WO2024011780A1 - Low-temperature carbon capture coupling cold energy and waste heat gradient utilization system for lng-powered vessel - Google Patents

Low-temperature carbon capture coupling cold energy and waste heat gradient utilization system for lng-powered vessel Download PDF

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Publication number
WO2024011780A1
WO2024011780A1 PCT/CN2022/126053 CN2022126053W WO2024011780A1 WO 2024011780 A1 WO2024011780 A1 WO 2024011780A1 CN 2022126053 W CN2022126053 W CN 2022126053W WO 2024011780 A1 WO2024011780 A1 WO 2024011780A1
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Prior art keywords
stage
flue gas
lng
heat exchanger
working fluid
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PCT/CN2022/126053
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French (fr)
Chinese (zh)
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姚寿广
李辰
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江苏科技大学
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Publication of WO2024011780A1 publication Critical patent/WO2024011780A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M21/00Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form
    • F02M21/02Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels
    • F02M21/0203Apparatus for supplying engines with non-liquid fuels, e.g. gaseous fuels stored in liquid form for gaseous fuels characterised by the type of gaseous fuel
    • F02M21/0215Mixtures of gaseous fuels; Natural gas; Biogas; Mine gas; Landfill gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0027Oxides of carbon, e.g. CO2
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K13/00General layout or general methods of operation of complete plants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K15/00Adaptations of plants for special use
    • F01K15/02Adaptations of plants for special use for driving vehicles, e.g. locomotives
    • F01K15/04Adaptations of plants for special use for driving vehicles, e.g. locomotives the vehicles being waterborne vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/02Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K25/00Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
    • F01K25/08Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K25/00Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
    • F01K25/08Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
    • F01K25/14Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours using industrial or other waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K7/00Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating
    • F01K7/02Steam engine plants characterised by the use of specific types of engine; Plants or engines characterised by their use of special steam systems, cycles or processes; Control means specially adapted for such systems, cycles or processes; Use of withdrawn or exhaust steam for feed-water heating the engines being of multiple-expansion type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • F02G5/02Profiting from waste heat of exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0221Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop
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    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0221Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop
    • F25J1/0222Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using the cold stored in an external cryogenic component in an open refrigeration loop in combination with an intermediate heat exchange fluid between the cryogenic component and the fluid to be liquefied
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0229Integration with a unit for using hydrocarbons, e.g. consuming hydrocarbons as feed stock
    • F25J1/023Integration with a unit for using hydrocarbons, e.g. consuming hydrocarbons as feed stock for the combustion as fuels, i.e. integration with the fuel gas system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0234Integration with a cryogenic air separation unit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0257Construction and layout of liquefaction equipments, e.g. valves, machines
    • F25J1/0275Construction and layout of liquefaction equipments, e.g. valves, machines adapted for special use of the liquefaction unit, e.g. portable or transportable devices
    • F25J1/0277Offshore use, e.g. during shipping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04048Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams
    • F25J3/04054Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams of air
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    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/04084Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
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    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/04096Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of argon or argon enriched stream
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    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/04193Division of the main heat exchange line in consecutive sections having different functions
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/04521Coupling of the air fractionation unit to an air gas-consuming unit, so-called integrated processes
    • F25J3/04527Integration with an oxygen consuming unit, e.g. glass facility, waste incineration or oxygen based processes in general
    • F25J3/04533Integration with an oxygen consuming unit, e.g. glass facility, waste incineration or oxygen based processes in general for the direct combustion of fuels in a power plant, so-called "oxyfuel combustion"
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    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/04521Coupling of the air fractionation unit to an air gas-consuming unit, so-called integrated processes
    • F25J3/04612Heat exchange integration with process streams, e.g. from the air gas consuming unit
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/04642Recovering noble gases from air
    • F25J3/04648Recovering noble gases from air argon
    • F25J3/04654Producing crude argon in a crude argon column
    • F25J3/04709Producing crude argon in a crude argon column as an auxiliary column system in at least a dual pressure main column system
    • F25J3/04715The auxiliary column system simultaneously produces oxygen
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    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04866Construction and layout of air fractionation equipments, e.g. valves, machines
    • F25J3/04975Construction and layout of air fractionation equipments, e.g. valves, machines adapted for special use of the air fractionation unit, e.g. transportable devices by truck or small scale use
    • F25J3/04987Construction and layout of air fractionation equipments, e.g. valves, machines adapted for special use of the air fractionation unit, e.g. transportable devices by truck or small scale use for offshore use
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    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0014Recuperative heat exchangers the heat being recuperated from waste air or from vapors
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J2210/50Oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/58Argon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/62Liquefied natural gas [LNG]; Natural gas liquids [NGL]; Liquefied petroleum gas [LPG]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/30Compression of the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/90Hot gas waste turbine of an indirect heated gas for power generation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/58Processes or apparatus involving steps for recycling of process streams the recycled stream being argon or crude argon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2260/00Coupling of processes or apparatus to other units; Integrated schemes
    • F25J2260/80Integration in an installation using carbon dioxide, e.g. for EOR, sequestration, refrigeration etc.

Definitions

  • the invention relates to an energy utilization system for an LNG powered ship, in particular to a low-temperature carbon capture coupling cold energy and waste heat cascade utilization system for an LNG powered ship.
  • the Chinese patent with publication number CN113669175A proposes a low-temperature desublimation carbon capture system and method for marine natural gas engine exhaust.
  • the system includes an LNG gas supply system, a marine main engine combustion system, a carbon enrichment system and a low-temperature desublimation carbon capture system.
  • the collection system enriches more than 90% of the high-concentration carbon-containing tail gas through the alcohol amine method, and combines the cold energy in the LNG gasification process to achieve more than 95% of the CO 2 capture and storage in the atmospheric tail gas.
  • this system The use of chemical absorption method to enrich CO2 cannot achieve zero carbon emissions, and the regeneration of the chemical adsorbent is difficult, resulting in a decrease in enrichment efficiency. At the same time, the entire system consumes a lot of energy and chemicals.
  • the Chinese patent with publication number CN113738467A proposes an integrated system for using liquefied natural gas to generate electricity with carbon capture.
  • This system integrates LNG gasification, cold energy oxygen production, oxygen-enriched power generation and carbon capture, which can greatly reduce the cost of LNG gas.
  • the energy consumption in oxygen production and carbon capture links LNG cold energy utilization rate is improved, power generation efficiency is improved, and the captured carbon dioxide is injected into underground salt water for storage, which can achieve zero-carbon emission power generation effect.
  • this system is intended for land application scenarios. Its LNG flow rate is large enough to provide the cold energy required for the oxygen production and carbon capture processes.
  • the LNG intake flow rate on ships is much smaller than the flue gas flow rate and cannot meet the needs of oxygen production and carbon capture. The demand for cooling capacity makes this system difficult to apply on ships.
  • the task of the present invention is to provide a low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships to reduce carbon emissions and energy consumption when the LNG cooling capacity of the ship is relatively small.
  • a low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships including:
  • the LNG coming out of the LNG storage tank undergoes first-stage pressurization, first-stage LNG heat exchange, second-stage pressurization, second-stage LNG heat exchange and seawater temperature adjustment to form NG and send it to the main engine;
  • the flue gas discharged by the host undergoes the first-stage flue gas expansion work, the first-stage flue gas heat exchange, the second-stage flue gas expansion work, the second-stage flue gas heat exchange, and the third-stage flue gas heat exchange.
  • the water After cooling with sea water, the water is separated through the first flue gas water separator, and further divided into two paths, one is sent to the main engine, and the other path passes through the flue gas precooler, the second flue gas water separator, and the flue gas compressor in sequence.
  • the fourth-stage flue gas heat exchange and the fifth-stage flue gas heat exchange the low-temperature liquefaction capture is completed and sent to the LCO 2 storage tank;
  • the air is sequentially subjected to multi-stage cooling and pressurization and two-stage rectification.
  • the waste nitrogen formed after the air passes through the two-stage rectification is used to perform multi-stage cooling and pressurization of the air except for the final stage cooling.
  • the front-stage cooling then absorbs heat energy through the third-stage flue gas heat exchanger and then performs work through the waste nitrogen turbine.
  • the waste argon formed after the two-stage distillation of the air is mixed with the waste nitrogen coming out of the waste nitrogen turbine. Then, cold energy is provided to the flue gas precooler and carbon capture heat exchanger in sequence and then discharged.
  • the liquid oxygen formed after the air undergoes the two-stage rectification is used to cool the air in the final stage and then cools the air in the carbon capture heat exchanger.
  • the heater is regasified and sent to the host machine;
  • the first-stage organic Rankine cycle power generation unit the circulation loop of the first-stage organic Rankine cycle power generation unit is that the first-stage circulating working fluid is pressurized and heated by the second-stage circulating working fluid in the first-stage circulating evaporator, And carry out a circuit in which the first-stage LNG heat exchanges and then pressurizes again after the expansion work;
  • a second-stage organic Rankine cycle power generation unit The circulation loop of the second-stage organic Rankine cycle power generation unit heats and expands the flue gas from the flue gas compressor after the second-stage circulating working fluid is pressurized. After the work is done, the circuit sequentially passes through the first-stage circulating evaporator and the second-stage circulating seawater cooler to exchange heat and then re-pressurize;
  • the third-stage organic Rankine cycle power generation unit The circulation loop of the third-stage organic Rankine cycle power generation unit is that the third-stage circulating working fluid is pressurized and then exchanges heat with the flue gas through the third-stage circulation preheater.
  • the second-stage flue gas heat exchange is carried out, and after the expansion and work are performed, the heat is exchanged through the third-stage circulating seawater cooler and then re-pressurized; the fourth-stage transcritical Rankine cycle power generation unit, the fourth-stage transcritical Rankine cycle
  • the circulation loop of the Ken cycle power generation unit is a fourth-stage transcritical Rankine cycle working fluid that is pressurized and then preheated by high-temperature cylinder liner cooling water, regenerated by the fourth-stage circulation regenerator, and then combined with the first-stage flue gas. It exchanges heat, performs expansion and work, and then passes through the fourth-stage circulating regenerator, the third-stage circulating preheater, and the fourth-stage circulating seawater cooler to exchange heat and then re-pressurize;
  • the first-stage LNG heat exchange is for LNG to provide cold energy to the first-stage organic Rankine cycle working fluid
  • the second-stage LNG heat exchange is for LNG to provide cold energy to the carbon capture heat exchanger.
  • the first-stage flue gas heat exchange is for the flue gas to provide thermal energy to the fourth-stage Rankine cycle working fluid.
  • the second-stage flue gas heat exchange is for the flue gas to provide thermal energy to the third-stage Rankine cycle working fluid.
  • the third-stage flue gas heat exchanger is The first-stage flue gas heat exchange is to provide thermal energy from the flue gas to the waste nitrogen after primary cooling of the air.
  • the fourth-stage flue gas heat exchange is to provide the flue gas compressed by the flue gas compressor with thermal energy to the second-stage circulating working fluid. Release thermal energy.
  • the fifth-stage flue gas heat exchange is that the flue gas releases thermal energy to the carbon capture heat exchanger.
  • the carbon capture heat exchanger the second-stage pressurized LNG,
  • the oxygen after final-stage cooling of the air and the waste nitrogen and waste argon after heat exchange in the flue gas precooler jointly absorb heat to the flue gas after heat exchange with the second-stage circulating working fluid.
  • the circulation loop of the fifth-stage organic Rankine cycle power generation unit is that the fifth-stage circulating working fluid is pressurized and then passes through the fifth-stage circulation regenerator to exchange heat.
  • the high-temperature cylinder liner cooling water is heated, expands and performs work, and then sequentially passes through the fifth-stage circulation regenerator for heat exchange and the waste nitrogen and waste argon coming out of the carbon capture heat exchanger are cooled and then re-pressurized in the circuit.
  • the circulation loop of the sixth-stage organic Rankine cycle power generation unit is the flue gas after the sixth-stage circulating working fluid is pressurized and heat-exchanged by the second-stage flue gas.
  • the LNG evaporation side includes a sequentially connected LNG storage tank, a first-stage LNG booster pump, an LNG heat exchanger, a second-stage LNG booster pump, a carbon capture heat exchanger, a seawater thermostat and a ship.
  • the outlet of the first-stage LNG booster pump is connected to the cold source input end of the LNG heat exchanger
  • the cold source output end of the LNG heat exchanger is connected to the input end of the second-stage LNG booster pump.
  • the output end of the second-stage LNG booster pump is connected to the first cold source input end of the carbon capture heat exchanger
  • the first cold source output end of the carbon capture heat exchanger is connected to the seawater thermostat
  • the first-stage LNG heat exchange is performed in the LNG heat exchanger.
  • the flue gas side includes a first-stage flue gas turbine, a first-stage flue gas heat exchanger, a second-stage flue gas turbine, a second-stage flue gas heat exchanger, and a fourth-stage flue gas heat exchanger, which are connected in sequence.
  • Gas heat exchanger, third-stage flue gas heat exchanger, seawater cooler, first flue gas water separator, flue gas diverter, one branch of the flue gas diverter is directly connected to the ship's main engine, and the other branch includes The flue gas precooler, the second flue gas water separator, the flue gas compressor, the second stage circulation evaporator, the carbon capture heat exchanger and the LCO 2 storage tank are connected in sequence.
  • the first stage flue gas heat exchanger The device performs first-stage flue gas heat exchange, the second-stage flue gas heat exchanger performs second-stage flue gas heat exchange, and the fourth-stage flue gas heat exchanger performs heat exchange with the second-stage flue gas.
  • the flue gas heats the pressurized sixth-stage circulating working fluid, the third-stage flue gas heat exchanger performs third-stage flue gas heat exchange, and the second-stage circulating evaporator performs fourth-stage flue gas heat exchange.
  • the carbon capture heat exchanger performs fifth-stage flue gas heat exchange.
  • the air side includes an air filter, a first-stage cooler, an air-water separator, a second-stage cooler, a first-stage compressor, a third-stage cooler, and a second-stage compressor connected in sequence. , a fourth-stage cooler, an air throttle valve, a first-stage distillation tower, and a second-stage distillation tower.
  • the flow path of the waste nitrogen output from the upper tower of the first-stage distillation tower includes a third stage connected in sequence.
  • the input end is connected to the upper tower output end of the second-stage distillation tower.
  • the waste nitrogen and waste argon flow path output by the waste nitrogen and waste argon collector includes a flue gas precooler and a carbon capture heat exchanger that are connected in sequence.
  • the cold source output end of the flue gas precooler is connected to the third cold source input end of the carbon capture heat exchanger
  • the flow path of the oxygen output from the lower tower of the second-stage distillation tower includes sequentially connected
  • the fourth-stage cooler, oxygen throttle valve, carbon capture heat exchanger and ship main engine the output end of the oxygen throttle valve is connected to the second cold source input end of the carbon capture heat exchanger, so The second cold source output end of the carbon capture heat exchanger is connected to the main engine of the ship.
  • the working temperature range of the first-stage circulating working fluid in the first-stage organic Rankine cycle is -100 to 70°C
  • the working temperature range of the second-stage circulating working fluid in the second-stage organic Rankine cycle is The temperature range is 25 to 150°C
  • the working temperature range of the third-stage circulating working fluid in the third-stage organic Rankine cycle is 25 to 115°C
  • the fourth-stage of the fourth-stage transcritical Rankine cycle The working temperature range of the circulating working fluid is 25-261°C
  • the working temperature range of the fifth-stage circulating working fluid in the fifth-stage organic Rankine cycle is 0-85°C
  • the working temperature range of the fifth-stage organic Rankine cycle is 0-85°C.
  • the working temperature range of the sixth-stage circulating working fluid is 25 ⁇ 90°C.
