WO2024113151A1 - A controlled release cleansing tablet containing biological actives - Google Patents
A controlled release cleansing tablet containing biological actives Download PDFInfo
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- WO2024113151A1 WO2024113151A1 PCT/CN2022/134965 CN2022134965W WO2024113151A1 WO 2024113151 A1 WO2024113151 A1 WO 2024113151A1 CN 2022134965 W CN2022134965 W CN 2022134965W WO 2024113151 A1 WO2024113151 A1 WO 2024113151A1
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- Prior art keywords
- composition
- cleaning
- solid
- alkali metal
- controlled release
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/386—Preparations containing enzymes, e.g. protease or amylase
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/10—Salts
- C11D7/12—Carbonates bicarbonates
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/268—Carbohydrates or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
Definitions
- the disclosure relates to solid controlled release compositions containing an alkalinity source, a sugar alcohol, and biological actives, including enzymes and/or spores.
- the compositions provide alkalinity cleaning formulations suitable for cleaning fats, oils, grease and/or other organic waste, including in methods for dosing into a reservoir to generate a use solution from the controlled release composition to clean fats, oils, grease and/or other organic waste.
- the methods are suitable for use in cleaning various reservoirs where waste water flows through and needs sustained cleanliness, including a sink, bowl, drain, drain outlet, disposal, tank, toilet bowl, fluid line, pipe or combinations thereof, preferably an oil separation tank.
- It is a further object, feature, and/or advantage of the present disclosure to provide solid compositions for cleaning fats, oils, grease and/or other organic waste comprising: an alkali metal alkalinity source; a sugar alcohol and/or a saccharide; and from about 0.01 wt-%to about 4 wt-%of at least one biological active comprising an enzyme composition and/or a spore.
- compositions for cleaning fats, oils, grease and/or other organic waste comprising: from about 30 wt-%to about 60 wt-%of an alkali metal carbonate alkalinity source; from about 10 wt-%to about 30 wt-%of at least one saccharide or sugar alcohol; from about 0.01 wt-%to about 4 wt-%of an enzyme composition comprising a serine endo-peptidase, a cellulase, an AA9 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, a swollenin, or a combination or mixture thereof; and optionally from about 0.1 wt-%to about 2 wt-%of a spor
- It is still yet a further object, feature, and/or advantage of the present disclosure to provide methods of cleaning fats, oils, grease and/or other organic waste comprising: (a) dosing either the solid cleaning compositions as described herein or a solid cleaning composition that does not include a biological active, into a reservoir to generate a use solution comprising from about 1 ppm to about 500 ppm of the composition when contacted by water; and (b) cleaning the fats, oils, grease and other organic soils.
- the present disclosure is not to be limited to that described herein, which can vary and are understood by skilled artisans. No features shown or described are essential to permit basic operation of the present disclosure unless otherwise indicated. It has been surprisingly found that the solid controlled release compositions effectively clean fats, oils, grease and/or other organic waste over an extended period of time, such as for at least 12 hours or at least 24 hours.
- range such as from 1 to 6 should be considered to have specifically disclosed sub-ranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 3, 4, 5, and 6, and decimals and fractions, for example, 1.2, 3.8, 1 1 / 2 , and 4 3 / 4 . This applies regardless of the breadth of the range.
- the term “and/or” e.g., “X and/or Y” shall be understood to mean either “X and Y" or "X or Y” and shall be taken to provide explicit support for both meanings or for either meaning, e.g. A and/or B includes the options i) A, ii) B or iii) A and B.
- compositions of the present disclosure may comprise, consist essentially of, or consist of the components and ingredients of the present disclosure as well as other ingredients described herein.
- “consisting essentially of” means that the methods, systems, apparatuses and compositions may include additional steps, components or ingredients, but only if the additional steps, components or ingredients do not materially alter the basic and novel characteristics of the claimed methods, systems, apparatuses, and compositions.
- invention or “present invention” are not intended to refer to any single embodiment of the particular invention but encompass all possible embodiments as described in the specification and the claims.
- actives or “percent actives” or “percent by weight actives” or “actives concentration” are used interchangeably herein and refers to the concentration of those ingredients involved in cleaning expressed as a percentage minus inert ingredients such as water or salts. It is also sometimes indicated by a percentage in parentheses, for example, “chemical (10%) . ”
- an “antiredeposition agent” refers to a compound that helps keep soil suspended in water instead of redepositing onto the object being cleaned. Antiredeposition agents are useful in the present compositions, methods and systems to assist in reducing redepositing of the removed soil onto the surface being cleaned.
- the term “cleaning” refers to a method used to facilitate or aid in soil removal, bleaching, microbial population reduction, and any combination thereof.
- the term “microorganism” refers to any noncellular or unicellular (including colonial) organism. Microorganisms include all prokaryotes. Microorganisms include bacteria (including cyanobacteria) , spores, lichens, fungi, protozoa, virinos, viroids, viruses, phages, and some algae. As used herein, the term “microbe” is synonymous with microorganism.
- the term “configured” describes structure capable of performing a task or adopting a particular configuration.
- the term “configured” can be used interchangeably with other similar phrases, such as constructed, arranged, adapted, manufactured, and the like.
- exemplary refers to an example, an instance, or an illustration, and does not indicate a most preferred embodiment unless otherwise stated.
- the term "free" refers to compositions completely lacking the component or having such a small amount of the component that the component does not affect the performance of the composition.
