WO2024056416A1 - Method for preparing a silicon carbide catalyst for dehydrating hydroxypropanoic acid and the derivatives thereof - Google Patents
Method for preparing a silicon carbide catalyst for dehydrating hydroxypropanoic acid and the derivatives thereof Download PDFInfo
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- WO2024056416A1 WO2024056416A1 PCT/EP2023/074107 EP2023074107W WO2024056416A1 WO 2024056416 A1 WO2024056416 A1 WO 2024056416A1 EP 2023074107 W EP2023074107 W EP 2023074107W WO 2024056416 A1 WO2024056416 A1 WO 2024056416A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/16—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
- B01J27/18—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
- B01J27/1802—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates
- B01J27/1806—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates with alkaline or alkaline earth metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/20—Carbon compounds
- B01J27/22—Carbides
- B01J27/224—Silicon carbide
- B01J27/228—Silicon carbide with phosphorus, arsenic, antimony or bismuth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/613—10-100 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/635—0.5-1.0 ml/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/347—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups
- C07C51/377—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups by splitting-off hydrogen or functional groups; by hydrogenolysis of functional groups
Definitions
- the present invention relates to a process for preparing a catalyst comprising at least one compound of a phosphate salt, of type M1 HxPOy, x being a fractional number between [0-2] and y being a fractional number between [ 3-4] with M chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or as a mixture and a support comprising porous silicon carbide SiC, said process comprising at least one step of adding said phosphate salt to the support comprising silicon carbide.
- Said catalyst thus prepared can advantageously be used in a process for dehydrating hydroxypropanoic acid and its derivatives.
- Patent US9849447 teaches the preparation of catalyst for the dehydration of hydroxypropanoic acid.
- the catalyst is composed of phosphate salts, chosen from the group consisting of Na+, K+, Rb+, Cs+ and comprises an inorganic oxide support, preferably amorphous silica SiO2.
- Silicon carbide SiC porous or non-porous, is a catalyst support used for example for the preparation of metal catalysts, as illustrated in the publication by Ledoux et al. (J. Catal 114 (1988)) and more recently in the review by Kulkarni et al. (Catalysis Reviews, 2022).
- patent WO14140973 discloses the preparation of a catalyst containing cobalt on a support containing silicon carbide for the preparation of hydrocarbons from a mixture of hydrogen and carbon monoxide (Fisher-Tropsch synthesis).
- SiC or silicon carbide is an inorganic material with particular properties (stability, conductivity, mechanical and chemical resistance) which make it interesting for catalysis applications.
- the present invention relates to a process for preparing a catalyst comprising at least one compound of a phosphate salt, of type M1 HxPOy, x being a fractional number between [0-2] and y being a fractional number between [ 3-4] with M chosen in the group formed by the metals of Group I and Group II of the periodic table, taken alone or as a mixture and a support comprising porous silicon carbide SiC, said process comprising at least one step of adding said phosphate salt to the support comprising silicon carbide.
- another object of the invention may also relate to said catalyst comprising at least one compound of a phosphate salt, of the MI HxPOy type, x being a fractional number between [0- 2] and y being a fractional number between [3-4] with M chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or in mixture and a support comprising silicon carbide Porous SiC and a process for dehydrating hydroxypropanoic acid and its derivatives using the catalyst prepared by the preparation process according to the invention.
- M chosen from the group formed by the metals of group I and group II of the periodic table
- An advantage of the present invention is to provide a process for the preparation of a stable catalyst under the conditions of the dehydration process of hydroxypropanoic acid and its derivatives, that is to say that its structure and its textural properties are not or only slightly modified. after its use in the process.
- the present invention relates to a process for preparing a catalyst comprising at least one compound of a phosphate salt, of the MI HxPOy type, x being a fractional number between [0-2] and y being a fractional number between [ 3-4] with M chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or as a mixture and a support comprising porous silicon carbide SiC, said process comprising at least one step of adding said phosphate salt to the support comprising silicon carbide.
- the catalyst prepared according to the invention comprises at least one phosphate salt, of the MI HxPOy type, x being a fractional number between [0-2] and y being a fractional number between [3-4 ] with M being at least one metal chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or as a mixture and a support comprising silicon carbide SiC.
- the phosphate salts may be present in the oxide form MPO3, fully hydrated MH2PO4 or partially hydrated MHxPOy with x being a fractional number between [0-2] and y being a fractional number between [3-4],
- the catalyst can be used indifferently in oxide, partially hydrated or fully hydrated form.
- the phosphate salts are chosen from the following compounds M1 H2PO4, M2HPO4, (MPO3)n with n>1, M2H2P2O7, M3P3O9, M4P4O12, M6P6O18, M8P8O24 alone or as a mixture.
- the phosphate salts are chosen from M1 H2PO4, M2HPO4, (MPO3)n, n> 1 alone or as a mixture.
- the metal(s) M are chosen from the metals Li, Na K, Cs, Rb, taken alone or in a mixture and very preferably from Na, K, Cs, Rb taken alone or in a mixture, and again most preferred among K and Cs and very preferably, the metal is potassium K.
- the catalyst comprises a phosphate salt, of formula MPO3 with M chosen from the group formed by the metals of group I and group II of the periodic table, preferably chosen from the metals of group I, preferably chosen from Li, Na K, Cs, Rb and very preferably from Na, K, Cs, Rb taken alone or in a mixture and even more preferably from K and Cs and very preferably, the metal is potassium K.
- M chosen from the group formed by the metals of group I and group II of the periodic table, preferably chosen from the metals of group I, preferably chosen from Li, Na K, Cs, Rb and very preferably from Na, K, Cs, Rb taken alone or in a mixture and even more preferably from K and Cs and very preferably, the metal is potassium K.
- the catalyst prepared according to the invention advantageously has a specific surface area greater than 5 m 2 /g, preferably between 5 and 300 m 2 /g, and more preferably between 10 and 250 m 2 /g and a porous volume between 0.1 and 1.0 cm3/g, preferably between 0.15 and 0.8 cm3/g
- the catalyst prepared according to the invention comprises a support comprising and preferably consisting of silicon carbide SiC.
- the support is a shaped silicon carbide.
- the catalyst support prepared according to the invention according to the invention has a crystallized phase of p-SiC, characterizable by X-ray diffraction.
- the silicon carbide used in the catalyst prepared according to the invention has a specific surface area greater than 5 m 2 /g, preferably between 5 and 300 m 2 /g, and more preferably between 10 and 250 m 2 /g. g.
- the pore volume of the support is advantageously between 0.20 cm3/g and 1.5 cm3/g, preferably between 0.25 cm3/g and 1.4 cm3/g, and more preferably between 0. 25 cm3/g and 1.2 cm3/g.
- the macroporous volume of the support therefore the pores are greater than 50 nm, is advantageously between 0.01 cm3/g and 1 cm3/g, preferably between 0.05 cm3/g and 0.9 cm3/g, and still preferably between 0.10 cm3/g and 0.8 cm3/g.
- the support is in the form of powder, balls, cylinders, trilobes, quatrefoils, extrudates, pellets, or irregular and non-spherical agglomerates whose specific shape can result from a step of crushing.
- said support is in the form of balls or extrudates.
- the size of the shaped objects is between 0.5 mm and 10 mm, preferably between 1 and 5 mm.
- the specific surface area, pore volume, and macroporous volume values of the catalyst and support were determined by mercury intrusion porosimetry.
- the catalyst thus prepared is advantageously in the form of powder, balls, cylinders, trilobes, quadrilobes of extrudates, pellets, or irregular and non-spherical agglomerates whose specific shape can result from a crushing step .
- said catalyst is in the form of beads or extrudates.
- the size of the objects is between 0.5 mm and 10 mm, preferably between 1 and 5 mm.
- the catalyst prepared according to the invention comprises and is preferably constituted, in weight percentage, by:
- the step of adding the phosphate salt to the support comprising silicon carbide can be carried out by any method known to those skilled in the art, and preferably by moisture-based impregnation or dry impregnation, by excess impregnation, by ion exchange, by precipitation deposition, or by vapor phase deposition.
- the addition of the phosphate salt to the support comprising silicon carbide is carried out by dry impregnation.
- the step of adding the phosphate salt to the support comprising silicon carbide, preferably produced by dry impregnation comprises the following steps:
- step a) of preparing a liquid solution of one or more phosphate salts in an aqueous or organic phase the preparation temperature being advantageously between 5°C and 80°C, preferably between 10°C and 70 °C.
