WO2024067394A1 - 图案化量子点薄膜的制备方法、光电器件与电子设备 - Google Patents

图案化量子点薄膜的制备方法、光电器件与电子设备 Download PDF

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WO2024067394A1
WO2024067394A1 PCT/CN2023/120673 CN2023120673W WO2024067394A1 WO 2024067394 A1 WO2024067394 A1 WO 2024067394A1 CN 2023120673 W CN2023120673 W CN 2023120673W WO 2024067394 A1 WO2024067394 A1 WO 2024067394A1
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quantum dot
group
layer
ligand
quantum dots
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PCT/CN2023/120673
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English (en)
French (fr)
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张昊
付钟
周礼宽
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清华大学
Tcl科技集团股份有限公司
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Publication of WO2024067394A1 publication Critical patent/WO2024067394A1/zh

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • H10K50/11OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
    • H10K50/115OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers comprising active inorganic nanostructures, e.g. luminescent quantum dots
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/20Changing the shape of the active layer in the devices, e.g. patterning

Definitions

  • the present application relates to the field of optoelectronic technology, and in particular to a method for preparing a patterned quantum dot film, an optoelectronic device and an electronic device.
  • Quantum dots also known as semiconductor nanocrystals, are nanocrystals with a radius smaller than or close to the exciton Bohr radius, and the particle size is usually between 1nm and 20nm. Quantum dots have a unique fluorescent nano effect.
  • the emission wavelength of quantum dots can be controlled by changing their own size and composition. They have the advantages of narrow half-peak width of the emission spectrum, high color purity, good light stability, wide excitation spectrum, and controllable emission spectrum. They have broad application prospects in photovoltaic power generation, optoelectronic display, biological probes and other technical fields.
  • quantum dots can be used as luminescent materials. Quantum dots are usually used as luminescent layers in the form of thin films, such as patterned quantum dot films. Conventional quantum dot film patterning methods have defects: compared with the quantum dot film before patterning, the quantum dot film after patterning will have a significant decrease in the luminescence quantum yield, which has a negative impact on the luminescence performance of the quantum dot film.
  • the present application provides a method for preparing a patterned quantum dot film, an optoelectronic device and an electronic device to improve the problem of a significant decrease in the luminescence quantum yield of the patterned quantum dot film.
  • the present application provides a method for preparing a patterned quantum dot film, which comprises the following steps:
  • the ligand removal agent is a compound represented by the following general formula (I):
  • R 2 is at least one selected from a hydrogen atom, a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group and a substituted or unsubstituted heteroaryl group;
  • the ligand remover in the exposed portion loses the R1 to form an electrophilic group, so that the ligand in the exposed portion is combined with the electrophilic group and separated from the quantum dot.
  • an optoelectronic device comprising:
  • a light-emitting layer is disposed between the anode and the cathode;
  • the light-emitting layer includes a plurality of quantum dot layers, the material of each of the plurality of quantum dot layers includes quantum dots of at least one luminous color, and the preparation method of at least one quantum dot layer of the plurality of quantum dot layers includes the following steps:
  • the ligand removal agent is a compound represented by the following general formula (I):
  • R 2 is at least one selected from a hydrogen atom, a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group and a substituted or unsubstituted heteroaryl group;
  • the ligand remover in the exposed portion loses the R1 to form an electrophilic group, so that the ligand in the exposed portion is combined with the electrophilic group and separated from the quantum dot.
  • the present application provides an electronic device, wherein the electronic device includes an optoelectronic device, and the optoelectronic device includes:
  • a light-emitting layer is disposed between the anode and the cathode;
  • the light-emitting layer includes a plurality of quantum dot layers, the material of each of the plurality of quantum dot layers includes quantum dots of at least one luminous color, and the preparation method of at least one quantum dot layer of the plurality of quantum dot layers includes the following steps:
  • the ligand removal agent is a compound represented by the following general formula (I):
  • R 2 is at least one selected from a hydrogen atom, a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group and a substituted or unsubstituted heteroaryl group;
  • the ligand remover in the exposed portion loses the R1 to form an electrophilic group, so that the ligand in the exposed portion is combined with the electrophilic group and separated from the quantum dot.
  • the preparation method of the patterned quantum dot film in the present application can prepare quantum dots of different structural compositions to form a patterned film, and the pattern resolution can reach 4 microns. It has the advantages of high pattern resolution, high universality, simple preparation process, and suitability for large-scale industrial production.
  • the entire patterning process does not involve processes such as ligand exchange that damage the quantum dots, so that the photoelectric properties of the quantum dots before and after patterning will not change significantly.
  • the luminescence quantum yield of the red quantum dots before and after patterning remains consistent; the luminescence quantum yield of the green quantum dots after patterning is 90% of the luminescence quantum yield of the green quantum dots before patterning; for blue quantum dots with poor stability and surface sensitivity, the luminescence quantum yield of the blue quantum dots after patterning is 70% of the luminescence quantum yield of the blue quantum dots before patterning.
  • FIG1 is a schematic flow chart of a method for preparing a first patterned quantum dot film provided in an embodiment of the present application
  • FIG2 is a schematic diagram of the mechanism of patterning of quantum dot thin films in an embodiment of the present application.
  • FIG3 is a schematic flow chart of a second method for preparing a patterned quantum dot film provided in an embodiment of the present application
  • FIG4 is a schematic diagram of the structure of a first optoelectronic device provided in an embodiment of the present application.
  • FIG5 is an optical photograph of a patterned quantum dot film provided in Example 1 of the present application under a fluorescence microscope;
  • FIG6 is an optical photograph of a patterned quantum dot film provided in Example 2 of the present application under a fluorescence microscope;
  • FIG7 is an optical photograph of a patterned quantum dot film provided in Example 3 of the present application under a fluorescence microscope;
  • FIG8 is an optical photograph of a patterned quantum dot film provided in Example 4 of the present application under a fluorescence microscope;
  • FIG9 is a graph showing changes in the luminescence quantum yield of red quantum dots, green quantum dots and blue quantum dots before and after patterning in Example 4 of the present application;
  • FIG10 is an optical photograph of a patterned quantum dot film provided in Example 5 of the present application under a bright field optical microscope;
  • FIG11 is an optical photograph of a patterned quantum dot film provided in Example 6 of the present application under a fluorescence microscope;
  • FIG12 is an optical photograph of a patterned quantum dot film provided in Example 7 of the present application under a fluorescence microscope;
  • FIG13 is a schematic diagram of the structure of a second optoelectronic device provided in an embodiment of the present application.
  • FIG14 is an optical photograph of a light-emitting layer of a photoelectric device provided in Example 8 of the present application under a fluorescence microscope, wherein the light-emitting layer is a quantum dot array structure;
  • FIG15 is an optical photograph of a quantum dot film provided in Comparative Example 1 of the present application under a fluorescence microscope;
  • FIG16 is a characteristic curve diagram of the optoelectronic devices in Example 11 and Comparative Example 2 of the present application, wherein A is a current density-electroluminescence intensity-voltage characteristic curve diagram of the optoelectronic devices in Example 11 and Comparative Example 2, B is an external quantum efficiency-electroluminescence intensity characteristic curve diagram of the optoelectronic devices in Example 11 and Comparative Example 2, and C is a luminescence quantum yield-time characteristic curve diagram of the optoelectronic devices in Example 11 and Comparative Example 2;
  • FIG17 is a characteristic curve diagram of the optoelectronic devices in Example 12 and Comparative Example 3 of the present application, wherein D is a current density-electroluminescence intensity-voltage characteristic curve diagram of the optoelectronic devices in Example 12 and Comparative Example 3, E is an external quantum efficiency-electroluminescence intensity characteristic curve diagram of the optoelectronic devices in Example 12 and Comparative Example 3, and F is a luminescence quantum yield-time characteristic curve diagram of the optoelectronic devices in Example 12 and Comparative Example 3;
  • Figure 18 is a characteristic curve diagram of the photoelectric device in Example 13 and Comparative Example 4 of the present application, wherein G is the current density-electroluminescence intensity-voltage characteristic curve diagram of the photoelectric device in Example 13 and Comparative Example 4, H is the external quantum efficiency-electroluminescence intensity characteristic curve diagram of the photoelectric device in Example 13 and Comparative Example 4, and I is the luminescence quantum yield-time characteristic curve diagram of the photoelectric device in Example 13 and Comparative Example 4.
  • the embodiments of the present application provide a quantum dot light-emitting layer and a method for preparing the same, and a quantum dot light-emitting diode device.
  • the following are detailed descriptions. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments.
  • the term "including” means “including but not limited to”.
  • the terms first, second, third, etc. are used only as labels, and no numerical requirements or order is imposed.
  • a and/or B can represent three situations: the first situation is that A exists alone; the second situation is that A and B exist at the same time; the third situation is that B exists alone, where A and B can be singular or plural, respectively.
  • At least one means one or more, and "plurality” means two or more.
  • at least one means two or more.
  • the term “at least one”, “at least one of the following” or similar expressions refers to any combination of these items, including any combination of single items or plural items.
  • “at least one of a, b or c” or “at least one of a, b and c” can be expressed as: a, b, c, a-b (i.e. a and b), a-c, b-c or a-b-c, where a, b and c can be single or plural, respectively.
  • layer A is formed on one side of layer B
  • layer A is formed on the side of layer B away from layer C
  • similar descriptions can mean that layer A is directly formed on one side of layer B or on the side of layer B away from layer C, that is, layer A is in direct contact with layer B, or that layer A is indirectly formed on one side of layer B or on the side of layer B away from layer C, that is, other spacing structure layers can be formed between layer A and layer B.
  • layer A is arranged on one side of layer B
  • layer A is arranged on the side of layer B away from layer C
  • layer A is in direct contact with layer B, or that other spacing structure layers are arranged between layer A and layer B
  • layer A is arranged between layer B and layer C
  • layer A is in direct contact with layer B and layer A is in direct contact with layer C
  • layer A is in direct contact with layer B and one or more spacing structure layers are arranged between layer A and layer C
  • one or more spacing structure layers are arranged between layer A and layer B and one or more spacing structure layers are arranged between layer A and layer C
  • one or more spacing structure layers are arranged between layer A and layer B and layer A is in direct contact with layer C.
  • substituted or unsubstituted means that the defined group may be substituted or unsubstituted.
  • R is selected from but not limited to: a deuterium atom, a cyano group, an isocyano group, a nitro group or a halogen, an alkyl group containing 1 to 20 carbon atoms, a heterocyclic group containing 3 to 20 ring atoms, an aromatic group containing 6 to 20 ring atoms, a heteroaromatic group containing 5 to 20 ring atoms, -NR'R", a silane group, a carbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, a carbamoyl group, a haloformyl group, a formyl group, an isocyanate group, a thiocyan
  • R' and R" in -NR'R" are independently selected from but not limited to Thus, H, deuterium atoms, cyano, isocyano, nitro or halogen, alkyl groups containing 1 to 10 carbon atoms, heterocyclic groups containing 3 to 20 ring atoms, aromatic groups containing 6 to 20 ring atoms, heteroaromatic groups containing 5 to 20 ring atoms.
  • R is selected from, but not limited to, deuterium atoms, cyano, isocyano, nitro or halogen, alkyl groups containing 1 to 20 carbon atoms, heterocyclic groups containing 3 to 20 ring atoms, aromatic groups containing 6 to 20 ring atoms, heteroaromatic groups containing 5 to 20 ring atoms, silane groups, carbonyl groups, alkoxycarbonyl groups, aryloxycarbonyl groups, carbamoyl groups, haloformyl groups, formyl groups, isocyanate groups, thiocyanate groups, isothiocyanate groups, hydroxyl groups, trifluoromethyl groups, and the above groups may be further substituted by substituents acceptable in the art.
  • heteroatom refers to non-carbon atoms, and may be N atom, O atom, S atom, or the like.
  • ring atoms refers to the number of atoms that constitute the ring itself in a structural compound (e.g., a monocyclic compound, a condensed ring compound, a cross-linked compound, a carbocyclic compound, a heterocyclic compound) formed by atoms bonding to form a ring, that is, the number of atoms that form the ring.
  • a structural compound e.g., a monocyclic compound, a condensed ring compound, a cross-linked compound, a carbocyclic compound, a heterocyclic compound
  • the atoms contained in the substituent are not included in the ring atoms.
  • the number of ring atoms of a benzene ring is 6
  • the number of ring atoms of a naphthalene ring is 10
  • the number of ring atoms of a thienyl group is 5.
  • aryl refers to an aromatic hydrocarbon group derived from an aromatic ring compound by removing a hydrogen atom, which can be a monocyclic aromatic group, a condensed aromatic group, or a polycyclic aromatic group.
  • a hydrogen atom for polycyclic ring species, at least one is an aromatic ring system.
  • substituted or unsubstituted aromatic groups having 6 to 20 ring atoms refers to aromatic groups containing 6 to 20 ring atoms, and hydrogen atoms at any position on the aromatic group can be further substituted.
  • Aryl includes, but is not limited to, phenyl, biphenyl, terphenyl, naphthyl, anthracenyl, phenanthrenyl, fluoranthenyl, triphenylene, pyrenyl, perylene, naphthyl, fluorenyl, dinaphthylenyl, acenaphthene and its derivatives.
  • aromatic groups can also be interrupted by short non-aromatic units (e.g., ⁇ 10% non-H atoms, such as C, N or O atoms), such as acenaphthene, fluorene, 9,9-diarylfluorene, triarylamine, diaryl ether system should also be included in the definition of aromatic groups.
  • short non-aromatic units e.g., ⁇ 10% non-H atoms, such as C, N or O atoms
  • acenaphthene acenaphthene
  • fluorene 9,9-diarylfluorene
  • triarylamine triarylamine
  • diaryl ether system should also be included in the definition of aromatic groups.
  • heteroaryl refers to an aryl group in which at least one carbon atom is replaced by a non-carbon atom, and the non-carbon atom may be a N atom, an O atom, an S atom, etc.
  • substituted or unsubstituted heteroaryl having 5 to 20 ring atoms refers to a heteroaryl having 5 to 20 ring atoms
  • the heteroaryl group includes but is not limited to thienyl, furanyl, pyrrolyl, oxadiazolyl, triazolyl, imidazolyl, pyridyl, bipyridyl, Pyrimidinyl, triazinyl, acridinyl, pyridazinyl, pyrazinyl, quinolyl, isoquinolyl, quinazolinyl, quinoxalinyl, phthalazinyl, pyridopyrimidinyl, pyrid
  • alkyl may refer to a linear, branched and/or cyclic alkyl group.
  • the number of carbon atoms in the alkyl group may be 1 to 20, 1 to 10 or 1 to 6.
  • Phrases containing the term, non-limiting examples of alkyl include methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, isobutyl, 2-ethylbutyl, 3,3-dimethylbutyl, n-pentyl, isopentyl, neopentyl, tert-pentyl, cyclopentyl, 1-methylpentyl, 3-methylpentyl, 2-ethylpentyl, 4-methyl-2-pentyl, n-hexyl, 1-methylhexyl, 2-ethylhexyl, 2-butylhexyl, cyclohexyl, 4-methylcycl
  • alkoxy refers to a group of the structure "-O-alkyl", i.e., an alkyl group as defined above attached to another group via an oxygen atom.
  • suitable examples include, but are not limited to, methoxy (-O-CH 3 or -OMe), ethoxy (-O-CH 2 CH 3 or -OEt) and tert-butoxy (-OC(CH 3 ) 3 or -OtBu).
  • the present application provides a method for preparing a patterned quantum dot film, as shown in FIG1 , comprising the following steps:
  • the method for preparing a patterned quantum dot film further includes the step of drying the quantum dot film layer to obtain a cured quantum dot film layer.
  • the ligand removal agent is a compound represented by the following general formula (I):
  • R2 is at least one selected from a hydrogen atom, a halogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group and a substituted or unsubstituted heteroaryl group.
  • the ligand remover in the exposed part loses R 1 to form a triphenyl carbonium ion with strong electrophilicity, and the triphenyl carbonium ion combines with the ligand of the exposed part to make the ligand of the exposed part fall off from the quantum dot, and the ligand of the unexposed part is still connected to the surface of the quantum dot.
  • the ligand is configured to be dissolved in the eluent, and the quantum dots of the exposed part cannot be dissolved in the eluent due to the loss of the ligand, so that the exposed part is retained on one side of the substrate, and the unexposed part is dissolved in the eluent, thereby obtaining a patterned quantum dot film.
  • the ligand remover as triphenylmethane and the ligand as oleic acid and oleylamine as an example, as shown in Figure 2, under 254nm light, the chlorine atom in triphenylmethane leaves to form a triphenyl carbonium ion, and the triphenyl carbonium ion combines with the amino group of oleylamine to make the oleylamine ligand fall off from the quantum dot. Similarly, the triphenyl carbonium ion combines with the carboxyl group of oleic acid to make the oleic acid ligand fall off from the quantum dot.
  • the compound formed by the combination of the triphenyl carbenium ion and the exposed part of the ligand may be soluble in the eluent or insoluble in the eluent. in the eluent, e.g. dissolved in the eluent.
  • the substrate may be a single-layer structure or a multi-layer structure.