- the component may be present as an impurity or as a contaminant and shall be less than 0.1 wt-%. In another embodiment, the amount of the component is less than 0.01 wt-%.
- hard surface refers to a solid, substantially non-flexible surface such as a counter top, tile, floor, wall, panel, window, plumbing fixture, kitchen and bathroom surfaces, and the like. Hard surfaces are not limited by the material; for example, a hard surface can be glass, metal, tile, vinyl, linoleum, composite, wood, plastic, etc. Hard surfaces may include for example, various reservoir surfaces, including a sink, bowl, drain, drain outlet, disposal, tank, toilet bowl, fluid line, pipe, etc.
- microorganism refers to any noncellular or unicellular (including colonial) organism. Microorganisms include all prokaryotes. Microorganisms include bacteria (including cyanobacteria) , spores, lichens, fungi, protozoa, virinos, viroids, viruses, phages, and some algae. As used herein, the term “microbe” is synonymous with microorganism.
- polymer refers to a molecular complex comprised of a more than ten monomeric units and generally includes, but is not limited to, homopolymers, copolymers, such as for example, block, graft, random and alternating copolymers, terpolymers, and higher "x" mers, further including their analogs, derivatives, combinations, and blends thereof.
- polymer shall include all possible isomeric configurations of the molecule, including, but are not limited to isotactic, syndiotactic and random symmetries, and combinations thereof.
- polymer shall include all possible geometrical configurations of the molecule.
- soil refers to any soil, including, but not limited to, non-polar oily and/or hydrophobic substances which may or may not contain particulate matter such as industrial soils, mineral clays, sand, natural mineral matter, carbon black, graphite, kaolin, environmental dust, and/or food based soils such as blood, proteinaceous soils, starchy soils, fatty soils, cellulosic soils, etc.
- non-polar oily and/or hydrophobic substances which may or may not contain particulate matter such as industrial soils, mineral clays, sand, natural mineral matter, carbon black, graphite, kaolin, environmental dust, and/or food based soils such as blood, proteinaceous soils, starchy soils, fatty soils, cellulosic soils, etc.
- substantially refers to a great or significant extent. “Substantially” can thus refer to a plurality, majority, and/or a supermajority of said quantifiable variable, given proper context.
- the term “substantially free” refers to compositions completely lacking the component or having such a small amount of the component that the component does not affect the performance of the composition.
- the component may be present as an impurity or as a contaminant and shall be less than 0.5 wt-%. In another embodiment, the amount of the component is less than 0.1 wt-%.
- weight percent, " wt-%, “percent by weight, “ “%by weight, “ and variations thereof, as used herein, refer to the concentration of a substance as the weight of that substance divided by the total weight of the composition and multiplied by 100. It is understood that, as used here, “percent, “ “%, “ and the like are intended to be synonymous with “weight percent, " “wt-%, “ etc.
- the solid compositions comprise, consist of and/or consist essentially of a homogenous composition of an alkali metal alkalinity source, a sugar alcohol, and at least one biological active comprising an enzyme composition and/or a spore, and optionally additional functional ingredients.
- Exemplary solid controlled release compositions are shown in Table 1 in weight percentage. While the components may have a percent actives of 100%, it is noted that Table 1 does not recite the percent actives of the components, but rather, recites the total weight percentage of the raw materials (i.e. active concentration plus inert ingredients) .
- the solid controlled release compositions are homogenous solid compositions. In further embodiments, the solid controlled release compositions are a single phase homogenous solid.
- the solid controlled release compositions do not include distinct or separate components thereof.
- the solid controlled release compositions are referred to as a single-part or a one-part system. This is beneficial and distinct from prior controlled release compositions which are controlled release as a result of encapsulation, coating or membranes, core-shell structures, distinct layers of components within the solid, separate dosing of components, such as in liquid formulations, or having distinct compartments for physical separation of components (e.g. sachets, pouches or the like) and must then be combined with a distinct composition or other composition to provide the desired activity at the controlled release rate.
- the solid compositions are preferably pressed solids, e.g. pressed into a solid form.
- the composition may be dispensed from the mixture by forming, pressing, casting, extruding, or other suitable means, whereupon the composition is pressed or hardens to a solid form.
- the structure of the composition may be further characterized according to its hardness, melting point, material distribution, crystal structure, and other like properties according to known methods in the art.
- a solid controlled release composition is substantially homogeneous with regard to the distribution of ingredients throughout its mass and is dimensionally stable.
- dimensional stability refers to a change in dimension of the solid composition (such as from cracking and/or swelling) greater than 3%as measured in length, height and/or width (depending upon the method of solidification, shape of the solid detergent composition and/or formulation into any type of capsule or other component for dispensing) at the evaluated temperature and time conditions outlined herein and at ambient humidity of the evaluated atmosphere.
- the average growth numbers in length, height and/or width represent the change in dimension.
- the solid controlled release compositions are designed to release a certain portion or amount of the solid composition over a desired period of time during use.
- the solid controlled release compositions provide a consistent concentration of the cleaning composition from about 1 ppm to about 500 ppm in a use solution (including all ranges therebetween) . Accordingly, a skilled artisan will ascertain from the disclosure that the size of the solid controlled composition can be suited for the volume of a reservoir and/or type and extent of soils contained therein for cleaning to provide controlled release over a period of time, such as on a daily basis (or other increment of time) .
