WO2024083154A1 - Massage mechanism for car seat and car seat comprising same - Google Patents
Massage mechanism for car seat and car seat comprising same Download PDFInfo
- Publication number
- WO2024083154A1 WO2024083154A1 PCT/CN2023/125224 CN2023125224W WO2024083154A1 WO 2024083154 A1 WO2024083154 A1 WO 2024083154A1 CN 2023125224 W CN2023125224 W CN 2023125224W WO 2024083154 A1 WO2024083154 A1 WO 2024083154A1
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- WO
- WIPO (PCT)
- Prior art keywords
- massage
- inner rotor
- seat
- mechanical
- vehicle
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/90—Details or parts not otherwise provided for
Definitions
- the present application relates to the field of seats, and in particular to a massage mechanism for a car seat and a car seat comprising the same.
- the massage function of car seats is usually achieved by mechanical massage systems simulating real massage techniques. For example, pressing acupuncture points on the human body, rotating up and down, and having massage functions and lumbar support functions.
- the mechanical massage structure currently used in car seats is relatively complex.
- the position and center of gravity of the motor and massage head are not arranged reasonably, resulting in the center of gravity being on the same side of the backrest, making the overall structure very heavy.
- the front motor is not conducive to the comfort of the backrest. Therefore, this mechanical massage system structure cannot be applied to a wide range of car seat back structures.
- the massage heads commonly used at present are usually single-convex point structures, using double springs, and the massage heads and rotors are buckled to prevent them from falling out.
- the motor is arranged on the front and driven by gears.
- the massage comfort is relatively hard
- the motor layout is unbalanced and affects the layout of the front foam cover.
- the inventor of the present application has designed a massage mechanism for a vehicle-mounted massage seat and a vehicle seat including the same, in order to overcome the above-mentioned technical problems.
- one of the purposes of this application is to overcome the defects of the mechanical massage structure load used in the car seats in the prior art, the heavy weight of the overall structure, and the low backrest comfort, and to provide a massage mechanism for a car massage seat and a car seat including the same.
- a massage mechanism for a vehicle-mounted massage seat comprising a massage head, a torsion spring damping mechanism, a hollow base, an inner rotor assembly and a driving mechanism, the massage head being connected to the inner rotor assembly via the torsion spring damping mechanism;
- the inner rotor assembly is installed in the base, so that the inner rotor assembly is connected to the slide groove on the inner wall surface of the base, and the driving mechanism is connected to the inner rotor assembly;
- the driving mechanism is used to drive the inner rotor assembly so that the inner rotor assembly rotates along the slide slot, thereby achieving the rise or fall of the inner rotor assembly relative to the base.
- the inner rotor assembly includes an inner rotor and a bearing roller, wherein the bearing roller is mounted on an outer wall surface of the inner rotor and inserted into the slide groove.
- the driving mechanism includes a transmission rod and a motor, one end of the transmission rod is inserted into a connecting hole at the bottom of the inner rotor, and the other end is connected to the motor;
- the transmission rod drives the bearing roller to roll along the slide groove, thereby driving the inner rotor to move.
- the slide groove is a continuous spiral structure, and the inner rotor rises or descends in a spiral along the inner wall surface of the base.
- the torsion spring shock absorbing mechanism includes a plurality of torsion springs, a plurality of mounting portions are provided on the bottom end surface of the massage head, a plurality of connecting columns are provided on the inner bottom surface of the inner rotor, one end of the torsion spring is fixed to the corresponding mounting portion, and the other end is connected to the corresponding connecting column.
- the mounting portion is a claw that vertically protrudes along the bottom end surface of the massage head;
- the connecting column is a snap-fit structure that vertically protrudes along the inner bottom surface of the inner rotor.
- a first slot is formed on the outer wall surface of the inner rotor
- the bearing roller includes a roller and a ball bearing connected as one body, the ball bearing is inserted into the first slot, and the roller protrudes outward along the outer wall surface of the inner rotor.
- the first slot is located at a lower portion of the inner rotor.
- the massage mechanism further includes an induction magnet and a sensor, a second slot is provided on the outer wall surface of the inner rotor, the induction magnet is installed in the second slot, the sensor is installed on the outer wall surface of the base, and the sensor and the induction magnet are mutually inductively coupled.
- the upper portion of the transmission rod is a cross-shaped structure, which cooperates with the connecting hole at the bottom of the inner rotor;
- the lower part of the transmission rod is a columnar structure, which cooperates with the output port of the motor.
- the massage head is a double-convex point massage head.
- a car seat is characterized in that the car seat comprises the massage mechanism for the in-vehicle massage seat as described above.
- the three-spring shock-absorbing system absorbs the gap caused by vibration as much as possible and fits the curve of the human back; the structure is simple, the number of parts is small, and it is easy to assemble;
- the simplified structure makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
- the rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort
- the rear-mounted motor does not affect the lifting and lowering stroke of the massage structure.
- the massage stroke can continue to increase, improving the massage effect;
- the structure is deeply optimized, and the modular structure is conducive to arrangement in the backrests of various models.
- a massage mechanism for a car seat comprising a plurality of ball-pin type massage head assemblies, a transmission mechanism and a drive mechanism, wherein the ball-pin type massage head assemblies are respectively connected to the drive mechanism through the transmission mechanism;
- Each of the ball-pin type massage head components comprises a massage head, an inner rotor component and a base, wherein the massage head is rotatably connected to the inner rotor component, and the inner rotor component is installed in the base so that the inner rotor component is connected to the slide groove on the inner wall surface of the base;
- the driving mechanism is used to drive the transmission mechanism to drive the inner rotor assembly to rotate along the slide slot, thereby achieving the rise or fall of the inner rotor assembly relative to the base.
- the inner rotor assembly includes an inner rotor and a bearing roller, wherein the bearing roller is mounted on an outer wall surface of the inner rotor, and the inner rotor is mounted in the base so that the bearing roller is inserted into the slide groove.
- each of the ball-pin type massage head components further comprises a rotation connection component and a torsion spring, wherein the massage head is connected to the inner rotor via the rotation connection component, and the torsion spring is mounted on the massage head. and between the inner rotor.
- the driving mechanism includes a motor and a transmission rod, one end of the transmission rod is inserted into the connecting hole at the bottom of the inner rotor, and the other end is connected to the transmission mechanism, and the motor is connected to the transmission mechanism;
- the motor drives the transmission mechanism, and the transmission mechanism drives the transmission rod to rotate, so that the bearing roller rolls along the slide groove, thereby driving the inner rotor to move.
- the transmission mechanism includes an output gear, a transmission gear assembly and a plurality of input gears, each of the input gears is mounted on the input end of the corresponding ball-pin type massage head assembly, the input gears are respectively meshed with the transmission gear assembly, the output gear is connected to the output end of the motor, and the output gear is meshed with the transmission gear assembly;
- the motor drives the output gear, drives the transmission gear assembly, and then transmits power to the input gear, thereby driving the ball-pin type massage head assembly to move.
- the transmission gear assembly includes a first transmission gear, a connecting key, and a second transmission gear, wherein the connecting key passes through the first transmission gear and the second transmission gear in sequence to lock the first transmission gear and the second transmission gear up and down, and the diameter of the first transmission gear is greater than the diameter of the second transmission gear;
- the input gear is meshed with the first transmission gear
- the output gear is meshed with the second transmission gear
- a boss is provided in the inner rotor, a circle of mounting groove is formed between the boss and the inner wall surface of the inner rotor, the massage head is connected to the boss through the rotating connection assembly, one end of the torsion spring is installed in the mounting groove, and the other end is connected to the bottom end surface of the massage head.
- a circle of raised portions is disposed on the bottom end surface of the massage head, and the other end of the torsion spring is connected to the raised portion.
- the rotating connection assembly includes at least one group of rotating connection members, each group of the rotating connection members includes a plurality of connection plates and a plurality of connection pins, and two adjacent connection plates are rotationally connected through the connection pins;
- the boss is provided with a first positioning portion
- the bottom end surface of the massage head is provided with a second positioning portion
- one end of the rotating connecting member is connected to the first positioning portion
- the other end is connected to the second positioning portion.
- the slide groove is a continuous spiral structure, and the inner rotor is arranged along the base.
- the inner wall surface spirals up or down.
- a first slot is formed on the outer wall surface of the inner rotor
- the bearing roller includes a roller and a ball bearing connected as one body, the ball bearing is inserted into the first slot, and the roller protrudes outward along the outer wall surface of the inner rotor.
- the first slot is located at a lower portion of the inner rotor.
- the ball pin type massage head assembly also includes an induction magnet and a sensor, a second slot is opened on the outer wall surface of the inner rotor, the induction magnet is installed in the second slot, and the sensor is installed on the outer wall surface of the base, and the sensor and the induction magnet are mutually inductive.
- the massage head is a double-convex point massage head.
- a car seat comprises the massage mechanism for the car seat as described above.
- the massage head can rotate 180 degrees adaptively to fit the back line
- the ball pin structure is more comfortable than other structures, and can imitate the double finger pressure in professional massage techniques to achieve a deep and shallow pressing effect;
- the massage head rises vertically to the backrest and rotates to apply gentle pressure
- the simplified structure can achieve a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
- the rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort
- the rear-mounted motor does not affect the lifting and lowering stroke of the massage structure.
- the massage stroke can continue to increase to improve the massage effect.
- a vehicle-mounted massage seat with a mechanical massage mechanism comprising a seat back, a plurality of mechanical massage mechanisms and a control system, the mechanical massage mechanisms being installed on the seat back in a plurality of rows and columns, the mechanical massage mechanisms being connected to the control system, and the mechanical massage mechanisms being controlled by the control system to realize a plurality of lumbar support modes and a plurality of massage modes.
- At least one row of the mechanical massage mechanisms uses a single motor to drive two massage heads, and at least one row of the mechanical massage mechanisms uses a single motor to drive a single massage head.
- the vehicle-mounted massage seat includes at least three rows of mechanical massage mechanisms, In the embodiment, at least one row of the mechanical massage mechanisms located in the upper part adopts a single motor to drive two massage heads, and at least two rows of the mechanical massage mechanisms located in the middle and lower parts adopt a single motor to drive a single massage head.
- the lumbar support mode includes an upper lumbar support mode, in which the mechanical massage mechanism located in the middle rises to a highest stroke.
- the lumbar support mode includes a middle lumbar support mode, in which the mechanical massage mechanisms located in the middle and lower parts are both raised to the highest stroke.
- the lumbar support mode includes a lower lumbar support mode, in which the mechanical massage mechanism located at the lower portion rises to a highest stroke.
- the massage mode includes a cat's paw mode.
- the massage head of the mechanical massage mechanism located at the bottom rotates 72° from left to right, then switches to the massage head of the mechanical massage mechanism located in the middle and rotates 72° from left to right, and finally transmits to the massage head of the mechanical massage mechanism located at the top and rotates 72°, and the cycle continues.
- the massage mode includes a shoulder mode.
- the massage head of the mechanical massage mechanism located in the middle rotates 120° from left to right, and then the massage head of the mechanical massage mechanism located in the upper part rotates 120° each, and the cycle continues.
- the massage mode includes a wave mode.
- the massage heads of the mechanical massage mechanism located at the bottom rotate 60° each, which is transmitted to the massage heads of the mechanical massage mechanism located in the middle to rotate 60° each, and then transmitted to the massage heads of the mechanical massage mechanism located at the top to rotate 60° each, and the cycle continues.
- the massage mode includes a waist mode, in which the massage head of the mechanical massage mechanism located at the bottom rotates 180° from left to right in sequence.
- the rotation angle of the massage head of the mechanical massage mechanism is memorized by a Hall motor and stored in an electronic control unit of the control system.
- the start time and the end time are determined by a written code and stored in the electronic control unit.
- the in-vehicle massage seat with a mechanical massage mechanism uses a motor-controlled massage head that can achieve forward and reverse rotation, as well as raising and lowering, so there are many permutations and combinations.
- the functional modes that can be achieved by these combinations are not limited to the three lumbar support modes and four massage modes.
- the later scalability is very high, and the mode can be updated through OTA.
- FIG. 1 is a perspective view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 2 is a second stereoscopic view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 3 is a third stereoscopic view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 4 is an exploded view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 5 is a schematic diagram of the internal structure of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 6 is a first structural diagram of a base in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 7 is a second structural schematic diagram of a base in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 8 is a first structural schematic diagram of an inner rotor in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 9 is a second structural schematic diagram of an inner rotor in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 10 is a schematic structural diagram of a massage head in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 11 is a schematic diagram of the structure of a transmission rod in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 12 is a schematic diagram of the structure of a motor in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
- FIG. 13 is a front schematic diagram of a massage mechanism arranged in a car seat according to an embodiment of the present application.
- FIG. 14 is an enlarged schematic diagram of portion A in FIG. 13 .
- FIG. 15 is a schematic diagram of the back side of a massage mechanism arranged in a car seat according to an embodiment of the present application.
- FIG. 16 is a three-dimensional view of a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 17 is an exploded view of a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 18 is a first stereoscopic view of a ball-pin type massage head assembly and a motor installed as one in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 19 is a ball-pin type massage head assembly and a massage mechanism for a car seat in another embodiment of the present application.
- the motor is installed as a three-dimensional picture 2.
- FIG. 20 is a stereoscopic view of a ball-pin type massage head assembly in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 21 is a schematic diagram of the internal structure of a ball-pin type massage head assembly in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 22 is a schematic diagram of an exploded view of a ball-pin type massage head assembly in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 23 is a first stereoscopic view of a massage head in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 24 is a second stereoscopic view of a massage head in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 25 is a stereoscopic view of an inner rotor in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 26 is a schematic diagram of the internal structure of an inner rotor in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 27 is an exploded view of a rotating connection assembly in a massage mechanism for a car seat according to another embodiment of the present application.
- FIG. 28 is a front schematic diagram of a massage mechanism arranged in a car seat according to another embodiment of the present application.
- FIG. 29 is an enlarged schematic diagram of portion A in FIG. 28 .
- FIG. 30 is a schematic diagram of the back side of a massage mechanism arranged in a car seat according to another embodiment of the present application.
- FIG31 is a schematic diagram showing the arrangement of a vehicle-mounted massage seat with a mechanical massage mechanism according to yet another embodiment of the present application.
- FIG. 32 is a schematic diagram of the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the lumbar support mode is in the upper lumbar support mode.
- FIG. 33 is a schematic diagram of the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the lumbar support mode is in the middle lumbar support mode.
- FIG. 34 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the lumbar support mode is in the lower lumbar support mode.
- FIG. 35 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the massage mode is a cat's paw mode.
- FIG. 36 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the massage mode is the shoulder mode.
- FIG. 37 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the massage mode is a wave mode.
- FIG38 is a schematic structural diagram of a mechanical massage mechanism in which a single motor drives dual massage heads in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
- FIG39 is an exploded view of a mechanical massage mechanism in which a single motor drives dual massage heads in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
- FIG. 40 is a schematic structural diagram of a mechanical massage mechanism in which a single motor drives a single massage head in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
- 41 is an exploded view of a mechanical massage mechanism in which a single motor drives a single massage head in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
- the present application discloses a massage mechanism for a vehicle-mounted massage seat, which includes a massage head 10, a torsion spring damping mechanism 20, a hollow base 30, an inner rotor assembly and a driving mechanism.
- the massage head 10 is connected to the inner rotor assembly through the torsion spring damping mechanism 20.
- the inner rotor assembly is installed in the base 30 so that the inner rotor assembly is connected to the slide groove 31 on the inner wall surface of the base 30, and the driving mechanism is connected to the inner rotor assembly.
- the driving mechanism is mainly used to drive the inner rotor assembly so that the inner rotor assembly rotates along the slide groove 31, thereby realizing the rise or fall of the inner rotor assembly relative to the base 30.
- the inner rotor assembly may preferably include an inner rotor 40 and a bearing roller 50, wherein the bearing roller 50 is mounted on the outer wall of the inner rotor 40, and the inner rotor 40 is mounted in the base 30 so that the bearing roller 50 is inserted into the slide groove 31.
- the driving mechanism may preferably include a transmission rod 60 and a motor 70, wherein one end of the transmission rod 60 is inserted into the connection hole 41 at the bottom of the inner rotor 40, and the other end is connected to the motor 70.
- the motor 70 drives the transmission rod 60 to rotate, the transmission rod 60 drives the bearing roller 50 to roll along the slide groove 31.
- the inner rotor 40 is driven to move.
- the motor 70 is a motor with a larger torque and a lower speed.
