WO2024031874A1 - Concentrated sulfuric acid tank container with total weight of 70 tons - Google Patents
Concentrated sulfuric acid tank container with total weight of 70 tons Download PDFInfo
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- WO2024031874A1 WO2024031874A1 PCT/CN2022/134933 CN2022134933W WO2024031874A1 WO 2024031874 A1 WO2024031874 A1 WO 2024031874A1 CN 2022134933 W CN2022134933 W CN 2022134933W WO 2024031874 A1 WO2024031874 A1 WO 2024031874A1
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- angle steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
- B65D88/128—Large containers rigid specially adapted for transport tank containers, i.e. containers provided with supporting devices for handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/12—Supports
- B65D90/20—Frames or nets, e.g. for flexible containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/52—Anti-slosh devices
Definitions
- the invention belongs to the technical field of tank container transportation equipment and relates to a concentrated sulfuric acid tank container with a total weight of 70 tons.
- the total design weight is far more than 36 tons.
- a tank container with a total weight of 70 tons was designed according to user requirements, which is 2.3 times the rated mass of the standard container. Therefore, its corner piece design, frame structure design, tank and frame connection structure design, etc. will face new challenges.
- Tank containers with a total design weight of 70 tons are relatively rare both at home and abroad. This is the first time that a tank container has been designed, tested and delivered to a specific user in China. There is currently no mature experience in the country to draw on for the design technology of an overweight tank container with a total weight of 70 tons.
- the purpose of the present invention is to provide a concentrated sulfuric acid tank container with a total weight of 70 tons.
- the total design weight of the tank container is 70 tons.
- the design of the tank container requires full consideration of roads, railways, waterways and their
- the inertial load generated during the intermodal transportation process must also meet multiple type tests stipulated in the standard.
- the inertial load and test load are much greater than the load that ordinary standard containers need to bear. Some tests require counterweights up to 140 tons.
- the test load is more than twice that of ordinary standard containers.
- the frame structure also needs to consider lightweight and safety.
- the key technologies that need to be solved mainly include the strength, stiffness and stability of corner pieces, frames, tank-frame connection structures, etc.
- the present invention adopts the following technical solutions to achieve:
- a concentrated sulfuric acid tank container with a total weight of 70 tons including a tank body, frame and walkway structure;
- the tank includes a cylinder and an end head. On the top of the cylinder, there are multiple overflow boxes arranged in sequence along the longitudinal direction of the cylinder. There are multiple reinforcing rings on the outside of the cylinder and a support is provided on the lower end of the reinforcing ring. , there is a wave-proof board inside the cylinder, and the head and the frame are connected by a skirt;
- the frame includes a bottom structure and end frames at both ends, wherein the end frame is a square structure, including a horizontal upper end beam and a lower end beam, vertical left corner columns and right corner columns located between the upper end beam and the lower end beam.
- the bottom structure includes two bottom side beams, two sets of bottom longitudinal beams, bottom diagonal braces and bottom side beam diagonal braces.
- the two bottom side beams are parallel to each other and connected to the two end frames.
- Two sets of bottom longitudinal beams are located between the two bottom side beams and are respectively connected to the lower middle positions of the two end frames.
- Each bottom longitudinal beam is provided with a bottom diagonal brace on both sides, and the bottom diagonal brace connects the bottom longitudinal beam and the end frame.
- the corner piece at the lower end of the frame, the two ends of the diagonal brace of the bottom side beam are respectively connected to the inner wall of the bottom side beam and the support, and the bottom longitudinal beam is connected to the bottom of the cylinder above it;
- the walking platform structure includes triangular support components, full-length channel steel, full-length angle steel, U-shaped bending parts, short angle steel I, short angle steel II, longitudinal walkways, transverse walkways, end supports I, end supports II and L type bending piece;
- the triangular support assembly includes a horizontal piece and an inclined piece, one end of the horizontal piece and one end of the inclined piece are connected at the top corner, and the other end of the horizontal piece and the other end of the inclined piece are both fixed on the overflow box;
- triangle The support components are fixed on the front and rear walls of the overflow box. Two sets of triangular support components are symmetrically provided on both ends of the front wall of the overflow box.
- Two sets of triangular support components are symmetrically provided on both ends of the rear wall of the overflow box; full-length channel steel
- the full-length channel steel and the full-length angle steel are welded to the horizontal members of the triangular support assembly.
- the full-length channel steel and the full-length angle steel are parallel to each other and are arranged longitudinally along the tank container.
- the full-length channel steel is located in the middle of the horizontal member, and the full-length angle steel is close to the triangular support assembly.
- the U-shaped bending piece is connected between the full-length channel steel and the full-length angle steel, and the tops of the full-length channel steel, U-shaped bending piece and full-length angle steel are flush;
- the short angle steel I is fixed close to the tank On the side wall of the full-length channel steel in the center of the box, the upper surface of the short angle steel I is flush with the top of the full-length channel steel;
- the longitudinal walkway is installed on the U-shaped bending piece and the upper surface of the full-length angle steel;
- the transverse walkway is installed on the short angle steel I , and a short angle steel I is provided at each of the four corners of the transverse walkway.
- the invention also includes the following technical features:
- the bottom longitudinal beam is a U-shaped bending structure with an opening facing upward, including the bottom surface of the bottom longitudinal beam and the sides of the two bottom longitudinal beams; the two ends of the bottom longitudinal beam are respectively connected to the inner wall of the middle part of the lower end beam and the longitudinal beam baffle.
- the longitudinal beam baffle is perpendicular to the bottom surface of the bottom longitudinal beam and vertically connected to the sides of the bottom longitudinal beam on both sides;
- the two ends of the bottom diagonal brace are respectively connected to the corner pieces of the sides of the bottom longitudinal beam and the end of the lower end beam of the end frame.
- a longitudinal beam stiffener located in the bottom longitudinal beam is provided at the joint between the bottom diagonal brace and the bottom longitudinal beam.
- the longitudinal beam stiffeners are parallel to the longitudinal beam baffles, and both ends of the longitudinal beam stiffeners are connected to the inner wall of the side of the bottom longitudinal beam. There are two longitudinal beam stiffeners and they are parallel to each other;
- the upper end of the side of the bottom longitudinal beam is connected to the lower part of the barrel, and the upper end of the longitudinal beam baffle is connected to the lower part of the reinforcing ring;
- each group of bottom side beam diagonal braces is symmetrically arranged on two bottom side beams.
- end frame diagonal braces are respectively provided inside the four corners of the end frame, and vertical end ladders are connected between the upper end beam and the lower end beam of the end frame; guard plates are provided at the four corners of the end frame.
- the wave-proof board includes multiple sets of wave-proof board assemblies located in the cylinder.
- the wave-proof board assembly includes a wave-proof board body, a wave-proof board backing plate and a reinforcing rib plate;
- the anti-wave plate backing plate has an arc-shaped structure, and the anti-wave plate backing plate is tightly fixed on the inner wall of the cylinder;
- the body of the wave-proof board has a corrugated plate structure.
- the edges of the body of the wave-proof board are arc edges and straight edges.
- the arc edges of the body of the wave-proof board are close to and fixed on the backing plate of the wave-proof board;
- the reinforcing rib plate has a T-shaped structure, and the reinforcing rib plate is fixed at the connection between the straight edge end of the wave-proof board body and the wave-proof board pad;
- Two adjacent groups of wave-proof plate assemblies are located on both sides of the vertical section passing through the central axis of the barrel, and the adjacent two groups of wave-proof plate assemblies are arranged sequentially along the axial direction of the barrel so that the two groups of wave-proof plate assemblies are dislocated. .
- an unloading groove is provided at the connection between the wave-proof plate body and the wave-proof plate backing plate, and an unloading groove is provided on the straight edge of the wave-proof plate body;
- the body of the wave prevention plate is an integrated structure, including a first arc section, a straight section, a second arc section and a bent section; the first arc section and the second arc section are in opposite directions, and the bent section is The bending direction is opposite to the direction of the second arc segment, and the creases of the straight segment, the bent segment and the straight edge of the wave-proof board body are all parallel;
- the arc radius of the first arc segment and the second arc segment is 400-600mm, and the straight side length of the wave-proof plate body is 90-120mm;
- the angle between the straight edges of the wave-proof board bodies of two adjacent groups of wave-proof board assemblies is 10° to 15° to form a V-shaped gap between the two adjacent groups of wave-proof board assemblies;
- the two ends of the anti-wave plate backing plate are circular ends, and the diameter of the circular end is larger than the width of the anti-wave plate backing plate.
- the corner piece is a rectangular box-shaped structure, including two bottom surfaces and four side surfaces, wherein one bottom surface and two side surfaces at the common vertex are respectively the bottom surface I provided with the bottom hole and the end surface I provided with the end hole. And the side I with the side hole, the other bottom surface and the other two sides at the same vertex are the bottom surface II, the end surface II and the side surface II respectively; the end surface I is opposite to the end surface II, and the side surface I is opposite to the side surface II;
- the bottom hole, end hole and side hole are all waist-shaped holes, the long axis of the bottom hole is perpendicular to the end surface I, the long axis of the side hole and the end hole are perpendicular to the bottom surface I; the long axis of the bottom hole is parallel to the can body Axial direction; the thickness of bottom surface I is 28.5mm, the thickness of bottom surface II is 20mm, and the thickness of end surface I and end surface II is both 20.5mm.
- the corner piece is divided into a top corner piece and a bottom corner piece
- the top corner piece is divided into a left top corner piece and a right top corner piece
- the left top corner piece and the right top corner piece are symmetrical
- the bottom corner piece is
- the corner pieces are divided into left and right bottom corner pieces, and the left and right bottom corner pieces are symmetrical;
- the bottom surface II of the left top corner piece is welded to the top of the left corner post, and the side surface II of the left top corner piece is welded to one end of the upper end beam;
- the bottom surface II of the right top corner piece is welded to the top of the right corner post, and the side surface of the right top corner piece is welded to the top of the right corner post. II is welded to the other end of the upper end beam;
- the bottom surface II of the left bottom corner piece is welded to the bottom end of the left corner column, the side surface II of the left bottom corner piece is welded to one end of the lower end beam, the end face II of the left bottom corner piece is welded to the end of the bottom diagonal brace; the right bottom corner
- the bottom surface II of the right corner piece is welded to the bottom end of the right corner column, the side surface II of the right bottom corner piece is welded to the other end of the lower end beam, and the end surface II of the right bottom corner piece is welded to the end of the bottom diagonal brace.
- the outer dimensions of the top corner piece are 178x162x118mm; the outer dimensions of the bottom corner piece are 188x162x128mm;
- the long axis length of the bottom hole is 124mm, and the short axis length is 63.5mm; the long axis length of the end hole and the side hole is 79.5mm, and the short axis length is 51mm;
- the bottom hole is provided with an orifice chamfer.
- the end of the full-length channel steel is connected to the end support I welded to the lower surface of the upper end beam through bolts;
- the full-length angle steel and the L-shaped bending piece welded to the top corner of the triangular support component are welded to form a square cross-section;
- the L-shaped bending piece is supported by the end support II welded to the inner end face of the corner column of the tank;
- the longitudinal walkway is connected to the U-shaped bending piece and the full-length angle steel through bolts; the transverse walkway and the short angle steel I are connected through bolts;
- the short angle steel II is welded and fixed on the side wall of the full-length channel steel close to the full-length angle steel.
