WO2024019665A1 - A method to estimate the addition of lime-based activators for soil stabilization with ground granulated blast furnace slag (ggbs) based on initial ph - Google Patents
A method to estimate the addition of lime-based activators for soil stabilization with ground granulated blast furnace slag (ggbs) based on initial ph Download PDFInfo
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- WO2024019665A1 WO2024019665A1 PCT/SG2023/050508 SG2023050508W WO2024019665A1 WO 2024019665 A1 WO2024019665 A1 WO 2024019665A1 SG 2023050508 W SG2023050508 W SG 2023050508W WO 2024019665 A1 WO2024019665 A1 WO 2024019665A1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/08—Slag cements
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/02—Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
- C09K17/06—Calcium compounds, e.g. lime
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/02—Soil-conditioning materials or soil-stabilising materials containing inorganic compounds only
- C09K17/08—Aluminium compounds, e.g. aluminium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00732—Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
Definitions
- the present disclosure relates to a method for determining an amount of activator to be added to a soil.
- ground granulated blast furnace slag tends to be one of the sustainable chemical for soil stabilization.
- Ground granulated blast furnace slag may be an industrial by-product, which serves as a binder for stabilizing soil.
- traditional binders such as cement
- ground granulated blast furnace slag may achieve higher stabilization efficacy, and its production may emit less CO2 and consume less energy than that of cement.
- the hydration rate of ground gradnulated blast furnace slag may be relatively slow.
- an activator may be used to help speed up the hydration rate of ground granulated blast furnace slag.
- Traditional activators may include by-products from various industries, for example, incineration bottom ash (IBA) and incineration fly ash (IFA).
- IBA incineration bottom ash
- IFA incineration fly ash
- by-products tend to end up being dumped in landfills, causing economic and environmental issues.
- the amount of activator to be added may have an effect on one or more properties (e.g., strength) of the soil that contains ground granulated blast furnace slag.
- properties e.g., strength
- an insufficient amount of activator may lead to slow strength development rate or poor strength while excess activator addition may be a cause of (or associated with) long-term deterioration of one or more properties (e.g., strength) of GGBS -containing soil.
- the amount of activator to be added may vary with soil type and content of GGBS in soil.
- determination for the amount of activator to add may be conducted by casting a series of stabilized soil specimens, and then testing the unconfined compressive strength (UCS) of these specimens after 28 days of curing or even longer.
- UCS unconfined compressive strength
- the solution should at least provide for a more rapid method to identify (e.g., estimate) the desirable amount of activator to be added to improve stability of GGBS -containing soils.
- a method for determining an amount of activator to be added to a GGBS -treated soil comprising: determining a prefix amount of a binder based on a water content of a soil sample; determining prefix amounts of the activator based on a mass of a dried sample of soil which the soil sample was prepared from; determining, based on a mass of a wet soil sample, an amount of the binder corresponding to the prefix amount of the binder and amounts of the activator respectively corresponding to the prefix amounts of the activator; mixing each one of the amounts of the activator determined and the amount of binder determined with a soil sample which has a mass equal to the mass of the wet soil sample so as to form soil-activator-binder mixtures; obtaining pH values respectively from the soil-activator-binder mixtures; and establishing a relationship between the pH values and the amounts of the activator corresponding to the pH values so as to identify from the relationship the amount of activator
- FIG. 1A is a table indicating the chemical composition (weight%) of carbide sludge (CS), ground granulated blast furnace slag (GGBS), and marine clay. ND denotes not detected.
- FIG. IB is a plot of compressive strength ratio and the initial pH of treated slurry with 40 kg/m 3 GGBS.
- FIG. 1C is a plot of compressive strength ratio and the initial pH of treated slurry with 60 kg/m 3 GGBS.
- FIG. ID is a table indicating the estimated desirable CS content according to the initial pH and its strength behavior.
- FIG. IE is a table listing the experimental workload and costs involved in different methods for determining the most desirable CS content.
- FIG. 2A is a table summarizing material parameters of soil stabilization with lime- and CS-GGBS.
- FIG. 2B is a table indicating the chemical composition (in weight % denoted as wt%) of CS, GGBS, ordinary Portland cement (OPC), marine clay, kaolin, and bentonite. ND denotes not detected.
- FIG. 2C is a table indicating the testing programs for CS-GGBS-treated slurry.
- FIG. 3 A is a plot of pH of marine clay slurry with 40 kg/m 3 GGBS.
- FIG. 3B is a plot of pH of marine clay slurry with 60 kg/m 3 GGBS.