  • the substrate is a single-layer structure
  • the substrate may be a rigid substrate or a flexible substrate
  • the material of the rigid substrate may be, for example, glass, ceramic or metal
  • the material of the flexible substrate may be, for example, polyimide, polyethylene terephthalate, polyetheretherketone, polystyrene, polyethersulfone, polycarbonate, polyarylate, polyarylate, polyvinyl chloride, polyethylene, polyvinylpyrrolidone, polyacrylate, polyetherimide, polyethylene naphthalate, polyphenylene sulfide, polyallyl ester, or at least one of textile fibers.
  • the substrate may be a multi-layer structure
  • the substrate may be a prefabricated device comprising a substrate and a bottom electrode, and the solution is applied to the side of the bottom electrode away from the substrate.
  • the quantum dot film layer can be in a wet film state, a partially cured state, or a fully cured state.
  • a drying process step needs to be added before the elution process step to form a fully cured quantum dot film layer.
  • the drying process can be performed before the partial exposure process step or after the partial exposure process step.
  • step S1 includes the following steps: S1a , applying a solution containing quantum dots and a ligand remover on one side of the substrate to form a quantum dot film layer, wherein the solution is applied in a manner including but not limited to at least one of spin coating, coating, inkjet printing, scraping, dip pulling, soaking, spraying, rolling or casting.
  • the solvent of the solution may be a non-polar solvent.
  • the solvent of the solution is selected from at least one of n-pentane, n-octane, n-hexane, n-heptane, n-nonane, n-decane, n-undecane, cyclohexane or cyclopentane.
  • the concentration of quantum dots in the solution is 1 mg/mL to 1000 mg/mL, for example, it can be 1 mg/mL to 50 mg/mL, 50 mg/mL to 100 mg/mL, 60 mg/mL to 150 mg/mL, 140 mg/mL to 200 mg/mL, 180 mg/mL to 250 mg/mL, 220 mg/mL to 300 mg/mL, 270 mg/mL to 400 mg/mL, 350 mg/mL to 500 mg/mL, 400 mg/mL to 600 mg/mL, 500 mg/mL to 800 mg/mL, 700 mg/mL to 900 mg/mL, or 850 mg/mL to 1000 mg/mL.
  • the mass ratio of the quantum dots in the solution to the ligand remover is 1: (0.01-2), for example, 1: (0.01-0.03), 1: (0.02-0.04), 1: (0.03-0.05), 1: (0.04-0.06), 1: (0.05-0.07), 1: (0.06- 0.08), 1: (0.07 ⁇ 0.09), 1: (0.1 ⁇ 0.12), 1: (0.11 ⁇ 0.13), 1: (0.12 ⁇ 0.14), 1: (0.13 ⁇ 0.15), 1: (0.14 ⁇ 0.16), 1: (0.15 ⁇ 0.17), 1: (0.16 ⁇ 0.18), 1: (0.17 ⁇ 0.19), or 1: (0.18 ⁇ 0.2).
  • the method further includes the step: S1b , drying the solution containing quantum dots and ligand removers on one side of the substrate to obtain a solidified quantum dot film layer.
  • drying treatment includes all processes that can make the solution containing quantum dots and ligand removers on one side of the substrate obtain higher energy and transform into a solid film, including but not limited to at least one of heat treatment or vacuum drying treatment, and the heat treatment includes but is not limited to isothermal heat treatment or non-isothermal heat treatment, and the non-isothermal heat treatment may be, for example, a gradient change in the temperature of the heat treatment, and the temperature of the heat treatment may be, for example, not higher than 80°C, and the vacuum degree of the vacuum drying treatment may be, for example, 10 -2 Mpa to 10 -7 Mpa, and the time of the vacuum drying treatment may be, for example, 10 min to 60 min.
  • the luminescent color of the quantum dots includes, but is not limited to, red, blue or green.
  • the quantum dots include, but are not limited to, single component quantum dots, core-shell structure quantum dots, inorganic perovskite quantum dots or organic-inorganic hybrid perovskite quantum dots.
  • the average particle size of the quantum dots can be, for example, 5 nm to 10 nm, for example, 5 nm, 6 nm, 7 nm, 8 nm, 9 nm or 10 nm.
  • the material of the single-component quantum dots, the material of the core of the core-shell quantum dots, or the material of the shell of the core-shell quantum dots includes but is not limited to at least one of II-VI compounds, III-V compounds, IV-VI compounds, or I-III-VI compounds, wherein the II-VI compounds are selected from CdS, CdSe, CdTe, ZnS, ZnSe, ZnTe, ZnO, HgS, HgSe, HgTe, CdSeS, CdSeT e, at least one of CdSTe, ZnSeS, ZnSeTe, ZnSTe, HgSeS, HgSeTe, HgSTe, CdZnS, CdZnSe, CdZnTe, CdHgS, CdHgSe, CdHgTe, HgZnS, HgZnSe
  • the chemical formula provided indicates the elemental composition, but does not indicate the content of each element.
  • CdZnSe only indicates that it is composed of three elements, Cd, Zn and Se. If the content of each element is indicated, it corresponds to Cd x Zn 1-x Se, 0 ⁇ x ⁇ 1.
  • inorganic perovskite quantum dots the general structural formula of inorganic perovskite quantum dots is AMX 3 , wherein A is Cs + , M is a divalent metal cation, M includes but is not limited to Pb 2+ , Sn 2+ , Cu 2+ , Ni 2+ , Cd 2+ , Cr 2+ , Mn 2+ , Co 2+ , Fe 2+ , Ge 2+ , Yb 2+ or Eu 2+ , and X is a halogen anion, including but not limited to Cl - , Br - or I - .
  • organic perovskite quantum dots the general structural formula of organic perovskite quantum dots is CMX 3 , wherein C is a carboxamidine group, M is a divalent metal cation, M includes but is not limited to Pb 2+ , Sn 2+ , Cu 2+ , Ni 2+ , Cd 2+ , Cr 2+ , Mn 2+ , Co 2+ , Fe 2+ , Ge 2+ , Yb 2+ or Eu 2+ , and X is a halogen anion, including but not limited to Cl - , Br - or I - .
  • the general structural formula of the organic-inorganic hybrid perovskite quantum dots is BMX 3 , wherein B is selected from organic amine cations, including but not limited to CH 3 (CH 2 ) n-2 NH 3+ (n ⁇ 2) or NH 3 (CH 2 ) n NH 3 2+ (n ⁇ 2), M is a divalent metal cation, including but not limited to Pb 2+ , Sn 2+ , Cu 2+ , Ni 2+ , Cd 2+ , Cr 2+ , Mn 2+ , Co 2+ , Fe 2+ , Ge 2+ , Yb 2+ or Eu 2+ , and X is a halogen anion, including but not limited to Cl - , Br - or I - .
  • the ligand is a native ligand connected to the surface of the quantum dot.
  • the ligand is selected from a ligand containing a hydrocarbon chain with a carbon number of 6 to 30, for example, the ligand is selected from at least one of aliphatic amine ligands with a carbon number of 6 to 20, fatty acid ligands with a carbon number of 6 to 20, and aliphatic thiol ligands with a carbon number of 6 to 20, for example, the aliphatic amine ligands with a carbon number of 6 to 20 are selected from at least one of oleylamine, n-butylamine, n-octylamine, 1,2-ethylenediamine or octadecylamine, the fatty acid ligands with a carbon number of 6 to 20 are selected from at least one of oleic acid, acetic acid, butyric acid, valeric acid, caproic acid,
  • R1 is selected from a group that can be separated from the ligand remover in the partial exposure process.
  • the pKa value of the conjugate acid formed after R1 obtains a proton in 25°C water is between -10 and 9, so that R1 has the characteristics of being easy to accept electrons and having a strong ability to bear negative charges, so that it is easy to be separated from the ligand remover in the partial exposure process.
  • R1 is, for example, selected from a halogen atom, p-toluenesulfonyl, thiol, cyano, azido, thiocyano or alkoxycarbonyl, and the alkoxycarbonyl can be, for example, methoxycarbonyl, ethoxycarbonyl, etc.
  • R2 is, for example, selected from a hydrogen atom, a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms, a substituted or unsubstituted aryl group having 1 to 10 carbon atoms, a substituted or unsubstituted aryl group having 6 to 20 ring atoms, or a substituted or unsubstituted heteroaryl group having 5 to 20 ring atoms.
  • the ligand removing agent is selected from at least one of triphenylmethane chloride, triphenylmethane bromide or triphenylmethane iodide.
  • a mask is used to perform exposure processing on the quantum dot film layer.
  • the wavelength of light for partial exposure treatment is 200nm to 500nm; and/or, the light energy for partial exposure treatment is 50mJ/ cm2 to 6000mJ/ cm2 , for example, 50mJ/ cm2 to 100mJ/ cm2 , 100mJ/ cm2 to 500mJ/ cm2 , 300mJ/ cm2 to 600mJ/ cm2 , 500mJ/ cm2 to 1000mJ/ cm2 , 1000mJ/ cm2 to 2000mJ/ cm2 , 2000mJ/ cm2 to 3000mJ/ cm2 , 3000mJ/ cm2 to 4000mJ/ cm2 , 4000mJ/ cm2 to 5000mJ/ cm2 , or 5000mJ/cm2. 2 to 6000 mJ/cm 2 .
  • the molar absorption coefficient of the ligand remover at the illumination wavelength of the partial exposure treatment is 10cm - 1M -1 to 105cm - 1M -1 , for example, it can be 10cm - 1M- 1 to 102cm - 1M- 1 , 102cm - 1M -1 to 103cm -1M -1 , 103cm- 1M-1 to 104cm - 1M -1 , or 104cm - 1M -1 to 105cm - 1M -1 .
  • step S3 includes the step of: using an eluent to elute the quantum dot film layer, and the unexposed portion can be dissolved in the eluent.
  • the eluent refers to a type of solvent that can dissolve ligands and quantum dots with ligands attached to the surface, but will not dissolve quantum dots without ligands attached to the surface.
  • the dielectric constant of the eluent is less than 10, including but not limited to at least one of toluene, chlorobenzene, n-hexane, n-octane, n-heptane, cyclohexane, dichloromethane, chloroform and tetrahydrofuran.
  • the patterned quantum dot film of the present application can be a single layer, and the material of the quantum dot film includes one quantum dot or multiple Quantum dots, when the material of the quantum dot film includes multiple quantum dots, the luminescent colors of the multiple quantum dots can be different from each other.
  • the patterned quantum dot film of the present application can also be multi-layered, and the material of each layer can be quantum dots of different luminescent colors or the same luminescent color, and the pattern of each layer can be the same or different.
  • the quantum dot film is a single layer, and the material of the quantum dot film includes red quantum dots, green quantum dots and blue quantum dots.
  • the preparation method of the quantum dot film includes the following steps:
  • the formed quantum dot film has a single-layer structure, and the quantum dot film includes a red quantum dot pattern, a green quantum dot pattern, and a blue quantum dot pattern arranged in the same layer.
  • the quantum dot film includes a first patterned quantum dot layer, a second patterned quantum dot layer and a third patterned quantum dot layer which are stacked, the material of the first patterned quantum dot layer is red quantum dots, the material of the second patterned quantum dot layer is green quantum dots, and the material of the third patterned quantum dot layer is blue quantum dots.
  • the preparation method of the quantum dot film includes the following steps:
  • the first ligand to the third ligand refer to the description of the ligands above, and the first eluent to the third eluent refer to the description of the eluent above.
  • quantum dot film patterning methods mainly include photolithography, electron beam etching, inkjet printing and nanoimprinting, but the applicant found that these methods are difficult to take into account indicators such as improving pattern resolution, universality, and reducing manufacturing costs.
  • the quantum dot film after patterning will have a significant decrease in luminescence quantum yield.
  • Photolithography requires the use of photoresist, which will contaminate and degrade quantum dots, and the solvent used to remove the photoresist will dissolve the deposited quantum dot layer.
  • Electron beam etching requires the use of high-energy electron beams or X-rays to etch patterns, but high-energy electron beams or X-rays can cause irreversible damage to quantum dots.
  • the patterned quantum dot film obtained by inkjet printing is prone to the "coffee ring" phenomenon, and the inkjet printing method has strict requirements on the viscosity and concentration of the ink, and there is a problem of difficulty in accurate deposition, which makes it difficult for the pattern resolution of the quantum dot film obtained by inkjet printing to reach less than 50 microns.
  • the pattern resolution of quantum dot films produced by nanoimprinting is higher, but it has the problems of high manufacturing cost, poor flexibility and unstable pattern quality.
  • the preparation method of the embodiment of the present application is to chemically design and modify the original ligands of the quantum dots based on the surface chemistry and colloidal stability mechanism of the quantum dots, and to construct a patterning method with high precision and high performance using photosensitive chemistry.
  • a quantum dot film layer is formed on one side of the substrate, the quantum dot film layer comprises a ligand remover having a structure shown in the general formula (I) and quantum dots having ligands connected to the surface, and then the quantum dot film layer is partially exposed, and then the quantum dot film layer is eluted to obtain a patterned quantum dot film.
  • Quantum dots of different structural compositions can be prepared into a patterned film, and the pattern resolution can reach 4 microns. It has the advantages of high pattern resolution, high universality, simple preparation process, and suitability for large-scale industrial production.
  • the entire preparation process does not involve steps such as ligand exchange that damage quantum dots, so that the photoelectric properties of the quantum dots before and after patterning will not change significantly.
  • the luminescence quantum yield of the red quantum dots before and after patterning remains consistent; the luminescence quantum yield of the green quantum dots after patterning is 90% of the luminescence quantum yield of the green quantum dots before patterning; for blue quantum dots with poor stability and surface sensitivity, the luminescence quantum yield of the blue quantum dots after patterning is 70% of the luminescence quantum yield of the blue quantum dots before patterning.
  • the photoelectric device 1 includes an anode 11, a cathode 12 and a light-emitting layer 13, the anode 11 and the cathode 12 are arranged opposite to each other, and the light-emitting layer 13 is arranged between the anode 11 and the cathode 12.
  • the light-emitting layer 13 includes a plurality of quantum dot layers, "a plurality of quantum dot layers” refers to one or more quantum dot layers, and "a plurality” refers to more than two, that is, the quantum dot layers in the light-emitting layer 13 can be one, two, three, four or more, at least one quantum dot layer among the plurality of quantum dot layers is prepared by any one of the methods for preparing a patterned quantum dot film described in the embodiments of the present application, and the material of each quantum dot layer among the plurality of quantum dot layers contains quantum dots of at least one luminescent color.
  • the materials of the anode 11 and the cathode 12 are independently selected from at least one of a metal, a carbon material or a first metal oxide
  • the metal is selected from at least one of Al, Ag, Cu, Mo, Au, Ba, Ca or Mg
  • the carbon material is selected from at least one of graphite, carbon nanotubes, graphene or carbon fiber
  • the first metal oxide can be a doped or undoped metal oxide, for example, selected from at least one of indium tin oxide (ITO), fluorine-doped tin oxide (FTO), antimony tin oxide (ATO), aluminum-doped zinc oxide (AZO), gallium-doped zinc oxide (GZO), indium-doped zinc oxide (IZO) or magnesium-doped zinc oxide (MZO).
  • the anode 11 or the cathode 12 may also be selected from a composite electrode of metal sandwiched between doped or undoped transparent metal oxides, the composite electrode including but not limited to at least one of AZO/Ag/AZO, AZO/Al/AZO, ITO/Ag/ITO, ITO/Al/ITO, ZnO/Ag/ZnO, ZnO/Al/ZnO, TiO 2 /Ag/TiO 2 , TiO 2 /Al/TiO 2 , ZnS/Ag/ZnS, ZnS/Al/ZnS, TiO 2 /Ag/TiO 2 or TiO 2 /Al/TiO 2.
  • the thickness of the anode 11 may be, for example, 20 nm to 200 nm
  • the thickness of the cathode 12 may be, for example, 20 nm to 200 nm.
  • the photoelectric device 1 further includes an electronic functional layer 14, which is disposed between the cathode 12 and the light-emitting layer 13.
  • the electronic functional layer 14 includes an electron transport layer and/or an electron injection layer.
  • the electron transport layer is closer to the electron injection layer than the electron injection layer.
  • the electron injection layer is closer to the cathode 12 than the electron transport layer, near the light emitting layer 13.
  • the thickness of the electronic functional layer 14 is, for example, 10 nm to 120 nm.
  • the electronic functional layer 14 includes an electron transport layer
  • the material of the electron transport layer includes a second metal oxide
  • the second metal oxide is an undoped metal oxide or a doped metal oxide
  • the second metal oxide includes but is not limited to at least one of ZnO, TiO 2 , SnO 2 , BaO, Ta 2 O 3 , ZrO 2 , TiLiO, ZnGaO, ZnAlO, ZnMgO, ZnSnO, ZnLiO, InSnO, AlZnO, ZnOCl or ZnOF.
  • the chemical formula provided only indicates the element composition, but does not indicate the content of each element, for example: ZnMgO only indicates that it is composed of three elements: Zn, Mg and O.
  • the average particle size of the second metal oxide can be, for example, 2nm to 15nm, exemplified by 2nm, 3nm, 4nm, 5nm, 6nm, 7nm, 8nm, 9nm, 10nm, 11nm, 12nm, 13nm, 14nm or 15nm.
  • the thickness of the electron transport layer is, for example, 10 nm to 60 nm.
