WO2024055508A1 - 电芯模块和电池包 - Google Patents
电芯模块和电池包 Download PDFInfo
- Publication number
- WO2024055508A1 WO2024055508A1 PCT/CN2023/076522 CN2023076522W WO2024055508A1 WO 2024055508 A1 WO2024055508 A1 WO 2024055508A1 CN 2023076522 W CN2023076522 W CN 2023076522W WO 2024055508 A1 WO2024055508 A1 WO 2024055508A1
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- WO
- WIPO (PCT)
- Prior art keywords
- battery
- plate
- integrated
- section
- battery cell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/503—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/507—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of lithium-ion batteries, and specifically to a cell module and a battery pack.
- Lithium-ion batteries have developed rapidly since the 1990s and have become one of the essential energy storage devices in modern society. In recent years, with the development of electric vehicles, people's thinking about electric vehicles has changed dramatically. The electric vehicle industry has become popular, and the application of lithium electronic batteries has become more widespread.
- Lithium electronic batteries generally use soft-pack battery modules.
- the soft-pack battery module structure generally includes battery packs, plastic brackets, bus bars, sampling wire harnesses and casings.
- a busbar is used to connect multiple batteries in parallel, and then multiple parallel battery packs are connected in series through the busbar.
- the energy ratio of the battery module needs to be improved.
- the mainstream integration solution uses cells to be grouped into modules, and a certain number of modules to be integrated into battery packs.
- the integration level of existing cell modules is not high enough, resulting in restricted cruising range.
- the main purpose of this application is to provide a battery cell module and battery pack that can solve the problem that the battery cruising range is restricted due to insufficient integration of the battery cell module using the existing battery cell grouping method.
- a battery cell module including: a connection structure; at least one battery unit, each battery unit includes at least two battery cell groups, and each battery cell in the same battery unit The core groups are arranged sequentially along the first direction, and two adjacent battery groups are electrically connected through a connection structure. Each battery group includes two cells connected along the length extension direction of the battery unit.
- each battery core group has a tab connection area at the connecting end of the two battery cores.
- the connection structure includes a connecting piece. One end of the connecting piece is connected to a tab connection area in the two adjacent battery core groups. The other end of the connecting piece is connected to the other tab connecting area in two adjacent battery core groups.
- the connection structure also includes a mounting bracket.
- the mounting bracket includes a base and a clamping plate.
- the clamping plate is installed on the base.
- the base is located in the gap.
- the outer surface of the base is A first slot is provided on the wall, a second slot is provided on the card board, and the connecting piece is inserted into the first slot after passing through the second slot.
- the clamping plate includes a U-shaped plate and two overlapping plates.
- the U-shaped plate includes a base plate and two side plates arranged on both sides of the base plate.
- One of the two overlapping plates is connected to one of the side plates, and the two overlapping plates are connected to one of the side plates.
- the other of the two overlapping plates is connected to the other side plate, and both overlapping plates extend laterally from the open end of the U-shaped plate to the outside of the U-shaped plate.
- two second slots are spaced apart on the bottom plate
- the connecting piece includes a first plate section, a second plate section and a third plate section connected in sequence, the second plate section is bent relative to the first plate section, and the third plate section is bent relative to the first plate section.
- the three plate sections are bent relative to the second plate section, the first plate section penetrates from one of the two second slots, and the third plate section penetrates from the other of the two second slots.
- the battery module also includes an installation shell, and each battery unit is installed in an installation shell.
- the installation shell includes an installation cavity and an installation opening connected with the installation cavity.
- the installation opening includes a first installation opening and a second installation opening. and a third installation opening, the battery unit can be installed into the installation cavity through the first installation opening, the second installation opening is located at one end of the installation shell, and the third installation opening is located at the other end of the installation shell.
- the battery unit further includes a plurality of connection brackets, a connection bracket is provided at the second installation opening and the third installation opening, and the tabs of the battery core group away from the tab connection area are connected to the connection brackets.
- connection bracket includes a first bus piece, and the tabs of the battery core group away from the tab connection area are connected to the first bus piece.
- the battery module also includes two integrated trays, one of the two integrated trays is installed on the battery At one end of the core module, the other of the two integrated trays is installed at the other end of the battery module. Both integrated trays include a plurality of second bus parts, and each second bus part is consistent with the first bus part on its side. One corresponding connection.