- FIG. 3C is a plot of pH of kaolin slurry with 40 kg/m 3 GGBS.
- FIG. 3D is a plot of pH of K9B 1 slurry with 60 kg/m 3 GGBS.
- FIG. 4A is a plot of UCS of marine clay slurry with 40 kg/m 3 GGBS.
- FIG. 4B is a plot of UCS of marine clay slurry with 60 kg/m 3 GGBS.
- FIG. 4C is a plot of UCS of kaolin slurry with 40 kg/m 3 GGBS.
- FIG. 4D is a plot of UCS of K9B 1 slurry with 60 kg/m 3 GGBS.
- FIG. 5A is a plot of compressive strength ratio and the initial pH of marine clay slurry with 40 kg/m 3 GGBS.
- FIG. 5B is a plot of compressive strength ratio and the initial pH of marine clay slurry with 60 kg/m 3 GGBS.
- FIG. 5C is a plot of compressive strength ratio and the initial pH of kaolin slurry with 40 kg/m 3 GGBS.
- FIG. 5D is a plot of compressive strength ratio and the initial pH of K9B 1 slurry with 60 kg/m 3 GGBS.
- FIG. 6 is a table indicating the CS content estimated according to initial pH and the corresponding UCS ratios.
- the present disclosure relates to a method for determining an amount of activator to be added to a soil (e.g., a binder-treated soil, such as GGBS-treated soil as one non-limiting example).
- the activator can be a lime-based activator (or a magnesiabased activator) and the method is advantageous for determining a desirable amount of such lime-based activator (or magnesia-based activator) for addition into a soil so as to improve stability and strength of the soil.
- the present method can be a method for estimating the addition of lime-based activators (magnesia-based activators) for soil stabilization based on initial pH of the soil.
- the addition of the lime-based or magnesia-based activators can involve ground granulated blast furnace slag (GGBS) in that the GGBS can already be present in the soil or introduced into the soil via the present method.
- GGBS ground granulated blast furnace slag
- lime such as (but not limited to) quicklime, hydrated lime, or other materials with lime as the main component
- Some industry by-products with a high content of lime e.g., CaO or Ca(OH)2
- Such by-products include, and not limited to, carbide sludge (CS), incineration bottom ash (IBA), and incineration fly ash (IFA).
- CS carbide sludge
- IBA incineration bottom ash
- IFA incineration fly ash
- the present method is environmentally friendly from the use of such lime-based activators. Traditionally, such lime-based chemicals and by-products tend to be dumped in landfills, causing economic and environmental issues. Hence, the present method recycles waste for improving soil quality.
- the present method is a faster method for determining the amount of activator, such as lime-based and magnesia-based activator, to be added for soil stabilization.
- Traditional methods tend to determine the content of activator (e.g., lime-based activator) based on the unconfined compressive strength (UCS) results at 28 days or even longer, which involves laborious experimental works and requires a long curing time.
- the present method can estimate the content of an activator (e.g., lime-based or magnesia-based activator) within a few hours by measuring the pH (instead having to measure UCS) of an activator-GGBS-treated soil, which is important for soil stabilization with GGBS.
- the present method can be applied to determine the addition of other types of wastes in GGBS -treated soils. This promotes the stabilization efficacy of GGBS in soil treatment as well as the recycling of wastes, which can save the costs of raw materials and reduce the use of non-renewable resources.
- the present disclosure describes a method for determining an amount of activator to be added to a soil (e.g., a binder-treated soil, such as a GGBS-treated soil as one non-limiting example).
- a soil e.g., a binder-treated soil, such as a GGBS-treated soil as one non-limiting example.
- the method comprises determining a prefix amount of a binder based on a water content of a soil sample.
- the method comprises determining prefix amounts of the activator based on a mass of a dried sample of soil (understandably the dried sample of the “soil” is from the soil which aforesaid soil sample is prepared from).
- the method comprises determining, based on a mass of a wet soil sample, an amount of the binder corresponding to the prefix amount of the binder and amounts of the activator respectively corresponding to the prefix amounts of the activator. In various embodiments, the method comprises mixing each one of the amounts of the activator determined and the amount of binder determined with a soil sample which has a mass equal to the mass of the wet soil sample so as to form soil-activator-binder mixtures.
- the method comprises obtaining pH values respectively from the soil-activator-binder mixtures, and establishing a relationship between the pH values and the amounts of the activator corresponding to the pH values so as to identify from the relationship the amount of activator to be added to the soil (e.g., a binder-treated soil, such as a GGBS-treated soil).
