, but it is not limited thereto.
  • the second end of the pin 73 is in clearance with the steel back mounting hole, so that the second tile steel back 72 can be movably connected relative to the second support seat 71.
  • the steel back mounting hole can be a blind hole, and the end of the second end of the pin 73 is spaced apart from the bottom of the steel back mounting hole, so that the second tile steel back 72 can move relative to the pin 73 along the axial direction of the pin 73 to adapt to different working conditions.
  • the end of the second end of the pin 73 is spaced apart from the bottom of the steel back mounting hole, so that when the second tile steel back 72 is subjected to the radial force of the rotating shaft 1, the pin 73 can be prevented from being subjected to the force along its axial direction, thereby increasing the service life of the pin 73.
  • the second shoe steel back 72 and the second support seat 71 are respectively made of metal to have higher rigidity.
  • the bearing unit 7 also includes a second elastic pad 74, which is supported between the second support seat 71 and the second pad steel back 72.
  • the second elastic pad 74 is symmetrically arranged relative to the pin 73 along the circumference of the rotating shaft 1. In this way, by arranging the second elastic pad 74 between the second support seat 71 and the second pad steel back 72, the second pad steel back 72 is kept in contact with the outer peripheral wall of the rotating shaft 1, thereby improving the reliability of the sliding bearing assembly.
  • the second elastic pad 74 is deformed under pressure, so that the rotating shaft 1 has a predetermined travel space in the radial direction, thereby improving the reliability of the sliding bearing assembly.
  • the second elastic pad 74 can be made of a polymer material, and the provision of the second elastic pad 74 increases the sensitivity of the bearing stiffness to the formation of a dynamic pressure oil film of the sliding bearing.
  • the pin 73 is parallel to the diameter of the rotating shaft 1 and is offset from the diameter of the rotating shaft 1, that is, the pin 73 is offset relative to the center line of the second pad steel back 72 along the circumferential direction of the rotating shaft 1.
  • the pin 73 has a certain offset value along the rotation direction of the rotating shaft 1, and the offset value enables the sliding bearing assembly to better form a dynamic pressure oil film.
  • the pin 73 is arranged on the center line of the second elastic pad 74 along the circumferential direction of the rotating shaft 1, that is, the second elastic pad 74 is non-centered relative to the second pad steel back 72, but it is not limited to this.
  • the second pad steel back 72 is provided with an oil inlet channel 221, one end of which is connected to the oil pump through the external pipe 26, and the other end is connected to the shaft support surface.
  • an oil inlet channel 221 one end of which is connected to the oil pump through the external pipe 26, and the other end is connected to the shaft support surface.
  • a dynamic pressure oil film is easily formed between the shaft support surface of the second pad steel back 72 and the outer peripheral wall of the shaft 1, which improves the smoothness of the rotation of the shaft 1.
  • it also increases the service life of the shaft 1 and the sliding bearing assembly, and reduces the operation and maintenance cost.
  • each second pad steel back 72 is independently supplied with oil
  • the lubricating oil is sprayed into the oil channel of the second pad steel back 72 through the oil inlet channel 221, then flows to the shaft support surface that rubs against the shaft 1, and then flows out from the second bearing seat 3 under the action of gravity, thereby achieving the purpose of circulating oil supply.
  • the bearing units 7 are arranged in pairs, and each pair of bearing units 7 is arranged symmetrically with respect to the center. In this way, the sliding bearing assembly can withstand the force in the radial direction of the rotating shaft 1, thereby improving the applicability of the sliding bearing assembly.
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features. In the description of the present disclosure, unless otherwise specified, "plurality" means two or more.
  • the terms “installed”, “connected”, “connected”, and “fixed” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and it can be a mechanical connection or an electrical connection. It can also be a communication connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this disclosure can be understood according to specific circumstances.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Power Engineering (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

A shaft system and a wind generating set. The shaft system comprises a rotating shaft (1), a first bearing seat (2) and a second bearing seat (3), wherein the first bearing seat (2) is arranged at a first end of the rotating shaft (1); the second bearing seat (3) is arranged on the rotating shaft (1) and is spaced apart from the first bearing seat (2), the rotating shaft (1) is rotatably arranged on the first bearing seat (2) and the second bearing seat (3), and a pair of thrust bearings (4) are respectively arranged on two axial sides of the first bearing seat (2). The wind generating set comprises the shaft system. The first bearing seat (2) and the second bearing seat (3) are respectively arranged independently to form split bearing seats, and a single bearing seat has a small size and light weight, so that the shaft system has low costs, and the maintenance of each bearing is simple and convenient.

Description

轴系和风力发电机组Shaft system and wind turbine 技术领域Technical Field

本公开属于风力发电技术领域,尤其涉及一种轴系和风力发电机组。The present invention belongs to the technical field of wind power generation, and in particular relates to a shaft system and a wind power generator set.

背景技术Background technique

目前风力发电机组容量越来越大,机组尺寸也越来越大。随着风机设计尺寸加大,由于滚动轴承制造工艺难度大、材料要求高、加工难度大等原因影响,滚动轴承设计方案的轴系成本越来越高。At present, the capacity of wind turbines is getting larger and larger, and the size of wind turbines is also getting larger and larger. As the design size of wind turbines increases, the shaft system cost of rolling bearing design solutions is getting higher and higher due to the difficulty of rolling bearing manufacturing process, high material requirements, and high processing difficulty.

发明内容Summary of the invention

本公开的主要目的在于提供一种轴系和风力发电机组,以降低风力发电机组的制造成本。The main purpose of the present disclosure is to provide a shaft system and a wind turbine generator set to reduce the manufacturing cost of the wind turbine generator set.

针对上述目的,本公开提供如下技术方案:In view of the above objectives, the present disclosure provides the following technical solutions:

本公开提供一种轴系,所述轴系包括转轴、第一轴承座以及第二轴承座,所述第一轴承座设置于所述转轴的第一端;所述第二轴承座设置于所述转轴上且与所述第一轴承座间隔设置,其中,所述转轴可转动地设置于所述第一轴承座和所述第二轴承座,一对推力轴承分别设置于所述第一轴承座的轴向两侧。The present invention provides a shaft system, which includes a rotating shaft, a first bearing seat and a second bearing seat, wherein the first bearing seat is arranged at the first end of the rotating shaft; the second bearing seat is arranged on the rotating shaft and spaced apart from the first bearing seat, wherein the rotating shaft is rotatably arranged on the first bearing seat and the second bearing seat, and a pair of thrust bearings are respectively arranged on both axial sides of the first bearing seat.

本公开提供的轴系包括第一轴承座和第二轴承座,且第一轴承座和第二轴承座分别独立设置,呈分体式轴承座,单个轴承座的尺寸小、重量轻,从而使轴系成本低,且各轴承的维护简便。The shaft system provided by the present invention includes a first bearing seat and a second bearing seat, and the first bearing seat and the second bearing seat are independently arranged respectively, forming a split bearing seat. A single bearing seat is small in size and light in weight, thereby reducing the cost of the shaft system and simplifying the maintenance of each bearing.

本公开另一方面,提供一种风力发电机组,所述风力发电机组包括如上所述的轴系。In another aspect of the present disclosure, a wind turbine generator set is provided, wherein the wind turbine generator set comprises the shaft system as described above.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

通过下面结合附图对实施例进行的描述,本公开的上述和/或其它目的和优点将会变得更加清楚,其中:The above and/or other objects and advantages of the present disclosure will become more apparent through the following description of the embodiments in conjunction with the accompanying drawings, in which:

图1为本公开一示例性实施例提供的轴系的结构图。 FIG. 1 is a structural diagram of a shaft system provided by an exemplary embodiment of the present disclosure.