- step b) of impregnation of said solution prepared in step a) on the support comprising silicon carbide the volume of the solution being advantageously between 0.7 and 1.1, preferably between 0.8 and 1.05 times the pore volume of the support and the phosphate concentration of the solution is preferably between 50g/L to 2000g/L.
- step d) of drying said catalyst precursor obtained in step c) to obtain a dried catalyst precursor said drying step being carried out at a temperature between 70°C and 200°C, under air, for a period duration between 30 min and 12 hours preferably between 1 hour and 10 hours,
- step e) of calcination in air of the dried catalyst precursor obtained in step d) to obtain a catalyst said calcination step being carried out at a temperature between 300°C and 550°C, for a duration between 30 min and 12 hours, preferably between 1 hour and 10 hours.
- step f) of heat treatment of the catalyst obtained in step e) optional, said step f) being carried out under inert gas, preferably nitrogen, helium, methane, or carbon dioxide , alone or in mixture, at a temperature between 500°C and 1200°C, preferably between 600°C and 1100°C and very preferably between 750°C and 1000°C, for a period of between 30min and 12h, preferably between 1h and 10h,
- inert gas preferably nitrogen, helium, methane, or carbon dioxide
- the heat treatment steps e) f) and g) can be added or carried out independently.
- the impregnation solution of step a) is preferably prepared by dissolution in the aqueous or organic phase of one or more phosphate and element M precursors.
- the impregnation solution can advantageously be prepared by mixing phosphorous and alkaline elements introduced independently.
- the metal precursor M chosen from Li, Na, K, Cs, Rb is chosen for example from one or more of the salts of carbonate M2CO3, nitrate MNO3, sulfate, formate HCOOM, acetate CH3COOM, citrate, lactate, MCI chloride, MOH hydroxide, M2O oxide.
- the phosphate precursor(s) may advantageously be chosen, for example from H3PO4, (NH4)H2PO4, (NH4)2HPO4, (NH4)3PO4, P2O5.
- the phosphate concentration of the solution is preferably between 50g/L to 2000g/L.
- the impregnation step b) can be preceded by a heat treatment step carried out at a temperature between 80°C and 550°C.
- impregnation step b) can be followed, optionally by other impregnation steps.
- the impregnation steps following the first impregnation step b) can advantageously be carried out after the drying step d) or after the calcination step e) or after the treatment steps f), g) and h). thermal.
- an impregnation step following the first impregnation step b) is carried out after the calcination step e).
- the preparation process according to the invention allows the preparation of a catalyst comprising at least one phosphate salt, of the MI HxPOy type, x being a fractional number between [0-2] and y being a fractional number between [3 -4] with M being at least one metal chosen from the group formed by the metals of group I and group II of the classification periodic, taken alone or as a mixture and a support comprising silicon carbide SiC, said catalyst being able to advantageously be used in a process for dehydrating hydroxypropanoic acid and its derivatives.
- Said process for dehydrating hydroxypropanoic acid and its derivatives operates in the presence of the catalyst prepared according to the invention, and is advantageously carried out at a temperature between 180°C and 450°C, preferably between 190°C and 430°C.
- Said process makes it possible to selectively obtain a mixture of products comprising acrylic acid.
- Said process can advantageously be carried out under a neutral or oxidizing atmosphere.
- Said process is preferably operated continuously, in a fixed bed, preferably at a pressure adjusted so that the products and the reagents are in the gas phase, the liquid feed being injected into the process preferably in the liquid phase.
- the feedstock supplying said process advantageously comprises at least one compound included in the list of hydroxypropanoic acid and its derivatives.
- Said filler advantageously comprises a hydroxypropanoic acid chosen from 2-hydroxypropanoic acid, 3-hydroxypropanoic acid.
- said filler comprises 2-hydroxypropanoic acid.
- Said filler comprises between 1% and 99.9% by weight, preferably between 5% and 99.5% by weight, very preferably between 7% and 99% by weight and even more preferably between 8% and 98% by weight.
- hydroxypropanoic acid and its derivatives may also include impurities linked, in particular, to the processes for obtaining hydroxypropanoic acid and its derivatives such as fermentation. The impurity content is preferably less than 10% of the weight of said filler.
- the acid(s) hydroxypropanoics and its derivatives included in said charge can be of any origin, chemical, petrochemical or biosourced.
- Said filler comprises between 0.1% and 99% by weight, preferably between 0.5% and 90% by weight, very preferably between 1% and 80% by weight and even more preferably between 2% and 70% by weight. of water.
- Said filler comprises between 0.1% and 99% by weight, preferably between 0.5% and 90% by weight, very preferably between 1% and 80% by weight and even more preferably between 2% and 70% by weight.
- organic solvent such as for example an alcohol.
- the main products obtained by said process are hydroxypropanoic acids and its unconverted derivatives, acrylic acid resulting from the dehydration reaction.
- Example 1 Preparation of a catalyst C1 according to the invention
- the S1 silicon carbide support in extruded form is supplied by the company SICAT, in the form of trilobals with a diameter of 1.6 mm. Its main characteristics are provided in Table 1 below.
- Table 1 main characteristics of the S1 support.
- Compositional analysis by FX gives a weight content of K of 4.3% and P of 3.5%.
- the catalyst presents in XRD the majority of diffraction peaks of p-SiC as well as diffraction peaks of the KPO3 metaphosphate phase.
- the specific surface area (Hg porosimetry) of catalyst C1 is 35 m2/g, its total pore volume (Hg porosimetry) is 0.74 ml/g, its macroporous volume is 0.52 ml/g.
- compositional analysis by FX gives a weight content of K of 8.35% and P of 6.5%.
- the catalyst presents in XRD the majority of diffraction peaks of p-SiC as well as diffraction peaks of the KPO3 metaphosphate phase.
- the specific surface area (Hg porosimetry) of catalyst C2 is 20 m2/g, its total pore volume (Hg porosimetry) is 0.60 ml/g, its macroporous volume is 0.40ml/g.
- the specific surface area (Hg porosimetry) of catalyst C3 is 18 m2/g, its total pore volume (Hg porosimetry) is 0.45 ml/g, its macroporous volume is 0.30ml/g.
- the S2 support is a commercial silica in the form of beads with a diameter of less than 2 mm. Its main characteristics are provided in Table 2 below.
- Table 2 main characteristics of S2 support.
- compositional analysis by FX gives a weight content of K of 4.1% and P of 3.6%.
- the catalyst shows diffraction peaks of the KPO3 metaphosphate phase in XRD.
- the specific surface area (Hg porosimetry) of catalyst 04 is 82 m2/g, its total pore volume (Hg porosimetry) is 0.72 mL/g, its macroporous volume is 0.01 mL/g and its mesoprous volume is 0.68 mL/g. .
- Example 5 Use of catalysts C1, C2, C3, C4 for dehydration of lactic acid into acrylic acid.
- the C1, C2, C3 and non-C4 compliant catalysts are used for the lactic acid dehydration reaction.
- LA lactic acid
- AA yield (%C) 100 x (0.5*([AA]effluent) / (0.4*([AL]load - [AL]effluent).
- Table 4 XRD characterizations of catalysts C1 to C4 before and after 100 hours of testing.
- Table 5 Characterizations by mercury porosimetry of catalysts C1 to C4 before and after 10 Oh of testing.
- catalyst before testing we mean the catalyst before its use in the process.
- the catalysts according to the invention are active for the transformation of lactic acid (Table 3).
- the conversion to lactic acid is greater than or equal to 80%.
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Abstract
Description
PROCEDE DE PREPARATION D’UN CATALYSEUR A BASE DE CARBURE DE SILICIUM POUR LA DESHYDRATION D’ACIDE HYDROXYPROPANOÏQUE ET SES DERIVES METHOD FOR PREPARING A CATALYST BASED ON SILICON CARBIDE FOR THE DEHYDRATION OF HYDROXYPROPANOIC ACID AND ITS DERIVATIVES
Domaine technique Technical area
La présente invention concerne un procédé de préparation d’un catalyseur comprenant au moins un composé d’un sel de phosphate, de type M1 HxPOy, x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4] avec M choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, pris seuls ou en mélange et un support comprenant du carbure de silicium SiC poreux, ledit procédé comprenant au moins une étape d’ajout dudit sel de phosphate sur le support comprenant le carbure de silicium. Ledit catalyseur ainsi préparé peut avantageusement être utilisé dans un procédé de déshydratation d’acide hydroxypropanoïque et ses dérivés. The present invention relates to a process for preparing a catalyst comprising at least one compound of a phosphate salt, of type M1 HxPOy, x being a fractional number between [0-2] and y being a fractional number between [ 3-4] with M chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or as a mixture and a support comprising porous silicon carbide SiC, said process comprising at least one step of adding said phosphate salt to the support comprising silicon carbide. Said catalyst thus prepared can advantageously be used in a process for dehydrating hydroxypropanoic acid and its derivatives.
