WO2023280476A1 - Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine - Google Patents

Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine Download PDF

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Publication number
WO2023280476A1
WO2023280476A1 PCT/EP2022/064786 EP2022064786W WO2023280476A1 WO 2023280476 A1 WO2023280476 A1 WO 2023280476A1 EP 2022064786 W EP2022064786 W EP 2022064786W WO 2023280476 A1 WO2023280476 A1 WO 2023280476A1
Authority
WO
WIPO (PCT)
Prior art keywords
root
wind turbine
bushings
bolts
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2022/064786
Other languages
French (fr)
Inventor
Cole Campbell Pernitsky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Gamesa Renewable Energy AS
Original Assignee
Siemens Gamesa Renewable Energy AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Gamesa Renewable Energy AS filed Critical Siemens Gamesa Renewable Energy AS
Priority to US18/574,551 priority Critical patent/US12292028B2/en
Priority to CN202280048206.4A priority patent/CN117651804A/en
Publication of WO2023280476A1 publication Critical patent/WO2023280476A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/065Rotors characterised by their construction elements
    • F03D1/0658Arrangements for fixing wind-engaging parts to a hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/065Rotors characterised by their construction elements
    • F03D1/0675Rotors characterised by their construction elements of the blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/065Rotors characterised by their construction elements
    • F03D1/0691Rotors characterised by their construction elements of the hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/20Rotors
    • F05B2240/30Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
    • F05B2240/302Segmented or sectional blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/30Retaining components in desired mutual position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/30Retaining components in desired mutual position
    • F05B2260/301Retaining bolts or nuts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the invention relates to a root assembly of a wind turbine blade for a wind turbine, a wind turbine blade and a wind turbine.
  • Wind turbine blades are typically attached to the hub via one of two connection methods: T-bolts or root inserts.
  • T-bolts or root inserts By means of these connection methods, large loads from the wind tur bine blades to the hub must be transferred. The industry trend towards longer turbine blades increases these loads so that stronger roots are needed.
  • Root assemblies referred to herein are understood as an as sembly comprising a root portion of a wind turbine blade con nected to a bearing or a hub flange of the hub of the wind turbine.
  • the bearing or hub flange is connected to the root portion of the wind turbine blade by means of multiple T-bolts, that is bolts secured within bushings (see FIG. 2), or by means of root inserts in troduced into the laminate material of the root portion.
  • the object is solved by a root assembly of a wind turbine blade for a wind turbine .
  • a root portion of the root assembly comprises a root segment .
  • a root attachment face of the root portion is at tached to a bearing or a hub flange of the root assembly by means of multiple bolts.
  • Each of the multiple bolts is con nected to one of multiple bushings fixedly arranged within the at least one root segment such that the multiple bolts are arranged adjacent to each other along a circumference of the root portion, and the bushings are arranged adjacent to each other along the circumference of the root portion.
  • Adja- cent bushings are offset from one another in a way such that adjacent bushings are provided at an axial distance from one another, the axial distance being measured in an axial direc tion from the root attachment face to the bushings (or, in other words, towards the tip of the blade) and between cen ters of the adjacent bushings.
  • a quotient between the axial distance and a bushing diameter of the bushings is 2.5 or greater .
  • the combination of bolt and bushing is commonly referred to as a T-bolt.
  • the bolts may have threads on an outer circumference thereof. By means of these outer threads, they may be interlocked with inner threads of the bushings.
  • the staggered configuration of T-bolts is characterized by ad acent bushings being spaced apart from one another in the axial direction or, in other words, being alternatingly lo cated at different distances from the root attachment sur face. Accordingly, adjacent bolts alternatingly have a dif ferent length to realize the staggered configuration.
  • the staggered configuration allows an increase of root capacity without increasing the spacing in the circumferential direc tion of the root segment.
  • the staggered configura tion still has some drawbacks.
  • a root segment having a quotient between the axial distance and a bushing diameter of the bushings of 2.3 or less results in a high strain profile that is disadvantageous with respect to the service life of the wind turbine blade.
  • a lateral spacing in a circumferential direction of the root segments between bolts is typically set by external parame ters, however, the axial distance or, in other words, axial spacing between the centers of the bolts or cavities, in which the bolts are fitted, can be easily adjusted.
  • the strain in the laminate of the root portion can be reduced.
  • the distance between two staggered rows of bolts may be optimized to a region of opti mal strain reduction. Accordingly, a root bolt pattern using alternating near and far bolts may be implemented.
  • a root bolt pattern having inner bolts located in a first staggered row and outer bolts in a sec ond staggered row, with an axial distance between the rows being according to a quotient between the axial distance and bushing diameter of the bushings of at least 2.5 may be im- plemented.
  • most or all of the bushings have the same diameter.
  • the axial distance between adja cent bushings is the same for most or all pairs of adjacent bushings.
  • the root portion may comprise one or more root segments.
  • the root por tion typically consists of two root segments.
  • the root portion may consist of multiple root segments joined together at respective root segment interfaces.
  • the root segments may in particular have a round shape, i.e., be rounded and moreover in particular have a partially circular or elliptical shape.
  • the root segments may form an arc or have an arc shape.
  • the root segments may have equal or different arc lengths among them. Thereby, a cy1indrically shaped root por tion of the wind turbine blade may be provided.
  • the cross section of the root portion may have a circular or an ellip tical shape.
  • the root segments may be reinforcement blocks (such as pre-cured laminate blocks) that are placed on or within a shell laminate of the wind turbine blade during man ufacture of the shell, or they may simply be reinforced areas of the shell constructed by additional layers placed and cured together with the rest of the shell.
  • the root segments may be manufactured from a fiber composite material, in par ticular a fiber composite lay-up. Accordingly, the material of the root segment may also be referred to as a laminate.
  • the fiber composite material may have glass fibers and/or carbon fibers, for example.
  • the quotient between the axial distance and the bushing diameter of the bushings may be in the range of 2.5 to 5. More preferably, the quotient between the axial dis- tance and the bushing diameter of the bushings may be within the range of 2.7 to 4.8. And even more preferably, the quo- tient between the axial distance and the bushing diameter of the bushings may be within the range of 3 to 4.5 or 3.5 to 4.5.
  • This quotient range has been found to be optimal for the laminate of the root segment to become able to carry a higher load, and for the root portion having the root segment or root segments thereby becoming able to support a longer wind turbine blade, and for spacing the bushings closer to gether, allowing for more bolts around the circumference of the root portion, which also allows for stronger and/or long er wind turbine blades.
  • the root segment may have a first centerline located in the center of a thickness of the root segment measured along a radial direction of the root segment and extending along a circumferential direction of the root segment.
  • the multiple bolts may be arranged with their centers along a sec ond centerline extending along the circumferential direction of the root segment.
  • the second centerline may be offset from the first centerline.
  • the centerlines represent geo metric lines that can be drawn in the root assembly to deter mine the offset.
  • a radial distance may be measured between both centerlines indicating the amount or size of the offset.
  • the centerlines must not actually be drawn or be visible in the root assembly but merely be imagi nary or drawable by the instruction given herein, meaning that the first centerline is drawn in the center of the thickness of the root segment measured along the radial di- rection of the root segment and extending along the circum ferential direction of the root segment and the sec ond centerline is drawn through the centers of the bolts or cavities, in which they are inserted, along the circumferen tial direction of the root segment.