图2为图1中的推力轴承的放大图。FIG. 2 is an enlarged view of the thrust bearing in FIG. 1 .

图3为图1中的第二轴承座及轴承单元的结构图。FIG. 3 is a structural diagram of the second bearing seat and the bearing unit in FIG. 1 .

图4为图3中的轴承单元的结构图。FIG. 4 is a structural diagram of the bearing unit in FIG. 3 .

图5为图1中的第一端部法兰的局部结构图。FIG. 5 is a partial structural diagram of the first end flange in FIG. 1 .

图6为图1中的第二端部法兰的局部结构图。FIG. 6 is a partial structural diagram of the second end flange in FIG. 1 .

附图标记说明:Description of reference numerals:

1、转轴;              2、第一轴承座;1. Rotating shaft; 2. First bearing seat;

3、第二轴承座;        4、推力轴承;3. Second bearing seat; 4. Thrust bearing;

5、端部法兰;          6、阶梯;5. End flange; 6. Step;

7、轴承单元;7. Bearing unit;

41、第一支撑座;       42、限位圈;41. First support seat; 42. Limiting ring;

43、第一弹性垫;       44、第一瓦块钢背;43. The first elastic pad; 44. The first tile steel back;

45、密封环;           46、弧形油槽;45. Sealing ring; 46. Arc oil groove;

47、瓦块容纳槽;       48、耐磨层;47. Tile receiving groove; 48. Wear-resistant layer;

49、紧固件安装孔;49. Fastener mounting holes;

51、第一端部法兰;     52、第二端部法兰。51. First end flange; 52. Second end flange.

71、第二支撑座;       72、第二瓦块钢背;71. The second support seat; 72. The second tile steel back;

73、销轴;             74、第二弹性垫;73. Pin shaft; 74. Second elastic pad;

26、外接管路;         221、进油通道。26. External pipeline; 221. Oil inlet channel.

具体实施方式Detailed ways

现在将参考附图更全面地描述示例实施方式。然而,不应被理解为本公开的实施形态限于在此阐述的实施方式。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, it should not be understood that the implementation of the present disclosure is limited to the embodiments set forth herein. The same reference numerals in the figures represent the same or similar structures, and thus their detailed description will be omitted.

本公开提供一种风力发电机组,该风力发电机组包括塔架、设置于塔架顶端的机舱、设置于机舱上的叶轮和发电机,叶轮和发电机通过主轴连接,以通过叶轮在旋转带动发电机进行发电。The present disclosure provides a wind turbine generator set, which includes a tower, a nacelle arranged on the top of the tower, an impeller and a generator arranged on the nacelle, wherein the impeller and the generator are connected through a main shaft so that the impeller rotates to drive the generator to generate electricity.

本公开提供一种轴系,以能够适应大尺寸风力发电机组,尤其能够适应大直径的主轴。The present disclosure provides a shaft system that can adapt to a large-sized wind turbine generator set, and in particular, can adapt to a main shaft with a large diameter.

参照图1,具体地,轴系包括转轴1、第一轴承座2以及第二轴承座3,第一轴承座2设置于转轴1的第一端,第二轴承座3设置于转轴1上且与第 一轴承座2间隔设置,其中,转轴1可转动地设置于第一轴承座2和第二轴承座3,一对推力轴承4分别设置于第一轴承座2的轴向两侧。1, specifically, the shaft system includes a rotating shaft 1, a first bearing seat 2 and a second bearing seat 3, the first bearing seat 2 is arranged at a first end of the rotating shaft 1, and the second bearing seat 3 is arranged on the rotating shaft 1 and is connected to the first end of the rotating shaft 1. A bearing seat 2 is arranged at intervals, wherein the rotating shaft 1 is rotatably arranged on the first bearing seat 2 and the second bearing seat 3, and a pair of thrust bearings 4 are respectively arranged on both sides of the axial direction of the first bearing seat 2.

本公开提供的轴系包括第一轴承座2和第二轴承座3,且第一轴承座2和第二轴承座3分别独立设置,呈分体式轴承座,单个轴承座的尺寸小、重量轻,从而使轴系成本低,且各轴承的维护简便。The shaft system provided by the present invention includes a first bearing seat 2 and a second bearing seat 3, and the first bearing seat 2 and the second bearing seat 3 are independently arranged respectively, forming a split bearing seat. A single bearing seat is small in size and light in weight, thereby reducing the cost of the shaft system and simplifying the maintenance of each bearing.

作为示例,本实施例提供的轴系中,转轴1为风力发电机组的主轴,该主轴连接在叶轮和发电机之间,以能够将叶轮的转动传递给发电机用于发电,但不以此为限。As an example, in the shaft system provided in this embodiment, the rotating shaft 1 is the main shaft of the wind turbine generator set, and the main shaft is connected between the impeller and the generator so as to transmit the rotation of the impeller to the generator for power generation, but it is not limited thereto.

继续参照图1,转轴1的第一端设置有一对端部法兰5,一对端部法兰5间隔设置于第一轴承座2的轴向两侧,一对推力轴承4分别设置于端部法兰5和第一轴承座2之间,以能够支撑端部法兰5相对于第一轴承座2转动。Continuing to refer to Figure 1, a pair of end flanges 5 are provided at the first end of the rotating shaft 1. The pair of end flanges 5 are spaced apart on both axial sides of the first bearing seat 2, and a pair of thrust bearings 4 are respectively provided between the end flanges 5 and the first bearing seat 2 to support the end flanges 5 to rotate relative to the first bearing seat 2.

作为示例,第一轴承座2能够固定在机舱上,例如但不限于,第一轴承座2固定在机舱内的支撑平台上,但不以此为限。推力轴承4设置在第一轴承座2的轴向两侧,以能够支撑端部法兰5相对于第一轴承座2转动。As an example, the first bearing seat 2 can be fixed on the nacelle, for example but not limited to, the first bearing seat 2 is fixed on a support platform in the nacelle, but not limited thereto. The thrust bearing 4 is arranged on both axial sides of the first bearing seat 2 to support the end flange 5 to rotate relative to the first bearing seat 2.

推力轴承4可以固定在端部法兰5上,并能够与第一轴承座2相对滑动接触。具体地,推力轴承4的第一端连接在端部法兰5,推力轴承4的第二端朝向第一轴承座2且与第一轴承座2滑动接触,但不以此为限。The thrust bearing 4 can be fixed on the end flange 5 and can be in relative sliding contact with the first bearing seat 2. Specifically, the first end of the thrust bearing 4 is connected to the end flange 5, and the second end of the thrust bearing 4 faces the first bearing seat 2 and is in sliding contact with the first bearing seat 2, but the present invention is not limited thereto.

可选地,推力轴承4可以固定在第一轴承座2上,并能够与端部法兰5相对滑动接触。具体地,推力轴承4的第一端连接在第一轴承座2上,推力轴承4的第二端朝向端部法兰5且与端部法兰5滑动接触。Optionally, the thrust bearing 4 can be fixed on the first bearing seat 2 and can be in relative sliding contact with the end flange 5. Specifically, the first end of the thrust bearing 4 is connected to the first bearing seat 2, and the second end of the thrust bearing 4 faces the end flange 5 and is in sliding contact with the end flange 5.

进一步地,一对推力轴承4可以对称布置在第一轴承座2的轴向两侧,以能够适应第一轴承座2轴向的两个方向的推力,从而提高轴系的适应性。Furthermore, a pair of thrust bearings 4 can be symmetrically arranged on both axial sides of the first bearing seat 2 to be able to adapt to thrusts in two axial directions of the first bearing seat 2, thereby improving the adaptability of the shaft system.