  • the first-stage circulating working fluid is R1150
  • the second-stage circulating working fluid is n-Pentane
  • the third-stage circulating working fluid is R600
  • the fourth-stage circulating working fluid is CO 2
  • the fifth-stage circulating working fluid is R600
  • the sixth-stage circulating working fluid is n-Pentane.
  • the present invention constructs the oxygen-rich combustion system of the main engine so that the components of the exhaust smoke are only H 2 O, CO 2 and a small amount of Ar, eliminating the complicated steps of separating CO 2 in the existing technical solutions. It can efficiently capture CO 2 in the exhaust smoke.
  • the present invention utilizes the waste heat and cold energy of the ship in a cascade to achieve the dual goals of energy saving and emission reduction. The advantages compared with the existing technology are:
  • a single-stage organic Rankine cycle, a transcritical Rankine cycle, and a two-stage organic Rankine cycle are reasonably constructed between hot and cold sources.
  • the cascade Rankine cycle utilizes cascade cold energy and waste heat of ships.
  • Figure 1 is a schematic structural diagram of a low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for an LNG-powered ship according to an embodiment of the present invention.
  • the low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships involved in the embodiment of the present invention includes:
  • the LNG evaporation side includes the LNG storage tank 1, the first-stage LNG booster pump 2, the LNG heat exchanger 3, the second-stage LNG booster pump 4, the carbon capture heat exchanger 5, and seawater temperature regulation connected in sequence through pipelines. 6 and ship main engine 7, in which the outlet of the first-stage LNG booster pump 2 is connected to the cold source input end 301 of the LNG heat exchanger 3, and the cold source output end 302 of the LNG heat exchanger 3 is connected to the second-stage LNG booster pump.
  • the inlet of the pump 4 and the outlet of the second-stage LNG booster pump 4 are connected to the first cold source input end 501 of the carbon capture heat exchanger 5, and the first cold source output end 502 of the carbon capture heat exchanger 5 is connected to the seawater regulator.
  • the flue gas side includes the first-stage flue gas turbine 8, the first-stage flue gas heat exchanger 9, the second-stage flue gas turbine 10, the second-stage flue gas heat exchanger 11, and the fourth-stage flue gas heat exchanger 11, which are connected through pipelines in sequence.
  • the first-stage flue gas heat exchanger 12, the third-stage flue gas heat exchanger 13, the seawater cooler 14, the first flue gas water separator 15, the flue gas diverter 16, and the branched outflow of the flue gas diverter 16 is directly connected to
  • the main engine of the ship 7, the other path includes the flue gas precooler 17, the second flue gas water separator 18, the flue gas compressor 19, the second stage circulation evaporator 20, the carbon capture heat exchanger 5 and the LCO 2, which are connected in sequence.
  • Storage tank 21 in which the outlet of the first-stage flue gas turbine 8 is connected to the heat source input end 903 of the first-stage flue gas heat exchanger 9, and the heat source output end 904 of the first-stage flue gas heat exchanger 9 is connected to the second-stage flue gas heat exchanger 9.
  • the inlet of the flue gas turbine 10 and the outlet of the second-stage flue gas turbine 10 are connected to the heat source input end 1103 of the second-stage flue gas heat exchanger 11, and the heat source output end 1104 of the second-stage flue gas heat exchanger 11 is connected to the second-stage flue gas heat exchanger 11.
  • the heat source input end 1203 of the fourth-stage flue gas heat exchanger 12 is connected, and the heat source output end 1204 of the fourth-stage flue gas heat exchanger 12 is connected with the heat source input end 1303 of the third-stage flue gas heat exchanger 13.
  • the heat source output end 1304 of the first-stage flue gas heat exchanger 13 is connected to the input end of the seawater cooler 14, the gas output end of the first flue gas water separator 15 is connected to the input end of the flue gas diverter 16, and the output end of the flue gas diverter 16
  • One end is connected to the ship's main engine 7, and the other end is connected to the heat source input end 1703 of the flue gas precooler 17.
  • the heat source output end 1704 of the flue gas precooler 17 is connected to the output end of the second flue gas water separator 18.
  • the outlet of the gas compressor 19 is connected to the heat source input end 2003 of the second-stage circulation evaporator 20, and the heat source output end 2004 of the second-stage circulation evaporator 20 is connected to the heat source input end 507 of the carbon capture heat exchanger 5.
  • the heat source output 507 of the carbon capture heat exchanger is connected to the LCO 2 storage tank 21 .
  • the air side includes an air filter 22, a first-stage cooler 23, an air-water separator 24, a second-stage cooler 25, a first-stage compressor 26, a third-stage cooler 27, and a third-stage cooler 27 connected by pipelines in sequence.
  • the flow path includes a third-stage cooler 27, a second-stage cooler 25, a first-stage cooler 23, a third-stage flue gas heat exchanger 13, a waste nitrogen turbine 33, a waste nitrogen and waste argon collector connected in sequence through pipelines.
  • the other input end of the waste nitrogen and waste argon current collector 34 is connected to the upper tower output end of the second-stage distillation tower 32.
  • the waste nitrogen and waste argon current collector 34 outputs the flow path of the waste nitrogen and waste argon. It includes a flue gas precooler 17, a carbon capture heat exchanger 5 and a fifth-stage circulation condenser 35 that are connected in sequence through pipelines.
  • the flow path of oxygen output from the lower part of the second-stage distillation tower 32 includes a flow path that is connected in sequence through pipelines.
  • the output end of the air filter 22 is connected to the heat source input end 2303 of the first-stage cooler 23, and the heat source output end 2304 of the first-stage cooler 23 is connected to the input end of the air-water separator 24.
  • the air-water separator 24 The gas output end is connected to the heat source input end 2503 of the second-stage cooler 25, the heat source output end 2504 of the second-stage cooler 25 is connected to the inlet of the first-stage compressor 26, and the outlet of the first-stage compressor 26 is connected to the The heat source input end 2703 of the third-stage cooler 27, the heat source output end 2704 of the third-stage cooler 27 are connected to the inlet of the second-stage compressor 28, and the outlet of the second-stage compressor 28 is connected to the fourth-stage cooler 29.
  • the heat source input end 2903 and the heat source output end 2904 of the fourth stage cooler 29 are connected to the first stage rectification tower 31 through the air throttle valve 30, and the lower tower output end of the first stage rectification tower 31 is connected to the second stage rectification tower.
  • Distillation tower 32, the tower output end of the first-stage distillation tower 31 is connected to the cold source input end 2701 of the third-stage cooler 27, and the cold source output end 2702 of the third-stage cooler 27 is connected to the second-stage cooler 25
  • the cold source input end 2501 of the second stage cooler 25 is connected to the cold source input end 2301 of the first stage cooler 23.
  • the cold source output end 2302 of the first stage cooler 23 is connected to the cold source input end 2501 of the second stage cooler 25.
  • the cold source input end 1301 of the third-stage flue gas heat exchanger 13 is connected, the cold source output end 1302 of the third-stage flue gas heat exchanger 13 is connected to the inlet of the waste nitrogen turbine 33, and the waste nitrogen and waste argon are collected.
  • the output end of the device 34 is connected to the cold source input end 1701 of the flue gas precooler 17, and the cold source output end 1702 of the flue gas precooler 17 is connected to the third cold source input end 505 of the carbon capture heat exchanger 5.
  • the third cold source output end 506 of the carbon capture heat exchanger 5 is connected to the cold source input end 3501 of the fifth stage circulation condenser 35, and the lower tower output end of the second stage rectification tower 32 is connected to the fourth stage
  • the cold source input end 2901 of the cooler 29 is connected, and the cold source output end 2902 of the fourth-stage cooler 29 is connected to the second cold source input end 503 of the carbon capture heat exchanger 5 through the oxygen throttle valve 36.
  • the second cold source output end 504 of the capture heat exchanger 5 is connected to the ship's main engine 7 .
  • the first-stage organic Rankine cycle power generation unit is composed of a circulation loop including a first-stage circulating working fluid pump 38, a first-stage circulating evaporator 39, a first-stage circulating turbine 37, and an LNG heat exchanger 3.
  • the first-stage The outlet of the circulation turbine 37 is connected to the heat source input end 303 of the LNG heat exchanger 3, and the heat source output end 304 of the LNG heat exchanger 5 is connected to the inlet of the first-stage circulating working fluid pump 38.
  • the first-stage circulating working fluid The outlet of the pump 38 is connected to the cold source input end 3901 of the first-stage circulation evaporator 39 , and the cold source output end 3902 of the first-stage circulation evaporator 39 is connected to the inlet of the first-stage circulation turbine 37 .
  • the second-stage organic Rankine cycle power generation unit consists of a second-stage circulating working fluid pump 42, a second-stage circulating evaporator 20, a second-stage circulating turbine 40, a first-stage circulating evaporator 39, and a second-stage circulating seawater cooling
  • the outlet of the second-stage circulation turbine 40 is connected to the heat source input end 3903 of the first-stage circulation evaporator 39, and the heat source output end 3904 of the first-stage circulation evaporator 39 is connected to the heat source output end 3904 of the second-stage circulation evaporator 39.
  • the input end of the seawater cooler 41 is connected, the outlet of the second-stage circulating working fluid pump 42 is connected with the cold source input end 2001 of the second-stage circulating evaporator 20, and the cold source output end 2002 of the second-stage circulating evaporator 20 It is connected with the inlet of the second stage circulation turbine 40.
  • the third-stage organic Rankine cycle power generation unit consists of a third-stage circulating working fluid pump 55, a third-stage circulating preheater 49, a second-stage flue gas heat exchanger 11, a third-stage circulating turbine 53, and a third-stage circulating working fluid pump 55.
  • the seawater cooler 54 is connected to form a circulation loop.
  • the outlet of the third-stage circulation turbine 53 is connected to the input end of the third-stage circulation seawater cooler 54.
  • the output end of the third-stage circulation seawater cooler 54 is connected to the third-stage circulation seawater cooler 54.
  • the inlet of the working fluid pump 55 is connected, the outlet of the third-stage circulating working fluid pump 55 is connected with the cold source input end 4901 of the third-stage circulating preheater 49, and the cold source output end of the third-stage circulating preheater 49 4902 is connected to the cold source input end 1101 of the second-stage flue gas heat exchanger 11, and the cold source output end 1102 of the second-stage flue gas heat exchanger 11 is connected to the inlet of the third-stage circulation turbine 53.
  • the fourth-stage transcritical Rankine cycle power generation unit consists of a fourth-stage circulating working fluid pump 51, a fourth-stage circulating preheater 52, a fourth-stage circulating regenerator 48, a first-stage flue gas heat exchanger 9,
  • the fourth-stage circulation turbine 47, the third-stage circulation preheater 49 and the fourth-stage circulation seawater cooler 50 are connected to form a circulation loop.
  • the outlet of the fourth-stage circulation turbine 47 and the heat source of the fourth-stage circulation regenerator 48 The input end 4803 is connected, the heat source output end 4804 of the fourth-stage circulation regenerator 48 is connected with the heat source input end 4903 of the third-stage circulation preheater 49, and the heat source output end 4904 of the third-stage circulation preheater 49 is connected with The input end of the fourth-stage circulating seawater cooler 50 is connected, the output end of the fourth-stage circulating seawater cooler 50 is connected with the inlet of the fourth-stage circulating working fluid pump 51, and the outlet of the fourth-stage circulating working fluid pump 51 is connected with The cold source input end 5201 of the fourth-stage circulation preheater 52 is connected, and the cold source output end 5202 of the fourth-stage circulation preheater 52 is connected with the cold source input end 4801 of the fourth-stage circulation regenerator 48.
  • the cold source output end 4802 of the four-stage circulation regenerator 48 is connected to the cold source input end 901 of the first-stage flue gas heat exchanger 9, and the cold source output end 902 of the first-stage flue gas heat exchanger 9 is connected to the fourth-stage flue gas heat exchanger 9.
  • the inlets of the stage circulation turbine 47 are connected.
  • the fifth-stage organic Rankine cycle power generation unit includes a fifth-stage circulating working fluid pump 45, a fifth-stage circulating regenerator 44, a fifth-stage circulating evaporator 46, a fifth-stage circulating turbine 43, and a fifth-stage circulating condensation unit.
  • the outlet of the fifth-stage circulating turbine 43 is connected to the heat source input end 4403 of the fifth-stage circulating regenerator 44, and the heat source output end 4404 of the fifth-stage circulating regenerator 44 is connected to the fifth-stage circulating regenerator 44.
  • the heat source input end 3503 of the first-stage circulation condenser 35 is connected, the heat source output end 3504 of the fifth-stage circulation condenser 35 is connected with the inlet of the fifth-stage circulating working fluid pump 45, and the outlet of the fifth-stage circulating working fluid pump 45 is connected with
  • the cold source input end 4401 of the fifth-stage circulation regenerator 44 is connected, and the cold source output end 4402 of the fifth-stage circulation regenerator 44 is connected with the cold source input end 4601 of the fifth-stage circulation evaporator 46.
  • the cold source output end 4602 of the first-stage circulation evaporator 46 is connected to the inlet of the fifth-stage circulation turbine 43 .
  • the sixth-stage organic Rankine cycle power generation unit is composed of a sixth-stage circulating working fluid pump 58, a fourth-stage flue gas heat exchanger 12, a sixth-stage circulating turbine 56, and a sixth-stage circulating seawater cooler 57.
  • the outlet of the sixth-stage circulating turbine 56 is connected to the inlet of the sixth-stage circulating seawater cooler 57
  • the outlet of the sixth-stage circulating seawater cooler 57 is connected to the inlet of the sixth-stage circulating working fluid pump 58.
  • the outlet of the six-stage circulating working fluid pump 58 is connected to the cold source input end 1201 of the fourth-stage flue gas heat exchanger 12, and the cold source output end 1202 of the fourth-stage flue gas heat exchanger 12 is connected to the sixth-stage circulating turbine. 56 entrances are connected.
  • the LNG components in the LNG storage tank are 95% methane, 3% ethane, and 2% propane.
  • the air components are 78.1% nitrogen, 20.9% oxygen, 0.94% argon, 0.03% carbon dioxide, and 0.03% water vapor.
  • the components of oxygen (not pure oxygen) flowing into the engine are 98.35% oxygen and 1.65% argon. Since the oxygen introduced in this example is not pure oxygen, in order to achieve zero carbon emissions in the system, the circulating CO2 components are adjusted to 94.31% carbon dioxide, 2.82% argon, and 2.87% water vapor.
  • LNG (3000kg/h, 600kPa, -162°C) comes out of the LNG storage tank 1, and is boosted to 15MPa (-154.3°C) by the first-stage LNG booster pump 2, and then is replaced by the LNG Heater 3 exchanges heat with the first-stage circulating working fluid (R1150, 150kPa, -51.43°C) to -91.08°C. Then it is boosted to 30Mpa (-75.82) by the second-stage LNG booster pump 4 for a second time, and then enters the low-temperature carbon capture heat exchanger 5 to exchange heat and raise the temperature to 0°C. At this time, the LNG can use cold Less, the heat is directly transferred to the ship's main engine 7 through the seawater thermostat 6 to 15°C.
  • Flue gas flow The flue gas (350°C, 500kPa, 196070kg/h) discharged by the ship's main engine 7 passes through the first-stage flue gas turbine 8 to do work (the turbine outlet pressure here is limited to 150kPa or more), and the flue gas after doing the work (150kPa , 266°C) in the first-stage flue gas heat exchanger 9 exchanges heat with the fourth-stage circulating working fluid (CO 2 , 126.9°C) coming out of the fourth-stage circulating regenerator 48.