  • the second centerline may be offset from the first centerline in a direction towards an inside of the root portion .
  • This is advantageous because past the bushings and towards the blade tip of the wind turbine blade, the thick ness of the root portion is reduced through a tapered geome try to transition from the root region to the shell of the wind turbine blade. This tapering offsets the first center- line towards the outer surface of the wind turbine blade, and subsequently, the point at which the root portion is loaded differs between the hub and tip ends. The result of this is that the outer surface of the wind turbine blade carries more load and thus more strain. This strain bias through the lami nate is disadvantageous because the material is not loaded evenly.
  • the strain bias can be compensated for so as to reduce the strain on the outer surface and provide the above-mentioned equali zation of strain in the wind turbine blade.
  • the second centerline may be offset from the first centerline by less than 15 %, in particular less than 10 %, of the thickness of the root segment. It has been found that a radial offset larger than that is detrimental to equalizing the strain profile of the wind turbine blade.
  • the second centerline may be offset from the first centerline by 0.5 % to 5 %, in particular 1 % to 3 %, of the thickness of the root segment.
  • the equalization of the strain profile through the laminate of the wind turbine blade and the reduction in overall strain in the root portion has been found to be most preferential in this area.
  • the first centerline extends through the multiple bolts. In this case, the first center- line does not extend through the centers of the bolts but offset from their centers and still close enough to the sec ond centerline such that the first centerline extends through the bolts. In this case, the radial distance between the two centerlines cannot be greater than half of the diameter of the bolts or cavities, in which they are inserted.
  • At least half or more than half, at least two-thirds or more than two-thirds or all of the multi ple bolts of the root assembly are arranged with their cen ters along the second centerline. Accordingly, there may only be one row of bolts on the root attachment face along which the bolts are introduced into the root segment. The provision of, for example, two or more rows of bolts at the root at tachment face would introduce further strain between the bolts and can thereby be avoided.
  • the multiple bolts may have a first length or a sec ond length, wherein the second length is greater than the first length, and wherein the bolts of the multiple bolts having the first length and the bolts of the multiple bolts having the second length are alternatingly connected to the adjacent offset bushings.
  • the multiple bolts may be secured against the bearing or the hub flange by means of nuts. This is a particularly simple and easy way of securing the bearing or hub flange to the root portion.
  • the object is solved by a wind turbine blade comprising the root assembly according to the first aspect of the invention.
  • the object is solved by a wind turbine comprising at least one wind turbine blade according to the second aspect of the invention.
  • the wind turbine may be a direct drive wind turbine or a geared wind turbine, for example.
  • the at least one wind turbine blade may be mounted on an outer ring of a pitch bearing of the wind turbine or on an inner ring of the pitch bearing.
  • FIG. 1 a side perspective view on a wind turbine
  • FIG. 2 a side perspective view on a part of a root portion of a wind turbine blade according to a first embod iment
  • FIG. 3 a side perspective view on a T-bolt
  • FIG. 4 a cross-section view on a part of a root assembly of a wind turbine blade according to a sec ond embodiment
  • FIG. 5 a perspective view on a part of a root segment of the root assembly of FIG. 4;
  • FIG. 6 a side sectional view on a part of the wind turbine blade having the root assembly of FIG. 4;
  • FIG. 7 a perspective view on a part of a T-bolt according to a design as generally used in the art
  • FIG. 8 a perspective view on a part of a T-bolt according to a design preferentially used for the root assem bly of FIG. 4;
  • FIG. 9 a strain profile diagram for the wind turbine blade of FIG. 6;
  • FIG. 10 a strain profile diagram for different combinations of radial distances between staggered rows of bolts and axial distances between the bushings;
  • FIG. 11 a strain profile diagram depending on the axial distance of bushings and the lateral distance of bushings for a given bushing diameter
  • FIG. 12 a top view on a strain contours representation of the part of the root segment of FIG. 5 having as design parameter a first quotient between the axial distance of bushings and the bushing diameter;
  • FIG. 13 a top view on a strain contours representation of the part of the root segment of FIG. 5 having as design parameter a second quotient between the axi al distance of bushings and the bushing diameter.
  • FIGS. 1 - 13 Same objects in FIGS. 1 - 13 are denominated with the same reference number. If there is more than one object of the same kind in one of the figures, the ob ects are numbered in ascending order with the ascending number of the ob ect being separated from its reference number by a dot. Also, for some of the reference numbers, indexes are used to indicate their affiliation to a specific ob ect or to distinguish them from other reference numbers. The specific dimensions of features and parts in the figures are exemplary and may be enlarged for ease of reference only.
  • FIG. 1 shows a wind turbine 1 according to an embodiment of the invention.
  • the wind turbine 1 comprises a rotor 2 having three wind turbine blades 5.1, 5.2, 5.3 connected to a hub 3.
  • the number of wind turbine blades 5 may be at least one wind turbine blade 5, two wind turbine blades 5 or more than three wind turbine blades 5 and chosen as required for a certain setup of a wind turbine 1.
  • the hub 3 is connected to a generator (not shown) arranged inside a nacelle 4.
  • a generator not shown
  • the wind turbine blades 5 are driven by wind to rotate, and the wind's kinetic energy is converted into electrical energy by the generator in the nacelle 4.
  • the nacelle 4 is arranged at the upper end of a tower 8 of the wind turbine 1.
  • the tower 8 is erected on a foundation 9 such as a monopile or tripile.
  • the foundation 9 is connected to and/or driven into the ground or seabed.
  • Each of the wind turbine blades 5.1, 5.2, 5.3 has a root por tion 6.1, 6.2. These root portions 6.1, 6.2 are connected to the hub 3 by means of bearings 7.1, 7.2 or hub flang es 7.1, 7.2. In this particular view, the root portion 6 and bearing 7 or hub flange 7 of the wind turbine blade 5.3 is covered by the hub 3.
  • FIG. 2 shows a side perspective view on a part of a root por tion 6 of a wind turbine blade 5 according to a first embodi ment.
  • Multiple bolted connection means in the form of bush ings 11 are arranged within cavities 64 located in the root portion 6 along the circumference of it.
  • Bolts 10 are at tached to the bushings 11.
  • the bolts 10 may be attached to a hub flange 7 or bearing 7 as shown in FIG. 1.
  • a sec ond embodiment shown in FIG. 4 realizes a staggered configu ration of the bolts 10 and bushings 11 and will be explained in more detail with reference to FIG. 4.
  • FIG. 4 shows a side perspective view on a part of a root por tion 6 of a wind turbine blade 5 according to a first embodi ment.
  • Multiple bolted connection means in the form of bush ings 11 are arranged within cavities 64 located in the root portion 6 along the circumference of it.
  • Bolts 10 are at tached
  • FIG. 3 shows a side perspective view on a bolt 10 with a bushing 11, generally referred to as a T-bolt when assembled together, and a nut 12.
  • the bushing 11 has a cylindrical shape so as to positively fit into the cavities 64. It may be placed in corresponding cavities 64 within the root por tion 6, as can be seen in FIG. 2.
  • the root por tion 6 may be secured to the hub flange 7 or bearing 7 by means of the nut 12.
  • FIG. 4 shows a cross-section view on a part of a root assem bly 20 of a wind turbine blade according to a sec ond embodiment.
  • the root portion 6 is only shown with one root segment 61.
  • the root portion 6 may comprise two or more root segments 61.
  • the root portion 6 typically con sists of two root segments 61.
  • the root portion 6 may consist of mul tiple root segments 61 joined together at respective root segment interfaces. All root segments 61 of the root por tion 6 of the wind turbine blade 5 may be designed as ex plained below with reference to FIG. 4 and the further fig ures of the drawings.
  • the root segment 61 shown in FIG. 4 comprises multiple stag gered bushings 11.1...11.8 such that respectively ad acent bushings 11.1...11.8 are alternately located at two different distances d si and d S 2 from a root attachment surface 63, at which the root portion 6 with its root segment 61 is attached to the bearing 7 or hub flange 7.