本实施例提供的第一轴承座2的径向内侧还设置有轴承单元7,以能够支撑转轴1的径向力。具体地,第一轴承座2和转轴1间还设置有轴承单元7,轴承单元7沿转轴1的轴向设置于一对推力轴承4之间,且轴承单元7设置于第一轴承座2的径向内侧,即轴承单元7设置在转轴1的径向外侧,且设置于第一轴承座2的径向内侧,以使得轴承单元7支撑在第一轴承座2和转轴1之间。The radial inner side of the first bearing seat 2 provided in this embodiment is further provided with a bearing unit 7 to support the radial force of the rotating shaft 1. Specifically, a bearing unit 7 is further provided between the first bearing seat 2 and the rotating shaft 1, and the bearing unit 7 is provided between a pair of thrust bearings 4 along the axial direction of the rotating shaft 1, and the bearing unit 7 is provided on the radial inner side of the first bearing seat 2, that is, the bearing unit 7 is provided on the radial outer side of the rotating shaft 1, and is provided on the radial inner side of the first bearing seat 2, so that the bearing unit 7 is supported between the first bearing seat 2 and the rotating shaft 1.

本公开提供的轴系,在由轴承单元7和第一轴承座2组成的径向轴承的轴向两侧分别设置推力轴承4,以能够同时承受径向力和轴向力,提高了轴系的适应性。 The shaft system provided by the present disclosure is provided with thrust bearings 4 on both axial sides of the radial bearing composed of the bearing unit 7 and the first bearing seat 2, so as to be able to withstand radial force and axial force at the same time, thereby improving the adaptability of the shaft system.

为了提高推力轴承4的使用寿命,推力轴承4的第二端的端面设置有耐磨层48,耐磨层48可以选用耐磨材料制成,推力轴承4可以选择普通轴承材料制成,例如但不限于,推力轴承4可以为钢制件,如此可以在不增大推力轴承4的制造成本的基础上,有效提高推力轴承4的使用寿命。同理,与该推力轴承4滑动接触的第一轴承座2的轴向端面上设置有耐磨层,或者,与该推力轴承4滑动接触的端部法兰5的端面上设置有耐磨层,但不以此为限。In order to improve the service life of the thrust bearing 4, the end surface of the second end of the thrust bearing 4 is provided with a wear-resistant layer 48, and the wear-resistant layer 48 can be made of wear-resistant materials. The thrust bearing 4 can be made of ordinary bearing materials, for example but not limited to, the thrust bearing 4 can be a steel part, so that the service life of the thrust bearing 4 can be effectively improved without increasing the manufacturing cost of the thrust bearing 4. Similarly, a wear-resistant layer is provided on the axial end surface of the first bearing seat 2 that is in sliding contact with the thrust bearing 4, or a wear-resistant layer is provided on the end surface of the end flange 5 that is in sliding contact with the thrust bearing 4, but it is not limited thereto.

参照图2,推力轴承4包括第一支撑座41和第一瓦块钢背44,第一支撑座41连接于第一轴承座2或者端部法兰5上,第一支撑座41设置有多个瓦块容纳槽47,多个瓦块容纳槽47沿转轴1的周向间隔设置,第一瓦块钢背44活动地设置于瓦块容纳槽47中,以支撑第一轴承座2或者端部法兰5,从而避免第一轴承座2或者端部法兰5过度磨损。Referring to Figure 2, the thrust bearing 4 includes a first support seat 41 and a first pad steel back 44. The first support seat 41 is connected to the first bearing seat 2 or the end flange 5. The first support seat 41 is provided with a plurality of pad accommodating grooves 47. The plurality of pad accommodating grooves 47 are arranged at intervals along the circumference of the rotating shaft 1. The first pad steel back 44 is movably arranged in the pad accommodating grooves 47 to support the first bearing seat 2 or the end flange 5, thereby avoiding excessive wear of the first bearing seat 2 or the end flange 5.

进一步地,为了提高第一瓦块钢背44的使用寿命,提高推力轴承4的使用寿命,第一瓦块钢背44的朝向与其相配合的第一轴承座2或者端部法兰5的壁面设置有耐磨层48。Furthermore, in order to increase the service life of the first pad steel back 44 and the service life of the thrust bearing 4, a wear-resistant layer 48 is provided on the wall surface of the first pad steel back 44 facing the first bearing seat 2 or the end flange 5 matched therewith.

为了进一步提高第一瓦块钢背44的使用寿命,第一轴承座2或者端部法兰5设置有进油通道(图未示)。作为示例,该进油通道沿第一支撑座41的径向延伸,但不以此为限。进一步地,第一支撑座41设置有弧形油槽46,该弧形油槽46沿第一支撑座41的周向连续延伸,例如但不限于,弧形油槽46延伸呈弧形。多个瓦块容纳槽47分别与弧形油槽46连通,以通过进油通道将外界润滑油引导至瓦块容纳槽47内,以为第一瓦块钢背44提供润滑。作为示例,本公开提供的弧形油槽46设置于瓦块容纳槽47所在圆周的径向外侧,但不以此为限。In order to further improve the service life of the first pad steel back 44, the first bearing seat 2 or the end flange 5 is provided with an oil inlet channel (not shown). As an example, the oil inlet channel extends radially along the first support seat 41, but is not limited thereto. Further, the first support seat 41 is provided with an arc-shaped oil groove 46, and the arc-shaped oil groove 46 extends continuously along the circumference of the first support seat 41, for example but not limited to, the arc-shaped oil groove 46 extends in an arc shape. A plurality of pad receiving grooves 47 are respectively connected to the arc-shaped oil groove 46 to guide external lubricating oil into the pad receiving groove 47 through the oil inlet channel to provide lubrication for the first pad steel back 44. As an example, the arc-shaped oil groove 46 provided in the present disclosure is arranged radially outside the circumference of the pad receiving groove 47, but is not limited thereto.

为了使弧形油槽46和进油通道连通,在弧形油槽46和进油通道之间还设置有轴向油槽(图未示)。作为示例,轴向油槽设置于第一支撑座41上,但不以此为限。可选地,轴向油槽还可以设置在第一轴承座2或者端部法兰5上,但不以此为限。作为示例,弧形油槽46设置于第一支撑座41的端面,以能够与瓦块容纳槽47连通,而进油通道可以设置于第一支撑座41的非端面位置,以防止润滑油泄漏和污染。In order to connect the arc-shaped oil groove 46 and the oil inlet channel, an axial oil groove (not shown) is also provided between the arc-shaped oil groove 46 and the oil inlet channel. As an example, the axial oil groove is provided on the first support seat 41, but not limited thereto. Optionally, the axial oil groove can also be provided on the first bearing seat 2 or the end flange 5, but not limited thereto. As an example, the arc-shaped oil groove 46 is provided on the end face of the first support seat 41 so as to be able to communicate with the tile receiving groove 47, and the oil inlet channel can be provided at a non-end face position of the first support seat 41 to prevent lubricating oil leakage and contamination.

为了提高润滑油的利用率,推力轴承4还包括密封环45,密封环45套设在第一瓦块钢背44的外周且压紧在第一瓦块钢背44和瓦块容纳槽47的槽 壁之间,但不以此为限。作为示例,本公开第一瓦块钢背44呈圆柱体,且第一瓦块钢背44的轴线平行于转轴1的轴线设置,但不以此为限。如此密封环45将润滑油密封,避免润滑油泄漏到第一弹性垫43一侧,造成润滑油浪费。In order to improve the utilization rate of lubricating oil, the thrust bearing 4 further includes a sealing ring 45, which is sleeved on the outer periphery of the first pad steel back 44 and pressed tightly against the groove between the first pad steel back 44 and the pad receiving groove 47. As an example, the first pad steel back 44 of the present disclosure is cylindrical, and the axis of the first pad steel back 44 is arranged parallel to the axis of the rotating shaft 1, but not limited to this. In this way, the sealing ring 45 seals the lubricating oil to prevent the lubricating oil from leaking to the side of the first elastic pad 43, causing waste of lubricating oil.