  • the turbine outlet pressure here is limited to 150kPa or more
  • the heat-exchanged flue gas ( 150kPa, 144.4°C) is expanded by the second-stage flue gas turbine 10 to 110kPa (123.6°C), and then in the second-stage flue gas heat exchanger 11, it is combined with the fifth-stage gas from the fifth-stage circulation preheater 49
  • the circulating working fluid (R600, 80°C) cools down to 94.07°C through heat exchange.
  • the fourth-stage flue gas heat exchanger 12 provides heat to the sixth-stage Rankine cycle working fluid (n-Pentane, 25.16°C), cools it to 77.63°C, and then heats it with the third-stage flue gas heat exchanger 13.
  • the waste nitrogen (623kPa, 8.114°C) exchanges heat to 73.08°C and then passes through the seawater cooler 14 to 25°C. After that, most of the water is separated by the first flue gas water separator 15 and then divided into parts by the flue gas diverter 16. There are two streams, one stream is sent to the ship's main engine 7 as circulating flue gas, and the other stream captures carbon.
  • Capture process The captured flue gas (9108kg/h, 110kPa, 25°C) flowing out from the flue gas diverter 16 is combined with the waste nitrogen coming out of the waste nitrogen and waste argon collector 34 in the flue gas precooler 17 (110kPa, -70.45°C) to cool down to -52°C through heat exchange, and then separate the water through the second flue gas water separator 18.
  • the captured flue gas (8995kg/h) obtained is pressurized to 1950kPa ( 202.9°C), and then cooled to 67.59°C through heat exchange with the second-stage circulating working fluid (25.75°C) through the second-stage circulation evaporator 20, and finally the captured flue gas passes through the carbon capture heat exchanger 5 and oxygen (-110.8 °C), waste nitrogen (-50.19°C) and LNG (-75.82°C) exchange heat, and are liquefied at -36.5°C and 1950kPa to complete the capture and send it to the LCO 2 storage tank 21.
  • Air separation process The air (25°C, 110kPa, 52250kg/h) is filtered with impurities through the air filter 22, and is mixed with the waste nitrogen (-87.94°C, 623kPa) heat exchange, after the temperature drops to -52°C, the water is separated through the air-water separator 24, and then in the second-stage cooler 25, it is mixed with the waste nitrogen (-175.9°C, 623kPa, steam) coming out of the third-stage cooler 27.
  • the phase separation ratio is 0.7356) and is cooled to -162°C by heat exchange and then pressurized to 570kPa (-69.38°C) by the first-stage compressor 26, and then mixed with the liquid from the fourth-stage cooler 29 in the third-stage cooler 27.
  • Waste nitrogen (-176.1°C, 623kPa, liquid phase fraction 1) is cooled to -162°C by heat exchange. It is further pressurized to 1600kPa (-109.5°C) in the second-stage compressor 28, and then the air and the liquid oxygen (-182.7°C, 112kPa) discharged from the lower tower of the second-stage distillation tower 32 are cooled in the fourth stage.
  • the heat exchanger in the device 29 cools down to -157°C, and then passes through the air throttle valve 30, the pressure drops to 1200kPa, and the temperature drops to -162°C.
  • the air flowing out from the air throttle valve 30 enters the first-stage distillation tower 31 for separation.
  • Liquid oxygen (625kPa, -161.7°C, O 2 mole fraction 0.9546) flows out from the bottom, and waste nitrogen (623kPa, liquid phase separation) flows out from the top. rate 1, -176.1°C) as a cold source and sequentially enters the third-stage cooler 27, the second-stage cooler 25, the first-stage cooler 23 and the third-stage flue gas heat exchanger 13 to exchange heat and heat up to 27°C. Then it enters the waste nitrogen turbine 33 and expands to 110kPa (-68.04°C).
  • the waste nitrogen after work is mixed with the waste argon discharged from the upper tower of the second-stage distillation tower 32 through the waste nitrogen and waste argon collector 34, and then exchanges heat with the captured flue gas (25°C) in the flue gas precooler 17 to increase the temperature. to -50.19°C, and then enters the low-temperature carbon capture heat exchanger 5 to provide cooling.
  • the waste nitrogen (-17.89) that comes out is then used as the fifth-stage circulating working fluid (R600) in the fifth-stage circulation condenser 35 of the heat exchanger. , 8°C) provides cooling capacity and then discharges it.
  • the liquid oxygen discharged from the lower tower of the first-stage distillation tower 31 enters the second-stage distillation tower 32 for further separation and purification.
  • the waste argon (110kPa, -192°C) flowing out from the top passes through the waste nitrogen and waste argon collector 34 and waste nitrogen.
  • the oxygen flowing out from the bottom (112kPa, -182.3°C, O2 mole fraction 0.9835, liquid phase fraction 1) enters the fourth-stage cooler 29 as a cold source for heat exchange, and the temperature rises to -110.8°C, and then passes through the oxygen section
  • the pressure of the flow valve 36 is reduced to 110 kPa, and then used as a cold source in the carbon capture heat exchanger 5 to heat up to 20°C and send it to the ship's main engine 7 .
  • First-stage organic Rankine cycle The first-stage circulating working fluid (R1150, -51.43°C, 150kPa, 1210kg/h) after the first-stage circulating turbine 37 generates power and exhaust steam is mixed with LNG ( -154.3) After exchanging heat to -100°C, it is pressurized to 2000kPa (-98.69°C) by the first-stage circulating working fluid pump 38, and then mixed with the second-stage circulating working fluid (94.25°C) in the first-stage circulating evaporator 39 The heat exchanger increases the temperature to 66°C, and finally the first-stage circulation turbine 37 performs work, completing a cycle.
  • Second-stage organic Rankine cycle the second-stage circulating working fluid (n-Pentane, 94.25°C, 110kPa, 2100kg/h) after the second-stage circulating turbine 40 generates power and exhaust steam is in the first-stage circulating evaporator 39 It exchanges heat with the first-stage circulating working fluid (-98.69°C) and cools it to 36.87°C, then exchanges heat to 25°C through the first-stage circulating seawater cooler 41, and then pressurizes it to 1400kPa (25.75) through the second-stage circulating working fluid pump 42. °C), and then exchange heat with the captured flue gas (202.9°C) compressed by the flue gas compressor 19 in the second-stage circulation evaporator 20 to raise the temperature to 150°C, and finally work through the second-stage circulation turbine 40 to complete A cycle.
  • the captured flue gas (202.9°C) compressed by the flue gas compressor 19 in the second-stage circulation evaporator 20 to raise the temperature to 150°C, and
  • the third-stage organic Rankine cycle the fifth-stage circulating working fluid (R600, 66.54°C, 250kPa, 15600kg/h) after the third-stage circulating turbine 53 generates power and exhaust steam, passes through the third-stage circulating seawater cooler 54 for heat exchange to 25°C, and then pressurized to 1500kPa (25.93°C) by the third-stage circulating working fluid pump 55, and then exchange heat with the fourth-stage circulating working fluid (90°C) in the third-stage circulating preheater 49 to raise the temperature to 80 °C, and further exchanges heat with the flue gas (123.6 °C) in the second-stage flue gas heat exchanger 11 to raise the temperature to 115 °C, and finally performs work through the third-stage circulation turbine 53 to complete a cycle.
  • Fourth-stage transcritical Rankine cycle The fourth-stage circulating working fluid (CO 2 , 165.1°C, 6750kPa, 126000kg/h) after the fourth-stage cycle turbine 47 generates work and exhausts steam first circulates in the fourth-stage regenerator 48 to 90°C, and then exchange heat with the third-stage circulating working fluid (R600, 25.93°C) pressurized by the third-stage circulating working fluid pump 55 in the third-stage circulating preheater 49, and cool to After reaching 76.53°C, the heat is exchanged to 25°C through the fourth-stage circulating seawater cooler 50, and then pressurized to 20000kPa (53.7°C) through the fourth-stage circulating working fluid pump 51.
  • the fourth-stage circulating working fluid CO 2 , 165.1°C, 6750kPa, 126000kg/h
  • the fourth-stage circulating working fluid first exchanges heat with the high-temperature jacket water cooling water (90°C) in the fourth-stage circulating preheater 52 to raise the temperature to 85°C, and then reheats it in the fourth-stage circulating regenerator 48 to 126.9°C. Finally, it exchanges heat with the flue gas (266°C) in the first-stage flue gas heat exchanger 9 and the temperature rises to 260.5°C. Then, the fourth-stage circulating turbine 47 performs work, completing a cycle.
  • the high-temperature jacket water cooling water 90°C
  • the fourth-stage circulating preheater 52 to raise the temperature to 85°C
  • reheats it in the fourth-stage circulating regenerator 48 to 126.9°C.
  • the fourth-stage circulating turbine 47 performs work, completing a cycle.
  • the fifth-stage organic Rankine cycle the fifth-stage circulating working fluid (R600, 27.95°C, 110kPa, 2190kg/h) after the fifth-stage circulating turbine 43 generates work and exhaust steam, exchanges heat through the fifth-stage circulating regenerator 44 After the temperature is cooled to 8°C, it is cooled to 0°C through heat exchange with waste nitrogen (-17.82) in the fifth-stage circulating condenser 35. Then it is pressurized to 1100kPa (0.63°C) through the fifth-stage circulating working fluid pump 45 and then enters the fifth-stage circulating working fluid pump 45.
  • the first-stage circulation regenerator 44 reheats the heat to 15.26°C, and further exchanges heat with the high-temperature jacket water cooling water (90°C) in the fifth-stage circulation evaporator 46 to raise the temperature to 85°C, and finally generates work through the fifth-stage circulation turbine 43 , complete a cycle.
  • Sixth-stage organic Rankine cycle The sixth-stage circulating working fluid (n-Pentane, 64.97°C, 110kPa, 6500kg/h) after the sixth-stage circulating turbine 56 generates power and exhaust steam passes through the sixth-stage circulating seawater cooler 57 After the heat is exchanged to 25°C, it is pressurized to 390kPa (25.16°C) by the sixth-stage circulating working fluid pump 58, and then it is heated to 88°C by exchanging heat with the flue gas (94.07°C) in the fourth-stage flue gas heat exchanger 12. Finally, the sixth stage cycle turbine 56 performs work, completing a cycle.

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Abstract

A low-temperature carbon capture coupling cold energy and waste heat gradient utilization system for an LNG-powered vessel. The system comprises: an LNG evaporation side, wherein an LNG serves as a cold source of a first two-stage cascaded Rankine cycle, and after first-stage pressurization, first-stage heat exchange, second-stage pressurization, second-stage heat exchange and seawater temperature adjustment are performed, an NG is formed and then sent to an engine; an air side, wherein liquid oxygen is prepared by means of a low-temperature rectification method, cold energy of an air separation product is reused for air cooling and carbon capture, and the liquid oxygen is regasified and then sent to the engine; and a flue gas side, wherein after an exhaust-driven gas turbine does work on a flue gas discharged by a main engine, heat energy is provided for a second two-stage cascaded Rankine cycle, and then, after fourth-stage heat exchange and seawater cooling on the flue gas side are performed, water is separated out and then shunted, with one path being sent to the engine, and the other path being pressurized and then captured by means of low-temperature liquefaction. When a gas intake condition of a vessel is met, an oxygen-enriched combustion system for a main engine is constructed, and carbon dioxide in a discharged flue gas can be efficiently captured while cold energy and waste heat of a large vessel are fully recycled, thereby achieving the aim of energy conservation and emission reduction.

Description

LNG动力船低温碳捕集耦合冷能与余热梯级利用系统Low temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG powered ships 技术领域Technical field
本发明涉及一种LNG动力船能量利用系统,特别是一种LNG动力船低温碳捕集耦合冷能与余热梯级利用系统。The invention relates to an energy utilization system for an LNG powered ship, in particular to a low-temperature carbon capture coupling cold energy and waste heat cascade utilization system for an LNG powered ship.
背景技术Background technique
现有LNG动力船上LNG在汽化过程中释放的大量冷能几乎直接被海水带走,造成能源浪费的同时还对海洋生态造成危害,其次排放烟气所具有的大量热能和动能未予充分利用。另外,虽然LNG作为船舶动力燃料减排效益十分显著,但整个船运业排放的CO 2量仍不可小觑。 The large amount of cold energy released during the vaporization process of LNG on existing LNG-powered ships is almost directly taken away by the seawater, resulting in a waste of energy and harm to the marine ecology. Secondly, the large amount of thermal energy and kinetic energy of the exhaust gas are not fully utilized. In addition, although LNG has significant emission reduction benefits as a ship power fuel, the amount of CO 2 emitted by the entire shipping industry cannot be underestimated.
公开号为CN113669175A的中国专利提出了一种船用天然气发动机尾气的低温凝华碳捕集系统及方法,该系统包括LNG燃气供气系统、船用主机燃烧系统、碳富集系统以及低温凝华碳捕集系统,其通过醇胺法富集了90%以上的高浓度含碳尾气,并结合LNG气化过程中的冷能实现了95%以上的常压尾气中CO 2捕集封存,但是该系统采用化学吸收法富集CO 2无法实现零碳排放,且化学吸附剂再生困难而导致富集效率下降,同时整个系统能耗和化学品消耗大。 The Chinese patent with publication number CN113669175A proposes a low-temperature desublimation carbon capture system and method for marine natural gas engine exhaust. The system includes an LNG gas supply system, a marine main engine combustion system, a carbon enrichment system and a low-temperature desublimation carbon capture system. The collection system enriches more than 90% of the high-concentration carbon-containing tail gas through the alcohol amine method, and combines the cold energy in the LNG gasification process to achieve more than 95% of the CO 2 capture and storage in the atmospheric tail gas. However, this system The use of chemical absorption method to enrich CO2 cannot achieve zero carbon emissions, and the regeneration of the chemical adsorbent is difficult, resulting in a decrease in enrichment efficiency. At the same time, the entire system consumes a lot of energy and chemicals.
公开号为CN113738467A的中国专利提出了一种利用液化天然气进行带碳捕集发电的集成系统,该系统集LNG气化、冷能制氧、富氧发电与碳捕获于一体,能够大大降低LNG气化,制氧和碳捕获环节的能耗,LNG冷能利用率提高、发电效率提高、将捕集的二氧化碳注入地底咸水封存则可以实现零碳排放发电效果。但该系统面向陆地应用场景,其LNG流量足够大,能够提供制氧和碳捕获过程所需要的冷能,而船舶上LNG的进气流量远小于烟气流量,无法满足制氧和碳捕集冷量的需求,因此该系统难以应用在船舶上。The Chinese patent with publication number CN113738467A proposes an integrated system for using liquefied natural gas to generate electricity with carbon capture. This system integrates LNG gasification, cold energy oxygen production, oxygen-enriched power generation and carbon capture, which can greatly reduce the cost of LNG gas. , the energy consumption in oxygen production and carbon capture links, LNG cold energy utilization rate is improved, power generation efficiency is improved, and the captured carbon dioxide is injected into underground salt water for storage, which can achieve zero-carbon emission power generation effect. However, this system is intended for land application scenarios. Its LNG flow rate is large enough to provide the cold energy required for the oxygen production and carbon capture processes. However, the LNG intake flow rate on ships is much smaller than the flue gas flow rate and cannot meet the needs of oxygen production and carbon capture. The demand for cooling capacity makes this system difficult to apply on ships.
发明内容Contents of the invention
针对上述现有技术缺陷,本发明的任务在于提供一种LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,在船舶的LNG冷量相对较小的情况下降低碳排放及能耗。In view of the above-mentioned deficiencies in the prior art, the task of the present invention is to provide a low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships to reduce carbon emissions and energy consumption when the LNG cooling capacity of the ship is relatively small.