- a binder-treated soil such as a GGBS-treated soil
- the soil e.g., a binder-treated soil, such as a GGBS-treated soil
- the present method is applicable to a variety of soil having different amounts of water.
- the soil can be in its slurry form.
- the term “soil” herein encompasses a slurry.
- a non-limiting example of the soil can be clay and its slurry form is a clay slurry.
- the activator may be a lime-based activator or a magnesia-based activator.
- the lime-based activator may comprise quicklime, hydrated lime, carbide sludge, or any mixture (e.g., a lime-based mixture) that produces Ca(OH)2 when mixed with water.
- the main component of quicklime i.e., CaO
- the magnesia-based activator may comprise magnesia, or any mixture (e.g., a magnesia-based mixture) that produces Mg(OH)2 when mixed with water.
- the present method may further comprise determining the water content of the soil sample.
- Determining the water content of the wet soil may comprise obtaining an initial wet soil sample, weighing the initial wet soil sample, drying the initial wet soil sample to obtain the dried sample of the soil, weighing the dried sample of the soil, and calculating the water content by dividing the difference between the initial wet soil sample and the dried soil sample with weight of the dried soil sample.
- the phrase “initial wet soil sample” is used to refer a wet soil sample extracted from a soil to be tested for determining the water content of the soil.
- determining the prefix amount of the binder based on the water content may comprise identifying a liquid limit of the dried soil sample, and identifying the prefix amount of the binder by comparing the water content with the liquid limit to determine whether (i) the water content is less than the liquid limit or (ii) the water content is equal to or more than the liquid limit. Identifying the liquid limit of the dried soil sample may be carried out via Casagrande method or the cone penetration method, both of which (i.e., the Casagrande method and the cone penetration method) are known methods in the field of geotechnical engineering.
- the prefix amount of the binder may be 10% to 30% by mass of the dried soil sample if the water content is less than the liquid limit, or 5% to 10% by mass of the dried soil sample if the water content is equal to or more than the liquid limit.
- determining the prefix amounts of the activator based on the mass of the dried soil sample may comprise identifying 5 to 10 (e.g., 7 or 8) prefix amounts of the activator based on the mass of the dried soil sample.
- the 5 to 10 prefix amounts may range from 1% to 5% by mass of the dried soil sample with each prefix amount differing from each other by 0.25% to 1% by mass of the dried soil sample.
- the mass of the wet soil sample may be 100 g to 300 g (e.g., 100 g to 200g, 200 g to 300 g). This mass allows for extraction of sufficient filtrate in a subsequent step of the present method, which is a step involved in obtaining the pH values from the soil-activator-binder mixtures.
- mixing each one of the amounts of the activator determined and the amount of binder determined with a soil sample which has a mass equal to the mass of the wet soil sample so as to form soil-activator-binder mixtures may comprise mixing each one of the amounts of the activator determined with the amount of binder determined to form activator-binder mixtures, and mixing each one of the activator-binder mixtures with the soil sample to form the soil-activator-binder mixtures.
- mixing each one of the amounts of the activator determined and the amount of binder determined with a soil sample which has a mass equal to the mass of the wet soil sample so as to form soil-activator-binder mixtures may comprise mixing directly each one of the amounts of the activator determined and the amount of binder determined with the soil sample to form soil- activator-binder mixtures.
- the activator and the binder can be first mixed prior to mixing with the soil sample or the activator and the binder can be mixed directly into the soil sample.
- the present method may further comprise preparing a plurality of the wet soil samples, which is a wet sample, for mixing with each of the activator-binder mixtures to form the soil-activator-binder mixtures.
- mixing each one of the activator-binder mixtures with the soil sample to form the soil-activator-binder mixtures may comprise placing the soil-activator-binder mixtures in separate containers, and mixing each of the soil- activator-binder mixtures for several times within a duration of 1 hour to 24 hours. This helps promote the dissolution of the activator and the binder, as well as any reaction between the activator and the binder.
- obtaining pH values respectively from the soil- activator-binder mixtures may comprise (i) extracting a portion of one of the soil- activator-binder mixtures, (ii) centrifuging the portion to obtain a filtrate and a residue, (iii) measuring the pH of the filtrate, and (iv) repeating steps (i) to (iii) to obtain the pH value of the other soil-activator-binder mixtures.
- establishing a relationship between the pH values and the amounts of the activator corresponding to the pH values so as to identify from the relationship the amount of activator to be added to the soil may comprise plotting each of the pH values against one of the amounts of the activator used in forming one of the soil-activator-binder mixtures which the pH value is correspondingly derived from to form a pH-activator content plot, and identifying from the pH-activator content plot the amount of activator to be added to the soil (e.g., a binder-treated soil, such as a GGBS-treated soil).