作为示例,第一瓦块钢背44的外周壁凹陷设置有密封环槽,密封环45压紧于该密封环槽和瓦块容纳槽47的槽壁之间,但不以此为限,从而进一步提高了推力轴承的密封性。As an example, a sealing ring groove is recessed in the outer peripheral wall of the first pad steel back 44, and the sealing ring 45 is pressed between the sealing ring groove and the groove wall of the pad receiving groove 47, but not limited to this, thereby further improving the sealing performance of the thrust bearing.

为了提高推力轴承的使用可靠性,使第一瓦块钢背44保持与第一轴承座2贴合,第一瓦块钢背44的背离第一轴承座2的一侧设置有第一弹性垫43,第一弹性垫43设置于第一瓦块钢背44和瓦块容纳槽47的槽底之间,且第一弹性垫43压紧在瓦块容纳槽47的槽底和第一瓦块钢背44之间。作为示例,本公开提供的第一弹性垫43为橡胶制件,或者硅胶制件,但不以此为限。如此,通过设置第一弹性垫43可以使第一瓦块钢背44保持与第一轴承座2接触。In order to improve the reliability of the thrust bearing, the first pad steel back 44 is kept in contact with the first bearing seat 2, and a first elastic pad 43 is provided on the side of the first pad steel back 44 away from the first bearing seat 2. The first elastic pad 43 is provided between the first pad steel back 44 and the bottom of the pad receiving groove 47, and the first elastic pad 43 is pressed between the bottom of the pad receiving groove 47 and the first pad steel back 44. As an example, the first elastic pad 43 provided in the present disclosure is a rubber part, or a silicone part, but is not limited thereto. In this way, the first pad steel back 44 can be kept in contact with the first bearing seat 2 by providing the first elastic pad 43.

为了进一步提高推力轴承4的可靠性,推力轴承4还包括限位圈42,限位圈42设置于第一弹性垫43和瓦块容纳槽47的槽壁之间,如此通过在第一弹性垫43的外周套设限位圈42可以用于对第一弹性垫43进行径向限位,防止推力轴承4运行过程中第一弹性垫43发生窜动。In order to further improve the reliability of the thrust bearing 4, the thrust bearing 4 also includes a limit ring 42, which is arranged between the first elastic pad 43 and the groove wall of the shoe accommodating groove 47. In this way, by arranging the limit ring 42 on the outer periphery of the first elastic pad 43, it can be used to radially limit the first elastic pad 43 to prevent the first elastic pad 43 from moving during the operation of the thrust bearing 4.

作为示例,本公开提供的第一弹性垫43可以为柱体,例如但不限于,该第一弹性垫43的直径不大于第一瓦块钢背44的直径。As an example, the first elastic pad 43 provided in the present disclosure may be a column, for example but not limited to, the diameter of the first elastic pad 43 is not greater than the diameter of the first pad steel back 44 .

继续参照图1,本实施例中推力轴承4成对设置,上述实施例公开了设置于第一轴承座2轴向外侧的推力轴承4的结构。1 , in this embodiment, the thrust bearings 4 are arranged in pairs, and the above embodiment discloses the structure of the thrust bearing 4 arranged on the axial outer side of the first bearing seat 2 .

为了方便更换,以降低维修成本,第一支撑座41可以呈弧形结构,多个第一支撑座41沿转轴1的周向布置,以形成环形。可以理解的是,第一支撑座41还可以呈沿转轴1的周向连续延伸的环形,也在本公开的保护范围内。In order to facilitate replacement and reduce maintenance costs, the first support seat 41 can be an arc-shaped structure, and multiple first support seats 41 are arranged along the circumference of the rotating shaft 1 to form a ring. It is understandable that the first support seat 41 can also be a ring that extends continuously along the circumference of the rotating shaft 1, which is also within the protection scope of the present disclosure.

作为示例,第一支撑座41上设置有紧固件安装孔49,通过在紧固件安装孔49内设置紧固件可以将推力轴承4连接在端部法兰或者第一轴承座2上。As an example, a fastener mounting hole 49 is provided on the first support seat 41 , and the thrust bearing 4 can be connected to the end flange or the first bearing seat 2 by arranging a fastener in the fastener mounting hole 49 .

本公开提供的推力轴承4为滑动轴承,可以用作支撑风力发电机组的主轴的主轴承,该滑动轴承具有高承载力,高稳定性,耐冲击,低成本以及易维护等特点。The thrust bearing 4 provided in the present disclosure is a sliding bearing, which can be used as a main bearing to support the main shaft of a wind turbine generator set. The sliding bearing has the characteristics of high load-bearing capacity, high stability, impact resistance, low cost and easy maintenance.

本公开提供的轴承组件适于用作风电轴向推力滑动轴承,充分考虑了轴承的润滑、安装、维护、加工及运行性能要求,在风电主轴承应用方面提供 了一个较好的解决方案,有利于产业降本。The bearing assembly provided by the present invention is suitable for use as a wind power axial thrust sliding bearing, and fully considers the lubrication, installation, maintenance, processing and operating performance requirements of the bearing, and provides a wind power main bearing application. A better solution has been provided, which is conducive to cost reduction in the industry.

本公开提供的轴系包括第一轴承座2和第二轴承座3,且第一轴承座2和第二轴承座3分别独立设置,呈分体式轴承座,单个轴承座的尺寸小、重量轻,从而使轴系成本低,且各轴承的维护简便。The shaft system provided by the present invention includes a first bearing seat 2 and a second bearing seat 3, and the first bearing seat 2 and the second bearing seat 3 are independently arranged respectively, forming a split bearing seat. A single bearing seat is small in size and light in weight, thereby reducing the cost of the shaft system and simplifying the maintenance of each bearing.

参照图1和图5,为了提高端部法兰5的连接强度,端部法兰5包括设置于第一轴承座2的沿转轴1轴向内侧的第一端部法兰51,为了防止第一端部法兰51相对转轴1发生轴向窜动,转轴1的外周壁设置有阶梯6,第一端部法兰51的轴向内端抵顶在阶梯6处。作为示例,第一端部法兰51的轴向内端的外径与阶梯6的径向外端的直径相同,即第一端部法兰51的轴向内端与阶梯6的连接处平滑过渡。1 and 5, in order to improve the connection strength of the end flange 5, the end flange 5 includes a first end flange 51 disposed on the first bearing seat 2 along the axial inner side of the rotating shaft 1. In order to prevent the first end flange 51 from axially moving relative to the rotating shaft 1, a step 6 is disposed on the outer peripheral wall of the rotating shaft 1, and the axial inner end of the first end flange 51 abuts against the step 6. As an example, the outer diameter of the axial inner end of the first end flange 51 is the same as the diameter of the radial outer end of the step 6, that is, the connection between the axial inner end of the first end flange 51 and the step 6 is smoothly transitioned.

参照图1和图6,进一步地,端部法兰5还包括设置于第一轴承座2的沿转轴1轴向外侧的第二端部法兰52,第二端部法兰52可拆卸地连接在转轴1的第一端的端面上。1 and 6 , further, the end flange 5 also includes a second end flange 52 disposed on the axially outer side of the first bearing seat 2 along the rotating shaft 1 , and the second end flange 52 is detachably connected to the end face of the first end of the rotating shaft 1 .