本发明技术方案如下:一种LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,包括:The technical solution of the present invention is as follows: a low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships, including:
LNG蒸发侧,由LNG储罐中出来的LNG经过第一级增压、第一级LNG换热、第二级增压、第二级LNG换热和海水调温后形成NG送至主机;On the LNG evaporation side, the LNG coming out of the LNG storage tank undergoes first-stage pressurization, first-stage LNG heat exchange, second-stage pressurization, second-stage LNG heat exchange and seawater temperature adjustment to form NG and send it to the main engine;
烟气侧,由主机排出的烟气经过第一级烟气膨胀做功、第一级烟气换热、第二级烟气膨胀做功、第二级烟气换热、第三级烟气换热和海水冷却后通过第一烟气水分离器分 离出水,进一步分流成两路,一路送至主机,另一路依次经过烟气预冷器、第二烟气水分离器、烟气压缩机后进行第四级烟气换热和第五级烟气换热后完成低温液化捕集,送至LCO 2储罐; On the flue gas side, the flue gas discharged by the host undergoes the first-stage flue gas expansion work, the first-stage flue gas heat exchange, the second-stage flue gas expansion work, the second-stage flue gas heat exchange, and the third-stage flue gas heat exchange. After cooling with sea water, the water is separated through the first flue gas water separator, and further divided into two paths, one is sent to the main engine, and the other path passes through the flue gas precooler, the second flue gas water separator, and the flue gas compressor in sequence. After the fourth-stage flue gas heat exchange and the fifth-stage flue gas heat exchange, the low-temperature liquefaction capture is completed and sent to the LCO 2 storage tank;
空气侧,空气依次进行多级冷却增压和两级精馏的流路,空气经过所述两级精馏后形成的废氮用于对空气进行多级冷却增压中除末级冷却外的前级冷却再经第三级烟气换热器吸收热能后通过废氮透平做功,空气经过所述两级精馏后形成的废氩与所述从废氮透平出来的废氮混合,接着依次为所述烟气预冷器和碳捕集换热器提供冷能后排出,空气经过所述两级精馏后形成的液氧用于对空气进行末级冷却后在碳捕集换热器再气化送入主机;On the air side, the air is sequentially subjected to multi-stage cooling and pressurization and two-stage rectification. The waste nitrogen formed after the air passes through the two-stage rectification is used to perform multi-stage cooling and pressurization of the air except for the final stage cooling. The front-stage cooling then absorbs heat energy through the third-stage flue gas heat exchanger and then performs work through the waste nitrogen turbine. The waste argon formed after the two-stage distillation of the air is mixed with the waste nitrogen coming out of the waste nitrogen turbine. Then, cold energy is provided to the flue gas precooler and carbon capture heat exchanger in sequence and then discharged. The liquid oxygen formed after the air undergoes the two-stage rectification is used to cool the air in the final stage and then cools the air in the carbon capture heat exchanger. The heater is regasified and sent to the host machine;
第一级有机朗肯循环发电单元,所述第一级有机朗肯循环发电单元的循环回路为第一级循环工质增压后在第一级循环蒸发器由第二级循环工质加热,并进行膨胀做功后通过所述第一级LNG换热再重新增压的回路;The first-stage organic Rankine cycle power generation unit, the circulation loop of the first-stage organic Rankine cycle power generation unit is that the first-stage circulating working fluid is pressurized and heated by the second-stage circulating working fluid in the first-stage circulating evaporator, And carry out a circuit in which the first-stage LNG heat exchanges and then pressurizes again after the expansion work;
第二级有机朗肯循环发电单元,所述第二级有机朗肯循环发电单元的循环回路为第二级循环工质增压后由所述烟气压缩机出来的烟气加热,并进行膨胀做功后依次通过所述第一级循环蒸发器和第二级循环海水冷却器换热再重新增压的回路;A second-stage organic Rankine cycle power generation unit. The circulation loop of the second-stage organic Rankine cycle power generation unit heats and expands the flue gas from the flue gas compressor after the second-stage circulating working fluid is pressurized. After the work is done, the circuit sequentially passes through the first-stage circulating evaporator and the second-stage circulating seawater cooler to exchange heat and then re-pressurize;
第三级有机朗肯循环发电单元,所述第三级有机朗肯循环发电单元的循环回路为第三级循环工质增压后通过所述第三级循环预热器换热再与烟气进行第二级烟气换热,并进行膨胀做功后通过第三级循环海水冷却器换热再重新增压的回路;第四级跨临界朗肯循环发电单元,所述第四级跨临界朗肯循环发电单元的循环回路为第四级跨临界朗肯循环工质增压后依次通过高温缸套冷却水预热、第四级循环回热器回热再与烟气进行第一级烟气换热,并进行膨胀做功后依次通过第四级循环回热器、第三级循环预热器和第四级循环海水冷却器换热再重新增压的回路;The third-stage organic Rankine cycle power generation unit. The circulation loop of the third-stage organic Rankine cycle power generation unit is that the third-stage circulating working fluid is pressurized and then exchanges heat with the flue gas through the third-stage circulation preheater. The second-stage flue gas heat exchange is carried out, and after the expansion and work are performed, the heat is exchanged through the third-stage circulating seawater cooler and then re-pressurized; the fourth-stage transcritical Rankine cycle power generation unit, the fourth-stage transcritical Rankine cycle The circulation loop of the Ken cycle power generation unit is a fourth-stage transcritical Rankine cycle working fluid that is pressurized and then preheated by high-temperature cylinder liner cooling water, regenerated by the fourth-stage circulation regenerator, and then combined with the first-stage flue gas. It exchanges heat, performs expansion and work, and then passes through the fourth-stage circulating regenerator, the third-stage circulating preheater, and the fourth-stage circulating seawater cooler to exchange heat and then re-pressurize;
其中,所述的第一级LNG换热为LNG向第一级有机朗肯循环工质提供冷能,所述第二级LNG换热为LNG向碳捕集换热器提供冷能,所述第一级烟气换热为烟气向第四级朗肯循环工质提供热能,所述第二级烟气换热为烟气向第三级朗肯循环工质提供热能,所述第三级烟气换热为烟气向对空气进行初级冷却后的废氮提供热能,所述第四级烟气换热为由烟气压缩机压缩后的烟气向所述第二级循环工质释放热能,所述的第五级烟气换热为烟气向碳捕集换热器释放热能,在所述碳捕集换热器中,所述经第二级增压后的LNG、对空气进行末级冷却后的氧气和所述经烟气预冷器换热后的废氮废氩共同向与所述第二级循环工质换热后的烟气吸热。Among them, the first-stage LNG heat exchange is for LNG to provide cold energy to the first-stage organic Rankine cycle working fluid, and the second-stage LNG heat exchange is for LNG to provide cold energy to the carbon capture heat exchanger. The first-stage flue gas heat exchange is for the flue gas to provide thermal energy to the fourth-stage Rankine cycle working fluid. The second-stage flue gas heat exchange is for the flue gas to provide thermal energy to the third-stage Rankine cycle working fluid. The third-stage flue gas heat exchanger is The first-stage flue gas heat exchange is to provide thermal energy from the flue gas to the waste nitrogen after primary cooling of the air. The fourth-stage flue gas heat exchange is to provide the flue gas compressed by the flue gas compressor with thermal energy to the second-stage circulating working fluid. Release thermal energy. The fifth-stage flue gas heat exchange is that the flue gas releases thermal energy to the carbon capture heat exchanger. In the carbon capture heat exchanger, the second-stage pressurized LNG, The oxygen after final-stage cooling of the air and the waste nitrogen and waste argon after heat exchange in the flue gas precooler jointly absorb heat to the flue gas after heat exchange with the second-stage circulating working fluid.
进一步地,包括第五级有机朗肯循环发电单元,所述第五级有机朗肯循环发电单元的循环回路为第五级循环工质增压后通过第五级循环回热器换热再由高温缸套冷却水 加热,并进行膨胀做功后依次通过所述第五级循环回热器换热和由所述碳捕集换热器出来的废氮废氩冷却再重新增压的回路。Further, it includes a fifth-stage organic Rankine cycle power generation unit. The circulation loop of the fifth-stage organic Rankine cycle power generation unit is that the fifth-stage circulating working fluid is pressurized and then passes through the fifth-stage circulation regenerator to exchange heat. The high-temperature cylinder liner cooling water is heated, expands and performs work, and then sequentially passes through the fifth-stage circulation regenerator for heat exchange and the waste nitrogen and waste argon coming out of the carbon capture heat exchanger are cooled and then re-pressurized in the circuit.
进一步地,包括第六级有机朗肯循环发电单元,所述第六级有机朗肯循环发电单元的循环回路为第六级循环工质增压后由第二级烟气换热后的烟气加热,并进行膨胀做功后通过第六级海水冷却器换热再重新增压的回路;对增压后的所述第六级循环工质加热后的烟气进行第三级烟气换热。Further, it includes a sixth-stage organic Rankine cycle power generation unit. The circulation loop of the sixth-stage organic Rankine cycle power generation unit is the flue gas after the sixth-stage circulating working fluid is pressurized and heat-exchanged by the second-stage flue gas. A circuit that heats, performs expansion and performs heat exchange through the sixth-stage seawater cooler and then re-pressurizes it; performs third-stage flue gas heat exchange on the flue gas heated by the supercharged sixth-stage circulating working fluid.
进一步地,所述LNG蒸发侧包括依次连接的LNG储罐、第一级LNG增压泵、LNG换热器、第二级LNG增压泵、碳捕集换热器、海水调温器和船舶主机,所述第一级LNG增压泵的出口连接所述LNG换热器的冷源输入端,所述LNG换热器的冷源输出端连接所述第二级LNG增压泵的输入端,所述第二级LNG增压泵的输出端连接所述碳捕集换热器的第一冷源输入端,所述碳捕集换热器的第一冷源输出端连接海水调温器的输入端,所述第一级LNG换热在所述LNG换热器进行。Further, the LNG evaporation side includes a sequentially connected LNG storage tank, a first-stage LNG booster pump, an LNG heat exchanger, a second-stage LNG booster pump, a carbon capture heat exchanger, a seawater thermostat and a ship. Host, the outlet of the first-stage LNG booster pump is connected to the cold source input end of the LNG heat exchanger, and the cold source output end of the LNG heat exchanger is connected to the input end of the second-stage LNG booster pump. , the output end of the second-stage LNG booster pump is connected to the first cold source input end of the carbon capture heat exchanger, and the first cold source output end of the carbon capture heat exchanger is connected to the seawater thermostat At the input end, the first-stage LNG heat exchange is performed in the LNG heat exchanger.
进一步地,所述烟气侧包括依次连接的第一级烟气透平、第一级烟气换热器、第二级烟气透平、第二级烟气换热器、第四级烟气换热器、第三级烟气换热器、海水冷却器、第一烟气水分离器、烟气分流器,所述烟气分流器分流出的一路直接连接至船舶主机,另一路包括依次连接的烟气预冷器、第二烟气水分离器、烟气压缩机、第二级循环蒸发器、碳捕集换热器和LCO 2储罐,所述第一级烟气换热器进行第一级烟气换热,所述第二级烟气换热器进行第二级烟气换热,所述第四级烟气换热器中由第二级烟气换热后的烟气加热增压后的第六级循环工质,所述第三级烟气换热器进行第三级烟气换热,所述第二级循环蒸发器进行第四级烟气换热,所述碳捕集换热器进行第五级烟气换热。 Further, the flue gas side includes a first-stage flue gas turbine, a first-stage flue gas heat exchanger, a second-stage flue gas turbine, a second-stage flue gas heat exchanger, and a fourth-stage flue gas heat exchanger, which are connected in sequence. Gas heat exchanger, third-stage flue gas heat exchanger, seawater cooler, first flue gas water separator, flue gas diverter, one branch of the flue gas diverter is directly connected to the ship's main engine, and the other branch includes The flue gas precooler, the second flue gas water separator, the flue gas compressor, the second stage circulation evaporator, the carbon capture heat exchanger and the LCO 2 storage tank are connected in sequence. The first stage flue gas heat exchanger The device performs first-stage flue gas heat exchange, the second-stage flue gas heat exchanger performs second-stage flue gas heat exchange, and the fourth-stage flue gas heat exchanger performs heat exchange with the second-stage flue gas. The flue gas heats the pressurized sixth-stage circulating working fluid, the third-stage flue gas heat exchanger performs third-stage flue gas heat exchange, and the second-stage circulating evaporator performs fourth-stage flue gas heat exchange. The carbon capture heat exchanger performs fifth-stage flue gas heat exchange.
进一步地,所述空气侧包括依次连接的空气滤清器、第一级冷却器、空气水分离器、第二级冷却器、第一级压缩机、第三级冷却器、第二级压缩机、第四级冷却器、空气节流阀、第一级精馏塔、第二级精馏塔,所述第一级精馏塔的上塔输出的废氮的流路包括依次连接的第三级冷却器、第二级冷却器、第一级冷却器、第三级烟气换热器、废氮透平、废氮废氩集流器,所述废氮废氩集流器的另一个输入端与第二级精馏塔的上塔输出端相连接,所述废氮废氩集流器输出的废氮废氩的流路包括依次连接的烟气预冷器和碳捕集换热器,所述烟气预冷器的冷源输出端与碳捕集换热器的第三冷源输入端相连接,所述第二级精馏塔下塔输出的氧气的流路包括依次连接的第四级冷却器、氧气节流阀、碳捕集换热器和船舶主机,所述氧气节流阀的输出端与所述碳捕集换热器的第二冷源输入端相连接,所述碳捕集换热器的第二冷源输出端与船舶主机相连接。Further, the air side includes an air filter, a first-stage cooler, an air-water separator, a second-stage cooler, a first-stage compressor, a third-stage cooler, and a second-stage compressor connected in sequence. , a fourth-stage cooler, an air throttle valve, a first-stage distillation tower, and a second-stage distillation tower. The flow path of the waste nitrogen output from the upper tower of the first-stage distillation tower includes a third stage connected in sequence. Stage cooler, second stage cooler, first stage cooler, third stage flue gas heat exchanger, waste nitrogen turbine, waste nitrogen and waste argon collector, another one of the waste nitrogen and waste argon collector The input end is connected to the upper tower output end of the second-stage distillation tower. The waste nitrogen and waste argon flow path output by the waste nitrogen and waste argon collector includes a flue gas precooler and a carbon capture heat exchanger that are connected in sequence. device, the cold source output end of the flue gas precooler is connected to the third cold source input end of the carbon capture heat exchanger, and the flow path of the oxygen output from the lower tower of the second-stage distillation tower includes sequentially connected The fourth-stage cooler, oxygen throttle valve, carbon capture heat exchanger and ship main engine, the output end of the oxygen throttle valve is connected to the second cold source input end of the carbon capture heat exchanger, so The second cold source output end of the carbon capture heat exchanger is connected to the main engine of the ship.
进一步地,所述第一级有机朗肯循环中的第一级循环工质的工作温度区间为-100~70℃,所述第二级有机朗肯循环中的第二级循环工质的工作温度区间为25~150℃, 所述第三级有机朗肯循环中的第三级循环工质的工作温度区间为25~115℃,所述第四级跨临界朗肯循环中的第四级循环工质的工作温度区间为25~261℃,所述第五级有机朗肯循环中的第五级循环工质的工作温度区间为0~85℃,所述第六级有机朗肯循环中的第六级循环工质的工作温度区间为25~90℃。Further, the working temperature range of the first-stage circulating working fluid in the first-stage organic Rankine cycle is -100 to 70°C, and the working temperature range of the second-stage circulating working fluid in the second-stage organic Rankine cycle is The temperature range is 25 to 150°C, the working temperature range of the third-stage circulating working fluid in the third-stage organic Rankine cycle is 25 to 115°C, and the fourth-stage of the fourth-stage transcritical Rankine cycle The working temperature range of the circulating working fluid is 25-261°C, the working temperature range of the fifth-stage circulating working fluid in the fifth-stage organic Rankine cycle is 0-85°C, and the working temperature range of the fifth-stage organic Rankine cycle is 0-85°C. The working temperature range of the sixth-stage circulating working fluid is 25~90℃.
