WO2024108818A1 - Welding tool and welding apparatus - Google Patents
Welding tool and welding apparatus Download PDFInfo
- Publication number
- WO2024108818A1 WO2024108818A1 PCT/CN2023/081268 CN2023081268W WO2024108818A1 WO 2024108818 A1 WO2024108818 A1 WO 2024108818A1 CN 2023081268 W CN2023081268 W CN 2023081268W WO 2024108818 A1 WO2024108818 A1 WO 2024108818A1
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- WIPO (PCT)
- Prior art keywords
- welding
- tool
- tool body
- elastic member
- clamping
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
Definitions
- the present application relates to the field of battery production, and in particular to a welding tool and welding equipment.
- the battery consists of a box and multiple battery cells contained in the box.
- the battery cells are assembled into electrode assemblies (bare cells) by winding or laminating positive electrode sheets, negative electrode sheets and separators, which are then loaded into a casing and injected with electrolyte.
- the multiple battery cells contained in the box need to be welded to the busbar so that the multiple battery cells can be connected in series or in parallel through the busbar.
- there is a problem of poor welding quality between the battery cells and the busbar which reduces the production quality and yield of the battery.
- an embodiment of the present application provides a welding tool and a welding device, which can improve the welding quality.
- the embodiment of the first aspect of the present application provides a welding tool, comprising:
- a mounting seat wherein a mounting hole is provided in the mounting seat
- a tool body one end of which is movably accommodated in the mounting hole along a first direction, and a welding channel for welding is provided in the tool body;
- An elastic member is sleeved on the peripheral side of the tool body, two ends of the elastic member are respectively abutted against the mounting seat and the tool body, and the deformation direction of the elastic member is the same as the first direction.
- the welding jig includes a mounting seat, a jig body and an elastic member. One end of the jig body is used to press against the workpiece to be welded, and the other end is used to press against the elastic member.
- the elastic member can provide elastic force for the jig body when the jig body is pressed against the workpiece to be welded, thereby ensuring that the jig body is pressed against the workpiece to be welded, so as to improve the welding quality of the workpiece to be welded.
- the elastic member since the elastic member is sleeved on the peripheral side of the jig body, the elastic member can provide a balanced elastic force for the jig body, avoiding the jig body from being unable to return to its original position due to abnormal return of the elastic member, resulting in a cold weld. Therefore, the welding jig can make the jig body rebound smoothly, avoid the problem of cold welds, optimize the welding effect, and improve the production quality and yield of the battery.
- the welding tool further includes a clamping piece, the clamping piece is connected to one side of the mounting seat and a guide hole is formed on the clamping piece, and the tool body is inserted into the guide hole.
- the tool body is inserted into the guide hole, so that the guide hole can be used to guide the tool body, thereby preventing the tool body from being offset during movement and improving the movement accuracy of the tool body.
- the clamping member is detachably connected to the mounting seat, and the tooling body is movably disposed in the guide hole along the first direction and can be clamped on the clamping member.
- the clamping piece can prevent the tool body from falling off the mounting seat; the welding tool is easy to assemble, disassemble and maintain, thereby preventing the welding channel of the tool body from blocking light due to residual particles;
- the tool body is installed on the mounting seat through the clamping piece, and the tool body does not need to directly contact the bolt, thereby reducing the risk of the tool body being unable to rebound into place due to the stuck state caused by the abnormal bolt when the tool body rebounds.
- a holding protrusion is provided on the outer peripheral surface of the tooling body, and the two ends of the elastic member are respectively held against the inner wall of the mounting hole and the holding protrusion, and the end of the holding protrusion facing away from the elastic member can be held against the holding member or be spaced apart from the holding member.
- the elastic member By arranging a holding protrusion on the tool body, the elastic member can be installed and can also be pressed against the holding member to limit the tool body.
- the tool body has a simple structure and is easy to implement.
- the clamping member is provided with a plurality of limiting protrusions on the peripheral side of the guide hole for limiting and clamping the clamping protrusion.
- the limiting protrusion can clamp and limit the clamping protrusion, thereby preventing the tool body from being offset.
- the tooling body includes a connecting seat and a welding nozzle connected to each other, the welding channel runs through the connecting seat and the welding nozzle, the connecting seat is a cylindrical structure and the elastic member is sleeved on the connecting seat, and the welding nozzle is used to press the workpiece to be welded.
- the tool body includes a connecting seat and a welding nozzle.
- the connecting seat is a columnar structure, which is convenient for both installing the elastic part and sliding in the installation hole, so that the tool body moves smoothly in the first direction.
- a first limiting portion is provided on the connecting seat, and the first limiting portion is movably disposed in the guide hole, and the first limiting portion is used to limit the rotation of the tooling body.
- the rotation of the tool body can be limited, thereby avoiding the polarization caused by the rotation of the tool body and causing cold welding.
- the inner surface of the guide hole is provided with a second limiting portion, and the first limiting portion
- the first and second limiting portions are respectively a first plane formed on the peripheral side wall of the connecting seat and a second plane formed on the hole wall of the guide hole, and the first plane and the second plane are arranged opposite to each other and parallel to each other.
- the first limiting part cooperates with the second limiting part to prevent the tooling body from rotating, and the first limiting part and the second limiting part are both flat, with a simple structure, easy to implement and low cost.
- the clamping member includes two clamping blocks arranged opposite to each other, the two clamping blocks are connected to each other and together form the guide hole, and the clamping blocks are fixedly connected to the mounting seat by fasteners.
- the clamping member By arranging the clamping member as two butted clamping blocks, the installation and removal of the clamping member are facilitated, thereby improving the convenience of use.
- the welding tool further includes a gas supply joint connected to the tool body, the gas supply joint is communicated with the welding channel, and the gas supply joint is used to introduce protective gas into the welding channel.
- the welding quality of the weld can be improved, the width of the weld heating zone can be reduced, and material oxidation can be avoided.
- the welding tool further includes a dust removal pipe connected to the tool body, and the dust removal pipe is communicated with the welding channel.
- the dust removal pipe By setting up a dust removal pipe, during the welding process, the dust removal pipe is used to absorb the smoke generated during welding to avoid blocking the light. In addition, dust removal is conducive to the protective gas entering the welding channel, thereby improving the welding quality of the weld.
- the embodiment of the second aspect of the present application provides a welding device, comprising:
- the welder is arranged above the welding tool.
- the above-mentioned welding equipment includes the welding tooling provided in the first aspect, which also has the advantage of improving welding quality.
- FIG1 is a perspective schematic diagram of a welding tool provided in one embodiment of the present application.
- FIG2 is a top view of the welding tool shown in FIG1 ;
- FIG3 is a cross-sectional view of the welding tool shown in FIG2 along line A-A;
- FIG4 is a perspective exploded schematic diagram of the welding tool shown in FIG1 ;
- FIG. 5 is a three-dimensional schematic diagram of a clamping member in the welding tool shown in FIG. 4 .
- the meanings of the marks in the figure are: 100, welding tool; 10, mounting seat; 101, mounting hole; 102, through hole; 103, step surface; 20. Tool body; 201. Welding channel; 21. Connecting seat; 211. Clamping protrusion; 212. First limit 2. welding nozzle; 23. mounting portion; 30. elastic member; 40. clamping member; 401. guide hole; 402. second limiting portion; 41. clamping block; 411. connecting hole; 412. limiting protrusion; 50. fastener; 60. air supply connector; 70. dust removal pipe; 71. first tube body; 72. second tube body.
- the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist.
- a and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone.
- the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
- multiple refers to more than two (including two).
- multiple groups refers to more than two groups (including two groups), and “multiple pieces” refers to more than two pieces (including two pieces).
- orientations or positional relationships indicated by technical terms such as “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “vertical”, “horizontal”, “top”, “bottom”, “inside” and “outside” are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the embodiments of the present application.
- the battery cell may include a lithium-ion secondary battery, a lithium-ion primary battery, a lithium-sulfur battery, a sodium-lithium-ion battery, a sodium-ion battery or a magnesium-ion battery, etc., and the present application embodiment does not limit this.
- the battery cell may be cylindrical, flat, rectangular or other shapes, etc., and the present application embodiment does not limit this. Battery cells are generally divided into three types according to the packaging method: cylindrical battery cells, square battery cells and soft-pack battery cells, which are not limited in the embodiments of the present application.
- the battery mentioned in the embodiments of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity.
- the battery mentioned in the present application may include a battery module or a battery pack.
- the battery generally includes a box for encapsulating one or more battery cells or multiple battery modules. The box can prevent liquid or other foreign matter from affecting the charging or discharging of the battery cells.
- the battery also includes a busbar, which is used to realize the electrical connection between multiple battery cells. That is to say, multiple battery cells are welded to the busbar, so that multiple battery cells can be connected in series, in parallel, or in mixed connection.
- Mixed connection means that multiple battery cells are connected in series and in parallel. Multiple battery cells can be directly connected in series, in parallel, or in mixed connection, and then the whole composed of multiple battery cells is contained in the battery box.
- the battery cell has a pole welded to the busbar, and the pole plays the role of outputting or inputting the electric energy of the battery cell.
- the battery consists of a box and multiple battery cells contained in the box.
- the battery cells are assembled into electrode assemblies (bare cells) by winding or laminating positive electrode sheets, negative electrode sheets and separators, which are then loaded into a casing and injected with electrolyte.
- the multiple battery cells contained in the box need to be welded with the busbar components so that the multiple battery cells are connected in series or in parallel through the busbar components.
- the busbar component needs to be placed against the poles of multiple battery cells to complete the welding work between the busbar component and the poles of multiple battery cells at the same time.
- the busbar component due to the difference in the height of the poles of each battery cell, it is very easy for the busbar component to collide with the poles of the battery cell.
- the phenomenon of insufficient contact leads to cold welding or empty welding between the busbar component and the pole of the battery cell. Therefore, there is a problem of poor welding quality between the battery cell and the busbar component, which reduces the production quality and yield of the battery.
- the embodiment of the present application designs a welding tool and welding equipment.
- the welding tool includes a mounting seat, a tool body and an elastic part. One end of the tool body is used to press against the workpiece to be welded, and the other end is pressed against the elastic part.