  • the electronic functional layer 14 includes an electron injection layer
  • the material of the electron injection layer includes but is not limited to at least one of an alkali metal halide, an alkali metal organic complex, or an organic phosphine compound
  • the alkali metal halide includes but is not limited to LiF
  • the alkali metal organic complex includes but is not limited to 8-hydroxyquinoline lithium
  • the organic phosphine compound includes but is not limited to at least one of an organic phosphorus oxide, an organic thiophosphine compound, or an organic selenophosphine compound.
  • the thickness of the electron injection layer is, for example, 10 nm to 60 nm.
  • the optoelectronic device 1 further includes a hole functional layer 15, the hole functional layer 15 is disposed between the light-emitting layer 13 and the anode 11, and the hole functional layer 15 includes a hole injection layer and/or a hole transport layer.
  • the hole functional layer 15 including the hole injection layer and the hole transport layer the hole injection layer is closer to the anode 11 than the hole transport layer, and the hole transport layer is closer to the light-emitting layer 13 than the hole injection layer.
  • the thickness of the hole functional layer 15 can be, for example, 10 nm to 120 nm.
  • the thickness of the hole injection layer is, for example, 10 nm to 60 nm, and the material of the hole injection layer includes, but is not limited to, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid), copper phthalocyanine, titanium phthalocyanine, 4,4',4'-tri(N-3-methylphenyl-N-phenylamino)triphenylamine, 4,4',4'-tri[2-naphthylphenylamino]triphenylamine, 2,3,5,6-tetrafluoro-7,7',8,8'-tetracyanodimethyl-p-benzoquinone, 2,3,6,7,10,11-hexacyano-1,4,5,8,9,12-hexaazatriphenylene, transition metal oxides or transition metal sulfur compounds, wherein the transition metal oxides include, but are not limited to, at least one of nickel oxide, molybdenum oxide, tungsten oxide, van
  • the thickness of the hole transport layer is, for example, 10 nm to 100 nm, and the material of the hole transport layer includes, but is not limited to, poly(9,9-dioctylfluorene-co-N-(4-butylphenyl)diphenylamine) (abbreviated as TFB, CAS No. 220797-16-0), 3-hexyl substituted polythiophene (CAS No. 104934-50-1), poly(9-vinylcarbazole) (abbreviated as PVK, CAS No. 25067-59-8), poly[bis(4-phenyl)(4-butylphenyl)amine] (abbreviated as Poly-TPD, CAS No.
  • TFB poly(9,9-dioctylfluorene-co-N-(4-butylphenyl)diphenylamine)
  • TFB poly(9,9-dioctylfluorene-co-N-(
  • NPB N,N'-diphenyl-N,N'-di(3-methylphenyl)-1,1'-biphenyl-4,4'-diamine
  • NPB N,N'-diphenyl-N,N'-(1-naphthyl)-1,1'-biphenyl-4,4'-diamine
  • the preparation methods of each film layer in the optoelectronic device include but are not limited to solution method and deposition method.
  • the solution method includes but is not limited to spin coating, coating, inkjet printing, scraping, dip pulling, immersion, spraying, rolling or casting;
  • the deposition method includes chemical method and physical method.
  • the chemical method includes but is not limited to chemical vapor deposition, continuous ion layer adsorption and reaction, anodization, electrolytic deposition or coprecipitation.
  • the physical method includes but is not limited to thermal evaporation coating, electron beam evaporation coating, magnetron sputtering, multi-arc ion plating, physical vapor deposition, atomic layer deposition or pulsed laser deposition.
  • a drying process needs to be added to convert the wet film into a dry film.
  • the method for preparing the optoelectronic device may further include other steps, for example, after the preparation of each film layer of the optoelectronic device is completed, the optoelectronic device needs to be packaged.
  • the embodiment of the present application further provides an electronic device, which includes any optoelectronic device described in the embodiment of the present application.
  • the electronic device can be, for example, any electronic product with a display function, including but not limited to a smart phone, a tablet computer, a laptop computer, a digital camera, a digital video camera, a smart wearable device, a smart weighing electronic scale, a car display, a television or an e-book reader, wherein the smart wearable device can be, for example, a smart bracelet, a smart watch, a virtual reality (VR) helmet, etc.
  • VR virtual reality
  • the present embodiment provides a method for preparing a patterned quantum dot film and a patterned quantum dot film.
  • the material of the patterned quantum dot film comprises red quantum dots CdSe (core)/CdS (shell).
  • the surface of the red quantum dots CdSe/CdS is connected with oleylamine ligands.
  • the preparation method of red quantum dots CdSe/CdS connected with oleylamine ligands on the surface is carried out according to the literature (Chaodan Pu, Xingliang Dai, Yufei Shu, et al. Electrochemically-stable ligands bridge the photoluminescence-electroluminescence gap of quantum dots [J]. Nat Commun, 2020, 11(1): 937).
  • S1.1 Provide a glass substrate, and sequentially perform ultrasonic cleaning of the glass substrate with deionized water for 15 min, acetone for 15 min, ethanol for 15 min, and isopropanol for 15 min, and perform surface treatment with UV-ozone for 5 min after drying, and spin-coat a first solution comprising CdSe/CdS red quantum dots (with oleylamine ligands connected to the surface) and triphenylmethane (ligand remover) on one side of the glass substrate, wherein the solvent of the first solution is toluene, the concentration of CdSe/CdS red quantum dots in the first solution is 30 mg/mL, and the concentration of triphenylmethane in the first solution is 2 mg/mL;
  • the light source used for the exposure treatment is ultraviolet light with a wavelength of 254nm, the light energy is 1000mJ/ cm2 , and the light exposure time is 40s, so that the red quantum dot film includes an exposed part and an unexposed part, and the ligand in the exposed part is detached from the CdSe/CdS red quantum dots;
  • the present embodiment provides a method for preparing a patterned quantum dot film and a patterned quantum dot film.
  • the material of the patterned quantum dot film comprises green quantum dots CdSe (core)/Cd 1-x Zn x Se 1-y S y (middle shell)/ZnS (outer shell) with oleic acid ligands connected to the surface.
  • the preparation method of green quantum dots with oleic acid ligands connected to the surface is carried out according to the literature (Himchan Cho, Jia-Ahn Pan, Haoqi Wu, et al. Direct optical patterning of quantum dot light-emitting diodes via in situ ligand exchange [J]. Adv Mater, 2020, 32(46): 2003805).
  • the light source used for the exposure process is ultraviolet light with a wavelength of 254nm, the light energy is 1000mJ/ cm2 , and the light time is 40s, so that the green quantum dot film includes an exposed part and an unexposed part;
  • the present embodiment provides a method for preparing a patterned quantum dot film and a patterned quantum dot film.
  • the material of the patterned quantum dot film comprises Cd 1-x Zn x S (core)/ZnS (shell) blue quantum dots with oleic acid ligands connected to the surface, and blue quantum dots with oleic acid ligands connected to the surface.
  • the method for preparing the dots was carried out according to the literature (Wan Ki Bae, Min Ki Nam, Kookheon Char, et al. Gram-Scale One-Pot Synthesis of Highly Luminescent Blue Emitting Cd1-xZnxS/ZnS Nanocrystals[J]. Chem. Mater, 2008, 20(16), 5307-13).
  • S3.1 Provide a glass substrate, and sequentially perform ultrasonic cleaning of the glass substrate with deionized water for 15 min, acetone for 15 min, ethanol for 15 min, and isopropanol for 15 min, and perform surface treatment with UV-ozone for 5 min after drying, and spin-coat a third solution comprising Cd1- xZnxS /ZnS blue quantum dots (with oleic acid ligands connected to the surface) and triphenylmethane (ligand remover) on one side of the glass substrate, wherein the solvent of the third solution is toluene, the concentration of Cd1- xZnxS /ZnS blue quantum dots in the third solution is 20 mg/mL, and the concentration of triphenylmethane in the third solution is 0.5 mg/mL;
  • the light source used for the exposure process is ultraviolet light with a wavelength of 254nm, the light energy is 1000mJ/ cm2 , and the light time is 40s, so that the blue quantum dot film includes an exposed part and an unexposed part;
  • the present embodiment provides a method for preparing a patterned quantum dot film and a patterned quantum dot film.
  • the patterned quantum dot film has a single-layer structure.
  • the material of the patterned quantum dot film includes red quantum dots CdSe/CdS with oleylamine ligands connected to the surface (the same as in Example 1), green quantum dots CdSe/Cd1 -xZnxSe1 - ySy ) /ZnS with oleic acid ligands connected to the surface (the same as in Example 2), and blue quantum dots Cd1- xZnxS /ZnS with oleic acid ligands connected to the surface (the same as in Example 3).
  • the method for preparing the patterned quantum dot film in this embodiment is shown in FIG3 , and includes the following steps:
  • S4.11 Provide a glass substrate, and sequentially perform ultrasonic cleaning of the glass substrate with deionized water for 15 min, acetone for 15 min, ethanol for 15 min, and isopropanol for 15 min, and perform surface treatment with UV-ozone for 5 min after drying.
  • a first solution comprising CdSe/CdS red quantum dots (with oleylamine ligands connected to the surface) and triphenylmethane (ligand remover), wherein the solvent of the first solution is toluene, the concentration of CdSe/CdS red quantum dots in the first solution is 30 mg/mL, and the concentration of triphenylmethane in the first solution is 2 mg/mL;
  • the light source used for the exposure process is ultraviolet light with a wavelength of 254nm, the light energy is 1000mJ/ cm2 , and the light exposure time is 40s, so that the red quantum dot layer includes an exposed part and an unexposed part;
  • the light source used for the exposure process is ultraviolet light with a wavelength of 254nm, the light energy is 1000mJ/ cm2 , and the light exposure time is 40s, so that the green quantum dot layer includes an exposed part and an unexposed part;
  • the light source used for the exposure process is ultraviolet light with a wavelength of 254nm, the light energy is 1000mJ/ cm2 , and the light exposure time is 40s, so that the blue quantum dot layer includes an exposed part and an unexposed part;
  • the luminescence quantum yields of the red quantum dot layer, the green quantum dot layer and the blue quantum dot layer before partial exposure treatment are detected and analyzed respectively, and the luminescence quantum yields of the red light-emitting array, the green light-emitting array and the blue light-emitting array after patterning are detected and analyzed respectively.
  • the detection results are shown in FIG9 , and the luminescence quantum yields of the red quantum dots before and after patterning remain the same; the luminescence quantum yields of the green quantum dots after patterning are 90% of the luminescence quantum yields of the green quantum dots before patterning; the luminescence quantum yields of the blue quantum dots after patterning are 70% of the luminescence quantum yields of the blue quantum dots before patterning, proving that the preparation method of this embodiment has less damage to the quantum dots, so that the photoelectric properties of the quantum dots before and after patterning will not change significantly, and the red quantum dots, green quantum dots and blue quantum dots before and after patterning can have a high fluorescence performance retention rate.
  • This embodiment provides a patterned quantum dot film, the pattern of which is shown in FIG10 .
  • the material of the patterned quantum dot film comprises CdSe green quantum dots without a core-shell structure, and oleic acid ligands and oleylamine ligands are connected to the surface of the CdSe green quantum dots.
  • the difference in the preparation method of the patterned quantum dot film in this embodiment is that the CdSe/ Cd1-xZnxSe1 - ySy /ZnS green quantum dots (with oleic acid ligands connected to the surface) are replaced by "CdSe green quantum dots with oleic acid ligands and oleylamine ligands connected to the surface".
  • the present embodiment provides a patterned quantum dot film, the pattern of the patterned quantum dot film is shown in Figure 11, the material of the patterned quantum dot film includes perovskite CsPbBr3 quantum dots, the luminescent color of the perovskite CsPbBr3 quantum dots is red, and the surface of the perovskite CsPbBr3 quantum dots is connected with oleic acid ligands and oleylamine ligands.
  • the difference in the preparation method of the patterned quantum dot film in this embodiment is only that the CdSe/CdS red quantum dots (with oleylamine ligands connected to the surface) are replaced by "CsPbBr3 perovskite quantum dots with oleic acid ligands and oleylamine ligands connected to the surface".
  • the present embodiment provides a patterned quantum dot film, the pattern of the patterned quantum dot film is shown in Figure 12, the material of the patterned quantum dot film includes lnP (core)/ZnS (shell) quantum dots, the luminescent color of the lnP/ZnS quantum dots is red, and the surface of the lnP/ZnS quantum dots is connected with oleic acid ligands.
  • the difference in the preparation method of the patterned quantum dot film in this embodiment is only that: the CdSe/CdS red quantum dots (with oleylamine ligands connected to the surface) are replaced by "InP/ZnS red quantum dots (with oleylamine ligands connected to the surface) with oleic acid ligands connected to the surface".
  • This embodiment provides a patterned quantum dot film, the pattern of the patterned quantum dot film is shown in FIG5 , and the material of the patterned quantum dot film comprises CdSe/CdS red quantum dots with oleylamine ligands connected to the surface (the same as in Embodiment 1).
  • the preparation method of the patterned quantum dot film in this embodiment is different only in that the ligand remover is replaced by "triphenylmethane” with "triphenylacetonitrile with CAS No. 6639-43-6".
  • This embodiment provides a patterned quantum dot film, the pattern of the patterned quantum dot film is shown in FIG5 , and the material of the patterned quantum dot film comprises CdSe/CdS red quantum dots with oleylamine ligands connected to the surface (the same as in Embodiment 1).
  • the preparation method of the patterned quantum dot film in this embodiment is different only in that the ligand remover is replaced by "triphenylmethane" with "compound with CAS No. 42756-18-3".
  • This embodiment provides a patterned quantum dot film, the pattern of the patterned quantum dot film is shown in FIG5 , and the material of the patterned quantum dot film comprises CdSe/CdS red quantum dots with oleylamine ligands connected to the surface (the same as in Embodiment 1).
  • the difference in the preparation method of the patterned quantum dot film in this embodiment is that the ligand remover is replaced by "triphenylmethane chloride” with "triphenylmethanethiol with CAS number 3695-77-0".
  • the present embodiment provides a photoelectric device and a preparation method thereof, wherein the photoelectric device is a quantum dot light emitting diode of an upright structure, as shown in FIG13 , in a direction from bottom to top, the photoelectric device 1 comprises a substrate 10, an anode 11, a hole functional layer 15, a light emitting layer 13, an electron functional layer 14 and a cathode 12 which are stacked in sequence, wherein the hole functional layer 15 is composed of a hole injection layer 151 and a hole transport layer 152 which are stacked, the hole injection layer 151 is closer to the anode 11 than the hole transport layer 152, and the hole transport layer 152 is closer to the quantum dot light emitting layer 13 than the hole injection layer 151; the electron functional layer 14 is an electron transport layer.
  • the materials and thicknesses of the various layers in the optoelectronic device 1 are as follows:
  • the material of the substrate 10 is glass, and the thickness is 2 mm;
  • the material of the anode 11 is ITO, with a thickness of 50 nm;
  • the material of cathode 12 is Al, and the thickness is 100 nm;
  • the material of the hole injection layer 151 is PEDOT:PSS, and the thickness is 25 nm;
  • the material of the hole transport layer 152 is TFB, and the thickness is 35 nm;
  • the material of the light-emitting layer 13 is CdSe/CdS red quantum dots with oleylamine ligands connected to the surface, the total light-emitting area is 2 cm 2 , the light-emitting layer 13 is a red light-emitting array structure (as shown in FIG. 14 , each small pixel has a size of 10 microns ⁇ 50 microns), and the thickness of the light-emitting layer 13 is 20 nm;
  • the electronic functional layer 14 is made of nano ZnO with an average particle size of 20 nm and a thickness of 40 nm.
  • S11.1 Provide a substrate, sputter ITO on one side of the substrate to obtain an ITO layer, wipe the surface of the ITO layer with a cotton swab dipped in a small amount of soapy water to remove impurities visible to the naked eye on the surface, and then ultrasonically clean the substrate including the ITO with deionized water for 15 minutes, acetone for 15 minutes, ethanol for 15 minutes, and isopropanol for 15 minutes, and then dry and perform ultraviolet-ozone surface treatment for 5 minutes to obtain a substrate including an anode;
  • a light-emitting layer is formed on a side of the hole transport layer away from the hole injection layer.
  • the method for forming the light-emitting layer is carried out by referring to the method for preparing the patterned quantum dot film in Example 1.
  • This embodiment provides a photoelectric device and a preparation method thereof. Compared with the photoelectric device in Example 11, the photoelectric device in this embodiment is different only in that the material of the light-emitting layer is replaced with CdSe/ Cd1-xZnxSe1 - ySy / ZnS green quantum dots with oleic acid ligands connected to the surface, and the light-emitting layer is a green light-emitting array structure.
  • step S11.4 is replaced by "under a nitrogen environment at normal temperature and pressure, a light-emitting layer is formed on the side of the hole transport layer away from the hole injection layer, and the method for forming the light-emitting layer is carried out with reference to the preparation method of the patterned quantum dot film in Example 2".
  • This embodiment provides a photoelectric device and a preparation method thereof. Compared with the photoelectric device in Example 11, the photoelectric device in this embodiment is different only in that the material of the light-emitting layer is replaced with CdSe/ Cd1-xZnxSe1 - ySy / ZnS blue quantum dots with oleic acid ligands connected to the surface, and the light-emitting layer is a blue light-emitting array structure.
