WO2023231266A1 - Heating and ventilation metal pipeline repair device - Google Patents
Heating and ventilation metal pipeline repair device Download PDFInfo
- Publication number
- WO2023231266A1 WO2023231266A1 PCT/CN2022/124794 CN2022124794W WO2023231266A1 WO 2023231266 A1 WO2023231266 A1 WO 2023231266A1 CN 2022124794 W CN2022124794 W CN 2022124794W WO 2023231266 A1 WO2023231266 A1 WO 2023231266A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- arc
- shaped
- block
- rotating rod
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/46—Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
- F16L55/17—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
- F16L55/1705—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose with a substantially radial tightening member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/18—Appliances for use in repairing pipes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/42—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters with arrangement for propelling the support stands on wheels
- F16M11/425—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters with arrangement for propelling the support stands on wheels along guiding means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M13/00—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
- F16M13/02—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
- F17D5/02—Preventing, monitoring, or locating loss
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the invention belongs to the technical field of metal pipe repair, and in particular relates to a heating and ventilation metal pipe repair device.
- HVAC metal ducts are made of stainless steel. Usually when connecting, both ends of the air duct are always externally connected to fittings. Generally, there are no grooves at both ends of the HVAC duct and there are sealing rings. HVAC ducts have a very wide range of applications, including purification system return ducts, central air conditioning ventilation ducts, industrial air supply and exhaust ventilation ducts, environmental protection system suction and exhaust ducts, mining gas drainage pipes, mining tape-coated air ducts, etc. When HVAC metal pipes are used for a long time, they may be damaged and leaked due to corrosion and other conditions. The common repair method is for workers to find the damaged area and then weld the pipe there, which is time-consuming and labor-intensive.
- the purpose of the present invention is to solve the above-mentioned problems in the existing technology and propose a heating and ventilation metal pipe repair device that can find the damaged part of the pipe and perform temporary and rapid repair.
- a heating and ventilation metal pipe repair device including a shell, the upper end of the shell is provided with four first rotation grooves, and a fixed device is fixed on each of the first rotation grooves.
- a first fixed block There is a first fixed block, a first rotating rod is rotated on each first fixed block, a clamp arm group is provided on each first rotating rod, and a second fixed block is fixed on the housing.
- a first sliding groove is provided on the second fixed block, a first electromagnetic slider is slidably provided in the first sliding groove, and a first connecting block is fixedly provided below the first electromagnetic slider.
- a connecting block is connected to a first slide block, a second rotating rod is rotated on the first sliding block, an arc-shaped block is connected to one end of the second rotating rod away from the housing, and a third rotating rod is provided below the housing.
- Three slots, two first spring telescopic rods are provided in the third slot, a first base is provided at the bottom of each first spring telescopic rod, and a first pulley is provided for rotating on each first base. .
- each clamp arm group includes a first round rod, each first round rod is connected to the first rotating rod through a first sleeve, and one end of each first round rod is fixedly connected with L A shaped second sleeve, one end of each second sleeve is fixedly connected to a second round rod, one end of each second round rod is connected to a second base, and the upper end of each second base is provided with There is a third motor, a fifth slot is provided in each second base, two second pulleys are provided for rotation in each fifth slot, and an output shaft of each third motor extends into the third motor. The second base is connected to the second pulley.
- the clamp arm group allows the device to have sufficient power when moving forward on the pipeline. When encountering some slightly larger obstacles, the device can still move through the rotation of the first rotating rod. Moving on, the stability and usefulness of the device is increased.
- a sixth arc-shaped groove is provided in the arc-shaped block, a first arc-shaped hydraulic chamber is fixedly provided in the sixth arc-shaped groove, and a pressure detector is fixedly provided below the first arc-shaped hydraulic chamber.
- two first piston blocks are slidably provided in the first arc-shaped hydraulic chamber, each first piston block is fixedly provided with a first arc-shaped connecting rod, and a symmetrical sliding device is provided in the sixth arc-shaped groove.
- There are two first arc-shaped plates each of the first arc-shaped plates is provided with a seventh arc-shaped groove, each of the seventh arc-shaped grooves is provided with a second slider, and each of the second arc-shaped plates is provided with a second slide block.
- the slide block is fixedly connected to the first arc-shaped connecting rod.
- Each second slide block is connected to the bottom wall of the seventh arc-shaped groove with a spring.
- the bottom end of the first arc-shaped plate is provided with a lock.
- two one-way oil inlet valves are provided at the upper end of the first arc-shaped hydraulic chamber, a first oil storage chamber is provided in the arc-shaped block, and two third oil storage chambers are symmetrically provided in the first oil storage chamber.
- An oil outlet, each first oil outlet is provided with a second piston block, each second piston block is connected to the bottom wall of the first oil outlet through a spring, and each first arc-shaped
- a second oil storage cavity is provided in the plate, and a second trapezoidal oil outlet is provided near the first oil outlet of each first arc-shaped plate.
- the arc-shaped block and the first arc-shaped plate are in contact with the pipeline.
- the bottom walls are all made of soft materials.
- the arc-shaped block and the first arc-shaped plate are of the same height as the bottom wall in contact with the pipeline.
- the arc-shaped block and the soft bottom wall of the first arc-shaped plate are in the oil storage chamber. It will expand under pressure, improving the sealing effect and improving the reliability of the device.
- a second sliding groove is provided in the second fixed block close to the first sliding groove, a first motor is slidably installed in the second sliding groove, and the output shaft of the first motor extends into the second rotating rod.