- the elastic part can provide elastic force for the tool body when the tool body is pressed against the workpiece to be welded, thereby ensuring that the tool body is pressed against the workpiece to be welded, so as to improve the welding quality of the workpiece to be welded; the elastic part is sleeved on the tool body, which can provide balanced elastic force for the tool body, so as to avoid the tool body being unable to return to its original position due to abnormal return of the elastic part, thereby causing cold welding.
- Some embodiments of the first aspect of the present application provide a welding tool, which is used to hold a workpiece to be welded, so as to position the workpiece to be welded during welding and prevent the workpiece to be welded from shifting.
- the welding tool 100 includes a mounting seat 10, a tool body 20 and an elastic member 30.
- the mounting seat 10 is provided with a mounting hole 101; one end of the tool body 20 is movably accommodated in the mounting hole 101 along a first direction X, and a welding channel 201 for welding is provided in the tool body 20; the elastic member 30 is sleeved on the peripheral side of the tool body 20, and the two ends of the elastic member 30 are respectively abutted against the mounting seat 10 and the tool body 20, and the deformation direction of the elastic member 30 is the same as the first direction X.
- the mounting seat 10 is used to mount the tool body 20 and the elastic member 30 , and the mounting seat 10 can connect the tool body 20 to an external structure.
- the mounting hole 101 is a through hole that passes through the mounting seat 10 to accommodate one end of the tool body 20 and the elastic member 30 .
- One end of the tool body 20 is movably received in the mounting hole 101 along the first direction X, and the other end is used to press against the workpiece to be welded, that is, the tool body 20 is only partially received in the mounting hole 101.
- X is the thickness direction of the mounting seat 10 , and is also the depth direction of the mounting hole 101 .
- the tool body 20 can be a metal part, which has good rigidity and strength and can withstand the high temperature generated during welding.
- the tool body 20 is a welding copper nozzle, but it is not limited to this.
- the tool body 20 can be a combination or an integrated structure, which is not limited in this application.
- a welding channel 201 for welding is provided in the tool body 20 , and the welding channel 201 runs through opposite sides of the tool body 20 along the first direction X.
- the welding channel 201 can be a laser channel for laser welding of the workpiece to be welded; the welding channel 201 can also be inserted with a welder.
- the tool body 20 is elastically connected to the mounting seat 10 through an elastic member 30, and the deformation direction of the elastic member 30 is the same as the first direction X.
- the elastic member 30 can be a spring, but is not limited thereto.
- the elastic member 30 can also be an element with better elasticity, such as elastic foam.
- the elastic member 30 can be accommodated in the mounting hole 101, or can be arranged outside the mounting hole 101.
- the elastic member 30 is accommodated in the mounting hole 101, and the two ends of the elastic member 30 can respectively abut against the inner wall of the mounting hole 101 and the peripheral side wall of the tooling body 20; or, the elastic member 30 is arranged outside the mounting hole, and the elastic member 30 abuts against the surface of the mounting seat 10 and the peripheral side wall of the tooling body 20.
- the welding tool 100 includes a mounting seat 10, a tool body 20 and an elastic member 30.
- One end of the tool body 20 is used to press against the workpiece to be welded, and the other end is held against the elastic member 30.
- the elastic member 30 can provide elastic force for the tool body 20 when the tool body 20 is pressed against the workpiece to be welded, thereby ensuring that the tool body 20 is pressed against the workpiece to be welded, so as to improve the welding quality of the workpiece to be welded.
- the elastic member 30 since the elastic member 30 is sleeved on the side of the tool body 20, the elastic member 30 can provide a balanced elastic force for the movement of the tool body 20 in the mounting hole 101.
- the elastic part 30 in the embodiment of the present application as a whole can avoid the tooling body 20 being unable to return due to abnormal return of the elastic part 30, causing a cold weld. Therefore, the above welding tool 100 can make the tooling body 20 rebound smoothly, avoid the problem of cold welds, optimize the welding effect, and improve the production quality and yield of the battery.
- the welding tool 100 further includes a clamping member 40 .
- the clamping member 40 is connected to one side of the mounting seat 10 and has a guide hole 401 formed therein.
- the tool body 20 is inserted into the guide hole 401 .
- the guide hole 401 is a through hole that penetrates through two opposite ends of the clamping member 40 along the first direction X, and is used to guide the movement of the tooling body 20 .
- the clamping member 40 can be fixedly connected to the mounting seat 10, and the tooling body 20 can be movably inserted into the guide hole 401; the clamping member 40 can also be slidably connected to the mounting seat 10 along the first direction, and the tooling body 20 and the clamping member 40 are fixedly connected and move synchronously. At this time, the guide hole 401 in the clamping member 40 can still guide the tooling body 20 to prevent the tooling body 20 from being displaced when contacting the workpiece to be welded.
- the tool body 20 is inserted into the guide hole 401 , so that the guide hole 401 can be used to guide the tool body 20 , thereby preventing the tool body 20 from being displaced during movement, and improving the movement accuracy of the tool body 20 .
- the clamping member 40 is detachably connected to the mounting seat 10 , the tool body 20 is movably disposed in the guide hole 401 along the first direction X, and the tool body 20 can be clamped on the clamping member 40 .
- the tool body 20 can abut against the surface of the clamping member 40 facing the mounting seat 10 , or can be engaged with the clamping member 40 through the clamping portion, both of which can achieve clamping the tool body 20 on the clamping member 40 .
- the clamping member 40 can be detachably connected to the mounting base 10 by means of a fastener 50 such as a bolt, so that the clamping member 40 can be connected to the mounting seat 10, and at this time, the tool body 20 can move relative to the clamping member 40 along the first direction X.
- a fastener 50 such as a bolt
- the clamping member 40 can not only guide the movement of the tool body 20 through the guide hole 401, but also limit the movement stroke of the tool body 20 to prevent the tool body 20 from falling off the mounting seat 10.
- the clamping member 40 since the clamping member 40 is detachably connected to the mounting seat 10, when the tool body 20 needs to be cleaned, the clamping member 40 can be removed from the mounting seat 10 first, and then the tool body 20 can be removed.
- the above welding tool 100 is easy to assemble, disassemble and maintain, thereby avoiding the welding channel 201 of the tool body 20 from blocking light due to residual particles.
- the tool body 20 since the tool body 20 is installed on the mounting seat 10 through the clamping member 40, the tool body 20 does not need to directly contact the bolt, reducing the risk of the tool body 20 being unable to rebound to its place due to the abnormal state of the bolt when the tool body 20 rebounds.
- a retaining protrusion 211 is provided on the outer peripheral surface of the tooling body 20, and the two ends of the elastic member 30 are respectively abutted against the inner wall of the mounting hole 101 and the retaining protrusion 211, and the end of the retaining protrusion 211 facing away from the elastic member 30 can be abutted against the retaining member 40 or be spaced apart from the retaining member 40.
- a clamping protrusion 211 is provided on the outer peripheral surface of the tool body 20 .
- the number of the clamping protrusion 211 can be one or more, and the present application does not limit the shape of the clamping protrusion 211 .
- the elastic member 30 can be completely or partially received in the mounting hole 101.
- the two ends of the elastic member 30 are respectively held against the retaining protrusion 211 and the mounting seat 10, so that the tool body 20 is elastically connected to the mounting seat 10.
- the inner wall of the mounting hole 101 is provided with a step surface 103, so that the two ends of the elastic member 30 are respectively held against the retaining protrusion 211 and the step surface 103.
- the step surface 103 It may also be replaced by other structures such as a fixing ring that can abut against the elastic member 30 .
- the holding protrusion 211 abuts against the elastic member 30 and the other end abuts against the holding member 40, that is, the holding protrusion 211 abuts against the periphery of the mounting hole 101; when the tooling body 20 is pressed against the workpiece to be welded, the tooling body 20 moves toward the mounting seat 10 and the elastic member 30 is compressed, at which time the holding protrusion 211 is spaced apart from the holding member 40.
- the elastic member 30 can be installed and can also be pressed against the clamping member 40 to limit the tool body 20 .
- the tool body 20 has a simple structure and is easy to implement.
- the tooling body 20 includes a connecting seat 21 and a welding nozzle 22 connected to each other, and the welding channel 201 runs through the connecting seat 21 and the welding nozzle 22;
- the connecting seat 21 is a cylindrical structure and the elastic member 30 is sleeved on the connecting seat 21, and the welding nozzle 22 is used to press the workpiece to be welded.
- connection seat 21 is cylindrical, so as to facilitate the installation of the annular elastic member 30; one end of the connection seat 21 is received in the mounting hole 101, and accordingly, the mounting hole 101 is also a circular hole, so as to facilitate the connection seat 21 to slide in the mounting hole 101.
- the connection seat 21 can also be an elliptical column, a hexagonal column or other cylindrical structures.
- the welding nozzle 22 is disposed outside the mounting hole 101 , and the end portion facing away from the connecting seat 21 is used to press against the workpiece to be welded.
- the holding protrusion 211 is disposed around the outer circumference of the connecting seat 21 .
- the holding protrusion 211 may be annular to facilitate contact with the elastic member 30 .
- the tool body 20 includes a connecting seat 21 and a welding nozzle 22.
- the connecting seat 21 is a cylindrical structure, which is convenient for both mounting the elastic member 30 and sliding in the mounting hole 101, so that the tool body 20 moves smoothly in the first direction X.
- connection base 21 is further provided with a first limiting portion 212, which can The first limiting portion 212 is movably disposed in the guide hole 401 and is used to limit the rotation of the tool body 20 .
- the first limiting portion 212 is located on the side of the holding protrusion 211 away from the elastic member 30, and the first limiting portion 212 is movably arranged in the guide hole 401 of the holding member 40.
- the first limiting portion 212 can cooperate with the guide hole 401 to achieve the effect of limiting the rotation of the tooling body 20, ensuring that the movement of the connecting seat 21 is only up and down movement along the first direction X, and does not rotate.
- the first limiting portion 212 and the guide hole 401 are not unique in their cooperation mode.
- the first limiting portion 212 can be slidably connected to the hole wall of the guide hole 401.
- the connecting seat 21 is cylindrical, it may rotate during the movement of the tool body 20.
- the rotation of the tool body 20 can be limited, thereby avoiding polarization caused by the rotation of the tool body 20 and causing cold solder joints.