  • the distances d si and d S 2 of the bushings 11.1...11.8 are measured from the centers of the bushings 11 to the root attachment face 63 in the Z direction indicated in the coordinate system with coordinates X, Y, Z depicted in FIG. 4.
  • the Z direction corresponds to a longitu dinal or axial direction of the root portion 6 or wind tur bine blade 5.
  • the Y direction corresponds to a radial direc- tion or thickness direction of the root portion 6, along which its thickness t may be measured (see FIG. 5).
  • the X direction corresponds to a circumferential direction along which the circumference of the root portion 6 or wind turbine blade 5 may be measured.
  • the multiple bolts 10.1...10.8 are staggered, such that the bolts 10.1...10.8 alternatingly have a first length L.1 and a second length L.2, the first length L.1 being smaller than the second length L.2.
  • Each of the bolts 10.1...10.8 is se cured within the root segment 61 by means of a nut 12, there by securing the bearing 7 or hub flange 7 to the root seg ments 61 and root portion 6 and securely fastening the wind turbine blade 5 having the root portion 6 to the hub 2 of the wind turbine 1.
  • the adjacent bushings 11.1...11.8 alter natingly extend along a first staggered row S.1 and a sec ond staggered row S.2.
  • the staggered rows S.l, S.2 extend through centers of the bushings 11.1...11.8 while running perpendicular to the Z direction or, in other words, running in the X direction.
  • An axial distance d A between the stag gered rows S.l, S.2 or the centers of each one of the adja cent bushings 11.1...11.8 may be measured in the Z direction.
  • the axial distance d A indicates the distance or spacing be tween two adjacent bushings 11.1...11.8 having the different distances d si and d S 2 from the root attachment surface 63.
  • the axial distance d A is not the shortest distance between two adjacent ones of the bushings 11.1...11.8 but is measured in the Z direction or, in other words, perpendicular to the root attachment face 63 and from the center of one bushing 11 to the center of the other bushing 11.
  • FIG. 4 fur ther indicates a diameter dn of the bushings 11.1...11.8 at exemplary bushing 11.1. All bushings 11.1...11.8 have the same diameter dn.
  • FIG. 5 shows a part of the root portion 61 in a perspective view not yet having the bolts 10 and bushings 11 inserted therein so as to connect to the hub flange 7 or bearing 7.
  • a further design parameter may be measured in the form of a lateral distance or spacing d L between adjacent bushings 11.1...11.5 or cavi ties 64.1...64.5, which is shown in FIG. 5.
  • the lateral dis tance d L is measured between the centers of adjacent bush ings 11.1...11.5 in the X direction, i.e., parallel to the root attachment face 63.
  • the respective cavi ties 62.1...62.5 configured for receiving the bolts 10 may be seen.
  • the root segment 61 may be seen with its entire above-mentioned thickness t.
  • a first centerline Ce2 may be drawn running along the circumferential direction X. This first center- line C G 2 separates the surface of the root attachment face 63 into two equally sized surfaces.
  • a second centerline Cio may be drawn extending in the circum ferential direction X and in parallel to the first center- line Ce2.
  • This second centerline Cio connects the centers of the adjacent bolts 10 or centers of the cavities 62.1...62.5 configured for receiving the bolts 10.
  • the bolts 10 or cavities 62.1...62.5 are (radially) offset with their centers from the (thickness) center or middle of the root segment 61.
  • This radial offset is defined by a radial distance d R measurable between the two centerlines Cio, Ce2 in the radial direction Y.
  • a laminate of the wind turbine blades 5 must in clude the above-described cavities 62, 64 for the T-bolts formed by the bolts 10 and bushings 11. These cavities 62, 64 create stress concentrations which are magnified the closer together the cavities 62, 64 are spaced together.
  • a root ca pacity of the root portion 6 defined by the maximum load that the root portion 6 may carry is thus linked to the placement of the T-bolts around the root circumference, and stronger root portions 6 often need larger diameters to fit more bolts 10. Larger root diameters require larger hubs 2, and the production of a larger hub 2 is very expensive. There fore, there is considerable interest in increasing root ca pacity without increasing the diameter of the root portion 6.
  • the design of the root assembly 20 shown in FIG. 4 is improved by means of optimal choice of the above-identified design parameters, in particular axial distance d, bushing diameter dn and/or ra dial distance d R . This is explained in the following in more detail.
  • FIG. 6 shows a side sectional view on a part of a wind tur bine blade 5 having the root assembly 20 of FIG. 5.
  • a thickness of the wind turbine blade 5 is reduced through a tapered geometry to transition from the root por tion 6 to a shell 51 of the wind turbine blade 5.
  • This taper ing offsets a plane of the first centerline Ce2 towards the outer surface of the blade 5, and subsequently, the point at which the root portion 6 is loaded differs between the hub 2 and tip end of the wind turbine blade 5.
  • the applied load N is closer to the outer surface of the wind turbine blade 5 than the bolt 10.
  • the re- suit of this is that the outer surface of the wind turbine blade 5 carries more load and therefore experiences more strain.
  • This strain bias through the laminate of the wind turbine blade 5 is disadvantageous because the laminate mate rial is not loaded evenly.
  • the radial offset between the two centerlines Cio, Ce2 shifts the cavities 62 and thereby the bolts 10 away from the outer blade surface and towards the inside or center of the root portion 6.
  • This shift the strain profile through the thickness of the wind turbine blade 5 can be equalized. This equalization also comes with a reduction in strain that can be used to increase the root capacity.
  • FIG. 7 shows a perspective view on a part of a T-bolt accord ing to a design as commonly used in the art.
  • This T-bolt is designed symmetrically. This means that the bolt 10 is at tached to the bushing 11 at a center or middle of the bush ing 11. In this symmetric design of the T-bolt, a radial off set is not foreseen.
  • FIG. 8 shows a perspective view on a part of a T-bolt accord ing to a design preferentially used for the root assembly 20 of FIG. 4 with the radially offset cavities 62.
  • the T-bolt has a non-symmetric design, meaning that the attachment point of the bolt 10 at the bushing 11 is offset from a center or middle of the bushing 11. This is indicated by the radially offset centerlines Cio, Ce2 showing the respective positioning of the bolt 10 and the bushing 11 in the root segment 61.
  • the second centerline Cio is preferably offset from the first centerline C&2 by an amount equal to or less than 8 % of the thickness t of the root segment 61.
  • the result of the last two is an equalization of the strain pro file e z through the laminate and a reduction in overall strain e z in the root portion 6.
  • the exact radial distance d R that is most beneficial depends on the axial distance d A and the lateral distance d L .
  • FIG. 10 showing a diagram of maximum overall strains e z for different combinations of radial distances d R and axial distances d A .
  • FIG. 10 shows different design parameters of the root portion 6 and the overall strains e z resulting therefrom.
  • FIG. 11 shows a diagram of numerical strain results e z de pending on the axial distance d A and the lateral distance d L for a given bushing diameter dn .
  • a quotient range of 2.7 to 4.3 between the axial distance d A and the bushing diame ter dn of the bushings 11 is indicated in the diagram of FIG. 11. With this quotient range, the distance between the two staggered rows S.l, S.2 of bushings 11 are increased to a region of optimal strain reduction as may be taken from the strain profile e z corresponding thereto.
  • the main advantage of the increased axial spacing between the adjacent bushings 11 is lower strain levels around the bolts 10. This creates two key advantages: firstly, the lami nate of the root portion 6 can carry a higher load, and thus support longer wind turbine blade 5, and secondly, the bush ings 11 can be spaced closer together (meaning laterally closing together or, in other words, reducing the lateral distance d L) , allowing for more bolts 10 around the circum ference of the root portion 6, which also allows for stronger and/or longer wind turbine blades 5 by way of load loads per bolt 10.
  • FIG. 12 illustrates a top view on a strain contours represen tation of the part of the root segment 61 of FIG. 5 with a quotient of 2.3 between the axial distance d A and the bushing diameter dn.
  • FIG. 13 illustrates a top view on a strain contours representation of the part of the root segment 61 of FIG. 5 with a quotient of 4.3 between the axial distance d A and the bushing diameter dn .
  • the greater axial spacing of the bushings 11 significantly reduces the strain magnitude in the root segment 61 of FIG. 13 over the one of the root seg ment 61 of FIG. 12.

