WO2024050680A1 - Electrically-controlled grinding-integrated machine for machining - Google Patents

Electrically-controlled grinding-integrated machine for machining Download PDF

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Publication number
WO2024050680A1
WO2024050680A1 PCT/CN2022/117181 CN2022117181W WO2024050680A1 WO 2024050680 A1 WO2024050680 A1 WO 2024050680A1 CN 2022117181 W CN2022117181 W CN 2022117181W WO 2024050680 A1 WO2024050680 A1 WO 2024050680A1
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WIPO (PCT)
Prior art keywords
collection box
chamber door
control host
electronically controlled
grinding machine
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PCT/CN2022/117181
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French (fr)
Chinese (zh)
Inventor
张景田
张喆
袁静
梁芳
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Individual
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Individual
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Priority to PCT/CN2022/117181 priority Critical patent/WO2024050680A1/en
Publication of WO2024050680A1 publication Critical patent/WO2024050680A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group

Definitions

  • the invention relates to the field of casting processing, and specifically refers to an integrated grinding machine for electronically controlled mechanical processing.
  • the grinded workpiece During the processing of castings, it is sometimes necessary to grind the surface of the castings. After the casting is grinded, the grinded workpiece generally needs to be briefly rinsed before proceeding to the next process.
  • most of the current mechanical grinding equipment has a simple structure and is not properly cleaned after grinding.
  • the step-by-step treatment results in excessive impurities and debris on the surface of the workpiece, which affects the surface quality of the workpiece and subsequent processing accuracy.
  • the traditional manual cleaning method is time-consuming and labor-intensive, consumes a lot of manpower and material resources, extends the processing time, and does not meet production needs.
  • an all-in-one grinding machine for electronically controlled machining including a support foot 1, a chamber door 2, an equipment base 3, a discharge chamber door 4, and an equipment machine.
  • Shell 5 indicator light 6, main control panel 7, material retrieval chamber door 8, chamber door 2 9, cylinder control host 10, cylinder 11, motor protective cover 12, motor 13, mounting plate 14, grinding wheel 15, limit splint 16 , threaded rod 17, threaded rod seat 18, workpiece table 19, electric slider 20, slide rail frame 21, box frame 22, waste collection box 23, slide rail 24, laser sensor 25, partition 26, water tank 27, nozzle
  • the controller 28 the nozzle 29, the waste liquid collection box 30, the control host 31, the fan 32, the liquid inlet 33, the liquid outlet 34.
  • the equipment base 3 is provided with an equipment casing 5, and a section is placed horizontally in the equipment casing 5
  • Slide rail 24 is fixed by slide rail frame 21
  • slide rail 24 is provided with a slidable workpiece table 19
  • two vertically fixed threaded rod seats 18 are symmetrically provided on the workpiece table 19
  • the threaded rod seats 18 is equipped with a threaded rod 17.
  • One end of the threaded rod 17 is provided with a handle and the other end is provided with a limit splint 16.
  • a cylinder control host 10 is provided above the workpiece table 19.
  • Two cylinders 11 are provided in the cylinder control host 10.
  • the end of the cylinder push rod 11 is connected to a mounting plate 14.
  • a motor 13 is fixed in the middle of the mounting plate 14.
  • the motor shaft of the motor 13 passes through the mounting plate 14 and is externally placed below the mounting plate 14.
  • An appropriate mounting plate is installed on the motor shaft. Equipped with a grinding wheel 15; a water tank 27 is provided on one side of the cylinder control host 10, and an opening is provided at the bottom of the water tank 27. The opening is connected to a nozzle controller 28 through a solenoid valve, and the nozzle controller 28 is connected to multiple branch pipes.
  • the nozzle 29 and the back of the water tank 27 are respectively provided with a liquid inlet 33 and a liquid outlet 34;
  • waste collection box 23 There is a waste collection box 23 and a waste liquid collection box 30 in the equipment base 3.
  • the vertical position of the waste collection box 23 corresponds to the position of the cylinder control host 10 above it.
  • the waste liquid collection box 30 is in the vertical direction.
  • the position on the top corresponds to the position of the water tank 27 on its upper part;
  • the main control panel 7 is provided with a main control panel 7 on the front of the equipment casing 5.
  • the main body of the main control panel 7 includes a display screen and control buttons.
  • the main control panel 7 is provided with a discharge chamber door 4 on one side and a retrieval chamber door 8 on the other side.
  • the equipment The back of the casing 5 is provided with a control host 31 for the discharge chamber door 4.
  • the main body of the control host 31 is a PCB board equipped with a PLC main control chip and an accessory control circuit.
  • the control host 31 is connected to the indicator light 6, the main control panel 7, and the control panel 7 through signal lines.
  • the cylinder controls the host 10, motor 13, electric slider 20, laser sensor 25, nozzle controller 28, solenoid valve, and fan 32 to achieve overall electrical control.
  • a plurality of supporting feet 1 are provided at the bottom of the equipment base 3 .
  • a plurality of fans 32 are symmetrically provided on both sides of the equipment casing 5, and the fans 32 located at the same level form a fixed air duct.
  • one fan 32 adopts a formal installation with an air intake function, and the other fan 32 adopts a reverse installation with an exhaust function.
  • two chambers are provided at the front of the equipment base 3.
  • One chamber is equipped with a chamber door 2 through a hinge
  • the other chamber is equipped with a chamber door 2 through a hinge.
  • the position of door 12 corresponds to the position of waste collection box 23
  • the position of door 29 corresponds to the position of waste liquid collection box 30.
  • waste collection box 23 and the waste liquid collection box 30 are respectively fixed with adapted box frames 22, and the specifications of the box frame 22 are adapted to the waste collection box 23 and the waste liquid collection box 30 to meet their matching embedded installation. requirements, the bottom of the box frame 22 is fixed in the equipment base 3 through bolts.
  • an electric slider 20 is installed at the bottom of the workpiece table 19, and the electric slider 20 is embedded in the slide rail 24.
  • an adapted motor protective cover 12 is provided on the mounting plate 14 .
  • a partition 26 is vertically provided between the cylinder control host 10 and the water tank 27, and a laser sensor 25 is provided at the bottom of the partition 26.