- a second limiting portion 402 is provided on the inner surface of the guide hole 401, and the first limiting portion 212 and the second limiting portion 402 are respectively a first plane formed on the peripheral side wall of the connecting seat 21 and a second plane formed on the hole wall of the guide hole 401, and the first plane and the second plane are arranged opposite to each other and parallel to each other.
- the guide hole 401 is adapted to the shape of the connection seat 21 and is generally circular.
- the second limit portion 402 on the inner surface of the guide hole 401 and the first limit portion 212 on the connection seat 21 are both planes, and the first plane and the second plane are arranged oppositely and parallel to each other to limit the rotation of the connection seat 21, that is, to limit the rotation of the tooling body 20, so that the tooling body 20 floats up and down more smoothly.
- the first limiting portion 212 cooperates with the second limiting portion 402 to prevent the tool body 20 from rotating, and the first limiting portion 212 and the second limiting portion 402 are both flat, with a simple structure, easy to implement, and low cost.
- first limiting portion 212 is not limited to a plane.
- one of the first limiting portion 212 and the second limiting portion 402 may be a slide rail and the other may be a slide groove, and both the slide rail and the slide groove extend along the first direction X, which can also play the role of limiting the rotation of the tooling body 20.
- the clamping member 40 is provided with a plurality of limiting protrusions 412 on the peripheral side of the guide hole 401 for limiting and clamping the clamping protrusion 211 .
- the guide hole 401 is opened in the middle of the clamping member 40. Since a plurality of limiting protrusions 412 are arranged around the guide hole 401, the middle of the clamping member 40 is equivalent to forming a clamping groove.
- the clamping protrusion 211 can abut against the middle of the clamping member 40 and is arranged between the plurality of limiting protrusions 412.
- the limiting protrusion 412 By providing the limiting protrusion 412 on the clamping member 40 , the limiting protrusion 412 can clamp and limit the clamping protrusion 211 , thereby preventing the tool body 20 from being offset.
- the clamping member 40 includes two clamping blocks 41 disposed opposite to each other.
- the two clamping blocks 41 are connected to each other and together form a guide hole 401 .
- the clamping blocks 41 are fixedly connected to the mounting seat 10 via fasteners 50 .
- each holding block 41 is provided with a half hole, and the half holes of the two holding holes together form a guide hole 401.
- the holding block 41 is provided with a connecting hole 411, and the holding block 41 is detachably connected to the mounting seat 10 through a fastener 50 that penetrates the mounting seat 10 and the connecting hole 411.
- the fastener 50 can be a bolt.
- the elastic member 30 is first sleeved on the tool body 20 , and then the two clamping blocks 41 are placed on both sides of the tool body 20 and fixed on the mounting seat 10 by the fasteners 50 .
- the clamping member 40 is used to clamp the tooling body 20 and install the tooling body 20 on the mounting seat 10, by configuring the clamping member 40 as two butting clamping blocks 41, the installation and removal of the clamping member 40 are facilitated, thereby improving the convenience of use.
- the tool body 20 is fixedly connected to the clamping member 40 , and the clamping member 40 is slidably connected to the mounting seat 10 .
- one end of the connecting member is fixedly connected to the clamping member 40, and the other end is slidably connected to the mounting seat 10, so that the clamping member 40 is slidably connected to the mounting seat 10.
- the clamping member 40 moves synchronously with the tooling body 20, and the connecting member 40 is connected to the mounting seat 10.
- the connecting piece is a guide column, which can guide the movement of the tool body 20 and the clamping piece 40 .
- the welding tool 100 further includes a gas supply connector 60 connected to the tool body 20 , the gas supply connector 60 is in communication with the welding channel 201 , and the gas supply connector 60 is used to introduce protective gas into the welding channel 201 .
- protective gases include helium, argon and nitrogen, and this embodiment does not specifically limit other types of protective gases.
- the welding quality of the weld can be improved, the width of the welding seam heating action zone can be reduced, and material oxidation can be avoided.
- the welding tool 100 further includes a dust removal pipe 70 connected to the tool body 20 , and the dust removal pipe 70 is in communication with the welding channel 201 .
- one end of the dust removal pipe 70 is connected to the welding channel 201, and the other end is connected to the dust removal equipment.
- the dust removal pipe 70 can extract smoke or other impurities in the welding channel 201 to avoid blocking light.
- the dust removal pipe 70 may be connected to the tool body 20 in various ways.
- the dust removal pipe 70 may be plugged into the side wall of the tool body 20 , or the dust removal pipe 70 may be threadedly connected or snap-connected to the side wall of the tool body 20 .
- the dust removal pipe 70 and the air supply connector 60 are respectively arranged on opposite sides of the tool body 20.
- the tool body 20 also includes a mounting portion 23 connected between the connecting seat 21 and the welding nozzle 22, and the dust removal pipe 70 and the air supply connector 60 are respectively arranged on opposite sides of the mounting portion 23.
- the dust removal tube 70 includes a first tube body 71 and a second tube body 72 that are connected to each other.
- the first tube body 71 is connected to the tooling body 20
- the second tube body 72 extends along the first direction X and passes through the through hole 102 of the mounting seat 10 .
- the dust removal pipe 70 By setting the dust removal pipe 70, during the welding process, the dust removal pipe 70 is used to absorb the smoke generated during welding to avoid blocking light, and the dust removal is conducive to the protective gas entering the welding channel 201, thereby improving the welding efficiency.
- the welding quality of the seam By setting the dust removal pipe 70, during the welding process, the dust removal pipe 70 is used to absorb the smoke generated during welding to avoid blocking light, and the dust removal is conducive to the protective gas entering the welding channel 201, thereby improving the welding efficiency.
- the welding quality of the seam By setting the dust removal pipe 70, during the welding process, the dust removal pipe 70 is used to absorb the smoke generated during welding to avoid blocking light, and the dust removal is conducive to the protective gas entering the welding channel 201, thereby improving the welding efficiency.
- the welding quality of the seam By setting the dust removal pipe 70, during the welding process, the dust removal pipe 70 is used to absorb the smoke generated during welding to avoid blocking light, and the dust removal is conducive to the protective gas entering the welding channel 201, thereby improving the
- the welding jig 100 can be used in the welding process of the battery. During welding, the collector and the pole to be welded are pressed by the jig body 20. If the pressure of the welding jig 100 on the workpiece to be welded is too large, the elastic member 30 will be compressed, and the jig body 20 can move toward the mounting seat 10, that is, the distance between the jig body 20 and the mounting seat 10 can be adjusted according to the size of the pressure, and the jig body 20 can always press the workpiece to be welded, which can prevent the workpiece to be welded from being damaged and avoid cold welding.
- the elastic member 30 Since the elastic member 30 is sleeved on the jig body 20, compared with the method of setting multiple elastic members 30, the elastic member 30 can provide a balanced elastic force for the jig body 20, avoiding the failure of the jig body 20 to return to its original position due to the abnormal return of the elastic member 30, causing cold welding. Therefore, the welding jig 100 can make the jig body 20 rebound smoothly, avoid the problem of cold welding, optimize the welding effect, and improve the production quality and yield of the battery.
- a second aspect of the present application provides a welding device, comprising a welding tool 100 as in the first aspect and a welder, wherein the welder is disposed above the welding tool 100 .
- the welder can be a laser welder, an ultrasonic welder, a flame welder, etc., and the present application does not limit the type of welder.
- the welder as a laser welder as an example, the laser emitted by the laser welder can be applied to the workpiece to be welded through the welding channel 201 in the tooling body 20.
- the above-mentioned welding equipment includes the welding tool 100 provided in the first aspect, which also has the advantage of improving welding quality.
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Abstract
Description
交叉引用cross reference
本申请要求于2022年11月22日在中国专利局提交的,申请号为202223097185.1,发明名称为“焊接工装及焊接设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on November 22, 2022, with application number 202223097185.1 and invention name “Welding tooling and welding equipment”, the entire contents of which are incorporated by reference into this application.
本申请涉及电池生产领域,尤其涉及一种焊接工装及焊接设备。The present application relates to the field of battery production, and in particular to a welding tool and welding equipment.
节能减排是汽车可持续发展的关键,电动车辆由于其绿色环保的优点受到广泛的关注。动力电池是电动车辆中重要的组成部分。Energy conservation and emission reduction are the key to the sustainable development of automobiles. Electric vehicles have attracted widespread attention due to their green and environmentally friendly advantages. Power batteries are an important component of electric vehicles.
电池由箱体和容纳于箱体内的多个电池单体构成,电池单体是由正极极片、负极极片和隔膜通过卷绕或者叠片等方式组装成电极组件(裸电芯),之后装入外壳,再注入电解液后得到的。其中,在电池的生产过程中,容纳于箱体内的多个电池单体需要与汇流部件进行焊接,以使多个电池单体通过汇流部件串联或并联在一起。然而,在现有电池生产过程中,电池单体与汇流部件之间存在焊接质量较差的问题,降低了电池的生产质量和良率。The battery consists of a box and multiple battery cells contained in the box. The battery cells are assembled into electrode assemblies (bare cells) by winding or laminating positive electrode sheets, negative electrode sheets and separators, which are then loaded into a casing and injected with electrolyte. In the production process of the battery, the multiple battery cells contained in the box need to be welded to the busbar so that the multiple battery cells can be connected in series or in parallel through the busbar. However, in the existing battery production process, there is a problem of poor welding quality between the battery cells and the busbar, which reduces the production quality and yield of the battery.
发明内容Summary of the invention
有鉴于此,本申请实施例提供了一种焊接工装及焊接设备,能够提升焊接质量。 In view of this, an embodiment of the present application provides a welding tool and a welding device, which can improve the welding quality.
本申请第一方面的实施例提供了一种焊接工装,包括:The embodiment of the first aspect of the present application provides a welding tool, comprising:
安装座,所述安装座内设有安装孔;A mounting seat, wherein a mounting hole is provided in the mounting seat;
工装本体,所述工装本体的一端沿第一方向可移动地容纳于所述安装孔内,所述工装本体内设有用于实施焊接的焊接通道;A tool body, one end of which is movably accommodated in the mounting hole along a first direction, and a welding channel for welding is provided in the tool body;
弹性件,套设于所述工装本体周侧,所述弹性件的两端分别抵持于所述安装座与所述工装本体,所述弹性件的形变方向与所述第一方向相同。An elastic member is sleeved on the peripheral side of the tool body, two ends of the elastic member are respectively abutted against the mounting seat and the tool body, and the deformation direction of the elastic member is the same as the first direction.