- the solid controlled release compositions provide at least 10 hours, at least 12 hours, at least 15 hours, at least 20 hours, or at least 24 hours of controlled release of the cleaning composition. In an embodiment, the solid controlled release compositions provide at least 10 hours, at least 12 hours, at least 15 hours, at least 20 hours, or at least 24 hours of controlled release of the cleaning composition that is provided in a solid tablet or dosage form that is at least about 50 grams.
- the larger the solid composition is formulated e.g. 50 grants, 100 grams, 250 grams, or larger
- the solid controlled release compositions comprises at least one alkali metal alkalinity source.
- the source of alkalinity can be any source of alkalinity that is compatible with the other components of the solid detergent composition and are provided in a composition having non-PPE (personal protective equipment) based on the pH of the composition.
- Exemplary sources of alkalinity include alkali metal carbonates, alkali metal percarbonates, alkali metal bicarbonates, alkali metal silicates, alkali metal metasilicates, alkali metal hydroxides, alkali metal salts, phosphates, amines, and mixtures thereof, preferably alkali metal carbonates and percarbonates, including sodium carbonate, sodium percarbonate, sodium metasilicate, or mixtures thereof.
- the compositions are referred to as "ash-based" compositions.
- ash-based compositions it shall also be understood to optionally further include a secondary and/or tertiary alkalinity source, including for example, additional percarbonates, metasilicates, silicates, bicarbonates and/or sesquicarbonates.
- the alkalinity source is included in the composition at an amount of at least about 20 wt-%to about 80 wt-%, about 20 wt-%to about 75 wt-%, about 20 wt-%to about 70 wt-%, about 25 wt-%to about 70 wt-%, about 30 wt-%to about 70 wt-%, about 30 wt-%to about 65 wt-%, or about 30 wt-%to about 60 wt-%.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- a primary alkalinity source such as the alkali metal carbonate
- a primary alkalinity source is included in the composition at an amount of at least about 20 wt-%to about 70 wt-%, about 20 wt-%to about 60 wt-%, about 25 wt-%to about 60 wt-%, or about 30 wt-%to about 60 wt-%.
- an optional secondary alkalinity source such as the alkali metal percarbonate, is included in the composition at an amount of at least about 1 wt-%to about 40 wt-%, about 5 wt-%to about 40 wt-%, or about 10 wt-%to about 40 wt-%.
- an optional tertiary alkalinity source such as the alkali metal metasilicate, is included in the composition at an amount of at least about 0.01 wt-%to about 10 wt-%, about 0.1 wt-%to about 5 wt-%, or about 0.1 wt-%to about 1 wt-%.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- the solid controlled release compositions comprises at least one sugar alcohol and/or saccharide.
- Sugar alcohols can also be referred to as polyols, and can include solid sugar alcohols, including for example sorbitol, xylitol, maltitol, mannitol, erythritol, etc.
- the solid controlled release compositions include a saccharide material.
- a saccharide material As referred to herein both saccharides and polysaccharides can be included in the solid compositions.
- the compositions can optionally include saccharide materials, including for example carboxymethylcellulose (CMC) , hydroxyethylcellulose (HEC) , hydroxypropylcellulose (HPC) , hydroxypropyl methylcelluslose (HPMC) , methylcellulose (MC) , cellulose sulfate esters, cellulose acetate, cellulose triacetate, polysaccharides containing 3 or more saccharide units, wherein saccharides include, but are not limited to glucose, fructose, lactulose galactose, raffinose, trehalose, sucrose, maltose, turanose, cellobiose, raffinose, melezitose, maltriose, acarbose, stachyose, ribo
- the sugar alcohol and/or saccharide is included in the composition at an amount of at least about 1 wt-%to about 40 wt-%, about 5 wt-%to about 40 wt-%, about 10 wt-%to about 40 wt-%, about 20 wt-%to about 40 wt-%, about 10 wt-%to about 35 wt-%, about 20 wt-%to about 35 wt-%, about 10 wt-%to about 30 wt-%, or about 20 wt-%to about 30 wt-%.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- the solid controlled release compositions comprises at least one biological active.
- the biological actives comprise an enzyme composition and/or a spore.
- the enzyme composition may comprise one or more enzymes comprising, consisting essentially of, or consisting of serine endo-peptidase, a peptidase, a cellulase, an AA9 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, a swollenin, or a combination or mixture thereof.
- the enzyme composition comprises a cellulase and/or a peptidase, such as a serine endo-peptidase.
- the cellulase is preferably one or more enzymes comprising, consisting essentially of, or consisting of an endoglucanase, a cellobiohydrolase, a beta-glucosidase, or a combination or mixture thereof.
- the hemicellulase is preferably one or more enzymes comprising, consisting essentially of, or consisting of an acetylmannan esterase, an acetylxylan esterase, an arabinanase, an arabinofuranosidase, a coumaric acid esterase, a feruloyl esterase, a galactosidase, a glucuronidase, a glucuronoyl esterase, a mannanase, a mannosidase, a xylanase, a xylosidase, or a combination or mixture thereof.
- the enzyme composition comprises a cellulolytic enzyme composition comprising one or more enzymes comprising, consisting essentially of, or consisting of a cellobiohydrolase, an endoglucanase, a beta glucosidase an AA9 polypeptide having cellulolytic enhancing activity, or a combination or mixture thereof.
- the enzyme composition comprises one or more cellulases and one or more hemicellulases.
- One or more of the enzymes may be wild-type proteins, recombinant proteins, or a combination of wild-type proteins and recombinant proteins.
- one or more enzymes may be native proteins of a cell, which is used as a host cell to express recombinantly the enzyme composition.