- Most soils may vary in pH from 4 to 10.
- the pH of a saturated Ca(OH)2 solution lies in the range of 12.3 to 12.6, while that of a saturated Mg(0H)2 solution lies in the range of 10.6 to 11, depending on clay types.
- the pH of the soil- activator-binder mixtures increased first and then remained constant owing to the saturation of Ca(OH)2 or Mg(0H)2.
- the minimum activator content required to obtain a saturated Ca(OH)2 or Mg(0H)2 solution is the desired amount of activator to be added to a GGBS-treated soil.
- the articles “a”, “an” and “the” as used with regard to a feature or element include a reference to one or more of the features or elements.
- the term “about” or “approximately” as applied to a numeric value encompasses the exact value and a reasonable variance.
- the present disclosure relates to a method for determining (e.g., estimating) a desirable amount of lime-based activator in a short period of time (e.g., in a few hours) by measuring the pH of the soil that is treated with such lime-based activator.
- the present method advantageously addresses the rapid estimation of the desired content of lime-based activator for activator-GGBS-treated soil.
- the present method can be applied to GGBS -treated soils (one example of a binder-treated soil) using lime-based activators to significantly reduce the laboratory workload, materials consumption, curing time, and testing costs for determining the most desirable activator content.
- the present method can considerably shorten the construction period, which further decreases the construction cost and avoid the risk of project delays.
- the most desirable activator content refers to the amount of activator to be added based on the initial pH curve, wherein the lowest activator content after which two successive activator addition presented a negligible increase in pH is selected as the desired content.
- This activator content can also be regarded as the minimum activator content required to obtain a saturated activator solution for treated soil.
- the desired activator content can also lead to an increase in UCS.
- the present method promotes the recycling of carbide sludge (CS) and other types of wastes, which can mitigate the landfilling demand for wastes to save the costs and taxes for landfills and waste treatments.
- CS carbide sludge
- the utilization of wastes in construction reduces the activator costs, and mitigates the environmental issues related to cement production.
- wt% denotes for weight percent.
- Example 1A General Description of a Non-Limiting Example of the Present Method
- the present method can include the following steps:
- step (1) is optional. For example, if the water content of the soil is already known, then this step may not be needed.
- Step 2 Based on the water content of soil and the target strength of GGBS- treated soil, the GGBS content (CG) to be used in soil stabilization was determined.
- the GGBS content For natural soft clay with a water content lower than or close to its liquid limit (e.g., 30 wt%-50 wt%), the GGBS content of 10-30 wt% of dry soil is used to increase the UCS to magnitudes of 100 kPa to 1000 kPa for foundation and excavation applications.
- liquid limit refers to the water content at which the soil changes from the liquid state to a “plastic state”. In other words, “liquid limit” can be considered the minimum water content at which soil flows upon application of a very small shear force.
- Step 3 Various activator contents (CA) from 1 wt% to 5 wt% of the dry soil (in stepwise increment of 0.25 wt%-l wt%) were prepared.
- the activator in various examples of the present disclosure are lime-based activator of GGBS (e.g., quicklime or carbide sludge).
- GGBS e.g., quicklime or carbide sludge
- the number of activator contents (A used can be 5 to 10.
- the range of activator content can be adjusted based on soil properties and GGBS content.
- the activator addition should be able to increase the pH of GGBS -treated soil up to 12.4 or higher.
- Step 4 The mass of wet soil samples ( s) considered for testing in various examples were to be 100 g to 300 g, depending on the water content of soil. Generally, the lower the water content, the higher the mass of soil is required. Thereafter, the corresponding GGBS mass (MG) was calculated as follows:
- Ms is the mass of soil samples
- W is the water content of wet soil
- CG is the prefixed GGBS content
- CA is the prefixed activator content
- Step 5 Based on the number of activator contents (A determined in step 3, N batches of wet soil samples were prepared. Thereafter, N batches of GGBS and activator were prepared, respectively. One of the N batches of activator samples was added to one of the GGBS samples. The activator content on the container was labeled, and the activator and GGBS were homogenously mixed using a clean plastic rod. Afterward, this procedure was repeated for the remaining (AM) activator and GGBS samples.