上述焊接工装包括安装座、工装本体和弹性件,工装本体的一端用于抵压于待焊接的工件,另一端抵持于弹性件,弹性件在工装本体压紧于待焊接工件上时能够为工装本体提供弹力,从而能够保证工装本体压紧于待焊接工件上,以提升待焊接工件的焊接质量。同时,由于弹性件套设于工装本体的周侧,弹性件可为工装本体提供均衡的弹力,避免因弹性件回位异常而造成工装本体无法回位,引起虚焊。因此,上述焊接工装可使工装本体顺利回弹,避免虚焊的问题,优化了焊接效果,提升了电池的生产质量和良率。The welding jig includes a mounting seat, a jig body and an elastic member. One end of the jig body is used to press against the workpiece to be welded, and the other end is used to press against the elastic member. The elastic member can provide elastic force for the jig body when the jig body is pressed against the workpiece to be welded, thereby ensuring that the jig body is pressed against the workpiece to be welded, so as to improve the welding quality of the workpiece to be welded. At the same time, since the elastic member is sleeved on the peripheral side of the jig body, the elastic member can provide a balanced elastic force for the jig body, avoiding the jig body from being unable to return to its original position due to abnormal return of the elastic member, resulting in a cold weld. Therefore, the welding jig can make the jig body rebound smoothly, avoid the problem of cold welds, optimize the welding effect, and improve the production quality and yield of the battery.
在一些实施例中,所述焊接工装还包括卡持件,所述卡持件连接于所述安装座的一侧且所述卡持件上开设有导向孔,所述工装本体穿设于所述导向孔内。In some embodiments, the welding tool further includes a clamping piece, the clamping piece is connected to one side of the mounting seat and a guide hole is formed on the clamping piece, and the tool body is inserted into the guide hole.
通过采用上述技术方案,工装本体穿设于导向孔内,从而导向孔可用于导向工装本体,避免工装本体在移动的过程中发生偏位,提升工装本体的运动精度。By adopting the above technical solution, the tool body is inserted into the guide hole, so that the guide hole can be used to guide the tool body, thereby preventing the tool body from being offset during movement and improving the movement accuracy of the tool body.
在一些实施例中,所述卡持件可拆卸地连接于所述安装座,所述工装本体沿所述第一方向可移动地穿设于所述导向孔内且能够卡持于所述卡持件上。In some embodiments, the clamping member is detachably connected to the mounting seat, and the tooling body is movably disposed in the guide hole along the first direction and can be clamped on the clamping member.
通过采用上述技术方案,卡持件可避免工装本体从安装座上脱落;焊接工装便于装拆和维护,进而避免工装本体的焊接通道内因残留颗粒物而挡光;由 于工装本体通过卡持件安装于安装座,工装本体无需直接接触螺栓,降低工装本体回弹时因螺栓异常导致的别住状态而使工装本体无法回弹到位的风险。By adopting the above technical solution, the clamping piece can prevent the tool body from falling off the mounting seat; the welding tool is easy to assemble, disassemble and maintain, thereby preventing the welding channel of the tool body from blocking light due to residual particles; The tool body is installed on the mounting seat through the clamping piece, and the tool body does not need to directly contact the bolt, thereby reducing the risk of the tool body being unable to rebound into place due to the stuck state caused by the abnormal bolt when the tool body rebounds.
在一些实施例中,所述工装本体的外周面上设有卡持凸起,所述弹性件的两端分别抵持于安装孔的内壁和所述卡持凸起,所述卡持凸起背离所述弹性件的一端可抵持于所述卡持件或与所述卡持件间隔设置。In some embodiments, a holding protrusion is provided on the outer peripheral surface of the tooling body, and the two ends of the elastic member are respectively held against the inner wall of the mounting hole and the holding protrusion, and the end of the holding protrusion facing away from the elastic member can be held against the holding member or be spaced apart from the holding member.
通过在工装本体上设置卡持凸起,既能够安装弹性件,又能够抵持于卡持件以限位工装本体,上述工装本体的结构简单,实现方便。By arranging a holding protrusion on the tool body, the elastic member can be installed and can also be pressed against the holding member to limit the tool body. The tool body has a simple structure and is easy to implement.
在一些实施例中,所述卡持件于所述导向孔的周侧设有多个用于限位和卡持所述卡持凸起的限位凸起。In some embodiments, the clamping member is provided with a plurality of limiting protrusions on the peripheral side of the guide hole for limiting and clamping the clamping protrusion.
通过在卡持件上设置限位凸起,限位凸起能够对卡持凸起进行卡持和限位,避免工装本体偏位。By arranging a limiting protrusion on the clamping piece, the limiting protrusion can clamp and limit the clamping protrusion, thereby preventing the tool body from being offset.
在一些实施例中,所述工装本体包括相连接的连接座和焊接嘴,所述焊接通道贯穿所述连接座和所述焊接嘴,所述连接座为柱形结构且所述弹性件套设于所述连接座上,所述焊接嘴用于压紧待焊接工件。In some embodiments, the tooling body includes a connecting seat and a welding nozzle connected to each other, the welding channel runs through the connecting seat and the welding nozzle, the connecting seat is a cylindrical structure and the elastic member is sleeved on the connecting seat, and the welding nozzle is used to press the workpiece to be welded.
通过采用上述技术方案,工装本体包括连接座和焊接嘴,连接座呈柱形结构,既方便套设弹性件,又方便在安装孔内滑动,从而工装本体在第一方向的移动过程较为顺畅。By adopting the above technical solution, the tool body includes a connecting seat and a welding nozzle. The connecting seat is a columnar structure, which is convenient for both installing the elastic part and sliding in the installation hole, so that the tool body moves smoothly in the first direction.
在一些实施例中,所述连接座上设有第一限位部,所述第一限位部可移动地穿设于所述导向孔内,所述第一限位部用于限制所述工装本体旋转。In some embodiments, a first limiting portion is provided on the connecting seat, and the first limiting portion is movably disposed in the guide hole, and the first limiting portion is used to limit the rotation of the tooling body.
通过设置第一限位部,可限制工装本体旋转,从而避免因工装本体旋转造成的偏光,引起虚焊。By providing the first limiting portion, the rotation of the tool body can be limited, thereby avoiding the polarization caused by the rotation of the tool body and causing cold welding.
在一些实施例中,所述导向孔的内表面设有第二限位部,所述第一限位部 和所述第二限位部分别为形成于所述连接座的周侧壁上的第一平面和形成于所述导向孔的孔壁上的第二平面,所述第一平面和所述第二平面相对设置且相互平行。In some embodiments, the inner surface of the guide hole is provided with a second limiting portion, and the first limiting portion The first and second limiting portions are respectively a first plane formed on the peripheral side wall of the connecting seat and a second plane formed on the hole wall of the guide hole, and the first plane and the second plane are arranged opposite to each other and parallel to each other.
通过采用上述技术方案,第一限位部与第二限位部配合,可防止工装本体旋转,并且第一限位部和第二限位部均为平面,结构简单,利于实现,成本较低。By adopting the above technical solution, the first limiting part cooperates with the second limiting part to prevent the tooling body from rotating, and the first limiting part and the second limiting part are both flat, with a simple structure, easy to implement and low cost.
在一些实施例中,所述卡持件包括两个相对设置的卡持块,两个所述卡持块相对接且共同围成所述导向孔,所述卡持块通过紧固件固定连接于所述安装座。In some embodiments, the clamping member includes two clamping blocks arranged opposite to each other, the two clamping blocks are connected to each other and together form the guide hole, and the clamping blocks are fixedly connected to the mounting seat by fasteners.
通过将卡持件设置为两个对接的卡持块,方便将卡持件的安装和拆卸,提升了使用的便利性。By arranging the clamping member as two butted clamping blocks, the installation and removal of the clamping member are facilitated, thereby improving the convenience of use.
在一些实施例中,述焊接工装还包括连接于所述工装本体的供气接头,所述供气接头与所述焊接通道相连通,所述供气接头用于向所述焊接通道内通入保护气体。In some embodiments, the welding tool further includes a gas supply joint connected to the tool body, the gas supply joint is communicated with the welding channel, and the gas supply joint is used to introduce protective gas into the welding channel.
通过在焊接通道内通入保护气体可以提高焊缝的焊接质量,减少焊缝加热作用带宽度,避免材质氧化。By introducing shielding gas into the welding channel, the welding quality of the weld can be improved, the width of the weld heating zone can be reduced, and material oxidation can be avoided.
在一些实施例中,所述焊接工装还包括连接于所述工装本体的除尘管,所述除尘管与所述焊接通道相连通。In some embodiments, the welding tool further includes a dust removal pipe connected to the tool body, and the dust removal pipe is communicated with the welding channel.
通过设置除尘管,在焊接过程中,除尘管道用于吸除焊接时产生的烟尘,避免挡光,并且,通过除尘有利于保护气体进入焊接通道,提高焊缝的焊接质量。By setting up a dust removal pipe, during the welding process, the dust removal pipe is used to absorb the smoke generated during welding to avoid blocking the light. In addition, dust removal is conducive to the protective gas entering the welding channel, thereby improving the welding quality of the weld.
本申请第二方面的实施例提出了一种焊接设备,包括: The embodiment of the second aspect of the present application provides a welding device, comprising:
如第一方面所述的焊接工装;及The welding tool as described in the first aspect; and
焊接器,设于所述焊接工装的上方。The welder is arranged above the welding tool.
上述焊接设备包括第一方面提供的焊接工装,同样具有提升焊接质量的优点。The above-mentioned welding equipment includes the welding tooling provided in the first aspect, which also has the advantage of improving welding quality.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或常规技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or conventional technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1是本申请一实施例提供的焊接工装的立体示意图;FIG1 is a perspective schematic diagram of a welding tool provided in one embodiment of the present application;
图2是图1所示的焊接工装的俯视图;FIG2 is a top view of the welding tool shown in FIG1 ;
图3是图2所示的焊接工装沿A-A线的剖视图;FIG3 is a cross-sectional view of the welding tool shown in FIG2 along line A-A;
图4是图1所示的焊接工装的立体分解示意图;FIG4 is a perspective exploded schematic diagram of the welding tool shown in FIG1 ;
图5是图4所示的焊接工装中卡持件的立体示意图。FIG. 5 is a three-dimensional schematic diagram of a clamping member in the welding tool shown in FIG. 4 .