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  • Life Sciences & Earth Sciences (AREA)
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  • General Engineering & Computer Science (AREA)
  • Wind Motors (AREA)

Abstract

Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine The invention relates to a root assembly (20) of a wind turbine blade (5) for a wind turbine (1). The invention further relates to a wind turbine blade (5) comprising the root assembly (20) and a wind turbine (1) comprising the wind turbine blade (5).

Description

DESCRIPTION
Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine
The invention relates to a root assembly of a wind turbine blade for a wind turbine, a wind turbine blade and a wind turbine.
Wind turbine blades are typically attached to the hub via one of two connection methods: T-bolts or root inserts. By means of these connection methods, large loads from the wind tur bine blades to the hub must be transferred. The industry trend towards longer turbine blades increases these loads so that stronger roots are needed.
Root assemblies referred to herein are understood as an as sembly comprising a root portion of a wind turbine blade con nected to a bearing or a hub flange of the hub of the wind turbine. As explained above, typically, the bearing or hub flange is connected to the root portion of the wind turbine blade by means of multiple T-bolts, that is bolts secured within bushings (see FIG. 2), or by means of root inserts in troduced into the laminate material of the root portion.
To resist the very high loads in large wind turbines having long wind turbine blades, a large number of bolts and bush ings or inserts needs to be provided in the root assembly. However, the space for the bolts and bushings or inserts on a common circumference of the root portion is limited. There fore, it is known to provide the root assembly with a stag gered configuration of the multiple bolts to increase the so- called root capacity, which relates to the number of T-bolts in a root assembly.
However, the root portions, in particular when having a stag gered configuration of bolts, still experience large strain and are therefore susceptible to failure. Accordingly, it is an object of the invention to provide an improved root assembly, wind turbine blade and wind turbine not having the previously described disadvantage, in particu lar having a long service life.
This object is solved by the subject-matter of the claims. In particular, the object is solved by a root assembly of a wind turbine blade of a wind turbine according to claim 1, a wind turbine blade according to claim 13 and a wind turbine ac cording to claim 14. Further details of the invention unfold from the other claims as well as the description and the drawings . Thereby, the features and details described in con nection with the root assembly of the invention apply in con nection with the wind turbine blade of the invention and with the wind turbine of the invention, so that regarding the dis closure of the individual aspects of the invention, it is or can be referred to one another.
According to a first aspect of the invention, the object is solved by a root assembly of a wind turbine blade for a wind turbine . A root portion of the root assembly comprises a root segment . A root attachment face of the root portion is at tached to a bearing or a hub flange of the root assembly by means of multiple bolts. Each of the multiple bolts is con nected to one of multiple bushings fixedly arranged within the at least one root segment such that the multiple bolts are arranged adjacent to each other along a circumference of the root portion, and the bushings are arranged adjacent to each other along the circumference of the root portion. Adja- cent bushings are offset from one another in a way such that adjacent bushings are provided at an axial distance from one another, the axial distance being measured in an axial direc tion from the root attachment face to the bushings (or, in other words, towards the tip of the blade) and between cen ters of the adjacent bushings. A quotient between the axial distance and a bushing diameter of the bushings is 2.5 or greater . The combination of bolt and bushing is commonly referred to as a T-bolt. In particular, the bolts may have threads on an outer circumference thereof. By means of these outer threads, they may be interlocked with inner threads of the bushings.
By means of the axial spacing of adjacent bushings, a so- called staggered configuration of T-bolts may be achieved.
The staggered configuration of T-bolts is characterized by ad acent bushings being spaced apart from one another in the axial direction or, in other words, being alternatingly lo cated at different distances from the root attachment sur face. Accordingly, adjacent bolts alternatingly have a dif ferent length to realize the staggered configuration. The staggered configuration allows an increase of root capacity without increasing the spacing in the circumferential direc tion of the root segment. However, the staggered configura tion still has some drawbacks. In particular, a root segment having a quotient between the axial distance and a bushing diameter of the bushings of 2.3 or less results in a high strain profile that is disadvantageous with respect to the service life of the wind turbine blade.
A lateral spacing in a circumferential direction of the root segments between bolts is typically set by external parame ters, however, the axial distance or, in other words, axial spacing between the centers of the bolts or cavities, in which the bolts are fitted, can be easily adjusted. By chang ing the axial distance in dependence to the bushing diameter as described herein, the strain in the laminate of the root portion can be reduced. Thereby, the distance between two staggered rows of bolts may be optimized to a region of opti mal strain reduction. Accordingly, a root bolt pattern using alternating near and far bolts may be implemented. Or, in other words, a root bolt pattern having inner bolts located in a first staggered row and outer bolts in a sec ond staggered row, with an axial distance between the rows being according to a quotient between the axial distance and bushing diameter of the bushings of at least 2.5, may be im- plemented. For calculating the quotient, it is sufficient to calculate the quotient based on the axial distance of merely one pair of adjacent bushings with respect to one bushing di ameter of one bushing of this pair of adjacent bushings. How ever, preferably, most or all of the bushings have the same diameter. Also, preferably, the axial distance between adja cent bushings is the same for most or all pairs of adjacent bushings.
Depending on the design of the wind turbine blade, the root portion may comprise one or more root segments. For example, in a butterfly design of a wind turbine blade, the root por tion typically consists of two root segments. In an integral design of a wind turbine blade, the root portion may consist of multiple root segments joined together at respective root segment interfaces. The root segments may in particular have a round shape, i.e., be rounded and moreover in particular have a partially circular or elliptical shape. In other words, the root segments may form an arc or have an arc shape. The root segments may have equal or different arc lengths among them. Thereby, a cy1indrically shaped root por tion of the wind turbine blade may be provided. The cross section of the root portion may have a circular or an ellip tical shape. The root segments may be reinforcement blocks (such as pre-cured laminate blocks) that are placed on or within a shell laminate of the wind turbine blade during man ufacture of the shell, or they may simply be reinforced areas of the shell constructed by additional layers placed and cured together with the rest of the shell. The root segments may be manufactured from a fiber composite material, in par ticular a fiber composite lay-up. Accordingly, the material of the root segment may also be referred to as a laminate.
The fiber composite material may have glass fibers and/or carbon fibers, for example.