- a first gear is internally connected, and the first gear is fixedly arranged in the second rotating rod.
- a hydraulic pump is provided in the second fixed block. The hydraulic pump and the second rotating rod are connected through a first oil line, so The arc-shaped block is provided with a threaded sleeve at one end close to the housing, and the outer surface of the second rotating rod close to the threaded sleeve is provided with matching threads.
- a third trapezoidal oil inlet is provided at the contact point between the arc-shaped block and the second rotating rod, and a third trapezoidal sealing block is provided in each third trapezoidal oil inlet.
- the three trapezoidal sealing blocks are provided with ejector pins.
- the bottom wall of the third trapezoidal oil inlet at the third trapezoidal sealing block is connected with a spring.
- the third trapezoidal oil inlet on the arc-shaped block is the first arc-shaped hydraulic chamber.
- the oil inlet through the cooperation of the third trapezoidal sealing block and the third trapezoidal oil inlet, allows the hydraulic oil to smoothly enter the first arc-shaped hydraulic chamber through the oil line when the arc-shaped block is connected to the second rotating rod. When the shaped block and the second rotating rod are separated, the oil in the oil circuit will not leak, which improves the rationality of the device.
- a fourth arc-shaped groove is provided below the housing close to the third groove, a first grinding plate is slidably provided in the fourth arc-shaped groove, and a third grinding plate is provided on the outer side wall of the housing.
- Two motors the output end of the second motor is engaged and connected with the outside of the first grinding plate.
- the inside of the first grinding plate is fixed with grinding heads evenly distributed in the circumferential direction. Through the grinding heads on the first grinding plate , so that the surface of the cracked pipe becomes smooth under the polishing head, so that the repair device can better fit on the pipe, enhancing its tightness and reliability.
- two cameras are provided on the side wall of the housing close to the arc-shaped block. Through the cameras, workers can quickly find the pipe rupture and improve work efficiency.
- the present invention uses four sets of clamping arm groups and a rotating rod to enable the device to pass when encountering some smaller obstacles, thereby improving the flexibility of the device.
- the device can better fit the pipeline and enhance the sealing effect.
- the present invention improves the sealing effect through the cooperative use of the hydraulic pump and the liquid storage chamber, and through the expansion of the soft surface.
- the device can be detached after completing the sealing, thereby enhancing the practicality.
- Figure 1 is an isometric structural schematic diagram of the present invention.
- Figure 2 is a top structural schematic diagram of the present invention.
- Figure 3 is a schematic cross-sectional structural diagram at A-A in Figure 2.
- Figure 4 is a schematic cross-sectional structural diagram at B-B in Figure 2.
- Figure 5 is a schematic cross-sectional structural diagram at C-C in Figure 2.
- Figure 6 is a schematic structural diagram of a partial enlarged view of D in Figure 3.
- Figure 7 is a schematic structural diagram of a partial enlarged view of position E in Figure 4.
- Figure 8 is a schematic structural diagram of a partial enlarged view of F in Figure 3.
- orientation or positional relationship indicated by the terms “inner”, “lower”, etc. is based on the orientation or positional relationship shown in the drawings, or is the customary placement when the product of the invention is used.
- the orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
- first”, “second”, etc. are only used to differentiate descriptions and are not to be understood as indicating or implying relative importance.
- a heating and ventilation metal pipe repair device includes a housing 1.
- Four first rotating grooves 2 are provided on the upper end of the housing 1, and a first fixing block 3 is fixed on each first rotating groove 2.
- each first fixed block 3 is provided with a first rotating rod 4
- each first rotating rod 4 is provided with a clamp arm group
- the housing 1 is fixed with a second fixed block 5.
- the second fixed block 5 A first sliding groove 6 is provided on the top.
- a first electromagnetic slider 7 is slidably provided in the first sliding groove 6.
- a first connection block 8 is fixedly provided below the first electromagnetic slider 7.
- the first connection block 8 is connected to a first
- the slider 9 has a second rotating rod 10 rotating on the first slider 9.
- An arc-shaped block 14 is connected to the end of the second rotating rod 10 away from the housing 1.
- a third slot 15 is provided below the housing 1.
- Two first spring telescopic rods 16 are provided in the groove 15.
- a first base 17 is provided at the bottom of each first spring telescopic rod 16, and a first pulley 18 is provided for rotation on each first base 17.
- each clamp arm group includes a first round rod 22.
- Each first round rod 22 is connected to the first rotating rod 4 through a first sleeve 23.
- Each first round rod 22 An L-shaped second sleeve 24 is fixedly connected to one end, a second round rod 25 is fixedly connected to one end of each second sleeve 24, and a second base 26 is connected to one end of each second round rod 25.
- a third motor 27 is provided at the upper end of the two bases 26.
- a fifth slot 28 is provided in each second base 26.
- Two second pulleys 29 are rotated in each fifth slot 28.
- Each third motor 27 is The output shaft extends into the second base 26 and is connected to the second pulley 29.
- the clamp arm group allows the device to have sufficient power when moving forward on the pipeline, and when encountering some slightly larger obstacles, it can be moved through the first rotating rod 4 Rotation allows the device to continue moving forward, increasing the stability and practicality of the device.
- a sixth arc-shaped groove 30 is provided in the arc-shaped block 14.
- a first arc-shaped hydraulic chamber 31 is fixed in the sixth arc-shaped groove 30, and the first arc-shaped hydraulic chamber 31 is fixed below.
- a pressure detector 37 is provided.
- Two first piston blocks 32 are slidably provided in the first arc-shaped hydraulic chamber 31.