- the upper surface of the short angle steel II is flush with the top of the full-length channel steel; the lower surface of the longitudinal walkway near the middle of one end of the full-length channel steel passes through the short angle steel. II is supported and the two are connected by bolts.
- a handrail is provided on the outer wall of the full-length angle steel, and the handrail is foldable;
- the handrail includes three vertical handrails and a horizontal handrail.
- the vertical handrail is an L-shaped steel pipe bent piece and includes a vertical part and a horizontal part.
- the horizontal handrail is connected to the top of the vertical parts of the three vertical handrails.
- the horizontal part of the handrail vertical bar is installed vertically in the support plate hole on the full-length angle steel, so that the vertical part of the handrail vertical bar can rotate from vertical to horizontal to achieve folding, and the handrail vertical bar and the handrail cross bar are hinged.
- the present invention has the following technical effects:
- the tank and frame connection structure of the present invention is suitable for Series 1 containers, especially overweight containers; this structure can effectively utilize the longitudinal stiffness of the tank itself, making the connection between the tank and the frame more compact, and improving the longitudinal and transverse impact resistance of the tank container. ability.
- the corner piece of the invention is suitable for all series 1 containers with a total design weight not exceeding 70 tons, and the material and manufacturing costs are low.
- the frame structure of the present invention is suitable for 40-foot tank containers.
- the frame structure has good strength, stiffness and anti-instability ability, and has a low self-weight. It has a certain guiding role in the lightweight design of tank container structures.
- the wave-proof board of the present invention can effectively increase the contact area between the liquid and the wave-proof board, thereby reducing the overall stress of the wave-proof board; and the wave structure of the cross-section is composed of arcs, straight segments and bends, which reduces the manufacturing cost. Difficulty.
- the wave-proof board is bent near the straight edge section, and unloading grooves are provided on the wave-proof board and reinforced ribs are added, which can effectively improve the local stress of the wave-proof board.
- the corner fitting of the present invention has a wide application range: it is suitable for Series 1 containers with a total design weight of no more than 70 tons: standard containers with a total design weight of 30,480kg, ordinary overweight containers of 30 to 36 tons, and 36 to 70 tons. Extra large heavy box.
- the walking platform structure of the present invention does not require upper side beams, so it is not limited by the tank structure, and because the upper side beams are reduced, the weight of the tank container is reduced; taking the preferred structural example of the present utility model as an example, the walking platform structure
- the installation method of using a welded triangular support component on the side wall of the overflow box as the main load-bearing component, and setting full-length angle steel, U-shaped bending parts and full-length channel steel assembly weldments on it is compared to having upper side beams as the walkway.
- the weight of the walking platform structure, which is the main load-bearing component has been reduced by at least 88KG.
- the triangular support assembly of the present invention is made of standard hot-rolled section steel, such as angle steel or channel steel, and has the advantages of uniform size and high structural stability. It has been verified through experiments that after the triangular support assembly is welded to the side wall of the overflow box, the welding The assembled weldments on the upper end surface (full-length angle steel, U-shaped bending pieces and full-length channel steel assembly weldments) and the structure after installation of the walkway can meet the national standard requirements and bear a load of 300kg on an area of 300mmX600mm.
- the walking platform structure of the present invention uses the welded triangular support on the side wall of the overflow box as the main bearing component.
- the walking platform structure of the present utility model has the advantages of strong versatility, high structural stability, light weight, no need for opening holes in the insulation shell, and easy molding and manufacturing.
- Figure 1 is a schematic diagram of the overall structure of the present invention.
- Figure 2 is a schematic diagram of the frame structure of the present invention.
- Figure 3 is a schematic diagram of the overall structure of the wave-proof board of the present invention.
- Figure 4 is a cross-sectional view of the body of the wave-proof plate according to the present invention.
- Figure 5 is a schematic diagram of the left top corner piece of the present invention.
- Figure 6 is a schematic diagram of the right top corner piece of the present invention.
- Figure 7 is a schematic diagram of the left bottom corner piece of the present invention.
- Figure 8 is a schematic diagram of the right bottom corner piece of the present invention.
- Figure 9 is a schematic cross-sectional view of the right bottom corner piece of the present invention.
- Figure 10 is a top view of the walking platform structure of the present invention.
- FIG. 11 is a partial enlarged view along line A-A in FIG. 10 .
- FIG. 12 is a partial enlarged view along direction B in FIG. 10 .
- FIG. 13 is an enlarged partial cross-sectional view along line C-C in FIG. 10 .
- Figure 14 is a partial enlarged view along direction D in Figure 10 .
- Waveproof plate backing plate a5. Unloading groove, a21. First arc section, a22. Straight section, a23. Second arc section, a24. Bending section; b1. Bottom surface I, b11. Bottom hole, b2. End surface I, b21. End hole, b3. Side surface I, b31. Side hole; c1. Triangular support component, c2. Full-length channel steel, c3. Full-length angle steel, c4.U Type bending piece, c5. Short angle steel I, c6. Short angle steel II, c7. Longitudinal walkway, c8. Transverse walkway, c9. End support piece I, c10. End support piece II, c11. L-shaped bending piece, c101 .Horizontal parts, c102. Oblique parts.
- this embodiment provides a concentrated sulfuric acid tank container with a total weight of 70 tons, including a tank 1, a frame 2 and a walking platform structure 3;
- the tank includes a cylinder 11 and an end head. On the top of the cylinder 11, there are a plurality of overflow boxes 12 arranged in sequence along the longitudinal direction of the cylinder 11. A plurality of reinforcing rings 13 are provided outside the cylinder 11 and the reinforcing rings 13 A support 14 is provided at the lower end, and a wave-proof plate 15 is provided inside the barrel 11. The head and the frame 2 are connected through a skirt 16. The wave-proof plate can effectively reduce the impact of the medium on the tank, and strengthen the ring and wave-proofing. The plates can jointly bear the external pressure;
- the frame 2 includes a bottom structure 21 and end frames 22 at both ends.
- the end frame 22 is a square structure.
- the end frame dimensions are: width 2438mm, height 2591mm, including horizontal upper end beams 221 and lower end beams 222,
- the bottom structure 21 includes two bottom side beams 211, two sets of The bottom longitudinal beam 212, the bottom diagonal brace 213 and the bottom side beam diagonal brace 214.
- the two bottom side beams 211 are parallel to each other and connected between the two end frames 22.
- the two sets of bottom longitudinal beams 212 are located between the two bottom side beams 211. and are respectively connected to the middle positions of the lower parts of the two end frames 22.
- Each bottom longitudinal beam 212 is provided with a bottom diagonal brace 213 on both sides, and the bottom diagonal brace 213 connects the bottom longitudinal beam 212 and the corner piece 225 of the lower end of the end frame 22.
- both ends of the bottom side beam diagonal brace 214 are respectively connected to the inner wall of the bottom side beam 211 and the support 14, and the bottom longitudinal beam 212 is connected to the bottom of the cylinder 11 above it;
- the walking platform structure includes triangular support component c1, full-length channel steel c2, full-length angle steel c3, U-shaped bending piece c4, short angle steel Ic5, short angle steel IIc6, longitudinal walkway c7, transverse walkway c8, end support Ic9, end support Part IIc10 and L-shaped bending part c11; triangular support assembly c1 includes a horizontal piece c101 and an inclined piece c102.
- One end of the horizontal piece c101 and one end of the inclined piece c102 are connected to form the top corner, and the other end of the horizontal piece c101 and the inclined piece c102
- the other ends of the overflow box 12 are fixed on the overflow box 12; the triangular support component c1 is fixed on the front and rear walls of the overflow box 12.
- Two sets of triangular support components c1 are symmetrically provided on both ends of the front wall of the overflow box 12.
- the overflow box 12 Two sets of triangular support components c1 are symmetrically provided at both ends of the rear wall; the full-length channel steel c2 and the full-length angle steel c3 are welded to the cross member c101 of the triangular support component c1, and the full-length channel steel c2 and full-length angle steel c3 are parallel to each other And they are all laid out longitudinally along the tank body.
- the full-length channel steel c2 is located in the middle of the horizontal member c101, and the full-length angle steel c3 is close to the top corner of the triangular support component c1; the U-shaped bending piece c4 is connected to the full-length channel steel c2 and the full-length angle steel.
- the short angle steel Ic5 is fixed on the side wall of the full-length channel steel c2 near the center of the tank, and the short angle steel The upper surface of Ic5 is flush with the top of the full-length channel steel c2; the longitudinal walkway c7 is installed on the U-shaped bending piece c4 and the upper surface of the full-length angle steel c3; the transverse walkway c8 is installed on the short angle steel Ic5, and at each corner of the transverse walkway c8 Let there be a short angle steel Ic5.
- Corner pieces The strength and stiffness design of the corner pieces fully consider the typical mechanical vibration or impact load generated by the tank container during railway transportation and various working conditions during the hoisting process. Through limited After element simulation and corner piece strength test verification, the structure finally adopted a box structure, cast with C-grade steel, and was used on a 70-ton tank container. The tank container successfully passed more than ten type test verifications, so the structural design of the corner pieces complies with Require.
- Tank and frame connection structure Due to the large total weight of the tank container design, the inertial force is much greater than the load that ordinary standard containers need to bear. This tank container adopts two structural combinations of bottom diagonal braces and skirts to fully connect the tanks.
- the body and frame make the tank container have sufficient rigidity in the longitudinal and transverse directions to withstand various inertial loads and test loads.
- a longitudinal beam is added to the bottom of the cylinder, and the bottom diagonal brace connects the cylinder and the longitudinal beam.
- This structure can make full use of the longitudinal stiffness of the tank itself, which is very beneficial for the tank to carry longitudinal impact loads; the skirt connects the head and the end frame, so The diameter of the tank body is small, and the skirt adopts a cone structure.
- the skirt structure is a relatively mature structure in the tank box, which can effectively connect the tank body and the frame, and enhance the longitudinal stiffness and transverse stiffness of the tank box.
- the frame structure includes the end frame, lower side beams and their diagonal braces, bottom diagonal braces and legs, etc.
- the corner columns of the end frame are made of high-strength weather-resistant steel Q450NQR1, which reduces the wall thickness and meets the strength requirements;
- the lower side The beam uses an additional diagonal brace structure to improve its natural frequency and anti-instability ability, and further the lower side beam uses J120X80X4; this frame structure can effectively reduce its own weight on the premise of satisfying strength, stiffness, and stability.
- the bottom longitudinal beam 212 is a U-shaped bending structure with an opening facing upward, including the bottom surface of the bottom longitudinal beam and the sides of the two bottom longitudinal beams; the two ends of the bottom longitudinal beam 212 are connected to the middle inner wall of the lower end beam 222 and the longitudinal beam baffle 215 respectively.
- the beam baffle 215 is perpendicular to the bottom surface of the bottom longitudinal beam and vertically connected to the sides of the bottom longitudinal beam on both sides;
- the two ends of the bottom diagonal brace 213 are respectively connected to the corner pieces 225 on the side of the bottom longitudinal beam and the end of the lower end beam 222 of the end frame 22.
- a Longitudinal beam stiffeners 216 are parallel to the longitudinal beam baffles 215 and both ends of the longitudinal beam stiffeners 216 are connected to the inner walls of the bottom longitudinal beam sides.
- the upper end of the bottom longitudinal beam side is connected to the lower part of the cylinder 11, and the upper end of the longitudinal beam baffle 215 is connected to the lower part of the reinforcing ring 13. Specifically, they are all welded;
- each group of bottom side beam diagonal braces 214 is symmetrically arranged on two bottom side beams 211.