- the slide groove 31 is designed as a continuous spiral structure, and the inner rotor 40 rises or falls in a spiral along the inner wall surface of the base 30 .
- the torsion spring shock absorbing mechanism 20 includes a plurality of torsion springs 21, a plurality of mounting portions 11 are provided on the bottom end surface of the massage head 10, a plurality of connecting columns 42 are provided on the inner bottom surface of the inner rotor 40, one end of the torsion spring 21 is fixed to the corresponding mounting portion 11, and the other end is connected to the corresponding connecting column 42.
- the mounting portion 11 here can preferably be a claw, vertically protruding along the bottom end surface of the massage head 10.
- the connecting column 42 can preferably be a buckle structure, vertically protruding along the inner bottom surface of the inner rotor 40.
- the massage mechanism for the vehicle-mounted massage seat further includes an induction magnet 80 and a sensor 90.
- a second slot 44 is provided on the outer wall of the inner rotor 40, the induction magnet 80 is installed in the second slot 44, and the sensor 90 is installed on the outer wall of the base 30, and the sensor 90 and the induction magnet 80 are inductively coupled to each other.
- the massage head 10 is assembled with the inner rotor 40 through the claws, and the torsion spring 21 is fixed on the protruding buckle of the inner rotor 40.
- the induction magnet is inserted into the groove of the inner rotor, and the above is the inner rotor assembly.
- the inner rotor assembly is placed in the base 30, and then the bearing roller 50 is inserted from the bottom to be inserted into the slide groove 31 on the inner wall of the base 30.
- the bearing roller 50 can thus roll along the inner groove slide groove 31, driving the inner rotor 40 to spiral up and down.
- a torsion spring damping mechanism is used internally (for example, a three-torsion spring damping mechanism is used as an example in this embodiment), which can provide all-round force feedback for the deformation caused by the massage head squeezing the back, so that the double massage convex points fit the back curve tightly, and cooperate with the lifting and lowering stroke to imitate the double finger pressure in the massage technique.
- the massage head and the inner rotor are limited by a buckle connection, and the torsion spring provides suspension support.
- the three-torsion spring damping mechanism not only provides sufficient support for massage, but also gives a comfortable suspension feeling when the passenger leans on the backrest.
- the torsion spring damping mechanism can absorb the gap caused by vibration as much as possible and fit the curve of the human back. It has a simple structure, a small number of parts, and is easy to assemble. The simplified structure of the torsion spring damping mechanism makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently.
- a first slot 43 is provided on the outer wall surface of the inner rotor 40.
- the bearing roller 50 here may preferably include a roller 51 and a ball bearing 52 connected as one body, wherein the ball bearing 52 is provided on the outer wall surface of the inner rotor 40.
- the bearing 52 is inserted into the first slot 43 , and the roller 51 protrudes outward along the outer wall surface of the inner rotor 40 .
- the first slot 43 is preferably located at the lower part of the inner rotor. The length of the first slot 43 determines the stroke of the roller 51.
- the massage head 10 can be preferably designed as a double-convex point massage head.
- the massage head adopts a double-convex point design to better massage the back.
- the upper portion of the transmission rod 60 is a cross-shaped structure, which is matched with the connection hole 41 at the bottom of the inner rotor 40 .
- the lower portion of the transmission rod 60 is a columnar structure, which is matched with the output port of the motor 70 .
- a memory motor 70 is arranged behind the back plate and fixed by a shock-absorbing rubber pad and bolts, which can effectively reduce the vibration and abnormal noise caused by the rotation of the motor.
- the inner rotor 40 is driven by the transmission rod 60.
- the roller 51 in the inner rotor 40 is connected to the ball bearing 52 and can rotate freely, and move up and down along the slideway 31 inside the base 30 in a continuous spiral line, so as to realize the inner rotor rotation up/down.
- the memory electrical signal can be triggered to the ECU, and the function of adjusting the height stroke by controlling the number of motor rotations can be realized.
- the massage mechanism for the vehicle massage seat introduced above has made the following improvements and innovations:
- the double-convex point massage head can simulate the double finger pressure in professional massage techniques
- the three-torsion spring shock absorption system can provide support and comfortable suspension for the backrest
- the massage head is directly driven by the synchronous shaft, which can greatly increase the transmission efficiency
- the motor and main drive gear are placed at the rear, which is conducive to the layout of the front foam cover and improves comfort.
- the massage mechanism for the in-vehicle massage seat introduced above uses a single motor to drive a single massage head to optimize the transmission efficiency and can carry a larger load.
- the rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort.
- the rear-mounted motor does not affect the lifting stroke of the massage structure. In theory, the massage stroke can continue to increase and improve the massage effect. Its structure is deeply optimized, and the modular mechanism is conducive to its arrangement in the backrests of various models.
- the present application further discloses a vehicle seat, which includes the massage mechanism 100 for the vehicle-mounted massage seat as described above.
- the whole set of massage mechanism can adopt two layouts: a single motor drives a single massage head, And a single motor drives dual massage heads.
- Single motor drives single massage head (as shown in Figures 1 to 3):
- the motor 70 and the inner rotor 40 are directly driven by the flower-shaped shaft, not the gear, which greatly optimizes the transmission efficiency.
- a stopper rod and grease are provided to prevent disengagement.
- the inner rotor 40 can be raised and lowered by rotating, and the height of the massage head 10 can be adjusted in two levels, so that it can fit the back of the human body in a comprehensive and timely manner, and press at two points with the same strength. Simple structure, fewer parts, easy to assemble.
- a single motor drives a single massage head with high transmission efficiency and can withstand large torque.
- the rear-mounted motor and transmission structure are conducive to the front foam cover layout, bringing better comfort to the massage experience.
- the modular structure is suitable for most backrests.
- the arrangement of the massage mechanism can be selected according to the working conditions.
- the three-spring shock-absorbing system absorbs the gap caused by vibration as much as possible and fits the curve of the human back; the structure is simple, the number of parts is small, and it is easy to assemble;
- the simplified structure makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
- the rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort
- the rear-mounted motor does not affect the lifting and lowering stroke of the massage structure.
- the massage stroke can continue to increase, improving the massage effect;
- the structure is deeply optimized, and the modular structure is conducive to arrangement in the backrests of various models.
- the present application discloses a massage mechanism for a car seat, which includes a plurality of ball-pin type massage head assemblies 100a, a transmission mechanism and a drive mechanism.
- the ball-pin type massage head assemblies 100a are connected to the drive mechanism through the transmission mechanism, respectively.
- Each ball-pin type massage head assembly 100a includes a massage head 110a, an inner rotor assembly and a base 150a.
- the massage head 110a is rotationally connected to the inner rotor assembly.
- the inner rotor assembly is installed in the base 150a so that the inner rotor assembly is connected to the slide groove 151a on the inner wall surface of the base 150a.
- the drive mechanism is used to drive the transmission mechanism to drive the inner rotor assembly to rotate along the slide groove 151a, thereby realizing the inner rotor assembly relative to the base 150a.
- the inner rotor assembly may preferably include an inner rotor 140a and a bearing roller 160a, the bearing roller 160a being mounted on the outer wall surface of the inner rotor 140a, and the inner rotor 140a being mounted in the base 150a so that the bearing roller 160a is inserted into the slide groove 151a.
- each ball-pin type massage head assembly 100a may also preferably include a rotation connection assembly 120a and a torsion spring 130a, the massage head 110a is connected to the inner rotor 140a via the rotation connection assembly 120a, and the torsion spring 130a is installed between the massage head 110a and the inner rotor 140a.
- the driving mechanism may preferably include a motor 500a and a transmission rod 170a, one end of the transmission rod 170a is inserted into the connection hole 141a at the bottom of the inner rotor 140a, and the other end is connected to the transmission mechanism, and the motor 500a is connected to the transmission mechanism.
- the motor 500a drives the transmission mechanism, and the transmission mechanism drives the transmission rod 170a to rotate, so that the bearing roller 160a rolls along the slide groove 151a, thereby driving the inner rotor 140a to move.
- the transmission mechanism may preferably include an output gear 200a, a transmission gear assembly 300a and a plurality of input gears 400a, each of which is mounted at the input end of the corresponding ball-pin type massage head assembly 100a, and the input gears 400a are respectively meshed with the transmission gear assembly 300a, and the output gear 200a is connected to the output end of the motor 500a, and the output gear 200a is meshed with the transmission gear assembly 300a.
- the motor 500a drives the output gear 200a, drives the transmission gear assembly 300a, and then transmits the power to the input gear 400a, thereby driving the ball-pin type massage head assembly 100a to move.
- the transmission gear assembly 300a may preferably include a first transmission gear 310a, a connecting key 320a and a second transmission gear 330a.
- the connecting key 320a sequentially passes through the first transmission gear 310a and the second transmission gear 330a, locking the first transmission gear 310a and the second transmission gear 330a up and down, and the diameter of the first transmission gear 310a is greater than the diameter of the second transmission gear 330a.
- the input gear 400a is meshed with the first transmission gear 310a
- the output gear 200a is meshed with the second transmission gear 330a.
- the massage head 110a may preferably be a double-convex point massage head.
- the massage head 110a adopts a double-convex point design to better massage the back.
- the bearing roller 160a is mounted on the outer wall of the inner rotor 140a, and a slide groove 151a is provided on the inner wall of the base 150a.
- the inner rotor 140a is mounted in the base 150a so that the bearing roller 160a is inserted into the slide groove 151a, one end of the transmission rod 170a is inserted into the connection hole 141a at the bottom of the inner rotor 140a, and the other end is connected to the input gear 200a.
- the input gear 200a drives the transmission rod 170a to rotate, the shaft
- the roller shaft 160a rolls along the slide groove 151a, thereby driving the inner rotor 140a to move.
- a ball pin structure is used between the massage head 110a and the inner rotor 140a, and a 180° rotation effect can be achieved with a large torsion spring.
- the slide groove 151a is preferably a continuous spiral structure, and the inner rotor 140a rises or falls in a spiral along the inner wall surface of the base 150a.
- a boss 142a is provided in the inner rotor 140a, so that a circle of mounting groove 143a is formed between the boss 142a and the inner wall surface of the inner rotor 140a, and the massage head 110a is connected to the boss 142a through the rotating connecting assembly 120a, and one end of the torsion spring 130a is installed in the mounting groove 143a, and the other end is connected to the bottom end surface of the massage head 110a.
- a circle of raised portions 111 a is provided on the bottom end surface of the massage head 110 a , and the other end of the torsion spring 130 a is connected to the raised portion 111 a .
- the rotating connection assembly 120a may preferably include at least one group of rotating connections, each group of rotating connections includes a plurality of connecting plates 121a and a plurality of connecting pins 122a, and two adjacent connecting plates 121a are rotationally connected via the connecting pins 122a.
- four connecting plates 121a are used to transmit the rotational kinetic energy from the inner rotor 140a to drive the rotation of the massage head 110a, and can also adjust the massage effect according to the back curve.
- the double convex point massage head 110a can fit the surface tightly.
- a first positioning portion 144a is provided on the boss 142a
- a second positioning portion 112a is provided on the bottom end surface of the massage head 110a, and one end of the rotating connector 120a is connected to the first positioning portion 144a, and the other end is connected to the second positioning portion 112a.
- the claw structure formed by the four connecting plates 121a meets the fatigue requirements and can ensure that it will not break due to fatigue during long-term operation.
- a first slot 145a is provided on the outer wall surface of the inner rotor 140a, and the bearing roller 160a includes a roller 161a and a ball bearing 162a connected as one body, the ball bearing 162a is inserted in the first slot 145a, and the roller 161a protrudes outward along the outer wall surface of the inner rotor 140a.
- the first slot 145a is preferably located at the lower part of the inner rotor 140a. The length of the first slot 145a determines the stroke of the roller 161a.
- the ball-pin type massage head assembly 100a may also preferably include an induction magnet 180a and a sensor 190a.
- a second slot 146a is provided on the outer wall of the inner rotor 140a.
- the induction magnet 180a is installed in the second slot 146a.
- the sensor 190a is installed on the outer wall of the base 150a. Mutual induction with the induction magnet 180a.
- the massage head 110a and the inner rotor 140a are connected through a plurality of connecting plates 121a (e.g., four connecting plates) and connecting pins and ball pins, and a large torsion spring is installed between them to realize the suspension and shock absorption function.
- the induction magnet 180a is inserted into the groove of the inner rotor 140a, and the above is the inner rotor assembly.
- the inner rotor assembly is placed in the base 150a, and then the roller 161a is inserted from the bottom so that it is inserted into the slide groove 151a on the inner wall of the base 150a.
- the roller 161a can thus roll along the inner groove slide groove 151a, driving the inner rotor 140a to rise and fall in a spiral.
- a memory motor 500a is arranged behind the back plate and fixed by a shock-absorbing rubber pad and bolts, which can effectively reduce the vibration and abnormal noise caused by the rotation of the motor.
- the inner rotor 140a is driven by the transmission rod 170a.
- the roller 161a in the inner rotor 140a is connected to the ball bearing 162a and can rotate freely, and move up and down along the slide 151a on the inner side of the base 150a in a continuous spiral line, thereby realizing the rotation up/down of the inner rotor 140a.
- the memory electrical signal can be triggered to the ECU, and the function of adjusting the height stroke by controlling the number of motor rotations can be realized.
- the massage mechanism for the car seat of this application has made the following improvements and innovations:
- the double-convex point massage head can simulate the double finger pressure in professional massage techniques
- the ball pin structure and large torsion spring can realize the back adaptive adjustment function
- the motor and main transmission gear are placed at the rear, which is conducive to the layout of the front foam cover and improves comfort;
- the massage head can rotate 180 degrees adaptively to fit the back line.
- the present application is used for the massage mechanism of the car seat.
- the ball pin structure adopted is more comfortable than other structures, and can imitate the double finger pressure in professional massage techniques to achieve a deep and shallow pressing effect.
- the massage head rises vertically to the backrest and rotates softly at the same time.
- the simplified structure makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently.
- the rear-mounted motor and transmission structure are conducive to the arrangement of the front foaming and the face cover, and optimize the comfort.
- the rear-mounted motor does not affect the lifting and lowering stroke of the massage structure. In theory, the massage stroke can continue to increase to improve the massage effect.
- the present application also provides a car seat, which includes the massage mechanism 10 a for a car seat as described above.
- the whole set of massage mechanism can adopt a structure in which a single motor drives two massage heads, and its specific principle is as follows:
- the motor 500a drives the output gear 200a, thereby driving the transmission gear assembly 300a.
- the transmission gear assembly 300a is divided into two gears, one large and one small, which are locked by a flower-shaped connecting key 320a.
- the second transmission gear 330a (upper gear) receives the power transmitted by the first transmission gear 310a (lower gear), and then transmits it to the input gear 400a of the massage head 110a, thereby driving the massage head 110a.
- the ratio of the number of teeth of the output gear 200a of the motor 500a to the number of teeth of the first transmission gear 310a is equal to the ratio of the number of teeth of the input gear 400a of the massage head 110a to the number of teeth of the second transmission gear 330a. Therefore, the rotation speed of the motor 500a is still equal to the rotation speed of the massage head 110a, and the torque is evenly distributed because there are two input ends.
- the inner rotor 140a can be raised and lowered by rotating, and the height of the massage head 110a can be adjusted in two levels, which can adapt to the back curve of the human body and is more comfortable than other structures.
- the transmission efficiency of the single motor driving the dual massage heads is high and can withstand large torque.
- the rear-mounted motor and transmission structure are conducive to the layout of the front foam cover, bringing better comfort to the massage experience.
- the modular structure is suitable for most backrests.
- the arrangement of the massage mechanism can be selected according to the working conditions.
- the massage mechanism for a car seat and the car seat including the same in the present application have the following advantages:
- the massage head can rotate 180 degrees adaptively to fit the back line
- the ball pin structure is more comfortable than other structures, and can imitate the double finger pressure in professional massage techniques to achieve a deep and shallow pressing effect;
- the massage head rises vertically to the backrest and rotates to apply gentle pressure
- the simplified structure can achieve a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
- the rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort
- the rear-mounted motor does not affect the lifting and lowering stroke of the massage structure.
- the massage stroke can continue to increase to improve the massage effect.
- the present application discloses a vehicle-mounted massage seat with a mechanical massage mechanism, which includes a seat back 10 b, a plurality of mechanical massage mechanisms 20 b and a control system.
- the mechanical massage mechanisms 20 b are installed on the seat back 10 b in a multi-row and multi-column form, and the mechanical massage mechanisms 20 b are connected to the control system, and the control system controls the mechanical massage mechanisms 20 b to realize a plurality of lumbar support modes and a plurality of massage modes.