  • Figure 1 is a schematic front structural view of an integrated grinding machine for electronically controlled machining.
  • Figure 2 is a schematic diagram of the internal structure of an integrated grinding machine for electronically controlled machining.
  • Figure 3 is a schematic side structural diagram of an integrated grinding machine for electronically controlled machining.
  • Figure 4 is a schematic diagram of the rear structure of an integrated grinding machine for electronically controlled machining.
  • the equipment base 3 is provided with an equipment casing 5, and a section of slide rail 24 is disposed horizontally in the equipment casing 5.
  • the bottom of the slide rail 24 passes through the slide rail.
  • the rail frame 21 is fixed, and the slide rail 24 is provided with a slidable workpiece table 19.
  • the workpiece table 19 is symmetrically provided with two vertically fixed threaded rod seats 18.
  • the threaded rod seats 18 are equipped with a threaded rod 17.
  • One end of the threaded rod 17 is provided with a handle, and the other end is provided with a limit splint 16.
  • a cylinder control host 10 is provided above the workpiece table 19.
  • Two cylinders 11 are provided in the cylinder control host 10, and the ends of the cylinder push rods of the cylinders 11 are connected together.
  • a motor 13 is fixed in the middle of the mounting plate 14.
  • the motor shaft of the motor 13 passes through the mounting plate 14 and is externally placed below the mounting plate 14.
  • An adapted grinding wheel 15 is installed on the motor shaft;
  • the cylinder control host 10 is
  • a water tank 27 is provided on the side, and an opening is provided at the bottom of the water tank 27.
  • a nozzle controller 28 is connected to the opening through a solenoid valve.
  • the nozzle controller 28 is connected to multiple nozzles 29 through multiple branch pipes.
  • the back of the water tank 27 is provided with liquid inlet 33 and liquid outlet 34;
  • waste collection box 23 There is a waste collection box 23 and a waste liquid collection box 30 in the equipment base 3.
  • the vertical position of the waste collection box 23 corresponds to the position of the cylinder control host 10 above it.
  • the waste liquid collection box 30 is in the vertical direction.
  • the position on the top corresponds to the position of the water tank 27 on its upper part;
  • the main control panel 7 is provided with a main control panel 7 on the front of the equipment casing 5.
  • the main body of the main control panel 7 includes a display screen and control buttons.
  • the main control panel 7 is provided with a discharge chamber door 4 on one side and a retrieval chamber door 8 on the other side.
  • the equipment The back of the casing 5 is provided with a control host 31 for the discharge chamber door 4.
  • the main body of the control host 31 is a PCB board equipped with a PLC main control chip and an accessory control circuit.
  • the control host 31 is connected to the indicator light 6, the main control panel 7, and the control panel 7 through signal lines.
  • the cylinder controls the host 10, motor 13, electric slider 20, laser sensor 25, nozzle controller 28, solenoid valve, and fan 32 to achieve overall electrical control.
  • the working principle of the present invention open the discharge chamber door 4, place the workpiece on the workpiece table 19, mobilize the threaded rod 17 and use the limit clamp to clamp the workpiece, close the discharge chamber door 4, and set the workpiece through the main control panel 7 At this time, the indicator light 6 lights up red to indicate that it is working.
  • the cylinder 11 works, and the cylinder push rod moves downward to drive the mounting plate 14 equipped with the motor 13 to move downward.
  • the motor 13 works, and the motor shaft rotates to drive the grinding wheel 15. Rotate to grind the workpiece.
  • the motor 13 stops, the cylinder push rod is retracted, the electric slider 20 works, driving the workpiece table 19 to move to the right until the workpiece is located below the nozzle 29, the solenoid valve works, and the nozzle 29 The surface of the workpiece is rinsed.
  • the indicator light 6 lights up green to indicate that the work is completed. The worker opens the door 8 of the material retrieval chamber and takes out the work.
  • a plurality of supporting feet 1 are provided at the bottom of the equipment base 3 . It plays a supporting role in the overall equipment and also facilitates the shifting of equipment in the front and later stages.
  • a plurality of fans 32 are symmetrically provided on both sides of the equipment casing 5, and the fans 32 located at the same level form a fixed air duct. Through the heat dissipation of the left and right fans 32, the internal temperature of the equipment is reasonably controlled and a working environment that meets the processing standards is provided.
  • one fan 32 adopts a formal installation with an air intake function, and the other fan 32 adopts a reverse installation with an exhaust function.
  • the two fans 32 adopts a formal installation with an air intake function
  • the other fan 32 adopts a reverse installation with an exhaust function.
  • front and back installation multiple air ducts from top to bottom are formed to form air convection.
  • two chambers are provided at the front of the equipment base 3.
  • One chamber is equipped with a chamber door 2 through a hinge
  • the other chamber is equipped with a chamber door 2 through a hinge.
  • the position of door 12 corresponds to the position of waste collection box 23
  • the position of door 29 corresponds to the position of waste liquid collection box 30. Open the chamber door and you can take out the waste collection box 23 or the waste liquid collection box 30 that needs to be cleaned.
  • the waste collection box 23 and the waste liquid collection box 30 are respectively fixed with adapted box frames 22, and the specifications of the box frame 22 are adapted to the waste collection box 23 and the waste liquid collection box 30 to meet their matching embedded installation. requirements, the bottom of the box frame 22 is fixed in the equipment base 3 through bolts.
  • the waste collection box 23 or the waste liquid collection box 30 is equipped with an adapted box frame 22. By pushing and pulling the waste collection box 23 or the waste liquid collection box 30, the waste collection box 23 or the waste liquid collection box 30 can be quickly installed and taken out for cleaning.
  • an electric slider 20 is installed at the bottom of the workpiece table 19, and the electric slider 20 is embedded in the slide rail 24.
  • an adapted motor protective cover 12 is provided on the mounting plate 14 . Provide certain protection to the motor.
  • a partition 26 is vertically provided between the cylinder control host 10 and the water tank 27, and a laser sensor 25 is provided at the bottom of the partition 26.
  • the laser sensor 25 can reasonably position the workpiece and improve the processing accuracy.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