图中标记的含义为:
100、焊接工装;10、安装座;101、安装孔;102、通孔;103、台阶面;
20、工装本体;201、焊接通道;21、连接座;211、卡持凸起;212、第一限位
部;22、焊接嘴;23、安装部;30、弹性件;40、卡持件;401、导向孔;402、第二限位部;41、卡持块;411、连接孔;412、限位凸起;50、紧固件;60、供气接头;70、除尘管;71、第一管体;72、第二管体。The meanings of the marks in the figure are:
100, welding tool; 10, mounting seat; 101, mounting hole; 102, through hole; 103, step surface;
20. Tool body; 201. Welding channel; 21. Connecting seat; 211. Clamping protrusion; 212. First limit 2. welding nozzle; 23. mounting portion; 30. elastic member; 40. clamping member; 401. guide hole; 402. second limiting portion; 41. clamping block; 411. connecting hole; 412. limiting protrusion; 50. fastener; 60. air supply connector; 70. dust removal pipe; 71. first tube body; 72. second tube body.
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The following embodiments of the technical solution of the present application will be described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。 Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of the present application, the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“竖直”“水平”“顶”“底”“内”“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the orientations or positional relationships indicated by technical terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the embodiments of the present application.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
本申请中,电池单体可以包括锂离子二次电池、锂离子一次电池、锂硫电池、钠锂离子电池、钠离子电池或镁离子电池等,本申请实施例对此并不限定。电池单体可呈圆柱体、扁平体、长方体或其它形状等,本申请实施例对此也不 限定。电池单体一般按封装的方式分成三种:柱形电池单体、方形电池单体和软包电池单体,本申请实施例对此也不限定。In the present application, the battery cell may include a lithium-ion secondary battery, a lithium-ion primary battery, a lithium-sulfur battery, a sodium-lithium-ion battery, a sodium-ion battery or a magnesium-ion battery, etc., and the present application embodiment does not limit this. The battery cell may be cylindrical, flat, rectangular or other shapes, etc., and the present application embodiment does not limit this. Battery cells are generally divided into three types according to the packaging method: cylindrical battery cells, square battery cells and soft-pack battery cells, which are not limited in the embodiments of the present application.
本申请的实施例所提到的电池是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块。例如,本申请中所提到的电池可以包括电池模组或电池包等。电池一般包括用于封装一个或多个电池单体或多个电池模块的箱体。箱体可以避免液体或其他异物影响电池单体的充电或放电。The battery mentioned in the embodiments of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity. For example, the battery mentioned in the present application may include a battery module or a battery pack. The battery generally includes a box for encapsulating one or more battery cells or multiple battery modules. The box can prevent liquid or other foreign matter from affecting the charging or discharging of the battery cells.
在电池中,电池还包括汇流部件,汇流部件用于实现多个电池单体之间的电连接,也就是说,多个电池单体均与汇流部件进行焊接,以使多个电池单体之间可串联或并联或混联,混联是指多个电池单体中既有串联又有并联。多个电池单体之间可直接串联或并联或混联在一起,再将多个电池单体构成的整体容纳于电池的箱体内。其中,电池单体具有与汇流部件相互焊接的极柱,极柱起到输出或输入电池单体的电能的作用。In the battery, the battery also includes a busbar, which is used to realize the electrical connection between multiple battery cells. That is to say, multiple battery cells are welded to the busbar, so that multiple battery cells can be connected in series, in parallel, or in mixed connection. Mixed connection means that multiple battery cells are connected in series and in parallel. Multiple battery cells can be directly connected in series, in parallel, or in mixed connection, and then the whole composed of multiple battery cells is contained in the battery box. Among them, the battery cell has a pole welded to the busbar, and the pole plays the role of outputting or inputting the electric energy of the battery cell.
节能减排是汽车可持续发展的关键,电动车辆由于其绿色环保的优点受到广泛的关注。动力电池是电动车辆中重要的组成部分。Energy conservation and emission reduction are the key to the sustainable development of automobiles. Electric vehicles have attracted widespread attention due to their green and environmentally friendly advantages. Power batteries are an important component of electric vehicles.
电池由箱体和容纳于箱体内的多个电池单体构成,电池单体是由正极极片、负极极片和隔膜通过卷绕或者叠片等方式组装成电极组件(裸电芯),之后装入外壳,再注入电解液后得到的。其中,在电池的生产过程中,容纳于箱体内的多个电池单体需要与汇流部件进行焊接,以使多个电池单体通过汇流部件串联或并联在一起。The battery consists of a box and multiple battery cells contained in the box. The battery cells are assembled into electrode assemblies (bare cells) by winding or laminating positive electrode sheets, negative electrode sheets and separators, which are then loaded into a casing and injected with electrolyte. In the production process of the battery, the multiple battery cells contained in the box need to be welded with the busbar components so that the multiple battery cells are connected in series or in parallel through the busbar components.
在现有电池生产过程中,需要将汇流部件抵接于多个电池单体的极柱上,以完成汇流部件同时与多个电池单体的极柱之间的焊接工作。但是,由于每个电池单体的极柱的高度存在差异,从而极容易出现汇流部件与电池单体的极柱 接触不到位的现象,进而导致汇流部件与电池单体的极柱之间存在虚焊或空焊的情况,因此,电池单体与汇流部件之间存在焊接质量较差的问题,降低了电池的生产质量和良率。In the existing battery production process, the busbar component needs to be placed against the poles of multiple battery cells to complete the welding work between the busbar component and the poles of multiple battery cells at the same time. However, due to the difference in the height of the poles of each battery cell, it is very easy for the busbar component to collide with the poles of the battery cell. The phenomenon of insufficient contact leads to cold welding or empty welding between the busbar component and the pole of the battery cell. Therefore, there is a problem of poor welding quality between the battery cell and the busbar component, which reduces the production quality and yield of the battery.
为了解决焊接质量较差的问题,本申请实施例设计了一种焊接工装和焊接设备,焊接工装包括安装座、工装本体及弹性件,工装本体的一端用于抵压于待焊接的工件,另一端抵持于弹性件,弹性件在工装本体压紧于待焊接工件上时能够为工装本体提供弹力,从而能够保证工装本体压紧于待焊接工件上,以提升待焊接工件的焊接质量;弹性件套设于工装本体上,可为工装本体提供均衡的弹力,避免因弹性件回位异常而造成工装本体无法回位,引起虚焊。In order to solve the problem of poor welding quality, the embodiment of the present application designs a welding tool and welding equipment. The welding tool includes a mounting seat, a tool body and an elastic part. One end of the tool body is used to press against the workpiece to be welded, and the other end is pressed against the elastic part. The elastic part can provide elastic force for the tool body when the tool body is pressed against the workpiece to be welded, thereby ensuring that the tool body is pressed against the workpiece to be welded, so as to improve the welding quality of the workpiece to be welded; the elastic part is sleeved on the tool body, which can provide balanced elastic force for the tool body, so as to avoid the tool body being unable to return to its original position due to abnormal return of the elastic part, thereby causing cold welding.
本申请第一方面的一些实施例提供了一种焊接工装。焊接工装用于对待焊接工件进行压持,以便于在焊接的过程中对待焊接工件进行定位,防止待焊接工件发生偏移。Some embodiments of the first aspect of the present application provide a welding tool, which is used to hold a workpiece to be welded, so as to position the workpiece to be welded during welding and prevent the workpiece to be welded from shifting.
请参照图1至图3,焊接工装100包括安装座10、工装本体20及弹性件30。安装座10内设有安装孔101;工装本体20的一端沿第一方向X可移动地容纳于安装孔101内,工装本体20内设有用于实施焊接的焊接通道201;弹性件30套设于工装本体20周侧,弹性件30的两端分别抵持于安装座10与工装本体20,弹性件30的形变方向与第一方向X相同。1 to 3, the welding tool 100 includes a mounting seat 10, a tool body 20 and an elastic member 30. The mounting seat 10 is provided with a mounting hole 101; one end of the tool body 20 is movably accommodated in the mounting hole 101 along a first direction X, and a welding channel 201 for welding is provided in the tool body 20; the elastic member 30 is sleeved on the peripheral side of the tool body 20, and the two ends of the elastic member 30 are respectively abutted against the mounting seat 10 and the tool body 20, and the deformation direction of the elastic member 30 is the same as the first direction X.
安装座10用于安装工装本体20和弹性件30,安装座10能够使工装本体20与外部结构进行连接。安装孔101为贯穿安装座10的通孔,以便于容纳工装本体20的一端和弹性件30。The mounting seat 10 is used to mount the tool body 20 and the elastic member 30 , and the mounting seat 10 can connect the tool body 20 to an external structure. The mounting hole 101 is a through hole that passes through the mounting seat 10 to accommodate one end of the tool body 20 and the elastic member 30 .
工装本体20的一端沿第一方向X可移动地容纳于安装孔101内,另一端用于抵压待焊接的工件,即工装本体20仅部分容纳于安装孔101内。第一方向 X为安装座10的厚度方向,也是安装孔101的深度方向。One end of the tool body 20 is movably received in the mounting hole 101 along the first direction X, and the other end is used to press against the workpiece to be welded, that is, the tool body 20 is only partially received in the mounting hole 101. X is the thickness direction of the mounting seat 10 , and is also the depth direction of the mounting hole 101 .
工装本体20可以是金属件,其具有较好的刚度和强度,也能够承受焊接过程中产生的高温。例如,工装本体20为焊接铜嘴,但不限于此。另外,工装本体20可以是组合件,也可以是一体式结构,本申请对此不做限制。The tool body 20 can be a metal part, which has good rigidity and strength and can withstand the high temperature generated during welding. For example, the tool body 20 is a welding copper nozzle, but it is not limited to this. In addition, the tool body 20 can be a combination or an integrated structure, which is not limited in this application.