- Step 6 The A batches of wet soil with the A batches of activator-GGBS mixtures were mixed in respective plastic bottle with a clean plastic rod for 30 to 60 seconds until a homogenous mixture was obtained. Afterward, the bottle was sealed and the soil-activator-GGBS mixtures were mixed for 30 seconds every 10 minutes for one hour. [0079] Step 7. After the one-hour mixing, around 100 mL of the mixtures was taken and split into two 50 ml centrifuge tubes. Then, the tubes were placed in a centrifuge for 5 mins at 5,000 revolutions to separate “pore water” and any solid at 25°C.
- pore water in the present disclosure refers to water contained in pores of soil.
- Step 8 The activator content and the corresponding pH of treated soil together was plotted. With the increase of activator content, the pH value of activator-GGBS- treated soil increased initially, and then remained nearly constant. Based on the initial pH curve, the lowest activator content after which two successive activator addition presented a negligible increase in pH is selected as the most desirable activator content. This content was regarded as the minimum activator content required to obtain a saturated lime-based activator (e.g., Ca(OH)2) solution for the treated soil.
- a saturated lime-based activator e.g., Ca(OH)2
- Example IB Non-Limiting for Demonstrating Example 1A
- the present example demonstrates the feasibility of the present method for determining (e.g., estimating) a desirable lime-based activator (CS) content of GGBS- treate clay slurry (e.g., CS-GGBS-treated clay slurry).
- CS lime-based activator
- Singapore marine clay slurry was prepared and treated by CS-GGBS, wherein carbide sludge (CS) was used as the activator.
- the GGBS was purchased from a local supplier.
- the CS was collected from a local gas company. After collection, CS was pretreated by oven-drying at 105°C, and the dry CS was then manually ground and sieved (300-pm) before use. As shown in FIG. 1A, the chemical composition of these raw materials was obtained through X-ray fluorescence (XRF).
- XRF X-ray fluorescence
- GGBS contents 40 and 60 kg/m 3
- 5.6 wt% and 8.4 wt% of dry soil were used for slurry treatment.
- seven CS contents (5 to 17 kg/m 3 - 2 kg/m 3 stepwise increment from 5 to 17 kg/m 3 ), i.e., 0.7 wt% to 2.4 wt% of dry soil were used.
- the clay slurry with a water content of 100 wt% was used.
- GGBS content i.e., 40 and 60 kg/m 3 (5.6 wt% and 8.4 wt% of dry soil), were used.
- step 3 of example 1A seven CS contents from 5 to 17 kg/m 3 (0.7 wt% to 2.4 wt% of dry soil) with 2 kg/m 3 stepwise increment from 5 to 17 kg/m 3 were used.
- step 4 of example 1A the mass of wet soil was determined to be 100 g.
- Corresponding GGBS content are 2.8 g (5.6 wt% of dry soil) and 4.2 g (8.4 wt% of dry soil); the seven CS contents used are 0.35, 0.49, 0.63, 0.77, 0.91, 1.05, and 1.19 g.
- fourteen samples of clay slurry equal to 100 g were prepared.
- Seven samples of 2.8 g GGBS, and seven samples of 4.2 g GGBS were prepared separately. Afterward, seven CS samples of 0.35, 0.49, 0.63, 0.77, 0.91, 1.05, and 1.19 g were mixed with the seven samples of 2.8 g GGBS, respectively. Seven CS samples of 0.35, 0.49, 0.63, 0.77, 0.91, 1.05, and 1.19 g were mixed with the seven samples of 4.2 g GGBS, respectively.
- the pH of these fourteen samples were evaluated.
- the desired CS content was determined as 15 kg/m 3 for the treated slurry with 40 kg/m 3 (5.6 wt%) GGBS, and 17 kg/m 3 for the treated slurry with 60 kg/m 3 (8.4 wt%) GGBS.
- Example 2A General Discussion of a Non-Limiting Example on Addition of Carbide Sludge as Activator for Enhancing Strength Development of Ground Granulated Blast Furnace Slag-Treated Slurry based on Initial pH (Present Method)
- results show that the 28-day and 56-day UCS versus CS content curves of CS-GGBS-treated slurries were quite similar to their one-hour pH profiles.
- the pH versus CS content profile could be used to estimate the CS content, i.e., the minimum CS content required to obtain a saturated activator (e.g., Ca(OH)2) solution was estimated as the desired CS content.
- the CS-GGBS-treated slurry with the estimated CS content based on initial pH achieved a high strength level (>91% of the maximum UCS) after curing for 28 and 56 days.
- TGA thermal gravimetric analysis
- results further indicated that excess CS addition beyond aforesaid desired CS content led to the generation of more hydrotalcite phases, but less calcium silicate hydrate (CSH), which contributed to the strength difference.