- the enzyme composition may also be a fermentation broth formulation or a cell composition.
- the host cell may be any filamentous fungal cell useful in the recombinant production of an enzyme or protein.
- the enzyme composition is derived from a fungal host cell.
- the fungal host cell is Trichoderma reesei.
- the enzyme composition is or comprises an expression product of Trichoderma reesei.
- the enzyme composition is or comprises a cellulolytic enzyme composition derived from Trichoderma reesei comprised of Trichoderma reesei enzymes having cellulase activity and effective to degrade cellulose to, at least glucose.
- the enzyme composition has an endoglucanase, and a cellobiohydrolase.
- the enzyme composition has an endoglucanase, a cellobiohydrolase, and a beta-glucosidase.
- the enzyme composition further comprises A. niger beta-glucosidase.
- the enzyme composition has an endoglucanase, a cellobiohydrolase, a beta-glucosidase and an AA9 polypeptide having cellulolytic enhancing activity.
- the enzyme composition is a cellulolytic enzyme composition comprising an AA9, a beta-glucosidase, a CBHI, and a CBHII.
- the cellulolytic enzyme composition further comprises a xylanase and/or a xylosidase.
- the cellulolytic enzyme composition is a cellulolytic enzyme composition derived from Trichoderma reesei further comprising a Penicillium sp.
- the cellulolytic enzyme composition further comprises an Aspergillus fumigatus xylanase, and an Aspergillus fumigatus beta-xylosidase.
- the enzyme composition is a composition described in WO 2013/028928.
- the enzyme composition is or comprises a commercial enzyme preparation.
- commercial enzyme preparations suitable for use in the compositions include, but are not limited to, SAVINASE 12T (Novozymes) , PREMIUM 5000T (Novozymes) , (Danisco US Inc. ) , XY (Danisco US Inc. ) , XC (Danisco US Inc. ) , TRIO (Danisco US Inc.
- any combination or any single enzyme can be provided as an enzyme composition.
- the solid controlled release compositions comprises at least one biological active.
- the biological actives comprise an enzyme composition and/or a spore.
- Spores refer to microbial preparations that are spore forming, which may include additional ingredients for delivery of the spores, e.g. stabilizers, surfactants, etc.
- the spores are nonpathogenic and in preferred embodiments are Type 1 Class 1 non-pathogenic microorganisms (Centers for Disease Control classification, CDC, 1993) .
- Spore forming microbial organisms can also be referred to as bacteria that demonstrate sporulation. Beneficially, the nonpathogenic bacteria forming spores are able to multiply and dissolve the various soils, including grease, fat and various organic soils.
- the spore forming microbial preparations i.e. spores
- the spore forming microbial preparations are able to form spores and survive in unfavorable conditions as they are resistant to environmental conditions, including for example, pH, temperature and nutrients, allowing them to survive in conditions that would normally destroy them. Thereafter the spores become active and viable in conditions favorable for their growth.
- the spore forming microbial preparations can include, for example, lipase, amylase, and protease.
- the spore forming microbial preparations are enzyme producing.
- the spores produce natural enzymes that are able to consume or devour the various soils and wastes, e.g. converting them into harmless carbon dioxide and water.
- the spores are or comprise a commercial spore preparation.
- commercial spore preparations suitable for use in the compositions include, but are not limited to, Deep Clean Multi Spore (Novozymes) .
- the at least one biological active is included in the composition at an amount of at least about 0.01 wt-%to about 15 wt-%, about 0.01 wt-%to about 10 wt-%, about 0.1 wt-%to about 10 wt-%, about 0.1 wt-%to about 6 wt-%, about 0.1 wt-%to about 5 wt-%, or about 0.1 wt-%to about 4 wt-%.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- more than one biological active is included in the composition, and the first biological active is included in the composition at an amount of at least about 0.01 wt-%to about 4 wt-%, about 0.1 wt-%to about 4 wt-%, or about 0.1 wt-%to about 2 wt-%, the second biological active is included in the composition at an amount of at least about 0.01 wt-%to about 4 wt-%, about 0.1 wt-%to about 4 wt-%, or about 0.1 wt-%to about 2 wt-%, and optionally the third biological active is included in the composition at an amount of at least about 0.01 wt-%to about 4 wt-%, about 0.1 wt-%to about 4 wt-%, or about 0.1 wt-%to about 2 wt-%.
- the first and second biological actives comprise an enzyme and the third biological active comprises a spore.
- the components of the solid controlled release composition can further be combined with various functional components suitable for uses disclosed herein.
- the solid controlled release compositions including the alkalinity source, sugar alcohol, and biological active (s) make up a large amount, or even substantially all of the total weight of the compositions. For example, in some embodiments few or no additional functional ingredients are disposed therein.
- additional functional ingredients may be included in the solid controlled release compositions.
- the functional ingredients provide desired properties and functionalities to the compositions.
- the term "functional ingredient” includes a material that when dispersed or dissolved in a use and/or concentrate solution, such as an aqueous solution, provides a beneficial property in a particular use.
- the solid controlled release compositions are phosphorus free.
- the solid controlled release compositions are free of retarding agents to slow the dissolution properties of the solid composition.
- the solid controlled release compositions may include water conditioning polymers and/or chelating agents, stabilizing agents, metal protectants, defoaming agents, anti-redeposition agents, bleaching agents, solubility modifiers, dispersants, optical brighteners, stabilizing agents, corrosion inhibitors, additional enzymes, aesthetic enhancing agents, additional rheology and/or solubility modifiers or thickeners, hydrotropes or couplers, buffers, solvents, additional cleaning agents and the like.