- End frame diagonal braces 226 are respectively provided inside the four corners of the end frame 22.
- a vertical end ladder 227 is connected between the upper end beam 221 and the lower end beam 222 of the end frame 22; guard plates 228 are provided at the four corners of the end frame 22. .
- the wave-proof board includes multiple sets of wave-proof board assemblies located in the cylinder 11.
- the wave-proof board assembly includes a wave-proof board body a2, a wave-proof board backing plate a4 and a reinforced rib plate a3;
- the anti-wave plate backing plate a4 has an arc-shaped structure, and the anti-wave plate backing plate a4 is tightly fixed on the inner wall of the cylinder 11;
- the anti-wave plate body a2 has a corrugated plate structure.
- the edges of the anti-wave plate body a2 are arc edges and straight edges.
- the arc edges of the anti-wave plate body a2 are close to and fixed on the anti-water plate backing plate a4;
- the stiffening plate a3 has a T-shaped structure, and the stiffening plate a3 is fixed at the connection between the straight edge end of the wave-proof board body a2 and the wave-proof board backing plate a3;
- Two adjacent groups of wave-proof plate assemblies are respectively located on both sides of the vertical section passing through the central axis of the barrel 11, and the adjacent two groups of wave-proof plate assemblies are arranged sequentially along the axial direction of the barrel 11 so that the two groups of wave-proof plate assemblies Misplaced arrangement.
- An unloading groove 5 is provided at the connection between the wave-proof board body 2 and the wave-proof board backing plate 4, and an unloading groove 5 is provided on the straight edge of the wave-proof board body 2 to improve the local stress of the wave-proof board body;
- the wave-proof plate body a2 is an integrated structure, including a first arc section a21, a straight section a22, a second arc section a23 and a bent section a24; the first arc section a21 and the second arc section a23 are in opposite directions. , the bending direction of the bent section a24 is opposite to the direction of the second arc section a23, and the straight section a22, the crease of the bent section a24 and the straight edge of the wave-proof plate body a2 are all parallel.
- the integrated structure of the first arc section, straight section and second arc section of the wave-proof plate body is manufactured by a rounding machine, which reduces the manufacturing difficulty;
- the arc radius of the first arc segment a21 and the second arc segment a23 is 400-600mm, and the straight side length of the wave-proof plate body a2 is 90-120mm;
- the angle between the straight edges of the wave-proof board body a2 of two adjacent groups of wave-proof board assemblies is 10° to 15° to form a V-shaped gap between the two adjacent groups of wave-proof board assemblies; thus one person can be accommodated
- the pass not only facilitates staff to enter each compartment of the tank for cleaning, maintenance and inspection, but also makes the liquid in the tank flow smoothly;
- the two ends of the anti-wave plate pad a4 are round ends, and the diameter of the circular end is larger than the width of the anti-corrosion plate a4; in order to strengthen the anti-wave plate pad, it effectively improves the connection between the two ends of the anti-wave plate pad.
- the cylinder and the wave-proof board pad there are between the cylinder and the wave-proof board pad, between the wave-proof board pad and the wave-proof board body, between the wave-proof board body and the reinforcing rib plate, between the wave-proof board pad and the wave-proof board pad.
- the stiffeners are all welded.
- the corner piece is a rectangular box-shaped structure, including two bottom surfaces and four side surfaces. Among them, one bottom surface and two side surfaces at the same vertex are respectively the bottom surface Ib1 provided with the bottom hole b11, the end surface Ib2 provided with the end hole b21, and the end surface Ib2 provided with the end hole b21.
- the side surface Ib3 with the side hole b31, the other bottom surface and the other two sides at the common vertex are the bottom surface II, the end surface II and the side surface II respectively; the end surface Ib2 is opposite to the end surface II, and the side surface Ib3 is opposite to the side surface II;
- the bottom hole b11, the end hole b21 and the side hole b31 are all waist-shaped holes.
- the long axis of the bottom hole b11 is perpendicular to the end surface Ib2, and the long axis of the side hole b31 and the end hole b21 are perpendicular to the bottom surface Ib1; the long axis of the bottom hole b11 Parallel to the axial direction of the tank; the thickness of bottom surface I1 is 28.5mm, the thickness of bottom surface II is 20mm, and the thickness of end surface Ib2 and end surface II is both 20.5mm.
- the corner pieces are divided into top corner pieces and bottom corner pieces.
- the top corner pieces are divided into left top corner pieces and right top corner pieces, and the left top corner pieces and right top corner pieces are symmetrical.
- the bottom corner pieces are divided into left bottom corner pieces and The right bottom corner piece and the left bottom corner piece and the right bottom corner piece are left and right symmetrical.
- the bottom surface II of the left top corner piece is welded to the top of the left corner post, the side II of the left top corner piece is welded to one end of the upper end beam; the bottom surface II of the right top corner piece is welded to the top of the right corner post, and the side II of the right top corner piece is welded to the upper end beam.
- the other end is welded;
- the bottom surface II of the left bottom corner piece is welded to the bottom end of the left corner column, the side surface II of the left bottom corner piece is welded to one end of the lower end beam, the end face II of the left bottom corner piece is welded to the end of the bottom diagonal brace 213; the bottom surface of the right bottom corner piece is welded II is welded to the bottom end of the right corner column, the side II of the right bottom corner piece is welded to the other end of the lower end beam, and the end face II of the right bottom corner piece is welded to the end of the bottom diagonal brace 213.
- the outer dimensions of the top corner piece are 178x162x118mm; the outer dimensions of the bottom corner piece are 188x162x128mm.
- the long axis length of the bottom hole b11 is 124mm and the short axis length is 63.5mm; the long axis length of the end hole b21 and the side hole b31 is 79.5mm and the short axis length is 51mm.
- the bottom hole b11 is provided with orifice chamfering.
- the positions of the bottom hole, end hole and side hole of the right bottom corner piece are: the distance between the center of the bottom hole of the right bottom corner piece and the outer surface of the end face I is 101.5mm, and the distance from the outer surface of the side face I is 101.5mm. 89mm; the distance between the center of the end hole of the right bottom corner piece and the side surface I is 89mm, and the distance from the bottom surface I is 68.25mm; the distance between the center of the side hole of the right bottom corner piece and the bottom surface I is 68.25mm, and the distance from the end surface I is 68.25mm. The distance is 101.5mm.
- Finite element software was used to simulate the various working conditions of corner fittings applied to tanks with a total weight of up to 70 tons. The stress distribution under each working condition was compared with the corresponding working conditions of universal corner fittings on tank containers with a total weight of 36 tons. Analogy analysis.
- the bottom corner parts have an outer dimension of 188x162x128 (mm) and the top corner parts have an outer dimension of 178x162x118 (mm). They are cast from C-grade steel with mature manufacturing experience in railway products.
- the shape, size and positioning of the end holes, bottom/top holes, and side holes of the corner pieces comply with ISO1161 requirements to ensure that the corner pieces can use universal bolting devices, spreaders, etc. during road, rail, and water transport.
- a separate strength test is conducted, including four tests: stacking, ceiling, bottom, and longitudinal bolting.
- the test load is designed according to the design total weight of the tank container of 70 tons.
- the longitudinal bolting test fully takes into account the actual test process. Both ends of the bottom hole of the corner piece may bear impact loads, so the test was conducted in both longitudinal directions. During the test, the corner piece did not undergo obvious plastic deformation or other damage that would affect its use under the given test load.
- the corner pieces are used on tank containers with a total design weight of 70 tons.
- the tank container successfully passed various type tests stipulated in ISO1496-3, including the dynamic longitudinal impact test. During the test, the corner pieces did not undergo any plastic deformation or damage that would affect use.
- Verification through the corner piece strength test and tank container type test shows that the corner piece design meets the strength requirements for corners for containers with a total weight of up to 70 tons.
- the end of the full-length channel steel c2 is connected by bolts to the end support Ic9 welded to the lower surface of the upper end beam 221;
- the full-length angle steel c3 is welded to the L-shaped bending piece c11 welded to the top corner of the triangular support component c1 to form a square cross-section;
- the L-shaped bending piece c11 is supported by the end support piece IIc10 welded to the inner end face of the corner column of the tank;
- the longitudinal walkway c7 is connected to the U-shaped bending piece c4 and the long angle steel c3 through bolts; the transverse walkway c8 and the short angle steel Ic5 are connected through bolts;
- the short angle steel IIc6 is welded and fixed on the side wall of the full-length channel steel c2 close to the full-length angle steel c3.
- the upper surface of the short angle steel IIc6 is flush with the top of the full-length channel steel c2; the longitudinal walkway c7 is close to the lower surface of the middle part of one end of the full-length channel steel c2. It is supported by short angle steel IIc6, and the two are connected by bolts.
- Both ends of the U-shaped bending part are fixed to the side walls of the full-length channel steel and full-length angle steel by welding.
- the contact point between the L-shaped bending piece and the top end of the triangular support component is fixed by welding, and the top of the L-shaped bending piece is located on the lower side of the full-length angle steel.
- the outer facade is flush with the outer end of the full-length angle steel to form a square cross-section, and the top end is in contact with each other. fixed by welding.
- the triangular support component of this embodiment is made of standard hot-rolled steel, such as angle steel or channel steel, and has the advantages of uniform size and high structural stability. It has been verified through experiments that after the triangular support component is welded to the side wall of the overflow box, The assembled weldments (full-length angle steel, U-shaped bending pieces and full-length channel steel assembly) welded on the upper end face and the structure after installation of the walkway can meet the requirements of national standards and bear a load of 300kg on an area of 300mmX600mm. .
- the handrail 31 includes three vertical handrails and a horizontal handrail.
- the vertical handrail is an L-shaped steel pipe bent piece and includes a vertical part and a horizontal part.
- the handrail crossbar is connected to the top of the vertical parts of the three vertical handrails.
- the horizontal part of the vertical rod is vertically installed in the support plate hole on the full-length angle steel c3, so that the vertical part of the handrail vertical rod can be folded from vertical to horizontal, and the handrail vertical rod and the handrail cross bar are hinged.
- any combination of various embodiments of the present invention can also be carried out. As long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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Abstract
Description
本发明属于罐箱运输装备技术领域,涉及一种总重70吨的浓硫酸罐式集装箱。The invention belongs to the technical field of tank container transportation equipment and relates to a concentrated sulfuric acid tank container with a total weight of 70 tons.
随着市场需求多样化发展,罐箱的个性化定制也将逐步成为运输装备行业不可或缺的部分,超重箱即为其中的一部分。装运大密度介质的20英尺罐箱或一般密度介质的40英尺罐箱,市场上的超重箱设计总重多为35吨、36吨,对应的角件、框架结构、罐与框架连接结构等已逐步发展为成熟结构。With the diversified development of market demand, personalized customization of tank containers will gradually become an indispensable part of the transportation equipment industry, and overweight containers are part of it. For 20-foot tanks carrying high-density media or 40-foot tanks for general-density media, the total design weight of overweight containers on the market is mostly 35 tons or 36 tons. The corresponding corner pieces, frame structures, tank-frame connection structures, etc. have been Gradually develop into a mature structure.