- At least one row of mechanical massage mechanisms 20b uses a single motor to drive dual massage heads, and at least one row of mechanical massage mechanisms 20b uses a single motor to drive a single massage head.
- the vehicle-mounted massage seat includes at least three rows of mechanical massage mechanisms 20b, wherein at least one row of the mechanical massage mechanisms located at the upper part (for example, the first row of mechanical massage mechanisms 21b) uses a single motor to drive dual massage heads, and at least two rows of the mechanical massage mechanisms located in the middle and lower parts (for example, the second row of mechanical massage mechanisms 22b and the third row of mechanical massage mechanisms 23b) use a single motor to drive a single massage head.
- the lumbar support mode may be selected to include an upper lumbar support mode, in which the mechanical massage mechanism located in the middle (eg, the second row mechanical massage mechanism 23 b ) rises to the highest stroke.
- the lumbar support mode may be selected to include a middle lumbar support mode, in which the mechanical massage mechanisms located in the middle and lower parts (eg, the second row mechanical massage mechanism 22b and the third row mechanical massage mechanism 23b) are both raised to the highest stroke.
- the mechanical massage mechanisms located in the middle and lower parts eg, the second row mechanical massage mechanism 22b and the third row mechanical massage mechanism 23b
- the lumbar support mode may be selected to include a lower lumbar support mode, in which the mechanical massage mechanism located at the lower portion (eg, the third row mechanical massage mechanism 23 b ) rises to the highest stroke.
- the massage mode can be selected to include a cat's paw mode.
- the massage head of the mechanical massage mechanism located at the bottom for example, the third row mechanical massage mechanism 23b
- the middle for example, the second row mechanical massage mechanism 22b
- the massage head of the mechanical massage mechanism located at the top for example, the first row mechanical massage mechanism 21b
- the massage mode includes a shoulder mode.
- the massage head of the mechanical massage mechanism located in the middle rotates 120° from left to right, and then the massage head of the mechanical massage mechanism located in the upper part (for example, the first row mechanical massage mechanism 21b) rotates 120° each, and the cycle continues.
- the massage mode includes a wave mode.
- the massage heads of the mechanical massage mechanism located at the bottom e.g., the third row mechanical massage mechanism 23b
- each rotate 60° and transmit the massage to the mechanical massage mechanism located in the middle e.g., the second row mechanical massage mechanism 22b.
- the massage heads of the first row of mechanical massage mechanisms 21a rotate 60° each, and then the massage heads of the mechanical massage mechanisms located at the top (such as the first row of mechanical massage mechanisms 21b) rotate 60° each, and the cycle continues.
- the massage mode includes a waist mode.
- the massage head of the mechanical massage mechanism located at the bottom (such as the third row mechanical massage mechanism 23b) rotates 180 degrees from left to right in sequence.
- the rotation angle of the massage head of the mechanical massage mechanism is memorized by the Hall motor and stored in the electronic control unit of the control system.
- the start time and the end time are determined by the written code and stored in the electronic control unit.
- the electronic control unit (ECU) integrates a wireless network (WIFI) module and transmits information with the control device through the wireless network (WIFI) communication protocol.
- WIFI wireless network
- the present application provides a vehicle-mounted massage seat with a mechanical massage mechanism, and provides the functions and modes of the vehicle-mounted mechanical massage mechanism, so that it can operate normally, and the lumbar support function and massage function can be controlled by an external device.
- the massage head controlled by the motor can realize forward and reverse rotation, raising and lowering, so there are many permutations and combinations.
- the functional modes that the mechanical massage mechanism can achieve are not limited to the three lumbar support modes and four massage modes.
- the above lumbar support modes and massage modes are only examples.
- the later scalability is very high, and the mode can be updated through OTA (Over the Air Download Technology).
- the single motor driven dual massage head structure includes: a plurality of ball pin massage head assemblies 100b, an output gear 200b, a transmission gear assembly 300b, a plurality of input gears 400b and a motor 500b, each input gear 200b is installed at the input end of the corresponding ball pin massage head assembly 100b, the input gear 400b is respectively meshed with the transmission gear assembly 300b, the output gear 200b is connected to the output end of the motor 500b, and the output gear 200b is meshed with the transmission gear assembly 300b.
- the motor 500b drives the output gear 200b, drives the transmission gear assembly 300b, and then transmits the power to the input gear 400b, thereby driving the ball pin massage head assembly 100b to move.
- the transmission gear assembly 300b may preferably include a first transmission gear 310b, a connecting key 320b and a second transmission gear 330b.
- the connecting key 320b sequentially passes through the first transmission gear 310b and the second transmission gear 330b, locking the first transmission gear 310b and the second transmission gear 330b up and down, and the diameter of the first transmission gear 310b is larger than the diameter of the second transmission gear 330b.
- the input gear 400b is meshed with the first transmission gear 310b
- the output gear 200b is meshed with the second transmission gear 330b.
- each ball-pin type massage head assembly 100b may preferably include a massage head 110b, a rotary
- the massage head 110b is connected to the inner rotor 140b by the rotating connection assembly 120b, the torsion spring 130b, the inner rotor 140b, the base 150b, the bearing roller 160b and the transmission rod 170b.
- the massage head 110b is connected to the inner rotor 140b by the rotating connection assembly 120b, and the torsion spring 130b is installed between the massage head 110b and the inner rotor 140b.
- the massage head 110b can preferably be a double-convex point massage head.
- the massage head 110b adopts a double-convex point design to better massage the back.
- the bearing roller 160b is mounted on the outer wall of the inner rotor 140b, and a slide groove 151b is provided on the inner wall of the base 150b.
- the inner rotor 140b is mounted in the base 150b so that the bearing roller 160b is inserted into the slide groove 151b, one end of the transmission rod 170b is inserted into the connecting hole at the bottom of the inner rotor 140b, and the other end is connected to the input gear 200b.
- the input gear 200b drives the transmission rod 170b to rotate, the bearing roller 160b rolls along the slide groove 151b, thereby driving the inner rotor 140b to move.
- a ball pin structure is used between the massage head 110b and the inner rotor 140b, and a 180° rotation effect can be achieved with a large torsion spring.
- the slide groove 151b is a continuous spiral structure, and the inner rotor 140b rises or falls in a spiral along the inner wall of the base 150b.
- the ball pin type massage head assembly 100b may also preferably include an induction magnet 180b and a sensor 190b.
- a second slot is provided on the outer wall surface of the inner rotor 140b, and the induction magnet 180b is installed in the second slot.
- the sensor 190b is installed on the outer wall surface of the base 150b, and the sensor 190b and the induction magnet 180b are mutually inductive.
- the massage head 110b and the inner rotor 140b are connected with the connecting pin and the ball pin through multiple connecting plates 121b (for example, four connecting plates), and the suspension and shock absorption function is realized by assembling a large torsion spring.
- the induction magnet 180b is inserted into the groove of the inner rotor 140b, and the above is the inner rotor assembly.
- the inner rotor assembly is placed in the base 150b, and then the roller 161b is inserted from the bottom so that it is inserted into the slide groove 151b on the inner wall of the base 150b.
- the roller 161b can thus roll along the inner groove slide groove 151b, driving the inner rotor 140b to spirally rise and fall.
- the single motor driven single massage head structure includes: a massage head 30b, a torsion spring shock absorbing mechanism 40b, a hollow base 50b, an inner rotor 60b, a bearing roller 70b, a transmission rod 80b and a motor 90b.
- the massage head 30b is connected to the inner rotor 60b through the torsion spring shock absorbing mechanism 40b
- the bearing roller 70b is installed on the outer wall surface of the inner rotor 60b
- a slide groove 51b is provided on the inner wall surface of the base 50b.
- the inner rotor 60b is installed in the base 50b, so that the bearing roller 70b is inserted into the slide groove 51b, one end of the transmission rod 80b is inserted into the connecting hole 61b at the bottom of the inner rotor 60b, and the other end is connected to the motor 90b.
- the motor 90b adopts a larger torque and low speed motor.
- the slide groove 51b is designed as a continuous spiral structure, and the inner rotor 60b is along the base 30b.
- the inner wall surface spirally rises or falls.
- the massage head 30b can be preferably designed as a double-convex point massage head.
- the massage head adopts a double-convex point design to better massage the back.
- the transmission rod 80b drives the bearing roller 70b to roll along the slide groove 51b, thereby driving the inner rotor 60b to move.
- the single motor driving single massage head structure also includes an induction magnet 81b and a sensor 82b.
- a second slot 61b is provided on the outer wall of the inner rotor 60b, the induction magnet 81b is installed in the second slot 83b, and the sensor 82b is installed on the outer wall of the base 50b, and the sensor 82b and the induction magnet 81b are mutually inductive.
- a torsion spring damping mechanism is used inside (for example, a three-torsion spring damping mechanism is used as an example in this embodiment), which can provide all-round force feedback for the deformation caused by the massage head squeezing the back, so that the double massage convex points fit the back curve tightly, and with the lifting stroke, imitate the double finger pressure in the massage technique.
- the massage head and the inner rotor are limited by a buckle connection, and the torsion spring provides suspension support.
- the three-torsion spring damping mechanism not only provides sufficient support for massage, but also gives a comfortable suspension feeling when the passenger leans on the backrest.
- the torsion spring damping mechanism can absorb the gap caused by vibration as much as possible and fit the curve of the human back. It has a simple structure, a small number of parts, and is easy to assemble. The simplified structure of the torsion spring damping mechanism makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently.
- the present application has a car massage seat with a mechanical massage mechanism, and the motor-controlled massage head can realize forward and reverse rotation, raising and lowering, so there are many permutations and combinations.
- the functional modes that can be achieved by these combinations are not limited to three lumbar support modes and four massage modes.
- the later scalability is very high, and the mode can be updated through OTA.
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Abstract
Description
本申请涉及座椅领域,特别涉及用于汽车座椅的按摩机构及包括其的汽车座椅。The present application relates to the field of seats, and in particular to a massage mechanism for a car seat and a car seat comprising the same.
随着人们对汽车座椅舒适性的要求越来越高,在汽车座椅上增加按摩功能成为了必然趋势。汽车座椅带有的按摩功能,通常由机械按摩系统模拟真实的按摩技巧实现。例如,按压人体穴位,上下旋转升降,具有按摩功能和腰椎支撑功能。As people's requirements for the comfort of car seats are getting higher and higher, adding massage functions to car seats has become an inevitable trend. The massage function of car seats is usually achieved by mechanical massage systems simulating real massage techniques. For example, pressing acupuncture points on the human body, rotating up and down, and having massage functions and lumbar support functions.
然而,现有技术中,目前汽车座椅采用的机械按摩结构比较复杂。电机和按摩头位置、重心布置不合理,导致重心在靠背同侧,造成整体结构重量非常重。而且前置的电机不利于靠背的舒适性。因此,这种机械按摩系统结构不能适用于广泛的汽车座椅靠背结构。However, in the prior art, the mechanical massage structure currently used in car seats is relatively complex. The position and center of gravity of the motor and massage head are not arranged reasonably, resulting in the center of gravity being on the same side of the backrest, making the overall structure very heavy. Moreover, the front motor is not conducive to the comfort of the backrest. Therefore, this mechanical massage system structure cannot be applied to a wide range of car seat back structures.
此外,目前常用的按摩头通常为单凸点结构,采用双弹簧,按摩头和转子由倒扣防脱出。电机布置在正面,由齿轮传动。In addition, the massage heads commonly used at present are usually single-convex point structures, using double springs, and the massage heads and rotors are buckled to prevent them from falling out. The motor is arranged on the front and driven by gears.
这些结构具有如下诸多缺点:These structures have the following disadvantages:
一、按摩舒适性较硬;1. The massage comfort is relatively hard;
二、不贴合人体背部曲线;2. It does not fit the curve of the human back;
三、卡扣易疲劳断裂;3. Buckles are prone to fatigue fracture;
四、重量太重;4. The weight is too heavy;
五、传动效率低下;5. Low transmission efficiency;
六、电机布置不平衡,且影响正面发泡面套的布置。6. The motor layout is unbalanced and affects the layout of the front foam cover.
有鉴于此,本申请发明人设计了一种用于车载按摩座椅的按摩机构及包括其的汽车座椅,以期克服上述技术问题。In view of this, the inventor of the present application has designed a massage mechanism for a vehicle-mounted massage seat and a vehicle seat including the same, in order to overcome the above-mentioned technical problems.
发明内容Summary of the invention
为了克服现有技术的不足,本申请的目的之一在于克服现有技术中汽车座椅采用的机械按摩结构负载,整体结构重量重,且靠背舒适性低等缺陷,提供一种用于车载按摩座椅的按摩机构及包括其的汽车座椅。In order to overcome the shortcomings of the prior art, one of the purposes of this application is to overcome the defects of the mechanical massage structure load used in the car seats in the prior art, the heavy weight of the overall structure, and the low backrest comfort, and to provide a massage mechanism for a car massage seat and a car seat including the same.
根据本申请的第一方面: According to the first aspect of this application:
一种用于车载按摩座椅的按摩机构,所述按摩机构包括按摩头、扭簧减震机构、中空的基座、内转子组件和驱动机构,所述按摩头通过所述扭簧减震机构与所述内转子组件连接;A massage mechanism for a vehicle-mounted massage seat, the massage mechanism comprising a massage head, a torsion spring damping mechanism, a hollow base, an inner rotor assembly and a driving mechanism, the massage head being connected to the inner rotor assembly via the torsion spring damping mechanism;
所述内转子组件安装在所述基座内,使得所述内转子组件与所述基座内壁面上的滑槽连接,所述驱动机构与所述内转子组件连接;The inner rotor assembly is installed in the base, so that the inner rotor assembly is connected to the slide groove on the inner wall surface of the base, and the driving mechanism is connected to the inner rotor assembly;
所述驱动机构用于驱动所述内转子组件,使得所述内转子组件沿所述滑槽转动,从而实现所述内转子组件相对所述基座的上升或下降。The driving mechanism is used to drive the inner rotor assembly so that the inner rotor assembly rotates along the slide slot, thereby achieving the rise or fall of the inner rotor assembly relative to the base.
在一些实施方式中,所述内转子组件包括内转子和轴承滚轴,所述轴承滚轴安装在所述内转子的外壁面上,所述轴承滚轴插入所述滑槽内。In some embodiments, the inner rotor assembly includes an inner rotor and a bearing roller, wherein the bearing roller is mounted on an outer wall surface of the inner rotor and inserted into the slide groove.
在一些实施方式中,所述驱动机构包括传动杆和电机,所述传动杆的一端部插入所述内转子底部的连接孔内,另一端部与所述电机连接;In some embodiments, the driving mechanism includes a transmission rod and a motor, one end of the transmission rod is inserted into a connecting hole at the bottom of the inner rotor, and the other end is connected to the motor;
当所述电机驱动所述传动杆转动时,所述传动杆带动所述轴承滚轴沿所述滑槽滚动,从而带动所述内转子运动。When the motor drives the transmission rod to rotate, the transmission rod drives the bearing roller to roll along the slide groove, thereby driving the inner rotor to move.
在一些实施方式中,所述滑槽为连续的螺旋形结构,所述内转子沿所述基座的内壁面螺旋上升或下降。In some embodiments, the slide groove is a continuous spiral structure, and the inner rotor rises or descends in a spiral along the inner wall surface of the base.
在一些实施方式中,扭簧减震机构包括多个扭簧,所述按摩头的底端面设置有多个安装部,所述内转子内底面设置有多个连接柱,所述扭簧的一端部与对应的所述安装部固定,另一端部与对应的所述连接柱连接。In some embodiments, the torsion spring shock absorbing mechanism includes a plurality of torsion springs, a plurality of mounting portions are provided on the bottom end surface of the massage head, a plurality of connecting columns are provided on the inner bottom surface of the inner rotor, one end of the torsion spring is fixed to the corresponding mounting portion, and the other end is connected to the corresponding connecting column.
在一些实施方式中,所述安装部为卡爪,沿所述按摩头的底端面垂直凸起;所述连接柱为卡扣结构,沿所述内转子的内底面垂直凸起。In some embodiments, the mounting portion is a claw that vertically protrudes along the bottom end surface of the massage head; the connecting column is a snap-fit structure that vertically protrudes along the inner bottom surface of the inner rotor.