进一步地,所述第一级循环工质为R1150,所述第二级循环工质为n-Pentane,所述第三级循环工质为R600,所述第四级循环工质为CO 2,所述第五级循环工质为R600,所述第六级循环工质为n-Pentane。 Further, the first-stage circulating working fluid is R1150, the second-stage circulating working fluid is n-Pentane, the third-stage circulating working fluid is R600, and the fourth-stage circulating working fluid is CO 2 , The fifth-stage circulating working fluid is R600, and the sixth-stage circulating working fluid is n-Pentane.
本发明在满足主机进气条件的情况下,构建主机富氧燃烧体系使得排烟的成分仅有H 2O、CO 2和少量Ar,省去了现有技术方案中分离CO 2的复杂步骤,能够高效捕集排烟中的CO 2,同时本发明对船舶的余热和冷能梯级利用,实现节能和减排的双重目标,与现有技术相比的优点在于: When the air intake conditions of the main engine are met, the present invention constructs the oxygen-rich combustion system of the main engine so that the components of the exhaust smoke are only H 2 O, CO 2 and a small amount of Ar, eliminating the complicated steps of separating CO 2 in the existing technical solutions. It can efficiently capture CO 2 in the exhaust smoke. At the same time, the present invention utilizes the waste heat and cold energy of the ship in a cascade to achieve the dual goals of energy saving and emission reduction. The advantages compared with the existing technology are:
1、面向船舶应用场景,在满足船舶进气的条件下,基于“温度对口,梯级利用”的原则合理地在冷热源之间构建单级有机朗肯循环、跨临界朗肯循环、两级级联朗肯循环对船舶冷能和余热梯级利用。1. For ship application scenarios, under the conditions of meeting the ship's air intake, based on the principle of "temperature matching, cascade utilization", a single-stage organic Rankine cycle, a transcritical Rankine cycle, and a two-stage organic Rankine cycle are reasonably constructed between hot and cold sources. The cascade Rankine cycle utilizes cascade cold energy and waste heat of ships.
2、围绕船舶主机构建富氧燃烧体系,得到具有高浓度CO 2的烟气,省去现有技术方法中分离提纯的步骤,更加易于捕集;将空分产物冷能再利用于空气冷却、烟气冷却和碳捕集,降低全船能耗。 2. Build an oxygen-rich combustion system around the main engine of the ship to obtain flue gas with high concentration of CO 2 , eliminating the separation and purification steps in the existing technical methods, making it easier to capture; reusing the cold energy of the air separation product for air cooling, Flue gas cooling and carbon capture reduce the energy consumption of the entire ship.
附图说明Description of drawings
图1为本发明实施例的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统的结构示意图。Figure 1 is a schematic structural diagram of a low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for an LNG-powered ship according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本说明之后,本领域技术人员对本说明的各种等同形式的修改均落于本申请所附权利要求所限定的范围内。The present invention will be further described below in conjunction with the examples. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. After reading this description, those skilled in the art will make various equivalent modifications to this description. All fall within the scope defined by the appended claims of this application.
请结合图1所示,本发明实施例涉及的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,包括:As shown in Figure 1, the low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships involved in the embodiment of the present invention includes:
LNG蒸发侧,包括依次通过管道连接的LNG储罐1、第一级LNG增压泵2、LNG换热器3、第二级LNG增压泵4、碳捕集换热器5、海水调温器6和船舶主机7,其中,第一级LNG增压泵2的出口连接LNG换热器3的冷源输入端301,LNG换热器3的冷源输出端302连接第二级LNG增压泵4的入口,第二级LNG增压泵4的出口连接碳捕集换热器5的第一冷源输入端501,碳捕集换热器5的第一冷源输出端502连接海水调温器6的输入端。The LNG evaporation side includes the LNG storage tank 1, the first-stage LNG booster pump 2, the LNG heat exchanger 3, the second-stage LNG booster pump 4, the carbon capture heat exchanger 5, and seawater temperature regulation connected in sequence through pipelines. 6 and ship main engine 7, in which the outlet of the first-stage LNG booster pump 2 is connected to the cold source input end 301 of the LNG heat exchanger 3, and the cold source output end 302 of the LNG heat exchanger 3 is connected to the second-stage LNG booster pump. The inlet of the pump 4 and the outlet of the second-stage LNG booster pump 4 are connected to the first cold source input end 501 of the carbon capture heat exchanger 5, and the first cold source output end 502 of the carbon capture heat exchanger 5 is connected to the seawater regulator. The input terminal of thermostat 6.
烟气侧,包括依次通过管道连接的第一级烟气透平8、第一级烟气换热器9、第二级烟气透平10、第二级烟气换热器11、第四级烟气换热器12、第三级烟气换热器13、海水冷却器14、第一烟气水分离器15、烟气分流器16,烟气分流器16分流出的一路直接连接至船舶主机7,另一路包括依次连接的烟气预冷器17、第二烟气水分离器18、烟气压缩机19、第二级循环蒸发器20、碳捕集换热器5和LCO 2储罐21,其中,第一级烟气透平8的出口连接第一级烟气换热器9的热源输入端903,第一级烟气换热器9的热源输出端904连接第二级烟气透平10的入口,第二级烟气透平10的出口连接第二级烟气换热器11的热源输入端1103,第二级烟气换热器11的热源输出端1104与第四级烟气换热器12的热源输入端1203相连接,第四级烟气换热器12的热源输出端1204与第三级烟气换热器13的热源输入端1303相连接,第三级烟气换热器13的热源输出端1304连接至海水冷却器14的输入端,第一烟气水分离器15的气体输出端连接烟气分流器16的输入端,烟气分流器16输出端的一路连接船舶主机7,另一路与烟气预冷器17的热源输入端1703相连接,烟气预冷器17的热源输出端1704连接至第二烟气水分离器18的输出端,烟气压缩机19的出口与第二级循环蒸发器20的热源输入端2003相连接,第二级循环蒸发器20的热源输出端2004与碳捕集换热器5的热源输入端507相连接,碳捕集换热器的热源输出端507连接至LCO 2储罐21。 The flue gas side includes the first-stage flue gas turbine 8, the first-stage flue gas heat exchanger 9, the second-stage flue gas turbine 10, the second-stage flue gas heat exchanger 11, and the fourth-stage flue gas heat exchanger 11, which are connected through pipelines in sequence. The first-stage flue gas heat exchanger 12, the third-stage flue gas heat exchanger 13, the seawater cooler 14, the first flue gas water separator 15, the flue gas diverter 16, and the branched outflow of the flue gas diverter 16 is directly connected to The main engine of the ship 7, the other path includes the flue gas precooler 17, the second flue gas water separator 18, the flue gas compressor 19, the second stage circulation evaporator 20, the carbon capture heat exchanger 5 and the LCO 2, which are connected in sequence. Storage tank 21, in which the outlet of the first-stage flue gas turbine 8 is connected to the heat source input end 903 of the first-stage flue gas heat exchanger 9, and the heat source output end 904 of the first-stage flue gas heat exchanger 9 is connected to the second-stage flue gas heat exchanger 9. The inlet of the flue gas turbine 10 and the outlet of the second-stage flue gas turbine 10 are connected to the heat source input end 1103 of the second-stage flue gas heat exchanger 11, and the heat source output end 1104 of the second-stage flue gas heat exchanger 11 is connected to the second-stage flue gas heat exchanger 11. The heat source input end 1203 of the fourth-stage flue gas heat exchanger 12 is connected, and the heat source output end 1204 of the fourth-stage flue gas heat exchanger 12 is connected with the heat source input end 1303 of the third-stage flue gas heat exchanger 13. The heat source output end 1304 of the first-stage flue gas heat exchanger 13 is connected to the input end of the seawater cooler 14, the gas output end of the first flue gas water separator 15 is connected to the input end of the flue gas diverter 16, and the output end of the flue gas diverter 16 One end is connected to the ship's main engine 7, and the other end is connected to the heat source input end 1703 of the flue gas precooler 17. The heat source output end 1704 of the flue gas precooler 17 is connected to the output end of the second flue gas water separator 18. The outlet of the gas compressor 19 is connected to the heat source input end 2003 of the second-stage circulation evaporator 20, and the heat source output end 2004 of the second-stage circulation evaporator 20 is connected to the heat source input end 507 of the carbon capture heat exchanger 5. The heat source output 507 of the carbon capture heat exchanger is connected to the LCO 2 storage tank 21 .
空气侧,包括依次通过管道连接的空气滤清器22、第一级冷却器23、空气水分离器24、第二级冷却器25、第一级压缩机26、第三级冷却器27、第二级压缩机28、第四级冷却器29、空气节流阀30、第一级精馏塔31、第二级精馏塔32,第一级精馏塔31的上塔输出的废氮的流路包括依次通过管道连接的第三级冷却器27、第二级冷却器25、第一级冷却器23、第三级烟气换热器13、废氮透平33、废氮废氩集流器34,废氮废氩集流器34的另一个输入端与第二级精馏塔32的上塔输出端相连接,废氮废氩集流器34输出的废氮废氩的流路包括通过管道依次连接的烟气预冷器17、碳捕集换热器5和第五级循环冷凝器35,第二级精馏塔32下塔输出的氧气的流路包括依次通过管道连接的第四级冷却器29、氧气节流阀36、碳捕集换热器5和船舶主机7。其中空气滤清器22的输出端连接至第一级冷却器23的热源输入端2303,第一级冷却器23的热源输出端2304连接至空气水分离器24的输入端,空气水分离器24的气体输出端连接第二级冷却器25的热源输入端2503,第二级冷却器25的热源输出端2504连接至第一级压缩机26的入口,第一级压缩机26的出口连接至第三级冷却器27的热源输入端2703,第三级冷却器27的热源输出端2704连接至第二级压缩机28的入口,第二级压缩机28的出口连接至第四级冷却器29的热源输入端2903,第四级冷却器29的热源输出端2904经过空气节流阀30连接至第一级精馏塔31,第一级精馏塔31的下塔输出端连接至第二 级精馏塔32,第一级精馏塔31上塔输出端与第三级冷却器27的冷源输入端2701相连接,第三级冷却器27的冷源输出端2702与第二级冷却器25的冷源输入端2501相连接,第二级冷却器25的冷源输出端2502与第一级冷却器23的冷源输入端2301相连接,第一级冷却器23的冷源输出端2302与第三级烟气换热器13的冷源输入端1301相连接,第三级烟气换热器13的冷源输出端1302与废氮透平33的入口相连接,废氮废氩集流器34的输出端与烟气预冷器17的冷源输入端1701相连接,烟气预冷器17的冷源输出端1702与碳捕集换热器5的第三冷源输入端505相连接,碳捕集换热器5的第三冷源输出端506与第五级循环冷凝器35的冷源输入端3501相连接,第二级精馏塔32的下塔输出端与第四级冷却器29的冷源输入端2901相连接,第四级冷却器29的冷源输出端2902经过氧气节流阀36与碳捕集换热器5的第二冷源输入端503相连接,碳捕集换热器5的第二冷源输出端504与船舶主机7相连接。The air side includes an air filter 22, a first-stage cooler 23, an air-water separator 24, a second-stage cooler 25, a first-stage compressor 26, a third-stage cooler 27, and a third-stage cooler 27 connected by pipelines in sequence. The second-stage compressor 28, the fourth-stage cooler 29, the air throttle valve 30, the first-stage distillation tower 31, the second-stage distillation tower 32, and the waste nitrogen output from the upper tower of the first-stage distillation tower 31 The flow path includes a third-stage cooler 27, a second-stage cooler 25, a first-stage cooler 23, a third-stage flue gas heat exchanger 13, a waste nitrogen turbine 33, a waste nitrogen and waste argon collector connected in sequence through pipelines. The other input end of the waste nitrogen and waste argon current collector 34 is connected to the upper tower output end of the second-stage distillation tower 32. The waste nitrogen and waste argon current collector 34 outputs the flow path of the waste nitrogen and waste argon. It includes a flue gas precooler 17, a carbon capture heat exchanger 5 and a fifth-stage circulation condenser 35 that are connected in sequence through pipelines. The flow path of oxygen output from the lower part of the second-stage distillation tower 32 includes a flow path that is connected in sequence through pipelines. The fourth stage cooler 29, oxygen throttle valve 36, carbon capture heat exchanger 5 and ship main engine 7. The output end of the air filter 22 is connected to the heat source input end 2303 of the first-stage cooler 23, and the heat source output end 2304 of the first-stage cooler 23 is connected to the input end of the air-water separator 24. The air-water separator 24 The gas output end is connected to the heat source input end 2503 of the second-stage cooler 25, the heat source output end 2504 of the second-stage cooler 25 is connected to the inlet of the first-stage compressor 26, and the outlet of the first-stage compressor 26 is connected to the The heat source input end 2703 of the third-stage cooler 27, the heat source output end 2704 of the third-stage cooler 27 are connected to the inlet of the second-stage compressor 28, and the outlet of the second-stage compressor 28 is connected to the fourth-stage cooler 29. The heat source input end 2903 and the heat source output end 2904 of the fourth stage cooler 29 are connected to the first stage rectification tower 31 through the air throttle valve 30, and the lower tower output end of the first stage rectification tower 31 is connected to the second stage rectification tower. Distillation tower 32, the tower output end of the first-stage distillation tower 31 is connected to the cold source input end 2701 of the third-stage cooler 27, and the cold source output end 2702 of the third-stage cooler 27 is connected to the second-stage cooler 25 The cold source input end 2501 of the second stage cooler 25 is connected to the cold source input end 2301 of the first stage cooler 23. The cold source output end 2302 of the first stage cooler 23 is connected to the cold source input end 2501 of the second stage cooler 25. The cold source input end 1301 of the third-stage flue gas heat exchanger 13 is connected, the cold source output end 1302 of the third-stage flue gas heat exchanger 13 is connected to the inlet of the waste nitrogen turbine 33, and the waste nitrogen and waste argon are collected. The output end of the device 34 is connected to the cold source input end 1701 of the flue gas precooler 17, and the cold source output end 1702 of the flue gas precooler 17 is connected to the third cold source input end 505 of the carbon capture heat exchanger 5. Connect, the third cold source output end 506 of the carbon capture heat exchanger 5 is connected to the cold source input end 3501 of the fifth stage circulation condenser 35, and the lower tower output end of the second stage rectification tower 32 is connected to the fourth stage The cold source input end 2901 of the cooler 29 is connected, and the cold source output end 2902 of the fourth-stage cooler 29 is connected to the second cold source input end 503 of the carbon capture heat exchanger 5 through the oxygen throttle valve 36. The second cold source output end 504 of the capture heat exchanger 5 is connected to the ship's main engine 7 .