- compositions can be pre-formulated with the solid controlled release compositions or added to the use solution before, after, or substantially simultaneously with the addition of the solid controlled release compositions, preferably formulated into the single phase homogenous solid compositions. Additionally, the compositions can be used in conjunction with one or more conventional cleaning and/or degreasing agents.
- the various additional functional ingredients may be provided in a composition in the amount from about 0 wt-%and about 80 wt-%, from about 0 wt-%and about 75 wt-%, from about 0 wt-%and about 70 wt-%, from about 0.01 wt-%and about 70 wt-%, from about 0.1 wt-%and about 60 wt-%, from about 0.1 wt-%and about 50 wt-%, from about 1 wt-%and about 50 wt-%, from about 1 wt-%and about 40 wt-%, or from about 1 wt-%and about 30 wt-%.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- the solid controlled release compositions can include one or more water conditioning polymers and/or chelants.
- the solid controlled release compositions can include one or more chelants, also called builders or sequestering agents, including, but not limited to: condensed phosphates, alkali metal carbonates, phosphonates, aminocarboxylic acids, and/or polycarboxylic acids.
- a chelating agent is a molecule capable of coordinating (i.e., binding) the metal ions commonly found in natural water to prevent the metal ions from interfering with the action of the other ingredients of a solid cleaning composition.
- Preferable levels of addition for builders that can also be chelating or sequestering agents are between about 0.1%to about 20%by weight, about 1%to about 20%by weight, or about 1%to about 100%by weight.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- Suitable chelants include aminocarboxylates.
- Suitable aminocarboxylates include, for example, N-hydroxyethylaminodiacetic acid, ethylenediaminetetraacetic acid (EDTA) , methylglycinediacetic acid (MGDA) , hydroxyethylenediaminetetraacetic acid, diethylenetriaminepentaacetic acid, N-hydroxyethyl-ethylenediaminetriacetic acid (HEDTA) , glutamic acid N, N-diacetic acid (GLDA) , diethylenetriaminepentaacetic acid (DTPA) , and other similar acids having an amino group with a carboxylic acid substituent.
- aminocarboxylates provide a strong cleaning performance while employing chelants that are substantially free of NTA-containing compounds, making the compositions more environmentally acceptable.
- Useful aminocarboxylic acid materials containing little or no NTA include, but are not limited to: N-hydroxyethylaminodiacetic acid, ethylenediaminetetraacetic acid (EDTA) , hydroxyethylenediaminetetraacetic acid, diethylenetriaminepentaacetic acid, N-hydroxyethyl-ethylenediaminetriacetic acid (HEDTA) , diethylenetriaminepentaacetic acid (DTPA) , methylglycinediacetic acid (MGDA) , glutamic acid-N, N-diacetic acid (GLDA) , ethylenediaminesuccinic acid (EDDS) , 2-hydroxyethyliminodiacetic acid (HEIDA) , iminodisuccinic acid (IDS) , 3-hydroxy-2-2'-iminodisuccin
- condensed phosphates include, but are not limited to: sodium and potassium orthophosphate, sodium and potassium pyrophosphate, sodium tripolyphosphate, and sodium hexametaphosphate.
- a condensed phosphate may also assist, to a limited extent, in solidification of the detergent composition by fixing the free water present in the detergent composition as water of hydration.
- the compositions include a phosphonate.
- phosphonates include, but are not limited to: phosphinosuccinic acid oligomer (PSO) described in US patents 8, 871, 699 and 9, 255, 242; 2-phosphinobutane-1, 2, 4-tricarboxylic acid (PBTC) , 1-hydroxyethane-1, 1-diphosphonic acid, CH 2 C (OH) [PO (OH) 2 ] 2 ; aminotri (methylenephosphonic acid) , N [CH 2 PO (OH) 2 ] 3 ; aminotri (methylenephosphonate) , sodium salt (ATMP) , N [CH 2 PO (ONa) 2 ] 3 ; 2-hydroxyethyliminobis (methylenephosphonic acid) , HOCH 2 CH 2 N [CH 2 PO (OH) 2 ] 2 ; diethylenetriaminepenta (methylenephosphonic acid) , (HO) 2 POCH 2 N [CH 2 CH 2 N [CH 2 PO (OH) 2 ] 2 ] 2 ; diethylenetriaminepenta
- Preferred phosphonates are PBTC, HEDP, ATMP and DTPMP.
- a neutralized or alkali phosphonate, or a combination of the phosphonate with an alkali source prior to being added into the mixture such that there is little or no heat or gas generated by a neutralization reaction when the phosphonate is added is preferred.
- the composition is phosphorous-free. Suitable amounts of the phosphonates include between about 0%and about 20%by weight of the composition, between about 0.1%and about 20%, or between about 1%and about 10%by weight of the composition.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- Additional water conditioning polymers can also be referred to as non-phosphorus containing builders. Additional water conditioning polymers may include, but are not limited to: polycarboxylates, polycarboxylic acid polymers, acrylic polymers, or acrylic acid polymers.