An electrically-controlled grinding-integrated machine for machining, comprising support legs (1), a first chamber door (2), a device base (3), a discharging chamber door (4), a device housing (5), an indicator light (6), a main control panel (7), etc., wherein the device housing (5) is provided on the device base (3); a section of sliding rail (24) is transversely arranged in the device housing (5); the bottom of the sliding rail (24) is fixed by means of a sliding rail frame (21); the sliding rail (24) is provided with a slidable workpiece table (19); and the workpiece table (19) is symmetrically provided with two threaded rod seats (18) which are vertically fixed. The present application has a simple and ingenious structure and involves a simple use method; by means of an electrically-controlled grinding and cleaning integrated device, the production efficiency and the workpiece machining precision are improved, and the problem that traditional manual grinding treatment is tedious and inconvenient is solved; and compared with a large-scale device, the present device is more compact, has strong specialty and good applicability, and facilitates popularization.

Description

一种电控式机械加工用的磨削一体机An integrated grinding machine for electronically controlled machining 技术领域Technical field

本发明涉及铸件加工领域，具体是指一种电控式机械加工用的磨削一体机。The invention relates to the field of casting processing, and specifically refers to an integrated grinding machine for electronically controlled mechanical processing.

背景技术Background technique

铸件在加工过程中，有时候需要对铸件表面进行磨削处理。铸件磨削完成后在进行下一道工序加工前，一般需要对磨削完成的工件进行简单冲洗处理，而目前的机械式磨削处理设备，多为简易式结构，磨削后未通过合理的清洗步骤处理，导致工件表面杂质碎屑过多，影响工件表面质量和后续的加工精度，且传统人力清扫的方式，费时费力，耗用大量人力物力，延长了加工时长，不满足生产需要。During the processing of castings, it is sometimes necessary to grind the surface of the castings. After the casting is grinded, the grinded workpiece generally needs to be briefly rinsed before proceeding to the next process. However, most of the current mechanical grinding equipment has a simple structure and is not properly cleaned after grinding. The step-by-step treatment results in excessive impurities and debris on the surface of the workpiece, which affects the surface quality of the workpiece and subsequent processing accuracy. Moreover, the traditional manual cleaning method is time-consuming and labor-intensive, consumes a lot of manpower and material resources, extends the processing time, and does not meet production needs.

发明内容Contents of the invention

为解决上述技术问题，本发明提供的技术方案为：一种电控式机械加工用的磨削一体机，包括支撑脚1、腔门一2、设备底座3、放料腔门4、设备机壳5、指示灯6、主控面板7、取料腔门8、腔门二9、气缸控制主机10、气缸11、电机防护罩12、电机13、安装板14、砂轮15、限位夹板16、螺纹杆17、螺纹杆座18、工件台19、电动滑块20、滑轨架21、盒体架22、废料收集盒23、滑轨24、激光传感器25、隔板26、水箱27、喷头控制器28、喷头29、废液收集盒30、控制主机31、风扇32、进液口33、出液口34，设备底座3上设有设备机壳5，设备机壳5内横置有一段滑轨24，滑轨24底部通过滑轨架21固定，滑轨24上设有一个可滑动的工件台19，工件台19上对称设有两个竖直固定的螺纹杆座18，螺纹杆座18内配套加装有螺纹杆17，螺纹杆17一端设有把手，另一端设有限位夹板16，工件台19上方设有气缸控制主机10，气缸控制主机10内设有两个气缸11，气缸11的气缸推杆端部连接在一块安装板14上，安装板14中部固定有电机13，电机13的电机轴穿过安装板14并外置在安装板14下方，电机轴上加装有适配的砂轮15；气缸控制主机10一侧设有水箱27，水箱27底部设有开口，开口处通过电磁阀连接有一个喷头控制器28，喷头控制器28通过多个分支管路连接有多个喷头29，水箱27的背面分别设有进液口33和出液口34；In order to solve the above technical problems, the technical solution provided by the present invention is: an all-in-one grinding machine for electronically controlled machining, including a support foot 1, a chamber door 2, an equipment base 3, a discharge chamber door 4, and an equipment machine. Shell 5, indicator light 6, main control panel 7, material retrieval chamber door 8, chamber door 2 9, cylinder control host 10, cylinder 11, motor protective cover 12, motor 13, mounting plate 14, grinding wheel 15, limit splint 16 , threaded rod 17, threaded rod seat 18, workpiece table 19, electric slider 20, slide rail frame 21, box frame 22, waste collection box 23, slide rail 24, laser sensor 25, partition 26, water tank 27, nozzle The controller 28, the nozzle 29, the waste liquid collection box 30, the control host 31, the fan 32, the liquid inlet 33, the liquid outlet 34. The equipment base 3 is provided with an equipment casing 5, and a section is placed horizontally in the equipment casing 5 Slide rail 24, the bottom of slide rail 24 is fixed by slide rail frame 21, slide rail 24 is provided with a slidable workpiece table 19, two vertically fixed threaded rod seats 18 are symmetrically provided on the workpiece table 19, the threaded rod seats 18 is equipped with a threaded rod 17. One end of the threaded rod 17 is provided with a handle and the other end is provided with a limit splint 16. A cylinder control host 10 is provided above the workpiece table 19. Two cylinders 11 are provided in the cylinder control host 10. The end of the cylinder push rod 11 is connected to a mounting plate 14. A motor 13 is fixed in the middle of the mounting plate 14. The motor shaft of the motor 13 passes through the mounting plate 14 and is externally placed below the mounting plate 14. An appropriate mounting plate is installed on the motor shaft. Equipped with a grinding wheel 15; a water tank 27 is provided on one side of the cylinder control host 10, and an opening is provided at the bottom of the water tank 27. The opening is connected to a nozzle controller 28 through a solenoid valve, and the nozzle controller 28 is connected to multiple branch pipes. The nozzle 29 and the back of the water tank 27 are respectively provided with a liquid inlet 33 and a liquid outlet 34;