工装本体20内设有用于实施焊接的焊接通道201,焊接通道201沿第一方向X贯穿工装本体20的相对两侧。焊接通道201可为激光通道,以对待焊接工件进行激光焊接;焊接通道201也可以供焊接器插入。A welding channel 201 for welding is provided in the tool body 20 , and the welding channel 201 runs through opposite sides of the tool body 20 along the first direction X. The welding channel 201 can be a laser channel for laser welding of the workpiece to be welded; the welding channel 201 can also be inserted with a welder.
工装本体20与安装座10通过弹性件30弹性连接,弹性件30的形变方向与第一方向X相同,当弹性件30发生弹性形变时,工装本体20可在第一方向X上相对于安装座10移动,以调节工装本体20用于抵压工件的端部与安装座10之间的距离。弹性件30可为弹簧,但不限于此,例如,弹性件30也可为弹性泡棉等具有较佳弹力的元件。The tool body 20 is elastically connected to the mounting seat 10 through an elastic member 30, and the deformation direction of the elastic member 30 is the same as the first direction X. When the elastic member 30 is elastically deformed, the tool body 20 can move relative to the mounting seat 10 in the first direction X to adjust the distance between the end of the tool body 20 for pressing the workpiece and the mounting seat 10. The elastic member 30 can be a spring, but is not limited thereto. For example, the elastic member 30 can also be an element with better elasticity, such as elastic foam.
弹性件30可收容于安装孔101内,也可设于安装孔101之外,例如,弹性件30收容于安装孔101内,弹性件30的两端可分别抵持于安装孔101的内壁和工装本体20的周侧壁;或者,弹性件30设于安装孔之外,且弹性件30抵持于安装座10的表面和工装本体20的周侧壁。The elastic member 30 can be accommodated in the mounting hole 101, or can be arranged outside the mounting hole 101. For example, the elastic member 30 is accommodated in the mounting hole 101, and the two ends of the elastic member 30 can respectively abut against the inner wall of the mounting hole 101 and the peripheral side wall of the tooling body 20; or, the elastic member 30 is arranged outside the mounting hole, and the elastic member 30 abuts against the surface of the mounting seat 10 and the peripheral side wall of the tooling body 20.
上述焊接工装100包括安装座10、工装本体20和弹性件30,工装本体20的一端用于抵压于待焊接的工件,另一端抵持于弹性件30,弹性件30在工装本体20压紧于待焊接工件上时能够为工装本体20提供弹力,从而能够保证工装本体20压紧于待焊接工件上,以提升待焊接工件的焊接质量。同时,由于弹性件30套设于工装本体20周侧,弹性件30可为工装本体20在安装孔101内的移动提供均衡的弹力,相较于设置多个独立弹性件的方式,若有一个弹性件 复位异常即会造成工装本体20回位异常,且多个弹性件的弹性形变情况可能不一致;本申请实施例中的弹性件30作为一个整体,可以避免因弹性件30回位异常而造成工装本体20无法回位,引起虚焊。因此,上述焊接工装100可使工装本体20顺利回弹,避免虚焊的问题,优化了焊接效果,提升了电池的生产质量和良率。The welding tool 100 includes a mounting seat 10, a tool body 20 and an elastic member 30. One end of the tool body 20 is used to press against the workpiece to be welded, and the other end is held against the elastic member 30. The elastic member 30 can provide elastic force for the tool body 20 when the tool body 20 is pressed against the workpiece to be welded, thereby ensuring that the tool body 20 is pressed against the workpiece to be welded, so as to improve the welding quality of the workpiece to be welded. At the same time, since the elastic member 30 is sleeved on the side of the tool body 20, the elastic member 30 can provide a balanced elastic force for the movement of the tool body 20 in the mounting hole 101. Compared with the method of setting multiple independent elastic members, if there is one elastic member Abnormal resetting will cause abnormal return of the tooling body 20, and the elastic deformation of multiple elastic parts may be inconsistent; the elastic part 30 in the embodiment of the present application as a whole can avoid the tooling body 20 being unable to return due to abnormal return of the elastic part 30, causing a cold weld. Therefore, the above welding tool 100 can make the tooling body 20 rebound smoothly, avoid the problem of cold welds, optimize the welding effect, and improve the production quality and yield of the battery.
请参照图1至图5,在一些实施例中,焊接工装100还包括卡持件40,卡持件40连接于安装座10的一侧且卡持件40上开设有导向孔401,工装本体20穿设于导向孔401内。Please refer to FIG. 1 to FIG. 5 . In some embodiments, the welding tool 100 further includes a clamping member 40 . The clamping member 40 is connected to one side of the mounting seat 10 and has a guide hole 401 formed therein. The tool body 20 is inserted into the guide hole 401 .
导向孔401为贯穿卡持件40沿第一方向X上相对两端的通孔,用于对工装本体20的运动起到导向作用。The guide hole 401 is a through hole that penetrates through two opposite ends of the clamping member 40 along the first direction X, and is used to guide the movement of the tooling body 20 .
卡持件40可固定连接于安装座10,则工装本体20可移动地穿设于导向孔401内;卡持件40也可沿第一方向滑动连接于安装座10,则工装本体20与卡持件40固定连接且同步运动,此时卡持件40内的导向孔401仍能对工装本体20进行导向,防止工装本体20与待焊接工件接触时发生偏位。The clamping member 40 can be fixedly connected to the mounting seat 10, and the tooling body 20 can be movably inserted into the guide hole 401; the clamping member 40 can also be slidably connected to the mounting seat 10 along the first direction, and the tooling body 20 and the clamping member 40 are fixedly connected and move synchronously. At this time, the guide hole 401 in the clamping member 40 can still guide the tooling body 20 to prevent the tooling body 20 from being displaced when contacting the workpiece to be welded.
通过采用上述技术方案,工装本体20穿设于导向孔401内,从而导向孔401可用于导向工装本体20,避免工装本体20在移动的过程中发生偏位,提升工装本体20的运动精度。By adopting the above technical solution, the tool body 20 is inserted into the guide hole 401 , so that the guide hole 401 can be used to guide the tool body 20 , thereby preventing the tool body 20 from being displaced during movement, and improving the movement accuracy of the tool body 20 .
在一些实施例中,卡持件40可拆卸地连接于安装座10,工装本体20沿第一方向X可移动地穿设于导向孔401内且工装本体20能够卡持于卡持件40上。In some embodiments, the clamping member 40 is detachably connected to the mounting seat 10 , the tool body 20 is movably disposed in the guide hole 401 along the first direction X, and the tool body 20 can be clamped on the clamping member 40 .
工装本体20可抵接于卡持件40朝向安装座10的表面,也可通过卡接部与卡持件40卡接配合,均能实现将工装本体20卡持于卡持件40上。The tool body 20 can abut against the surface of the clamping member 40 facing the mounting seat 10 , or can be engaged with the clamping member 40 through the clamping portion, both of which can achieve clamping the tool body 20 on the clamping member 40 .
卡持件40可通过螺栓等紧固件50可拆卸地连接于安装座10,从而卡持件 40可与安装座10相连接,此时,工装本体20可相对于卡持件40沿第一方向X移动。当弹性件30被压缩时,工装本体20不会卡持于卡持件40,从而工装本体20可沿第一方向移动;当弹性件30拉伸时,工装本体20能够卡持于卡持件40,从而卡持件40可对工装本体20的运动行程进行限位,避免工装本体20脱落。The clamping member 40 can be detachably connected to the mounting base 10 by means of a fastener 50 such as a bolt, so that the clamping member 40 can be connected to the mounting seat 10, and at this time, the tool body 20 can move relative to the clamping member 40 along the first direction X. When the elastic member 30 is compressed, the tool body 20 will not be clamped by the clamping member 40, so that the tool body 20 can move along the first direction; when the elastic member 30 is stretched, the tool body 20 can be clamped by the clamping member 40, so that the clamping member 40 can limit the movement stroke of the tool body 20 to prevent the tool body 20 from falling off.
通过采用上述技术方案,卡持件40不仅能通过导向孔401对工装本体20的运动进行导向,还能够对工装本体20的运动行程进行限位,避免工装本体20从安装座10上脱落。同时,由于卡持件40可拆卸地连接于安装座10,当需要清理工装本体20时,可先从安装座10内拆卸卡持件40,再拆卸工装本体20,上述焊接工装100便于装拆和维护,进而避免工装本体20的焊接通道201内因残留颗粒物而挡光。另外,由于工装本体20通过卡持件40安装于安装座10,工装本体20无需直接接触螺栓,降低工装本体20回弹时因螺栓异常导致的别住状态而使工装本体20无法回弹到位的风险。By adopting the above technical solution, the clamping member 40 can not only guide the movement of the tool body 20 through the guide hole 401, but also limit the movement stroke of the tool body 20 to prevent the tool body 20 from falling off the mounting seat 10. At the same time, since the clamping member 40 is detachably connected to the mounting seat 10, when the tool body 20 needs to be cleaned, the clamping member 40 can be removed from the mounting seat 10 first, and then the tool body 20 can be removed. The above welding tool 100 is easy to assemble, disassemble and maintain, thereby avoiding the welding channel 201 of the tool body 20 from blocking light due to residual particles. In addition, since the tool body 20 is installed on the mounting seat 10 through the clamping member 40, the tool body 20 does not need to directly contact the bolt, reducing the risk of the tool body 20 being unable to rebound to its place due to the abnormal state of the bolt when the tool body 20 rebounds.
在一些实施例中,工装本体20的外周面上设有卡持凸起211,弹性件30的两端分别抵持于安装孔101的内壁和卡持凸起211,卡持凸起211背离弹性件30的一端可抵持于卡持件40或与卡持件40间隔设置。In some embodiments, a retaining protrusion 211 is provided on the outer peripheral surface of the tooling body 20, and the two ends of the elastic member 30 are respectively abutted against the inner wall of the mounting hole 101 and the retaining protrusion 211, and the end of the retaining protrusion 211 facing away from the elastic member 30 can be abutted against the retaining member 40 or be spaced apart from the retaining member 40.
工装本体20的外周面上设有卡持凸起211,卡持凸起211的数量可为一个或多个,且本申请对卡持凸起211的形状不作限制。A clamping protrusion 211 is provided on the outer peripheral surface of the tool body 20 . The number of the clamping protrusion 211 can be one or more, and the present application does not limit the shape of the clamping protrusion 211 .