- Each first piston block 32 is fixed with a first arc-shaped connecting rod 33 and a sixth arc-shaped groove.
- Each first arc-shaped plate 34 is provided with a seventh arc-shaped groove 35, and each seventh arc-shaped groove 35 is provided with a second slider 36 for sliding movement.
- Each second slider 36 is fixedly connected to the first arc-shaped connecting rod 33.
- Each second slider 36 is connected to the bottom wall of the seventh arc-shaped groove 35 with a spring.
- the bottom end of the first arc-shaped plate 34 is provided with a lock. , the arc block 14 and the first arc plate 34 can be initially locked through the lock when the pressure detector 37 detects the pressure signal, so that the broken pipe can be quickly sealed and the repair speed can be improved.
- two one-way oil inlet valves 50 are provided at the upper end of the first arc-shaped hydraulic chamber 31, and a first oil storage chamber 38 is provided in the arc-shaped block 14.
- the first oil storage chamber 38 is symmetrical.
- Each first oil outlet 39 is provided with a second piston block 40.
- Each second piston block 40 is connected to the bottom wall of the first oil outlet 39 through a spring.
- a second oil storage chamber 41 is provided in the first arc plate 34.
- a second trapezoidal oil outlet 42 is provided in each first arc plate 34 close to the first oil outlet 39.
- the arc block 14 and the first arc The bottom wall of the curved plate 34 that contacts the pipe is made of soft material.
- the bottom wall of the curved block 14 and the first curved plate 34 that contacts the pipe are of the same height.
- the soft materials of the curved block 14 and the first curved plate 34 The bottom wall will expand under the pressure of the oil storage chamber, which improves the sealing effect and improves the reliability of the device.
- a second sliding groove 11 is provided in the second fixed block 5 close to the first sliding groove 6.
- a first motor 12 is slidably provided in the second sliding groove 11.
- the output shaft of the first motor 12 The first gear 13 extends into the second rotating rod 10 and is connected.
- the first gear 13 is fixedly arranged in the second rotating rod 10.
- a hydraulic pump 42 is provided in the second fixed block 5.
- the hydraulic pump 42 and the second rotating rod 10 Connected through the first oil line 43, the arc-shaped block 14 is provided with a threaded sleeve 44 at one end close to the housing 1, and the outer surface of the second rotating rod 10 close to the threaded sleeve 44 is provided with matching threads.
- the thread on 10 and the threaded sleeve 44 are used in conjunction, so that the repair device can be separated from the fuselage after completion, making the equipment flexible and convenient.
- a third trapezoidal oil inlet 45 is provided at the contact point between the arc block 14 and the second rotating rod 10, and a third trapezoidal sealing block is provided in each third trapezoidal oil inlet 45. 46.
- Each third trapezoidal sealing block 46 is provided with an ejector pin 47.
- a spring is connected to the bottom wall of the third trapezoidal oil inlet 45 at the third trapezoidal sealing block 46.
- the third trapezoidal oil inlet 45 on the arc block 14 is The oil inlet of the first arc-shaped hydraulic chamber 31 cooperates with the third trapezoidal sealing block 46 and the third trapezoidal oil inlet 45 so that the hydraulic oil can smoothly pass through the oil line when the arcuate block 14 is connected to the second rotating rod 10 Entering the first arc-shaped hydraulic chamber 31, when the arc-shaped block 14 and the second rotating rod 10 are separated, the oil in the oil circuit will not leak, which improves the rationality of the device.
- a fourth arc-shaped groove 19 is provided at the bottom of the housing 1 near the third groove 15.
- a first grinding plate 20 is slidably provided in the fourth arc-shaped groove 19.
- the outer side wall of the housing 1 A second motor 21 is provided on the top. The output end of the second motor 21 is engaged and connected with the outside of the first grinding plate 20.
- the inside of the first grinding plate 20 is fixed with grinding heads 21 evenly distributed in the circumferential direction. Through the first grinding
- the grinding head 49 on the plate 20 makes the surface of the cracked pipe smooth under the grinding of the grinding head 49, so that the repair device can better fit on the pipe and enhance its sealing and reliability.
- two cameras 48 are provided on the side wall of the housing 1 close to the arc block 14. Through the cameras 48, the staff can quickly find the pipe rupture and improve work efficiency.
- the staff determines the approximate location of the pipeline rupture, and then manually installs the equipment at a nearby pipeline. At this time, the first arc plate 34 is retracted within the arc block 14 .
- the camera 48 is turned on, and the third motor 27 starts to rotate, thereby driving the second pulley 29 connected to the output shaft of the third motor 27 to rotate, thereby driving the entire device to advance on the pipeline.
- the third motor 27 stops working, and the arc block 14 stops near the leakage point.
- the hydraulic pump 42 is working, so that the oil in the hydraulic pump 42 is injected into the first arc-shaped hydraulic chamber 31 through the first oil passage 43, causing the first piston block 32 to slide, causing the oil fixed on the first piston block 32 to slide.
- the first arc-shaped connecting rod 33 pushes the first arc-shaped plate 34 to move downward, and finally closes.
- the arc-shaped block 14 and the groove in the first arc-shaped plate 34 form a closed space.
- the pressure detector 37 will receive the pressure signal from the pipeline and determine the rupture position. If it is not the rupture position, the first arc plate 34 will shrink into the arc block 14, then adjust the position, and perform the above movement again. .
- the first arc plate 34 will shrink into the arc block 14, and then the third motor 27 starts to rotate, causing the first grinding plate 20 in the device to move to this position and stop.