设备底座3内设有一个废料收集盒23和一个废液收集盒30，废料收集盒23在竖直方向上的位置与其上部的气缸控制主机10位置相对应，废液收集盒30在竖直方向上的位置与其上部的水箱27位置相对应；There is a waste collection box 23 and a waste liquid collection box 30 in the equipment base 3. The vertical position of the waste collection box 23 corresponds to the position of the cylinder control host 10 above it. The waste liquid collection box 30 is in the vertical direction. The position on the top corresponds to the position of the water tank 27 on its upper part;

设备机壳5正面设有主控面板7，主控面板7主体包括显示屏和控制按键，主控面板7一侧设有放料腔门4，另一侧设有取料腔门8，设备机壳5背面设有放料腔门4控制主机31，控制主机31主体为搭载PLC主控芯片的PCB板及附属控制电路，控制主机31分别通过信号线连接指示灯6、主控面板7、气缸控制主机10、电机13、电动滑块20、激光传感器25、喷头控制器28、电磁阀、风扇32，以实现对整体的电性控制。The main control panel 7 is provided with a main control panel 7 on the front of the equipment casing 5. The main body of the main control panel 7 includes a display screen and control buttons. The main control panel 7 is provided with a discharge chamber door 4 on one side and a retrieval chamber door 8 on the other side. The equipment The back of the casing 5 is provided with a control host 31 for the discharge chamber door 4. The main body of the control host 31 is a PCB board equipped with a PLC main control chip and an accessory control circuit. The control host 31 is connected to the indicator light 6, the main control panel 7, and the control panel 7 through signal lines. The cylinder controls the host 10, motor 13, electric slider 20, laser sensor 25, nozzle controller 28, solenoid valve, and fan 32 to achieve overall electrical control.

本发明与现有技术相比的优点在于：整体结构简单精巧，零部件选择、连接方式和整体工作原理合理 清晰，使用方法简单，通过电控式的一体设备磨削和清理，大大提高了生产效率和工件加工精度，解决了传统人工磨削处理繁琐且不便的问题，相较于大型设备，本设备更加小巧，专业性强，适用性好，便于推广。The advantages of this invention compared with the existing technology are: the overall structure is simple and exquisite, the selection of parts, connection methods and the overall working principle are reasonable and clear, the method of use is simple, and the production is greatly improved through the grinding and cleaning of the electronically controlled integrated equipment. The efficiency and workpiece processing accuracy solve the tedious and inconvenient problems of traditional manual grinding. Compared with large-scale equipment, this equipment is more compact, highly professional, has good applicability, and is easy to promote.

进一步的，设备底座3底部设有多个支撑脚1。Further, a plurality of supporting feet 1 are provided at the bottom of the equipment base 3 .

进一步的，设备机壳5两侧对称设有多个风扇32，位于同一水平高度的风扇32形成一个固定的风道。Furthermore, a plurality of fans 32 are symmetrically provided on both sides of the equipment casing 5, and the fans 32 located at the same level form a fixed air duct.

进一步的，在同一水平高度的两个风扇32中，一个风扇32采用进气功能的正装，另一个风扇32采用排气功能的反装。Further, among the two fans 32 at the same level, one fan 32 adopts a formal installation with an air intake function, and the other fan 32 adopts a reverse installation with an exhaust function.

进一步的，设备底座3前部开设有两个腔口，一个腔口处通过合页加装有腔门一2，另一个腔口处通过合页加装有腔门二9。Furthermore, two chambers are provided at the front of the equipment base 3. One chamber is equipped with a chamber door 2 through a hinge, and the other chamber is equipped with a chamber door 2 through a hinge.

进一步的，腔门一2位置与废料收集盒23位置相对应，腔门二9位置与废液收集盒30位置相对应。Further, the position of door 12 corresponds to the position of waste collection box 23, and the position of door 29 corresponds to the position of waste liquid collection box 30.

进一步的，废料收集盒23和废液收集盒30处分别固定有适配的盒体架22，盒体架22规格与废料收集盒23和废液收集盒30相适配以满足其配套嵌装的要求，盒体架22底部通过螺栓固定在设备底座3内。Further, the waste collection box 23 and the waste liquid collection box 30 are respectively fixed with adapted box frames 22, and the specifications of the box frame 22 are adapted to the waste collection box 23 and the waste liquid collection box 30 to meet their matching embedded installation. requirements, the bottom of the box frame 22 is fixed in the equipment base 3 through bolts.

进一步的，工件台19底部加装有电动滑块20，电动滑块20配套嵌装在滑轨24内。Furthermore, an electric slider 20 is installed at the bottom of the workpiece table 19, and the electric slider 20 is embedded in the slide rail 24.