弹性件30可完全收容于安装孔101内,也可部分收容于安装孔101内。弹性件30的两端分别抵持于卡持凸起211和安装座10,以使工装本体20与安装座10弹性连接。在一些实施例中,安装孔101的内壁设有台阶面103,从而弹性件30的两端分别抵持于卡持凸起211和台阶面103。可以理解,台阶面103 也可替换为固定环等其他能够抵接弹性件30的结构。The elastic member 30 can be completely or partially received in the mounting hole 101. The two ends of the elastic member 30 are respectively held against the retaining protrusion 211 and the mounting seat 10, so that the tool body 20 is elastically connected to the mounting seat 10. In some embodiments, the inner wall of the mounting hole 101 is provided with a step surface 103, so that the two ends of the elastic member 30 are respectively held against the retaining protrusion 211 and the step surface 103. It can be understood that the step surface 103 It may also be replaced by other structures such as a fixing ring that can abut against the elastic member 30 .
当弹性件30未被压缩时,卡持凸起211的一端抵持于弹性件30且另一端抵持于卡持件40,即卡持凸起211抵持于安装孔101的周缘;当工装本体20压紧于待焊接工件时,工装本体20朝向安装座10移动且弹性件30被压缩,此时卡持凸起211与卡持件40间隔设置。When the elastic member 30 is not compressed, one end of the holding protrusion 211 abuts against the elastic member 30 and the other end abuts against the holding member 40, that is, the holding protrusion 211 abuts against the periphery of the mounting hole 101; when the tooling body 20 is pressed against the workpiece to be welded, the tooling body 20 moves toward the mounting seat 10 and the elastic member 30 is compressed, at which time the holding protrusion 211 is spaced apart from the holding member 40.
通过在工装本体20上设置卡持凸起211,既能够安装弹性件30,又能够抵持于卡持件40以限位工装本体20,上述工装本体20的结构简单,实现方便。By providing the clamping protrusion 211 on the tool body 20 , the elastic member 30 can be installed and can also be pressed against the clamping member 40 to limit the tool body 20 . The tool body 20 has a simple structure and is easy to implement.
在一些实施例中,工装本体20包括相连接的连接座21和焊接嘴22,焊接通道201贯穿连接座21和焊接嘴22;连接座21为柱形结构且弹性件30套设于连接座21上,焊接嘴22用于抵压待焊接工件。In some embodiments, the tooling body 20 includes a connecting seat 21 and a welding nozzle 22 connected to each other, and the welding channel 201 runs through the connecting seat 21 and the welding nozzle 22; the connecting seat 21 is a cylindrical structure and the elastic member 30 is sleeved on the connecting seat 21, and the welding nozzle 22 is used to press the workpiece to be welded.
在一些实施例中,连接座21为圆柱形,从而方便套设环形的弹性件30;连接座21的一端收容于安装孔101内,相应的,安装孔101也为圆形孔,方便连接座21在安装孔101内滑动。连接座21也可为椭圆柱、六棱柱等其他柱形结构。In some embodiments, the connection seat 21 is cylindrical, so as to facilitate the installation of the annular elastic member 30; one end of the connection seat 21 is received in the mounting hole 101, and accordingly, the mounting hole 101 is also a circular hole, so as to facilitate the connection seat 21 to slide in the mounting hole 101. The connection seat 21 can also be an elliptical column, a hexagonal column or other cylindrical structures.
焊接嘴22设于安装孔101之外,背离连接座21的端部用于抵压待焊接工件。The welding nozzle 22 is disposed outside the mounting hole 101 , and the end portion facing away from the connecting seat 21 is used to press against the workpiece to be welded.
卡持凸起211绕连接座21的外周面设置,卡持凸起211可为圆环状,以方便抵接弹性件30。The holding protrusion 211 is disposed around the outer circumference of the connecting seat 21 . The holding protrusion 211 may be annular to facilitate contact with the elastic member 30 .
通过采用上述技术方案,工装本体20包括连接座21和焊接嘴22,连接座21为柱形结构,既方便套设弹性件30,又方便在安装孔101内滑动,从而工装本体20在第一方向X的移动过程较为顺畅。By adopting the above technical solution, the tool body 20 includes a connecting seat 21 and a welding nozzle 22. The connecting seat 21 is a cylindrical structure, which is convenient for both mounting the elastic member 30 and sliding in the mounting hole 101, so that the tool body 20 moves smoothly in the first direction X.
在一些实施例中,连接座21上还设有第一限位部212,第一限位部212可 移动地穿设于导向孔401内,第一限位部212用于限制工装本体20旋转。In some embodiments, the connection base 21 is further provided with a first limiting portion 212, which can The first limiting portion 212 is movably disposed in the guide hole 401 and is used to limit the rotation of the tool body 20 .
具体的,第一限位部212位于卡持凸起211背离弹性件30的一侧,且第一限位部212可移动地穿设于卡持件40的导向孔401内,第一限位部212能够与导向孔401配合,以达到限制工装本体20旋转的效果,保证连接座21的运动仅为沿第一方向X的上下运动,而不会发生转动。第一限位部212与导向孔401的配合方式不唯一,例如,第一限位部212可与导向孔401的孔壁滑动连接。Specifically, the first limiting portion 212 is located on the side of the holding protrusion 211 away from the elastic member 30, and the first limiting portion 212 is movably arranged in the guide hole 401 of the holding member 40. The first limiting portion 212 can cooperate with the guide hole 401 to achieve the effect of limiting the rotation of the tooling body 20, ensuring that the movement of the connecting seat 21 is only up and down movement along the first direction X, and does not rotate. The first limiting portion 212 and the guide hole 401 are not unique in their cooperation mode. For example, the first limiting portion 212 can be slidably connected to the hole wall of the guide hole 401.
由于连接座21呈圆柱形,在工装本体20的移动过程中,可能会发生旋转,通过设置第一限位部212,可限制工装本体20旋转,从而避免因工装本体20旋转造成的偏光,引起虚焊。Since the connecting seat 21 is cylindrical, it may rotate during the movement of the tool body 20. By providing the first limiting portion 212, the rotation of the tool body 20 can be limited, thereby avoiding polarization caused by the rotation of the tool body 20 and causing cold solder joints.
在一些实施例中,导向孔401的内表面设有第二限位部402,第一限位部212和第二限位部402分别为形成于连接座21的周侧壁上的第一平面和形成于导向孔401的孔壁上的第二平面,第一平面和第二平面相对设置且相互平行。In some embodiments, a second limiting portion 402 is provided on the inner surface of the guide hole 401, and the first limiting portion 212 and the second limiting portion 402 are respectively a first plane formed on the peripheral side wall of the connecting seat 21 and a second plane formed on the hole wall of the guide hole 401, and the first plane and the second plane are arranged opposite to each other and parallel to each other.
导向孔401与连接座21的形状相适配,大致呈圆形。为了限制工装本体20旋转,导向孔401内表面的第二限位部402和连接座21上的第一限位部212均为平面,第一平面和第二平面相对设置且相互平行,以限制连接座21旋转,即限制工装本体20旋转,使得工装本体20的上下浮动更加顺畅。The guide hole 401 is adapted to the shape of the connection seat 21 and is generally circular. In order to limit the rotation of the tooling body 20, the second limit portion 402 on the inner surface of the guide hole 401 and the first limit portion 212 on the connection seat 21 are both planes, and the first plane and the second plane are arranged oppositely and parallel to each other to limit the rotation of the connection seat 21, that is, to limit the rotation of the tooling body 20, so that the tooling body 20 floats up and down more smoothly.
通过采用上述技术方案,第一限位部212与第二限位部402配合,可防止工装本体20旋转,并且第一限位部212和第二限位部402均为平面,结构简单,利于实现,成本较低。By adopting the above technical solution, the first limiting portion 212 cooperates with the second limiting portion 402 to prevent the tool body 20 from rotating, and the first limiting portion 212 and the second limiting portion 402 are both flat, with a simple structure, easy to implement, and low cost.
第一限位部212的结构不限于平面,例如,在另一些实施例中,第一限位部212和第二限位部402中的一者可为滑轨,另一者可为滑槽,且滑轨与滑槽均沿第一方向X延伸,同样可起到限制工装本体20旋转的效果。 The structure of the first limiting portion 212 is not limited to a plane. For example, in other embodiments, one of the first limiting portion 212 and the second limiting portion 402 may be a slide rail and the other may be a slide groove, and both the slide rail and the slide groove extend along the first direction X, which can also play the role of limiting the rotation of the tooling body 20.
在一些实施例中,卡持件40于导向孔401的周侧设有多个用于限位和卡持卡持凸起211的限位凸起412。In some embodiments, the clamping member 40 is provided with a plurality of limiting protrusions 412 on the peripheral side of the guide hole 401 for limiting and clamping the clamping protrusion 211 .
具体的,导向孔401开设于卡持件40的中部,由于导向孔401的周侧设有多个限位凸起412,卡持件40的中部相当于形成了一个卡槽。卡持凸起211可抵接于卡持件40的中部且设于多个限位凸起412之间。Specifically, the guide hole 401 is opened in the middle of the clamping member 40. Since a plurality of limiting protrusions 412 are arranged around the guide hole 401, the middle of the clamping member 40 is equivalent to forming a clamping groove. The clamping protrusion 211 can abut against the middle of the clamping member 40 and is arranged between the plurality of limiting protrusions 412.
通过在卡持件40上设置限位凸起412,限位凸起412能够对卡持凸起211进行卡持和限位,避免工装本体20偏位。By providing the limiting protrusion 412 on the clamping member 40 , the limiting protrusion 412 can clamp and limit the clamping protrusion 211 , thereby preventing the tool body 20 from being offset.
如图1和图5所示,在一些实施例中,卡持件40包括两个相对设置的卡持块41,两个卡持块41相对接且共同围成导向孔401,卡持块41通过紧固件50固定连接于安装座10。As shown in FIG. 1 and FIG. 5 , in some embodiments, the clamping member 40 includes two clamping blocks 41 disposed opposite to each other. The two clamping blocks 41 are connected to each other and together form a guide hole 401 . The clamping blocks 41 are fixedly connected to the mounting seat 10 via fasteners 50 .