在一些实施方式中,所述内转子的外壁面上开设有第一卡槽,所述轴承滚轴包括连接为一体的滚轴和滚珠轴承,所述滚珠轴承插设在所述第一卡槽内,所述滚轴沿所述内转子的外壁面向外凸出。In some embodiments, a first slot is formed on the outer wall surface of the inner rotor, and the bearing roller includes a roller and a ball bearing connected as one body, the ball bearing is inserted into the first slot, and the roller protrudes outward along the outer wall surface of the inner rotor.
在一些实施方式中,所述第一卡槽位于内转子的下部。In some embodiments, the first slot is located at a lower portion of the inner rotor.
在一些实施方式中,所述按摩机构还包括感应磁铁和传感器,所述内转子的外壁面上开设有第二卡槽,所述感应磁铁安装在所述第二卡槽内,所述传感器安装在所述基座的外壁面上,所述传感器与所述感应磁铁相互感应。In some embodiments, the massage mechanism further includes an induction magnet and a sensor, a second slot is provided on the outer wall surface of the inner rotor, the induction magnet is installed in the second slot, the sensor is installed on the outer wall surface of the base, and the sensor and the induction magnet are mutually inductively coupled.
在一些实施方式中,所述传动杆的上部分为十字花型结构,与所述内转子底部的连接孔配合; In some embodiments, the upper portion of the transmission rod is a cross-shaped structure, which cooperates with the connecting hole at the bottom of the inner rotor;
所述传动杆的下部分为柱形结构,与所述电机的输出口配合。The lower part of the transmission rod is a columnar structure, which cooperates with the output port of the motor.
在一些实施方式中,所述按摩头为双凸点按摩头。In some embodiments, the massage head is a double-convex point massage head.
一种汽车座椅,其特点在于,所述汽车座椅包括如上所述的用于车载按摩座椅的按摩机构。A car seat is characterized in that the car seat comprises the massage mechanism for the in-vehicle massage seat as described above.
以上介绍本申请的第一方面的用于车载按摩座椅的按摩机构以及汽车座椅的实施方式的积极进步效果包括但不限于:The positive and progressive effects of the massage mechanism for a vehicle-mounted massage seat and the implementation of the vehicle seat of the first aspect of the present application described above include but are not limited to:
一、三弹簧减震系统尽可能吸收震动产生的间隙,贴合人体背部曲线;结构简单,零件数量少,容易装配;1. The three-spring shock-absorbing system absorbs the gap caused by vibration as much as possible and fits the curve of the human back; the structure is simple, the number of parts is small, and it is easy to assemble;
二、简化的结构使得其有更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上;Second, the simplified structure makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
三、单电机驱动单按摩头的传动效率优化,可负载更大的载荷;3. The transmission efficiency of a single motor driving a single massage head is optimized, and it can carry a larger load;
四、后置式电机和传动结构有利于正面发泡及面套的布置,优化舒适性;4. The rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort;
五、后置式电机不影响按摩结构升降的行程,理论上按摩行程可继续增加,改善按摩效果;5. The rear-mounted motor does not affect the lifting and lowering stroke of the massage structure. In theory, the massage stroke can continue to increase, improving the massage effect;
六、结构深度优化,模块化的机构有利于布置在各种车型靠背中。6. The structure is deeply optimized, and the modular structure is conducive to arrangement in the backrests of various models.
根据本申请的第二方面:According to the second aspect of this application:
一种用于汽车座椅的按摩机构,所述按摩机构包括多个球销式按摩头组件、传动机构和驱动机构,所述球销式按摩头组件分别通过所述传动机构与所述驱动机构连接;A massage mechanism for a car seat, the massage mechanism comprising a plurality of ball-pin type massage head assemblies, a transmission mechanism and a drive mechanism, wherein the ball-pin type massage head assemblies are respectively connected to the drive mechanism through the transmission mechanism;
每一所述球销式按摩头组件包括按摩头、内转子组件和基座,所述按摩头与所述内转子组件转动连接,所述内转子组件安装在所述基座内,使得所述内转子组件与所述基座内壁面上的滑槽连接;Each of the ball-pin type massage head components comprises a massage head, an inner rotor component and a base, wherein the massage head is rotatably connected to the inner rotor component, and the inner rotor component is installed in the base so that the inner rotor component is connected to the slide groove on the inner wall surface of the base;
所述驱动机构用于驱动所述传动机构,带动所述内转子组件沿所述滑槽转动,从而实现所述内转子组件相对所述基座的上升或下降。The driving mechanism is used to drive the transmission mechanism to drive the inner rotor assembly to rotate along the slide slot, thereby achieving the rise or fall of the inner rotor assembly relative to the base.
在一些实施方式中,所述内转子组件包括内转子和轴承滚轴,所述轴承滚轴安装在所述内转子的外壁面上,所述内转子安装在所述基座内,使得所述轴承滚轴插入所述滑槽内。In some embodiments, the inner rotor assembly includes an inner rotor and a bearing roller, wherein the bearing roller is mounted on an outer wall surface of the inner rotor, and the inner rotor is mounted in the base so that the bearing roller is inserted into the slide groove.
在一些实施方式中,每一所述球销式按摩头组件还包括转动连接组件和扭簧,所述按摩头通过所述转动连接组件与所述内转子连接,所述扭簧安装在所述按摩头 和所述内转子之间。In some embodiments, each of the ball-pin type massage head components further comprises a rotation connection component and a torsion spring, wherein the massage head is connected to the inner rotor via the rotation connection component, and the torsion spring is mounted on the massage head. and between the inner rotor.
在一些实施方式中,所述驱动机构包括电机和传动杆,所述传动杆的一端部插入所述内转子底部的连接孔内,另一端部与所述传动机构连接,所述电机与所述传动机构连接;In some embodiments, the driving mechanism includes a motor and a transmission rod, one end of the transmission rod is inserted into the connecting hole at the bottom of the inner rotor, and the other end is connected to the transmission mechanism, and the motor is connected to the transmission mechanism;
所述电机驱动所述传动机构,由所述传动机构带动所述传动杆转动,使得所述轴承滚轴沿所述滑槽滚动,从而带动所述内转子运动。The motor drives the transmission mechanism, and the transmission mechanism drives the transmission rod to rotate, so that the bearing roller rolls along the slide groove, thereby driving the inner rotor to move.
在一些实施方式中,所述传动机构包括输出齿轮、传动齿轮组件和多个输入齿轮,每一所述输入齿轮安装在对应的所述球销式按摩头组件的输入端,所述输入齿轮分别与所述传动齿轮组件啮合,所述输出齿轮与所述电机的输出端连接,所述输出齿轮与所述传动齿轮组件啮合;In some embodiments, the transmission mechanism includes an output gear, a transmission gear assembly and a plurality of input gears, each of the input gears is mounted on the input end of the corresponding ball-pin type massage head assembly, the input gears are respectively meshed with the transmission gear assembly, the output gear is connected to the output end of the motor, and the output gear is meshed with the transmission gear assembly;
所述电机驱动所述输出齿轮,带动所述传动齿轮组件,再将动力传递给所述输入齿轮,从而驱动所述球销式按摩头组件运动。The motor drives the output gear, drives the transmission gear assembly, and then transmits power to the input gear, thereby driving the ball-pin type massage head assembly to move.
在一些实施方式中,所述传动齿轮组件包括第一传动齿轮、连接键和第二传动齿轮,所述连接键依次穿过所述第一传动齿轮和所述第二传动齿轮,将所述第一传动齿轮和所述第二传动齿轮上下锁紧,且所述第一传动齿轮的直径大于所述第二传动齿轮的直径;In some embodiments, the transmission gear assembly includes a first transmission gear, a connecting key, and a second transmission gear, wherein the connecting key passes through the first transmission gear and the second transmission gear in sequence to lock the first transmission gear and the second transmission gear up and down, and the diameter of the first transmission gear is greater than the diameter of the second transmission gear;
所述输入齿轮与所述第一传动齿轮啮合,所述输出齿轮与所述第二传动齿轮啮合。The input gear is meshed with the first transmission gear, and the output gear is meshed with the second transmission gear.
在一些实施方式中,所述内转子内设置有一凸台,所述凸台与所述内转子的内壁面之间形成一圈安装槽,所述按摩头通过所述转动连接组件与所述凸台连接,所述扭簧的一端部安装在所述安装槽内,另一端部与所述按摩头的底端面连接。In some embodiments, a boss is provided in the inner rotor, a circle of mounting groove is formed between the boss and the inner wall surface of the inner rotor, the massage head is connected to the boss through the rotating connection assembly, one end of the torsion spring is installed in the mounting groove, and the other end is connected to the bottom end surface of the massage head.
在一些实施方式中,所述按摩头的底端面设置有一圈凸起部,所述扭簧的另一端部与所述凸起部连接。In some embodiments, a circle of raised portions is disposed on the bottom end surface of the massage head, and the other end of the torsion spring is connected to the raised portion.
在一些实施方式中,所述转动连接组件包括至少一组转动连接件,每一组所述转动连接件包括多个连接板和多个连接销,相邻两个所述连接板之间通过所述连接销转动连接;In some embodiments, the rotating connection assembly includes at least one group of rotating connection members, each group of the rotating connection members includes a plurality of connection plates and a plurality of connection pins, and two adjacent connection plates are rotationally connected through the connection pins;
所述凸台上设置有第一定位部,所述按摩头的底端面设置有第二定位部,所述转动连接件的一端部与所述第一定位部连接,另一端部与所述第二定位部连接。The boss is provided with a first positioning portion, the bottom end surface of the massage head is provided with a second positioning portion, one end of the rotating connecting member is connected to the first positioning portion, and the other end is connected to the second positioning portion.
在一些实施方式中,所述滑槽为连续的螺旋形结构,所述内转子沿所述基座的 内壁面螺旋上升或下降。In some embodiments, the slide groove is a continuous spiral structure, and the inner rotor is arranged along the base. The inner wall surface spirals up or down.
在一些实施方式中,所述内转子的外壁面上开设有第一卡槽,所述轴承滚轴包括连接为一体的滚轴和滚珠轴承,所述滚珠轴承插设在所述第一卡槽内,所述滚轴沿所述内转子的外壁面向外凸出。In some embodiments, a first slot is formed on the outer wall surface of the inner rotor, and the bearing roller includes a roller and a ball bearing connected as one body, the ball bearing is inserted into the first slot, and the roller protrudes outward along the outer wall surface of the inner rotor.
在一些实施方式中,所述第一卡槽位于内转子的下部。In some embodiments, the first slot is located at a lower portion of the inner rotor.
在一些实施方式中,所述球销式按摩头组件还包括感应磁铁和传感器,所述内转子的外壁面上开设有第二卡槽,所述感应磁铁安装在所述第二卡槽内,所述传感器安装在所述基座的外壁面上,所述传感器与所述感应磁铁相互感应。In some embodiments, the ball pin type massage head assembly also includes an induction magnet and a sensor, a second slot is opened on the outer wall surface of the inner rotor, the induction magnet is installed in the second slot, and the sensor is installed on the outer wall surface of the base, and the sensor and the induction magnet are mutually inductive.
在一些实施方式中,所述按摩头为双凸点按摩头。In some embodiments, the massage head is a double-convex point massage head.
一种汽车座椅,所述汽车座椅包括如上所述的用于汽车座椅的按摩机构。A car seat comprises the massage mechanism for the car seat as described above.
以上介绍本申请的第二方面的用于汽车座椅的按摩机构以及汽车座椅的实施方式的积极进步效果包括但不限于:The positive and progressive effects of the massage mechanism for a car seat and the implementation of the car seat in the second aspect of the present application described above include but are not limited to:
一、按摩头能180度自适应旋转,贴合背线;1. The massage head can rotate 180 degrees adaptively to fit the back line;
二、球销结构比起其他结构更舒适,且能模仿专业按摩手法中的双指压,实现一深一浅的按压效果;Second, the ball pin structure is more comfortable than other structures, and can imitate the double finger pressure in professional massage techniques to achieve a deep and shallow pressing effect;
三、按摩头垂直靠背上升同时旋转柔压;3. The massage head rises vertically to the backrest and rotates to apply gentle pressure;
四、简化的结构可以获得更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上;Fourth, the simplified structure can achieve a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
五、后置式电机和传动结构有利于正面发泡及面套的布置,优化舒适性;5. The rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort;
六、后置式电机不影响按摩结构升降的行程,理论上按摩行程可继续增加,改善按摩效果。6. The rear-mounted motor does not affect the lifting and lowering stroke of the massage structure. In theory, the massage stroke can continue to increase to improve the massage effect.
根据本申请的第三方面:According to the third aspect of this application:
一种具有机械式按摩机构的车载按摩座椅,所述车载按摩座椅包括座椅靠背、多个机械式按摩机构和控制系统,所述机械式按摩机构按多排多列的形式安装在所述座椅靠背上,所述机械式按摩机构与所述控制系统连接,通过所述控制系统控制所述机械式按摩机构实现多种腰托模式和多种按摩模式。A vehicle-mounted massage seat with a mechanical massage mechanism, the vehicle-mounted massage seat comprising a seat back, a plurality of mechanical massage mechanisms and a control system, the mechanical massage mechanisms being installed on the seat back in a plurality of rows and columns, the mechanical massage mechanisms being connected to the control system, and the mechanical massage mechanisms being controlled by the control system to realize a plurality of lumbar support modes and a plurality of massage modes.
在一些实施方式中,至少一排所述机械式按摩机构采用单电机带动双按摩头,至少一排所述机械式按摩机构采用单电机带动单按摩头。In some embodiments, at least one row of the mechanical massage mechanisms uses a single motor to drive two massage heads, and at least one row of the mechanical massage mechanisms uses a single motor to drive a single massage head.
在一些实施方式中,所述车载按摩座椅包括至少三排所述机械式按摩机构,其 中,位于上部的至少一排所述机械式按摩机构采用单电机带动双按摩头,位于中部和下部的至少两排所述机械式按摩机构采用单电机带动单按摩头。In some embodiments, the vehicle-mounted massage seat includes at least three rows of mechanical massage mechanisms, In the embodiment, at least one row of the mechanical massage mechanisms located in the upper part adopts a single motor to drive two massage heads, and at least two rows of the mechanical massage mechanisms located in the middle and lower parts adopt a single motor to drive a single massage head.
在一些实施方式中,所述腰托模式包括上腰托模式,在所述上腰托模式中,位于中部的所述机械式按摩机构上升至最高行程。In some embodiments, the lumbar support mode includes an upper lumbar support mode, in which the mechanical massage mechanism located in the middle rises to a highest stroke.
在一些实施方式中,所述腰托模式包括中腰托模式,在所述中腰托模式中,位于中部和下部的所述机械式按摩机构均上升至最高行程。In some embodiments, the lumbar support mode includes a middle lumbar support mode, in which the mechanical massage mechanisms located in the middle and lower parts are both raised to the highest stroke.
在一些实施方式中,所述腰托模式包括下腰托模式,在所述下腰托模式中,位于下部的所述机械式按摩机构上升至最高行程。In some embodiments, the lumbar support mode includes a lower lumbar support mode, in which the mechanical massage mechanism located at the lower portion rises to a highest stroke.
在一些实施方式中,所述按摩模式包括猫爪模式,在所述猫爪模式中,位于下部的所述机械式按摩机构的按摩头从左至右各旋转72°,再切换到位于中部的所述机械式按摩机构的按摩头从左至右各旋转72°,最后传递到位于上部的所述机械式按摩机构的按摩头各旋转72°,依次循环。In some embodiments, the massage mode includes a cat's paw mode. In the cat's paw mode, the massage head of the mechanical massage mechanism located at the bottom rotates 72° from left to right, then switches to the massage head of the mechanical massage mechanism located in the middle and rotates 72° from left to right, and finally transmits to the massage head of the mechanical massage mechanism located at the top and rotates 72°, and the cycle continues.
在一些实施方式中,所述按摩模式包括肩部模式,在所述肩部模式中,位于中部的所述机械式按摩机构的按摩头从左至右各旋转120°,再传递到位于上部的所述机械式按摩机构的按摩头各旋转120°,依次循环。In some embodiments, the massage mode includes a shoulder mode. In the shoulder mode, the massage head of the mechanical massage mechanism located in the middle rotates 120° from left to right, and then the massage head of the mechanical massage mechanism located in the upper part rotates 120° each, and the cycle continues.
在一些实施方式中,所述按摩模式包括波浪模式,在所述波浪模式中,位于下部的所述机械式按摩机构的按摩头各旋转60°,传递到位于中部的所述机械式按摩机构的按摩头各旋转60°,再传递到位于上部的所述机械式按摩机构的按摩头各旋转60°,依次循环。In some embodiments, the massage mode includes a wave mode. In the wave mode, the massage heads of the mechanical massage mechanism located at the bottom rotate 60° each, which is transmitted to the massage heads of the mechanical massage mechanism located in the middle to rotate 60° each, and then transmitted to the massage heads of the mechanical massage mechanism located at the top to rotate 60° each, and the cycle continues.
