WO2023246136A1 - Electro-mechanical braking mechanism - Google Patents

Electro-mechanical braking mechanism Download PDF

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Publication number
WO2023246136A1
WO2023246136A1 PCT/CN2023/077535 CN2023077535W WO2023246136A1 WO 2023246136 A1 WO2023246136 A1 WO 2023246136A1 CN 2023077535 W CN2023077535 W CN 2023077535W WO 2023246136 A1 WO2023246136 A1 WO 2023246136A1
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WO
WIPO (PCT)
Prior art keywords
rotating shaft
end cover
motor housing
rotor
rear end
Prior art date
Application number
PCT/CN2023/077535
Other languages
French (fr)
Chinese (zh)
Inventor
李小龙
王丽芳
苟晋芳
张志刚
Original Assignee
中国科学院电工研究所
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Filing date
Publication date
Application filed by 中国科学院电工研究所 filed Critical 中国科学院电工研究所
Publication of WO2023246136A1 publication Critical patent/WO2023246136A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/102Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction brakes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the present invention relates to the technical field of braking structures, and in particular to an electromechanical braking mechanism.
  • EMB electromechanical brake
  • the purpose of the present invention is to provide an electromechanical braking mechanism to solve the problems existing in the above-mentioned prior art.
  • the electromechanical braking mechanism in the present invention is oriented to the braking characteristics of commercial vehicles and has the characteristics of large output rotational torque and axial bearing capacity. It is large, has a high degree of coupling between institutions, compact overall layout, and small space occupation.
  • the present invention provides the following solutions:
  • the invention provides an electronic mechanical braking mechanism, which includes: a motor, a harmonic reduction mechanism and a push rod mechanism;
  • the motor includes a motor housing and a rotor, a stator and a rotating shaft arranged in the motor housing from the outside to the inside.
  • the rotor is fixedly connected to the rotating shaft, and one end of the rotating shaft is rotatably connected around its own axis.
  • the harmonic reduction mechanism is also provided in the motor housing, and the rotating shaft on the side of the rotor away from the rear end cover of the motor housing is inserted into the motor housing.
  • the torque input end on one side of the harmonic reduction mechanism realizes the transmission connection between the two.
  • the push rod mechanism is fixedly arranged on the torque output surface on the other side of the harmonic reduction mechanism.
  • the connecting frame with the rotating shaft forms a rotor bracket;
  • Planes are provided between the harmonic reduction mechanism and the rotor bracket, between the rotor bracket and the rear end cover of the motor housing, and between the harmonic reduction mechanism and the front end cover of the motor housing.
  • Thrust bearing the outer wall surface of the front end cover of the motor housing is used for fixed connection with the brake caliper.
  • the motor is a permanent magnet synchronous motor
  • the stator is a coil winding
  • the rotating shaft, the rotor bracket and the coil winding are coaxially arranged, and the rotating shaft passes through the central axis hole of the rotor bracket and is Fixedly connected to the rotor bracket.
  • the push rod mechanism includes a threaded rod, a threaded sleeve and a pressure rod.
  • One end of the threaded rod extends into the motor housing and is fixedly connected to the torque output surface through a flange.
  • the sleeve is threadedly connected to the threaded rod.
  • One end of the pressure rod is arranged on the threaded sleeve, and the other end is used to push The lever thrust arm.
  • one end of the pressure rod used to push the lever thrust arm is a spherical head
  • the spherical head has floating characteristics
  • the spherical head can rotate along a first arc
  • the center of the first arc The line is co-linear with the axis of the threaded rod.
  • the pressure rod includes the spherical top and the pressure rod body, the end of the pressure rod body is provided with a limiting groove, the spherical top includes a head and a connecting rod, and the head is fixedly arranged on the One end of the connecting rod, the end surface of the head away from the connecting rod is a smooth convex surface, and the end of the connecting rod far away from the head extends into the limiting groove and is limited in the limiting groove
  • the inner wall at the opening of the limiting groove is a first annular surface
  • the outer wall of the connecting rod located in the first annular surface is a second annular surface
  • the first annular surface and the second annular surface The surfaces are all surfaces of revolution, and the angle between the first annular surface and the second annular surface is ⁇ , 0° ⁇ 3°.
  • the pressure rod body includes a head base and a head cover.
  • One end of the head base is detachably connected to the connecting rod, and the head base is in contact with the end of the threaded sleeve using a ball hinge.
  • the plug cover plate is installed on the end of the threaded sleeve and limits the ball head of the plug base in the ball groove at the end of the threaded sleeve, and the connecting rod passes through the plug cover. board, and the middle of the top cover plate is The inner wall of the hole is the first annular surface.
  • the motor housing includes a middle housing, a front end cover and a rear end cover; the middle housing is sleeve-shaped, and the front end cover and the rear end cover are fixedly mounted on the middle housing respectively. Seals are provided at both front and rear ends, and between the front end cover, the rear end cover and the middle housing.
  • the encoder is arranged on the rear end cover, and the encoder is used to monitor the rotation speed and number of revolutions of the rotating shaft.
  • an electromagnetic power-off brake is installed on the outside of the rear end cover.
  • a circumferential limiter is provided on the outer wall of the threaded sleeve, and the circumferential limiter includes a plurality of limiting protrusions arranged along the circumferential direction of the threaded sleeve, and the outer surface of each protrusion is is a flat surface, and the front end cover is provided with a guide hole.
  • the inner wall surface of the guide hole includes a plurality of guide surfaces. The convex outer surface cooperates with the guide surface to realize the movement of the threaded sleeve along the rotating shaft. Movement in axis direction.
  • the push rod mechanism pushes the lever thrust arm to realize that one side of the friction plate is close to the brake disc, and the reaction force generated passes through the harmonic reduction mechanism, the harmonic reduction mechanism and the rotor in sequence.
  • the plane thrust bearing between the brackets, the rotor bracket, the plane thrust bearing between the rotor bracket and the rear end cover of the motor housing, the rear end cover of the motor housing, the middle housing and the front end cover are then transferred to the brake caliper to achieve The transmission of axial force and the purpose of the opposite side friction plate sticking to the brake disc, and the harmonic deceleration mechanism and the layout form of the outside of the rotor can achieve the purpose of amplifying the rotation torque. Therefore, the electromechanical braking mechanism in the present invention is oriented to Commercial vehicle braking features include large output rotational torque, large maximum axial bearing capacity, high degree of coupling between mechanisms, compact overall layout, and small space occupation.
  • Figure 1 is a cross-sectional view of the electromechanical braking mechanism provided by the present invention
  • Figure 2 is a rear side view of the front end cover in Figure 1;
  • Figure 3 is a front side view of the front end cover in Figure 1;
  • Figure 4 is a view of the push rod mechanism in Figure 1;
  • Figure 5 is a cross-sectional view of the contact between the spherical top and the spherical top cover in Figure 1;
  • Figure 6 is a view of the harmonic reduction mechanism in Figure 1;
  • Figure 7 is an end view of a commercial vehicle brake caliper
  • Figure 8 is an assembly view of the electromechanical braking mechanism and the commercial vehicle brake caliper provided by the present invention.
  • Figure 9 is a schematic diagram of the axial force of the electromechanical braking mechanism provided by the present invention.
  • Figure 10 is a schematic diagram of the force on the brake caliper
  • the purpose of the present invention is to provide an electromechanical braking mechanism to solve the problems existing in the prior art.
  • the electromechanical braking mechanism in the present invention is oriented to the braking characteristics of commercial vehicles, has a large output rotational torque, and can withstand the axial direction. It has the advantages of large maximum bearing capacity, high degree of coupling between mechanisms, compact overall layout, and small space occupation.