作为示例,第二端部法兰52通过紧固件可拆卸地连接在转轴1的端面上,例如但不限于,转轴1的第一端的端面可以设置有多个紧固件安装孔,多个紧固件安装孔沿转轴1的周向间隔设置,第二端部法兰52设置有与该紧固件安装孔对位设置的多个紧固件安装孔,通过将紧固件分别设置在转轴1的第一端紧固件安装孔和第二端部法兰52的紧固件安装孔内,可以将第二端部法兰52连接在转轴1的第一端,但不以此为限。As an example, the second end flange 52 is detachably connected to the end face of the rotating shaft 1 by fasteners. For example, but not limited to, the end face of the first end of the rotating shaft 1 can be provided with a plurality of fastener mounting holes, and the plurality of fastener mounting holes are arranged at intervals along the circumference of the rotating shaft 1. The second end flange 52 is provided with a plurality of fastener mounting holes arranged in alignment with the fastener mounting holes. By respectively setting the fasteners in the first end fastener mounting holes of the rotating shaft 1 and the fastener mounting holes of the second end flange 52, the second end flange 52 can be connected to the first end of the rotating shaft 1, but it is not limited to this.

参照图3和图4,本公开一示例性实施例,提供一种滑动轴承组件,滑动轴承组件包括轴承座和多个轴承单元7,本实施例中,轴承座为第二轴承座3,但不以此为限,轴承座具有容纳腔。多个轴承单元7沿容纳腔的周向间隔设置于容纳腔中,以用于支撑在转轴1的周向外侧。3 and 4, an exemplary embodiment of the present disclosure provides a sliding bearing assembly, which includes a bearing seat and a plurality of bearing units 7. In this embodiment, the bearing seat is a second bearing seat 3, but the present invention is not limited thereto. The bearing seat has an accommodating cavity. The plurality of bearing units 7 are arranged in the accommodating cavity at intervals along the circumference of the accommodating cavity, so as to be supported on the circumferential outer side of the rotating shaft 1.

本公开通过在第二轴承座3的容纳腔设置多个轴承单元7,多个轴承单元7彼此独立,便于独立拆装,尤其适于塔上拆装,从而降低了滑动轴承组件的运维成本。The present disclosure arranges a plurality of bearing units 7 in the accommodating cavity of the second bearing seat 3. The plurality of bearing units 7 are independent of each other and are convenient for independent disassembly and assembly, and are particularly suitable for disassembly and assembly on a tower, thereby reducing the operation and maintenance cost of the sliding bearing assembly.

具体地,轴承单元7包括第二支撑座71和第二瓦块钢背72,第二支撑座71固定于第二轴承座3上,第二瓦块钢背72活动地连接于第二支撑座71上,第二瓦块钢背72的背离第二支撑座71的一侧设置有用于支撑转轴1的转轴支撑面。Specifically, the bearing unit 7 includes a second support seat 71 and a second pad steel back 72. The second support seat 71 is fixed on the second bearing seat 3. The second pad steel back 72 is movably connected to the second support seat 71. The side of the second pad steel back 72 facing away from the second support seat 71 is provided with a shaft support surface for supporting the shaft 1.

为了提高滑动轴承组件的使用寿命,转轴支撑面和转轴1的外周壁至少 一者设置有耐磨层。作为示例,耐磨层设置于第二瓦块钢背72的转轴支撑面上,也可以设置在转轴1的外周壁上。可选地,在第二瓦块钢背72与转轴1的转轴支撑面上,通过粘接或涂覆一层耐磨层以提高滑动轴承组件的抗磨损及减小摩擦阻力的性能。In order to increase the service life of the sliding bearing assembly, the shaft support surface and the outer peripheral wall of the shaft 1 are at least One is provided with a wear-resistant layer. As an example, the wear-resistant layer is provided on the shaft support surface of the second pad steel back 72, and can also be provided on the outer peripheral wall of the shaft 1. Optionally, a wear-resistant layer is bonded or coated on the shaft support surface of the second pad steel back 72 and the shaft 1 to improve the wear resistance and reduce the friction resistance of the sliding bearing assembly.

本实施例中,第二支撑座71固定于第二轴承座3上,使得第二瓦块钢背72可以通过该第二支撑座71活动地连接在第二轴承座3上,以能够适应轴向的作用力,从而提高了滑动轴承组件的适应性。In this embodiment, the second support seat 71 is fixed on the second bearing seat 3, so that the second pad steel back 72 can be movably connected to the second bearing seat 3 through the second support seat 71 to adapt to the axial force, thereby improving the adaptability of the sliding bearing assembly.

作为示例,第二支撑座71可以通过紧固件连接在第二轴承座3上,但不以此为限。作为示例,第二支撑座71大致呈方形板结构,该方形板的4个角分别通过紧固件连接在第二轴承座3上,但不以此为限。As an example, the second support seat 71 can be connected to the second bearing seat 3 by fasteners, but not limited thereto. As an example, the second support seat 71 is roughly a square plate structure, and the four corners of the square plate are respectively connected to the second bearing seat 3 by fasteners, but not limited thereto.

进一步地,为了便于第二支撑座71组装,轴承单元7还包括固定板(图未示),设置于第二支撑座71沿转轴1的轴向端部,且固定板固定于第二轴承座3上,第二支撑座71固定于固定板上。Furthermore, in order to facilitate the assembly of the second support seat 71, the bearing unit 7 also includes a fixing plate (not shown), which is arranged at the axial end of the second support seat 71 along the rotating shaft 1, and the fixing plate is fixed on the second bearing seat 3, and the second support seat 71 is fixed on the fixing plate.

为了提高滑动轴承组件的组装效率,第二轴承座3的容纳腔的腔壁凹陷设置有安装槽,第二支撑座71背离第二瓦块钢背72的一侧嵌入安装槽。如此设置,方便第二支撑座71组装定位,从而提高滑动轴承组件的组装效率。In order to improve the assembly efficiency of the sliding bearing assembly, the cavity wall of the accommodating cavity of the second bearing seat 3 is recessed with an installation groove, and the side of the second support seat 71 away from the second tile steel back 72 is embedded in the installation groove. This arrangement facilitates the assembly and positioning of the second support seat 71, thereby improving the assembly efficiency of the sliding bearing assembly.

作为示例,固定板可以预先通过紧固件固定在第二轴承座3内侧壁上,固定板可以作为轴向限位件,且该固定板在转轴1径向方向的尺寸与第二支撑座71匹配,避免固定板对第二瓦块钢背72进行干涉。进一步地,固定板的朝向第二支撑座71的一侧可以设置有与第二支撑座71在转轴1的轴向端部匹配的凹槽,第二支撑座71的端部可以插入该凹槽内,从而使第二支撑座71稳定地连接在固定板上,提高了第二支撑座71的连接可靠性。As an example, the fixing plate can be fixed on the inner wall of the second bearing seat 3 by fasteners in advance, and the fixing plate can be used as an axial limiter, and the size of the fixing plate in the radial direction of the rotating shaft 1 matches the second support seat 71, so as to avoid the fixing plate from interfering with the second tile steel back 72. Furthermore, a groove matching the axial end of the second support seat 71 on the rotating shaft 1 can be provided on the side of the fixing plate facing the second support seat 71, and the end of the second support seat 71 can be inserted into the groove, so that the second support seat 71 is stably connected to the fixing plate, thereby improving the connection reliability of the second support seat 71.

为了进一步提高第二支撑座71的连接可靠性,避免第二支撑座71相对于第二轴承座3发生沿转轴1的轴向窜动,第二支撑座71沿转轴1的周向的两侧分别设置有紧固件,该紧固件大致沿转轴1的轴向延伸,且紧固件连接在第二支撑座71和固定板之间。为了便于拆装,该紧固件的螺母端可以外露,以方便操作,提高了拆装的便捷性。In order to further improve the connection reliability of the second support seat 71 and prevent the second support seat 71 from axially moving relative to the second bearing seat 3 along the shaft 1, fasteners are respectively provided on both sides of the second support seat 71 along the circumference of the shaft 1. The fasteners extend approximately along the axial direction of the shaft 1 and are connected between the second support seat 71 and the fixing plate. In order to facilitate disassembly and assembly, the nut end of the fastener can be exposed to facilitate operation, thereby improving the convenience of disassembly and assembly.