- OPC presents relatively low efficacy in the treatment of clay slurry when a relatively low binder dosage is used.
- OPC manufacture induced high energy consumption (3,300 MJ per tonne) and CO2 emission (0.7-0.8 tonnes per tonne). Therefore, many attempts have been carried out to reduce OPC usage by blending it with other materials (e.g., cement-fly ash, cement-slag), or using sustainable alternatives.
- GGBS ground granulated blastfurnace slag
- CS carbide sludge
- Ca(OH)2 >80 wt%)
- CaCOs ⁇ 10 wt%
- CS has been used for CO2/SO2 capture and contaminated soil treatment but the total utilization rate of CS is smaller than 20%.
- the use of CS-GGBS in soil improvement as demonstrated in the method of the present disclosure has the potential to recycle CS and reduce the environmental issues caused by lime manufacture.
- FIG. 2A summarizes the material parameters of soil stabilization with lime- and CS-GGBS.
- the lime/CS-to-GGBS ratio for treated soils happens to lie in a range of 10 wt%-33 wt%, and is around 5 wt%-10 wt% for lime- and CS-GGBS pastes (i.e., binderwater mixture without soil).
- the large variation of the lime/CS-to-GGBS ratio makes the configuration for one soil considerably difficult to predict for other soils, including dredged clay slurry with a low GGBS content and ultra-high water content.
- the determination of optimum lime/CS content requires the cast of many specimens, and a waiting period of 28 days or longer to obtain the UCS results.
- Such traditional procedure involves laborious experimental work and long curing periods. Therefore, a rapid method to estimate the CS content for CS-GGBS-stabilization is of great interest for engineering applications, which the present method affords.
- Example 2B Materials and Methods - Materials
- the marine clay was collected in Singapore. Kaolin and bentonite purchased in Singapore were used to prepare slurry.
- the GGBS was obtained from EnGro Corporation Limited, and OPC (grade 42.5) provided by Buildmate Pte Ltd, Singapore, was used as control.
- the liquid limits of marine clay, kaolin, K9B 1 were 60 wt%, 58 wt%, and 74 wt% respectively, and the plastic limits of these clays were 24 wt%, 23 wt%, and 30 wt% respectively.
- the dredged marine clay slurry usually had a water content 2-5 times its liquid limit, depending on the dredging techniques and dredging locations. Afterwards, the dredged materials are dumped at the reclamation site for sedimentation under self-weight before chemical stabilization. To obtain the practical water content of clay slurries upon stabilization, sedimentation tests were conducted. The initial water content of these clay slurries was adjusted to 4 times its liquid limit.
- the slurries settled under self-weight in a 1000 mL cylindrical column, and the settlement (the decline in the interface between soil slurry and bleed water) was recorded. After one month, the settlement was steady, and the sedimented Singapore marine clay, kaolin, and K9B 1 slurry had a water content of 101 wt%, 79 wt%, and 146 wt% respectively. Therefore, the initial water contents of 100 wt%, 80 wt%, and 150 wt% were selected for these types of clay slurries.
- Example 2C Materials and Methods - Mixing Proportions
- binder content was taken as the mass of binder added to one cubic meter of clay slurry.
- two GGBS contents 40 and 60 kg/m 3 , were used, while for kaolin and K9B 1 slurry, 40 kg/m 3 and 60 kg/m 3 GGBS were used, respectively.
- CS contents from 5 kg/m 3 to 17 kg/m 3 (with a stepwise increment of 2 kg/m 3 ) were used to determine the CS content for these stabilized slurries.
- the selection of these CS contents was based on preliminary tests.
- OPC was used as a control, and the OPC contents were the same as the GGBS contents.
- the mix proportions and testing program of CS-GGBS-treated slurry are shown in FIG. 2C. The selection of these binder contents took into consideration preliminary testing results.
- Example 2D Materials and Methods - Testing Procedure
- the binder and clay slurry were blended in a mixer for 10 minutes. Afterwards, the fresh mixture was then cast into cylindrical molds (50 mm diameter and 100 mm height), and careful manual vibration was performed to remove air bubbles. The top of molds was then covered with polythene sheet, and specimens were stored in zipper bags. Specimens in zipper bags were stored in a moist room at 26 ⁇ 2°C with 98+2% humidity.
- Example 2E Results and Analysis - pH
- the pH values of specimens at long curing ages were mainly controlled by hydration products. Nonetheless, the kaolin slurry stabilized by pure GGBS, which still had a remarkably lower pH than the CS-GGBS-treated kaolin after 56-day curing. This is because the kaolin slurry has a low pH value (4.39), which delayed GGBS hydration, and thus the increment in pH caused by GGBS hydration was minimal.