  • the present invention provides an electromechanical braking mechanism, which is suitable for vehicle bodies that require large braking force, such as Commercial vehicles, as shown in Figures 1 to 9, include: motor, harmonic reduction mechanism and push rod mechanism;
  • the motor includes a motor casing and a rotor, a stator and a rotating shaft 18 arranged in the motor casing in sequence from the outside to the inside.
  • the rotor is fixedly connected to the rotating shaft 18, and one end of the rotating shaft 18 is rotatably connected to the rear end of the motor casing around its own axis.
  • On the cover 15, the purpose of rotational connection is achieved through deep groove ball bearings 17.
  • the harmonic reduction mechanism is also arranged in the motor housing. The rotating shaft 18 on the side of the rotor away from the rear end cover 15 of the motor housing is inserted into the harmonic reduction mechanism.
  • the push rod mechanism is fixedly installed on the torque output surface on the other side of the harmonic reduction mechanism, and the harmonic reduction mechanism is used to drive the push rod mechanism to push the lever of the brake caliper.
  • Thrust arm 28 when the push rod mechanism pushes the lever thrust arm 28, it can give the harmonic reduction mechanism a reaction force perpendicular to the torque output surface; the rotor and the connecting frame between the rotor and the rotating shaft 18 form the rotor bracket 14;
  • Planar thrust bearings are provided between the harmonic reduction mechanism and the rotor bracket 14, between the rotor bracket 14 and the rear end cover 15 of the motor housing, and between the harmonic reduction mechanism and the front end cover 10 of the motor housing; the motor housing
  • the outer wall surface of the front end cover 10 is used for fixed connection with the brake caliper.
  • the push rod mechanism pushes the lever thrust arm 28 to realize that one side of the friction plate is close to the brake disc, and the generated reaction force passes through the harmonic deceleration mechanism, the harmonic deceleration mechanism and the
  • the plane thrust bearing between the rotor bracket 14, the plane thrust bearing between the rotor bracket 14, the rotor bracket 14 and the rear end cover 15 of the motor housing, the rear end cover 15 of the motor housing, the intermediate housing 11 and the front end cover 10 It is transmitted to the brake caliper to achieve the opposite side friction plate close to the brake disc and the transmission of axial force, and the harmonic deceleration mechanism and the layout of the outside of the rotor can achieve the purpose of amplifying the rotational torque. Therefore, in the present invention
  • the electromechanical braking mechanism is oriented to the braking characteristics of commercial vehicles. It has the advantages of large output rotational torque, large maximum bearing capacity in the axial direction, high degree of coupling between mechanisms, compact overall layout, and small space occupation.
  • the working principle of the brake caliper the push rod mechanism pushes the lever thrust arm 28, and the lever thrust arm 28 drives the connecting piece 29 to move horizontally, so that the friction plate on one side, that is, the first friction plate 30 is close to the brake disc 33, and the reaction force generated is sequentially Through the harmonic reduction mechanism, the plane thrust bearing between the harmonic reduction mechanism and the rotor bracket 14, the rotor bracket 14, the plane thrust bearing between the rotor bracket 14 and the rear end cover 15 of the motor housing, the rear end cover of the motor housing 15. Middle housing 11 and front end cover 10. Since the front end cover 10 is fixed on the caliper 32, the transmission of axial force and the friction plate on the opposite side, that is, the second friction plate 31 is close to the brake disc. 33 purpose.
  • the motor is a permanent magnet synchronous motor, preferably a high-torque permanent magnet synchronous motor
  • the stator is a coil winding 13; the rotating shaft 18, the rotor bracket 14 and the coil winding 13 are coaxially arranged, and the coil winding 13 refers to multiple coil groups, and the rotating shaft 18 passes through the central axis hole of the rotor bracket 14 and is fixedly connected to the rotor bracket 14 through a plurality of bolts.
  • the push rod mechanism includes a threaded rod 5, a threaded sleeve 3 and a pressure rod.
  • One end of the threaded rod 5 extends into the motor housing and is fixedly connected to the torque output surface through a flange.
  • the threaded sleeve 3 is threadedly connected to the threaded rod. 5, when the threaded rod 5 rotates, it drives the threaded sleeve 3 to move along the axis of the rotating shaft 18.
  • One end of the pressure rod is set on the threaded sleeve 3, and the other end is used to push the lever thrust arm 28.
  • the pushrod mechanism converts the rotational torque. For the purpose of linear motion, braking is achieved when the pressure rod is extended, and contact braking is achieved when the pressure rod is retracted.
  • one end of the pressure rod used to push the lever thrust arm 28 is a spherical top 1.
  • the motion trajectory of the contact part with the spherical top 1 is an arc line, so the spherical top 1 is set to I
  • the spherical ejector 1 can rotate along the first arc, and the center line of the first arc is the same as the axis of the threaded rod 5, thereby realizing the arc swing trajectory requirement of the spherical ejector 1 when pushing the lever thrust arm 28.
  • the pressure rod includes a spherical head 1 and a pressure rod body.
  • the end of the pressure rod body is provided with a limiting groove.
  • the spherical head 1 includes a head and a connecting rod. The head is fixedly arranged on one end of the connecting rod, and the head is away from the connection.
  • One end surface of the rod is a smooth convex surface, and the end of the connecting rod far away from the head extends into the limit groove and is limited in the limit groove; the inner wall of the opening of the limit groove is the first annular surface, and the inner wall located in the first annular surface
  • the outer wall of the connecting rod is a second annular surface.
  • the first annular surface and the second annular surface are both surfaces of revolution.
  • the angle between the first annular surface and the second annular surface is ⁇ , 0° ⁇ 3°, to achieve Requirements for the arc swing trajectory of the spherical top 1 when pushing the lever thrust arm 28.
  • the pressure rod body includes a top base 2 and a top cover 4.
  • One end of the top base 2 is detachably connected to the connecting rod.
  • the end of the top base 2 and the threaded sleeve 3 adopts a spherical hinge contact form.
  • the cover is provided at the end of the threaded sleeve 3 and the ball head of the head base 2 is limited to the ball groove at the end of the threaded sleeve 3.
  • the connecting rod passes through the head cover 4 and the inner wall of the middle through hole of the head cover 4 That is, it is the first annular surface, and the second annular surface is the cylindrical surface.
  • the motor housing includes a middle housing 11, a front end cover 10 and a rear end cover 15; the middle housing 11 is sleeve-shaped, and the front end cover 10 and the rear end cover 15 are respectively fixed on the front and rear ends of the middle housing 11. , and there are sealing rings between the front end cover 10 and the rear end cover 15 and the middle housing 11, and the sealing rings are arranged in the sealing groove 21, so that the entire mechanism has dustproof and waterproof functions.
  • each set of thrust bearings, push rod mechanisms, harmonic reduction mechanisms, motor housings, end covers and corresponding connecting bolts have passed strength checks to meet the load-bearing requirements for large axial forces.
  • the harmonic deceleration mechanism includes: a cam hub 7, a flexspline 8 and a flexible thin-walled bearing 9.
  • the rotating shaft 18 and the cam hub 7 are circumferentially constrained by a key 19.
  • An internal ring gear 22 is provided on the inner wall of the front end cover 10 to cooperate with the flexure.
  • the external ring gear 26 on the wheel 8 further increases the rotational torque.
  • the cam hub 7 is circumferentially constrained by the flexible thin-wall bearing 9 and the flexspline 8.
  • the flexspline 8 and the threaded rod 5 are fixedly connected through bolts on the flange surface. , the rotational torque is amplified and transmitted from the rotor bracket 14 to the threaded rod 5.
  • the electromechanical braking mechanism also includes an encoder, which is arranged on the rear end cover 15.
  • the encoder is used to monitor the rotation speed and number of revolutions of the rotating shaft 18, and can realize servo control of the motor position and rotation speed.