- the second motor 21 starts to rotate, causing the first grinding plate 20 that is meshed with the output shaft of the second motor 21 to start sliding.
- the grinding head 49 on the first grinding plate 20 will rub against the pipe, and the debris on the pipe will be removed. , the rust, etc. are removed cleanly and the pipe becomes flat.
- the third motor 27 is reversed to return the device to its original position.
- the hydraulic pump 42 continues to work.
- the first arc plate 34 is closed, under the action of the hydraulic pump 42, the second slider 36 will be pushed to the bottom in the seventh arc groove 35.
- the closing effect of the first arc-shaped plate 34 is better, because the groove in the arc-shaped block 14 and the first arc-shaped plate 34 is a closed space at this time, so under the pressure of the leakage point of the leakage pipe, it will The one-way oil inlet valve 50 is opened.
- the oil in the oil circuit will enter the first oil storage chamber 38, and the oil will enter the second oil storage chamber 41 through the first oil outlet 39, because it is connected with the pipeline.
- the bottom walls in contact are all soft materials. With continuous oil inflow, the bottom wall will expand and become larger until the oil storage chamber reaches a saturated state. At this time, the grooves in the arc block 14 and the first arc plate 34 are Completely sealed.
- the hydraulic pump 42 stops working.
- the arc block 14 is fixed on the pipe, so the first motor 12 starts to rotate, driving the second rotating rod 10 to rotate, causing the second rotating rod 10 to rotate.
- the ejector pin 47 and the third trapezoidal sealing block 46 are no longer in contact.
- the third trapezoidal sealing block 46 fits the third trapezoidal oil inlet 45 under the action of the spring elastic force, so that the device is in contact with the arc.
- the shape block 14 is detached, the oil inlet is sealed, so that no waste of hydraulic oil is caused.
- the first rotating rod 4 will rotate at this time, so that the second pulley 29 can continue to rotate according to the obstacle, and the first electromagnetic slider 7 It will also slide upward, driving the arc-shaped block 14 to slide upward and over obstacles, thereby driving the device to continue moving forward without being blocked.
- the device Under the buffering of the first pulley 18 on the first spring telescopic rod 16, the device will not be blocked when it encounters obstacles.
- the object can be made more stable and increase its stability.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Architecture (AREA)
- Fluid Mechanics (AREA)
- Pipe Accessories (AREA)
Abstract
Description
本发明属于金属管道修补技术领域,尤其涉及一种暖通金属管道修补装置。The invention belongs to the technical field of metal pipe repair, and in particular relates to a heating and ventilation metal pipe repair device.
暖通金属管道由不锈钢的材质制成,通常在连接的时候,风管两端总是外接于配件,一般情况下,暖通管道两端没有凹槽并带密封圈。暖通管道适用范围非常广泛,净化系统送回风管、中央空调通风管、工业送排风通风管、环保系统吸排风管、矿用抽放瓦斯管、矿用涂胶布风筒等。在暖通金属管道经过长时间使用时,在经过腐蚀等情况,可能会产生破损泄漏的情况,而常见的修补方法是工人找到破损处后把该处管道进行焊接,费时费力。HVAC metal ducts are made of stainless steel. Usually when connecting, both ends of the air duct are always externally connected to fittings. Generally, there are no grooves at both ends of the HVAC duct and there are sealing rings. HVAC ducts have a very wide range of applications, including purification system return ducts, central air conditioning ventilation ducts, industrial air supply and exhaust ventilation ducts, environmental protection system suction and exhaust ducts, mining gas drainage pipes, mining tape-coated air ducts, etc. When HVAC metal pipes are used for a long time, they may be damaged and leaked due to corrosion and other conditions. The common repair method is for workers to find the damaged area and then weld the pipe there, which is time-consuming and labor-intensive.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种能够找到管道破损处并进行临时快速修补的的暖通金属管道修补装置。The purpose of the present invention is to solve the above-mentioned problems in the existing technology and propose a heating and ventilation metal pipe repair device that can find the damaged part of the pipe and perform temporary and rapid repair.
本发明的目的可通过下列技术方案来实现:一种暖通金属管道修补装置,包括壳体,所述壳体上端开设有四个第一转动槽,每个所述第一转动槽上固定设有第一固定块,每个所述第一固定块上转动设有第一转杆,每个所述第一转杆上设有夹臂组,所述壳体上固定设有第二固定块,所述第二固定块上开设有第一滑动槽,所述第一滑动槽内滑动设有第一电磁滑块,所述第一电磁滑块下方固定设有第一连接块,所述第一连接块连接有第一滑块,所述第一滑块上转动设有第二转杆, 所述第二转杆远离壳体的一端连接有弧形块,所述壳体下方开设有第三槽,所述第三槽内设有两个第一弹簧伸缩杆,每个所述第一弹簧伸缩杆底端设有第一底座,每个所述第一底座上转动设有第一滑轮。The object of the present invention can be achieved through the following technical solutions: a heating and ventilation metal pipe repair device, including a shell, the upper end of the shell is provided with four first rotation grooves, and a fixed device is fixed on each of the first rotation grooves. There is a first fixed block, a first rotating rod is rotated on each first fixed block, a clamp arm group is provided on each first rotating rod, and a second fixed block is fixed on the housing. , a first sliding groove is provided on the second fixed block, a first electromagnetic slider is slidably provided in the first sliding groove, and a first connecting block is fixedly provided below the first electromagnetic slider. A connecting block is connected to a first slide block, a second rotating rod is rotated on the first sliding block, an arc-shaped block is connected to one end of the second rotating rod away from the housing, and a third rotating rod is provided below the housing. Three slots, two first spring telescopic rods are provided in the third slot, a first base is provided at the bottom of each first spring telescopic rod, and a first pulley is provided for rotating on each first base. .