- FIG. 4A to 4D The UCS of CS-GGBS-treated slurries at 7, 28, and 56 days is shown in FIG. 4A to 4D.
- all pure GGBS-treated slurries were unable to be demolded, and the CS-GGBS treated kaolin and K9B1 with 5 kg/m 3 CS also presented no strength.
- GGBS could not stabilize these slurries without sufficient CS addition (CS content > 5 kg/m 3 ) at an early age.
- the specimens that yielded minimal strength at 7 days had a lower initial pH than the other specimens (FIG. 3A to 3D).
- the pure GGBS-treated kaolin slurry with an initial pH of ⁇ 9, even presented negligible strength after curing for 56 days. This confirmed that the initial pH was critical for the strength development of CS-GGBS-treated slurry.
- CS-GGBS presented considerably higher stabilization efficacy than OPC at all the curing ages.
- the CS-GGBS-treated slurry with the desired CS content can achieve a UCS up to 3.5-10 times that of corresponding OPC-treated slurries.
- the high stabilization efficacy of GGBS-based binders was also indicated in the treatment of other types of soil.
- the initial pH and UCS ratio (the UCS of treated slurry divided by the maximum UCS at the same curing age) of the treated slurry are plotted against CS content in FIG. 5 A to 5D. It is notable that the profiles of the initial pH and UCS ratio are quite similar, especially at 28 and 56 days. For each type of clay slurry, there is a sharp increment in both the UCS ratio and initial pH with the increase of CS content from 0 to a certain value, and then both UCS ratio and initial pH reach their peaks at an approximating CS content. This indicates that the initial pH might be able to estimate the desired CS content of CS-GGBS-treated slurry.
- the lowest CS content after which two successive CS addition presented a negligible increase in pH is selected as the desired content.
- This CS content can also be regarded as the minimum CS content required to obtain a saturated activator (e.g., Ca(OH)2) solution for treated slurry.
- a saturated activator e.g., Ca(OH)2
- FIG. 6 the estimated CS content based on pH and the corresponding UCS ratio of specimens are listed. It was clearly shown that specimens with the estimated CS contents could achieve a high level of UCS (at least 91% of the maximum UCS) at 28 and 56 days.
- the CS content yielded the highest 56-day UCS is quite close to the estimated CS content, i.e., the difference is smaller than 2 kg/m 3 , which further confirms the effectiveness of the method of the present disclosure. Therefore, instead of casting lots of CS-GGBS-treated specimens and measuring UCS after 28 or 56 days as in traditional methods, the CS content to achieve the discussed effects can be quickly estimated by mixing the binders and clay slurry, and then measure the initial pH one hour later as demonstrated in the method of the present disclosure.
- Example 2G Results and Analysis - Water Content
- the water content i.e., the mass of water over the dry mass of solid, of CS- GGBS treated marine clay with 60 kg/m 3 GGBS at 7 and 56 days are plotted in FIG. 7.
- the calculated initial water content at 0 day i.e., before hydration
- the water content of treated slurry presents a similar trend versus CS content at these two curing ages.
- the water content initially decreased with increasing CS content and then remained nearly constant when the CS content was higher than a certain value (15 kg/m 3 at 7 days and 9 kg/m 3 at 56 days).
- m w o is the initial mass of water
- m s , WGGBS, and mcs are the mass of soil, GGBS, and CS, respectively
- w is the water content of cured specimen
- Am w represents the mass of water consumed in hydration reactions.
- the water consumption ratio increased from 7 to 56 days, indicating the continuous hydration of GGBS.
- the water consumption ratio increased with increasing CS content from 0 to 9 kg/m 3 , and then remained almost constant or even decreased with higher CS addition. Since the consumption of water was caused by GGBS hydration, this result further confirmed that the hydration rate of GGBS was limited because of the relatively low initial pH.
- the specimen with a CS content of 5 kg/m 3 had a water consumption ratio close to that of the pure-GGBS treated at 7 days, indicating that the added CS was mainly consumed to neutralize clay slurry.
- excess CS addition could even result in the reduction of water consumption ratio at 56 days. This indicates that excess CS addition cannot further improve the hydration rate of GGBS to produce more hydration products at longer curing ages.
- Example 2H Results and Analysis - XRD analysis
- the XRD patterns of CAH were also identified in treated slurry.
- Heulandite is a Ca-containing zeolite phase
- HT a kind of carboaluminates
- GGBS-treated soil has also been reported in GGBS-treated soil.