第一级有机朗肯循环发电单元由包括第一级循环工质泵38、第一级循环蒸发器39、第一级循环透平37、LNG换热器3连接构成的循环回路,第一级循环透平37的出口与LNG换热器3的热源输入端303相连接,LNG换热器5的热源输出端304与第一级循环工质泵38的入口相连接,第一级循环工质泵38的出口与第一级循环蒸发器39的冷源输入端3901相连接,第一级循环蒸发器39的冷源输出端3902与第一级循环透平37的入口相连接。The first-stage organic Rankine cycle power generation unit is composed of a circulation loop including a first-stage circulating working fluid pump 38, a first-stage circulating evaporator 39, a first-stage circulating turbine 37, and an LNG heat exchanger 3. The first-stage The outlet of the circulation turbine 37 is connected to the heat source input end 303 of the LNG heat exchanger 3, and the heat source output end 304 of the LNG heat exchanger 5 is connected to the inlet of the first-stage circulating working fluid pump 38. The first-stage circulating working fluid The outlet of the pump 38 is connected to the cold source input end 3901 of the first-stage circulation evaporator 39 , and the cold source output end 3902 of the first-stage circulation evaporator 39 is connected to the inlet of the first-stage circulation turbine 37 .
第二级有机朗肯循环发电单元由包括第二级循环工质泵42、第二级循环蒸发器20、第二级循环透平40、第一级循环蒸发器39、第二级循环海水冷却器41连接构成的循环回路,第二级循环透平40的出口与第一级循环蒸发器39的热源输入端3903相连接,第一级循环蒸发器39的热源输出端3904与第二级循环海水冷却器41的输入端相连接,第二级循环工质泵42的出口与第二级循环蒸发器20的冷源输入端2001相连接,第二级循环蒸发器20的冷源输出端2002与第二级循环透平40的入口相连接。The second-stage organic Rankine cycle power generation unit consists of a second-stage circulating working fluid pump 42, a second-stage circulating evaporator 20, a second-stage circulating turbine 40, a first-stage circulating evaporator 39, and a second-stage circulating seawater cooling The outlet of the second-stage circulation turbine 40 is connected to the heat source input end 3903 of the first-stage circulation evaporator 39, and the heat source output end 3904 of the first-stage circulation evaporator 39 is connected to the heat source output end 3904 of the second-stage circulation evaporator 39. The input end of the seawater cooler 41 is connected, the outlet of the second-stage circulating working fluid pump 42 is connected with the cold source input end 2001 of the second-stage circulating evaporator 20, and the cold source output end 2002 of the second-stage circulating evaporator 20 It is connected with the inlet of the second stage circulation turbine 40.
第三级有机朗肯循环发电单元由包括第三级循环工质泵55、第三级循环预热器49、第二级烟气换热器11、第三级循环透平53、第三级海水冷却器54连接构成的循环回路,第三级循环透平53的出口与第三级循环海水冷却器54的输入端相连接,第三级循环海水冷却器54的输出端与第三级循环工质泵55的入口相连接,第三级循环工质泵55的出口与第三级循环预热器49的冷源输入端4901相连接,第三级循环预热器49的冷源输出端4902与第二级烟气换热器11的冷源输入端1101相连接,第二级烟气换热器11的冷源输出端1102与第三级循环透平53的入口相连接。The third-stage organic Rankine cycle power generation unit consists of a third-stage circulating working fluid pump 55, a third-stage circulating preheater 49, a second-stage flue gas heat exchanger 11, a third-stage circulating turbine 53, and a third-stage circulating working fluid pump 55. The seawater cooler 54 is connected to form a circulation loop. The outlet of the third-stage circulation turbine 53 is connected to the input end of the third-stage circulation seawater cooler 54. The output end of the third-stage circulation seawater cooler 54 is connected to the third-stage circulation seawater cooler 54. The inlet of the working fluid pump 55 is connected, the outlet of the third-stage circulating working fluid pump 55 is connected with the cold source input end 4901 of the third-stage circulating preheater 49, and the cold source output end of the third-stage circulating preheater 49 4902 is connected to the cold source input end 1101 of the second-stage flue gas heat exchanger 11, and the cold source output end 1102 of the second-stage flue gas heat exchanger 11 is connected to the inlet of the third-stage circulation turbine 53.
第四级跨临界朗肯循环发电单元由包括第四级循环工质泵51、第四级循环预热器52、第四级循环回热器48、第一级烟气换热器9、第四级循环透平47、第三级循环预热 器49和第四级循环海水冷却器50连接构成的循环回路,第四级循环透平47的出口与第四级循环回热器48的热源输入端4803相连接,第四级循环回热器48的热源输出端4804与第三级循环预热器49的热源输入端4903相连接,第三级循环预热器49的热源输出端4904与第四级循环海水冷却器50的输入端相连接,第四级循环海水冷却器50的输出端与第四级循环工质泵51的入口相连接,第四级循环工质泵51的出口与第四级循环预热器52的冷源输入端5201相连接,第四级循环预热器52的冷源输出端5202与第四级循环回热器48的冷源输入端4801相连接,第四级循环回热器48的冷源输出端4802与第一级烟气换热器9的冷源输入端901相连接,第一级烟气换热器9的冷源输出端902与第四级循环透平47的入口相连接。The fourth-stage transcritical Rankine cycle power generation unit consists of a fourth-stage circulating working fluid pump 51, a fourth-stage circulating preheater 52, a fourth-stage circulating regenerator 48, a first-stage flue gas heat exchanger 9, The fourth-stage circulation turbine 47, the third-stage circulation preheater 49 and the fourth-stage circulation seawater cooler 50 are connected to form a circulation loop. The outlet of the fourth-stage circulation turbine 47 and the heat source of the fourth-stage circulation regenerator 48 The input end 4803 is connected, the heat source output end 4804 of the fourth-stage circulation regenerator 48 is connected with the heat source input end 4903 of the third-stage circulation preheater 49, and the heat source output end 4904 of the third-stage circulation preheater 49 is connected with The input end of the fourth-stage circulating seawater cooler 50 is connected, the output end of the fourth-stage circulating seawater cooler 50 is connected with the inlet of the fourth-stage circulating working fluid pump 51, and the outlet of the fourth-stage circulating working fluid pump 51 is connected with The cold source input end 5201 of the fourth-stage circulation preheater 52 is connected, and the cold source output end 5202 of the fourth-stage circulation preheater 52 is connected with the cold source input end 4801 of the fourth-stage circulation regenerator 48. The cold source output end 4802 of the four-stage circulation regenerator 48 is connected to the cold source input end 901 of the first-stage flue gas heat exchanger 9, and the cold source output end 902 of the first-stage flue gas heat exchanger 9 is connected to the fourth-stage flue gas heat exchanger 9. The inlets of the stage circulation turbine 47 are connected.
第五级有机朗肯循环发电单元由包括第五级循环工质泵45、第五级循环回热器44、第五级循环蒸发器46、第五级循环透平43、第五级循环冷凝器35连接构成的循环回路,第五级循环透平43的出口与第五级循环回热器44的热源输入端4403相连接,第五级循环回热器44的热源输出端4404与第五级循环冷凝器35的热源输入端3503相连接,第五级循环冷凝器35的热源输出端3504与第五级循环工质泵45的入口相连接,第五级循环工质泵45的出口与第五级循环回热器44的冷源输入端4401相连接,第五级循环回热器44的冷源输出端4402与第五级循环蒸发器46的冷源输入端4601相连接,第五级循环蒸发器46的冷源输出端4602与第五级循环透平43的入口相连接。The fifth-stage organic Rankine cycle power generation unit includes a fifth-stage circulating working fluid pump 45, a fifth-stage circulating regenerator 44, a fifth-stage circulating evaporator 46, a fifth-stage circulating turbine 43, and a fifth-stage circulating condensation unit. The outlet of the fifth-stage circulating turbine 43 is connected to the heat source input end 4403 of the fifth-stage circulating regenerator 44, and the heat source output end 4404 of the fifth-stage circulating regenerator 44 is connected to the fifth-stage circulating regenerator 44. The heat source input end 3503 of the first-stage circulation condenser 35 is connected, the heat source output end 3504 of the fifth-stage circulation condenser 35 is connected with the inlet of the fifth-stage circulating working fluid pump 45, and the outlet of the fifth-stage circulating working fluid pump 45 is connected with The cold source input end 4401 of the fifth-stage circulation regenerator 44 is connected, and the cold source output end 4402 of the fifth-stage circulation regenerator 44 is connected with the cold source input end 4601 of the fifth-stage circulation evaporator 46. The cold source output end 4602 of the first-stage circulation evaporator 46 is connected to the inlet of the fifth-stage circulation turbine 43 .
第六级有机朗肯循环发电单元由包括第六级循环工质泵58、第四级烟气换热器12、第六级循环透平56、第六级循环海水冷却器57连接构成的循环回路,第六级循环透平56的出口与第六级循环海水冷却器57的入口相连接,第六级循环海水冷却器57的出口与第六级循环工质泵58的入口相连接,第六级循环工质泵58的出口与第四级烟气换热器12的冷源输入端1201相连接,第四级烟气换热器12的冷源输出端1202与第六级循环透平56的入口相连接。The sixth-stage organic Rankine cycle power generation unit is composed of a sixth-stage circulating working fluid pump 58, a fourth-stage flue gas heat exchanger 12, a sixth-stage circulating turbine 56, and a sixth-stage circulating seawater cooler 57. In the loop, the outlet of the sixth-stage circulating turbine 56 is connected to the inlet of the sixth-stage circulating seawater cooler 57, and the outlet of the sixth-stage circulating seawater cooler 57 is connected to the inlet of the sixth-stage circulating working fluid pump 58. The outlet of the six-stage circulating working fluid pump 58 is connected to the cold source input end 1201 of the fourth-stage flue gas heat exchanger 12, and the cold source output end 1202 of the fourth-stage flue gas heat exchanger 12 is connected to the sixth-stage circulating turbine. 56 entrances are connected.
结合296600吨VLCC-LNG动力船,进一步说明本实施例LNG动力船低温碳捕集耦合冷能与余热梯级利用系统中各部分的工作过程。LNG储罐中的LNG组分为甲烷95%,乙烷3%,丙烷2%。空气组分为氮气78.1%、氧气20.9%、氩气0.94%、二氧化碳0.03%、水蒸气0.03%。通入发动机的氧气(非纯氧)组分为氧气98.35%、氩气1.65%。由于本实例通入的氧气不是纯氧,为实现系统零碳排放,循环CO 2组分调整为二氧化碳94.31%、氩气2.82%、水蒸气2.87%。 Combined with the 296,600-ton VLCC-LNG power ship, the working process of each part of the low-temperature carbon capture coupling cold energy and waste heat cascade utilization system of the LNG power ship in this embodiment is further explained. The LNG components in the LNG storage tank are 95% methane, 3% ethane, and 2% propane. The air components are 78.1% nitrogen, 20.9% oxygen, 0.94% argon, 0.03% carbon dioxide, and 0.03% water vapor. The components of oxygen (not pure oxygen) flowing into the engine are 98.35% oxygen and 1.65% argon. Since the oxygen introduced in this example is not pure oxygen, in order to achieve zero carbon emissions in the system, the circulating CO2 components are adjusted to 94.31% carbon dioxide, 2.82% argon, and 2.87% water vapor.
流程参数说明:Process parameter description:
LNG流程:LNG(3000kg/h,600kPa,-162℃)自LNG储罐1中出,经第一级LNG增压泵2第一次增压至15MPa(-154.3℃),其后在LNG换热器3中与第一级循环工质 (R1150,150kPa,-51.43℃)换热至-91.08℃。接着经第二级LNG增压泵4第二次增压至30Mpa(-75.82),再进入低温碳捕集换热器5换热升温至0℃,此时LNG可利用冷
Figure PCTCN2022126053-appb-000001
较少,直接通过海水调温器6换热至15℃送至船舶主机7。
LNG process: LNG (3000kg/h, 600kPa, -162℃) comes out of the LNG storage tank 1, and is boosted to 15MPa (-154.3℃) by the first-stage LNG booster pump 2, and then is replaced by the LNG Heater 3 exchanges heat with the first-stage circulating working fluid (R1150, 150kPa, -51.43℃) to -91.08℃. Then it is boosted to 30Mpa (-75.82) by the second-stage LNG booster pump 4 for a second time, and then enters the low-temperature carbon capture heat exchanger 5 to exchange heat and raise the temperature to 0°C. At this time, the LNG can use cold
Figure PCTCN2022126053-appb-000001
Less, the heat is directly transferred to the ship's main engine 7 through the seawater thermostat 6 to 15°C.
烟气流程:由船舶主机7排出的烟气(350℃,500kPa,196070kg/h)通过第一级烟气透平8做功(此处涡轮出口压力限制150kPa以上),做功后的烟气(150kPa,266℃)在第一级烟气换热器9中与由第四级循环回热器48出来的第四级循环工质(CO 2,126.9℃)换热,换热后的烟气(150kPa,144.4℃)经第二级烟气透平10膨胀做功至110kPa(123.6℃),再在第二级烟气换热器11中与由第五级循环预热器49出来的第五级循环工质(R600,80℃)换热降温至94.07℃。接着在第四级烟气换热器12中为第六级朗肯循环工质(n-Pentane,25.16℃)提供热量,降温至77.63℃,再在第三级烟气换热器13中与废氮(623kPa,8.114℃)换热至73.08℃后通过海水冷却器14换热至25℃,其后经第一烟气水分离器15分离出大部分水后经烟气分流器16分为两股,一股作为循环烟气送至船舶主机7,另一股对其进行碳捕集。 Flue gas flow: The flue gas (350°C, 500kPa, 196070kg/h) discharged by the ship's main engine 7 passes through the first-stage flue gas turbine 8 to do work (the turbine outlet pressure here is limited to 150kPa or more), and the flue gas after doing the work (150kPa , 266°C) in the first-stage flue gas heat exchanger 9 exchanges heat with the fourth-stage circulating working fluid (CO 2 , 126.9°C) coming out of the fourth-stage circulating regenerator 48. The heat-exchanged flue gas ( 150kPa, 144.4℃) is expanded by the second-stage flue gas turbine 10 to 110kPa (123.6℃), and then in the second-stage flue gas heat exchanger 11, it is combined with the fifth-stage gas from the fifth-stage circulation preheater 49 The circulating working fluid (R600, 80℃) cools down to 94.07℃ through heat exchange. Then, the fourth-stage flue gas heat exchanger 12 provides heat to the sixth-stage Rankine cycle working fluid (n-Pentane, 25.16°C), cools it to 77.63°C, and then heats it with the third-stage flue gas heat exchanger 13. The waste nitrogen (623kPa, 8.114℃) exchanges heat to 73.08℃ and then passes through the seawater cooler 14 to 25℃. After that, most of the water is separated by the first flue gas water separator 15 and then divided into parts by the flue gas diverter 16. There are two streams, one stream is sent to the ship's main engine 7 as circulating flue gas, and the other stream captures carbon.
捕集流程:由烟气分流器16分流出的一路捕集烟气(9108kg/h,110kPa,25℃)在烟气预冷器17中与由废氮废氩集流器34出来的废氮(110kPa,-70.45℃)换热降温至-52℃,再经第二烟气水分离器18分离出水后得到的捕集烟气(8995kg/h)通过烟气压缩机19加压至1950kPa(202.9℃),其后通过第二级循环蒸发器20与第二级循环工质(25.75℃)换热降温至67.59℃,最后捕集烟气经碳捕集换热器5与氧气(-110.8℃),废氮(-50.19℃)和LNG(-75.82℃)换热,以-36.5℃、1950kPa液化完成捕集送至LCO 2储罐21。 Capture process: The captured flue gas (9108kg/h, 110kPa, 25°C) flowing out from the flue gas diverter 16 is combined with the waste nitrogen coming out of the waste nitrogen and waste argon collector 34 in the flue gas precooler 17 (110kPa, -70.45℃) to cool down to -52℃ through heat exchange, and then separate the water through the second flue gas water separator 18. The captured flue gas (8995kg/h) obtained is pressurized to 1950kPa ( 202.9°C), and then cooled to 67.59°C through heat exchange with the second-stage circulating working fluid (25.75°C) through the second-stage circulation evaporator 20, and finally the captured flue gas passes through the carbon capture heat exchanger 5 and oxygen (-110.8 ℃), waste nitrogen (-50.19℃) and LNG (-75.82℃) exchange heat, and are liquefied at -36.5℃ and 1950kPa to complete the capture and send it to the LCO 2 storage tank 21.