  • an electromagnetic power-off brake is installed on the outside of the rear end cover 15 to realize the parking brake function.
  • Encoders and electromagnetic power-off brakes are commonly used mechanisms and will not be introduced in detail in the present invention.
  • a circumferential limiter 25 is provided on the outer wall of the threaded sleeve 3.
  • the circumferential limiter 25 includes a plurality of limiting protrusions arranged along the circumferential direction of the threaded sleeve 3.
  • the outer side of each protrusion is a flat surface, and the front end thereof is flat.
  • the cover 10 is provided with a guide hole.
  • the inner wall surface of the guide hole includes a plurality of guide surfaces 24 .
  • the convex outer surface cooperates with the guide surfaces 24 to enable the threaded sleeve 3 to move along the axis of the rotating shaft 18 .
  • the service braking function is implemented as follows:
  • the brake control unit converts the electric energy stored in the power battery into the electric energy required by the permanent magnet synchronous motor in the EMB according to the braking command.
  • the coil winding 13 is energized, causing the rotor bracket 14 to rotate forward and drive the rotating shaft 18 to rotate.
  • the harmonic reduction mechanism amplifies the torque of the rotating shaft 18 and then transmits it to the threaded rod 5.
  • the threaded rod 5 rotates, the rotation of the thread is used to change the torque. Linear characteristics push the threaded sleeve to move 3-axis.
  • the BCU When the BCU obtains the brake release command, it controls to change the terminal voltage polarity of the coil winding 13, the rotor bracket 14 rotates in the reverse direction, and the entire set of actuators completes the reverse movement when the braking force is loaded to realize the braking force release.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Braking Arrangements (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

Provided in the present invention is an electro-mechanical braking mechanism, relating to the technical field of braking structures, and comprising: an electric motor, a harmonic reducing mechanism and a push rod mechanism. The electric motor comprises an electric motor housing, and a rotor, a stator and a rotating shaft which are sequentially arranged in the electric motor housing from outside to inside, the rotor is fixedly connected to the rotating shaft, an end of the rotating shaft is rotatably connected to a rear end cover of the electric motor housing around the axis of the rotating shaft, the harmonic reducing mechanism is also arranged in the electric motor housing, the rotating shaft on a side of the rotor facing away from the rear end cover of the electric motor housing is inserted into a torque input end on a side of the harmonic reducing mechanism, to achieve transmission connection between the rotor and the harmonic reducing mechanism, the push rod mechanism is fixedly arranged on a torque output surface at the other side of the harmonic reducing mechanism, and the harmonic reducing mechanism is configured to drive the push rod mechanism to push a lever thrust arm of a brake caliper. The electro-mechanical braking mechanism disclosed in the present invention is oriented to the braking characteristics of commercial vehicles, and has the advantages of a large output rotating moment, a large axial bearing capacity, a high coupling degree between mechanisms, a compact overall layout and small space occupation.

Description

一种电子机械制动机构An electronic mechanical braking mechanism 技术领域Technical field
本发明涉及制动结构技术领域,特别是涉及一种电子机械制动机构。The present invention relates to the technical field of braking structures, and in particular to an electromechanical braking mechanism.
背景技术Background technique
目前,大部分商用车依然采用气压制动,由发动机驱动空压机输出的压缩空气作为制动能源,整套制动系统机构复杂,底盘占用空间大,制动响应时间相对较长。At present, most commercial vehicles still use pneumatic braking, and the compressed air output by the engine-driven air compressor is used as the braking energy. The entire braking system has a complex structure, takes up a large space in the chassis, and has a relatively long braking response time.
电子机械制动(EMB)系统相对于传统商用车的气压制动系统机理完全不同,通过电子控制单元控制EMB中的直流电机,从而驱动制动执行机构实现制动。EMB具有控制精度高、响应时间短等特点,符合汽车电气化、智能化发展趋势。The mechanism of the electromechanical brake (EMB) system is completely different from the pneumatic brake system of traditional commercial vehicles. The electronic control unit controls the DC motor in the EMB to drive the brake actuator to achieve braking. EMB has the characteristics of high control accuracy and short response time, and is in line with the development trend of automobile electrification and intelligence.
由于商用车制动力需求大,常规直流电机不具备轴向大承载能力,现有公开技术多采用平行轴形式避开电机轴向承载,导致制动系统体积庞大,结构较为复杂,且与传统商用车制动卡钳匹配度较低。Due to the large braking force requirements of commercial vehicles, conventional DC motors do not have large axial load-bearing capacity. Existing public technologies mostly use parallel shafts to avoid the axial load-bearing of the motor. This results in a bulky braking system with a relatively complex structure, and is different from traditional commercial vehicles. The car brake calipers are poorly matched.
发明内容Contents of the invention
本发明的目的是提供一种电子机械制动机构,以解决上述现有技术存在的问题,本发明中的电子机械制动机构面向商用车制动特点,具有输出转动力矩大,轴向承载力大,机构间耦合程度高,整体布局紧凑,空间占用小的优势。The purpose of the present invention is to provide an electromechanical braking mechanism to solve the problems existing in the above-mentioned prior art. The electromechanical braking mechanism in the present invention is oriented to the braking characteristics of commercial vehicles and has the characteristics of large output rotational torque and axial bearing capacity. It is large, has a high degree of coupling between institutions, compact overall layout, and small space occupation.
为实现上述目的,本发明提供了如下方案:In order to achieve the above objects, the present invention provides the following solutions:
本发明提供一种电子机械制动机构,包括:电机、谐波减速机构和推杆机构;The invention provides an electronic mechanical braking mechanism, which includes: a motor, a harmonic reduction mechanism and a push rod mechanism;
所述电机包括电机壳和自外而内依次设置于所述电机壳内的转子、定子以及转轴,所述转子与所述转轴固定连接,所述转轴的一端绕自身轴线能够转动地连接于所述电机壳的后端盖上,所述谐波减速机构也设置于所述电机壳内,所述转子背离所述电机壳后端盖一侧的所述转轴插设于所述谐波减速机构一侧的扭矩输入端并实现两者之间的传动连接,所述推杆机构固定设置于所述谐波减速机构另一侧的扭矩输出面上,所述谐波减速机构用于驱动所述推杆机构 推动所述制动卡钳的杠杆推力臂,所述推杆机构推动所述杠杆推力臂时能够给予所述谐波减速机构一垂直于所述扭矩输出面的反作用力;所述转子以及所述转子与所述转轴之间的连接架形成转子支架;The motor includes a motor housing and a rotor, a stator and a rotating shaft arranged in the motor housing from the outside to the inside. The rotor is fixedly connected to the rotating shaft, and one end of the rotating shaft is rotatably connected around its own axis. On the rear end cover of the motor housing, the harmonic reduction mechanism is also provided in the motor housing, and the rotating shaft on the side of the rotor away from the rear end cover of the motor housing is inserted into the motor housing. The torque input end on one side of the harmonic reduction mechanism realizes the transmission connection between the two. The push rod mechanism is fixedly arranged on the torque output surface on the other side of the harmonic reduction mechanism. The harmonic reduction mechanism used to drive the push rod mechanism Pushing the lever thrust arm of the brake caliper, when the push rod mechanism pushes the lever thrust arm, it can give the harmonic reduction mechanism a reaction force perpendicular to the torque output surface; the rotor and the rotor The connecting frame with the rotating shaft forms a rotor bracket;
所述谐波减速机构与转子支架之间、所述转子支架与所述电机壳的后端盖之间、所述谐波减速机构与所述电机壳的前端盖之间均设置有平面推力轴承;所述电机壳的前端盖的外壁面用于与制动卡钳固定连接。Planes are provided between the harmonic reduction mechanism and the rotor bracket, between the rotor bracket and the rear end cover of the motor housing, and between the harmonic reduction mechanism and the front end cover of the motor housing. Thrust bearing; the outer wall surface of the front end cover of the motor housing is used for fixed connection with the brake caliper.