Technique antérieure Prior art
Le brevet US9849447 enseigne la préparation de catalyseur pour la déshydration d’acide hydroxypropanoïque. Le catalyseur est composé de sels de phosphates, choisi par le groupe constitué de Na+, K+, Rb+, Cs+ et comprend un support oxyde inorganique, de préférence de la silice SiO2 amorphe. Patent US9849447 teaches the preparation of catalyst for the dehydration of hydroxypropanoic acid. The catalyst is composed of phosphate salts, chosen from the group consisting of Na+, K+, Rb+, Cs+ and comprises an inorganic oxide support, preferably amorphous silica SiO2.
Le carbure de silicium SiC, poreux ou non poreux, est un support de catalyseur utilisé par exemple pour la préparation de catalyseurs métalliques, comme illustré dans la publication de Ledoux et al. (J. Catal 114 (1988)) et plus récemment dans la revue de Kulkarni et al. (Catalysis Reviews, 2022). On peut citer le brevet WO14140973 qui divulgue la préparation de catalyseur contenant du cobalt sur un support contenant du carbure de silicium pour la préparation d’hydrocarbures à partir d’un mélange d’hydrogène et de monoxyde de carbone (synthèse Fisher-Tropsch). Silicon carbide SiC, porous or non-porous, is a catalyst support used for example for the preparation of metal catalysts, as illustrated in the publication by Ledoux et al. (J. Catal 114 (1988)) and more recently in the review by Kulkarni et al. (Catalysis Reviews, 2022). We can cite patent WO14140973 which discloses the preparation of a catalyst containing cobalt on a support containing silicon carbide for the preparation of hydrocarbons from a mixture of hydrogen and carbon monoxide (Fisher-Tropsch synthesis).
Il n’existe pas dans la littérature de catalyseur comprenant au moins un composé d’un sel de phosphate, un support comprenant du carbure de silicium SiC, et son utilisation pour la déshydratation d’acide hydroxypropanoïque et ses dérivés. There is no catalyst in the literature comprising at least one compound of a phosphate salt, a support comprising silicon carbide SiC, and its use for the dehydration of hydroxypropanoic acid and its derivatives.
Le SiC ou carbure de silicium est un matériau inorganique possédant des propriétés particulières (stabilité, conductivité, résistance mécanique et chimique) qui le rendent intéressant pour des applications en catalyse. SiC or silicon carbide is an inorganic material with particular properties (stability, conductivity, mechanical and chemical resistance) which make it interesting for catalysis applications.
Résumé de l’invention Summary of the invention
La présente invention concerne un procédé de préparation d’un catalyseur comprenant au moins un composé d’un sel de phosphate, de type M1 HxPOy, x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4] avec M choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, pris seuls ou en mélange et un support comprenant du carbure de silicium SiC poreux, ledit procédé comprenant au moins une étape d’ajout dudit sel de phosphate sur le support comprenant le carbure de silicium. The present invention relates to a process for preparing a catalyst comprising at least one compound of a phosphate salt, of type M1 HxPOy, x being a fractional number between [0-2] and y being a fractional number between [ 3-4] with M chosen in the group formed by the metals of Group I and Group II of the periodic table, taken alone or as a mixture and a support comprising porous silicon carbide SiC, said process comprising at least one step of adding said phosphate salt to the support comprising silicon carbide.
Selon un mode de réalisation préféré de l’invention, un autre objet de l’invention peut également concerner ledit catalyseur comprenant au moins un composé d’un sel de phosphate, de type MI HxPOy, x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4] avec M choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, pris seuls ou en mélange et un support comprenant du carbure de silicium SiC poreux et un procédé de déshydratation d’acide hydroxypropanoïque et ses dérivés utilisant le catalyseur préparé par le procédé de préparation selon l’invention. According to a preferred embodiment of the invention, another object of the invention may also relate to said catalyst comprising at least one compound of a phosphate salt, of the MI HxPOy type, x being a fractional number between [0- 2] and y being a fractional number between [3-4] with M chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or in mixture and a support comprising silicon carbide Porous SiC and a process for dehydrating hydroxypropanoic acid and its derivatives using the catalyst prepared by the preparation process according to the invention.
Un avantage de la présente invention est de fournir un procédé de préparation d’un catalyseur stable dans les conditions du procédé de déshydratation d’acide hydroxypropanoïque et ses dérivés c’est à dire que sa structure et ses propriétés texturales ne sont pas ou peu modifiées après son utilisation dans le procédé. An advantage of the present invention is to provide a process for the preparation of a stable catalyst under the conditions of the dehydration process of hydroxypropanoic acid and its derivatives, that is to say that its structure and its textural properties are not or only slightly modified. after its use in the process.
Description des modes de réalisation Description of embodiments
La présente invention concerne un procédé de préparation d’un catalyseur comprenant au moins un composé d’un sel de phosphate, de type MI HxPOy, x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4] avec M choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, pris seuls ou en mélange et un support comprenant du carbure de silicium SiC poreux, ledit procédé comprenant au moins une étape d’ajout dudit sel de phosphate sur le support comprenant le carbure de silicium. The present invention relates to a process for preparing a catalyst comprising at least one compound of a phosphate salt, of the MI HxPOy type, x being a fractional number between [0-2] and y being a fractional number between [ 3-4] with M chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or as a mixture and a support comprising porous silicon carbide SiC, said process comprising at least one step of adding said phosphate salt to the support comprising silicon carbide.
Le catalyseur The catalyst
Conformément à l’invention, le catalyseur préparé selon l’invention comprend au moins un sel de phosphate, de type MI HxPOy, x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4] avec M étant au moins un métal choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, pris seuls ou en mélange et un support comprenant du carbure de silicium SiC. De préférence, les sels de phosphates peuvent être présents sous la forme oxyde MPO3, totalement hydratée MH2PO4 ou partiellement hydratée MHxPOy avec x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4], Le catalyseur peut être employé indifféremment sous forme oxyde, partiellement hydratée ou totalement hydratée. In accordance with the invention, the catalyst prepared according to the invention comprises at least one phosphate salt, of the MI HxPOy type, x being a fractional number between [0-2] and y being a fractional number between [3-4 ] with M being at least one metal chosen from the group formed by the metals of group I and group II of the periodic table, taken alone or as a mixture and a support comprising silicon carbide SiC. Preferably, the phosphate salts may be present in the oxide form MPO3, fully hydrated MH2PO4 or partially hydrated MHxPOy with x being a fractional number between [0-2] and y being a fractional number between [3-4], The catalyst can be used indifferently in oxide, partially hydrated or fully hydrated form.
De préférence, les sels de phosphate sont choisis parmi les composés suivants M1 H2PO4, M2HPO4, (MPO3)n avec n>1 , M2H2P2O7, M3P3O9, M4P4O12, M6P6O18, M8P8O24 seuls ou en mélange. Preferably, the phosphate salts are chosen from the following compounds M1 H2PO4, M2HPO4, (MPO3)n with n>1, M2H2P2O7, M3P3O9, M4P4O12, M6P6O18, M8P8O24 alone or as a mixture.
De manière préférée, les sels de phosphate sont choisis parmi M1 H2PO4, M2HPO4, (MPO3)n, n> 1 seuls ou en mélange. Preferably, the phosphate salts are chosen from M1 H2PO4, M2HPO4, (MPO3)n, n> 1 alone or as a mixture.
De préférence, le ou les métaux M sont choisis parmi les métaux Li, Na K, Cs, Rb, pris seuls ou en mélange et de manière très préférée parmi Na, K, Cs, Rb pris seuls ou en mélange, et de manière encore plus préférée parmi K et Cs et de manière très préférée, le métal est le potassium K. Preferably, the metal(s) M are chosen from the metals Li, Na K, Cs, Rb, taken alone or in a mixture and very preferably from Na, K, Cs, Rb taken alone or in a mixture, and again most preferred among K and Cs and very preferably, the metal is potassium K.
Dans le cas où plusieurs métaux Ma et Mb sont mis en œuvre, les sels de phosphates sont choisis parmi les composés suivants MaH2PO4, MaMbHPO4, MaMbH2P2O7, MaMb2P3O9, Ma3MbP4O12, Ma3Mb3P6O18, avec Ma et Mb choisis parmi les métaux Li, Na K, Cs, Rb, pris seuls ou en mélange et Ma + Mb = M et de manière très préférée parmi Na K, Cs, Rb pris seuls ou en mélange et de manière encore plus préférée parmi K et Cs. In the case where several metals Ma and Mb are used, the phosphate salts are chosen from the following compounds MaH2PO4, MaMbHPO4, MaMbH2P2O7, MaMb2P3O9, Ma3MbP4O12, Ma3Mb3P6O18, with Ma and Mb chosen from the metals Li, Na K, Cs , Rb, taken alone or in a mixture and Ma + Mb = M and very preferably among Na K, Cs, Rb taken alone or in a mixture and even more preferably among K and Cs.