- the installation shell includes a first connecting plate, a second connecting plate and a third connecting plate connected in sequence, the second connecting plate is bent relative to the first connecting plate, and the third connecting plate is bent relative to the second connecting plate, A groove is provided at the corresponding position of the first connecting plate and the third connecting plate, and the connecting structure is clamped on the two grooves.
- the battery module further includes a plurality of spacers, and one spacer is provided between two adjacent installation shells.
- the battery module also includes a first low-voltage sampling component, and the connecting pieces of each battery unit are electrically connected to the first low-voltage sampling component.
- the first low-voltage sampling component includes a first circuit integrated board, a first collection piece and a plurality of nickel sheets.
- the first circuit integrated board includes a first integrated board section and a second integrated board section.
- the first integrated board section and the third integrated board section One end of the two integrated plate sections is connected through the first collecting piece, the first integrated plate section and the second integrated plate section are spaced apart, and the sides of the first integrated plate section and the second integrated plate section that are close to each other are staggered along the length direction.
- a plurality of nickel plates are provided, and the nickel plates are spaced apart along the arrangement direction.
- the connecting plates of each battery unit are connected to each nickel plate in a one-to-one correspondence.
- the battery module also includes two second low-voltage sampling components.
- a second low-voltage sampling component is provided on the two integrated trays.
- Each second low-voltage sampling component includes a second collection piece and a second circuit integration board. and multiple nickels.
- a battery pack including: the above-mentioned battery cell module; a box body, each battery cell module is installed in the box body; a plurality of liquid cooling plates, the plurality of liquid cooling plates are arranged on each battery cell top of the core module.
- each battery unit includes at least two battery cell groups.
- Each battery cell group includes two battery cells connected along the length extension direction of the battery unit. Two adjacent cells Cell groups are connected through The structure is electrically connected, so that one battery unit contains two rows of battery cells arranged along the first direction, and the two rows of battery cells can be electrically connected through the connecting structure.
- the battery module of the above technical solution has a higher degree of integration. The energy density of a single battery module is greater, which can greatly improve the battery. At the same time, due to the high degree of integration, it can also improve assembly efficiency, save assembly time and assembly costs.
- Figure 1 shows a schematic diagram of the overall structure of the battery module according to the embodiment of the present application
- Figure 2 shows a schematic diagram of the overall structure of a battery unit according to an embodiment of the present application
- Figure 3 shows a schematic diagram of the overall structure of the connection structure according to the embodiment of the present application.
- Figure 4 shows a schematic diagram of the overall structure of the connecting piece according to the embodiment of the present application.
- Figure 5 shows a schematic diagram of the overall structure of the first low-voltage sampling component according to the embodiment of the present application
- Figure 6 shows a schematic diagram of the overall structure of the second low-pressure sampling component according to the embodiment of the present application.
- Figure 7 shows a schematic structural diagram of an integrated tray according to an embodiment of the present application.
- Figure 8 shows a schematic diagram of the overall structure of the temperature collecting member according to the embodiment of the present application.
- Figure 9 shows a schematic diagram of the voltage and temperature collection structure at the middle position of the battery module according to the embodiment of the present application.
- FIG. 10 shows an exploded view of the battery pack according to the embodiment of the present application.
- connection structure 11. Connecting piece; 111. First plate section; 112. Second plate section; 113. Third plate section; 12. Installation bracket; 13. Base; 131. First slot; 14. Card board; 141. Second slot; 142. U-shaped plate; 1421. Bottom plate; 1422. Side plate; 143. Overlap plate; 20. Battery unit; 21. Cell group; 22. Luggage connection area; 23. Connecting bracket; 231. First manifold; 30. Installation shell; 31. Installation cavity; 32. First installation opening; 33. Second installation opening; 34. Third installation opening; 35. First connection plate; 351. Groove; 36. Second connecting plate; 37. Third connecting plate; 40. Integrated tray; 41.
- Second manifold 50. Liquid cooling plate; 60. Spacer; 70. First low-pressure sampling component; 71. The first line integrated board; 711, the first integrated board section; 712, the second integrated board section; 72, the first collection piece; 80, nickel sheet; 90, the second low-voltage sampling component; 91, the second collection piece; 92 , The second circuit integrated board; 93. Insulating cover; 94. Temperature collection piece; 95. Leading pole piece; 100. Box body; 101. Box cover; 102. Lower box body; 103. Thermal conductive structural glue.