  • step S11.4 is replaced by "under a nitrogen environment at normal temperature and pressure, a light-emitting layer is formed on the side of the hole transport layer away from the hole injection layer, and the method for forming the light-emitting layer is carried out with reference to the preparation method of the patterned quantum dot film in Example 3".
  • This comparative example provides a method for preparing a patterned quantum dot film. Compared with the method for preparing a patterned quantum dot film in Example 1, the difference in the method for preparing a patterned quantum dot film in this comparative example is that the ligand remover is replaced by "triphenylmethane" from "triphenylmethane”.
  • This comparative example provides a photoelectric device and a preparation method thereof. Compared with the photoelectric device in Example 11, the photoelectric device in this comparative example is different only in that the light-emitting layer is not patterned.
  • step S11.4 is replaced by "under a nitrogen environment at room temperature and pressure, inkjet print a 30 mg/mL CdSe/CdS red quantum dot (same as Example 1, with oleylamine ligands connected to the surface)-n-octane solution on the side of the hole transport layer away from the hole injection layer, and then place it at 80°C for constant temperature heat treatment for 10 minutes to obtain a light-emitting layer.”
  • This comparative example provides a photoelectric device and a preparation method thereof. Compared with the photoelectric device in Example 11, the only difference of the photoelectric device in this comparative example is that the material of the light-emitting layer is replaced with CdSe/ Cd1-xZnxSe1 - ySy / ZnS green quantum dots with oleic acid ligands connected to the surface (the same as Example 2), and the light-emitting layer is not patterned.
  • step S11.4 is replaced by "under a nitrogen environment at room temperature and pressure, inkjet print a 30 mg/mL CdSe/Cd1 -xZnxSe1- ySy / ZnS green quantum dot-n-octane solution on the side of the hole transport layer away from the hole injection layer, and then place it at 80°C for constant temperature heat treatment for 10 min to obtain a light-emitting layer.”
  • This comparative example provides a photoelectric device and a preparation method thereof. Compared with the photoelectric device in Example 11, the photoelectric device in this comparative example is different only in that the material of the light-emitting layer is replaced with Cd1 - xZnxS /ZnS blue quantum dots with oleic acid ligands connected to the surface (the same as Example 3), and the light-emitting layer is not patterned.
  • step S11.4 is replaced by "under a nitrogen environment at room temperature and pressure, inkjet printing a 30 mg/mL Cd1 - xZnxS /ZnS blue quantum dot-n-octane solution on the side of the hole transport layer away from the hole injection layer, and then placing it at 80°C for constant temperature heat treatment for 10 min to obtain a light-emitting layer.”
  • the performance of the optoelectronic devices of Examples 11 to 13 and Comparative Examples 2 to 4 was tested, and the FPD optical property measurement equipment (including Ocean Optics USB2000, LabView controlled QE-PRO spectrometer, Keithley 2400, high-precision digital source meter Keithley 6485, optical fiber with an inner diameter of 50 ⁇ m, device test probes and fixtures, various types of related connecting wires and data cards, efficiency test cassettes and data acquisition systems and other components to build an efficiency test system) was used to detect and obtain the parameters such as the start-up voltage, current, electroluminescence intensity, and luminescence spectrum of each optoelectronic device, and then the key parameters such as external quantum efficiency and power efficiency were calculated, and the above-mentioned various life test equipment was used to test the efficiency of each device.
  • the FPD optical property measurement equipment including Ocean Optics USB2000, LabView controlled QE-PRO spectrometer, Keithley 2400, high-precision digital source meter Keithley 6485, optical fiber with an inner diameter of 50 ⁇ m
  • the service life of each optoelectronic device was measured to obtain the maximum electroluminescence intensity (L max ,cd/m 2 ), maximum external quantum efficiency (EQE max ,%), the time required for the brightness to decay from 100% to 95% at a brightness of 1000nit (T95@1000nit,h) and the turn-on voltage (Ut,V) of each optoelectronic device.
  • the detection method of L max is: under the driving condition of constant current (2mA), the maximum electroluminescent intensity of the optoelectronic device in the range of driving voltage from 0V to 8V is obtained.
  • the test method of service life is: under the driving condition of constant current (2mA), a 128-channel QLED life test system is used to analyze the electroluminescent life of each optoelectronic device, and the time required for each optoelectronic device to decay from the maximum brightness to 95% (T95,h) is recorded, and the time required for the brightness of each optoelectronic device to decay from 100% to 95% at a brightness of 1000nit is calculated by the decay fitting formula (T95@1000nit,h).

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Abstract

本申请公开一种图案化量子点薄膜的制备方法、光电器件与电子设备,所述制备方法包括步骤:在基板的一侧形成量子点膜层,量子点膜层包含配体去除剂和表面连接有配体的量子点,然后对量子点膜层进行部分曝光处理以使量子点膜层包括曝光部分和未曝光部分,接着去除未曝光部分,获得图案化量子点薄膜。

Description

图案化量子点薄膜的制备方法、光电器件与电子设备
本申请要求于2023年09月26日在中国专利局提交的、申请号为202211175684.X、申请名称为“图案化量子点薄膜的制备方法、光电器件与电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及光电技术领域,具体涉及一种图案化量子点薄膜的制备方法、光电器件与电子设备。
背景技术
量子点(Quantum dos,QDs)又称半导体纳米晶,其是一种半径小于或接近激子玻尔半径的纳米晶体,粒径通常介于1nm至20nm之间。量子点具有独特的荧光纳米效应,量子点的发光波长可通过改变自身尺寸和成分组成进行调控,具有发光光谱半峰宽较窄、色纯度高、光稳定性好、激发光谱宽、发射光谱可控的优点,在光伏发电、光电显示、生物探针等技术领域具有广泛的应用前景。
技术问题
在光电显示技术领域,量子点可作为发光材料,量子点通常以薄膜形态用作发光层,例如图案化的量子点薄膜。常规的量子点薄膜图案化方法存在缺陷:相较于图案化前的量子点薄膜,图案化后的量子点薄膜会出现发光量子产率显著下降的问题,从而对量子点薄膜的发光性能造成负面影响。
技术解决方案
鉴于此,本申请提供了一种图案化量子点薄膜的制备方法、光电器件与电子设备,以改善图案化后的量子点薄膜出现发光量子产率显著下降的问题。
第一方面,本申请提供了一种图案化量子点薄膜的制备方法,其中,包括如下步骤:
提供基板,在所述基板的一侧形成量子点膜层,所述量子点膜层包含量子点和配体去除剂,所述量子点的表面连接有配体;
对所述量子点膜层进行部分曝光处理,以使所述量子点膜层包括曝光部分和未曝光部分,所述曝光部分中的所述配体脱离于所述量子点;以及
去除所述未曝光部分,获得图案化量子点薄膜;
其中,所述配体去除剂为下面通式(Ⅰ)所示的化合物:
在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种;
在所述部分曝光处理中,所述曝光部分中的所述配体去除剂失去所述R1而形成亲电基团,以使所述曝光部分中的所述配体与所述亲电基团相结合而脱离于所述量子点。
第二方面,本申请提供了一种光电器件,包括:
阳极;
阴极,与所述阳极相对设置;以及
发光层,设置于所述阳极与所述阴极之间;
其中,所述发光层包括若干个量子点层,所述若干个量子点层中每一量子点层的材料包含至少一种发光颜色的量子点,所述若干个量子点层中的至少一个量子点层的制备方法包括如下步骤:
提供基板,在所述基板的一侧形成量子点膜层,所述量子点膜层包含量子点和配体去除剂,所述量子点的表面连接有配体;
对所述量子点膜层进行部分曝光处理,以使所述量子点膜层包括曝光部分和未曝光部分,所述曝光部分中的所述配体脱离于所述量子点;以及
去除所述未曝光部分,获得图案化量子点薄膜;
其中,所述配体去除剂为下面通式(Ⅰ)所示的化合物:
在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种;
在所述部分曝光处理中,所述曝光部分中的所述配体去除剂失去所述R1而形成亲电基团,以使所述曝光部分中的所述配体与所述亲电基团相结合而脱离于所述量子点。
第三方面,本申请提供了一种电子设备,所述电子设备包括光电器件,所述光电器件包括:
阳极;
阴极,与所述阳极相对设置;以及
发光层,设置于所述阳极与所述阴极之间;
其中,所述发光层包括若干个量子点层,所述若干个量子点层中每一量子点层的材料包含至少一种发光颜色的量子点,所述若干个量子点层中的至少一个量子点层的制备方法包括如下步骤:
提供基板,在所述基板的一侧形成量子点膜层,所述量子点膜层包含量子点和配体去除剂,所述量子点的表面连接有配体;
对所述量子点膜层进行部分曝光处理,以使所述量子点膜层包括曝光部分和未曝光部分,所述曝光部分中的所述配体脱离于所述量子点;以及
去除所述未曝光部分,获得图案化量子点薄膜;
其中,所述配体去除剂为下面通式(Ⅰ)所示的化合物:
在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种;
在所述部分曝光处理中,所述曝光部分中的所述配体去除剂失去所述R1而形成亲电基团,以使所述曝光部分中的所述配体与所述亲电基团相结合而脱离于所述量子点。
有益效果