De préférence, le catalyseur comprend un sel de phosphate, de formule MPO3 avec M choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, de préférence choisi parmi les métaux du groupe I, de préférence choisi parmi Li, Na K, Cs, Rb et de manière très préférée parmi Na, K, Cs, Rb pris seuls ou en mélange et de manière encore plus préférée parmi K et Cs et de manière très préférée, le métal est le potassium K. Preferably, the catalyst comprises a phosphate salt, of formula MPO3 with M chosen from the group formed by the metals of group I and group II of the periodic table, preferably chosen from the metals of group I, preferably chosen from Li, Na K, Cs, Rb and very preferably from Na, K, Cs, Rb taken alone or in a mixture and even more preferably from K and Cs and very preferably, the metal is potassium K.
Le catalyseur préparé selon l’invention présente avantageusement une surface spécifique supérieure à 5 m2/g, de préférence comprise entre 5 et 300 m2/g, et de manière encore préférée comprise entre 10 et 250 m2/g et un volume poreux compris entre 0.1 et 1.0 cm3/g, de préférence entre 0.15 et 0.8 cm3/g The catalyst prepared according to the invention advantageously has a specific surface area greater than 5 m 2 /g, preferably between 5 and 300 m 2 /g, and more preferably between 10 and 250 m 2 /g and a porous volume between 0.1 and 1.0 cm3/g, preferably between 0.15 and 0.8 cm3/g
Le support The support
Conformément à l’invention, le catalyseur préparé selon l’invention comprend un support comprenant et de préférence constitué de carbure de silicium SiC. In accordance with the invention, the catalyst prepared according to the invention comprises a support comprising and preferably consisting of silicon carbide SiC.
De préférence, le support est un carbure silicium mis en forme. Le support du catalyseur préparé selon l’invention selon l’invention présente une phase cristallisée de p-SiC, caractérisable par diffraction des rayons X. Preferably, the support is a shaped silicon carbide. The catalyst support prepared according to the invention according to the invention has a crystallized phase of p-SiC, characterizable by X-ray diffraction.
Le carbure de silicium utilisé dans le catalyseur préparé selon l’invention présente une surface spécifique supérieure à 5 m2/g, de préférence comprise entre 5 et 300 m2/g, et de manière encore préférée comprise entre 10 et 250 m2/g. The silicon carbide used in the catalyst prepared according to the invention has a specific surface area greater than 5 m 2 /g, preferably between 5 and 300 m 2 /g, and more preferably between 10 and 250 m 2 /g. g.
Le volume poreux du support est avantageusement compris entre 0,20 cm3/g et 1 ,5 cm3/g, de préférence compris entre 0,25 cm3/g et 1 ,4 cm3/g, et de manière encore préférée comprise entre 0,25 cm3/g et 1 ,2 cm3/g. The pore volume of the support is advantageously between 0.20 cm3/g and 1.5 cm3/g, preferably between 0.25 cm3/g and 1.4 cm3/g, and more preferably between 0. 25 cm3/g and 1.2 cm3/g.
Le volume macroporeux du support, donc les pores sont supérieurs à 50nm, est avantageusement compris entre 0,01 cm3/g et 1 cm3/g, de préférence compris entre 0,05 cm3/g et 0,9 cm3/g, et de manière encore préférée comprise entre 0,10 cm3/g et 0,8 cm3/g. The macroporous volume of the support, therefore the pores are greater than 50 nm, is advantageously between 0.01 cm3/g and 1 cm3/g, preferably between 0.05 cm3/g and 0.9 cm3/g, and still preferably between 0.10 cm3/g and 0.8 cm3/g.
La fabrication de supports de type carbure de silicium utilisables en catalyse hétérogène est déjà connue et enseignée dans les brevets tels que notamment le brevet EP 0440569 B1 ou encore le brevet US 6,184,178 B1 , sans que cette liste soit limitative. The manufacture of silicon carbide type supports usable in heterogeneous catalysis is already known and taught in patents such as in particular patent EP 0440569 B1 or even patent US 6,184,178 B1, without this list being exhaustive.
De préférence, le support se présente sous forme de poudre, de billes, de cylindres, de trilobés, de quadrilobes, d'extrudés, de pastilles, ou d'agglomérats irréguliers et non sphériques dont la forme spécifique peut résulter d'une étape de concassage. De manière très avantageuse, ledit support se présente sous forme de billes ou d'extrudés. La taille des objets mis en forme est comprise entre 0.5 mm et 10 mm, de préférence entre 1 et 5 mm. Preferably, the support is in the form of powder, balls, cylinders, trilobes, quatrefoils, extrudates, pellets, or irregular and non-spherical agglomerates whose specific shape can result from a step of crushing. Very advantageously, said support is in the form of balls or extrudates. The size of the shaped objects is between 0.5 mm and 10 mm, preferably between 1 and 5 mm.
Les valeurs de surface spécifique, volume poreux, et volume macroporeux du catalyseur et du support ont été déterminées par porosimétrie d’intrusion au mercure. The specific surface area, pore volume, and macroporous volume values of the catalyst and support were determined by mercury intrusion porosimetry.
Le catalyseur ainsi préparé se avantageusement présente sous forme de poudre, de billes, de cylindres, de trilobés, de quadrilobes d'extrudés, de pastilles, ou d'agglomérats irréguliers et non sphériques dont la forme spécifique peut résulter d'une étape de concassage. De manière très avantageuse, ledit catalyseur se présente sous forme de billes ou d'extrudés. La taille des objets est comprise entre 0.5 mm et 10 mm, de préférence entre 1 et 5 mm. The catalyst thus prepared is advantageously in the form of powder, balls, cylinders, trilobes, quadrilobes of extrudates, pellets, or irregular and non-spherical agglomerates whose specific shape can result from a crushing step . Very advantageously, said catalyst is in the form of beads or extrudates. The size of the objects is between 0.5 mm and 10 mm, preferably between 1 and 5 mm.
De préférence, le catalyseur préparé selon l'invention comprend et est de préférence constitué, en pourcentage poids, par : Preferably, the catalyst prepared according to the invention comprises and is preferably constituted, in weight percentage, by:
- 40 à 95 %, de manière préférée 50 à 90 % et de manière très préférée de 55 à 90 %, de manière encore plus préférée entre 70% et 85% de carbure de silicium (SiC), - 40 to 95%, preferably 50 to 90% and very preferably 55 to 90%, even more preferably between 70% and 85% silicon carbide (SiC),
- 5 à 60 %, de manière préférée de 10 à 50 % et de manière très préférée, de 10 à 45 %, de manière encore plus préférée entre 15% et 30% d’équivalent oxyde du sel de phosphate, notée Préparation du catalyseur - 5 to 60%, preferably 10 to 50% and very preferably 10 to 45%, even more preferably between 15% and 30% oxide equivalent of the phosphate salt, noted Preparation of the catalyst
Mode de préparation Method of preparation
De préférence, l’étape d’ajout du sel de phosphate sur le support comprenant le carbure de silicium peut être réalisé par toute méthode connue de l’homme de l’art, et de préférence par imprégnation à humidité naissance ou imprégnation à sec, par imprégnation en excès, par échange ionique, par le dépôt précipitation, ou par la déposition en phase vapeur. De manière préférée l’ajout du sel de phosphate sur le support comprenant le carbure de silicium est réalisée par imprégnation à sec. Preferably, the step of adding the phosphate salt to the support comprising silicon carbide can be carried out by any method known to those skilled in the art, and preferably by moisture-based impregnation or dry impregnation, by excess impregnation, by ion exchange, by precipitation deposition, or by vapor phase deposition. Preferably, the addition of the phosphate salt to the support comprising silicon carbide is carried out by dry impregnation.
De manière préférée, l’étape d’ajout du sel de phosphate sur le support comprenant le carbure de silicium de préférence réalisé par imprégnation à sec comprend les étapes suivantes :Preferably, the step of adding the phosphate salt to the support comprising silicon carbide, preferably produced by dry impregnation, comprises the following steps:
- une étape a) de préparation d'une solution liquide d’un ou plusieurs sels de phosphate en phase aqueuse ou organique, la température de préparation étant avantageusement comprise entre 5°C et 80°C, de préférence entre 10°C et 70°C. - a step a) of preparing a liquid solution of one or more phosphate salts in an aqueous or organic phase, the preparation temperature being advantageously between 5°C and 80°C, preferably between 10°C and 70 °C.