Preferably, the quotient between the axial distance and the bushing diameter of the bushings may be in the range of 2.5 to 5. More preferably, the quotient between the axial dis- tance and the bushing diameter of the bushings may be within the range of 2.7 to 4.8. And even more preferably, the quo- tient between the axial distance and the bushing diameter of the bushings may be within the range of 3 to 4.5 or 3.5 to 4.5. This quotient range has been found to be optimal for the laminate of the root segment to become able to carry a higher load, and for the root portion having the root segment or root segments thereby becoming able to support a longer wind turbine blade, and for spacing the bushings closer to gether, allowing for more bolts around the circumference of the root portion, which also allows for stronger and/or long er wind turbine blades.
The root segment may have a first centerline located in the center of a thickness of the root segment measured along a radial direction of the root segment and extending along a circumferential direction of the root segment. The multiple bolts may be arranged with their centers along a sec ond centerline extending along the circumferential direction of the root segment. The second centerline may be offset from the first centerline. By offsetting the second centerline from the first centerline, whereby the bolts are shifted away from the thickness center of the root segment either towards the inside or the outside of the wind turbine blade, the strain profile through the thickness of the wind turbine blade can be equalized. This equalization also comes with a reduction in strain that can be used to increase the root ca pacity defined by the maximum load that the root portion can carry, which relates to the number of bolts placed in the root portion. In this regard, the centerlines represent geo metric lines that can be drawn in the root assembly to deter mine the offset. In particular, a radial distance may be measured between both centerlines indicating the amount or size of the offset. The centerlines must not actually be drawn or be visible in the root assembly but merely be imagi nary or drawable by the instruction given herein, meaning that the first centerline is drawn in the center of the thickness of the root segment measured along the radial di- rection of the root segment and extending along the circum ferential direction of the root segment and the sec ond centerline is drawn through the centers of the bolts or cavities, in which they are inserted, along the circumferen tial direction of the root segment.
In particular, the second centerline may be offset from the first centerline in a direction towards an inside of the root portion . This is advantageous because past the bushings and towards the blade tip of the wind turbine blade, the thick ness of the root portion is reduced through a tapered geome try to transition from the root region to the shell of the wind turbine blade. This tapering offsets the first center- line towards the outer surface of the wind turbine blade, and subsequently, the point at which the root portion is loaded differs between the hub and tip ends. The result of this is that the outer surface of the wind turbine blade carries more load and thus more strain. This strain bias through the lami nate is disadvantageous because the material is not loaded evenly. By offsetting the second centerline towards the in side of the root portion or, in other words, towards the cen ter (radially) of the root portion or wind turbine blade, the strain bias can be compensated for so as to reduce the strain on the outer surface and provide the above-mentioned equali zation of strain in the wind turbine blade.
Further, the second centerline may be offset from the first centerline by less than 15 %, in particular less than 10 %, of the thickness of the root segment. It has been found that a radial offset larger than that is detrimental to equalizing the strain profile of the wind turbine blade.
Moreover, the second centerline may be offset from the first centerline by 0.5 % to 5 %, in particular 1 % to 3 %, of the thickness of the root segment. The equalization of the strain profile through the laminate of the wind turbine blade and the reduction in overall strain in the root portion has been found to be most preferential in this area. Also, it may be provided that the first centerline extends through the multiple bolts. In this case, the first center- line does not extend through the centers of the bolts but offset from their centers and still close enough to the sec ond centerline such that the first centerline extends through the bolts. In this case, the radial distance between the two centerlines cannot be greater than half of the diameter of the bolts or cavities, in which they are inserted.
It may be provided that at least half or more than half, at least two-thirds or more than two-thirds or all of the multi ple bolts of the root assembly are arranged with their cen ters along the second centerline. Accordingly, there may only be one row of bolts on the root attachment face along which the bolts are introduced into the root segment. The provision of, for example, two or more rows of bolts at the root at tachment face would introduce further strain between the bolts and can thereby be avoided.
The multiple bolts may have a first length or a sec ond length, wherein the second length is greater than the first length, and wherein the bolts of the multiple bolts having the first length and the bolts of the multiple bolts having the second length are alternatingly connected to the adjacent offset bushings. The multiple bolts may be secured against the bearing or the hub flange by means of nuts. This is a particularly simple and easy way of securing the bearing or hub flange to the root portion.
According to a second aspect of the invention, the object is solved by a wind turbine blade comprising the root assembly according to the first aspect of the invention.
According to a third aspect of the invention, the object is solved by a wind turbine comprising at least one wind turbine blade according to the second aspect of the invention. The wind turbine may be a direct drive wind turbine or a geared wind turbine, for example. Further, the at least one wind turbine blade may be mounted on an outer ring of a pitch bearing of the wind turbine or on an inner ring of the pitch bearing.
Further advantages, features and details of the invention un fold from the following description, in which by reference to drawings FIG. 1 to 13, embodiments of the present invention are described in detail. Thereby, the features from the claims as well as the features mentioned in the description can be essential for the invention as taken alone or in an arbitrary combination. In the drawings, there is schematical ly shown:
FIG. 1 a side perspective view on a wind turbine;
FIG. 2 a side perspective view on a part of a root portion of a wind turbine blade according to a first embod iment;
FIG. 3 a side perspective view on a T-bolt;
FIG. 4 a cross-section view on a part of a root assembly of a wind turbine blade according to a sec ond embodiment;
FIG. 5 a perspective view on a part of a root segment of the root assembly of FIG. 4;
FIG. 6 a side sectional view on a part of the wind turbine blade having the root assembly of FIG. 4;
FIG. 7 a perspective view on a part of a T-bolt according to a design as generally used in the art; FIG. 8 a perspective view on a part of a T-bolt according to a design preferentially used for the root assem bly of FIG. 4;
FIG. 9 a strain profile diagram for the wind turbine blade of FIG. 6;
FIG. 10 a strain profile diagram for different combinations of radial distances between staggered rows of bolts and axial distances between the bushings;
FIG. 11 a strain profile diagram depending on the axial distance of bushings and the lateral distance of bushings for a given bushing diameter;
FIG. 12 a top view on a strain contours representation of the part of the root segment of FIG. 5 having as design parameter a first quotient between the axial distance of bushings and the bushing diameter; and
FIG. 13 a top view on a strain contours representation of the part of the root segment of FIG. 5 having as design parameter a second quotient between the axi al distance of bushings and the bushing diameter.