对于装运大密度介质的40英尺罐箱,设计总重远远超过36吨。例如此次根据用户要求设计总重达到70吨的罐箱,是标箱额定质量的2.3倍。因此其角件设计、框架结构设计、罐与框架连接结构设计等都将面对新的挑战。For a 40-foot tank container carrying high-density media, the total design weight is far more than 36 tons. For example, this time a tank container with a total weight of 70 tons was designed according to user requirements, which is 2.3 times the rated mass of the standard container. Therefore, its corner piece design, frame structure design, tank and frame connection structure design, etc. will face new challenges.
设计总重70吨的罐箱在国内外都较为罕见,国内也是首次针对特定用户进行设计、试验并交付使用,对总重70吨的超重罐箱设计技术,国内暂无成熟经验可借鉴。Tank containers with a total design weight of 70 tons are relatively rare both at home and abroad. This is the first time that a tank container has been designed, tested and delivered to a specific user in China. There is currently no mature experience in the country to draw on for the design technology of an overweight tank container with a total weight of 70 tons.
发明内容Contents of the invention
针对现有技术中存在的不足,本发明的目的在于,提供一种总重70吨的浓硫酸罐式集装箱,本罐箱设计总重70吨,设计时需充分考虑公路、铁路、水路及其联运过程中产生的惯性载荷,同时还需满足标准规定的多项型式试验。惯性载荷及试验载荷远大于普通标箱所需承受的载荷,部分试验需配重至140吨,试验载荷是普通标箱的2倍多,同时框架结构还需综合考虑轻量化及安全性,此次需要解决的关键技术主要包含角件、框架、罐与框架连接结构等的强度、刚度及稳定性问题。In view of the shortcomings in the prior art, the purpose of the present invention is to provide a concentrated sulfuric acid tank container with a total weight of 70 tons. The total design weight of the tank container is 70 tons. The design of the tank container requires full consideration of roads, railways, waterways and their The inertial load generated during the intermodal transportation process must also meet multiple type tests stipulated in the standard. The inertial load and test load are much greater than the load that ordinary standard containers need to bear. Some tests require counterweights up to 140 tons. The test load is more than twice that of ordinary standard containers. At the same time, the frame structure also needs to consider lightweight and safety. The key technologies that need to be solved mainly include the strength, stiffness and stability of corner pieces, frames, tank-frame connection structures, etc.
为了解决上述技术问题,本发明采用如下技术方案予以实现:In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve:
一种总重70吨的浓硫酸罐式集装箱,包括罐体、框架和走台结构;A concentrated sulfuric acid tank container with a total weight of 70 tons, including a tank body, frame and walkway structure;
所述罐体包括筒体及端部封头,在筒体顶部设有多个沿筒体纵向依次布设的溢流盒,在筒体外部设有多个加强圈且加强圈下端设有支座,在筒体内部设有防波板,封头与框架之间通过裙座连接;The tank includes a cylinder and an end head. On the top of the cylinder, there are multiple overflow boxes arranged in sequence along the longitudinal direction of the cylinder. There are multiple reinforcing rings on the outside of the cylinder and a support is provided on the lower end of the reinforcing ring. , there is a wave-proof board inside the cylinder, and the head and the frame are connected by a skirt;
所述框架包括底部结构及其两端的端框,其中,端框为方形结构,包括水平的上端梁和下端梁、设在上端梁和下端梁之间的竖向的左角柱和右角柱以及设在端框四角位置的四个角件;底部结构包括两个底侧梁、两组底部纵梁、底部斜撑以及底侧梁斜撑,两个底侧梁相互平行并连在两个端框之间,两组底部纵梁位于两个底侧梁之间并分别与两个端框下部中间位置相连,每个底部纵梁两侧分别设有一个底部斜撑且底部斜撑连接底部纵梁和端框下端部的角件,底侧梁斜撑两端分别连接底侧梁内壁及所述支座,底部纵梁与其上方的筒体底部连接;The frame includes a bottom structure and end frames at both ends, wherein the end frame is a square structure, including a horizontal upper end beam and a lower end beam, vertical left corner columns and right corner columns located between the upper end beam and the lower end beam. Four corner pieces at the four corners of the end frame; the bottom structure includes two bottom side beams, two sets of bottom longitudinal beams, bottom diagonal braces and bottom side beam diagonal braces. The two bottom side beams are parallel to each other and connected to the two end frames. Two sets of bottom longitudinal beams are located between the two bottom side beams and are respectively connected to the lower middle positions of the two end frames. Each bottom longitudinal beam is provided with a bottom diagonal brace on both sides, and the bottom diagonal brace connects the bottom longitudinal beam and the end frame. The corner piece at the lower end of the frame, the two ends of the diagonal brace of the bottom side beam are respectively connected to the inner wall of the bottom side beam and the support, and the bottom longitudinal beam is connected to the bottom of the cylinder above it;
所述走台结构包括三角支撑组件、通长槽钢、通长角钢、U型折弯件、短角钢I、短角钢II、纵向步道、横向步道、端支撑件I、端支撑件II和L型折弯件;三角支撑组件包括横件和斜件,横件的一端和斜件的一端在顶角部位相连,横件的另一端和斜件的另一端均固定在溢流盒上;三角支撑组件固定在溢流盒前壁和后壁上,溢流盒前壁两端对称设有两组三角支撑组件,溢流盒后壁两端对称设有两组三角支撑组件;通长槽钢和通长角钢均焊接在三角支撑组件的横件上,通长槽钢和通长角钢相互平行并均沿罐箱纵向布设,通长槽钢位于横件中部,通长角钢靠近三角支撑组件的顶角部位;U型折弯件连接在通长槽钢和通长角钢之间,且通长槽钢、U型折弯件和通长角钢三者顶部平齐;短角钢I固定在靠近罐箱中心的通长槽钢的侧壁上,短角钢I上表面与通长槽钢顶部平齐;纵向步道安装在U型折弯件和通长角钢上表面;横向步道安装在短角钢I上,且在横向步道四角位置各设一个短角钢I。The walking platform structure includes triangular support components, full-length channel steel, full-length angle steel, U-shaped bending parts, short angle steel I, short angle steel II, longitudinal walkways, transverse walkways, end supports I, end supports II and L type bending piece; the triangular support assembly includes a horizontal piece and an inclined piece, one end of the horizontal piece and one end of the inclined piece are connected at the top corner, and the other end of the horizontal piece and the other end of the inclined piece are both fixed on the overflow box; triangle The support components are fixed on the front and rear walls of the overflow box. Two sets of triangular support components are symmetrically provided on both ends of the front wall of the overflow box. Two sets of triangular support components are symmetrically provided on both ends of the rear wall of the overflow box; full-length channel steel The full-length channel steel and the full-length angle steel are welded to the horizontal members of the triangular support assembly. The full-length channel steel and the full-length angle steel are parallel to each other and are arranged longitudinally along the tank container. The full-length channel steel is located in the middle of the horizontal member, and the full-length angle steel is close to the triangular support assembly. The top corner part; the U-shaped bending piece is connected between the full-length channel steel and the full-length angle steel, and the tops of the full-length channel steel, U-shaped bending piece and full-length angle steel are flush; the short angle steel I is fixed close to the tank On the side wall of the full-length channel steel in the center of the box, the upper surface of the short angle steel I is flush with the top of the full-length channel steel; the longitudinal walkway is installed on the U-shaped bending piece and the upper surface of the full-length angle steel; the transverse walkway is installed on the short angle steel I , and a short angle steel I is provided at each of the four corners of the transverse walkway.
本发明还包括如下技术特征:The invention also includes the following technical features:
具体的,所述底部纵梁为开口朝上的U形折弯结构,包括底部纵梁底面及两个底部纵梁侧面;底部纵梁的两端分别连接下端梁中部内壁和纵梁挡板,纵梁挡板垂直于底部纵梁底面并与两侧的底部纵梁侧面垂直相连;Specifically, the bottom longitudinal beam is a U-shaped bending structure with an opening facing upward, including the bottom surface of the bottom longitudinal beam and the sides of the two bottom longitudinal beams; the two ends of the bottom longitudinal beam are respectively connected to the inner wall of the middle part of the lower end beam and the longitudinal beam baffle. The longitudinal beam baffle is perpendicular to the bottom surface of the bottom longitudinal beam and vertically connected to the sides of the bottom longitudinal beam on both sides;
所述底部斜撑两端分别与底部纵梁侧面和端框的下端梁端部的角件连接,在底部斜撑与底部纵梁相接处设有位于底部纵梁内的纵梁筋板,纵梁筋板与纵梁挡板平行且纵梁筋板两端连接底部纵梁侧面内壁,纵梁筋板有两个且相互平行;The two ends of the bottom diagonal brace are respectively connected to the corner pieces of the sides of the bottom longitudinal beam and the end of the lower end beam of the end frame. A longitudinal beam stiffener located in the bottom longitudinal beam is provided at the joint between the bottom diagonal brace and the bottom longitudinal beam. The longitudinal beam stiffeners are parallel to the longitudinal beam baffles, and both ends of the longitudinal beam stiffeners are connected to the inner wall of the side of the bottom longitudinal beam. There are two longitudinal beam stiffeners and they are parallel to each other;
所述底部纵梁侧面上端与所述筒体下部连接,纵梁挡板上端与加强圈下部连接;The upper end of the side of the bottom longitudinal beam is connected to the lower part of the barrel, and the upper end of the longitudinal beam baffle is connected to the lower part of the reinforcing ring;
所述底侧梁斜撑有多组,每组底侧梁斜撑对称设在两个底侧梁上。There are multiple groups of bottom side beam diagonal braces, and each group of bottom side beam diagonal braces is symmetrically arranged on two bottom side beams.
具体的,所述端框的四角位置内侧分别设有端框斜撑,在端框的上端梁和下端梁之间连接有竖向的端梯;在端框四角处设有护板。Specifically, end frame diagonal braces are respectively provided inside the four corners of the end frame, and vertical end ladders are connected between the upper end beam and the lower end beam of the end frame; guard plates are provided at the four corners of the end frame.
具体的,所述防波板包括设在筒体内的多组防波板组件,防波板组件包括防波板本体、防波板垫板和加强筋板;Specifically, the wave-proof board includes multiple sets of wave-proof board assemblies located in the cylinder. The wave-proof board assembly includes a wave-proof board body, a wave-proof board backing plate and a reinforcing rib plate;
防波板垫板为弧状结构,且防波板垫板紧贴固定在筒体内壁;The anti-wave plate backing plate has an arc-shaped structure, and the anti-wave plate backing plate is tightly fixed on the inner wall of the cylinder;
防波板本体为波纹板结构,防波板本体的边缘为弧边和直边,防波板本体的弧边紧贴并固定在防波板垫板上;The body of the wave-proof board has a corrugated plate structure. The edges of the body of the wave-proof board are arc edges and straight edges. The arc edges of the body of the wave-proof board are close to and fixed on the backing plate of the wave-proof board;
加强筋板为T形结构,加强筋板固定在防波板本体的直边端部与防波板垫板连接处;The reinforcing rib plate has a T-shaped structure, and the reinforcing rib plate is fixed at the connection between the straight edge end of the wave-proof board body and the wave-proof board pad;
相邻两组防波板组件分别位于筒体的过中心轴线的竖向截面两侧,且相邻两组防波板组件沿筒体的轴向依次布设以使两组防波板组件错位布置。Two adjacent groups of wave-proof plate assemblies are located on both sides of the vertical section passing through the central axis of the barrel, and the adjacent two groups of wave-proof plate assemblies are arranged sequentially along the axial direction of the barrel so that the two groups of wave-proof plate assemblies are dislocated. .