- Exemplary polycarboxylates or carboxylates that can be used as builders and/or water conditioning polymers include, but are not limited to: those having pendant carboxylate (--CO 2 -) groups such as polyacrylic acid homopolymers, polymaleic acid homopolymers, maleic/olefin copolymers, sulfonated copolymers or terpolymers, acrylic/maleic copolymers or terpolymers polymethacrylic acid homopolymers, polymethacrylic acid copolymers or terpolymers, acrylic acid-methacrylic acid copolymers, hydrolyzed polyacrylamides, hydrolyzed polymethacrylamides, hydrolyzed polyamide-methacrylamide copolymers, hydrolyzed polyacrylonitriles, hydrolyzed polymethacrylonitriles, hydrolyzed acrylonitrile-methacrylonitrile copolymers and combinations thereof.
- those having pendant carboxylate (--CO 2 -) groups
- the solid controlled release compositions can include one or more stabilizing agents or binders for the compositions.
- the stabilizing agents can function to aid in binding or solidification of the solid controlled release compositions.
- the stabilizing agents can further provide benefits of lubrication or act as a lubricant in producing the compositions.
- Exemplary stabilizing agents and binders comprise polyethylene glycols, polyvinyl alcohols, PVP, gelatin, stearates, and the like.
- Suitable amounts of the stabilizing agents include between about 0%and about 20%by weight of the composition, between about 0.01%and about 20%, or between about 0.1%and about 20%by weight of the composition.
- all ranges recited are inclusive of the numbers defining the range and include each integer within the defined range.
- the solid controlled release compositions are suited for cleaning hard surfaces and objects having fats, oils, grease and/or other organic waste.
- the solid controlled release compositions are efficacious in cleaning and removing soils from such surfaces and objects without the need for significant use of or any mechanical cleaning efforts.
- the solid controlled release compositions are efficacious in removing fats, oils, grease and/or other organic waste from a surface that has waste water flowing through and needs sustained cleanliness.
- the methods of cleaning fats, oils, grease and/or other organic waste from surfaces or objects comprises: (a) dosing a solid composition into a reservoir to generate a use solution comprising from about 1 ppm to about 500 ppm of the composition when contacted by water, and (b) cleaning the fats, oils, grease and other organic soils.
- the organic soils are bacterial deposits.
- the solid composition is a controlled release product and is either (i) the solid composition as described herein or (ii) a solid cleaning composition as described herein that does not include (i.e. excludes) a biological active.
- Exemplary industries in which the methods of the present disclosure can be applied include, but are not limited to: the food and beverage industry, food service industry (e.g. restaurants) , healthcare industry, oil processing industry, industrial agriculture and ethanol processing industry, pharmaceutical manufacturing industry, and various others having hard surfaces, objects and reservoirs where waste water flowing through and needs sustained cleanliness and/or where cleaning compositions also require mechanical force to clean and remove soils.
- food service industry e.g. restaurants
- healthcare industry e.g. restaurants
- oil processing industry e.g. restaurants
- industrial agriculture and ethanol processing industry e.g., ethanol processing industry
- pharmaceutical manufacturing industry e.g.
- consumer markets including household applications can benefit from the methods of the present disclosure, such as for cleaning household drains.
- the methods of using the solid controlled release compositions include dosing a solid composition into a reservoir to generate a use solution comprising from about 1 ppm to about 500 ppm of the composition when contacted by water.
- the solid compositions are controlled release such that the solid composition dissolves over time to continually provide a use solution concentration between about 1 ppm to about 500 ppm, about 10 ppm to about 500 ppm, about 1 ppm to about 400 ppm, about 10 ppm to about 400 ppm, about 1 ppm to about 300 ppm, about 10 ppm to about 300 ppm, about 1 ppm to about 200 ppm, about 10 ppm to about 200 ppm, and including all ranges therebetween.
- the dosing step can be any known method of applying or contacting the compositions to the surface, object or reservoir.
- a single solid controlled release composition can be manually added to a reservoir.
- the composition can be added to a reservoir that is either empty or already has water contained therein.
- dosing can include immersing the solid composition into a reservoir already containing a volume of water or adding the solid composition into a reservoir before a volume of water is added. Dosing can be manual or by machine.
- the solid composition dissolves over a period of time of at least about 12 hours, or at least about 24 hours, to maintain the use solution having a concentration from about 1 ppm to about 500 ppm of the composition.
- the solid composition dissolves over a period of time to provide a pH of the use solution between about 8 to about 12.
- the solid composition can be dosed every 12 hours, every 24 hours, or once per day.
- the dosing rate of the solid composition will vary depending upon the reservoir, the extent of the fats, oils, grease and/or other organic waste on the surfaces, and further volume and rate of waste water passing there through.
- One skilled in the art will readily be able to determine the dosing rate for a particular reservoir based on the size (grams to kilograms) of the solid composition and these factors to ensure sufficient removal of the fats, oils, grease and/or other organic waste for desired cleanliness.
- the water generating the use solution has a temperature between about 10°C and about 100°C. In preferred embodiments, the water generating the use solution has an ambient temperature.
- the methods can optionally comprise a rinsing step.
- the rinsing step can comprise water, at ambient and/or at elevated temperatures, e.g. about 70°Cto about 100°C.
- the methods fats, oils, grease and/or other organic waste on the surfaces, and moreover they reduce clogging by dissolving organic waste buildup, fouling, odor, oils and other accumulation on hard surfaces. Still further, the methods reduce the frequency of grease trap pump outs. Still further, depending upon the location of the reservoir within a particular facility, the methods can further beneficially reduce fruit flies and other unwanted pests around the surface. Still further, the cleaning methods reduce or eliminate the need for mechanical cleaning.
- the methods reduce use of water (i.e. water consumption) compared to conventional cleaning methods.