- the present application provides a battery cell module, including: a connection structure 10 ; at least one battery unit 20 , each battery unit 20 including at least two battery packs 21 , and the same battery unit
- Each battery core group 21 in 20 is arranged sequentially along the first direction, and two adjacent battery core groups 21 are electrically connected through a connection structure 10 .
- Each battery core group 21 includes two battery cells 20 along the battery unit 20 . Cells connected along the length extension direction.
- each battery unit 20 includes at least two battery core groups 21 , and each battery unit 21 includes two battery cells connected along the length extension direction of the battery unit 20 . In series, two adjacent battery cell groups 21 are electrically connected through the connection structure 10. In this way, one battery unit 20 contains two rows of battery cells arranged along the first direction, and the two rows of battery cells are connected by Structure 10 enables electrical connection.
- the battery cell module includes only one battery unit 20, the battery cell module has two rows of battery cells arranged along the first direction.
- the battery cell module includes multiple battery units 20, the multiple battery units 20 are arranged in sequence along the first direction. arranged and fixedly connected together. At this time, the battery module also has two rows of battery cells arranged along the first direction, which can increase the energy density of a single battery module.
- the battery module of the above technical solution has a higher degree of integration, and a single battery module has a greater energy density, which can greatly increase the battery's cruising range.
- the higher degree of integration it can also improve assembly efficiency. , saving assembly time and assembly costs.
- each cell group 21 has a tab connection area 22 at the connection end of two cells
- the connection structure 10 includes a connecting piece 11 .
- the connecting piece 11 One end of the connecting piece 11 is connected to one tab connection area 22 of the two adjacent battery core groups 21, and the other end of the connecting piece 11 is connected to the other tab connection area 22 of the two adjacent battery core groups 21.
- one end of the connecting piece 11 is connected to one tab connecting area 22 of two adjacent battery core groups 21 , and the other end of the connecting piece 11 is connected to the other one of the two adjacent battery core groups 21 .
- the tab connection areas 22 are connected, so that parallel connection between two adjacent battery core groups 21 can be achieved.
- the tabs of the two cells in the tab connection area 22 are directly connected, and no other connection structures or connectors are needed. The structure is relatively simple, so the number of parts can be reduced. cut costs.
- the connection structure 10 also includes a mounting bracket 12 .
- the mounting bracket 12 includes The base 13 and the card plate 14, the card plate 14 is installed on the base 13, the base 13 is located in the gap, the outer wall of the base 13 is provided with a first slot 131, the card plate 14 is provided with a second slot 141, and the connecting piece 11 passes through the second slot 141 and is then stuck in the first slot 131 .
- the base 13 is located in the gap, and the connecting piece 11 passes through the second slot 141 on the card plate 14 and is then clamped.
- the base 13 can not only provide an installation position for the connecting piece 11, but also support and limit both sides of the connecting piece 11 to ensure the structural stability of the battery unit 20. .
- the clamping plate 14 includes a U-shaped plate 142 and two overlapping plates 143 .
- the U-shaped plate 142 includes a bottom plate 1421 and two plates arranged on both sides of the bottom plate 1421 .
- Two side plates 1422, one of the two overlapping plates 143 is connected to one of the side plates 1422, and the other of the two overlapping plates 143 is connected to the other side plate 1422.
- the installation shell 30 includes a first connecting plate 35, a second connecting plate 36 and a third connecting plate 35 connected in sequence.
- the connecting plate 37 and the second connecting plate 36 are bent relative to the first connecting plate 35 and the third connecting plate 37 is bent relative to the second connecting plate 36.
- the corresponding positions of the first connecting plate 35 and the third connecting plate 37 are evenly spaced.
- One groove 351 is provided, and the connecting structure 10 is clamped on two grooves 351 .
- the two overlapping plates 143 are respectively connected to the two side plates 1422 of the U-shaped plate 142 and extend laterally toward the outside of the U-shaped plate 142. At this time, the two overlapping plates 143 are connected to the two side plates 1422 of the U-shaped plate 142. Both ends of the profile plate 142 can form an L-shaped clamping structure.