在一些实施例中,每个卡持块41上设有半孔,两个卡持孔的半孔共同围成导向孔401。卡持块41上设有连接孔411,卡持块41通过穿设于安装座10和连接孔411的紧固件50可拆卸地连接于安装座10。紧固件50可为螺栓。In some embodiments, each holding block 41 is provided with a half hole, and the half holes of the two holding holes together form a guide hole 401. The holding block 41 is provided with a connecting hole 411, and the holding block 41 is detachably connected to the mounting seat 10 through a fastener 50 that penetrates the mounting seat 10 and the connecting hole 411. The fastener 50 can be a bolt.
在组装时,首先将弹性件30套设于工装本体20上,然后将两个卡持块41置于工装本体20的两侧且通过紧固件50固定于安装座10上即可。During assembly, the elastic member 30 is first sleeved on the tool body 20 , and then the two clamping blocks 41 are placed on both sides of the tool body 20 and fixed on the mounting seat 10 by the fasteners 50 .
由于卡持件40用于卡持工装本体20并将工装本体20安装于安装座10上,通过将卡持件40设置为两个对接的卡持块41,方便将卡持件40的安装和拆卸,提升了使用的便利性。Since the clamping member 40 is used to clamp the tooling body 20 and install the tooling body 20 on the mounting seat 10, by configuring the clamping member 40 as two butting clamping blocks 41, the installation and removal of the clamping member 40 are facilitated, thereby improving the convenience of use.
在另一些实施例中,工装本体20固定连接于卡持件40,且卡持件40与安装座10滑动连接。In other embodiments, the tool body 20 is fixedly connected to the clamping member 40 , and the clamping member 40 is slidably connected to the mounting seat 10 .
具体的,连接件的一端固定连接于卡持件40,另一端滑动连接于安装座10,以使卡持件40与安装座10滑动连接。卡持件40与工装本体20同步运动,连 接件为导向柱,能够对工装本体20和卡持件40的运动起到导向作用。Specifically, one end of the connecting member is fixedly connected to the clamping member 40, and the other end is slidably connected to the mounting seat 10, so that the clamping member 40 is slidably connected to the mounting seat 10. The clamping member 40 moves synchronously with the tooling body 20, and the connecting member 40 is connected to the mounting seat 10. The connecting piece is a guide column, which can guide the movement of the tool body 20 and the clamping piece 40 .
在一些实施例中,焊接工装100还包括连接于工装本体20的供气接头60,供气接头60与焊接通道201相连通,供气接头60用于向焊接通道201内通入保护气体。In some embodiments, the welding tool 100 further includes a gas supply connector 60 connected to the tool body 20 , the gas supply connector 60 is in communication with the welding channel 201 , and the gas supply connector 60 is used to introduce protective gas into the welding channel 201 .
常用的保护气体包括氦气、氩气和氮气,本实施例对保护其他的种类不做特殊限定。Commonly used protective gases include helium, argon and nitrogen, and this embodiment does not specifically limit other types of protective gases.
通过在焊接通道201内通入保护气体可以提高焊缝的焊接质量,减少焊缝加热作用带宽度,避免材质氧化。By introducing protective gas into the welding channel 201, the welding quality of the weld can be improved, the width of the welding seam heating action zone can be reduced, and material oxidation can be avoided.
在一些实施例中,焊接工装100还包括连接于工装本体20的除尘管70,除尘管70与焊接通道201相连通。In some embodiments, the welding tool 100 further includes a dust removal pipe 70 connected to the tool body 20 , and the dust removal pipe 70 is in communication with the welding channel 201 .
具体的,除尘管70的一端与焊接通道201相连通,另一端与除尘设备相连通,除尘管70能够将焊接通道201内的烟尘或其他杂质抽出,避免挡光。Specifically, one end of the dust removal pipe 70 is connected to the welding channel 201, and the other end is connected to the dust removal equipment. The dust removal pipe 70 can extract smoke or other impurities in the welding channel 201 to avoid blocking light.
除尘管70与工装本体20的连接方式不唯一,例如,除尘管70插接于工装本体20的侧壁上,除尘管70也可与工装本体20的侧壁螺纹连接或卡接。The dust removal pipe 70 may be connected to the tool body 20 in various ways. For example, the dust removal pipe 70 may be plugged into the side wall of the tool body 20 , or the dust removal pipe 70 may be threadedly connected or snap-connected to the side wall of the tool body 20 .
在一些实施例中,除尘管70与供气接头60分别设于工装本体20的相对两侧。工装本体20还包括连接于连接座21与焊接嘴22之间的安装部23,除尘管70与供气接头60分别设于安装部23的相对两侧。In some embodiments, the dust removal pipe 70 and the air supply connector 60 are respectively arranged on opposite sides of the tool body 20. The tool body 20 also includes a mounting portion 23 connected between the connecting seat 21 and the welding nozzle 22, and the dust removal pipe 70 and the air supply connector 60 are respectively arranged on opposite sides of the mounting portion 23.
在一些实施例中,除尘管70包括相连通的第一管体71和第二管体72,第一管体71连接于工装本体20,第二管体72沿第一方向X延伸且穿设于安装座10的通孔102内。In some embodiments, the dust removal tube 70 includes a first tube body 71 and a second tube body 72 that are connected to each other. The first tube body 71 is connected to the tooling body 20 , and the second tube body 72 extends along the first direction X and passes through the through hole 102 of the mounting seat 10 .
通过设置除尘管70,在焊接过程中,除尘管70道用于吸除焊接时产生的烟尘,避免挡光,并且,通过除尘有利于保护气体进入焊接通道201,提高焊 缝的焊接质量。By setting the dust removal pipe 70, during the welding process, the dust removal pipe 70 is used to absorb the smoke generated during welding to avoid blocking light, and the dust removal is conducive to the protective gas entering the welding channel 201, thereby improving the welding efficiency. The welding quality of the seam.
上述焊接工装100可用于电池的焊接工序。焊接时,通过工装本体20压住待焊接的汇流部件与极柱。若焊接工装100对待焊接工件的压力过大,弹性件30将压缩,工装本体20可朝向安装座10移动,即工装本体20与安装座10的距离能够根据压力的大小而调节,且工装本体20可始终压住待焊接工件,既能够防止待焊接工件被损坏,也能够避免虚焊。由于弹性件30套设于工装本体20上,相较于需要设置多个弹性件30的方式,弹性件30可为工装本体20提供均衡的弹力,避免因弹性件30回位异常而造成工装本体20无法回位,引起虚焊。因此,上述焊接工装100可使工装本体20顺利回弹,避免虚焊的问题,优化了焊接效果,提升了电池的生产质量和良率。The welding jig 100 can be used in the welding process of the battery. During welding, the collector and the pole to be welded are pressed by the jig body 20. If the pressure of the welding jig 100 on the workpiece to be welded is too large, the elastic member 30 will be compressed, and the jig body 20 can move toward the mounting seat 10, that is, the distance between the jig body 20 and the mounting seat 10 can be adjusted according to the size of the pressure, and the jig body 20 can always press the workpiece to be welded, which can prevent the workpiece to be welded from being damaged and avoid cold welding. Since the elastic member 30 is sleeved on the jig body 20, compared with the method of setting multiple elastic members 30, the elastic member 30 can provide a balanced elastic force for the jig body 20, avoiding the failure of the jig body 20 to return to its original position due to the abnormal return of the elastic member 30, causing cold welding. Therefore, the welding jig 100 can make the jig body 20 rebound smoothly, avoid the problem of cold welding, optimize the welding effect, and improve the production quality and yield of the battery.
本申请的第二方面提出了一种焊接设备,包括如第一方面的焊接工装100以及焊接器,焊接器设于焊接工装100的上方。A second aspect of the present application provides a welding device, comprising a welding tool 100 as in the first aspect and a welder, wherein the welder is disposed above the welding tool 100 .
焊接器可为激光焊接器、超声波焊接器、火焰焊接器等,本申请对焊接器的类型不作限制。以焊接器为激光焊接器为例,激光焊接器发出的激光能够通过工装本体20内的焊接通道201施加给待焊接工件。The welder can be a laser welder, an ultrasonic welder, a flame welder, etc., and the present application does not limit the type of welder. Taking the welder as a laser welder as an example, the laser emitted by the laser welder can be applied to the workpiece to be welded through the welding channel 201 in the tooling body 20.
上述焊接设备包括第一方面提供的焊接工装100,同样具有提升焊接质量的优点。The above-mentioned welding equipment includes the welding tool 100 provided in the first aspect, which also has the advantage of improving welding quality.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请 的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
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| CN217571202U (en) * | 2022-01-18 | 2022-10-14 | 宁德时代新能源科技股份有限公司 | welding equipment |
| CN217618716U (en) * | 2022-05-23 | 2022-10-21 | 宁德时代新能源科技股份有限公司 | Welding tool, welding device and battery production system |
-
2022
- 2022-11-22 CN CN202223097185.1U patent/CN218856001U/en active Active
-
2023
- 2023-03-14 WO PCT/CN2023/081268 patent/WO2024108818A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211614745U (en) * | 2019-12-13 | 2020-10-02 | 厦门凯立五金企业有限公司 | Rotary tool, welding tool for T-shaped workpiece and welding equipment |
| WO2022110602A1 (en) * | 2020-11-24 | 2022-06-02 | 苏州精控能源科技有限公司 | Welding pressing device |
| CN216177495U (en) * | 2021-09-27 | 2022-04-05 | 速博达(深圳)自动化有限公司 | Welding head module and welding equipment |
| CN215999301U (en) * | 2021-10-26 | 2022-03-11 | 宁德时代新能源科技股份有限公司 | Welding components and welding equipment |
| CN217571202U (en) * | 2022-01-18 | 2022-10-14 | 宁德时代新能源科技股份有限公司 | welding equipment |
| CN217618716U (en) * | 2022-05-23 | 2022-10-21 | 宁德时代新能源科技股份有限公司 | Welding tool, welding device and battery production system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118492839A (en) * | 2024-07-18 | 2024-08-16 | 康丽达精密科技(苏州)有限公司 | A welding positioning fixture |
| CN120095489A (en) * | 2025-04-25 | 2025-06-06 | 泰安优那特自动化科技有限公司 | Intelligent manufacturing mechanical equipment welding tool |
Also Published As
| Publication number | Publication date |
|---|---|
| CN218856001U (en) | 2023-04-14 |
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