优选的,所述电机为永磁同步电机,所述定子为线圈绕组;所述转轴、所述转子支架和所述线圈绕组同轴设置,所述转轴穿过所述转子支架的中心轴孔并与所述转子支架固定连接。Preferably, the motor is a permanent magnet synchronous motor, and the stator is a coil winding; the rotating shaft, the rotor bracket and the coil winding are coaxially arranged, and the rotating shaft passes through the central axis hole of the rotor bracket and is Fixedly connected to the rotor bracket.
优选的,所述推杆机构包括螺纹杆、螺纹套和压杆,所述螺纹杆的一端伸进所述电机壳内并与所述扭矩输出面通过一法兰盘固定连接,所述螺纹套螺纹连接于所述螺纹杆上,所述螺纹杆转动时驱动所述螺纹套沿着所述转轴的轴线方向移动,所述压杆的一端设置于所述螺纹套上,另一端用于推动所述杠杆推力臂。Preferably, the push rod mechanism includes a threaded rod, a threaded sleeve and a pressure rod. One end of the threaded rod extends into the motor housing and is fixedly connected to the torque output surface through a flange. The sleeve is threadedly connected to the threaded rod. When the threaded rod rotates, the threaded sleeve is driven to move along the axis of the rotating shaft. One end of the pressure rod is arranged on the threaded sleeve, and the other end is used to push The lever thrust arm.
优选的,所述压杆用于推动所述杠杆推力臂的一端为球面顶头,所述球面顶头具备浮动特性,所述球面顶头能够沿着第一圆弧转动,所述第一圆弧的中心线与所述螺纹杆的轴线同线。Preferably, one end of the pressure rod used to push the lever thrust arm is a spherical head, the spherical head has floating characteristics, the spherical head can rotate along a first arc, and the center of the first arc The line is co-linear with the axis of the threaded rod.
优选的,所述压杆包括所述球面顶头和压杆本体,所述压杆本体的端部设置有一限位槽,所述球面顶头包括头部和连接杆,所述头部固定设置于所述连接杆的一端,所述头部远离所述连接杆的一端面为光滑凸面,所述连接杆远离所述头部的一端伸进所述限位槽内并被限位于所述限位槽内;所述限位槽开口处的内壁为第一环形面,位于所述第一环形面内的所述连接杆的外壁为第二环形面,所述第一环形面和所述第二环形面均为回转面,所述第一环形面和所述第二环形面之间的夹角为α,0°<α<3°。Preferably, the pressure rod includes the spherical top and the pressure rod body, the end of the pressure rod body is provided with a limiting groove, the spherical top includes a head and a connecting rod, and the head is fixedly arranged on the One end of the connecting rod, the end surface of the head away from the connecting rod is a smooth convex surface, and the end of the connecting rod far away from the head extends into the limiting groove and is limited in the limiting groove Inside; the inner wall at the opening of the limiting groove is a first annular surface, the outer wall of the connecting rod located in the first annular surface is a second annular surface, the first annular surface and the second annular surface The surfaces are all surfaces of revolution, and the angle between the first annular surface and the second annular surface is α, 0°<α<3°.
优选的,所述压杆本体包括顶头基座和顶头盖板,所述顶头基座的一端与所述连接杆可拆卸连接,所述顶头基座与所述螺纹套的端部采用球铰接触形式,所述顶头盖板盖设于所述螺纹套的端部并将所述顶头基座的球头限位于所述螺纹套端部的球槽内,所述连接杆穿过所述顶头盖板,且所述顶头盖板中间过 孔的内壁即为所述第一环形面。Preferably, the pressure rod body includes a head base and a head cover. One end of the head base is detachably connected to the connecting rod, and the head base is in contact with the end of the threaded sleeve using a ball hinge. In the form, the plug cover plate is installed on the end of the threaded sleeve and limits the ball head of the plug base in the ball groove at the end of the threaded sleeve, and the connecting rod passes through the plug cover. board, and the middle of the top cover plate is The inner wall of the hole is the first annular surface.
优选的,所述电机壳包括中间壳体、前端盖和后端盖;所述中间壳体呈套筒状,所述前端盖和所述后端盖分别固定设置于所述中间壳体的前后两端,且所述前端盖和所述后端盖与所述中间壳体之间均设置有密封圈。Preferably, the motor housing includes a middle housing, a front end cover and a rear end cover; the middle housing is sleeve-shaped, and the front end cover and the rear end cover are fixedly mounted on the middle housing respectively. Seals are provided at both front and rear ends, and between the front end cover, the rear end cover and the middle housing.
优选的,还包括编码器,所述编码器设置于所述后端盖上,所述编码器用于对所述转轴的转速和转数进行监测。Preferably, it also includes an encoder, the encoder is arranged on the rear end cover, and the encoder is used to monitor the rotation speed and number of revolutions of the rotating shaft.
优选的,所述后端盖的外侧加装电磁失电制动器。Preferably, an electromagnetic power-off brake is installed on the outside of the rear end cover.
优选的,所述螺纹套外壁上设置有周向限位件,所述周向限位件包括多个沿所述螺纹套周向设置的限位凸起,各所述凸起的外侧面均为平面,所述前端盖上设置有导向孔,所述导向孔的内壁面包括多个导向面,所述凸起的外侧面与所述导向面相配合实现所述螺纹套沿着所述转轴的轴线方向移动。Preferably, a circumferential limiter is provided on the outer wall of the threaded sleeve, and the circumferential limiter includes a plurality of limiting protrusions arranged along the circumferential direction of the threaded sleeve, and the outer surface of each protrusion is is a flat surface, and the front end cover is provided with a guide hole. The inner wall surface of the guide hole includes a plurality of guide surfaces. The convex outer surface cooperates with the guide surface to realize the movement of the threaded sleeve along the rotating shaft. Movement in axis direction.