- the mounting bracket 12 can be clamped on the two grooves 351 through the L-shaped clamping structure. At this time, the mounting bracket 12 is fixedly installed on the mounting shell 30. The mounting bracket 12 is in a stable state, so that the connecting piece 11 clamped on the mounting bracket 12 remains stable, thereby ensuring a more stable connection between two adjacent battery core groups 21 .
- two second slots 141 are spaced apart on the bottom plate 1421 , and the connecting piece 11 includes a first plate section 111 and a second plate section 112 connected in sequence. and a third plate section 113.
- the second plate section 112 is bent relative to the first plate section 111.
- the third plate section 113 is bent relative to the second plate section 112.
- the first plate section 111 is bent from the two second slots 141 One of the two second slots 141 passes through, and the third plate section 113 passes through the other of the two second slots 141 .
- the second plate section 112 is bent relative to the first plate section 111
- the third plate section 113 is bent relative to the second plate section 112 , that is, the connecting piece 11 has a U-shaped structure, and the first plate section 111
- the third plate section 113 is inserted from one of the two second slots 141
- the third plate section 113 is inserted from the other of the two second slots 141 .
- the connecting piece 11 is stuck on the outer wall of the base 13
- the first plate section 111 and the third plate section 113 are respectively located in the second slot 141 on the outer wall of the base 13.
- the connecting piece 11 is installed on the mounting bracket 12 by snapping, which not only facilitates installation and disassembly, but also saves installation time. space, and when the connecting piece 11 or the mounting bracket 12 is damaged, it can be easily replaced, and only the damaged connecting piece 11 or the mounting bracket 12 needs to be replaced, without the need for overall replacement, which can save costs.
- the battery module further includes a mounting shell 30 , and each battery unit 20 is installed in a mounting shell 30 .
- the mounting shell 30 includes a mounting cavity 31 and a The installation cavity 31 is connected with an installation opening.
- the installation opening includes a first installation opening 32, a second installation opening 33 and a third installation opening 34.
- the battery unit 20 can be installed into the installation cavity 31 through the first installation opening 32.
- the opening 33 is located at one end of the installation shell 30, and the third installation opening 34 is located at the other end of the installation shell 30;
- the battery unit 20 also includes a plurality of connection brackets 23, and a connection is provided at each of the second installation opening 33 and the third installation opening 34.
- the bracket 23 , the tabs of the cell group 21 away from the tab connection area 22 are connected to the connecting bracket 23 .
- each battery unit 20 of the battery module is installed in an installation shell 30.
- the battery unit 20 is installed into the installation cavity 31 of the installation shell 30 from the first installation opening 32, it is then installed in the second installation opening.
- 33 and the third installation opening 34 are respectively installed with a connecting bracket 23, and then the tabs of the battery core group 21 away from the tab connection area 22 are welded to the connecting bracket 23 to realize the connection between two adjacent battery core groups 21. in parallel.
- the installation shell 30 has multiple installation openings to facilitate the installation and replacement of the battery unit 20 and the connection bracket 23 .
- a spacer 60 is provided between two adjacent battery core groups 21 installed in the same installation shell 30 .
- the connection bracket 23 includes a first bus piece 231 , and the tabs of the cell group 21 away from the tab connection area 22 are connected to the first bus piece 231 .
- the battery module also includes two integrated trays 40. One of the two integrated trays 40 is installed at one end of the battery module, and the other of the two integrated trays 40 is installed at the other end of the battery module.
- the two integrated trays 40 Each includes a plurality of second busbars 41 , and each second busbar 41 is connected to the first busbar 231 on its side in a one-to-one correspondence.
- a first bus piece 231 is provided on the connecting bracket 23.
- the tabs of the battery pack 21 away from the tab connection area 22 are laser welded to the first bus piece 231.
- the two integrated trays 40 are respectively installed on At both ends of the battery cell module, a plurality of second busbars 41 are provided on the integrated tray 40.
- the plurality of second busbars 41 on the integrated tray 40 and each connecting bracket 23 The first bus parts 231 on the circuit board correspond one to one, and the second bus parts 41 and the first bus parts 231 are laser welded together.
- the first bus part 231 and the second bus part 41 may be bus aluminum sheets.
- the battery module also includes an insulating cover 93.
- An insulating cover 93 is installed on each of the two integrated trays 40.
- the insulating cover 93 plays the role of insulation protection.
- the battery module further includes a plurality of spacers 60 , and one spacer 60 is provided between two adjacent installation shells 30 .