- the methods reduce water usage by at least about 10 L/day to about 40 L/day.
- Embodiments of the present disclosure are further defined in the following non-limiting Examples. It should be understood that these Examples, while indicating certain embodiments of the disclosure, are given by way of illustration only. From the above discussion and these Examples, one skilled in the art can ascertain the essential characteristics of this disclosure, and without departing from the spirit and scope thereof, can make various changes and modifications of the embodiments of the disclosure to adapt it to various usages and conditions. Thus, various modifications of the embodiments of the disclosure, in addition to those shown and described herein, will be apparent to those skilled in the art from the foregoing description. Such modifications are also intended to fall within the scope of the appended claims.
- the solid controlled release composition was compared to commercially-available consumer products that are sold as powders and tablets.
- the tablets used as Control were three commercially-available consumer products known to be effective to removes odor-causing residues. For the dosing, 3 tablets were used.
- the cleaning component is a surfactant. The products provided outstanding visual effect but were not functional in soil removal.
- An oil separation tank was used as the test site to compare efficacy of the solid controlled release composition to the commercially-available consumer product.
- the drain outlet was blocked with a cloth.
- Each solid composition was added (on separate evaluation trials) to the reservoir and hot tap water (45°C) was added to the reservoir to flush the composition until the volume reached above the composition and the sink reservoir was immersed. Then the composition was allowed to dissolve for 15 minutes and the reservoir was evaluated (upper and lower sides and the drain itself) using an endoscope to assess cleaning of the drain itself (i.e. soils in the drain) compared to the pre-cleaning condition of the drain.
- Control (commercially-available consumer product) did not result in any visual cleaning effect in the drain, whereas significant cleaning efficacy to remove soils was observed from the drain with the solid controlled release composition. Notably the Control had strong visual or olfactory effects, including abundant foam and a pleasant aroma but hardly have cleaning effect.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
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- Emergency Medicine (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
Description
Claims (29)
- A solid composition for cleaning fats, oils, grease and/or other organic waste comprising:an alkali metal alkalinity source;a sugar alcohol and/or at least one saccharide; andfrom about 0.01 wt-%to about 4 wt-%of at least one biological active comprising an enzyme composition and/or a nonpathogenic spore.
- The composition of claim 1, wherein the enzyme composition comprises a serine endo-peptidase, a cellulase, an AA9 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, a swollenin, or a combination or mixture thereof.
- The composition of any one of claims 1 or 2, wherein the sugar alcohol comprises sorbitol and wherein the alkali metal alkalinity source comprises an alkali metal carbonate.
- The composition of any one of claims 1-3, wherein the sugar alcohol comprises from about 10 wt-%to about 30 wt-%of the composition and wherein the alkali metal alkalinity source comprises from about 30 wt-%to about 60 wt-%of the composition.
- The composition of any one of claims 1-4, further comprising an alkali metal percarbonate and/or an alkali metal metasilicate.
- The composition of any one of claim 5, wherein the alkali metal percarbonate comprises from about 10 wt-%to about 40 wt-%of the composition and/or wherein the alkali metal metasilicate comprises from about 0.1 wt-%to about 1 wt-%of the composition.
- The composition of any one of claims 1-6, further comprising at least one polycarboxylic acid polymer.
- The composition of claim 7, wherein the at least one polycarboxylic acid polymer comprises at least one acrylic acid polymer, at least one maleic acid polymer or combinations thereof.
- The composition of any one of claims 7 or 8, wherein the at least one polycarboxylic acid polymer comprises from about 1 wt-%to about 10 wt-%of the composition.
- The composition of any one of claims 1-9, further comprising a stabilizing agent in a concentration from about 0.01 wt-%to about 20 wt-%.
- The composition of any one of claims 1-10, further comprising a chelant, an additional enzyme, lubricant, metal protectant, a surfactant, a thickening agent, or a mixture thereof.
- A solid composition for cleaning fats, oils, grease and/or other organic waste comprising:from about 30 wt-%to about 60 wt-%of an alkali metal carbonate alkalinity source;from about 10 wt-%to about 30 wt-%of at least one sugar alcohol and/or saccharide;from about 0.01 wt-%to about 4 wt-%of an enzyme composition comprising a serine endo-peptidase, a cellulase, an AA9 polypeptide having cellulolytic enhancing activity, a hemicellulase, an esterase, an expansin, a laccase, a ligninolytic enzyme, a pectinase, a peroxidase, a protease, a swollenin, or a combination or mixture thereof; andoptionally from about 0.1 wt-%to about 2 wt-%of a nonpathogenic spore,wherein the solid composition is a dissolvable solid.
- The composition of claim 12, wherein the enzyme composition comprises a serine endo-peptidase and a cellulase.
- The composition of any one of claims 12 or 13, wherein the enzyme composition comprises from about 0.1 wt-%to about 4 wt-%, or from about 0.1 wt-%to about 2 wt-%of the composition.
- The composition of any one of claims 12-14, wherein the sugar alcohol comprises sorbitol.
- The composition of any one of claims 12-15, further comprising an alkali metal percarbonate comprising from about 10 wt-%to about 40 wt-%of the composition.
- The composition of any one of claims 12-16, further comprising at least one polycarboxylic acid polymer comprising an acrylic acid polymer comprising from about 1 wt-%to about 10 wt-%of the composition.
- The composition of any one of claims 12-17, further comprising at least one stabilizing agent or binder comprising from about 0.01 wt-%to about 20 wt-%of the composition.