本申请中图案化量子点薄膜的制备方法能够将不同结构组成的量子点制备形成图案化薄膜,并且图案分辨率可达4微米,具有图案分辨率高、普适性高、制备工序简单、适用于大规模工业化生产的优点,整个图案化过程不涉及配体交换等损伤量子点的工序,以使图案化前后的量子点的光电性能不会发生明显改变,例如:图案化前后的红色量子点的发光量子产率保持一致;图案化后的绿色量子点的发光量子产率为图案化前的绿色量子点的发光量子产率的90%;对于稳定性较差、表面敏感的蓝色量子点,图案化后的蓝色量子点的发光量子产率为图案化前的蓝色量子点的发光量子产率的70%。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请实施例中提供的第一种图案化量子点薄膜的制备方法的流程示意图;
图2为本申请实施例中量子点薄膜图案化的机理示意图;
图3为本申请实施例中提供的第二种图案化量子点薄膜的制备方法的流程示意图;
图4为本申请实施例中提供的第一种光电器件的结构示意图;
图5为本申请中实施例1提供的一种图案化量子点薄膜在荧光显微镜下的光学照片图;
图6为本申请中实施例2提供的一种图案化量子点薄膜在荧光显微镜下的光学照片图;
图7为本申请中实施例3提供的一种图案化量子点薄膜在荧光显微镜下的光学照片图;
图8为本申请中实施例4提供的一种图案化量子点薄膜在荧光显微镜下的光学照片图;
图9为本申请中实施例4的红色量子点、绿色量子点和蓝色量子点在图案化前后的发光量子产率变化图;
图10为本申请中实施例5提供的一种图案化量子点薄膜在明场光学显微镜下的光学照片图;
图11为本申请中实施例6提供的一种图案化量子点薄膜在荧光显微镜下的光学照片图;
图12为本申请中实施例7提供的一种图案化量子点薄膜在荧光显微镜下的光学照片图;
图13为本申请实施例中提供的第二种光电器件的结构示意图;
图14为本申请中实施例8提供的一种光电器件的发光层在荧光显微镜下的光学照片图,其中,发光层为量子点阵列式结构;
图15为本申请中对比例1中提供的一种量子点薄膜在荧光显微镜下的光学照片图;
图16为本申请中实施例11和对比例2中光电器件的特性曲线图,其中,A为实施例11和对比例2中光电器件的电流密度-电致发光强度-电压特性曲线图,B为实施例11和对比例2中光电器件的外量子效率-电致发光强度特性曲线图,C为实施例11和对比例2中光电器件的发光量子产率-时间特性曲线图;
图17为本申请中实施例12和对比例3中光电器件的特性曲线图,其中,D为实施例12和对比例3中光电器件的电流密度-电致发光强度-电压特性曲线图,E为实施例12和对比例3中光电器件的外量子效率-电致发光强度特性曲线图,F为实施例12和对比例3中光电器件的发光量子产率-时间特性曲线图;
图18为本申请中实施例13和对比例4中光电器件的特性曲线图,其中,G为实施例13和对比例4中光电器件的电流密度-电致发光强度-电压特性曲线图,H为实施例13和对比例4中光电器件的外量子效率-电致发光强度特性曲线图,I为实施例13和对比例4中光电器件的发光量子产率-时间特性曲线图。
本申请的实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
本申请实施例提供一种量子点发光层及其制备方法和量子点发光二极管器件。以下分别进行详细说明。需说明的是,以下实施例的描述顺序不作为对实施例优选顺序的限定。另外,在本申请的描述中,术语“包括”是指“包括但不限于”。用语第一、第二、第三等仅仅作为标示使用,并没有强加数字要求或建立顺序。本发明的各种实施例可以以一个范围的型式存在;应当理解,以一范围型式的描述仅仅是因为方便及简洁,不应理解为对本发明范围的硬性限制;因此,应当认为所述的范围描述已经具体公开所有可能的子范围以及该范围内的单一数值。例如,应当认为从1到6的范围描述已经具体公开子范围,例如从1到3,从1到4,从1到5,从2到4,从2到6,从3到6等,以及所数范围内的单一数字,例如1、2、3、4、5及6,此不管范围为何皆适用。另外,每当在本文中指出数值范围,是指包括所指范围内的任何引 用的数字(分数或整数)。
在本申请中,术语“包括”是指“包括但不限于”。
术语“和/或”用于描述关联对象的关联关系,表示可以存在三种关系,例如,“A和/或B”可以表示三种情况:第一种情况是单独存在A;第二种情况是同时存在A和B;第三种情况是单独存在B的情况,其中,A和B分别可以是单数或者复数。
术语“至少一种”是指一种或多种,“多种”是指两种或两种以上。术语“至少一个”、“以下至少一项(个)”或其类似表达,指的是这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,“a、b或c中的至少一项(个)”或“a,b和c中的至少一项(个)”均可表示为:a、b、c、a-b(即a和b)、a-c、b-c或a-b-c,其中,a,b和c分别可以是单个或多个。
术语“A层形成于B层的一侧”、“A层形成于B层远离C层的一侧”或其类似描述可以表示为A层直接地形成于B层的一侧或B层远离C层的一侧,即A层与B层直接接触,或者表示为A层间接地形成于B层的一侧或B层远离C层的一侧,即A层与B层之间还可以形成有其他的间隔结构层。同理,“A层设置于B层的一侧”、“A层设置于B层远离C层的一侧”可以表示为A层与B层直接接触,或者表示为A层与B层之间还设有其他的间隔结构层;“A层设置于B层与C层之间”可以表示为A层与B层直接接触且A层与C层直接接触、或者A层与B层直接接触且A层与C层之间设有一个或多个间隔结构层、或者A层与B层之间设有一个或多个间隔结构层且A层与C层之间设有一个或多个间隔结构层、或者A层与B层设有一个或多个间隔结构层且A层与C层直接接触。
术语“取代或未取代”表示所定义的基团可以被取代,也可以不被取代。当所定义的基团为被取代时,应理解为所定义的基团中任意位置的氢原子可以被一个或多个取代基R取代,所述R选自但不限于:氘原子、氰基、异氰基、硝基或卤素,含有1至20个碳原子的烷基、含有3至20个环原子的杂环基、含有6至20个环原子的芳香基团、含有5至20个环原子的杂芳香基团、-NR’R”、硅烷基、羰基、烷氧基羰基、芳氧基羰基、胺基甲酰基、卤甲酰基、甲酰基、异氰酸酯基、硫氰酸酯基、异硫氰酸酯基、羟基、三氟甲基,且上述基团也可以进一步被本领域可接受取代基取代。可理解的是,-NR’R”中R’和R”分别独立选自但不限于是H、氘原子、氰基、异氰基、硝基或卤素、含有1至10个碳原子的烷基、含有3至20个环原子的杂环基、含有6至20个环原子的芳香基团、含有5至20个环原子的杂芳香基团。R选自但不限于是氘原子、氰基、异氰基、硝基或卤素、含有1至20个碳原子的烷基、含有3至20个环原子的杂环基、含有6至20个环原子的芳香基团、含有5至20个环原子的杂芳香基团、硅烷基、羰基、烷氧基羰基、芳氧基羰基、胺基甲酰基、卤甲酰基、甲酰基、异氰酸酯基、硫氰酸酯基、异硫氰酸酯基、羟基、三氟甲基,且上述基团也可以进一步被本领域可接受取代基取代。
术语“杂原子”为非碳原子,可以为N原子、O原子、S原子等。
术语“环原子数”表示原子键合成环状而得到的结构化合物(例如,单环化合物、稠环化合物、交联化合物、碳环化合物、杂环化合物)中构成该环自身的环原子的原子数,即成环的原子个数。该环被取代基所取代时,取代基所包含的原子不包括在环原子内。关于以下所述的“环原子数”,在没有特别说明的条件下也是同样的。例如,苯环的环原子数为6,萘环的环原子数为10,噻吩基的环原子数为5。
术语“芳基”是指在芳香环化合物的基础上除去一个氢原子衍生的芳族烃基,可以为单环芳基、或稠环芳基、或多环芳基,对于多环的环种,至少一个是芳族环系。例如,“取代或未取代的具有6至20个环原子的芳基”是指包含6至20个环原子的芳基,且芳基上任意位置处的氢原子可以进一步地被取代。芳基包括但不限于是苯基、联苯基、三联苯基、萘基、蒽基、菲基、荧蒽基、三亚苯基、芘基、苝基、并四苯基、芴基、二萘嵌苯基、苊基及其衍生物。可以理解地,多个芳基也可以被短的非芳族单元间断(例如<10%的非H原子,比如C、N或O原子),具体如苊、芴、9,9-二芳基芴、三芳胺、二芳基醚体系也应该包含在芳基的定义中。
术语“杂芳基”是指在芳基的基础上至少一个碳原子被非碳原子所替代,非碳原子可以为N原子、O原子、S原子等。例如,“取代或未取代的具有5至20个环原子的杂芳基”是指具有5至20个环原子的杂芳基,杂芳基包括但不限于是噻吩基、呋喃基、吡咯基、二唑基、三唑基、咪唑基、吡啶基、联吡啶基、 嘧啶基、三嗪基、吖啶基、哒嗪基、吡嗪基、喹啉基、异喹啉基、喹唑啉基、喹喔啉基、酞嗪基、吡啶并嘧啶基、吡啶并吡嗪基、苯并噻吩基、苯并呋喃基、吲哚基、吡咯并咪唑基、吡咯并吡咯基、噻吩并吡咯基、噻吩并噻吩基、呋喃并吡咯基、呋喃并呋喃基、噻吩并呋喃基、苯并异噁唑基、苯并异噻唑基、苯并咪唑基、邻二氮萘基、菲啶基、伯啶基、喹唑啉酮基、二苯并噻吩基、二苯并呋喃基、咔唑基及其衍生物。
术语“烷基”可以表示直链、支链和/或环状烷基。烷基的碳原子数量可以为1至20、1至10或1至6。包含该术语的短语,烷基的非限制性实例包括甲基、乙基、正丙基、异丙基、正丁基、仲丁基、叔丁基、异丁基、2-乙基丁基、3,3-二甲基丁基、正戊基、异戊基、新戊基、叔戊基、环戊基、1-甲基戊基、3-甲基戊基、2-乙基戊基、4-甲基-2-戊基、正己基、1-甲基己基、2-乙基己基、2-丁基己基、环己基、4-甲基环己基、4-叔丁基环己基、正庚基、1-甲基庚基、2,2-二甲基庚基、2-乙基庚基、2-丁基庚基、正辛基、叔辛基、2-乙基辛基、2-丁基辛基、2-己基辛基、3,7-二甲基辛基、环辛基、正壬基、正癸基、金刚烷基、2-乙基癸基、2-丁基癸基、2-己基癸基、2-辛基癸基、正十一烷基、正十二烷基、2-乙基十二烷基、2-丁基十二烷基、2-己基十二烷基、2-辛基十二烷基、正十三烷基、正十四烷基、正十五烷基、正十六烷基、2-乙基十六烷基、2-丁基十六烷基、2-己基十六烷基、2-辛基十六烷基、正十七烷基、正十八烷基、正十九烷基、正二十烷基、2-乙基二十烷基、2-丁基二十烷基、2-己基二十烷基、2-辛基二十烷基、正二十一烷基、正二十二烷基、正二十三烷基、正二十四烷基、正二十五烷基、正二十六烷基、正二十七烷基、正二十八烷基、正二十九烷基、正三十烷基等。
术语“烷氧基”是指结构为“-O-烷基”的基团,即如上所定义的烷基经由氧原子连接至其它基团。包含该术语的短语,合适的实例包括但不限于:甲氧基(-O-CH3或-OMe)、乙氧基(-O-CH2CH3或-OEt)和叔丁氧基(-O-C(CH3)3或-OtBu)。
本申请实施例提供了一种图案化量子点薄膜的制备方法,如图1所示,包括如下步骤:
S1、提供基板,在基板的一侧形成量子点膜层,量子点膜层包含量子点和配体去除剂,量子点的表面连接有配体;
S2、对量子点膜层进行部分曝光处理,以使量子点膜层包括曝光部分和未曝光部分,曝光部分中的配体脱离于量子点;
S3、去除未曝光部分,获得图案化量子点薄膜。
其中,当量子点膜层为湿膜状态或部分固化状态时,在步骤S3之前,图案化量子点薄膜的制备方法还包括步骤:对量子点膜层进行干燥处理,获得固化的量子点膜层。
配体去除剂为下面通式(Ⅰ)所示的化合物:
在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种。
在部分曝光处理中,曝光部分中的配体去除剂失去R1以形成具有较强亲电性的三苯基碳正离子,三苯基碳正离子与曝光部分的配体相结合,以使曝光部分的配体脱落于量子点,并且未曝光部分的配体依然连接于量子点的表面,因此,在洗脱处理步骤中,配体被配置为溶于洗脱剂中,曝光部分的量子点因失去配体而无法溶解于洗脱剂中,从而曝光部分保留于基板的一侧,未曝光部分溶解于洗脱剂中,从而获得图案化量子点薄膜。以配体去除剂为三苯基氯甲烷且配体为油酸和油胺为例,如图2所示,在254nm的光照下,三苯基氯甲烷中的氯原子离去而形成三苯基碳正离子,三苯基碳正离子与油胺的氨基相结合以使油胺配体脱落于量子点,同理,三苯基碳正离子与油酸的羧基相结合以使油酸配体脱落于量子点。需要说明的是,三苯基碳正离子与曝光部分的配体相结合形成的化合物可以溶解于洗脱剂,也可以不溶 于洗脱剂,例如溶解于洗脱剂。
具体的,在步骤S1中,基板可以单层结构,也可以是多层结构。例如,基板为单层结构,基板可以是刚性衬底或柔性衬底,刚性衬底的材料例如可以是玻璃、陶瓷或金属,柔性衬底的材料例如可以是聚酰亚胺、聚对苯二甲酸乙二醇酯、聚醚醚酮、聚苯乙烯、聚醚砜、聚碳酸酯、聚芳基酸酯、聚芳酯、聚氯乙烯、聚乙烯、聚乙烯吡咯烷酮、聚丙烯酸酯、聚醚酰亚胺、聚萘二甲酸乙二醇酯、聚苯硫醚、聚烯丙基酯、或纺织纤维中的至少一种。又如,基板可以是多层结构,基板可以是包含衬底和底电极的预制器件,溶液施加于底电极远离衬底的一侧。
在步骤S1中,量子点膜层可以是湿膜状态、部分固化状态或完全固化状态。对于湿膜状态和部分固化状态的量子点膜层,需在洗脱处理步骤之前增设干燥处理步骤以形成完全固化的量子点膜层。其中,干燥处理可以在部分曝光处理步骤之前进行,也可以在部分曝光处理步骤之后进行。
在本申请的一些实施例中,步骤S1包括步骤:S1a、在基板的一侧施加包含量子点和配体去除剂的溶液,形成量子点膜层,其中,溶液的施加方式包括但不限于是旋涂、涂布、喷墨打印、刮涂、浸渍提拉、浸泡、喷涂、滚涂或浇铸中的至少一种。
进一步地,溶液的溶剂可以是非极性溶剂。在本申请的一些实施例中,溶液的溶剂选自正戊烷、正辛烷、正己烷、正庚烷、正壬烷、正癸烷、正十一烷、环己烷或环戊烷中的至少一种。
进一步地,溶液中量子点的浓度为1mg/mL至1000mg/mL,例如可以是1mg/mL至50mg/mL、50mg/mL至100mg/mL、60mg/mL至150mg/mL、140mg/mL至200mg/mL、180mg/mL至250mg/mL、220mg/mL至300mg/mL、270mg/mL至400mg/mL、350mg/mL至500mg/mL、400mg/mL至600mg/mL、500mg/mL至800mg/mL、700mg/mL至900mg/mL、或者850mg/mL至1000mg/mL。
为了兼顾提高量子点膜层的成膜质量和图案化的分辨率,在本申请的一些实施例中,溶液中量子点:配体去除剂的质量比为1:(0.01~2),例如为1:(0.01~0.03)、1:(0.02~0.04)、1:(0.03~0.05)、1:(0.04~0.06)、1:(0.05~0.07)、1:(0.06~0.08)、1:(0.07~0.09)、1:(0.1~0.12)、1:(0.11~0.13)、1:(0.12~0.14)、1:(0.13~0.15)、1:(0.14~0.16)、1:(0.15~0.17)、1:(0.16~0.18)、1:(0.17~0.19)、或者1:(0.18~0.2)。
在本申请的一些实施例中,在步骤S1a之后还包括步骤:S1b、对位于基板的一侧的包含量子点和配体去除剂的溶液进行干燥处理,获得固化的量子点膜层。其中,“干燥处理”包括所有能使位于基板的一侧的包含量子点和配体去除剂的溶液获得更高能量而转变为固态膜的工序,包括但不限于是热处理或真空干燥处理中的至少一种,热处理包括但不限于是恒温式热处理或非恒温式热处理,非恒温式热处理例如可以是热处理的温度呈梯度式变化,热处理的温度例如可以是不高于80℃,真空干燥处理的真空度例如可以是为10-2Mpa至10-7Mpa,真空干燥处理的时间例如为10min至60min。
在步骤S1中,量子点的发光颜色包括但不限于是红色、蓝色或绿色。量子点包括但不限于是单一组分量子点、核壳结构量子点、无机钙钛矿量子点或有机-无机杂化钙钛矿量子点。量子点的平均粒径例如可以是5nm至10nm,例如为5nm、6nm、7nm、8nm、9nm或10nm。
当量子点为单一组分量子点或核壳结构量子点时,单一组分量子点的材料、或者核壳结构量子点的核的材料、或者核壳结构量子点的壳的材料包括但不限于是II-VI族化合物、III-V族化合物、IV-VI族化合物或I-III-VI族化合物中的至少一种,其中,II-VI族化合物选自CdS、CdSe、CdTe、ZnS、ZnSe、ZnTe、ZnO、HgS、HgSe、HgTe、CdSeS、CdSeTe、CdSTe、ZnSeS、ZnSeTe、ZnSTe、HgSeS、HgSeTe、HgSTe、CdZnS、CdZnSe、CdZnTe、CdHgS、CdHgSe、CdHgTe、HgZnS、HgZnSe、HgZnTe、CdZnSeS、CdZnSeTe、CdZnSTe、CdHgSeS、CdHgSeTe、CdHgSTe、HgZnSeS、HgZnSeTe或HgZnSTe中的至少一种,III-V族化合物选自GaN、GaP、GaAs、GaSb、AlN、AlP、AlAs、AlSb、InN、InP、InAs、InSb、GaNP、GaNAs、GaNSb、GaPAs、GaPSb、AlNP、AlNAs、AlNSb、AlPAs、AlPSb、InNP、InNAs、InNSb、InPAs、InPSb、GaAlNP、GaAlNAs、GaAlNSb、GaAlPAs、GaAlPSb、GaInNP、GaInNAs、GaInNSb、GaInPAs、GaInPSb、InAlNP、InAlNAs、InAlNSb、InAlPAs或InAlPSb中的至少一种,IV-VI族化合物选自SnS、SnSe、SnTe、PbS、PbSe、PbTe、SnSeS、SnSeTe、SnSTe、PbSeS、PbSeTe、PbSTe、SnPbS、SnPbSe、SnPbTe、SnPbSSe、 SnPbSeTe或SnPbSTe中的至少一种,I-III-VI族化合物选自CuInS2、CuInSe2或AgInS2中的至少一种。需要说明的是,对于前述单一组分量子点的材料、或者核壳结构量子点的核的材料、或者核壳结构量子点的壳的材料,提供的化学式仅示明了元素组成,并未示明各个元素的含量,例如:CdZnSe仅表示由Cd、Zn和Se三种元素组成,若表示各个元素的含量,则对应为CdxZn1-xSe,0<x<1。