- une étape b) d’imprégnation de ladite solution préparée à l’étape a) sur le support comprenant le carbure de silicium, le volume de la solution étant avantageusement compris entre 0,7 et 1 ,1 , de préférence entre 0,8 et 1 ,05 fois le volume poreux du support et la concentration en phosphate de la solution est de préférence comprise entre soit 50g/L à 2000g/L. - a step b) of impregnation of said solution prepared in step a) on the support comprising silicon carbide, the volume of the solution being advantageously between 0.7 and 1.1, preferably between 0.8 and 1.05 times the pore volume of the support and the phosphate concentration of the solution is preferably between 50g/L to 2000g/L.
- une étape c) de maturation du support imprégné obtenu à l’étape b), pendant une durée comprise entre 5 min et 40 h, de manière préférée entre 10 min et 10h et de manière encore plus préférée entre 30min et 5h, de manière encore plus préférée entre 1 h et 5 h. à une température comprise de préférence entre 10°C et 40°C pour obtenir un précurseur de catalyseur, - a step c) of maturation of the impregnated support obtained in step b), for a period of between 5 min and 40 h, preferably between 10 min and 10 h and even more preferably between 30 min and 5 h, so even more preferred between 1 a.m. and 5 a.m. at a temperature preferably between 10°C and 40°C to obtain a catalyst precursor,
- une étape d) de séchage dudit précurseur de catalyseur obtenu à l'étape c) pour obtenir un précurseur de catalyseur séché, ladite étape de séchage étant réalisée à une température comprise entre 70°C et 200°C, sous air, pendant une durée comprise entre 30 min et 12h de préférence entre 1 h et 10h, - a step d) of drying said catalyst precursor obtained in step c) to obtain a dried catalyst precursor, said drying step being carried out at a temperature between 70°C and 200°C, under air, for a period duration between 30 min and 12 hours preferably between 1 hour and 10 hours,
- Optionnellement une étape e) de calcination sous air du précurseur de catalyseur séché obtenu à l’étape d) pour obtenir un catalyseur, ladite étape de calcination étant mise en œuvre à une température comprise entre 300°C et 550°C, pendant une durée comprise entre 30 min et 12h, de préférence entre 1 h et 10h. - Optionally a step e) of calcination in air of the dried catalyst precursor obtained in step d) to obtain a catalyst, said calcination step being carried out at a temperature between 300°C and 550°C, for a duration between 30 min and 12 hours, preferably between 1 hour and 10 hours.
- Optionnellement une étape f) de traitement thermique du catalyseur obtenu à l’étape e) optionnelle, ladite étape f) étant mise en œuvre sous gaz inerte, de préférence l’azote, l’hélium, le méthane, ou le dioxyde de carbone, seuls ou en mélange, à une température comprise entre 500°C et 1200°C, de préférence entre 600°C et 1100°C et de manière très préférée entre 750°C et 1000°C, pendant une durée comprise entre 30min et 12h, de préférence entre 1 h et 10h, - Optionally a step f) of heat treatment of the catalyst obtained in step e) optional, said step f) being carried out under inert gas, preferably nitrogen, helium, methane, or carbon dioxide , alone or in mixture, at a temperature between 500°C and 1200°C, preferably between 600°C and 1100°C and very preferably between 750°C and 1000°C, for a period of between 30min and 12h, preferably between 1h and 10h,
- Optionnellement une étape g) de traitement thermique sous gaz contenant de la vapeur d’eau du catalyseur obtenu à l’étape d) et/ à l’étape f), à une température comprise entre 350°C et 1000°C, de préférence entre 450°C et 950°C et de manière très préférée entre 450°C et 900°C à une pression comprise entre 0,1 et 2 MPa, de manière préférée entre 0,15 et 1 ,5 MPa et de manière encore plus préférée entre 0,17 et 1 ,0 MPa. - Optionally a step g) of heat treatment under gas containing water vapor of the catalyst obtained in step d) and/in step f), at a temperature between 350°C and 1000°C, of preferably between 450°C and 950°C and very preferably between 450°C and 900°C at a pressure of between 0.1 and 2 MPa, preferably between 0.15 and 1.5 MPa and even more most preferred between 0.17 and 1.0 MPa.
Les étapes de traitements thermiques e) f) et g) peuvent être additionnées ou réalisées indépendamment. The heat treatment steps e) f) and g) can be added or carried out independently.
La solution d’imprégnation de l’étape a) est de préférence préparée par dissolution en phase aqueuse ou organique d’un ou plusieurs précurseurs de phosphate et d’élément M. The impregnation solution of step a) is preferably prepared by dissolution in the aqueous or organic phase of one or more phosphate and element M precursors.
La solution d’imprégnation peut avantageusement être préparée par mélange d’éléments phosphore et alcalins introduits indépendamment. Dans ce cas, le précurseur de métal M choisi parmi Li, Na, K, Cs, Rb est choisi par exemple parmi un ou plusieurs des sels de carbonate M2CO3, de nitrate MNO3, sulfate, de formiate HCOOM, d’acétate CH3COOM, de citrate, de lactate, de chlorure MCI, d’hydroxyde MOH, oxyde M2O. The impregnation solution can advantageously be prepared by mixing phosphorous and alkaline elements introduced independently. In this case, the metal precursor M chosen from Li, Na, K, Cs, Rb is chosen for example from one or more of the salts of carbonate M2CO3, nitrate MNO3, sulfate, formate HCOOM, acetate CH3COOM, citrate, lactate, MCI chloride, MOH hydroxide, M2O oxide.
Le ou les précurseurs de phosphate peuvent avantageusement être choisis, par exemple parmi H3PO4, (NH4)H2PO4, (NH4)2HPO4, (NH4)3PO4, P2O5. The phosphate precursor(s) may advantageously be chosen, for example from H3PO4, (NH4)H2PO4, (NH4)2HPO4, (NH4)3PO4, P2O5.
La concentration en phosphate de la solution est de préférence comprise entre soit 50g/L à 2000g/L. The phosphate concentration of the solution is preferably between 50g/L to 2000g/L.
De préférence, l’étape d’imprégnation b) peut être précédée d’une étape de traitement thermique mise en œuvre à une température comprise entre 80°C et 550°C. Preferably, the impregnation step b) can be preceded by a heat treatment step carried out at a temperature between 80°C and 550°C.
De préférence, l’étape d’imprégnation b) peut être suivie, optionnellement d’autres étapes d’imprégnations. Les étapes d’imprégnations suivant la première étape d’imprégnation b) peuvent avantageusement être réalisées, après l’étape d) de séchage ou après l’étape e) de calcination ou après les étapes f), g) et h) de traitements thermiques. De préférence une étape d’imprégnation suivant la première étape d’imprégnation b) est réalisée après l’étape e) de calcination. Preferably, impregnation step b) can be followed, optionally by other impregnation steps. The impregnation steps following the first impregnation step b) can advantageously be carried out after the drying step d) or after the calcination step e) or after the treatment steps f), g) and h). thermal. Preferably an impregnation step following the first impregnation step b) is carried out after the calcination step e).
Le procédé de préparation selon l’invention permet la préparation d’un catalyseur comprenant au moins un sel de phosphate, de type MI HxPOy, x étant un nombre fractionnaire compris entre [0-2] et y étant un nombre fractionnaire compris entre [3-4] avec M étant au moins un métal choisi dans le groupe formé par les métaux du groupe I et du groupe II de la classification périodique, pris seuls ou en mélange et un support comprenant du carbure de silicium SiC, ledit catalyseur pouvant avantageusement être utilisé dans un procédé de déshydratation d’acide hydroxypropanoïque et ses dérivés. The preparation process according to the invention allows the preparation of a catalyst comprising at least one phosphate salt, of the MI HxPOy type, x being a fractional number between [0-2] and y being a fractional number between [3 -4] with M being at least one metal chosen from the group formed by the metals of group I and group II of the classification periodic, taken alone or as a mixture and a support comprising silicon carbide SiC, said catalyst being able to advantageously be used in a process for dehydrating hydroxypropanoic acid and its derivatives.