优选的,每个所述夹臂组包括第一圆杆,每个所述第一圆杆与第一转杆通过第一套筒连接,每个所述第一圆杆的一端固定连接有L形的第二套筒,每个所述第二套筒的一端固定连接有第二圆杆,每个所述第二圆杆的一端连接有第二底座,每个所述第二底座上端设有第三电机,每个所述第二底座内开设有第五槽,每个所述第五槽内转动设有两个第二滑轮,每个所述第三电机的是输出轴伸入第二底座连接第二滑轮,所述夹臂组可让装置在管道上前行时,有充足的动力,并且在遇到一些稍大的障碍时,通过第一转杆的转动,让装置依然可以继续前行,增加了设备的稳定性和实用性。Preferably, each clamp arm group includes a first round rod, each first round rod is connected to the first rotating rod through a first sleeve, and one end of each first round rod is fixedly connected with L A shaped second sleeve, one end of each second sleeve is fixedly connected to a second round rod, one end of each second round rod is connected to a second base, and the upper end of each second base is provided with There is a third motor, a fifth slot is provided in each second base, two second pulleys are provided for rotation in each fifth slot, and an output shaft of each third motor extends into the third motor. The second base is connected to the second pulley. The clamp arm group allows the device to have sufficient power when moving forward on the pipeline. When encountering some slightly larger obstacles, the device can still move through the rotation of the first rotating rod. Moving on, the stability and usefulness of the device is increased.
优选的,所述弧形块内开设有第六弧形槽,所述第六弧形槽内固定设有第一弧形液压腔,所述第一弧形液压腔下方固定设有压力检测器,所述第一弧形液压腔内滑动设有两个第一活塞块,每个所述第一活塞块上固定设有第一弧形连接杆,所述第六弧形槽内对称滑动设有两块第一弧形板,每个所述第一弧形板内开设有第七弧形槽,每个所述第七弧形槽滑动设有第二滑块,每个所述第二滑块与第一弧形连接杆固定连接,每个所述第二滑块与第七弧形槽底壁连接有弹簧,所述第一弧形板底端设有锁扣,所述弧形块与第一弧形板可在压力检测器检测到压力信号时,通过锁扣初步锁紧,可以快速对破裂管道进行密闭,提升修补的速度。Preferably, a sixth arc-shaped groove is provided in the arc-shaped block, a first arc-shaped hydraulic chamber is fixedly provided in the sixth arc-shaped groove, and a pressure detector is fixedly provided below the first arc-shaped hydraulic chamber. , two first piston blocks are slidably provided in the first arc-shaped hydraulic chamber, each first piston block is fixedly provided with a first arc-shaped connecting rod, and a symmetrical sliding device is provided in the sixth arc-shaped groove. There are two first arc-shaped plates, each of the first arc-shaped plates is provided with a seventh arc-shaped groove, each of the seventh arc-shaped grooves is provided with a second slider, and each of the second arc-shaped plates is provided with a second slide block. The slide block is fixedly connected to the first arc-shaped connecting rod. Each second slide block is connected to the bottom wall of the seventh arc-shaped groove with a spring. The bottom end of the first arc-shaped plate is provided with a lock. When the pressure detector detects a pressure signal, the block and the first arc-shaped plate can be initially locked through the lock, so that the broken pipe can be quickly sealed and the repair speed can be improved.
优选的,所述第一弧形液压腔上端设有两个单向进油阀,所述弧形块内开设有第一储油腔,所述第一储油腔内对称设有两个第一出油口,每个所述第一出油口内设有第二活塞块,每个所述第二活塞块与第一出油口底壁通过弹簧连接,每个所述第一弧形板内开设有第二储油腔,每个所述第一弧形板靠近第一出油口处开设有第二梯形出油口,所述弧形块和第一弧形板与管道接触的底壁均为软质材料,所述弧形块和第一弧形板与管道接触的底壁等高,所述弧形块与第一弧形板上的软质底壁在储油腔的压力作用下会膨胀变大,使密闭效果得以提升,提高装置的可靠性。Preferably, two one-way oil inlet valves are provided at the upper end of the first arc-shaped hydraulic chamber, a first oil storage chamber is provided in the arc-shaped block, and two third oil storage chambers are symmetrically provided in the first oil storage chamber. An oil outlet, each first oil outlet is provided with a second piston block, each second piston block is connected to the bottom wall of the first oil outlet through a spring, and each first arc-shaped A second oil storage cavity is provided in the plate, and a second trapezoidal oil outlet is provided near the first oil outlet of each first arc-shaped plate. The arc-shaped block and the first arc-shaped plate are in contact with the pipeline. The bottom walls are all made of soft materials. The arc-shaped block and the first arc-shaped plate are of the same height as the bottom wall in contact with the pipeline. The arc-shaped block and the soft bottom wall of the first arc-shaped plate are in the oil storage chamber. It will expand under pressure, improving the sealing effect and improving the reliability of the device.