具体的,所述防波板本体与防波板垫板连接处设有卸荷槽,在防波板本体的直边上设有卸荷槽;Specifically, an unloading groove is provided at the connection between the wave-proof plate body and the wave-proof plate backing plate, and an unloading groove is provided on the straight edge of the wave-proof plate body;
在距离防波板本体的直边50~80mm处对防波板本体进行折弯处理,该折弯的折痕平行于防波板本体的直边;Bend the body of the wave-proof board at a distance of 50 to 80 mm from the straight edge of the body of the wave-proof board. The bending crease is parallel to the straight edge of the body of the wave-proof board;
所述防波板本体为一体式结构,包括第一圆弧段、直段、第二圆弧段和弯折段;第一圆弧段和第二圆弧段的朝向相反,弯折段的弯折方向与第二圆弧段的朝向相反,直段、弯折段的折痕和防波板本体的直边均平行;The body of the wave prevention plate is an integrated structure, including a first arc section, a straight section, a second arc section and a bent section; the first arc section and the second arc section are in opposite directions, and the bent section is The bending direction is opposite to the direction of the second arc segment, and the creases of the straight segment, the bent segment and the straight edge of the wave-proof board body are all parallel;
所述第一圆弧段和第二圆弧段的圆弧半径为400~600mm,防波板本体的直边长度为90~120mm;The arc radius of the first arc segment and the second arc segment is 400-600mm, and the straight side length of the wave-proof plate body is 90-120mm;
相邻两组防波板组件的防波板本体的直边之间的夹角为10°~15°以在相邻两组防波板组件之间形成V形间隙;The angle between the straight edges of the wave-proof board bodies of two adjacent groups of wave-proof board assemblies is 10° to 15° to form a V-shaped gap between the two adjacent groups of wave-proof board assemblies;
所述防波板垫板的两端为圆形端头,且该圆形端头的直径大于防波板垫板宽度。The two ends of the anti-wave plate backing plate are circular ends, and the diameter of the circular end is larger than the width of the anti-wave plate backing plate.
具体的,所述角件为长方体箱型结构,包括两个底面和四个侧面,其中,共顶点的一个底面和两个侧面分别为设有底孔的底面I、设有端孔的端面I和设有侧孔的侧面I,共顶点的另一个底面和另两个侧面分别为底面II、端面II和侧面II;端面I与端面II相对,侧面I与侧面II相对;Specifically, the corner piece is a rectangular box-shaped structure, including two bottom surfaces and four side surfaces, wherein one bottom surface and two side surfaces at the common vertex are respectively the bottom surface I provided with the bottom hole and the end surface I provided with the end hole. And the side I with the side hole, the other bottom surface and the other two sides at the same vertex are the bottom surface II, the end surface II and the side surface II respectively; the end surface I is opposite to the end surface II, and the side surface I is opposite to the side surface II;
所述底孔、端孔和侧孔均为腰型孔,底孔的长轴垂直于端面I,侧孔和端孔的长轴均垂直于底面I;底孔的长轴平行于罐体的轴向;所述底面I的厚度为28.5mm,底面II的厚度为20mm,端面I和端面II的厚度均为20.5mm。The bottom hole, end hole and side hole are all waist-shaped holes, the long axis of the bottom hole is perpendicular to the end surface I, the long axis of the side hole and the end hole are perpendicular to the bottom surface I; the long axis of the bottom hole is parallel to the can body Axial direction; the thickness of bottom surface I is 28.5mm, the thickness of bottom surface II is 20mm, and the thickness of end surface I and end surface II is both 20.5mm.
具体的,所述角件分为顶角件和底角件,所述顶角件分为左顶角件和右顶角件且左顶角件和右顶角件呈左右对称,所述底角件分为左底角件和右底角件且左底角件和右底角件呈左右对称;Specifically, the corner piece is divided into a top corner piece and a bottom corner piece, the top corner piece is divided into a left top corner piece and a right top corner piece, and the left top corner piece and the right top corner piece are symmetrical, and the bottom corner piece is The corner pieces are divided into left and right bottom corner pieces, and the left and right bottom corner pieces are symmetrical;
所述左顶角件的底面II与左角柱顶端焊接,左顶角件的侧面II与上端梁的一端焊接;所述右顶角件的底面II与右角柱顶端焊接,右顶角件的侧面II与上端梁的另一端焊接;The bottom surface II of the left top corner piece is welded to the top of the left corner post, and the side surface II of the left top corner piece is welded to one end of the upper end beam; the bottom surface II of the right top corner piece is welded to the top of the right corner post, and the side surface of the right top corner piece is welded to the top of the right corner post. II is welded to the other end of the upper end beam;
所述左底角件的底面II与左角柱底端焊接,左底角件的侧面II与下端梁的一端焊接,左底角件的端面II与底部斜撑端部焊接;所述右底角件的底面II与右角柱底端焊接,右底角件的侧面II与下端梁的另一端焊接,右底角件的端面II与底部斜撑端部焊接。The bottom surface II of the left bottom corner piece is welded to the bottom end of the left corner column, the side surface II of the left bottom corner piece is welded to one end of the lower end beam, the end face II of the left bottom corner piece is welded to the end of the bottom diagonal brace; the right bottom corner The bottom surface II of the right corner piece is welded to the bottom end of the right corner column, the side surface II of the right bottom corner piece is welded to the other end of the lower end beam, and the end surface II of the right bottom corner piece is welded to the end of the bottom diagonal brace.
所述顶角件的外形尺寸为178x162x118mm;所述底角件的外形尺寸为188x162x128mm;The outer dimensions of the top corner piece are 178x162x118mm; the outer dimensions of the bottom corner piece are 188x162x128mm;
所述底孔的长轴长度为124mm,短轴长度为63.5mm;端孔和侧孔的长轴长度为79.5mm,短轴长度为51mm;The long axis length of the bottom hole is 124mm, and the short axis length is 63.5mm; the long axis length of the end hole and the side hole is 79.5mm, and the short axis length is 51mm;
所述底孔设有孔口倒角。The bottom hole is provided with an orifice chamfer.
具体的,所述通长槽钢的端部与焊接在上端梁下表面的端支撑件I通过螺栓连接;Specifically, the end of the full-length channel steel is connected to the end support I welded to the lower surface of the upper end beam through bolts;
所述通长角钢与焊接在三角支撑组件的顶角部位的L型折弯件焊接围成口字形截面;The full-length angle steel and the L-shaped bending piece welded to the top corner of the triangular support component are welded to form a square cross-section;
所述L型折弯件通过焊接在罐箱的角柱内端面的端支撑件II获得支撑;The L-shaped bending piece is supported by the end support II welded to the inner end face of the corner column of the tank;
所述通长角钢端部、L型折弯件和端支撑件II三者通过螺栓连接;The end of the full-length angle steel, the L-shaped bending piece and the end support II are connected by bolts;
所述三角支撑组件和溢流盒之间焊接;Welding between the triangular support component and the overflow box;
所述纵向步道与U型折弯件和通长角钢通过螺栓连接;横向步道和短角钢I之间通过螺栓连接;The longitudinal walkway is connected to the U-shaped bending piece and the full-length angle steel through bolts; the transverse walkway and the short angle steel I are connected through bolts;
所述短角钢I与通长槽钢之间焊接;Welding between the short angle steel I and the full-length channel steel;
所述短角钢II焊接固定在靠近通长角钢的通长槽钢的侧壁上,短角钢II上表面与通长槽钢顶部平齐;纵向步道靠近通长槽钢一端中部下表面通过短角钢II获得支撑,且两者通过螺栓连接。The short angle steel II is welded and fixed on the side wall of the full-length channel steel close to the full-length angle steel. The upper surface of the short angle steel II is flush with the top of the full-length channel steel; the lower surface of the longitudinal walkway near the middle of one end of the full-length channel steel passes through the short angle steel. II is supported and the two are connected by bolts.
具体的,所述通长角钢外侧壁上设有扶手栏杆,且该扶手栏杆可折叠;Specifically, a handrail is provided on the outer wall of the full-length angle steel, and the handrail is foldable;
所述扶手栏杆包括三个扶手竖杆和扶手横杆,扶手竖杆为L型钢管折弯件且包括竖直部分和水平部分,扶手横杆连在三个扶手竖杆的竖直部分顶部,扶手竖杆的水平部分 垂直安装在通长角钢上的支托板孔内,以使扶手竖杆的竖直部分能从竖向旋转至水平实现折叠,扶手竖杆与扶手横杆之间铰接。The handrail includes three vertical handrails and a horizontal handrail. The vertical handrail is an L-shaped steel pipe bent piece and includes a vertical part and a horizontal part. The horizontal handrail is connected to the top of the vertical parts of the three vertical handrails. The horizontal part of the handrail vertical bar is installed vertically in the support plate hole on the full-length angle steel, so that the vertical part of the handrail vertical bar can rotate from vertical to horizontal to achieve folding, and the handrail vertical bar and the handrail cross bar are hinged.
本发明与现有技术相比,具有如下技术效果:Compared with the existing technology, the present invention has the following technical effects:
(1)本发明罐与框架连接结构适用于系列1集装箱,尤其是超重箱;该结构可有效利用罐体自身的纵向刚度,使罐与框架连接更加紧凑,提高了罐箱纵向、横向抗冲击能力。本发明角件适用于设计总重不超过70吨的所有系列1集装箱,材料及制造成本较低。本发明框架结构适用于40英尺的罐式集装箱,其中框架结构强度、刚度及抗失稳能力较好,且自重较低,对于罐箱结构的轻量化设计具有一定的指导作用。(1) The tank and frame connection structure of the present invention is suitable for Series 1 containers, especially overweight containers; this structure can effectively utilize the longitudinal stiffness of the tank itself, making the connection between the tank and the frame more compact, and improving the longitudinal and transverse impact resistance of the tank container. ability. The corner piece of the invention is suitable for all series 1 containers with a total design weight not exceeding 70 tons, and the material and manufacturing costs are low. The frame structure of the present invention is suitable for 40-foot tank containers. The frame structure has good strength, stiffness and anti-instability ability, and has a low self-weight. It has a certain guiding role in the lightweight design of tank container structures.
(2)本发明防波板可有效增大液体与防波板的接触面积,进而降低防波板的整体应力;且横截面的波浪结构由圆弧、直线段及折弯组成,降低了制造难度。防波板对距离直边段附近处进行折弯处理,并在防波板上开设卸荷槽、增加加强筋板,可有效改善防波板的局部受力情况。(2) The wave-proof board of the present invention can effectively increase the contact area between the liquid and the wave-proof board, thereby reducing the overall stress of the wave-proof board; and the wave structure of the cross-section is composed of arcs, straight segments and bends, which reduces the manufacturing cost. Difficulty. The wave-proof board is bent near the straight edge section, and unloading grooves are provided on the wave-proof board and reinforced ribs are added, which can effectively improve the local stress of the wave-proof board.