Procédé de transformation Transformation process
Ledit procédé de déshydratation d’acide hydroxypropanoïque et ses dérivés opère en présence du catalyseur préparé selon l’invention, et est avantageusement mis en œuvre à une température comprise entre 180°C et 450°C, de préférence entre 190°C et 430°C, de manière très préférée entre 250°C et 420°C et de manière très préférée entre 270°C et 420°C, à une pression comprise entre 0,1 et 12 MPa, de préférence entre 0.1 1 MPa et 10 MPa, de manière préférée entre 0.13 MPa et 9 MPa et de manière très préférée entre 0.15 MPa et 8 MPa, et à un rapport débit massique de charge sur masse de catalyseur compris entre 0,01 h-1 et 100 h-1 , de préférence entre 0,02 et 50 h-1 , de préférence entre 0,03 h-1 à 30 h-1 et de manière très préférée de 0.05 h-1 à 20h-1 . Said process for dehydrating hydroxypropanoic acid and its derivatives operates in the presence of the catalyst prepared according to the invention, and is advantageously carried out at a temperature between 180°C and 450°C, preferably between 190°C and 430°C. C, very preferably between 250°C and 420°C and very preferably between 270°C and 420°C, at a pressure of between 0.1 and 12 MPa, preferably between 0.1 1 MPa and 10 MPa, preferably between 0.13 MPa and 9 MPa and very preferably between 0.15 MPa and 8 MPa, and at a mass flow rate of charge to catalyst mass of between 0.01 h-1 and 100 h-1, preferably between 0.02 and 50 h-1, preferably between 0.03 h-1 to 30 h-1 and very preferably from 0.05 h-1 to 20h-1.
Ledit procédé permet d'obtenir de façon sélective un mélange de produits comprenant de l’acide acrylique. Said process makes it possible to selectively obtain a mixture of products comprising acrylic acid.
Lors de la déshydratation d’acide hydroxypropanoïque et ses dérivés en acide acrylique, on obtient un mélange de différents produits, appelés sous-produits, comprenant notamment l’acide propanoïque, le monoxyde de carbone, le dioxyde de carbone, l’acétaldéhyde, des composés lourds contenant plus de 3 atomes de carbone. During the dehydration of hydroxypropanoic acid and its derivatives into acrylic acid, a mixture of different products, called by-products, is obtained, including in particular propanoic acid, carbon monoxide, carbon dioxide, acetaldehyde, heavy compounds containing more than 3 carbon atoms.
Ledit procédé peut avantageusement être opéré sous atmosphère neutre ou oxydante. Said process can advantageously be carried out under a neutral or oxidizing atmosphere.
Ledit procédé est de préférence opéré en continu, en lit fixe, de préférence à une pression ajustée pour que les produits et les réactifs soient en phase gaz, la charge liquide étant injectée dans le procédé préférentiellement en phase liquide. Said process is preferably operated continuously, in a fixed bed, preferably at a pressure adjusted so that the products and the reagents are in the gas phase, the liquid feed being injected into the process preferably in the liquid phase.
Charge Charge
La charge alimentant ledit procédé comprend avantageusement au moins un composé compris dans la liste d’acide hydroxypropanoïque et ses dérivés. Ladite charge comprend avantageusement un acide hydroxypropanoïque choisi parmi l’acide 2 hydroxypropanoïque, 3- hydroxypropanoïque. De manière préférée, ladite charge comprend de l’acide 2 hydroxypropanoïque. Ladite charge comprend entre 1 % et 99,9% poids, de préférence entre 5% et 99.5% en poids, de manière très préférée entre 7% et 99% en poids et de manière encore plus préférée entre 8% et 98% en poids d’acide hydroxypropanoïque et ses dérivés. Ladite charge peut également comprendre des impuretés liées, en particulier, aux procédés d'obtention l’acide hydroxypropanoïque et ses dérivés tels que la fermentation. La teneur en impuretés est de préférence inférieure à 10% du poids de ladite charge. Le ou les acides hydroxypropanoïques et ses dérivés compris dans ladite charge peu(ven)t être de toute origine, chimique, pétrochimique ou biosourcée. The feedstock supplying said process advantageously comprises at least one compound included in the list of hydroxypropanoic acid and its derivatives. Said filler advantageously comprises a hydroxypropanoic acid chosen from 2-hydroxypropanoic acid, 3-hydroxypropanoic acid. Preferably, said filler comprises 2-hydroxypropanoic acid. Said filler comprises between 1% and 99.9% by weight, preferably between 5% and 99.5% by weight, very preferably between 7% and 99% by weight and even more preferably between 8% and 98% by weight. hydroxypropanoic acid and its derivatives. Said filler may also include impurities linked, in particular, to the processes for obtaining hydroxypropanoic acid and its derivatives such as fermentation. The impurity content is preferably less than 10% of the weight of said filler. The acid(s) hydroxypropanoics and its derivatives included in said charge can be of any origin, chemical, petrochemical or biosourced.
Ladite charge comprend entre 0,1 % et 99% poids, de préférence entre 0,5% et 90% poids, de manière très préférée entre 1% et 80% poids et de manière encore plus préférée entre 2% et 70% en poids d’eau. Said filler comprises between 0.1% and 99% by weight, preferably between 0.5% and 90% by weight, very preferably between 1% and 80% by weight and even more preferably between 2% and 70% by weight. of water.
Ladite charge comprend entre 0,1 % et 99% poids, de préférence entre 0,5% et 90% poids, de manière très préférée entre 1% et 80% poids et de manière encore plus préférée entre 2% et 70% en poids de solvant organique, comme par exemple un alcool. Said filler comprises between 0.1% and 99% by weight, preferably between 0.5% and 90% by weight, very preferably between 1% and 80% by weight and even more preferably between 2% and 70% by weight. organic solvent, such as for example an alcohol.
Les principaux produits obtenus par ledit procédé sont les acides hydroxypropanoïques et ses dérivés non convertis, l’acide acrylique issus de la réaction de déshydratation. The main products obtained by said process are hydroxypropanoic acids and its unconverted derivatives, acrylic acid resulting from the dehydration reaction.
Les exemples illustrent la portée de l’invention sans en limiter la portée. The examples illustrate the scope of the invention without limiting its scope.
Exemples : Examples:
Exemple 1 : Préparation d'un catalyseur C1 conforme à l'invention Example 1: Preparation of a catalyst C1 according to the invention
Le support S1 carbure de silicium sous forme d’extrudés est fourni par la société SICAT, sous la forme de trilobés de diamètre 1.6 mm. Ses principales caractéristiques sont fournies dans le tableau 1 ci-dessous. The S1 silicon carbide support in extruded form is supplied by the company SICAT, in the form of trilobals with a diameter of 1.6 mm. Its main characteristics are provided in Table 1 below.
Tableau 1 : principales caractéristiques du support S1 . Table 1: main characteristics of the S1 support.
100 grammes de carbure de silicium sont calcinés sous air dans un four à moufle en couche mince à 450°C durant 2 heures. 100 grams of silicon carbide are calcined in air in a muffle furnace in a thin layer at 450°C for 2 hours.
17 grammes dihydrogénophosphate de potassium (KH2PO4, M= 136 g/mol) avec x = 2 et y = 4 sont tout d'abord dissous dans 60 ml d'eau distillée à température ambiante. La concentration de la solution est de 283g de KH2PO4/I. Après complète dissolution, le mélange est ajouté goutte à goutte aux extrudés de SiC. Le solide est maturé à température ambiante 40 minutes puis séché 10 h à 120°C sous air. Le matériau est calciné sous air à 450°C pendant 4h. 17 grams of potassium dihydrogen phosphate (KH 2 PO 4 , M= 136 g/mol) with x = 2 and y = 4 are first dissolved in 60 ml of distilled water at room temperature. The concentration of the solution is 283g of KH2PO4/I. After complete dissolution, the mixture is added dropwise to the SiC extrudates. The solid is matured at room temperature for 40 minutes then dried for 10 hours at 120°C in air. The material is calcined in air at 450°C for 4 hours.
L’analyse compositionnelle par FX donne une teneur pondérale en K de 4,3 % et en P de 3,5%. La teneur pondérale équivalente en KPO3 avec x = 0 et y=3 du catalyseur après calcination est de 13 %. Le catalyseur présente en DRX des pics de diffraction majoritaires du p-SiC ainsi que des pics de diffraction de la phase métaphosphate KPO3. Compositional analysis by FX gives a weight content of K of 4.3% and P of 3.5%. The equivalent weight content of KPO3 with x = 0 and y = 3 of the catalyst after calcination is 13%. The catalyst presents in XRD the majority of diffraction peaks of p-SiC as well as diffraction peaks of the KPO3 metaphosphate phase.