优选的,所述第二固定块内靠近第一滑动槽侧开设有第二滑动槽,所述第二滑动槽内滑动设有第一电机,所述第一电机输出轴伸入第二转杆内连接有第一齿轮,所述第一齿轮固定设置在第二转杆内,所述第二固定块内设有液压泵,所述液压泵与第二转杆通过第一油路连接,所述弧形块靠近壳体一端设有螺纹套筒,所述第二转杆靠近螺纹套筒侧外表面设有与其相配合的螺纹,通过第二转杆上的螺纹与螺纹套筒的配合使用,使修补装置完成后可与机身实现脱离,使设备变得灵活便捷。Preferably, a second sliding groove is provided in the second fixed block close to the first sliding groove, a first motor is slidably installed in the second sliding groove, and the output shaft of the first motor extends into the second rotating rod. A first gear is internally connected, and the first gear is fixedly arranged in the second rotating rod. A hydraulic pump is provided in the second fixed block. The hydraulic pump and the second rotating rod are connected through a first oil line, so The arc-shaped block is provided with a threaded sleeve at one end close to the housing, and the outer surface of the second rotating rod close to the threaded sleeve is provided with matching threads. Through the cooperative use of the threads on the second rotating rod and the threaded sleeve , so that the repair device can be separated from the fuselage after completion, making the equipment flexible and convenient.
优选的,所述弧形块与第二转杆的接触处均设有第三梯形进油口,每个所述第三梯形进油口内设有第三梯形密闭块,每个所述第三梯形密闭块上设有顶针,所述第三梯形密闭块处第三梯形进油口底壁连接有弹簧,所述弧形块上的第三梯形进油口为第一弧形液压腔的进油口,通过第三梯形密闭块与第三梯形进油口的配合,使弧形块与第二转杆 连接时液压油可以通过油路顺利进入到第一弧形液压腔内,当弧形块与第二转杆在分离时,油路内的油不会泄露,提高了该装置的合理性。Preferably, a third trapezoidal oil inlet is provided at the contact point between the arc-shaped block and the second rotating rod, and a third trapezoidal sealing block is provided in each third trapezoidal oil inlet. The three trapezoidal sealing blocks are provided with ejector pins. The bottom wall of the third trapezoidal oil inlet at the third trapezoidal sealing block is connected with a spring. The third trapezoidal oil inlet on the arc-shaped block is the first arc-shaped hydraulic chamber. The oil inlet, through the cooperation of the third trapezoidal sealing block and the third trapezoidal oil inlet, allows the hydraulic oil to smoothly enter the first arc-shaped hydraulic chamber through the oil line when the arc-shaped block is connected to the second rotating rod. When the shaped block and the second rotating rod are separated, the oil in the oil circuit will not leak, which improves the rationality of the device.
优选的,所述所述壳体下方靠近第三槽处开设有第四弧形槽,所述第四弧形槽内滑动设有第一打磨板,所述壳体外部侧壁上设有第二电机,所述第二电机的输出端与第一打磨板外侧啮合传动连接,所述第一打磨板内侧固设有按圆周方向均匀分布排列的打磨头,通过第一打磨板上的打磨头,使破裂的管道表面在打磨头的打磨下变得平整,使修补装置可以更好地贴合在管道上,增强其密闭性与可靠性。优选的,所述壳体靠近弧形块的侧壁上设有两个摄像头,通过摄像头,可以使工作人员更快的找到管道破裂处,提升工作效率。Preferably, a fourth arc-shaped groove is provided below the housing close to the third groove, a first grinding plate is slidably provided in the fourth arc-shaped groove, and a third grinding plate is provided on the outer side wall of the housing. Two motors, the output end of the second motor is engaged and connected with the outside of the first grinding plate. The inside of the first grinding plate is fixed with grinding heads evenly distributed in the circumferential direction. Through the grinding heads on the first grinding plate , so that the surface of the cracked pipe becomes smooth under the polishing head, so that the repair device can better fit on the pipe, enhancing its tightness and reliability. Preferably, two cameras are provided on the side wall of the housing close to the arc-shaped block. Through the cameras, workers can quickly find the pipe rupture and improve work efficiency.
1.本发明通过四组夹臂组与转杆的配合使用,使装置在遇到一些较小的障碍物时可以通过,提高了装置的灵活性。1. The present invention uses four sets of clamping arm groups and a rotating rod to enable the device to pass when encountering some smaller obstacles, thereby improving the flexibility of the device.
2.本发明通过打磨块与密闭弧形块的配合使用,使装置可以更好的贴合管道,增强密封效果。2. In the present invention, through the combined use of the grinding block and the closed arc-shaped block, the device can better fit the pipeline and enhance the sealing effect.
3.本发明通过液压泵和储液腔的配合使用,通过软质面的膨胀,提高了密闭效果3. The present invention improves the sealing effect through the cooperative use of the hydraulic pump and the liquid storage chamber, and through the expansion of the soft surface.
4.本发明通过转杆与螺母套筒的配合使用,使装置在完成密闭后可实现脱离,增强了实用性。4. In the present invention, through the cooperative use of the rotating rod and the nut sleeve, the device can be detached after completing the sealing, thereby enhancing the practicality.
下面结合附图和实施例对本发明作进一步的解释:The present invention will be further explained below in conjunction with the accompanying drawings and examples:
图1为本发明的等轴测结构示意图。Figure 1 is an isometric structural schematic diagram of the present invention.
图2为本发明的上视图结构示意图。Figure 2 is a top structural schematic diagram of the present invention.
图3为图2中A-A处剖视结构示意图。Figure 3 is a schematic cross-sectional structural diagram at A-A in Figure 2.
图4为图2中B-B处剖视结构示意图。Figure 4 is a schematic cross-sectional structural diagram at B-B in Figure 2.