- The composition of any one of claims 12-18, further comprising a chelant, an additional enzyme, lubricant, metal protectant, a surfactant, a thickening agent, or a mixture thereof.
- A method of cleaning fats, oils, grease and/or other organic waste comprising:(a) dosing either (i) the solid composition of any one of claims 1-19 or (ii) a solid cleaning composition according to any one of claims 1-19 that does not include a biological active, into a reservoir to generate a use solution comprising from about 1 ppm to about 500 ppm of the composition when contacted by water, wherein the solid composition is a controlled release product; and(b) cleaning the fats, oils, grease and/or other organic soils.
- The method of claim 20, wherein the reservoir is a sink, bowl, drain, drain outlet, disposal, tank, toilet bowl, fluid line, pipe, or combination thereof.
- The method of claim 21, wherein the tank is an oil separation tank.
- The method of any one of claims 20-22, wherein the solid composition dissolves over a period of time of at least about 12 hours, or at least about 24 hours, to maintain the use solution having a concentration from about 1 ppm to about 500 ppm of the composition and/or a pH between about 8 to about 12.
- The method of any one of claims 20-23, wherein the dosing is one per 12 hours, or once per day.
- The method of any one of claims 20-24, further comprising a rinsing step.
- The method of any one of claims 20-25, wherein the water generating the use solution has a temperature between about 10 ℃ and about 100 ℃ or an ambient temperature.
- The method of any one of claims 20-26, wherein the methods reduce clogging by dissolving organic waste buildup, fouling, odor, oils and other accumulation on hard surfaces, reducing fruit flies and other unwanted pests around the surface, and/or need for mechanical cleaning.
- The method of any one of claims 20-27, wherein the organic soils are bacterial deposits.
- The method of any one of claims 20-28, wherein the cleaning of the fats, oils, grease and/or other organic soils occurs on an continuous basis while waste water passes through the reservoir to continue to generate the use solution.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2022/134965 WO2024113151A1 (en) | 2022-11-29 | 2022-11-29 | A controlled release cleansing tablet containing biological actives |
| CN202280101521.9A CN120129735A (en) | 2022-11-29 | 2022-11-29 | Controlled release cleaning tablets containing biologically active substances |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2022/134965 WO2024113151A1 (en) | 2022-11-29 | 2022-11-29 | A controlled release cleansing tablet containing biological actives |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024113151A1 true WO2024113151A1 (en) | 2024-06-06 |
Family
ID=84689032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2022/134965 Ceased WO2024113151A1 (en) | 2022-11-29 | 2022-11-29 | A controlled release cleansing tablet containing biological actives |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN120129735A (en) |
| WO (1) | WO2024113151A1 (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4670178A (en) * | 1985-09-09 | 1987-06-02 | Allergan Pharmaceuticals, Inc. | Method for the simultaneous cleaning and disinfecting of contact lenses |
| JPH0423898A (en) * | 1990-05-18 | 1992-01-28 | Saniida:Kk | Detergent for preventing blocking of drain pipe |
| WO2001096522A1 (en) * | 2000-06-09 | 2001-12-20 | The Procter & Gamble Company | A process of treating fabrics with a detergent tablet comprising an ion exchange resin |
| WO2013028928A1 (en) | 2011-08-24 | 2013-02-28 | Novozymes, Inc. | Cellulolytic enzyme compositions and uses thereof |
| US8871699B2 (en) | 2012-09-13 | 2014-10-28 | Ecolab Usa Inc. | Detergent composition comprising phosphinosuccinic acid adducts and methods of use |
| US9255242B2 (en) | 2012-09-13 | 2016-02-09 | Ecolab Usa Inc. | Solidification matrix comprising phosphinosuccinic acid derivatives |
| US20210095231A1 (en) * | 2019-09-30 | 2021-04-01 | Ecolab Usa Inc. | Stabilized enzymatic detergent compositions |
-
2022
- 2022-11-29 WO PCT/CN2022/134965 patent/WO2024113151A1/en not_active Ceased
- 2022-11-29 CN CN202280101521.9A patent/CN120129735A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4670178A (en) * | 1985-09-09 | 1987-06-02 | Allergan Pharmaceuticals, Inc. | Method for the simultaneous cleaning and disinfecting of contact lenses |
| JPH0423898A (en) * | 1990-05-18 | 1992-01-28 | Saniida:Kk | Detergent for preventing blocking of drain pipe |
| WO2001096522A1 (en) * | 2000-06-09 | 2001-12-20 | The Procter & Gamble Company | A process of treating fabrics with a detergent tablet comprising an ion exchange resin |
| WO2013028928A1 (en) | 2011-08-24 | 2013-02-28 | Novozymes, Inc. | Cellulolytic enzyme compositions and uses thereof |
| US8871699B2 (en) | 2012-09-13 | 2014-10-28 | Ecolab Usa Inc. | Detergent composition comprising phosphinosuccinic acid adducts and methods of use |
| US9255242B2 (en) | 2012-09-13 | 2016-02-09 | Ecolab Usa Inc. | Solidification matrix comprising phosphinosuccinic acid derivatives |
| US20210095231A1 (en) * | 2019-09-30 | 2021-04-01 | Ecolab Usa Inc. | Stabilized enzymatic detergent compositions |
Non-Patent Citations (1)
| Title |
|---|
| KIRK-OTHMER: "Encyclopedia of Chemical Technology", vol. 5, pages: 339 - 366 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN120129735A (en) | 2025-06-10 |
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