- HT and HT-like phases can fill the voids among clay particles and provide precipitation sites for the growth of hydration products, which could enhance strength development.
- excess formation of HT and HT-like phases might cause cracks, which might cause the reduction of strength.
- TGA Thermogravimetry analysis
- TDG derivative of thermogravimetry analysis
- CS-GGBS-treated slurry are shown in FIG. 10. with the minerals labeled.
- the residual weight of untreated clay continually decreased along with the elevated temperature, and the two peaks at 400- 600°C and 650-750°C in the DTG plot of untreated marine clay were related to the decomposition of kaolin and montmorillonite, respectively.
- the weight loss in 400- 600°C can be attributed to the decomposition of calcium hydroxides and kaolin, while the DTG peak at 700°C indicates the decarbonization of montmorillonite and calcite.
- the sample with 5 kg/m 3 of CS had the smallest weight loss in TGA testing, while the sample with 13 kg/m 3 CS presented a similar higher weight loss than that of the sample with 17 kg/m 3 CS. This indicated that excess CS content cannot promote the production of more hydration products when GGBS content was fixed.
- the relative weight loss defined as the weight loss of stabilized clay slurry minus the weight loss of unstabilized clay, was used to evaluate the quantities of hydration products.
- the relative weight loss of these samples in 30-400°C was divided into two main stages.
- the CS-GGBS-treated marine clay slurry with 13 kg/m 3 (the desired CS content) and 17 kg/m 3 produced similar amounts of CSH, AFt, and AFm, although the proportion of these materials would be different.
- FIG. 11 also showed that the treated slurry with 17 kg/m 3 CS produced the highest amounts of HT and HT-like phases. Based on XRD and TG-DTG results, it was indicated that CS addition not only facilitates the GGBS hydration, but also influences the types of hydration products.
- Example 2J Discussion of Examples 2A to 21
- the initial pH of CS-GGBS-treated slurry was mainly controlled by CS content, and presented a similar profile as that of UCS, especially at 28 and 56 days.
- the minimum CS content required to achieve a saturated Ca(OH)2 solution was identified (e.g., estimated) to be the desired CS content.
- the effects of initial pH on strength development are described as follows.
- the initial pH of GGBS- treated slurry was low without CS addition.
- the dissolution of geopolymer precursor, i.e., GGBS was relatively slow due to the lack of hydroxyl, and the formation of geopolymer was delayed, especially at an early age. This explains the negligible strength of pure GGBS treated slurry.
- CS-GGBS-treated slurry with the highest CS addition usually showed the highest UCS at 7 days (FIG. 4A to 4D).
- excess CS addition cannot promote the formation of more hydration products because the GGBS content was fixed. This was supported by the water content results, as the water consumption ratio of GGBS remained constant or even decreased when the CS content was higher than a certain value (FIG. 7). Therefore, the initial pH of CS-GGBS-treated slurry could be used to estimate its strength behavior.
- the present disclosure provides for a method for rapid determination (including estimation) of a desirable CS content for CS-GGBS-treated slurry. From the above examples, the following conclusions can be drawn:
- the desired CS content can be estimated by measuring the initial pH of CS- GGBS treated slurry one hour after mixing. The lowest CS content required to obtain a saturated Ca(OH)2 solution is one consideration as the desirable CS content. At 28 and 56 days, CS-GGBS-treated slurry with this estimated CS content obtained a high strength level. This method can be used at the design stage of CS-GGBS stabilization, which can significantly reduce the laborious laboratory workload and time cost required for determining the CS content.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1575075A (en) * | 1977-03-11 | 1980-09-17 | Vizgazdalkodasi Tudomanyos Kut | Hydraulic compositions |
| JP2007314661A (en) * | 2006-05-25 | 2007-12-06 | Ube Ind Ltd | Cement-based solidification material and solidification treatment method |
| JP2015074914A (en) * | 2013-10-08 | 2015-04-20 | 新日鐵住金株式会社 | Modified soil strength prediction method |
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- 2023-07-19 CN CN202380055139.3A patent/CN119585396A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1575075A (en) * | 1977-03-11 | 1980-09-17 | Vizgazdalkodasi Tudomanyos Kut | Hydraulic compositions |
| JP2007314661A (en) * | 2006-05-25 | 2007-12-06 | Ube Ind Ltd | Cement-based solidification material and solidification treatment method |
| JP2015074914A (en) * | 2013-10-08 | 2015-04-20 | 新日鐵住金株式会社 | Modified soil strength prediction method |
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