本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention achieves the following technical effects:
使用本发明提供的电子机械制动机构进行制动时,推杆机构推动杠杆推力臂实现一侧摩擦片贴紧制动盘,产生的反作用力依次经过谐波减速机构、谐波减速机构与转子支架之间的平面推力轴承、转子支架、转子支架与电机壳的后端盖之间的平面推力轴承、电机壳后端盖、中间壳体以及前端盖后传递至制动卡钳上,实现轴向力的传递以及对侧摩擦片贴紧制动盘的目的,且其中的谐波减速机构及转子外侧布局形式能够实现放大转动力矩的目的,因此,本发明中的电子机械制动机构面向商用车制动特点,具有输出转动力矩大,轴向能够承受的最大承载力大,机构间耦合程度高,整体布局紧凑,空间占用小的优势。When the electromechanical braking mechanism provided by the invention is used for braking, the push rod mechanism pushes the lever thrust arm to realize that one side of the friction plate is close to the brake disc, and the reaction force generated passes through the harmonic reduction mechanism, the harmonic reduction mechanism and the rotor in sequence. The plane thrust bearing between the brackets, the rotor bracket, the plane thrust bearing between the rotor bracket and the rear end cover of the motor housing, the rear end cover of the motor housing, the middle housing and the front end cover are then transferred to the brake caliper to achieve The transmission of axial force and the purpose of the opposite side friction plate sticking to the brake disc, and the harmonic deceleration mechanism and the layout form of the outside of the rotor can achieve the purpose of amplifying the rotation torque. Therefore, the electromechanical braking mechanism in the present invention is oriented to Commercial vehicle braking features include large output rotational torque, large maximum axial bearing capacity, high degree of coupling between mechanisms, compact overall layout, and small space occupation.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the drawings of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明提供的电子机械制动机构的剖视图;Figure 1 is a cross-sectional view of the electromechanical braking mechanism provided by the present invention;
图2为图1中前端盖后侧视图; Figure 2 is a rear side view of the front end cover in Figure 1;
图3为图1中前端盖前侧视图;Figure 3 is a front side view of the front end cover in Figure 1;
图4为图1中推杆机构的视图;Figure 4 is a view of the push rod mechanism in Figure 1;
图5为图1中球面顶头与球面顶头盖板接触的剖面图;Figure 5 is a cross-sectional view of the contact between the spherical top and the spherical top cover in Figure 1;
图6为图1中谐波减速机构的视图;Figure 6 is a view of the harmonic reduction mechanism in Figure 1;
图7为商用车制动卡钳端面视图;Figure 7 is an end view of a commercial vehicle brake caliper;
图8为本发明提供的电子机械制动机构与商用车制动卡钳装配视图;Figure 8 is an assembly view of the electromechanical braking mechanism and the commercial vehicle brake caliper provided by the present invention;
图9为本发明提供的电子机械制动机构轴向受力示意图;Figure 9 is a schematic diagram of the axial force of the electromechanical braking mechanism provided by the present invention;
图10为制动卡钳受力示意图;Figure 10 is a schematic diagram of the force on the brake caliper;
图中:1、球面顶头;2、顶头基座;3、螺纹套;4、顶头盖板;5、螺纹杆;6、第一平面推力球轴承;7、凸轮轮毂;8、柔轮;9、柔性薄壁轴承;10、前端盖;11、中间壳体;12、定子铁芯;13、线圈绕组;14、转子支架;15、后端盖;16、第二平面推力球轴承;17、深沟球轴承;18、转轴;19、键;20、第三平面推力球轴承;21、密封槽;22、内齿圈;23、电机前端盖固定螺纹孔;24、导向面;25、周向限位件;26、外齿圈;27、制动卡钳固定通孔;28、杠杆推力臂;29、连接件;30、第一摩擦片;31、第二摩擦片;32、制动卡钳;33、制动盘。In the picture: 1. Spherical head; 2. Head base; 3. Threaded sleeve; 4. Head cover; 5. Threaded rod; 6. First plane thrust ball bearing; 7. Cam hub; 8. Flexspline; 9 , Flexible thin-wall bearing; 10. Front end cover; 11. Middle housing; 12. Stator core; 13. Coil winding; 14. Rotor bracket; 15. Rear end cover; 16. Second plane thrust ball bearing; 17. Deep groove ball bearing; 18. Rotating shaft; 19. Key; 20. Third plane thrust ball bearing; 21. Sealing groove; 22. Internal ring gear; 23. Motor front end cover fixed threaded hole; 24. Guide surface; 25. Circumference Toward limiter; 26. External ring gear; 27. Brake caliper fixing through hole; 28. Lever thrust arm; 29. Connector; 30. First friction plate; 31. Second friction plate; 32. Brake caliper ; 33. Brake disc.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
本发明的目的是提供一种电子机械制动机构,以解决现有技术存在的问题,本发明中的电子机械制动机构面向商用车制动特点,具有输出转动力矩大,轴向能够承受的最大承载力大,机构间耦合程度高,整体布局紧凑,空间占用小的优势。The purpose of the present invention is to provide an electromechanical braking mechanism to solve the problems existing in the prior art. The electromechanical braking mechanism in the present invention is oriented to the braking characteristics of commercial vehicles, has a large output rotational torque, and can withstand the axial direction. It has the advantages of large maximum bearing capacity, high degree of coupling between mechanisms, compact overall layout, and small space occupation.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
本发明提供一种电子机械制动机构,适用于所需制动力较大的车体,例如 商用车,如图1~图9所示,包括:电机、谐波减速机构和推杆机构;The present invention provides an electromechanical braking mechanism, which is suitable for vehicle bodies that require large braking force, such as Commercial vehicles, as shown in Figures 1 to 9, include: motor, harmonic reduction mechanism and push rod mechanism;
电机包括电机壳和自外而内依次设置于电机壳内的转子、定子以及转轴18,转子与转轴18固定连接,转轴18的一端绕自身轴线能够转动地连接于电机壳的后端盖15上,通过深沟球轴承17实现转动连接的目的,谐波减速机构也设置于电机壳内,转子背离电机壳后端盖15一侧的转轴18插设于谐波减速机构一侧的扭矩输入端并实现两者之间的传动连接,推杆机构固定设置于谐波减速机构另一侧的扭矩输出面上,谐波减速机构用于驱动推杆机构推动制动卡钳的杠杆推力臂28,推杆机构推动杠杆推力臂28时能够给予谐波减速机构一垂直于扭矩输出面的反作用力;转子以及转子与转轴18之间的连接架形成转子支架14;The motor includes a motor casing and a rotor, a stator and a rotating shaft 18 arranged in the motor casing in sequence from the outside to the inside. The rotor is fixedly connected to the rotating shaft 18, and one end of the rotating shaft 18 is rotatably connected to the rear end of the motor casing around its own axis. On the cover 15, the purpose of rotational connection is achieved through deep groove ball bearings 17. The harmonic reduction mechanism is also arranged in the motor housing. The rotating shaft 18 on the side of the rotor away from the rear end cover 15 of the motor housing is inserted into the harmonic reduction mechanism. The push rod mechanism is fixedly installed on the torque output surface on the other side of the harmonic reduction mechanism, and the harmonic reduction mechanism is used to drive the push rod mechanism to push the lever of the brake caliper. Thrust arm 28, when the push rod mechanism pushes the lever thrust arm 28, it can give the harmonic reduction mechanism a reaction force perpendicular to the torque output surface; the rotor and the connecting frame between the rotor and the rotating shaft 18 form the rotor bracket 14;
谐波减速机构与转子支架14之间、转子支架14与电机壳的后端盖15之间、谐波减速机构与电机壳的前端盖10之间均设置有平面推力轴承;电机壳的前端盖10的外壁面用于与制动卡钳固定连接。Planar thrust bearings are provided between the harmonic reduction mechanism and the rotor bracket 14, between the rotor bracket 14 and the rear end cover 15 of the motor housing, and between the harmonic reduction mechanism and the front end cover 10 of the motor housing; the motor housing The outer wall surface of the front end cover 10 is used for fixed connection with the brake caliper.
使用本发明提供的电子机械制动机构进行制动时,推杆机构推动杠杆推力臂28实现一侧摩擦片贴紧制动盘,产生的反作用力依次经过谐波减速机构、谐波减速机构与转子支架14之间的平面推力轴承、转子支架14、转子支架14与电机壳的后端盖15之间的平面推力轴承、电机壳后端盖15、中间壳体11以及前端盖10后传递至制动卡钳上,实现对侧摩擦片贴紧制动盘和轴向力的传递,且其中的谐波减速机构及转子外侧布局形式能够实现放大转动力矩的目的,因此,本发明中的电子机械制动机构面向商用车制动特点,具有输出转动力矩大,轴向能够承受的最大承载力大,机构间耦合程度高,整体布局紧凑,空间占用小的优势。When the electromechanical braking mechanism provided by the present invention is used for braking, the push rod mechanism pushes the lever thrust arm 28 to realize that one side of the friction plate is close to the brake disc, and the generated reaction force passes through the harmonic deceleration mechanism, the harmonic deceleration mechanism and the The plane thrust bearing between the rotor bracket 14, the plane thrust bearing between the rotor bracket 14, the rotor bracket 14 and the rear end cover 15 of the motor housing, the rear end cover 15 of the motor housing, the intermediate housing 11 and the front end cover 10 It is transmitted to the brake caliper to achieve the opposite side friction plate close to the brake disc and the transmission of axial force, and the harmonic deceleration mechanism and the layout of the outside of the rotor can achieve the purpose of amplifying the rotational torque. Therefore, in the present invention The electromechanical braking mechanism is oriented to the braking characteristics of commercial vehicles. It has the advantages of large output rotational torque, large maximum bearing capacity in the axial direction, high degree of coupling between mechanisms, compact overall layout, and small space occupation.