- the battery module includes a plurality of battery units 20, and each battery unit 20 is installed in a mounting shell 30.
- a spacer 60 is disposed between two adjacent mounting shells 30.
- the two installation shells 30 are respectively bonded to both sides of the separator 60 and are fixedly connected together through the separator 60 to realize the connection of two adjacent battery units 20 .
- the battery module includes a plurality of battery units 20 , and all the battery units 20 are installed in a mounting shell 30 , and two adjacent battery packs 21 are respectively bonded to the spacers 60 Both sides are fixedly connected together through spacers 60 .
- the battery module further includes a first low-voltage sampling component 70 , and the connecting piece 11 of each battery unit 20 is electrically connected to the first low-voltage sampling component 70 .
- the first low-voltage sampling component 70 collects the voltage value of each battery cell group 21, which facilitates the staff to grasp the working status of the battery module and detect abnormal conditions in a timely manner.
- the first low-voltage sampling component 70 includes a first circuit integrated board 71 , a first collection piece 72 and a plurality of nickel sheets 80 .
- the first circuit integrated board 71 It includes a first integrated board section 711 and a second integrated board section 712. One ends of the first integrated board section 711 and the second integrated board section 712 are connected through the first collection piece 72.
- the first integrated board section 711 and the second integrated board The segments 712 are spaced apart.
- a plurality of nickel sheets 80 are staggered along the length direction on the sides of the first integrated plate segment 711 and the second integrated plate segment 712 close to each other, and the nickel sheets 80 are spaced apart along the arrangement direction.
- the connecting piece 11 of each battery unit 20 is connected to each nickel piece 80 in a one-to-one correspondence.
- first integrated board section 711 and the second integrated board section 712 are connected through the first collecting part 72, that is, one end of the first collecting part 72 is connected to the first integrated board section 711, and the first The other end of the collecting piece 72 is connected to the second integrated plate section 712.
- the first collecting piece 72 can be disposed at one end of the first integrated plate section 711 and the second integrated plate section 712, It can also be provided in the middle of the first integrated plate section 711 and the second integrated plate section 712 .
- the first integrated plate section 711 and the second integrated plate section 712 are spaced apart, and the distance between them is greater than the length of the nickel sheet 80 to ensure the installation space of the nickel sheet 80 .
- a plurality of nickel sheets 80 are staggered along the length direction on the sides of the first integrated plate section 711 and the second integrated plate section 712 , and are spaced apart along the arrangement direction. Two adjacent nickel sheets 80 are arranged alternately along the length direction. The spacing distance between the nickel plates 80 should match the distance between the connecting pieces 11 of two adjacent battery core groups 21 to ensure that after the first low-voltage sampling assembly 70 is installed, the position of each nickel piece 80 is in line with the position of each connecting piece 11 The locations correspond one-to-one to ensure the accuracy and comprehensiveness of the collected data.
- the battery module also includes two second low-voltage sampling components 90 , and one second low-voltage sampling component 90 is provided on each of the two integrated trays 40 .
- Each second low-voltage sampling assembly 90 includes a second collection part 91 , a second circuit integrated board 92 and a plurality of nickel sheets 80 .
- the second low-voltage sampling component 90 is installed on the integrated tray 40, and the second collection part 91 is used to collect the voltage value of the battery module at a position far away from the tab connection area 22 to facilitate real-time detection of the operation of the battery module. state.
- the first collecting part 72 and the second collecting part 91 may be plug connectors.
- the battery module also includes a temperature collecting part 94. After the temperature collecting part 94 passes through and is bent to fit on the second circuit integrated board 92, the temperature collecting part 94 is fixedly installed on the second low-voltage sampling component 90 by welding. . After the temperature collecting part 94 passes through and is bent to fit on the first circuit integrated board 71 , the temperature collecting part 94 is fixedly installed on the first low-voltage sampling assembly 70 by welding.
- the number and placement of the temperature collecting parts 94 can be reasonably set according to thermal management requirements, and the temperature collecting parts 94 need to be bonded between two adjacent battery units 20 .
- the integrated tray 40 is also provided with an extraction pole piece 95 .
- current flows in from one lead-out pole piece 95 , passes through the second bus 41 , flows through each battery unit 20 in sequence, and finally flows out from the other lead-out pole piece 95 .