Same objects in FIGS. 1 - 13 are denominated with the same reference number. If there is more than one object of the same kind in one of the figures, the ob ects are numbered in ascending order with the ascending number of the ob ect being separated from its reference number by a dot. Also, for some of the reference numbers, indexes are used to indicate their affiliation to a specific ob ect or to distinguish them from other reference numbers. The specific dimensions of features and parts in the figures are exemplary and may be enlarged for ease of reference only.
FIG. 1 shows a wind turbine 1 according to an embodiment of the invention. The wind turbine 1 comprises a rotor 2 having three wind turbine blades 5.1, 5.2, 5.3 connected to a hub 3. However, the number of wind turbine blades 5 may be at least one wind turbine blade 5, two wind turbine blades 5 or more than three wind turbine blades 5 and chosen as required for a certain setup of a wind turbine 1.
The hub 3 is connected to a generator (not shown) arranged inside a nacelle 4. During operation of the wind turbine 1, the wind turbine blades 5 are driven by wind to rotate, and the wind's kinetic energy is converted into electrical energy by the generator in the nacelle 4.
The nacelle 4 is arranged at the upper end of a tower 8 of the wind turbine 1. The tower 8 is erected on a foundation 9 such as a monopile or tripile. The foundation 9 is connected to and/or driven into the ground or seabed.
Each of the wind turbine blades 5.1, 5.2, 5.3 has a root por tion 6.1, 6.2. These root portions 6.1, 6.2 are connected to the hub 3 by means of bearings 7.1, 7.2 or hub flang es 7.1, 7.2. In this particular view, the root portion 6 and bearing 7 or hub flange 7 of the wind turbine blade 5.3 is covered by the hub 3.
FIG. 2 shows a side perspective view on a part of a root por tion 6 of a wind turbine blade 5 according to a first embodi ment. Multiple bolted connection means in the form of bush ings 11 are arranged within cavities 64 located in the root portion 6 along the circumference of it. Bolts 10 are at tached to the bushings 11. The bolts 10 may be attached to a hub flange 7 or bearing 7 as shown in FIG. 1. As an alterna tive to the arrangement of the bushings 11 in a single row along the root portion 6 as shown in FIG. 2, a sec ond embodiment shown in FIG. 4 realizes a staggered configu ration of the bolts 10 and bushings 11 and will be explained in more detail with reference to FIG. 4. FIG. 3 shows a side perspective view on a bolt 10 with a bushing 11, generally referred to as a T-bolt when assembled together, and a nut 12. The bushing 11 has a cylindrical shape so as to positively fit into the cavities 64. It may be placed in corresponding cavities 64 within the root por tion 6, as can be seen in FIG. 2. When the bolt 10 is secured by means of the bushing 11 within the root portion 6, and the hub flange 7 or bearing 7 is attached thereto, the root por tion 6 may be secured to the hub flange 7 or bearing 7 by means of the nut 12.
FIG. 4 shows a cross-section view on a part of a root assem bly 20 of a wind turbine blade according to a sec ond embodiment. In FIG. 4, the root portion 6 is only shown with one root segment 61. However, depending on the design of the wind turbine blade 5, the root portion 6 may comprise two or more root segments 61. For example, in a butterfly design of a wind turbine blade 5, the root portion 6 typically con sists of two root segments 61. In an integral design of a wind turbine blade 5, the root portion 6 may consist of mul tiple root segments 61 joined together at respective root segment interfaces. All root segments 61 of the root por tion 6 of the wind turbine blade 5 may be designed as ex plained below with reference to FIG. 4 and the further fig ures of the drawings.
The root segment 61 shown in FIG. 4 comprises multiple stag gered bushings 11.1...11.8 such that respectively ad acent bushings 11.1...11.8 are alternately located at two different distances dsi and dS2 from a root attachment surface 63, at which the root portion 6 with its root segment 61 is attached to the bearing 7 or hub flange 7. The distances dsi and dS2 of the bushings 11.1...11.8 are measured from the centers of the bushings 11 to the root attachment face 63 in the Z direction indicated in the coordinate system with coordinates X, Y, Z depicted in FIG. 4. The Z direction corresponds to a longitu dinal or axial direction of the root portion 6 or wind tur bine blade 5. The Y direction corresponds to a radial direc- tion or thickness direction of the root portion 6, along which its thickness t may be measured (see FIG. 5). And the X direction corresponds to a circumferential direction along which the circumference of the root portion 6 or wind turbine blade 5 may be measured.
By means of the two different distances dsi and dS2 of the bushings 11.1...11.8 from the root attachment face 63, the multiple bolts 10.1...10.8 are staggered, such that the bolts 10.1...10.8 alternatingly have a first length L.1 and a second length L.2, the first length L.1 being smaller than the second length L.2. Each of the bolts 10.1...10.8 is se cured within the root segment 61 by means of a nut 12, there by securing the bearing 7 or hub flange 7 to the root seg ments 61 and root portion 6 and securely fastening the wind turbine blade 5 having the root portion 6 to the hub 2 of the wind turbine 1.
As seen in FIG. 4, the adjacent bushings 11.1...11.8 alter natingly extend along a first staggered row S.1 and a sec ond staggered row S.2. The staggered rows S.l, S.2 extend through centers of the bushings 11.1...11.8 while running perpendicular to the Z direction or, in other words, running in the X direction. An axial distance dA between the stag gered rows S.l, S.2 or the centers of each one of the adja cent bushings 11.1...11.8 may be measured in the Z direction. The axial distance dA indicates the distance or spacing be tween two adjacent bushings 11.1...11.8 having the different distances dsi and dS2 from the root attachment surface 63.
Note that the axial distance dA is not the shortest distance between two adjacent ones of the bushings 11.1...11.8 but is measured in the Z direction or, in other words, perpendicular to the root attachment face 63 and from the center of one bushing 11 to the center of the other bushing 11. FIG. 4 fur ther indicates a diameter dn of the bushings 11.1...11.8 at exemplary bushing 11.1. All bushings 11.1...11.8 have the same diameter dn. FIG. 5 shows a part of the root portion 61 in a perspective view not yet having the bolts 10 and bushings 11 inserted therein so as to connect to the hub flange 7 or bearing 7. Indicated are once again the staggered rows S.1, S.2 and the axial distance dA measured between the two rows S.1, S.2 or, in other words, centers of adjacent bushings 11.1...11.5. The adjacent bushings 11.1...11.5 are not shown in FIG. 5, in stead their positions in respective cavities 64.1...64.5 con figured for receiving the bushings 11.1...11.5 are shown. The centers of the cavities 64.1...64.5 correspond to the centers of the bushings 11.1...11.5.
Besides the axial distance dA, a further design parameter may be measured in the form of a lateral distance or spacing dL between adjacent bushings 11.1...11.5 or cavi ties 64.1...64.5, which is shown in FIG. 5. The lateral dis tance dL is measured between the centers of adjacent bush ings 11.1...11.5 in the X direction, i.e., parallel to the root attachment face 63.
At the root attachment face 63, the respective cavi ties 62.1...62.5 configured for receiving the bolts 10 may be seen. Also, the root segment 61 may be seen with its entire above-mentioned thickness t. At half of the thickness t of the root segment 61 or, in other words, at the center or mid dle of the root segment 61 along its extension in the Y direction, a first centerline Ce2 may be drawn running along the circumferential direction X. This first center- line CG2 separates the surface of the root attachment face 63 into two equally sized surfaces.