(3)本发明角件适用范围广:适用于设计总重不超过70吨的系列1集装箱:设计总重为30480kg的标箱,30吨~36吨的普通超重箱,36吨~70吨的超大重箱。制造便利、成本较低、通用性好:该角件采用箱型结构,便于铸造,且各孔符合ISO1161要求,使用中可使用通用锁具、吊具等。本发明角件:对于总重超过36吨且不超过70吨的超大重箱,该角件可直接使用,缩短了研发周期,降低研发费用。(3) The corner fitting of the present invention has a wide application range: it is suitable for Series 1 containers with a total design weight of no more than 70 tons: standard containers with a total design weight of 30,480kg, ordinary overweight containers of 30 to 36 tons, and 36 to 70 tons. Extra large heavy box. Convenient manufacturing, low cost, and good versatility: The corner piece adopts a box structure, which is easy to cast, and each hole meets the requirements of ISO1161. Universal locks, spreaders, etc. can be used during use. Corner piece of the present invention: For ultra-large heavy boxes with a total weight of more than 36 tons and not more than 70 tons, the corner piece can be used directly, shortening the research and development cycle and reducing research and development costs.
(4)本发明的走台结构无需上侧梁,因此不受罐箱结构限制,且由于减少了上侧梁,减轻了罐箱自重;以本实用新型的优选结构实例为例,走台结构采用溢流盒侧壁焊接三角支撑组件作为主要承力部件,在其上设置通长角钢、U型折弯件和通长槽钢组焊件的步道安装方式相比于有上侧梁作为步道主要承载部件的走台结构重量减轻了至少88K G。本发明的三角支撑组件由标准热轧型钢,如角钢或槽钢组焊而成,具有尺寸规格统一,结构稳定性高等优点,通过试验验证,三角支撑组件同溢流盒侧壁焊接后,焊接在其上端面的组焊件(通长角钢、U型折弯件和通长槽钢组焊件)和步道安装后的结构,可满足国家标准要求的在300mmX600mm的面积上承受300kg的载荷。本发明的走台结构以溢流盒侧壁焊接三角支撑作为主要承载部件,对于无上侧梁且带保温罐箱结构,避免了在罐体上焊接支撑件伸出保温壳时,使得保温壳强度降低,制造难度大,罐箱保温性能降低等问题。因此本实用新型的走台结构具有通用性强、结构稳定性高、重量轻、保温壳无需开孔,易于成型制造等优点。(4) The walking platform structure of the present invention does not require upper side beams, so it is not limited by the tank structure, and because the upper side beams are reduced, the weight of the tank container is reduced; taking the preferred structural example of the present utility model as an example, the walking platform structure The installation method of using a welded triangular support component on the side wall of the overflow box as the main load-bearing component, and setting full-length angle steel, U-shaped bending parts and full-length channel steel assembly weldments on it is compared to having upper side beams as the walkway. The weight of the walking platform structure, which is the main load-bearing component, has been reduced by at least 88KG. The triangular support assembly of the present invention is made of standard hot-rolled section steel, such as angle steel or channel steel, and has the advantages of uniform size and high structural stability. It has been verified through experiments that after the triangular support assembly is welded to the side wall of the overflow box, the welding The assembled weldments on the upper end surface (full-length angle steel, U-shaped bending pieces and full-length channel steel assembly weldments) and the structure after installation of the walkway can meet the national standard requirements and bear a load of 300kg on an area of 300mmX600mm. The walking platform structure of the present invention uses the welded triangular support on the side wall of the overflow box as the main bearing component. For the structure of the tank box with no upper side beam and an insulated tank, it is avoided that when the welded support member on the tank extends out of the insulated shell, the insulated shell will Problems include reduced strength, difficulty in manufacturing, and reduced thermal insulation performance of the tank. Therefore, the walking platform structure of the present utility model has the advantages of strong versatility, high structural stability, light weight, no need for opening holes in the insulation shell, and easy molding and manufacturing.
图1为本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明框架结构示意图。Figure 2 is a schematic diagram of the frame structure of the present invention.
图3为本发明防波板整体结构示意图。Figure 3 is a schematic diagram of the overall structure of the wave-proof board of the present invention.
图4为本发明防波板本体剖面图。Figure 4 is a cross-sectional view of the body of the wave-proof plate according to the present invention.
图5为本发明左顶角件示意图。Figure 5 is a schematic diagram of the left top corner piece of the present invention.
图6为本发明右顶角件示意图。Figure 6 is a schematic diagram of the right top corner piece of the present invention.
图7为本发明左底角件示意图。Figure 7 is a schematic diagram of the left bottom corner piece of the present invention.
图8为本发明右底角件示意图。Figure 8 is a schematic diagram of the right bottom corner piece of the present invention.
图9为本发明右底角件剖面示意图。Figure 9 is a schematic cross-sectional view of the right bottom corner piece of the present invention.
图10为本发明走台结构的俯视图。Figure 10 is a top view of the walking platform structure of the present invention.
图11为图10中沿A-A线的局部视放大图。FIG. 11 is a partial enlarged view along line A-A in FIG. 10 .
图12为图10中沿B向局部放大视图。FIG. 12 is a partial enlarged view along direction B in FIG. 10 .
图13为图10中沿C-C线的局部剖视放大图。FIG. 13 is an enlarged partial cross-sectional view along line C-C in FIG. 10 .
图14为图10中沿D向局部放大视图。Figure 14 is a partial enlarged view along direction D in Figure 10 .
图中各个标号的含义为:The meaning of each label in the figure is:
1.罐体,2.框架,3.走台结构;11.筒体,12.溢流盒,13.加强圈,14.支座,15.防波板,16.裙座;21.底部结构,22.端框,211.底侧梁,212.底部纵梁,213.底部斜撑,214.底侧梁斜撑,215.纵梁挡板,216.纵梁筋板,221.上端梁,222.下端梁,223.左角柱,224.右角柱,225.角件,226.端框斜撑,227.端梯,228.护板;31.扶手栏杆;a2.防波板本体,a3.加强筋板,a4.防波板垫板,a5.卸荷槽,a21.第一圆弧段,a22.直段,a23.第二圆弧段,a24.弯折段;b1.底面I,b11.底孔,b2.端面I,b21.端孔,b3.侧面I,b31.侧孔;c1.三角支撑组件,c2.通长槽钢,c3.通长角钢,c4.U型折弯件,c5.短角钢I,c6.短角钢II,c7.纵向步道,c8.横向步道,c9.端支撑件I,c10.端支撑件II,c11.L型折弯件,c101.横件,c102.斜件。1. Tank, 2. Frame, 3. Walking platform structure; 11. Cylinder, 12. Overflow box, 13. Reinforcement ring, 14. Support, 15. Wave protection plate, 16. Skirt; 21. Bottom Structure, 22. End frame, 211. Bottom side beam, 212. Bottom longitudinal beam, 213. Bottom diagonal brace, 214. Bottom side beam diagonal brace, 215. Longitudinal beam baffle, 216. Longitudinal beam stiffener, 221. Upper end Beam, 222. Lower end beam, 223. Left corner column, 224. Right corner column, 225. Corner piece, 226. End frame diagonal brace, 227. End ladder, 228. Guard plate; 31. Handrail; a2. Wave board body , a3. Stiffened rib plate, a4. Waveproof plate backing plate, a5. Unloading groove, a21. First arc section, a22. Straight section, a23. Second arc section, a24. Bending section; b1. Bottom surface I, b11. Bottom hole, b2. End surface I, b21. End hole, b3. Side surface I, b31. Side hole; c1. Triangular support component, c2. Full-length channel steel, c3. Full-length angle steel, c4.U Type bending piece, c5. Short angle steel I, c6. Short angle steel II, c7. Longitudinal walkway, c8. Transverse walkway, c9. End support piece I, c10. End support piece II, c11. L-shaped bending piece, c101 .Horizontal parts, c102. Oblique parts.
以下给出本发明的具体实施例,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。Specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments. All equivalent transformations based on the technical solution of this application fall within the protection scope of the present invention.
实施例1:Example 1:
如图1至图14所示,本实施例提供一种总重70吨的浓硫酸罐式集装箱,包括罐体1、框架2和走台结构3;As shown in Figures 1 to 14, this embodiment provides a concentrated sulfuric acid tank container with a total weight of 70 tons, including a tank 1, a
罐体包括筒体11及端部封头,在筒体11顶部设有多个沿筒体11纵向依次布设的溢流盒12,在筒体11外部设有多个加强圈13且加强圈13下端设有支座14,在筒体11内部设有防波板15,封头与框架2之间通过裙座16连接,防波板能有效降低介质对罐体的冲击,加强圈和防波板能共同承担外压;The tank includes a
框架2包括底部结构21及其两端的端框22,其中,端框22为方形结构,本实施例中,端框尺寸为:宽度2438mm,高度2591mm,包括水平的上端梁221和下端梁222、设在上端梁221和下端梁222之间的竖向的左角柱223和右角柱224以及设在端框22四角位置的四个角件225;底部结构21包括两个底侧梁211、两组底部纵梁212、底部斜撑213以及底侧梁斜撑214,两个底侧梁211相互平行并连在两个端框22之间,两组底部纵梁212位于两个底侧梁211之间并分别与两个端框22下部中间位置相连,每个底部纵梁212两侧分别设有一个底部斜撑213且底部斜撑213连接底部纵梁212和端框22下端部的角件225,底侧梁斜撑214两端分别连接底侧梁211内壁及支座14,底部纵梁212与其上方的筒体11底部连接;The
走台结构包括三角支撑组件c1、通长槽钢c2、通长角钢c3、U型折弯件c4、短角钢Ic5、短角钢IIc6、纵向步道c7、横向步道c8、端支撑件Ic9、端支撑件IIc10和L型折弯件c11;三角支撑组件c1包括横件c101和斜件c102,横件c101的一端和斜件c102的一端相连为顶角部位,横件c101的另一端和斜件c102的另一端均固定在溢流盒12上;三角支撑组件c1固定在溢流盒12前壁和后壁上,溢流盒12前壁两端对称设有两组三角支撑组件c1,溢流盒12后壁两端对称设有两组三角支撑组件c1;通长槽钢c2和通长角钢c3均焊接在三角支撑组件c1的横件c101上,通长槽钢c2和通长角钢c3相互平行并均沿罐体纵向布设,通长槽钢c2位于横件c101中部,通长角钢c3靠近三角支撑组件c1的顶角部位;U型折弯件c4连接在通长槽钢c2和通长角钢c3之间,且通长槽钢c2、U型折弯件c4和通长角钢c3三者顶部平齐;短角钢Ic5固定在靠近罐箱中心的通长槽钢c2的侧壁上,短角钢Ic5上表面与通长槽钢c2顶部平齐;纵向步道c7安装在U型折弯件c4和通长角钢c3上表面;横向步道c8安装在短角钢Ic5上,且在横向步道c8四角位置各设一个短角钢Ic5。The walking platform structure includes triangular support component c1, full-length channel steel c2, full-length angle steel c3, U-shaped bending piece c4, short angle steel Ic5, short angle steel IIc6, longitudinal walkway c7, transverse walkway c8, end support Ic9, end support Part IIc10 and L-shaped bending part c11; triangular support assembly c1 includes a horizontal piece c101 and an inclined piece c102. One end of the horizontal piece c101 and one end of the inclined piece c102 are connected to form the top corner, and the other end of the horizontal piece c101 and the inclined piece c102 The other ends of the
通过上述技术方案,(1)角件:角件的强度、刚度设计充分考虑铁路运输过程中罐箱所经历的典型机械振动或而产生的冲击载荷及吊装过程中的各项工况,通过有限元模拟、角件强度试验验证,最终该结构采用箱型结构,采用C级钢铸造,运用于70吨的罐箱上,罐箱顺利通过十多项型式试验验证,因此角件的结构设计符合要求。(2)罐与框架连接结构:因罐箱设计总重较大,惯性力远大于普通标箱所需承受的载荷,本罐箱采用底部斜撑和裙座两种结构组合方式以充分连接罐体和框架,使罐箱在纵向和横向具有足够的刚度,以承受各种惯性载荷及试验载荷。其中筒体底部增设纵梁,底部斜撑连接筒体和纵梁,该结构可充分利用罐体自身的纵向刚度,对于罐箱承载纵向冲击载荷非常有利;裙座连接封头与端框,因罐体直径较小,裙座采用锥筒结构,裙座结构是罐箱中较为成熟的结构,能有效连接罐体与框架,增强罐箱的纵向刚度和横向刚度。(3)框架结构:框架结构包括端框、下侧梁及其斜撑、底部斜撑及支腿等,其中端框用角柱采用高强度耐候钢Q450NQR1,降低壁厚且强度满足要求;下侧梁采用增设斜撑结构提高其固有频率和抗失稳能力,进一步下侧梁采用J120X80X4;该框架结构在满足强度、刚度即稳定性的前提下,可有效降低自重。Through the above technical solutions, (1) Corner pieces: The strength and stiffness design of the corner pieces fully consider the typical mechanical vibration or impact load generated by the tank container during railway transportation and various working conditions during the hoisting process. Through limited After element simulation and corner piece strength test verification, the structure finally adopted a box structure, cast with C-grade steel, and was used on a 70-ton tank container. The tank container successfully passed more than ten type test verifications, so the structural design of the corner pieces complies with Require. (2) Tank and frame connection structure: Due to the large total weight of the tank container design, the inertial force is much greater than the load that ordinary standard containers need to bear. This tank container adopts two structural combinations of bottom diagonal braces and skirts to fully connect the tanks. The body and frame make the tank container have sufficient rigidity in the longitudinal and transverse directions to withstand various inertial loads and test loads. Among them, a longitudinal beam is added to the bottom of the cylinder, and the bottom diagonal brace connects the cylinder and the longitudinal beam. This structure can make full use of the longitudinal stiffness of the tank itself, which is very beneficial for the tank to carry longitudinal impact loads; the skirt connects the head and the end frame, so The diameter of the tank body is small, and the skirt adopts a cone structure. The skirt structure is a relatively mature structure in the tank box, which can effectively connect the tank body and the frame, and enhance the longitudinal stiffness and transverse stiffness of the tank box. (3) Frame structure: The frame structure includes the end frame, lower side beams and their diagonal braces, bottom diagonal braces and legs, etc. The corner columns of the end frame are made of high-strength weather-resistant steel Q450NQR1, which reduces the wall thickness and meets the strength requirements; the lower side The beam uses an additional diagonal brace structure to improve its natural frequency and anti-instability ability, and further the lower side beam uses J120X80X4; this frame structure can effectively reduce its own weight on the premise of satisfying strength, stiffness, and stability.