对于无机钙钛矿量子点,无机钙钛矿量子点的结构通式为AMX3,其中A为Cs+,M为二价金属阳离子,M包括但不限于是Pb2+、Sn2+、Cu2+、Ni2+、Cd2+、Cr2+、Mn2+、Co2+、Fe2+、Ge2+、Yb2+或Eu2+,X为卤素阴离子,包括但不限于Cl-、Br-或I-
对于有机钙钛矿量子点,有机钙钛矿量子点的结构通式欸CMX3,其中,C为甲脒基,M为二价金属阳离子,M包括但不限于是Pb2+、Sn2+、Cu2+、Ni2+、Cd2+、Cr2+、Mn2+、Co2+、Fe2+、Ge2+、Yb2+或Eu2+,X为卤素阴离子,包括但不限于Cl-、Br-或I-
对于有机-无机杂化钙钛矿量子点,有机-无机杂化钙钛矿量子点的结构通式为BMX3,其中,B选自有机胺阳离子,有机胺阳离子包括但不限于是CH3(CH2)n-2NH3+(n≥2)或NH3(CH2)nNH3 2+(n≥2),M为二价金属阳离子,M包括但不限于是Pb2+、Sn2+、Cu2+、Ni2+、Cd2+、Cr2+、Mn2+、Co2+、Fe2+、Ge2+、Yb2+或Eu2+,X为卤素阴离子,包括但不限于Cl-、Br-或I-
在步骤S1中,配体为连接于量子点表面的原生配体。在本申请的一些实施例中,配体选自包含碳原子数为6至30的烃链的配体,例如选自所述配体选自碳原子数为6至20的脂肪胺类配体、碳原子数为6至20的脂肪酸类配体以及碳原子数为6至20的脂肪硫醇类配体中的至少一种,碳原子数为6至20的脂肪胺类配体例如选自油胺、正丁胺、正辛胺、1,2-乙二胺或十八胺中的至少一种,碳原子数为6至20的脂肪酸类配体例如选自油酸、乙酸、丁酸、戊酸、己酸、花生酸、正癸酸、十一烯酸、十四酸或硬脂酸中的至少一种,碳原子数为6至20的脂肪硫醇类配体例如选自乙硫醇、丙硫醇、巯基乙醇、辛硫醇、十二烷基硫醇或十八硫醇中的至少一种。
在步骤S1中,R1选自在部分曝光处理中可脱离于配体去除剂的基团,在本申请的一些实施例中,R1得到质子后形成的共轭酸在25℃水中的pKa数值处于-10至9之间,使得R1具有易接受电子、承受负电荷能力强的特性,从而在部分曝光处理中易于脱离于配体去除剂。R1例如选自卤素原子、对甲苯磺酰基、巯基、氰基、叠氮基、硫氰基或烷氧羰基,烷氧羰基例如可以是甲氧羰基、乙氧羰基等。
通式(Ⅰ)所示结构的配体去除剂中R2例如选自氢原子、碳原子数为1至10的取代或未取代的烷基、碳原子数为1至10的取代或未取代的芳基、环原子数为6至20的取代或未取代的芳基、或者环原子数为5至20的取代或未取代的杂芳基。
在本申请的一些实施例中,配体去除剂选自三苯基氯甲烷、三苯基溴甲烷或三苯基碘甲烷中的至少一种。
在步骤S3中,采用掩模版对量子点膜层进行曝光处理。在本申请的一些实施例中,部分曝光处理的光照波长为200nm至500nm;和/或,部分曝光处理的光照能量为50mJ/cm2至6000mJ/cm2,例如可以是50mJ/cm2至100mJ/cm2、100mJ/cm2至500mJ/cm2、300mJ/cm2至600mJ/cm2、500mJ/cm2至1000mJ/cm2、1000mJ/cm2至2000mJ/cm2、2000mJ/cm2至3000mJ/cm2、3000mJ/cm2至4000mJ/cm2、4000mJ/cm2至5000mJ/cm2、或者5000mJ/cm2至6000mJ/cm2
为了确保曝光部分的配体充分脱离于量子点,在本申请的一些实施例中,当部分曝光处理的光照波长为200nm至500nm时,配体去除剂在部分曝光处理的光照波长下的摩尔吸光系数为10cm-1M-1至105cm-1M-1,例如可以是10cm-1M-1至102cm-1M-1、102cm-1M-1至103cm-1M-1、103cm-1M-1至104cm-1M-1、或者104cm-1M-1至105cm-1M-1
在本申请的一些实施例中,步骤S3包括步骤:采用洗脱剂对量子点膜层进行洗脱处理,未曝光部分可溶解于洗脱剂。洗脱剂是指一类能够溶解配体以及表面连接有配体的量子点,但不会溶解表面未连接有配体的量子点的溶剂。在本申请的一些实施例中,洗脱剂的介电常数小于10,包括但不限于是甲苯、氯苯、正己烷、正辛烷、正庚烷、环己烷、二氯甲烷、氯仿以及四氢呋喃中的至少一种。
可以理解的是,本申请的图案化量子点薄膜可以是单层,量子点薄膜的材料包含一种量子点或多种 量子点,当量子点薄膜的材料包含多种量子点时,多种量子点的发光颜色可以彼此不相同。本申请的图案化量子点薄膜还可以是多层,每一层的材料可以是不同发光颜色或相同发光颜色的量子点,并且每一层的图案可以相同或不相同。
作为示例,量子点薄膜为单层,量子点薄膜的材料包含红色量子点、绿色量子点和蓝色量子点,如图3所示,量子点薄膜的制备方法包括如下步骤:
S11、提供基板,在基板的一侧施加包含第一量子点和第一配体去除剂的第一溶液,第一量子点为红色量子点,第一量子点的表面连接有第一配体;
S12、对位于基板的一侧的第一溶液进行干燥处理,获得第一量子点层;
S13、对第一量子点层进行部分曝光处理,以使第一量子点层包括曝光部分和未曝光部分,曝光部分的第一配体脱离于第一量子点;
S14、采用可溶解第一配体的第一洗脱剂对第一量子点层进行洗脱处理,获得红色量子点图案;
S21、在基板的一侧施加包含第二量子点和第二配体去除剂的第二溶液,第二溶液施加于基板的一侧的空白区域,第二量子点为绿色量子点,第二量子点的表面连接有第二配体;
S22、对位于基板的一侧的第二溶液进行干燥处理,获得第二量子点层,第二量子点层与红色量子点图案同层设置;
S23、对第二量子点层进行部分曝光处理,以使第二量子点层包括曝光部分和未曝光部分,曝光部分的第二配体脱离于第二量子点;
S24、采用可溶解第二配体的第二洗脱剂对第二量子点层进行洗脱处理,获得绿色量子点图案;
S31、在基板的一侧施加包含第三量子点和第三配体去除剂的第三溶液,第三量子点为蓝色量子点,第三溶液施加于基板的一侧的空白区域,第三量子点的表面连接有第三配体;
S32、对位于基板的一侧的第三溶液进行干燥处理,获得第三量子点层,第三量子点层、红色量子点图案和绿色量子点图案同层设置;
S33、对第三量子点层进行部分曝光处理,以使第三量子点层包括曝光部分和未曝光部分,曝光部分的第三配体脱离于第三量子点;
S34、采用可溶解第三配体的第三洗脱剂对第三量子点层进行洗脱处理,获得蓝色量子点图案,形成的量子点薄膜为单层结构,量子点薄膜包含同层设置的红色量子点图案、绿色量子点图案和蓝色量子点图案。
作为示例,量子点薄膜包括层叠设置的第一图案化量子点层、第二图案化量子点层和第三图案化量子点层,第一图案化量子点层的材料为红色量子点,第二图案化量子点层的材料为绿色量子点,第三图案化量子点层的材料为蓝色量子点,量子点薄膜的制备方法包括如下步骤:
S101、提供基板,在基板的一侧施加包含第一量子点和第一配体去除剂的第一溶液,第一量子点为红色量子点,第一量子点的表面连接有第一配体;
S102、对位于基板的一侧的第一溶液进行干燥处理,获得第一量子点层;
S103、对第一量子点层进行部分曝光处理,以使第一量子点层包括曝光部分和未曝光部分,曝光部分的第一配体脱离于第一量子点;
S104、采用可溶解第一配体的第一洗脱剂对第一量子点层进行洗脱处理,获得图案化的第一量子点层;
S201、在第一量子点层远离基板的一侧施加包含第二量子点和第二配体去除剂的第二溶液,第二量子点为绿色量子点,第二量子点的表面连接有第二配体;
S202、对位于第一量子点层远离基板的一侧的第二溶液进行干燥处理,获得第二量子点层;
S203、对第二量子点层进行部分曝光处理,以使第二量子点层包括曝光部分和未曝光部分,曝光部分的第二配体脱离于第二量子点;
S204、采用可溶解第二配体的第二洗脱剂对第二量子点层进行洗脱处理,获得绿色量子点图案;
S301、在第二量子点层远离第一量子点层的一侧施加包含第三量子点和第三配体去除剂的第三溶 液,第三量子点为蓝色量子点,第三量子点的表面连接有第三配体;
S302、对位于第二量子点层远离第一量子点层的一侧的第三溶液进行干燥处理,获得第三量子点层;
S303、对第三量子点层进行部分曝光处理,以使第三量子点层包括曝光部分和未曝光部分,曝光部分的第三配体脱离于第三量子点;
S304、采用可溶解第三配体的第三洗脱剂对第三量子点层进行洗脱处理,获得图案化的第三量子点层。
其中,第一配体至第三配体参照前文配体的描述,第一洗脱剂至第三洗脱剂参照前文洗脱剂的描述。
常规的量子点薄膜图案化方法主要有光刻法、电子束刻蚀法、喷墨打印法和纳米压印法,但申请人发现这些方法难以兼顾提高图案分辨率、普适性、降低制造成本等指标,尤其是相较于图案化前的量子点薄膜,图案化后的量子点薄膜会出现发光量子产率显著下降的问题。光刻法需要使用光刻胶,光刻胶会污染和降解量子点,并且去除光刻胶所使用的溶剂会溶解沉积的量子点层。电子束刻蚀法需采用高能电子束或X射线刻蚀图案,但高能电子束或X射线会对量子点造成不可逆损伤。喷墨打印法制得的图案化量子点薄膜易出现“咖啡环”现象,并且喷墨打印法对油墨的粘度和浓度要求严苛,存在难以精准沉积的问题,使得喷墨打印法制得的量子点薄膜的图案分辨率难以达到小于50微米。相较于光刻法、电子束刻蚀法和喷墨打印法,纳米压印法制得的量子点薄膜的图案分辨率较高,但是具有制造成本高、灵活性差以及图案质量不稳定的问题。
本申请实施例的制备方法是从量子点表面化学和胶体稳定机制出发,对量子点的原有配体进行化学设计与修饰,利用光敏化学构筑具有高精度和高性能的图案化方法,具体为:在基板的一侧形成量子点膜层,量子点膜层包含通式(Ⅰ)所示结构的配体去除剂和表面连接有配体的量子点,然后对量子点膜层进行部分曝光处理,接着对量子点膜层进行洗脱处理,获得图案化量子点薄膜,能够将不同结构组成的量子点制备形成图案化薄膜,并且图案分辨率可达4微米,具有图案分辨率高、普适性高、制备工序简单、适用于大规模工业化生产的优点。
此外,整个制备过程不涉及配体交换等损伤量子点的工序,以使图案化前后的量子点的光电性能不会发生明显改变,例如:图案化前后的红色量子点的发光量子产率保持一致;图案化后的绿色量子点的发光量子产率为图案化前的绿色量子点的发光量子产率的90%;对于稳定性较差、表面敏感的蓝色量子点,图案化后的蓝色量子点的发光量子产率为图案化前的蓝色量子点的发光量子产率的70%。
本申请实施例提供了一种光电器件,如图4所示,光电器件1包括阳极11、阴极12以及发光层13,阳极11与阴极12相对设置,发光层13设置于阳极11与阴极12之间。发光层13包括若干个量子点层,“若干个量子点层”是指一个或多个量子点层,“多个”为两个以上,即发光层13中量子点层可以是一个、两个、三个、四个或更多个,若干个量子点层中的至少一个量子点层采用本申请实施例中任意一种所述的图案化量子点薄膜的制备方法制得,并且若干个量子点层中每一量子点层的材料包含至少一种发光颜色的量子点。
在本申请实施例的光电器件1中,阳极11和阴极12的材料彼此独立地选自金属、碳材料或第一金属氧化物中的至少一种,金属选自Al、Ag、Cu、Mo、Au、Ba、Ca或Mg中的至少一种;碳材料选自石墨、碳纳米管、石墨烯或碳纤维中的至少一种;第一金属氧化物可以是掺杂或非掺杂金属氧化物,例如选自氧化铟锡(ITO)、氟掺杂氧化锡(FTO)、氧化锡锑(ATO)、铝掺杂的氧化锌(AZO)、镓掺杂的氧化锌(GZO)、铟掺杂的氧化锌(IZO)或镁掺杂的氧化锌(MZO)中的至少一种。阳极11或阴极12也可以选自掺杂或非掺杂透明金属氧化物之间夹着金属的复合电极,复合电极包括但不限于是AZO/Ag/AZO、AZO/Al/AZO、ITO/Ag/ITO、ITO/Al/ITO、ZnO/Ag/ZnO、ZnO/Al/ZnO、TiO2/Ag/TiO2、TiO2/Al/TiO2、ZnS/Ag/ZnS、ZnS/Al/ZnS、TiO2/Ag/TiO2或TiO2/Al/TiO2中的至少一种。阳极11的厚度例如可以是20nm至200nm,阴极12的厚度例如可以是20nm至200nm。
为了进一步地提升光电器件的光电性能和使用寿命,在本申请的一些实施例中,继续参阅图3,光电器件1还包括电子功能层14,电子功能层14设置于阴极12与发光层13之间。电子功能层14包括电子传输层和/或电子注入层,对于包含电子传输层和电子注入层的电子功能层,电子传输层较电子注入层更靠 近发光层13,电子注入层较电子传输层更靠近阴极12。电子功能层14的厚度例如为10nm至120nm。
在本申请的一些实施例中,电子功能层14包括电子传输层,电子传输层的材料包括第二金属氧化物,第二金属氧化物为未掺杂的金属氧化物或掺杂的金属氧化物,第二金属氧化物包括但不限于是ZnO、TiO2、SnO2、BaO、Ta2O3、ZrO2、TiLiO、ZnGaO、ZnAlO、ZnMgO、ZnSnO、ZnLiO、InSnO、AlZnO、ZnOCl或ZnOF中的至少一种,需要说明的是,对于掺杂的第二金属氧化物,提供的化学式仅示明了元素组成,并未示明各个元素的含量,例如:ZnMgO仅表示由Zn、Mg和O三种元素组成。第二金属氧化物的平均粒径例如可以是2nm至15nm,示例为2nm、3nm、4nm、5nm、6nm、7nm、8nm、9nm、10nm、11nm、12nm、13nm、14nm或15nm。电子传输层的厚度例如为10nm至60nm。
在本申请的一些实施例中,电子功能层14包括电子注入层,电子注入层的材料包括但不限于是碱金属卤化物、碱金属有机络合物或有机膦化合物中的至少一种,碱金属卤化物包括但不限于是LiF,碱金属有机络合物包括但不限于是8-羟基喹啉锂,有机膦化合物包括但不限于是有机氧化磷、有机硫代膦化合物或有机硒代膦化合物中的至少一种。电子注入层的厚度例如为10nm至60nm。
为了进一步地提升光电器件的光电性能和使用寿命,在本申请的一些实施例中,继续参阅图3,光电器件1还包括空穴功能层15,空穴功能层15设置于发光层13与阳极11之间,空穴功能层15包括空穴注入层和/或空穴传输层。对于包含空穴注入层和空穴传输层的空穴功能层15,空穴注入层较空穴传输层更靠近阳极11,空穴传输层较空穴注入层更靠近发光层13。空穴功能层15的厚度例如可以是10nm至120nm。
空穴注入层的厚度例如为10nm至60nm,空穴注入层的材料包括但不限于是聚(3,4-乙烯二氧基噻吩):聚(苯乙烯磺酸)、酞菁铜、酞菁氧钛、4,4',4'-三(N-3-甲基苯基-N-苯基氨基)三苯胺、4,4',4'-三[2-萘基苯基氨基]三苯基胺、2,3,5,6-四氟-7,7',8,8'-四氰二甲基对苯醌、2,3,6,7,10,11-六氰基-1,4,5,8,9,12-六氮杂苯并菲、过渡金属氧化物或过渡金属硫系化合物中的至少一种,其中,过渡金属氧化物包括但不限于是镍的氧化物、钼的氧化物、钨的氧化物、钒的氧化物、铬的氧化物或铜的氧化物中的至少一种,过渡金属硫系化合物包括但不限于是钼的硫化物、钼的硒化物、钨的硫化物、钨的硒化物或铜的硫化物中的至少一种。
空穴传输层的厚度例如为10nm至100nm,空穴传输层的材料包括但不限于是聚(9,9-二辛基芴-CO-N-(4-丁基苯基)二苯胺)(简称为TFB,CAS号为220797-16-0)、3-己基取代聚噻吩(CAS号为104934-50-1)、聚(9-乙烯咔唑)(简称为PVK,CAS号为25067-59-8)、聚[双(4-苯基)(4-丁基苯基)胺](简称为Poly-TPD,CAS号为472960-35-3)、聚(N,N'-二(4-丁基苯基)-N,N'-二苯基-1,4-苯二胺-CO-9,9-二辛基芴)(简称为PFB,CAS号为223569-28-6)、4,4',4”-三(咔唑-9-基)三苯胺(简称为TCTA,CAS号为139092-78-7)、4,4'-二(9-咔唑)联苯(简称为CBP,CAS号为58328-31-7)、N,N'-二苯基-N,N'-二(3-甲基苯基)-1,1'-联苯-4,4'-二胺(简称为TPD,CAS号为65181-78-4)以及N,N'-二苯基-N,N'-(1-萘基)-1,1'-联苯-4,4'-二胺(简称为NPB,CAS号为123847-85-8)、聚(3,4-乙烯二氧基噻吩):聚(苯乙烯磺酸)、掺杂或非掺杂的石墨烯、C60、NiO、MoO3、WO3、V2O5、CrO3、CuO或P型氮化镓中的至少一种。
需要说明的是,除了发光层之外,光电器件中各个膜层的制备方法包括但不限于是溶液法和沉积法,溶液法包括但不限于是旋涂、涂布、喷墨打印、刮涂、浸渍提拉、浸泡、喷涂、滚涂或浇铸;沉积法包括化学法和物理法,化学法包括但不限于是化学气相沉积法、连续离子层吸附与反应法、阳极氧化法、电解沉积法或共沉淀法,物理法包括但不限于是热蒸发镀膜法、电子束蒸发镀膜法、磁控溅射法、多弧离子镀膜法、物理气相沉积法、原子层沉积法或脉冲激光沉积法。当采用溶液法制备膜层时,需增设干燥处理工序,以使湿膜转变为干膜。
可以理解的是,光电器件的制备方法还可以包括其他步骤,例如:在制备完成光电器件的各个膜层之后,需对光电器件进行封装处理。
本申请实施例还提供了一种电子设备,电子设备包括本申请实施例中任意一种所述的光电器件。电子设备例如可以是任何具有显示功能的电子产品,包括但不限于是智能手机、平板电脑、笔记本电脑、数码相机、数码摄像机、智能可穿戴设备、智能称重电子秤、车载显示器、电视机或电子书阅读器,其中,智能可穿戴设备例如可以是智能手环、智能手表、虚拟现实(Virtual Reality,VR)头盔等。
下面通过具体实施例、对比例和实验例对本申请的技术方案及技术效果进行详细说明,以下实施例仅仅是本申请的部分实施例,并非对本申请作出具体限定。
实施例1