制动卡钳工作原理:推杆机构推动杠杆推力臂28,杠杆推力臂28驱动连接件29水平移动,实现一侧摩擦片,即第一摩擦片30贴紧制动盘33,产生的反作用力依次经过谐波减速机构、谐波减速机构与转子支架14之间的平面推力轴承、转子支架14、转子支架14与电机壳的后端盖15之间的平面推力轴承、电机壳后端盖15、中间壳体11以及前端盖10。由于前端盖10固定在卡钳32上,实现轴向力的传递以及对侧摩擦片,即第二摩擦片31贴紧制动盘 33的目的。The working principle of the brake caliper: the push rod mechanism pushes the lever thrust arm 28, and the lever thrust arm 28 drives the connecting piece 29 to move horizontally, so that the friction plate on one side, that is, the first friction plate 30 is close to the brake disc 33, and the reaction force generated is sequentially Through the harmonic reduction mechanism, the plane thrust bearing between the harmonic reduction mechanism and the rotor bracket 14, the rotor bracket 14, the plane thrust bearing between the rotor bracket 14 and the rear end cover 15 of the motor housing, the rear end cover of the motor housing 15. Middle housing 11 and front end cover 10. Since the front end cover 10 is fixed on the caliper 32, the transmission of axial force and the friction plate on the opposite side, that is, the second friction plate 31 is close to the brake disc. 33 purpose.
进一步的,电机为永磁同步电机,优选为大扭矩永磁同步电机,定子为线圈绕组13;转轴18、转子支架14和线圈绕组13同轴设置,线圈绕组13指代多组线圈组,转轴18穿过转子支架14的中心轴孔并与转子支架14固定连接,通过多个螺栓固定连接。Further, the motor is a permanent magnet synchronous motor, preferably a high-torque permanent magnet synchronous motor, and the stator is a coil winding 13; the rotating shaft 18, the rotor bracket 14 and the coil winding 13 are coaxially arranged, and the coil winding 13 refers to multiple coil groups, and the rotating shaft 18 passes through the central axis hole of the rotor bracket 14 and is fixedly connected to the rotor bracket 14 through a plurality of bolts.
进一步的,推杆机构包括螺纹杆5、螺纹套3和压杆,螺纹杆5的一端伸进电机壳内并与扭矩输出面通过一法兰盘固定连接,螺纹套3螺纹连接于螺纹杆5上,螺纹杆5转动时驱动螺纹套3沿着转轴18的轴线方向移动,压杆的一端设置于螺纹套3上,另一端用于推动杠杆推力臂28,推杆机构实现将转动扭矩转化为直线运动的目的,压杆伸出时实现制动,压杆缩回时实现接触制动状态。Further, the push rod mechanism includes a threaded rod 5, a threaded sleeve 3 and a pressure rod. One end of the threaded rod 5 extends into the motor housing and is fixedly connected to the torque output surface through a flange. The threaded sleeve 3 is threadedly connected to the threaded rod. 5, when the threaded rod 5 rotates, it drives the threaded sleeve 3 to move along the axis of the rotating shaft 18. One end of the pressure rod is set on the threaded sleeve 3, and the other end is used to push the lever thrust arm 28. The pushrod mechanism converts the rotational torque. For the purpose of linear motion, braking is achieved when the pressure rod is extended, and contact braking is achieved when the pressure rod is retracted.
进一步的,压杆用于推动杠杆推力臂28的一端为球面顶头1,杠杆推力臂28在往复摆动时,其与球面顶头1接触部位的运动轨迹呈圆弧线,因此将球面顶头1设置我具备浮动特性,球面顶头1能够沿着第一圆弧转动,第一圆弧的中心线与螺纹杆5的轴线同线,实现球面顶头1在推动杠杆推力臂28时的圆弧摆动轨迹要求。Furthermore, one end of the pressure rod used to push the lever thrust arm 28 is a spherical top 1. When the lever thrust arm 28 swings back and forth, the motion trajectory of the contact part with the spherical top 1 is an arc line, so the spherical top 1 is set to I With floating characteristics, the spherical ejector 1 can rotate along the first arc, and the center line of the first arc is the same as the axis of the threaded rod 5, thereby realizing the arc swing trajectory requirement of the spherical ejector 1 when pushing the lever thrust arm 28.
进一步的,压杆包括球面顶头1和压杆本体,压杆本体的端部设置有一限位槽,球面顶头1包括头部和连接杆,头部固定设置于连接杆的一端,头部远离连接杆的一端面为光滑凸面,连接杆远离头部的一端伸进限位槽内并被限位于限位槽内;限位槽开口处的内壁为第一环形面,位于第一环形面内的连接杆的外壁为第二环形面,第一环形面和第二环形面均为回转面,第一环形面和第二环形面之间的夹角为α,0°<α<3°,实现球面顶头1在推动杠杆推力臂28时的圆弧摆动轨迹要求。Further, the pressure rod includes a spherical head 1 and a pressure rod body. The end of the pressure rod body is provided with a limiting groove. The spherical head 1 includes a head and a connecting rod. The head is fixedly arranged on one end of the connecting rod, and the head is away from the connection. One end surface of the rod is a smooth convex surface, and the end of the connecting rod far away from the head extends into the limit groove and is limited in the limit groove; the inner wall of the opening of the limit groove is the first annular surface, and the inner wall located in the first annular surface The outer wall of the connecting rod is a second annular surface. The first annular surface and the second annular surface are both surfaces of revolution. The angle between the first annular surface and the second annular surface is α, 0°<α<3°, to achieve Requirements for the arc swing trajectory of the spherical top 1 when pushing the lever thrust arm 28.
进一步的,压杆本体包括顶头基座2和顶头盖板4,顶头基座2的一端与连接杆可拆卸连接,顶头基座2与螺纹套3的端部采用球铰接触形式,顶头盖板4盖设于螺纹套3的端部并将顶头基座2的球头限位于螺纹套3端部的球槽内,连接杆穿过顶头盖板4,且顶头盖板4中间过孔的内壁即为第一环形面,第二环形面为圆柱面。 Further, the pressure rod body includes a top base 2 and a top cover 4. One end of the top base 2 is detachably connected to the connecting rod. The end of the top base 2 and the threaded sleeve 3 adopts a spherical hinge contact form. The top cover 4 4. The cover is provided at the end of the threaded sleeve 3 and the ball head of the head base 2 is limited to the ball groove at the end of the threaded sleeve 3. The connecting rod passes through the head cover 4 and the inner wall of the middle through hole of the head cover 4 That is, it is the first annular surface, and the second annular surface is the cylindrical surface.
进一步的,电机壳包括中间壳体11、前端盖10和后端盖15;中间壳体11呈套筒状,前端盖10和后端盖15分别固定设置于中间壳体11的前后两端,且前端盖10和后端盖15与中间壳体11之间均设置有密封圈,密封圈设置于密封槽21内,实现整套机构具有防尘、防水功能。Further, the motor housing includes a middle housing 11, a front end cover 10 and a rear end cover 15; the middle housing 11 is sleeve-shaped, and the front end cover 10 and the rear end cover 15 are respectively fixed on the front and rear ends of the middle housing 11. , and there are sealing rings between the front end cover 10 and the rear end cover 15 and the middle housing 11, and the sealing rings are arranged in the sealing groove 21, so that the entire mechanism has dustproof and waterproof functions.