在一些实施方式中,所述按摩模式包括腰部模式,在所述腰部模式中,位于下部的所述机械式按摩机构的按摩头从左至右各旋转180°,依次循环。In some embodiments, the massage mode includes a waist mode, in which the massage head of the mechanical massage mechanism located at the bottom rotates 180° from left to right in sequence.
在一些实施方式中,所述机械式按摩机构的按摩头旋转角度由霍尔电机记忆,保存在所述控制系统的电子控制单元内,起始时间和结束时间为编写代码决定,并保存至所述电子控制单元内。In some embodiments, the rotation angle of the massage head of the mechanical massage mechanism is memorized by a Hall motor and stored in an electronic control unit of the control system. The start time and the end time are determined by a written code and stored in the electronic control unit.
以上介绍本申请的第三方面的具有机械式按摩机构的车载按摩座椅的实施方式的积极进步效果包括但不限于:The positive and progressive effects of the implementation of the vehicle-mounted massage seat with a mechanical massage mechanism according to the third aspect of the present application described above include but are not limited to:
具有机械式按摩机构的车载按摩座椅,采用电机控制的按摩头可实现正转反转,升高降低,因此有许多排列组合。这些组合可以达成的功能模式并不仅限于三种腰托模式及四种按摩模式。后期的扩展性很高,且可通过OTA的方式更新模式。 The in-vehicle massage seat with a mechanical massage mechanism uses a motor-controlled massage head that can achieve forward and reverse rotation, as well as raising and lowering, so there are many permutations and combinations. The functional modes that can be achieved by these combinations are not limited to the three lumbar support modes and four massage modes. The later scalability is very high, and the mode can be updated through OTA.
附图概述BRIEF DESCRIPTION OF THE DRAWINGS
本申请的上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变得更加明显,其中:The above and other features, properties and advantages of the present application will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which:
图1为本申请一实施例的用于车载按摩座椅的按摩机构的立体图一。FIG. 1 is a perspective view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图2为本申请一实施例的用于车载按摩座椅的按摩机构的立体图二。FIG. 2 is a second stereoscopic view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图3为本申请一实施例的用于车载按摩座椅的按摩机构的立体图三。FIG. 3 is a third stereoscopic view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图4为本申请一实施例的用于车载按摩座椅的按摩机构的爆炸图。FIG. 4 is an exploded view of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图5为本申请一实施例的用于车载按摩座椅的按摩机构的内部结构示意图。FIG. 5 is a schematic diagram of the internal structure of a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图6为本申请一实施例的用于车载按摩座椅的按摩机构中基座的结构示意图一。FIG. 6 is a first structural diagram of a base in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图7为本申请一实施例的用于车载按摩座椅的按摩机构中基座的结构示意图二。FIG. 7 is a second structural schematic diagram of a base in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图8为本申请一实施例的用于车载按摩座椅的按摩机构中内转子的结构示意图一。FIG. 8 is a first structural schematic diagram of an inner rotor in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图9为本申请一实施例的用于车载按摩座椅的按摩机构中内转子的结构示意图二。FIG. 9 is a second structural schematic diagram of an inner rotor in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图10为本申请一实施例的用于车载按摩座椅的按摩机构中按摩头的结构示意图。FIG. 10 is a schematic structural diagram of a massage head in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图11为本申请一实施例的用于车载按摩座椅的按摩机构中传动杆的结构示意图。FIG. 11 is a schematic diagram of the structure of a transmission rod in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图12为本申请一实施例的用于车载按摩座椅的按摩机构中电机的结构示意图。FIG. 12 is a schematic diagram of the structure of a motor in a massage mechanism for a vehicle-mounted massage seat according to an embodiment of the present application.
图13为本申请一实施例的汽车座椅中布置按摩机构的正面示意图。FIG. 13 is a front schematic diagram of a massage mechanism arranged in a car seat according to an embodiment of the present application.
图14为图13中A部分的放大示意图。FIG. 14 is an enlarged schematic diagram of portion A in FIG. 13 .
图15为本申请一实施例的汽车座椅中布置按摩机构的背面示意图。FIG. 15 is a schematic diagram of the back side of a massage mechanism arranged in a car seat according to an embodiment of the present application.
图16为本申请另一实施例的用于汽车座椅的按摩机构的立体图。FIG. 16 is a three-dimensional view of a massage mechanism for a car seat according to another embodiment of the present application.
图17为本申请另一实施例的用于汽车座椅的按摩机构的爆炸图。FIG. 17 is an exploded view of a massage mechanism for a car seat according to another embodiment of the present application.
图18为本申请另一实施例的用于汽车座椅的按摩机构中球销式按摩头组件和电机安装为一体的立体图一。FIG. 18 is a first stereoscopic view of a ball-pin type massage head assembly and a motor installed as one in a massage mechanism for a car seat according to another embodiment of the present application.
图19为本申请另一实施例的用于汽车座椅的按摩机构中球销式按摩头组件和 电机安装为一体的立体图二。FIG. 19 is a ball-pin type massage head assembly and a massage mechanism for a car seat in another embodiment of the present application. The motor is installed as a three-dimensional picture 2.
图20为本申请另一实施例的用于汽车座椅的按摩机构中球销式按摩头组件的立体图。FIG. 20 is a stereoscopic view of a ball-pin type massage head assembly in a massage mechanism for a car seat according to another embodiment of the present application.
图21为本申请另一实施例的用于汽车座椅的按摩机构中球销式按摩头组件的内部结构示意图。FIG. 21 is a schematic diagram of the internal structure of a ball-pin type massage head assembly in a massage mechanism for a car seat according to another embodiment of the present application.
图22为本申请另一实施例的用于汽车座椅的按摩机构中球销式按摩头组件的分解示意图。FIG. 22 is a schematic diagram of an exploded view of a ball-pin type massage head assembly in a massage mechanism for a car seat according to another embodiment of the present application.
图23为本申请另一实施例的用于汽车座椅的按摩机构中按摩头的立体图一。FIG. 23 is a first stereoscopic view of a massage head in a massage mechanism for a car seat according to another embodiment of the present application.
图24为本申请另一实施例的用于汽车座椅的按摩机构中按摩头的立体图二。FIG. 24 is a second stereoscopic view of a massage head in a massage mechanism for a car seat according to another embodiment of the present application.
图25为本申请另一实施例的用于汽车座椅的按摩机构中内转子的立体图。FIG. 25 is a stereoscopic view of an inner rotor in a massage mechanism for a car seat according to another embodiment of the present application.
图26为本申请另一实施例的用于汽车座椅的按摩机构中内转子的内部结构示意图。FIG. 26 is a schematic diagram of the internal structure of an inner rotor in a massage mechanism for a car seat according to another embodiment of the present application.
图27为本申请另一实施例的用于汽车座椅的按摩机构中转动连接组件的爆炸图。FIG. 27 is an exploded view of a rotating connection assembly in a massage mechanism for a car seat according to another embodiment of the present application.
图28为本申请另一实施例的汽车座椅中布置按摩机构的正面示意图。FIG. 28 is a front schematic diagram of a massage mechanism arranged in a car seat according to another embodiment of the present application.
图29为图28中A部分的放大示意图。FIG. 29 is an enlarged schematic diagram of portion A in FIG. 28 .
图30为本申请另一实施例的汽车座椅中布置按摩机构的背面示意图。FIG. 30 is a schematic diagram of the back side of a massage mechanism arranged in a car seat according to another embodiment of the present application.
图31为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的布置示意图。FIG31 is a schematic diagram showing the arrangement of a vehicle-mounted massage seat with a mechanical massage mechanism according to yet another embodiment of the present application.
图32为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的腰托模式为上腰托模式时的状态示意图。FIG. 32 is a schematic diagram of the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the lumbar support mode is in the upper lumbar support mode.
图33为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的腰托模式为中腰托模式时的状态示意图。FIG. 33 is a schematic diagram of the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the lumbar support mode is in the middle lumbar support mode.
图34为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的腰托模式为下腰托模式时的状态示意图。FIG. 34 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the lumbar support mode is in the lower lumbar support mode.
图35为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的按摩模式为猫爪模式时的状态示意图。FIG. 35 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the massage mode is a cat's paw mode.
图36为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的按摩模式为肩部模式时的状态示意图。 FIG. 36 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the massage mode is the shoulder mode.
图37为本申请再一实施例的具有机械式按摩机构的车载按摩座椅的按摩模式为波浪模式时的状态示意图。FIG. 37 is a schematic diagram showing the state of a vehicle massage seat with a mechanical massage mechanism according to yet another embodiment of the present application when the massage mode is a wave mode.
图38为本申请再一实施例的具有机械式按摩机构的车载按摩座椅中单电机带动双按摩头的机械式按摩机构的结构示意图。FIG38 is a schematic structural diagram of a mechanical massage mechanism in which a single motor drives dual massage heads in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
图39为本申请再一实施例的具有机械式按摩机构的车载按摩座椅中单电机带动双按摩头的机械式按摩机构的爆炸图。FIG39 is an exploded view of a mechanical massage mechanism in which a single motor drives dual massage heads in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
图40为本申请再一实施例的具有机械式按摩机构的车载按摩座椅中单电机带动单按摩头的机械式按摩机构的结构示意图。FIG. 40 is a schematic structural diagram of a mechanical massage mechanism in which a single motor drives a single massage head in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
图41为本申请再一实施例的具有机械式按摩机构的车载按摩座椅中单电机带动单按摩头的机械式按摩机构的爆炸图。41 is an exploded view of a mechanical massage mechanism in which a single motor drives a single massage head in a vehicle-mounted massage seat having a mechanical massage mechanism according to yet another embodiment of the present application.
本发明的较佳实施方式Preferred embodiments of the present invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
用于车载按摩座椅的按摩机构及包括其的汽车座椅Massage mechanism for vehicle-mounted massage seat and vehicle seat including the same
如图1至图12所示,本申请公开了一种用于车载按摩座椅的按摩机构,其包括按摩头10、扭簧减震机构20、中空的基座30、内转子组件和驱动机构。其中,按摩头10通过扭簧减震机构20与内转子组件连接。所述内转子组件安装在基座30内,使得所述内转子组件与基座30内壁面上的滑槽31连接,所述驱动机构与所述内转子组件连接。此处,所述驱动机构主要用于驱动所述内转子组件,使得所述内转子组件沿滑槽31转动,从而实现所述内转子组件相对基座30的上升或下降。As shown in FIGS. 1 to 12 , the present application discloses a massage mechanism for a vehicle-mounted massage seat, which includes a massage head 10, a torsion spring damping mechanism 20, a hollow base 30, an inner rotor assembly and a driving mechanism. The massage head 10 is connected to the inner rotor assembly through the torsion spring damping mechanism 20. The inner rotor assembly is installed in the base 30 so that the inner rotor assembly is connected to the slide groove 31 on the inner wall surface of the base 30, and the driving mechanism is connected to the inner rotor assembly. Here, the driving mechanism is mainly used to drive the inner rotor assembly so that the inner rotor assembly rotates along the slide groove 31, thereby realizing the rise or fall of the inner rotor assembly relative to the base 30.
此处,所述内转子组件可以优选地包括内转子40和轴承滚轴50,轴承滚轴50安装在内转子40的外壁面上,内转子40安装在基座30内,使得轴承滚轴50插入滑槽31内。所述驱动机构可以优选地包括传动杆60和电机70,将传动杆60的一端部插入内转子40底部的连接孔41内,另一端部与电机70连接。当电机70驱动传动杆60转动时,传动杆60带动轴承滚轴50沿滑槽31滚 动,从而带动内转子40运动。电机70采用更大扭矩,低转速电机。Here, the inner rotor assembly may preferably include an inner rotor 40 and a bearing roller 50, wherein the bearing roller 50 is mounted on the outer wall of the inner rotor 40, and the inner rotor 40 is mounted in the base 30 so that the bearing roller 50 is inserted into the slide groove 31. The driving mechanism may preferably include a transmission rod 60 and a motor 70, wherein one end of the transmission rod 60 is inserted into the connection hole 41 at the bottom of the inner rotor 40, and the other end is connected to the motor 70. When the motor 70 drives the transmission rod 60 to rotate, the transmission rod 60 drives the bearing roller 50 to roll along the slide groove 31. The inner rotor 40 is driven to move. The motor 70 is a motor with a larger torque and a lower speed.
这样设置的结构,当电机70驱动传动杆60转动时,传动杆60带动轴承滚轴50沿滑槽31滚动,从而带动内转子40运动。With such a structure, when the motor 70 drives the transmission rod 60 to rotate, the transmission rod 60 drives the bearing roller 50 to roll along the slide groove 31, thereby driving the inner rotor 40 to move.
优选地,如图6和图7所示,此处滑槽31设计为连续的螺旋形结构,内转子40沿基座30的内壁面螺旋上升或下降。Preferably, as shown in FIG. 6 and FIG. 7 , the slide groove 31 is designed as a continuous spiral structure, and the inner rotor 40 rises or falls in a spiral along the inner wall surface of the base 30 .
进一步地,扭簧减震机构20包括多个扭簧21,在按摩头10的底端面设置有多个安装部11,内转子40内底面设置有多个连接柱42,扭簧21的一端部与对应的安装部11固定,另一端部与对应的连接柱42连接。Furthermore, the torsion spring shock absorbing mechanism 20 includes a plurality of torsion springs 21, a plurality of mounting portions 11 are provided on the bottom end surface of the massage head 10, a plurality of connecting columns 42 are provided on the inner bottom surface of the inner rotor 40, one end of the torsion spring 21 is fixed to the corresponding mounting portion 11, and the other end is connected to the corresponding connecting column 42.
这里的安装部11可以优选为卡爪,沿按摩头10的底端面垂直凸起。连接柱42可以优选为卡扣结构,沿内转子40的内底面垂直凸起。The mounting portion 11 here can preferably be a claw, vertically protruding along the bottom end surface of the massage head 10. The connecting column 42 can preferably be a buckle structure, vertically protruding along the inner bottom surface of the inner rotor 40.
更进一步地,所述用于车载按摩座椅的按摩机构还包括感应磁铁80和传感器90。在内转子40的外壁面上开设有第二卡槽44,将感应磁铁80安装在第二卡槽44内,传感器90安装在基座30的外壁面上,传感器90与感应磁铁80相互感应。Furthermore, the massage mechanism for the vehicle-mounted massage seat further includes an induction magnet 80 and a sensor 90. A second slot 44 is provided on the outer wall of the inner rotor 40, the induction magnet 80 is installed in the second slot 44, and the sensor 90 is installed on the outer wall of the base 30, and the sensor 90 and the induction magnet 80 are inductively coupled to each other.
按摩头10通过卡爪与内转子40装配,扭簧21固定在内转子40凸起的卡扣上。感应磁铁插入内转子的槽内,以上为内转子总成。内转子总成放入基座30内,接着从下插入轴承滚轴50,使其插入基座30内壁上的滑槽31。轴承滚轴50因而能沿着内槽滑槽31滚动,带动内转子40螺旋上升下降。The massage head 10 is assembled with the inner rotor 40 through the claws, and the torsion spring 21 is fixed on the protruding buckle of the inner rotor 40. The induction magnet is inserted into the groove of the inner rotor, and the above is the inner rotor assembly. The inner rotor assembly is placed in the base 30, and then the bearing roller 50 is inserted from the bottom to be inserted into the slide groove 31 on the inner wall of the base 30. The bearing roller 50 can thus roll along the inner groove slide groove 31, driving the inner rotor 40 to spiral up and down.
所述用于车载按摩座椅的按摩机构中,内部采用扭簧减震机构(例如本实施例中以三扭簧减震机构为例),可对按摩头挤压背部造成的形变做出全方位的力反馈,从而使双按摩凸点紧紧地贴合背部曲线,配合可升降行程,模仿按摩手法中双指压。按摩头与内转子通过卡扣连接限位,由扭簧提供悬挂支撑。三扭簧减震机构不仅对按摩提供足够的支撑,并且当乘客靠在靠背上时给与舒适性悬架的感觉。In the massage mechanism for the vehicle-mounted massage seat, a torsion spring damping mechanism is used internally (for example, a three-torsion spring damping mechanism is used as an example in this embodiment), which can provide all-round force feedback for the deformation caused by the massage head squeezing the back, so that the double massage convex points fit the back curve tightly, and cooperate with the lifting and lowering stroke to imitate the double finger pressure in the massage technique. The massage head and the inner rotor are limited by a buckle connection, and the torsion spring provides suspension support. The three-torsion spring damping mechanism not only provides sufficient support for massage, but also gives a comfortable suspension feeling when the passenger leans on the backrest.