- the number of battery units 20 is an even number
- two lead-out pole pieces 95 are provided, and the two lead-out pole pieces 95 are located on the same side of the battery module.
- two lead-out poles are provided. piece 95. At this time, the two lead-out pole pieces 95 are located on opposite sides of the battery module.
- a battery pack including: the above-mentioned battery cell module; a box 100 in which each battery module is installed; and a plurality of liquid cooling plates 50 , a plurality of liquid cooling plates 50 are arranged on the top of each battery module.
- the box 100 includes a box cover 101 and a lower box 102 .
- Multiple battery modules are fixedly installed in the lower box 102 through thermally conductive structural adhesive 103 .
- Multiple liquid cooling plates 50 are bonded through thermally conductive structural adhesive 103
- the box cover 101 and the lower box 102 are detachably connected together through bolts.
- each battery unit includes at least two cell groups, and each battery group includes two Two battery cells are connected along the length direction of the battery unit, and two adjacent battery cell groups are electrically connected through a connecting structure.
- one battery unit contains two rows of battery cells arranged along the first direction, and The electrical connection between the two rows of battery cells can be realized through the connection structure.
- the above arrangement can increase the energy density of a single battery cell module.
- the battery cell module of the above technical solution With a higher degree of integration, a single cell module has a greater energy density, which can greatly increase the battery's cruising range. At the same time, the higher degree of integration can also improve assembly efficiency, save assembly time and assembly costs.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Hybrid Cells (AREA)
Abstract
Description
10、连接结构;11、连接片;111、第一板段;112、第二板段;113、第三板段;12、安
装支架;13、底座;131、第一插槽;14、卡板;141、第二插槽;142、U型板;1421、底板;1422、侧板;143、搭接板;20、电池单元;21、电芯组;22、极耳连接区;23、连接支架;231、第一汇流件;30、安装壳;31、安装腔;32、第一安装开口;33、第二安装开口;34、第三安装开口;35、第一连接板;351、凹槽;36、第二连接板;37、第三连接板;40、集成托盘;41、第二汇流件;50、液冷板;60、隔片;70、第一低压采样组件;71、第一线路集成板;711、第一集成板段;712、第二集成板段;72、第一采集件;80、镍片;90、第二低压采样组件;91、第二采集件;92、第二线路集成板;93、绝缘罩;94、温度采集件;95、引出极片;100、箱体;101、箱盖;102、下箱体;103、导热结构胶。
Claims (14)
- 一种电芯模块,其特征在于,包括:连接结构(10);至少一个电池单元(20),每个所述电池单元(20)均包括至少两个电芯组(21),同一所述电池单元(20)中的各所述电芯组(21)沿第一方向依次排布,且相邻两个所述电芯组(21)之间通过一个所述连接结构(10)电连接,每个所述电芯组(21)均包括两个沿所述电池单元(20)的长度延伸方向连接的电芯。