进一步的，安装板14上设有适配的电机防护罩12。Furthermore, an adapted motor protective cover 12 is provided on the mounting plate 14 .

进一步的，气缸控制主机10和水箱27间竖直设有一块隔板26，隔板26底部设有一个激光传感器25。Further, a partition 26 is vertically provided between the cylinder control host 10 and the water tank 27, and a laser sensor 25 is provided at the bottom of the partition 26.

附图说明Description of the drawings

图1是一种电控式机械加工用的磨削一体机的正面结构示意图。Figure 1 is a schematic front structural view of an integrated grinding machine for electronically controlled machining.

图2是一种电控式机械加工用的磨削一体机的内部结构示意图。Figure 2 is a schematic diagram of the internal structure of an integrated grinding machine for electronically controlled machining.

图3是一种电控式机械加工用的磨削一体机的侧部结构示意图。Figure 3 is a schematic side structural diagram of an integrated grinding machine for electronically controlled machining.

图4是一种电控式机械加工用的磨削一体机的后部结构示意图。Figure 4 is a schematic diagram of the rear structure of an integrated grinding machine for electronically controlled machining.

如图所示：1、支撑脚，2、腔门一，3、设备底座，4、放料腔门，5、设备机壳，6、指示灯，7、主控面板，8、取料腔门，9、腔门二，10、气缸控制主机，11、气缸，12、电机防护罩，13、电机，14、安装板，15、砂轮，16、限位夹板，17、螺纹杆，18、螺纹杆座，19、工件台，20、电动滑块，21、滑轨架，22、盒体架，23、废料收集盒，24、滑轨，25、激光传感器，26、隔板，27、水箱，28、喷头控制器，29、喷头，30、废液收集盒，31、控制主机，32、风扇，33、进液口，34、出液口。As shown in the picture: 1. Supporting feet, 2. Chamber door 1, 3. Equipment base, 4. Discharging chamber door, 5. Equipment casing, 6. Indicator light, 7. Main control panel, 8. Retrieving chamber Door, 9. Chamber door two, 10. Cylinder control host, 11. Cylinder, 12. Motor protective cover, 13. Motor, 14. Mounting plate, 15. Grinding wheel, 16. Limit splint, 17. Threaded rod, 18. Threaded rod seat, 19. Workpiece table, 20. Electric slider, 21. Slide rail frame, 22. Box frame, 23. Scrap collection box, 24. Slide rail, 25. Laser sensor, 26. Partition plate, 27. Water tank, 28. Nozzle controller, 29. Nozzle, 30. Waste liquid collection box, 31. Control host, 32. Fan, 33. Liquid inlet, 34. Liquid outlet.

具体实施方式Detailed ways

下面结合附图对本发明做进一步的详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

本发明在具体实施时，如图1至图4所示的实施例中，设备底座3上设有设备机壳5，设备机壳5内横置有一段滑轨24，滑轨24底部通过滑轨架21固定，滑轨24上设有一个可滑动的工件台19，工件台19上对称设有两个竖直固定的螺纹杆座18，螺纹杆座18内配套加装有螺纹杆17，螺纹杆17一端设有把手，另一端设有限位夹板16，工件台19上方设有气缸控制主机10，气缸控制主机10内设有两个气缸11，气 缸11的气缸推杆端部连接在一块安装板14上，安装板14中部固定有电机13，电机13的电机轴穿过安装板14并外置在安装板14下方，电机轴上加装有适配的砂轮15；气缸控制主机10一侧设有水箱27，水箱27底部设有开口，开口处通过电磁阀连接有一个喷头控制器28，喷头控制器28通过多个分支管路连接有多个喷头29，水箱27的背面分别设有进液口33和出液口34；During the specific implementation of the present invention, in the embodiment shown in Figures 1 to 4, the equipment base 3 is provided with an equipment casing 5, and a section of slide rail 24 is disposed horizontally in the equipment casing 5. The bottom of the slide rail 24 passes through the slide rail. The rail frame 21 is fixed, and the slide rail 24 is provided with a slidable workpiece table 19. The workpiece table 19 is symmetrically provided with two vertically fixed threaded rod seats 18. The threaded rod seats 18 are equipped with a threaded rod 17. One end of the threaded rod 17 is provided with a handle, and the other end is provided with a limit splint 16. A cylinder control host 10 is provided above the workpiece table 19. Two cylinders 11 are provided in the cylinder control host 10, and the ends of the cylinder push rods of the cylinders 11 are connected together. On the mounting plate 14, a motor 13 is fixed in the middle of the mounting plate 14. The motor shaft of the motor 13 passes through the mounting plate 14 and is externally placed below the mounting plate 14. An adapted grinding wheel 15 is installed on the motor shaft; the cylinder control host 10 is A water tank 27 is provided on the side, and an opening is provided at the bottom of the water tank 27. A nozzle controller 28 is connected to the opening through a solenoid valve. The nozzle controller 28 is connected to multiple nozzles 29 through multiple branch pipes. The back of the water tank 27 is provided with liquid inlet 33 and liquid outlet 34;

设备底座3内设有一个废料收集盒23和一个废液收集盒30，废料收集盒23在竖直方向上的位置与其上部的气缸控制主机10位置相对应，废液收集盒30在竖直方向上的位置与其上部的水箱27位置相对应；There is a waste collection box 23 and a waste liquid collection box 30 in the equipment base 3. The vertical position of the waste collection box 23 corresponds to the position of the cylinder control host 10 above it. The waste liquid collection box 30 is in the vertical direction. The position on the top corresponds to the position of the water tank 27 on its upper part;