扭簧减震机构可以尽可能地吸收震动产生的间隙,贴合人体背部曲线。其结构简单,零件数量少,容易装配。扭簧减震机构简化的结构使得其有更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上。The torsion spring damping mechanism can absorb the gap caused by vibration as much as possible and fit the curve of the human back. It has a simple structure, a small number of parts, and is easy to assemble. The simplified structure of the torsion spring damping mechanism makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently.
如图8和图9所示,优选地,在内转子40的外壁面上开设有第一卡槽43。此处的轴承滚轴50可以优选为包括连接为一体的滚轴51和滚珠轴承52,滚珠 轴承52插设在第一卡槽43内,滚轴51沿内转子40的外壁面向外凸出。As shown in FIG8 and FIG9, preferably, a first slot 43 is provided on the outer wall surface of the inner rotor 40. The bearing roller 50 here may preferably include a roller 51 and a ball bearing 52 connected as one body, wherein the ball bearing 52 is provided on the outer wall surface of the inner rotor 40. The bearing 52 is inserted into the first slot 43 , and the roller 51 protrudes outward along the outer wall surface of the inner rotor 40 .
这里的第一卡槽43优选地设置为位于内转子的下部。第一卡槽43的长度决定了滚轴51的行程。The first slot 43 is preferably located at the lower part of the inner rotor. The length of the first slot 43 determines the stroke of the roller 51.
如图10所示,按摩头10可以优选地设计为双凸点按摩头。按摩头采用双凸点设计,更好地揉压背部。As shown in Fig. 10, the massage head 10 can be preferably designed as a double-convex point massage head. The massage head adopts a double-convex point design to better massage the back.
如图11所示,传动杆60的上部分为十字花型结构,与内转子40底部的连接孔41配合。传动杆60的下部分为柱形结构,与电机70的输出口配合。As shown in FIG11 , the upper portion of the transmission rod 60 is a cross-shaped structure, which is matched with the connection hole 41 at the bottom of the inner rotor 40 . The lower portion of the transmission rod 60 is a columnar structure, which is matched with the output port of the motor 70 .
一台记忆电机70布置在背板的后面,由减震胶垫及螺栓固定,可有效降低电机旋转带来的震动及异响。通过传动杆60驱动内转子40。内转子40里的滚轴51连接滚珠轴承52可自由旋转,沿基座30内侧的滑道31上做连续螺旋线上下运动,从而实现内转子旋转上升/下降。通过基座30内的传感器90与内转子40的感应磁铁80相互感应,可触发记忆电信号给到ECU,可实现通过控制电机旋转圈数来调节高低行程的功能。A memory motor 70 is arranged behind the back plate and fixed by a shock-absorbing rubber pad and bolts, which can effectively reduce the vibration and abnormal noise caused by the rotation of the motor. The inner rotor 40 is driven by the transmission rod 60. The roller 51 in the inner rotor 40 is connected to the ball bearing 52 and can rotate freely, and move up and down along the slideway 31 inside the base 30 in a continuous spiral line, so as to realize the inner rotor rotation up/down. Through the mutual induction of the sensor 90 in the base 30 and the induction magnet 80 of the inner rotor 40, the memory electrical signal can be triggered to the ECU, and the function of adjusting the height stroke by controlling the number of motor rotations can be realized.
根据上述结构描述,以上介绍的用于车载按摩座椅的按摩机构做了如下改进创新:According to the above structural description, the massage mechanism for the vehicle massage seat introduced above has made the following improvements and innovations:
一、采用双凸点按摩头,可以模拟专业按摩技巧中的双指压;1. The double-convex point massage head can simulate the double finger pressure in professional massage techniques;
二、采用三扭簧减震系统,可以为靠背提供支撑和舒适性悬挂;Second, the three-torsion spring shock absorption system can provide support and comfortable suspension for the backrest;
三、封闭滑道式高低调节机构,调节按摩头高低以模拟按摩力道强弱变化;3. Closed slide height adjustment mechanism, adjust the height of the massage head to simulate the change of massage force;
四、轻量化结构,简化但保持强度的结构,优化电机传动效率;4. Lightweight structure, simplified but strong structure, optimized motor transmission efficiency;
五、按摩头直接由同步轴驱动,可以大幅度地增加传动效率;5. The massage head is directly driven by the synchronous shaft, which can greatly increase the transmission efficiency;
六、电机及主传动齿后置,利于正面发泡面套布置,舒适性提升。6. The motor and main drive gear are placed at the rear, which is conducive to the layout of the front foam cover and improves comfort.
以上介绍的用于车载按摩座椅的按摩机构,采用单电机驱动单按摩头的传动效率优化,可负载更大的载荷。后置式电机和传动结构有利于正面发泡及面套的布置,优化舒适性。后置式电机不影响按摩结构升降的行程,理论上按摩行程可继续增加,改善按摩效果。其结构深度优化,模块化的机构有利于布置在各种车型靠背中。The massage mechanism for the in-vehicle massage seat introduced above uses a single motor to drive a single massage head to optimize the transmission efficiency and can carry a larger load. The rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort. The rear-mounted motor does not affect the lifting stroke of the massage structure. In theory, the massage stroke can continue to increase and improve the massage effect. Its structure is deeply optimized, and the modular mechanism is conducive to its arrangement in the backrests of various models.
如图13至图15所示,本申请还公开了一种汽车座椅,其包括如上所述的用于车载按摩座椅的按摩机构100。As shown in FIG. 13 to FIG. 15 , the present application further discloses a vehicle seat, which includes the massage mechanism 100 for the vehicle-mounted massage seat as described above.
所述汽车座椅中,整套按摩机构可以采用两种布局:单电机带动单按摩头, 以及单电机带动双按摩头。In the car seat, the whole set of massage mechanism can adopt two layouts: a single motor drives a single massage head, And a single motor drives dual massage heads.
单电机带动单按摩头(如图1至图3所示):电机70与内转子40之间直接由花型轴带动,而非齿轮带动,从而大大优化了传动效率。为了防止传动轴与内转子40升降时产生相对位移因而产生的径向摩擦力,带动传动轴向上运动,故设置了防脱出的限位杆以及油脂。Single motor drives single massage head (as shown in Figures 1 to 3): The motor 70 and the inner rotor 40 are directly driven by the flower-shaped shaft, not the gear, which greatly optimizes the transmission efficiency. In order to prevent the relative displacement between the transmission shaft and the inner rotor 40 during lifting and lowering, thereby generating radial friction and driving the transmission shaft to move upward, a stopper rod and grease are provided to prevent disengagement.
内转子40旋转可升降,两档可调节按摩头10高低位置,全面及时贴合人体背部,双点同大小力度按压。简单的结构,更少的零件,便于装配。The inner rotor 40 can be raised and lowered by rotating, and the height of the massage head 10 can be adjusted in two levels, so that it can fit the back of the human body in a comprehensive and timely manner, and press at two points with the same strength. Simple structure, fewer parts, easy to assemble.
此处,单电机驱动单按摩头传动效率高,能承受扭矩大。后置式电机及传动结构,有利于正面发泡面套布置,给按摩体验带来更好的舒适度。模块化结构,适用于绝大多数靠背。按摩机构的排布方式可以根据工况选择布置方案。Here, a single motor drives a single massage head with high transmission efficiency and can withstand large torque. The rear-mounted motor and transmission structure are conducive to the front foam cover layout, bringing better comfort to the massage experience. The modular structure is suitable for most backrests. The arrangement of the massage mechanism can be selected according to the working conditions.
以上介绍的用于车载按摩座椅的按摩机构及包括其的汽车座椅,具有如下诸多优势:The massage mechanism for the vehicle massage seat and the vehicle seat including the massage mechanism have the following advantages:
一、三弹簧减震系统尽可能吸收震动产生的间隙,贴合人体背部曲线;结构简单,零件数量少,容易装配;1. The three-spring shock-absorbing system absorbs the gap caused by vibration as much as possible and fits the curve of the human back; the structure is simple, the number of parts is small, and it is easy to assemble;
二、简化的结构使得其有更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上;Second, the simplified structure makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
三、单电机驱动单按摩头的传动效率优化,可负载更大的载荷;3. The transmission efficiency of a single motor driving a single massage head is optimized, and it can carry a larger load;
四、后置式电机和传动结构有利于正面发泡及面套的布置,优化舒适性;4. The rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort;
五、后置式电机不影响按摩结构升降的行程,理论上按摩行程可继续增加,改善按摩效果;5. The rear-mounted motor does not affect the lifting and lowering stroke of the massage structure. In theory, the massage stroke can continue to increase, improving the massage effect;
六、结构深度优化,模块化的机构有利于布置在各种车型靠背中。6. The structure is deeply optimized, and the modular structure is conducive to arrangement in the backrests of various models.
用于汽车座椅的按摩机构及包括其的汽车座椅Massage mechanism for car seat and car seat including the same
如图16至图27所示,本申请公开了一种用于汽车座椅的按摩机构,其包括多个球销式按摩头组件100a、传动机构和驱动机构。其中,球销式按摩头组件100a分别通过所述传动机构与所述驱动机构连接。每一球销式按摩头组件100a包括按摩头110a、内转子组件和基座150a,按摩头110a与所述内转子组件转动连接,所述内转子组件安装在基座150a内,使得所述内转子组件与基座150a内壁面上的滑槽151a连接。所述驱动机构用于驱动所述传动机构,带动所述内转子组件沿滑槽151a转动,从而实现所述内转子组件相对基座150a的 上升或下降。As shown in Figures 16 to 27, the present application discloses a massage mechanism for a car seat, which includes a plurality of ball-pin type massage head assemblies 100a, a transmission mechanism and a drive mechanism. The ball-pin type massage head assemblies 100a are connected to the drive mechanism through the transmission mechanism, respectively. Each ball-pin type massage head assembly 100a includes a massage head 110a, an inner rotor assembly and a base 150a. The massage head 110a is rotationally connected to the inner rotor assembly. The inner rotor assembly is installed in the base 150a so that the inner rotor assembly is connected to the slide groove 151a on the inner wall surface of the base 150a. The drive mechanism is used to drive the transmission mechanism to drive the inner rotor assembly to rotate along the slide groove 151a, thereby realizing the inner rotor assembly relative to the base 150a. Rise or fall.
此处,所述内转子组件可以优选地包括内转子140a和轴承滚轴160a,轴承滚轴160a安装在内转子140a的外壁面上,内转子140a安装在基座150a内,使得轴承滚轴160a插入滑槽151a内。Here, the inner rotor assembly may preferably include an inner rotor 140a and a bearing roller 160a, the bearing roller 160a being mounted on the outer wall surface of the inner rotor 140a, and the inner rotor 140a being mounted in the base 150a so that the bearing roller 160a is inserted into the slide groove 151a.
进一步地,每一球销式按摩头组件100a还可以优选地包括转动连接组件120a和扭簧130a,按摩头110a通过转动连接组件120a与内转子140a连接,扭簧130a安装在按摩头110a和所述内转子140a之间。Furthermore, each ball-pin type massage head assembly 100a may also preferably include a rotation connection assembly 120a and a torsion spring 130a, the massage head 110a is connected to the inner rotor 140a via the rotation connection assembly 120a, and the torsion spring 130a is installed between the massage head 110a and the inner rotor 140a.
所述驱动机构可以优选地包括电机500a和传动杆170a,传动杆170a的一端部插入内转子140a底部的连接孔141a内,另一端部与所述传动机构连接,电机500a与所述传动机构连接。电机500a驱动所述传动机构,由所述传动机构带动传动杆170a转动,使得轴承滚轴160a沿滑槽151a滚动,从而带动内转子140a运动。The driving mechanism may preferably include a motor 500a and a transmission rod 170a, one end of the transmission rod 170a is inserted into the connection hole 141a at the bottom of the inner rotor 140a, and the other end is connected to the transmission mechanism, and the motor 500a is connected to the transmission mechanism. The motor 500a drives the transmission mechanism, and the transmission mechanism drives the transmission rod 170a to rotate, so that the bearing roller 160a rolls along the slide groove 151a, thereby driving the inner rotor 140a to move.
另外,所述传动机构可以优选地包括输出齿轮200a、传动齿轮组件300a和多个输入齿轮400a,每一输入齿轮400a安装在对应的球销式按摩头组件100a的输入端,输入齿轮400a分别与传动齿轮组件300a啮合,输出齿轮200a与电机500a的输出端连接,输出齿轮200a与传动齿轮组件300a啮合。电机500a驱动输出齿轮200a,带动传动齿轮组件300a,再将动力传递给输入齿轮400a,从而驱动球销式按摩头组件100a运动。In addition, the transmission mechanism may preferably include an output gear 200a, a transmission gear assembly 300a and a plurality of input gears 400a, each of which is mounted at the input end of the corresponding ball-pin type massage head assembly 100a, and the input gears 400a are respectively meshed with the transmission gear assembly 300a, and the output gear 200a is connected to the output end of the motor 500a, and the output gear 200a is meshed with the transmission gear assembly 300a. The motor 500a drives the output gear 200a, drives the transmission gear assembly 300a, and then transmits the power to the input gear 400a, thereby driving the ball-pin type massage head assembly 100a to move.
此处,传动齿轮组件300a可以优选地包括第一传动齿轮310a、连接键320a和第二传动齿轮330a。其中,连接键320a依次穿过第一传动齿轮310a和第二传动齿轮330a,将第一传动齿轮310a和第二传动齿轮330a上下锁紧,且第一传动齿轮310a的直径大于第二传动齿轮330a的直径。输入齿轮400a与第一传动齿轮310a啮合,输出齿轮200a与第二传动齿轮330a啮合。Here, the transmission gear assembly 300a may preferably include a first transmission gear 310a, a connecting key 320a and a second transmission gear 330a. The connecting key 320a sequentially passes through the first transmission gear 310a and the second transmission gear 330a, locking the first transmission gear 310a and the second transmission gear 330a up and down, and the diameter of the first transmission gear 310a is greater than the diameter of the second transmission gear 330a. The input gear 400a is meshed with the first transmission gear 310a, and the output gear 200a is meshed with the second transmission gear 330a.
此处,如图23和图24所示,按摩头110a可以优选为双凸点按摩头。按摩头110a采用双凸点设计,更好地揉压背部。Here, as shown in Figures 23 and 24, the massage head 110a may preferably be a double-convex point massage head. The massage head 110a adopts a double-convex point design to better massage the back.
轴承滚轴160a安装在内转子140a的外壁面上,基座150a的内壁面上开设有滑槽151a。内转子140a安装在基座150a内,使得轴承滚轴160a插入滑槽151a内,传动杆170a的一端部插入内转子140a底部的连接孔141a内,另一端部与输入齿轮200a连接。当输入齿轮200a带动传动杆170a转动时,轴 承滚轴160a沿滑槽151a滚动,从而带动内转子140a运动。The bearing roller 160a is mounted on the outer wall of the inner rotor 140a, and a slide groove 151a is provided on the inner wall of the base 150a. The inner rotor 140a is mounted in the base 150a so that the bearing roller 160a is inserted into the slide groove 151a, one end of the transmission rod 170a is inserted into the connection hole 141a at the bottom of the inner rotor 140a, and the other end is connected to the input gear 200a. When the input gear 200a drives the transmission rod 170a to rotate, the shaft The roller shaft 160a rolls along the slide groove 151a, thereby driving the inner rotor 140a to move.
按摩头110a和内转子140a之间采用球销结构,搭配大扭簧可以实现180°转动效果。A ball pin structure is used between the massage head 110a and the inner rotor 140a, and a 180° rotation effect can be achieved with a large torsion spring.
此处,滑槽151a优选为连续的螺旋形结构,内转子140a沿基座150a的内壁面螺旋上升或下降。Here, the slide groove 151a is preferably a continuous spiral structure, and the inner rotor 140a rises or falls in a spiral along the inner wall surface of the base 150a.