图5为图2中C-C处剖视结构示意图。Figure 5 is a schematic cross-sectional structural diagram at C-C in Figure 2.
图6为图3中D处的局部放大图结构示意图。Figure 6 is a schematic structural diagram of a partial enlarged view of D in Figure 3.
图7为图4中E处的局部放大图结构示意图。Figure 7 is a schematic structural diagram of a partial enlarged view of position E in Figure 4.
图8为图3中F处的局部放大图结构示意图。Figure 8 is a schematic structural diagram of a partial enlarged view of F in Figure 3.
图中,壳体1、第一转动槽2、第一固定块3、第一转杆4、第二固定块5、第一滑动槽6、第一电磁滑块7、第一连接块8、第一滑块9、第二转杆10、第二滑动槽11、第一电机12、第一齿轮13、弧形块14、第三槽15、第一弹簧伸缩杆16、第一底座17、第一滑轮18、第四弧形槽19、第一打磨板20、第二电机21、第一圆杆22、第一套筒23、第二套筒24、第二圆杆25、第二底座26、第三电机27、第五槽28、第二滑轮29、第六弧形槽30、第一弧形液压腔31、第一活塞块32、第一弧形连接杆33、第一弧形板34、第七弧形槽35、第二滑块36、压力检测器37、第一储油腔38、第一出油口39、第二活塞块40、第二储油腔41、液压泵42、第一油路43、螺纹套筒44、第三梯形进油口45、第三梯形密闭块46、顶针47、摄像头48、打磨头49、单向进油阀50。In the figure, the
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention combined with the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
在本发明的描述中,需要说明的是,术语“内”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or is the customary placement when the product of the invention is used. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used to differentiate descriptions and are not to be understood as indicating or implying relative importance.
结合图1-8,一种暖通金属管道修补装置,包括壳体1,壳体1上端开设有四个第一转动槽2,每个第一转动槽2上固定设有第一固定块3,每个第一固定块3上转动设有第一转杆4,每个第一转杆4上设有夹臂组,壳体1上固定设有第二固定块5,第二固定块5上开设有第一滑动槽6,第一滑动槽6内滑动设有第一电磁滑块7,第一电磁滑块7下方固定设有第一连接块8,第一连接块8连接有第一滑块9,第一滑块9上转动设有第二转杆10,第二转杆10远离壳体1的一端连接有弧形块14,壳体1下方开设有第三槽15,第三槽15内设有两个第一弹簧伸缩杆16,每个第一弹簧伸缩杆16底端设有第一底座17,每个第一底座17上转动设有第一滑轮18。With reference to Figures 1-8, a heating and ventilation metal pipe repair device includes a
进一步的,结合图1-8,每个夹臂组包括第一圆杆22,每个第一圆杆22与第一转杆4通过第一套筒23连接,每个第一圆杆22的一端固定连接有L形的第二套筒24,每个第二套筒24的一端固定连接有第二圆杆25,每个第二圆杆25的一端连接有第二底座26,每个第二底座26上端设有第三电机27,每个第二底座26内开设有第五槽 28,每个第五槽28内转动设有两个第二滑轮29,每个第三电机27的是输出轴伸入第二底座26连接第二滑轮29,夹臂组可让装置在管道上前行时,有充足的动力,并且在遇到一些稍大的障碍时,通过第一转杆4的转动,让装置依然可以继续前行,增加了设备的稳定性和实用性。Further, with reference to Figures 1-8, each clamp arm group includes a
进一步的,结合图1-8,弧形块14内开设有第六弧形槽30,第六弧形槽30内固定设有第一弧形液压腔31,第一弧形液压腔31下方固定设有压力检测器37,第一弧形液压腔31内滑动设有两个第一活塞块32,每个第一活塞块32上固定设有第一弧形连接杆33,第六弧形槽30内对称滑动设有两块第一弧形板34,每个第一弧形板34内开设有第七弧形槽35,每个第七弧形槽35滑动设有第二滑块36,每个第二滑块36与第一弧形连接杆33固定连接,每个第二滑块36与第七弧形槽35底壁连接有弹簧,第一弧形板34底端设有锁扣,弧形块14与第一弧形板34可在压力检测器37检测到压力信号时,通过锁扣初步锁紧,可以快速对破裂管道进行密闭,提升修补的速度。Further, with reference to Figures 1-8, a sixth arc-shaped
进一步的,结合图1-8,第一弧形液压腔31上端设有两个单向进油阀50,弧形块14内开设有第一储油腔38,第一储油腔38内对称设有两个第一出油口39,每个第一出油口39内设有第二活塞块40,每个第二活塞块40与第一出油口39底壁通过弹簧连接,每个第一弧形板34内开设有第二储油腔41,每个第一弧形板34靠近第一出油口39处开设有第二梯形出油口42,弧形块14和第一弧形板34与管道接触的底壁均为软质材料,弧形块14和第一弧形板34与管道接触 的底壁等高,弧形块14与第一弧形板34上的软质底壁在储油腔的压力作用下会膨胀变大,使密闭效果得以提升,提高装置的可靠性。Further, with reference to Figures 1-8, two one-way
进一步的,结合图1-8,第二固定块5内靠近第一滑动槽6侧开设有第二滑动槽11,第二滑动槽11内滑动设有第一电机12,第一电机12输出轴伸入第二转杆10内连接有第一齿轮13,第一齿轮13固定设置在第二转杆10内,第二固定块5内设有液压泵42,液压泵42与第二转杆10通过第一油路43连接,弧形块14靠近壳体1一端设有螺纹套筒44,第二转杆10靠近螺纹套筒44侧外表面设有与其相配合的螺纹,通过第二转杆10上的螺纹与螺纹套筒44的配合使用,使修补装置完成后可与机身实现脱离,使设备变得灵活便捷。Further, with reference to Figures 1-8, a second sliding