空分流程:空气(25℃,110kPa,52250kg/h)经空气滤清器22滤去杂质,在第一级冷却器23中与由第二级冷却器25出来的废氮(-87.94℃,623kPa)换热,温度降至-52℃后经空气水分离器24分离出水,接着在第二级冷却器25中与由第三级冷却器27出来的废氮(-175.9℃,623kPa,汽相分率0.7356)换热降温至-162℃后经第一级压缩机26一次增压至570kPa(-69.38℃),再在第三级冷却器27中与由第四级冷却器29出来的废氮(-176.1℃,623kPa,液相分率1)换热降温至-162℃。进一步在第二级压缩机28中二次增压至1600kPa(-109.5℃),随后空气与由第二级精馏塔32下塔排出的液氧(-182.7℃,112kPa)在第四级冷却器29中换热降温至-157℃,再经过空气节流阀30,压力降至1200kPa,温度降为-162℃。由空气节流阀30流出的空气进入第一级精馏塔31进行分离,底部流出液氧(625kPa,-161.7℃,O 2摩尔分率0.9546),顶部流出的废氮(623kPa,液相分率1,-176.1℃)作为冷源依次进入第三级冷却器27、第二级冷却器25、第一级冷却器23和第三级烟气换热器13换热升温至27℃,其后进入废氮透平33 膨胀做功至110kPa(-68.04℃)。做功后的废氮与第二级精馏塔32上塔排出的废氩通过废氮废氩集流器34混合后在烟气预冷器17中与捕集烟气(25℃)换热升温至-50.19℃,其后进入低温碳捕集换热器5提供冷量,出来的废氮(-17.89)接着在换热器第五级循环冷凝器35中为第五级循环工质(R600,8℃)提供冷量后排出。由第一级精馏塔31下塔排出的液氧进入第二级精馏塔32进一步分离提纯,顶部流出的废氩(110kPa,-192℃)经废氮废氩集流器34与废氮混合,底部流出的氧气(112kPa,-182.3℃,O2摩尔分率0.9835,液相分率1)进入第四级冷却器29作为冷源换热,温度升高至-110.8℃,再经过氧气节流阀36降压至110kPa,接着在碳捕集换热器5中作为冷源换热升温至20℃送至船舶主机7。 Air separation process: The air (25°C, 110kPa, 52250kg/h) is filtered with impurities through the air filter 22, and is mixed with the waste nitrogen (-87.94°C, 623kPa) heat exchange, after the temperature drops to -52°C, the water is separated through the air-water separator 24, and then in the second-stage cooler 25, it is mixed with the waste nitrogen (-175.9°C, 623kPa, steam) coming out of the third-stage cooler 27. The phase separation ratio is 0.7356) and is cooled to -162°C by heat exchange and then pressurized to 570kPa (-69.38°C) by the first-stage compressor 26, and then mixed with the liquid from the fourth-stage cooler 29 in the third-stage cooler 27. Waste nitrogen (-176.1℃, 623kPa, liquid phase fraction 1) is cooled to -162℃ by heat exchange. It is further pressurized to 1600kPa (-109.5°C) in the second-stage compressor 28, and then the air and the liquid oxygen (-182.7°C, 112kPa) discharged from the lower tower of the second-stage distillation tower 32 are cooled in the fourth stage. The heat exchanger in the device 29 cools down to -157°C, and then passes through the air throttle valve 30, the pressure drops to 1200kPa, and the temperature drops to -162°C. The air flowing out from the air throttle valve 30 enters the first-stage distillation tower 31 for separation. Liquid oxygen (625kPa, -161.7°C, O 2 mole fraction 0.9546) flows out from the bottom, and waste nitrogen (623kPa, liquid phase separation) flows out from the top. rate 1, -176.1°C) as a cold source and sequentially enters the third-stage cooler 27, the second-stage cooler 25, the first-stage cooler 23 and the third-stage flue gas heat exchanger 13 to exchange heat and heat up to 27°C. Then it enters the waste nitrogen turbine 33 and expands to 110kPa (-68.04℃). The waste nitrogen after work is mixed with the waste argon discharged from the upper tower of the second-stage distillation tower 32 through the waste nitrogen and waste argon collector 34, and then exchanges heat with the captured flue gas (25°C) in the flue gas precooler 17 to increase the temperature. to -50.19°C, and then enters the low-temperature carbon capture heat exchanger 5 to provide cooling. The waste nitrogen (-17.89) that comes out is then used as the fifth-stage circulating working fluid (R600) in the fifth-stage circulation condenser 35 of the heat exchanger. , 8℃) provides cooling capacity and then discharges it. The liquid oxygen discharged from the lower tower of the first-stage distillation tower 31 enters the second-stage distillation tower 32 for further separation and purification. The waste argon (110kPa, -192°C) flowing out from the top passes through the waste nitrogen and waste argon collector 34 and waste nitrogen. After mixing, the oxygen flowing out from the bottom (112kPa, -182.3℃, O2 mole fraction 0.9835, liquid phase fraction 1) enters the fourth-stage cooler 29 as a cold source for heat exchange, and the temperature rises to -110.8℃, and then passes through the oxygen section The pressure of the flow valve 36 is reduced to 110 kPa, and then used as a cold source in the carbon capture heat exchanger 5 to heat up to 20°C and send it to the ship's main engine 7 .
第一级有机朗肯循环:经第一级循环透平37做功乏汽后的第一级循环工质(R1150,-51.43℃,150kPa,1210kg/h)在LNG换热器3中与LNG(-154.3)换热至-100℃后经第一级循环工质泵38增压至2000kPa(-98.69℃),接着在第一级循环蒸发器39中与第二级循环工质(94.25℃)换热升温至66℃,最后通过第一级循环透平37做功,完成一个循环。First-stage organic Rankine cycle: The first-stage circulating working fluid (R1150, -51.43℃, 150kPa, 1210kg/h) after the first-stage circulating turbine 37 generates power and exhaust steam is mixed with LNG ( -154.3) After exchanging heat to -100°C, it is pressurized to 2000kPa (-98.69°C) by the first-stage circulating working fluid pump 38, and then mixed with the second-stage circulating working fluid (94.25°C) in the first-stage circulating evaporator 39 The heat exchanger increases the temperature to 66°C, and finally the first-stage circulation turbine 37 performs work, completing a cycle.
第二级有机朗肯循环:经第二级循环透平40做功乏汽后的第二级循环工质(n-Pentane,94.25℃,110kPa,2100kg/h)在第一级循环蒸发器39中与第一级循环工质(-98.69℃)换热降温至36.87℃后通过第一级循环海水冷却器41换热至25℃,再经第二级循环工质泵42增压至1400kPa(25.75℃),接着在第二级循环蒸发器20中与经烟气压缩机19压缩后的捕集烟气(202.9℃)换热升温至150℃,最后通过第二级循环透平40做功,完成一个循环。Second-stage organic Rankine cycle: the second-stage circulating working fluid (n-Pentane, 94.25°C, 110kPa, 2100kg/h) after the second-stage circulating turbine 40 generates power and exhaust steam is in the first-stage circulating evaporator 39 It exchanges heat with the first-stage circulating working fluid (-98.69°C) and cools it to 36.87°C, then exchanges heat to 25°C through the first-stage circulating seawater cooler 41, and then pressurizes it to 1400kPa (25.75) through the second-stage circulating working fluid pump 42. ℃), and then exchange heat with the captured flue gas (202.9°C) compressed by the flue gas compressor 19 in the second-stage circulation evaporator 20 to raise the temperature to 150°C, and finally work through the second-stage circulation turbine 40 to complete A cycle.
第三级有机朗肯循环:经第三级循环透平53做功乏汽后的第五级循环工质(R600,66.54℃,250kPa,15600kg/h)通过第三级循环海水冷却器54换热至25℃,再经第三级循环工质泵55增压至1500kPa(25.93℃),再在第三级循环预热器49中与第四级循环工质(90℃)换热升温至80℃,进一步在第二级烟气换热器11中与烟气(123.6℃)换热升温至115℃,最后经第三级循环透平53做功,完成一个循环。The third-stage organic Rankine cycle: the fifth-stage circulating working fluid (R600, 66.54°C, 250kPa, 15600kg/h) after the third-stage circulating turbine 53 generates power and exhaust steam, passes through the third-stage circulating seawater cooler 54 for heat exchange to 25°C, and then pressurized to 1500kPa (25.93°C) by the third-stage circulating working fluid pump 55, and then exchange heat with the fourth-stage circulating working fluid (90°C) in the third-stage circulating preheater 49 to raise the temperature to 80 ℃, and further exchanges heat with the flue gas (123.6 ℃) in the second-stage flue gas heat exchanger 11 to raise the temperature to 115 ℃, and finally performs work through the third-stage circulation turbine 53 to complete a cycle.
第四级跨临界朗肯循环:经第四级循环透平47做功乏汽后的第四级循环工质(CO 2,165.1℃,6750kPa,126000kg/h)首先在第四级循环回热器48中换热至90℃,接着在第三级循环预热器49中与经第三级循环工质泵55增压后的第三级循环工质(R600,25.93℃)换热,降温至76.53℃后通过第四级循环海水冷却器50换热至25℃,再经第四级循环工质泵51增压至20000kPa(53.7℃)。随后第四级循环工质先在第四级循环预热器52中与高温缸套水冷却水(90℃)换热升温至85℃,再在第四级循环回热器48中回热至126.9℃,最后在第一级烟气换热器9中与烟气(266℃)换热升温至260.5℃ 后经第四级循环透平47做功,完成一个循环。 Fourth-stage transcritical Rankine cycle: The fourth-stage circulating working fluid (CO 2 , 165.1°C, 6750kPa, 126000kg/h) after the fourth-stage cycle turbine 47 generates work and exhausts steam first circulates in the fourth-stage regenerator 48 to 90°C, and then exchange heat with the third-stage circulating working fluid (R600, 25.93°C) pressurized by the third-stage circulating working fluid pump 55 in the third-stage circulating preheater 49, and cool to After reaching 76.53°C, the heat is exchanged to 25°C through the fourth-stage circulating seawater cooler 50, and then pressurized to 20000kPa (53.7°C) through the fourth-stage circulating working fluid pump 51. Then the fourth-stage circulating working fluid first exchanges heat with the high-temperature jacket water cooling water (90°C) in the fourth-stage circulating preheater 52 to raise the temperature to 85°C, and then reheats it in the fourth-stage circulating regenerator 48 to 126.9°C. Finally, it exchanges heat with the flue gas (266°C) in the first-stage flue gas heat exchanger 9 and the temperature rises to 260.5°C. Then, the fourth-stage circulating turbine 47 performs work, completing a cycle.
第五级有机朗肯循环:经第五级循环透平43做功乏汽后的第五级循环工质(R600,27.95℃,110kPa,2190kg/h)经第五级循环回热器44换热降温至8℃后再经第五级循环冷凝器35与废氮(-17.82)换热降温至0℃,接着经第五级循环工质泵45增压至1100kPa(0.63℃)后进入第五级循环回热器44回热至15.26℃,进一步在第五级循环蒸发器46中与高温缸套水冷却水(90℃)换热升温至85℃,最后通过第五级循环透平43做功,完成一个循环。The fifth-stage organic Rankine cycle: the fifth-stage circulating working fluid (R600, 27.95℃, 110kPa, 2190kg/h) after the fifth-stage circulating turbine 43 generates work and exhaust steam, exchanges heat through the fifth-stage circulating regenerator 44 After the temperature is cooled to 8°C, it is cooled to 0°C through heat exchange with waste nitrogen (-17.82) in the fifth-stage circulating condenser 35. Then it is pressurized to 1100kPa (0.63°C) through the fifth-stage circulating working fluid pump 45 and then enters the fifth-stage circulating working fluid pump 45. The first-stage circulation regenerator 44 reheats the heat to 15.26°C, and further exchanges heat with the high-temperature jacket water cooling water (90°C) in the fifth-stage circulation evaporator 46 to raise the temperature to 85°C, and finally generates work through the fifth-stage circulation turbine 43 , complete a cycle.
第六级有机朗肯循环:经第六级循环透平56做功乏汽后的第六级循环工质(n-Pentane,64.97℃,110kPa,6500kg/h)通过第六级循环海水冷却器57换热至25℃后经第六级循环工质泵58增压至390kPa(25.16℃),接着在第四级烟气换热器12中与烟气(94.07℃)换热升温至88℃,最后通过第六级循环透平56做功,完成一个循环。Sixth-stage organic Rankine cycle: The sixth-stage circulating working fluid (n-Pentane, 64.97℃, 110kPa, 6500kg/h) after the sixth-stage circulating turbine 56 generates power and exhaust steam passes through the sixth-stage circulating seawater cooler 57 After the heat is exchanged to 25°C, it is pressurized to 390kPa (25.16°C) by the sixth-stage circulating working fluid pump 58, and then it is heated to 88°C by exchanging heat with the flue gas (94.07°C) in the fourth-stage flue gas heat exchanger 12. Finally, the sixth stage cycle turbine 56 performs work, completing a cycle.