如图25和图26所示,进一步优选地,在内转子140a内设置有一凸台142a,使得凸台142a与内转子140a的内壁面之间形成一圈安装槽143a,按摩头110a通过转动连接组件120a与凸台142a连接,扭簧130a的一端部安装在安装槽143a内,另一端部与按摩头110a的底端面连接。As shown in Figures 25 and 26, further preferably, a boss 142a is provided in the inner rotor 140a, so that a circle of mounting groove 143a is formed between the boss 142a and the inner wall surface of the inner rotor 140a, and the massage head 110a is connected to the boss 142a through the rotating connecting assembly 120a, and one end of the torsion spring 130a is installed in the mounting groove 143a, and the other end is connected to the bottom end surface of the massage head 110a.
另外,在按摩头110a的底端面设置有一圈凸起部111a,扭簧130a的另一端部与凸起部111a连接。In addition, a circle of raised portions 111 a is provided on the bottom end surface of the massage head 110 a , and the other end of the torsion spring 130 a is connected to the raised portion 111 a .
如图27所示,转动连接组件120a可以优选地包括至少一组转动连接件,每一组所述转动连接件包括多个连接板121a和多个连接销122a,相邻两个连接板121a之间通过连接销122a转动连接。As shown in FIG. 27 , the rotating connection assembly 120a may preferably include at least one group of rotating connections, each group of rotating connections includes a plurality of connecting plates 121a and a plurality of connecting pins 122a, and two adjacent connecting plates 121a are rotationally connected via the connecting pins 122a.
例如,采用四块连接板121a传递从内转子140a而来的转动动能,驱动按摩头110a的旋转,同时能自适应背部曲线调整按摩效果。当按摩头贴合高低不平的表面,双凸点按摩头110a可紧密贴合表面。For example, four connecting plates 121a are used to transmit the rotational kinetic energy from the inner rotor 140a to drive the rotation of the massage head 110a, and can also adjust the massage effect according to the back curve. When the massage head fits an uneven surface, the double convex point massage head 110a can fit the surface tightly.
进一步地,在凸台142a上设置有第一定位部144a,按摩头110a的底端面设置有第二定位部112a,将转动连接件120a的一端部与第一定位部144a连接,另一端部与第二定位部112a连接。四块连接板121a形成的卡爪结构满足疲劳要求,可以保证长时间运行不会因疲劳而断裂。Furthermore, a first positioning portion 144a is provided on the boss 142a, and a second positioning portion 112a is provided on the bottom end surface of the massage head 110a, and one end of the rotating connector 120a is connected to the first positioning portion 144a, and the other end is connected to the second positioning portion 112a. The claw structure formed by the four connecting plates 121a meets the fatigue requirements and can ensure that it will not break due to fatigue during long-term operation.
更进一步地,内转子140a的外壁面上开设有第一卡槽145a,轴承滚轴160a包括连接为一体的滚轴161a和滚珠轴承162a,滚珠轴承162a插设在第一卡槽145a内,滚轴161a沿内转子140a的外壁面向外凸出。此处,第一卡槽145a优选地位于内转子140a的下部。第一卡槽145a的长度决定了滚轴161a的行程。Furthermore, a first slot 145a is provided on the outer wall surface of the inner rotor 140a, and the bearing roller 160a includes a roller 161a and a ball bearing 162a connected as one body, the ball bearing 162a is inserted in the first slot 145a, and the roller 161a protrudes outward along the outer wall surface of the inner rotor 140a. Here, the first slot 145a is preferably located at the lower part of the inner rotor 140a. The length of the first slot 145a determines the stroke of the roller 161a.
此外,球销式按摩头组件100a还可以优选地包括感应磁铁180a和传感器190a,在内转子140a的外壁面上开设有第二卡槽146a,将感应磁铁180a安装在第二卡槽146a内,传感器190a安装在基座150a的外壁面上,传感器190a 与感应磁铁180a相互感应。In addition, the ball-pin type massage head assembly 100a may also preferably include an induction magnet 180a and a sensor 190a. A second slot 146a is provided on the outer wall of the inner rotor 140a. The induction magnet 180a is installed in the second slot 146a. The sensor 190a is installed on the outer wall of the base 150a. Mutual induction with the induction magnet 180a.
所述按摩机构中,按摩头110a与内转子140a通过多个连接板121a(例如四块连接板)与连接销、球销连接,之间通过装配有大扭簧实现悬挂减震功能。感应磁铁180a插入内转子140a的槽内,以上为内转子总成。内转子总成放入基座150a内,接着从下插入滚轴161a,使其插入基座150a内壁上的滑槽151a。滚轴161a因而能沿着内槽滑槽151a滚动,带动内转子140a螺旋上升下降。In the massage mechanism, the massage head 110a and the inner rotor 140a are connected through a plurality of connecting plates 121a (e.g., four connecting plates) and connecting pins and ball pins, and a large torsion spring is installed between them to realize the suspension and shock absorption function. The induction magnet 180a is inserted into the groove of the inner rotor 140a, and the above is the inner rotor assembly. The inner rotor assembly is placed in the base 150a, and then the roller 161a is inserted from the bottom so that it is inserted into the slide groove 151a on the inner wall of the base 150a. The roller 161a can thus roll along the inner groove slide groove 151a, driving the inner rotor 140a to rise and fall in a spiral.
一台记忆电机500a布置在背板的后面,由减震胶垫及螺栓固定,可有效降低电机旋转带来的震动及异响。通过传动杆170a驱动内转子140a。内转子140a里的滚轴161a连接滚珠轴承162a可自由旋转,沿基座150a内侧的滑道151a上做连续螺旋线上下运动,从而实现内转子140a的旋转上升/下降。通过基座150a内的传感器190a与内转子140a上的感应磁铁180a相互感应,可触发记忆电信号给到ECU,可实现通过控制电机旋转圈数来调节高低行程的功能。A memory motor 500a is arranged behind the back plate and fixed by a shock-absorbing rubber pad and bolts, which can effectively reduce the vibration and abnormal noise caused by the rotation of the motor. The inner rotor 140a is driven by the transmission rod 170a. The roller 161a in the inner rotor 140a is connected to the ball bearing 162a and can rotate freely, and move up and down along the slide 151a on the inner side of the base 150a in a continuous spiral line, thereby realizing the rotation up/down of the inner rotor 140a. Through the mutual induction of the sensor 190a in the base 150a and the induction magnet 180a on the inner rotor 140a, the memory electrical signal can be triggered to the ECU, and the function of adjusting the height stroke by controlling the number of motor rotations can be realized.
根据上述结构描述,本申请用于汽车座椅的按摩机构做了如下改进创新:According to the above structural description, the massage mechanism for the car seat of this application has made the following improvements and innovations:
一、采用双凸点按摩头,可以模拟专业按摩技巧中的双指压;1. The double-convex point massage head can simulate the double finger pressure in professional massage techniques;
二、采用球销结构以及大扭簧,可以实现背部自适应调整功能;Second, the ball pin structure and large torsion spring can realize the back adaptive adjustment function;
三、采用四连板形成转动连接组件,传递旋转动力;3. Use four connecting plates to form a rotating connection assembly to transmit rotating power;
四、封闭滑道式高低调节机构,调节按摩头高低以模拟按摩力道强弱变化;4. Closed slide height adjustment mechanism, adjust the height of the massage head to simulate the change of massage force;
五、电机及主传动齿后置,利于正面发泡面套布置,舒适性提升;5. The motor and main transmission gear are placed at the rear, which is conducive to the layout of the front foam cover and improves comfort;
六、按摩头能180度自适应旋转,贴合背线。6. The massage head can rotate 180 degrees adaptively to fit the back line.
本申请用于汽车座椅的按摩机构,采用的球销结构比起其他结构更舒适,且能模仿专业按摩手法中的双指压,实现一深一浅的按压效果。按摩头垂直靠背上升同时旋转柔压。简化的结构使得其有更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上。后置式电机和传动结构有利于正面发泡及面套的布置,优化舒适性。后置式电机不影响按摩结构升降的行程,理论上按摩行程可继续增加,改善按摩效果。The present application is used for the massage mechanism of the car seat. The ball pin structure adopted is more comfortable than other structures, and can imitate the double finger pressure in professional massage techniques to achieve a deep and shallow pressing effect. The massage head rises vertically to the backrest and rotates softly at the same time. The simplified structure makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently. The rear-mounted motor and transmission structure are conducive to the arrangement of the front foaming and the face cover, and optimize the comfort. The rear-mounted motor does not affect the lifting and lowering stroke of the massage structure. In theory, the massage stroke can continue to increase to improve the massage effect.
如图28至图30所示,本申请还提供了一种汽车座椅,其包括如上所述的用于汽车座椅的按摩机构10a。As shown in FIG. 28 to FIG. 30 , the present application also provides a car seat, which includes the massage mechanism 10 a for a car seat as described above.
所述汽车座椅中,整套按摩机构可以采用单电机带动双按摩头的结构,其具体原理如下: In the car seat, the whole set of massage mechanism can adopt a structure in which a single motor drives two massage heads, and its specific principle is as follows:
由电机500a带动输出齿轮200a,从而驱动传动齿轮组件300a。传动齿轮组件300a分上下一大一小两个齿轮,之间由花型的连接键320a锁紧。第二传动齿轮330a(上齿轮)得到第一传动齿轮310a(下齿轮)传递而来的动力,再传递给按摩头110a的输入齿轮400a,从而带动按摩头110a。The motor 500a drives the output gear 200a, thereby driving the transmission gear assembly 300a. The transmission gear assembly 300a is divided into two gears, one large and one small, which are locked by a flower-shaped connecting key 320a. The second transmission gear 330a (upper gear) receives the power transmitted by the first transmission gear 310a (lower gear), and then transmits it to the input gear 400a of the massage head 110a, thereby driving the massage head 110a.
电机500a的输出齿轮200a的齿数与第一传动齿轮310a的齿数比等于按摩头110a的输入齿轮400a的齿数与第二传动齿330a的齿数比。因此电机500a的转速与按摩头110a的转速仍然相等,扭矩则因有两个输入端,平均分配。The ratio of the number of teeth of the output gear 200a of the motor 500a to the number of teeth of the first transmission gear 310a is equal to the ratio of the number of teeth of the input gear 400a of the massage head 110a to the number of teeth of the second transmission gear 330a. Therefore, the rotation speed of the motor 500a is still equal to the rotation speed of the massage head 110a, and the torque is evenly distributed because there are two input ends.
内转子140a旋转可升降,两档可调节按摩头110a高低位置,自适应人体背部曲线,相比其他结构更舒适。The inner rotor 140a can be raised and lowered by rotating, and the height of the massage head 110a can be adjusted in two levels, which can adapt to the back curve of the human body and is more comfortable than other structures.
此处,单电机驱动双按摩头的传动效率高,能承受扭矩大。后置式电机及传动结构,有利于正面发泡面套布置,给按摩体验带来更好的舒适度。模块化结构,适用于绝大多数靠背。按摩机构的排布方式可以根据工况选择布置方案。Here, the transmission efficiency of the single motor driving the dual massage heads is high and can withstand large torque. The rear-mounted motor and transmission structure are conducive to the layout of the front foam cover, bringing better comfort to the massage experience. The modular structure is suitable for most backrests. The arrangement of the massage mechanism can be selected according to the working conditions.
综上所述,本申请用于汽车座椅的按摩机构及包括其的汽车座椅,具有如下诸多优势:In summary, the massage mechanism for a car seat and the car seat including the same in the present application have the following advantages:
一、按摩头能180度自适应旋转,贴合背线;1. The massage head can rotate 180 degrees adaptively to fit the back line;
二、球销结构比起其他结构更舒适,且能模仿专业按摩手法中的双指压,实现一深一浅的按压效果;Second, the ball pin structure is more comfortable than other structures, and can imitate the double finger pressure in professional massage techniques to achieve a deep and shallow pressing effect;
三、按摩头垂直靠背上升同时旋转柔压;3. The massage head rises vertically to the backrest and rotates to apply gentle pressure;
四、简化的结构可以获得更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上;Fourth, the simplified structure can achieve a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently;
五、后置式电机和传动结构有利于正面发泡及面套的布置,优化舒适性;5. The rear-mounted motor and transmission structure are conducive to the layout of the front foam and the face cover, optimizing comfort;
六、后置式电机不影响按摩结构升降的行程,理论上按摩行程可继续增加,改善按摩效果。6. The rear-mounted motor does not affect the lifting and lowering stroke of the massage structure. In theory, the massage stroke can continue to increase to improve the massage effect.
具有机械式按摩机构的车载按摩座椅Car massage seat with mechanical massage mechanism
如图31所示,本申请公开了一种具有机械式按摩机构的车载按摩座椅,其包括座椅靠背10b、多个机械式按摩机构20b和控制系统。其中,机械式按摩机构20b按多排多列的形式安装在座椅靠背10b上,机械式按摩机构20b与所述控制系统连接,通过所述控制系统控制机械式按摩机构20b实现多种腰托模式和多种按摩模式。 As shown in FIG31 , the present application discloses a vehicle-mounted massage seat with a mechanical massage mechanism, which includes a seat back 10 b, a plurality of mechanical massage mechanisms 20 b and a control system. The mechanical massage mechanisms 20 b are installed on the seat back 10 b in a multi-row and multi-column form, and the mechanical massage mechanisms 20 b are connected to the control system, and the control system controls the mechanical massage mechanisms 20 b to realize a plurality of lumbar support modes and a plurality of massage modes.
优选地,至少一排机械式按摩机构20b采用单电机带动双按摩头,至少一排机械式按摩机构20b采用单电机带动单按摩头。Preferably, at least one row of mechanical massage mechanisms 20b uses a single motor to drive dual massage heads, and at least one row of mechanical massage mechanisms 20b uses a single motor to drive a single massage head.
更进一步地,所述车载按摩座椅包括至少三排机械式按摩机构20b,其中,位于上部的至少一排所述机械式按摩机构(例如第一排机械式按摩机构21b)采用单电机带动双按摩头,位于中部和下部的至少两排所述机械式按摩机构(例如第二排机械式按摩机构22b和第三排机械式按摩机构23b)采用单电机带动单按摩头。Furthermore, the vehicle-mounted massage seat includes at least three rows of mechanical massage mechanisms 20b, wherein at least one row of the mechanical massage mechanisms located at the upper part (for example, the first row of mechanical massage mechanisms 21b) uses a single motor to drive dual massage heads, and at least two rows of the mechanical massage mechanisms located in the middle and lower parts (for example, the second row of mechanical massage mechanisms 22b and the third row of mechanical massage mechanisms 23b) use a single motor to drive a single massage head.
如图32所示,优选地,所述腰托模式可以选择包括上腰托模式,在所述上腰托模式中,位于中部的所述机械式按摩机构(例如第二排机械式按摩机构23b)上升至最高行程。As shown in FIG. 32 , preferably, the lumbar support mode may be selected to include an upper lumbar support mode, in which the mechanical massage mechanism located in the middle (eg, the second row mechanical massage mechanism 23 b ) rises to the highest stroke.
如图33所示,所述腰托模式可以选择包括中腰托模式,在所述中腰托模式中,位于中部和下部的所述机械式按摩机构(例如第二排机械式按摩机构22b和第三排机械式按摩机构23b)均上升至最高行程。As shown in FIG. 33 , the lumbar support mode may be selected to include a middle lumbar support mode, in which the mechanical massage mechanisms located in the middle and lower parts (eg, the second row mechanical massage mechanism 22b and the third row mechanical massage mechanism 23b) are both raised to the highest stroke.
如图34所示,所述腰托模式可以选择包括下腰托模式,在所述下腰托模式中,位于下部的所述机械式按摩机构(例如第三排机械式按摩机构23b)上升至最高行程。As shown in FIG. 34 , the lumbar support mode may be selected to include a lower lumbar support mode, in which the mechanical massage mechanism located at the lower portion (eg, the third row mechanical massage mechanism 23 b ) rises to the highest stroke.
如图35所示,所述按摩模式可以选择包括猫爪模式,在所述猫爪模式中,位于下部的所述机械式按摩机构(例如第三排机械式按摩机构23b)的按摩头从左至右各旋转72°,再切换到位于中部的所述机械式按摩机构(例如第二排机械式按摩机构22b)的按摩头从左至右各旋转72°,最后传递到位于上部的所述机械式按摩机构(例如第一排机械式按摩机构21b)的按摩头各旋转72°,依次循环。As shown in Figure 35, the massage mode can be selected to include a cat's paw mode. In the cat's paw mode, the massage head of the mechanical massage mechanism located at the bottom (for example, the third row mechanical massage mechanism 23b) rotates 72° from left to right, and then switches to the massage head of the mechanical massage mechanism located in the middle (for example, the second row mechanical massage mechanism 22b) which rotates 72° from left to right, and finally passes to the massage head of the mechanical massage mechanism located at the top (for example, the first row mechanical massage mechanism 21b) which rotates 72°, and the cycle continues.