底部结构中:In the bottom structure:
底部纵梁212为开口朝上的U形折弯结构,包括底部纵梁底面及两个底部纵梁侧面;底部纵梁212的两端分别连接下端梁222中部内壁和纵梁挡板215,纵梁挡板215垂直于底部纵梁底面并与两侧的底部纵梁侧面垂直相连;The bottom
底部斜撑213两端分别与底部纵梁侧面和端框22的下端梁222端部的角件225连接,在底部斜撑213与底部纵梁212相接处设有位于底部纵梁212内的纵梁筋板216,纵梁筋板216与纵梁挡板215平行且纵梁筋板216两端连接底部纵梁侧面内壁,纵梁筋板216有两个且相互平行;本实施例中,底部斜撑213能传递筒体的纵向力至高强角件,纵梁筋板对底部纵梁进行局部加强,可有效降低局部的应力集中现象。The two ends of the bottom
底部纵梁侧面上端与筒体11下部连接,纵梁挡板215上端与加强圈13下部连接,具体的,均为焊接;The upper end of the bottom longitudinal beam side is connected to the lower part of the
底侧梁斜撑214有多组,每组底侧梁斜撑214对称设在两个底侧梁211上。There are multiple groups of bottom side beam
端框22的四角位置内侧分别设有端框斜撑226,在端框22的上端梁221和下端梁222之间连接有竖向的端梯227;在端框22四角处设有护板228。End frame
防波板中:In wave protection board:
防波板包括设在筒体11内的多组防波板组件,防波板组件包括防波板本体a2、防波板垫板a4和加强筋板a3;The wave-proof board includes multiple sets of wave-proof board assemblies located in the
防波板垫板a4为弧状结构,且防波板垫板a4紧贴固定在筒体11内壁;The anti-wave plate backing plate a4 has an arc-shaped structure, and the anti-wave plate backing plate a4 is tightly fixed on the inner wall of the
防波板本体a2为波纹板结构,防波板本体a2的边缘为弧边和直边,防波板本体a2的弧边紧贴并固定在防波板垫板a4上;The anti-wave plate body a2 has a corrugated plate structure. The edges of the anti-wave plate body a2 are arc edges and straight edges. The arc edges of the anti-wave plate body a2 are close to and fixed on the anti-water plate backing plate a4;
加强筋板a3为T形结构,加强筋板a3固定在防波板本体a2的直边端部与防波板垫板a3连接处;The stiffening plate a3 has a T-shaped structure, and the stiffening plate a3 is fixed at the connection between the straight edge end of the wave-proof board body a2 and the wave-proof board backing plate a3;
相邻两组防波板组件分别位于筒体11的过中心轴线的竖向截面两侧,且相邻两组防波板组件沿筒体11的轴向依次布设以使两组防波板组件错位布置。Two adjacent groups of wave-proof plate assemblies are respectively located on both sides of the vertical section passing through the central axis of the
防波板本体2与防波板垫板4连接处设有卸荷槽5,在防波板本体2的直边上设有卸荷槽5,以改善防波板本体的局部受力情况;An unloading
在距离防波板本体a2的直边50~80mm处对防波板本体进行折弯处理,该折弯的折痕平行于防波板本体a2的直边。该折弯能改善防波板本体的受力情况;Bend the body of the wave-proof plate at a distance of 50 to 80 mm from the straight edge of the body of the wave-proof plate a2, and the bending crease is parallel to the straight edge of the body of the wave-proof plate a2. This bending can improve the stress condition of the wave-proof board body;
防波板本体a2为一体式结构,包括第一圆弧段a21、直段a22、第二圆弧段a23和弯折段a24;第一圆弧段a21和第二圆弧段a23的朝向相反,弯折段a24的弯折方向与第二圆弧段a23的朝向相反,直段a22、弯折段a24的折痕和防波板本体a2的直边均平行。防波板本体的第一圆弧段、直段和第二圆弧段的一体式结构是通过滚圆机进行制造,降低了制造难度;The wave-proof plate body a2 is an integrated structure, including a first arc section a21, a straight section a22, a second arc section a23 and a bent section a24; the first arc section a21 and the second arc section a23 are in opposite directions. , the bending direction of the bent section a24 is opposite to the direction of the second arc section a23, and the straight section a22, the crease of the bent section a24 and the straight edge of the wave-proof plate body a2 are all parallel. The integrated structure of the first arc section, straight section and second arc section of the wave-proof plate body is manufactured by a rounding machine, which reduces the manufacturing difficulty;
第一圆弧段a21和第二圆弧段a23的圆弧半径为400~600mm,防波板本体a2的直边长度为90~120mm;The arc radius of the first arc segment a21 and the second arc segment a23 is 400-600mm, and the straight side length of the wave-proof plate body a2 is 90-120mm;
相邻两组防波板组件的防波板本体a2的直边之间的夹角为10°~15°以在相邻两组防波板组件之间形成V形间隙;从而可容纳一个人通过,既方便工作人员进入罐体各隔舱内进行清洗、保养及检查,又使罐体内液体流通顺畅;The angle between the straight edges of the wave-proof board body a2 of two adjacent groups of wave-proof board assemblies is 10° to 15° to form a V-shaped gap between the two adjacent groups of wave-proof board assemblies; thus one person can be accommodated The pass not only facilitates staff to enter each compartment of the tank for cleaning, maintenance and inspection, but also makes the liquid in the tank flow smoothly;
防波板垫板a4的两端为圆形端头,且该圆形端头的直径大于防波板垫板a4宽度;以加固防波板垫板,有效改善防波板垫板两端与筒体连接部位的受力。The two ends of the anti-wave plate pad a4 are round ends, and the diameter of the circular end is larger than the width of the anti-corrosion plate a4; in order to strengthen the anti-wave plate pad, it effectively improves the connection between the two ends of the anti-wave plate pad. The stress on the connection parts of the cylinder.
具体的,在本实施例中,筒体和防波板垫板之间、防波板垫板和防波板本体之间、防波板本体和加强筋板之间、防波板垫板和加强筋板之间均为焊接。Specifically, in this embodiment, there are between the cylinder and the wave-proof board pad, between the wave-proof board pad and the wave-proof board body, between the wave-proof board body and the reinforcing rib plate, between the wave-proof board pad and the wave-proof board pad. The stiffeners are all welded.
角件中:In the corner pieces:
该角件为长方体箱型结构,包括两个底面和四个侧面,其中,共顶点的一个底面和两个侧面分别为设有底孔b11的底面Ib1、设有端孔b21的端面Ib2和设有侧孔b31的侧面Ib3,共顶点的另一个底面和另两个侧面分别为底面II、端面II和侧面II;端面Ib2与端面II相对,侧面Ib3与侧面II相对;The corner piece is a rectangular box-shaped structure, including two bottom surfaces and four side surfaces. Among them, one bottom surface and two side surfaces at the same vertex are respectively the bottom surface Ib1 provided with the bottom hole b11, the end surface Ib2 provided with the end hole b21, and the end surface Ib2 provided with the end hole b21. The side surface Ib3 with the side hole b31, the other bottom surface and the other two sides at the common vertex are the bottom surface II, the end surface II and the side surface II respectively; the end surface Ib2 is opposite to the end surface II, and the side surface Ib3 is opposite to the side surface II;
底孔b11、端孔b21和侧孔b31均为腰型孔,底孔b11的长轴垂直于端面Ib2,侧孔b31和端孔b21的长轴均垂直于底面Ib1;底孔b11的长轴平行于罐体的轴向;底面I1的厚度为28.5mm,底面II的厚度为20mm,端面Ib2和端面II的厚度均为20.5mm。The bottom hole b11, the end hole b21 and the side hole b31 are all waist-shaped holes. The long axis of the bottom hole b11 is perpendicular to the end surface Ib2, and the long axis of the side hole b31 and the end hole b21 are perpendicular to the bottom surface Ib1; the long axis of the bottom hole b11 Parallel to the axial direction of the tank; the thickness of bottom surface I1 is 28.5mm, the thickness of bottom surface II is 20mm, and the thickness of end surface Ib2 and end surface II is both 20.5mm.
角件分为顶角件和底角件,顶角件分为左顶角件和右顶角件且左顶角件和右顶角件呈左右对称,底角件分为左底角件和右底角件且左底角件和右底角件呈左右对称。The corner pieces are divided into top corner pieces and bottom corner pieces. The top corner pieces are divided into left top corner pieces and right top corner pieces, and the left top corner pieces and right top corner pieces are symmetrical. The bottom corner pieces are divided into left bottom corner pieces and The right bottom corner piece and the left bottom corner piece and the right bottom corner piece are left and right symmetrical.