可选地,第二支撑座71和固定板之间还可以通过粘接剂连接等方式固定连接,但不以此为限。Optionally, the second support seat 71 and the fixing plate may be fixedly connected by adhesive or the like, but the present invention is not limited thereto.

具体地,每个第二支撑座71在第二轴承座3上均有一个安装槽与之对应,在装配过程中,可以先将固定板用两个紧固件(例如但不限于螺钉)与第二 轴承座3固定,然后将第二支撑座71推送至固定板的凹槽中,再将剩余的紧固件安装在第二支撑座71上,使得第二支撑座71连接在固定板和第二轴承座3上。Specifically, each second support seat 71 has a mounting groove corresponding to the second bearing seat 3. During the assembly process, the fixing plate can be firstly connected to the second bearing seat 3 by two fasteners (such as but not limited to screws). The bearing seat 3 is fixed, and then the second support seat 71 is pushed into the groove of the fixing plate, and then the remaining fasteners are installed on the second support seat 71, so that the second support seat 71 is connected to the fixing plate and the second bearing seat 3.

轴承单元7还包括销轴73,销轴73平行于转轴1直径设置,销轴73连接于第二支撑座71和第二瓦块钢背72之间,第二瓦块钢背72设置有与支板安装孔(图未示)对位设置的钢背安装孔,销轴73与钢背安装孔间隙配合。本实施例中,销轴73主要用于连接第二瓦块钢背72和第二支撑座71,且对第二瓦块钢背72在转轴1的周向上进行限位,避免第二瓦块钢背72与第二支撑座71意外脱离。The bearing unit 7 also includes a pin 73, which is arranged parallel to the diameter of the rotating shaft 1. The pin 73 is connected between the second support seat 71 and the second pad steel back 72. The second pad steel back 72 is provided with a steel back mounting hole arranged in alignment with the support plate mounting hole (not shown), and the pin 73 and the steel back mounting hole are in clearance. In this embodiment, the pin 73 is mainly used to connect the second pad steel back 72 and the second support seat 71, and to limit the second pad steel back 72 in the circumferential direction of the rotating shaft 1 to prevent the second pad steel back 72 from accidentally detaching from the second support seat 71.

作为示例,第二支撑座71设置有供销轴73穿过的支板安装孔,销轴73的第一端与支板安装孔过盈配合,避免销轴73相对于第二支撑座71意外窜动,提高了第二瓦块钢背72和第二支撑座71之间的连接可靠性。可以理解为,销轴73固定于第二支撑座71上,第二瓦块钢背72可以相对于销轴73绕该销轴73的周向摆动,且相对于该销轴73沿其轴向窜动,以提高滑动轴承组件的适应性,但不以此为限。As an example, the second support seat 71 is provided with a support plate mounting hole for the pin shaft 73 to pass through, and the first end of the pin shaft 73 is interference-fitted with the support plate mounting hole to prevent the pin shaft 73 from accidentally moving relative to the second support seat 71, thereby improving the connection reliability between the second pad steel back 72 and the second support seat 71. It can be understood that the pin shaft 73 is fixed to the second support seat 71, and the second pad steel back 72 can swing around the circumference of the pin shaft 73 relative to the pin shaft 73, and move relative to the pin shaft 73 along its axial direction, so as to improve the adaptability of the sliding bearing assembly, but it is not limited thereto.

进一步地,销轴73的第二端与钢背安装孔间隙配合,从而使得第二瓦块钢背72能够相对第二支撑座71活动连接。作为示例,钢背安装孔可以为盲孔,销轴73的第二端的端部与钢背安装孔的底部间隔设置,使得第二瓦块钢背72能够相对于销轴73沿该销轴73的轴向发生窜动,以适应不同的工况。进一步地,销轴73的第二端的端部与钢背安装孔的底部间隔设置,在第二瓦块钢背72承受转轴1的径向力时,能够避免销轴73受到沿其轴向的作用力,从而提高了销轴73的使用寿命。Furthermore, the second end of the pin 73 is in clearance with the steel back mounting hole, so that the second tile steel back 72 can be movably connected relative to the second support seat 71. As an example, the steel back mounting hole can be a blind hole, and the end of the second end of the pin 73 is spaced apart from the bottom of the steel back mounting hole, so that the second tile steel back 72 can move relative to the pin 73 along the axial direction of the pin 73 to adapt to different working conditions. Furthermore, the end of the second end of the pin 73 is spaced apart from the bottom of the steel back mounting hole, so that when the second tile steel back 72 is subjected to the radial force of the rotating shaft 1, the pin 73 can be prevented from being subjected to the force along its axial direction, thereby increasing the service life of the pin 73.

作为示例,第二瓦块钢背72与第二支撑座71分别为金属制件,以具有较高的刚性。As an example, the second shoe steel back 72 and the second support seat 71 are respectively made of metal to have higher rigidity.

为了提高滑动轴承组件的使用寿命,避免第二瓦块钢背72与第二支撑座71之间刚性接触导致磨损,轴承单元7还包括第二弹性垫74,该第二弹性垫74支撑在第二支撑座71和第二瓦块钢背72之间,第二弹性垫74沿转轴1的周向相对于销轴73对称设置。如此,通过在第二支撑座71和第二瓦块钢背72之间设置第二弹性垫74,使得第二瓦块钢背72保持与转轴1的外周壁贴合,提高了滑动轴承组件的使用可靠性。进一步地,第二弹性垫74受压变形,使得转轴1在径向上具有预定的行程空间,从而提高了滑动轴承组件的 适应性。作为示例,第二弹性垫74可以采用高分子材料制成,且第二弹性垫74的设置提高了轴承刚度对滑动轴承动压油膜形成的敏感性。In order to increase the service life of the sliding bearing assembly and avoid wear caused by rigid contact between the second pad steel back 72 and the second support seat 71, the bearing unit 7 also includes a second elastic pad 74, which is supported between the second support seat 71 and the second pad steel back 72. The second elastic pad 74 is symmetrically arranged relative to the pin 73 along the circumference of the rotating shaft 1. In this way, by arranging the second elastic pad 74 between the second support seat 71 and the second pad steel back 72, the second pad steel back 72 is kept in contact with the outer peripheral wall of the rotating shaft 1, thereby improving the reliability of the sliding bearing assembly. Furthermore, the second elastic pad 74 is deformed under pressure, so that the rotating shaft 1 has a predetermined travel space in the radial direction, thereby improving the reliability of the sliding bearing assembly. Adaptability. As an example, the second elastic pad 74 can be made of a polymer material, and the provision of the second elastic pad 74 increases the sensitivity of the bearing stiffness to the formation of a dynamic pressure oil film of the sliding bearing.

作为示例,销轴73平行于转轴1的直径,且与转轴1的直径错位设置,即销轴73相对于第二瓦块钢背72沿转轴1周向的中心线错位设置。销轴73沿着转轴1旋转方向有一定的偏移值,该偏移值使得滑动轴承组件更好的形成动压油膜。进一步地,销轴73设置在第二弹性垫74沿转轴1周向的中心线设置,即第二弹性垫74相对于第二瓦块钢背72为非居中设置,但不以此为限。As an example, the pin 73 is parallel to the diameter of the rotating shaft 1 and is offset from the diameter of the rotating shaft 1, that is, the pin 73 is offset relative to the center line of the second pad steel back 72 along the circumferential direction of the rotating shaft 1. The pin 73 has a certain offset value along the rotation direction of the rotating shaft 1, and the offset value enables the sliding bearing assembly to better form a dynamic pressure oil film. Further, the pin 73 is arranged on the center line of the second elastic pad 74 along the circumferential direction of the rotating shaft 1, that is, the second elastic pad 74 is non-centered relative to the second pad steel back 72, but it is not limited to this.