La surface spécifique (porosimétrie Hg) du catalyseur C1 est de 35 m2/g, son volume poreux total (porosimétrie Hg) de 0.74 ml/g, son volume macroporeux de 0,52 ml/g. The specific surface area (Hg porosimetry) of catalyst C1 is 35 m2/g, its total pore volume (Hg porosimetry) is 0.74 ml/g, its macroporous volume is 0.52 ml/g.
Exemple 2 : Préparation d’un catalyseur C2 conforme à l’invention Example 2: Preparation of a C2 catalyst in accordance with the invention
100 grammes de carbure de silicium sous forme d’extrudés sont calcinés sous air dans un four à moufle en couche mince à 450°C durant 2 heures. 100 grams of silicon carbide in the form of extrudates are calcined in air in a muffle furnace in a thin layer at 450°C for 2 hours.
29,2 grammes d’acétate de potassium (CH3COOK M= 98 g/mol) sont tout d'abord dissous dans 60 ml d'acide acétique à température ambiante. La concentration de la solution est de 483 g/l. Après complète dissolution, le mélange est ajouté goutte à goutte aux extrudés de SiC. Le solide est maturé à température ambiante 20 minutes puis séché 10 h à 120°C sous air. Le matériau est calciné sous air à 450°C pendant 4h. 29.2 grams of potassium acetate (CH3COOK M= 98 g/mol) are first dissolved in 60 ml of acetic acid at room temperature. The concentration of the solution is 483 g/l. After complete dissolution, the mixture is added dropwise to the SiC extrudates. The solid is matured at room temperature for 20 minutes then dried for 10 hours at 120°C in air. The material is calcined in air at 450°C for 4 hours.
14 mL d’une solution à 85% d’acide phosphorique (H3PO4 M= 98 g/mol) sont tout d'abord dissous dans 40 ml d’eau à température ambiante. Après complète dissolution, le mélange est ajouté goutte à goutte au matériau calciné. Le solide est maturé à température ambiante 20 minutes puis séché 12 h à 120°C sous air. Le matériau est calciné sous air à 450°C pendant 4h. 14 mL of an 85% solution of phosphoric acid (H3PO4 M= 98 g/mol) are first dissolved in 40 ml of water at room temperature. After complete dissolution, the mixture is added drop by drop to the calcined material. The solid is matured at room temperature for 20 minutes then dried for 12 hours at 120°C in air. The material is calcined in air at 450°C for 4 hours.
L’analyse compositionnelle par FX donne une teneur pondérale en K de 8,35 % et en P de 6,5%. La teneur pondérale équivalente moyenne en KPO3 avec x = 0 et y = 3 du catalyseur après calcination est de 26 %. Compositional analysis by FX gives a weight content of K of 8.35% and P of 6.5%. The average equivalent weight content of KPO3 with x = 0 and y = 3 of the catalyst after calcination is 26%.
Le catalyseur présente en DRX des pics de diffraction majoritaires du p-SiC ainsi que des pics de diffraction de la phase métaphosphate KPO3. The catalyst presents in XRD the majority of diffraction peaks of p-SiC as well as diffraction peaks of the KPO3 metaphosphate phase.
La surface spécifique (porosimétrie Hg) du catalyseur C2 est de 20 m2/g, son volume poreux total (porosimétrie Hg) de 0,60 ml/g, son volume macroporeux de 0.40ml/g. The specific surface area (Hg porosimetry) of catalyst C2 is 20 m2/g, its total pore volume (Hg porosimetry) is 0.60 ml/g, its macroporous volume is 0.40ml/g.
Exemple 3 : Préparation d'un catalyseur C3 conforme à l'invention Example 3: Preparation of a C3 catalyst according to the invention
100 grammes de carbure de silicium sont calcinés sous air dans un four à moufle en couche mince à 450°C durant 2 heures. 100 grams of silicon carbide are calcined in air in a muffle furnace in a thin layer at 450°C for 2 hours.
22 grammes de diaminophosphate ((NH4)2HPO4 M= 132 g/mol) avec x = 1 et y = 4 et 27 g de carbonate de césium (Cs2CO3 M=326 g/mol) sont tout d'abord dissous dans 60 ml d’eau distillée. Après complète dissolution, le mélange est ajouté goutte à goutte aux extrudés de SiC. Le solide est maturé à température ambiante 40 minutes puis séché 10 h à 120°C sous air. Le matériau est calciné sous air à 450°C pendant 4h. L’analyse compositionnelle par FX donne une teneur pondérale en Cs de 17,7 % et en P de 3,6 %. La teneur pondérale moyenne équivalente en CsPO3 avec x = 0 et y = 3 du catalyseur après calcination est de 26,5 %. 22 grams of diaminophosphate ((NH4)2HPO4 M= 132 g/mol) with x = 1 and y = 4 and 27 g of cesium carbonate (Cs2CO3 M=326 g/mol) are first dissolved in 60 ml of 'distilled water. After complete dissolution, the mixture is added dropwise to the SiC extrudates. The solid is matured at room temperature for 40 minutes then dried for 10 hours at 120°C in air. The material is calcined in air at 450°C for 4 hours. Compositional analysis by FX gives a weight content of Cs of 17.7% and P of 3.6%. The equivalent average weight content of CsPO3 with x = 0 and y = 3 of the catalyst after calcination is 26.5%.
Le catalyseur présente en DRX des pics de diffraction majoritaires du p-SiC ainsi que des pics de diffraction des phases CsH2PO4 avec x = 2 et y = 4 et Cs2H2P2O7 avec x = 1 et y = 3.5.The catalyst presents in XRD the majority diffraction peaks of p-SiC as well as diffraction peaks of the CsH2PO4 phases with x = 2 and y = 4 and Cs2H2P2O7 with x = 1 and y = 3.5.
La surface spécifique (porosimétrie Hg) du catalyseur C3 est de 18 m2/g, son volume poreux total (porosimétrie Hg) de 0,45 ml/g, son volume macroporeux de 0.30ml/g. The specific surface area (Hg porosimetry) of catalyst C3 is 18 m2/g, its total pore volume (Hg porosimetry) is 0.45 ml/g, its macroporous volume is 0.30ml/g.
Exemple 4 : Préparation d'un catalyseur C4 (non conforme à l'invention) Example 4: Preparation of a C4 catalyst (not in accordance with the invention)
Le support S2 est une silice commerciale sous la forme de billes de diamètre inférieur à 2 mm. Ses principales caractéristiques sont fournies dans le tableau 2 ci-dessous. The S2 support is a commercial silica in the form of beads with a diameter of less than 2 mm. Its main characteristics are provided in Table 2 below.
Tableau 2 : principales caractéristiques du support S2. Table 2: main characteristics of S2 support.
17 grammes dihydrogénophosphate de potassium (KH2PO4M= 136 g/mol) avec x = 2 et y = 4 sont tout d'abord dissous dans 68 ml d'eau distillée à température ambiante. La concentration de la solution est de 250g de KH2PO4/I. Après complète dissolution, le mélange est ajouté goutte à goutte aux extrudés de SiO2. Le solide est maturé à température ambiante 20 minutes puis séché 1 h à 120°C sous air. Le matériau est calciné sous air à 450°C pendant 4h. 17 grams of potassium dihydrogen phosphate (KH2PO4M= 136 g/mol) with x = 2 and y = 4 are first dissolved in 68 ml of distilled water at room temperature. The concentration of the solution is 250g of KH2PO4/I. After complete dissolution, the mixture is added dropwise to the SiO2 extrudates. The solid is matured at room temperature for 20 minutes then dried for 1 hour at 120°C in air. The material is calcined in air at 450°C for 4 hours.
L’analyse compositionnelle par FX donne une teneur pondérale en K de 4.1 % et en P de 3,6%. La teneur pondérale moyenne équivalente en KPO3 avec x = 0 et y = 3 du catalyseur après calcination est de 13 %. Compositional analysis by FX gives a weight content of K of 4.1% and P of 3.6%. The equivalent average weight content of KPO3 with x = 0 and y = 3 of the catalyst after calcination is 13%.
Le catalyseur présente en DRX des pics diffraction de la phase métaphosphate KPO3. The catalyst shows diffraction peaks of the KPO3 metaphosphate phase in XRD.
La surface spécifique (porosimétrie Hg) du catalyseur 04 est de 82 m2/g, son volume poreux total (porosimétrie Hg) de 0,72 mL/g, son volume macroporeux de 0.01 mL/g et son volume mesopreux de 0.68mL/g. The specific surface area (Hg porosimetry) of catalyst 04 is 82 m2/g, its total pore volume (Hg porosimetry) is 0.72 mL/g, its macroporous volume is 0.01 mL/g and its mesoprous volume is 0.68 mL/g. .