如图36所示,所述按摩模式包括肩部模式,在所述肩部模式中,位于中部的所述机械式按摩机构(例如第二排机械式按摩机构22b)的按摩头从左至右各旋转120°,再传递到位于上部的所述机械式按摩机构(例如第一排机械式按摩机构21b)的按摩头各旋转120°,依次循环。As shown in Figure 36, the massage mode includes a shoulder mode. In the shoulder mode, the massage head of the mechanical massage mechanism located in the middle (for example, the second row mechanical massage mechanism 22b) rotates 120° from left to right, and then the massage head of the mechanical massage mechanism located in the upper part (for example, the first row mechanical massage mechanism 21b) rotates 120° each, and the cycle continues.
如图37所示,所述按摩模式包括波浪模式,在所述波浪模式中,位于下部的所述机械式按摩机构(例如第三排机械式按摩机构23b)的按摩头各旋转60°,传递到位于中部的所述机械式按摩机构(例如第二排机械式按摩机构22b) 的按摩头各旋转60°,再传递到位于上部的所述机械式按摩机构(例如第一排机械式按摩机构21b)的按摩头各旋转60°,依次循环。As shown in FIG. 37 , the massage mode includes a wave mode. In the wave mode, the massage heads of the mechanical massage mechanism located at the bottom (e.g., the third row mechanical massage mechanism 23b) each rotate 60° and transmit the massage to the mechanical massage mechanism located in the middle (e.g., the second row mechanical massage mechanism 22b). The massage heads of the first row of mechanical massage mechanisms 21a rotate 60° each, and then the massage heads of the mechanical massage mechanisms located at the top (such as the first row of mechanical massage mechanisms 21b) rotate 60° each, and the cycle continues.
另外,所述按摩模式包括腰部模式,在所述腰部模式中,位于下部的所述机械式按摩机构(例如第三排机械式按摩机构23b)的按摩头从左至右各旋转180°,依次循环。In addition, the massage mode includes a waist mode. In the waist mode, the massage head of the mechanical massage mechanism located at the bottom (such as the third row mechanical massage mechanism 23b) rotates 180 degrees from left to right in sequence.
所述机械式按摩机构的按摩头旋转角度由霍尔电机记忆,保存在所述控制系统的电子控制单元内,起始时间和结束时间为编写代码决定,并保存至所述电子控制单元内。电子控制单元(ECU)集成无线网络(WIFI)模块,通过无线网络(WIFI)通讯协议与控制设备进行信息传输。The rotation angle of the massage head of the mechanical massage mechanism is memorized by the Hall motor and stored in the electronic control unit of the control system. The start time and the end time are determined by the written code and stored in the electronic control unit. The electronic control unit (ECU) integrates a wireless network (WIFI) module and transmits information with the control device through the wireless network (WIFI) communication protocol.
本申请具有机械式按摩机构的车载按摩座椅,提供了车载机械式按摩机构的功能及其模式,使其能够正常运作,通过外接的设备控制腰托功能和按摩功能。The present application provides a vehicle-mounted massage seat with a mechanical massage mechanism, and provides the functions and modes of the vehicle-mounted mechanical massage mechanism, so that it can operate normally, and the lumbar support function and massage function can be controlled by an external device.
由电机控制的按摩头可实现正转反转,升高降低,因此有许多排列组合。所述机械式按摩机构可以达成的功能模式并不仅限于三种腰托模式及四种按摩模式,上述腰托模式和按摩模式仅为举例说明。后期的扩展性很高,且可通过OTA(空中下载技术)的方式更新模式。The massage head controlled by the motor can realize forward and reverse rotation, raising and lowering, so there are many permutations and combinations. The functional modes that the mechanical massage mechanism can achieve are not limited to the three lumbar support modes and four massage modes. The above lumbar support modes and massage modes are only examples. The later scalability is very high, and the mode can be updated through OTA (Over the Air Download Technology).
如图38和图39所示,本申请具有机械式按摩机构的车载按摩座椅中,采用的单电机带动双按摩头结构包括:多个球销式按摩头组件100b、输出齿轮200b、传动齿轮组件300b、多个输入齿轮400b和电机500b,每一输入齿轮200b安装在对应的球销式按摩头组件100b的输入端,输入齿轮400b分别与传动齿轮组件300b啮合,输出齿轮200b与电机500b的输出端连接,输出齿轮200b与传动齿轮组件300b啮合。电机500b驱动输出齿轮200b,带动传动齿轮组件300b,再将动力传递给输入齿轮400b,从而驱动球销式按摩头组件100b运动。As shown in FIG. 38 and FIG. 39 , in the vehicle massage seat with a mechanical massage mechanism of the present application, the single motor driven dual massage head structure includes: a plurality of ball pin massage head assemblies 100b, an output gear 200b, a transmission gear assembly 300b, a plurality of input gears 400b and a motor 500b, each input gear 200b is installed at the input end of the corresponding ball pin massage head assembly 100b, the input gear 400b is respectively meshed with the transmission gear assembly 300b, the output gear 200b is connected to the output end of the motor 500b, and the output gear 200b is meshed with the transmission gear assembly 300b. The motor 500b drives the output gear 200b, drives the transmission gear assembly 300b, and then transmits the power to the input gear 400b, thereby driving the ball pin massage head assembly 100b to move.
此处,传动齿轮组件300b可以优选地包括第一传动齿轮310b、连接键320b和第二传动齿轮330b。其中,连接键320b依次穿过第一传动齿轮310b和第二传动齿轮330b,将第一传动齿轮310b和第二传动齿轮330b上下锁紧,且第一传动齿轮310b的直径大于第二传动齿轮330b的直径。输入齿轮400b与第一传动齿轮310b啮合,输出齿轮200b与第二传动齿轮330b啮合。Here, the transmission gear assembly 300b may preferably include a first transmission gear 310b, a connecting key 320b and a second transmission gear 330b. The connecting key 320b sequentially passes through the first transmission gear 310b and the second transmission gear 330b, locking the first transmission gear 310b and the second transmission gear 330b up and down, and the diameter of the first transmission gear 310b is larger than the diameter of the second transmission gear 330b. The input gear 400b is meshed with the first transmission gear 310b, and the output gear 200b is meshed with the second transmission gear 330b.
本实施例中每一球销式按摩头组件100b优选地可以包括按摩头110b、转 动连接组件120b、扭簧130b、内转子140b、基座150b、轴承滚轴160b和传动杆170b。其中,按摩头110b通过转动连接组件120b与内转子140b连接,扭簧130b安装在按摩头110b和内转子140b之间。按摩头110b可以优选为双凸点按摩头。按摩头110b采用双凸点设计,更好地揉压背部。In this embodiment, each ball-pin type massage head assembly 100b may preferably include a massage head 110b, a rotary The massage head 110b is connected to the inner rotor 140b by the rotating connection assembly 120b, the torsion spring 130b, the inner rotor 140b, the base 150b, the bearing roller 160b and the transmission rod 170b. The massage head 110b is connected to the inner rotor 140b by the rotating connection assembly 120b, and the torsion spring 130b is installed between the massage head 110b and the inner rotor 140b. The massage head 110b can preferably be a double-convex point massage head. The massage head 110b adopts a double-convex point design to better massage the back.
轴承滚轴160b安装在内转子140b的外壁面上,基座150b的内壁面上开设有滑槽151b。内转子140b安装在基座150b内,使得轴承滚轴160b插入滑槽151b内,传动杆170b的一端部插入内转子140b底部的连接孔内,另一端部与输入齿轮200b连接。当输入齿轮200b带动传动杆170b转动时,轴承滚轴160b沿滑槽151b滚动,从而带动内转子140b运动。按摩头110b和内转子140b之间采用球销结构,搭配大扭簧可以实现180°转动效果。此处,滑槽151b为连续的螺旋形结构,内转子140b沿基座150b的内壁面螺旋上升或下降。The bearing roller 160b is mounted on the outer wall of the inner rotor 140b, and a slide groove 151b is provided on the inner wall of the base 150b. The inner rotor 140b is mounted in the base 150b so that the bearing roller 160b is inserted into the slide groove 151b, one end of the transmission rod 170b is inserted into the connecting hole at the bottom of the inner rotor 140b, and the other end is connected to the input gear 200b. When the input gear 200b drives the transmission rod 170b to rotate, the bearing roller 160b rolls along the slide groove 151b, thereby driving the inner rotor 140b to move. A ball pin structure is used between the massage head 110b and the inner rotor 140b, and a 180° rotation effect can be achieved with a large torsion spring. Here, the slide groove 151b is a continuous spiral structure, and the inner rotor 140b rises or falls in a spiral along the inner wall of the base 150b.
此外,球销式按摩头组件100b还可以优选地包括感应磁铁180b和传感器190b,在内转子140b的外壁面上开设有第二卡槽,将感应磁铁180b安装在第二卡槽内,传感器190b安装在基座150b的外壁面上,传感器190b与感应磁铁180b相互感应。In addition, the ball pin type massage head assembly 100b may also preferably include an induction magnet 180b and a sensor 190b. A second slot is provided on the outer wall surface of the inner rotor 140b, and the induction magnet 180b is installed in the second slot. The sensor 190b is installed on the outer wall surface of the base 150b, and the sensor 190b and the induction magnet 180b are mutually inductive.
这里采用的单电机带动双按摩头的结构中,按摩头110b与内转子140b通过多个连接板121b(例如四块连接板)与连接销、球销连接,之间通过装配有大扭簧实现悬挂减震功能。感应磁铁180b插入内转子140b的槽内,以上为内转子总成。内转子总成放入基座150b内,接着从下插入滚轴161b,使其插入基座150b内壁上的滑槽151b。滚轴161b因而能沿着内槽滑槽151b滚动,带动内转子140b螺旋上升下降。In the structure of a single motor driving two massage heads adopted here, the massage head 110b and the inner rotor 140b are connected with the connecting pin and the ball pin through multiple connecting plates 121b (for example, four connecting plates), and the suspension and shock absorption function is realized by assembling a large torsion spring. The induction magnet 180b is inserted into the groove of the inner rotor 140b, and the above is the inner rotor assembly. The inner rotor assembly is placed in the base 150b, and then the roller 161b is inserted from the bottom so that it is inserted into the slide groove 151b on the inner wall of the base 150b. The roller 161b can thus roll along the inner groove slide groove 151b, driving the inner rotor 140b to spirally rise and fall.
如图40和图41所示,本申请具有机械式按摩机构的车载按摩座椅中,采用的单电机带动单按摩头结构包括:按摩头30b、扭簧减震机构40b、中空的基座50b、内转子60b、轴承滚轴70b、传动杆80b和电机90b。其中,按摩头30b通过扭簧减震机构40b与内转子60b连接,轴承滚轴70b安装在内转子60b的外壁面上,基座50b的内壁面上开设有滑槽51b。内转子60b安装在基座50b内,使得轴承滚轴70b插入滑槽51b内,传动杆80b的一端部插入内转子60b底部的连接孔61b内,另一端部与电机90b连接。电机90b采用更大扭矩,低转速电机。此处滑槽51b设计为连续的螺旋形结构,内转子60b沿基座30b的 内壁面螺旋上升或下降。按摩头30b可以优选地设计为双凸点按摩头。按摩头采用双凸点设计,更好地揉压背部。As shown in Figures 40 and 41, in the vehicle massage seat with a mechanical massage mechanism of the present application, the single motor driven single massage head structure includes: a massage head 30b, a torsion spring shock absorbing mechanism 40b, a hollow base 50b, an inner rotor 60b, a bearing roller 70b, a transmission rod 80b and a motor 90b. Among them, the massage head 30b is connected to the inner rotor 60b through the torsion spring shock absorbing mechanism 40b, the bearing roller 70b is installed on the outer wall surface of the inner rotor 60b, and a slide groove 51b is provided on the inner wall surface of the base 50b. The inner rotor 60b is installed in the base 50b, so that the bearing roller 70b is inserted into the slide groove 51b, one end of the transmission rod 80b is inserted into the connecting hole 61b at the bottom of the inner rotor 60b, and the other end is connected to the motor 90b. The motor 90b adopts a larger torque and low speed motor. Here, the slide groove 51b is designed as a continuous spiral structure, and the inner rotor 60b is along the base 30b. The inner wall surface spirally rises or falls. The massage head 30b can be preferably designed as a double-convex point massage head. The massage head adopts a double-convex point design to better massage the back.
这样设置的结构,当电机90b驱动传动杆80b转动时,传动杆80b带动轴承滚轴70b沿滑槽51b滚动,从而带动内转子60b运动。With such a structure, when the motor 90b drives the transmission rod 80b to rotate, the transmission rod 80b drives the bearing roller 70b to roll along the slide groove 51b, thereby driving the inner rotor 60b to move.
更进一步地,单电机带动单按摩头结构中还包括感应磁铁81b和传感器82b。在内转子60b的外壁面上开设有第二卡槽61b,将感应磁铁81b安装在第二卡槽83b内,传感器82b安装在基座50b的外壁面上,传感器82b与感应磁铁81b相互感应。Furthermore, the single motor driving single massage head structure also includes an induction magnet 81b and a sensor 82b. A second slot 61b is provided on the outer wall of the inner rotor 60b, the induction magnet 81b is installed in the second slot 83b, and the sensor 82b is installed on the outer wall of the base 50b, and the sensor 82b and the induction magnet 81b are mutually inductive.
此处,单电机带动单按摩头结构中,内部采用扭簧减震机构(例如本实施例中以三扭簧减震机构为例),可对按摩头挤压背部造成的形变做出全方位的力反馈,从而使双按摩凸点紧紧地贴合背部曲线,配合可升降行程,模仿按摩手法中双指压。按摩头与内转子通过卡扣连接限位,由扭簧提供悬挂支撑。三扭簧减震机构不仅对按摩提供足够的支撑,并且当乘客靠在靠背上时给与舒适性悬架的感觉。Here, in the structure of a single motor driving a single massage head, a torsion spring damping mechanism is used inside (for example, a three-torsion spring damping mechanism is used as an example in this embodiment), which can provide all-round force feedback for the deformation caused by the massage head squeezing the back, so that the double massage convex points fit the back curve tightly, and with the lifting stroke, imitate the double finger pressure in the massage technique. The massage head and the inner rotor are limited by a buckle connection, and the torsion spring provides suspension support. The three-torsion spring damping mechanism not only provides sufficient support for massage, but also gives a comfortable suspension feeling when the passenger leans on the backrest.
扭簧减震机构可以尽可能地吸收震动产生的间隙,贴合人体背部曲线。其结构简单,零件数量少,容易装配。扭簧减震机构简化的结构使得其有更高效的传动率,电机的扭矩可以更直接高效地传递到按摩头上。The torsion spring damping mechanism can absorb the gap caused by vibration as much as possible and fit the curve of the human back. It has a simple structure, a small number of parts, and is easy to assemble. The simplified structure of the torsion spring damping mechanism makes it have a more efficient transmission rate, and the torque of the motor can be transmitted to the massage head more directly and efficiently.
综上所述,本申请具有机械式按摩机构的车载按摩座椅,采用电机控制的按摩头可实现正转反转,升高降低,因此有许多排列组合。这些组合可以达成的功能模式并不仅限于三种腰托模式及四种按摩模式。后期的扩展性很高,且可通过OTA的方式更新模式。In summary, the present application has a car massage seat with a mechanical massage mechanism, and the motor-controlled massage head can realize forward and reverse rotation, raising and lowering, so there are many permutations and combinations. The functional modes that can be achieved by these combinations are not limited to three lumbar support modes and four massage modes. The later scalability is very high, and the mode can be updated through OTA.
最后应说明的是:以上所述仅为本申请的优选实例而已,并不用于限制本申请,尽管参照前述实施例对本申请进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 Finally, it should be noted that the above is only a preferred example of the present application and is not intended to limit the present application. Although the present application is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims (38)
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CN202211274413.X | 2022-10-18 | ||
CN202211274413.XA CN117944548A (en) | 2022-10-18 | 2022-10-18 | Vehicle-mounted massage seat with mechanical massage mechanism |
CN202211274924.1A CN117944549A (en) | 2022-10-18 | 2022-10-18 | Massage mechanism for automobile seat and automobile seat comprising same |
CN202211274336.8 | 2022-10-18 | ||
CN202211274924.1 | 2022-10-18 | ||
CN202211274336.8A CN117944547A (en) | 2022-10-18 | 2022-10-18 | Massage mechanism for vehicle-mounted massage seat and automobile seat comprising massage mechanism |
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