进一步的,各组推力轴承、推杆机构、谐波减速机构、电机壳、端盖及相应连接螺栓均通过强度校核,满足大轴向力的承载要求。Furthermore, each set of thrust bearings, push rod mechanisms, harmonic reduction mechanisms, motor housings, end covers and corresponding connecting bolts have passed strength checks to meet the load-bearing requirements for large axial forces.
进一步的,谐波减速机构包括:凸轮轮毂7、柔轮8和柔性薄壁轴承9,转轴18与凸轮轮毂7通过键19实现周向约束,前端盖10内壁设置有内齿圈22,配合柔轮8上的外齿圈26,实现转动力矩进一步增大效果,凸轮轮毂7通过柔性薄壁轴承9与柔轮8周向约束,柔轮8与螺纹杆5通过法兰面上的螺栓固定连接,实现转动力矩由转子支架14放大传递给螺纹杆5。Further, the harmonic deceleration mechanism includes: a cam hub 7, a flexspline 8 and a flexible thin-walled bearing 9. The rotating shaft 18 and the cam hub 7 are circumferentially constrained by a key 19. An internal ring gear 22 is provided on the inner wall of the front end cover 10 to cooperate with the flexure. The external ring gear 26 on the wheel 8 further increases the rotational torque. The cam hub 7 is circumferentially constrained by the flexible thin-wall bearing 9 and the flexspline 8. The flexspline 8 and the threaded rod 5 are fixedly connected through bolts on the flange surface. , the rotational torque is amplified and transmitted from the rotor bracket 14 to the threaded rod 5.
进一步的,电子机械制动机构还包括编码器,编码器设置于后端盖15上,编码器用于对转轴18的转速和转数进行监测,可实现对电机位置、转速的伺服控制。Furthermore, the electromechanical braking mechanism also includes an encoder, which is arranged on the rear end cover 15. The encoder is used to monitor the rotation speed and number of revolutions of the rotating shaft 18, and can realize servo control of the motor position and rotation speed.
进一步的,后端盖15的外侧加装电磁失电制动器,可实现驻车制动功能。编码器及电磁失电制动器作为常用机构,不在本发明中做详细介绍。Furthermore, an electromagnetic power-off brake is installed on the outside of the rear end cover 15 to realize the parking brake function. Encoders and electromagnetic power-off brakes are commonly used mechanisms and will not be introduced in detail in the present invention.
进一步的,螺纹套3外壁上设置有周向限位件25,周向限位件25包括多个沿螺纹套3周向设置的限位凸起,各凸起的外侧面均为平面,前端盖10上设置有导向孔,导向孔的内壁面包括多个导向面24,凸起的外侧面与导向面24相配合实现螺纹套3沿着转轴18的轴线方向移动。Furthermore, a circumferential limiter 25 is provided on the outer wall of the threaded sleeve 3. The circumferential limiter 25 includes a plurality of limiting protrusions arranged along the circumferential direction of the threaded sleeve 3. The outer side of each protrusion is a flat surface, and the front end thereof is flat. The cover 10 is provided with a guide hole. The inner wall surface of the guide hole includes a plurality of guide surfaces 24 . The convex outer surface cooperates with the guide surfaces 24 to enable the threaded sleeve 3 to move along the axis of the rotating shaft 18 .
行车制动功能实现方式如下:The service braking function is implemented as follows:
制动控制单元(BCU)根据制动指令,将动力电池所存储的电能转化为EMB中永磁同步电机所需的电能。此时,线圈绕组13通电,使得转子支架14正向转动并带动转轴18转动,谐波减速机构将转轴18的力矩放大以后传递至螺纹杆5上,螺纹杆5转动时,利用螺纹的旋转变直线特性,推动螺纹套3轴向移动。由于球面顶头1与球面顶头基座2通过球面顶头盖板限位在螺纹套3的球槽内,螺纹套3轴向移动带动球面顶头1的同步轴向移动,实现球面顶头1推动制动卡钳上的杠杆推力臂28,本发明中的机构与商用车制动卡钳, 通过电机前端盖10固定螺纹孔与制动卡钳固定通孔27固定连接,最终完成制动力加载。The brake control unit (BCU) converts the electric energy stored in the power battery into the electric energy required by the permanent magnet synchronous motor in the EMB according to the braking command. At this time, the coil winding 13 is energized, causing the rotor bracket 14 to rotate forward and drive the rotating shaft 18 to rotate. The harmonic reduction mechanism amplifies the torque of the rotating shaft 18 and then transmits it to the threaded rod 5. When the threaded rod 5 rotates, the rotation of the thread is used to change the torque. Linear characteristics push the threaded sleeve to move 3-axis. Since the spherical head 1 and the spherical head base 2 are limited in the ball groove of the threaded sleeve 3 through the spherical head cover, the axial movement of the threaded sleeve 3 drives the synchronous axial movement of the spherical head 1, allowing the spherical head 1 to push the brake caliper. On the lever thrust arm 28, the mechanism of the present invention and the commercial vehicle brake caliper, The fixed threaded hole of the motor front end cover 10 is fixedly connected to the brake caliper fixing through hole 27 to finally complete the braking force loading.
当BCU获得制动解除指令时,控制改变线圈绕组13的端电压极性,转子支架14反向转动,整套执行机构完成与制动力加载时的逆向运动,实现制动力解除。When the BCU obtains the brake release command, it controls to change the terminal voltage polarity of the coil winding 13, the rotor bracket 14 rotates in the reverse direction, and the entire set of actuators completes the reverse movement when the braking force is loaded to realize the braking force release.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。 Specific examples are used in the present invention to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for those of ordinary skill in the art, based on this The idea of the invention will be subject to change in the specific implementation and scope of application. In summary, the contents of this description should not be construed as limitations of the present invention.

Claims (10)

  1. 一种电子机械制动机构,其特征在于:包括:电机、谐波减速机构和推杆机构;An electronic mechanical braking mechanism, characterized by: including: a motor, a harmonic reduction mechanism and a push rod mechanism;
    所述电机包括电机壳和自外而内依次设置于所述电机壳内的转子、定子以及转轴,所述转子与所述转轴固定连接,所述转轴的一端绕自身轴线能够转动地连接于所述电机壳的后端盖上,所述谐波减速机构也设置于所述电机壳内,所述转子背离所述电机壳后端盖一侧的所述转轴插设于所述谐波减速机构一侧的扭矩输入端并实现两者之间的传动连接,所述推杆机构固定设置于所述谐波减速机构另一侧的扭矩输出面上,所述谐波减速机构用于驱动所述推杆机构推动制动卡钳的杠杆推力臂,所述推杆机构推动所述杠杆推力臂时能够给予所述谐波减速机构一垂直于所述扭矩输出面的反作用力;所述转子以及所述转子与所述转轴之间的连接架形成转子支架;The motor includes a motor housing and a rotor, a stator and a rotating shaft arranged in the motor housing from the outside to the inside. The rotor is fixedly connected to the rotating shaft, and one end of the rotating shaft is rotatably connected around its own axis. On the rear end cover of the motor housing, the harmonic reduction mechanism is also provided in the motor housing, and the rotating shaft on the side of the rotor away from the rear end cover of the motor housing is inserted into the motor housing. The torque input end on one side of the harmonic reduction mechanism realizes the transmission connection between the two. The push rod mechanism is fixedly arranged on the torque output surface on the other side of the harmonic reduction mechanism. The harmonic reduction mechanism The push rod mechanism is used to drive the lever thrust arm of the brake caliper. When the push rod mechanism pushes the lever thrust arm, it can give the harmonic reduction mechanism a reaction force perpendicular to the torque output surface; The rotor and the connecting frame between the rotor and the rotating shaft form a rotor bracket;
    所述谐波减速机构与转子支架之间、所述转子支架与所述电机壳的后端盖之间、所述谐波减速机构与所述电机壳的前端盖之间均设置有平面推力轴承;所述电机壳的前端盖的外壁面用于与制动卡钳固定连接。Planes are provided between the harmonic reduction mechanism and the rotor bracket, between the rotor bracket and the rear end cover of the motor housing, and between the harmonic reduction mechanism and the front end cover of the motor housing. Thrust bearing; the outer wall surface of the front end cover of the motor housing is used for fixed connection with the brake caliper.