为了进一步提高滑动轴承组件的使用可靠性,保持转轴1的顺畅转动,第二瓦块钢背72设置有进油通道221,进油通道221的一端通过外接管路26与油泵连通,另一端与转轴支撑面连通。如此设置,在第二瓦块钢背72的转轴支撑面和转轴1的外周壁之间容易形成动压油膜,提高了转轴1转动的顺畅性,另一方面,也提高了转轴1和滑动轴承组件的使用寿命,降低了运维成本。In order to further improve the reliability of the sliding bearing assembly and maintain the smooth rotation of the shaft 1, the second pad steel back 72 is provided with an oil inlet channel 221, one end of which is connected to the oil pump through the external pipe 26, and the other end is connected to the shaft support surface. In this way, a dynamic pressure oil film is easily formed between the shaft support surface of the second pad steel back 72 and the outer peripheral wall of the shaft 1, which improves the smoothness of the rotation of the shaft 1. On the other hand, it also increases the service life of the shaft 1 and the sliding bearing assembly, and reduces the operation and maintenance cost.

每个第二瓦块钢背72独立供油的润滑方式,润滑油通过进油通道221喷射入第二瓦块钢背72的油道中,继而流到与转轴1摩擦的转轴支撑面中,然后从第二轴承座3在重力作用下流出,达到循环供油的目的。In the lubrication method in which each second pad steel back 72 is independently supplied with oil, the lubricating oil is sprayed into the oil channel of the second pad steel back 72 through the oil inlet channel 221, then flows to the shaft support surface that rubs against the shaft 1, and then flows out from the second bearing seat 3 under the action of gravity, thereby achieving the purpose of circulating oil supply.

作为示例,轴承单元7成对设置,且每对轴承单元7呈中心对称设置。如此,滑动轴承组件能够承受沿转轴1的径向方向的作用力,提高了滑动轴承组件的适用性。在本公开的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。As an example, the bearing units 7 are arranged in pairs, and each pair of bearing units 7 is arranged symmetrically with respect to the center. In this way, the sliding bearing assembly can withstand the force in the radial direction of the rotating shaft 1, thereby improving the applicability of the sliding bearing assembly. In the description of the present disclosure, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present disclosure.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present disclosure, unless otherwise specified, "plurality" means two or more.

在本公开的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接, 也可以是通讯连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and it can be a mechanical connection or an electrical connection. It can also be a communication connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this disclosure can be understood according to specific circumstances.

本公开所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。在上面的描述中,提供许多具体细节从而给出对本公开的实施方式的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组件、材料等。在其它情况下,不详细示出或描述公知结构、材料或者操作以避免模糊本公开的各方面。 The features, structures or characteristics described in the present disclosure may be combined in one or more embodiments in any suitable manner. In the above description, many specific details are provided to provide a full understanding of the embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or other methods, components, materials, etc. may be adopted. In other cases, known structures, materials or operations are not shown or described in detail to avoid blurring the various aspects of the present disclosure.

Claims (18)