Claims (10)

  1. 一种LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,包括:A low-temperature carbon capture coupling cold energy and waste heat cascade utilization system for LNG-powered ships, which is characterized by including:
    LNG蒸发侧,由LNG储罐中出来的LNG经过第一级增压、第一级LNG换热、第二级增压、第二级LNG换热和海水调温后形成NG送至主机;On the LNG evaporation side, the LNG coming out of the LNG storage tank undergoes first-stage pressurization, first-stage LNG heat exchange, second-stage pressurization, second-stage LNG heat exchange and seawater temperature adjustment to form NG and send it to the main engine;
    烟气侧,由主机排出的烟气经过第一级烟气膨胀做功、第一级烟气换热、第二级烟气膨胀做功、第二级烟气换热、第三级烟气换热和海水冷却后通过第一烟气水分离器分离出水,进一步分流成两路,一路送至主机,另一路依次经过烟气预冷器、第二烟气水分离器、烟气压缩机后进行第四级烟气换热和第五级烟气换热后完成低温液化捕集,送至LCO 2储罐; On the flue gas side, the flue gas discharged by the host undergoes the first-stage flue gas expansion work, the first-stage flue gas heat exchange, the second-stage flue gas expansion work, the second-stage flue gas heat exchange, and the third-stage flue gas heat exchange. After cooling with sea water, the water is separated through the first flue gas water separator, and further divided into two paths, one is sent to the main engine, and the other path passes through the flue gas precooler, the second flue gas water separator, and the flue gas compressor in sequence. After the fourth-stage flue gas heat exchange and the fifth-stage flue gas heat exchange, the low-temperature liquefaction capture is completed and sent to the LCO 2 storage tank;
    空气侧,包括空气依次进行多级冷却增压和两级精馏的流路,空气经过所述两级精馏后形成的废氮用于对空气进行多级冷却增压中除末级冷却外的前级冷却再经第三级烟气换热器吸收热能后通过废氮透平做功,空气经过所述两级精馏后形成的废氩与所述从废氮透平出来的废氮混合,接着依次为所述烟气预冷器和碳捕集换热器提供冷能后排出,空气经过所述两级精馏后形成的液氧用于对空气进行末级冷却后在碳捕集换热器再气化送入主机;The air side includes a flow path in which the air is sequentially subjected to multi-stage cooling and pressurization and two-stage rectification. The waste nitrogen formed after the air passes through the two-stage rectification is used to perform multi-stage cooling and pressurization of the air in addition to the final stage cooling. The front-stage cooling then absorbs heat energy through the third-stage flue gas heat exchanger and then performs work through the waste nitrogen turbine. The waste argon formed after the air undergoes the two-stage distillation is mixed with the waste nitrogen coming out of the waste nitrogen turbine. , and then provide cold energy to the flue gas precooler and carbon capture heat exchanger in sequence and then discharge the air. The liquid oxygen formed after the two-stage distillation of the air is used for the final cooling of the air before carbon capture. The heat exchanger regasifies and sends it to the main engine;
    第一级有机朗肯循环发电单元,所述第一级有机朗肯循环发电单元的循环回路为第一级循环工质增压后在第一级循环蒸发器由第二级循环工质加热,并进行膨胀做功后通过所述第一级LNG换热再重新增压的回路;The first-stage organic Rankine cycle power generation unit, the circulation loop of the first-stage organic Rankine cycle power generation unit is that the first-stage circulating working fluid is pressurized and heated by the second-stage circulating working fluid in the first-stage circulating evaporator, And carry out a circuit in which the first-stage LNG heat exchanges and then pressurizes again after the expansion work;
    第二级有机朗肯循环发电单元,所述第二级有机朗肯循环发电单元的循环回路为第二级循环工质增压后由所述烟气压缩机出来的烟气加热,并进行膨胀做功后依次通过所述第一级循环蒸发器和第二级循环海水冷却器换热再重新增压的回路;A second-stage organic Rankine cycle power generation unit. The circulation loop of the second-stage organic Rankine cycle power generation unit heats and expands the flue gas from the flue gas compressor after the second-stage circulating working fluid is pressurized. After the work is done, the circuit sequentially passes through the first-stage circulating evaporator and the second-stage circulating seawater cooler to exchange heat and then re-pressurize;
    第三级有机朗肯循环发电单元,所述第三级有机朗肯循环发电单元的循环回路为第三级循环工质增压后通过所述第三级循环预热器换热再与烟气进行第二级烟气换热,并进行膨胀做功后通过第三级循环海水冷却器换热再重新增压的回路;The third-stage organic Rankine cycle power generation unit. The circulation loop of the third-stage organic Rankine cycle power generation unit is that the third-stage circulating working fluid is pressurized and then exchanges heat with the flue gas through the third-stage circulation preheater. The second-stage flue gas heat exchange is carried out, and after expansion and work are performed, the heat is exchanged through the third-stage circulating seawater cooler and then re-pressurized;
    第四级跨临界朗肯循环发电单元,所述第四级跨临界朗肯循环发电单元的循环回路为第四级跨临界朗肯循环工质增压后依次通过高温缸套冷却水预热、第四级循环回热器回热再与烟气进行第一级烟气换热,并进行膨胀做功后依次通过第四级循环回热器、第三级循环预热器和第四级循环海水冷却器换热再重新增压的回路。The fourth-stage transcritical Rankine cycle power generation unit, the circulation loop of the fourth-stage transcritical Rankine cycle power generation unit is that the working fluid of the fourth-stage transcritical Rankine cycle is pressurized and sequentially preheated by high-temperature cylinder liner cooling water, The fourth-stage circulating regenerator regenerates heat and exchanges heat with the flue gas in the first-stage flue gas. After expansion and work, it passes through the fourth-stage circulating regenerator, the third-stage circulating preheater and the fourth-stage circulating sea water. A circuit in which the cooler exchanges heat and then re-pressurizes it.
    其中,所述的第一级LNG换热为LNG向第一级有机朗肯循环工质提供冷能,所述第二级LNG换热为LNG向碳捕集换热器提供冷能,所述第一级烟气换热为烟气向第四级朗肯循环工质提供热能,所述第二级烟气换热为烟气向第三级朗肯循环工质提供热能,所述第三级烟气换热为烟气向对空气进行初级冷却后的废氮提供热能,所述第四级烟气换热为由烟气压缩机压缩后的烟气向所述第二级循环工质释放热能,所述的第五级烟气 换热为烟气向碳捕集换热器释放热能,在所述碳捕集换热器中,所述经第二级增压后的LNG、对空气进行末级冷却后的氧气和所述经烟气预冷器换热后的废氮废氩共同向与所述第二级循环工质换热后的烟气吸热。Among them, the first-stage LNG heat exchange is for LNG to provide cold energy to the first-stage organic Rankine cycle working fluid, and the second-stage LNG heat exchange is for LNG to provide cold energy to the carbon capture heat exchanger. The first-stage flue gas heat exchange is for the flue gas to provide thermal energy to the fourth-stage Rankine cycle working fluid. The second-stage flue gas heat exchange is for the flue gas to provide thermal energy to the third-stage Rankine cycle working fluid. The third-stage flue gas heat exchanger is The first-stage flue gas heat exchange is to provide thermal energy from the flue gas to the waste nitrogen after primary cooling of the air. The fourth-stage flue gas heat exchange is to provide the flue gas compressed by the flue gas compressor with thermal energy to the second-stage circulating working fluid. Release thermal energy. The fifth-stage flue gas heat exchange is that the flue gas releases thermal energy to the carbon capture heat exchanger. In the carbon capture heat exchanger, the second-stage pressurized LNG, The oxygen after final-stage cooling of the air and the waste nitrogen and waste argon after heat exchange in the flue gas precooler jointly absorb heat to the flue gas after heat exchange with the second-stage circulating working fluid.
  2. 根据权利要求1所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,包括第五级有机朗肯循环发电单元,所述第五级有机朗肯循环发电单元的循环回路为第五级循环工质增压后通过第五级循环回热器换热再由高温缸套冷却水加热,并进行膨胀做功后依次通过所述第五级循环回热器换热和由所述碳捕集换热器出来的废氮废氩冷却再重新增压的回路。The low-temperature carbon capture coupling cold energy and waste heat cascade utilization system for LNG powered ships according to claim 1, characterized in that it includes a fifth-stage organic Rankine cycle power generation unit, and the fifth-stage organic Rankine cycle power generation unit The circulation loop is that the fifth-stage circulating working fluid is pressurized and then passes through the fifth-stage circulating regenerator for heat exchange and is then heated by the high-temperature cylinder liner cooling water. After expansion and work, it sequentially passes through the fifth-stage circulating regenerator for heat exchange and A circuit in which waste nitrogen and argon coming out of the carbon capture heat exchanger are cooled and then re-pressurized.
  3. 根据权利要求2所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,包括第六级有机朗肯循环发电单元,所述第六级有机朗肯循环发电单元的循环回路为第六级循环工质增压后由第二级烟气换热后的烟气加热,并进行膨胀做功后通过第六级海水冷却器换热再重新增压的回路;对增压后的所述第六级循环工质加热后的烟气进行第三级烟气换热。The low-temperature carbon capture coupling cold energy and waste heat cascade utilization system for LNG powered ships according to claim 2, characterized in that it includes a sixth-stage organic Rankine cycle power generation unit, and the sixth-stage organic Rankine cycle power generation unit The circulation loop is a circuit in which the sixth-stage circulating working fluid is pressurized and heated by the flue gas after heat exchange with the second-stage flue gas, and after expansion and work, it is heat-exchanged through the sixth-stage seawater cooler and then re-pressurized; the supercharged The flue gas heated by the sixth-stage circulating working fluid is then subjected to the third-stage flue gas heat exchange.
  4. 根据权利要求1所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述LNG蒸发侧包括依次连接的LNG储罐、第一级LNG增压泵、LNG换热器、第二级LNG增压泵、碳捕集换热器、海水调温器和船舶主机,所述第一级LNG增压泵的出口连接所述LNG换热器的冷源输入端,所述LNG换热器的冷源输出端连接所述第二级LNG增压泵的输入端,所述第二级LNG增压泵的输出端连接所述碳捕集换热器的第一冷源输入端,所述碳捕集换热器的第一冷源输出端连接海水调温器的输入端,所述第一级LNG换热在所述LNG换热器进行。The low-temperature carbon capture coupling cold energy and waste heat cascade utilization system of an LNG powered ship according to claim 1, characterized in that the LNG evaporation side includes a sequentially connected LNG storage tank, a first-stage LNG booster pump, an LNG exchanger heater, second-stage LNG booster pump, carbon capture heat exchanger, seawater thermostat and ship main engine, the outlet of the first-stage LNG booster pump is connected to the cold source input end of the LNG heat exchanger, The cold source output end of the LNG heat exchanger is connected to the input end of the second-stage LNG booster pump, and the output end of the second-stage LNG booster pump is connected to the first cold source of the carbon capture heat exchanger. The source input end, the first cold source output end of the carbon capture heat exchanger is connected to the input end of the seawater thermostat, and the first-stage LNG heat exchange is performed in the LNG heat exchanger.
  5. 根据权利要求3所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述烟气侧包括依次连接的第一级烟气透平、第一级烟气换热器、第二级烟气透平、第二级烟气换热器、第四级烟气换热器、第三级烟气换热器、海水冷却器、第一烟气水分离器、烟气分流器,所述烟气分流器分流出的一路直接连接至船舶主机,另一路包括依次连接的烟气预冷器、第二烟气水分离器、烟气压缩机、第二级循环蒸发器、碳捕集换热器和LCO 2储罐,所述第一级烟气换热器进行第一级烟气换热,所述第二级烟气换热器进行第二级烟气换热,所述第四级烟气换热器中由第二级烟气换热后的烟气加热增压后的第六级循环工质,所述第三级烟气换热器进行第三级烟气换热,所述第二级循环蒸发器进行第四级烟气换热,所述碳捕集换热器进行第五级烟气换热。 The low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG powered ships according to claim 3, wherein the flue gas side includes a first-stage flue gas turbine, a first-stage flue gas exchanger, and a first-stage flue gas turbine connected in sequence. Heater, second-stage flue gas turbine, second-stage flue gas heat exchanger, fourth-stage flue gas heat exchanger, third-stage flue gas heat exchanger, seawater cooler, first flue gas water separator, Flue gas diverter, one branch of the flue gas diverter is directly connected to the ship's main engine, and the other path includes a flue gas precooler, a second flue gas water separator, a flue gas compressor, and a second-stage circulation connected in sequence Evaporator, carbon capture heat exchanger and LCO2 storage tank, the first-stage flue gas heat exchanger performs first-stage flue gas heat exchange, and the second-stage flue gas heat exchanger performs second-stage flue gas heat exchange Heat exchange, in the fourth-stage flue gas heat exchanger, the flue gas after heat exchange with the second-stage flue gas heats the pressurized sixth-stage circulating working fluid, and the third-stage flue gas heat exchanger performs the third-stage flue gas heat exchanger. Three-stage flue gas heat exchange, the second-stage circulation evaporator performs the fourth-stage flue gas heat exchange, and the carbon capture heat exchanger performs the fifth-stage flue gas heat exchange.
  6. 根据权利要求1所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述空气侧包括依次连接的空气滤清器、第一级冷却器、空气水分离器、第二级冷却器、第一级压缩机、第三级冷却器、第四级冷却器、空气节流阀、第一级精 馏塔、第二级精馏塔,所述第一级精馏塔的上塔输出的废氮的流路包括依次连接的第三级冷却器、第二级冷却器、第一级冷却器、第三级烟气换热器、废氮透平、废氮废氩集流器,所述废氮废氩集流器的另一个输入端与第二级精馏塔的上塔输出端相连接,所述废氮废氩集流器输出的废氮废氩的流路包括依次连接的烟气预冷器和碳捕集换热器,所述烟气预冷器的冷源输出端与碳捕集换热器的第三冷源输入端相连接,所述第二级精馏塔下塔输出的氧气的流路包括依次连接的第四级冷却器、氧气节流阀、碳捕集换热器和船舶主机,所述氧气节流阀的输出端与所述碳捕集换热器的第二冷源输入端相连接,所述碳捕集换热器的第二冷源输出端与船舶主机相连接。The low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG-powered ships according to claim 1, wherein the air side includes an air filter, a first-stage cooler, and an air-water separator connected in sequence. , second-stage cooler, first-stage compressor, third-stage cooler, fourth-stage cooler, air throttle valve, first-stage distillation tower, second-stage distillation tower, the first-stage distillation tower The flow path of waste nitrogen output from the upper tower of the distillation tower includes a third-stage cooler, a second-stage cooler, a first-stage cooler, a third-stage flue gas heat exchanger, a waste nitrogen turbine, and a waste nitrogen Waste nitrogen and waste argon current collector, the other input end of the waste nitrogen and waste argon current collector is connected to the upper tower output end of the second stage distillation tower, the waste nitrogen and waste argon waste output from the waste nitrogen and waste argon current collector The flow path includes a flue gas precooler and a carbon capture heat exchanger connected in sequence. The cold source output end of the flue gas precooler is connected to the third cold source input end of the carbon capture heat exchanger, so The flow path of the oxygen output from the lower tower of the second-stage distillation tower includes a fourth-stage cooler, an oxygen throttle valve, a carbon capture heat exchanger and a ship main engine connected in sequence. The output end of the oxygen throttle valve is connected to the The second cold source input end of the carbon capture heat exchanger is connected, and the second cold source output end of the carbon capture heat exchanger is connected to the ship's main engine.
  7. 根据权利要求1所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述第一级有机朗肯循环中的第一级循环工质的工作温度区间为-100~70℃,所述第二级有机朗肯循环中的第二级循环工质的工作温度区间为25~150℃,所述第三级有机朗肯循环中的第三级循环工质的工作温度区间为0~85℃,所述第四级跨临界朗肯循环中的第四级循环工质的工作温度区间为25~261℃,The low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG powered ships according to claim 1, characterized in that the working temperature range of the first-stage circulating working fluid in the first-stage organic Rankine cycle is - 100-70℃, the working temperature range of the second-stage circulating working fluid in the second-stage organic Rankine cycle is 25-150℃, and the working temperature range of the third-stage circulating working fluid in the third-stage organic Rankine cycle is The working temperature range is 0~85℃, and the working temperature range of the fourth-stage circulating working fluid in the fourth-stage transcritical Rankine cycle is 25~261℃,
  8. 根据权利要求3所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述第五级有机朗肯循环中的第五级循环工质的工作温度区间为25~115℃,所述第六级有机朗肯循环中的第六级循环工质的工作温度区间为25~90℃。The low-temperature carbon capture coupling cold energy and waste heat cascade utilization system for LNG powered ships according to claim 3, characterized in that the working temperature range of the fifth-stage circulating working fluid in the fifth-stage organic Rankine cycle is 25 ~115°C, and the working temperature range of the sixth-stage circulating working fluid in the sixth-stage organic Rankine cycle is 25-90°C.
  9. 根据权利要求7所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述第一级循环工质为R1150,所述第二级循环工质为n-Pentane,所述第三级循环工质为R600,所述第四级循环工质为CO 2The low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG powered ships according to claim 7, characterized in that the first-stage circulating working fluid is R1150, and the second-stage circulating working fluid is n-Pentane , the third-stage circulating working fluid is R600, and the fourth-stage circulating working fluid is CO 2 ,
  10. 根据权利要求8所述的LNG动力船低温碳捕集耦合冷能与余热梯级利用系统,其特征在于,所述第五级循环工质为R600,所述第六级循环工质为n-Pentane。The low-temperature carbon capture coupled cold energy and waste heat cascade utilization system for LNG powered ships according to claim 8, characterized in that the fifth-stage circulating working fluid is R600, and the sixth-stage circulating working fluid is n-Pentane. .
PCT/CN2022/126053 2022-07-13 2022-10-19 Low-temperature carbon capture coupling cold energy and waste heat gradient utilization system for lng-powered vessel WO2024011780A1 (en)

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