设备机壳5正面设有主控面板7，主控面板7主体包括显示屏和控制按键，主控面板7一侧设有放料腔门4，另一侧设有取料腔门8，设备机壳5背面设有放料腔门4控制主机31，控制主机31主体为搭载PLC主控芯片的PCB板及附属控制电路，控制主机31分别通过信号线连接指示灯6、主控面板7、气缸控制主机10、电机13、电动滑块20、激光传感器25、喷头控制器28、电磁阀、风扇32，以实现对整体的电性控制。The main control panel 7 is provided with a main control panel 7 on the front of the equipment casing 5. The main body of the main control panel 7 includes a display screen and control buttons. The main control panel 7 is provided with a discharge chamber door 4 on one side and a retrieval chamber door 8 on the other side. The equipment The back of the casing 5 is provided with a control host 31 for the discharge chamber door 4. The main body of the control host 31 is a PCB board equipped with a PLC main control chip and an accessory control circuit. The control host 31 is connected to the indicator light 6, the main control panel 7, and the control panel 7 through signal lines. The cylinder controls the host 10, motor 13, electric slider 20, laser sensor 25, nozzle controller 28, solenoid valve, and fan 32 to achieve overall electrical control.

本发明的工作原理：打开放料腔门4，将工件放置在工件台19上，调动螺纹杆17并利用限位夹板将工件夹紧，关上放料腔门4，通过主控面板7进行设定操作，此时指示灯6亮红灯表示正在工作中，气缸11工作，气缸推杆向下运动从而带动装有电机13的安装板14向下运动，电机13工作，电机轴转动带动砂轮15旋转，对工件进行磨削，加工完成后，电机13停转，气缸推杆收回，电动滑块20工作，带动工件台19向右移动，直至工件位置位于喷头29下方，电磁阀工作，喷头对工件表面进行冲洗，工作完成后，指示灯6亮绿灯代表工作完成，工人打开取料腔门8将工作拿出即可。The working principle of the present invention: open the discharge chamber door 4, place the workpiece on the workpiece table 19, mobilize the threaded rod 17 and use the limit clamp to clamp the workpiece, close the discharge chamber door 4, and set the workpiece through the main control panel 7 At this time, the indicator light 6 lights up red to indicate that it is working. The cylinder 11 works, and the cylinder push rod moves downward to drive the mounting plate 14 equipped with the motor 13 to move downward. The motor 13 works, and the motor shaft rotates to drive the grinding wheel 15. Rotate to grind the workpiece. After the processing is completed, the motor 13 stops, the cylinder push rod is retracted, the electric slider 20 works, driving the workpiece table 19 to move to the right until the workpiece is located below the nozzle 29, the solenoid valve works, and the nozzle 29 The surface of the workpiece is rinsed. After the work is completed, the indicator light 6 lights up green to indicate that the work is completed. The worker opens the door 8 of the material retrieval chamber and takes out the work.

进一步的，设备底座3底部设有多个支撑脚1。对设备整体起到支撑的作用，也方便前后期的设备移位。Further, a plurality of supporting feet 1 are provided at the bottom of the equipment base 3 . It plays a supporting role in the overall equipment and also facilitates the shifting of equipment in the front and later stages.

进一步的，设备机壳5两侧对称设有多个风扇32，位于同一水平高度的风扇32形成一个固定的风道。通过左右侧风扇32的散热，对设备内部温度进行合理调控，提供符合加工标准的工作环境。Furthermore, a plurality of fans 32 are symmetrically provided on both sides of the equipment casing 5, and the fans 32 located at the same level form a fixed air duct. Through the heat dissipation of the left and right fans 32, the internal temperature of the equipment is reasonably controlled and a working environment that meets the processing standards is provided.

进一步的，在同一水平高度的两个风扇32中，一个风扇32采用进气功能的正装，另一个风扇32采用排气功能的反装。通过正反装的方式，形成多个由上至下的风道，形成空气对流。Further, among the two fans 32 at the same level, one fan 32 adopts a formal installation with an air intake function, and the other fan 32 adopts a reverse installation with an exhaust function. Through front and back installation, multiple air ducts from top to bottom are formed to form air convection.

进一步的，设备底座3前部开设有两个腔口，一个腔口处通过合页加装有腔门一2，另一个腔口处通过合页加装有腔门二9。Furthermore, two chambers are provided at the front of the equipment base 3. One chamber is equipped with a chamber door 2 through a hinge, and the other chamber is equipped with a chamber door 2 through a hinge.

进一步的，腔门一2位置与废料收集盒23位置相对应，腔门二9位置与废液收集盒30位置相对应。打开腔门即可对应拿出需要清理的废料收集盒23或废液收集盒30。Further, the position of door 12 corresponds to the position of waste collection box 23, and the position of door 29 corresponds to the position of waste liquid collection box 30. Open the chamber door and you can take out the waste collection box 23 or the waste liquid collection box 30 that needs to be cleaned.

进一步的，废料收集盒23和废液收集盒30处分别固定有适配的盒体架22，盒体架22规格与废料收集盒23和废液收集盒30相适配以满足其配套嵌装的要求，盒体架22底部通过螺栓固定在设备底座3内。废料收集盒23或废液收集盒30均设有适配的盒体架22，推拉废料收集盒23或废液收集盒30即可快速安装和取出清理。Further, the waste collection box 23 and the waste liquid collection box 30 are respectively fixed with adapted box frames 22, and the specifications of the box frame 22 are adapted to the waste collection box 23 and the waste liquid collection box 30 to meet their matching embedded installation. requirements, the bottom of the box frame 22 is fixed in the equipment base 3 through bolts. The waste collection box 23 or the waste liquid collection box 30 is equipped with an adapted box frame 22. By pushing and pulling the waste collection box 23 or the waste liquid collection box 30, the waste collection box 23 or the waste liquid collection box 30 can be quickly installed and taken out for cleaning.