  2. 根据权利要求1所述的电子机械制动机构,其特征在于:所述电机为永磁同步电机,所述定子为线圈绕组;所述转轴、所述转子支架和所述线圈绕组同轴设置,所述转轴穿过所述转子支架的中心轴孔并与所述转子支架固定连接。The electromechanical braking mechanism according to claim 1, characterized in that: the motor is a permanent magnet synchronous motor, the stator is a coil winding; the rotating shaft, the rotor bracket and the coil winding are coaxially arranged, The rotating shaft passes through the central axis hole of the rotor bracket and is fixedly connected with the rotor bracket.
  3. 根据权利要求1所述的电子机械制动机构,其特征在于:所述推杆机构包括螺纹杆、螺纹套和压杆,所述螺纹杆的一端伸进所述电机壳内并与所述扭矩输出面通过一法兰盘固定连接,所述螺纹套螺纹连接于所述螺纹杆上,所述螺纹杆转动时驱动所述螺纹套沿着所述转轴的轴线方向移动,所述压杆的一端设置于所述螺纹套上,另一端用于推动所述杠杆推力臂。The electronic mechanical braking mechanism according to claim 1, characterized in that: the push rod mechanism includes a threaded rod, a threaded sleeve and a pressure rod, one end of the threaded rod extends into the motor housing and is connected with the The torque output surface is fixedly connected through a flange, and the threaded sleeve is threadedly connected to the threaded rod. When the threaded rod rotates, the threaded sleeve is driven to move along the axis of the rotating shaft, and the pressure rod is One end is provided on the threaded sleeve, and the other end is used to push the lever thrust arm.
  4. 根据权利要求3所述的电子机械制动机构,其特征在于:所述压杆用于推动所述杠杆推力臂的一端为球面顶头,所述球面顶头具备浮动特性,所述球面顶头能够沿着第一圆弧转动,所述第一圆弧的中心线与所述螺纹杆的轴线同线。The electromechanical braking mechanism according to claim 3, characterized in that: one end of the pressure rod used to push the lever thrust arm is a spherical top, the spherical top has floating characteristics, and the spherical top can move along the The first arc rotates, and the center line of the first arc is co-linear with the axis of the threaded rod.
  5. 根据权利要求4所述的电子机械制动机构,其特征在于:所述压杆包括所述球面顶头和压杆本体,所述压杆本体的端部设置有一限位槽,所述球面顶 头包括头部和连接杆,所述头部固定设置于所述连接杆的一端,所述头部远离所述连接杆的一端面为光滑凸面,所述连接杆远离所述头部的一端伸进所述限位槽内并被限位于所述限位槽内;所述限位槽开口处的内壁为第一环形面,位于所述第一环形面内的所述连接杆的外壁为第二环形面,所述第一环形面和所述第二环形面均为回转面,所述第一环形面和所述第二环形面之间的夹角为α,0°<α<3°。The electromechanical braking mechanism according to claim 4, characterized in that: the pressure rod includes the spherical top and the pressure rod body, the end of the pressure rod body is provided with a limiting groove, and the spherical top The head includes a head and a connecting rod. The head is fixedly mounted on one end of the connecting rod. The end surface of the head away from the connecting rod is a smooth convex surface. The end of the connecting rod extending away from the head extends into the limiting groove and is limited in the limiting groove; the inner wall at the opening of the limiting groove is the first annular surface, and the outer wall of the connecting rod located in the first annular surface is the third annular surface. Two annular surfaces, the first annular surface and the second annular surface are surfaces of revolution, the angle between the first annular surface and the second annular surface is α, 0°<α<3° .
  6. 根据权利要求5所述的电子机械制动机构,其特征在于:所述压杆本体包括顶头基座和顶头盖板,所述顶头基座的一端与所述连接杆可拆卸连接,所述顶头基座与所述螺纹套的端部采用球铰接触形式,所述顶头盖板盖设于所述螺纹套的端部并将所述顶头基座的球头限位于所述螺纹套端部的球槽内,所述连接杆穿过所述顶头盖板,且所述顶头盖板中间过孔的内壁即为所述第一环形面。The electromechanical braking mechanism according to claim 5, characterized in that: the pressure rod body includes a plug base and a plug cover, one end of the plug base is detachably connected to the connecting rod, and the plug The base and the end of the threaded sleeve are in contact with a ball joint. The top cover plate is installed on the end of the threaded sleeve and limits the ball head of the top base to the end of the threaded sleeve. In the ball groove, the connecting rod passes through the top cover plate, and the inner wall of the middle through hole of the top cover plate is the first annular surface.
  7. 根据权利要求1所述的电子机械制动机构,其特征在于:所述电机壳包括中间壳体、前端盖和后端盖;所述中间壳体呈套筒状,所述前端盖和所述后端盖分别固定设置于所述中间壳体的前后两端,且所述前端盖和所述后端盖与所述中间壳体之间均设置有密封圈。The electromechanical braking mechanism according to claim 1, characterized in that: the motor housing includes a middle housing, a front end cover and a rear end cover; the middle housing is sleeve-shaped, and the front end cover and the rear end cover are in the shape of a sleeve. The rear end covers are respectively fixed on the front and rear ends of the intermediate housing, and sealing rings are provided between the front end cover, the rear end cover and the intermediate housing.
  8. 根据权利要求1所述的电子机械制动机构,其特征在于:还包括编码器,所述编码器设置于所述后端盖上,所述编码器用于对所述转轴的转速和转数进行监测。The electromechanical braking mechanism according to claim 1, further comprising: an encoder, the encoder is arranged on the rear end cover, and the encoder is used to measure the rotation speed and number of revolutions of the rotating shaft. monitor.
  9. 根据权利要求1所述的电子机械制动机构,其特征在于:所述后端盖的外侧加装电磁失电制动器。The electromechanical braking mechanism according to claim 1, characterized in that an electromagnetic power-off brake is installed on the outside of the rear end cover.
  10. 根据权利要求3所述的电子机械制动机构,其特征在于:所述螺纹套外壁上设置有周向限位件,所述周向限位件包括多个沿所述螺纹套周向设置的限位凸起,各所述凸起的外侧面均为平面,所述前端盖上设置有导向孔,所述导向孔的内壁面包括多个导向面,所述凸起的外侧面与所述导向面相配合实现所述螺纹套沿着所述转轴的轴线方向移动。 The electromechanical braking mechanism according to claim 3, characterized in that: a circumferential limiter is provided on the outer wall of the threaded sleeve, and the circumferential limiter includes a plurality of circumferentially arranged circumferential members of the threaded sleeve. Limiting protrusions, the outer side of each protrusion is flat, the front end cover is provided with a guide hole, the inner wall surface of the guide hole includes a plurality of guide surfaces, the outer side of the protrusion is in contact with the The guide surfaces cooperate to enable the threaded sleeve to move along the axis of the rotating shaft.
PCT/CN2023/077535 2022-06-22 2023-02-22 Electro-mechanical braking mechanism WO2023246136A1 (en)

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