本实施例提供了一种图案化量子点薄膜的制备方法以及图案化量子点薄膜,图案化量子点薄膜的材料包含红色量子点CdSe(内核)/CdS(外壳),红色量子点CdSe/CdS的表面连接有油胺配体,表面连接有油胺配体的红色量子点CdSe/CdS的制备方法参照文献(Chaodan Pu,Xingliang Dai,Yufei Shu,et al.Electrochemically-stable ligands bridge the photoluminescence-electroluminescence gap of quantum dots[J].Nat Commun,2020,11(1):937)进行。
本实施例中图案化量子点薄膜的制备方法包括如下步骤:
S1.1、提供玻璃衬底,将玻璃衬底依次采用去离子水超声清洗15min、丙酮超声清洗15min、乙醇超声清洗15min以及异丙醇超声清洗15min,烘干后采用紫外-臭氧表面处理5min,在玻璃衬底的一侧旋涂包含CdSe/CdS红色量子点(表面连接有油胺配体)和三苯基氯甲烷(配体去除剂)的第一溶液,第一溶液的溶剂为甲苯,第一溶液中CdSe/CdS红色量子点的浓度为30mg/mL,第一溶液中三苯基氯甲烷的浓度为2mg/mL;
S1.2、对位于玻璃衬底的一侧的第一溶液进行80℃恒温热处理10min,获得厚度为20nm的红色量子点薄膜;
S1.3、采用掩模版对红色量子点薄膜进行部分曝光处理,曝光处理所采用的光源是波长为254nm的紫外光,光照能量为1000mJ/cm2,光照时间为40s,以使红色量子点薄膜包括曝光部分和未曝光部分,曝光部分中配体脱落于CdSe/CdS红色量子点;
S1.4、将部分曝光处理后的红色量子点薄膜浸泡于甲苯中,以使未曝光部分溶解于甲苯中,曝光部分保留于玻璃衬底的一侧,显现出图案后用氮气吹干红色量子点薄膜表面,获得如图5所示的图案化红色量子点薄膜,显现出发射红光的量子点圆形阵列图案,圆形的直径为20微米。
实施例2
本实施例提供了一种图案化量子点薄膜的制备方法以及图案化量子点薄膜,图案化量子点薄膜的材料包含表面连接有油酸配体的绿色量子点CdSe(内核)/Cd1-xZnxSe1-ySy(中间壳)/ZnS(外壳),表面连接有油酸配体的绿色量子点的制备方法参照文献(Himchan Cho,Jia-Ahn Pan,Haoqi Wu,et al.Direct optical patterning of quantum dot light-emitting diodes via in situ ligand exchange[J].Adv Mater,2020,32(46):2003805)进行。
本实施例中图案化量子点薄膜的制备方法包括如下步骤:
S2.1、提供玻璃衬底,将玻璃衬底依次采用去离子水超声清洗15min、丙酮超声清洗15min、乙醇超声清洗15min以及异丙醇超声清洗15min,烘干后采用紫外-臭氧表面处理5min,在玻璃衬底的一侧旋涂包含CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点(表面连接有油酸配体)和三苯基氯甲烷(配体去除剂)的第二溶液,第二溶液的溶剂为甲苯,第二溶液中CdSe/Cd1-xZnxSe1-ySy/Zn绿色量子点的浓度为20mg/mL,第二溶液中三苯基氯甲烷的浓度为2mg/mL;
S2.2、对位于玻璃衬底的一侧的第二溶液进行80℃恒温热处理10min,获得厚度为20nm的绿色量子点薄膜;
S2.3、采用掩模版对绿色量子点薄膜进行部分曝光处理,曝光处理所采用的光源是波长为254nm的紫外光,光照能量为1000mJ/cm2,光照时间为40s,以使绿色量子点薄膜包括曝光部分和未曝光部分;
S2.4、将部分曝光处理后的绿色量子点薄膜浸泡于甲苯中,以使未曝光部分溶解于甲苯中,曝光部分保留于玻璃衬底的一侧,显现出图案后用氮气吹干绿色量子点薄膜表面,获得如图6所示的图案化绿色量子点薄膜,显现出“清华校徽”图案,体现本实施例的制备方法具有构筑复杂图案的能力。
实施例3
本实施例提供了一种图案化量子点薄膜的制备方法以及图案化量子点薄膜,图案化量子点薄膜的材料包含表面连接有油酸配体的Cd1-xZnxS(内核)/ZnS(外壳)蓝色量子点,表面连接有油酸配体的蓝色量子 点的制备方法参照文献(Wan Ki Bae,Min Ki Nam,Kookheon Char,et al.Gram-Scale One-Pot Synthesis of Highly Luminescent Blue Emitting Cd1-xZnxS/ZnS Nanocrystals[J].Chem.Mater,2008,20(16),5307-13)进行。
本实施例中图案化量子点薄膜的制备方法包括如下步骤:
S3.1、提供玻璃衬底,将玻璃衬底依次采用去离子水超声清洗15min、丙酮超声清洗15min、乙醇超声清洗15min以及异丙醇超声清洗15min,烘干后采用紫外-臭氧表面处理5min,在玻璃衬底的一侧旋涂包含Cd1-xZnxS/ZnS蓝色量子点(表面连接有油酸配体)和三苯基氯甲烷(配体去除剂)的第三溶液,第三溶液的溶剂为甲苯,第三溶液中Cd1-xZnxS/ZnS蓝色量子点的浓度为20mg/mL,第三溶液中三苯基氯甲烷的浓度为0.5mg/mL;
S3.2、对位于玻璃衬底的一侧的第三溶液进行80℃恒温热处理10min,获得厚度为20nm的蓝色量子点薄膜;
S3.3、采用掩模版对蓝色量子点薄膜进行部分曝光处理,曝光处理所采用的光源是波长为254nm的紫外光,光照能量为1000mJ/cm2,光照时间为40s,以使蓝色量子点薄膜包括曝光部分和未曝光部分;
S3.4、将部分曝光处理后的蓝色量子点薄膜浸泡于甲苯中,以使未曝光部分溶解于甲苯中,曝光部分保留于玻璃衬底的一侧,显现出图案后用氮气吹干蓝色量子点薄膜表面,获得如图7所示的图案化蓝色量子点薄膜,显现出发射蓝光的量子点正方形阵列图案,正方形边长为60微米。
实施例4
本实施例提供了一种图案化量子点薄膜的制备方法以及图案化量子点薄膜,图案化量子点薄膜为单层结构,图案化量子点薄膜的材料包含表面连接有油胺配体的红色量子点CdSe/CdS(与实施例1相同)、表面连接有油酸配体的绿色量子点CdSe/Cd1-xZnxSe1-ySy)/ZnS(与实施例2相同)以及表面连接有油酸配体的蓝色量子点Cd1-xZnxS/ZnS(与实施例3相同)。
本实施例中图案化量子点薄膜的制备方法如图3所示,包括如下步骤:
S4.11、提供玻璃衬底,将玻璃衬底依次采用去离子水超声清洗15min、丙酮超声清洗15min、乙醇超声清洗15min以及异丙醇超声清洗15min,烘干后采用紫外-臭氧表面处理5min,在玻璃衬底的一侧(第一表面)旋涂包含CdSe/CdS红色量子点(表面连接有油胺配体)和三苯基氯甲烷(配体去除剂)的第一溶液,第一溶液的溶剂为甲苯,第一溶液中CdSe/CdS红色量子点的浓度为30mg/mL,第一溶液中三苯基氯甲烷的浓度为2mg/mL;
S4.12、对位于玻璃衬底的一侧的第一溶液进行80℃恒温热处理10min,获得厚度为20nm的红色量子点层;
S4.13、采用掩模版对红色量子点层进行部分曝光处理,曝光处理所采用的光源是波长为254nm的紫外光,光照能量为1000mJ/cm2,光照时间为40s,以使红色量子点层包括曝光部分和未曝光部分;
S4.14、将部分曝光处理后的红色量子点层浸泡于甲苯中,以使未曝光部分溶解于甲苯中,曝光部分保留于玻璃衬底的一侧,显现出图案后用氮气吹干,获得表面形成有红色发光阵列图案的玻璃衬底;
S4.21、在玻璃衬底的第一表面旋涂包含CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点(表面连接有油酸配体)和三苯基氯甲烷的第二溶液,第二溶液的溶剂为甲苯,第二溶液中绿色量子点Cd1-xZnxS/ZnS的浓度为20mg/mL,第二溶液中三苯基氯甲烷的浓度为2mg/mL,第二溶液旋涂于第一表面未设有红色发光阵列的空白区域;
S4.22、对位于玻璃衬底的一侧的第二溶液进行80℃恒温热处理10min,获得厚度为20nm的绿色量子点层;
S4.23、采用掩模版对绿色量子点层进行部分曝光处理,曝光处理所采用的光源是波长为254nm的紫外光,光照能量为1000mJ/cm2,光照时间为40s,以使绿色量子点层包括曝光部分和未曝光部分;
S4.24、将部分曝光处理后的绿色量子点层浸泡于甲苯中,以使未曝光部分溶解于甲苯中,曝光部分保留于玻璃衬底的一侧,显现出图案后用氮气吹干,获得表面形成有红色发光阵列图案和绿色发光阵列图案和蓝色发光阵列图案的玻璃衬底;
S4.31、在玻璃衬底的第一表面旋涂包含Cd1-xZnxS/ZnS蓝色量子点(表面连接有油酸配体)和三苯基氯甲烷的第三溶液,第三溶液的溶剂为甲苯,第三溶液中Cd1-xZnxS/ZnS蓝色量子点的浓度为20mg/mL,第三溶液中三苯基氯甲烷的浓度为0.5mg/mL,第三溶液旋涂于第一表面未设有红色发光阵列和绿色发光阵列的空白区域;
S4.32、对位于玻璃衬底的一侧的第三溶液进行80℃恒温热处理10min,获得厚度为20nm的蓝色量子点层;
S4.33、采用掩模版对蓝色量子点层进行部分曝光处理,曝光处理所采用的光源是波长为254nm的紫外光,光照能量为1000mJ/cm2,光照时间为40s,以使蓝色量子点层包括曝光部分和未曝光部分;
S4.34、将部分曝光处理后的蓝色量子点层浸泡于甲苯中,以使未曝光部分溶解于甲苯中,曝光部分保留于玻璃衬底的一侧,显现出图案后用氮气吹干,获得表面形成有红色发光阵列图案、绿色发光阵列图案和蓝色发光阵列图案的玻璃衬底,如图8所示,红色发光阵列图案、绿色发光阵列图案和蓝色发光阵列图案构成量子点薄膜。
在制备量子点薄膜的过程中,分别检测分析部分曝光处理前的红色量子点层、绿色量子点层和蓝色量子点层的发光量子产率,并分别检测分析图案化后的红色发光阵列、绿色发光阵列和蓝色发光阵列的发光量子产率。检测结果如图9所示,图案化前后的红色量子点的发光量子产率保持一致;图案化后的绿色量子点的发光量子产率为图案化前的绿色量子点的发光量子产率的90%;图案化后的蓝色量子点的发光量子产率为图案化前的蓝色量子点的发光量子产率的70%,证明本实施例的制备方法对量子点损害较小,以使图案化前后的量子点的光电性能不会发生明显改变,能够使图案化前后的红色量子点、绿色量子点和蓝色量子点具有高荧光性能的保持率。
实施例5
本实施例提供了一种图案化量子点薄膜,图案化量子点薄膜的图案如图10所示,图案化量子点薄膜的材料包含无核壳结构的CdSe绿色量子点,CdSe绿色量子点的表面连接有油酸配体和油胺配体。
相较于实施例2中图案化量子点薄膜的制备方法,本实施例中图案化量子点薄膜的制备方法的区别之处仅在于:将CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点(表面连接有油酸配体)替换为“表面连接有油酸配体和油胺配体的CdSe绿色量子点”。
实施例6
本实施例提供了一种图案化量子点薄膜,图案化量子点薄膜的图案如图11所示,图案化量子点薄膜的材料包含钙钛矿CsPbBr3量子点,钙钛矿CsPbBr3量子点的发光颜色为红色,钙钛矿CsPbBr3量子点的表面连接有油酸配体和油胺配体。
相较于实施例1中图案化量子点薄膜的制备方法,本实施例中图案化量子点薄膜的制备方法的区别之处仅在于:将CdSe/CdS红色量子点(表面连接有油胺配体)替换为“表面连接有油酸配体和油胺配体的CsPbBr3钙钛矿量子点”。
实施例7
本实施例提供了一种图案化量子点薄膜,图案化量子点薄膜的图案如图12所示,图案化量子点薄膜的材料包含lnP(内核)/ZnS(外壳)量子点,lnP/ZnS量子点的发光颜色为红色,lnP/ZnS量子点的表面连接有油酸配体。
相较于实施例1中图案化量子点薄膜的制备方法,本实施例中图案化量子点薄膜的制备方法的区别之处仅在于:将CdSe/CdS红色量子点(表面连接有油胺配体)替换为“表面连接有油酸配体的InP/ZnS红色量子点(表面连接有油胺配体)”。
实施例8
本实施例提供了一种图案化量子点薄膜,图案化量子点薄膜图案如图5所示,图案化量子点薄膜的材料包含表面连接有油胺配体的CdSe/CdS红色量子点(与实施例1相同)。
相较于实施例1中图案化量子点薄膜的制备方法,本实施例中图案化量子点薄膜的制备方法的区别之处仅在于:将配体去除剂由“三苯基氯甲烷”替换为“CAS号为6639-43-6的三苯基乙腈”。
实施例9
本实施例提供了一种图案化量子点薄膜,图案化量子点薄膜图案如图5所示,图案化量子点薄膜的材料包含表面连接有油胺配体的CdSe/CdS红色量子点(与实施例1相同)。
相较于实施例1中图案化量子点薄膜的制备方法,本实施例中图案化量子点薄膜的制备方法的区别之处仅在于:将配体去除剂由“三苯基氯甲烷”替换为“CAS号为42756-18-3的化合物”。
实施例10
本实施例提供了一种图案化量子点薄膜,图案化量子点薄膜图案如图5所示,图案化量子点薄膜的材料包含表面连接有油胺配体的CdSe/CdS红色量子点(与实施例1相同)。
相较于实施例1中图案化量子点薄膜的制备方法,本实施例中图案化量子点薄膜的制备方法的区别之处仅在于:将配体去除剂由“三苯基氯甲烷”替换为“CAS号为3695-77-0的三苯基甲硫醇”。
实施例11
本实施例提供了一种光电器件及其制备方法,所述光电器件为正置型结构的量子点发光二极管,如图13所示,在由下至上的方向上,光电器件1包括依次层叠设置的衬底10、阳极11、空穴功能层15、发光层13、电子功能层14以及阴极12,其中,空穴功能层15由层叠设置的空穴注入层151和空穴传输层152组成,空穴注入层151较空穴传输层152靠近阳极11,空穴传输层152较空穴注入层151靠近量子点发光层13;电子功能层14为电子传输层。
光电器件1中各个层的材料与厚度如下:
衬底10的材料为玻璃,厚度为2mm;
阳极11的材料为ITO,厚度为50nm;
阴极12的材料为Al,厚度为100nm;
空穴注入层151的材料为PEDOT:PSS,厚度为25nm;
空穴传输层152的材料为TFB,厚度为35nm;
发光层13的材料为表面连接有油胺配体的CdSe/CdS红色量子点,发光总面积为2cm2,发光层13为红色发光阵列结构(如图14所示,每个小像素尺寸为10微米×50微米),发光层13的厚度为20nm;
电子功能层14的材料为平均粒径是20nm的纳米ZnO,厚度为40nm。
本实施例中光电器件的制备方法包括如下步骤:
S11.1、提供衬底,在衬底的一侧溅射ITO以获得ITO层,用棉签蘸取少量肥皂水擦拭ITO层表面以去除表面肉眼可见的杂质,然后将包括ITO的衬底依次采用去离子水超声清洗15min、丙酮超声清洗15min、乙醇超声清洗15min以及异丙醇超声清洗15min,烘干后采用紫外-臭氧表面处理5min,获得包括阳极的衬底;
S11.2、在常温常压的空气环境下,在阳极远离衬底的一侧喷墨打印PEDOT:PSS水溶液,然后置于150℃下恒温热处理30min,获得空穴注入层;
S11.3、在常温常压的氮气环境下,在空穴注入层远离阳极的一侧喷墨打印TFB-氯苯溶液,然后置于150℃下恒温热处理30min,获得空穴传输层;
S11.4、在常温常压的氮气环境下,在空穴传输层远离空穴注入层的一侧形成发光层,发光层的形成方法参照实施例1中图案化量子点薄膜的制备方法进行;
S11.5、在常温常压的氮气环境下,在发光层远离空穴传输层的喷墨打印纳米ZnO-乙醇溶液,然后置于80℃下恒温热处理30min,获得电子功能层;
S11.6、将包含电子功能层的预制器件置于气压为4×10-6mbar的蒸镀仓中,通过掩膜板在电子功能层远离发光层的一侧热蒸镀Al,获得阴极,然后采用紫外固化胶封装,获得光电器件。
实施例12
本实施例提供了一种光电器件及其制备方法,相较于实施例11中光电器件,本实施例中光电器件的区别之处仅在于:将发光层的材料替换为表面连接有油酸配体的CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点,且发光层为绿色发光阵列结构。
相较于实施例11中光电器件的制备方法,本实施例中光电器件的制备方法的区别之处仅在于:将步骤S11.4替换为“在常温常压的氮气环境下,在空穴传输层远离空穴注入层的一侧形成发光层,发光层的形成方法参照实施例2中图案化量子点薄膜的制备方法进行”。
实施例13
本实施例提供了一种光电器件及其制备方法,相较于实施例11中光电器件,本实施例中光电器件的区别之处仅在于:将发光层的材料替换为表面连接有油酸配体的CdSe/Cd1-xZnxSe1-ySy/ZnS蓝色量子点,且发光层为蓝色发光阵列结构。
相较于实施例1中光电器件的制备方法,本实施例中光电器件的制备方法的区别之处仅在于:将步骤S11.4替换为“在常温常压的氮气环境下,在空穴传输层远离空穴注入层的一侧形成发光层,发光层的形成方法参照实施例3中图案化量子点薄膜的制备方法进行”。
对比例1
本对比例提供了一种图案化量子点薄膜的制备方法,相较于实施例1中图案化量子点薄膜的制备方法,本对比例中图案化量子点薄膜的制备方法的区别之处在于:将配体去除剂由“三苯基氯甲烷”替换为“三苯基甲醇”。
在本对比例中,将部分曝光处理后的红色量子点薄膜浸泡于甲苯中,但并无图案显影(如图15所示),原因可能在于:三苯基甲醇的光分解速率较慢,难以产生足量的光敏自由基与量子点表面配体发生光化学反应,所以三苯基甲醇无法对量子点实现图案化。
对比例2
本对比例提供了一种光电器件及其制备方法,相较于实施例11中光电器件,本对比例中光电器件的区别之处仅在于:发光层未图案化。