A second centerline Cio may be drawn extending in the circum ferential direction X and in parallel to the first center- line Ce2. This second centerline Cio connects the centers of the adjacent bolts 10 or centers of the cavities 62.1...62.5 configured for receiving the bolts 10. In other words, the bolts 10 or cavities 62.1...62.5 are (radially) offset with their centers from the (thickness) center or middle of the root segment 61. This radial offset is defined by a radial distance dR measurable between the two centerlines Cio, Ce2 in the radial direction Y.
Generally, a laminate of the wind turbine blades 5 must in clude the above-described cavities 62, 64 for the T-bolts formed by the bolts 10 and bushings 11. These cavities 62, 64 create stress concentrations which are magnified the closer together the cavities 62, 64 are spaced together. A root ca pacity of the root portion 6 defined by the maximum load that the root portion 6 may carry is thus linked to the placement of the T-bolts around the root circumference, and stronger root portions 6 often need larger diameters to fit more bolts 10. Larger root diameters require larger hubs 2, and the production of a larger hub 2 is very expensive. There fore, there is considerable interest in increasing root ca pacity without increasing the diameter of the root portion 6.
To increase the root capacity without also requiring an in crease of the diameter of the root portion 6, the design of the root assembly 20 shown in FIG. 4 is improved by means of optimal choice of the above-identified design parameters, in particular axial distance d, bushing diameter dn and/or ra dial distance dR. This is explained in the following in more detail.
FIG. 6 shows a side sectional view on a part of a wind tur bine blade 5 having the root assembly 20 of FIG. 5. Past the bushings 11.1, 11.2 towards a tip of the wind turbine blade 5, a thickness of the wind turbine blade 5 is reduced through a tapered geometry to transition from the root por tion 6 to a shell 51 of the wind turbine blade 5. This taper ing offsets a plane of the first centerline Ce2 towards the outer surface of the blade 5, and subsequently, the point at which the root portion 6 is loaded differs between the hub 2 and tip end of the wind turbine blade 5. This may be seen from FIG. 6, where the applied load N is closer to the outer surface of the wind turbine blade 5 than the bolt 10. The re- suit of this is that the outer surface of the wind turbine blade 5 carries more load and therefore experiences more strain. This strain bias through the laminate of the wind turbine blade 5 is disadvantageous because the laminate mate rial is not loaded evenly.
The radial offset between the two centerlines Cio, Ce2 shifts the cavities 62 and thereby the bolts 10 away from the outer blade surface and towards the inside or center of the root portion 6. By means of this shift, the strain profile through the thickness of the wind turbine blade 5 can be equalized. This equalization also comes with a reduction in strain that can be used to increase the root capacity.
FIG. 7 shows a perspective view on a part of a T-bolt accord ing to a design as commonly used in the art. This T-bolt is designed symmetrically. This means that the bolt 10 is at tached to the bushing 11 at a center or middle of the bush ing 11. In this symmetric design of the T-bolt, a radial off set is not foreseen.
FIG. 8 shows a perspective view on a part of a T-bolt accord ing to a design preferentially used for the root assembly 20 of FIG. 4 with the radially offset cavities 62. The T-bolt has a non-symmetric design, meaning that the attachment point of the bolt 10 at the bushing 11 is offset from a center or middle of the bushing 11. This is indicated by the radially offset centerlines Cio, Ce2 showing the respective positioning of the bolt 10 and the bushing 11 in the root segment 61.
It has been found that for a radial offset of 0 < dR/t £ 0.08, a very good strain reduction may be achieved. This means that the position of the centers of the cavities 62 or bolts 10 is shifted towards the inner surface of the wind turbine blade 5 by a distance less than or equal to 8 % of the thickness t of the (laminate) material of the root portion 6 of the wind turbine blade 5. In other words, the second centerline Cio is preferably offset from the first centerline C&2 by an amount equal to or less than 8 % of the thickness t of the root segment 61.
FIG. 9 shows a diagram of the result of a simulation compar ing normalized strain profiles ez adjacent to bushings through the through the thickness t (measured in the Y direction) of the laminate of the wind turbine blade 5 from the inside (surface) of the wind turbine blade 5 (Y/t = 0) to the outside (surface) of the wind turbine blade 5 (Y/t = 1). Three cases are illustrated in this diagram for the radial distance dR, namely dR = 0 mm, dR = 0.75 mm and dR = 2 mm. The result of the last two is an equalization of the strain pro file ez through the laminate and a reduction in overall strain ez in the root portion 6. A radial distance of dR = 0.75 mm delivers the best result. In lab-scale, the ra dial offset has proven to be most beneficial for dR = 0.1 to 0.3 mm. However, the exact radial distance dR that is most beneficial depends on the axial distance dA and the lateral distance dL.
This is explained in more detail with reference to FIG. 10 showing a diagram of maximum overall strains ez for different combinations of radial distances dR and axial distances dA.
In other words, FIG. 10 shows different design parameters of the root portion 6 and the overall strains ez resulting therefrom.
When evaluating exactly which radial distance dR to use as design parameter, the reduction of the strain in the laminate of the wind turbine blade 5 must be considered. This is why the design parameters radial distance dR and axial dis tance dA preferentially should be considered and chosen in combination. This is best illustrated in FIG. 10. Different combinations of radial distances dR and axial distances dA can be used in combination to achieve similarly low strain levels. The proposed radial offset of the T-bolts can either reduce the maximum strain in the laminate or achieve equiva lent strain values at a lower axial distance or spacing dA. Both behaviors are achieved by equalizing the strain profile (as seen in FIG. 9), but different radial distances dR may be used to achieve them.
However, when a larger axial distance dA is not possible, it is possible to achieve a further strain reduction at a set axial distance dA or an equivalent strain performance at a lower axial distance dA by radially offsetting the two centerlines Cio, Ce2 from one another.
FIG. 11 shows a diagram of numerical strain results ez de pending on the axial distance dA and the lateral distance dL for a given bushing diameter dn . A quotient range of 2.7 to 4.3 between the axial distance dA and the bushing diame ter dn of the bushings 11 is indicated in the diagram of FIG. 11. With this quotient range, the distance between the two staggered rows S.l, S.2 of bushings 11 are increased to a region of optimal strain reduction as may be taken from the strain profile ez corresponding thereto.
The main advantage of the increased axial spacing between the adjacent bushings 11 is lower strain levels around the bolts 10. This creates two key advantages: firstly, the lami nate of the root portion 6 can carry a higher load, and thus support longer wind turbine blade 5, and secondly, the bush ings 11 can be spaced closer together (meaning laterally closing together or, in other words, reducing the lateral distance dL) , allowing for more bolts 10 around the circum ference of the root portion 6, which also allows for stronger and/or longer wind turbine blades 5 by way of load loads per bolt 10.
FIG. 12 illustrates a top view on a strain contours represen tation of the part of the root segment 61 of FIG. 5 with a quotient of 2.3 between the axial distance dA and the bushing diameter dn. FIG. 13 on the other hand illustrates a top view on a strain contours representation of the part of the root segment 61 of FIG. 5 with a quotient of 4.3 between the axial distance dA and the bushing diameter dn . The greater axial spacing of the bushings 11 significantly reduces the strain magnitude in the root segment 61 of FIG. 13 over the one of the root seg ment 61 of FIG. 12.