进一步的，工件台19底部加装有电动滑块20，电动滑块20配套嵌装在滑轨24内。Furthermore, an electric slider 20 is installed at the bottom of the workpiece table 19, and the electric slider 20 is embedded in the slide rail 24.

进一步的，安装板14上设有适配的电机防护罩12。对电机进行一定保护。Furthermore, an adapted motor protective cover 12 is provided on the mounting plate 14 . Provide certain protection to the motor.

进一步的，气缸控制主机10和水箱27间竖直设有一块隔板26，隔板26底部设有一个激光传感器25。通过激光传感器25可对工件位置进行合理定位，提高加工精度。Further, a partition 26 is vertically provided between the cylinder control host 10 and the water tank 27, and a laser sensor 25 is provided at the bottom of the partition 26. The laser sensor 25 can reasonably position the workpiece and improve the processing accuracy.

以上显示和描述了本发明的基本原理和主要特征以及本发明的优点，本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention as well as the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and specifications is only to illustrate the present invention. principle, without departing from the spirit and scope of the present invention, there will be various changes and improvements in the present invention, and these changes and improvements all fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims (10)

一种电控式机械加工用的磨削一体机，包括支撑脚(1)、腔门一(2)、设备底座(3)、放料腔门(4)、设备机壳(5)、指示灯(6)、主控面板(7)、取料腔门(8)、腔门二(9)、气缸控制主机(10)、气缸(11)、电机防护罩(12)、电机(13)、安装板(14)、砂轮(15)、限位夹板(16)、螺纹杆(17)、螺纹杆座(18)、工件台(19)、电动滑块(20)、滑轨架(21)、盒体架(22)、废料收集盒(23)、滑轨(24)、激光传感器(25)、隔板(26)、水箱(27)、喷头控制器(28)、喷头(29)、废液收集盒(30)、控制主机(31)、风扇(32)、进液口(33)、出液口(34)，其特征在于：所述设备底座(3)上设有设备机壳(5)，设备机壳(5)内横置有一段滑轨(24)，滑轨(24)底部通过滑轨架(21)固定，滑轨(24)上设有一个可滑动的工件台(19)，工件台(19)上对称设有两个竖直固定的螺纹杆座(18)，螺纹杆座(18)内配套加装有螺纹杆(17)，螺纹杆(17)一端设有把手，另一端设有限位夹板(16)，所述工件台(19)上方设有气缸控制主机(10)，气缸控制主机(10)内设有两个气缸(11)，气缸(11)的气缸推杆端部连接在一块安装板(14)上，安装板(14)中部固定有电机(13)，电机(13)的电机轴穿过安装板(14)并外置在安装板(14)下方，所述电机轴上加装有适配的砂轮(15)；所述气缸控制主机(10)一侧设有水箱(27)，水箱(27)底部设有开口，开口处通过电磁阀连接有一个喷头控制器(28)，喷头控制器(28)通过多个分支管路连接有多个喷头(29)，所述水箱(27)的背面分别设有进液口(33)和出液口(34)；An all-in-one grinding machine for electronically controlled machining, including a support foot (1), a chamber door (2), an equipment base (3), a discharge chamber door (4), an equipment casing (5), and an indicator Light (6), main control panel (7), material retrieval chamber door (8), chamber door 2 (9), cylinder control host (10), cylinder (11), motor protective cover (12), motor (13) , mounting plate (14), grinding wheel (15), limit splint (16), threaded rod (17), threaded rod seat (18), workpiece table (19), electric slider (20), slide rail frame (21) ), box frame (22), waste collection box (23), slide rail (24), laser sensor (25), partition (26), water tank (27), nozzle controller (28), nozzle (29) , waste liquid collection box (30), control host (31), fan (32), liquid inlet (33), liquid outlet (34), characterized in that: the equipment base (3) is provided with an equipment machine Shell (5), a section of slide rail (24) is placed horizontally in the equipment casing (5), the bottom of the slide rail (24) is fixed by the slide rail frame (21), and a sliding workpiece is provided on the slide rail (24) The workpiece table (19) is symmetrically provided with two vertically fixed threaded rod holders (18). The threaded rod holders (18) are equipped with a threaded rod (17). One end of the threaded rod (17) A handle is provided, and a limit splint (16) is provided at the other end. A cylinder control host (10) is provided above the workpiece table (19). The cylinder control host (10) is provided with two cylinders (11). The cylinder (11) ) is connected to a mounting plate (14). A motor (13) is fixed in the middle of the mounting plate (14). The motor shaft of the motor (13) passes through the mounting plate (14) and is externally mounted on the mounting plate. (14) below, an adapted grinding wheel (15) is installed on the motor shaft; a water tank (27) is provided on one side of the cylinder control host (10), and an opening is provided at the bottom of the water tank (27), and the opening passes The solenoid valve is connected to a nozzle controller (28). The nozzle controller (28) is connected to multiple nozzles (29) through multiple branch pipes. The back of the water tank (27) is provided with liquid inlets (33). and liquid outlet (34); 所述设备底座(3)内设有一个废料收集盒(23)和一个废液收集盒(30)，废料收集盒(23)在竖直方向上的位置与其上部的气缸控制主机(10)位置相对应，废液收集盒(30)在竖直方向上的位置与其上部的水箱(27)位置相对应；The equipment base (3) is provided with a waste collection box (23) and a waste liquid collection box (30). The position of the waste collection box (23) in the vertical direction is consistent with the position of the upper cylinder control host (10). Correspondingly, the position of the waste liquid collection box (30) in the vertical direction corresponds to the position of the water tank (27) above it; 所述设备机壳(5)正面设有主控面板(7)，主控面板(7)主体包括显示屏和控制按键，主控面板(7)一侧设有放料腔门(4)，另一侧设有取料腔门(8)，所述设备机壳(5)背面设有放料腔门(4)控制主机(31)，控制主机(31)主体为搭载PLC主控芯片的PCB板及附属控制电路，控制主机(31)分别通过信号线连接指示灯(6)、主控面板(7)、气缸控制主机(10)、电机(13)、电动滑块(20)、激光传感器(25)、喷头控制器(28)、电磁阀、风扇(32)，以实现对整体的电性控制。