相较于实施例11中光电器件,本对比例中光电器件的区别之处仅在于:将步骤S11.4替换为“在常温常压的氮气环境下,在空穴传输层远离空穴注入层的一侧喷墨打印浓度为30mg/mL的CdSe/CdS红色量子点(与实施例1相同,表面连接有油胺配体)-正辛烷溶液,然后置于80℃下恒温热处理10min,获得发光层”。
对比例3
本对比例提供了一种光电器件及其制备方法,相较于实施例11中光电器件,本对比例中光电器件的区别之处仅在于:将发光层的材料替换为表面连接有油酸配体的CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点(与实施例2相同),且发光层未图案化。
相较于实施例11中光电器件,本对比例中光电器件的区别之处仅在于:将步骤S11.4替换为“在常温常压的氮气环境下,在空穴传输层远离空穴注入层的一侧喷墨打印浓度为30mg/mL的CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点-正辛烷溶液,然后置于80℃下恒温热处理10min,获得发光层”。
对比例4
本对比例提供了一种光电器件及其制备方法,相较于实施例11中光电器件,本对比例中光电器件的区别之处仅在于:将发光层的材料替换为表面连接有油酸配体的Cd1-xZnxS/ZnS蓝色量子点(与实施例3相同),且发光层未图案化。
相较于实施例11中光电器件,本对比例中光电器件的区别之处仅在于:将步骤S11.4替换为“在常温常压的氮气环境下,在空穴传输层远离空穴注入层的一侧喷墨打印浓度为30mg/mL的Cd1-xZnxS/ZnS蓝色量子点-正辛烷溶液,然后置于80℃下恒温热处理10min,获得发光层”。
实验例
对实施例11至实施例13以及对比例2至对比例4的光电器件进行性能检测,采用弗士达FPD光学特性测量设备(包括海洋光学USB2000、LabView控制QE-PRO光谱仪、Keithley 2400、高精度数字源表Keithley 6485、内径为50μm的光纤、器件测试探针与夹具、相关各类连接线与数据卡、效率测试暗盒和数据采集系统等元件搭建的效率测试系统)检测获得各个光电器件的启亮电压、电流、电致发光强度、发光光谱等参数,然后计算获得外量子效率、功率效率等关键参数,并采用寿命测试设备测试上述的各 个光电器件的使用寿命,检测获得各个光电器件的最大电致发光强度(Lmax,cd/m2)、最大外量子效率(EQEmax,%)、在1000nit的亮度下亮度由100%衰减至95%所需的时间(T95@1000nit,h)以及开启电压(Ut,V)。
其中,Lmax的检测方法为:在恒流(2mA)的驱动条件下,获取驱动电压为0V至8V的范围内光电器件的最大电致发光强度。使用寿命的测试方法为:在恒定电流(2mA)的驱动下,采用128路QLED寿命测试系统对各个光电器件进行电致发光寿命分析,记录各个光电器件由最大亮度衰减至95%所需的时间(T95,h),并通过衰减拟合公式计算获得各个光电器件在1000nit的亮度下亮度由100%衰减至95%所需的时间(T95@1000nit,h)。
各个光电器件的性能检测数据详见下表1:
表1实施例11至实施例13、对比例2至对比例4中光电器件的性能检测数据一览表
由表1和图16可知,实施例11和对比例2中光电器件的综合性能表现相当,两者的Ut均小于2V,且Lmax均达到了10000cd/m2,且EQEmax均达到了19%,且T95@1000nit均达到7600h,由此说明:实施例11中发光层的图案化方法基本不会损伤CdSe/CdS红色量子点,从而使图案化前后的CdSe/CdS红色量子点的光电性能不会发生明显改变。
由表1和图17可知,实施例12和对比例3中光电器件的综合性能表现相当,两者的Ut均为2V,且Lmax均达到了56900cd/m2,且EQEmax均达到了17.5%,且T95@1000nit均达到8700h,由此说明:实施例12中发光层的图案化方法基本不会损伤CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点,从而使图案化前后的CdSe/Cd1-xZnxSe1-ySy/ZnS绿色量子点的光电性能不会发生明显改变。
由表1和图18可知,实施例13和对比例4中光电器件的综合性能差异微小,两者的Ut均为2.6V,且Lmax均达到了4200cd/m2,且EQEmax均达到了12%,且T95@1000nit均达到61h,由此说明:实施例13中发光层的图案化方法对Cd1-xZnxS/ZnS蓝色量子点损伤较小,从而使图案化前后的Cd1-xZnxS/ZnS蓝色量子点的光电性能差异较小。
以上对本申请实施例所提供的一种图案化量子点薄膜的制备方法、光电器件与电子设备进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。

Claims (20)

  1. 一种图案化量子点薄膜的制备方法,其中,包括如下步骤:
    提供基板,在所述基板的一侧形成量子点膜层,所述量子点膜层包含量子点和配体去除剂,所述量子点的表面连接有配体;
    对所述量子点膜层进行部分曝光处理,以使所述量子点膜层包括曝光部分和未曝光部分,所述曝光部分中的所述配体脱离于所述量子点;以及
    去除所述未曝光部分,获得图案化量子点薄膜;
    其中,所述配体去除剂为下面通式(Ⅰ)所示的化合物:
    在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种;
    在所述部分曝光处理中,所述曝光部分中的所述配体去除剂失去所述R1而形成亲电基团,以使所述曝光部分中的所述配体与所述亲电基团相结合而脱离于所述量子点。
  2. 根据权利要求1所述的制备方法,其中,所述R1选自在所述部分曝光处理中可脱离于所述配体去除剂的基团;
    和/或,所述R1得到质子后形成的共轭酸在25℃水中的pKa数值处于-10至9之间。
  3. 根据权利要求2所述的制备方法,其中,所述R1选自卤素原子、对甲苯磺酰基、对甲苯磺酰氧基、巯基、氰基、叠氮基、硫氰基或烷氧羰基。
  4. 根据权利要求1所述的制备方法,其中,所述去除所述未曝光部分,包括步骤:采用洗脱剂对所述量子点膜层进行洗脱处理,所述未曝光部分可溶解于所述洗脱剂。
  5. 根据权利要求4所述的制备方法,其中,所述洗脱剂的介电常数小于10;
    和/或,所述洗脱剂选自甲苯、氯苯、正己烷、正辛烷、正庚烷、环己烷、二氯甲烷、氯仿以及四氢呋喃中的至少一种。
  6. 根据权利要求1所述的制备方法,其中,所述取代或未取代的烷基的碳原子数为1至10;
    或者,所述取代或未取代的烷氧基的碳原子数为1至10;
    或者,所述取代或未取代的芳基的环原子数为6至20;
    或者,所述取代或未取代的杂芳基的环原子数为5至20。
  7. 根据权利要求1所述的制备方法,其中,所述部分曝光处理的光照波长为200nm至500nm;
    和/或,所述部分曝光处理的光照能量为50mJ/cm2至6000mJ/cm2
    和/或,所述配体去除剂在所述部分曝光处理的光照波长下的摩尔吸光系数为10cm-1M-1至105cm-1M-1
  8. 根据权利要求1所述的制备方法,其中,所述配体去除剂选自三苯基氯甲烷、三苯基溴甲烷、三苯基碘甲烷、三苯基乙腈或者三苯基甲硫醇中的至少一种。
  9. 根据权利要求1所述的制备方法,其中,所述配体选自包含碳原子数为6至30的烃链的配体。
  10. 根据权利要求9所述的制备方法,其中,所述配体选自碳原子数为6至20的脂肪胺类配体、碳原子数为6至20的脂肪酸类配体以及碳原子数为6至20的脂肪硫醇类配体中的至少一种。
  11. 根据权利要求1所述的制备方法,其中,所述在所述基板的一侧形成量子点膜层,包括步骤:在所述基板的一侧施加包含量子点和配体去除剂的溶液,形成所述量子点膜层。
  12. 根据权利要求11所述的制备方法,其中,在所述溶液中,量子点的浓度为1mg/mL至 1000mg/mL。
  13. 根据权利要求11所述的制备方法,其中,在所述溶液中,所述量子点:所述配体去除剂的质量比为1:(0.01~2)。
  14. 根据权利要求1所述的制备方法,其中,所述量子点选自单一组分量子点、核壳结构量子点、无机钙钛矿量子点、有机钙钛矿量子点或有机-无机杂化钙钛矿量子点的至少一种;
    对于所述单一组分量子点和所述核壳结构量子点来说,所述单一组分量子点的材料、所述核壳结构量子点的核的材料以及所述核壳结构量子点的壳的材料彼此独立地选自II-VI族化合物、III-V族化合物、IV-VI族化合物或I-III-VI族化合物中的至少一种,其中,所述II-VI族化合物选自CdS、CdSe、CdTe、ZnS、ZnSe、ZnTe、ZnO、HgS、HgSe、HgTe、CdSeS、CdSeTe、CdSTe、ZnSeS、ZnSeTe、ZnSTe、HgSeS、HgSeTe、HgSTe、CdZnS、CdZnSe、CdZnTe、CdHgS、CdHgSe、CdHgTe、HgZnS、HgZnSe、HgZnTe、CdZnSeS、CdZnSeTe、CdZnSTe、CdHgSeS、CdHgSeTe、CdHgSTe、HgZnSeS、HgZnSeTe或HgZnSTe中的至少一种,所述III-V族化合物选自GaN、GaP、GaAs、GaSb、AlN、AlP、AlAs、AlSb、InN、InP、InAs、InSb、GaNP、GaNAs、GaNSb、GaPAs、GaPSb、AlNP、AlNAs、AlNSb、AlPAs、AlPSb、InNP、InNAs、InNSb、InPAs、InPSb、GaAlNP、GaAlNAs、GaAlNSb、GaAlPAs、GaAlPSb、GaInNP、GaInNAs、GaInNSb、GaInPAs、GaInPSb、InAlNP、InAlNAs、InAlNSb、InAlPAs或InAlPSb中的至少一种,所述IV-VI族化合物选自SnS、SnSe、SnTe、PbS、PbSe、PbTe、SnSeS、SnSeTe、SnSTe、PbSeS、PbSeTe、PbSTe、SnPbS、SnPbSe、SnPbTe、SnPbSSe、SnPbSeTe或SnPbSTe中的至少一种,所述I-III-VI族化合物选自CuInS2、CuInSe2或AgInS2中的至少一种。
  15. 一种光电器件,其中,包括:
    阳极;
    阴极,与所述阳极相对设置;以及
    发光层,设置于所述阳极与所述阴极之间;
    其中,所述发光层包括若干个量子点层,所述若干个量子点层中每一量子点层的材料包含至少一种发光颜色的量子点,所述若干个量子点层中的至少一个量子点层的制备方法包括如下步骤:
    提供基板,在所述基板的一侧形成量子点膜层,所述量子点膜层包含量子点和配体去除剂,所述量子点的表面连接有配体;
    对所述量子点膜层进行部分曝光处理,以使所述量子点膜层包括曝光部分和未曝光部分,所述曝光部分中的所述配体脱离于所述量子点;以及
    去除所述未曝光部分,获得图案化量子点薄膜;
    其中,所述配体去除剂为下面通式(Ⅰ)所示的化合物:
    在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种;
    在所述部分曝光处理中,所述曝光部分中的所述配体去除剂失去所述R1而形成亲电基团,以使所述曝光部分中的所述配体与所述亲电基团相结合而脱离于所述量子点。
  16. 根据权利要求15所述的光电器件,其中,所述R1选自卤素原子、对甲苯磺酰基、对甲苯磺酰氧基、巯基、氰基、叠氮基、硫氰基或烷氧羰基;
    和/或,所述去除所述未曝光部分,包括步骤:采用洗脱剂对所述量子点膜层进行洗脱处理,所述未曝光部分可溶解于所述洗脱剂;
    和/或,所述配体去除剂选自三苯基氯甲烷、三苯基溴甲烷、三苯基碘甲烷、三苯基乙腈或者三苯基 甲硫醇中的至少一种;
    和/或,所述配体选自包含碳原子数为6至30的烃链的配体;
    和/或,所述部分曝光处理的光照波长为200nm至500nm,和/或所述部分曝光处理的光照能量为50mJ/cm2至6000mJ/cm2
  17. 根据权利要求15所述的光电器件,其中,所述光电器件还包括电子功能层,所述电子功能层设置于所述阴极与所述发光层之间;所述电子功能层包括电子传输层和/或电子注入层,对于包含所述电子传输层和所述电子注入层的所述电子功能层,所述电子传输层较所述电子注入层更靠近所述发光层,所述电子注入层较所述电子传输层更靠近所述阴极;
    和/或,所述光电器件还包括空穴功能层,所述空穴功能层设置于所述发光层与所述阳极之间,所述空穴功能层包括空穴注入层和/或空穴传输层,对于包含所述空穴注入层和所述空穴传输层的所述空穴功能层,所述空穴注入层较所述空穴传输层更靠近所述阳极,所述空穴传输层较所述空穴注入层更靠近所述发光层;
    和/或,所述阳极和所述阴极的材料彼此独立地选自金属、碳材料或第一金属氧化物中的至少一种,所述金属选自Al、Ag、Cu、Mo、Au、Ba、Ca或Mg中的至少一种,所述碳材料选自石墨、碳纳米管、石墨烯或碳纤维中的至少一种,所述第一金属氧化物选自氧化铟锡、氟掺杂氧化锡、氧化锡锑、铝掺杂的氧化锌、镓掺杂的氧化锌、铟掺杂的氧化锌或镁掺杂的氧化锌中的至少一种。
  18. 根据权利要求17所述的光电器件,其中,所述电子传输层的材料包括第二金属氧化物,所述第二金属氧化物选自ZnO、TiO2、SnO2、BaO、Ta2O3、ZrO2、TiLiO、ZnGaO、ZnAlO、ZnMgO、ZnSnO、ZnLiO、InSnO、AlZnO、ZnOCl、ZnOF或ZnMgLiO中的至少一种;
    和/或,所述电子注入层的材料包括碱金属卤化物、碱金属有机络合物或有机膦化合物中的至少一种,所述有机膦化合物选自有机氧化磷、有机硫代膦化合物或有机硒代膦化合物中的至少一种;
    和/或,所述空穴注入层的材料选自聚(3,4-乙烯二氧基噻吩):聚(苯乙烯磺酸)、酞菁铜、酞菁氧钛、4,4',4'-三(N-3-甲基苯基-N-苯基氨基)三苯胺、4,4',4'-三[2-萘基苯基氨基]三苯基胺、2,3,5,6-四氟-7,7',8,8'-四氰二甲基对苯醌、2,3,6,7,10,11-六氰基-1,4,5,8,9,12-六氮杂苯并菲、过渡金属氧化物或过渡金属硫系化合物中的至少一种,所述过渡金属氧化物选自镍的氧化物、钼的氧化物、钨的氧化物、钒的氧化物、铬的氧化物或铜的氧化物中的至少一种,所述过渡金属硫系化合物选自钼的硫化物、钼的硒化物、钨的硫化物、钨的硒化物或铜的硫化物中的至少一种;
    和/或,所述空穴传输层的材料选自聚(9,9-二辛基芴-CO-N-(4-丁基苯基)二苯胺)、3-己基取代聚噻吩、聚(9-乙烯咔唑)、聚[双(4-苯基)(4-丁基苯基)胺]、聚(N,N'-二(4-丁基苯基)-N,N'-二苯基-1,4-苯二胺-CO-9,9-二辛基芴)、4,4',4”-三(咔唑-9-基)三苯胺、4,4'-二(9-咔唑)联苯、N,N'-二苯基-N,N'-二(3-甲基苯基)-1,1'-联苯-4,4'-二胺、N,N'-二苯基-N,N'-(1-萘基)-1,1'-联苯-4,4'-二胺、聚(3,4-乙烯二氧基噻吩):聚(苯乙烯磺酸)、掺杂或非掺杂的石墨烯、C60、NiO、MoO3、WO3、V2O5、CrO3、CuO或P型氮化镓中的至少一种。
  19. 一种电子设备,其中,所述电子设备包括光电器件,所述光电器件包括:
    阳极;
    阴极,与所述阳极相对设置;以及
    发光层,设置于所述阳极与所述阴极之间;
    其中,所述发光层包括若干个量子点层,所述若干个量子点层中每一量子点层的材料包含至少一种发光颜色的量子点,所述若干个量子点层中的至少一个量子点层的制备方法包括如下步骤:
    提供基板,在所述基板的一侧形成量子点膜层,所述量子点膜层包含量子点和配体去除剂,所述量子点的表面连接有配体;
    对所述量子点膜层进行部分曝光处理,以使所述量子点膜层包括曝光部分和未曝光部分,所述曝光部分中的所述配体脱离于所述量子点;以及
    去除所述未曝光部分,获得图案化量子点薄膜;
    其中,所述配体去除剂为下面通式(Ⅰ)所示的化合物:
    在通式(Ⅰ)中,R2选自氢原子、卤素原子、取代或未取代的烷基、取代或未取代的烷氧基、取代或未取代的芳基以及取代或未取代的杂芳基中的至少一种;
    在所述部分曝光处理中,所述曝光部分中的所述配体去除剂失去所述R1而形成亲电基团,以使所述曝光部分中的所述配体与所述亲电基团相结合而脱离于所述量子点。
  20. 根据权利要求19所述的电子设备,其中,所述R1选自卤素原子、对甲苯磺酰基、对甲苯磺酰氧基、巯基、氰基、叠氮基、硫氰基或烷氧羰基;
    和/或,所述去除所述未曝光部分,包括步骤:采用洗脱剂对所述量子点膜层进行洗脱处理,所述未曝光部分可溶解于所述洗脱剂;
    和/或,所述配体去除剂选自三苯基氯甲烷、三苯基溴甲烷、三苯基碘甲烷、三苯基乙腈或者三苯基甲硫醇中的至少一种;
    和/或,所述配体选自包含碳原子数为6至30的烃链的配体;
    和/或,所述部分曝光处理的光照波长为200nm至500nm,和/或所述部分曝光处理的光照能量为50mJ/cm2至6000mJ/cm2
PCT/CN2023/120673 2022-09-26 2023-09-22 图案化量子点薄膜的制备方法、光电器件与电子设备 WO2024067394A1 (zh)

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