Claims

1. Root assembly (20) of a wind turbine blade (5) for a wind turbine (1), whereby
(a) a root portion (6) of the root assembly (20) comprises a root segment (61),
(b) a root attachment face (64) of the root portion (6) is attached to a bearing (7) or a hub flange (7) of the root assembly (20) by means of multiple bolts (10),
(c) each of the multiple bolts (10) is connected to one of multiple bushings (11) fixedly arranged within the at least one root segment (61) such that the multiple bolts (10) are arranged adjacent to each other along a circumference of the root portion (6), and the bush ings (11) are arranged ad acent to each other along the circumference of the root portion (6), and
(d) adjacent bushings (11) are offset from one another in a way such that adjacent bushings (11) are provided at an axial distance (d ) from one another, the axial dis tance (dA) being measured in an axial direction from the root attachment face (64) to the bushings (11) and be tween centers of the adjacent bushings (11), c h a r a c t e r i z e d i n t h a t, a quotient between the axial distance (dA) and a bushing di ameter (dB) of the bushings (11) is 2.5 or greater.
2. Root assembly (20) according to claim 1, c h a r a c t e r i z e d i n t h a t, the quotient between the axial distance (d ) and a bushing diameter (dB) of the bushings (11) is in the range of 2.5 to 5.
3. Root assembly (20) according to claim 1 or 2, c h a r a c t e r i z e d i n t h a t, the quotient between the axial distance (d ) and a bushing diameter (dB) of the bushings (11) is within the range of 2.7 to 4.8.
4. Root assembly (20) according to any of the previous claims, c h a r a c t e r i z e d i n t h a t, the quotient between the axial distance (dA) and a bushing diameter (dB) of the bushings (11) is within the range of 3 to 4.5.
5. Root assembly (20) according to any of the previous claims, c h a r a c t e r i z e d i n t h a t, the root segment (61) has a first centerline (C62) located in the center of a thickness (t) of the root segment (61) meas¬ ured along a radial direction (Y) of the root segment (61) and extending along a circumferential direction (X) of the root segment (61), the multiple bolts (10) are arranged with their centers along a second centerline (C10) extending along the circumferential direction (X) of the root segment (61), and the second centerline (C10) is offset from the first cen¬ terline (C62)·
6. Root assembly (20) according to claim 5, c h a r a c t e r i z e d i n t h a t, the second centerline (Cho) is offset from the first center- line (C62) in a direction towards an inside of the root por¬ tion (6).
7. Root assembly (20) according to claim 5 or 6, c h a r a c t e r i z e d i n t h a t, the second centerline (Cho) is offset from the first center- line (C62) by less than 15 %, in particular less than 10 %, of the thickness of the root segment (61).
8. Root assembly (20) according to any of claims 5 to 7 c h a r a c t e r i z e d i n t h a t, the second centerline (C10) is offset from the first center- line (C62) by 0.5 % to 5 %, in particular 1 % to 3 %, of the thickness of the root segment (61).
9. Root assembly (20) according to any of claims 5 to 8, c h a r a c t e r i z e d i n t h a t, the multiple bolts (10) extend with their centers being off set from the first centerline (C62) along the first center- line (C62)-
10. Root assembly (20) according to any of claims 5 to 9, c h a r a c t e r i z e d i n t h a t, at least half of the multiple bolts (10) of the root assem bly (20) are arranged with their centers along the sec ond centerline (Cho).
11. Root assembly (20) according to any of the previous claims, c h a r a c t e r i z e d i n t h a t, the multiple bolts (10) are secured against the bearing (7) or the hub flange (7) by means of nuts (12).
12. Root assembly (20) according to any of the previous claims, c h a r a c t e r i z e d i n t h a t, the multiple bolts (10) have a first length or a sec ond length, wherein the second length is greater than the first length, and wherein the bolts (10) of the multiple bolts (10) having the first length and the bolts (10) of the multiple bolts (10) having the second length are alternately connected to the adjacent offset bushings (11).
13. Wind turbine blade (5) comprising the root assembly (20) according to any of the previous claims.
14. Wind turbine (1) comprising at least one wind turbine blade (5) according to claim 13.
PCT/EP2022/064786 2021-07-05 2022-05-31 Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine Ceased WO2023280476A1 (en)

Priority Applications (2)

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US18/574,551 US12292028B2 (en) 2021-07-05 2022-05-31 Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine
CN202280048206.4A CN117651804A (en) 2021-07-05 2022-05-31 Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine

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EP21183733.1A EP4116574B1 (en) 2021-07-05 2021-07-05 Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine
EP21183733.1 2021-07-05

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WO2023280476A1 true WO2023280476A1 (en) 2023-01-12

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US (1) US12292028B2 (en)
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WO (1) WO2023280476A1 (en)

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EP3839246A1 (en) * 2019-12-16 2021-06-23 Siemens Gamesa Renewable Energy A/S Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine

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DE102006014742B4 (en) * 2006-03-30 2008-01-24 Nordex Energy Gmbh Rotor blade for wind turbines
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CN101463793A (en) * 2007-12-21 2009-06-24 广东明阳风电技术有限公司 Blade root T type bolting structure of wind generator set blade
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Publication number Priority date Publication date Assignee Title
EP1238196A2 (en) * 1999-12-09 2002-09-11 Aerpac Holding B.V. Wind turbine rotor, and hub and extender therefor
US20070253819A1 (en) * 2006-04-30 2007-11-01 Florian Doorenspleet Rotor blade for a wind turbine
US20120148404A1 (en) * 2006-05-11 2012-06-14 Repower Systems Ag Rotor blade attachment
US20100124474A1 (en) * 2008-11-18 2010-05-20 General Electric Company Barrel nut
US20140334934A1 (en) * 2011-12-08 2014-11-13 Wobben Properties Gmbh Rotor blade and connecting device
EP3839246A1 (en) * 2019-12-16 2021-06-23 Siemens Gamesa Renewable Energy A/S Root assembly of a wind turbine blade for a wind turbine, wind turbine blade and wind turbine

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US12292028B2 (en) 2025-05-06
EP4116574B1 (en) 2024-09-25
US20240318626A1 (en) 2024-09-26
DK4116574T3 (en) 2024-11-25
CN117651804A (en) 2024-03-05
EP4116574A1 (en) 2023-01-11

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