A main control panel (7) is provided on the front of the equipment casing (5). The main body of the main control panel (7) includes a display screen and control buttons. A discharge chamber door (4) is provided on one side of the main control panel (7). The other side is provided with a material retrieval chamber door (8), and the back of the equipment casing (5) is provided with a material discharge chamber door (4) and a control host (31). The main body of the control host (31) is equipped with a PLC main control chip. PCB board and auxiliary control circuit, the control host (31) is connected to the indicator light (6), main control panel (7), cylinder control host (10), motor (13), electric slider (20), and laser through signal lines respectively Sensor (25), nozzle controller (28), solenoid valve, and fan (32) to achieve overall electrical control. 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述设备底座(3)底部设有多个支撑脚(1)。An integrated grinding machine for electronically controlled machining according to claim 1, characterized in that a plurality of supporting feet (1) are provided at the bottom of the equipment base (3). 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述设备机壳(5)两侧对称设有多个风扇(32)，位于同一水平高度的风扇(32)形成一个固定的风道。An integrated grinding machine for electronically controlled machining according to claim 1, characterized in that: the equipment casing (5) is symmetrically provided with a plurality of fans (32) on both sides, located at the same level. The fan (32) forms a fixed air duct. 根据权利要求3所述的一种电控式机械加工用的磨削一体机，其特征在于：在同一水平高度的两个所述风扇(32)中，一个风扇(32)采用进气功能的正装，另一个风扇(32)采用排气功能的反装。An integrated grinding machine for electronically controlled machining according to claim 3, characterized in that: among the two fans (32) at the same level, one fan (32) adopts an air intake function. Formal installation, the other fan (32) adopts the reverse installation of exhaust function. 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述设备底座(3)前部开设有两个腔口，一个腔口处通过合页加装有腔门一(2)，另一个腔口处通过合页加装有腔门二(9)。An all-in-one grinding machine for electronically controlled machining according to claim 1, characterized in that: there are two openings in the front of the equipment base (3), and one opening is installed through a hinge. There is a cavity door (2), and a cavity door (9) is installed through a hinge at the other cavity opening. 根据权利要求5所述的一种电控式机械加工用的磨削一体机，其特征在于：所述腔门一(2)位置 与废料收集盒(23)位置相对应，腔门二(9)位置与废液收集盒(30)位置相对应。An all-in-one grinding machine for electronically controlled machining according to claim 5, characterized in that: the position of the first chamber door (2) corresponds to the position of the waste collection box (23), and the second chamber door (9) ) position corresponds to the position of the waste liquid collection box (30). 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述废料收集盒(23)和废液收集盒(30)处分别固定有适配的盒体架(22)，盒体架(22)规格与废料收集盒(23)和废液收集盒(30)相适配以满足其配套嵌装的要求，盒体架(22)底部通过螺栓固定在设备底座(3)内。An integrated grinding machine for electronically controlled machining according to claim 1, characterized in that: the waste material collection box (23) and the waste liquid collection box (30) are respectively fixed with adapted boxes. Frame (22), the specifications of the box frame (22) are adapted to the waste collection box (23) and the waste liquid collection box (30) to meet the requirements for their matching embedded installation. The bottom of the box frame (22) is fixed on the Inside the device base (3). 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述工件台(19)底部加装有电动滑块(20)，电动滑块(20)配套嵌装在滑轨(24)内。An integrated grinding machine for electronically controlled machining according to claim 1, characterized in that: an electric slider (20) is installed at the bottom of the workpiece table (19), and the electric slider (20) is matched with Embedded in the slide rail (24). 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述安装板(14)上设有适配的电机防护罩(12)。An integrated grinding machine for electronically controlled machining according to claim 1, characterized in that: the mounting plate (14) is provided with an adapted motor protective cover (12). 根据权利要求1所述的一种电控式机械加工用的磨削一体机，其特征在于：所述气缸控制主机(10)和水箱(27)间竖直设有一块隔板(26)，隔板(26)底部设有一个激光传感器(25)。An integrated grinding machine for electronically controlled machining according to claim 1, characterized in that: a partition (26) is vertically provided between the cylinder control host (10) and the water tank (27). A laser sensor (25) is provided at the bottom of the partition (26).
PCT/CN2022/117181 2022-09-06 2022-09-06 Electrically-controlled grinding-integrated machine for machining Ceased WO2024050680A1 (en)

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PCT/CN2022/117181 WO2024050680A1 (en) 2022-09-06 2022-09-06 Electrically-controlled grinding-integrated machine for machining

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CN118342101A (en) * 2024-05-09 2024-07-16 华能威海发电有限责任公司 An electrical automation intelligent manufacturing equipment
CN119635430A (en) * 2025-01-23 2025-03-18 金石意科技（天津）有限公司 A fine processing device for automobile parts processing

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CN212218052U (en) * 2020-05-07 2020-12-25 漳州市威利钟表有限公司 Precision workpiece grinding lathe
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CN118342101A (en) * 2024-05-09 2024-07-16 华能威海发电有限责任公司 An electrical automation intelligent manufacturing equipment
CN119635430A (en) * 2025-01-23 2025-03-18 金石意科技（天津）有限公司 A fine processing device for automobile parts processing

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