Exemple 5 : Utilisation des catalyseurs C1 , C2, C3, C4 pour la déshydratation l’acide lactique en acide acrylique. Example 5: Use of catalysts C1, C2, C3, C4 for dehydration of lactic acid into acrylic acid.
Les catalyseurs conformes C1 , C2, C3 et non conforme C4 sont utilisés pour la réaction de déshydratation de l’acide lactique. The C1, C2, C3 and non-C4 compliant catalysts are used for the lactic acid dehydration reaction.
6 grammes de catalyseur mis en forme sont chargés dans un réacteur tubulaire de diamètre 1 cm. Le solide est alors chauffé sous flux d’azote de 6 NL/h à 365°C. La pression dans le réacteur est de 25 bar. Après 2h de stabilisation, une charge contenant 10% pds d’acide lactique dans 90% d’eau est introduite dans le réacteur avec un débit de 3g/h de charge. En sortie de réacteur l’effluent liquide est condensé, puis analysé par chromatographie en phase liquide. Après 100h de test catalytique le catalyseur est déchargé et analysé. 6 grams of shaped catalyst are loaded into a tubular reactor with a diameter of 1 cm. The solid is then heated under a flow of nitrogen at 6 NL/h to 365°C. The pressure in the reactor is 25 bar. After 2 hours of stabilization, a charge containing 10% by weight of lactic acid in 90% water is introduced into the reactor with a flow rate of 3g/h of charge. At the reactor outlet, the liquid effluent is condensed, then analyzed by liquid chromatography. After 100 hours of catalytic testing, the catalyst is unloaded and analyzed.
Conversion et rendement Conversion and yield
La conversion de l’acide lactique (AL) est calculée selon la formule suivante : The conversion of lactic acid (LA) is calculated according to the following formula:
Conversion AL (%) = 100 x ([AL]charge - [AL]effluent) / [AL]charge. On a vérifié au préalable que le bilan matière liquide de l’unité était de plus de 95% masse de récupération. avec [AL] = concentration massique en AL en g/L déterminée par chromatographie en liquide haute pression (HPLC). AL conversion (%) = 100 x ([AL]load - [AL]effluent) / [AL]load. We checked beforehand that the liquid material balance of the unit was more than 95% recovery mass. with [AL] = mass concentration of AL in g/L determined by high pressure liquid chromatography (HPLC).
Le rendement est déduit de la concentration en acide acrylique (AA) de l’effluent liquide rapporté à la charge injectée, calculé en base carbone uniquement. Rendement AA (%C) = 100 x (0.5*([AA]effluent) / (0.4*([AL]charge - [AL]effluent). The yield is deduced from the acrylic acid (AA) concentration of the liquid effluent relative to the injected load, calculated on a carbon basis only. AA yield (%C) = 100 x (0.5*([AA]effluent) / (0.4*([AL]load - [AL]effluent).
Tableau 3 : Conversion d’acide lactique des catalyseurs C1 à C4. Table 3: Lactic acid conversion of catalysts C1 to C4.
Tableau 4 : Caractérisations DRX du catalyseurs C1 à C4 avant et après 100h de test. Tableau 5 : Caractérisations par porosimétrie mercure des catalyseurs C1 à C4 avant et après 10Oh de test. Table 4: XRD characterizations of catalysts C1 to C4 before and after 100 hours of testing. Table 5: Characterizations by mercury porosimetry of catalysts C1 to C4 before and after 10 Oh of testing.
On entend par catalyseur avant test, le catalyseur avant son utilisation dans le procédé.By catalyst before testing we mean the catalyst before its use in the process.
Les catalyseurs selon l’invention sont actifs pour la transformation de l’acide lactique (Tableau 3). La conversion en acide lactique est supérieure ou égale à 80%. The catalysts according to the invention are active for the transformation of lactic acid (Table 3). The conversion to lactic acid is greater than or equal to 80%.
Ils ont stables dans les conditions de réaction. La structure cristalline beta-SiC du support est conservée après test catalytique (Tableau 4). Pour le catalyseur C4, non conforme à l’invention, la structure est modifiée et on observe des raies de diffraction de l’Opal CT après test qui sont caractéristiques d’une autre forme de silice que la silice commerciale utilisée dans le catalyseur C4 (Tableau 4). Les propriétés texturales ne sont peu modifiées. En effet, la surface spécifique du catalyseur et son volume poreux sont maintenus après test. Leur variation Ax =100* (X avant test-X après test) / X avant test est inférieure à 25% alors qu’elles sont de 90% et 64% pour le catalyseur C4 non conforme (Tableau 5). Le volume macroporeux diminue de moins de 17% alors qu’il augmente de 30% pour le catalyseur C4. Les catalyseurs de l’invention ont leurs propriétés texturales peu modifiées par les conditions opératoires de la réaction contrairement au catalyseur non conforme C4. They are stable under reaction conditions. The beta-SiC crystal structure of the support is preserved after catalytic testing (Table 4). For catalyst C4, not in accordance with the invention, the structure is modified and diffraction lines of Opal CT are observed after testing which are characteristic of another form of silica than the commercial silica used in catalyst C4 ( Table 4). The textural properties are little modified. In fact, the specific surface area of the catalyst and its pore volume are maintained after testing. Their variation Ax =100* (X before test-X after test) / The macroporous volume decreases by less than 17% while it increases by 30% for catalyst C4. The catalysts of the invention have their textural properties little modified by the operating conditions of the reaction unlike the non-compliant catalyst C4.
Claims
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| FR2209283A FR3139733A1 (en) | 2022-09-15 | 2022-09-15 | METHOD FOR PREPARING A CATALYST BASED ON SILICON CARBIDE FOR THE DEHYDRATION OF HYDROXYPROPANOIC ACID AND ITS DERIVATIVES |
| FRFR2209283 | 2022-09-15 |
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| PCT/EP2023/074107 Ceased WO2024056416A1 (en) | 2022-09-15 | 2023-09-04 | Method for preparing a silicon carbide catalyst for dehydrating hydroxypropanoic acid and the derivatives thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2154445A1 (en) * | 1971-09-27 | 1973-05-11 | Pfizer | |
| EP0440569B1 (en) | 1990-01-29 | 1996-08-14 | PECHINEY RECHERCHE (Groupement d'Intérêt Economique régi par l'Ordonnance du 23 Septembre 1967) | Process for obtaining refractory carbide based porous solid bodies, using organic compounds and a metal or metalloid |
| US6184178B1 (en) | 1997-01-13 | 2001-02-06 | Pechiney Recherche | Catalyst support with base of silicon carbide with high specific surface area in granulated form having improved mechanical characteristics |
| WO2014140973A1 (en) | 2013-03-14 | 2014-09-18 | Sasol Technology (Pty) Limited | A hydrocarbon synthesis process using a cobalt-based catalyst supported on a silicon carbide comprising support |
| US9849447B2 (en) | 2015-08-28 | 2017-12-26 | The Procter & Gamble Company | Catalysts for the dehydration of hydroxypropionic acid and its derivatives |
| US9926256B2 (en) * | 2012-04-11 | 2018-03-27 | The Procter & Gamble Company | Catalytic conversion of lactic acid to acrylic acid |
-
2022
- 2022-09-15 FR FR2209283A patent/FR3139733A1/en active Pending
-
2023
- 2023-09-04 WO PCT/EP2023/074107 patent/WO2024056416A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2154445A1 (en) * | 1971-09-27 | 1973-05-11 | Pfizer | |
| EP0440569B1 (en) | 1990-01-29 | 1996-08-14 | PECHINEY RECHERCHE (Groupement d'Intérêt Economique régi par l'Ordonnance du 23 Septembre 1967) | Process for obtaining refractory carbide based porous solid bodies, using organic compounds and a metal or metalloid |
| US6184178B1 (en) | 1997-01-13 | 2001-02-06 | Pechiney Recherche | Catalyst support with base of silicon carbide with high specific surface area in granulated form having improved mechanical characteristics |
| US9926256B2 (en) * | 2012-04-11 | 2018-03-27 | The Procter & Gamble Company | Catalytic conversion of lactic acid to acrylic acid |
| WO2014140973A1 (en) | 2013-03-14 | 2014-09-18 | Sasol Technology (Pty) Limited | A hydrocarbon synthesis process using a cobalt-based catalyst supported on a silicon carbide comprising support |
| US9849447B2 (en) | 2015-08-28 | 2017-12-26 | The Procter & Gamble Company | Catalysts for the dehydration of hydroxypropionic acid and its derivatives |
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| KULKARNI ET AL., CATALYSIS REVIEWS, 2022 |
| LEDOUX ET AL., J. CATAL, 1988, pages 114 |
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