- 根据权利要求1所述的电芯模块,其特征在于,每个所述电芯组(21)在两个所述电芯的连接端具有极耳连接区(22),所述连接结构(10)包括连接片(11),所述连接片(11)的一端与相邻两个所述电芯组(21)中的一个所述极耳连接区(22)相连接,所述连接片(11)的另一端与相邻两个所述电芯组(21)中的另一个所述极耳连接区(22)相连接。
- 根据权利要求2所述的电芯模块,其特征在于,相邻两个所述电芯组(21)的所述极耳连接区(22)之间具有间隙,所述连接结构(10)还包括安装支架(12),所述安装支架(12)包括底座(13)和卡板(14),所述卡板(14)安装在所述底座(13)上,所述底座(13)位于所述间隙内,所述底座(13)的外壁面上设置有第一插槽(131),所述卡板(14)上设置有第二插槽(141),所述连接片(11)穿过所述第二插槽(141)后卡设在所述第一插槽(131)内。
- 根据权利要求3所述的电芯模块,其特征在于,所述卡板(14)包括U型板(142)和两个搭接板(143),所述U型板(142)包括一个底板(1421)和设置在所述底板(1421)两侧的两个侧板(1422),两个所述搭接板(143)中的一个与其中一个所述侧板(1422)连接,两个所述搭接板(143)中的另一个与另一个所述侧板(1422)连接,且两个所述搭接板(143)均从所述U型板(142)的开口端向所述U型板(142)的外侧侧向延伸。
- 根据权利要求4所述的电芯模块,其特征在于,两个所述第二插槽(141)间隔设置在所述底板(1421)上,所述连接片(11)包括依次连接的第一板段(111)、第二板段(112)和第三板段(113),所述第二板段(112)相对于所述第一板段(111)折弯,所述第三板段(113)相对于所述第二板段(112)折弯,所述第一板段(111)从两个所述第二插槽(141)中的一个穿入,所述第三板段(113)从两个所述第二插槽(141)中的另一个穿入。
- 根据权利要求2所述的电芯模块,其特征在于,所述电芯模块还包括安装壳(30),每个所述电池单元(20)均安装在一个所述安装壳(30)内,所述安装壳(30)包括安装腔(31)和与所述安装腔(31)相连通的安装开口,所述安装开口包括第一安装开口(32)、第二安装开口(33)和第三安装开口(34),所述电池单元(20)可通过所述第一安装开口(32)装入所述安装腔(31)内,所述第二安装开口(33)位于所述安装壳(30)的一端,所述第三安装开口(34)位于所述安装壳(30)的另一端。
- 根据权利要求6所述的电芯模块,其特征在于,所述电池单元(20)还包括多个连接支架(23),所述第二安装开口(33)和所述第三安装开口(34)处均设置有一个所述连接 支架(23),所述电芯组(21)远离所述极耳连接区(22)的极耳与所述连接支架(23)相连接。
- 根据权利要求7所述的电芯模块,其特征在于,所述连接支架(23)包括第一汇流件(231),所述电芯组(21)远离所述极耳连接区(22)的极耳与所述第一汇流件(231)相连接,所述电芯模块还包括两个集成托盘(40),两个所述集成托盘(40)中的一个安装在所述电芯模块的一端,两个所述集成托盘(40)中的另一个安装在所述电芯模块的另一端,两个所述集成托盘(40)均包括多个第二汇流件(41),各所述第二汇流件(41)与其所在侧的各所述第一汇流件(231)一一对应连接。
- 根据权利要求6所述的电芯模块,其特征在于,所述安装壳(30)包括依次连接的第一连接板(35)、第二连接板(36)和第三连接板(37),所述第二连接板(36)相对于所述第一连接板(35)折弯,所述第三连接板(37)相对于所述第二连接板(36)折弯,所述第一连接板(35)和所述第三连接板(37)的对应位置处均设置有一个凹槽(351),所述连接结构(10)卡设在两个所述凹槽(351)上。
- 根据权利要求6至9中任一项所述的电芯模块,其特征在于,所述电芯模块还包括多个隔片(60),相邻两个所述安装壳(30)之间均设置有一个所述隔片(60)。
- 根据权利要求2所述的电芯模块,其特征在于,所述电芯模块还包括第一低压采样组件(70),各所述电池单元(20)的所述连接片(11)均与所述第一低压采样组件(70)电连接。
- 根据权利要求11所述的电芯模块,其特征在于,所述第一低压采样组件(70)包括第一线路集成板(71)、第一采集件(72)以及多个镍片(80),所述第一线路集成板(71)包括第一集成板段(711)和第二集成板段(712),所述第一集成板段(711)和所述第二集成板段(712)的一端通过所述第一采集件(72)相连接,所述第一集成板段(711)和所述第二集成板段(712)之间间隔设置,所述第一集成板段(711)和所述第二集成板段(712)靠近彼此的一侧沿长度方向交错设置有多个所述镍片(80),且各所述镍片(80)之间沿排布方向间隔设置,各所述电池单元(20)的所述连接片(11)与各所述镍片(80)一一对应连接。
- 根据权利要求8所述的电芯模块,其特征在于,所述电芯模块还包括两个第二低压采样组件(90),两个所述集成托盘(40)上均设置有一个所述第二低压采样组件(90),每个所述第二低压采样组件(90)均包括第二采集件(91)、第二线路集成板(92)以及多个镍片(80)。
- 一种电池包,其特征在于,包括:多个权利要求1至13中任一项所述的电芯模块;箱体(100),各所述电芯模块安装在所述箱体(100)中;多个液冷板(50),多个所述液冷板(50)设置在各所述电芯模块的顶部。
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| CN115411463A (zh) | 2022-11-29 |
| TR2025002985U5 (tr) | 2025-03-21 |
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