一种轴系,其特征在于,所述轴系包括:A shaft system, characterized in that the shaft system comprises: 转轴(1),Rotating shaft (1), 第一轴承座(2),设置于所述转轴(1)的第一端,A first bearing seat (2) is arranged at a first end of the rotating shaft (1). 第二轴承座(3),设置于所述转轴(1)上且与所述第一轴承座(2)间隔设置,其中,所述转轴(1)可转动地设置于所述第一轴承座(2)和所述第二轴承座(3),一对推力轴承(4)分别设置于所述第一轴承座(2)的轴向两侧。A second bearing seat (3) is arranged on the rotating shaft (1) and is spaced apart from the first bearing seat (2), wherein the rotating shaft (1) is rotatably arranged on the first bearing seat (2) and the second bearing seat (3), and a pair of thrust bearings (4) are respectively arranged on both axial sides of the first bearing seat (2). 如权利要求1所述的轴系,其特征在于,所述转轴(1)的第一端设置有一对端部法兰(5),一对所述端部法兰(5)间隔设置于所述第一轴承座(2)的轴向两侧,一对所述推力轴承(4)分别设置于所述端部法兰(5)和所述第一轴承座(2)之间。The shaft system according to claim 1 is characterized in that a pair of end flanges (5) are provided at the first end of the rotating shaft (1), the pair of end flanges (5) are spaced apart on both axial sides of the first bearing seat (2), and a pair of thrust bearings (4) are respectively provided between the end flanges (5) and the first bearing seat (2). 如权利要求1所述的轴系,其特征在于,所述轴系还包括轴承单元(7),所述轴承单元(7)沿所述转轴(1)的轴向设置于一对所述推力轴承(4)之间,且所述轴承单元(7)设置于所述第一轴承座(2)的径向内侧,使得所述轴承单元(7)支撑在所述第一轴承座(2)和所述转轴(1)间;和/或,The shaft system according to claim 1, characterized in that the shaft system further comprises a bearing unit (7), wherein the bearing unit (7) is arranged between a pair of the thrust bearings (4) along the axial direction of the rotating shaft (1), and the bearing unit (7) is arranged on the radial inner side of the first bearing seat (2), so that the bearing unit (7) is supported between the first bearing seat (2) and the rotating shaft (1); and/or, 所述轴系还包括轴承单元(7),所述轴承单元(7)设置于所述第二轴承座(3)的径向内侧且支撑在所述第二轴承座(3)与所述转轴(1)之间。The shaft system further comprises a bearing unit (7), wherein the bearing unit (7) is arranged radially inwardly of the second bearing seat (3) and supported between the second bearing seat (3) and the rotating shaft (1). 如权利要求2所述的轴系,其特征在于,所述推力轴承(4)的第一端连接在所述端部法兰(5),所述推力轴承(4)的第二端朝向所述第一轴承座(2)且与所述第一轴承座(2)滑动接触;或者,The shaft system according to claim 2, characterized in that the first end of the thrust bearing (4) is connected to the end flange (5), and the second end of the thrust bearing (4) faces the first bearing seat (2) and is in sliding contact with the first bearing seat (2); or, 所述推力轴承(4)的第一端连接在所述第一轴承座(2)上,所述推力轴承(4)的第二端朝向所述端部法兰(5)且与所述端部法兰(5)滑动接触。The first end of the thrust bearing (4) is connected to the first bearing seat (2), and the second end of the thrust bearing (4) faces the end flange (5) and is in sliding contact with the end flange (5). 如权利要求4所述的轴系,其特征在于,所述推力轴承(4)的第二端的端面设置有耐磨层;和/或,The shaft system according to claim 4, characterized in that the end surface of the second end of the thrust bearing (4) is provided with a wear-resistant layer; and/or, 与所述推力轴承(4)滑动接触的所述第一轴承座(2)的轴向端面设置有耐磨层;和/或,The axial end surface of the first bearing seat (2) in sliding contact with the thrust bearing (4) is provided with a wear-resistant layer; and/or, 与所述推力轴承(4)滑动接触的所述端部法兰(5)的端面设置有耐磨层。The end surface of the end flange (5) in sliding contact with the thrust bearing (4) is provided with a wear-resistant layer. 如权利要求2所述的轴系,其特征在于,所述端部法兰(5)包括设 置于所述第一轴承座(2)的沿所述转轴(1)轴向内侧的第一端部法兰(51),所述转轴(1)的外周壁设置有阶梯(6),所述第一端部法兰(51)的轴向内端抵顶在所述阶梯(6)处。The shaft system according to claim 2, characterized in that the end flange (5) comprises a A first end flange (51) is disposed on the first bearing seat (2) along the axial inner side of the rotating shaft (1); the outer peripheral wall of the rotating shaft (1) is provided with a step (6); and the axial inner end of the first end flange (51) abuts against the step (6). 如权利要求6所述的轴系,其特征在于,所述端部法兰(5)还包括设置于所述第一轴承座(2)的沿所述转轴(1)轴向外侧的第二端部法兰(52),所述第二端部法兰(52)可拆卸地连接在所述转轴(1)的第一端的端面上。The shaft system according to claim 6 is characterized in that the end flange (5) also includes a second end flange (52) arranged on the axial outside of the first bearing seat (2) along the rotating shaft (1), and the second end flange (52) is detachably connected to the end face of the first end of the rotating shaft (1). 如权利要求1所述的轴系,其特征在于,所述推力轴承(4)包括第一支撑座(41)和第一瓦块钢背(44),所述第一支撑座(41)连接于所述第一轴承座(2)上,所述第一支撑座(41)设置有多个瓦块容纳槽(47),多个所述瓦块容纳槽(47)沿所述第一轴承座(2)的周向间隔设置,所述第一瓦块钢背(44)活动地设置于所述瓦块容纳槽(47)中。The shaft system as described in claim 1 is characterized in that the thrust bearing (4) includes a first support seat (41) and a first pad steel back (44), the first support seat (41) is connected to the first bearing seat (2), the first support seat (41) is provided with a plurality of pad accommodating grooves (47), the plurality of pad accommodating grooves (47) are arranged at intervals along the circumference of the first bearing seat (2), and the first pad steel back (44) is movably arranged in the pad accommodating groove (47). 如权利要求8所述的轴系,其特征在于,所述推力轴承(4)还包括第一弹性垫(43),所述第一弹性垫(43)设置并压紧于所述第一瓦块钢背(44)和所述瓦块容纳槽(47)的槽底之间。The shaft system according to claim 8 is characterized in that the thrust bearing (4) further includes a first elastic pad (43), and the first elastic pad (43) is arranged and pressed between the first shoe steel back (44) and the bottom of the shoe accommodating groove (47). 如权利要求8所述的轴系,其特征在于,所述第一瓦块钢背(44)呈圆柱状,所述瓦块容纳槽(47)与所述第一瓦块钢背(44)匹配,且所述第一瓦块钢背(44)的外周壁套设有密封环(45),所述密封环(45)压紧在所述第一瓦块钢背(44)和所述瓦块容纳槽(47)的槽底之间。The shaft system as described in claim 8 is characterized in that the first pad steel back (44) is cylindrical, the pad receiving groove (47) matches the first pad steel back (44), and the outer peripheral wall of the first pad steel back (44) is provided with a sealing ring (45), and the sealing ring (45) is pressed between the first pad steel back (44) and the bottom of the pad receiving groove (47). 如权利要求9所述的轴系,其特征在于,所述推力轴承(4)还包括限位圈(42),所述限位圈(42)设置于所述第一弹性垫(43)和所述瓦块容纳槽(47)的槽壁之间。The shaft system according to claim 9 is characterized in that the thrust bearing (4) further includes a limiting ring (42), and the limiting ring (42) is arranged between the first elastic pad (43) and the groove wall of the shoe accommodating groove (47). 如权利要求3所述的轴系,其特征在于,所述轴承单元(7)包括第二支撑座(71)和第二瓦块钢背(72),所述第二支撑座(71)固定于所述轴承座上,所述第二瓦块钢背(72)活动地连接于所述第二支撑座(71)上,所述第二瓦块钢背(72)的背离所述第二支撑座(71)的一侧设置有用于支撑转轴(1)的转轴支撑面。The shaft system as described in claim 3 is characterized in that the bearing unit (7) includes a second support seat (71) and a second pad steel back (72), the second support seat (71) is fixed on the bearing seat, the second pad steel back (72) is movably connected to the second support seat (71), and a shaft support surface for supporting the shaft (1) is provided on the side of the second pad steel back (72) facing away from the second support seat (71). 如权利要求12所述的轴系,其特征在于,所述轴承单元(7)还包括销轴(73),所述销轴(73)平行于所述转轴(1)直径设置,所述销轴(73)连接于所述第二支撑座(71)和所述第二瓦块钢背(72)之间,所述第二瓦块钢背(72)设置有钢背安装孔,所述销轴(73)与所述钢背安装孔间隙配合。 The shaft system as described in claim 12 is characterized in that the bearing unit (7) also includes a pin shaft (73), the pin shaft (73) is arranged parallel to the diameter of the rotating shaft (1), the pin shaft (73) is connected between the second support seat (71) and the second tile steel back (72), the second tile steel back (72) is provided with a steel back mounting hole, and the pin shaft (73) is clearance-matched with the steel back mounting hole. 如权利要求13所述的轴系,其特征在于,其特征在于,所述第二支撑座(71)设置有供所述销轴(73)穿过的支板安装孔,所述支板安装孔与所述钢背安装孔对位设置,所述销轴(73)的第一端与所述支板安装孔过盈配合,所述销轴(73)的第二端与所述钢背安装孔间隙配合。The shaft system as described in claim 13 is characterized in that the second support seat (71) is provided with a support plate mounting hole for the pin shaft (73) to pass through, the support plate mounting hole is arranged in alignment with the steel back mounting hole, the first end of the pin shaft (73) is interference fit with the support plate mounting hole, and the second end of the pin shaft (73) is clearance fit with the steel back mounting hole. 如权利要求13所述的轴系,其特征在于,所述轴承单元(7)还包括第二弹性垫(74),支撑在所述第二支撑座(71)和所述第二瓦块钢背(72)之间,所述第二弹性垫(74)沿所述转轴(1)的周向相对于所述销轴(73)对称设置。The shaft system according to claim 13 is characterized in that the bearing unit (7) also includes a second elastic pad (74) supported between the second support seat (71) and the second pad steel back (72), and the second elastic pad (74) is symmetrically arranged relative to the pin shaft (73) along the circumference of the rotating shaft (1). 如权利要求14所述的轴系,其特征在于,所述销轴(73)平行于所述转轴(1)的直径设置,且所述销轴(73)与所述第二瓦块钢背(72)沿所述转轴(1)周向的中心线错位设置。The shaft system according to claim 14 is characterized in that the pin shaft (73) is arranged parallel to the diameter of the rotating shaft (1), and the pin shaft (73) and the second shoe steel back (72) are staggered along the circumferential center line of the rotating shaft (1). 一种风力发电机组,其特征在于,所述风力发电机组包括如权利要求1-16中任一项所述的轴系。A wind turbine generator set, characterized in that the wind turbine generator set comprises a shaft system according to any one of claims 1-16. 如权利要求17所述的风力发电机组,其特征在于,所述风力发电机组还包括叶轮和发电机,所述转轴(1)为风力发电机组的主轴,所述转轴(1)连接所述叶轮和所述发电机。 The wind turbine generator set according to claim 17 is characterized in that the wind turbine generator set also includes an impeller and a generator, the rotating shaft (1) is the main shaft of the wind turbine generator set, and the rotating shaft (1) connects the impeller and the generator.
PCT/CN2023/135474 2022-11-30 2023-11-30 Shaft system and wind generating set Ceased WO2024114736A1 (en)

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CN118462521B (en) * 2024-07-10 2024-09-27 金雷科技股份公司 An integrated shaft system based on replaceable sliding bearings for the main shaft of a forced lubrication fan

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