左顶角件的底面II与左角柱顶端焊接,左顶角件的侧面II与上端梁的一端焊接;右顶角件的底面II与右角柱顶端焊接,右顶角件的侧面II与上端梁的另一端焊接;The bottom surface II of the left top corner piece is welded to the top of the left corner post, the side II of the left top corner piece is welded to one end of the upper end beam; the bottom surface II of the right top corner piece is welded to the top of the right corner post, and the side II of the right top corner piece is welded to the upper end beam. The other end is welded;
左底角件的底面II与左角柱底端焊接,左底角件的侧面II与下端梁的一端焊接,左底角件的端面II与底部斜撑213端部焊接;右底角件的底面II与右角柱底端焊接,右底角件的侧面II与下端梁的另一端焊接,右底角件的端面II与底部斜撑213端部焊接。The bottom surface II of the left bottom corner piece is welded to the bottom end of the left corner column, the side surface II of the left bottom corner piece is welded to one end of the lower end beam, the end face II of the left bottom corner piece is welded to the end of the bottom
顶角件的外形尺寸为178x162x118mm;底角件的外形尺寸为188x162x128mm。The outer dimensions of the top corner piece are 178x162x118mm; the outer dimensions of the bottom corner piece are 188x162x128mm.
底孔b11的长轴长度为124mm,短轴长度为63.5mm;端孔b21和侧孔b31的长轴长度为79.5mm,短轴长度为51mm。The long axis length of the bottom hole b11 is 124mm and the short axis length is 63.5mm; the long axis length of the end hole b21 and the side hole b31 is 79.5mm and the short axis length is 51mm.
底孔b11设有孔口倒角。The bottom hole b11 is provided with orifice chamfering.
本实施例中,右底角件的底孔、端孔和侧孔的位置为:右底角件的底孔的中心距离端面I外表面的距离为101.5mm,距离侧面I外表面的距离为89mm;右底角件的端孔的中心距离侧面I的距离为89mm,距离底面I的距离为68.25mm;右底角件的侧孔的中心距离底面I的距离为68.25mm,距离端面I的距离为101.5mm。In this embodiment, the positions of the bottom hole, end hole and side hole of the right bottom corner piece are: the distance between the center of the bottom hole of the right bottom corner piece and the outer surface of the end face I is 101.5mm, and the distance from the outer surface of the side face I is 101.5mm. 89mm; the distance between the center of the end hole of the right bottom corner piece and the side surface I is 89mm, and the distance from the bottom surface I is 68.25mm; the distance between the center of the side hole of the right bottom corner piece and the bottom surface I is 68.25mm, and the distance from the end surface I is 68.25mm. The distance is 101.5mm.
本实施例角件设计时充分考虑罐箱在公路、铁路、水路及其联运过程中的载荷,以及在堆场的堆码、起吊等工况。The design of the corner parts of this embodiment fully considers the load of the tank container on roads, railways, waterways and their combined transportation, as well as stacking, lifting and other working conditions in the yard.
采用有限元软件模拟角件运用于设计总重高达70吨的罐箱上的各种工况,对其在各工况下的应力分布与通用角件在36吨罐箱上的对应工况进行类比分析。Finite element software was used to simulate the various working conditions of corner fittings applied to tanks with a total weight of up to 70 tons. The stress distribution under each working condition was compared with the corresponding working conditions of universal corner fittings on tank containers with a total weight of 36 tons. Analogy analysis.
经过分析确定角件外形沿用箱型结构,底角件外形尺寸为188x162x128(mm),顶角件外形尺寸为178x162x118(mm),采用铁路产品上具有成熟制造经验的C级钢铸造而成。 角件端孔、底/顶孔、侧孔形状、尺寸及定位符合ISO1161要求,以确保该角件在公铁水联运过程可使用通用的栓固装置、吊具等。After analysis, it was determined that the shape of the corner parts should follow the box structure. The bottom corner parts have an outer dimension of 188x162x128 (mm) and the top corner parts have an outer dimension of 178x162x118 (mm). They are cast from C-grade steel with mature manufacturing experience in railway products. The shape, size and positioning of the end holes, bottom/top holes, and side holes of the corner pieces comply with ISO1161 requirements to ensure that the corner pieces can use universal bolting devices, spreaders, etc. during road, rail, and water transport.
角件制成后单独进行强度试验,包含堆码、吊顶、吊底、纵向栓固四项试验,试验载荷按照罐箱设计总重70吨进行设计,其中纵向栓固试验充分考虑实际试验过程中角件底孔两端均有可能承受冲击载荷,故沿纵向两个方向均进行试验,试验过程中该角件在给定的试验载荷下,未发生明显的塑性变形及其他影响使用的破坏。After the corner pieces are made, a separate strength test is conducted, including four tests: stacking, ceiling, bottom, and longitudinal bolting. The test load is designed according to the design total weight of the tank container of 70 tons. The longitudinal bolting test fully takes into account the actual test process. Both ends of the bottom hole of the corner piece may bear impact loads, so the test was conducted in both longitudinal directions. During the test, the corner piece did not undergo obvious plastic deformation or other damage that would affect its use under the given test load.
角件运用于设计总重70吨的罐箱上,罐箱顺利通过ISO1496-3规定的各项型式试验包含动态纵向撞击试验,试验过程中角件未发生任何影响使用的塑性变形或破坏。The corner pieces are used on tank containers with a total design weight of 70 tons. The tank container successfully passed various type tests stipulated in ISO1496-3, including the dynamic longitudinal impact test. During the test, the corner pieces did not undergo any plastic deformation or damage that would affect use.
通过角件强度试验及罐箱型式试验验证,说明该角件设计满足总重高达70吨集装箱用角件的强度要求。Verification through the corner piece strength test and tank container type test shows that the corner piece design meets the strength requirements for corners for containers with a total weight of up to 70 tons.
走台结构中:In the catwalk structure:
通长槽钢c2的端部与焊接在上端梁221下表面的端支撑件Ic9通过螺栓连接;The end of the full-length channel steel c2 is connected by bolts to the end support Ic9 welded to the lower surface of the
通长角钢c3与焊接在三角支撑组件c1的顶角部位的L型折弯件c11焊接围成口字形截面;The full-length angle steel c3 is welded to the L-shaped bending piece c11 welded to the top corner of the triangular support component c1 to form a square cross-section;
L型折弯件c11通过焊接在罐箱的角柱内端面的端支撑件IIc10获得支撑;The L-shaped bending piece c11 is supported by the end support piece IIc10 welded to the inner end face of the corner column of the tank;
通长角钢c3端部、L型折弯件c11和端支撑件IIc10三者通过螺栓连接;The end of the full-length angle steel c3, the L-shaped bending piece c11 and the end support piece IIc10 are connected by bolts;
三角支撑组件c1和溢流盒12之间焊接;Welding between triangular support component c1 and
纵向步道c7与U型折弯件c4和通长角钢c3通过螺栓连接;横向步道c8和短角钢Ic5之间通过螺栓连接;The longitudinal walkway c7 is connected to the U-shaped bending piece c4 and the long angle steel c3 through bolts; the transverse walkway c8 and the short angle steel Ic5 are connected through bolts;
短角钢Ic5与通长槽钢c2之间焊接;Welding between short angle steel Ic5 and full-length channel steel c2;
短角钢IIc6焊接固定在靠近通长角钢c3的通长槽钢c2的侧壁上,短角钢IIc6上表面与通长槽钢c2顶部平齐;纵向步道c7靠近通长槽钢c2一端中部下表面通过短角钢IIc6获得支撑,且两者通过螺栓连接。The short angle steel IIc6 is welded and fixed on the side wall of the full-length channel steel c2 close to the full-length angle steel c3. The upper surface of the short angle steel IIc6 is flush with the top of the full-length channel steel c2; the longitudinal walkway c7 is close to the lower surface of the middle part of one end of the full-length channel steel c2. It is supported by short angle steel IIc6, and the two are connected by bolts.
U型折弯件两端分别与通长槽钢、通长角钢侧壁通过焊接固定。Both ends of the U-shaped bending part are fixed to the side walls of the full-length channel steel and full-length angle steel by welding.
L型折弯件与三角支撑组件顶端部接触处通过焊接固定,且L型折弯件顶部位于通长角钢下侧,外立面与通长角钢外端平齐形成口字型截面,顶端接触处通过焊接固定。The contact point between the L-shaped bending piece and the top end of the triangular support component is fixed by welding, and the top of the L-shaped bending piece is located on the lower side of the full-length angle steel. The outer facade is flush with the outer end of the full-length angle steel to form a square cross-section, and the top end is in contact with each other. fixed by welding.
上述螺栓连接处,螺栓、垫片、螺母紧固后,将螺母与螺栓点焊固定。At the above-mentioned bolt connection, after the bolts, washers and nuts are tightened, the nuts and bolts are spot welded and fixed.
本实施例的三角支撑组件由标准热轧型钢,如角钢或槽钢组焊而成,具有尺寸规格统一,结构稳定性高等优点,通过试验验证,三角支撑组件同溢流盒侧壁焊接后,焊接 在其上端面的组焊件(通长角钢、U型折弯件和通长槽钢组焊件)和步道安装后的结构,可满足国家标准要求的在300mmX600mm的面积上承受300kg的载荷。The triangular support component of this embodiment is made of standard hot-rolled steel, such as angle steel or channel steel, and has the advantages of uniform size and high structural stability. It has been verified through experiments that after the triangular support component is welded to the side wall of the overflow box, The assembled weldments (full-length angle steel, U-shaped bending pieces and full-length channel steel assembly) welded on the upper end face and the structure after installation of the walkway can meet the requirements of national standards and bear a load of 300kg on an area of 300mmX600mm. .
通长角钢c3外侧壁上设有扶手栏杆31,且该扶手栏杆31可折叠;There is a
扶手栏杆31包括三个扶手竖杆和扶手横杆,扶手竖杆为L型钢管折弯件且包括竖直部分和水平部分,扶手横杆连在三个扶手竖杆的竖直部分顶部,扶手竖杆的水平部分垂直安装在通长角钢c3上的支托板孔内,以使扶手竖杆的竖直部分能从竖向旋转至水平实现折叠,扶手竖杆与扶手横杆之间铰接。具体的,在通长角钢侧壁还设有合页卡扣,当扶手竖杆的竖直部分旋转至竖向位置时,旋转打开合页卡扣至水平,扶手竖杆刚好能卡在合页卡扣上的限位凹槽内,从而对扶手竖杆竖向定位。The
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention. These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner as long as there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, any combination of various embodiments of the present invention can also be carried out. As long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
Claims (9)
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| CN202210943003.3A CN115417013B (en) | 2022-08-08 | 2022-08-08 | Concentrated sulfuric acid tank container with total weight of 70 tons |
| CN202210943003.3 | 2022-08-08 |
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| WO2024031874A1 true WO2024031874A1 (en) | 2024-02-15 |
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| PCT/CN2022/134933 Ceased WO2024031874A1 (en) | 2022-08-08 | 2022-11-29 | Concentrated sulfuric acid tank container with total weight of 70 tons |
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| WO (1) | WO2024031874A1 (en) |
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| CN118083392A (en) * | 2024-04-24 | 2024-05-28 | 江苏威名新材料有限公司 | High security chemical industry strong acid transport tank |
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| CN115417013A (en) | 2022-12-02 |
| CN115417013B (en) | 2023-12-12 |
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