进一步的,结合图1-8,弧形块14与第二转杆10的接触处均设有第三梯形进油口45,每个第三梯形进油口45内设有第三梯形密闭块46,每个第三梯形密闭块46上设有顶针47,第三梯形密闭块46处第三梯形进油口45底壁连接有弹簧,弧形块14上的第三梯形进油口45为第一弧形液压腔31的进油口,通过第三梯形密闭块46与第三梯形进油口45的配合,使弧形块14与第二转杆10连接时液压油可以通过油路顺利进入到第一弧形液压腔31内,当弧形块14与第二转杆10在分离时,油路内的油不会泄露,提高了该装置的合理性。Further, with reference to Figures 1-8, a third
进一步的,结合图1-8,壳体1下方靠近第三槽15处开设有第四弧形槽19,第四弧形槽19内滑动设有第一打磨板20,壳体1外部侧壁上设有第二电机21,第二电机21的输出端与第一打磨板20外侧啮合传动连接,第一打磨板20内侧固设有按圆周方向均匀分布排 列的打磨头21,通过第一打磨板20上的打磨头49,使破裂的管道表面在打磨头49的打磨下变得平整,使修补装置可以更好地贴合在管道上,增强其密闭性与可靠性。Further, with reference to Figures 1-8, a fourth arc-shaped
进一步的,结合图1-8,壳体1靠近弧形块14的侧壁上设有两个摄像头48,通过摄像头48,可以使工作人员更快的找到管道破裂处,提升工作效率。Further, with reference to Figures 1-8, two
初始状态:Initial state:
工作人员确定管道破裂的大致位置,然后手动把设备安装在附近管道处,此时第一弧形板34收缩在弧形块14内。The staff determines the approximate location of the pipeline rupture, and then manually installs the equipment at a nearby pipeline. At this time, the
工作原理:working principle:
启动设备,摄像头48开启,第三电机27开始转动,从而带动与第三电机27输出轴相连的第二滑轮29转动,从而带动整个装置在管道上前进,当通过摄像头48看到管道上漏水处时,第三电机27停止工作,弧形块14停在漏水处附近。Start the equipment, the
此时液压泵42工作,使液压泵42内的油通过第一油路43注入到第一弧形液压腔31内,使第一活塞块32在滑动,使固定在第一活塞块32上的第一弧形连接杆33推动第一弧形板34向下运动,最后直至闭合,此时弧形块14与第一弧形板34内的凹槽形成密闭空间,此时若为管道破裂处,压力检测器37会接受到来自管道内传来的压力信号,确定破裂位置,若不是破裂位置,则第一弧形板34会收缩至弧形块14内,然后调整位置,再次进行上述运动。At this time, the
当确定破裂位置时,此时第一弧形板34会收缩至弧形块14内, 然后第三电机27开始转动,使装置中的第一打磨板20运动至该位置时停止,此时第二电机21开始转动,使与第二电机21输出轴啮合的第一打磨板20开始滑动,在滑动过程中,第一打磨板20上的打磨头49会与管道摩擦,把管道上的杂物,铁锈等去除干净,是管道变得平整,在经过多次打磨后,第三电机27反转,使装置回到原来位置。When the rupture position is determined, the
此时液压泵42持续工作,当第一弧形板34闭合后,在液压泵42的作用下,第二滑块36会在第七弧形槽35内被一直推至底部,在弹簧弹力的作用下,使第一弧形板34的闭合效果更好,因为此时弧形块14与第一弧形板34内的凹槽为密闭空间,所以在泄露管道泄露处的压力作用下,会使单向进油阀50被打开,此时油路内的油会进入到第一储油腔38内,油会通过第一出油口39进入到第二储油腔41内,因为与管道接触的底壁均为软质材料,在持续的进油中,底壁会膨胀变大,直至储油腔达到饱和状态,此时弧形块14与第一弧形板34内的凹槽为完全密闭状态。At this time, the
当达到完全密闭状态时,此时液压泵42停止工作,此时弧形块14使固定在管道上的,所以第一电机12开始转动,带动第二转杆10转动,使第二转杆10顺着螺旋线方向脱离螺纹套筒44,此时顶针47与第三梯形密闭块46不在接触,第三梯形密闭块46在弹簧弹力作用下贴合第三梯形进油口45,使装置与弧形块14脱离时进油口密闭,不造成液压油的浪费。When the completely sealed state is reached, the
若在运动时,遇到管道上有凸块,较小的障碍物时,此时第一转杆4会发生转动,使第二滑轮29可以贴合障碍物继续转动,第一电 磁滑块7也会向上滑动,带动弧形块14向上滑动,越过障碍物,从而带动装置继续前进,而不被挡住,在第一弹簧伸缩杆16上的第一滑轮18缓冲下,使得装置在遇到障碍物时可以更平稳,增加其稳定性。If there is a bump or small obstacle on the pipe during movement, the first
以上所述仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only examples of the present invention, and do not limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the description and drawings of the present invention, or directly or indirectly applied to other related The technical fields are all equally included in the scope of patent protection of the present invention.
Claims (8)
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| CN114833654B (en) | 2023-05-02 |
| CN114833654A (en) | 2022-08-02 |
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